155491-1CD-R2 - DX100 Options PDF

DX100 OPTIONS
INSTRUCTIONS
FOR CONCURRENT I/O
Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain
for future reference.
MOTOMAN INSTRUCTIONS
MOTOMAN-- INSTRUCTIONS
DX100 INSTRUCTIONS
DX100 OPERATOR’S MANUAL
DX100 MAINTENANCE MANUAL
The DX100 Operator’s manual above corresponds to specific usage.
Be sure to use the appropriate manual.
Part Number: 155491-1CD

Revision: 2
YASKAWA ELECTRIC CORPORATION
MANUAL NO. RE-CKI-A453 4

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DX100
MANDATORY
• This manual explains the Concurrent I/O of the DX100 system.
Read this manual carefully and be sure to understand its contents
before handling the DX100.
• General items related to safety are listed in Chapter 1: Safety of the
DX100 Instructions. To ensure correct and safe operation, carefully
read the DX100 Instructions before reading this manual.
CAUTION
• Some drawings in this manual are shown with the protective covers
or shields removed for clarity. Be sure all covers and shields are
replaced before operating this product.
• The drawings and photos in this manual are representative
examples and differences may exist between them and the
delivered product.
• YASKAWA may modify this model without notice when necessary
due to product improvements, modifications, or changes in
specifications.
• If such modification is made, the manual number will also be
revised.
• If your copy of the manual is damaged or lost, contact a YASKAWA
representative to order a new copy. The representatives are listed
on the back cover. Be sure to tell the representative the manual
number listed on the front cover.
• YASKAWA is not responsible for incidents arising from unauthorized
modification of its products. Unauthorized modification voids your
product's warranty.
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DX100
Notes for Safe Operation

Read this manual carefully before installation, operation, maintenance, or
inspection of the DX100.
In this manual, the Notes for Safe Operation are classified as
“WARNING”, “CAUTION”, “MANDATORY”, or “PROHIBITED”.
Indicates a potentially hazardous

WARNING situation which, if not avoided, could
result in death or serious injury to
personnel.
Indicates a potentially hazardous

CAUTION situation which, if not avoided, could
result in minor or moderate injury to
personnel and damage to equipment.
It may also be used to alert against
unsafe practices.
Always be sure to follow explicitly the

MANDATORY items listed under this heading.
Must never be performed.

PROHIBITED
Even items described as “CAUTION” may result in a serious accident in

some situations.
At any rate, be sure to follow these important items.
To ensure safe and efficient operation at all times, be sure to

NOTE follow all instructions, even if not designated as "CAUTION"
and "WARNING".
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DX100
WARNING
• Before operating the manipulator, check that servo power is turned
OFF pressing the emergency stop buttons on the front door of the
DX100 and the programming pendant.
When the servo power is turned OFF, the SERVO ON LED on the
programming pendant is turned OFF.
Injury or damage to machinery may result if the emergency stop circuit
cannot stop the manipulator during an emergency. The manipulator
should not be used if the emergency stop buttons do not function.
Fig. : Emergency Stop Button
• Once the emergency stop button is released, clear the cell of all
items which could interfere with the operation of the manipulator.
Then turn the servo power ON.
Injury may result from unintentional or unexpected manipulator motion.
Fig. : Release of Emergency Stop
TURN
• Observe the following precautions when performing teaching

operations within the P-point maximum envelope of the
manipulator:
– View the manipulator from the front whenever possible.
– Always follow the predetermined operating procedure.
– Keep in mind the emergency response measures against the
manipulator’s unexpected motion toward you.
– Ensure that you have a safe place to retreat in case of
emergency.
Improper or unintended manipulator operation may result in injury.
• Confirm that no person is present in the P-point maximum envelope
of the manipulator and that you are in a safe location before:
– Turning ON the power for the DX100.
– Moving the manipulator with the programming pendant.
– Running the system in the check mode.
– Performing automatic operations.
Injury may result if anyone enters the P-point maximum envelope of the
manipulator during operation. Always press an emergency stop button
immediately if there is a problem.
The emergency stop buttons are located on the right of front door of the
DX100 and the programming pendant.
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DX100
CAUTION
• Perform the following inspection procedures prior to conducting
manipulator teaching. If problems are found, repair them
immediately, and be sure that all other necessary processing has
been performed.
– Check for problems in manipulator movement.
– Check for damage to insulation and sheathing of external wires.
• Always return the programming pendant to the hook on the cabinet
of the DX100 after use.
The programming pendant can be damaged if it is left in the
manipulator's work area, on the floor, or near fixtures.
• Read and understand the Explanation of Warning Labels in the
DX100 Instructions before operating the manipulator:
Definition of Terms Used Often in This Manual

The MOTOMAN is the YASKAWA industrial robot product.
The MOTOMAN usually consists of the manipulator, the controller, the
programming pendant, and the manipulator cables.
In this manual, the equipment is designated as follows:
Equipment Manual Designation

DX100 controller DX100
DX100 programming pendant Programming pendant
Cable between the manipulator and the Manipulator cable
controller
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Descriptions of the programming pendant, buttons, and displays are

shown as follows:
Equipment Manual Designation

Programming Character The keys which have characters printed on
Pendant Keys them are denoted with [ ].
ex. [ENTER]
Symbol The keys which have a symbol printed on them
Keys are not denoted with [ ] but depicted with a small
picture.
GO
BACK
ex. page key PAGE

The cursor key is an exception, and a picture is
not shown.
Axis Keys “Axis Keys” and “Number Keys” are generic

Number Keys names for the keys for axis operation and
number input.
Keys pressed When two keys are to be pressed

simultaneously simultaneously, the keys are shown with a “+”
sign between them, ex. [SHIFT]+[COORD]
Displays The menu displayed in the programming

pendant is denoted with { }.
ex. {JOB}
Description of the Operation Procedure

In the explanation of the operation procedure, the expression "Select • • • "
means that the cursor is moved to the object item and the SELECT key is
pressed, or that the item is directly selected by touching the screen.
Registered Trademark
In this manual, names of companies, corporations, or products are
trademarks, registered trademarks, or brand names for each company or
corporation. The indications of (R) and TM are omitted.
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DX100 Contents
1 Concurrent I/O ................................................................................................................................ 1-1
1.1 Features of Concurrent I/O ................................................................................................ 1-1
1.2 Construction and Specifications of the Concurrent I/O...................................................... 1-2
2 Classification of I/O Signals ............................................................................................................ 2-1
2.1 I/O Signals ......................................................................................................................... 2-2
2.1.1 Meaning of Number .............................................................................................. 2-2
2.2 Register ............................................................................................................................. 2-4
3 Configuration of I/O Signals ............................................................................................................ 3-1
3.1 Arc Welding ....................................................................................................................... 3-1
3.2 Handling, Spot Welding, and General-Purpose Applications ............................................ 3-2
4 Specific I/O Signals......................................................................................................................... 4-1
4.1 Specific Input Signals for All Applications.......................................................................... 4-1
4.2 Specific Input Signals for Arc Welding............................................................................. 4-13
4.2.1 Device 1.................................................................................................................4-13
4.2.2 Device 2.................................................................................................................4-14
4.2.3 Device 3.................................................................................................................4-15
4.2.4 Device 4.................................................................................................................4-16
4.2.5 Device 5.................................................................................................................4-17
4.2.6 Device 6.................................................................................................................4-18

4.2.7 Device 7.................................................................................................................4-19
4.2.8 Device 8.................................................................................................................4-20
4.3 Specific Input Signals for Handling .................................................................................. 4-21
4.3.1 Device 1.................................................................................................................4-21
4.3.2 Device 2.................................................................................................................4-22

4.3.3 Device 3.................................................................................................................4-23
4.3.4 Device 4.................................................................................................................4-24
4.3.5 Device 5.................................................................................................................4-25

4.3.6 Device 6.................................................................................................................4-26
4.3.7 Device 7.................................................................................................................4-27
4.3.8 Device 8.................................................................................................................4-28
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4.4 Specific Input Signals for Spot Welding ........................................................................... 4-29
4.4.1 Device 1 ................................................................................................................ 4-29

4.4.2 Device 2 ................................................................................................................ 4-30
4.4.3 Device 3 ................................................................................................................ 4-31
4.4.4 Device 4 ................................................................................................................ 4-32
4.4.5 Device 5 ................................................................................................................ 4-33
4.4.6 Device 6 ................................................................................................................ 4-34
4.4.7 Device 7 ................................................................................................................ 4-35
4.4.8 Device 8 ................................................................................................................ 4-36

4.5 Specific Input Signals for General-Purpose Applications................................................. 4-37
4.5.1 Device 1.............................................................................................................. 4-37
4.5.2 Device 2.............................................................................................................. 4-38
4.5.3 Device 3.............................................................................................................. 4-39
4.5.4 Device 4.............................................................................................................. 4-40
4.5.5 Device 5.............................................................................................................. 4-41
4.5.6 Device 6.............................................................................................................. 4-42
4.5.7 Device 7.............................................................................................................. 4-43
4.5.8 Device 8.............................................................................................................. 4-44
4.6 Specific Input Signals: Explanation.................................................................................. 4-45
4.6.1 Alarm and Message Display ............................................................................... 4-45
4.6.2 Selecting Mode/Cycle and Calling Master Job ................................................... 4-49
4.6.3 Start and Stop Signals ........................................................................................ 4-51
4.6.4 Operating Instructions......................................................................................... 4-53
4.6.5 Independent Control Signals (Optional).............................................................. 4-58
4.6.6 Signals for Arc Welding ...................................................................................... 4-59

4.6.7 Signals for Handling............................................................................................ 4-62
4.6.8 Signals for Spot Welding .................................................................................... 4-63
4.6.9 Signals for General-Purpose Applications .......................................................... 4-64

4.7 Specific Output Signals for All Applications ..................................................................... 4-65
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4.8 Specific Output Signals for Arc Welding .......................................................................... 4-81
4.8.1 Device 1 ............................................................................................................. 4-81

4.8.2 Device 2.................................................................................................................4-82
4.8.3 Device 3.................................................................................................................4-83
4.8.4 Device 4.................................................................................................................4-84
4.8.5 Device 5 ............................................................................................................. 4-85
4.8.6 Device 6 ............................................................................................................. 4-86
4.8.7 Device 7 ............................................................................................................. 4-87
4.8.8 Device 8 ............................................................................................................. 4-88

4.9 Specific Output Signals for Handling ............................................................................... 4-89
4.9.1 Device 1 ............................................................................................................. 4-89
4.9.2 Device 2.................................................................................................................4-90
4.9.3 Device 3.................................................................................................................4-91
4.9.4 Device 4.................................................................................................................4-92
4.9.5 Device 5.................................................................................................................4-93
4.9.6 Device 6.................................................................................................................4-94
4.9.7 Device 7.................................................................................................................4-95
4.9.8 Device 8.................................................................................................................4-96
4.10 Specific Output Signals for Spot Welding ...................................................................... 4-97
4.10.1 Device 1 ........................................................................................................... 4-97
4.10.2 Device 2 ..............................................................................................................4-98
4.10.3 Device 3 ..............................................................................................................4-99
4.10.4 Device 4 ............................................................................................................4-100
4.10.5 Device 5 ............................................................................................................4-101
4.10.6 Device 6 ............................................................................................................4-102

4.10.7 Device 7 ............................................................................................................4-103
4.10.8 Device 8 ............................................................................................................4-104
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DX100 Contents
4.11 Specific Output Signals for General-Purpose Applications.......................................... 4-105
4.11.1 Device 1.......................................................................................................... 4-105

4.11.2 Device 2 ............................................................................................................ 4-106
4.11.3 Device 3 ............................................................................................................ 4-107
4.11.4 Device 4 ............................................................................................................ 4-108
4.11.5 Device 5 ............................................................................................................ 4-109
4.11.6 Device 6 ............................................................................................................ 4-110
4.11.7 Device 7 ............................................................................................................ 4-111
4.11.8 Device 8 ............................................................................................................ 4-112

4.12 Specific Output Signals: Explanation ........................................................................... 4-113
4.12.1 Alarms and Messages Display ....................................................................... 4-113
4.12.2 Setting of Mode / Cycle and Particular Play Operation................................... 4-114
4.12.3 Start and Stop Signals .................................................................................... 4-115
4.12.4 Interference Signals........................................................................................ 4-119
4.12.5 Arithmetic Instruction Signal ........................................................................... 4-120
4.12.6 Signals During Operation and for Jog Offset Junction (Optional)................... 4-120
4.12.7 Signals for Servo Float Function (Optional).................................................... 4-121
4.12.8 Signals for Arc Welding .................................................................................. 4-122
4.12.9 Signals for Handling........................................................................................ 4-126
4.12.10 Signals for Spot Welding ............................................................................. 4-127

4.12.11 Signals for General-Purpose Applications .................................................... 4-128
5 Internal Signal Used in Standard Ladder ........................................................................................ 5-1
5.1 Signals for Arc Welding...................................................................................................... 5-1
5.2 Signals for Handling........................................................................................................... 5-3
5.3 Signals for Spot Welding.................................................................................................... 5-4
5.4 Signals for General-Purpose Applications ......................................................................... 5-5
6 Internal Control Status Signals........................................................................................................ 6-1
6.1 Internal Control Status Signals .......................................................................................... 6-1
6.1.1 Internal Control Status Signal (Monitor).............................................................. 6-11
7 Pseudo Input Signals ...................................................................................................................... 7-1
7.1 Pseudo Input Signals ......................................................................................................... 7-1
8 Network I/O Signals ........................................................................................................................ 8-1
9 Interface Panel Signals ................................................................................................................... 9-1
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DX100 Contents
10 I/O Except Concurrent I/O........................................................................................................... 10-1
10.1 Hardware Specific Input................................................................................................. 10-1
10.2 I/O Except Concurrent I/O: Explanation......................................................................... 10-3
11 Register....................................................................................................................................... 11-1
11.1 Common Usage for All Applications .............................................................................. 11-1
11.1.1 General Register .............................................................................................. 11-1
11.1.2 System Register ............................................................................................... 11-2
11.2 Arc Welding ................................................................................................................... 11-4
11.3 Handling ........................................................................................................................ 11-6
11.4 General Purposes.......................................................................................................... 11-8
11.5 Spot Welding ............................................................................................................... 11-10
12 Standard Ladder Program .......................................................................................................... 12-1
12.1 List of Usable Instructions.............................................................................................. 12-1
12.2 Instruction Description ................................................................................................... 12-6
12.2.1 STR Instruction................................................................................................. 12-6
12.2.2 STR-NOT Instruction ........................................................................................ 12-6

12.2.3 AND Instruction ................................................................................................ 12-7
12.2.4 AND-NOT Instruction........................................................................................ 12-7
12.2.5 OR Instruction .................................................................................................. 12-7
12.2.6 OR-NOT Instruction.......................................................................................... 12-8
12.2.7 AND-STR Instruction ........................................................................................ 12-8
12.2.8 OR-STR Instruction .......................................................................................... 12-9
12.2.9 OUT Instruction ................................................................................................ 12-9
12.2.10 PART Instruction .......................................................................................... 12-10
12.2.11 END Instruction ............................................................................................ 12-10
12.2.12 TMR Instruction ............................................................................................ 12-11
12.2.13 CNT Instruction............................................................................................. 12-12
12.2.14 GSTR Instruction / GOUT Instruction ........................................................... 12-13

12.2.15 PLS Instruction ............................................................................................. 12-14
12.2.16 PLF Instruction ............................................................................................. 12-15
12.2.17 ADD Instruction ............................................................................................ 12-16

12.2.18 SUB Instruction ............................................................................................ 12-17
12.2.19 MUL Instruction ............................................................................................ 12-18
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12.2.20 DIV Instruction .............................................................................................. 12-19
12.2.21 MOD Instruction............................................................................................ 12-20
12.2.22 BIN Instruction .............................................................................................. 12-21
12.2.23 BCD Instruction............................................................................................. 12-22

12.2.24 MOV Instruction ............................................................................................ 12-23
12.2.25 WAND Instruction ......................................................................................... 12-24
12.2.26 WOR Instruction ........................................................................................... 12-25

12.2.27 WXOR Instruction ......................................................................................... 12-26
12.2.28 WNOT Instruction ......................................................................................... 12-27
12.2.29 SHL Instruction ............................................................................................. 12-28
12.2.30 SHR Instruction............................................................................................. 12-29
12.2.31 ROL Instruction............................................................................................. 12-30
12.2.32 ROR Instruction ............................................................................................ 12-31
12.3 Arithmetic Flag ............................................................................................................. 12-32
12.3.1 Flag Type........................................................................................................ 12-32
12.3.2 Flag Transition under Scanning...................................................................... 12-32
12.4 Arc Welding.................................................................................................................. 12-33
12.4.1 Ladder Program List ....................................................................................... 12-33
12.4.2 I/O Alarm....................................................................................................... 12-113
12.4.3 I/O Message ................................................................................................. 12-114
12.4.4 USER OPEN SIGNALS ................................................................................ 12-115
12.5 Handling..................................................................................................................... 12-120
12.5.1 LADDER PROGRAM LIST ........................................................................... 12-120
12.5.2 I/O ALARM.................................................................................................... 12-175
12.5.3 I/O Message ................................................................................................. 12-176
12.6 Spot Welding.............................................................................................................. 12-177
12.6.1 Ladder Program List ..................................................................................... 12-177
12.6.2 II/O Alarm...................................................................................................... 12-232
12.6.3 I/O Message ................................................................................................. 12-233
12.7 General-Purpose Applications ................................................................................... 12-234
12.7.1 LADDER PROGRAM LIST ........................................................................... 12-234
12.7.2 I/O ALARM.................................................................................................... 12-287

12.7.3 I/O MESSAGE .............................................................................................. 12-288
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DX100 Contents
13 How to Monitor Signals ............................................................................................................... 13-1
13.1 Monitoring I/O Signals ................................................................................................... 13-1
13.1.1 I/O Windows ..................................................................................................... 13-1
13.2 I/O Status Window ......................................................................................................... 13-3
13.2.1 Signal Name Registration................................................................................. 13-4
13.2.2 Changing Signal Status from Universal Output Status Window ....................... 13-6
13.2.3 Changing Signal Status from Universal Input Status Window.......................... 13-7
13.2.3.1 Batch Selection of SIM ...................................................................... 13-10
13.2.3.2 Batch Cancellation of SIM ................................................................. 13-11
13.2.3.3 IO Simulation Search ........................................................................ 13-12
13.2.4 Changing Signal Status from External Output Status Window....................... 13-15
13.2.5 Changing Signal Status from External Input Status Window.......................... 13-23
13.3 Pseudo Input Signal Window....................................................................................... 13-31
13.3.1 Check of Pseudo Input Signal state ............................................................... 13-31
13.3.2 Change of Pseudo Input Signal state ............................................................. 13-32
13.3.3 Signal name registration................................................................................. 13-33
13.4 Register Window.......................................................................................................... 13-35
13.4.1 Check registers............................................................................................... 13-35
13.4.2 Register setting .............................................................................................. 13-36
13.4.3 Signal name registration................................................................................. 13-38
13.5 Servo Power Status Window ....................................................................................... 13-40
13.6 Analog Output Window ................................................................................................ 13-41
13.6.1 OPERATION .................................................................................................. 13-42
13.7 I/O Messages and I/O Alarms..................................................................................... 13-43
13.7.1 displayed for User Section.............................................................................. 13-43
13.7.2 Registered User Section................................................................................. 13-44
13.8 Ladder Program Window ............................................................................................. 13-45
13.9 IO Simulation List Window........................................................................................... 13-48
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DX100 Contents
14 Editing Ladder Programs ............................................................................................................ 14-1
14.1 Flow of Data by Ladder Programs ................................................................................. 14-1
14.2 Editing by Mnemonic and Ladder Editor Program ......................................................... 14-2
14.3 Mnemonic Editing Window............................................................................................. 14-3
14.3.1 Basic Operation ................................................................................................ 14-3
14.3.2 Editing Operation .............................................................................................. 14-5

14.3.2.1 Inserting Instruction ............................................................................. 14-5
14.3.2.2 Changing Instructions.......................................................................... 14-8
14.3.2.3 Delete Instructions............................................................................. 14-10
14.3.2.4 Editing Operands............................................................................... 14-11
14.3.2.5 Cancelling Editing.............................................................................. 14-13
14.3.3 Compile........................................................................................................... 14-14
14.3.4 Search ............................................................................................................ 14-15

14.3.4.1 Top Line, End Line ............................................................................ 14-16
14.3.4.2 Search for Line No. and Block No. .................................................... 14-17
14.3.4.3 Search for Relay No. and Register No. ............................................. 14-18
14.4 Loading a Ladder Program with Different System Section .......................................... 14-19
15 Clearing Signals .......................................................................................................................... 15-1
15.1 Clearing the Universal Output Signals ........................................................................... 15-1
15.1.1 Clearing Signals when Powering ON................................................................ 15-1
15.1.2 Clearing Signals when Changing the Teach/Play Mode................................... 15-2
15.2 Clearing the Interface Panel Signals.............................................................................. 15-6
15.3 Clearing the Auxiliary Relay Signals .............................................................................. 15-7
15.4 Clearing the Universal Register ................................................................................... 15-11
15.4.1 Clearing Registers when Powering ON .......................................................... 15-11
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1 Concurrent I/O
DX100 1.1 Features of Concurrent I/O
1 Concurrent I/O
Concurrent I/O control is an I/O control function that processes controls
relative to the NX100 I/O independent of the manipulator operation (in
parallel with manipulator operation).
1.1 Features of Concurrent I/O

Terminals and connectors to which I/O signals are connected can be used
effectively.
Terminals and connectors are provided for connecting I/O signals.
Although the number of connections are limited, the terminals can be used
effectively because only the necessary signals can be selected and
connected to the desired terminal.
Instructions relative to the I/O (Robot Language: INFORM III) can be

simplified for smooth manipulator operation.
Fixed procedures relative to the I/O can be registered as independent
ladder programs, thus enabling simplification of I/O instructions of the job
(operation program) and reducing interruptions.
Reserved signals can be accepted while the manipulator is operating.

Reserved signals can be accepted during operation since manipulator
operation processing and I/O processing can be executed at the same
time.
1-1
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1 Concurrent I/O
DX100 1.2 Construction and Specifications of the Concurrent I/O
1.2 Construction and Specifications of the Concurrent I/O

The Concurrent I/O consists of the following two blocks.
Fig. 1-1: Construction of Concurrent I/O Ladder Program
SYSTEM LADDER
SECTION (PART 1)
USER LADDER
SECTION (PART 2)
System Ladder A standard ladder selected for your applications is

Section prepared at the factory. For more information, see
“12 Standard Ladder Program” The ladder
program cannot be edited.
User Ladder Specification of signal connections and interface
Section signal with system ladder are prepared at the fac-
tory. The ladder program can be edited including
these signals.
1-2
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1 Concurrent I/O
DX100 1.2 Construction and Specifications of the Concurrent I/O
Table 1-1: Concurrent I/O Specifications

Item Contents
Control Method Scan control by stored program
Programming Relay ladder program symbology
Scan Time 4 msec
Memory Capacity 20000 steps
Number of Instructions 33 types
General Input Port 2048 points (Concurrent I/O  Manipulator Control Section)
General Output Port 2048 points (Concurrent I/O  Manipulator Control Section)
Specific Input Port 1280 points including unspecified signals (Concurrent I/O  Manipulator Control
Section)
Specific Output Port 1600 points including unspecified signals (Concurrent I/O  Manipulator Control
Section)
Hardware Status Signal 512 points (Concurrent I/O  Manipulator Control Section)
Points
Auxiliary Relays 7992 points
External Inputs 2048 points
External Outputs 2048 points
Register General Register 560 points (0-65535)
(Numeric Data) System Register 360 points (0-65535)
Analog output register 40 points (0-65535)
Analog input register 40 points (0-65535)
Pseudo Input Signal 160 points (Concurrent I/O  System Parameter)
Points
Power Failure Protective Ladder Program (Battery Back-Up)
Function Output status is reset.
Diagnostic Functions Error Detection of CPU, system program and ladder programs.
Ladder programming error detection as follows:
Double Use of Output Relay
No END Instruction
Circuit Error
Format Error
Exceeded Program Capacity
Monitor Function Monitor each signal status in concurrent I/O on CRT window.
• Although the scan time is as mentioned above, please

keep ON or OFF status of the inputting signal sufficiently
longer than the scan time so that the signal is correctly
recognized.
NOTE
• When sending or receiving multiple-bit binary data, unex-
pected data may be sent or received due to an improper
signal caused by a board failure, etc.
When sending or receiving binary data, confirm the setting
of parity check and check the signal in the JOB.
1-3
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2 Classification of I/O Signals
DX100
Table 2-1: Classification of I/O signals

Logic Classification Description Range
Name
0 xxxx General Input Referenced with input instruction of the job 00010 - 02567
(2048 signals)
1 xxxx General Output Referenced with output instruction of the job 10010 - 12567
(2048 signals)
2 xxxx External Input Signal No. corresponding to the input terminal 20010 - 22567
(2048 signals)
3 xxxx External Output Signal No. corresponding to the output 30010 - 32567
terminal (2048 signals)
4 xxxx Specific Input Signal to change the operating condition of the robot 40010 - 41607
(1280 signals)
5 xxxx Specific Output Signal notifying the operating condition of the robot 50010 - 52007
(1600 signals)
6 xxxx Interface Panel Signal notifying the operating condition of the 60010 - 60647
Input interface panel (512 signals)
7 xxxx Auxiliary Relay Auxiliary relay in the concurrent I/O 70010 - 79997
(7992 signals)
80 xxx Control Status Monitoring of the hardware signal status of the robot 80010 - 80647
control section (512 signals)
82 xxx Pseudo Input Pseudo input relay reading from the system 82010 - 82207
parameter (160 signals)
25 xxx Network Input Input signal from the network device 25010 - 27567
(2048 signals)
35 xxx Network Output Input signal to the network device 35010 - 37567
(2048 signals)
M xxx Register 1 word data (16 bits) M000 - M999
General Register: M000 - M559 (1000 signals)
Analog Output Register: M560 - M599
Analog Input Register: M600 - M639
System Register: M640 - M999
2-1
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DX100 2.1 I/O Signals
2.1 I/O Signals
2.1.1 Meaning of Number

The I/O processing part and the manipulator operation processing part are
connected by "Logical I/O". However, for the function, they are separated
as a quite independent function. How to handle each signal is also
different from the manipulator operation processing part.
In ladder programming, to specify each signal unitedly, the number is set
to as follows. "Relay number" is specified by the numerical value of five
digits. This numerical value is composed of the following three
information.
0 0 0 2 3
(c) Relay No. in Specified Channel

(b) Specified Channel No.
(a) Specified Block No.
1. Specified Block Number

This is divided into the following block.
[0] General Input

Physical I/O
[1] General Output
[2 (0-2)] Input Terminal

Logic I/O
[3 (0-2)] Output Terminal
[4] Specified Input
[5] Specified Output
[8 (2)] Pseudo Input
[2 (5-7)] Network Input
[3 (5-7)] Network Output
[6] Interface Panel Input
[7] Auxiliary Relay I/O Internal Processing

(Internal Relay)
[8 (0/1)] Control Input Hard Signal Monitor
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DX100 2.1 I/O Signals
2. Specified Channel Number

Eight signals are defined as one channel.
[001] Last eight signals
[nnn] Last eight signals
Refer to the under mentioned table for concrete channel number.
3. Relay Number in Specified Channel

One of eight signals is specified by numerical value (0-7).
Channel No. nnn 7 6 5 4 3 2 1 0
Bit No. (Relay No.) m
As for each block, a minimum digit is specified by the numerical value to

0-7 for a relay number as understood from the table. In a word, it is a
serial number which omits 8 and 9.
Moreover, the first relay number of each block starts from xxx10
because channel number enters between digits of 10, 100, and 1000.
The relay number will be specified by the numerical value of the fifth
digit in the frame.
Block Number: 0
Relay Number: 0 nnn m
nn: Channel01 00019 00018 00017 00016 00015 00014 00013 00012 00011 00010
Channel02 00029 00028 00027 00026 00025 00024 00023 00022 00021 00020
Channel03 00039 00038 00037 00036 00035 00034 00033 00032 00031 00030
Channel04 00049 00048 00047 00046 00045 00044 00043 00042 00041 00040
Channel05 00059 00058 00057 00056 00055 00054 00053 00052 00051 00050
Channel06 00069 00068 00067 00066 00065 00064 00063 00062 00061 00060
There are no relays which correspond to these numbers.

(These numbers cannot be used.)
NOTE The relay is occasionally treated by the units (8 bits) of the

byte (channel) or the units (16bits) of the word.
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DX100 2.2 Register
2.2 Register
The register is data of each every word (16 bits).
General register (M000 - M559) and analog output register (M560 - M599)
are readable and writable.
System register (M640 - M999) and analog input register (M600 - M639)
are readable only, and the data is set by the system.
The register is treated by the unit of one word (16 bits).

NOTE Therefore, it is not possible to handle it by the bit specifica-
tion instruction (STR, AND, OR, and OUT, etc.) and the PLS
instructions, etc.
1. General Register
This is composed of one word (16 bits).
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
M000
M001
: :
M559
2. System Register
This is composed of one word (16 bits).
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
M640
M641
: :
M999
3. Analog Output Register

This is composed of one word (16 bits). The analog output registers
(M560 - M599) correspond to the analog outputs 1 to 40. Since an ana-
log output board with different digital resolution (D/A circuit) is used in
common with the analog output register, the data below the resolution is
cut off at output.
Analog Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
output
AOUT01 M560
AOUT02 M561
: : :
AOUT40 M599
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DX100 2.2 Register
4. Resolution and Valid Data

8-bit resolution : Bit 8 to Bit 15 are valid data.
12-bit resolution: Bit 4 to Bit 15 are valid data.
16-bit resolution: Bit 0 to Bit 15 are valid data.
Resoluti Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
on
8-bit
12-bit
16-bit
Regardless of the resolution, the register value per 1 V is:

1 (V) = 32767 (7fffH) / 14 (V) = 2340 (924H)
Output Voltage
+14 V
8000 H 0V
0000 H 7fffH
Register Value
(Hexadecimal)
-14 V
SUPPLE
Analog output board (JANCD-YEW01-, JANCD-XEW01-
-MENT , JANCD-XEW02) uses a 12-bit resolution D/A circuit.
5. Analog Input Register

This is composed of one word (16 bits). The analog input registers
(M600 - M639) correspond to the analog inputs 1 to 40.
Analog Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
input
AIN01 M600
AIN02 M601
: : :
AIN40 M639
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DX100 2.2 Register
The register value per 1 V is:

1 (V) = 32767 (7fffH) / 5 (V) = 6553 (1999H)
Input Voltage
+5 V
8000 H 0V
0000 H 7fffH
Register Value
(Hexadecimal)
-5 V
6. Numeric Data
Binary number is the one that the numeric data was expressed by
1(ON) and 0(OFF). Internal data of a usual computer is expressed by
the binary number. On the other hand, BCD (Binary Code Decimal)
makes one digit of the decimal number by using four bits of the binary
number, that is, four digits, combines these, and shows the decimal
number. The equipment connected with DX100 occasionally uses BCD
as an input and a output signal. When transferring the data between
these, it is necessary to convert BCD into the binary number when
DX100 receives the data, and it is necessary to convert the binary num-
ber into BCD when outputting the data to the equipment. It is possible
to convert the data by BIN and the BCD instruction in the concurrent I/O
function.
Table 2-2: Binary Number

Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
215 214 213 212 211 210 29 28 27 26 25 24 23 22 21 20
Table 2-3: BCD

Digit of 1000 Digit of 100 Digit of 10 Digit of 1
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
23 22 21 20 23 22 21 20 23 22 21 20 23 22 21 20
Table 2-4: Binary number and BCD expression of the decimal number
Decimal Number Binary BCD
1 0000 0000 0000 0001 0000 0000 0000 0001
12 0000 0000 0000 1100 0000 0000 0001 0010
123 0000 0000 0111 1011 0000 0001 0010 0011
1234 0000 0100 1101 0010 0001 0010 0011 0100
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3 Configuration of I/O Signals
DX100 3.1 Arc Welding
3.1 Arc Welding
DX100
JANCD-YCP01
Control Control
(Hardware) Status
Status Data For
Signal Area Analog Voltage
Processing Specific I/O Board
Section 3XXXX JANCD-YEW01
80XXX
32410 ~ 32567
22410 ~ 22567
5XXXX 2XXXX
Operating Status/ Specific
Condition
Processing Section I/O Area
4XXXX General I/O Board
Concurrent I/O Ladder Program

1XXXX
JANCD-YIO01
Instruction General
Processing I/O Area
Section (JOB) 30010 ~ 30057
0XXXX 20010 ~ 20057
System 82XXX 3XXXX
Parameter
Area
2XXXX
Network Network 25XXX
Processing
I/O Area Option I/O Board
Section
35XXX
30060 ~ 32407
MXXX 20060 ~ 22407
Register
Area
Programming Interface 6XXXX

Pendant Panel
Interface Panel Area
How to Monitor Signal Status

To monitor a signal, verify the signal status of the signal logic number in
the I/O monitor window (refer to chapter 13.1.1 “I/O Windows” at
page 13-1).
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DX100 3.2 Handling, Spot Welding, and General-Purpose Applications
3.2 Handling, Spot Welding, and General-Purpose

Applications
DX100
JANCD-YCP01
Control
(Hardware) Control
Status Status
Processing Signal Area
Section
80XXX
Operating Status/
5XXXX
Condition Specific
Processing Section I/O Area
4XXXX General I/O Board
Concurrent I/O Ladder Program

1XXXX
JANCD-YIO01
Instruction
Processing General
Section (JOB) I/O Area 30010~30057
0XXXX 20010~20057
System 82XXX 3XXXX
Parameter Area
2XXXX
Network Network 25XXX
Processing
I/O Area Option I/O Board
Section
35XXX
30060~32567
MXXX 20060~22567
Register
Area
Programming Interface 6XXXX

Pendant Panel
Interface Panel Area
How to Monitor Signal Status

To monitor a signal, verify the signal status of the signal logic number in
the I/O monitor window (refer to chapter 13.1.1 “I/O Windows” at
page 13-1).
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4 Specific I/O Signals
DX100 4.1 Specific Input Signals for All Applications
4.1 Specific Input Signals for All Applications
40017 40016 40015 40014 40013 40012 40011 40010

SIN#008 SIN#007 SIN#006 SIN#005 SIN#004 SIN#003 SIN#002 SIN#001
USER USER SYSTEM SYSTEM
SAFETY ALARM
MESSAGERE ALARM MESSAGERE ALARM
SPEED RESET
QUEST REQUEST QUEST REQUEST
40027 40026 40025 40024 40023 40022 40021 40020

SUB TASK 7 SUB TASK 6 SUB TASK 5 SUB TASK 4 SUB TASK 3 SUB TASK 2 SUB TASK 1
ALARM ALARM ALARM ALARM ALARM ALARM ALARM
REQUEST REQUEST REQUEST REQUEST REQUEST REQUEST REQUEST
40037 40036 40035 40034 40033 40032 40031 40030

SUB TASK 15 SUB TASK 14 SUB TASK 13 SUB TASK 12 SUB TASK 11 SUB TASK 10 SUB TASK 9 SUB TASK 8
ALARM ALARM ALARM ALARM ALARM ALARM ALARM ALARM
REQUEST REQUEST REQUEST REQUEST REQUEST REQUEST REQUEST REQUEST
40047 40046 40045 40044 40043 40042 40041 40040

CMD
PROHIBIT CHECK EXT SERVO EXT PLAY MODE TEACH
REMOTE
WEAVING RUN ON START SEL MODE SEL
SELECT
40057 40056 40055 40054 40053 40052 40051 40050

EXT SERVO
CONTINUE
PROHIBIT PROHIBIT OFF 3 PLAY MODE 1 CYCLE STEP CYCLE
CYCLE
I/O PP (E-STOP ENABLE SELECT SELECT
CATEGORY 1) SELECT
40067 40066 40065 40064 40063 40062 40061 40060

EXT SERVO OT
EXT EXT SERVO SHOCK MACHINE
OFF 2
(E-STOP
OFF 1 EDIT LOCK RELEASE DETECTION
HOLD HOLD STOP INVALID LOCK
CATEGORY 0) REQ
40077 40076 40075 40074 40073 40072 40071 40070

SUB SUB SUB SUB SUB SUB SUB
MASTER JOB
MASTER JOB MASTER JOB MASTER JOB MASTER JOB MASTER JOB MASTER JOB MASTER JOB
CALL
7 CALL 6 CALL 5 CALL 4 CALL 3 CALL 2 CALL 1 CALL
40087 40086 40085 40084 40083 40082 40081 40080

SUB SUB SUB SUB SUB SUB SUB SUB
MASTER JOB MASTER JOB MASTER JOB MASTER JOB MASTER JOB MASTER JOB MASTER JOB MASTER JOB
15 CALL 14 CALL 13 CALL 12 CALL 11 CALL 10 CALL 9 CALL 8 CALL
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40097 40096 40095 40094 40093 40092 40091 40090

STEP BACK STEP BACK STEP BACK STEP BACK STEP BACK STEP BACK STEP BACK STEP BACK
R8J R7J R6J R5J R4J R3J R2J R1J
40107 40106 40105 40104 40103 40102 40101 40100

40117 40116 40115 40114 40113 40112 40111 40110

40127 40126 40125 40124 40123 40122 40121 40120

40137 40136 40135 40134 40133 40132 40131 40130

WAIT JOB WAIT JOB WAIT JOB WAIT JOB WAIT JOB WAIT JOB WAIT JOB WAIT JOB
SEQ SEQ SEQ SEQ SEQ SEQ SEQ SEQ
40147 40146 40145 40144 40143 40142 40141 40140

STATION 8J STATION 7J STATION 6J STATION 5J STATION 4J STATION 3J STATION 2J STATION 1J
40157 40156 40155 40154 40153 40152 40151 40150

40167 40166 40165 40164 40163 40162 40161 40160

40177 40176 40175 40174 40173 40172 40171 40170

OPE ORG OPE ORG OPE ORG OPE ORG OPE ORG OPE ORG OPE ORG OPE ORG
RET RET RET RET RET RET RET RET
R8 R7 R6 R5 R4 R3 R2 R1
40187 40186 40185 40184 40183 40182 40181 40180

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40197 40196 40195 40194 40193 40192 40191 40190

40207 40206 40205 40204 40203 40202 40201 40200

40217 40216 40215 40214 40213 40212 40211 40210

SYSTEM ALARM CODE (BINARY)
d5 d4 d3 d2 d1 d0
40227 40226 40225 40224 40223 40222 40221 40220

USER ALARM CODE (BINARY)
d5 d4 d3 d2 d1 d0
40237 40236 40235 40234 40233 40232 40231 40230

SYSTEM MESSAGE CODE (BINARY)
d5 d4 d3 d2 d1 d0
40247 40246 40245 40244 40243 40242 40241 40240

USER MASSAGE CODE (BINARY)
d5 d4 d3 d2 d1 d0
40257 40256 40255 40254 40253 40252 40251 40250

SUB TASK 7 SUB TASK 6 SUB TASK 5 SUB TASK 4 SUB TASK 3 SUB TASK 2 SUB TASK 1 MASTER JOB
START START START START START START START START
40267 40266 40265 40264 40263 40262 40261 40260

START START START START START START START START
40277 40276 40275 40274 40273 40272 40271 40270

SUB TASK 7 SUB TASK 6 SUB TASK 5 SUB TASK 4 SUB TASK 3 SUB TASK 2 SUB TASK 1 MASTER JOB
HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
40287 40286 40285 40284 40283 40282 40281 40280

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40297 40296 40295 40294 40293 40292 40291 40290

40307 40306 40305 40304 40303 40302 40301 40300

40317 40316 40315 40314 40313 40312 40311 40310

40327 40326 40325 40324 40323 40322 40321 40320

40337 40336 40335 40334 40333 40332 40331 40330

40347 40346 40345 40344 40343 40342 40341 40340

40357 40356 40355 40354 40353 40352 40351 40350

40367 40366 40365 40364 40363 40362 40361 40360

40377 40376 40375 40374 40373 40372 40371 40370

40387 40386 40385 40384 40383 40382 40381 40380

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40397 40396 40395 40394 40393 40392 40391 40390

40407 40406 40405 40404 40403 40402 40401 40400

40417 40416 40415 40414 40413 40412 40411 40410

40427 40426 40425 40424 40423 40422 40421 40420

40437 40436 40435 40434 40433 40432 40431 40430

40447 40446 40445 40444 40443 40442 40441 40440

40457 40456 40455 40454 40453 40452 40451 40450

40467 40466 40465 40464 40463 40462 40461 40460

40477 40476 40475 40474 40473 40472 40471 40470

40487 40486 40485 40484 40483 40482 40481 40480

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40497 40496 40495 40494 40493 40492 40491 40490

40507 40506 40505 40504 40503 40502 40501 40500

40517 40516 40515 40514 40513 40512 40511 40510

40527 40526 40525 40524 40523 40522 40521 40520

BUZZER
OUTPUT
40537 40536 40535 40534 40533 40532 40531 40530

40547 40546 40545 40544 40543 40542 40541 40540

40557 40556 40555 40554 40553 40552 40551 40550

40567 40566 40565 40564 40563 40562 40561 40560

AUTO
BACKUP
40577 40576 40575 40574 40573 40572 40571 40570

40587 40586 40585 40584 40583 40582 40581 40580

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40597 40596 40595 40594 40593 40592 40591 40590

40607 40606 40605 40604 40603 40602 40601 40600

40617 40616 40615 40614 40613 40612 40611 40610

40627 40626 40625 40624 40623 40622 40621 40620

40637 40636 40635 40634 40633 40632 40631 40630

40647 40646 40645 40644 40643 40642 40641 40640

40657 40656 40655 40654 40653 40652 40651 40650

40667 40666 40665 40664 40663 40662 40661 40660

40677 40676 40675 40674 40673 40672 40671 40670

40687 40686 40685 40684 40683 40682 40681 40680

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40697 40696 40695 40694 40693 40692 40691 40690

40707 40706 40705 40704 40703 40702 40701 40700

40717 40716 40715 40714 40713 40712 40711 40710

40727 40726 40725 40724 40723 40722 40721 40720

40737 40736 40735 40734 40733 40732 40731 40730

40747 40746 40745 40744 40743 40742 40741 40740

40757 40756 40755 40754 40753 40752 40751 40750

40767 40766 40765 40764 40763 40762 40761 40760

40777 40776 40775 40774 40773 40772 40771 40770

40787 40786 40785 40784 40783 40782 40781 40780

4-8
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40797 40796 40795 40794 40793 40792 40791 40790

40807 40806 40805 40804 40803 40802 40801 40800

40817 40816 40815 40814 40813 40812 40811 40810

40827 40826 40825 40824 40823 40822 40821 40820

40837 40836 40835 40834 40833 40832 40831 40830

40847 40846 40845 40844 40843 40842 40841 40840

40857 40856 40855 40854 40853 40852 40851 40850

40867 40866 40865 40864 40863 40862 40861 40860

40877 40876 40875 40874 40873 40872 40871 40870

40887 40886 40885 40884 40883 40882 40881 40880

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40897 40896 40895 40894 40893 40892 40891 40890

40907 40906 40905 40904 40903 40902 40901 40900

40917 40916 40915 40914 40913 40912 40911 40910

40927 40926 40925 40924 40923 40922 40921 40920

40937 40936 40935 40934 40933 40932 40931 40930

40947 40946 40945 40944 40943 40942 40941 40940

40957 40956 40955 40954 40953 40952 40951 40950

40967 40966 40965 40964 40963 40962 40961 40960

40977 40976 40975 40974 40973 40972 40971 40970

40987 40986 40985 40984 40983 40982 40981 40980

4-10
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40997 40996 40995 40994 40993 40992 40991 40990

41007 41006 41005 41004 41003 41002 41001 41000

41017 41016 41015 41014 41013 41012 41011 41010

41027 41026 41025 41024 41023 41022 41021 41020

41037 41036 41035 41034 41033 41032 41031 41030

41047 41046 41045 41044 41043 41042 41041 41040

41057 41056 41055 41054 41053 41052 41051 41050

41067 41066 41065 41064 41063 41062 41061 41060

41077 41076 41075 41074 41073 41072 41071 41070

41087 41086 41085 41084 41083 41082 41081 41080

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41097 41096 41095 41094 41093 41092 41091 41090

41107 41106 41105 41104 41103 41102 41101 41100

41117 41116 41115 41114 41113 41112 41111 41110

41127 41126 41125 41124 41123 41122 41121 41120

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DX100 4.2 Specific Input Signals for Arc Welding
4.2 Specific Input Signals for Arc Welding
4.2.1 Device 1
41137 41136 41135 41134 41133 41132 41131 41130
ANTI-STICK RETRY RET RETRY NOZZLE TIME WORK END WORK START
TIP CHANGED
REQUEST REQUEST REQUEST CLEANED MEASURE ANSWER ANSWER
41147 41146 41145 41144 41143 41142 41141 41140

CLEAR ANTI- CLEAR CLEAR RETRY RESTART
RESTART/ WIRE RESTART/ GAS RESTART/ ARC
STICCK NO RESTART NO NO RESET
41157 41156 41155 41154 41153 41152 41151 41150

41167 41166 41165 41164 41163 41162 41161 41160

PROHIBIT
SENSING
41177 41176 41175 41174 41173 41172 41171 41170

41187 41186 41185 41184 41183 41182 41181 41180

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4.2.2 Device 2
41197 41196 41195 41194 41193 41192 41191 41190
WORK
ANTI-STICK RETRY RET RETRY NOZZLE TIP TIME WORK END
START
REQUEST REQUEST REQUEST CLEANED CHANGED MEASURE ANSWER
ANSWER
41207 41206 41205 41204 41203 41202 41201 41200

CLEAR ANTI- CLEAR CLEAR RESTART RESTART/ RESTART/ RESTART/
STICCK NO RESTART NO RETRY NO RESET WIRE GAS ARC
41217 41216 41215 41214 41213 41212 41211 41210

41227 41226 41225 41224 41223 41222 41221 41220

PROHIBIT
SENSING
41237 41236 41235 41234 41233 41232 41231 41230

41247 41246 41245 41244 41243 41242 41241 41240

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4.2.3 Device 3
41257 41256 41255 41254 41253 41252 41251 41250
WORK
START
ANSWER
41267 41266 41265 41264 41263 41262 41261 41260

41277 41276 41275 41274 41273 41272 41271 41270

41287 41286 41285 41284 41283 41282 41281 41280

PROHIBIT
SENSING
41297 41296 41295 41294 41293 41292 41291 41290

41307 41306 41305 41304 41303 41302 41301 41300

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4.2.4 Device 4
41317 41316 41315 41314 41313 41312 41311 41310
WORK
START
ANSWER
41327 41326 41325 41324 41323 41322 41321 41320

41337 41336 41335 41334 41333 41332 41331 41330

41347 41346 41345 41344 41343 41342 41341 41340

PROHIBIT
SENSING
41357 41356 41355 41354 41353 41352 41351 41350

41367 41366 41365 41364 41363 41362 41361 41360

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4.2.5 Device 5
41377 41376 41375 41374 41373 41372 41371 41370
ANTI-STICK RETRY RET RETRY NOZZLE TIME WORK END WORK START
TIP CHANGED
REQUEST REQUEST REQUEST CLEANED MEASURE ANSWER ANSWER
41387 41386 41385 41384 41383 41382 41381 41380

CLEAR ANTI- CLEAR CLEAR RETRY RESTART
RESTART/ WIRE RESTART/ GAS RESTART/ ARC
STICCK NO RESTART NO NO RESET
41397 41396 41395 41394 41393 41392 41391 41390

41407 41406 41405 41404 41403 41402 41401 41400

PROHIBIT
SENSING
41417 41416 41415 41414 41413 41412 41411 41410

41427 41426 41425 41424 41423 41422 41421 41420

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4.2.6 Device 6
41437 41436 41435 41434 41433 41432 41431 41430
WORK
START
ANSWER
41447 41446 41445 41444 41443 41442 41441 41440

41457 41456 41455 41454 41453 41452 41451 41450

41467 41466 41465 41464 41463 41462 41461 41460

PROHIBIT
SENSING
41477 41476 41475 41474 41473 41472 41471 41470

41487 41486 41485 41484 41483 41482 41481 41480

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4.2.7 Device 7
41497 41496 41495 41494 41493 41492 41491 41490
WORK
START
ANSWER
41507 41506 41505 41504 41503 41502 41501 41500

41517 41516 41515 41514 41513 41512 41511 41510

41527 41526 41525 41524 41523 41522 41521 41520

PROHIBIT
SENSING
41537 41536 41535 41534 41533 41532 41531 41530

41547 41546 41545 41544 41543 41542 41541 41540

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4.2.8 Device 8
41557 41556 41555 41554 41553 41552 41551 41550
WORK
START
ANSWER
41567 41566 41565 41564 41563 41562 41561 41560

41577 41576 41575 41574 41573 41572 41571 41570

41587 41586 41585 41584 41583 41582 41581 41580

PROHIBIT
SENSING
41597 41596 41595 41594 41593 41592 41591 41590

41607 41606 41605 41604 41603 41602 41601 41600

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DX100 4.3 Specific Input Signals for Handling
4.3 Specific Input Signals for Handling
4.3.1 Device 1
41137 41136 41135 41134 41133 41132 41131 41130
TIME WORK END WORK START
MEASURE ANSWER ANSWER
41147 41146 41145 41144 41143 41142 41141 41140

SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR
INPUT 8 INPUT 7 INPUT 6 INPUT 5 INPUT 4 INPUT 3 INPUT 2 INPUT 1
41157 41156 41155 41154 41153 41152 41151 41150

41167 41166 41165 41164 41163 41162 41161 41160

41177 41176 41175 41174 41173 41172 41171 41170

41187 41186 41185 41184 41183 41182 41181 41180

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4.3.2 Device 2
41197 41196 41195 41194 41193 41192 41191 41190
WORK
TIME WORK END
START
MEASURE ANSWER
ANSWER
41207 41206 41205 41204 41203 41202 41201 41200

41217 41216 41215 41214 41213 41212 41211 41210

41227 41226 41225 41224 41223 41222 41221 41220

41237 41236 41235 41234 41233 41232 41231 41230

41247 41246 41245 41244 41243 41242 41241 41240

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4.3.3 Device 3
41257 41256 41255 41254 41253 41252 41251 41250
41267 41266 41265 41264 41263 41262 41261 41260

41277 41276 41275 41274 41273 41272 41271 41270

41287 41286 41285 41284 41283 41282 41281 41280

41297 41296 41295 41294 41293 41292 41291 41290

41307 41306 41305 41304 41303 41302 41301 41300

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4.3.4 Device 4
41317 41316 41315 41314 41313 41312 41311 41310
41327 41326 41325 41324 41323 41322 41321 41320

41337 41336 41335 41334 41333 41332 41331 41330

41347 41346 41345 41344 41343 41342 41341 41340

41357 41356 41355 41354 41353 41352 41351 41350

41367 41366 41365 41364 41363 41362 41361 41360

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4.3.5 Device 5
41377 41376 41375 41374 41373 41372 41371 41370
41387 41386 41385 41384 41383 41382 41381 41380

41397 41396 41395 41394 41393 41392 41391 41390

41407 41406 41405 41404 41403 41402 41401 41400

41417 41416 41415 41414 41413 41412 41411 41410

41427 41426 41425 41424 41423 41422 41421 41420

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4.3.6 Device 6
41437 41436 41435 41434 41433 41432 41431 41430
WORK
TIME WORK END
START
MEASURE ANSWER
ANSWER
41447 41446 41445 41444 41443 41442 41441 41440

41457 41456 41455 41454 41453 41452 41451 41450

41467 41466 41465 41464 41463 41462 41461 41460

41477 41476 41475 41474 41473 41472 41471 41470

41487 41486 41485 41484 41483 41482 41481 41480

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4.3.7 Device 7
41497 41496 41495 41494 41493 41492 41491 41490
41507 41506 41505 41504 41503 41502 41501 41500

41517 41516 41515 41514 41513 41512 41511 41510

41527 41526 41525 41524 41523 41522 41521 41520

41537 41536 41535 41534 41533 41532 41531 41530

41547 41546 41545 41544 41543 41542 41541 41540

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4.3.8 Device 8
41557 41556 41555 41554 41553 41552 41551 41550
41567 41566 41565 41564 41563 41562 41561 41560

41577 41576 41575 41574 41573 41572 41571 41570

41587 41586 41585 41584 41583 41582 41581 41580

41597 41596 41595 41594 41593 41592 41591 41590

41607 41606 41605 41604 41603 41602 41601 41600

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DX100 4.4 Specific Input Signals for Spot Welding
4.4 Specific Input Signals for Spot Welding
4.4.1 Device 1
41137 41136 41135 41134 41133 41132 41131 41130
WELDING ELECTRODE WORK
TIME END WORK
STOP EXCHG START
MEASURE ANSWER
WELDER 1 WELDER 1 ANSWER
41147 41146 41145 41144 41143 41142 41141 41140

WELDING ELECTRODE
STOP EXCHG
WELDER 2 WELDER 2
41157 41156 41155 41154 41153 41152 41151 41150

WELDING ELECTRODE
STOP EXCHG
WELDER 3 WELDER 3
41167 41166 41165 41164 41163 41162 41161 41160

WELDING ELECTRODE
STOP EXCHG
WELDER 4 WELDER 4
41177 41176 41175 41174 41173 41172 41171 41170

WELDING ELECTRODE
STOP EXCHG
WELDER 5 WELDER 5
41187 41186 41185 41184 41183 41182 41181 41180

WELDING ELECTRODE
STOP EXCHG
WELDER 6 WELDER 6
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4.4.2 Device 2
41197 41196 41195 41194 41193 41192 41191 41190
WELDING STOP ELECTRODE
WELDER EXCHG WELDER
7 7
41207 41206 41205 41204 41203 41202 41201 41200

WELDING STOP ELECTRODE
WELDER EXCHG WELDER
8 8
41217 41216 41215 41214 41213 41212 41211 41210

41227 41226 41225 41224 41223 41222 41221 41220

41237 41236 41235 41234 41233 41232 41231 41230

41247 41246 41245 41244 41243 41242 41241 41240

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4.4.3 Device 3
41257 41256 41255 41254 41253 41252 41251 41250
41267 41266 41265 41264 41263 41262 41261 41260

41277 41276 41275 41274 41273 41272 41271 41270

41287 41286 41285 41284 41283 41282 41281 41280

41297 41296 41295 41294 41293 41292 41291 41290

41307 41306 41305 41304 41303 41302 41301 41300

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4.4.4 Device 4
41317 41316 41315 41314 41313 41312 41311 41310
41327 41326 41325 41324 41323 41322 41321 41320

41337 41336 41335 41334 41333 41332 41331 41330

41347 41346 41345 41344 41343 41342 41341 41340

41357 41356 41355 41354 41353 41352 41351 41350

41367 41366 41365 41364 41363 41362 41361 41360

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4.4.5 Device 5
41377 41376 41375 41374 41373 41372 41371 41370
41387 41386 41385 41384 41383 41382 41381 41380

41397 41396 41395 41394 41393 41392 41391 41390

41407 41406 41405 41404 41403 41402 41401 41400

41417 41416 41415 41414 41413 41412 41411 41410

41427 41426 41425 41424 41423 41422 41421 41420

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4.4.6 Device 6
41437 41436 41435 41434 41433 41432 41431 41430
41447 41446 41445 41444 41443 41442 41441 41440

41457 41456 41455 41454 41453 41452 41451 41450

41467 41466 41465 41464 41463 41462 41461 41460

41477 41476 41475 41474 41473 41472 41471 41470

41487 41486 41485 41484 41483 41482 41481 41480

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4.4.7 Device 7
41497 41496 41495 41494 41493 41492 41491 41490
41507 41506 41505 41504 41503 41502 41501 41500

41517 41516 41515 41514 41513 41512 41511 41510

41527 41526 41525 41524 41523 41522 41521 41520

41537 41536 41535 41534 41533 41532 41531 41530

41547 41546 41545 41544 41543 41542 41541 41540

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4.4.8 Device 8
41557 41556 41555 41554 41553 41552 41551 41550
41567 41566 41565 41564 41563 41562 41561 41560

41577 41576 41575 41574 41573 41572 41571 41570

41587 41586 41585 41584 41583 41582 41581 41580

41597 41596 41595 41594 41593 41592 41591 41590

41607 41606 41605 41604 41603 41602 41601 41600

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DX100 4.5 Specific Input Signals for General-Purpose Applications
4.5 Specific Input Signals for General-Purpose Applications
4.5.1 Device 1
41137 41136 41135 41134 41133 41132 41131 41130
41147 41146 41145 41144 41143 41142 41141 41140

41157 41156 41155 41154 41153 41152 41151 41150

41167 41166 41165 41164 41163 41162 41161 41160

41177 41176 41175 41174 41173 41172 41171 41170

41187 41186 41185 41184 41183 41182 41181 41180

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4.5.2 Device 2
41197 41196 41195 41194 41193 41192 41191 41190
41207 41206 41205 41204 41203 41202 41201 41200

41217 41216 41215 41214 41213 41212 41211 41210

41227 41226 41225 41224 41223 41222 41221 41220

41237 41236 41235 41234 41233 41232 41231 41230

41247 41246 41245 41244 41243 41242 41241 41240

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4.5.3 Device 3
41257 41256 41255 41254 41253 41252 41251 41250
41267 41266 41265 41264 41263 41262 41261 41260

41277 41276 41275 41274 41273 41272 41271 41270

41287 41286 41285 41284 41283 41282 41281 41280

41297 41296 41295 41294 41293 41292 41291 41290

41307 41306 41305 41304 41303 41302 41301 41300

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4.5.4 Device 4
41317 41316 41315 41314 41313 41312 41311 41310
41327 41326 41325 41324 41323 41322 41321 41320

41337 41336 41335 41334 41333 41332 41331 41330

41347 41346 41345 41344 41343 41342 41341 41340

41357 41356 41355 41354 41353 41352 41351 41350

41367 41366 41365 41364 41363 41362 41361 41360

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4.5.5 Device 5
41377 41376 41375 41374 41373 41372 41371 41370
41387 41386 41385 41384 41383 41382 41381 41380

41397 41396 41395 41394 41393 41392 41391 41390

41407 41406 41405 41404 41403 41402 41401 41400

41417 41416 41415 41414 41413 41412 41411 41410

41427 41426 41425 41424 41423 41422 41421 41420

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4.5.6 Device 6
41437 41436 41435 41434 41433 41432 41431 41430
41447 41446 41445 41444 41443 41442 41441 41440

41457 41456 41455 41454 41453 41452 41451 41450

41467 41466 41465 41464 41463 41462 41461 41460

41477 41476 41475 41474 41473 41472 41471 41470

41487 41486 41485 41484 41483 41482 41481 41480

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4.5.7 Device 7
41497 41496 41495 41494 41493 41492 41491 41490
41507 41506 41505 41504 41503 41502 41501 41500

41517 41516 41515 41514 41513 41512 41511 41510

41527 41526 41525 41524 41523 41522 41521 41520

41537 41536 41535 41534 41533 41532 41531 41530

41547 41546 41545 41544 41543 41542 41541 41540

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4.5.8 Device 8
41557 41556 41555 41554 41553 41552 41551 41550
41567 41566 41565 41564 41563 41562 41561 41560

41577 41576 41575 41574 41573 41572 41571 41570

41587 41586 41585 41584 41583 41582 41581 41580

41597 41596 41595 41594 41593 41592 41591 41590

41607 41606 41605 41604 41603 41602 41601 41600

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DX100 4.6 Specific Input Signals: Explanation
4.6 Specific Input Signals: Explanation

The following symbols are used in the explanation to represent the
signal condition.
State
The signal takes effect Rising The rising edge is
while it is in ON state. detected as the signal.
4.6.1 Alarm and Message Display

Various information items about the application can be displayed as
messages on the programming pendant screen of theDX100. This
section explains how to select already created messages. For
registration, refer to “Registration of I/O Alarms and Messages”.
Fig. 4-1: Signal Timing
– Display request signal is a state signal, which continues to update
the display while the signal is ON.
50msec or longer
Display
Request
50msec or longer
Message
No.
 40010: SYSTEM ALARM REQUEST

When this signal is ON, a system alarm occurs and the
State
manipulator stops. At the same time, an alarm message
corresponding to the alarm code of the specific inputs (40210 to
40215) appears on the programming pendant screen.
40210 to 40215: System alarm No. (binary)
Up to 64 system alarms can be specified. Assign messages by coding
decimals from 0 to 63 into binaries.
Setting Value 0: OFF 1: ON

No.
40215 40214 40213 40212 40211 40210
0 0 0 0 0 0 0
1 0 0 0 0 0 1
2 0 0 0 0 1 0
3 0 0 0 0 1 1
: : : : : : :
63 1 1 1 1 1 1
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 40011: SYSTEM MESSAGE REQUEST

When this signal is on, the message of the corresponding
State
message code of specific inputs (40230 to 40235) appears on the
programming pendant screen.
Manipulator operation will not be affected even if the message is
displayed.
40230 to 40235: System alarm No. (binary)
Up to 64 system messages can be specified. Assign messages by coding

No.
40235 40234 40233 40232 40231 40230
0 0 0 0 0 0 0
1 0 0 0 0 0 1
2 0 0 0 0 1 0
3 0 0 0 0 1 1
: : : : : : :
63 1 1 1 1 1 1
 40012: USER ALARM REQUEST

When this signal is on, a user alarm occurs and the manipulator
State
stops. At the same time, an alarm message corresponding to the
alarm code of the specific input (40220 to 40225) appears on the
40220 to 40225: User Alarm No.
Up to 64 system alarms can be specified. Assign messages by coding
No.
40225 40224 40223 40222 40221 40220
0 0 0 0 0 0 0
1 0 0 0 0 0 1
2 0 0 0 0 1 0
3 0 0 0 0 1 1
: : : : : : :
63 1 1 1 1 1 1
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 40013: USER MESSAGE REQUEST

When this signal is on, the message of the corresponding
State
message code of specific inputs (40240 to 40245) appears on the
Manipulator operation will not be affected even if the message is
displayed.
40240 to 40245: User Message No. (Binary)

Up to 64 user messages can be specified. Assign messages by coding

No.
40245 40244 40243 40242 40241 40240
0 0 0 0 0 0 0
1 0 0 0 0 0 1
2 0 0 0 0 1 0
3 0 0 0 0 1 1
: : : : : : :
63 1 1 1 1 1 1
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 40014: ALARM RESET

This signal clears alarms or errors when there is a minor failure,
Rising
system alarm, user alarm, or user error. Use this signal when
desiring to reset an alarm or error from the outside.
<Example>
Arc Instruction Wire Shortage #40230
Arc Instruction Gas Shortage #40231
(0) Setting (Always OFF) #40232
(0) Setting (Always OFF) #40233 Message

Code
#40011 (System
#40230
Message Request)
#40231
#40010 (System
Count Up
Alarm Request)
Counter Count Up
#40230
COUNT
#40231 If wire shortage or gas shortage

occurs, the message is displayed
Alarm Reset every time at arc on. When the
RESET message display exceeds the allowable
frequency, it becomes an alarm.
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4.6.2 Selecting Mode/Cycle and Calling Master Job
 40070: MASTER JOB CALLING

This signal resets the operating sequence. When the signal is on,
Rising
the heading of the master job (Line: 0) will be called up as an
execution job. This can be used for executing system
initialization automatically when the power is turned on.
However, it is invalid in the following cases:

• While the manipulator is operating (job is executing)
• While the servo power is ON in the teach mode.
• “MASTER CALLING UP PROHIBIT” is shown on the operating
condition window.
 40040, 40041: Selection of Modes

These signals have the same function as the mode key on the
Rising
programming pendant. Use these signals when desiring to
change mode specifications from the outside.
If two or more modes are specified at the same time, TEACH
MODE has a priority over another.
They are invalid when "EXT. MODE SWITCH PROHIBIT" is
shown on the operating condition window, and when the mode
key on the programming pendant is set to "TEACH" or "PLAY".
(The mode specified with the mode key prevails.)
 40042, 40056, 40057: Selection of Operating Modes

State
40042 CMD REMOTE SELECT

This signal selects a command remote function such as transmission.
When the system transmission function (optional) is valid, “CMD
REMOTE SETTING” (50056) signal goes on and the DX100 gets ready
for transmission with the master computer.
40056 PROHIBIT PP OPERATION
When this signal is on, cycle, start and servo on master job call from the
programming pendant are prohibited. However, this prohibition is
released by setting the PP Operation at Remote Mode parameter
(S2C230).
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40057 PROHIBIT IO
When this signal is on, the following operation from external input is
prohibited.
Selection of Cycle (40050 to 40052)
Calling Up Master Job (40070)
External Servo On (40045)
External Start (40044)
Fig. 4-2: Operation Mode Processing Standard Ladders
Select "REMOTE" with the
mode selection switch of
the programing pendant.
Remote Mode
Selected
40042 40056 40057

0 0 1 Not Selected
0 1 0 Selected (IO) 0 : OFF
1 1/0 1/0 Slected (Command) 1 : ON
• For remote function selection, refer to the “chapter 7.1 “Pseudo

Input Signals” at page 7-1”.
• Transmission function is an optional function.
 40050 to 40052: Selection of Cycles

Use the signals when desiring to change cycle specifications
Rising
from the outside. These can also be used when desiring to fix a
specified cycle.
If two or more cycles are specified at the same time, or it is
operated with the programming pendant at the same time, the
cycle will not change.
These are invalid when “EXT. MODE SWITCH PROHIBIT” is
shown on the operating condition window.
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4.6.3 Start and Stop Signals
 40044: EXTERNAL START

Rising
This signal has the same function as the “START” button on the
programming pendant. Automatic operation starts in accordance
with cycle specifications. When this signal is accepted,
“OPERATING” (50070) and “PERMISSIBLE WORK
OPERATING” (50490) signals will be turned on. The signal can
be used when starting from a panel other than the DX100
programming pendant such as an external operator’s panel.
Since only one place on the programming pendant or external
input can be specified as the “STARTING” base from the stand
point of safety, specify “EXTERNAL START PROHIBIT” on the
operating condition window.
This signal is invalid under the following conditions:

• Servo power supply is turned off.
• Remote mode is not selected.
• “EXTERNAL START PROHIBIT” is on the operating condition
window.
• Manipulator is still operating. [When “OPERATING” (50070) sig-
nal is on].
• When “HOLDING” (50071) signal is on.
• “EXTERNAL HOLD” (40067) signal is on.
 40045: EXTERNAL SERVO ON

This signal turns on the servo power. Use the signal when turning
Rising
on the servo power from the outside.
To use this signal, connect the external servo on signal
(EXSVON) on the specific input terminal block to +24V (29 - 30).
For details, see chapter 10 “I/O Except Concurrent I/O” at page 10-1.
For safe use of the robot, it is recommended to use the above
external servo on input on the I/O power on unit without
intervention of the ladder.
This signal is invalid when “EXT. MODE SWITCH PROHIBIT” is

shown on the operating condition window.
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 40054, 40065, 40066: EXTERNAL SERVO OFF

When these signals are on, the servo power supply is cut off and
State
the manipulator stops. Use the signals when desiring to cut off
the servo power supply from the outside or by ladder conditions
for reasons other than the emergency stop. While these signals
are on, the servo power remains off even if the servo on reference
(from programming pendant, or outside) is turned on.
40065: EXTERNAL SERVO OFF 1 (Deceleration stop)

40066: EXTERNAL SERVO OFF 2 (Emergency stop category 0)
40054: EXTERNAL SERVO OFF 3 (Emergency stop category 1)
 40067: EXTERNAL HOLD

This signal has the same function as the “HOLD” button on the
State
programming pendant. Use the signal when instructing “HOLD”
from a location other than the programming pendant. While the
signal is on, the “HOLD” lamp on the programming pendant is
blinking and the “HOLDING” (50071) signal goes ON.
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4.6.4 Operating Instructions
 40016: In-Guard Safe Operating Instruction

When this signal is on, the playback operating speed is limited by
State
in-guard safe operation speed. If approaching the manipulator
during operation for unavoidable reasons, the operating speed
can be limited by turning the signal on. It will therefore be
convenient to interlink the signal with the safety guardrail or
safety mat.
This signal is only to limit speed. Since the manipulator

NOTE operates as taught, prepare the “EMERGENCY STOP” but-
ton so that it can be pressed at any time in the event of an
emergency when one approaches the robot.
 40046: Check Operation

This signal is not a start instruction. When the signal is on, the
State
work instruction in the job is not executed. Use the signal to
check the taught steps and motions. This signal is invalid when
“CHECK/ MACHINE LOCK PROHIBIT” on the operating
condition window is on.
 40047: PROHIBIT WEAVING

When this signal is on, weaving in the job are not executed. Use
State
the signal to check the taught steps and motions with weaving off.
 40053: PLAY MODE ENABLE

This signal is used as an alternative for the Play Mode Enable
Rising
switch in the Play Mode Enable function.
Enabling this signal after switching the mode to "PLAY" allows
operation of the programming pendant in the Play Mode.
 40060: MACHINE LOCK

When this signal is on, the machine lock mode is selected.
State
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 40061: INVALID SHOCK DETECTION

When this signal is on, the shock detection function is invalid.
State
 40063: OVERRUN RELEASE REQUEST

When this signal is on, the overrun status is released.
State
This signal has the same function as the overrun release
operation in the overrun and shock sensor release window;
however, setting the value for S2C575 allows whether to enable
the function depending on the window displayed on the
0: Standard (The function is enabled when any window is

displayed)
1: Enabled with interface panel (The function is enabled only
when interface panel is displayed)
 40064: EDIT LOCK

When this signal is on, the job editing operation is prohibited.
State
 40090 to 40097: 1-Step Back Operating Instruction

When these signals are on at start up, the manipulator moves to
State
one step before the displayed step at low speed and stops there
disregarding the cycle. These can be used for performing the
operation one step before since some operations are difficult to
be executed.
For a system with one manipulator, use signal No. 40090.
 40130 to 40137: SEQUENCE WAIT

The manipulator pauses while this signal is on. Although it is
State
functionally the same as “HOLD”, it differs in the following ways:
When these signals are turned on while the manipulator is

operating, the manipulator pauses temporarily, but it is still in an
operating state. If these signals are turned on during an
instruction other than a moving instruction (MOV), the instruction
is continued. The “START” lamp remains lit and the
“OPERATING” signal remains ON. If these signals are turned on
while the manipulator is operating at high speed, the manipulator
reduces its speed and stops.
The status of these signals are controlled. Motion of the
manipulator is automatically resumed when changing from on to
off.
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<Example 1>
The following is an example of using the signal to check S-Axis/ Cube
Interference.
Operating Limit Sequence
IN-A in A-area A-area Releasing Operating Wait
Operating
IN-B in B-area B-area
Operating
IN-C in C-area C-area
Operating
A-area Sequence Wait in A-area
Operating
B-area Sequence Wait in B-area
Operating
C-area Sequence Wait in C-area
Explanation of ladder
Meaning of above terms
A, B, C: Area Name
e.g. S-Axis (right), Cube 1, etc
IN-A, IN-B, IN-C: Status of the combined equipment input

externally
Area A, Area B, Area C: Individual status signals

The signals indicate whether the manipulator is
in the area.
Operating in A-area, ON when operating in the area

Operating in B-area, The signals are assigned to the combined
Operating in C-area: equipment.
If the signal "Area A", "Area B", or "Area C" is turned on while the
combined equipment is outside the area, the signal "Operating in A-area",
"Operating in B-area", or "Operating in C-area" is turned ON and the
operation continues.
If the combined equipment is in the area first, the SEQUENCE WAIT
signal goes ON and robot operation is stopped until the combined
equipment leaves the area. When the combined equipment leaves the
area, the SEQUENCE WAIT signal goes off and manipulator operation
resumes.
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<Example 2>
The following is an example of using the signal to detect wire sticking in
arc welding.
Arc Interrupted Detection OK Detect Instruction
Wire
Arc OFF Sticking
Wire Sticking Timer

Detecting Signal Detect Instruciton Wire Sticking
T1
Wire
Sticking
Wire Sticking Timer

Detecting Signal Detect Instruction Detection OK
T2
Detect User Alarm

Instruction Occuring Sequence Wait
User Alarm
Sequence Wait Request
User Alarm User Alarm

Wire Sticking Occuring Request
Explanation of ladder
Monitor the state of welding when an ARC OFF instruction is issued, or if
the arc is interrupted while the instruction is being issued. When detecting
wire sticking, the SEQUENCE WAIT REQUEST goes ON and the
manipulator pauses.
Normal
Detection OK will be determined when the OFF state of the wire sticking
detection signal continues for the prescribed time. SEQUENCE WAIT will
then be released and the manipulator will resume operation.
Abnormal
Welding is determined abnormal if the ON state of the wire sticking
detecting signal continues longer than the prescribed time.
I/O alarm will occur if welding is abnormal, and SEQUENCE WAIT will
then be cleared.
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 40170 to 40177: Work Home Position Return Request

The manipulator moves to the work home position at the speed of
Rising
parameter SICxG056 at joint operation by starting up these
signals in the play mode.
During returning to the home position, the "START" lamp is lit
("during start" is entered) and the message "Operation Origin
Returning" is displayed on the programing pendant screen.
Do not use these signals unless interlocking to check that the
manipulator is at a position from which it can return to the home
position.
 40527: PP Buzzer
When this signal is on, the buzzer of programming pendant
State
sounds.
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4.6.5 Independent Control Signals (Optional)
 40021 to 40037: SUB 1 to 15 ALARM REQUEST

These signals are used to stop the specified sub task with an
State
alarm when system section alarm request (40010) or user section
alarm request (40012) is issued.
Input the alarm request (40010 or 40012) after setting the
conditions of individual requirements.
 40071 to 40087: SUB1 to 15 MASTER CALL

Operation sequence is reset. When these signals are turned on,
Rising
the head of the master job in sub take 1 to 15 is called up as an
execution job.
These signals are invalid in any of the following cases:
The manipulator is operating (during job execution).
While the servo power is on in the teach mode.
“MASTER CALLING UP PROHIBIT” is shown on the operating
condition window.
Master job is not registered.
 40250 to 40267: SUB 1 to 15 and MASTER START REQUEST

When the signals are turned on, the robot starts its operation
Rising
automatically by each sub task 1 to 15 and the master job
individually. When the signals are accepted, the signals "RUN",
50640 to 50657 are turned on. The signals can be used when
starting from a panel such as an external operator’s panel other
than the DX100 programming pendant. Specify the condition on
the operating condition window.
These signals are invalid in any of the following cases: ì
• The servo power is not turned on.
• The PLAY mode is not set.
• The "EXTERNAL START PROHIBIT" is shown on the operating
condition window.
• The corresponding signal "RUN" is on. That is the robot is oper-
ating.
• The signal "HOLDING" is on.
• The signal "EXTERNAL HOLD" is on
• The corresponding signal "HOLDING" is on.
 40270 to 40287: SUB 1 to 15 HOLD REQUEST

When these signals are turned on, the manipulator, which is
State
running individually in accordance with each sub task 1 to 15 and
the master job, pauses. The corresponding signal "HOLDING"
(50660 to 50677) is turned on when this signal is ON.
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4.6.6 Signals for Arc Welding

Signals from 41130 to 41607 are classified into eight blocks and assigned
to input signals that have different meanings depending on the application.
Most of these inputs are used by the system and they cannot be used
from the outside of the DX100.
This section explains exceptional signals available for using from the
outside.
 41130, 41190, 41250, 41310, 41370, 41430, 41490, 41550

: WORK START RESPONSE
The "WORK START RESPONSE" signals are used for response
State
to the "WORK START" instructions (51530, 51590, 51650, 51710,
51770, 51830, 51890, 51950).
 41131, 41191, 41251, 41311, 41371, 41431, 41491, 41551

: WORK END RESPONSE
The "WORK END RESPONSE" signals are used for response to
State
the "WORK END" instructions (51531, 51591, 51651, 51711,
51771, 51831, 51891, 51951).
 41132, 41192, 41252, 41312, 41372, 41432, 41492, 41552

: WORK TIME MEASURE
The time during which these signals are on is measured as the
State
operating time.
The operating time can be checked on the system monitoring
time window.
For a system with one application, use signal No. 41132.
 41133, 41193, 41253, 41313, 41373, 41433, 41493, 41553

: TIP REPLACEMENT COMPLETED
When these signals are on, tip replacement time is reset and the
State
“TIP REPLACEMENT REQUEST” (51533, 51593, 51653, 51713,
51773, 51833, 51893, 51953) signal goes off.
 41134, 41194, 41254, 41314, 41374, 41434, 41494, 41554

: NOZZLE CLEANING COMPLETED
When these signals are on, nozzle cleaning time is reset and the
State
“NOZZLE CLEANING REQUEST” (51534, 51594, 51654, 51714,
51774, 51834, 51894, 51954) signal goes off.
 41135, 41195, 41255, 41315, 41375, 41435, 41495, 41555

: RETRY REQUEST
State
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 41136, 41196, 41256, 41316, 41376, 41436, 41496, 41556

: RETRY RETURN REQUEST
The “WORK START RESPONSE” signal is used for response to
State
the “WORK START INSTRUCTION” (51530, 51590, 51650,
51710, 51770, 51830, 51890, 51950) signal. When the “RETRY
REQUEST” signal is used simultaneously, retry operation is
performed; when the “RETRY RETURN
REQUEST” signal is used simultaneously, retry return operation
is performed. By responding individually, the work start
instruction is completed.
For a system with one application, use signal No. 41130, 41135,
41136.
 41137, 41197, 41257, 41317, 41377, 41437, 41497, 41557

: AUTOMATIC ANTI-STICKING REQUEST
The “WORK END RESPONSE” signal is used for response to the
State
“WORK START INSTRUCTION” (51531, 51591, 51651, 51711,
51771, 51831, 51891, 51951) signal. When the “AUTOMATIC
ANTI-STICKING REQUEST” signal is used simultaneously, anti-
sticking operation is performed.
By responding individually, the work start instruction is completed.
For a system with one application, use signal No. 41131 or 41137.
 41140, 41200, 41260, 41320, 41380, 41440, 41500, 41560

: RESTART REQUEST (ARC SHORTAGE)
State
 41141, 41201, 41261, 41321, 41381, 41441, 41501, 41561

: RESTART REQUEST (GAS SHORTAGE)
State
 41142, 41202, 41262, 41322, 41382, 41442, 41502, 41562

: RESTART REQUEST (WIRE SHORTAGE)
When these signals are on, restart operations are requested. The
State
restart operation differs from each restart mode.
41142.
Multiple requests cannot be made.

NOTE
The priority order of requests is arc shortage  gas
shortage  wire shortage.
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 41143, 41203, 41263, 41323, 41383, 41443, 41503, 41563

: RESTART RESET PROCESS
When these signals are on, the restart process is released.
State
When “manual intervention method” is selected as a restart
method, use these signals to release the restart process after
manual intervention. For the initial value, OT#2046 (user open
signal) is connected.
 41144, 41204, 41264, 41324, 41384, 41444, 41504, 41564

: RETRY TIMES CLEAR
State
When these signals are on, the number of retries is cleared.
 41145, 41205, 41265, 41325, 41385, 41445, 41505, 41565

: ARC SHORTAGE RESTART TIMES CLEAR
When these signals are on, the number of arc shortage restarts is
State
cleared.
 41146, 41206, 41266, 41326, 41386, 41446, 41506, 41566

: AUTOMATIC ANTI-STICKING TIMES CLEAR
When these signals are on, the number of automatic anti-
State
stickings is cleared.
 41160, 41220, 41280, 41340, 41400, 41460, 41520, 41580

: SENSING PROHIBIT
When these signals are on, sensing is not performed in the
State
started job. Use the signals to check the taught steps and
motions with the sensing function off.
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4.6.7 Signals for Handling

to input signals that have each different meanings depending on the
application. As most of these input signals are used for the system, they
cannot be used from outside of the DX100.
This section explains exceptional signals that are available for external
use.
 41130, 41190, 41250, 41310, 41370, 41430, 41490, 41550

These signals are used for response to “WORK START
State
INSTRUCTION” (51530, 51590, 51650, 51710, 51770, 51830,
51890, 51950) signal. The work start instruction is completed by
the response.
 41131, 41191, 41251, 41311, 41371, 41431, 41491, 41551

: WORK END RESPONSE
These signals are used for response to “WORK END
State
INSTRUCTION” (51531, 51591, 51651, 51711, 51771, 51831,
51891, 51951) signal. The work end instruction is completed by
the response.
 41132, 41192, 41252, 41312, 41372, 41432, 41492, 41552

: WORK TIME MEASURE
State
operating time.
time window.
 41140 to 41147, 41200 to 41207, 41260 to 41267, 41320 to 41327,

41380 to 41387, 41440 to 41447, 41500 to 41507, 41560 to 41567
: SENSOR INPUT
These signals are specific inputs which allow to grasp the signal
State
status using the specific instruction “HSEN” for handling. When
using the “HSEN” instruction, connect the sensor to the specific
input of the YIO01 board which is connected to these signals.
For a system with one manipulator, use signal Nos. 41140 to

41147.
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4.6.8 Signals for Spot Welding

Signals from 41130 to 41607 are classified into eight blocks and are
assigned to input signals according to its welding application. As most of
these input signals are used for the system, they cannot be used from
outside of the DX100.
use.
 41132, 41192, 41252, 41312, 41372, 41432, 41492, 41552

: WORK TIME MEASURE
The time during which these signals are ON is measured as the
State
operating time.
time window.
 41135, 41145, 41155, 41165, 41175, 41185, 41195, 41205

: ELECTRODE REPLACEMENT
When a SVGUNCL instruction is executing with this signal on, the
State
electrode wear amount absolute value is compared to the
threshold value. The signal outputs the wear detection normal in
the case that the absolute value is less than the threshold value
after the replacement.
 41137, 41147, 41157, 41167, 41177, 41187, 41197, 41207

: WELDING STOP
This signal stops execution of the welding instruction.
State
While this signal is ON, the robot playbacks disregarding the spot
welding instruction.
Use this signal when errors in welders or guns occur and the
robot should return to the working home position, etc.
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4.6.9 Signals for General-Purpose Applications

to input signals that have each different meanings depending on the
application. As most of these input signals are used for the system, they
cannot be used from the outside of the DX100.
use.
 41130, 41190, 41250, 41310, 41370, 41430, 41490, 41550

These signals are used for response to “WORK START
State
INSTRUCTION” (51530, 51590, 51650, 51710, 51770, 51830,
51890, 51950) signal. The work start instruction is completed by
the response.
 41131, 41191, 41251, 41311, 41371, 41431, 41491, 41551

: WORK END RESPONSE
These signals are used for response to “WORK END
State
INSTRUCTION” (51531, 51591, 51651, 51711, 51771, 51831,
51891, 51951) signal.
 41132, 41192, 41252, 41312, 41372, 41432, 41492, 41552

: WORK TIME MEASURE
State
operating time.
This operating time can be checked on the system monitoring
time window.
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DX100 4.7 Specific Output Signals for All Applications
4.7 Specific Output Signals for All Applications
50017 50016 50015 50014 50013 50012 50011 50010

SOUT#008 SOUT#007 SOUT#006 SOUT#005 SOUT#004 SOUT#003 SOUT#002 SOUT#001
ENCODER MEM USER SYSTEM MINOR MAJOR
COOLING ERROR
BATTERY BATTERY ALARM ALARM ALARM ALARM
FAN ERROR OCCUR
WEAK WEAK OCCUR OCCUR OCCUR OCCUR
50027 50026 50025 50024 50023 50022 50021 50020

TOP SUB TOP SUB TOP SUB TOP SUB TOP SUB TOP SUB TOP SUB
TOP
MASTER JOB MASTER JOB MASTER JOB MASTER JOB MASTER JOB MASTER JOB MASTER JOB
MASTER JOB
7 6 5 4 3 2 1
50037 50036 50035 50034 50033 50032 50031 50030

TOP SUB TOP SUB TOP SUB TOP SUB TOP SUB TOP SUB TOP SUB TOP SUB
TASK 15 TASK 14 TASK 13 TASK 12 TASK 11 TASK 10 TASK 9 TASK 8
MASTER JOB MASTER JOB MASTER JOB MASTER JOB MASTER JOB MASTER JOB MASTER JOB MASTER JOB
50047 50046 50045 50044 50043 50042 50041 50040

50057 50056 50055 50054 50053 50052 50051 50050

CMD TEACH CONT
PLAY MODE 1-CYCLE STEP CYCLE
REMOTE MODE CYCLE
SET SET SET
SET SET SET
50067 50066 50065 50064 50063 50062 50061 50060

SOFT LIMIT MACHINE SAFETY
RUNNING AT POSITION CHECK RUN DRY RUN
APL KEY SET LOCK SPEED
FULL-SPEED CHECKED SET SET
RELEASE SET SET
50077 50076 50075 50074 50073 50072 50071 50070

JOG HOLDING
OPERATION JOB EDIT I/O
OPERATION SERVO ON (HOLD RUNNING
MODE SET INFORM SIMULATED
INFORM LAMP)
50087 50086 50085 50084 50083 50082 50081 50080

CUBE INTERFERENCE
8 7 6 5 4 3 2 1
50097 50096 50095 50094 50093 50092 50091 50090

CUBE INTERFERENCE
16 15 14 13 12 11 10 9
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50107 50106 50105 50104 50103 50102 50101 50100

CUBE INTERFERENCE
24 23 22 21 20 19 18 17
50117 50116 50115 50114 50113 50112 50111 50110

CUBE INTERFERENCE
32 31 30 29 28 27 26 25
50127 50126 50125 50124 50123 50122 50121 50120

CUBE INTERFERENCE
40 39 38 37 36 35 34 33
50137 50136 50135 50134 50133 50132 50131 50130

CUBE INTERFERENCE
48 47 46 45 44 43 42 41
50147 50146 50145 50144 50143 50142 50141 50140

CUBE INTERFERENCE
56 55 54 53 52 51 50 49
50157 50156 50155 50154 50153 50152 50151 50150

SOUT#120 SOUT#119 SOUT#118 SOUT#117 SOUT116 SOUT#115 SOUT#114 SOUT#113
CUBE INTERFERENCE
64 63 62 61 60 59 58 57
(WORK (WORK (WORK (WORK (WORK (WORK (WORK (WORK
HOME HOME HOME HOME HOME HOME HOME HOME
POSITION POSITION POSITION POSITION POSITION POSITION POSITION POSITION
R1) R2) R3) R4) R5) R6) R7) R8)
50167 50166 50165 50164 50163 50162 50161 50160

SOUT#128 SOUT#127 SOUT#126 SOUT#125 SOUT#124 SOUT#123 SOUT122 SOUT121
S-AXIS INTERFERENCE
R4 (LEFT) R4 (RIGHT) R3 (LEFT) R3 (RIGHT) R2 (LEFT) R2 (RIGHT) R1 (LEFT) R1 (RIGHT)
50177 50176 50175 50174 50173 50172 50171 50170

S-AXIS INTERFERENCE
R8 (LEFT) R8 (RIGHT) R7 (LEFT) R7 (RIGHT) R6 (LEFT) R6 (RIGHT) R5 (LEFT) R5 (RIGHT)
50187 50186 50185 50184 50183 50182 50181 50180

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50197 50196 50195 50194 50193 50192 50191 50190

50207 50206 50205 50204 50203 50202 50201 50200

50217 50216 50215 50214 50213 50212 50211 50210

50227 50226 50225 50224 50223 50222 50221 50220

50237 50236 50235 50234 50233 50232 50231 50230

50247 50246 50245 50244 50243 50242 50241 50240

50257 50256 50255 50254 50253 50252 50251 50250

50267 50266 50265 50264 50263 50262 50261 50260

50277 50276 50275 50274 50273 50272 50271 50270

50287 50286 50285 50284 50283 50282 50281 50280

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50297 50296 50295 50294 50293 50292 50291 50290

50307 50306 50305 50304 50303 50302 50301 50300

50317 50316 50315 50314 50313 50312 50311 50310

50327 50326 50325 50324 50323 50322 50321 50320

SERVO ON SERVO ON SERVO ON SERVO ON SERVO ON SERVO ON SERVO ON SERVO ON
STATUS STATUS STATUS STATUS STATUS STATUS STATUS STATUS
R8 R7 R6 R5 R4 R3 R2 R1
50337 50336 50335 50334 50333 50332 50331 50330

S8 S7 S6 S5 S4 S3 S2 S1
50347 50346 50345 50344 50343 50342 50341 50340

S16 S15 S14 S13 S12 S11 S10 S9
50357 50356 50355 50354 50353 50352 50351 50350

S24 S23 S22 S21 S20 S19 S18 S17
50367 50366 50365 50364 50363 50362 50361 50360

50377 50376 50375 50374 50373 50372 50371 50370

S8J S7J S6J S5J S4J S3J S2J S1J
50387 50386 50385 50384 50383 50382 50381 50380

S16J S15J S14J S13J S12 S11J S10J S9J
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50397 50396 50395 50394 50393 50392 50391 50390

S24J S23J S22J S21J S20 S19J S18J S17J
50407 50406 50405 50404 50403 50402 50401 50400

CONTINUE CONTINUE CONTINUE CONTINUE CONTINUE CONTINUE CONTINUE CONTINUE

JOB SEQ R8J JOB SEQ R7J JOB SEQ R6J JOB SEQ R5J JOB SEQ R4J JOB SEQ R3J JOB SEQ R2J JOB SEQ R1J
50417 50416 50415 50414 50413 50412 50411 50410

50427 50426 50425 50424 50423 50422 50421 50420

50437 50436 50435 50434 50433 50432 50431 50430

50447 50446 50445 50444 50443 50442 50441 50440

CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL
GROUP ON GROUP ON GROUP ON GROUP ON GROUP ON GROUP ON GROUP ON GROUP ON
R8 R7 R6 R5 R4 R3 R2 R1
50457 50456 50455 50454 50453 50452 50451 50450

50467 50466 50465 50464 50463 50462 50461 50460

50477 50476 50475 50474 50473 50472 50471 50470

50487 50486 50485 50484 50483 50482 50481 50480

WORK WORK WORK WORK WORK WORK WORK WORK
RESTART RESTART RESTART RESTART RESTART RESTART RESTART RESTART
PROHIBIT PROHIBIT PROHIBIT PROHIBIT PROHIBIT PROHIBIT PROHIBIT PROHIBIT
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50497 50496 50495 50494 50493 50492 50491 50490

WORK WORK WORK WORK WORK WORK WORK WORK
PERMIT RUN PERMIT RUN PERMIT RUN PERMIT RUN PERMIT RUN PERMIT RUN PERMIT RUN PERMIT RUN
50507 50506 50505 50504 50503 50502 50501 50500

SEARCHING SEARCHING SEARCHING SEARCHING SEARCHING SEARCHING SEARCHING SEARCHING

50517 50516 50515 50514 50513 50512 50511 50510

SERVO SERVO SERVO SERVO SERVO SERVO SERVO SERVO
FLOAT ON FLOAT ON FLOAT ON FLOAT ON FLOAT ON FLOAT ON FLOAT ON FLOAT ON
R8 R7 R6 R5 R4 R3 R2 R1
50527 50526 50525 50524 50523 50522 50521 50520

LOCUS LOCUS LOCUS LOCUS LOCUS LOCUS LOCUS LOCUS

DEVIATE R8 DEVIATE R7 DEVIATE R6 DEVIATE R5 DEVIATE R4 DEVIATE R3 DEVIATE R2 DEVIATE R1
50537 50536 50535 50534 50533 50532 50531 50530

50547 50546 50545 50544 50543 50542 50541 50540

50557 50556 50555 50554 50553 50552 50551 50550

50567 50566 50565 50564 50563 50562 50561 50560

SHOCK SHOCK SHOCK SHOCK SHOCK SHOCK SHOCK SHOCK
DETECTION DETECTION DETECTIONV DETECTION DETECTION DETECTION DETECTIONV DETECTION
VALID VALID ALID VALID VALID VALID ALID VALID
R8 R7 R6 R5 R4 R3 R2 R1
50577 50576 50575 50574 50573 50572 50571 50570

50587 50586 50585 50584 50583 50582 50581 50580

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50597 50596 50595 50594 50593 50592 50591 50590

50607 50606 50605 50604 50603 50602 50601 50600

HELD HELD HELD HELD HELD HELD HELD
50617 50616 50615 50614 50613 50612 50611 50610

HELD HELD HELD HELD HELD HELD HELD HELD
50627 50626 50625 50624 50623 50622 50621 50620

ALARM ALARM ALARM ALARM ALARM ALARM ALARM
OCCUR OCCUR OCCUR OCCUR OCCUR OCCUR OCCUR
50637 50636 50635 50634 50633 50632 50631 50630

ALARM ALARM ALARM ALARM ALARM ALARM ALARM ALARM
OCCUR OCCUR OCCUR OCCUR OCCUR OCCUR OCCUR OCCUR
50647 50646 50645 50644 50643 50642 50641 50640

RUN RUN RUN RUN RUN RUN RUN
50657 50656 50655 50654 50653 50652 50651 50650

RUN RUN RUN RUN RUN RUN RUN RUN
50667 50666 50665 50664 50663 50662 50661 50660

HOLD HOLD HOLD HOLD HOLD HOLD HOLD
50677 50676 50675 50674 50673 50672 50671 50670

50687 50686 50685 50684 50683 50682 50681 50680

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50697 50696 50695 50694 50693 50692 50691 50690

SECURITY SECURITY SECURITY
SHOCK JOB DATA PLAY MODE
MANAGEMENT EDITING OPERATION
DTCT ALM MISMATCH ENABLE SET
MODE SET MODE SET MODE SET
50707 50706 50705 50704 50703 50702 50701 50700

50717 50716 50715 50714 50713 50712 50711 50710

50727 50726 50725 50724 50723 50722 50721 50720

50737 50736 50735 50734 50733 5073 50731 50730

50747 50746 50745 50744 50743 50742 50741 50740

50757 50756 50755 50754 50753 50752 50751 50750

50767 50766 50765 50764 50763 50762 50761 50760

50777 50776 50775 50774 50773 50772 50771 50770

50787 50786 50785 50784 50783 50782 50781 50780

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50797 50796 50795 50794 50793 50792 50791 50790

50807 50806 50805 50804 50803 50802 50801 50800

50817 50816 50815 50814 50813 50812 50811 50810

50827 50826 50825 50824 50823 50822 50821 50820

50837 50836 50835 50834 50833 50832 50831 50830

50847 50846 50845 50844 50843 50842 50841 50840

50857 50856 50855 50854 50853 50852 50851 50850

50837 50836 50835 50834 50833 50832 50831 50830

50877 50876 50875 50874 50873 50872 50871 50870

50887 50886 50885 50884 50883 50882 50881 50880

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50897 50896 50895 50894 50893 50892 50891 50890

50907 50906 50905 50904 50903 50902 50901 50900

50917 50916 50915 50914 50913 50912 50911 50910

50927 50926 50925 50924 50923 50922 50921 50920

50937 50936 50935 50934 50933 50932 50931 50930

50947 50946 50945 50944 50943 50942 50941 50940

50957 50956 50955 50954 50953 50952 50951 50950

50967 50966 50965 50964 50963 50962 50961 50960

50977 50976 50975 50974 50973 50972 50971 50970

50987 50986 50985 50984 50983 50982 50981 50980

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50997 50996 50995 50994 50993 50992 50991 50990

51007 51006 51005 51004 51003 51002 51001 51000

51017 51016 51015 51014 51013 51012 51011 51010

51027 51026 51025 51024 51023 51022 51021 51020

51037 51036 51035 51034 51033 51032 51031 51030

51047 51046 51045 51044 51043 51042 51041 51040

51057 51056 51055 51054 51053 51052 51051 51050

51067 51066 51065 51064 51063 51062 51061 51060

51077 51076 51075 51074 51073 51072 51071 51070

51087 51086 51085 51084 51083 51082 51081 51080

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51097 51096 51095 51094 51093 51092 51091 51090

51107 51106 51105 51104 51103 51102 51101 51100

51117 51116 51115 51114 51113 51112 51111 51110

51127 51126 51125 51124 51123 51122 51121 51120

51137 51136 51135 51134 51133 51132 51131 51130

51147 51146 51145 51144 51143 51142 51141 51140

51157 51156 51155 51154 51153 51152 51151 51150

51167 51166 51165 51164 51163 51162 51161 51160

51177 51176 51175 51174 51173 51172 51171 51170

51187 51186 51185 51184 51183 51182 51181 51180

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51197 51196 51195 51194 51193 51192 51191 51190

51207 51206 51205 51204 51203 51202 51201 51200

51217 51216 51215 51214 51213 51212 51211 51210

51227 51226 51225 51224 51223 51222 51221 51220

51237 51236 51235 51234 51233 51232 51231 51230

51247 51246 51245 51244 51243 51242 51241 51240

51257 51256 51255 51254 51253 51252 51251 51250

51267 51266 51265 51264 51263 51262 51261 51260

51277 51276 51275 51274 51273 51272 51271 51270

51287 51286 51285 51284 51283 51282 51281 51280

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51297 51296 51295 51294 51293 51292 51291 51290

51307 51306 51305 51304 51303 51302 51301 51300

51317 51316 51315 51314 51313 51312 51311 51310

51327 51326 51325 51324 51323 51322 51321 51320

51337 51336 51335 51334 51333 51332 51331 51330

51347 51346 51345 51344 51343 51342 51341 51340

51357 51356 51355 51354 51353 51352 51351 51350

51367 51366 51365 51364 51363 51362 51361 51360

51377 51376 51375 51374 51373 51372 51371 51370

51387 51386 51385 51384 51383 51382 51381 51380

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51397 51396 51395 51394 51393 51392 51391 51390

51407 51406 51405 51404 51403 51402 51401 51400

ARITHMTC
ARITHMTC ARITHMTC
ERROR
ZERO FLAG CARRY FLAG
FLAG
51417 51416 51415 51414 51413 51412 51411 51410

51427 51426 51425 51424 51423 51422 51421 51420

51437 51436 51435 51434 51433 51432 51431 51430

51447 51446 51445 51444 51443 51442 51441 51440

51457 51456 51455 51454 51453 51452 51451 51450

51467 51466 51465 51464 51463 51462 51461 51460

51477 51476 51475 51474 51473 51472 51471 51470

51487 51486 51485 51484 51483 51482 51481 51480

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51497 51496 51495 51494 51493 51492 51491 51490

51507 51506 51505 51504 51503 51502 51501 51500

51517 51516 51515 51514 51513 51512 51511 51510

51527 51526 51525 51524 51523 51522 51521 51520

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DX100 4.8 Specific Output Signals for Arc Welding
4.8 Specific Output Signals for Arc Welding
4.8.1 Device 1
51537 51536 51535 51534 51533 51532 51531 51530
RETURN CLEAN TIP CHANGE PROHIBIT START

RETRACT INCHING END WORK
RETRY NOZZLE REQUEST WORK CONT WORK
51547 51546 51545 51544 51543 51542 51541 51540

RETRY
OVER ANTI- OVER OVER RETURN RESTARTING/ RESTARTING/ RESTARTING/
REPLAY
STICK NO RESTART RETRY RESTART WIRE GAS ARC
MODE
51557 51556 51555 51554 51553 51552 51551 51550

GAS
OUTPUT
51567 51566 51565 51564 51563 51562 51561 51560

51577 51576 51575 51574 51573 51572 51571 51570

51587 51586 51585 51584 51583 51582 51581 51580

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4.8.2 Device 2
51597 51596 51595 51594 51593 51592 51591 51590
RETURN CLEAN TIP CHANGE PROHIBIT START

RETRACT INCHING END WORK
RETRY NOZZLE REQUEST WORK CONT WORK
51607 51606 51605 51604 51603 51602 51601 51600

RETRY
REPLAY
STICK NO RESTART RETRY RESTART WIR GAS ARC
MODE
51617 51616 51615 51614 51613 51612 51611 51610

GAS
OUTPUT
51627 51626 51625 51624 51623 51622 51621 51620

51637 51636 51635 51634 51633 51632 51631 51630

51647 51646 51645 51644 51643 51642 51641 51640

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4.8.3 Device 3
51657 51656 51655 51654 51653 51652 51651 51650
PROHIBIT
RETURN CLEAN TIP CHANGE START
RETRACT INCHING WORK END WORK
RETRY NOZZLE REQUEST WORK
CONTINUE
51667 51666 51665 51664 51663 51662 51661 51660

RETRY
REPLAY
MODE
51677 51676 51675 51674 51673 51672 51671 51670

GAS
OUTPUT
51687 51686 51685 51684 51683 51682 51681 51680

51697 51696 51695 51694 51693 51692 51691 51690

51707 51706 51705 51704 51703 51702 51701 51700

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4.8.4 Device 4
51717 51716 51715 51714 51713 51712 51711 51710
PROHIBITW
RETRACT INCHING ORK END WORK
CONTINUE
51727 51726 51725 51724 51723 51722 51721 51720

RETRY
REPLAY
MODE
51737 51736 51735 51734 51733 51732 51731 51730

GAS
OUTPUT
51747 51746 51745 51744 51743 51742 51741 51740

51757 51756 51755 51754 51753 51752 51751 51750

51767 51766 51765 51764 51763 51762 51761 51760

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4.8.5 Device 5
51777 51776 51775 51774 51773 51772 51771 51770
PROHIBIT
CONTINUE
51787 51786 51785 51784 51783 51782 51781 51780

RETRY
REPLAY
MODE
51797 51796 51795 51794 51793 51792 51791 51790

GAS
OUTPUT
51807 51806 51805 51804 51803 51802 51801 51800

51817 51816 51815 51814 51813 51812 51811 51810

51827 51826 51825 51824 51823 51822 51821 51820

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4.8.6 Device 6
51837 51836 51835 51834 51833 51832 51831 51830
PROHIBIT
CONTINUE
51847 51846 51845 51844 51843 51842 51841 51840

RETRY
REPLAY
MODE
51857 51856 51855 51854 51853 51852 51851 51850

GAS
OUTPUT
51867 51866 51865 51864 51863 51862 51861 51860

51877 51876 51875 51874 51873 51872 51871 51870

51887 51886 51885 51884 51883 51882 51881 51880

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4.8.7 Device 7
51897 51896 51895 51894 51893 51892 51891 51890
PROHIBIT
CONTINUE
51907 51906 51905 51904 51903 51902 51901 51900

RETRY
REPLAY
MODE
51917 51916 51915 51914 51913 51912 51911 51910

GAS
OUTPUT
51927 51926 51925 51924 51923 51922 51921 51920

51937 51936 51935 51934 51933 51932 51931 51930

51947 51946 51945 51944 51943 51942 51941 51940

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4.8.8 Device 8
51957 51956 51955 51954 51953 51952 51951 51950
PROHIBIT
CONTINUE
51967 51966 51965 51964 51963 51962 51961 51960

RETRY
REPLAY
MODE
51977 51976 51975 51974 51973 51972 51971 51970

GAS
OUTPUT
51987 51986 51985 51984 51983 51982 51981 51980

51997 51996 51995 51994 51993 51992 51991 51990

52007 52006 52005 52004 52003 52002 52001 52000

4-88
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DX100 4.9 Specific Output Signals for Handling
4.9 Specific Output Signals for Handling
4.9.1 Device 1
51537 51536 51535 51534 51533 51532 51531 51530
SH-SNSR PROHIBIT
SH-SNSR START
FUNCTION WORK END WORK
VALID WORK
SELECT CONTINUE
51547 51546 51545 51544 51543 51542 51541 51540

TOOL VALVE TOOL VALVE TOOL VALVE TOOL VALVE TOOL VALVE TOOL VALVE TOOL VALVE TOOL VALVE
4-2 4-1 3-2 3-1 2-2 2-1 1-2 1-1
51557 51556 51555 51554 51553 51552 51551 51550

51567 51566 51565 51564 51563 51562 51561 51560

51577 51576 51575 51574 51573 51572 51571 51570

51587 51586 51585 51584 51583 51582 51581 51580

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4.9.2 Device 2
51597 51596 51595 51594 51593 51592 51591 51590
SH-SNSR PROHIBITW
SH-SNSR START
FUNCTION ORK END WORK
VALID WORK
SELECT CONTINUE
51607 51606 51605 51604 51603 51602 51601 51600

4-2 4-1 3-2 3-1 2-2 2-1 1-2 1-1
51617 51616 51615 51614 51613 51612 51611 51610

51627 51626 51625 51624 51623 51622 51621 51620

51637 51636 51635 51634 51633 51632 51631 51630

51647 51646 51645 51644 51643 51642 51641 51640

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4.9.3 Device 3
51657 51656 51655 51654 51653 51652 51651 51650
SH-SNSR PROHIBIT
SH-SNSR START
FUNCTION WORK END WORK
VALID WORK
SELECT CONTINUE
51667 51666 51665 51664 51663 51662 51661 51660

4-2 4-1 3-2 3-1 2-2 2-1 1-2 1-1
51677 51676 51675 51674 51673 51672 51671 51670

51687 51686 51685 51684 51683 51682 51681 51680

51697 51696 51695 51694 51693 51692 51691 51690

51707 51706 51705 51704 51703 51702 51701 51700

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4.9.4 Device 4
51717 51716 51715 51714 51713 51712 51711 51710
SH-SNSR
SH-SNSR PROHIBIT START
FUNCTION END WORK
VALID WORK CONT WORK
SELECT
51727 51726 51725 51724 51723 51722 51721 51720

4-2 4-1 3-2 3-1 2-2 2-1 1-2 1-1
51737 51736 51735 51734 51733 51732 51731 51730

51747 51746 51745 51744 51743 51742 51741 51740

51757 51756 51755 51754 51753 51752 51751 51750

51767 51766 51765 51764 51763 51762 51761 51760

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4.9.5 Device 5
51777 51776 51775 51774 51773 51772 51771 51770
SH-SNSR
FUNCTION END WORK
SELECT
51787 51786 51785 51784 51783 51782 51781 51780

4-2 4-1 3-2 3-1 2-2 2-1 1-2 1-1
51797 51796 51795 51794 51793 51792 51791 51790

51807 51806 51805 51804 51803 51802 51801 51800

51817 51816 51815 51814 51813 51812 51811 51810

51827 51826 51825 51824 51823 51822 51821 51820

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4.9.6 Device 6
51837 51836 51835 51834 51833 51832 51831 51830
SH-SNSR
FUNCTION END WORK
SELECT
51847 51846 51845 51844 51843 51842 51841 51840

4-2 4-1 3-2 3-1 2-2 2-1 1-2 1-1
51857 51856 51855 51854 51853 51852 51851 51850

51867 51866 51865 51864 51863 51862 51861 51860

51877 51876 51875 51874 51873 51872 51871 51870

51887 51886 51885 51884 51883 51882 51881 51880

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4.9.7 Device 7
51897 51896 51895 51894 51893 51892 51891 51890
SH-SNSR
FUNCTION END WORK
SELECT
51907 51906 51905 51904 51903 51902 51901 51900

4-2 4-1 3-2 3-1 2-2 2-1 1-2 1-1
51917 51916 51915 51914 51913 51912 51911 51910

51927 51926 51925 51924 51923 51922 51921 51920

51937 51936 51935 51934 51933 51932 51931 51930

51947 51946 51945 51944 51943 51942 51941 51940

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4.9.8 Device 8
51957 51956 51955 51954 51953 51952 51951 51950
SH-SNSR
FUNCTION END WORK
SELECT
51967 51966 51965 51964 51963 51962 51961 51960

4-2 4-1 3-2 3-1 2-2 2-1 1-2 1-1
51977 51976 51975 51974 51973 51972 51971 51970

51987 51986 51985 51984 51983 51982 51981 51980

51997 51996 51995 51994 51993 51992 51991 51990

52007 52006 52005 52004 52003 52002 52001 52000

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DX100 4.10 Specific Output Signals for Spot Welding
4.10 Specific Output Signals for Spot Welding
4.10.1 Device 1
51537 51536 51535 51534 51533 51532 51531 51530
WEAR WEAR
WORK TIP CHANGE
WELDING DETECT DETECT
SVSPOT ALARM
ON/OFF ERROR NORMAL
WELD 1 WELD 1
WELD 1 WELD 1
51547 51546 51545 51544 51543 51542 51541 51540

WEAR WEAR
WORK TIP CHANGE SENSOR
DETECT DETECT
SVSPOT ALARM SEARCHING
ERROR NORMAL
WELD 2 WELD 2 WELD 1
WELD 2 WELD 2
51557 51556 51555 51554 51553 51552 51551 51550

WEAR WEAR
DETECT DETECT
ERROR NORMAL
WELD 3 WELD 3
51567 51566 51565 51564 51563 51562 51561 51560

WEAR WEAR
DETECT DETECT
ERROR NORMAL
WELD 4 WELD 4
51577 51576 51575 51574 51573 51572 51571 51570

WEAR WEAR
DETECT DETECT
ERROR NORMAL
WELD 5 WELD 5
51587 51586 51585 51584 51583 51582 51581 51580

WEAR WEAR
DETECT DETECT
ERROR NORMAL
WELD 6 WELD 6
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4.10.2 Device 2
51597 51596 51595 51594 51593 51592 51591 51590
WEAR WEAR SENSOR
WORK TIP CHANGE
DETECT DETECT
ERROR NORMAL
WELD 7 WELD 7
51607 51606 51605 51604 51603 51602 51601 51600

WEAR WEAR SENSOR
WORK TIP CHANGE
DETECT DETECT
ERROR NORMAL
WELD 8 WELD 8
51617 51616 51615 51614 51613 51612 51611 51610

SENSOR
SEARCHING
WELD 8
51627 51626 51625 51624 51623 51622 51621 51620

51637 51636 51635 51634 51633 51632 51631 51630

51647 51646 51645 51644 51643 51642 51641 51640

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4.10.3 Device 3
51657 51656 51655 51654 51653 51652 51651 51650
51667 51666 51665 51664 51663 51662 51661 51660

51677 51676 51675 51674 51673 51672 51671 51670

51687 51686 51685 51684 51683 51682 51681 51680

51697 51696 51695 51694 51693 51692 51691 51690

51707 51706 51705 51704 51703 51702 51701 51700

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4.10.4 Device 4
51717 51716 51715 51714 51713 51712 51711 51710
51727 51726 51725 51724 51723 51722 51721 51720

51737 51736 51735 51734 51733 51732 51731 51730

51747 51746 51745 51744 51743 51742 51741 51740

51757 51756 51755 51754 51753 51752 51751 51750

51767 5766 51765 51764 51763 51762 51761 51760

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4.10.5 Device 5
51777 51776 51775 51774 51773 51772 51771 51770
51787 51786 51785 51784 51783 51782 51781 51780

51797 51796 51795 51794 51793 51792 51791 51790

51807 51806 51805 51804 51803 51802 51801 51800

51817 51816 51815 51814 51813 51812 51811 51810

51827 51826 51825 51824 51823 51822 51821 51820

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4.10.6 Device 6
51837 51836 51835 51834 51833 51832 51831 51830
51847 51846 51845 51844 51843 51842 51841 51840

51857 51856 51855 51854 51853 51852 51851 51850

51867 51866 51865 51864 51863 51862 51861 51860

51877 51876 51875 51874 51873 51872 51871 51870

51887 51886 51885 51884 51883 51882 51881 51880

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4.10.7 Device 7
51897 51896 51895 51894 51893 51892 51891 51890
51907 51906 51905 51904 51903 51902 51901 51900

51917 51916 51915 51914 51913 51912 51911 51910

51927 51926 51925 51924 51923 51922 51921 51920

51937 51936 51935 51934 51933 51932 51931 51930

51947 51946 51945 51944 51943 51942 51941 51940

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4.10.8 Device 8
51957 51956 51955 51954 51953 51952 51951 51950
51967 51966 51965 51964 51963 51962 51961 51960

51977 51976 51975 51974 51973 51972 51971 51970

51987 51986 51985 51984 51983 51982 51981 51980

51997 51996 51995 51994 51993 51992 51991 51990

52007 52006 52005 52004 52003 52002 52001 52000

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DX100 4.11 Specific Output Signals for General-Purpose Applications
4.11 Specific Output Signals for General-Purpose

Applications
4.11.1 Device 1
51537 51536 51535 51534 51533 51532 51531 51530
PROHIBIT
START
WORK END WORK
WORK
CONTINUE
51547 51546 51545 51544 51543 51542 51541 51540

51557 51556 51555 51554 51553 51552 51551 51550

51567 51566 51565 51564 51563 51562 51561 51560

51577 51576 51575 51574 51573 51572 51571 51570

51587 51586 51585 51584 51583 51582 51581 51580

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4.11.2 Device 2
51597 51596 51595 51594 51593 51592 51591 51590
PROHIBIT
START
WORK END WORK
WORK
CONTINUE
51607 51606 51605 51604 51603 51602 51601 51600

51617 51616 51615 51614 51613 51612 51611 51610

51627 51626 51625 51624 51623 51622 51621 51620

51637 51636 51635 51634 51633 51632 51631 51630

51647 51646 51645 51644 51643 51642 51641 51640

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4.11.3 Device 3
51657 51656 51655 51654 51653 51652 51651 51650
PROHIBITW
START
ORK END WORK
WORK
CONTINUE
51667 51666 51665 51664 51663 51662 51661 51660

51677 51676 51675 51674 51673 51672 51671 51670

51687 51686 51685 51684 51683 51682 51681 51680

51697 51696 51695 51694 51693 51692 51691 51690

51707 51706 51705 51704 51703 51702 51701 51700

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4.11.4 Device 4
51717 51716 51715 51714 51713 51712 51711 51710
PROHIBITW
START
ORK END WORK
WORK
CONTINUE
51727 51726 51725 51724 51723 51722 51721 51720

51737 51736 51735 51734 51733 51732 51731 51730

51747 51746 51745 51744 51743 51742 51741 51740

51757 51756 51755 51754 51753 51752 51751 51750

51767 51766 51765 51764 51763 51762 51761 51760

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4.11.5 Device 5
51777 51776 51775 51774 51773 51772 51771 51770
PROHIBITW
START
ORK END WORK
WORK
CONTINUE
51787 51786 51785 51784 51783 51782 51781 51780

51797 51796 51795 51794 51793 51792 51791 51790

51807 51806 51805 51804 51803 51802 51801 51800

51817 51816 51815 51814 51813 51812 51811 51810

51827 51826 51825 51824 51823 51822 51821 51820

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4.11.6 Device 6
51837 51836 51835 51834 51833 51832 51831 51830
PROHIBITW
START
ORK END WORK
WORK
CONTINUE
51847 51846 51845 51844 51843 51842 51841 51840

51857 51856 51855 51854 51853 51852 51851 51850

51867 51866 51865 51864 51863 51862 51861 51860

51877 51876 51875 51874 51873 51872 51871 51870

51887 51886 51885 51884 51883 51882 51881 51880

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4.11.7 Device 7
51897 51896 51895 51894 51893 51892 51891 51890
PROHIBITW
START
ORK END WORK
WORK
CONTINUE
51907 51906 51905 51904 51903 51902 51901 51900

51917 51916 51915 51914 51913 51912 51911 51910

51927 51926 51925 51924 51923 51922 51921 51920

51937 51936 51935 51934 51933 51932 51931 51930

51947 51946 51945 51944 51943 51942 51941 51940

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4.11.8 Device 8
51957 51956 51955 51954 51953 51952 51951 51950
PROHIBITW
START
ORK END WORK
WORK
CONTINUE
51967 51966 51965 51964 51963 51962 51961 51960

51977 51976 51975 51974 51973 51972 51971 51970

51987 51986 51985 51984 51983 51982 51981 51980

51997 51996 51995 51994 51993 51992 51991 51990

52007 52006 52005 52004 52003 52002 52001 52000

4-112
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DX100 4.12 Specific Output Signals: Explanation
4.12 Specific Output Signals: Explanation

The following symbols are used in the explanation to represent the signal
conditions.
The signal takes effect The rising edge is detected

State Rising as the signal.
while it is in the on state.
4.12.1 Alarms and Messages Display
 50010 to 50014: ALARM/ERROR OCCURRENCE

These signals indicate the occurrence of alarms or errors. The
State
“MAJOR ALM OCCUR” (50010) signal remains ON until power is
turned off.
 Register M640 Alarm Code (Binary/BCD)

If an alarm occurs in the system, the corresponding alarm code is output.
If there are two or more alarms, the code of the first occurring alarm is
output. To switch binary and BCD data type, use the parameter (S2C315).
Factory setting is binary.
 Register M641, 642 Alarm Data (Binary/BCD)

This data is detailed information added to the alarm code.
 50015, 50016: BATTERY WEAK

These signals are turned ON to indicate that batteries need
State
replacement when voltage drops in the memory protection battery
and the absolute encoder memory retention battery. Loss of data
in memory due to a weak battery causes much damage.
Take the signals as a kind of alarm and take appropriate action.
 50017: COOLING FAN ERROR

This signal is turned ON to inform that the cooling fan is required
State
to be changed when the CPU rack cooling fan inside DX100 or
the cooling fan connected to the power on unit is not operating
normally. Such an error as non-operating cooling fan causes
damages to DX100 and robot components.
Take the signal as a kind of alarm and take appropriate action.
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4.12.2 Setting of Mode / Cycle and Particular Play Operation
 50050 to 50052: CYCLE SETTING

These signals indicate the status of specifications of current cycle
State
setting. The signal corresponding to the selected cycle is turned
on.
 50053 to 50054: MODE SETTING

These signals indicate the status of specifications of current
State
mode settings. The signals are synchronized with the mode
select key lamps on the front door of the DX100. The signal
corresponding to the selected mode is turned on.
 50056: COMMAND REMOTE SETTING

This signal indicates that the command remote function such as
State
transmission is valid.
 50060: IN-GUARD SAFE OPERATION SETTING

This signal indicates that the manipulator is in the in-guard safe
State
operation status.
 50061: DRY-RUN SETTING

This signal indicates that the dry-run is set.
State
 50062: MACHINE LOCK SETTING

This signal indicates that the machine lock is set.
State
 50063: SOFT LIMIT RELEASE SETTING

This signal indicates that the soft limit is released. Switching to
State
the play mode releases the soft limit automatically and turns off
this signal.
 50064: CHECK RUN SETTING

This signal indicates the check run is set.
State
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4.12.3 Start and Stop Signals
 50020: HEAD OF MASTER JOB

This signal indicates that the execution position is at the head of
State
the master job. The signal can be used as a check signal calling
for master job.
 50065: PERMISSIBLE WORK IN TEST RUN (FOR ARC ONLY)

The signal turns ON while the [INTERLOCK]+[WELD ON/OFF]
State
keys are pressed simultaneously. The LED on the [WELD ON/
OFF] button is lit while the signal is ON.
This signal takes effect only in the teach mode.
 50066: POSITION CHECK COMPLETED

This signal indicates that the position check operation has been
State
completed after “Alarm 4107: OUT OF RANGE (ABSO DATA)”
occurred. The signal stays ON if the alarm does not occur after
power ON.
 50067: FULL SPEED RUNNING

This signal indicates that the manipulator is running in the
State
condition that the safe speed limit is released.
 50070: RUNNING (Start Lamp)

This signal indicates that the manipulator is running. That is, the
State
manipulator is either executing jobs, ready for reserved starting,
ready for multi-series starting, or performing test run. This signal
is synchronized with the state of the “START” button on the
programming pendant.
 50071: HOLDING (Hold Lamp)

This signal indicates that the manipulator is in the “HOLDING”
State
status as "HOLD" being instructed. This signal is synchronized
with the state of the "HOLD" button on the programming pendant.
 50073: SERVO ON
This signal indicates that after the servo power is turned on,
State
internal processing such as current position setting has been
completed and the system is ready to accept “START” instruction.
This can be used for determining external starting conditions.
 50074: I/O SIMULATED

This signal indicates any of the signals that are in the simulation
State
mode in the IO windows.
 50075: JOB EDITING OPERATION INDICATION

This signal indicates that the job to be executed has just been
State
edited, searched, or manipulated with the cursor on. This can be
used for determining starting conditions after editing.
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 50076: JOG OPERATION INDICATION

This signal indicates that the manipulator was made to move an
State
axis or followed the FWD/BWD operation on the programming
pendant. This signal goes OFF automatically when playback is
started. This can be used for determining restarting condition.
 50077: OT RELEASE
This signal indicates that the overrun status is released.
State
 50320 to 50357: SERVO ON STATUS

These signals indicate that the servo power for each robot/station
State
is ON. With the signal ON, the corresponding servo power for
each robot/station is ON.
 50360 to 50367: SEQUENCE WAITING

These signals indicate that the manipulator is stopped by the
State
“SEQUENCE WAIT” (40130 to 40137) signal. After accepting the
above signal and the manipulator has stopped, these signals go
ON. When sequence wait is cleared, these signals go OFF
before the manipulator starts operating.
 50400 to 50407: SEQUENCE CONTINUING

These signals indicate that manipulator operation is in executing
State
state in the sequence of instruction as taught. These signals go
ON when the initial job is executed after the power is turned on.
The same conditions as above are applied to the “FWD” and
“TEST” operations on the programming pendant.
These signals go OFF in the following cases.
• When the cursor is moved by the operation such as change of
the line No. with the programming pendant at the manipulator
stop.
• When a different job is called up.
• When edit operation (insertion, modification, deletion) is exe-
cuted from the programming pendant.
<Example>
These signals can be used for intentional reset of work section information
as shown below.
Arc ON Arc OFF Arc Occurrence

Section
Arc Occurrence Sequence
Request Continuing
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 50440 to 50447: CONTROL GROUP RUNNING

This signal indicates that the manipulator is running (segment
State
data is not equal to 0)
 50480 to 50487: WORK RESTART PROHIBIT

When an emergency stop is executed during running at high-
State
speed, the job instruction stop position may advances from the
actual manipulator position due to the servo delay. At restarting,
the manipulator moves adjusting this delay, then the job is
executed. When the instruction stop position is in the work
section of arc welding, etc., these signals are ON until the
manipulator moves for the delay to reach the position of work
start (Arc ON, etc.). and indicate the work restart prohibited
status.
For a system with one manipulator, use signal No. 50480 (R1).
 50490 to 50497: PERMISSIBLE WORK RUNNING

These signals indicate that the manipulator is running at the
State
actual workable speed. These signals are turned on being
synchronized with “RUNNING” (50490) signal. The status of
these signals during operations other than normal playback
operation are shown below.
State
Meaning
0 : OFF 1 : ON
• Machine Lock Operation
0 • Dry-Run Operation
• Low-Speed Start-Up Operation
• During in-guard safety operation

• During continuous operation with the pro-
1 gramming pendant
• When adjusting speed during operation
• When speed is limited by the sensor
For a system with one manipulator, use R1J (50490)
 50500 to 50507: SEARCH START

These signals indicate that “SEARCH” instruction being
State
executed. These signals can be used as effective sensing
signals for external sensor.
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 50520 to 50527: LOCUS DEVIATION

These signals indicate that the corresponding manipulators are
State
deviating from the natural locus, as jog operation after the
emergency stop or motion stop.
 50690, 50691, 50692: SECURITY MODE

These signals indicate the current setting of security mode.
State
50690: Operation mode
50691: Editing mode
50692: Management mode
 50694: PLAY MODE ENABLE

This signal indicates that the play mode enable signal is turned on
State
after changing the mode to PLAY in the play mode enable
function.
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4.12.4 Interference Signals
 50080 to 50157: IN-CUBE

These signals indicate the area in which the current control point
State
is positioned, or in which the axis is positioned in the initially set
area. Set the area by parameters (S2C003 to S2C194, S3C064
to S2C1087). These can be used to prevent interference with
other manipulators or jigs.
 50160 to 50177: S-AXIS INTERFERENCE AREA

These signals indicate the area in which the current S-Axis is
State
positioned in the initially set area. Set the area by parameters
(S2C002, S3C048 to S3C063). These can be used to prevent
interference with other manipulators or jigs.
Fig. 4-3: Relation Between the Area and the Signal
S+ S-
L e ft A r e a Right Area
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4.12.5 Arithmetic Instruction Signal
 51400, 51401, 51402: Arithmetic Flag

These signals reflect the result of the arithmetic instruction in the
State
following steps. There are three kinds of flag: Carry Flag(51400),
Zero Flag(51401), and Error Flag(51402).
4.12.6 Signals During Operation and for Jog Offset Junction (Optional)
 50021 to 50037: TOP SUB 1 to 15 MASTER

These signals indicate that the execution position is at the head of
State
the master job in sub task 1 to 15. Use as a checking signal of
master job in each sub task call.
 50601 to 50617: SUB HELD

These signals indicate sub task 1 to 15 stops the operation by
State
alarm occurrence or the “PAUSE” instruction. Operation can be
restarted by pressing the [START] key on the front door of the
DX100 or inputting external start (40044).
These signals are turned off when all tasks stop or the sub task is
released.
 50621 to 50637: SUB ALARM OCCUR

These signals indicate that the sub task is generating an alarm
State
individually during the system section alarm occurrence (50012)
or user section alarm occurrence (50013).
 50640 to 50657: CRD WORKING

It notifies the operator that master and sub tasks No. 1 to 15 are
State
in execution.
 50660 to 50677: SUB 1 to 15 MASTER OPERATING

These signals indicate that the robot is operating by sub task 1 to
State
15 and the master job signals.
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4.12.7 Signals for Servo Float Function (Optional)
 50510 to 50517: SERVO FLOAT ON

These signals indicate the servo float operating status.
State
In the system with one manipulator, use signal No. 50274 (R1).
 50560 to 50567: SHOCK DETECTION VALID

This signal indicates that the shock detection function is valid.
State
 50697: SHOCK DTCT ALM

This signal indicates that the shock detection alarm "4315:
State
SHOCK DETECTION" currently occurs.
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4.12.8 Signals for Arc Welding

to output signals that have different meanings depending on the
application. Most of these outputs are used by the system so they cannot
be used from the outside of the DX100. This section explains exceptional
signals that are available for external use.
 51530, 51590, 51650, 51710, 51770, 51830, 51890, 51950

: WORK START Instructions
These signals indicate work starting and wait for inputting of the
State
“WORK START RESPONSE” (41130, 41190, 41250, 41310,
41370, 41430, 41490, 41550) signal.
 51531, 51591, 51651, 51711, 51771, 51831, 51891, 51951

: WORK END Instructions
These signals indicate work ending and wait for inputting of the
State
“WORK END RESPONSE” (41131, 41191, 41251, 41311, 41371,
41431, 41491, 41551) signal.
 51532, 51592, 51652, 51712, 51772, 51832, 51892, 51952

: WORK CONTINUING PROHIBIT Instructions
These signals indicate whether to continue the operation when
State
resuming after stopping during the operation. When the signals
are on, the operation is not continued.
 51533, 51593, 51653, 51713, 51773, 51833, 51893, 51953

: TIP REPLACEMENT REQUEST
These signals indicate that the preset tip replacement time has
State
come. The signals are reset by the “TIP REPLACEMENT
COMPLETED” (41133, 41193, 41253, 41313, 41373, 41433,
41493, 41553) signals.
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 51534, 51594, 51654, 51714, 51774, 51834, 51894, 51954

: NOZZLE CLEANING REQUEST
These signals indicate that the set nozzle cleaning request time
State
has come. These signals are reset by “NOZZLE CLEANED”
(41134, 41194, 41254, 41314, 41374, 41434, 41494, 41554)
signals.
 51535, 51595, 51655, 51715, 51775, 51835, 51895, 51955

: INCHING
These signals go ON when using the inching of the work
State
instructions.
NOTE For normal inching, use signal No. OT# 2047, 2039, 2031,
2023, 2015, 2007, 1999, 1991.
 51536, 51596, 51656, 51716, 51776, 51836, 51896, 51956

: RETRACT
These signals go ON when using retract of the work instructions.
State
NOTE For normal inching, use signal No. OT# 2048, 2040, 2032,
2024, 2016, 2008, 2000, 1992.
 51537, 51597, 51657, 51717, 51777, 51837, 51897, 51957

: RETRY RETURN PROCESSING
State
These signals indicate that the retry returning is executed by the
“RETRY RETURN REQUEST” (41136, 41196, 41256, 41316,
41376, 41436, 41496, 41556) signals.
 51540, 51600, 51660, 51720, 51780, 51840, 51900, 51960

: RESTART PROCESSING (ARC SHORTAGE)
State
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 51541, 51601, 51661, 51721, 51781, 51841, 51901, 51961

: RESTART PROCESSING (GAS SHORTAGE)
State
 51542, 51602, 51662, 51722, 51782, 51842, 51902, 51962

: RESTART PROCESSING (WIRE SHORTAGE)
These signals indicate that restarting is executed by the
State
“RESTART REQUEST” (41140 to 41142, 41200 to 41202, 41260
to 41262, 41320 to 41322, 41380 to 41382, 41440 to 41442,
41500 to 41502, 41560 to 41562) signals. These can be released
by the “RESTART PROCESS RESET” OT# 2046, 2038, 2030,
2022, 2014, 2006, 1998 signals.
or 51542.
 51543, 51603, 51663, 51723, 51783, 51843, 51903, 51963

: RESTART RETURN PROCESSING
These signals are one of the signals related to the restarting
State
operations and indicate that the restart returning is executed.
 51544, 51604, 51664, 51724, 51784, 51844, 51904, 51964

: RETRY SETTING TIME EXCEEDED
These signals indicate that the accumulated number of restart
State
times has been reached or exceeded the set value.
 51545, 51605, 51665, 51725, 51785, 51845, 51905, 51965

: ARC SHORTAGE RESTART SETTING TIMES EXCEEDED
These signals indicate that the accumulated number of arc
State
shortage restart times has been reached or exceeded the set
value.
 51546, 51606, 51666, 51726, 51786, 51846, 51906, 51966

: AUTOMATIC ANTI-STICKING SETTING TIMES EXCEEDED
These signals indicate that the accumulated number of automatic
State
anti-sticking times has been reached or exceeded the set value.
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 51547, 51607, 51667, 51727, 51787, 51847, 51907, 51967

: RETRY REPLAY MODE
These signals inform that arc retry is being executed in the replay
State
operation mode.
 51554, 51614, 51674, 51734, 51794, 51854, 51914, 51974

: GAS OUTPUT
It notifies the operator that gas output is in progress.
State
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4.12.9 Signals for Handling

 51536, 51596, 51656, 51716, 51776, 51836, 51896, 51956

: SHOCK SENSOR FUNCTION SELECT
This signal monitors the status of the shock sensor function use in
State
the handling application.
 51537, 51597, 51657, 51717, 51777, 51837, 51897, 51957

: SHOCK SENSOR INPUT
These signals output the status signal to show whether the shock
State
sensor input function is valid in the teach mode for the handling
application. When concurrent I/O is the standard handling ladder,
an alarm occurs by shock sensor input when these signals are
ON; only a message is displayed on the programming pendant
when these are OFF. “JOG” and other operations can be
executed.
 51540 to 51547, 51600 to 51607, 51660 to 51667, 51720 to 51727,

51780 to 51787, 51840 to 51847, 51900 to 51907, 51960 to 51967
: TOOL VALVE OUTPUT
These signals are specific output signals for tool valves which are
State
turned on/off by the instruction “HAND”. When using the “HAND”
instruction, connect it to the specific input section of the YIO01
board which is connected to these signals.
For a system with one manipulator, use signal No. 51540 to

51547.
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4.12.10 Signals for Spot Welding

to output signals for spot welding applications. Most of these inputs are
used by the system so they cannot be used from the outside of the
DX100. This section explains exceptional signals that are available for
external use.
 51533, 51543, 51553, 51563, 51573, 51583, 51593, 51603

: WEAR DETECTION NORMAL
These signals are turned on when the detected wear friction
State
amount is normal after executing the wear detection with a sensor
(TWC-B) by a SVGUNCL instruction.
 51534, 51544, 51554, 51564, 51574, 51584, 51594, 51604

: WEAR DETECTION ERROR (Motor Gun)
These signals output pulses (pulse width: 500 msec) if the signal
State
from a sensor is not turned on/off properly when executing the
wear detection with the sensor.
For a system for one application, use signal No. 51534.
 51535, 51545, 51555, 51565, 51575, 51585, 51595, 51605

: CHANGE TIP ALM (Motor Gun)
These signals output pulses (pulse width: 500 msec) if the
State
electrode wear amount exceeds the alarm set value (parameter
AxP016 and AxP017) when executing the wear detection.
 51536, 51546, 51556, 51566, 51576, 51586, 51596, 51606

: SVSPOT EXECUTE (Motor Gun)
These signals turn on while a SVSPOT instruction is executing in
State
a job.
 51537: WELDING ON/OFF

This signal monitors the welding on/off from the programming
State
pendant.
Use this signal when the manual spot welding in the teach mode.
 51540, 51550, 51560, 51570, 51580, 51590, 51600, 51610

: SENSOR DETECTING
These signals are turned on when the wear detection with a
State
sensor (TWC-B) is executing by a SVGUNCL instruction.
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4.12.11 Signals for General-Purpose Applications

 51530, 51590, 51650, 51710, 51770, 51830, 51890, 51950

: WORK START Instructions
These signals indicate work starting and wait for inputting of the
State
“WORK START RESPONSE” (41130, 41190, 41250, 41310,
41370, 41430, 41490, 41550) signal.
 51531, 51591, 51651, 51711, 51771, 51831, 51891, 51951

: WORK END Instructions
These signals indicate work ending and wait for inputting of the
State
“WORK END RESPONSE” (41131, 41191, 41251, 41311, 41371,
41431, 41491, 41551) signal.
 51532, 51592, 51652, 51712, 51772, 51832, 51892, 51952

: WORK CONTINUING PROHIBIT Instructions
These signals indicate whether to continue the operation when
State
resuming, after stopping while at the operation. When the signals
are ON, the operation is not continued.
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5 Internal Signal Used in Standard Ladder
DX100 5.1 Signals for Arc Welding
5.1 Signals for Arc Welding
70017 70016 70015 70014 70013 70012 70011 70010

CONTROL
POWER ON EXT START
SYSTEM SYSTEM
COMPLETED RECEIVING EXT START
RESERVE RESERVE
(NORMALITY READY
ON)
70027 70026 70025 70024 70023 70022 70021 70020

SEQUENCE
WAIT UNTIL
REMOTE PROGRAM ALARM
INTRFRNC
SELECT WAIT OCCUR
OFF
REQUEST
70037 70036 70035 70034 70033 70032 70031 70030

INTRF 4 INTRF 3 INTRF 2 INTRF 1
IN CUBE 4 IN CUBE 3 IN CUBE 2 IN CUBE 1 ENTRANCEPR ENTRANCE ENTRANCEPR ENTRANCEPR
OHIBIT PROHIBIT OHIBIT OHIBIT
70047 70046 70045 70044 70043 70042 70041 70040

MOTOR ARC
PSEUDO ARC STICK WIRE GAS ARC ARC OCCUR
STOP OCCUR
ON DETECTION SHORTAGE SHORTAGE SHORTAGE CHECK
MEMORY PROHIBIT
70057 70056 70055 70054 70053 70052 70051 70050

MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR
WIRE WIRE
REVERSE FORWARD REVERSE FORWARD DIRECTION DIRECTION
RETRACT INCHING
ROTATION ROTATION ROTATION ROTATION CHANGE CHANGE
REQUEST REQUEST
PERMIT PERMIT MEMORY MEMORY PROHIBIT PERMIT
70067 70066 70065 70064 70063 70062 70061 70060

ARC OCCUR ARC OCCUR ARC OCCUR
ARC ANSWER ARC ON WIRE WIRE
CONDITION CONDITIONM CONDITION ARC STOP
ERROR (SUB) INTERVAL RETRACT INCHING
OK ODE CYCLE
70077 70076 70075 70074 70073 70072 70071 70070

STICKING
STICKING ARC ARC ON
STICKING STICKING STICKING DETECTION
CHECK OCCRRNC CONTINUE ARC OCCUR
(AT ON/OFF) (AT ON) (AT OFF) (AT OFF/
REQUEST MEMORY PROHIBIT
ERROR)
70087 70086 70085 70084 70083 70082 70081 70080

STICKING AUTO
ARC AUTO
CHECKED STICKING STICKING STICKING STICKING
SHORTAGE STICKING NO STICKING
(AT ARC ANS RELEASE CHECKED CHECK (FINAL)
(AT ARC ON) RELEASE
ERROR) COUNTINUE
70097 70096 70095 70094 70093 70092 70091 70090

RESTART RETRY ARC ANSWER ARC ANSWER
RETRY RETRY RETRY
RETURN RETRYING REQUEST ERROR ERROR
COUNT PROCES-SING TESTED
MEMORY MEMORY OUTPUT (FINAL)
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DX100 5.1 Signals for Arc Welding
70107 70106 70105 70104 70103 70102 70101 70100

ARC
WIRE GAS ARC ARC
SHORTAGE
SHORTAGE SHORTAGE SHORTAGE RESTART RESTART SHORTAGE
RESTARTING RESTART
MESSAGE MESSAGE ALARM INVALID MEMORY RESTART
MEMORY
CONDITION CONDITION CONDITION MEMORY
RESET
70117 70116 70115 70114 70113 70112 70111 70110

ARC ARC WIRE GAS
ARC WIRE GAS
SHORTAGE SHORTAGE RESTART SHORTAGE SHORTAGE
ALARM SHORTAGE SHORTAGE
ALARM ALARM MESSAGE ALARM ALARM
REQUEST ALARM ALARM
CONDITIONW CONDITIONW INVALID REQUEST REQUEST
MEMORY CONDITION CONDITION
AITING 2 AITING 1 MEMORY MEMORY
70127 70126 70125 70124 70123 70122 70121 70120

WIRE WIRE GAS GAS
ARC ARC STOP (AT
SHORTAGE SHORTAGE SHORTAGE SHORTAGE
ARC RESTART SHORTAGE OPERATION ARC
MESSAGE MESSAGE MESSAGE MESSAGE
FAILURE RESTART CONTINUING SHORTAGE
CONDITION CONDITION CONDITIONW CONDITIONW
REQUEST RESTART)
WAITING 2 WAITING 1 AITING 2 AITING 1
70137 70136 70135 70134 70133 70132 70131 70130

STICKING TEST RUN TEST RUN
MOVE
STICKING DETECTION NO STICKING MOVE MOVE ARC ON ARC ON
STICKING
(MOVE AT MOVING (MOVE STICKING STICKING SELECT SELECT
CHECK
CHECK) (MOVE CHECK) CHECKING CHECK (OPERATION & (MANAGE-
PROHIBIT
CHECK) EDIT) MENT)
70147 70146 70145 70144 70143 70142 70141 70140

WIRE GAS SYSTEM
ARC STICKING
SHORTAGE SHORTAGE ALARM
ALARM GAS CHECK ALARM
ALARM ALARM REQUEST
OCCUR REQUEST
OCCUR OCCUR ASSISTANCE
70157 70156 70155 70154 70153 70152 70151 70150

ARC AND ARC ARC ARC
RELAY ARC CONFIRM ARC ARC WELDING SHORTAGE SHORTAGE SHORTAGE
STICKING RELAY OCCURING SHORTAGE POWER REQUEST REQUEST REQUEST
CONFIRM STICKING (STATE) (ROBOT SIDE) ERROR DELAY TIME DELAY TIME DELAY TIME
AUXILIARY 12 msec 8 msec 4 msec
:
:
79997 79996 79995 79994 79993 79992 79991 79990
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DX100 5.2 Signals for Handling
5.2 Signals for Handling
70017 70016 70015 70014 70013 70012 70011 70010

CONTROL
POWER ON
SYSTEM SYSTEM
COMPLETED EXT START
RESERVE RESERVE
(NORMALITY
ON)
70027 70026 70025 70024 70023 70022 70021 70020
WAIT
REMOTE UNTIL ALARM
EXT HOLD
SELECT INTRFNC OCCUR
OFF
70037 70036 70035 70034 70033 70032 70031 70030

IN CUBE 4 IN CUBE 3 IN CUBE 2 IN CUBE 1 ENTRANCE ENTRANCE ENTRANCE ENTRANCE
PROHIBIT PROHIBIT PROHIBIT PROHIBIT
70047 70046 70045 70044 70043 70042 70041 70040
INTRF 7 INTRF 6 INTRF 5

IN CUBE 7 IN CUBE 6 IN CUBE 5 ENTRANCE ENTRANCE ENTRANCE
PROHIBIT PROHIBIT PROHIBIT
70057 70056 70055 70054 70053 70052 70051 70050
AIR
SHOCK WORK INST
PRESSURE WORK WORK
SENSOR CONT
LOW RUNNING INSTRUCTION
INPUT PROHIBIT
INPUT
70067 70066 70065 70064 70063 70062 70061 70060
PLAY/CONT PLAY/CONT PLAY/1 CYCLE PLAY/1 CYCLE

SELECT SELECTING SELECT SELECTING
:
:
79997 79996 79995 79994 79993 79992 79991 79990
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DX100 5.3 Signals for Spot Welding
5.3 Signals for Spot Welding
70017 70016 70015 70014 70013 70012 70011 70010

CONTROL
POWER ON START
SYSTEM SYSTEM
RESERVE RESERVE
(NORMALITY READY
ON)
70027 70026 70025 70024 70023 70022 70021 70020

WAITING
REMOTE UNTIL ALARM
SELECT INTRFRNC OCCUR
OFF
70037 70036 70035 70034 70033 70032 70031 70030

70047 70046 70045 70044 70043 70042 70041 70040

WELDING WELDING ON/
STOP INPUT OFF REQUEST
70057 70056 70055 70054 70053 70052 70051 70050

GUN COOL TIMER COOL
WATER WATER
ERROR INPUT ERROR INPUT
70067 70066 70065 70064 70063 70062 70061 70060

AIR
TRANS
PRESSURE
THERMO
LOW ERROR
ERROR INPUT
INPUT
70077 70076 70075 70074 70073 70072 70071 70070

WELDING ON/
OFF OUTPUT
70087 70086 70085 70084 70083 70082 70081 70080

AIR PRESS TRANS GUN COOL TIMER COOL
LOW THERMO WATER WATER
ALARM ALARM ALARM ALARM
REQUEST REQUEST REQUEST REQUEST
70097 70096 70095 70094 70093 70092 70091 70090

AIR PRESS GUN COOL TIMER COOL
LOW WATER WATER
MESSAGE MESSAGE MESSAGE
REQUEST REQUEST REQUEST
:
:
79997 79996 79995 79994 79993 79992 79991 79990
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DX100 5.4 Signals for General-Purpose Applications
5.4 Signals for General-Purpose Applications
70017 70016 70015 70014 70013 70012 70011 70010

CONTROL
POWER ON EXT START
SYSTEM SYSTEM
RESERVE RESERVE
(NORMALITY READY
ON)
70027 70026 70025 70024 70023 70022 70021 70020
REMOTE WAIT UNTIL

ALARM OCCUR
SELECT INTRFRNC OFF
70037 70036 70035 70034 70033 70032 70031 70030

70047 70046 70045 70044 70043 70042 70041 70040
WORK
INSTRUCTION WORK WORK
WORK PROHIBIT
CONTINUE OPERATING INSTRUCTION
PROHIBIT
70057 70056 70055 70054 70053 70052 70051 70050
:
:
79997 79996 79995 79994 79993 79992 79991 79990
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6 Internal Control Status Signals

DX100 6.1 Internal Control Status Signals
6.1 Internal Control Status Signals
* NC contact
80017 80016 80015 80014 80013 80012 80011 80010
SVON START HOLD TEACH PLAY REMOTE EDIT_LOCK
EDIT_LOCK Editing Prohibit

REMOTE Remote Mode Select
PLAY Play Mode Select
TEACH Teach Mode Select
*HOLD Hold (Programming Pendant)
START Operation Start (Programming Pendant)
SVON Servo On (Programming Pendant)
80027 80026 80025 80024 80023 80022 80021 80020
PBESP PPESP EXESP ERRCPU SAFF
*SAFF Safety Plug Input

*ERRCPU YCP01 CPU Error (Emergency Stop)
*EXESP External Emergency Stop
*PPESP Programming Pendant Emergency Stop
*PBESP DX100 Door Emergency Stop
80037 80036 80035 80034 80033 80032 80031 80030
EXSVON EXDSW EXHOLD DSW SVCNRDY1 SVONRDY0
SVON RDY0 Servo ON Condition 1

SVON RDY1 Servo ON Condition 2
DSW Enable Switch Input
*EXHOLD External Hold
EXDSW External Enable Switch Input
EXSVON External Servo On
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80047 80046 80045 80044 80043 80042 80041 80040
FST SSP SAFSPD1 SAFSPD2
SAFSPD2 Safe Speed 2

SAFSPD1 Safe Speed 1
SSP Safe Speed Mode Select
FST Full-speed Test
80057 80056 80055 80054 80053 80052 80051 80050
EX24VU_OK 24VU_OK
24VU_OK 24V OK
EX24VU_OK External 24V OK
80067 80066 80065 80064 80063 80062 80061 80060
OT(AXA) OT(YSU) SHOCK1 ERRSVCPU FUCUT ON_EN SHOCK2
*SHOCK2 Shock Sensor Operation Hold

*ON_EN Servo On Enabled
*FUCUT Blake Fuse Blown
*ERRSVCPU Servo CPU Error
*SHOCK1 Shock Sensor Operation Emergency Stop
*OT(YSU) YSU Unit Over Travel
*OT(AXA) AXA Unit Over Travel
80077 80076 80075 80074 80073 80072 80071 80070
CPDIN4 CPDIN3 CPDIN2 CPDIN1
CPDIN1 (CPRIN1) Direct In (System) 1

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80087 80086 80085 80084 80083 80082 80081 80080
AXDIN6 AXDIN5 AXDIN4 AXDIN3 AXDIN2 AXDIN1
AXDIN1 (RIN1) Direct In (Servo) 1

80097 80096 80095 80094 80093 80092 80091 80090
80107 80106 80105 80104 80103 80102 80101 80100
80117 80116 80115 80114 80113 80112 80111 80110
80127 80126 80125 80124 80123 80122 80121 80120
80137 80136 80135 80134 80133 80132 80131 80130
80147 80146 80145 80144 80143 80142 80141 80140
80157 80156 80155 80154 80153 80152 80151 80150
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80167 80166 80165 80164 80163 80162 80161 80160

*FUCUT *FUCUT *FUCUT *FUCUT *FUCUT *FUCUT *FUCUT *FUCUT
( AXA#8 ) ( AXA#7 ) ( AXA#6 ) ( AXA#5 ) ( AXA#4 ) ( AXA#3 ) ( AXA#2 ) ( AXA#1 )
*FUCUT( AXA#1 ) Blake Fuse Blown( AXA#1 )

80177 80176 80175 80174 80173 80172 80171 80170

*SHOCK2 *SHOCK2 *SHOCK2 *SHOCK2 *SHOCK2 *SHOCK2 *SHOCK2 *SHOCK2
*SHOCK2( AXA#1 ) Shock Sensor Operation Hold( AXA#1 )

80187 80186 80185 80184 80183 80182 80181 80180

*OT(YSU) *OT(YSU) *OT(YSU) *OT(YSU) *OT(YSU) *OT(YSU) *OT(YSU) *OT(YSU)
(YSU#2- (YSU#2- (YSU#3- (YSU#2- (YSU#1- (YSU#1- (YSU#1- (YSU#1-
OT4) OT3) OT2) OT1) OT4) OT3) OT2) OT1)
*OT(YSU) (YSU#1-OT1) YSU Unit Over Travel (YSU#1-OT1)

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80197 80196 80195 80194 80193 80192 80191 80190


80207 80206 80205 80204 80203 80202 80201 80200


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80217 80216 80215 80214 80213 80212 80211 80210


80227 80226 80225 80224 80223 80222 80221 80220

*OT(AXA) *OT(AXA) *OT(AXA) *OT(AXA) *OT(AXA) *OT(AXA) *OT(AXA) *OT(AXA)
*OT(AXA) (AXA#1) AXA Unit Over Travel (AXA#1)

80237 80236 80235 80234 80233 80232 80231 80230

*SHOCK1 *SHOCK1 *SHOCK1 *SHOCK1 *SHOCK1 *SHOCK1 *SHOCK1 *SHOCK1
*SHOCK1( AXA#1 ) Shock Sensor Operation Emergency Stop( AXA#1 )

6-6
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80247 80246 80245 80244 80243 80242 80241 80240

*ON_EN *ON_EN *ON_EN *ON_EN *ON_EN *ON_EN *ON_EN *ON_EN
(AXA#2- (AXA#2- (AXA#2- (AXA#2- (AXA#1- (AXA#1- (AXA#1- (AXA#1-
TU#4) TU#3) TU#2) TU#1) TU#4) TU#3) TU#2) TU#1)
*ON_EN(AXA#1-TU#1) Servo On Enabled(AXA#1-TU#1)

80257 80256 80255 80254 80253 80252 80251 80250


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80267 80266 80265 80264 80263 80262 80261 80260


80277 80276 80275 80274 80273 80272 80271 80270


80287 80286 80285 80284 80283 80282 80281 80280

*FANALM1 *FANALM1 *FANALM1 *FANALM1 *FANALM1 *FANALM1 *FANALM1 *FANALM1
*FANALM1(AXA#1) Fan Alarm 1(AXA#1)

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80297 80296 80295 80294 80293 80292 80291 80290


80307 80306 80305 80304 80303 80302 80301 80300


80317 80316 80315 80314 80313 80312 80311 80310

*ERRSVCPU *ERRSVCPU *ERRSVCPU *ERRSVCPU *ERRSVCPU *ERRSVCPU *ERRSVCPU *ERRSVCPU
*ERRSVCPU(AXA#1) Servo CPU Error(AXA#1)

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80327 80326 80325 80324 80323 80322 80321 80320
:
:
80637 80636 80635 80634 80633 80632 80631 80630
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6.1.1 Internal Control Status Signal (Monitor)

conditions.
The signal takes effect while Rising The rising edge is detected
State
it is in the on state. as the signal.
 80010: EDITING PROHIBITION

This signal indicates the operating status of the [EDIT LOCK] key.
State
 80011 to 80013: MODE SELECTION

These signals indicate the status of the mode key of the
State
 80015: *PROGRAMMING PENDANT PANEL HOLD

These signals indicate the status of the mode key of the
State
 80016: OPERATION START

This signal indicates the operating status of the [START] key on
State
the programming pendant.
 80017: SERVO POWER ON

This signal indicates the operating status of the [SERVO
State
POWER] key on the programming pendant.
 80023: *SAFETY PLUG INPUT

This signal turns off when the safety guard input signal,
State
connected to the specific input terminal block, operates.
For the connection, refer to “12.3.2 Units and Circuit Boards in the
CPU Unit” of the DX100 Instructions.
 80024: *YCP01 CPU ERROR

This signal turns off when the servo turns off in the system
State
(YCP01 CPU).
 80025: *EXTERNAL EMERGENCY STOP

This signal is OFF when the emergency stop signal, connected to
State
the specific input terminal block, is operating.
For the connection, refer to the “12.3.2 Units and Circuit Boards in
the CPU Unit” of the DX100 Instructions.
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 80026: *PROGRAMMING PENDANT EMERGENCY STOP

This signal is OFF when the emergency stop on the programming
State
pendant is operating.
 80027: * DX100 DOOR EMERGENCY STOP

This signal is OFF when the emergency stop on the upper part of
State
the DX100 door is operating.
 80031: SERVO ON CONDITION 1

This signal turns on when the following signals satisfy the
State
conditions for servo ON status.
When this signal turns off while the servo is ON, the servo power
supply is shut down.
+24V
EXESP PBESP PPESP ERRCPU SVON

SVONRDY0
EXSVON
024V
SVONRDY0
 80033: SERVO ON CONDITION 2

This signal turns on when the following signals satisfy the
State
conditions for servo ON status.
When this signal turns off while the servo is ON, the servo power
supply is shut down.
+24V
TEACH DSW EXDSW

SVONRDY1
PLAY SAFF
024V
TEACH: Teach Mode

PLAY : Play Mode
 80034: ENABLE SWITCH INPUT

This signal indicates the operating status of enable switch input
State
signal.
This signal turns on by holding the enable switch and turns off by
holding longer until it clicks.
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 80035: *EXTERNAL HOLD

This signal indicates the operation status of the hold signal from
State
the outside.
The signal is input from the specific input terminal block.
 80036: EXTERNAL ENABLE SWITCH INPUT

This signal indicates the operating status of the external enable
State
switch input signal.
 80037: EXTERNAL SERVO ON INPUT

This signal is ON when the servo power instruction is input from
State
the outside.
The signal is input from the specific input terminal block.
 80040: SAFE SPEED 2

This signal turns on in the safe speed 2 condition.
State
 80041: SAFE SPEED 1

This signal turns on in the safe speed 1 condition.
State
 80046: SAFE SPEED MODE SELECT

This signal is ON either in the safe speed 1 or the safe speed 2
State
condition.
 80047: FULL-SPEED TEST

This signal is ON when the safe speed limit is released.
State
 80050: 24V OK
This signal is ON when 24V power for I/O is supplied normally.
State
For the connection of I/O power supply, refer to the “12.3.2 Units
and Circuit Boards in the CPU Unit” of the DX100 Instructions.
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 80051: EXTERNAL 24V OK

This signal is ON when 24V external power for I/O is supplied
State
normally.
For the connection of I/O power supply, refer to the “12.3.2 Units
and Circuit Boards in the CPU Unit” of the DX100 Instructions.
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 80060: *SHOCK SENSOR OPERATION HOLD

This signal indicates the detecting status of the shock sensor
State
operation detecting circuit.
This signal is input from the YSU01 board.
This signal is valid when “HOLD” is set for the shock sensor stop
designation in the overrun and shock sensor release window.
 80061: *SERVO ON ENABLED

This signal indicates the detecting status of servo ON enabled.
State
 80062: *BRAKE FUSE BLOWN-OFF

This signal turns off when the fuse of the brake excitation circuit is
State
blown off.
 80064: *SERVO CPU ERROR

This signal turns off when an error is detected in the servo system
State
(EAXA01 CPU).
 80065: *SHOCK SENSOR OPERATION EMERGENCY STOP

This signal indicates the detecting status of the shock sensor
State
operation detecting circuit.
This signal is valid when “EMERGENCY STOP” is set for the
shock sensor stop designation in the overrun and shock sensor release
window.
 80066: *EXTERNAL AXIS OVERTRAVEL

This signal turns off when the external axis overrun LS operates.
State
 80067: *OVERTRAVEL
This signal turns off when the robot axis overrun LS operates.
State
 80070 to 80073: DIRECT IN (SYSTEM) 1 to 4

These signals indicate the status of direct in (system) input
State
signals.
The signals are input from the specific input terminal block.
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 80080 to 80085: DIRECT IN (SERVO) 1 to 6

These signals indicate the status of direct in (servo) input signals.
State
The signals are input from the specific input terminal block.
NOTE These signals are for software versions DS1.30.00A(□)-00

or later.
 80160, 80161, 80162, 80163, 80164, 80165, 80166, 80167
This is an individual monitoring signal for the brake fuse blown signal
(*FUCUT).
If any of 80160 through 80167 is 0 (brake fuse blown detected), 80062
becomes 0.
 80170, 80171, 80172, 80173, 80174, 80175, 80176, 80177
This is an individual monitoring signal for the shock sensor operation hold
(*SHOCK2).
becomes 0.
 80180, 80181, 80182, 80183, 80184, 80185, 80186, 80187, 80190,

80191, 80192, 80193, 80194, 80195, 80196, 80197, 80200, 80201,
80202, 80203, 80204, 80205, 80206, 80207, 80210, 80211, 80212,
80213, 80214, 80215, 80216, 80217
This is an individual monitoring signal for the Over Travel (YSU Unit)
(*EX-OT).
becomes 0.
 80220, 80221, 80222, 80223, 80224, 80225, 80226, 80227
This is an individual monitoring signal for the Over Travel (AXA Unit)
(*OT).
becomes 0.
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 80230, 80231, 80232, 80233, 80234, 80235, 80236, 80237
This is an individual monitoring signal for the shock sensor operation

emergency stop (*SHOCK1).
becomes 0.
 80230, 80231, 80232, 80233, 80234, 80235, 80236, 80237, 80240,

80241, 80242, 80243, 80244, 80245, 80246, 80247, 80250, 80251,
80252, 80253, 80254, 80255, 80256, 80257, 80260, 80261, 80262,
80263, 80264, 80265, 80266, 80267
This is an individual monitoring signal for the servo ON enabled (*ON-EN).

becomes 0.
 80270, 80271, 80272, 80273, 80274, 80275, 80276, 80277
This is an individual monitoring signal for the cooling fan error 1

(*FANALM1).
 80280, 80281, 80282, 80283, 80284, 80285, 80286, 80287

(*FANALM2).
 80290, 80291, 80292, 80293, 80294, 80295, 80296, 80297

(*FANALM3).
 80300, 80301, 80302, 80303, 80304, 80305, 80306, 80307
This is an individual monitoring signal for the servo CPU error

(*ERRSVCPU).
becomes 0.
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7 Pseudo Input Signals
DX100 7.1 Pseudo Input Signals
7 Pseudo Input Signals

conditions.
The signal takes effect while Rising The rising edge is detected
State
it is in the on state. as the signal.
7.1 Pseudo Input Signals
 82014 to 82016: REMOTE FUNCTION SELECTION

The pseudo input signal window allows to set whether the I/O,
State
commands, or programming pendant is used at the remote mode
selection.
These signals indicate the status set in the pseudo input signal
window as shown below.
(0:OFF 1:ON)
82014 IO 0:Used 1:Not Used

82015 Command 0:Not Used 1:Used
82016 Programming Pendant 0:Used 1:Not Used
 82020 to 82027: SIGNAL SELECT STATUS (SPOT WELDING)

The pseudo input signal window allows to set the use of the
State
signals for the spot welding.
The signals indicate the setting status in the pseudo input signal
window.
If the setting is OFF, the general output signals are assigned.
The status is as follows;
(0:OFF 1:ON)
82020 TIMER COOLING 0:Not Used 1:Used

WATER ERROR INPUT
82021 GUN COOLING WATER 0:Not Used 1:Used
ERROR INPUT
82022 TRANS. THERMO. 0:Not Used 1:Used
ERROR INPUT
82023 AIR PRESSURE 0:Not Used 1:Used
LOWERED INPUT
82024 WELDING ON/OFF 0:Not Used 1:Used
OUTPUT
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8 Network I/O Signals

DX100
8 Network I/O Signals

Network input signals are related to optional network functions. For the
detailed information, refer to the operator’s manual regarding each
network function.
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9 Interface Panel Signals
DX100
9 Interface Panel Signals

Interface panel signals are related to the optional interface panel
functions. For details, refer to "DX100 OPTIONS INSTRUCTIONS FOR
INTERFACE PANEL FUNCTION" (Manual No. HW0485444).
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10 I/O Except Concurrent I/O

DX100 10.1 Hardware Specific Input

The following signal is connected directly to the manipulator control
section without passing through the concurrent I/O.
Adequate care should be taken for switch setting and method of
connection when using this signal.
10.1 Hardware Specific Input
CAUTION
• Before use, remove any jumper leads from the specific input
signals.
Failure to observe this instruction may result in the malfunction leading
to injury or damage to the equipment.
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DX100 10.1 Hardware Specific Input
Input Signals
for Manipulator
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DX100 10.2 I/O Except Concurrent I/O: Explanation
10.2 I/O Except Concurrent I/O: Explanation
 EXESP: FOR EXTERNAL EMERGENCY STOP

This signal allows to use the emergency stop switch of an
State
external operation equipment.
When this signal is input, the servo power goes OFF, and the job
execution is stopped.
The servo power cannot be turned on while this signal is being
input.
This function becomes invalid by connecting the jumper wire.
 EXHOLD: FOR EXTERNAL HOLD

This signal allows to use the hold switch of an external operation
State
equipment.
When this signal is input, the job execution stops.
The start and axis functions cannot be used while this signal is
being input.
This function becomes invalid by connecting the jumper wire.
 SAFF: FOR SAFETY PLUG

This signal turns off the servo power when the door of the
State
safeguard is open.
Connect interlock signals such as a safety plug installed in the
safeguard door.Install an interlock signal such as safety plugs in
door of the safeguard.
When the interlock signal is input, the servo power goes OFF, and
the servo power cannot be turned on.
However, this signal is invalid in the teach mode.
 EXSVON: FOR EXTERNAL SERVO ON

Rising
This signal allows to turn on the servo power.
Use the signal to turn on the servo power by external equipment.
Apart from this signal, the external servo on signal as the specific
input (40045) is provided. Make this signal invalid by connecting
the jumper wire before using this signal.
For safer use of the robot, use of this signal (EXSVON) which has
no intervention of ladders (software) is recommended.
 CPDIN1 to 4: FOR DIRECT IN (SYSTEM) INPUT SIGNAL 1 to 4

This signal can be used in conjunction with the search function.
State
 AXDIN1 to 6: FOR DIRECT IN (SERVO) INPUT SIGNAL 1 to 6

This signal can be used in conjunction with the search function.
State
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11 Register
DX100 11.1 Common Usage for All Applications
11 Register
11.1 Common Usage for All Applications
11.1.1 General Register

M009 M008 M007 M006 M005 M004 M003 M002 M001 M000
M019 M018 M017 M016 M015 M014 M013 M012 M0011 M010
M029 M028 M027 M026 M025 M024 M023 M022 M021 M020
M039 M038 M037 M036 M035 M034 M033 M032 M031 M030
M049 M048 M047 M046 M045 M044 M043 M042 M041 M040
M059 M058 M057 M056 M055 M054 M053 M052 M051 M050
M069 M068 M067 M066 M065 M064 M063 M062 M061 M060
M079 M078 M077 M076 M075 M074 M073 M072 M071 M070
M089 M088 M087 M086 M085 M084 M083 M082 M081 M080
M099 M098 M097 M096 M095 M094 M093 M092 M091 M090
M109 M108 M107 M106 M105 M104 M103 M102 M101 M100
:
:
M399 M398 M397 M396 M395 M394 M393 M392 M391 M390
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11 Register
M569 M568 M567 M566 M565 M564 M563 M562 M561 M560
ANALOG OUTPUT
10 9 8 7 6 5 4 3 2 1
M579 M578 M577 M576 M575 M574 M573 M572 M571 M570
ANALOG OUTPUT
20 19 18 17 16 15 14 13 12 11
M589 M588 M587 M586 M585 M584 M583 M582 M581 M580
ANALOG OUTPUT
30 29 28 27 26 25 24 23 22 21
M599 M598 M597 M596 M595 M594 M593 M592 M591 M590
ANALOG OUTPUT
40 39 38 37 36 35 34 33 32 31
11.1.2 System Register

M609 M608 M607 M606 M605 M604 M603 M602 M601 M600
ANALOG INPUT
10 9 8 7 6 5 4 3 2 1
M619 M618 M617 M616 M615 M614 M613 M612 M611 M610
ANALOG INPUT
20 19 18 17 16 15 14 13 12 11
M629 M629 M628 M627 M626 M625 M624 M623 M622 M620
ANALOG INPUT
30 29 28 27 26 25 24 23 22 21
M639 M638 M637 M636 M635 M634 M633 M632 M631 M630
ANALOG INPUT
40 39 38 37 36 35 34 33 32 31
M649 M648 M647 M646 M645 M644 M643 M642 M641 M640
CONTROL
ERROR ERROR ERROR ALARM ALARM ALARM
GROUP
DATA H DATA L CODE DATA H DATA L CODE
(UNIT)
M659 M658 M657 M656 M655 M654 M653 M652 M651 M650
SYSTEM SYSTEM SYSTEM SYSTEM IO ALARM IO ALARM IO ALARM IO ALARM
RESERVE RESERVE RESERVE RESERVE (65 - 128) (33 - 64) (17 - 32) (1 - 16)
M669 M668 M667 M666 M665 M664 M663 M662 M661 M660
SYSTEM SYSTEM SYSTEM SYSTEM IO ALARM IO ALARM IO ALARM IO ALARM
RESERVE RESERVE RESERVE RESERVE (65 - 128) (33 - 64) (17 - 32) (1 - 16)
M679 M678 M677 M676 M675 M674 M673 M672 M671 M670
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11 Register
M689 M688 M687 M686 M685 M684 M683 M682 M681 M680
M699 M698 M697 M696 M695 M694 M693 M692 M691 M690
M709 M708 M707 M706 M705 M704 M703 M702 M701 M700
M719 M718 M717 M716 M715 M714 M713 M712 M711 M710
M729 M728 M727 M726 M725 M724 M723 M722 M721 M720
:
:
M919 M918 M917 M916 M915 M914 M913 M912 M911 M910
11-3
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11 Register
11.2 Arc Welding

Device 8
M409 M408 M407 M406 M405 M404 M403 M402 M401 M400
Device 7
M419 M418 M417 M416 M415 M414 M413 M412 M411 M410
Device 6
M429 M428 M427 M426 M425 M424 M423 M422 M421 M420
Device 5
M439 M438 M437 M436 M435 M434 M433 M432 M431 M430
Device 4
M449 M448 M447 M446 M445 M444 M443 M442 M441 M440
Device 3
M459 M458 M457 M456 M455 M454 M453 M452 M451 M450
Device 2
M469 M468 M467 M466 M465 M464 M463 M462 M461 M460
Device 1
M479 M478 M477 M476 M475 M474 M473 M472 M471 M470
WELDING
ARC
POWER ARC
AUTO-WELD GENERATIN
WIRE WIRE SUPPLY SHORTAGE
SYSTEM RELEASE G CHECK
INCHING RETRACT EROOR TIMER
RESERVE DETECTION RELAY
DELAY DELAY TIMER (ROBOT
(EXISTENCE) WELDING
(PRESENT SIDE)
TIMER
VALUE)
Device 8
M489 M488 M487 M486 M485 M484 M483 M482 M481 M480
Device 7
M499 M498 M497 M496 M495 M494 M493 M492 M491 M490
Device 6
M509 M508 M507 M506 M505 M504 M503 M502 M501 M500
Device 5
M519 M518 M517 M516 M515 M514 M513 M512 M511 M510
Device 4
M529 M528 M527 M526 M525 M524 M523 M522 M521 M520
Device 3
M539 M538 M537 M536 M535 M534 M533 M532 M531 M530
Device 2
M549 M548 M547 M546 M545 M544 M543 M542 M541 M540
Device 1
M559 M558 M557 M556 M555 M554 M553 M552 M551 M550
WIRE
STICKING STICKING ANTI NO STICKING STICKING ARC ANSWR
RESTART RETRY OPERATION
NO STICKING RELEASE STICKING CHECK CHECK ERROR
CHECK (PRESENT (PRESENT SWITCH
CHECK (PRESENT (PRESENT (PRESENT (PRESENT (PRESENT
(MOVE) VALUE) VALUE) (PRESENT
VALUE) VALUE) VALUE) VALUE) VALUE)
VALUE)
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11 Register
Device 1
M929 M928 M927 M926 M925 M924 M923 M922 M921 M920
WIRE
STICKING ANTI NO STICKING STICKING ARC ANSWR
RESTART RETRY OPERATION
RELEASE STICKING CHECK CHECK ERROR
(ONCE) (ONCE) SWITCH
(3 TIMES) (0.3 SEC) (0.2 SEC) (1.0 SEC) (1.0 SEC)
(0.5 SEC)
Device 2
M939 M938 M937 M936 M935 M934 M933 M932 M931 M930
Device 3
M949 M948 M947 M946 M945 M944 M943 M942 M941 M940
Device 4
M959 M958 M957 M956 M955 M954 M953 M952 M951 M950
Device 5
M969 M968 M967 M966 M965 M964 M963 M962 M961 M960
Device 6
M979 M978 M977 M976 M975 M974 M973 M972 M971 M970
Device 7
M989 M988 M987 M986 M985 M984 M983 M982 M981 M980
Device 8
M999 M998 M997 M996 M995 M994 M993 M992 M991 M990
11-5
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11 Register
DX100 11.3 Handling
11.3 Handling
Device 8
M409 M408 M407 M406 M405 M404 M403 M402 M401 M400
Device 7
M419 M418 M417 M416 M415 M414 M413 M412 M411 M410
Device 6
M429 M428 M427 M426 M425 M424 M423 M422 M421 M420
Device 5
M439 M438 M437 M436 M435 M434 M433 M432 M431 M430
Device 4
M449 M448 M447 M446 M445 M444 M443 M442 M441 M440
Device 3
M459 M458 M457 M456 M455 M454 M453 M452 M451 M450
Device 2
M469 M468 M467 M466 M465 M464 M463 M462 M461 M460
Device 1
M479 M478 M477 M476 M475 M474 M473 M472 M471 M470
SYSTEM
RESERVE
Device 8
M489 M488 M487 M486 M485 M484 M483 M482 M481 M480
Device 7
M499 M498 M497 M496 M495 M494 M493 M492 M491 M490
Device 6
M509 M508 M507 M506 M505 M504 M503 M502 M501 M500
Device 5
M519 M518 M517 M516 M515 M514 M513 M512 M511 M510
Device 4
M529 M528 M527 M526 M525 M524 M523 M522 M521 M520
Device 3
M539 M538 M537 M536 M535 M534 M533 M532 M531 M530
Device 2
M549 M548 M547 M546 M545 M544 M543 M542 M541 M540
Device 1
M559 M558 M557 M556 M555 M554 M553 M552 M551 M550
11-6
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11 Register
DX100 11.3 Handling
Device 1
M929 M928 M927 M926 M925 M924 M923 M922 M921 M920
Device 2
M939 M938 M937 M936 M935 M934 M933 M932 M931 M930
Device 3
M949 M948 M947 M946 M945 M944 M943 M942 M941 M940
Device 4
M959 M958 M957 M956 M955 M954 M953 M952 M951 M950
Device 5
M969 M968 M967 M966 M965 M964 M963 M962 M961 M960
Device 6
M979 M978 M977 M976 M975 M974 M973 M972 M971 M970
Device 7
M989 M988 M987 M986 M985 M984 M983 M982 M981 M980
Device 8
M999 M998 M997 M996 M995 M994 M993 M992 M991 M990
11-7
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11 Register
DX100 11.4 General Purposes
11.4 General Purposes

Device 8
M409 M408 M407 M406 M405 M404 M403 M402 M401 M400
Device 7
M419 M418 M417 M416 M415 M414 M413 M412 M411 M410
Device 6
M429 M428 M427 M426 M425 M424 M423 M422 M421 M420
Device 5
M439 M438 M437 M436 M435 M434 M433 M432 M431 M430
Device 4
M449 M448 M447 M446 M445 M444 M443 M442 M441 M440
Device 3
M459 M458 M457 M456 M455 M454 M453 M452 M451 M450
Device 2
M469 M468 M467 M466 M465 M464 M463 M462 M461 M460
Device 1
M479 M478 M477 M476 M475 M474 M473 M472 M471 M470
SYSTEM
RESERVE
Device 8
M489 M488 M487 M486 M485 M484 M483 M482 M481 M480
Device 7
M499 M498 M497 M496 M495 M494 M493 M492 M491 M490
Device 6
M509 M508 M507 M506 M505 M504 M503 M502 M501 M500
Device 5
M519 M518 M517 M516 M515 M514 M513 M512 M511 M510
Device 4
M529 M528 M527 M526 M525 M524 M523 M522 M521 M520
Device 3
M539 M538 M537 M536 M535 M534 M533 M532 M531 M530
Device 2
M549 M548 M547 M546 M545 M544 M543 M542 M541 M540
Device 1
M559 M558 M557 M556 M555 M554 M553 M552 M551 M550
11-8
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11 Register
DX100 11.4 General Purposes
Device 1
M929 M928 M927 M926 M925 M924 M923 M922 M921 M920
Device 2
M939 M938 M937 M936 M935 M934 M933 M932 M931 M930
Device 3
M949 M948 M947 M946 M945 M944 M943 M942 M941 M940
Device 4
M959 M958 M957 M956 M955 M954 M953 M952 M951 M950
Device 5
M969 M968 M967 M966 M965 M964 M963 M962 M961 M960
Device 6
M979 M978 M977 M976 M975 M974 M973 M972 M971 M970
Device 7
M989 M988 M987 M986 M985 M984 M983 M982 M981 M980
Device 8
M999 M998 M997 M996 M995 M994 M993 M992 M991 M990
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11 Register
DX100 11.5 Spot Welding
11.5 Spot Welding

Device 8
M409 M408 M407 M406 M405 M404 M403 M402 M401 M400
Device 7
M419 M418 M417 M416 M415 M414 M413 M412 M411 M410
Device 6
M429 M428 M427 M426 M425 M424 M423 M422 M421 M420
Device 5
M439 M438 M437 M436 M435 M434 M433 M432 M431 M430
Device 4
M449 M448 M447 M446 M445 M444 M443 M442 M441 M440
Device 3
M459 M458 M457 M456 M455 M454 M453 M452 M451 M450
Device 2
M469 M468 M467 M466 M465 M464 M463 M462 M461 M460
Device 1
M479 M478 M477 M476 M475 M474 M473 M472 M471 M470
SYSTEM
RESERVE
Device 8
M489 M488 M487 M486 M485 M484 M483 M482 M481 M480
Device 7
M499 M498 M497 M496 M495 M494 M493 M492 M491 M490
Device 6
M509 M508 M507 M506 M505 M504 M503 M502 M501 M500
Device 5
M519 M518 M517 M516 M515 M514 M513 M512 M511 M510
Device 4
M529 M528 M527 M526 M525 M524 M523 M522 M521 M520
Device 3
M539 M538 M537 M536 M535 M534 M533 M532 M531 M530
Device 2
M549 M548 M547 M546 M545 M544 M543 M542 M541 M540
Device 1
M559 M558 M557 M556 M555 M554 M553 M552 M551 M550
AIR GUN COOL TIMER COOL
PRESSURE
ERROR ERROR
LOWERED
(PRESENT
(PRESENT (PRESENT
VALUE) VALUE) VALUE)
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11 Register
Device 1
M929 M928 M927 M926 M925 M924 M923 M922 M921 M920
AIR
GUN COOL TIMER COOL
PRESSURE
ERROR ERROR
LOWERED
(3.0 SEC) (3.0 SEC)
(3.0 SEC)
Device 2
M939 M938 M937 M936 M935 M934 M933 M932 M931 M930
Device 3
M949 M948 M947 M946 M945 M944 M943 M942 M941 M940
Device 4
M959 M958 M957 M956 M955 M954 M953 M952 M951 M950
Device 5
M969 M968 M967 M966 M965 M964 M963 M962 M961 M960
Device 6
M979 M978 M977 M976 M975 M974 M973 M972 M971 M970
Device 7
M989 M988 M987 M986 M985 M984 M983 M982 M981 M980
Device 8
M999 M998 M997 M996 M995 M994 M993 M992 M991 M990
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12 Standard Ladder Program

DX100 12.1 List of Usable Instructions
12.1 List of Usable Instructions

The following table shows a list of usable instructions in concurrent I/O.
In the instruction, there are two kinds of instructions, the one which
SUPPLE uses the memory of one step and the other which uses the memory
-MENT
of two steps.
Table 12-1: List of usable instructions in concurrent I/O.
Instruction Symbol Function Format Remarks

STR Logic line starting STR #XXXXX 1 Step
Temporary storing of intermediate Instruction
result in logical operation
Relay No. #XXXXX
STR-NOT NC contact used to start the logic STR-NOT 1 Step
line #XXXXX Instruction
Temporary storing of intermediate
result in logical operation
Relay No. #XXXXX
AND Logical AND AND #XXXXX 1 Step
Relay No. #XXXXX Instruction
AND-NOT Logical AND negation AND-NOT 1 Step
Relay No. #XXXXX #XXXXX Instruction
OR Logical OR OR #XXXXX 1 Step
OR-NOT Logical OR negation OR-NOT 1 Step
Relay No. #XXXXX #XXXXX Instruction
AND-STR Logical AND for intermediate are AND-STR 1 Step
result Instruction
OR-STR Logical OR for intermediate are OR-STR 1 Step

result Instruction
OUT External or internal output OUT #XXXXX 1 Step

PART User/System Identification (Not PART N 1 Step
displayed on the programming Instruction
pendant)
END Program end END 1 Step
(Not displayed on the Instruction
programming pendant)
TMR ON-delay time (100ms) TMR D,S 2 Steps
Set Value Set Value (S) Instruction
TMR • Decimal (0-65535)
Curr Value • Register (M000-M999)
Curr value (D)
• Register (M000-M559)
CNT C Subtract counter CNT D,S 2 Steps
Set Value Set value (S) Instruction
CNT • Decimal (0-65535)
Curr Value • Register (M000-M999)
R
Curr value (D)
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GSTR Transmission of batch contents of GSTR 1 Step
#XXXX0 1 group (8 bits) #XXXX0 Instruction
GOUT GRP Relay No. #XXXX0 GOUT 1 Step
#XXXX0 #XXXX0 Instruction
PLS Rising up pulse output PLS #XXXXX 1 Step
PLS
#XXXXX
Exe Condition
PLF Rising down pulse output PLF #XXXXX 1 Step

PLF Relay No. #XXXXX Instruction
#XXXXX
Exe Condition
ADD Add 16 bits unsigned binary data ADD S1,S2,D 2 Steps

S1 (0-65535) Instruction
S2 S1, S2: Source
• Decimal (0-65535) Exe Condition
ADD
D
D: Destination
DS1+S2 • Register (M000-M599)
Arith Flag: Carry=0/1; Zero=0/
1; (Error=0)
SUB Subtract 16 bits unsigned binary SUB S1,S2,D 2 Steps
S1 data (0-65535) Instruction
S2 S1, S2: Source
SUB
D
D: Destination
DS1-S2 • Register (M000-M599)
Arith Flag: Carry=0/1; Zero=0/
1; (Error=0)
MUL Multiply 16 bits unsigned binary MUL S1,S2,D 2 Steps
S2 S1, S2: Source
MUL
Dn
Dn, Dn+1: Destination
Dn+1,DnS1xS2 Dn: Low data storing register
Arith Flag: (Carry=0); (Zero=0); Dn+1: High data storing register
(Error=0) • Register (M000-M599)
DIV Divide 16 bits unsigned binary DIV S1,S2,D 2 Steps
S2 S1, S2: Source
DIV
D
D: Destination
D(Quotient)S1/S2 • Register (M000-M599)
Arith Flag: (Carry=0); (Zero=0);
Error=0/1
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MOD Modules of 16 bits unsigned MOD S1,S2,D 2 Steps
S1 binary data (0-65535) Instruction
S2
S1, S2: Source
MOD
D
D: Destination
D(Modulus)S1/S2 • Register (M000-M599)
Arith Flag: (Carry=0); (Zero=0);
Error=0/1
BIN Convert 8/16 bits data from BCD BIN S,D 2 Steps
S to BIN Instruction
BIN S: Source
• Register (M000-M999) Exe Condition
D
• Relay No. (byte) #XXXX0
DS • Relay No. (word)
Arith Flag: Carry=0/1; W#XXXX0
(Zero=0); Error=0/1 D: Destination
• Register (M000-M599))
• Relay No. (word)
W#XXXX0
BCD Convert 8/16 bits data from BIN to BCD S,D 2 Steps
S BCD Instruction
BCD S: Source
D
(Zero=0); Error=0/1 D: Destination
W#XXXX0
MOV Transmit 8/16 bits data MOV S,D 2 Steps
S S: Source Instruction
• Decimal (0-65535)
MOV
D • Relay No. (byte) #XXXX0
DS
W#XXXX0
D: Destination
W#XXXX0
WAND Logical AND of 8/16 bits data WAND 2 Steps
S1 S1, S2: Source S1,S2,D Instruction
S2 • Decimal (0-65535)
WAND
D
DS1S2 W#XXXX0
D: Destination
W#XXXX0
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WOR Logical OR of 8/16 bits data WOR S1,S2,D 2 Steps
S1
S1, S2: Source Instruction
• Decimal (0-65535)
S2
WOR
• Relay No. (byte)
D W#XXXX0
DS1S2 D: Destination
W#XXXX0
WXOR Exclusive OR of 8/16 bits data WXOR 2 Steps
S1 S1, S2: Source S1,S2,D Instruction
S2
• Decimal (0-65535)
WXOR
D
D(S1S2) (S1S2) W#XXXX0
D: Destination
W#XXXX0
WNOT Logical NOT of 8/16 bits data WNOT S,D 2 Steps
S: Source Instruction
S
• Decimal (0-65535)
WNOT • Register (M000-M999) Exe Condition
D • Relay No. (byte) #XXXX0
W#XXXX0
D: Destination
W#XXXX0
SHL Left shift of 8/16 bits data SHL S,n,D 2 Steps
S
• Decimal (0-65535)
n • Register (M000-M999) Exe Condition
SHL • Relay No. (byte) #XXX0
D • Relay No. (word)
S
W#XXXX0
MSB LSB
Carry 0 n: Shift count
n times shift • Decimal (0-16)
D D: Destination
Arith Flag: Carry=0/1;
(Zero=0); (Error=0)
W#XXXX0
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SHR Right shift of 8/16 bits data SHR S,n,D 2 Steps
S • Decimal (0-65535)
n • Register (M000-M999) Exe Condition
SHR • Relay No. (byte) #XXXX0
D • Relay No. (word)
W#XXXX0
MSB S LSB
0 Carry n: Shift count
n times shift • Decimal (0-16)
D: Destination
D
Arith Flag: Carry=0/1; • Relay No. (byte) #XXXX0
(Zero=0); (Error=0) • Relay No. (word)
W#XXXX0
ROL Left rotation of 8/16 bits data ROL S,n,D 2 Steps
n • Decimal (0-65535)
ROL
D
W#XXXX0
MSB S LSB
Carry n: Rotation count
0
n times rotation
• Decimal (0-16)
D: Destination
D
(Note) Carry flag is not
included in rotation.
Arith Flag: Carry=0/1;
W#XXXX0
(Zero=0); (Error=0)
ROR Right rotation of 8/16 bits data ROR S,n,D 2 Steps
• Decimal (0-65535)
n
ROR
D
W#XXXX0
MSB S LSB n: Rotation count
0 Carry
• Decimal (0-16)
n times rotation
D: Destination
D • Register (M000-M599)
(Note) Carry flag is not • Relay No. (byte) #XXXX0
included in rotation. • Relay No. (word)
(Zero=0); (Error=0)
#XXXXX: Relay No., MXXX: Register Number, YYYY: Numerical Value (0-65535),
N: Numerical Value (1-2)
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DX100 12.2 Instruction Description
12.2 Instruction Description
• Output to each single relay is only once. It is unable to

NOTE use multiple times of output to the same relay.
• The numbers of the output relays are limited to 0XXXX,
3XXXX, 4XXXX, and 7XXXX.
• It is able to register up to 560 TMR/CNT instructions and
operation instructions that can use registers.
It is unable to use the multiple times outputs of the registers
that were used as current values of TMR/CNT instructions.
However, it is able to use the multiple times outputs of the
registers that were used as the destination registers of arith-
metic instructions.
12.2.1 STR Instruction

1. Format
STR #XXXXX
#XXXXX: Relay No.
2. Function
Operates as a Normal Open at the beginning of logical line.
Stores temporarily the preliminary result of the logic operation.
3. Ladder Program Example
<Ladder Diagram> < Program>

STR #70010
OUT #70100
#70010 #70100
12.2.2 STR-NOT Instruction

1. Format
STR-NOT #XXXXX
#XXXXX: Relay No.
2. Function
Operates as a Normal Close at the beginning of logical line.
Stores temporarily the preliminary result of the logic operation.

STR-NOT #70010
OUT #70100
#70010 #70100
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12.2.3 AND Instruction

1. Format
AND #XXXXX
#XXXXX: Relay No.
2. Function
Performs logical AND operation.

STR #70010
AND #70011
OUT #70100
#70010 #70011 #70100
12.2.4 AND-NOT Instruction

1. Format
AND-NOT #XXXXX
#XXXXX: Relay No.
2. Function
Performs logical AND negation operation.

STR #70010
AND-NOT
#70011
OUT #70100
#70010 #70011 #70100
12.2.5 OR Instruction
1. Format
OR #XXXXX
#XXXXX: Relay No.
2. Function
Performs logical OR operation.

STR #70010
OR #70011
OUT #70100
#70010 #70100
#70011
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12.2.6 OR-NOT Instruction

1. Format
OR-NOT #XXXXX
#XXXXX: Relay No.
2. Function
Performs logical OR negation operation.

STR #70010
OR-NOT #70011
OUT #70100
#70010 #70100
#70011
12.2.7 AND-STR Instruction

1. Format
AND-STR
2. Function
Performs logical AND operation with the preliminary results.

STR #70010
OR #70011
STR #70020
OR #70021
#70010 #70020 #70100 AND-STR
OUT #70100
#70011 #70021
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12.2.8 OR-STR Instruction

1. Format
OR-STR
2. Function
Performs logical OR operation with the preliminary results.

STR #70010
AND #70011
STR #70020
AND #70021
#70010 #70011 #70100
OR-STR
OUT #70100
#70020 #70021
12.2.9 OUT Instruction

1. Format
OUT #XXXXX
#XXXXX: Relay No.
2. Function
Outputs to the internal or the external.
NOTE Two or more times output to the same relay cannot be used.

STR #70010
AND #70011
OUT #70100
#70010 #70011 #70100
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12.2.10 PART Instruction

1. Format
PART N
N: Ladder Identification Number (1: System Ladder, 2: User Ladder)
2. Function
Identifies the system ladder from the user ladder.
NOTE This instruction is not displayed in the programming pen-

dant screen.

PART 1
There is no symbol. STR #70010
System
OUT #70100
:
PART 2
:
User
END
12.2.11 END Instruction

1. Format
END
2. Function
Ends the ladder program.
NOTE This instruction is not displayed in the programming pen-

dant screen.

STR #70010
There is no symbol. OUT #70100
END
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12.2.12 TMR Instruction

1. Format
TMR Curr Value, Set Value
Set Value: Register (M000-M999), Decimal (0-65535)
Curr Value: Register (M000-M559)
Set Value Decimal Register

(M000 - M999)
Curr Value
Mxxx 0 - 65535 0 - 65535
(M000 - M559) (0.0 - 6553.5sec) (0.0 - 6553.5sec)
2. Function
This instruction is an On Delay Timer to handle the subtraction formula
and counter circuit by binary value. The internal clock is 0.1 second.
While the start input is OFF, counting is not performed and Curr Value
= Set value is maintained. Additionally, the TMR contact is turned off.
Curr Value is decremented by 1 every 0.1 seconds as soon as the start
input is turned on. The TMR contact is turned on when the Curr Value
equals to 0. This state is maintained while the start input is at ON state.
Start Input Curr Value TMR
Contact
OFF Set Value OFF
ON (Curr Value > 0 ) Decremented by 1 every 0.1 OFF
seconds
ON (Curr Value = 0 ) 0 ON
ONOFF (Curr Value > 0 ) Return to Set Value OFF
ONOFF (Curr Value = 0 ) Return to Set Value ONOFF

The timer is reset when the DX100 power is turned on. Therefore,
Curr Value becomes Set Value by the reset function even if the DX100
power is turned on in the ON state of the timer start input.
Two or more times output to the same relay cannot be used.

NOTE It is unable to use the multiple times outputs of the register
used as a current value of the TMR instruction and the CNT
instruction

STR #70010
TMR M010,100
100 OUT #70100
TMR
#70010 M010 #70100
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ON
Input
(#70010) OFF
10.0 sec 10.0 sec
ON
Output
(#70100) OFF
12.2.13 CNT Instruction

1. Format
CNT Curr Value, Set Value
Set Value: Register (M000-M999), Decimal (0-65535)
Curr Value: Register (M000-M559)
Set Value Decimal Register

(M000 - M999)
Curr Value
Mxxx 0 - 65535 0 - 65535
(M000 - M559)
2. Function
Even if the counter input is turned to ON from OFF, counting is not
performed and Curr Value = Set Value is maintained while the reset
input is ON. Additionally, the CNT contact is turned OFF.
The Curr Value is decremented by 1 each time the counter input is
turned to ON from OFF in OFF state of the reset input. The CNT
contact is turned on when the Curr Value becomes 0. This state is
maintained in OFF state of the reset signals.
Powering on the DX100 resets the counter. Consequently, the Curr
Value remains as the Set Value by the reset function even if the
counter input is in the ON state when the DX100 power is on.
Reset Input Curr Value CNT
Contact
ON Set Value OFF
OFF (Curr Value > 0 ) Decremented by 1 each time the OFF
counter input turns from
OFFON
OFF (Curr Value = 0 ) 0 ON
OFFON (Curr Value > 0 ) Return to Set Value OFF
OFFON (Curr Value = 0 ) Return to Set Value ONOFF

The counter input is ignored once the counter is counted up.
Start counting after turning the counter input to OFF from ON.
The reset input is given priority when the counter input and reset
input are turned on at the same time.
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Two or more times output to the same relay cannot be used.

instruction.

STR #70010
Counter Input
C
3 STR #7011
#70010 CNT Reset Input
M010 #70100 CNT M010, 3
R CNT instruction
#70011
OUT #70100
Output
ON
Reset Input
(#70011) OFF
ON
Counter Input
(#70010) OFF
Current Value 3 2 1 0 3 2 1 0
(Set Value = 3)
(M010) ON
Output
(#70100) OFF
12.2.14 GSTR Instruction / GOUT Instruction

1. Format
GSTR #XXXX0
GOUT #XXXX0
#XXXX0: Relay No. (byte)
2. Function
The GSTR instruction stores the relay number (8 bits).
The GOUT instruction outputs 8 bits data stored by the GSTR
instruction to the relay number (8 bits).
The GSTR instruction and the GOUT instruction should be

pairs.
NOTE
The output cannot be done to the same relay two or more
times.

GSTR #20010
GOUT #00010
#20010
GRP
#00010
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12.2.15 PLS Instruction

1. Format
PLS #XXXXX
#XXXXX: Relay No.
2. Function
The PLS instruction outputs one scanning pulse signal when specified
signal is turned to ON from OFF.
NOTE The output cannot be done to the same relay two or more
times.

STR #70010
PLS #70100
PLS
#70010 #70100
ON
Input
(#70010) OFF
ON
Output
(#70100) OFF
1Scan
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12.2.16 PLF Instruction

1. Format
PLF #XXXXX
#XXXXX: Relay No.
2. Function
The PLF instruction outputs one scanning pulse signal when specified
signal is turned to OFF from ON.
NOTE The output cannot be done to the same relay two or more
times.

STR #70010
PLF #70100
PLF
#70010 #70100
ON
Input
(#70010) OFF
ON
Output
(#70100) OFF
1Scan
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12.2.17 ADD Instruction

1. Format
ADD S1, S2, D
S1: Source 1 Register (M000-M999)

Decimal (0-65535)
Decimal (0-65535)
D: Destination Register (M000-M599)
2. Function
S1 and S2 (16 bits unsigned binary data) are added and the addition
result is output to D when the input signal is in ON state. As a result of
calculation, the carry flag (#51400) and the zero flag (#51401) of a
specific output are changed. The error flag (#51402) is not used.
Table 12-2: <Arithmetic Flag>
S1+S2 D Carry Zero Error Flag
Flag Flag
0 0 0 1 Not Used(0)
1-65535 1-65535 0 0 Not Used(0)
65536 0(S1+S2-65536) 1 1 Not Used(0)
65536 or more S1+S2-65536 1 0 Not Used(0)
Unused flag is cleared.
It is unable to use the multiple times outputs of register used

NOTE as a current value of the TMR instruction and the CNT
instruction.

STR #70010
ADD M000, M001, M010
M000
M001
#70010 ADD
M010
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12.2.18 SUB Instruction

1. Format
SUB S1, S2, D

Decimal (0-65535)
Decimal (0-65535)
2. Function
S1 and S2 (16 bits unsigned binary data) are subtracted and the
subtraction result is output to D when input signal is in ON state. As a
result of calculation, the carry flag (#51400) and the zero flag (#51401)
of a specific output are changed. The error flag (#51402) is not used.
S1-S2 D Carry Zero Error Flag
Flag Flag
0 0 0 1 Not Used(0)
1-65535 1-65535 0 0 Not Used(0)
Negative S1-S2+65536 1 0 Not Used(0)
Number
It is unable to use the multiple times outputs of register used

NOTE as a current value of the TMR instruction and the CNT
instruction.

STR #70010
SUB M000, M001, M010
M000
M001
#70010 SUB
M010
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12.2.19 MUL Instruction

1. Format
MUL S1, S2, Dn

Decimal (0-65535)
Decimal (0-65535)
Dn+1(High), Dn(Low): Destination Register (M000-M599)
2. Function
S1 and S2 (16 bits unsigned binary data) are multiplied and the
multiplication result is output to D when the input signal is in ON state.
The carry flag (#51400), the zero flag (#51401) , and the error flag
(#51402) are not used.
Table 12-4: Arithmetic Flag
S1 x S2 Dn+1 Dn Carry Flag Zero Flag Error Flag
0 0 0 Not Not Not
Used(0) Used(0 Used(0)
1-65535 0 1-65535 Not Not Not
Used(0) Used(0 Used(0)
65536 or High Low Not Not Not
more Word Word Used(0) Used(0 Used(0)
It is unable to use the multiple times outputs of the register

NOTE used as a current value of the TMR instruction and the CNT
instruction.

STR #70010
M000 MUL M000,M001,M010
M001 When results=65536:
#70010 MUL M011=1(0000000000000001 Binary Data)
M010 M010=0(0000000000000000 Binary Data)
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12.2.20 DIV Instruction

1. Format
DIV S1, S2, D

Decimal (0-65535)
Decimal (0-65535)
D: Destination (Quotient) Register (M000-M599)
2. Function
S1 and S2 (16 bits unsigned binary data) are divided and the division
result (Quotient) is output to D when the input signal is in ON state. As
a result of calculation, the error flag (#51402) of a specific output is
changed. The carry flag (#51400) and the zero flag (#51401) are not
used.
S1 S2 D Carry Flag Zero Flag Error Flag
0-65535 Excepted Quotient Not Not 0
for 0 Used(0) Used(0)
0-65535 0 No Not Not 1
changes Used(0) Used(0)

instruction.

STR #70010
DIV M000, M001, M010
M000
M001
#70010 DIV
M010
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12.2.21 MOD Instruction

1. Format
MOD S1, S2, D

Decimal (0-65535)
Decimal (0-65535)
D: Destination (Residuum) Register (M000-M599)
2. Function
S1 and S2 (16 bits unsigned binary data) are divided and the division
result (Residuum) is output to D when the input signal is in ON state.
As a result of calculation, the error flag (#51402) of a specific output is
changed. The carry flag (#51400) and the zero flag (#51401) are not
used.
S1 S2 D Carry Flag Zero Flag Error Flag
0-65535 Excepted Surplus Not Used(0) Not Used(0) 0
for 0
0-65535 0 No changes Not Used(0) Not Used(0) 1

instruction.

STR #70010
MOD M000,M001,M010
M000
M001
#70010 MOD
M010
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12.2.22 BIN Instruction

1. Format
BIN S, D
S: Source Register (M000-M999)

Relay (byte) #XXXX0
Relay (word) W#XXXX0
Relay (byte) #XXXX0
2. Function
S (BCD data) is converted to binary data and is output to D when the
input signal is in ON state. As a result of calculation, the carry flag
(#51400) and the error flag (#51402) of a specific output are changed.
The zero flag (#50401) is not used.
S D Carry Flag Zero Flag Error Flag
BCD BIN 0/1 Not Used(0) 0
Excepted for BCD No Changes 0 Not Used(0) 1
The carry flag is set when the conversion result is the relay (byte) and the
conversion data is more than 256 (BCD). Unused flag is cleared.

times.
instruction.

STR #70010
BIN M000,M010
M000
BIN
#70010
M010
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12.2.23 BCD Instruction

1. Format
BCD S, D

Relay (byte) #XXXX0
Relay (byte) #XXXX0
2. Function
S (binary data) is converted to BCD data and is output to D when the
input signal is in ON state. As a result of calculation, the carry flag
(#51400) and the error flag (#51402) of a specific output are changed.
The zero flag (#51401) is not used.
S D Carry Flag Zero Flag Error Flag
9999 or less BCD 0/1 Not 0
(binary data) Used(0)
10000 or more No Changes 0 Not 1
(binary data) Used(0)
The carry flag is set when the conversion result is the relay (byte) and the
conversion data is more than 256 (BCD). Unused flag is cleared.

times.
instruction.

STR #70010
BCD M000,M010
M000
BCD
#70010
M010
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12.2.24 MOV Instruction

1. Format
MOV S, D

Decimal (0-65535)
Relay (byte) #XXXX0
Relay (byte) #XXXX0
2. Function
S is output to D in ON state of the input signal. As a result of
calculation, the carry flag (#51400) of a specific output is changed.
The zero flag (#51401) and the error flag (#51402) are not used. The
carry flag is set when the transmission result is the relay (byte) and the
transmission data is more than 256 (BCD).

times.
NOTE It is unable to use the multiple outputs of the register used
as a current position of the TMR instruction and the CNT
instruction.

STR #70010
MOV M000, M010
M000
MOV
#70010
M010
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12.2.25 WAND Instruction

1. Format
WAND S1, S2, D
S1: Source Register (M000-M999)

S2: Source Decimal (0-65535)
Relay (byte) #XXXX0
Relay (byte) #XXXX0
2. Function
Logical AND operation between S1 and S2 is performed and the result
is output to D when the input signal is in ON state. The logic operation
is performed in each correspondence bit of S1 and S2.
DS1S2
S1 1100110011001100 Binary Data
S2 1010101010101010 Binary Data

D 1000100010001000 Binary Data

times.
instruction.

STR #70010
WAND M000, M001, M010
M000
M001
#70010 WAND
M010
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12.2.26 WOR Instruction

1. Format
WOR S1, S2, D

Relay (byte) #XXXX0
Relay (byte) #XXXX0
2. Function
Logical OR operation between S1 and S2 is performed and the result
is output to D when the input signal is in ON state. The logic operation
is performed in each correspondence bit of S1 and S2.
DS1S2
S1 1100110011001100 Binary Data
S2 1010101010101010 Binary Data

D 1110111011101110 Binary Data

times.
instruction.

STR #70010
WOR M000, M001, M010
M000
M001
#70010 WOR
M010
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12.2.27 WXOR Instruction

1. Format
WXOR S1, S2, D

Relay (byte) #XXXX0
Relay (byte) #XXXX0
2. Function
Exclusive OR operation between S1 and S2 is performed and the
result is output to D when the input signal is in ON state. The logic
operation is performed in each correspondence bit of S1 and S2.
D(S1S2)(S1S2)
S1 1100110011001100 Binary Data
S2 1010101010101010 Binary Data

D 0110011001100110 Binary Data

times.
used as a current position of the TMR instruction and the
CNT instruction.

STR #70010
WXOR M000, M001, M010
M000
M001
#70010 WXOR
M010
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12.2.28 WNOT Instruction

1. Format
WNOT S, D

Decimal (0-65535)
Relay (byte) #XXXX0
Relay (byte) #XXXX0
2. Function
Logical negation operation of S is performed and the result is output to
D when the input signal is in ON state. The logic operation is
performed in each correspondence bit of S1 and S2.
DS
S1 1100110011001100 Binary Data

D 0011001100110011 Binary Data

times.
used as a current position of the TMR instruction and the
CNT instruction.

STR #70010
WNOT M000, M010
M000
WNOT
#70010
M010
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12.2.29 SHL Instruction

1. Format
SHL S, n, D

Decimal (0-65535)
Relay (byte) #XXXX0
n: Shift count Decimal (0-16)
Relay (byte) #XXXX0
2. Function
16 bits data contents of S is shifted to the high bit direction (left) n
times and the result is output to D when the input signal is in ON state.
0 is shifted to the lowest bit (LSB) and the highest bit (MSB) is shifted
to the carry flag.
Carry Flag MSB LSB
1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 0
Shift n times

times.
NOTE used as a current position of the TMR instruction and the
CNT instruction.
The operation is performed each scanning when the input
signal is in ON state. For one time operation, use the pulse
output instruction (PLS, PLF) in the input circuit.

STR #70010
SHL M000,1,M010
M000
1
When M000 = 1000100010001000
#70010 SHL (binary data), the result is as follows.
M010 M010: 0001000100010000
Carry flag: 1
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12.2.30 SHR Instruction

1. Format
SHR S, n, D

Decimal (0-65535)
Relay (byte) #XXXX0
Relay (byte) #XXXX0
2. Function
16 bits data contents of S is shifted to the low bit direction (right) n
0 is shifted to the highest bit (MSB) and the lowest bit (LSB) is shifted
to the carry flag.
MSB LSB Carry Flag
1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0
0
Shif n times

times.
CNT instruction.

STR #70010
M000
SHR M000, 1, M010
1
#70010
When M000 = 1000100010001000 (binary
SHR
data), the result is as follows.
M010 M010: 0100010001000100
Carry flag: 0
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12.2.31 ROL Instruction

1. Format
ROL S, n, D

Decimal (0-65535)
Relay (byte) #XXXX0
Relay (byte) #XXXX0
2. Function
16 bits data contents of S is shifted to the high bit direction (left) n
The highest bit (MSB) is shifted to the carry flag and the lowest bit
(LSB).
Carry Flag MSB LSB
1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0
Shift n times

times.
CNT instruction.

STR #70010
M000 ROL M000, 1, M010
1
#70010
When M000 = 1000100010001000 (binary
ROL
M010
M010: 0001000100010001
Carry flag: 1
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12.2.32 ROR Instruction

1. Format
ROR S, n, D

Decimal (0-65535)
Relay (byte) #XXXX0
Relay (byte) #XXXX0
2. Function
16 bits data contents of S is shifted to the low bit direction (right) n
The lowest bit (LSB) is shifted to the carry flag and the highest bit
(MSB).
MSB LSB Carry Flag
1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0
Shif n times

times.
CNT instruction.

STR #70010
M000
ROL M000, 1, M010
1
When M000 = 1000100010001000 (binary
#70010 ROR
M010 M010: 0100010001000100
Carry flag: 0
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DX100 12.3 Arithmetic Flag
12.3 Arithmetic Flag
12.3.1 Flag Type

The arithmetic flag is a signal to reflect calculation result in the operation
of the following steps. There are three types of flags. These flags are
allocated to the following specific outputs.
• #51400: Carry Flag
• #51401: Zero Flag
• #51402: Error Flag
SUPPLE
Refer tochapter 12.1 “List of Usable Instructions” for the
-MENT instructions which influence the flag.
(1) Carry Flag

• Case of ADD Instruction:
This flag is set when the place of digit is moved to the left as a
result of the operation.
• Case of SUB Instruction:
This flag is set when the result is negative.
(2) Zero Flag
• Case of ADD or SUB Instruction:
This flag is set when the result is 0.
(3) Error Flag
• This flag is set when the error occurs. The instruction is not exe-
cuted.
12.3.2 Flag Transition under Scanning

• The flag is cleared before ladder program processing of every scan-
ning.
• When the processing of the instruction which influences the flag
starts, the flag is set by the operation result when the execution con-
dition of the instruction consists. The flag is cleared when the execu-
tion condition of the instruction is a failure.
• The state of the flag does not change regardless of execution or non-
execution in the processing of the instruction which does not influ-
ence the flag.
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12.4 Arc Welding
12.4.1 Ladder Program List
NOTE System ladder section differs according to the version.

Check the version of the software used for the DX100.
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 System Ladder Section

Standard ladders are prepared for each application prior to shipment.
Ladder programs cannot be edited.
These system ladders are for software versions before

DS1.40.00A-00.
NOTE See Page 12-45 for the system ladders if the software
versions is DS1.40.00A()-00 to DS1.54.00A()-00.
See Page 12-55 for the system ladders if the software
versions is DS1.55.00A()-00 or later.
GAS SHORTAGE : 1
WIRE SHORTAGE : 1
ARC SHORTAGE : 1
ARC OCCURRENCE CHECK : 1
WIRE STICKING DETECTION : 1
REMOTE SELECT
IO PROHIBIT
CMD REMOTE SELECT
PP.PANEL OPERATION
PROHIBIT
SEQUENCE WAIT REQUEST

R1-JOB
WAITING UNTIL
INTERFERENCE IS OFF
R1
IN CUBE 1
IN CUBE 2
IN CUBE 3
IN CUBE 4
ALARM OCCURRENCE
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START RECEIVING
PREPARATION OK
EXTERNAL START
CONTROL POWER ON
COMPLETED
(NORMALITY ON)
SYSTEM RESERVED
SYSTEM RESERVED
OPERATION
CONTINUING : 1
MOTOR STOP
MEMORY : 1
MOTOR DIRECTION
CHANGE PERMIT : 1
MOTOR DIRECTION
CHANGE PROHIBIT : 1
MOTOR FORWARD
ROTATION MEMORY : 1
MOTOR REVERSE
ROTATION MEMORY : 1
MOTOR FORWAD
ROTATION PERMIT : 1
MOTOR REVERSE
ROTATION PERMIT : 1
WIRE INCHING REQUEST : 1
WIRE RETRACT REQUEST : 1
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WIRE INCHING : 1
WIRE RETRACT : 1
GAS CHECK : 1
ARC SHORTAGE : 1
(DURING ARC ON)
ARC ON INTERVAL : 1
ARC ON CONTINUING
PROHIBIT : 1
AUTOMATIC WIRE
STICKING RELEASING : 1
AUTOMATIC WIRE
STICKING RELEASE REQUEST : 1
WORK END RESPONSE : 1
ARC OCCURRENCE
CONDITION CYCLE : 1
TEST RUN ARC ON SELECT

(MANAGEMENT)
TEST RUN ARC ON SELECT

(OPERATION or EDIT)
ARC OCCURRENCE
CONDITION MODE : 1
ARC OCCURRENCE
CONDITION MODE OK : 1
WORK TIME MEASURE : 1
WIRE STICKING CHECK COMPLETED

AT ARCRESPONSE ERROR : 1
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ARC RESPONSE ERROR : 1

(FINAL)
ARC OCCURRECNE : 1
ARC OCCURRECNE
RETRY PROCESSING : 1
RETRY REQUEST : 1
RETRY REQUEST MEMORY : 1
RETRY TEST COMPLETED : 1
RETRY RETURN REQUEST : 1
WORK START RESPONSE : 1
ARC RETRY PROCESSING : 1
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ARC RESPONSE ERROR OUTPUT : 1
ARC RESPONSE ERROR : 1

(SUB)
ARC OCCURRENCE MEMORY : 1
ARC STICKING CHECK

REQUEST : 1
ARC MISSING : 1
MOVE STICKING CHECK
MOVE STICKING CHECK OCCUR
MOVE STICKING CHECK PROHIBIT
AUTOMATIC WIRE STICKING

RELEASE COUNT UP : 1
WIRE STICKING DETECTION : 1

(AT OFF/ERROR)
RETRY COUNT UP : 1
GAS SHORTAGE ALARM

REQUEST MEMORY : 1
GAS SHORTAGE ALARM OCCUR : 1
WIRE SHORTAGE ALARM

REQUEST MEMORY : 1
12-38
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WIRE SHORTAGE ALARM

OCCURRENCE : 1
ARC ALARM
REQUEST MEMORY : 1
ARC ALARM
OCCURRENCE : 1
SYSTEM ALARM
REQUEST ASSISTANCE : 1
WIRE STICKING ALARM

REQUEST : 1
SYSTEM SECTION
ALARM CODE d0
SYSTEM SECTION
ALARM CODE d1
SYSTEM SECTION
ALARM CODE d2
SYSTEM SECTION
ALARM CODE d3
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SYSTEM SECTION
ALARM REQUEST
RESTART MESSAGE
INVALID : 1
SYSTEM SECTION
MESSAGE CODE d0
SYSTEM SECTION
MESSAGE CODE d1
SYSTEM SECTION
MESSAGE CODE d2
SYSTEM SECTION
MESSAGE CODE d3
SYSTEME SECTION
MESSAGE REQUEST
12-40
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BUZZER
WIRE STICKING : 1
(AT OFF)
STICKING (MOVE CHECK)
WIRE STICKING : 1
(AT ON)
WIRE STICKING : 1
(AT ON/OFF)
WIRE STICKING : 1
(FINAL)
NO WIRE STICKING : 1
NO STICKING (MOVE CHECK)
STICKING DETECTION AT MOVING

(MOVE CHECK)
WIRE STICKING CHECK : 1
WIRE STICKING CHECK

COMPLETED : 1
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SEQUENCE WAIT
R1_JOB
EXTERNAL HOLD
ARC RESTART FAILURE : 1
ARC SHORTAGE ALARM

CONDITION : 1
ARC SHORTAGE ALARM

CONDITION WAITING 2 : 1
ARC SHORTAGE ALARM

ARC SHORTAGE REQUEST

DELAY TIME 12ms

DELAY TIME 8ms

DELAY TIME 4ms
GAS SHORTAGE MESSAGE

CONDITION : 1


12-42
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WIRE SHORTAGE MESSAGE

CONDITION : 1


GAS SHORTAGE ALARM

CONDITION : 1
WIRE SHORTAGE ALARM

CONDITION : 1
RESTART : 1
ARC SHORTAGE RESTART

REQUEST CONDITION
RESTART REQUEST : 1
(ARC SHORTAGE)
RESTART REQUEST : 1
(GAS SHORTAGE)
RESTART REQUEST : 1
(WIRE SHORTAGE)
ARC SHORTAGE
RESTART MEMORY : 1

ARC STOP : 1
RESTART
RETURN MEMORY : 1
RESTART MEMORY : 1
RESTART INVALID : 1
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ARC AND RELAY STICKING

CONFIRM AUXILIARY
ARC CONFIRM RELAY STICKING
ARC SHORTAGE
(ROBOT SIDE)
WELDING POWER
ERROR
XEW(1) WATCHDOG
ARC ON
SEARCH INSTRUCTION
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 System Ladder Section (software version : DS1.40.00A()-00 to

DS1.50.00A()-00)
WIRE STICKING CHECK END:1
PLAY MODE(0.5sec DELAY):1
PLAY MODE PULSE(0.5sec):1
ARCOF(2.0sec DELAY):1
ARCOF PULSE(2.0sec):1
WIRE STICKING COND:1
WIRE STICKING(START/ARCOF):1
GAS SHORTAGE:1
WIRE SHORTAGE:1
ARC SHORTAGE:1
ARC OCCURRENCE CHECK:1
WIRE STICKING DETECTION:1
REMOTE SELECT
I/O PROHIBIT
CMD REMOTE MODE SELECT
PP/PANEL OPERATION PROHIBIT
12-45
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WAITING UNTIL INTERFERENCE

IS OFF
IN CUBE 1
IN CUBE 2
IN CUBE 3
IN CUBE 4
ALARM OCCURRENCE
START RECEIVING
PREPARATION OK
EXTERNAL START
CONTROL POWER ON
COMPLETED (NORMALLTY ON)
SYSTEM RESERVED
SYSTEM RESERVED
OPERATION CONTINUING:1
MOTOR STOP MEMORY:1
MOTOR DIRECTION CHANGE

PERMIT:1

PROHIBIT:1
MOTOR FORWARD ROTATION

MEMORY:1
MOTOR REVERSE ROTATION

MEMORY:1
12-46
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PERMIT:1

PERMIT:1
WIRE INCHING REQUEST:1
WIRE RETRACT REQUEST:1
WIRE INCHING:1
WIRE RETRACT:1
GAS CHECK:1
ARC SHORTAGE
(DURING ARC ON):1
ARC ON INTERVAL:1
ARC ON CONTINUING PROHIBIT:1

RELEASING:1

REQUEST:1
WORK END RESPONSE:1
ARC OCCURRENCE CONDITION

CYCLE1
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TSET START ARCON SELECT

(MANAGEMENT MODE)

(OPERATION&EDITING MODE)

MODE:1

OK:1
WORK TIME MEASURE:1
WIRE STICKING CHECK

COMPLETED AT ARC RESPONCE
ERROR:1
ARC RESPONSE ERROR (FINAL):1
ARC OCCURRENCE:1
ARC OCCURRENCE(CONDITION)
RETRY PROCESSING:1
RETRY REQUEST:1
RETRY REQUEST MEMORY:1
RETRY TEST COMPLETED:1
RETRY RETURN REQUEST:1
WORK START RESPONSE:1
12-48
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ARC RETRY PROCESSING:1
ARC RESPONCE ERROR OUTPUT:1
ARC RESPONSE ERROR (SUB):1
ARC OCCURRENCE MEMORY:1
WIRE STICKING CHECK REQUEST:1
ARC MISSING:1
WIRE STICKING MOVE CHECK:1
WIRE STICKING MOVE CHECK

MODE:1

PROHIBIT:1

RELEASE COUNT UP:1
WIRE STICKING DETECTION

(AT OFF/ERROR):1
RETRY COUNT UP:1
GAS SHORTAGE ALARM

MEMEMORY:1
GAS SHORTAGE ALARM:1
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WIRE SHORTAGE ALARM

MEMEMORY:1
WIRE SHORTAGE ALARM:1
ARC ALARM MEMEMORY:1
ARC ALARM:1
SYSTEM ALARM REQUEST

ASSISTANCE:1
STICKING ALARM REQUEST:1
SYSTEM SECTION ALARM CODE d0
SYSTEM SECTION ALARM

REQUEST
RESTART MESSAGE INVALID:1
SYSTEM SECTION MESSAGE

CODE d0
12-50
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CODE d1

CODE d2

REQUEST
BUZZER
WIRE STICKING (AT OFF):1
WIRE STICKING(MOVING CHACK):1
WIRE STICKING (AT ON):1
WIRE STICKING (AT ON/OFF):1
WIRE STICKING (FINAL):1
NO WIRE STICKING:1
NO WIRE STICKING
(MOVING CHACK):1
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WIRE STICKING CHECK:1
WIRE STICKING CHECK

COMPLETED:1
SEQUENCE WAIT R1
EXTERNAL HOLD
ARC RESTAT FAILED:1
ARC SHORTAGE ALARM

CONDITION:1
ARC SHORTAGE ALARM

CONDITION WAITING 2:1
ARC SHORTAGE ALARM

RESTART REQUEST
(ARC SHORTAGE)(12ms)
RESTART REQUEST
(ARC SHORTAGE)(8ms)
RESTART REQUEST
(ARC SHORTAGE)(4ms)

CONDITION:1
12-52
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CONDITION:1


GAS SHORTAGE ALARM

CONDITION:1
WIRE SHORTAGE ALARM

CONDITION:1
RESTARTING:1

REQUEST CONDITION:1
RESTART REQUEST
(ARC SHORTAGE):1
RESTART REQUEST
(GAS SHORTAGE):1
RESTART REQUEST
(WIRE SHORTAGE):1

MEMEMORY:1

(ARC STOP):1
RESTART RETURN MEMORY:1
RESTART MEMORY:1
RESTART INVALID:1
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ARC OCCURRENCE CHECK

ASSISTANCE RELAY STICKING:1

RELAY STICKING:1
ARC SHORTAGE(ROBOT)
ARCWELD POWER ERROR
ARCWELD POWER ERROR:1
START LIFT REQ:1
TSET START WITH ARC WELDING

MESSAGE REQ:1
NEED MANAGEMENT MODE

MESSAGE REQ:1
SYSTEM RESERVED:1
ARC ON:1
SERCH INSTRUCTION:1
WIRE STICKING CHECK REQ:1
WIRE STICKING CHECK MODE:1
DIGITAL IF:1
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 System Ladder Section (software version : DS1.55.00A()-00 or

later)
PLAY MODE(0.5sec DELAY):1
PLAY MODE PULSE(0.5sec):1
ARCOF PULSE:1
WIRE STICKING COND:1
GAS SHORTAGE:1
WIRE SHORTAGE:1
ARC SHORTAGE:1
ARC OCCURRENCE CHECK:1
WIRE STICKING DETECTION:1
REMOTE SELECT
I/O PROHIBIT
CMD REMOTE MODE SELECT
PP/PANEL OPERATION PROHIBIT
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WAITING UNTIL INTERFERENCE

IS OFF
IN CUBE 1
IN CUBE 2
IN CUBE 3
IN CUBE 4
ALARM OCCURRENCE
START RECEIVING
PREPARATION OK
EXTERNAL START
CONTROL POWER ON
COMPLETED (NORMALLTY ON)
SYSTEM RESERVED
SYSTEM RESERVED
OPERATION CONTINUING:1
MOTOR STOP MEMORY:1

PERMIT:1

PROHIBIT:1

MEMORY:1

MEMORY:1
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PERMIT:1

PERMIT:1
WIRE INCHING REQUEST:1
WIRE RETRACT REQUEST:1
WIRE INCHING:1
WIRE RETRACT:1
GAS CHECK:1
ARC SHORTAGE
(DURING ARC ON):1
ARC ON INTERVAL:1
ARC ON CONTINUING PROHIBIT:1

RELEASING:1

REQUEST:1
WORK END RESPONSE:1

CYCLE1
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(MANAGEMENT MODE)

(OPERATION&EDITING MODE)

MODE:1

OK:1
WORK TIME MEASURE:1
WIRE STICKING CHECK

COMPLETED AT ARC RESPONCE
ERROR:1
ARC RESPONSE ERROR (FINAL):1
ARC OCCURRENCE:1
ARC OCCURRENCE(CONDITION)
RETRY PROCESSING:1
RETRY REQUEST:1
RETRY REQUEST MEMORY:1
RETRY TEST COMPLETED:1
RETRY RETURN REQUEST:1
WORK START RESPONSE:1
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ARC RETRY PROCESSING:1
ARC RESPONCE ERROR OUTPUT:1
ARC RESPONSE ERROR (SUB):1
ARC OCCURRENCE MEMORY:1
WIRE STICKING CHECK REQUEST:1
ARC MISSING:1
WIRE STICKING MOVE CHECK:1

MODE:1

PROHIBIT:1

RELEASE COUNT UP:1
WIRE STICKING DETECTION

(AT OFF/ERROR):1
RETRY COUNT UP:1
GAS SHORTAGE ALARM

MEMEMORY:1
GAS SHORTAGE ALARM:1
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WIRE SHORTAGE ALARM

MEMEMORY:1
WIRE SHORTAGE ALARM:1
ARC ALARM MEMEMORY:1
ARC ALARM:1
SYSTEM ALARM REQUEST

ASSISTANCE:1
STICKING ALARM REQUEST:1

REQUEST
RESTART MESSAGE INVALID:1

CODE d0
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CODE d1

CODE d2

REQUEST
BUZZER
WIRE STICKING (AT OFF):1
WIRE STICKING (AT ON):1
WIRE STICKING (AT ON/OFF):1
WIRE STICKING (FINAL):1
NO WIRE STICKING:1
NO WIRE STICKING
(MOVING CHACK):1
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WIRE STICKING CHECK:1
WIRE STICKING CHECK

COMPLETED:1
SEQUENCE WAIT R1
EXTERNAL HOLD
ARC RESTAT FAILED:1
ARC SHORTAGE ALARM

CONDITION:1
ARC SHORTAGE ALARM

ARC SHORTAGE ALARM

RESTART REQUEST
(ARC SHORTAGE)(12ms)
RESTART REQUEST
(ARC SHORTAGE)(8ms)
RESTART REQUEST
(ARC SHORTAGE)(4ms)

CONDITION:1
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CONDITION:1


GAS SHORTAGE ALARM

CONDITION:1
WIRE SHORTAGE ALARM

CONDITION:1
RESTARTING:1

REQUEST CONDITION:1
RESTART REQUEST
(ARC SHORTAGE):1
RESTART REQUEST
(GAS SHORTAGE):1
RESTART REQUEST
(WIRE SHORTAGE):1

MEMEMORY:1

(ARC STOP):1
RESTART RETURN MEMORY:1
RESTART MEMORY:1
RESTART INVALID:1
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ASSISTANCE RELAY STICKING:1

RELAY STICKING:1
ARC SHORTAGE(ROBOT)
ARCWELD POWER ERROR
ARCWELD POWER ERROR:1
START LIFT REQ:1
TSET START WITH ARC WELDING

MESSAGE REQ:1
NEED MANAGEMENT MODE

MESSAGE REQ:1
SYSTEM RESERVED:1
ARC ON:1
SERCH INSTRUCTION:1
WIRE STICKING CHECK REQ:1
WIRE STICKING CHECK MODE:1
DIGITAL IF:1
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 User Ladder Section

Signal connection specification and interface signals with system ladder
are prepared prior to shipment. Including, these signals, ladder programs
can be edited.
Theses user ladders are for software versions before

DS1.50.00A()-00.
NOTE
See Page 12-82 for the user ladders if the software versions
is DS1.50.00A()-00 or later.
EXTERNAL START
MASTER JOB CALL
ALARM/ERROR RESET
PLAY MODE SELECT
TEACH MODE SELECT
INTERFERENCE 1
ENTRANCE PROHIBIT
INTERFERENCE 2
ENTRANCE PRHIBIT
WORK PROHIBIT
(ARC OCCURRENCE PROHIBIT) : 1
WORK RESPONSE
(PSEUDO ARC ON RESPONSE) : 1
WEAVING PROHIBIT
SENSING PROHIBIT : 1

MEMORY RESET : 1
RESTART RESET
REQUEST : 1
OPERATING
SERVO ON
TOP MASTER JOB
ALARM/ERROR
OCCURRENCE
BATTERY ALARM
REMOTE MODE SELECTING
PLAY MODE SELECTING
TEACH MODE SELECTING
IN CUBE 1
IN CUBE 2
WORK HOME POSITION

(IN CUBE 64)
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SEQUENCE EXECUTING
GUS SHORTAGE ARALM OCCUR
WIRE SHORTAGE ARALM OCCUR
STICKING ARALM OCCUR
ARC ARALM OCCUR
WIRE INCHING
OUTPUT INSTRUCTIONS
WIRE RETRACTION
OUTPUT INSTRUCTIONS
GAS CHECK
OUTPUT INSTRUCTIONS
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 User Ladder Section (software version : DS1.50.00A()-00 or later)
EXTERNAL START
MASTER JOB CALL
MASTER JOB CALL
PLAY MODE SELECT
TEACH MODE SELECT
INTERFERENCE 1 ENTRANCE
PROHIBIT
PROHIBIT
WORK PROHIBIT_
(ARC OCCURENCE PROHIBIT):1
WORK RESPONSE_
(PSEUDO ARC ON RESPONSE):1
WEAVING PROHIBIT
SENSING PROHIBIT:1

MEMORY RESET:1
RESTART RESET REQUEST:1
OPERATING
SERVO ON
TOP MASTER JOB
ALARM/ERROR OCCURENCE
BATTERY ALARM
REMOTE MODE SETTING
PLAY MODE SETTING
TEACH MODE SETTING
IN CUBE 1
IN CUBE 2
WORK HOME POSITION IN

CUBE 64
SEQUENCE EXECUTING
GAS SHORTAGE(MONITOR)
WIRE SHORTAGE(MONITOR)
WIRE STICKING(MONITOR)
ARC SHORTAGE(MONITOR)
WIRE INCHING:1
WIRE RETRACT:1
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GAS CHECK OUTPUT:1
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12.4.2 I/O Alarm

Alarm No. Register No. I/O Alarm Message
System Section
9000 00
9001 01 MISSING ARC GENERATION CONFIRM
9002 02 ARC SHORTAGE
9003 03 WIRE STICK/ SHORT
9004 04 GAS SHORTAGE (RESTART)
9005 05 WIRE SHORTAGE (RESTART)
9006 06
9007 07
9008 08 WELDER MALFUNCTION ERROR
9009 09 HUSE DISCONNECTION
(WELDING BOARD 24V)
9010 10 DETECTION CIRCUIT ERROR
(WELDING BOARD 24V)
9011 11 EXTERNAL POWER SUPPLY OFF
(WELDING BOARD 24V)
9012 12 DISCONNECTION
(WELDING BOARD 18V)
9013 13
9014 14
9015 15
9016 16
9017 17
9018 18
9019 19
9020 20
9021 21
: :
9063 63
User Section
9064 64
9065 65
9066 66
9067 67
9068 68
9069 69
: :
9127 127
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12.4.3 I/O Message
Register No. I/O Message

System
Section 00
01 WIRE STICK/ SHORT
02 GAS SHORTAGE
03 WIRE SHORTAGE
04 RESTARTING FOR ARC
05 RESTARTING FOR GAS
06 RESTARTING FOR WIRE
07 END OF ARC RESTARTING
08 ARC CONFIRM RELAY STICKING
09 ARC OCCUR AT TEST RUN
10 VALID ONLY IN MANAGEMENT MODE
(WELD ON)
11
12
13
14
15
16
17
18
19
20
21
:
63
User Section
64
65
66
67
68
69
:
127
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12.4.4 USER OPEN SIGNALS

Editing of system ladder is impossible, however, the seven signals which
are necessary for user’s operation are available. For example, wire
inching can be programmed as shown below.
JOB
NOP SYSTEM LADDER SECTION

. (EDITING IMPOSSIBLE) WIRE INCHING
.
. 70056 REQUEST
.
.
DOUT OT#(1023)ON
. 11286
. USER LADDER SECTION
 OT#2044 to OT#2048, OT#2036 to OT#2040, OT#2028 to OT#2032,

OT#2020 to OT#2024, OT#2012 to OT#2016, OT#2004 to OT#2008,
OT#1996 to OT#2000, OT#1988 to OT#1992: USER OPEN SIGNALS
Output Ladder Input Meaning

Number Number
OT#2044 12563, GAS Output
OT#2036 12553,
OT#2028 12543,
OT#2020 12533,
OT#2012 12523,
OT#2004 12513,
OT#1996 12503,
OT#1988 12493
OT#2045 12564, Arc shortage restart memory reset
OT#2037 12554,
OT#2029 12544,
OT#2021 12534,
OT#2013 12524,
OT#2005 12514,
OT#1997 12504,
OT#1989 12494
OT#2046 12565, Restart reset
OT#2038 12555,
OT#2030 12545,
OT#2022 12535,
OT#2014 12525,
OT#2006 12515,
OT#1998 12505,
OT#1990 12495
OT#2047 12566, Inching
OT#2039 12567,
OT#2031 12568,
OT#2023 12569,
OT#2015 12570,
OT#2007 12571,
OT#1999 12572,
OT#1991 12573
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Output Ladder Input Meaning

Number Number
OT#2048 12567, Retract
OT#2040 12557,
OT#2032 12547,
OT#2024 12537,
OT#2016 12527,
OT#2008 12517,
OT#2000 12507,
OT#1992 12497
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 OT#2044, OT#2036, OT#2028, OT#2020, OT#2012, OT#2004,

OT#1996, OT#1988: Gas output
One signal from user open signals [#2044 (for arc 1), #2036 (for
State
arc 2), #2028 (for arc 3), #2020 (for arc 4),
#2012 (for arc 5), #2004 (for arc 6),#1996 (for arc 7), #1988 (for
arc 8)] turns ON while the [INTERLOCK]+[2] keys are pressed
simultaneously.
For a system with one application, use OT#2044.
To perform gas output by using the above signals, the above

SUPPLE specific outputs need to be assigned to external output sig-
-MENT
nals by concurrent I/O ladder so that the signals can be con-
nected to the welder’s input signals for gas flow control.
An example of connection with one of the YASKAWA’s digital
welder MOTOWELD-E series is shown below:
Robot I/F Unit (Type: JZNC-NIF01) Inserted ladder circuit

STR#11283
OUT#30050
CN08
CON3
WELDING
Connector termianl converter POWER
(Type: PX7DS-40V6-R) SOURCE
Logical number: 30050 MOTOWELD-E

Name : OUT17+ OUT17- SERIES
Terminal No.: 15 16
To XEW board Welding instruction cable
DX100
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 OT#2045, OT#2037, OT#2029, OT#2021, OT#2013, OT#2005,

OT#1997, OT#1989: ARC SHORTAGE RESTART MEMORY RESET
These signals are connected to signal Nos. 70101, 70301, 70501,

State
70701, 70901, 71101, 71301, and 71501 in the user ladder.
When these signals are on, the arc shortage restart memory
signal Nos. 70100, 70300, 70500, 70700, 70900, 71100, 71300,
and 71500 are reset. Use the signals to reset the memory after
taking necessary action, when “1:Output error and continue
operation” is selected for the arc shortage restart method. For a
system with one application, use output No. 2045 and signal Nos.
70101, or 70100.
70100, 70300, 70500, 70700, 70900, 71100, 71300, 71500
: ARC SHORTAGE RESTART MEMORY RESET
These signals are turned on at inadvertent arc shortage if “1: Output error
and continue operation” is selected for the arc shortage restart method.
When these signals are turned on, a message “END OF ARC
RESTARTING” is displayed on the programming pendant. Use the
signals to check arc shortage during operation.
 OT#2046, OT#2038, OT#2030, OT#2022, OT#2014, OT#2006,

OT#1998, OT#1990: RESTART RESET
These signals are connected to signal Nos. 41143, 41203, 41263,

State
41323, 41383, 41443, 41503, and 41563 in the user ladder.
When these signals are on, restarting is cancelled. Use the
signals to cancel restarting when “manual intervention” is
selected for the restarting method.
For a system with one application, use OT#2046 and signal No.
41143.
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 OT#2047, OT#2048, OT#2039, OT#2040, OT#2031, OT#2032,

OT#2023, OT#2024, OT#2015, OT#2016, OT#2007, OT#2008,
OT#1999, OT#2000, OT#1991, OT#1992: WIRE OPERATION
These signals are connected in the system ladder. When these

State
signals are on, the wire operation output to the welder is
executed. Use the signals to control wire in the job. The feed
speed is determined by the last welding current output value in
the playback. To control this speed, place the “ARCSET”
instruction before the wire operation. For a system with one
application, use OT#2046 to OT#2048.
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DX100 12.5 Handling
12.5 Handling
12.5.1 LADDER PROGRAM LIST

SYSTEM SECTION
ALARM REQUEST
EXTERNAL HOLD
SYSTEM SECTION
MESSAGE CODE d0
SYSTEM SECTION
MESSAGE CODE d1
SYSTEM SECTION
MESSAGE REQUEST
REMOTE KEY SELECT
IO PROHIBIT
CMD REMOTE KEY SELECT
PPANEL OPERATION PROHIBIT
SEQUENCE WAIT
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DX100 12.5 Handling
WAITING UNTIL
INTERFERENCE IS OFF
IN CUBE 1
IN CUBE 2
IN CUBE 3
IN CUBE 4
IN CUBE 5
IN CUBE 6
IN CUBE 7
ALARM OCCURRENCE
1 CYCLE SELECT
CONTINUOUS CYCLE
SELECT
PLAY/1 CYCLE
SELECTING
PLAY/CONTINUOUS
SELECTING
EXTERNAL START
OPERATION POWER ON END

(ALWAYS)
SYSTEM RESERVED
SYSTEM RESERVED
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DX100 12.5 Handling
WORK INSTRUCTION
WORK START RESPONSE
WORK END RESPONSE
WORK OPERATING
WORK TIME MEASURE
WORK INSTRUCTION
CONTINUING PROHIBIT
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DX100 12.5 Handling

are prepared prior to shipment. Including these signals, ladder programs
can be edited.
These user ladders are for software versions before

DS1.50.00a()-00.
NOTE
See Page 12-142 for the user ladders if the software ver-
sions is DS1.50.00a()-00 or later.
EXTERNAL START
MASTER JOB CALL
ALARM/ERROR RESET
PLAY MODE SELECT
TEACH MODE SELECT
INTERFERENCE 1
ENTRANCE PROHIBIT
INTERFERENCE 2
ENTRANCE PROHIBIT
SENSOR INPUT 1
SENSOR INPUT 2
SENSOR INPUT 3
SENSOR INPUT 4
SENSOR INPUT 5
SENSOR INPUT 6
SENSOR INPUT 7
SENSOR INPUT 8
SHOCK SENSOR INPUT
AIR PRESSURE DECREASE

INPUT
OPERATING
SERVO ON
TOP MASTER JOB
ALARM/ERROR
OCCURRENCE
BATTERY ALARM
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DX100 12.5 Handling
PLAY MODE SELECTING
IN CUBE 1
IN CUBE 2
WORK HOME POSITION

(IN CUBE 64)
SEQUENCE EXECUTING
TOOL VALVE 1-1
TOOL VALVE 1-2
TOOL VALVE 2-1
TOOL VALVE 2-2
TOOL VALVE 3-1
TOOL VALVE 3-2
TOOL VALVE 4-1
TOOL VALVE 4-2
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
12-135
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DX100 12.5 Handling
12-136
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
12-140
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DX100 12.5 Handling
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DX100 12.5 Handling
EXTERNAL START
MASTER JOB START
ALARM/ERROR RESET
PLAY MODE SELECT
TEACH MODE SELECT
PROHIBIT
PROHIBIT
SENSOR INPUT 1
SENSOR INPUT 2
SENSOR INPUT 3
SENSOR INPUT 4
SENSOR INPUT 5
SENSOR INPUT 6
SENSOR INPUT 7
SENSOR INPUT 8
WORK PROHIBIT
LOWERED AIR PRESSURE INPUT
OPERATING
SERVO ON
TOP MASTER JOB
ALARM/ERROR OCCURRENCE
BATTERY ALARM
REMOTE MODE SETTING
PLAY MODE SETTING
TEACH MODE SETTING
IN CUBE 1
IN CUBE 2

CUBE 64
SEQUENCE EXECUTING
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DX100 12.5 Handling
TOOL VALVE 1-1
TOOL VALVE 1-2
TOOL VALVE 2-1
TOOL VALVE 2-2
TOOL VALVE 3-1
TOOL VALVE 3-2
TOOL VALVE 4-1
TOOL VALVE 4-2
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
12-150
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DX100 12.5 Handling
12-151
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DX100 12.5 Handling
12-152
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
12-165
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DX100 12.5 Handling
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DX100 12.5 Handling
12-167
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DX100 12.5 Handling
12-168
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DX100 12.5 Handling
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DX100 12.5 Handling
12-170
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
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DX100 12.5 Handling
12.5.2 I/O ALARM

System Section
9000 00 AIR PRESSURE LOWERED
9001 01
9002 02
9003 03
9004 04
9005 05
9006 06
9007 07
9008 08
9009 09
9010 10
9011 11
9012 12
9013 13
9014 14
9015 15
9016 16
9017 17
9018 18
9019 19
9020 20
9021 21
: :
9063 63
User Section
9064 64
9065 65
9066 66
9067 67
9068 68
9069 69
: :
9127 127
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DX100 12.5 Handling
12.5.3 I/O Message

System Section
00 TOOL SHOCK SENSOR WORKING
01 TOOL SHOCK SENSOR INP. RELEASING
02 AIR PRESSURE LOWERING
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
:
63
User Section
64
65
66
67
68
69
:
123
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12.6 Spot Welding
12.6.1 Ladder Program List

REMOTE SELECT
IO PROHIBITED
CMD REMOTE MODE

SELECT
PP/PPANEL OPERATION
PROHIBIT
SEQUENCE WAIT
WAITING UNTIL
INTERFERENCE IS OFF
IN CUBE 1
IN CUBE 2
IN CUBE 3
IN CUBE 4
ALARM OCCURRENCE
START RECEIVING
PREPARATION OK
EXTERNAL START
CONTOROL POWER ON
COMPLETED (NORMALLY ON)
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SYSTEM RESERVED
SYSTEM RESERVED
WELDING ON/OFF
OUTPUT
MANUAL WELDING
MESSAGE
TIMER COOLING WATER

ALARM
GUN COOLING WATER

ALARM
TRANS. THERMO. ALARM
LOWERED AIR PRESSURE

ALARM
TIMER WATER COOLING

MESSAGE
GUN COOLING WATER

MESSAGE
LOWERED AIR PRESSURE

MESSAGE
WELDING STOP

REQUEST
SYSTEM SECTION
ALARM CODE d0
SYSTEM SECTION
ALARM CODE d1
SYSTEM SECTION
ALARM REQUEST
SYSTEM SECTION
MESSAGE CODE d0
SYSTEM SECTION
MESSAGE CODE d1
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DS1.50.00A()-00.
NOTE
sions is DS1.50.00A()-00 or later.
EXTERNAL START
MASTER JOB CALL
ALARM/ERROR RESET
PLAY MODE SELECT
TEACH MODE SELECT
INTERFERENCE 1
ENTRANCE PROHIBIT
INTERFERENCE 2
ENTRANCE PROHIBIT
WELD ON/OFF REQUEST
WELDING STOP INPUT
INTERFERENCE 3
ENTRANCE PROHIBIT
INTERFERENCE 4
ENTRANCE PROHIBIT
OPERATING
SERVO ON
TOP MASTER JOB
ALARM/ERROR
OCCURRENCE
BATTERY ALARM
PLAY MODE SELECTING
IN CUBE 1
IN CUBE 2
WORK HOME POSITION

(IN CUBE 64)
SEQUENCE EXECUTING
IN CUBE 3
IN CUBE 4
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ERROR INPUT OF WELD

TIMER COOLING WATER
ERROR INPUT OF GUN

COOLING WATER
TRANS THERMO ERROR INPUT
ERROR INPUT OF
AIR PRESSURE LOW
TIMER COOLING WATER ERROR

(IN009)
GUN COOLING WATER ERROR

(IN010)
TRANS.THERMO.ERROR
(IN011)
AIR PRESSURE LOWERED

(IN012)
WELDING COMPLETE
(IN013)
WELDING ERROR
(IN014)
GUN STROKE DETECTION

(IN015)
TIP REPLACEMENT REQUEST

(IN016)
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WELDING ON/OFF
(OT009)
WELDING ERROR
RESET (OT010)
WELDING CONDITION 1
(OT011)
WELDING CONDITION 2
(OT012)
WELDING CONDITION 3
(OT013)
WELDING CONDITION 4
(OT014)
GUN PRESSURE
(OT015)
TIP REPLACEMENT
REQUEST (OT016)
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EXTERNAL START
MASTER JOB CALL
ALARM/ERROR RESET
PLAY MODE SELECT
TEACH MODE SELECT
PROHIBIT
PROHIBIT
WELDING ON/OFF REQUEST
WELDING STOP INPUT1
PROHIBIT
PROHIBIT
OPERATING
SERVO ON
TOP MASTER JOB
BATTERY ALARM
REMOTE MODE SETTING
PLAY MODE SETTING
TEACH MODE SETTING
IN CUBE 1
IN CUBE 2

CUBE 64
SEQUENCE EXECUTING
IN CUBE 3
IN CUBE 4
TIMER COOLING WATER ERROR

INPUT:1
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GUN COOLING WATER ERROR

INPUT:1
TRANS. THERMO. ERROR INPUT:1
LOWERED AIR PRESSURE INPUT:1
IN0009
IN0010
IN0011
IN0012
IN0013
IN0014
IN0015
IN0016
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OT0009
OT0010
OT0011
OT0012
OT0013
OT0014
OT0015
OT0016
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12.6.2 II/O Alarm

System Section
9000 00 ERR OF WELD TIMER COOLING WATER
9001 01 ERROR OF GUN COOLING WATER
9002 02 ERROR IN TRANSTHERMO OF GUN
9003 03 AIR PRESSURE LOWERED
9004 04
9005 05
9006 06
9007 07
9008 08
9009 09
9010 10
9011 11
9012 12
9013 13
9014 14
9015 15
9016 16
9017 17
9018 18
9019 19
9020 20
9021 21
: :
9063 63
User Section
9064 64
9065 65
9066 66
9067 67
9068 68
9069 69
: :
9127 127
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12.6.3 I/O Message

System Section
00 ERR OF WELD TIMER COOLING WATER
01 ERROR OF GUN COOLING WATER
02 AIR PRESSURE LOWERING
03 AVAILABLE TO MANUAL SPOT WELDING
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
:
63
User Section
64
65
66
67
68
69
:
127
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DX100 12.7 General-Purpose Applications
12.7 General-Purpose Applications
12.7.1 LADDER PROGRAM LIST

REMOTE SELECT
IO PROHIBIT
CMD REMOTE MODE

SELECT
PP/PPANEL OPERATION
PROHIBIT
SEQUENCE WAIT
WAITING UNTIL
INTERFERENCE IS OFF
IN CUBE 1
IN CUBE 2
IN CUBE 3
IN CUBE 4
ALARM OCCURRENCE
START RECEIVING
PREPARATION OK
EXTERNAL START
CONTORL POWER ON
(NORMALLY ON)
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SYSTEM RESERVED
SYSTEM RESERVED
WORK INSTRUCTION
WORK START RESPONSE
WORK END RESPONSE
WORK OPERATING
WORK TIME MEASURE
WORK INSTRUCTION
CONTINUING PROHIBIT
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can be edited.

DS1.50.00A()-00.
NOTE
sions is DS1.50.00A()-00 or later.
EXTERNAL START
MASTER JOB CALL
ALARM/ERROR RESET
PLAY MODE SELECT
TEACH MODE SELECT
INTERFERENCE 1
ENTRANCE PROHIBIT
INTERFERENCE 2
ENTRANCE PROHIBIT
WORK PROHIBIT
INTERFERENCE 3
ENTRANCE PROHIBIT
INTERFERENCE 4
ENTRANCE PROHIBIT
OPERATING
SERVO ON
TOP MASTER JOB
ALARM/ERROR
OCCURRENCE
BATTERY ALARM
REMOTE MODE
SELECTING
PLAY MODE
SELECTING
TEACH MODE
SELECTING
IN CUBE 1
IN CUBE 2
WORK HOME POSITION

(IN CUBE 32)
SEQUENCE EXECUTING
IN CUBE 3
IN CUBE 4
WORK INSTRUCTION
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EXTERNAL START
MASTER JOB CALL
ALARM/ERROR RESET
PLAY MODE SETTING
TEACH MODE SETTING
PROHIBIT
PROHIBIT
WORK PROHIBIT:1
PROHIBIT
PROHIBIT
OPERATING
SERVO ON
TOP MASTER JOB
BATTERY ALARM
REMOTE MODE SETTING
PLAY MODE SETTING
TEACH MODE SETTING
IN CUBE 1
IN CUBE 2
WORK HOME POSITION IN CUBE 64
POSSIBLE TO START HARFWAY

(SEQUENCE CONTINUING)
IN CUBE 3
IN CUBE 4
WORK INSTRUCTION:1
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12.7.2 I/O ALARM

System Section
9000 00
9001 01
9002 02
9003 03
9004 04
9005 05
9006 06
9007 07
9008 08
9009 09
9010 10
9011 11
9012 12
9013 13
9014 14
9015 15
9016 16
9017 17
9018 18
9019 19
9020 20
9021 21
: :
9063 63
User Section
9064 64
9065 65
9066 66
9067 67
9068 68
9069 69
: :
9127 127
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12.7.3 I/O MESSAGE

System Section
00
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
:
63
User Section
64
65
66
67
68
69
:
127
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13 How to Monitor Signals

DX100 13.1 Monitoring I/O Signals

Signal status can be monitored in the windows described in the following
sections.
13.1 Monitoring I/O Signals

The following example shows one of the I/O monitor windows.
13.1.1 I/O Windows

1. Select {IN/OUT} under the main menu.
2. Select an I/O window to be monitored.
– The following I/O windows can be selected.
• {UNIVERSAL INPUT}: Signals referred with instructions in JOBs
(#0xxxx)
• {UNIVERSAL OUTPUT}: Signals output from JOBs (#1xxxx)
• {EXTERNAL INPUT}: Signals input from external devices
(#2xxxx)
• {EXTERNAL OUTPUT}: Signals output to external devices
(#3xxxx)
• {SPECIFIED INPUT}: Signals change manipulator operation
mode (#4xxxx)
• {SPECIFIED OUTPUT}: Signals inform manipulator operation
mode and status (#5xxxx)
• {AUX. RELAY}: Signals used in concurrent I/O (#7xxxx)
• {CONTROL INPUT}: Signals refer to hardware status controller
(#8xxxx)
• {NETWORK INPUT}: Signals input from network devices
(#25xxx)
• {NETWORK OUTPUT}: Signals output to network devices
(#35xxx)
The same applies to the signals on other windows.
#1002X 0000_0000
#10020
#10021
#10022 Each indicates
#10023 status of the
#10024 corresponding
signal.
#10025
(1: ON; 0: OFF)
#10026
#10027
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DX100 13.1 Monitoring I/O Signals
If the desired relay number is not displayed on the screen, perform the
following operation to point the cursor to the desired relay number.
1. Point the cursor to the desired relay number.
(1) Move the cursor to a relay number, and press [SELECT].
(2) Input the desired relay number with the numeric keys, then press
[ENTER] to point the cursor to the specified number.
The cursor moved to the desired relay number.
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DX100 13.2 I/O Status Window
13.2 I/O Status Window

The signal status can be monitored by switching the UNIVERSAL INPUT/
OUTPUT, EXTERNAL INPUT/OUTPUT, SPECIFIED INPUT/OUTPUT
windows to the I/O status window.
In the I/O status window, each signal name can be monitored as well.
In the UNIVERSAL INPUT, UNIVERSAL OUTPUT, EXTERNAL INPUT,
and EXTERNAL OUTPUT status windows, the signal status can be
changed.
1. Select {DISPLAY} under the menu.
2. Select {DETAIL}.
– The I/O window is switched to the I/O status window.
3. Select {SIMPLE}.
– The I/O status window is switched to the I/O window.
4. Press page key.
– Pressing the page key changes the relay number displayed on the
screen.
• The relay numbers are displayed in the following order each time
the page key is pressed:
#1001X  #1102X ··· #1127X #1128X (the last page) 
#1001X ···
• The relay numbers change in the following reverse order each
time the [SHIFT] + page key are pressed:
#1001X  #1128X (the last page)  #1127X ··· #1002X 
#1001X ···
– <Example> Universal Output window
OUT#0002 #10011
Signal name
(Up to 16 one-byte
or 8 two-byte
characters)
Signal status
( : ON; : OFF )
Logic number
(concurrent I/O format)
I/O number
(JOB format)
• In the Universal Output status window, the output signal on/off

status can be changed.
Once the status is changed, the status is maintained unless the
next output instruction of JOB (DOUT) is executed.
• In the status windows “Universal Input", "External Input" and
"External Output", the signal ON/OFF status can be forcibly
changed.
Once the status is changed, the status is maintained unless the
forced change status is cancelled.
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13.2.1 Signal Name Registration

1. Select the signal name to be registered.
(1) Move the cursor to the desired signal name to be registered, and
press [SELECT].
Or, move the cursor to the line of the signal whose name to be reg-
istered. Select {EDIT}, then {RENAME} from the menu.
(2) Characters can be entered.

– Enter up to 16 one-byte (or 8 two-byte) characters.
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2. Enter the signal name.

3. Press [ENTER].
– The name is registered.
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13.2.2 Changing Signal Status from Universal Output Status Window

The ON-OFF status of the universal output signals can be changed by
performing the following procedure.
1. Select the signal status desired to be changed.
– Move the cursor to the status (" " or " ") of desired signal in the
UNIVERSAL OUTPUT window.
2. Select the signal status.

– The signal status changes each time the [INTERLOCK] +[SELECT]
keys are pressed.
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13.2.3 Changing Signal Status from Universal Input Status Window

The status of the universal input signals can be changed by performing
the following procedure.
1. Select the signal desired to be changed.
– Move the cursor to the small box on the row of the signal to be
changed in the UNIVERSAL INPUT window.
2. Select the “SIM” status.

– The signal status changes each time the [SELECT] key is pressed.
• [SIM] : status of forced signal
• [Blank] : standard status
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– Only for the signal specified as “SIM”, each time the cursor is moved
to the signal status and [INTERLOCK] + [SELECT] keys are
pressed, the signal status changes (" " or " ").
If "SIM" (forced signal) is selected, the user parameter

NOTE S4C488 enables the continuous operation of the next
instruction even if the signal status does not correspond to
the condition when executing the WAIT instruction that
specifies the infinite wait status for the universal input sig-
nal.
(Example) When the following instruction is given in a JOB

with "SIM" specified for the IN#0001.
WAIT IN#0001=ON
1. S4C488=0: infinite wait status until the signal status cor-
responds to the condition.
2. S4C488=non-0: executes the next instruction after a time
specified in S2C488 (in units of 0.01 msec) has passed
even if the signal status does not correspond to the con-
dition.
For example, when the parameter is set to "S4C488=100",
the above WAIT instruction executes the next instruction a
second later if IN#0001 is set to "OFF" enabled by selecting
"SIM".
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• Perform the following check operation for safety when operating the manipulator
NOTE with "SIM" (forced signal) is remained selected for the universal input signal.
1. If any of the universal input signal is set to "SIM", the confirmation dialog box
appears when starting a job.
Simulating I/O. Start?
YES NO
Select "YES" when executing the job with the “SIM” status.
The job starts running by performing the start operation again after the dialog box
disappears.
Select "NO" when not executing the job with the “SIM” status.
Cancel the "SIM" status after the dialog box disappears.
2. If any of the universal input signal is set to "SIM", the confirmation dialog box
appears when operating the manipulator (JOG, FWD/BWD operations) with the
Simulating I/O. Operate?
YES NO
Select "YES" when operating the manipulator with the “SIM” status.
The manipulator can be operated after the dialog box disappears.
Select "NO" when not operating the manipulator with the “SIM” status.
• Concurrent I/O program reflects the actual signal status regardless of the "SIM" sta-
tus of the universal input signal.
For example, even if building a circuit in the ladder program as follows, #30010 is not
ON when "SIM" is selected and the signal status set to "ON" (" ") for #00010. (The
ON-OFF status of normal signal is referred in the ladder program.)
STR #00010
OUT #30010
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13.2.3.1 Batch Selection of SIM

Follow the procedure below to set all the universal input signals to “SIM”.
1. Display the UNIVERSAL INPUT window.
2. Select {EDIT} from the menu.
3. Select {SELECT ALL SIM}.

– Set all the universal input signals to “SIM”.
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13.2.3.2 Batch Cancellation of SIM

Follow the procedure below to cancel the “SIM” status of all the universal
input signals.
3. Select {SELECT ALL PHY}.

– Cancels the “SIM” status of all the universal input signals.
Cancels the "SIM" status of all the universal input signals.

(IN#0001 to IN#2048)
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13.2.3.3 IO Simulation Search

Follow the procedure below to search the universal input signals with
“SIM” status.
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3. Select {IO Simulation SEARCH}.

– When there is a universal input signal with “SIM” status, the
following is shown:
(1) “” are added on the left of the signals with the “SIM” status.
(2) “(IO Simulation Search)” is shown in the title.
– When there is no universal input signal with “SIM” status, the

following is shown:
(1) “ERROR 2050: Address not found” is shown.
(2) Does not move on to the IO simulation search.
During the IO simulation search, the search status does not

SUPPLE
change even if the signal’s “SIM” status changes. “” is
-MENT added to the signal which was “SIM” status when the search
started.
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Follow the procedure below to jump to the universal input signal with
“SIM” status during the IO simulation search.
1. Press the cursor key [].
– The cursor moves to the next signal with “SIM” status.
2. Press the cursor key [].
– The cursor moves to the previous signal with “SIM” status.
The IO simulation search is canceled in the following cases:

• when [CANCEL] is pressed during the IO simulation search
• when the menu {EDIT}, then {SELECT ALL SIM} are selected during
the IO simulation search
• when the menu {EDIT}, then {SELECT ALL PHY} are selected during
• when the menu {EDIT}, then {SEARCH SIGNAL NO.} or {SEARCH
RELAY NO.} are selected during the IO simulation search
• when the display is changed from the I/O status window (DETAIL) to
the I/O window (SIMPLE)
• when the window is closed
• when the page is switched
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13.2.4 Changing Signal Status from External Output Status Window

Follow the procedure below to change the status of the external output
signals.
1. Select the signal to be changed.
changed in the EXTERNAL OUTPUT window.
2. Select the “SIM” status.

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CAUTION
• Changing the status of external output signal by specifying "SIM"
also changes the signals output to the actual external devices.
Before forcibly changing the signal status, verify the destination
device of each signal, and check on how the change effects on the
device.
Failure to observe this caution may result in injury or damage to
equipment.
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• Perform the following check operation for safety when operating the manipulator with
NOTE "SIM" (forced signal) is remained selected for the external output signal.
1. If any of the external output signal is set to "SIM", the confirmation dialog box appears
when starting a job.
YES NO
disappears.
2. If any of the external output signal is set to "SIM", the confirmation dialog box appears
when operating the manipulator (JOG, FWD/BWD operations) with the programming
pendant.
YES NO
• Concurrent I/O program reflects the actual signal status regardless of the "SIM" status
of the external output signal.
For example, even if building a circuit in the ladder program as follows, #30011 is not
ON when "SIM" is selected and the signal status set to "ON" (" ") for #30010.
(The ON-OFF status of normal signal is referred in the ladder program.)
STR #30010
OUT #30011
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Follow the procedure below to set all the external output signals to “SIM”.
1. Display the EXTERNAL OUTPUT window.

– Set all the external output signals to “SIM”.
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Follow the procedure below to cancel the “SIM” status of all the external
output signals.

– Cancels the “SIM” status of all the external output signals.
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Follow the procedure below to search the external output signals with
“SIM” status.
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– When there is an external output signal with “SIM” status, the
following is shown:
– When there is no external output signal with “SIM” status, the

following is shown:

SUPPLE
started.
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Follow the procedure below to jump to the external output signal with
“SIM” status during the IO simulation search.

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13.2.5 Changing Signal Status from External Input Status Window

The status of the external input signals can be changed by performing the
following procedure.
1. Select the signal desired to be changed.
changed in the Universal Input window.
2. Select the forced status.

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CAUTION
• When changing the status of external input signal by specifying
"SIM", parameters can be set as follows:
S2C394=0 (Default)
Changes only the internal status (signal indication) if the output
status of signals to the external device has been changed with the
concurrent I/O program due to the change of external input signals.
The output status for external device remains the same condition
when the "SIM" mode was selected.
Restores the original status by cancelling all the "SIM" mode.
S2C394=1
Changes the signals output to the actual external devices if the
output status of signals to the external device has been changed
with the concurrent I/O program due to the change of external input
signals.
Before forcibly changing the signal status, verify the destination
device of each signal, and check on how the change effects on the
device.
Failure to observe this caution may result in injury or damage to
equipment.
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• Perform the following check operation for safety when operating the manipulator with
NOTE "SIM" (forced signal) is remained selected for the external input signal.
1. If any of the external input signal is set to "SIM", the confirmation dialog box appears
when starting a job.
YES NO
disappears.
2. If any of the external input signal is set to "SIM", the confirmation dialog box appears
when operating the manipulator (JOG, FWD/BWD operations) with the programming
pendant.
YES NO
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Follow the procedure below to set all the external input signals to “SIM”.
1. Display the EXTERNAL INPUT window.

– Set all the external input signals to “SIM”.
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Follow the procedure below to cancel the “SIM” status of all the external
input signals.

– Cancels the “SIM” status of all the external input signals.
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Follow the procedure below to search the external input signals with “SIM”
status.
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– When there is an external input signal with “SIM” status, the
following is shown:
– When there is no external input signal with “SIM” status, the

following is shown:

SUPPLE
started.
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Follow the procedure below to jump to the external input signal with “SIM”
status during the IO simulation search.

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DX100 13.3 Pseudo Input Signal Window
13.3 Pseudo Input Signal Window
13.3.1 Check of Pseudo Input Signal state

The status and name of the pseudo input signals can be checked with this
window.
1. Select {IN/OUT} under the main menu
2. Select {PSEUDO INPUT SIG}
– The pseudo input signal window appears.
3. Press the page key.

– The system section (#82010-#82167) and the user section (#82170-
#82207) are changed alternately with the page key.
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13.3.2 Change of Pseudo Input Signal state

The signals can be turned ON/OFF in the pseudo input signal window in
the management mode.
The status of the pseudo input signals can be changed by performing the
following procedure.
1. Select the signal to be changed.
– Move the cursor to the signal status to be changed. The signal
status is indicated as either “ ” or “ ”.

– The signal status changes each time the [INTERLOCK] +[SELECT]
keys are pressed. ( : ON; : OFF)
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13.3.3 Signal name registration

Signal name can be registered in the user section of the pseudo input
signal window in the management mode.
The signal name can be registered by performing the following procedure.
1. Select the signal name to be changed.
press [SELECT] to enable character entry.
– Enter up to 8 one-byte characters.
2. Input the signal name.
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3. Press [ENTER].
(1) Input the signal name and press [ENTER].
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DX100 13.4 Register Window
13.4 Register Window
13.4.1 Check registers

The register can be checked in the register window.
2. Select {REGISTER}.
– The register window appears.
3. Move the cursor to the desired register number.

– When the desired register number is not displayed, move the cursor
in the following manner: move the cursor to “NO.” and press
[SELECT]; enter the desired register number using the numeric
keys, then press [ENTER].
The cursor moves to the specified register number.
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13.4.2 Register setting

A register can be set in the management mode.
1. Select the register data to be set.
(1) Move the cursor to the data (decimal or binary) of the register
number to be set in the register window, and press [SELECT].
– When the decimal data is selected, enter a decimal value.
– When the binary data is selected, enter a binary value.
2. Enter a desired numerical value.

– When a decimal value is selected, enter decimal value data using
the numeric keys.
M005 127 Enter data with the numeric keys
– When a binary value is selected, move the cursor to a binary data to

be set in the input line, and press [SELECT]. Each time [SELECT] is
pressed, “0” and “1” are displayed alternately.
Also, “0” and “1” can be entered using the NUMBERKEYS.
M005 255 0 0 0 0 0 0 0 0
0 1 1 1 1 1 1 1
Change values (1 0) with the SELECT key
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3. Press [ENTER].
– The entered numerical value is set at the cursor position.
The registers used as current value of TMR/CNT instruction

NOTE in the ladder program cannot be set.
<Example of Ladder Program>
STR #70010 M010 (current value) cannot be

TMR M010, M011 set in the register window;
OUT #70011M011 (set value) can be set in the
register window.
STR #70020 M020 (current value) cannot be
STR #70021 set in the register window;
CNT #M020, M021 (set value) can be set in the
OUT #70021M021 register window.
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13.4.3 Signal name registration

The signal name can be registered by performing the following procedure.
1. Select the signal name to be registered.
press [SELECT] to enable character entry.
– Enter up to 16 one-byte (or 8 two-byte) characters.
2. Enter the signal name.
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3. Press [ENTER].
(1) Input the signal name and press [ENTER].
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DX100 13.5 Servo Power Status Window
13.5 Servo Power Status Window

The status of “ON_EN” signals connected to each power ON unit and
servo power supply of each control group can be checked in the Servo
Power Status window.
2. Select {SERVO POWER STATUS}.
– The servo power status window appears.
1 2
 ON_EN SIGNAL
Displays the status of Power On unit “ON_EN” signal that each control
group is connected.
: Open (OFF) status
The servo power supply is shut down.
: Close (ON) status
When the servo ON lamp is lit, the servo power supply is turned
ON.
 SERVO ON
Displays the status (specific output 50320 to 50357) of servo power
supply of each control group.
: Servo power supply shut down
: Servo power ON completed
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DX100 13.6 Analog Output Window
13.6 Analog Output Window

The current settings can be checked in the Analog Output window.
1
2
3
4
5
6
7
TERMINAL
The general-purpose analog output ports are displayed.
OUTPUT (V)
The current output voltage is displayed.
BASIC (V)
The basic voltage used for executing the analog output corresponding
to speed is displayed.
The value can be overwritten by setting a new value using ARATION
instruction.
TRAIT
The current output characteristic of output port is displayed.
SP RAT: Executing analog output corresponding to speed.
STATIC: The output is fixed.
OFFSET (V)
The offset voltage used for executing the analog output corresponding
to speed is displayed.
instruction.
BASIC SPD
The basic speed used for executing the analog output corresponding to
speed is displayed.
instruction.
ROBOT
The manipulator No. for the analog output corresponding to speed is
displayed.
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DX100 13.6 Analog Output Window
13.6.1 OPERATION
2. Select {ANALOG OUTPUT}.
– The analog output window appears.
– The window for the output terminal AOUT1 to 4, AOUT 5 to 8, and
AOUT 9 to 12 can be switched by pressing the page key.
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DX100 13.7 I/O Messages and I/O Alarms
13.7 I/O Messages and I/O Alarms
13.7.1 displayed for User Section

User section I/O alarms and I/O messages can be displayed or registered
in the management mode by the following procedures:
2. Select {IO ALARM} or {IO MESSAGE}.
– The user section or the system section under the selected submenu
(I/O Alarm or I/O Message) is displayed.
3. Press the page key.

– To change between the user section and the system section, use the
page key.
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DX100 13.7 I/O Messages and I/O Alarms
13.7.2 Registered User Section

User section I/O alarms and I/O messages can be displayed or registered
by the following procedures.
However, the system I/O alarms and I/O messages cannot be edited.
1. Select the name to be changed.
(1) Move the cursor to the name to be changed in either the I/O Alarm
(User Section) window or the I/O Message (User Section) window,
and press [SELECT].
(2) The character input status window appears.
– Enter up to 32 one-byte characters for the Alarm and Message
windows respectively.
Up to 8 messages can be registered for each window.
2. Input the I/O Alarm Name or the I/O Message Name.

3. Press [ENTER].
(1) Enter the name in the input line, and press [ENTER].
– The name is displayed.
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DX100 13.8 Ladder Program Window
13.8 Ladder Program Window

This window allows operators to check the ON-OFF status of signals and
register values included in the ladder program.
Set the security mode to the management mode.
(The {LADDER PROGRAM} menu is not displayed in the operation/edit
mode.)
1. Select {IN/OUT} from the main menu.
2. Select {LADDER PROGRAM}.
– The ladder program window appears.
The programming pendant will not display the monitor indi-

cation while the ladder program is edited.
NOTE
The monitor indication restarts if compiling the edited ladder
program succeeds and ends with a normal termination.
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The monitor indication may be displayed differently depending on the

instruction types of ladder program.
Instruction Description
STR " " signifies the ON status of operand relay number signal.
OR " " signifies the OFF status of operand relay number signal.
AND
OUT
PLS <Example> STR #20010 : #20010=ON-status
PLF
STR-NOT " " signifies the OFF status of operand relay number signal.
OR-NOT " " signifies the ON status of operand relay number signal.
AND-NOT
<Example> STR-NOT #20010 : #20010=OFF-status

GSTR Indicates the 8 bit data value from the operand relay number in the decimal/
GOUT hexadecimal number. (The value in parentheses indicates the hexadecimal number.)
<Example> GOUT #00010 128 (80H)

Hexadecimal
Decimal
In this case, #00010 to #00016=OFF-status, and #00017=ON-status.

CNT Indicates the register value (16 bits) of the current value operand (the 1st operand) in
TMR the decimal/hexadecimal number. (The value in parentheses indicates the
hexadecimal number.)
<Example> TMR M010, M011 10 (000aH)

Hexadecimal
Decimal
In this case, setting is M010=10.

ADD Indicates the register value (16 bits) of the calculation result operand (the 3rd
SUB operand) in the decimal/hexadecimal number. (The value in parentheses indicates
DIV the hexadecimal number.)
MOD
<Example> ADD M020, M021, M022 100 (0064H)
Hexadecimal
Decimal

MUL Indicates the register value (16 bits) of the calculation result operand (the 3rd
operand) in the decimal/hexadecimal number. (The value in parentheses indicates
the hexadecimal number.)
However, if the calculation result exceeds 16 bits, the register value will be indicated
in 32-bit value in the decimal/hexadecimal number.
<Example> MUL M030, M031, M032 65536 (00010000H)

Hexadecimal
Decimal
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Instruction Description
WAND Indicates the value of the register/word-type relay/byte type relay of the calculation
WOR result operand (the 3rd operand) in the decimal/hexadecimal number. (The value in
WXOR parentheses indicates the hexadecimal number.)
SHL
SHR Register, word-type relay: 16 bits
ROL Byte-type relay: 8 bits
ROR
<Example> SHL M040, 4, M041 4096 (1000H)
Hexadecimal
Decimal

WNOT Indicates the value of the register/word-type relay/byte type relay of the calculation
MOV result operand (the 2nd operand) in the decimal/hexadecimal number. (The value in
BIN parentheses indicates the hexadecimal number.)
BCD
Register, word-type relay: 16 bits
Byte-type relay: 8 bits
<Example> MOV 255, #70010 255 (ffH)

Hexadecimal
Decimal
In this case, #70010 to #70017=ON-status.

AND-STR The monitor indication will not be displayed.
OR-STR
END
(PART)
(NOP)
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DX100 13.9 IO Simulation List Window
13.9 IO Simulation List Window

In the IO simulation list window, the list of the signals with “SIM” status can
be displayed. The following three signals, which “SIM” status can be set,
are displayed in the IO simulation list window:
• Universal input
• External output
• External input
Follow the procedure below to display the IO simulation list window.

2. Select {IO SIMULATION LIST}.

– The IO simulation list window of the universal input is displayed.
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DX100 13.9 IO Simulation List Window
GO
BACK
3. Press the page key PAGE

.
– The IO simulation list window is displayed in the order of
“EXTERNAL INPUT -> EXTERNAL OUTPUT -> UNIVERSAL
INPUT-> EXTERNAL INPUT -> ...”.
– If there is no signal with “SIM” status, the following window is
displayed.
In the IO simulation list window, only the signals with “SIM”

status are displayed.
SUPPLE
-MENT If the “SIM” status of a signal is canceled while the IO simu-
lation list window is displayed, the signal disappears from
the window.
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14 Editing Ladder Programs
DX100 14.1 Flow of Data by Ladder Programs
14.1 Flow of Data by Ladder Programs

Flow of data in editing, storage, and execution areas by operation of
ladder program is shown below.
NCP01 BOARD
EDITING AREA INTERMEDIATE EXECUTION

CODE AREA PROGRAM
EXTERNAL
CONTROL
MEMORY UNIT SAVE SAVE
POWER ON IO
SYSTEM STORAGE
SECTION PROCESSING
COMPILE MEMORY WORK
WORK
MEMORY MEMORY
LOAD
LADDER PROGRAM EDITING

DISPLAY
• Only the user ladder program can be edited. The system

NOTE ladder program cannot be edited.
• When the system ladder program is changed, the ladder
program from the external memory unit cannot be loaded.
• If control power is shut down while the ladder program is
being edited, the edited ladder program is lost. The intact
program remains in the execution area.
• During editing of ladder programs, “EDITING” is displayed
on the upper right of the user section window. This indica-
tion appears only when the program in the editing area
and that in the execution area do not match. Nothing is
displayed after compilation of cancellation of editing when
the programs in the two areas match.
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DX100 14.2 Editing by Mnemonic and Ladder Editor Program
14.2 Editing by Mnemonic and Ladder Editor Program

The editing operations for ladder programs are two ways as follows.
1. Editing by Mnemonic Codes
– Ladder programs can be edited in mnemonic codes as shown
below.
2. Ladder Editor Program (Optional Function)

– Ladder programs can be edited with the image of ladders as shown
in the window below.
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DX100 14.3 Mnemonic Editing Window
14.3 Mnemonic Editing Window
14.3.1 Basic Operation

Ladder program is protected so that it cannot be easily changed.
The following operations are authorized only to those who can input a
user ID No. (security: management mode).
2. Select {LADDER PROGRAM}
– The C.I/O user section is displayed.
– To confirm the system ladder program, press the PAGE KEY, or
select [DISP][SYSTEM LADDER] under the menu.
3. Edit Operation
– For each editing operations, see chapter 14.3.2 “Editing
Operation” on the following pages.
– The system ladder program cannot be edited.
4. Select {DATA} under the menu
5. Select {COMPILE}
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6. Select “YES”
– The edited ladder program is checked for syntax error. If no error is
found, the new program is written into the execution area to run.
– If any error is found in the edited ladder program, the erroneous step
is identified. In this case, the program stored in the execution area
remains unchanged.
The cursor moves up/down by line each time the up/down

NOTE cursor key is pressed.
Pressing [SHIFT] + up/down cursor key moves the cursor
up/down by five lines at a time.
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14.3.2 Editing Operation

The editing operation is divided into the instruction registration operation
(adding, changing, and deleting) and the operand edit operation.
14.3.2.1 Inserting Instruction

1. Move the cursor to the address area
2. Select the line before the line you wish to add

(1) The instruction list dialog box is displayed.
(2) Move the cursor to the instruction list dialog, and the cursor in the
address area becomes underlined.
3. Select the instruction to be inserted

– Move the cursor to the input buffer line instruction.
– When there are more than two kinds of operand instructions, move
the cursor to the instruction and press [SELECT]. A detailed screen
is displayed.
– When changing numeric data, move the cursor to the data to be
corrected and press the [SHIFT] + [CURSOR KEY] simultaneously.
The numeric data then increases and decreases.
– To directly input the numeric value, press [SELECT]. The input line
is displayed, then input the data using the [NUMBER KEY] and
press [ENTER].
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• Instructions with Two or More Kinds of Operands

The input line is displayed. Input the data using the [NUMBER KEY]
and press [ENTER].
• Instructions with Two or More Kinds of Operands
(1) When changing the type of operand, move the cursor to the oper-
and and press [SELECT] to select the operand type.
(2) Move the cursor to the operand data and press [SELECT] to
change the operand.
(3) If the type of operand and data are changed, press [ENTER].
(4) The ladder detail edit window closes, and the ladder program win-
dow is displayed.
4. Press [ADD]
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5. Press [ENTER]
– The instruction indicated in the input buffer line is added.
– When adding an instruction just before the END instruction, do not
press [ADD].
– If there is a change, press [SELECT] in the instruction area, and
repeat the numeric input operation.
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14.3.2.2 Changing Instructions

2. Select the line to be changed

– The instruction select dialog box is displayed.
– The cursor moves to the instruction list, and the cursor in the
address area is underlined.
3. Select the instruction to be changed

the cursor to the instruction and press [SELECT]. A detailed screen
is displayed.
corrected and press the [SHIFT] + CURSOR simultaneously. The
numeric data then increases and decreases.
(1) To directly input the numeric value, press [SELECT].

(2) The input line appears. Input the data using the NUMBER KEY
and press [ENTER].
4. Press [MODIFY]
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5. Press [ENTER]
– The instruction displayed in the input buffer line is changed.
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14.3.2.3 Delete Instructions

2. Move the cursor to the line to be deleted
3. Press [DELETE]
4. Press [ENTER]
– The cursor line instruction is deleted.
The instruction
line to be deleted
The instruction
move up one step
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14.3.2.4 Editing Operands

1. Move the cursor to the instruction area
2. Select the line of the operand to be edited

3. Edit Operation
the cursor in the instruction to and press [SELECT]. A detailed
screen is displayed.
corrected and press the [SHIFT] + CURSOR simultaneously. The
numeric data then increases and decreases.
– To directly input the numeric value, press [SELECT]. The input line
appears. Input the data using the NUMBER KEY and press
[ENTER].
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4. Press [ENTER]
– The cursor line operand is changed.
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14.3.2.5 Cancelling Editing

Use the following steps to cancel editing during the ladder program editing
and to return to the preceding program.
2. Select {CANCEL EDIT}
3. Select “YES”
– The confirmation dialog box is displayed.
– When “YES” is selected, the program returns to the ladder program
(executing program) before editing.
– When “NO” is selected, the cancel edit operation is cancelled, and
the ladder program on the edit is displayed.
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14.3.3 Compile
Use the following steps to compile the ladder program after editing.
2. Select {COMPILE}
– The ladder program starts compiling.
– The edited ladder program is checked for syntax error. If no error is
found, the new program is written into the execution area to run.
– If any error is found in the edited ladder program, the erroneous step
is identified. In this case, the program stored in the execution area
remains unchanged.
After completing the compilation, the current values of the

NOTE TMR/CNT instructions in the register are restored to the set
values.
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14.3.4 Search
The search function can be used for the edit and confirmation.
Search can be executed when the cursor is either in the address area, or
the instruction area of the user ladder window or the system ladder
window.
The search is an operation to move the cursor to a specified line or relay
No. line in the ladder window. This allows to find out a target position at
once without using the cursor.
2. Select {LADDER PROGRAM}
– The user ladder window or the system ladder window appears.
– Press the PAGE KEY to switch the window.
3. Select {EDIT} under the menu
– The pull down menu appears.
4. Select a desired search from the pull down menu
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14.3.4.1 Top Line, End Line

This is the operation to move the cursor to the first line or the last line in
the current window.
1. Select “TOP LINE” or “END LINE” under the pull down menu
– The cursor moves to “TOP LINE” or “END LINE” of the window, then
the selected line is displayed.
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14.3.4.2 Search for Line No. and Block No.

This is the operation to move the cursor to a line or a block in the current
window.
1. Select “SEARCH LINE NO.” or “SEARCH BLOCK NO.” under the pull
down menu
– Numbers can be input.
2. Input a line No. or block No. using the NUMBER KEYS
3. Press [ENTER]
– The cursor moves to the entered line No. or block No., then the
selected line or block is displayed.
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14.3.4.3 Search for Relay No. and Register No.

This is the operation to move the cursor to a relay No. or register line in
the current window.
1. Select “SEARCH RELAY NO.” or “SEARCH REGISTER NO.” under
the pull down menu
– Numbers can be input.
2. Input a desired relay No. or register No. using the NUMBER KEYS
3. Press [ENTER]
– The cursor moves to the entered relay No. or register No. and the
selected relay or register is displayed.
– While searching, “SEARCH” is displayed in the screen.

4. Continues searching with the cursor
– In search status, forward and backward searching can be executed
by [  ] and [  ] cursors.
– Press the PAGE KEY to switch the window between the user ladder
and the system ladder to continue searching.
– To end the search, press [Cancel] or move the cursor to the address
area or the instruction area by using [  ] and [  ] cursors. The
search status is canceled and the indication of “SEARCH”
disappears.
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DX100 14.4 Loading a Ladder Program with Different System Section
14.4 Loading a Ladder Program with Different System Section
In the software version DS1.40.00A ()-00 or later, the sys-

tem section of ladder program for arc application has been
change. If you want to use the old version of ladder program
already in use without modification after delivery, a ladder
NOTE
program with different system section can be loaded only
once with the following operation.
This operation is supported in the software version
DS1.40.00A ()-00 or later.
1. Select { EX.MEMORY } under the main menu

2. Select { LOAD }
3. Select [  I/O DATA ]
4. Select { UTILITY } under the menu
5. Select { LOAD SYSTEM CIO }
– A check mark is added to the left of "LOAD SYSTEM CIO."
– The message indicating "Save current CIOPRG.LST. The
CIOPRG.LST of which system ladder was changed can be loaded."
appears.

7. Select { SAVE }
9. Select [  C.IO PRGM ]
10. Press [ ENTER ]
11. Select “ YES “
– The current concurrent IO program is saved.
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DX100 14.4 Loading a Ladder Program with Different System Section
13. Select { LOAD }

15. Select [  C.IO PRGM ]
16. Press [ ENTER ]
17. Select “ YES “
– A concurrent IO program with different system section is loaded.
– The message indicating "The CIOPRG.LST of which system ladder
was changed has been loaded." appears.
If you turn on the power supply again or change the security

NOTE level while loading the ladder program with different system
section, redo the above load operation from the beginning.
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15 Clearing Signals
DX100 15.1 Clearing the Universal Output Signals
15 Clearing Signals
By setting parameters, the signal status can be automatically cleared
when the power is turned ON or the mode is changed.
15.1 Clearing the Universal Output Signals
15.1.1 Clearing Signals when Powering ON

Set the parameter S2C235 to specify whether to collectively clear the
universal output signals (2048 points) when powering ON, or to hold the
signals in the statuses when powering OFF.
Parameter Signal Setting Value

#10010 - #12567 0: Hold; 1: Clear
(Collective setting)
If S2C235 is set to “1“, all the
S2C235 statuses of the universal output
signals become OFF when the
power is turned ON.
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15 Clearing Signals
15.1.2 Clearing Signals when Changing the Teach/Play Mode

Set the parameters S4C064 - S4C079 to specify whether to clear the
universal output signals when changing modes, or to hold the signal
statuses.
(Every 8 points; 0: hold; 1: clear)

d00: #10010 - #10017 d01: #10020 - #10027
d02: #10030 - #10037 d03: #10040 - #10047 Bit specified in every 8 points
0: Hold; 1: Clear
d04: #10050 - #10057 d05: #10060 - #10067
d06: #10070 - #10077 d07: #10080 - #10087 The universal output signals whose
S4C064
d08: #10090 - #10097 d09: #10100 - #10107 specified bit is set to “1“ will be in
the “OFF“ status when the
d10: #10110 - #10117 d11: #10120 - #10127
mode is changed.
d12: #10130 - #10137 d13: #10140 - #10147
d14: #10150 - #10157 d15: #10160 - #10167
d00: #10170 - #10177 d01: #10180 - #10187
d02: #10190 - #10197 d03: #10200 - #10207
d04: #10210 - #10217 d05: #10220 - #10227
d06: #10230 - #10237 d07: #10240 - #10247
S4C065
d08: #10250 - #10257 d09: #10260 - #10267
d10: #10270 - #10277 d11: #10280 - #10287
d12: #10290 - #10297 d13: #10300 - #10307
d14: #10310 - #10317 d15: #10320 - #10327
d00: #10330 - #10337 d01: #10340 - #10347
d02: #10350 - #10357 d03: #10360 - #10367
d04: #10370 - #10377 d05: #10380 - #10387
d06: #10390 - #10397 d07: #10400 - #10407
S4C066
d08: #10410 - #10417 d09: #10420 - #10427
d10: #10430 - #10437 d11: #10440 - #10447
d12: #10450 - #10457 d13: #10460 - #10467
d14: #10470 - #10477 d15: #10480 - #10487
d00: #10490 - #10497 d01: #10500 - #10507
d02: #10510 - #10517 d03: #10520 - #10527
d04: #10530 - #10537 d05: #10540 - #10547
d06: #10550 - #10557 d07: #10560 - #10567
S4C067
d08: #10570 - #10577 d09: #10580 - #10587
d10: #10590 - #10597 d11: #10600 - #10607
d12: #10610 - #10617 d13: #10620 - #10627
d14: #10630 - #10637 d15: #10640 - #10647
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d00: #10650 - #10657 d01: #10660 - #10667

0: Hold; 1: Clear
d04: #10690 - #10697 d05: #10700 - #10707
S4C068
d10: #10750 - #10757 d11: #10760 - #10767
mode is changed.
d12: #10770 - #10777 d13: #10780 - #10787
d14: #10790 - #10797 d15: #10800 - #10807
d00: #10810 - #10817 d01: #10820 - #10827
d02: #10830 - #10837 d03: #10840 - #10847
d04: #10850 - #10857 d05: #10860 - #10867
d06: #10870 - #10877 d07: #10880 - #10887
S4C069
d08: #10890 - #10897 d09: #10900 - #10907
d10: #10910 - #10917 d11: #10920 - #10927
d12: #10930 - #10937 d13: #10940 - #10947
d14: #10950 - #10957 d15: #10960 - #10967
d00: #10970 - #10977 d01: #10980 - #10987
d02: #10990 - #10997 d03: #11000 - #11007
d04: #11010 - #11017 d05: #11020 - #11027
d06: #11030 - #11037 d07: #11040 - #11047
S4C070
d08: #11050 - #11057 d09: #11060 - #11067
d10: #11070 - #11077 d11: #11080 - #11087
d12: #11090 - #11097 d13: #11100 - #11107
d14: #11110 - #11117 d15: #11120 - #11127
d00: #11130 - #11137 d01: #11140 - #11147
d02: #11150 - #11157 d03: #11160 - #11167
d04: #11170 - #11177 d05: #11180 - #11187
d06: #11190 - #11197 d07: #11200 - #11207
S4C071
d08: #11210 - #11217 d09: #11220 - #11227
d10: #11230 - #11237 d11: #11240 - #11247
d12: #11250 - #11257 d13: #11260 - #11267
d14: #11270 - #11277 d15: #11280 - #11287
d00: #11290 - #11297 d01: #11300 - #11307
d02: #11310 - #11317 d03: #11320 - #11327
d04: #11330 - #11337 d05: #11340 - #11347
d06: #11350 - #11357 d07: #11360 - #11367
S4C072
d08: #11370 - #11377 d09: #11380 - #11387
d10: #11390 - #11397 d11: #11400 - #11407
d12: #11410 - #11417 d13: #11420 - #11427
d14: #11430 - #11437 d15: #11440 - #11447
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d00: #11450 - #11457 d01: #11460 - #11467

0: Hold; 1: Clear
d04: #11490 - #11497 d05: #11500 - #11507
S4C073
d10: #11550 - #11557 d11: #11560 - #11567
mode is changed.
d12: #11570 - #11577 d13: #11580 - #11587
d14: #11590 - #11597 d15: #11600 - #11607
d00: #11610 - #11617 d01: #11620 - #11627
d02: #11630 - #11637 d03: #11640 - #11647
d04: #11650 - #11657 d05: #11660 - #11667
d06: #11670 - #11677 d07: #11680 - #11687
S4C074
d08: #11690 - #11697 d09: #11700 - #11707
d10: #11710 - #11717 d11: #11720 - #11727
d12: #11730 - #11737 d13: #11740 - #11747
d14: #11750 - #11757 d15: #11760 - #11767
d00: #11770 - #11777 d01: #11780 - #11787
d02: #11790 - #11797 d03: #11800 - #11807
d04: #11810 - #11817 d05: #11820 - #11827
d06: #11830 - #11837 d07: #11040 - #11047
S4C075
d08: #11850 - #11857 d09: #11860 - #11867
d10: #11870 - #11877 d11: #11880 - #11887
d12: #11890 - #11897 d13: #11900 - #11907
d14: #11910 - #11917 d15: #11920 - #11927
d00: #11930 - #11937 d01: #11940 - #11947
d02: #11950 - #11957 d03: #11960 - #11967
d04: #11970 - #11977 d05: #11980 - #11987
d06: #11990 - #11997 d07: #12000 - #12007
S4C076
d08: #12010 - #12017 d09: #12020 - #12027
d10: #12030 - #12037 d11: #12040 - #12047
d12: #12050 - #12057 d13: #12060 - #12067
d14: #12070 - #12077 d15: #12080 - #12087
d00: #12090 - #12097 d01: #12100 - #12107
d02: #12110 - #12117 d03: #12120 - #12127
d04: #12130 - #12137 d05: #12140 - #12147
d06: #12150 - #12157 d07: #12160 - #12167
S4C077
d08: #12170 - #12177 d09: #12180 - #12187
d10: #12190 - #12197 d11: #12200 - #12207
d12: #12210 - #12217 d13: #12220 - #12227
d14: #12230 - #12237 d15: #12240 - #12247
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d00: #12250 - #12257 d01: #12260 - #12267

0: Hold; 1: Clear
d04: #12290 - #12297 d05: #12300 - #12307
S4C078
d10: #12350 - #12357 d11: #12360 - #12367
mode is changed.
d12: #12370 - #12377 d13: #12380 - #12387
d14: #12390 - #12397 d15: #12400 - #12407
d00: #12410 - #12417 d01: #12420 - #12427
d02: #12430 - #12437 d03: #12440 - #12447
d04: #12450 - #12457 d05: #12460 - #12467
d06: #12470 - #12477 d07: #12480 - #12487
S4C079
d08: #12490 - #12497 d09: #12500 - #12507
d10: #12510 - #12517 d11: #12520 - #12527
d12: #12530 - #12537 d13: #12540 - #12547
d14: #12550 - #12557 d15: #12560 - #12567
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15 Clearing Signals
DX100 15.2 Clearing the Interface Panel Signals
15.2 Clearing the Interface Panel Signals

interface panel signals when powering ON, or to hold the signals in the
statuses when powering OFF.
(Every 8 points; 0: hold; 1: clear)

d00: #60010 - #60017 d01: #60020 - #60027
0: Hold; 1: Clear
d04: #60050 - #60057 d05: #60060 - #60067
d06: #60070 - #60077 d07: #60080 - #60087 The interface panel signals whose
S4C569
the “OFF“ status when the power
d10: #60110 - #60117 d11: #60120 - #60127
is ON.
d12: #60130 - #60137 d13: #60140 - #60147
d14: #60150 - #60157 d15: #60160 - #60167
d00: #60170 - #60177 d01: #60180 - #60187
d02: #60190 - #60197 d03: #60200 - #60207
d04: #60210 - #60217 d05: #60220 - #60227
d06: #60230 - #60237 d07: #60240 - #60247
S4C570
d08: #60250 - #60257 d09: #60260 - #60267
d10: #60270 - #60277 d11: #60280 - #60287
d12: #60290 - #60297 d13: #60300 - #60307
d14: #60310 - #60317 d15: #60320 - #60327
d00: #60330 - #60337 d01: #60340 - #60347
d02: #60350 - #60357 d03: #60360 - #60367
d04: #60370 - #60377 d05: #60380 - #60387
d06: #60390 - #60397 d07: #60400 - #60407
S4C671
d08: #60410 - #60417 d09: #60420 - #60427
d10: #60430 - #60437 d11: #60440 - #60447
d12: #60450 - #60457 d13: #60460 - #60467
d14: #60470 - #60477 d15: #60480 - #60487
d00: #60490 - #60497 d01: #60500 - #60507
d02: #60510 - #60517 d03: #60520 - #60527
d04: #60530 - #60537 d05: #60540 - #60547
d06: #60550 - #60557 d07: #60560 - #60567
S4C572
d08: #60570 - #60577 d09: #60580 - #60587
d10: #60590 - #60597 d11: #60600 - #60607
d12: #60610 - #60617 d13: #60620 - #60627
d14: #60630 - #60637 d15: #60640 - #60647
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15 Clearing Signals
DX100 15.3 Clearing the Auxiliary Relay Signals
15.3 Clearing the Auxiliary Relay Signals

auxiliary relay signals when powering ON, or to hold the signals in the
statuses when powering OFF.
(Every 32 points; 0: clear; 1: hold)

d00: #70010 - #70047 d01: #70050 - #70087
0: Clear; 1: Hold
d04: #70170 - #70207 d05: #70210 - #70247
S4C080
d10: #70410 - #70447 d11: #70450 - #70487
is ON.
d12: #70490 - #70527 d13: #70530 - #70567
d14: #70570 - #70607 d15: #70610 - #70647
d00: #70650 - #70687 d01: #70690 - #70727
d02: #70730 - #70767 d03: #70770 - #70807
d04: #70810 - #70847 d05: #70850 - #70887
d06: #70890 - #70927 d07: #70930 - #70967
S4C081
d08: #70970 - #71007 d09: #71010 - #71047
d10: #71050 - #71087 d11: #71090 - #71127
d12: #71130 - #71167 d13: #71170 - #71207
d14: #71210 - #71247 d15: #71250 - #71287
d00: #71290 - #71327 d01: #71330 - #71367
d02: #71370 - #71407 d03: #71410 - #71447
d04: #71450 - #71487 d05: #71490 - #71527
d06: #71530 - #71567 d07: #71570 - #71607
S4C082
d08: #71610 - #71647 d09: #71650 - #71687
d10: #71690 - #71727 d11: #71730 - #71767
d12: #71770 - #71807 d13: #71810 - #71847
d14: #71850 - #71887 d15: #71890 - #71927
d00: #71930 - #71967 d01: #71970 - #72007
d02: #72010 - #72047 d03: #72050 - #72087
d04: #72090 - #72127 d05: #72130 - #72167
d06: #72170 - #72207 d07: #72210 - #72247
S4C083
d08: #72250 - #72287 d09: #72290 - #72327
d10: #72330 - #72367 d11: #72370 - #72407
d12: #72410 - #72447 d13: #72450 - #72487
d14: #72490 - #72527 d15: #72530 - #72567
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d00: #72570 - #72607 d01: #72610 - #72647

0: Clear; 1: Hold
d04: #72730 - #72767 d05: #72770 - #72807
S4C084
d10: #72970 - #73007 d11: #73010 - #73047
power is ON.
d12: #73050 - #73087 d13: #73090 - #73127
d14: #73130 - #73167 d15: #73170 - #73207
d00: #73210 - #73247 d01: #73250 - #73287
d02: #73290 - #73327 d03: #73330 - #73367
d04: #73370 - #73407 d05: #73410 - #73447
d06: #78450 - #73487 d07: #73490 - #73527
S4C085
d08: #73530 - #73567 d09: #73570 - #73607
d10: #73610 - #73647 d11: #73650 - #73687
d12: #73690 - #73727 d13: #73730 - #73767
d14: #73770 - #73807 d15: #73810 - #73847
d00: #73850 - #73887 d01: #73890 - #73927
d02: #73930 - #73967 d03: #73970 - #74007
d04: #74010 - #74047 d05: #74050 - #74087
d06: #74090 - #74127 d07: #74130 - #74167
S4C086
d08: #74170 - #74207 d09: #74210 - #74247
d10: #74250 - #74287 d11: #74290 - #74327
d12: #74330 - #74367 d13: #74370 - #74407
d14: #74410 - #74447 d15: #74450 - #74487
d00: #74490 - #74527 d01: #74530 - #74567
d02: #74570 - #74607 d03: #74610 - #74647
d04: #74650 - #74687 d05: #74690 - #74727
d06: #74730 - #74767 d07: #74770 - #74807
S4C087
d08: #74810 - #74847 d09: #74850 - #74887
d10: #74890 - #74927 d11: #74930 - #74967
d12: #74970 - #75007 d13: #75010 - #75047
d14: #75050 - #75087 d15: #75090 - #75127
d00: #75130 - #75167 d01: #75170 - #75207
d02: #75210 - #75247 d03: #75250 - #75287
d04: #75290 - #75327 d05: #75330 - #75367
d06: #75370 - #75407 d07: #75410 - #75447
S4C088
d08: #75450 - #75487 d09: #75490 - #75527
d10: #75530 - #75567 d11: #75570 - #75607
d12: #75610 - #75647 d13: #75650 - #75687
d14: #75690 - #75727 d15: #75730 - #75767
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d00: #75770 - #75807 d01: #75810 - #75847

0: Clear; 1: Hold
d04: #75930 - #75967 d05: #75970 - #76007
S4C089
d10: #76170 - #76207 d11: #76210 - #76247
power is ON.
d12: #76250 - #76287 d13: #76290 - #76327
d14: #76330 - #76367 d15: #76370 - #76407
d00: #76410 - #76447 d01: #76450 - #76487
d02: #76490 - #76527 d03: #76530 - #76567
d04: #76570 - #76607 d05: #76610 - #76647
d06: #76650 - #76687 d07: #76690 - #76727
S4C090
d08: #76730 - #76767 d09: #76770 - #76807
d10: #76810 - #76847 d11: #76850 - #76887
d12: #76890 - #76927 d13: #76930 - #76967
d14: #76970 - #77007 d15: #77010 - #77047
d00: #77050 - #77087 d01: #77090 - #77127
d02: #77130 - #77167 d03: #77170 - #77207
d04: #77210 - #77247 d05: #77250 - #77287
d06: #77290 - #77327 d07: #77330 - #77367
S4C091
d08: #77370 - #77407 d09: #77410 - #77447
d10: #77450 - #77487 d11: #77490 - #77527
d12: #77530 - #77567 d13: #77570 - #77607
d14: #77610 - #77647 d15: #77650 - #77687
d00: #77690 - #77727 d01: #77730 - #77767
d02: #77770 - #77807 d03: #77810 - #77847
d04: #77850 - #77887 d05: #77890 - #77927
d06: #77930 - #77967 d07: #77970 - #78007
S4C092
d08: #78010 - #78047 d09: #78050 - #78087
d10: #78090 - #78127 d11: #78130 - #78167
d12: #78170 - #78207 d13: #78210 - #78247
d14: #78250 - #78287 d15: #78290 - #78327
d00: #78330 - #78367 d01: #78370 - #78407
d02: #78410 - #78447 d03: #78450 - #78487
d04: #78490 - #78527 d05: #78530 - #78567
d06: #78570 - #78607 d07: #78610 - #78647
S4C093
d08: #78650 - #78687 d09: #78690 - #78727
d10: #78730 - #78767 d11: #78770 - #78807
d12: #78810 - #78847 d13: #78850 - #78887
d14: #78890 - #78927 d15: #78930 - #78967
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d00: #78970 - #79007 d01: #79010 - #79047

0: Clear; 1: Hold
d04: #79130 - #79167 d05: #79170 - #79207
S4C094
d10: #79370 - #79407 d11: #79410 - #79447
is ON.
d12: #79450 - #79487 d13: #79490 - #79527
d14: #79530 - #79567 d15: #79570 - #79607
d00: #79610 - #79647 d01: #79650 - #79687
d02: #79690 - #79727 d03: #79730 - #79767
d04: #79770 - #79807 d05: #79810 - #79847
d06: #79850 - #79887 d07: #79890 - #79927
S4C095
d08: #79930 - #79967 d09: #79970 - #79997
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DX100 15.4 Clearing the Universal Register
15.4 Clearing the Universal Register
15.4.1 Clearing Registers when Powering ON

Set the parameters S4C835 - 869 to specify whether to clear the universal
registers when powering ON, or to hold the signals in the statuses when
powering OFF.
(Every 1 point; 0: hold; 1: clear)

d00: M000 d01: M001 d02: M002 d03: M003
d04: M004 d05: M005 d06: M006 d07: M007 Bit specified in every 1 points
S4C835 0: Hold; 1: Clear
d08: M008 d09: M009 d10: M010 d11: M011
d12: M012 d13: M013 d14: M014 d15: M015 The values of the universal
d00: M016 d01: M017 d02: M018 d03: M019 registers whose specified bit is set
to 1 will be “0“ when the power
d04: M020 d05: M021 d06: M022 d07: M023
S4C836 is ON.
d08: M024 d09: M025 d10: M026 d11: M027
d12: M028 d13: M029 d14: M030 d15: M031
d00: M032 d01: M033 d02: M034 d03: M035
d04: M036 d05: M037 d06: M038 d07: M039
S4C837
d08: M040 d09: M041 d10: M042 d11: M043
d12: M044 d13: M045 d14: M046 d15: M047
d00: M048 d01: M049 d02: M050 d03: M051
d04: M052 d05: M053 d06: M054 d07: M055
S4C838
d08: M056 d09: M057 d10: M058 d11: M059
d12: M060 d13: M061 d14: M062 d15: M063
d00: M064 d01: M065 d02: M066 d03: M067
d04: M068 d05: M069 d06: M070 d07: M071
S4C839
d08: M072 d09: M073 d10: M074 d11: M075
d12: M076 d13: M077 d14: M078 d15: M079
d00: M080 d01: M081 d02: M082 d03: M083
d04: M084 d05: M085 d06: M086 d07: M087
S4C840
d08: M088 d09: M089 d10: M090 d11: M091
d12: M092 d13: M093 d14: M094 d15: M095
d00: M096 d01: M097 d02: M098 d03: M099
d04: M100 d05: M101 d06: M102 d07: M103
S4C841
d08: M104 d09: M105 d10: M106 d11: M107
d12: M108 d13: M109 d14: M110 d15: M111
d00: M112 d01: M113 d02: M114 d03: M115
d04: M116 d05: M117 d06: M118 d07: M119
S4C842
d08: M120 d09: M121 d10: M122 d11: M123
d12: M124 d13: M125 d14: M126 d15: M127
d00: M128 d01: M129 d02: M130 d03: M131
d04: M132 d05: M133 d06: M134 d07: M135
S4C843
d08: M136 d09: M137 d10: M138 d11: M139
d12: M140 d13: M141 d14: M142 d15: M143
15-11
RE-CKI-A453561/566
155491-1CD
15 Clearing Signals
d00: M144 d01: M145 d02: M146 d03: M147

d08: M152 d09: M153 d10: M154 d11: M155
d04: M164 d05: M165 d06: M166 d07: M167
S4C845 is ON.
d08: M168 d09: M169 d10: M170 d11: M171
d12: M172 d13: M173 d14: M174 d15: M175
d00: M176 d01: M177 d02: M178 d03: M179
d04: M180 d05: M181 d06: M182 d07: M183
S4C846
d08: M184 d09: M185 d10: M186 d11: M187
d12: M188 d13: M189 d14: M190 d15: M191
d00: M192 d01: M193 d02: M194 d03: M195
d04: M196 d05: M197 d06: M198 d07: M199
S4C847
d08: M200 d09: M201 d10: M202 d11: M203
d12: M204 d13: M205 d14: M206 d15: M207
d00: M208 d01: M209 d02: M210 d03: M211
d04: M212 d05: M213 d06: M214 d07: M215
S4C848
d08: M216 d09: M217 d10: M218 d11: M219
d12: M220 d13: M221 d14: M222 d15: M223
d00: M224 d01: M225 d02: M226 d03: M227
d04: M228 d05: M229 d06: M230 d07: M231
S4C849
d08: M232 d09: M233 d10: M234 d11: M235
d12: M236 d13: M237 d14: M238 d15: M239
d00: M240 d01: M241 d02: M242 d03: M243
d04: M244 d05: M245 d06: M246 d07: M247
S4C850
d08: M248 d09: M249 d10: M250 d11: M251
d12: M252 d13: M253 d14: M254 d15: M255
d00: M256 d01: M257 d02: M258 d03: M259
d04: M260 d05: M261 d06: M262 d07: M263
S4C851
d08: M264 d09: M265 d10: M266 d11: M267
d12: M268 d13: M269 d14: M270 d15: M271
d00: M272 d01: M273 d02: M274 d03: M275
d04: M276 d05: M277 d06: M278 d07: M279
S4C852
d08: M280 d09: M281 d10: M282 d11: M283
d12: M284 d13: M285 d14: M286 d15: M287
d00: M288 d01: M289 d02: M290 d03: M291
d04: M292 d05: M293 d06: M294 d07: M295
S4C853
d08: M296 d09: M297 d10: M298 d11: M299
d12: M300 d13: M301 d14: M302 d15: M303
15-12
RE-CKI-A453 562/566
155491-1CD
15 Clearing Signals
d00: M304 d01: M305 d02: M306 d03: M307

d08: M312 d09: M313 d10: M314 d11: M315
d12: M316 d13: M317 d14: M318 d15: M319 The values of the universal registers
d00: M320 d01: M321 d02: M322 d03: M323 whose specified bit is set to 1 will
be “0“ when the power is ON.
d04: M324 d05: M325 d06: M326 d07: M327
S4C855
d08: M328 d09: M329 d10: M330 d11: M331
d12: M332 d13: M333 d14: M334 d15: M335
d00: M336 d01: M337 d02: M338 d03: M339
d04: M340 d05: M341 d06: M342 d07: M343
S4C856
d08: M344 d09: M345 d10: M346 d11: M347
d12: M348 d13: M349 d14: M350 d15: M351
d00: M352 d01: M353 d02: M354 d03: M355
d04: M356 d05: M357 d06: M358 d07: M359
S4C857
d08: M360 d09: M361 d10: M362 d11: M363
d12: M364 d13: M365 d14: M366 d15: M367
d00: M368 d01: M369 d02: M370 d03: M371
d04: M372 d05: M373 d06: M374 d07: M375
S4C858
d08: M376 d09: M377 d10: M378 d11: M379
d12: M380 d13: M381 d14: M382 d15: M383
d00: M384 d01: M385 d02: M386 d03: M387
d04: M388 d05: M389 d06: M390 d07: M391
S4C859
d08: M392 d09: M393 d10: M394 d11: M395
d12: M396 d13: M397 d14: M398 d15: M399
d00: M400 d01: M401 d02: M402 d03: M403
d04: M404 d05: M405 d06: M406 d07: M407
S4C860
d08: M408 d09: M409 d10: M410 d11: M411
d12: M412 d13: M413 d14: M414 d15: M415
d00: M416 d01: M417 d02: M418 d03: M419
d04: M420 d05: M421 d06: M422 d07: M423
S4C861
d08: M424 d09: M425 d10: M426 d11: M427
d12: M428 d13: M429 d14: M430 d15: M431
d00: M432 d01: M433 d02: M434 d03: M435
d04: M436 d05: M437 d06: M438 d07: M439
S4C862
d08: M440 d09: M441 d10: M442 d11: M443
d12: M444 d13: M445 d14: M446 d15: M447
d00: M448 d01: M449 d02: M450 d03: M451
d04: M452 d05: M453 d06: M454 d07: M455
S4C863
d08: M456 d09: M457 d10: M458 d11: M459
d12: M460 d13: M461 d14: M462 d15: M463
15-13
RE-CKI-A453563/566
155491-1CD
15 Clearing Signals
d00: M464 d01: M465 d02: M466 d03: M467

d08: M472 d09: M473 d10: M474 d11: M475
d04: M484 d05: M485 d06: M486 d07: M487
S4C865 is ON.
d08: M488 d09: M489 d10: M490 d11: M491
d12: M492 d13: M493 d14: M494 d15: M495
d00: M496 d01: M497 d02: M498 d03: M499
d04: M500 d05: M501 d06: M502 d07: M503
S4C866
d08: M504 d09: M505 d10: M506 d11: M507
d12: M508 d13: M509 d14: M510 d15: M511
d00: M512 d01: M513 d02: M514 d03: M515
d04: M516 d05: M517 d06: M518 d07: M519
S4C867
d08: M520 d09: M521 d10: M522 d11: M523
d12: M524 d13: M525 d14: M526 d15: M527
d00: M528 d01: M529 d02: M530 d03: M531
d04: M532 d05: M533 d06: M534 d07: M535
S4C868
d08: M536 d09: M537 d10: M538 d11: M539
d12: M540 d13: M541 d14: M542 d15: M543
d00: M544 d01: M545 d02: M546 d03: M547
d04: M548 d05: M549 d06: M550 d07: M551
S4C869
d08: M552 d09: M553 d10: M554 d11: M555
d12: M556 d13: M557 d14: M558 d15: M559
15-14
RE-CKI-A453 564/566
155491-1CD
15 Clearing Signals
It is configurable if the register values allocated to the

NOTE current TMR and CNT command values should be retained
in the parameters below or cleared when the power is
turned ON.
S2C488=0:
– The current register values for CNT and TMR
commands will be configured in the register’s setting
values.
S2C488=1:
– The current register value for CNT command shall be
retained.
– The current register values for TMR command will be
configured in the register’s setting values.
S2C488=2:
– The current register values for CNT command will be
configured in the register’s setting values.
– The current register value for TMR command shall be
retained.
S2C488=3:
– The current register value for CNT and TMR
commands shall be retained.
15-15
RE-CKI-A453565/566
DX100 OPTIONS
INSTRUCTIONS
FOR CONCURRENT I/O
Specifications are subject to change without notice

for ongoing product modifications and improvements.
YASKAWA ELECTRIC CORPORATION

MANUAL NO. RE-CKI-A453 4
566/566

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DX100 OPTIONS

Part Number: 155491-1CD

YASKAWA ELECTRIC CORPORATION

MANUAL NO. RE-CKI-A453 4

Notes for Safe Operation

Indicates a potentially hazardous

Indicates a potentially hazardous

Always be sure to follow explicitly the

Must never be performed.

Even items described as “CAUTION” may result in a serious accident in

To ensure safe and efficient operation at all times, be sure to

• Observe the following precautions when performing teaching

Definition of Terms Used Often in This Manual

Equipment Manual Designation

Descriptions of the programming pendant, buttons, and displays are

Equipment Manual Designation

ex. page key PAGE

Axis Keys “Axis Keys” and “Number Keys” are generic

Keys pressed When two keys are to be pressed

Displays The menu displayed in the programming

Description of the Operation Procedure

1 Concurrent I/O ................................................................................................................................ 1-1

1.1 Features of Concurrent I/O ................................................................................................ 1-1

1.2 Construction and Specifications of the Concurrent I/O...................................................... 1-2

2 Classification of I/O Signals ............................................................................................................ 2-1

2.1 I/O Signals ......................................................................................................................... 2-2

2.1.1 Meaning of Number .............................................................................................. 2-2

2.2 Register ............................................................................................................................. 2-4

3 Configuration of I/O Signals ............................................................................................................ 3-1

3.1 Arc Welding ....................................................................................................................... 3-1

3.2 Handling, Spot Welding, and General-Purpose Applications ............................................ 3-2

4 Specific I/O Signals......................................................................................................................... 4-1

4.1 Specific Input Signals for All Applications.......................................................................... 4-1

4.2 Specific Input Signals for Arc Welding............................................................................. 4-13

4.2.1 Device 1.................................................................................................................4-13

4.2.2 Device 2.................................................................................................................4-14

4.2.3 Device 3.................................................................................................................4-15

4.2.4 Device 4.................................................................................................................4-16

4.2.5 Device 5.................................................................................................................4-17

4.2.6 Device 6.................................................................................................................4-18

4.2.8 Device 8.................................................................................................................4-20

4.3 Specific Input Signals for Handling .................................................................................. 4-21

4.3.1 Device 1.................................................................................................................4-21

4.3.2 Device 2.................................................................................................................4-22

4.3.4 Device 4.................................................................................................................4-24

4.3.5 Device 5.................................................................................................................4-25

4.3.7 Device 7.................................................................................................................4-27

4.3.8 Device 8.................................................................................................................4-28

4.4 Specific Input Signals for Spot Welding ........................................................................... 4-29

4.4.1 Device 1 ................................................................................................................ 4-29

4.4.3 Device 3 ................................................................................................................ 4-31

4.4.4 Device 4 ................................................................................................................ 4-32

4.4.5 Device 5 ................................................................................................................ 4-33

4.4.6 Device 6 ................................................................................................................ 4-34

4.4.7 Device 7 ................................................................................................................ 4-35

4.4.8 Device 8 ................................................................................................................ 4-36

4.5.1 Device 1.............................................................................................................. 4-37

4.5.2 Device 2.............................................................................................................. 4-38

4.5.3 Device 3.............................................................................................................. 4-39