SPECIFICATION FOR ALUMINUM AND ALUMINUM-

ALLOY DRAWN SEAMLESS TUBES

SB-210

(Identical with ASTM Specification B 210-95 for the alloys and tempers covered except for editorial differences. Testing for
leaks and certification have been made mandatory.)

1. Scope 2. Referenced Documents

1.1 This specification covers aluminum and alumi- 2.1 The following documents of the issue in effect
num-alloy drawn seamless tubes in straight lengths and on date of material purchase form a part of this
coils for general purpose and pressure applications in specification to the extent referenced herein:
alloys (Note 2), tempers, and thicknesses shown in
Table 2. Coiled tubes are generally available only as 2.1.1 ASTM Standards
round tubes with a wall thickness not exceeding 0.083 B 557 Test Methods of Tension Testing Wrought and
in. and only in nonheat-treatable alloys. Cast Aluminum- and Magnesium-Alloy Products
B 597 Practice for Heat Treatment of Aluminum Alloys
B 660 Practices for Packaging /Packing of Aluminum and
1.2 Alloy and temper designations are in accordance Magnesium Products
with ANSI H35.1. The equivalent Unified Numbering B 666 /B 666M Practice for Identification Marking of
System alloy designations are those of Table 1 preceded Aluminum Products
by A9, for example, A91100 for aluminum designation E 29 Practice for Using Significant Digits in Test Data
1100 in accordance with Practice E 527. to Determine Conformance With Specifications
E 34 Test Methods for Chemical Analysis of Aluminum
NOTE 1 See Specification SB-234 for aluminum-alloy drawn
and Aluminum-Base Alloys
seamless tubes for condensers and heat exchangers; and Specification E 55 Practice for Sampling Wrought Nonferrous Metals
SB-241 /SB-241M for aluminum-alloy seamless pipe and seamless and Alloys for Determination of Chemical Compo-
extruded tube.
sition
E 101 Test Method for Spectrographic Analysis of Alumi-
NOTE 2 Throughout this specification, use of the term alloy in num and Aluminum Alloys by the Point-to-Plane Tech-
the general sense includes aluminum as well as aluminum alloy. nique
E 215 Practice for Standardizing Equipment for Electro-
magnetic Examination of Seamless Aluminum-Alloy
1.3 A complete metric companion to Specification
Tube
B 210 has been developed Specification B 210M;
E 227 Test Method for Optical Emission Spectrometric
therefore, no metric equivalents are presented in this
Analysis of Aluminum and Aluminum Alloys by the
specification.
Point-to-Plane Technique
E 527 Practice for Numbering Metals and Alloys (UNS)
1.4 For acceptance criteria for inclusion of new E 607 Test Method for Optical Emission Spectrometric
aluminum and aluminum alloys in this specification, Analysis of Aluminum and Aluminum Alloys by the
see Annex A2. Point-to-Plane Technique, Nitrogen Atmosphere

249
SB-210 1998 SECTION II

E 716 Practices for Sampling Aluminum and Aluminum that the material does not meet these requirements, the
Alloys for Spectrochemical Analysis material shall be subject to rejection.
E 1004 Test Method for Electromagnetic (Eddy-Current)
Measurements of Electrical Conductivity
E 1251 Test Method for Optical Emission Spectrometric
Analysis of Aluminum and Aluminum Alloys by the 4. Ordering Information
Argon Atmosphere, Point-to-Plane, Unipolar Self-Ini- 4.1 Orders for material to this specification shall
tiating Capacitor Discharge include the following information:
2.1.2 ANSI Standards 4.1.1 this specification designation (which includes
H35.1 Alloy and Temper Designation Systems for Alu- the number, the year, and the revision letter, if appli-
minum cable);
H35.2 Dimensional Tolerances for Aluminum Mill
Products 4.1.2 quantity in pieces or pounds;
2.1.3 Military Standard 4.1.3 alloy (Section 7);
MIL-STD-129 Marking for Shipment and Storage
4.1.4 temper (Section 8);
2.1.4 Military Specification
MIL-H-6088 Heat Treatment of Aluminum Alloys 4.1.5 Cross-sectional dimensions (outside diameter
and wall thickness, or inside diameter and wall thickness
2.1.5 Federal Standard
for round tube; for tube other than round, square,
Fed. Std. No. 123 Marking for Shipment (Civil Agencies)
rectangular, hexagonal, or octagonal with sharp corners,
a drawing is required);
3. Terminology 4.1.6 length (straight or coiled);
3.1 Definitions
4.1.7 nominal inside diameter of coils and weight
3.1.1 tube a hollow wrought product that is or maximum outside diameter, if applicable; and
long in relation to its cross section, which is round,
a regular hexagon, a regular octagon, elliptical, or 4.1.8 For alloy Alclad 3003, state clad inside or
square or rectangular with sharp or rounded corners, outside (16.1).
and that has uniform wall thickness except as may be 4.2 Additionally, orders for material to this specifica-
affected by corner radii tion shall include the following information when re-
3.1.2 drawn seamless tube a tube produced quired by the purchaser:
from hollow extrusion ingot and brought to final dimen-
4.2.1 whether heat treatment in accordance with
sions by drawing through a die
Practice B 597 is required (11.2);
3.1.3 alclad tube a composite tube product
composed of an aluminum-alloy core having on either 4.2.2 whether flattening tests are required (Section
the inside or outside surface a metallurgically bonded 9 and Table 3);
aluminum or aluminum-alloy coating that is anodic to 4.2.3 whether flare testing is required (Section 10);
the core, thus electrolytically protecting the core against
corrosion 4.2.4 whether inside cleanness test is required on
coiled tubes (15.2) and frequency of testing required;
3.1.4 producer the primary manufacturer of
the material 4.2.5 whether inspection or witness of inspection
3.1.5 supplier includes only the category of and tests by the purchasers representative is required
jobbers and distributors as distinct from producers prior to material shipment (Section 19);

3.2 Description of Term Specific to This Standard 4.2.6 whether marking for identification is required
(Section 22); and
3.2.1 capable of The term capable of as used
in this specification means that the test need not be 4.2.7 Whether Practices B 660 applies, and if
performed by the producer of the material. However, so, the levels of preservation, packaging, and packing
should subsequent testing by the purchaser establish required (Section 23).

250
 PART B NONFERROUS MATERIAL SPECIFICATIONS SB-210

5. Materials and Manufacture the continuous nature of the process, it is not practical to keep a
specific ingot analysis identified with a specific quantity of finished
5.1 The tube shall be produced by drawing an material.
extruded tube made from hollow extrusion ingot (cast 7.2 Number of SamplesThe number of samples
in hollow form or pierced) and extruded by the use taken for determination of chemical composition shall
of the die and mandrel method. be as follows.
5.2 The ends of coiled tube shall be crimped or 7.2.1 When samples are taken at the time the
otherwise sealed to avoid contamination during ingots are poured, at least one sample shall be taken
shipment. for each group of ingots poured simultaneously from
the same source of molten metal.

6. Responsibility for Quality Assurance 7.2.2 When samples are taken from the finished
or semi-finished product, a sample shall be taken to
6.1 Responsibility for Inspection and Tests Unless represent each 4,000 lb or fraction thereof of material
otherwise specified in the contract or purchase order, in the shipment, except that no more than one sample
the producer is responsible for the performance of all shall be required per piece.
inspection and test requirements specified herein. The
producer may use his own or any other suitable facilities 7.3 Methods of Sampling Samples for determina-
for the performance of the inspection and test require- tion of chemical composition shall be taken in accord-
ments specified herein, unless disapproved by the pur- ance with one of the following methods.
chaser in the order or at the time of signing the contract. 7.3.1 Samples for chemical analysis shall be taken
The purchaser shall have the right to perform any of from the material by drilling, sawing, milling, turning,
the inspections and tests set forth in this specification or clipping a representative piece or pieces to obtain
where such inspections are deemed necessary to ensure a prepared sample not less than 75 g. Sampling shall
that material conforms to prescribed requirements. be in accordance with Practice E 55.
6.2 Lot Definition An inspection lot shall be 7.3.2 Sampling for spectrochemical analysis shall
defined as follows. be in accordance with Practices E 716. Samples for
6.2.1 For heat-treated tempers an inspection lot other methods of analysis shall be suitable for the form
shall consist of an identifiable quantity of material of the of material being analyzed and the type of analytical
same mill form, alloy, temper, and nominal dimensions method used.
traceable to a heat-treat lot or lots, and subjected to NOTE 4 It is difficult to obtain a reliable analysis of each of
inspection at one time. the components of clad materials using material in its finished state.
A reasonably accurate determination of the core composition can be
6.2.2 For nonheat-treated tempers, an inspection made if the cladding is substantially removed prior to analysis. The
lot shall consist of an identifiable quantity of material cladding composition is more difficult to determine because of the
relatively thin layer and because of diffusion of core elements to
of the same mill form, alloy, temper, and nominal the cladding. The correctness of cladding alloy used can usually
dimensions subjected to inspection at one time. be verified by a combination of metallographic examination and
spectrochemical analysis of the surface at several widely separated
points.

7. Chemical Composition 7.4 Methods of Analysis The determination of

chemical composition shall be made in accordance with
7.1 Limits The tubes shall conform to the chemical suitable chemical (Test Methods E 34) or spectrochemi-
composition limits prescribed in Table 1. Conformance cal (Test Methods E 101, E 227, E 607, and E 1251)
shall be determined by the producer by analyzing methods. Other methods may be used only when no
samples taken at the time the ingots are poured, or published ASTM method is available. In case of dispute,
samples taken from the finished or semi-finished prod- the methods of analysis shall be agreed upon between
uct. If the producer has determined the chemical compo- the producer and the purchaser.
sition of the material during the course of manufacture,
he shall not be required to sample and analyze the
finished product.
8. Tensile Properties of Material as Supplied
NOTE 3 It is standard practice in the United States aluminum
industry to determine conformance to the chemical composition limits 8.1 Limits Tube shall conform to the tensile
prior to further processing of ingots into wrought products. Due to property requirements specified in Table 2.

251
 SB-210

TABLE 1
CHEMICAL COMPOSITION LIMITS [NOTES (1), (2), (3)]
Other Elements [Note (4)]
Aluminum,
Alloy Silicon Iron Copper Manganese Magnesium Chromium Zinc Titanium Each Total [Note (5)] Min.
1060 0.25 0.35 0.05 0.03 0.03 ... 0.05 0.03 0.03 ... 99.60 min.
[Note (6)] [Note (7)]
3003 0.6 0.7 0.050.20 1.01.5 ... ... 0.10 ... 0.05 0.15 Remainder
Alclad 3003 ... ... ... ... ... ... ... ... ... ... ...
[Note (8)]
5052 0.25 0.40 0.10 0.10 2.22.8 0.150.35 0.10 ... 0.05 0.15 Remainder
5154 0.25 0.40 0.10 0.10 3.13.9 0.150.35 0.20 0.20 0.05 0.15 Remainder
6061 0.400.8 0.7 0.150.40 0.15 0.81.2 0.040.35 0.25 0.15 0.05 0.15 Remainder
6063 0.200.6 0.35 0.10 0.10 0.450.9 0.10 0.10 0.10 0.05 0.15 Remainder

252
7072 cladding 0.7 Si + Fe 0.10 0.10 0.10 ... 0.81.3 ... 0.05 0.15 Remainder
[Note (9)]
1998 SECTION II

NOTES:
(1) Limits are in weight percent maximum unless shown as a range or otherwise stated.
(2) Analysis shall regularly be made only for the elements specified in this Table. If, however, the presence of other elements is suspected or indicated in amounts greater than the specified
limits, further analysis shall be made to determine that these elements are not present in excess of the specified limits.
(3) For purposes of determining conformance to these limits, an observed value or a calculated value obtained from analysis shall be rounded to the nearest unit in the last right-hand
place of figures used in expressing the specified limit, in accordance with the rounding-off method of Practice E 29.
(4) Includes listed elements for which no specific limit is shown.
(5) Other elements Total shall be the sum of unspecified metallic elements 0.010% or more, rounded to the second decimal before determining the sum.
(6) Vanadium 0.05% max.
(7) The aluminum content shall be calculated by subtracting from 100.00% the sum of all metallic elements present in amounts of 0.010% or more each, rounded to the second decimal
before determining the sum.
(8) Alloy clad with Alloy 7072.
(9) Composition of cladding alloy as applied during the course of manufacture. The samples from finished tube shall not be required to conform to these limits.
 PART B NONFERROUS MATERIAL SPECIFICATIONS SB-210

TABLE 2
TENSILE PROPERTY LIMITS [NOTES (1), (2)]
Elongation in 2 in. or 4 Dia
Specified Wall Tensile Strength, ksi Yield Strength [Note (5)], Min., %
Thickness [Note (4)] (0.2% Full-Section Cut-Out
Temper [Note (3)], in. Min. Max. Offset), Min., ksi Specimen Specimen

Aluminum 1060 [Note (6)]

O 0.0180.500 8.5 13.5 2.5 ... ...
H14 0.0180.500 12.0 ... 10.0 ... ...
H113 [Note (7)] 0.0180.500 8.5 ... 2.5 ... ...
Alloy 3003 [Note (6)]
O 0.0100.024 14.0 19.0 5.0 ... ...
0.0250.049 14.0 19.0 5.0 30 20
0.0500.259 14.0 19.0 5.0 35 25
0.2600.500 14.0 19.0 5.0 ... 30

H12 0.0100.500 17.0 ... 12.0 ... ...

H14 0.0100.024 20.0 ... 17.0 3 ...

0.0250.049 20.0 ... 17.0 5 3
0.0500.259 20.0 ... 17.0 8 4
0.2600.500 20.0 ... 17.0 ... ...

H18 0.0100.024 27.0 ... 24.0 2 ...

0.0250.049 27.0 ... 24.0 3 2
0.0500.259 27.0 ... 24.0 5 3
0.2600.500 27.0 ... 24.0 ... ...

H113 [Note (7)] 0.0100.500 14.0 ... 5.0 ... ...

Alloy Alclad 3003
O 0.0100.024 13.0 19.0 4.5 ... ...
0.0250.049 13.0 19.0 4.5 30 20
0.0500.259 13.0 19.0 4.5 35 25
0.2600.500 13.0 19.0 4.5 ... 30

H14 0.0100.024 19.0 ... 16.0 ... ...

0.0250.049 19.0 ... 16.0 5 ...
0.0500.259 19.0 ... 16.0 8 4
0.2600.500 19.0 ... 16.0 ... ...

H18 0.0100.500 26.0 ... 23.0 ... ...

H113 [Note (7)] 0.0500.500 13.0 ... 4.5 ... ...

Alloy 5052 [Note (6)]
O [Note (6)] 0.0180.450 25.0 35.0 10.0 ... ...
H32 0.0180.450 31.0 ... 23.0 ... ...
H34 0.0180.450 34.0 ... 26.0 ... ...
Alloy 5154 [Note (6)]
O 0.0100.450 30.0 41.0 11.0 10 10
H34 0.0100.450 39.0 ... 29.0 5 5
Alloy 6061
T4 0.0250.049 30.0 ... 16.0 16 14
0.0500.259 30.0 ... 16.0 18 16
0.2600.500 30.0 ... 16.0 20 18

253
SB-210 1998 SECTION II

TABLE 2 (CONTD)
TENSILE PROPERTY LIMITS [NOTES (1), (2)]
Elongation in 2 in. or 4 Dia
Specified Wall Tensile Strength, ksi Yield Strength [Note (5)], Min., %
Thickness [Note (4)] (0.2% Full-Section Cut-Out
Temper [Note (3)], in. Min. Max. Offset), Min., ksi Specimen Specimen

Alloy 6061 (Contd)

T6 0.0250.049 42.0 ... 35.0 10 8
0.0500.259 42.0 ... 35.0 12 10
0.2600.500 42.0 ... 35.0 14 12
Alloy 6063
T6 0.0250.049 33.0 ... 28.0 12 8
0.0500.259 33.0 ... 28.0 14 10
0.2600.500 33.0 ... 28.0 16 12
NOTES:
(1) See Annex A1.
(2) To determine conformance to this specification, each value for tensile strength and for yield strength shall be rounded to the nearest 0.1
ksi and each value for elongation to the nearest 0.5%, both in accordance with the rounding-off method of Practice E 29.
(3) Coiled tube is generally available with a maximum wall thickness of 0.083 in. and only in nonheat-treatable alloys.
(4) Yield strength to be determined only on straight tube.
(5) Elongation of full-section and cut-out sheet-type specimens is measured in 2 in. of cut-out round specimens, in 4 specimen diameter.
(6) In this alloy tube other than round is produced only in the O temper.
(7) Beginning with the 1982 issue the requirements for the H112 tempers were replaced by the H113 temper, applicable to other than round
tube, which is fabricated by cold-forming annealed round tube and acquires some temper in this forming operation.

8.2 Number of Specimens TABLE 3

MINIMUM OUTSIDE DIAMETER FLATTENING
8.2.1 For tubes having a nominal weight of less FACTOR
than 1 lb /linear ft, one tension test specimen shall be
Wall Thickness, Min. Dia Flattening
taken for each 1,000 lb or fraction thereof in a lot. Alloy Temper in. Factor, F
8.2.2 For tubes having a nominal weight of 1 lb 3003 O 0.0250.500 2
or more /linear ft, one tension test specimen shall be H12 0.0250.500 3
taken for each 1,000 ft or fraction thereof in a lot. H14 0.0250.500 6

8.2.3 If the shipment contains tubes of more than 5052 O 0.0100.450 3

one alloy, temper, or size, only those tubes of the H32 0.0100.450 6
H34 0.0100.450 8
same alloy, temper, and size shall be grouped for
the purpose of selecting tension test specimens. Other 6061 T4 0.0250.500 6
procedures for selecting samples may be employed if T6 0.0250.500 8
agreed upon by the producer and the purchaser.
8.3 Test Specimens Geometry of test specimens
and the location in the product from which they are
taken shall be as specified in Test Methods B 557.
8.4 Test Methods The tension tests shall be made tempers listed in Table 3 shall be tested in full section
in accordance with Test Methods B 557. and withstand, without cracking, the minimum outside
diameter flattening factor specified in Table 3.
9.2 Number of Specimens
9. Flattening Properties
9.2.1 For tubes having a nominal weight of less
9.1 Limits When specified by the purchaser at than 1 lb /linear ft, one flattening test specimen shall
the time of placing the order, round tube in alloys and be taken for each 1,000 lb or fraction thereof in a lot.

254
 PART B NONFERROUS MATERIAL SPECIFICATIONS SB-210

TABLE 4
MINIMUM BEND FACTOR
Min. Bend
Alloy Temper Wall Thickness, in. Factor, N

5052 O 0.010-0.249 1
H32 0.010-0.249 4
H34 0.010-0.249 6

6061 T4 0.025-0.500 4
T6 0.025-0.500 6

FIG. 1 DOUBLE FLARE

9.2.2 For tubes having a nominal weight of 1 lb

or more /linear ft, one flattening test specimen shall be
taken for each 1,000 ft or fraction thereof in a lot.

9.3 Methods of Test Flattening test specimens

shall be flattened sidewise under a gradually applied
load so as to give a uniform radius of bend until the
minimum outside diameter under load is not more than
F times the wall thickness of the tube as specified in
Table 3.

9.4 Alternative Bend Test In case the tube does

not flatten so as to give a uniform radius of bend,
suitable jigs may be used to bring about this result,
or a section of tube of not less than 12 in. in length,
with the subtended arc not greater than one half nor
FIG. 2 SINGLE FLARE
less than one third of the circumference of the original
tube, shall be removed from the material in question
and without further treatment shall be bent around a
mandrel having a diameter N times the wall thickness
of the tube as specified in Table 4. The bend shall be flared to the configuration of Fig. 1, and with a nominal
made with the pin placed on the inside surface of the outside diameter over 0.375 in. shall be capable of
specimen, with the longitudinal axis of the pin and the being single-flared to the configuration of Fig. 2, without
specimen parallel. The bend shall be continued until formation of cracks or other defects clearly visible to
the specimen encloses at least 180 deg. of the pin. the unaided eye.
9.4.1 After the flattening test, the outer surface of 10.2 Number of Specimens When flare testing is
the tube shall be examined visually for cracks. Any specified in the order, for tube sizes having a nominal
evidence of cracking shall be cause for rejection. weight of less than 1 lb /linear ft, one flaring test
specimen shall be taken for each 1,000 lb or fraction
thereof in the lot. For tubes having a nominal weight
of 1 lb or more /linear ft, one flaring test specimen
10. Flaring Properties shall be taken for each 1,000 ft or fraction thereof in
the lot.
10.1 Limits When specified by the purchaser at
the time of placing the order, round tube in straight 10.3 Preparation of Specimens Specimens for
lengths in alloys and tempers 1100-H14, 3003-H14, flaring may be cut from any portion of the tube, or
5052-O, and 6061-O with a nominal outside diameter an entire tube may be used as a specimen. The end
of 0.375 in. or less, shall be capable of being double- of the specimen to be flared shall be cut square, with

255
SB-210 1998 SECTION II

TABLE 5 12.2 Number of Specimens The number of speci-

FLARE DIMENSIONS [NOTE (1)], in. mens from each lot of O temper material and F temper
Nominal Expanded OD, Nominal Expanded OD, material to verify conformance with Section 12 shall
OD Min. OD Min. be as specified in 8.2.
0.125 0.224 0.750 0.937
0.188 0.302 1.000 1.187
0.250 0.359 1.250 1.500 13. Heat Treatment and Reheat Treatment
0.312 0.421 1.500 1.721
0.375 0.484 1.750 2.106 Capability
0.500 0.656 2.000 2.356 13.1 As-received material in the O or F temper and
0.625 0.781
in Alloys 2014, 2024, 6061, and 6063 (within the
NOTE: size limitations specified in Table 2 and without the
(1) Tube with intermediate nominal diameters shall meet the same imposition of cold work) shall, after proper solution
requirements as those for the next largest diameter. Tube with
nominal diameters larger than 2.000 or less than 0.125 in. shall heat treatment and natural aging for not less than 4
meet requirements as agreed by the purchaser and producer. days at room temperature, conform to the properties
specified in Table 2 for T42 temper material.
13.2 As-received Alloy 7075 material in the O or
F temper (within the size limitations specified in Table
2 and without the imposition of cold work) shall, after
the cut end smooth and free from burrs, but not rounded,
proper solution and precipitation heat treatment, conform
except for sizes 0.375 in. and under.
to the properties specified in Table 2 for the T62
10.4 Test Methods The specimen shall be forced temper.
axially with steady pressure over a hardened and pol-
13.3 Material in Alloys and Tempers 2014-T4, T6;
ished tapered steel pipe having a 74 deg. included
2024-T8; and 6063-T4, T6 shall, after proper resolution
angle, to produce a flare having the permanent expanded
heat treatment and natural aging for not less than 4
outside diameter specified in Table 5.
days at room temperature, conform to the properties
specified in Table 2 for the T42 temper.

11. Heat Treatment NOTE 5 Beginning with the 1975 revision of B 210, 6061-T4
and T6 were deleted from this paragraph because experience has
11.1 Unless specified in 11.2, producer or supplier shown the reheat-treated material may develop large recrystallized
grains and may fail to develop the tensile properties shown in Table 2.
heat treatment for the applicable tempers in Table 2
shall be in accordance with MIL-H-6088. 13.4 Alloy 7075 material in T6 and T73 tempers
11.2 When specified, heat treatment of applicable shall, after proper resolution heat treatment and precipi-
tempers in Table 2 shall be in accordance with Practice tation heat treatment, conform to the properties specified
B 597. in Table 2 for the T62 temper.
13.5 Material in T4 and T42 tempers shall, after
proper precipitation heat treatment, conform to the
12. Producers Confirmation of Heat-Treat properties specified in Table 2 for the T6 and T62
Response tempers, respectively.
12.1 In addition to the requirements of Section 8,
material in Alloys 2014, 2024, 6061, and 6063 produced
in the O or F temper (within the size limits specified 14. Test for Leaks
in Table 2) shall, after proper solution heat treatment 14.1 Tube shall be tested for leaks by one of the
and natural aging for not less than 4 days at room following methods at the option of the producer.
temperature, conform to the properties specified in
Table 2 for T42 temper material. The heat-treated 14.1.1 Method 1 Tubes 112 in. or less in
samples may be tested prior to 4 days natural aging, diameter shall be tested pneumatically at not less than
but if they fail to conform to the T42 temper properties, 60 psi air pressure while immersed in water or other
the tests may be repeated after completion of 4 days suitable liquid. Any evidence of leakage shall be cause
natural aging without prejudice. for rejection.

256
 PART B NONFERROUS MATERIAL SPECIFICATIONS SB-210

14.1.2 Method 2 Tubes 112 in. or less in 15. Special Requirements for Coiled Tubes
diameter shall be tested pneumatically at not less than
15.1 Expansion Test Coiled tube in the annealed
90 psi air pressure with a gage that will indicate loss
temper only shall be capable of being expanded on a
of pressure. There shall not be any loss of pressure
hardened ground tapered steel pin having an included
during a test period of at least 15-s duration.
angle of 60 deg., to the following amounts, without
signs of cracks, ruptures, or other defects clearly visible
to the unaided eye:
14.1.3 Method 3 Tubes shall be subjected to
an eddy-current test in accordance with the procedures Expansion of Outside
described in Practice E 215. Reference standards or Nominal Outside Diameter, in. Diameter, %
secondary standards having equivalent eddy-current re- Up through 0.750 40
sponse shall serve to define acceptance-rejection limits. 0.751 and over 30
These reference standards are acceptable for testing
any strain-hardened temper of the nonheat-treatable NOTE 6 Other expansion capabilities may be required in special
alloys and the F temper of heat-treatable alloys of cases but shall be the subject of negotiation between the producer
and the purchaser.
Table 2 in tubes 112 in. or less in diameter having a
maximum wall thickness of 0.083 in. 15.2 Inside Cleanness Requirements and Test
When specified by the purchaser at the time of placing
the order, the inside of coiled tube in the annealed
14.1.3.1 For straight lengths of tube reference temper only shall be sufficiently clean so that, when
standards described in Appendixes X1 and X2 of Prac- a test sample of 50 ft or a minimum of 375 in.2
tice E 215 shall be used to standardize the equipment. internal surface is washed with 1,1,1-trichloroethane or
Tubes 112 in. or less in diameter and maximum wall trichloroethylene or equivalent, the residue remaining
thickness of 0.083 in. that produce eddy-current indica- upon evaporation of the solvent shall not exceed 0.002
tions less than those from the 2A holes of the applicable g /ft2 of interior surface.
reference standard or an equivalent secondary standard
shall be acceptable. Any tube having a discontinuity 15.2.1 To perform the test a measured quantity
that produces an eddy-current indication equal to or of the solvent shall be pulled through the tube into a
greater than those from the 2A holes of the applicable flask which is, in turn, attached to an aspirator or
reference standard or an equivalent secondary standard vacuum pump. The solvent shall then be transferred
shall be rejected. to a weighed container (crucible, evaporating dish, or
beaker). The solvent in the container shall be evaporated
to dryness on a low-temperature hot plate or steam
14.1.3.2 For coiled tube secondary standards bath. Overheating of the container shall be avoided to
having an equivalent eddy-current response to a No. prevent charring of the residue. The container shall
70 (0.028 in.) and No. 60 (0.040 in.) drill holes shall then be dried in an oven at 100 to 110C for 10
be used to standardize the equipment. Tubes 316 to 1 min., cooled in a desiccator, and weighed. A blank
in., incl, in diameter and maximum wall thickness of determination shall be run on the measured quantity
0.083 in. that produce eddy-current indications less of solvent, and the gain in weight for the blank shall
than those from the No. 60 hole of the secondary be subtracted from the weighings of the residue sample.
standard shall be acceptable. Any tube that produces The corrected weight shall then be calculated in grams
an indication equal to or greater than those from the of residue per internal area of tube.
No. 60 hole of the secondary standard shall be rejected. 15.2.2 The quantity of the solvent used may vary
Setup procedures shall include a check to ensure that with the size of tube being examined. A minimum
tubes containing defects giving responses equal to or quantity of 100 mL should be used for diameters up
greater than that from a No. 60 hole are rejected at to 12 in. and should be increased proportionately for
the speed of inspection. Tube in long coils may contain the larger sizes. The quantity of solvent used for the
up to a specified number of defects per coil when blank run shall be the same as that used for the actual
agreed upon between the producer and purchaser. In examination of the tube sample.
cases where a specified number of defects per coil is
allowed, the need for marking such defects in a coil 15.2.3 In performing the test, care must be exer-
shall be handled as agreed upon between the producer cised to clean the outside surface of the end of the
and purchaser. sample to be immersed in the solvent. The sample

257
SB-210 1998 SECTION II

must be prepared in such a manner as to prevent the TABLE 6

inclusion in the residue of aluminum chips or dust INDEX TO TABLES OF PERMISSIBLE VARIATIONS
resulting from the cutting of the sample. OF ANSI H35.2
Table
No. Title

16. Cladding 11.1 Diameter, Round Tube

11.2 Width and Depth, Square, Rectangular, Hexagonal,
16.1 The aluminum-alloy cladding of Alloy Alclad and Octagonal Tube
3003, Alloy Alclad 3102, and Alloy Alclad 3303 tubes 11.3 Diameter, Oval, Elliptical, and Streamline Tube
shall comprise either the inside surface (only) or the 11.4 Corner Radii
11.5 Wall Thickness, Round and Other-Than-Round Tube
outside surface (only) of the tube as specified. The 11.6 Straightness
purchaser shall specify whether clad inside or clad 11.7 Twist
outside tubes are required. 11.8 Length
11.9 Flatness, (Flat Surfaces) Other-Than-Round Tube
16.2 The Alloy Aclad 3003, Alloy Alclad 3102, and 11.10 Squareness of Cut Ends
Alloy Alclad 3303 tubes shall be fabricated in such a 11.11 Angularity
manner that the cladding thickness will be approximately 11.12 Surface Roughness
11.13 Dents
10% of the specified composite wall thickness for clad
inside and 7% for clad outside.
16.3 When the thickness of the cladding is to be
determined on finished tubes, transverse cross sections
of at least three tubes from the lot shall be polished 18.2 Each tube shall be examined to determine
for examination with a metallurgical microscope. Using conformance to this specification with respect to general
a magnification of 100, the cladding thickness at four quality and identification marking. On approval of the
points, 90 deg. apart, in each sample shall be measured purchaser, however, the producer may use a system of
and the average of the twelve measurements shall be statistical quality control for such examinations.
taken as the thickness. In the case of tubes having a
diameter larger than can properly be mounted for
polishing and examination, the portions of the cross 19. Source Inspection
section polished for examination may consist of an arc 19.1 If the purchaser desires that his representative
about 12 in. in length. inspect or witness the inspection and testing of the
material prior to shipment, such agreement shall be
made by the purchaser and the producer as part of the
17. Dimensional Tolerances purchase contract.

17.1 Variations from the specified or nominal dimen- 19.2 When such inspection or witness of inspection
sions shall not exceed the permissible variations pre- and testing is agreed upon, the producer or supplier
scribed in tables of ANSI H35.2 in accordance with shall afford the purchasers representative all reasonable
Table 6. facilities to satisfy him that the material meets the
requirements of this specification. Inspection and tests
17.2 Sampling for Inspection Examination for shall be conducted so there is no unnecessary interfer-
dimensions shall be made to ensure conformance to ence with the producers operations.
the tolerances specified.

20. Retest and Rejection

18. General Quality 20.1 If any material fails to conform to all the
applicable requirements of this specification, it shall
18.1 Unless otherwise specified, the material shall
be cause for rejection of the inspection lot.
be supplied in the mill finish and shall be uniform as
defined by the requirements of this specification and 20.2 When there is evidence that a failed specimen
shall be commercially sound. Any requirement not so was not representative of the inspection lot and when
covered is subject to negotiation between producer and no other sampling plan is provided or approved by the
purchaser. purchaser through the contract or purchase order, at

258
 PART B NONFERROUS MATERIAL SPECIFICATIONS SB-210

least two additional specimens shall be selected to characters, and greater frequencies are acceptable under
replace each test specimen that failed. All specimens this specification.
so selected for retest shall meet the requirements of
the specification or the lot shall be subject to rejection.
23. Packaging and Package Marking
20.3 Material in which defects are discovered subse-
quent to inspection may be rejected. 23.1 The material shall be packaged to provide
adequate protection during normal handling and trans-
20.4 If material is rejected by the purchaser, the
portation and each package shall contain only one size,
producer or supplier is responsible only for replacement
alloy, and temper of material unless otherwise agreed.
of the material to the purchaser. As much as possible
The type of packing and gross weight of containers
of the rejected material shall be returned to the producer
shall, unless otherwise agreed upon, be at the producers
or supplier.
or suppliers discretion, provided that they are such as
to ensure acceptance by common or other carriers for
safe transportation at the lowest rate to the delivery
21. Certification
point.
21.1 The producer or supplier shall furnish to the
23.2 Each shipping container shall be marked with
purchaser a certificate stating that the material has been
the purchase order number, material size, specification
sampled, tested, and inspected in accordance with this
number, alloy and temper, gross and net weights, and
specification, and has met the requirements.
the producers name or trademark.
23.3 When specified in the contract or purchase
22. Identification Marking of Product order, material shall be preserved, packaged, and packed
in accordance with the requirements of Practices B
22.1 When specified in the contract or purchase
660. The applicable levels shall be as specified in the
order, all tubes in straight lengths shall be marked in
contract or order. Marking for shipment of such material
accordance with Practice B 666 /B 666M and the mark-
shall be in accordance with Fed. Std. No. 123 for civil
ing legend shall include the word seamless.
agencies and MIL-STD-129 for military agencies.
22.2 Alloys in the 2000 and 7000 series furnished
in the T6 and T73 tempers shall also be marked with
the lot number in at least one location on each piece. 24. Keywords
22.3 The foregoing requirements are minimum; mark- 24.1 aluminum alloy; aluminum-alloy drawn seam-
ing systems that involve added information, larger less tubes

259
SB-210 1998 SECTION II

ANNEXES

(Mandatory Information)

A1. BASIS FOR INCLUSION OF PROPERTY A2.2.2 The aluminum or aluminum alloy has been
LIMITS offered for sale in commercial quantities within the
prior twelve months to at least three identifiable users.
A1.1 Limits are established at a level at which a
statistical evaluation of the data indicates that 99% of A2.2.3 The complete chemical composition limits
the population obtained from all standard material meets are submitted.
the limit with 95% confidence. For the products de- A2.2.4 The composition is, in the judgment of
scribed, mechanical property limits for the respective the responsible subcommittee, significantly different
size ranges are based on the analysis of at least 100 from that of any other aluminum or aluminum alloy
data from standard production material with no more already in the specification.
than ten data from a given lot. All tests are performed
in accordance with the appropriate ASTM test methods. A2.2.5 For codification purposes, an alloying ele-
For informational purposes, refer to Statistical Aspects ment is any element intentionally added for any purpose
of Mechanical Property Assurance in the Related other than grain refinement and for which minimum
Material section of the Annual Book of ASTM Standards, and maximum limits are specified. Unalloyed aluminum
Vol 02.02. contains a minimum of 99.00% aluminum.
A2.2.6 Standard limits for alloying elements and
impurities are expressed to the following decimal places:
Less than 0.001% 0.000X
0.001 to but less than 0.01% 0.00X
0.01 to but less than 0.10%
A2. ACCEPTANCE CRITERIA FOR Unalloyed aluminum made by a refining process 0.0XX
INCLUSION OF NEW ALUMINUM AND Alloys and unalloyed aluminum not made by a 0.0X
ALUMINUM ALLOYS IN THIS refining process
SPECIFICATION 0.10 through 0.55% 0.XX
(It is customary to express limits of 0.30 through
A2.1 Prior to acceptance for inclusion in this specifi- 0.55% as 0.X0 or 0.X5.)
cation, the composition of wrought or cast aluminum Over 0.55% 0.X, X.X, etc.
(except that combined Si+Fe limits for 99.00%
or aluminum alloy shall be registered in accordance
minimum aluminum must be expressed as 0.XX
with ANSI H35.1. The Aluminum Association holds or 1.XX)
the Secretariat of ANSI H35 Committee and administers
the criteria and procedures for registration. A2.2.7 Standard limits for alloying elements and
impurities are expressed in the following sequence:
A2.2 If it is documented that the Aluminum Associa- Silicon; Iron; Copper; Manganese; Magnesium; Chro-
tion could not or would not register a given composition, mium; Nickel; Zinc (Note A2.1); Titanium; Other Ele-
an alternative procedure and the criteria for acceptance ments, Each; Other Elements, Total; Aluminum (Note
shall be as follows. A2.2).
NOTE A2.1 Additional specified elements having limits are
A2.2.1 The designation submitted for inclusion inserted in alphabetical order of their chemical symbols between
does not utilize the same designation system as described zinc and titanium, or are specified in footnotes.
in ANSI H35.1. A designation not in conflict with NOTE A2.2 Aluminum is specified as minimum for unalloyed
other designation system or a trade name is acceptable. aluminum and as a remainder for aluminum alloys.

260