Vol 2 Airconditioning Ventilation UserGuide
Vol 2 Airconditioning Ventilation UserGuide
Vol 2 Airconditioning Ventilation UserGuide
VOL. 2
AIR
CONDITIONING
& VENTILATION
SYSTEM
INTRODUCTION 2
01 C O D E R E Q U I R E M E N T 6
02 C O D E R E Q U I R E M E N T 7
D E T A I L S
03 O T H E R G O O D P R A C T I C E S 23
Reducing Cooling Load 23
Commissioning 24
Thermal Zoning 25
Absorption Chillers 26
Magnetic Drive on Compressors 27
Chiller Sizing 27
Maintenance 29
Building Automation System 31
Piping and Ducting 32
Cooling Tower Design and Operation 34
Natural Ventilation 35
Energy Recovery 38
Maintenance 40
Ceiling Fans 40
Air Conditioning, Air
Quality, and Ventilation:
An Introduction
Most modern buildings are designed to be completely or mostly
enclosed, shielding its occupants from direct contact with the
outside environment. Air-conditioning systems are used to provide
comfortable indoor thermal conditions. This is in contrast to the
traditional architecture of Indonesia, which relied heavily on shading
the indoors from the harsh sun, while allowing breeze to flow freely
through the building.
F I G U R E . 0 1
Average Jakarta Outdoor
Temperature vs.
34
Recommended Indoor
Temperature 32
AJr Temperature (oC)
30
Recommended
24
Indoor Temperature
AIR CONDITIONING & VENTILATION SYSTEM
22
Average Maximum
Temperature 20
Jan Feb Mar Apr May Jun Jul Aug Sept Oct Nov Dec
2
F I G U R E . 0 2
Average Jakarta outdoor
Relative Humidity vs.
90
Recommended indoor
85
Relative Humidity
75
Period when outdoor Relative Humidity is
70
Outdoor Relative higher than indoor
65
Humidity
60
Recommended 55
Indoor Relative
50
Humidity
45
40
Jan Feb Mar Apr May Jun Jul Aug Sept Oct Nov Dec
F I G U R E . 0 3
Building Energy Use
Breakup for Multiple 100
Jakarta buildings1
Building Energy Use (%)
80
Air Conditioning 60
Lighting + outlet 40
65%
57% 57% 55%
47%
Elevator 20
0
Others Hotel Hospital Shopping Mall Government Office Office Building
Energy modeling studies and numerous real life examples also indicate that
energy efficiency measures related to air-conditioning offer some of the
best energy saving opportunities with very reasonable paybacks.
Due to these reasons, the new Jakarta Green Building code puts a lot
of emphasis on reducing air-conditioning load and increasing its system
efficiencies.
AIR CONDITIONING & VENTILATION SYSTEM
It is estimated that about 1.37 million metric tons of CO2e emissions can
be reduced by 2030 if all the large new buildings in Jakarta follow the
efficiency improvements mandated in the new Green Building code2.
1
Japan International Cooperation Agency (JICA) Electric Power Development, 2009.
2
IFC sensitivity analysis for Jakarta Green Building Regulations, 2011.
3
Supplying fresh outside air and removal of stale indoor air from
inside the building or ventilation is an important element of
air conditioning systems. The word ventilation is derived from
Latin word ventus, meaning wind. Ventilation may be provided
mechanically through fans or naturally through flow of air from
windows and other openings. It is one of the most important factors
for maintaining healthy indoor air quality and occupant comfort in a
building as it replenishes oxygen and removes moisture, odors, smoke,
heat, and airborne bacteria.
F I G U R E . 4
Improved Air Quality
Increases Individual
Productivity4
Individually 11
Controlled
n=73, p<0.001
Ventilation System
14
% Improved Individual Productivity
Remove Pollutants
7.37**
12
Increase Outdoor
n=399
Ventilation Rate 10
3
1.7 1.65**
1.36**
2 1.1 * l
0.99** g
0.76** 0.7** 0.8** 0.76**
n=30, p<0.02
1 c
n=2764
d e h i
n=3720
f j k
0
7 8 000 995 i 2000 l 1998 8 7B 00 1 A l 1991 5 B 89 9
199 199 tz 2 ia 1 199 199 ton 20 k 199 195 991 PA 19 199
nzi
es cki ran Jakko ck del age eld Hal ner Fisk 1 en
Me rgo erc rgo Sun Brund osenf Mil Fis Fitz E Ros
Wa Lag Wa R
k&
Fis
3
Lawrence Berkeley National Laboratory. Indoor Air Quality Scientific Findings
Resource Bank. Health and Economic Impacts of Building Ventilation. (http://www.
iaqscience.lbl.gov/vent-summary.html)
4
Lawrence Berkeley National Laboratory. Home Interview of IAQ Acknowledgement.
Indoor Air Quality Scientific Findings Resource Bank. (http://www.iaqscience.lbl.gov/
vent-summary.html)
4
Loftness, Vivian FAIA, Hartkopf, Volker, Ph.D., Gurtekin, Beran,
Ph.D., Hansen, David, Hitchcock, Robert Ph.D., U.S. DOE, Lawrence
Berkeley National Laboratory.
Advanced Building Systems Integration Consortium (ABSIC),
Linking Energy to Health and Productivity in the Built Environment.
Evaluating the Cost-Benefits of High Performance Building and
Community Design for Sustainability, Health, and Productivity.
(http://www.usgbc.org/Docs/Archive/MediaArchive/207_Loftness_
PA876.pdf)
Olesen W. Bjarne. Indoor Environment - Health - Comfort and
Productivity. (http://www.ashrae.org.sg/Olesen-Health-comfort-
productivity.pdf)
Occupied indoor spaces, that are not ventilated well, can have an
accumulation of Carbon Dioxide (CO2) that is detrimental to human health.
The new code addresses this by requiring automatic control of ventilation
in high-occupancy spaces. Similar controls in enclosed parking spaces are
also required to prevent buildup of carbon monoxide from vehicle exhaust.
5
01 code requirement
R E F E R R I N G T O A R T I C L E 8
R E F E R R I N G T O A R T I C L E 9
R E F E R R I N G T O A R T I C L E 1 8
AIR CONDITIONING & VENTILATION SYSTEM CODE REQUIREMENTS
6
02 code requirement details
C O D E R E Q U I R E M E N T 1
Energy simulation studies by IFC show that increasing the average set
point temperature by 2oC can save up to 11% of the total energy use in
typical Jakarta buildings.
Since human comfort depends on wind speeds along with the space
temperature, ceiling fans can maintain acceptable comfort conditions
even if the space temperatures are increased. It has been shown through
multiple studies that most occupants accept higher temperatures when
they are subjected to a breeze.
Ceiling fans have been a very effective means of increasing air circulation AIR CONDITIONING & VENTILATION SYSTEM CODE REQUIREMENT DETAILS
and velocity for over a century. However, many new air conditioned
buildings in Jakarta do not have ceiling fans and completely depend on
the air conditioning system for air circulation. Ceiling fans can be a very
effective means of energy conservation especially in tropical climates like
Jakarta, where the humidity levels are relatively high.
7
Simulation studies have demonstrated that in the American tropical
state of Florida, using ceiling fans combined with raising a homes
temperature by 1oC will generate about 14% net savings in annual
cooling energy use (subtracting out the ceiling fan energy and
accounting for internally released heat).5
5
James, Patrick W, Sonne, Jeffrey K, Vieira, Robin K, Parker, Danny S, Anello, Michael
T. Are Energy Savings Due to Ceiling Fans Just Hot Air? (http://www.fsec.ucf.edu/en/
publications/html/FSEC-PF-306-96/)
6
Electrical and Mechanical Service Department. (http://www.epd.gov.hk/epd/english/
environmentinhk/conservation/files/25.5.pdf)
7
Tools of Change. Cool Biz, Japan. (http://www.toolsofchange.com/en/case-studies/
detail/662/)
8
C O D E R E Q U I R E M E N T 2
T A B L E . 0 1
M IN IM U M E F F IC IE NC Y
Minimum Efficiency of RE F RI G E R A T IO N M A C H INE
Electric Cooling Equipment8 T YP E S COP KW/TR
F I G U R E . 0 5
Energy Saving Potential
12
due to Increased Cooling
10.1%
Total Energy Savings (%)
System Efficiency9
10
8
AIR CONDITIONING & VENTILATION SYSTEM CODE REQUIREMENT DETAILS
6 5.3% 5.5%
4.9%
3.7% 3.6%
4
0
Office Hotel Hospital Retail School Apartment
8
SNI 6390-2011.
9
IFC sensitivity analysis for Jakarta Green Building Regulations.
9
According to a research paper by the US Lawrence Berkeley National
Laboratory (LBNL), Indonesias residential air conditioning energy
consumption is projected to increase almost three fold by 2030 as
compared to 2005. In order to control the resultant energy consumption
increase, the efficiencies need to increase in a similar proportion10.
T A B L E . 0 2
Recommended Cooling MINUMUM
SIZE
E Q U I PME N T T Y P E EFFICIENCY
System Efficiencies12 (tons)
(COP)
following documents:
Energy Design Resources. 2009. Chilled Water Plant Design Guide.
(http://www.taylor-engineering.com/downloads/cooltools/EDR_
DesignGuidelines_CoolToolsChilledWater.pdf)
McQuay International. 2001. Application Guide - Chiller Plant
Design. (http://www.mcquay.ru/downloads/wsc%20design.pdf)
10
McNeil, Michael A; Letschert, Virginie E - Environmental Energy Technologies
Division, Lawrence Barkeley National Laboratory. Future Air Conditioning Energy
Consumption in Developing Countries and what can be done about it: The Potential
of Efficiency in the Residential Sector. (http://escholarship.org/uc/item/64f9r6wr)
11
Cox, Stan. Cooling a Warming Planet: A Global Air Conditioning Surge. (http://e360.
yale.edu/feature/cooling_a_warming_planet_a_global_air_conditioning_surge/2550/)
12
ASHRAE 90.1- 2010.
10
C O D E R E Q U I R E M E N T 3
F I G U R E . 0 6
Energy Savings
due to VAV13 2.0
Total Energy Savings (%)
1.7%
1.6%
1.5 1.4%
1.0%
1.0
0.5
0.0
Office Retail Hotel Hospital
VAV systems are efficient because they provide fan energy savings that
constant volume systems cannot. Typically fans consume more energy in
a HVAC system than the compressors.
In a VAV system, each building zone is equipped with a VAV terminal. The AIR CONDITIONING & VENTILATION SYSTEM CODE REQUIREMENT DETAILS
terminal controls vary the internal damper position to provide just the right
volume of air to match the zone cooling load.
13
IFC sensitivity analysis for Jakarta Green Building Regulations.
14
Energy Efficiency Manual by Donald Wulfinghoff.
11
For further information on VAV systems, please refer to the
following documents:
Davis, Gray. California Energy Commission. 2003. Design
Guideline - Advanced Variable Air Volume System Design Guide.
(http://www.energy.ca.gov/2003publications/CEC-500-2003-082/
CEC-500-2003-082-A-11.PDF)
Energy Design Resources. 2009. Advanced Variable Air Volume
VAV System Design Guide. (http://www.energydesignresources.
com/media/2651/EDR_DesignGuidelines_VAV.pdf)
Energy Star Building Manual. 2008. Air Distribution System. (http://
www.energystar.gov/ia/business/EPA_BUM_CH8_AirDistSystems.
pdf?b50f-779d)
C O D E R E Q U I R E M E N T 4
Provide Variable Speed Drives for primary loop chilled water pumps
and cooling tower fans.
I M P A C T Variable Speed Drives (VSD) can provide savings on the pump and fan
energy at a reasonably low cost.
F I G U R E . 0 7
Energy Savings due to
5.0
VSDs on Cooling Towers in 4.7%
Typical Jakarta Buildings15 4.5
Total Energy Savings (%)
4.0
3.5 3.4%
3.1%
3.0
2.6%
2.5
2.0
1.5
AIR CONDITIONING & VENTILATION SYSTEM CODE REQUIREMENT DETAILS
1.0
0.5
0.0
Office Hotel Hospital Retail
15
IFC sensitivity analysis for Jakarta Green Building Regulations.
12
Since the power demand of the primary chilled water pump motor scales
approximately to the 2.5 power with speed, reducing the pump speed to
70% when the chiller load is around 70% will result in a primary chilled
water pump energy savings of approximately 55% to 60%. At low loads,
reducing the pump speed to 50% will result in a primary chilled water
pump energy savings of approximately 80%. Since the chillers operate
mostly below 70% of their design cooling capacity, the energy savings
can be substantial.
F I G U R E . 0 8
Typical Power Saved Using a
VSD for Pumps16 100
90
60
40
30
20
10
0
0 10 20 30 40 50 60 70 80 90 100
Flow (%)
16
Carbon Trust -Making Business Sense of Climate Change. Variable Speed Drives,
Introducing Energy Saving Opportunities for Business. (http://www.energylab.es/
fotos/081105155611_5gf9.pdf)
13
C O D E R E Q U I R E M E N T 5
Provide chilled water pipe and refrigerant pipe insulation per the
following table taken from SNI-0306572 as specified in Article 8.3.
T A B L E . 0 3
Minimum Insulation for F L U ID M IN IM U M IN S UL A T IO N
P I PE
T E M P E R A T U R E T H IC K NE S S F OR T H E P IPE
Chilled Water Piping17 SYST E M
(oC) S I Z E (mm)
I M P A C T Insulation substantially reduces heat gain in chilled pipe, thus making chiller
load unaffected by thermal heat gain in pipes. The second is to prevent
condensation on the chilled water pipes, which can lead to rusting of the
pipes that can incur significant capital cost to replace.
ArmaflexHowToPipeWorkPocketGuide.pdf)
Best Practice Manual. Fluid Piping Systems & Insulation. (http://
www.energymanagertraining.com/bee_draft_codes/best_practices_
manual-PIPING.pdf) (see Chapter 6)
17
Source: SNI 03-6390-2011 (Table 8.5.a).
14
C O D E R E Q U I R E M E N T 6
F I G U R E . 0 9
Safe Refrigerant Alternatives
to CFCs and HCFC19
R-744
AIR CONDITIONING & VENTILATION SYSTEM CODE REQUIREMENT DETAILS
R-744
R-744 R-404A R-404A R-717
R-404A
R-12 R-717 R-12
R-600a R-22 R-507A R-22 R-507A R-1270
R-22 R-1270 R-502
R-134a
R-290 R-407C R-407C R-290
R-290
New
HFCs/
HFOs
18
United Nations Environment Programme. Project Proposal: Indonesia. (http://www.
multilateralfund.org/62/English%20Document/1/6235.pdf)
19
United Nations Environment Programme. Project Proposal: Indonesia. (http://www.
multilateralfund.org/62/English%20Document/1/6235.pdf)
15
C O D E R E Q U I R E M E N T 7
T A B L E . 0 4
M INIM UM F R E S H A IR S UP P LY
Fresh Air Requirements
T YP E
for Building Types20 Air Exchange/Hour M3/Hour/Person
Office 6 18
Restaurant 6 18
Shop, Supermarket 6 18
Factory, Workshop 6 18
Class, Cinema 8
Lobby, Corridor, Stairs 4
Bathroom, Toilet 10
Kitchen 20
Parking Area 6
T A B L E . 0 5
Fresh Air Requirements BU I L DI N G UNIT OUT S ID E A IR
for Space Types21 F U N CT I O N R E Q U IR E M ENT
Non-Smoking Spaces
L A U N D R Y
R E S T A U R A N T
H O T E L , M O T E L , E T C .
20
SNI 03-6572 2001 (Table 4.4).
21
SNI 03-6572 2001 (Table 4.4.2).
16
T A B L E . 0 5
Fresh Air Requirements BU I L DI N G UNIT OUT S ID E A I R
for Space Types F U N CT I O N R E Q U IR E M E NT
(continued) Non-Smoking Spaces
O F F I C E
P U B L I C R O O M
H O U S E
17
T A B L E . 0 5
Fresh Air Requirements BU I L DI N G UNIT OUT S ID E A IR
for Space Types F U N CT I O N R E Q U IR E M ENT
(continued) Non-Smoking Spaces
I N D U S T R Y
I M P A C T Primary benefits of this code requirement are improved occupant health and
comfort. Appropriate ventilation rates result in improved indoor air quality
which can often increase the health and productivity of people in that space.
F I G U R E . 1 0
Average Office Worker Minimum Ventilation Rate
Performance at Various often in building codes for offices
Ventilation Rates23 1.04
Reference = 1.03
15 cfm/person
Relative Performance
1.02
Reference =
AIR CONDITIONING & VENTILATION SYSTEM CODE REQUIREMENT DETAILS
20 cfm/person
1.01
Reference =
30 cfm/person
1.00
0.99
0.98
10 20 30 40 50 60 70 80
22
Seppnen, O., W.J. Fisk, and Q.H. Lei, Ventilation and performance in office work.
Indoor Air, 2006. 16(1): p. 28-36.
23
Seppnen, O., W.J. Fisk, and Q.H. Lei. Ventilation and performance in office work
Indoor Air, 2006.
18
Similarly in schools, studies have shown a potential for 5% to 10%
increase in student performance with improved ventilation rates24.
F I G U R E . 1 1
Break of Operational Commercial Buildings Cost/ S.F.
Cost for a Typical US
Commercial Building25
Salaries 84%
Energy 1%
Maintenance 1%
Rent 14%
AIR CONDITIONING & VENTILATION SYSTEM CODE REQUIREMENT DETAILS
As mentioned before, care should be taken that the buildings are not
over-ventilated as that will result in energy wastage. Besides the SNI
03-6572 standard, ASHRAE Standard 90.1 and ASHRAE Standard 62 also
provide some guidance on ventilation design.
24
Lawrence Berkeley National Laboratory. Indoor Air Quality, Scientific Findings
Resource bank. (http://www.iaqscience.lbl.gov/sfrb.html)
25
World Building Design Guide; A Program of the National Institute of Building
Sciences. Human Productivity Improvements Linked to Daylighting. (http://www.
wbdg.org/design/productive.php)
19
More guidance on ventilation systems is available at:
Energy Design Resource. Design Brief, Indoor Air Quality. (http://
www.energydesignresources.com/media/1750/edr_designbriefs_
indoorairquality.pdf)
C O D E R E Q U I R E M E N T 7
A Q 0 1
T A B L E . 0 6
Default Default
Default High O CCU P AN C Y Occupant O C C U P A NC Y Occupant
Occupancy Spaces26 CAT E G O RY Density C A T E G O R Y Density
m2/person m2/person
AIR CONDITIONING & VENTILATION SYSTEM CODE REQUIREMENT DETAILS
26
Source: ASHRAE Standard 62.1 (Table 6-1).
20
More guidance on demand control ventilation is available at:
Stipe, Marty P. E. 2003. Demand-Controlled Ventilation: A Design
Guide. (http://www.oregon.gov/energy/CONS/BUS/DCV/docs/
DCVGuide.pdf)
C O D E R E Q U I R E M E N T 7
A Q 0 2
T A B L E . 0 7
Carbon Monoxide Toxicity CO 2 L EVEL IN A IR
T O X IC S Y M P T O M P S & T IM E
Levels and Related Health ppm % B R E A T H E D
Symptoms27
12,800 1.28 Death within 1-3 minutes.
6,400 0.64 Headache, dizziness in 1-2 minutes. Death in 10-15 minutes.
3,200 0.32 Headache, dizziness, nausea within 10 minutes. Death
within 30 minutes.
1,600 0.16 Headache, dizziness, nausea within 20 minutes. Death
within 2 hours.
800 0.08 Headache, dizziness, nausea within 45 minutes,
convulsions. Coma within 2 hours.
400 0.04 Frontal headache 1-2 hours, widespread 2 to 3 hours.
200 0.02 Slight headache, tiredness, dizziness, nausea after 2-3
hours.
Use of Carbon monoxide (CO) sensors linked with the ventilation system
prevents the build-up of CO. While this has human health benefits, it can
also save energy by reducing the number of hours when the ventilation
fans need to be running. While a minimum ventilation rate is maintained
at all times, extra fresh air is provided only if the CO levels are high.
27
Source: Honeywell. Parking Garage Guide. (http://www.honeywellanalytics.com/
Technical%20Library/Americas/Parking%20Garage%20Guide/Datasheet/HA%20
Parking%20Guide.pdf)
21
F I G U R E . 1 2
Typical Carbon Monoxide Zone X
Monitoring System for a Daisy Chain
3-Level Parking Structure28 up to 32
LEVEL 1 transmitters
Zone Y
Daisy Chain
up to 32
LEVEL 2 transmitters
Zone Z
Daisy Chain
up to 32
LEVEL 3 transmitters
28
Source: Honeywell. Parking Garage Guide. (http://www.honeywellanalytics.com/
Technical%20Library/Americas/Parking%20Garage%20Guide/Datasheet/HA%20
Parking%20Guide.pdf)
22
03 1 .
other good practices
R E D U C E C O O L I N G L O A D
Passive design of the building envelope, with due consideration for building
orientation, window shading, glass selection, air tightness, daylighting and
natural ventilation can significantly reduce the cooling load for the building.
For typical Jakarta buildings, this saving potential ranges between 15-30%
of the total energy consumption.
F I G U R E . 1 3
Energy Saving Potential
of Passive Design 35.0
Features in Jakarta29
0.2 0.2
0.5 0.3
30.0 4.9 0.3 0.3
1.0
0.6
8.5
Air Tightness
Potential Energy Savings (%)
0.4
25.0 7.3 0.3 0.5
0.3
Roof Insulation 8.0
10.0
Lightling System 10.1 10.2
3.5
3.9 8.8
2.3
Glass 5.0 5.3
4.2
4.6
WWR
1.9
0.0
Shading -0.9
-5.0
Please see the Building These passive design features can significantly decrease the cooling
Envelope user guide requirement, and thus the required cooling system size. It is highly
for some examples of recommended that cooling load reduction exercise should be done
passive design features. before cooling system sizing.
29
Source: Energy Sensitivity analysis for typical Jakarta buildings by IFC.
23
2 . C O M M I S S I O N I N G
T A B L E . 0 8
AIR CONDITIONING & VENTILATION SYSTEM OTHER GOOD PRACTICES
Energy Savings S O U R C E O F S IM P L E P A Y BA C K
and Payback from E NE R G Y S A V IN G S T IM E
Commissioning30
Higher Education 11 % 1.5 years
Food Sales 12 % 0.3 years
Hospital Inpatient 15 % 0.6 years
Laboratory 14 % 0.5 years
Lodging 12 % 1.5 years
Retail N/A 1.4 years
Office 22 % 1.1 years
30
Lawrence Berkeley National Laboratory; Evan Mills, Ph.D.; Building Commissioning:
A Golden Opportunity for Reducing Energy Costs and Greenhouse Gas Emissions;
July 21, 2009.
24
More information on the commissioning process and its benefits can
be found at:
Energy Design Resources. Design Guidelines: Commissioning
Guidelines. (http://energydesignresources.com/resources/
publications/design-guidelines/design-guidelines-commissioning-
guidelines.aspx)
Mills, Evan; Lawrence Berkeley National Laboratory. Building
Commissioning: A Golden Opportunity for Reducing Energy Costs
and Greenhouse Gas Emissions. (http://cx.lbl.gov/documents/2009-
assessment/lbnl-cx-cost-benefit-pres.pdf)
3 . T H E R M A L Z O N I N G
T A B L E . 0 9
Thermal Zoning Based on Space Use32
S PAC E Z O N E C A US E
A theatre used for live 1. Audience The audience area requires cooling and high ventilation when the
performance seating audience is present.
2. Stage The stage requires low ventilation and low cooling until all the lights
are turned on and then high cooling is required.
31
Smith, Virginia; Sookoor, Tamim; Whitehouse, Kamin. Modeling Building Thermal
Response to HVAC Zoning. (http://www.cs.virginia.edu/~whitehouse/research/
buildingEnergy/smith12conet.pdf)
32
Fundamentals of HVAC, ASHRAE Course Reader.
25
T A B L E . 0 9
Thermal Zoning Based on Space Use (continued)
S PAC E ZO N E C A U S E
Deep office 1. By the The area may be affected by the heat load from the sun and need more
window cooling.
2. Interior area The interior zone load will change due to occupants, lights, and any
equipments.
Airport 1. Lobby A huge space with a variety of uses and extremely variable occupancy
2. Security and loads.
3. Retail outlets Each zone requires its own conditions.
4. Check-in
4 . A B S O R P T I O N C H I L L E R S
A successful large scale If sufficient solar radiation is available, it could also be used to power
example of solar cooling the absorption chillers. Such setup is often called solar cooling, and
in the region is the could result in significant energy savings in tropical climates, such as in
United World College of Indonesia. An advantage of solar cooling is that these chillers are more
South East Asia campus efficient when the sun is shining at its brightest. Thus the solar heat gain
in Singapore mentioned is largely mitigated by the increased solar cooling efficiency.
later in this document.
AIR CONDITIONING & VENTILATION SYSTEM OTHER GOOD PRACTICES
26
5 . M A G N E T I C D R I V E O N
C O M P R E S S O R S
One of the highest energy users in a centrifugal or screw type
chillers is the compressor. One emerging technology that is
making a breakthrough in addressing this high energy use is the
oil-free compressor which uses a magnetic drive. Since the drive is
oil free, very less maintenance is needed. This kind of compressor is
more efficient at lower chiller loading as shown in the Table 10 below.
The table shows that the oil-free chiller could be 45% more efficient
than the leading screw type chiller.
T A B L E . 1 0
Oil Free, Variable Speed, Magnetic Drive Chillers33
100 % 85/29.5 44/6.7 42/5.6 98/36.7 5.33 0.64 42/5.6 98/36.7 5.56 0.63
75 % 75/23.9 44/6.7 42.3/5.8 89.6/32 5.73 0.60 42.3/5.8 85/29.5 7.31 0.48
50 % 65/18.3 44/6.7 42.5/5.9 89.6/32* 5.49 0.64 42.5/5.9 72.2/2.2 11.38 0.30
25 % 65/18.3 44/6.7 42.8/6.0 89.6/32* 4.11 0.845 42.8/6 70.0/21.1 10.86 0.32
6 . C H I L L E R S I Z I N G
33
Source: Presentation on Oil-free chillers, ASHRAE Puget Sound Chapter. (http://
www.pugetsoundashrae.org/EV2030_2008/ev2030oil-freecompressorssm.pdf)
27
An oversized plants cooling towers may save energy by allowing
the fans to run slower (with VFDs). Also, they may produce lower
condenser water temperatures for more efficient part-load operation
of the chillers. Conversely, oversized cooling towers may have flow
turndown problems that force the operators to use fewer cells at
higher fan speeds which can increase plant energy use.
Oversized plants always cost more to build. While a plants cost
may not vary linearly with its total capacity, larger plants have more
expensive chillers, larger pumps, and possibly larger piping.
F I G U R E . 1 4
Cooling Energy Usage for
Four Design Alternatives34 500,000
450,000
400,000
Chiller 350,000
kWh/Year
300,000
Tower 250,000
200,000
AIR CONDITIONING & VENTILATION SYSTEM OTHER GOOD PRACTICES
150,000
100,000
50,000
0
Base Case ALT 1:1 ALT 2:2 ALT 3:2
Chillers with VSD Chillers with IV Chillers with VSD
Alternative
34
Source: CoolToolsTM Chilled Water Plant Design and Specification Guide , ,
Pacific Gas and Electricity Company. (http://www.stanford.edu/group/narratives/
classes/08-09/CEE215/ReferenceLibrary/Chillers/Chilled%20Water%20Plant%20
Design%20and%20Specification%20Guide.pdf)
28
Note the dramatic reduction in annual cooling energy consumption when
the variable-speed drive is added to the 800-ton machine, and also when
multiple machines are added. Although other scenarios may produce
similar or better results, this example illustrates that the energy penalty
for an oversized plant can be dramatically reduced if efficient turndown
is incorporated into the design. By either adding a variable speed drive
on a single chiller or providing two smaller fixed speed chillers the
annual energy is reduced by approximately one third. Combining these
measures (two chillers with variable speed drives) reduces the annual
energy by nearly 50%.
During the design process right sizing the chillers is one of the most
cost effective ways of saving energy. Instead of resorting to simplified
rules of thumb, right sizing involves with modeling and/or simulations.
The model or simulations accounts all of passive design features,
building use and operational assumptions to create a typical building
heat load graphs during the day. From this heat load graphs, chiller size
is chosen to allow best chillers combination that resulted in high chiller
loading during the day, which translates to better chiller efficiency as
chillers normally operate more efficiently at higher loading. The model
and simulations may also result in lower capital cost as lower chiller
capacity can be used after taking account of passive design.35
7 . M A I N T E N A N C E
35
Chilled Water Plant Design Guide by Energy Design Resources. (http://
energydesignresources.com/resources/publications/design-guidelines/design-
guidelines-cooltools-chilled-water-plant.aspx)
36
Piper, James. 2009. HVAC Maintenance and Energy Saving. (http://www.facilitiesnet.
com/hvac/article/HVAC-Maintenance-and-Energy-Savings--10680)
29
T A B L E . 1 1
Operational Cost S OUR C E OF S IM P L E P A Y B A C K
Comparison of Good and E N E R GY S A V INGS T IM E
Poor Maintenance37
Light Sensor OK 30% Overage
Filters Clean Very Dirty
Fans Variable Speed Full Speed
Pumps Variable Speed Full Speed
Cooling Tower OK Fouled
Chiller OK Fouled, Poor Charge
Boiler OK Efficiency Loss
Thermostats OK 3F Drift
Humidity 50% 40%
Night Setback OK Disabled
Outside Air OK 50% Overage, No Demand
Economizer OK Disabled
Schedule OK 1 Hour off
ANSI/ASHRAE/ACCA180-2008:
Standard Practice for Inspection and Maintenance of Commercial
Building HVAC Systems provides a comprehensive list of inspection and
maintenance tasks that relate to energy efficiency and indoor air quality.
Some of the important preventative maintenance tasks are shown in the
Table 12 below.
37
The Cost of Doing Nothing NC Sustainable Energy Conference: April 26, 2011.
(https://www4.eere.energy.gov/challenge/sites/default/files/uploaded-files/the-cost-
of-doing-nothing.pdf)
30
T A B L E . 1 2
Key Preventative Maintenance Tasks38
PR EVENTATIV E M AI N T E N A N CE
FR E QUE NC Y B E N E F IT S
DESCRIPTION
8 . B U I L D I N G A U T O M A T I O N
S Y S T E M ( B A S )
Sometimes also known as Building Management System (BMS) or
Environmental Management System (EMS), this is a system of software
and hardware that controls and monitors the buildings mechanical and
electrical equipment such as air handling and cooling plant systems,
lighting, power systems, fire systems, and security systems.
38
Source: ANSI/ASHRAE/ACCA.
39
M.R. Brambley et al., Advanced Sensors and Controls for Building Applications:
Market Assessment and Potential R&D Pathways, prepared for the U.S. Department
of Energy by Pacific Northwest National Laboratory (April 2005), p. 2.7.
31
9 . P I P I N G & D U C T I N G
Sizing pipes and ducts requires careful analysis. Generally, the smaller
the pipework, the greater the pump power and energy consumption.
Increasing the pipe diameter can have a large effect in decreasing
pumping power: smaller friction pressure drops of the basic circuit will
require smaller pressure drops through control valves, for the same
value of valve authority.
The optimum sizing from the point of view of life-cycle costing must
consider the following:
Length of the system
The capital cost
The mean pressure drop
The running time at full and partial flow
The efficiency of the pumpmotor combination
The benefits of the energy efficient (i.e. low velocity) system can show
a reduction in fan electricity costs of up to 70%, while the additional
capital cost can be recovered in less than five years.40
40
Duct & Piping Guideline, May 2011, Kirsten Mariager.
32
F I G U R E . 1 5 Some examples of optimal piping layout vs. suboptimal piping layout in
Suboptimal Piping layout terms of energy efficiency are shown below.
with Many Bends
F I G U R E . 1 6
Suboptimal Bends Directly
at Pump Output
33
1 0 . C O O L I N G T O W E R D E S I G N
& O P E R A T I O N
Chiller efficiency is inversely proportional to the temperature of water
entering the condenser from the cooling tower. As demonstrated by the
table below, chiller efficiency can be increased by reducing the entering
water temperature.
T A B L E . 1 3
Typical Impact of CONDENSER TYPICAL CHILLER TYPICAL CHILLER
ENERGY ENERGY
Condenser Entering WATER ENERGY-CONSTANT ENERGY-VARIABLE
SAVINGS SAVINGS
TEMP (oC) SPEED COP SPEED COP
Water Temperature on
Energy Consumption41
29.4 6.1 Base 6.1 Base
28.3 6.4 4.2 % 6.4 4.2 %
26.7 6.6 8.0 % 6.6 10.4 %
23.9 7.2 15.6 % 7.6 20.1 %
21.1 7.8 21.9 % 8.7 29.5 %
18.3 8.4 27.1 % 9.8 37.5 %
F I G U R E . 1 8
Suboptimal Cooling
Tower Placement
AIR CONDITIONING & VENTILATION SYSTEM OTHER GOOD PRACTICES
F I G U R E . 1 9
Optimal Cooling
Tower Placement
41
Frank Morrison, Baltimore Air Coil Company. (http://www.emersonswan.com/
ckfinder/userfiles/files/OPTIMIZING%20CHILLER%20TOWER%20SYSTEMS.pdf)
34
Other best practices for cooling tower operations are available at:
Institute of Environmental Epidemiology, Ministry of the
Environment. Code of Practice for the Control of Legionella Bacteria
in Cooling Towers (http://www.nea.gov.sg/cms/qed/cop_legionella.
pdf & http://www.sydneywater.com.au/publications/factsheets/
SavingWaterBestPracticeGuidelinesCoolingTowers.pdf)
1 1 . N A T U R A L V E N T I L A T I O N
F I G U R E . 2 0
Optimal Air Movement
in Traditional and
Contemporary
Indonesian Buildings42
Some contemporary low rise buildings have also adopted this traditional
way of cooling buildings. However adoption of these techniques in high
rise buildings is more challenging.
42
E. Prianto, F. Bonneaud, P. Depecker and J-P. Peneau International Journal on
Architectural Science, Volume 1, Number 2, p.80-95, 2000.
35
Feasibility of natural ventilation depends on the climate and building type.
If the outdoor temperature and humidity levels are close to the comfort
requirement, they can be brought in to relieve the interiors of the built
up heat. In some buildings and climates, energy savings higher than
10% are possible. Jakartas outdoor temperature and humidity levels are
usually above the standard indoor comfort conditions of 25oC and 60%
RH. However using the adaptive comfort model from ASHRAE Standard
55 would allow natural ventilation to be used even for higher outdoor
temperatures. This model predicts that occupant tolerance of higher
indoor temperatures increases (pink and light brown bands in the chart
below) when the outdoor temperature is higher.
F I G U R E . 2 1
Adaptive Comfort
Standard for ASHRAE43 32
Source: ANSI/ASHRAE 30
Indoor Operative Temperature (oC)
Standard 55-2010
28
26
24
22
90% accept
20
18
80% accept
16
14
5 10 15 20 25 30 35
A web based tool In order to increase the acceptance of such higher temperatures,
developed by Center for increased air motion could be introduced. For natural ventilation in hot and
the Built Environment humid climates, higher air speeds are desirable in order to improve the
(University of California occupants thermal comfort. In addition, it is important that the occupants
AIR CONDITIONING & VENTILATION SYSTEM OTHER GOOD PRACTICES
Berkeley) allows the should be able to control the airflow inside the buildings according to
user to modify various their preferences. In relation to air movement acceptability subjects in
parameters and see its a study demanded more air movement even in airspeeds above 0.50
impact on user comfort. m/s. On the other hand, the number of subjects who requested less
The tool is available at air movement was few in number. These two observations combined
http://smap.cbe.berkeley. suggest that the occupants prefer higher air speed values in order to
edu/comforttool improve their thermal comfort condition.
43
Candido, Christhina; Dear, Richard de; Lamberts, Roberto, Bittencourt, Leonardo.
2008. Natural Ventilation and Thermal Comfort: Air Movement Acceptability Inside
Naturally Ventilated Buildings in Brazilian Hot Humid Zone. (http://nceub.org.uk/
uploads/W2008_59Candido.pdf )
36
While designing and operating naturally ventilation systems in
predominantly mechanically ventilated buildings, conflict between the
two systems should be avoided. For example, if non-automated operable
windows are provided in centrally air-conditioned spaces, they may be
left open and thus result in leakage of cool air. In buildings with unit air
conditioners, such as an apartment, it is easier to incorporate natural
ventilation, since the users have some control on switching between
natural and mechanical ventilation.
44
Goldhagen, Sarah Williams. Sarah William Goldhagen on Architecture: Living High.
(http://www.newrepublic.com/article/books-and-arts/magazine/103329/highrise-
skyscraper-woha-gehry-pritzker-architecture-megalopolis#)
37
Ali, Zainab Faruqui. According to a published account, some residents are able to avoid use of
2007. On Site Review mechanical air conditioning through all but the hottest days of the year.
Report, No. 1 Moulmein
Rise (http://www. Other interviewed residents have also mentioned that their air conditioning
akdn.org/architecture/ consumption has been reduced considerably because of the natural
pdf/3291_sin.pdf) ventilation system.
1 2 . E N E R G Y R E C O V E R Y
38
1. 2. 3.
Total Recovery ERV Systems work by reducing the dry bulb and wet
bulb of HVAC Equipment air intake. In the example in Figure 24, the ERV
system is shown to reduce the wet bulb from 26oC to 20oC and dry bulb
from 33oC to 26oC.
F I G U R E . 2 4
ERV System Operations45
45
Presentation by ConsERV. (http://www.multistack.com/DesktopModules/
Bring2mind/DMX/Download.aspx?EntryId=85&Command=Core_
Download&PortalId=0&TabId=136)
39
According to simulation based sensitivity analysis for typical Jakarta
buildings, a 50% efficient energy recovery system can save 2% to 8% of
the total energy. Savings are usually highest in hospitals as they have high
fresh air requirements.
In hot and humid climates, energy recovery systems with high latent
effectiveness should be selected. Care should be taken that the selected
model is certified for zero leakage to ensure no mixing between outside
fresh air with stale exhaust air.
1 3 . M A I N T E N A N C E
Some items that potentially increases energy use of more than 5% are46:
No fan speed control (VAV installed but running constant speed)
Humidity control failure
Night setback control failure
Outside Air Ventilation rate overage
1 4 . C E I L I N G F A N S
AIR CONDITIONING & VENTILATION SYSTEM OTHER GOOD PRACTICES
In hot and humid climates, removal of moisture from the skin uses up a
lot of energy in the cooling and ventilation system. For acceleration of
moisture removal, it is highly effective to introduce additional air movement
through ceiling or wall fans.
46
Deferred Maintenance: The Cost of Doing Nothing NC Sustainable Energy
Conference: April 26, 2011. (https://www4.eere.energy.gov/challenge/sites/default/
files/uploaded-files/the-cost-of-doing-nothing.pdf)
40
Higher air flow also allows increasing the space temperature
while maintaining the same level of comfort, thus reducing energy
consumption further.
T A B L E . 1 4
Optimum Size (mm)/Number of Ceiling Fans for Rooms of Different Sizes49
ROOM R O O M L E N G T H
WIDTH 4m 5m 6m 7m 8m 9m 10 m 11 m 12 m 14 m 16 m
3m 1200/1 1400/1 1500/1 1050/2 1200/2 1400/2 1400/2 1400/2 1200/3 1400/3 1400/3
4m 1200/1 1400/1 1200/2 1200/2 1200/2 1400/2 1400/2 1500/2 1200/3 1400/3 1500/3
5m 1400/1 1400/1 1400/2 1400/2 1400/2 1400/2 1400/2 1500/2 1400/3 1400/3 1500/3
6m 1200/2 1400/2 900/4 1050/4 1200/4 1400/4 1400/4 1500/4 1200/6 1400/6 1500/6
7m 1200/2 1400/2 1050/4 1050/4 1200/4 1400/4 1400/4 1500/4 1200/6 1400/6 1500/6
8m 1200/2 1400/2 1200/4 1200/4 1200/4 1400/4 1400/4 1500/4 1200/6 1400/6 1500/6
9m 1400/2 1400/2 1400/4 1400/4 1400/4 1400/4 1400/4 1500/4 1400/6 1400/6 1500/6
10 m 1400/2 1400/2 1400/4 1400/4 14004 1400/4 1400/4 1500/4 1400/6 1400/6 1500/6
11 m 1500/2 1500/2 1500/4 1500/4 1500/4 1500/4 1500/4 1500/4 1500/6 1500/6 1500/6
12 m 1200/3 1400/3 1200/6 1200/6 1200/6 1400/6 1400/6 1500/6 1200/n 1400/9 1400/9
13 m 1400/3 1400/3 1200/6 1200/6 1200/6 1400/6 1400/6 1500/6 1400/9 1400/9 1500/9
14 m 1400/3 1400/3 1400/6 1400/6 1400/6 1400/6 1400/6 1500/6 1400/9 1400/9 1500/9
47
Marc E. Fountain and Mward A. Arens, Ph.D, Air Movement and Thermal Comfort,
ASHRAE Journal August 1993.
48
US Department of Energy - National Best Practices Manual for Building High
Performance Schools.
49
User Guide for Indian Energy Conservation Building Code.
41
AIR CONDITIONING & VENTILATION SYSTEM OTHER GOOD PRACTICES
DINAS PENGAWASAN
DAN PENERTIBAN BANGUNAN
PEMERINTAH PROVINSI DKI JAKARTA
www.dppb.jakarta.go.id
42