Engineering Proposal and Quotation: 50T/D Continuous Refining Workshop Equipment
Engineering Proposal and Quotation: 50T/D Continuous Refining Workshop Equipment
Engineering Proposal and Quotation: 50T/D Continuous Refining Workshop Equipment
mainly used in soybean oil, rapeseed oil as well as other kind of crude oil,
and achieved good refining effect, not only greatly improve the refining
rate of oil, but also the final product quality is stable and the production
cost is low. Batch refining because of its low refining rate, poor quality of
oil, has been gradually eliminated. The tubular centrifuge has the
wearing parts and difficult maintenance, also limits its use in large-scale
process, effective solution to the oil soap fully separation, waste water
with high neutral oil, as well as bleaching, acid value generally not
compliance issues.
2 Process design:
21 Raw material:
211 Raw material varieties: rapeseed oil, soybean oil, sunflower oil
Acid value: 12
Contains solvent150PPM
22 Design scale:
23 Product solutions:
24 Production process:
the switch in the design of different oil products, for convenient operation,
products.
other oil experience, reasonable and fully study and absorb the advanced
the same time greatly reduce sewage quantity, reduce sewage treatment
fee.
rapeseed oil, soybean oil and other kind of oil, for the convenience of
parameters, it can be either three or four levels of oil production, also can
process.
vacuum
decolorationfiltersecurity filteringdecolorationoil analysis gasheat
waste bleach earth
vacuum antioxidant
transferdeodorizationheat exchangecooling and heat transferpolishing filter
Crude oil goes through oil filter, remove the impurities in oil, and
then sent to the heater, after heated to a certain temperature then into the
phosphoric acid. After high-speed mixing into acid oil sufficient reaction
heating water to separate soap again, then the oil pump to deacidification
2Decolorization process:
The oil after drying heated and mixed with bleaching earth, and then
decolorizing, oil pump into leaf filter, two filter alternately rotation using
3Deodorization process
The oil goes into heat exchanger to heat exchange, then goes into
thin film on the surface of the irregular stainless steel packing, and the
direct steam flows from the deodorizing tower and the oil is heated at
high temperature and high vacuum The next side to remove the odor
trapped by a fatty acid trap. The non condensable gas is pumped away
from the vacuum pump. The fraction of the fatty acids collected is
pumped out of the tank. Deodorized oil and decolorized cold oil after heat
vacuum degree and time have a greater impact on its quality. So we use
the efficient drying desolventizing system, the use of flash and thin layer
stripping of the principle combining the two aspect into one. It can not
only be a independently dehydration, but also to complete the oil leaching
desolventizing time, but also ensure the product good color and
brightness.
the use of mechanical mixing, the other is a steam stirring. The lack of
advanced decolorization towers are steam stirring, not only sealed and
costs.
Most vegetable oils when heated, the color will be lighter, that is,
time, but also to control the time, in order to achieve a better thermal
decolorization effect.
type tower due to the use of stainless steel feeder, can make the oil evenly
distillation, the deacidification function is better than the layer plate tower.
But its thermal decolorization effect is poor, and grease easy to plug the
tower, not only improve the efficiency of the traditional layer plate tower
saponification and soap in the oil has been effectively controlled, and for
the wastewater containing neutral oil, it often does not cause the user and
the design unit of attention, according to our company on the part of the
oil plant wastewater tracking detection, the general content of neutral oil
are about 1% to 2%. In view of this situation, multi-stage oil catch, after
the waste water is less than 0.2%, is the current domestic advanced
continuous type sewage oil catch.
Refined salad oil color reversion, is the domestic first level oil
production line common problems, especially soy oil. The main reason is
problem.
6 Process configuration:
Control system:
into account the instability of the raw material source, the workshop
refining process is one of the main factors affecting the refining rate
and the quality of the product. The process uses a single head,
disadvantages. The main features of the diesel stoves is the low labor
Process pump:
Valve:
products
Ball valve: The use of Shanghai Xin Tai Valve Factory products
Gate valve: The use of Shanghai Xin Tai Valve Factory products
Group products
effectively ensure that the solid impurities do not enter the pump, so
Sampling port:
In each process are set after the sampling port, for the control of
Oil paint: All equipment and piping are polished, the surface
7 Technical indicators
73 Deodorization section
74 Refining loss
9 Scope of supply
meter;
charge by Party A;
Equipment 842000
Paint 980
Quote Description:
Equipment costs constitute a detailed list of equipment;
Including pipes, flanges, elbows, valves, instruments, fasteners, seals, etc., without
workshop operating platform;
Distribution, including distribution cabinet, field instrumentation, wire and cable,
bridge, analog screen, equipment lighting;
The above quotations do not include civil construction fees and all lighting,
equipment platforms, stairs and railings related to civil construction;
The above quotation does not include equipment transportation, hoisting, loading
and unloading vehicles and insurance costs;
The validity of the above quotation is 60 days from the date of offer by the seller.
The price do not include the installation and debugging fee onsite for engineers
and workers, we will charge USD 100 per day per person and the buyer should pay
for all accommodation and responsible for our their safety.
14Equipment List
C. Deodorization section
Power
No. Name Type Qty Material Remark
KW
Stainless OverallStainless
2 Heat exchanger I10B8-0.6/500-30 2
steel steel
Stainless OverallStainless
3 Gassing heater I10B10-0.6/600-60 1
steel steel
Deacidification
Stainless OverallStainless
4 deodorization YTCT60/250 1
steel steel
tower
Fatty acid Stainless OverallStainless
5 YSJZ75 1
recovery tower steel steel
Steam super Pressure
6 QGRQ21 1 Q235A
heater container
Stainless
7 Cooler I1OB10-0.6/600-30 1 Spiral plate type
steel
Filter bag
8 Polishing filter DL2P1S-A 2 Q235-A
polishing
With liquid level
9 Finished oil tank CPYG200 1 Q235A
control
Stainless OverallStainless
10 Citric acid tank YCGK60 1
steel steel
Pressure
11 Steam distributor QFPQ20 1 Q235A
container
Pressure
12 Water distributor SFPQ20 1 Q235A
container
Four level steam
13 4ZP(10+40)-2 1 Q235A High vacuum
jet pump
Stainless
14 Static mixer JTHQ60 1 Regular feed
steel
Stainless
15 Gassing oil pump HP2-2-24-40 1 2.2 Shield pump
steel
Degassing oil BA81-316J4BM-0204T1B1 Stainless
16 1 3.7 Shield pump
pump steel
-B
Fatty acid Stainless
17 HP2-2-24-40 1 2.2 Shield pump
circulating pump steel
Finished oil
18 ISW40-160 1 1.5 Q235A Machinery seal
pump
Citric acid Stainless
19 J-X20/1.3 1 0.37 Plunger pump
metering pumps steel
Fatty acid catch Stainless
20 YBJZ30 1 With spray
device steel
Power
No. Name Type Qty Material Remark
KW
Heat conduction
1 YGL-700MA 1 14.5 Q235A
oil furnace
15Others