BC 2800vet

BC-2800Vet
Auto Hematology Analyzer
Service Manual
Copyright
2006 Shenzhen Mindray Bio-medical Electronics Co., Ltd. All rights Reserved.
Intellectual Property Statement

SHENZHEN MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called
Mindray) owns the intellectual property rights to this Mindray product and this manual. This
manual may refer to information protected by copyrights or patents and does not convey any
license under the patent rights of Mindray, nor the rights of others. Mindray does not assume
any liability arising out of any infringements of patents or other rights of third parties.
Mindray intends to maintain the contents of this manual as confidential information.

Disclosure of the information in this manual in any manner whatsoever without the written
permission of Mindray is strictly forbidden.
Release, amendment, reproduction, distribution, rent, adaption and translation of this manual
in any manner whatsoever without the written permission of Mindray is strictly forbidden.
, are the registered trademarks or trademarks owned by Mindray in China

and other countries. All other trademarks that appear in this manual are used only for editorial
purposes without the intention of improperly using them. They are the property of their
respective owners.
Responsibility on the Manufacturer Party

Contents of this manual are subject to changes without prior notice.
All information contained in this manual is believed to be correct. Mindray shall not be liable
for errors contained herein nor for incidental or consequential damages in connection with the
furnishing, performance, or use of this manual.
Mindray is responsible for safety, reliability and performance of this product only in the
condition that:
all installation operations, expansions, changes, modifications and repairs of this product
are conducted by Mindray authorized personnel;
the electrical installation of the relevant room complies with the applicable national and
local requirements;
the product is used in accordance with the instructions for use.
I
z This equipment must be operated by skilled/trained medical professionals.
z It is important for the hospital or organization that employs this equipment

to carry out a reasonable service/maintenance plan. Neglect of this may
result in machine breakdown or injury of human health.
z Be sure to operate the analyzer under the situation specified in this manual;
otherwise, the analyzer will not work normally and the analysis results will
be unreliable, which would damage the analyzer components and cause
personal injury.
II
Warranty
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES,

EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR
FITNESS FOR ANY PARTICULAR PURPOSE.
Exemptions
Mindray's obligation or liability under this warranty does not include any transportation or
other charges or liability for direct, indirect or consequential damages or delay resulting from
the improper use or application of the product or the use of parts or accessories not approved
by Mindray or repairs by people other than Mindray authorized personnel.
This warranty shall not extend to:
any Mindray product which has been subjected to misuse, negligence or accident;
any Mindray product from which Mindray's original serial number tag or product
identification markings have been altered or removed;
any product of any other manufacturer.
Return Policy
Return Procedure
In the event that it becomes necessary to return this product or part of this product to Mindray,
the following procedure should be followed:
1. Obtain return authorization: Contact the Mindray Service Department and obtain a
Customer Service Authorization (Mindray) number. The Mindray number must appear on
the outside of the shipping container. Returned shipments will not be accepted if the
Mindray number is not clearly visible. Please provide the model number, serial number, and
a brief description of the reason for return;
2. Freight policy: The customer is responsible for freight charges when this product is
shipped to Mindray for service (this includes customs charges);
3. Return address: Please send the part(s) or equipment to the address offered by
Customer Service department.
III
Company Contact
Manufacturer: Shenzhen Mindray Bio-Medical Electronics Co., Ltd.
Address: Mindray Building, Keji 12th Road South, Hi-tech Industrial Park,
Nanshan,ShenZhen 518057, P.R.China,
Phone: +86 755 26582479 26582888
Fax: +86 755 26582934 26582500
EC-Representative: Shanghai International Holding Corp. GmbH(Europe)
Address: Eiffestrae 80, 20537 Hamburg Germany
Phone: 0049-40-2513175
Fax: 0049-40-255726
IV
Table of Contents
Copyright I
Warranty.............................................................................................................. III
Return Policy....................................................................................................... III
Table of Contents ............................................................................................................ 1
1 Hardware .................................................................................................. 1-1

1.1 General of CPU Board ........................................................................... 1-1
1.1.1 Schematic.................................................................................... 1-1
1.1.2 Basic Functions of the CPU Board ............................................. 1-1
1.1.3 Power Supply .............................................................................. 1-2
1.1.4 RTC ............................................................................................. 1-3
1.1.5 CPU and Peripheral Devices ...................................................... 1-3
1.1.6 CPU............................................................................................. 1-4
1.1.7 WDT ............................................................................................ 1-4
1.1.8 FLASH......................................................................................... 1-5
1.1.9 SDRAM ....................................................................................... 1-5
1.1.10 DOM 1-5
1.1.11 RTC 1-5
1.1.12 EEPROM..................................................................................... 1-5
1.1.13 LEDs 1-5
1.1.14 Analog Inputs and Outputs.......................................................... 1-6
1.1.15 Signals of System Monitoring...................................................... 1-6
1.1.16 Signals of LCD Contrast.............................................................. 1-6
1.1.17 Digital Inputs and Outputs........................................................... 1-6
1.1.18 GPIOs.......................................................................................... 1-7
1.2 Driving Board ......................................................................................... 1-8
1.2.1 Basic Functions........................................................................... 1-8
1.2.2 Basic Blocks ................................................................................ 1-8
1.3 Display Unit .......................................................................................... 1-11
1.3.1 Function of the Adapter ............................................................. 1-11
1.3.2 Introduction of the adapter ........................................................ 1-11
1.4 Functions of the Keypad Adapter......................................................... 1-13
1.4.1 Architecture of the Adapter........................................................ 1-13
1.4.2 Detailed Description .................................................................. 1-13
2 Fluidic System ......................................................................................... 2-1

2.1 Functions................................................................................................ 2-1
1
Table of Contents
2.2 Construction of Fluidic System .............................................................. 2-2

2.2.1 Sample Probe Assembly ............................................................. 2-2
2.2.2 Syringe assembly........................................................................ 2-2
2.2.3 Pump Assembly .......................................................................... 2-2
2.2.4 Volumetric metering unit.............................................................. 2-3
2.2.5 Right valve panel and front panel................................................ 2-3
2.3 Composition of Fluidic System............................................................... 2-4
2.4 Functional modules ................................................................................ 2-5
2.4.1 Aspiration/dispensing module ..................................................... 2-5
2.4.2 Counting module ......................................................................... 2-6
2.4.3 Washing module.......................................................................... 2-8
2.4.4 Hydraulic module ...................................................................... 2-10
2.4.5 Mixing module ........................................................................... 2-11
2.4.6 Waste discharging module........................................................ 2-12
3 Disassembling the Analyzer ................................................................... 3-1

3.1 Main Unit Structure ................................................................................ 3-1
3.1.1 Main user interface...................................................................... 3-1
3.2 Disassembling the Main Unit ................................................................. 3-4
3.2.1 Removing the left, right and top covers ...................................... 3-4
3.2.2 Removing the back plate and the fixing plate of the power
module................................................................................................ 3-4
3.2.3 Removing the front cover ............................................................ 3-5
3.2.4 Removing the LCD assembly ..................................................... 3-5
3.2.5 Removing the keypad ................................................................. 3-6
3.2.6 Removing the LCD and adaptor ................................................. 3-6
3.2.7 Removing the power shielding box ............................................. 3-7
3.2.8 Removing the driving board, analog board, CPU board and power
board 3-7
3.2.9 Removing the transformer........................................................... 3-8
3.2.10 Removing valves......................................................................... 3-8
3.2.11 Removing the sample probe assembly....................................... 3-9
3.2.12 Removing the syringe assembly ............................................... 3-10
3.2.13 Removing the vacuum chamber and volumetric metering tube
assembly 3-10
3.2.14 Calibrating Sample Probe Position ........................................... 3-11
4 Pulse Graphs ........................................................................................... 4-1

4.1.1 Common pulse graphs ................................................................ 4-1
4.1.2 Normal pulse graph..................................................................... 4-1
4.1.3 Abnormal pulse graph ................................................................. 4-2
5 Maintenance............................................................................................. 5-1
5.1 General Guidelines ................................................................................ 5-2
2
Table of Contents
5.1.1 Diluent Prime............................................................................... 5-3

5.1.2 Rinse Prime................................................................................. 5-4
5.1.3 Lyse Prime .................................................................................. 5-5
5.1.4 Zap Aperture ............................................................................... 5-6
5.1.5 Flush Aperture............................................................................. 5-7
5.1.6 Probe Cleanser Cleaning ............................................................ 5-8
5.1.7 E-Z Cleanser Cleaning.............................................................. 5-10
5.1.8 Lyse Test ................................................................................... 5-12
5.1.9 Clean Bath ................................................................................ 5-14
5.1.10 Drain Bath ................................................................................. 5-15
5.1.11 Drain Tubing.............................................................................. 5-16
5.1.12 Clean Wipe Block...................................................................... 5-18
5.1.13 Prepare to ship .......................................................................... 5-20
5.2 Using the Status Program.................................................................. 5-22
5.3 Using the Self-test Program .............................................................. 5-23
5.3.1 Testing the fluidic system .......................................................... 5-24
5.3.2 Testing Motors and Recorder/Printer ........................................ 5-24
5.3.3 Testing Valves ........................................................................... 5-25
5.3.4 Testing A/D Interrupt.................................................................. 5-26
5.4 Log ....................................................................................................... 5-27
5.5 Viewing System Configuration ............................................................. 5-29
5.6 Printing Management........................................................................... 5-30
6 Troubleshooting Your Analyzer .............................................................. 6-1

6.1 Introduction ............................................................................................ 6-1
6.2 Errors without available error messages ............................................... 6-2
6.3 Errors indicated by error messages ....................................................... 6-3
7 List of Spare parts ................................................................................... 7-1
8 Appendices ..............................................................................................A-1
A Error Code..............................................................................................A-1
3
1 Hardware
1.1 General of CPU Board

1.1.1 Schematic
Figure 1-1 Schematic of the CPU board
The CPU, FPGA and Super I/O are the major components on the board. The CPU carries out
the instructions and functions as the core of the board. The FPGA functions as the relay
between the CPU and the Super IO. The Super I/O includes various interfaces that can be
accessed by the CPU through the FPGA. System memories are SDRAMs. The DOM is a
Disk-On-Module that stores the system software and test data. The RTC is a real time clock.
System configurations are stored in the EEPROM. The VRAM is the memory for video
display.
1.1.2 Basic Functions of the CPU Board

To receive such analog signals as the WBC/RBC/PLT counts, HGB measurement, aperture
voltage vacuum/pressure signals, etc.
To monitor such system status as the +48V, +12V and -12V supplies of the analog board,
the +3.3V and +12V supplies of the CPU board itself and the temperature of the whole
1-1
Hardware
analyzer.
To receive the keypad signal and control the keypad buzzer and LCD backlight.
To generate control signals to control the valves, aperture zapping, HGB LED, current
source and digital pot.
To drive and turn on the LCD and adjust the contrast.
To drive the keyboard, printer and floppy drive.
1.1.3 Power Supply

The CPU board is powered by two independent external power supplies, a +5V supply and a
12V supply. Two 5A fuses are respectively installed on the two power entries. The +5V supply
is converted a +3.3V supply to power the digital components and the +3.3V supply is also
further converted into a +1.5V supply to power the FPGA. The +12.8V supply serves the CPU
board only.
Figure 1-2 Power distribution of the CPU board
1-2
Hardware
1.1.4 RTC
Figure 1-3 Arrangement of the CPU Clock
The X1, X4 and X2 are external crystal oscillators whose frequencies are 45MHz, 45MHz and
24MHz respectively. The clock output of the CPU, BCLKO, is main clock signal of the CPU
board.
1.1.5 CPU and Peripheral Devices
1-3
Hardware
Figure 1-4 CPU and peripheral devices
1.1.6 CPU
The CPU is MOTOROLA MCF5307 (external frequency 45MHz; operation frequency
90MHz; processing speed as high as 75MIPS).
The MCF5307 features a 32-bit data bus and a 32-bit address bus. The board uses a
24-bit addressing mode, reserving the most-significant 8 bits as the general purpose
I/Os for the FPGA.
The MCF5307 can be tuned through the BDM port (J18 of the CPU board).
2
The CPU board utilizes the built-in I C and UART controllers of the MCF5307 to use the
EEPROM and RTC as expanded serials ports.
The CPU boards utilizes the built-in DRMA controller of the MCF5307 to use the 28M
SDRAM as the expanded memory.
1.1.7 WDT
The Watch-Dog-Timer (WDT) is TI TPS3828. It monitors the running of the software. The
CPU must send a feedback to the WDT every 1.6s, otherwise the WDT will force the CPU to
restart.
1-4
Hardware
Figure 1-5 WDT
1.1.8 FLASH
The FLASH is TE28F160(2M bytes). The boot program is stored in the FLASH, so the
FLASH is also called the BootROM. Every time the system is powered on, the CPU first
executes the boot program that initializes the system and loads the control software from the
DOM. The FLASH also contains such information as the FPGA configuration, FPGA version
and LCD contrast.
1.1.9 SDRAM
The system memory consists of two 8M-byte memories.
1.1.10 DOM
The CPU board uses a 32M DOM that is powered by a 3.3V supply (the DOM can also be
supplied by 5V supply). The DOM is only operational after the FPGA is configured.
1.1.11 RTC
The CPU board uses a real time clock (RTC) to record the time. The RTC is connected to the
I2C bus of the CPU board and synchronized by a 32.768KHz crystal oscillator. When the
analyzer is powered on, the RTC is powered by the CPU board; when the analyzer is
powered off, it is powered by the built-in battery.
1.1.12 EEPROM
The CPU board uses an 8K byte EEPROM to store such information as system
configurations and settings. It is connected to the I2C bus of the CPU and can be written by
CPU on-line.
1.1.13 LEDs
When D1 is on, it means +3.3V is functioning properly. When D9 is on, it means +12.8V is
functioning properly. When D5 is on, it means the system is reading or writing the DOM.
1-5
Hardware
When D7 is on, it means the FPGA has been configured and is functioning properly. When
D20 is on, it means the FPGA is restarting; The D11D18 indicate the system status as
defined by the software.
1.1.14 Analog Inputs and Outputs
Signals of Blood Cell Counts

The CPU board has three A/D converters, U10 (AD7928), U11(AD7908) and U14 (AD7908).
Both the AD7928 and AD7908 feature 8-channel and 1MSPS, only the former is 12-bit
converter and the latter 8-bit. The U10 is actually installed and powered by a 2.5V supply,
while the U11 and U14 are reserved. The sampling speed is set to 500KSPS.
1.1.15 Signals of System Monitoring

The Super I/O monitors such system status as the +48V, +12V and -12V supplies of the
analog board, the +3.3V and +12V supplies of the CPU board itself and the temperature of
the whole analyzer.
1.1.16 Signals of LCD Contrast

The Super I/O generates PWM signals that are then integrated to output a 0~2.5V analog
signal to control the LCD contrast. The user can adjust the contrast through the software
interface.
1.1.17 Digital Inputs and Outputs
Serial Port
The analyzer has 6 serial ports, which are illustrated in Figure 1-6.
Figure 1-6 Serial ports
1-6
Hardware
The CPU incorporates 2 UART controllers (3.3LVTTL), one to control the motor of the driving
board and the other communicates with the recorder (powered by 5VTTL). The FPGA
implements 2 UART (3.3VTTL), one to connect the keypad and the other reserved to control
the pump. Another 2 UARTs (RS232) are implemented inside the Super I/O to connect the
scanner and to communicate with the PC.
Parallel Port and PS/2 Port

The Super I/O provides a DB25 parallel connector to connect to connect a printer or a floppy
drive (the power supply of the floppy drive is supplied by the PS/2). The software will
automatically adapt to the connected printer or the floppy drive.
The Super I/O provides a keyboard interface and a mouse interface (COM3 and COM4).
Note that the BC-2800VET does not support the mouse yet.
1.1.18 GPIOs
Signals of the Start key
The FPGA detects the input signal, which will turn low when the Start key is pressed.
Volumetric metering Signals
The FPGA detects the signals sent by the start transducer and the end transducer.
Signals of level detection
The BC-2800VET has not level sensors
Digital pot
The SPI bus interface implemented by the FPGA controls the 4 digital potential-meters on the
analog board to control the HGB gain.
Signals controlling valves and pumps
The Super I/O outputs 20 control signals to control the valves and pumps through the driving
board. Since the BC-2800VET only has 1 pump and 11 valves, the redundant lines and ports
are reserved.
Signals controlling bath
The Super I/O outputs 4 control signals (through the analog board) to control the three
switches that respectively control the aperture zapping, current source and HGB LED.
Others
The Super I/O outputs 2 control signals to control the photo-couplers of the volumetric
metering board and the buzzer of the keypad.
1-7
Hardware
1.2 Driving Board

The driving board controls and drives the pumps, valves, and motors.
1.2.1 Basic Functions

The driving board drives the valves, pumps and motors. It carries out the following
instructions sent by the CPU: to open/close the pumps or solenoid valves; to control the
motors of the syringes; to control the movement of the sample probe; to remain the torques of
the motors when the analyzer has entered the screen saver.
1.2.2 Basic Blocks

The driving board mainly consists of a power block, switching block and motor control block.
See the figure below for the positions of each block of the PCBA.
Power block
The power block includes a 5V, 12V and 30V DC supply. The 12V and 30V supply comes
from the power interfaces, where two LEDs are installed to respectively indicate the whether
the 12V or 30V supply is connected. When the LED is on, it indicates the corresponding
power has been connected to the driving board. The MC7805T converts the received 12V
supply into the 5V supply, as the following figure shows.
12V 5V
MC7805T
Figure 1-7 How the 5V power is obtained
Switching block
The switching block mainly consists the photo coupling circuit and driving circuit of the pumps
and valves, as the figure below shows.
Figure 1-8 Switching control circuit
Photocoupling circuit
The photocoupling circuit mainly consists of the photocoupler and resistors. It provides 16
1-8
Hardware
TTL outputs to the valves and pumps. The photocoupler, TLP521-2, isolates the digital
ground from the driving ground.
Driving circuit of valves and pumps
The driving voltage of the valves and pumps are 12V (TTL). The circuit mainly consists of
ULN2068. In the BC-2800VET, the circuit can maximum drives 14 valves and 2 pumps. The
fluidic system decides which pumps or valves are to be actually used.
Motor control block

The motor control block includes: serial communication circuit, control/drive circuit of the
sample probe mechanism, control/drive circuit of the syringe motor, and
drive/signal-detecting circuit of the position sensors.
Serial communication circuit
Since the CPU board requires a 3.3V power supply while the driving board requires a 5V
power supply, a photocoupler (H11L1) is needed for the purposes of conversion and isolation.
Control/Drive circuit of sample probe mechanism
The control/Drive circuit of sample probe mechanism includes the control/drive circuit of the
elevator motor and that of the rotation motor. The control system of the sample probe motor
consists of a AT89S51 MCU and ADM705 WDT. The AT89S51 also detects the signals
coming from the position sensor when controlling the motors.
1. Control/drive circuit of the elevator motor

The circuit includes the control part (a MCU system) and the drive part, as shown in the figure
below.
The MCU system provides the sequence signals for the elevator and rotation motors and
controls the position sensors, as the figure below shows. The MCU reset signal (RST_XY) is
active-high.
The drive part mainly consists of a control device (L6506), drive device (L298N) and
follow-current device (UC3610). The drive voltage is 30V. The sequence signal and the
enable signal of the drive device come from the MCU.
2. Control/drive circuit of the rotation motor

The circuit mainly consists of a control part (MCU system) and a drive part. Refer to the
previous introduction for the MCU system. The drive part is the ULN2068B and the drive
voltage is 12V. The sequence signal comes from the MCU, as shown in the figure below.
Control/drive circuit of the syringe motor
1-9
Hardware
The circuit mainly consists of a control part (MCU system) and a drive part.
The MCU is the P87LPC762 with built-in WDT. The MCU system executes the aspirating and
dispensing operation of the syringe and detects the signals sent by the position transducers.
The drive part is similar to that of the elevator motor. See the block diagram above for details.
Drive/signal-detection circuit of the position transducers
The control system judges the motor positions by the signals sent by the position transducers
(photocouplers). The photocouplers are driven by the MCU through a 74LS07. The
photocoupler sends the position signals to the MCU through a 74LS14 (inverter). See the
figure below for the block diagram of the position-detecting circuit. The photocouplers are
installed on the sample probe assembly and the syringe assembly and feed the control and
feedback signals to the driving board through cables.
Testable Signals
To test the signals, connect the grounding terminals of the oscillator and the multi-meter to
the DGND or the PGND.
The testable signals are: control signals of valves and pumps, sequence signals of the motors,
valves, position signals sent by the position transducers, serial communication signals, reset
signals and voltage signals of the power supplies.
1-10
Hardware
1.3 Display Unit

1.3.1 Function of the Adapter
The LCD adapter connects the LCD to the CPU board.
Figure 1-9 Connection Schematic
1.3.2 Introduction of the adapter

The adapter incorporates two FPC/FFC connectors, J2 and J3. The J3 is for the
BC-2800VET display while the J2 is reserved for other Mindray analyzer. Only the J2 is
installed for the BC-2800VET. The J1 serves to connect the LCD signal cable.
1-11
Hardware
Figure 1-10 Schematic of the adapter
1-12
Hardware
1.4 Functions of the Keypad Adapter

To scan the keypad
The keypad adapter scans the keypad and reports the scanned key code to the main board.
To control the LCD brightness
The keypad adapter receives the instructions from the main board to turn on/off the backlights
and power indicator of the LCD and to control the brightness of the backlights.
To control the buzzer
The keypad adapter receives the instructions from the main board to turn on/off the buzzer.
1.4.1 Architecture of the Adapter

The adapter mainly consists of a MCU, keypad matrix, backlight control, power indicator
control and buzzer.
1.4.2 Detailed Description
Power supply
The main board provides a +12V and 3.3V supplies, which are isolated from each other.
The 3.3V supply is the main power of the adapter and the +12V is passed to the backlight
board (inverter) of the LCD and also converted to a 5V supply to drive the buzzer and controls
the on/off of the backlight power the adapter. Since the 3.3V and +12V are isolated, the MCU
send the control signals to the buzzer and backlight board through photocouplers.
MCU
The MCU is AT89C2051 whose resetting time is 470ms. It uses a 11.0592MHz crystal
oscillator.
Keypad scanning
The keypad matrix is 5X4 one, incorporating 9 I/O wires and 20 keys. Note that the keys at
line 5 and columns 3 and 4 are not used.
Backlight control
The keypad adapter shuts off the backlight and blinks the power indicator when instructed by
the main board to do so (usually after the analyzer entered the screen saver). The backlight
board uses an independent 12V power supply and receives the control signals through
photocouplers. The transistor is used to help control the LED so that the power indicator can
be turned on even when something is wrong with the MCU.
1-13
Hardware
Figure 1-11 Control of LCD brightness
The LCD brightness is controlled by pot RV1. Adjusting the RV1 can force the VBL to change
within 0.5~3V. The voltage change is fed into the inverter and causes the change of the drive
current and hence the change of the brightness. Note that the smaller the voltage and the
brighter the LCD.
Buzzer control
The buzzer is controlled by a DC signal (5V DC; current<40mA). The 5V supply of the buzzer
is isolated from the VDD and the control signal is received through a photocoupler
TLP521-2that is controlled by a current around 10mA.
Figure 1-12 Buzzer control
1-14
2 Fluidic System
2.1 Functions
prepares diluent for the whole blood and prediluted modes
counts blood cells and measures HGB concentration
dispenses diluent
implements the flush, startup and cleaning cycles
controls vacuum/pressure
2-1
Fluidic System
2.2 Construction of Fluidic System

The fluidic system consists of a sample probe assembly, syringe assembly, pump assembly,
volumetric metering unit, right valve panel and front panel.
2.2.1 Sample Probe Assembly
Figure 2-1 Sample probe assembly
1 ----Rotation motor 2 ----Probe wipe

3 ----Probe holder 4 ----Sample probe
5 ----Elevator motor 5 ----Upper photo-coupler
6 ----Sleeve 7 ----Left and right photo-couplers
8 ----Retaining ring 8 ----Mount
2.2.2 Syringe assembly
2.2.3 Pump Assembly
2-2
Fluidic System
2.2.4 Volumetric metering unit
2.2.5 Right valve panel and front panel

See Chapter 3 Disassembling Instructions.
2-3
Fluidic System
2.3 Composition of Fluidic System
The fluidic system consists of the following subsystems: sensor subsystem, bath subsystem,
lyse dispensing and mixing subsystem, diluting subsystem, volumetric metering subsystem,
vacuum subsystem, pressure subsystem and auxiliary subsystem.
The key components of the fluidic system are the solenoid valve, syringe, aperture, sample
probe, pump, bathmetering tube, probe module, negative/positive pressure chamber and
hose.
The solenoid valve is ASCO458. Totally 11 valves are used, 7 three-way valves and 4
two-way valves.
The two syringes, 10mL and 50uL, are made by Mindray.
The aperture is 80.
The sample probe has two layers and its surface is polished, making the probe easy to clean.
2-4
Fluidic System
2.4 Functional modules
The fluidic system can be divided into the following functional modules: aspiration/dispensing
module, counting module, washing module, hydraulic module, mixing module and waste
discharging module. See the figure below for the interaction of these modules.
Reagent
Washing Counting
Quantification
module module
Mixing
module Sample
Hydraulic
module
Waste
discharging
module
Figure 2-2 Interaction of the functional modules
2.4.1 Aspiration/dispensing module

The aspiration/dispensing module includes a motor that drives the 50 uL and 10 mL syringes,
the former for aspirating/dispensing the whole blood sample and the latter for
aspirating/dispensing the prediluted sample, diluent and lyse. See the figure below for details.
2-5
Fluidic System
Buffer
tubing
NC NC
C NC C NO C NC NO
1 3 4 5
NO Buffer NO C
tubing
C
NO
2
NC
Probe
50uL 10mL
Wipe
Lyse Diluent (dispensing)

Sample (dispensing) tube tube Lyse entrance
probe
Diluent entrance
Syringe
assembly
Figure 2-3 Aspiration/dispensing module
The lyse is aspirated and dispensed into the bath as described below:
The valves 1, 3 and 5 are open and the motor pulls the syringe plunger downward to aspirate
certain amount of lyse. The aspirated lyse is stored in the buffer tubing of valves 1 and 3.
Then valve 1 is closed and the motor runs reversely to push the syringe plunger upward to
dispense the stored lyse into the bath.
Since the capacity of the buffer tubing is far greater than the volume of the aspirated lyse, the
lyse will not overflow to the syringes through valves 3 and 4.
Service tip: Note that the length and type of the buffer tubing shall not be changed.
2.4.2 Counting module

The counting module mainly consists of the bath, valve 1 and 2, vacuum filter, metering tube,
negative pressure and other supporting components, as figure below shows.
2-6
Fluidic System
Aerial dust
1 2 filter
Metering
tube
Aperture
Negative Pressure
Front chamber
bath
Back
bath
Figure 2-4 Counting module
The counting module is implements the most important function of the analyzer - counting.
The electrodes installed on the bath detect the pulses caused by blood cells passing the
aperture. The detected pulses are then sent to the analog board to be amplified, rectified,
recognized, adjusted and counted.
When the sample is mixed in the bath, valve 2 is open and the negative pressure chamber
introduces the atmospheric air to pass through the filter and valve 2 and then to flush the
metering tube. Valve 1 is open when the vacuum has been established and the sample
(blood cells) in the bath is drawn through the aperture by the negative pressure to generate
the counting pulses. The sample keeps moving to push the rinse between the back bath and
metering tube to move through the tube. When the rinse passes the upper optical sensor
mounted on the metering tube, a start signal is generated and sent to the analog board,
which starts the counting right away, and when the rinse passes the lower optical sensor, a
stop signal is generated and sent to the analog board, which stops the counting right away.
Volumetric metering: the volumetric metering ensures a relatively objective and stable
analysis cycle.
Monitoring of the counting time: the volumetric metering enables the monitoring of the
2-7
Fluidic System
counting time. By monitoring the counting time, the system can easily know whether the
aperture is clean or blocked and feed this information to the service personnel in terms of the
aperture voltage so that they can service the analyzer in time.
2.4.3 Washing module

The flushing module includes: washing the exterior and interior of the sample probe; washing
the front and back bath; flushing the aperture and flushing the fluidic lines.
Washing exterior and interior of sample probe
The part that washes the sample probe is shown in Figure2-5. The washing consists of two
procedures washing the exterior and washing the interior.
To wash the exteriorThe plunger of the 10mL syringe moves downward to aspirate diluent
from the NO end of valve 6. Then the plunger moves upward and valves 6 and 5 are open so
that the aspirated diluent is dispensed, through the NC end of valve 6, NC end of valve 5 and
valves 4 and 3 to the lower part of the probe wipe. Then the pump functions to open valves 9
and 10 to introduce a negative pressure on the upper part of the probe wipe. Because of this
negative pressure, the diluent dispensed to the lower part of the probe wipe is transferred to
the upper part and washes the exterior through the up-and-down movement of the sample
probe.
To wash the interior: The plunger of the 10mL syringe moves downward to aspirate diluent
from the NO end of valve 6.Then the plunger moves upward to dispense the aspirated diluent,
through valves 5 and 6 and the buffer tubing, to the sample probe to wash the interior.
2-8
Fluidic System
Buffer
tubing
NC
NC C NO C NC NO
3 4 5
NO C
C
NO
2
NC
50uL 10mL
NO
Waste exit
9
NC
Pump C
Probe NO
Wipe
Syringe
8
C
assembly NC
Sample
probe
Figure 2-5 Washing modulewashing of sample probe
Washing of the front and back baths
The part that washes the baths is shown in Figure 2-6. The washing consists of two
procedures: washing the front bath and washing the back bath. The front bath is washed by
diluent and the back bath by rinse. The diluent and the rinse are different and cannot replace
each other.
2-9
Fluidic System
Aerial dust
C C filter
C Metering
tube
50uL 10mL
Dispensing Negative
tube pressure chamber
Syringe
assembly
Rinse
entrance
Figure 2-6 Washing module of fluidic systemwashing of front and back baths
2.4.4 Hydraulic module
The hydraulic module is shown in Figure 2-7. This module serves to establish the vacuum
and the positive pressure.
To establish the positive pressure: When both valve 1 and the pump are open, the pump
sucks atmospheric air into it, through the upper port and the NC end of valve 1. The sucked
pressure is stored in the pressure chamber to establish the positive pressure. The pressure
value is monitored by the pressure sensor.
To establish the vacuum: When both valve 2 and the pump are open, the liquid and air in the
pressure chamber is expelled to the outside through the NO end of valve 1 and the pump and
the NC end of valve 2 to establish the vacuum. The pressure value is monitored by the
pressure sensor.
The pump is an imported American product, whose P/N is 3001-10-07252.
2-10
Fluidic System
Pressure Pressure
sensor sensor
Negative pressure Negative pressure

chamber chamber
NO NO
Waste exit Waste exit
2 2
NC NC
Pump Pump C
C
NO NO
1 1
C C
Probe Wipe NC Probe Wipe NC
Figure 2-7 Pressure/vacuum module
the left establishes the pressure; the right establishes the vacuum
2.4.5 Mixing module

The types of mixing are available: mixing by the horizontal movement of the sample probe
and bubble mixing. As Figure 2-8 shows, the aspirated sample needs to be diluted before the
counting. Once the sample is dispensed into the bath containing certain amount of dilute, the
system will inform the mixing module to work. Then the sample probe initiates a mild
horizontal movement inside the bath and the positive pressure is established inside the
pressure chamber. The valve is then open briefly and separate the air in the pressure
chamber into several air segments and expel them into the bath to introduces bubbles. The
bubbles pop up from the bottom of the bath and the mixing is done thus.
The on/off interval of the valve is critical to effect of the bubble mixing. Either too many or too
few bubbles will affect the mixing. During the mixing process, the airway should be well
drained, or the trapped liquid will affect the quantity of the bubbles as well as the dilution.
2-11
Fluidic System
Positive pressure
Bath
assembly Mixing
bubbles
Negative pressure
chamber
Figure 2-8 Mixing module
2.4.6 Waste discharging module

The waste discharging includes: discharging waste of the probe wipe; discharging the waste
of the bath; discharging the waste of pressure chamber. As Figure 2-9 shows, once the
negative pressure is established inside the pressure chamber, valve 11 will open to discharge
the waste of the bath to the outside through the pressure chamber and the pump. Likewise,
the waste of the probe wipe is discharged to the outside when valves 9 and 10 are open.
Bath
assembly Negative pressure
chamber
11
NO
Waste exit
10
NC
Pump C
Probe
Wipe NO
9
C
NC
Figure 2-9 Waste discharging module
2-12
3 Disassembling the Analyzer
3.1 Main Unit Structure

3.1.1 Main user interface
Figure 3-1 Front view
1 ---- LCD 2 ---- Keypad

3 ---- Recorder 4 ---- Power indicator
5 ---- Aspirate key 6 ---- Sample probe
3-1
Disassembling the Analyzer
Figure 3-2 Back view
1 --- Power switch 2 --- Equipotentiality

3 --- Waste outlet(Red) 4 --- Lyse inlet(Orange)
5 --- Rinse inlet(Blue) 6 --- Diluent inlet(Green)
3-2
Figure 3-3 Left view
1 --- RS-232 port1 2 --- Parallel port

3 --- RS-232 port2 4 --- Power Interface of Floppy Disk Drive
5 --- Keyboard interface
3-3
3.2 Disassembling the Main Unit

3.2.1 Removing the left, right and top covers
As the figure below shows, remove the retaining screws (two for each cover) with a Philips
screwdriver and pull the covers away.
Figure 3-4 Removing the left, right and top covers
3.2.2 Removing the back plate and the fixing plate of the
power module
As the figure below shows, remove the retaining screws (totally 10) to remove the plates.
3-4
Figure 3-5 Removing the back plate and the fixing plate of the power module
3.2.3 Removing the front cover

As the figure below shows, remove the retaining screws (totally 6) to remove the cover.
Figure 3-6 Removing the front cover
3.2.4 Removing the LCD assembly

As the figure below shows, remove the retaining screws (totally 4) to remove the assembly.
3-5
Figure 3-7 removing the LCD assembly
3.2.5 Removing the keypad

As the figure below shows, remove the retaining screws (totally 7) to remove the keypad.
Figure 3-8 removing the keypad
3.2.6 Removing the LCD and adaptor

As the figure below shows, remove the retaining screws (4 for each part) to remove the LCD
and adaptor.
3-6
Figure 3-9 remove the LCD and adaptor
3.2.7 Removing the power shielding box

As the figure below shows, remove the retaining screws (totally 3) to remove the box.
Figure 3-10 Removing the power shelding box
3.2.8 Removing the driving board, analog board, CPU board
and power board

As the figure below shows, remove the retaining screws (totally 18) to remove the boards.
3-7
Figure 3-11 Removing the board
3.2.9 Removing the transformer

As the figure below shows, remove the retaining screws (totally 2) with a socket wrench.
Figure 3-12 Removing the transformer
3.2.10 Removing valves

As the figure below shows, remove the retaining screws (two for each valve) to remove the
valves.
3-8
Figure 3-13 Removing the valves
3.2.11 Removing the sample probe assembly

Figure 3-14 Removing the sample probe assembly
3-9
3.2.12 Removing the syringe assembly

Figure 3-15 Removing the syringe assembly
3.2.13 Removing the vacuum chamber and volumetric
metering tube assembly
As the figure below shows, remove the retaining screws (4 for each part) to remove the
assembly.
3-10
Figure 3-16 Removing the vacuum chamber and volumetric metering tube assembly
3.2.14 Calibrating Sample Probe Position
z Samples, controls, calibrators and waste are potentially infectious. Wear

proper personal protective equipment (e.g. gloves, lab coat, etc.) and follow
safe laboratory procedures when handling them in the laboratory.
z The sample probe tip is sharp and may contain biohazardous materials.
Exercise caution to avoid contact with the probe when working around it.
The relative position between the sample probe and probe wipe block has influence on the
analysis results. In the accessory box, there is a sample probe localizer, as Figure 3-17
shows. You need to use the localizer to adjust the position of the sample probe if you have
replaced wipe block, or observed motor error, or wrong analysis result. Also, as required by
regular maintenance, you should use the localizer to adjust the position of the sample probe
monthly.
3-11
Figure 3-17 Probe localizer
1. SELECT Setup Password and enter the administrator password;

2. Unscrew and remove the retaining screws with hands or screwdrivers (pointed by the
arrows shown in Figure 3-18) on the right plate.
Figure 3-18 Removing the two screws
3. Follow the arrow shown into push and remove the right plate;
Figure 3-19 Removing right plate
4. Press [F1] to select the Machine group and SELECT Elevator motor, as Figure 3-20
shows;
3-12
Figure 3-20 Self-test screen
5. An Elevator motor window will pop up, as Figure 3-21 shows;
Figure 3-21 Elevator motor window
6. Press [] to move the sample probe upward and press [] to move the probe to above
the bath, as Figure 3-22 shows;
3-13
Figure 3-22 Sample probe above the bath
7. Loose the retaining screw by a screwdriver, as Figure 3-23 shows.
Figure 3-23 Removing screws
8. Remove the probe from the wipe block and insert the localizer into the wipe block from
the bottom, as Figure 3-24 shows;
3-14
Figure 3-24 Using localizer
9. Insert the probe into the wipe block until it reaches the localizer, as Figure 3-25 shows;
Figure 3-25 Inserting sample probe into wipe block
10. Retighten the screw to fix the probe and remove the localizer to wrap up the adjustment.
3-15
4 Pulse Graphs
After each count, the system can save the original sampling pulses of this time. We can
analyze the reason leading to the fault by viewing these original data.
4.1.1 Common pulse graphs

Enter password 3210 in the password screen and returen to the count screen, after a count,
you can view the WBC pulse graph of this count by pressing [F5] and RBC pulse graph and
PLT pulse graph by pressing [F1]. Press [ENTER] to exit.
When the instrument is working normally, the length of pulse data is related to the
concentration of the blood sample. The length of the pulse data should be within a limit range.
For general samples, the range should be: WBC: < 1M, RBC: < 600K, PLT: < 1M. Data
length of abnormal sample will not lie in this range.
Length of normal level controls data should be:
WBC: 400 ~ 700K, RBC250 ~ 450K, PLT300 ~ 600K
4.1.2 Normal pulse graph
Figure 4-1 WBC pulse graph of normal Figure 4-2 Pulse graph of normal WBC
sample background
4-1
Pulse Graphs
Figure 4-3 RBC pulse graph of normal Figure 4-4 Pulse graph of normal RBC
sample background
Figure 4-5 PLT pulse graph of normal Figure 4-6 Pulse graph of normal PLT
sample background
Figure 4-7 WBC pulse graph of normal

sample
4.1.3 Abnormal pulse graph
4-2
Pulse Graphs
Figure 4-8 Severe interference in WBC Figure 4-9 Severe interference in WBC
channel (Background) channel (Normal sample)
Figure 4-10 Severe interference in RBC Figure 4-11 Severe interference in RBC
channel(Background) channel (Normal sample)
Figure 4-12 Severe interference in PLT Figure 4-13 Severe interference in PLT
channel(Background) channel(Normal sample)
4-3
Pulse Graphs
Figure 4-14 Interference occurs because Figure 4-15 Interference occurs because
gain of PLT channel is too large gain of PLT channel is too large
(Background) (Normal sample)
Figure 4-16 Slight interference in WBC Figure 4-17 Inadequate or no hemolysis

channel (Normal sample) in WBC channel
Figure 4-18 Slight interference in RBC Figure 4-19 Sample of too dense
channel(Normal sample) concentration in RBC channel
( Does not occur in normal situation )
Figure 4-20 Slight interference in PLT Figure 4-21 Sample of too dense
channel(Normal sample) concentration in PLT channel
(Does not occur in normal situation)
4-4
Pulse Graphs
Figure 4-22 Interference in WBC channel Figure 4-23 Measuring interference from
caused by inverter inverter
Feature: sine wave with cycle of 20
26us
Figure 4-24 Insufficient liquid in WBC Figure 4-25 Interference in RBC channel
bath during count from tubing
Feature: data length increases, the base
line of signal is not stabile.
Figure 4-26 Insufficient liquid in RBC Figure 4-27 Interference in PLT channel
4-5
Pulse Graphs
Figure 4-28 Insufficient liquid in PLT Figure 4-29 Interference in WBC channel
4-6
5 Maintenance
Regular cleaning and maintenance are demanded to guarantee this analyzer operating
properly. This chapter introduces how to take care of this analyzer and check the system
status.
Liquid overflow or leak during the operation of this analyzer will degrade the accuracy of the
analysis results. Once it occurs, immediately wipe off the spills. If it occurs inside this analyzer,
be sure to shut down the power immediately and call Mindray Customer Services Department
or the distributor. Otherwise, the service life of this analyzer may be shortened.
z Do not perform any maintenance procedures that are not described in this
chapter. Performing unauthorized maintenance procedures can damage
your analyzer.
z In case of problems not specified in this manual, contact Mindray customer

service department or your local distributor for assistance.
z Only Mindray-supplied parts can be used for maintenance. For any

questions, contact Mindray customer service department or your local
distributor.
5-1
Maintenance
5.1 General Guidelines
Maintenance Period Content of Maintenance
Everyday If you are to use this analyzer 24 hours a day, be sure to perform
the E-Z cleanser cleaning procedure everyday.
Run the QC program everyday. See Chapter 8 Using the QC
Programs for details.
Every three days If you are to use this analyzer 24 hours a day, be sure to perform
the Probe cleanser cleaning procedure every three days.
Every Week If you shut down your analyzer every day and follow the specified
shutdown procedure to do that, you need to perform the Probe
cleanser cleaning procedure every week.
Every Month You should use the supplied probe localizer to calibrate the
position of the probe to that of the probe wipe. The analysis result
is sensitive to their alignment.
As needed When you think the bath might be contaminated, perform the
Clean the bath procedure.
When the analyzed samples add up to 100, the analyzer will
remind you to perform the Probe cleanser cleaning procedure.
When the analyzed samples add up to 100, the analyzer will
remind you to perform the E-Z cleanser cleaning procedure.
When the analyzed samples add up to 4,000, the analyzer will
remind you to perform the Clean wipe block procedure.
When this analyzer is not to be used for two weeks, be sure to
perform the Prepare to ship procedure to empty and wash the
fluidic lines and then wipe the analyzer dry and wrap it up for
storage.
To obtain reliable analysis results, this analyzer needs to work in a
normal status. Be sure to run the Self-test items regularly to
check the status of this analyzer.
When this analyzer gives alarms for clogging, you can perform the
Flush aperture or Zap aperture procedure, or press [F2] to
unclog the aperture.
If you see other error messages, see Chapter 11
Troubleshooting Your Analyzer for solutions.
5-2
Maintenance
Totally 13 maintenance procedures are available at the Maintenance screen.

Diluent Prime
Rinse Prime
Lyse Prime
Zap Aperture
Flush Aperture
Probe Cleanser Cleaning
E-Z Cleanser Cleaning
Lyse Test
Clean Bath
Drain Bath
Drain Tubing
Clean Wipe Block
Prepare to ship
5.1.1 Diluent Prime
z The reagents are irritating to eyes, skin and diaphragm. Wear proper
personal protective equipment (e.g. gloves, lab coat, etc.) and follow safe
laboratory procedures when handling them in the laboratory.
z If the reagents accidentally spill on your skin, wash them off with plenty of
water and if necessary, go see a doctor; if the reagents accidentally spill into
your eyes, wash them off with plenty of water and immediately go see a
doctor.
z After installing a new container of reagents, keep the reagents still for a
while before using them.
z After installing a new container of diluent, rinse or lyse, do a background

check to ensure the background results are normal.
You should perform the Diluent prime procedure to prime the diluent tubing with diluent
when
5-3
Maintenance
there are bubbles in the tubing; or
the diluent in the tubing is contaminated; or
you have installed a new container of diluent without shutting the analyzer.
At the Maintenance screen, SELECT Diluent prime to prime the tubing with diluent and
the priming progress will be displayed at the bottom of the screen, Figure 5-1 shows. When
the priming is done, the screen will return to the initial state.
Figure 5-1 Priming diluent screen
5.1.2 Rinse Prime
doctor.
z After installing a new container of reagents, keep the reagents still for a
while before using them.
5-4
Maintenance
You should perform the Rinse prime procedure to prime the rinse tubing with rinse when
the rinse in the tubing is contaminated; or
you have installed a new container of rinse without shutting the analyzer.
At the Maintenance screen, SELECT Rinse prime to prime the tubing with rinse and the
priming progress will be displayed at the bottom of the screen, as Figure 5-2 shows. When
Figure 5-2 Priming rinse screen
5.1.3 Lyse Prime

5-5
Maintenance
z Be sure to keep the reagents still for a while before using them. After
installing a new container of reagents, keep the reagents still for a while
before using them.

You should perform the Lyse prime procedure to prime the lyse tubing with lyse when
the lyse in the tubing is contaminated; or
you have installed a new container of lyse without shutting the analyzer.
At the Maintenance screen, SELECT Lyse prime to prime the tubing with lyse and the
priming progress will be displayed at the bottom of the screen, as Figure 5-3 shows. When
Figure 5-3 Priming lyse screen
5.1.4 Zap Aperture

You can perform the Zap aperture procedure to unclog the apertures or prevent clogging.
At the Maintenance screen, SELECT Zap aperture to zap the apertures and the zapping
progress will be displayed at the bottom of the screen, as Figure 5-4 shows. When the
zapping is done, the screen will return to the initial state.
5-6
Maintenance
Figure 5-4 Zapping aperture
5.1.5 Flush Aperture

You can perform the Flush aperture procedure to flush the aperture to unclog the aperture
or prevent clogging.
At the Maintenance screen, SELECT Flush aperture to flush the aperture and the
flushing progress will be displayed at the bottom of the screen, as Figure 5-5 shows. When
the flushing is done, the screen will return to the initial state.
Figure 5-5 Flushing aperture
5-7
Maintenance
5.1.6 Probe Cleanser Cleaning

z The probe cleanser is corrosive. Wear proper personal protective equipment

(e.g. gloves, lab coat, etc.) and follow safe laboratory procedures when
handling them in the laboratory.
You can soak the bath and fluidic lines with the probe cleanser, an alkaline detergent, by
performing the Probe cleanser cleaning procedure. If your analyzer is to run 24 hours a
day, you should perform this procedure every 3 days. If you follow the shutdown procedure to
turn off your analyzer everyday, you should perform this procedure every week.
Follow the steps given below to do so:
1. At the Maintenance screen, SELECT Probe cleanser cleaning;
2. Present the cleanser to the probe and press [ENTER] to aspirate the cleanser. When you
hear the beep and the sample probe is out of the bottle, remove the cleanser. The
analyzer will start priming process, as Figure 5-6 shows;
Figure 5-6 Priming bath and fluidic lines
3. When the priming is done, the analyzer will start the 5-minute soaking process, as Figure
5-7 shows and you may press [ENTER] to stop it before the time is due. Note that a
5-8
Maintenance
shortened priming process may not be as effective as a complete one;
Figure 5-7 soaking process
4. When the soaking is done, the analyzer will start the cleaning process, as Figure 5-8
shows, after which screen will return to the initial state;
Figure 5-8 Cleaning process
To make sure this analyzer functions normally, every time the accumulated analyzed samples
reach 100, a message box will pop up to remind you to perform the probe cleanser
cleaning procedure, as Figure 5-9 shows. CLICK Yes to proceed with the cleaning; CLICK
No to cancel the cleaning.
5-9
Maintenance
Figure 5-9 A message box to confirm the cleaning
5.1.7 E-Z Cleanser Cleaning

You can use the E-Z cleanser, an enzyme based, isotonic cleaning solution and wetting agent,
to clean the tubing and bath by performing the E-Z Cleanser Cleaning procedure.
Follow the steps given below to perform the procedure:
1. At the Maintenance screen, SELECT E-Z Cleanser Cleaning;
2. Present the cleanser to the probe and press [ENTER] to aspirate the cleanser. When you
hear the beep and the sample probe is out of the bottle, remove the cleanser. This
analyzer will automatically prime the bath and fluidic lines with the aspirated cleanser and
the progress is displayed on the screen, as Figure 5-10 shows;
Figure 5-10 Priming the bath and fluidic lines
5-10
Maintenance
3. When the priming is done, the analyzer will start the 10-minute soaking process, as
Figure 5-11 shows.
Figure 5-11 E-Z cleaning
4. When the soaking is done, the analyzer will start the draining process, as Figure 5-12
shows. When the draining is done, the whole procedure is over and the screen will return
to the initial state.
Figure 5-12 Draining the bath and fluidic lines
If your analyzer has been running continuously for 24 hours, a dialog box, as Figure 5-13
shows, will pop up to remind you to perform the E-Z cleanser cleaning procedure. If you
want to do so, CLICK Yes . Otherwise, CLICK No to cancel the cleaning.
5-11
Maintenance
Figure 5-13 A message box to confirm the cleaning
5.1.8 Lyse Test
doctor.
In case of any abnormal WBC counts or histograms, you can perform the Lyse test
procedure to check whether the lyse can be dispensed properly.
arrows shown in Figure 5-14) on the right plate;
2. Follow the arrow shown in Figure 5-15 to push and remove the right plate;
5-12
Maintenance
3. Remove the screws fixing the shielding box of the bath, as Figure 5-16 shows;
Figure 5-16 Shielding box
4. Remove the shielding box to expose the bath, as Figure 5-17 shows;
5-13
Maintenance
Figure 5-17 Bath
5. SELECT Lyse test. The analyzer will automatically drain the bath and then dispense
2ml of lyse into the bath;
6. Check the scale to see whether the lyse has reached the expected line (the second from
the bottom). If so, press [ENTER] and the analyzer will automatically flush the bath and
dispense lyse and the test is done;
7. If not, repeat steps 5 and 6 several times. If all the tries have failed, check whether the
lyse has run out or the lyse pickup tube is not properly connected to this analyzer. If the
lyse is still enough and the tube is well connected to the analyzer, contact the Mindray or
your local distributor for assistance.
5.1.9 Clean Bath

Follow the steps given below to perform the Clean bath procedure:
SELECT Clean bath to start the cleaning procedure, as Figure 5-18 shows. When the
cleaning is done, the screen will return to the initial state;
5-14
Maintenance
Figure 5-18 Clean bath
5.1.10 Drain Bath

When at three or more of the WBC, RBC, PLT and HGB results are abnormal, you may do
the Drain bath procedure to find out the reason.
Follow the steps below to do so:
1. Do steps 1 to 4 of the Drain bath procedure to expose the bath;
2. SELECT Drain bath to drain the bath;
Figure 5-19 Draining the bath
3. When the draining is done, the screen will display the residual time of draining bath;
5-15
Maintenance
Figure 5-20 The time of draining bath
4. Check the bath and the tubing below them for residual fluid. If there is no fluid, press
[ENTER] to prime the bath with diluent, as Figure 5-21 shows. When the priming is done,
the screen will return to the initial state;
Figure 5-21 Priming the bath with diluent
5. If there is fluid left, turn off the analyzer and call Mindray customer service department or
your local distributor for assistance.
5.1.11 Drain Tubing
5-16
Maintenance
doctor.
z Be sure to do the Drain Tubing procedure before relocating the analyzer.
You can perform the Drain tubing procedure to drain the fluidic system. Follow the steps
given below to do so
1. Press the appropriate arrow keys ([][] [][]) as needed to move the cursor to Drain
tubing;
2. Remove the diluent, rinse and lyse pickup tubes from the back of the analyzer;
3. Press [ENTER] to start the draining process, as Figure 5-22 shows;
Figure 5-22 Draining the fluidic lines
4. When the draining is done, the screen will display Turn off this analyzer and you
should turn off this analyzer as instructed.
5-17
Maintenance
5.1.12 Clean Wipe Block

After being used for a long time, the bottom of the probe wipe may be contaminated by blood
and the inside of wipe may also be contaminated by the dirt sucked in. So you need to clean
the probe wipe regularly.
1. Present the probe cleanser to the sample probe;
2. SELECT Clean wipe block to start the aspiration;

3. When you hear the beep and the sample probe is out of the bottle, remove the cleanser;
arrows shown in Figure 5-23) on the right plate;
5. Follow the arrow shown in Figure 5-24 to push and remove the right plate;
6. Follow the instructions displayed on the screen to place an empty cup, whose diameter
5-18
Maintenance
should be no less than 8cm, below the sample probe;
7. Press [ENTER] to soak the wipe block with the aspirated cleanser. The soaking progress
will be displayed on the screen, as Figure 5-25 shows;
Figure 5-25 Cleaning wipe block
8. When the soaking is done, wipe the bottom of the wipe block with a probe
cleanser-dipped cloth that does not leave debris;
9. Press [ENTER] to flush the block and the interior of the probe and the flushing progress is
displayed on the screen, as Figure 5-26 shows;
Figure 5-26 Flush the block and the interior of the probe
10. After the flushing is done, the screen returns to the initial state.
When the accumulated analyzed samples reach 4,000, a message box will pop up to remind
to clean the probe wipe, as Figure 5-27 shows. CLICK Yes to do the procedure; CLICK
5-19
Maintenance
No to abort the procedure.
Figure 5-27 message box
5.1.13 Prepare to ship

Use the Prepare to ship program to prepare your analyzer for a prolonged period of
non-use or for shipping.
1. Press the appropriate arrow keys ([][][][]) to move the cursor toPrepare to ship.
Remove the diluent, rinse and lyse tubing from the containers following the instructions
displayed on the screen;
2. Press [ENTER] and a message box will pop up to ask you to confirm this operation, as
Figure 5-28 shows;
Figure 5-28 A message box of prepare to ship
3. CLICK No if you want to abort this operation; CLICK Yes to proceed with the
operation. The analyzer starts to drain the fluidic lines and the progress is displayed on
the screen, as Figure 5-29 shows.
5-20
Maintenance
Figure 5-29 Draining fluidic lines
4. After draining the tubing, follow the instructions displayed on the screen (Figure 5-30) to
put the rinse, diluent and lyse tubing into distilled water and press [ENTER] to flush this
analyzer with the distilled water;
Figure 5-30 Washing the analyzer
5. When the washing is over, follow the instructions displayed on the screen to remove the
rinse, diluent and lyse tubing from the distilled water and press [ENTER] to drain the
tubing again;
6. Turn off the analyzer when the screen displays Turn off the analyzer;
7. Wipe this analyzer dry and wrap it up for storage.
5-21
Maintenance
5.2 Using the Status Program
The items displayed in the System Status screen reflect how the analyzer is functioning
and contribute significantly to diagnosing analyzer errors. You may follow the instructions
given below to check those items.
Press [MENU] to enter the system menu and SELECT Service Status, as Figure 5-31
shows, to enter the Status screen, as Figure 5-32 shows.
Figure 5-31 System menu
Figure 5-32 Statusscreen
At the Status screen you can only view the displayed status information and reference
ranges without changing them.
5-22
Maintenance
5.3 Using the Self-test Program

The system self-test is a major way to locate system errors. Follow the instructions given
below to view and check the available self-test items.
Press [MENU] to enter the system menu and SELECT Service Self-test, as Figure
5-33 shows, to enter the Self-test screen, as Figure 5-34 shows.
Figure 5-34 Self-test screen
This screen can be interpreted as follows:
Test Groups area (on the left)
This area displays the test groups. The available self-test items are divided into four groups,
Tubing, Machine, Valve and Circuit.
Press [F1] to select the desired group. The selected group is preceded by a .
5-23
Maintenance
Test Result area (on the right)
This area displays the items included in the test group and the test results.
Help area (on the bottom)
This area displays useful information to help you move to the next step.
At this screen, if you want to acquire help information, press [HELP]; if you want to print out
the test results (except for the results of the tests), press [PRINT].
5.3.1 Testing the fluidic system

Press [F1] to select the Tubing group. At the self-test screen, press [F1] to select the
Tubing group, as Figure 5-34 shows. To conduct the following tests, just SELECT the
desired test and the results will be displayed later.
Count Time
It measures the duration of a WBC and RBC count, namely how many seconds it takes for
the aspirated fluid flows from the first sensor to the second.
Aperture(v)
It measures the voltage (v) over the aperture.
Vacuum
It checks whether the vacuum system functions normally.
Pressure
It checks whether the system flushes the aperture at a normal pressure.
Filter
It checks whether the filter functions normally.
5.3.2 Testing Motors and Recorder/Printer

To test the motors and recorder/printer, press [F1] to select the Machine group, as Figure
5-35 shows.
5-24
Maintenance
Figure 5-35 testing mechanic part
To conduct the following tests, SELECT the desired test and the results will be displayed
later.
Syringe motor
The syringe motor controls the aspiration volume. This test checks whether the motor
functions normally.
Rotation motor
The rotation motor rotates the sample probe inside the analyzer. This test checks whether the
motor functions normally.
Elevator motor
The elevator motor controls elevation of the sample probe. This test checks whether the
motor functions normally.
Print
This test checks whether the recorder or printer functions normally. If normal, when you press
[ENTER], the recorder or printer will print out a test page; if abnormal, the screen will display
the corresponding error message and you can see Chapter 11 Troubleshooting Your
Analyzer for solutions.
5.3.3 Testing Valves

To test whether the valves function properly, press [F1] to select the Valve group, as Figure
5-36 shows. Follow the steps below to test the desired valve.
5-25
Maintenance
Figure 5-36 Testing valves
To test a valve, SELECT the valve. If the valve goes through an Off-On-Off sequence without
making any abnormal sound, it passes the test. Otherwise, something may be wrong with the
valve.
5.3.4 Testing A/D Interrupt

To test the A/D interrupt, press [F1] to select the Circuitgroup, as Figure 5-37 shows.
Figure 5-37 Testing A/D interrupt
To conduct the test, SELECT A/D interrupt and the test result will be displayed later.
5-26
Maintenance
5.4 Log
The log records all the major events taking place during the running of this analyzer. It helps
the service engineers diagnose system errors.
Press [MENU] to enter the system menu and SELECT ServiceLog, as Figure 5-38
shows to enter the Log screen, as Figure 5-39 shows.
Figure 5-39 Log screen
The recorded events are divided into three groups, All, Settings and Other( including
setting discriminators, system self-test and updating system software), which are all listed on
the left of the screen. All the recorded events are listed on the right of the screen by default.
You can press [F1] to select the interested group and the right of the screen will display the
events of the selected group only. Every screen displays 10 events. You can press [] or []
to check the events one by one or press [PgUp] or [PgDn] to check the events on the
previous or next screen. If you want to print out the displayed events, press [PRINT]. If you
want to acquire help information, press [HELP].
5-27
Maintenance
For every recorded event, the NO. column displays the sequences of the recorded events;
the Time column displays the time when this event occurred; the Type column displays
the event type; the Times column displays how many times (1 to 255) this event occurred
and if it occurred more than 255 times, the excessive events will be recorded from 1 to
another log file; the Informationcolumn displays extra information regarding the event.
This analyzer can save maximum 1000 log files and once the maximum number has been
reached, the newest log will automatically cover the oldest one.
5-28
Maintenance
5.5 Viewing System Configuration
To view the system configuration, press [MENU] to enter the system menu, and SELECT
ServiceConfig. , as Figure 5-40 shows, to enter the Config. screen, as Figure 5-41
shows.
Figure 5-40 system menu
Figure 5-41 Config. screen
Every screen displays 13 items and you can press [] or [] to select the item you want to
see, or press [PgUp] or [PgDn] to go to the previous or next screen. If you want to print out
the configuration, press [PRINT]. If you want to acquire help, press [HELP].
5-29
Maintenance
5.6 Printing Management
Press the [MENU] to enter the system menu and SELECT ServicePrint. , as Figure 5-42
shows, to enter the Print screen, as Figure 5-43 shows.
Figure 5-43 Print screen
The printing tasks are queued in this screen, where you can view the all and delete those
waiting to be processed. Once something goes wrong with the printing device, the task being
processed will be deleted and the queued tasks will keep waiting. Once the system finds the
error has been removed, it will resume printing and process the tasks from the first one. Note
that you cannot change the sequence of the queued tasks.
You can perform the following operations at the Print screen:
Press [DEL] to delete the selected task;
Press [HELP] to display the help information;
Press [MENU] to return to the system menu.
5-30
6 Troubleshooting Your Analyzer
6.1 Introduction
The BC-2800Vet continuously monitors the status of the system and displays pertinent
information in the lower left corner of the Count screen (the Error Message area). If a
problem is detected, the Error Message area displays the corresponding error message. This
chapter contains information that is helpful in locating and correcting problems that may occur
during operation of your analyzer.
z This chapter is not a complete service manual and is limited to problems

that are readily diagnosed and/or corrected by the user of the analyzer. If the
recommended solution fails to solve the problem, contact Mindray or your
local distributor.
z Running samples in presence of error messages may lead to misleading

results. If any error message occurs during sample analysis, be sure to
remove the error first and then re-run the sample.
z Unless otherwise instructed, always turn off the power before trying to fix
the error.

6-1
Troubleshooting Your Analyzer
6.2 Errors without available error messages
Error Possible cause(s) Recommend action

The analyzer 1. power cord is broken or not 1. check the power cord connection;
cannot be well connected; 2. Check the fuse;
turned on.
2. The fuse is broken; 3. Check the electrical outlet.
3. The power outlet has no
electricity.
Liquid drips Damaged pump hose or blocked 1. Turn off the power and wipe the
from analyzer filter. analyzer dry;
inside. 2. Call Mindray customer service

department or your local distributor
for assistance.
Recorder does 1. Recorder paper is jammed; 1. Remove the jammed paper;

not work. 2. Something is wrong with the 2. If the problem remains, turn off the
circuit. analyzer and turn it on again in 10
seconds.
6-2
6.3 Errors indicated by error messages
The analyzer can provide error messages. See the tables below for the error messages and
their probable causes and recommended action. If the problem still remains after you have
tried the recommended solutions, contact Mindray customer service department or your local
distributor.
Error Message Possible Cause(s) Recommended Action

Ambient temp. Abnormal ambient 1. Enter the Service Status screen to
abnormal temperature or temperature check the ambient temperature;
transducer error.
2. If the actual ambient exceeds 15 to
30, adjust the temperature.
Otherwise, the analysis results may be
unreliable;
3. If the actual temperature is within the

pre-defined range and the problem
remains, contact Mindraycustomer
service department or your distributor.
Blank 1. Contaminated diluent, 1. Check if the diluent is contaminated or

abnormal diluent lines or bath; expired;
2. Expired diluent. 2. Enter the Count screen and press

the aspirate key to do the startup
procedure;
3. If the problem remains, enter the

Service Maintenance screen and
do the probe cleanser cleaning
procedure When the procedure is
finished, return to the Count screen
and do the background check again;
4. If the problem remains, contact

Mindray customer service department
or your local distributor.
4.
HGB error 5. HGB blank voltage within 1. Do the Probe Cleanser Cleaning
0 V to 3.2 V or 4.9 V to 5 V. procedure;
2. If the problem remains, adjust the

HGB gain to set the voltage within 3.4
to 4.8V, preferably 4.5V;
6-3
3. If the problem remains, shut down

your analyzer and contact Mindray
customer service department or you
local distributor.
HGB adjust HGB blank voltage within 3.2 1. Do the probe cleanser cleaning
V to 3.4 V or 4.8 V to 4.9 V. procedure;

HGB gain to set the voltage within 3.4
to 4.8V, preferably 4.5V;
3. If the problem remains, shut down

your analyzer and contact Mindray
customer service department or you
local distributor.
WBC clog 1. Clogged WBC aperture; 1. Enter the Service Maintenance

2. Inappropriate WBC count screen. Zap and flush the aperture;
time setting; 2. Enter the Setup Settings
3. Solenoid valve error. Count screen and record the WBC

count time. Then enter the Service
Self-test screen and test the actual
WBC count time.;
3. If the difference between the reference

WBC count time and the actual WBC
count time is less than 2 seconds, the
error has been removed;
4. If not, enter the Service

Maintenance screen and do the
probe cleanser cleaning procedure;
5. Enter the Setup Settings

Count screen and record the WBC
WBC count time;

WBC count time and the actual WBC
7. If the difference is still greater than 2

seconds but consistent, enter the
Setup Settings Count and
reset the WBC count time. Then enter
the Service Self-test screen and
6-4
test the actual WBC count time to

confirm the difference is less than 2
seconds;

WBC bubbles 1. Diluent or rinse running 1. Check if the diluent or rinse has run
out; out. If so, change a new container of
2. Loose tube connections; diluent or rinse
3. Inappropriate WBC 2. Check the connection of the diluent
count time setting. and rinse pickup tube. If necessary,

reconnect and tighten them;

WBC count time;

RBC clog 1. Clogged aperture; 1. Enter the Service Maintenance

2. Inappropriate RBC screen. Zap and flush the aperture;
count time setting; 2. Enter the Setup Settings
3. Solenoid valve error. Count screen and record the RBC

RBC count time;

RBC count time and the actual RBC
4. If not, enter the Service

Maintenance screen and do the
probe cleanser cleaning procedure;
5. Enter the Setup Settings

Count screen and record the RBC
RBC count time;

RBC count time and the actual RBC
6-5
7. If the difference is still greater than 2

seconds but consistent, enter the
Setup Settings Count and
reset the RBC count time. Then enter
the Service Self-test screen and
test the actual RBC count time to
confirm the difference is less than 2
seconds;

RBC bubbles 1. Diluent or rinse running 1. Check if the diluent or rinse has run
out; out. If so, change a new container of
2. Loose tube connections; diluent or rinse;
3. Inappropriate RBC 2. Check the connection of the diluent
count time setting. and rinse pickup tube. If necessary,

reconnect and tighten them;
3. If the problem remains, adjust the RBC

count time;

Trans error 1. Communication cable not 1. Check if the communication cable is

well connected; well connected;
2. Inappropriate 2. Check the communication settings and

communication settings. make sure they are the same with the
host.
Barcode error 1. Poor connection between 1. Check if the analyzer is well connected
the scanner and the to the analyzer;
analyzer; 2. Check if the bar-code is valid;
2. Invalid bar-code. 3. If the problem remains, contact
Barcode com Poor connection between the 1. Check if the analyzer is well connected
scanner and the analyzer. to the analyzer;
error
6-6
Printer out of Printer paper running out or 1. Check if there is printer paper;
not properly installed.
paper 2. Check if the printer paper is well
installed.
Printer offline Poor connection between the Check if the printer is well connected to the
printer and the analyzer. analyzer.
Recorder com 1. Poor connection between Shut down the analyzer and contact
the recorder and the Mindray customer service department.

error
analyzer;
2. Damaged recorder.
Recorder out of Recorder paper running out 1. Check if the recorder paper has run
or not properly installed. out. If so, install the paper;
paper
2. Check if the recorder paper is properly
installed. If not, re-install the paper;

Recorder too hot Recorder head too hot. Stop using the recorder. If the problem
repeats, contact Mindray customer service
department.
Press bar up Tension lever not replaced. 1. Press the tension lever;

Lyse out Insufficient lyse or wrong lyse 1. Check if there is sufficient lyse left. If
volume setting. so, access Setup Settings
Reagents and adjust the remaining
lyse volume;
2. If not, change a new container of lyse.
Diluent expired Expired diluent or wrong 1. Check if the diluent has expired. If so,
expiration setting change a new container of diluent;
2. If not, reset the expiration date.
Rinse expired Expired rinse or wrong 1. Check if the rinse has expired. If so,
expiration setting change a new container of rinse;
2. If not, reset the expiration date.
Lyse expired Expired lyse or wrong 1. Check if the lyse has expired. If so,
expiration setting change a new container of lyse;
2. If not, reset the expiration date as
6-7
instructed in Chapter 5.3.1.
Vacuum filter The air inside the vacuum 1. Enter Service Selftest
chamber is not extracted Tubingto test the filter;
error
within the given time.
2. If the test result is normal, the error will
be removed;
3. If the problem remains, replace the

filter;
4. If the problem still remains after a new

filter has been installed, contact
Real-time clock 1. Someone tempered with 1. Enter Setup Settings Date &
error the on-board battery off Time screen and reset the time;
the board; 2. Restart the analyzer after the
2. Something is wrong with adjustment and the time should be
the on-board battery correct;
(poor contact, dead 3. If the problem remains, contact
battery, etc.); Mindray customer service department
3. Damaged real-clock chip. or your local distributor.
Syringe motor 1. Poor contact of the 1. Enter Service Self-test

error motor; Machine to test the syringe motor;
2. Damaged motor; 2. If the test result is normal, the error will
3. Poor connection between be removed;
the power drive board 3. If the problem remains, contact

and the CPU board; Mindraycustomer service department
4. Malfunctioning or your local distributor.
photocoupler.
Rotation Motor 1. Jammed sample probe; 1. Open the front door and check if the
Error 2. Poor contact of the signal sample probe is jammed;
line; 2. Enter Service Self Test

3. Damaged motor; Machinescreen to test the rotation
motor.. If the test result is normal, the
4. Poor connection between
error will be removed;
the drive board and the
CUP board; 3. If the problem remains, contact
5. Malfunctioning photo
coupler.
Elevator motor 1. Jammed sample probe; 1. Open the front door and check if the
6-8
error 2. Poor contact of the signal sample probe is jammed;

line; 2. Enter the Service System Test
3. Damaged motor; screen and check the motor.
4. Poor connection between 3. The error will be removed if the test

the drive board and the result is normal;
CUP board; 4. If the problem remains, contact
5. Malfunctioning photo Mindraycustomer service department
coupler. or your local distributor.
A/D error Something is wrong with the 1. Enter the Service Self-test
A/D part of the CPU board. Circuit screen to test the A/D
interrupt;

be removed;
3. If the problem remains, shut down the

analyzer and contact Mindray
customer service department or your
local distributor.
Vacuum error The vacuum degree does not 1. Check whether the external tubing is
reach the expected value pressed;
within the given time.
2. If not, enter Service Self-test
Tubing to check the vacuum;
be removed;

Pressure error The pressure inside the 1. Check whether the external tubing is
pressure chamber does not pressed;
reach the expected value
2. If not, enter Service Self-test
within the given time
Tubingscreen to check the pressure.;

be removed.

Diluent empty Insufficient diluent or wrong 1. Check if there is sufficient diluent left. If
diluent volume setting. so, access Setup Settings
6-9
diluent volume as instructed by

Chapter 5.3.1;
2. If not, change a new container of
diluent.
Rinse empty Insufficient rinse or wrong 1. Check if there is sufficient rinse left. If
rinse volume setting. so, access Setup Settings
diluent volume;
2. If not, change a new container of rinse.
Waste full The waste container is full. Empty the waste container and reset
usable volume of the waste container.
File error Something is wrong with the Turn off the power and contact Mindray
analyzers file system. customer service departmentor your local
distributor.
Dynamic Something is wrong with the Turn off the power and contact Mindray
analyzers memory. customer service departmentor your local
memory error
distributor.
Analog power Something is wrong with the Shut down the analyzer and contact
power board. Mindray customer service department or
error
your local distributor.
6-10
7 List of Spare parts
P/N Description
0000-10-10891 Keyboard
0000-10-10907 Disk-on-module (32M)
0010-10-12316 Hitachi STN screen (640X480)
0200-10-05528 Bearing (for syringes)
0200-20-05530 Plunger
1800-30-19455 Indicator board
2000-20-03124 Ruby Red Cell Counter 80um RB-22084
2800-20-32054 START key

2800-30-32057 Recorder assembly
2800-20-28674 Keypad overlay
2800-20-28696 Syringe press plate

2800-20-28699 Plunger pin
2800-20-28700 7.5ml bolt
2800-20-28701 Upper shielding plate for the analog board

2800-20-28702 Lower shielding plate for the analog board
2800-20-28719 Guide bushing
2800-20-28724 Sealing bushing

2800-20-28725 Sealing ring
2800-20-28739 Connection wires for the indicator board
2800-20-28740 LCD adaptor wire(flexible FFC)
Connection wire between the keypad and the
2800-20-28754
recorder
2800-20-28757 Connection wire of the position sensor
2800-20-28770 Connection wire for the LCD

2800-20-28843 Body of 7.5ml syringe
2800-20-28844 Flange of 7.5ml syringe
2800-20-28845 Locking nut of 7.5ml syringe

2800-20-28846 Body of 50l syringe
2800-20-28847 Nut of 50l syringe
7-1
List of Spare parts
2800-20-28848 Bolt of 50l syringe

2800-20-28849 Connection wire of inverter
2800-21-28728 Shielding box cover assembly

2800-21-28788 Shielding box assembly
2800-30-28650 CPU board
2800-30-28652 Analog board

2800-30-28654 Driving board
2800-30-28664 Keypad
2800-30-28668 Volumemetric metering board
2800-30-28670 Power board
2800-30-28715 Screen assembly
2800-30-28716 Sampling assembly

2800-30-28746 LCD adaptor
2800-30-28767 Bath assembly
2800-30-28778 Syringe assembly

2800-30-28779 7.5ml syringe assembly
2800-30-28780 50ul syringe assembly
2800-30-28789 Bath mount assembly

2800-30-28815 HGB mount assembly
2800-30-28817 CAP component for LYSE
2800-30-28818 CAP component for DILUENT

2800-30-28819 CAP component for RINSE
2800-30-28839 Waste tubing assembly
3001-10-07252 Vacuum Pump

3001-20-07247 Localizer
3001-21-07182 Cap for LYSE
3001-30-06957 Probe wipe
59BR-10-08830 Thermal head
M90-000130--- O-RING (61)
M90-100054--- O-RING 2.00X1.80

P/N:X420-1 10-32 Special Tapered Thread To
M90-100069---
3/32'
M90-100101--- Y-shaped O-RINGE
TR6A-20-09940 Recorder door
7-2
List of Spare parts
TR6D-30-16662 TR60-D drive board

3001-10-07048 Rotation motor
3001-10-07049 Elevator motor

3001-10-07059 Sample probe
3001-10-07252 Diaphragm pump
3001-20-07072 Transformer
3001-20-07245 Three-way valve (ASCO)
3001-20-07246 Two-way valve (ASCO)
3001-30-06880 Sample probe assembly
3001-30-07021 Vacuum chamber assembly
900E-10-04913 Inverter
3001-10-07068 Tubing(ID1/16, OD1/8)

M90-100035--- Tubing(ID0.02, OD0.06)
M90-100071--- Tubing(ID3/32, OD5/32)
7-3
Appendices
8 Appendices
A Error Code
CODE Error Message Information

0401 Envir. Temp. Abnormal
0402 Background abnormal
0403 HGB error
0404 HGB adjust
0405 WBC clog
0406 WBC bubbles
0407 RBC clog
0408 RBC bubbles
0801 Communication error
0802 Scanner error
0803 Scanner communication error
1001 Printer out of paper
1002 Printer connection error
1003 Recorder communication error
1004 Recorder out of paper
1005 Recorder too hot
1006 Press bar up
2001 Lyse out
2002 Diluent expired
2003 Rinse expired
2004 Lyse expired
2005 Filer error
2006 Real-time clock error
4002 Syringe motor error
4003 Rotation motor error
4004 Elevator motor error
4005 A/D error
4008 Vacuum error
4009 Press error
400B Diluent out
A-1
Appendices
400C Rinse out

400D Waste full
8001 File error
8002 Dynamic memory error
A-2
P/N: 2810-20-47207(V1.1)

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BC-2800Vet

Auto Hematology Analyzer

Intellectual Property Statement

Mindray intends to maintain the contents of this manual as confidential information.

, are the registered trademarks or trademarks owned by Mindray in China

Responsibility on the Manufacturer Party

the product is used in accordance with the instructions for use.

z It is important for the hospital or organization that employs this equipment

THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES,

This warranty shall not extend to:

any product of any other manufacturer.

Fax: +86 755 26582934 26582500

EC-Representative: Shanghai International Holding Corp. GmbH(Europe)

Address: Eiffestrae 80, 20537 Hamburg Germany

Table of Contents ............................................................................................................ 1

1 Hardware .................................................................................................. 1-1

2 Fluidic System ......................................................................................... 2-1

2.2 Construction of Fluidic System .............................................................. 2-2

3 Disassembling the Analyzer ................................................................... 3-1

4 Pulse Graphs ........................................................................................... 4-1

5.1.1 Diluent Prime............................................................................... 5-3

6 Troubleshooting Your Analyzer .............................................................. 6-1

7 List of Spare parts ................................................................................... 7-1

1.1 General of CPU Board

Figure 1-1 Schematic of the CPU board

1.1.2 Basic Functions of the CPU Board

To drive and turn on the LCD and adjust the contrast.

To drive the keyboard, printer and floppy drive.

1.1.3 Power Supply

Figure 1-2 Power distribution of the CPU board

Figure 1-3 Arrangement of the CPU Clock

1.1.5 CPU and Peripheral Devices

Figure 1-4 CPU and peripheral devices

Figure 1-5 WDT

1.1.14 Analog Inputs and Outputs

Signals of Blood Cell Counts

1.1.15 Signals of System Monitoring

1.1.16 Signals of LCD Contrast

1.1.17 Digital Inputs and Outputs

Figure 1-6 Serial ports

Parallel Port and PS/2 Port

Volumetric metering Signals

Signals of level detection

The BC-2800VET has not level sensors

Signals controlling valves and pumps

Signals controlling bath

1.2 Driving Board

1.2.1 Basic Functions

1.2.2 Basic Blocks

Figure 1-7 How the 5V power is obtained

Figure 1-8 Switching control circuit

Driving circuit of valves and pumps

Motor control block

Serial communication circuit

Control/Drive circuit of sample probe mechanism