Lu PDF

ENGINE
ENGINE LUBRICATION SYSTEM

SECTION LU LU
E
CONTENTS
KA24DE Precaution for Supplemental Restraint System F
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SERVICE INFORMATION ............................ 2 SIONER" .................................................................13
Precaution for Liquid Gasket ...................................13 G
PRECAUTIONS ................................................... 2
Precaution for Supplemental Restraint System PREPARATION ................................................. 15
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Special Service Tool ................................................15
SIONER" ................................................................... 2 Commercial Service Tool ........................................15 H
Precaution for Liquid Gasket ..................................... 2
LUBRICATION SYSTEM .................................. 16
PREPARATION ................................................... 4 Lubrication Circuit ....................................................16 I
Special Service Tool ................................................. 4
ENGINE OIL ...................................................... 18
LUBRICATION SYSTEM .................................... 5 Inspection ................................................................18
Lubrication Circuit ..................................................... 5 Changing Engine Oil ................................................19 J
ENGINE OIL ........................................................ 6 OIL FILTER ....................................................... 21

Inspection .................................................................. 6 Removal and Installation .........................................21
K
Changing Engine Oil ................................................. 7
OIL FILTER BRACKET ..................................... 22
OIL FILTER ......................................................... 9 Component ..............................................................22
Removal and Installation ........................................... 9 Removal and Installation .........................................22 L
OIL PUMP ...........................................................10 OIL COOLER .................................................... 23

Removal and Installation ......................................... 10 Component ..............................................................23
M
Regulator Valve ....................................................... 11 Removal and Installation .........................................23
Oil Pump Inspection ................................................ 11
OIL PUMP ......................................................... 25
SERVICE DATA AND SPECIFICATIONS Removal and Installation .........................................25 N
(SDS) ..................................................................12 Component ..............................................................25
Standard and Limit .................................................. 12 Disassembly and Assembly .....................................25
YD25DDTi O
SERVICE DATA AND SPECIFICATIONS
SERVICE INFORMATION ........................... 13 (SDS) ................................................................. 28
Standard and Limit ..................................................28
PRECAUTIONS ..................................................13 P
Revision: September 2009 LU-1 2010 D22 LCV

PRECAUTIONS
< SERVICE INFORMATION > [KA24DE]
SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000005779652
The Supplemental Restraint System such as AIR BAG and SEAT BELT PRE-TENSIONER, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution for Liquid Gasket INFOID:0000000005471332
REMOVAL OF LIQUID GASKET

After removing the mounting bolts and nuts, separate the mating
surface using Tool and remove the sealant.
CAUTION:
Be careful not to damage the mating surfaces.
In areas where the cutter is difficult to use, use a plastic hammer to
lightly tap (1) the Tool to insert it and slide (2) it along the areas
where the sealant is applied.
CAUTION:
If for some unavoidable reason a tool such as a flat-bladed
screwdriver is used, be careful not to damage the mating sur-
faces.
PBIC0002E
LIQUID GASKET APPLICATION PROCEDURE

1. Using a scraper, remove the old sealant adhering to the mating
surface.
Remove the sealant completely from the groove, mounting
bolts, and bolt holes.
2. Clean the mating surface thoroughly to remove adhering mois-
ture, grease and foreign materials.
3. Install the sealant tube into the tube presser.
Use Genuine Silicone RTV or equivalent. Refer to GI-43,
"Recommended Chemical Product and Sealant".
PBIC0003E

PRECAUTIONS
4. Apply the sealant without breaks to the specified area with the
specified dimensions. A
If there is a groove for the sealant application, apply the seal-
ant to the groove.
LU
EMA0622D
D
As for the bolt holes, normally apply the sealant inside the
holes. If specified, it should be applied outside the holes. Make
sure to read the instructions in this manual. E
Within five minutes of sealant application, install the mating
component.
If the sealant protrudes, wipe it off immediately.
Do not retighten after the installation. F
After 30 minutes or more have passed from the installation, fill
the engine with the correct oil and coolant. Refer to MA-14,
"Fluids and Lubricants". G
CAUTION:
SEM159F
If there are specific instructions in the service manual,
observe them. H

PREPARATION
PREPARATION
Special Service Tool INFOID:0000000005471333
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
(Kent-Moore No.)
Tool name
(J34301-C) Measuring oil pressure
Oil pressure gauge set Maximum measuring range:
1: (J34301-1) 1,379 kPa (14 kg/cm2, 200 psi)
Oil pressure gauge
2: (J34301-2)
Hoses
3: (J34298)
Adapter
AAT896
4: (J34282-1)
Adapter
5: (790-301-1230-A)
60 adapter
6: (J34301-15)
Square socket
WS39930000 Pressing the tube of liquid gasket
( )
Tube presser
NT052

LUBRICATION SYSTEM
LUBRICATION SYSTEM
A
Lubrication Circuit INFOID:0000000005471334
LU
WLC030
P
1. Connecting rod 2. Connecting rod bearing 3. Main bearing
4. Oil filter 5. Oil strainer 6. Oil pump
7. Oil pan 8. Piston oil jet 9. Timing chain tensioner
10. Idler sprocket 11. Upper timing chain tensioner 12. Exhaust camshaft
13. Intake camshaft

ENGINE OIL
ENGINE OIL
Inspection INFOID:0000000005471335
ENGINE OIL LEVEL

NOTE:
Before starting engine, put vehicle horizontally and check the engine oil level. If engine is already started, stop
it and allow 10 minutes before checking.
1. Pull out oil level gauge and wipe it clean.
2. Insert oil level gauge and make sure the engine oil level is within
the range shown.
3. If it is out of range, adjust it as necessary.
PBIC2823E
ENGINE OIL APPEARANCE

Check engine oil for white turbidity or heavy contamination.
If engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant.
Repair or replace damaged parts.
ENGINE OIL LEAKAGE
Check for engine oil leakage around the following area.
Oil pan
Oil pan drain plug
Oil pressure switch
Oil filter and oil filter bracket
Oil pump housing
Cylinder head rear cover assembly
Front and rear chain cases
Mating surface between cylinder block and cylinder head
Mating surface between cylinder head and rocker cover
Front and rear oil seals
ENGINE OIL PRESSURE CHECK
WARNING:
Be careful not to burn yourself, as the engine and oil may be hot.
Put shift lever in Neutral N position.
1. Check oil level.
2. Disconnect harness connector at oil pressure switch, and remove oil pressure switch using suitable tool.
CAUTION:
Do not drop or shock oil pressure switch.

ENGINE OIL
3. Install the Tool as shown.
A
LU
G
ALC059
4. Start engine and warm it up to normal operating temperature.

H
5. Check oil pressure with engine running under no-load at idle speed and at 3,000 rpm.
NOTE:
When engine oil temperature is low, engine oil pressure becomes high.
Unit: kPa (kg/cm2, psi) I
Engine speed Approximate discharge oil pressure*
Idle speed More than 78 (0.8, 11)
J
3,000 rpm 412 - 481 (4.2 - 4.9, 60 - 70)
*: Engine oil pressure [Engine oil temperature at 80C (176F)]
If difference is extreme, check oil passage and oil pump for oil leaks. K
6. Install oil pressure switch as follows.
a. Remove old liquid gasket adhering to oil pressure switch and engine.
b. Apply liquid gasket and tighten oil pressure switch to specification. L
Use Genuine Liquid Gasket or equivalent.
Oil pressure switch: M

: 14.7 Nm (1.5 kg-m, 11 ft-lb)
c. After warming up engine, make sure that there is no leakage of engine oil with running engine. N
Changing Engine Oil INFOID:0000000005471336
WARNING: O
Be careful not to burn yourself, as the engine oil may be hot.
Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct skin
contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as P
soon as possible.
1. Warm up engine, put vehicle horizontally and check for engine oil leakage from engine components. Refer
to LU-6, "Inspection".
2. Stop engine and wait for 10 minutes.
3. Loosen oil filler cap and then remove drain plug.
4. Drain engine oil.

ENGINE OIL
5. Install drain plug with new washer. Refer to EM-21, "Component".
CAUTION:
Be sure to clean drain plug and install with new washer.
Oil pan drain plug:

: 34.3 Nm (3.5 kg-m, 25 ft-lb)
6. Refill with new engine oil. Refer to MA-14, "Fluids and Lubricants".
Engine oil capacity (Approximate):
Unit: (US qt, lmp qt)
With oil filter change 3.5 (3-3/4, 3-1/8)

Drain and refill
Without oil filter change 3.3 (3-1/2, 2-7/8)
Dry engine (Overhaul) 4.1 (4-3/8, 3-5/8)
CAUTION:
When filling engine oil, never pull out oil level gauge.
The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.
Always use the oil level gauge to determine when the proper amount of engine oil is in the
engine.
7. Warm up engine and check area around drain plug and oil filter for oil leakage.
9. Check the engine oil level. Refer to LU-6, "Inspection".

OIL FILTER
OIL FILTER
A
Removal and Installation INFOID:0000000005471337
REMOVAL LU
1. Remove engine undercover.
2. Place a pan to catch the engine oil under the oil filter before removing.
C
3. Use a suitable tool to remove oil filter.
CAUTION:
Be careful not to get burned when engine and engine oil are hot.
When removing, prepare a shop cloth to absorb any engine oil leakage or spillage. D
Do not allow engine oil to spill on drive belts.
Completely wipe off any engine oil that spills on engine and vehicle.
Oil filter is provided with a relief valve. Use Genuine Nissan Oil Filter or equivalent. E
INSTALLATION
1. Remove foreign materials adhering to the oil filter installation surface.
F
2. Apply new engine oil to the oil seal circumference of new oil fil-
ter.
Use Genuine Nissan Oil Filter or equivalent.
G
I
SMA010
3. Screw oil filter manually until it touches the installation surface,

then tighten it by 2/3 turn. Or tighten to specification. J
Oil filter:
K
: 18 Nm (1.8 Kg-m, 13 ft-lb)
SMA229B
M
INSPECTION AFTER INSTALLATION
2. Start engine, and check there is no leakage of engine oil. N
4. Check the engine oil level and add engine oil as necessary. Refer to LU-6, "Inspection".
O

OIL PUMP
OIL PUMP
WBIA0237E
REMOVAL
1. Remove oil pump bolts, then withdraw oil pump from engine.
CAUTION:
Be careful not to damage drive spindle when withdrawing oil pump from engine.
NOTE:
When removing oil pump, turn crankshaft so that No. 1 piston is at TDC on its compression stroke.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Always replace with new oil seal and gasket.
When installing oil pump, apply engine oil to gears, then align
punch mark on drive spindle and oil hole on oil pump.
ALC054

OIL PUMP
Regulator Valve INFOID:0000000005471339
A
1. Visually inspect components for wear and damage.
2. Check oil pressure regulator valve sliding surface and spring.
3. Coat regulator valve with engine oil. Check that it falls smoothly LU
into the valve hole by its own weight.
4. Replace regulator valve set or oil pump assembly, if damaged.
C
D
ALC058
Oil Pump Inspection INFOID:0000000005471340

E
Using a feeler gauge, check the following clearances after the pump is disassembled.
Standard clearance:
Unit: mm (in) F
Inner rotor tip clearance (1) less than 0.12 (0.0047)

Outer rotor to pump body clearance (2) 0.15 - 0.21 (0.0059 - 0.0083) G
Side clearance (with gasket) (3) 0.04 - 0.100 (0.0016 - 0.0039)
If the inner rotor tip clearance (1) exceeds the limit, replace
rotor set. H
If pump body to outer rotor clearance and side clearance (2)
or (3) exceed the specification, replace oil pump assembly.
I
SLC026
SLC732

SERVICE DATA AND SPECIFICATIONS (SDS)
Standard and Limit INFOID:0000000005471341
OIL PRESSURE
Unit: kPa (kg/cm2, psi)
Engine speed Approximate discharge oil pressure

Idle speed More than 78 (0.8, 11)
3,000 rpm 412 - 481 (4.2 - 4.9, 60 - 70)
OIL CAPACITY (APPROXIMATE)

With oil filter change 3.5 (3-3/4, 3-1/8)

Drain and refill
Without oil filter change 3.3 (3-1/2, 2-7/8)
Dry engine (Overhaul) 4.1 (4-3/8, 3-5/8)
OIL PUMP
Unit: mm (in)
Inner rotor tip clearance Less than 0.12 (0.0047)

Outer rotor to pump body clearance 0.15 - 0.21 (0.0059 - 0.0083)
Side clearance (with gasket) 0.04 - 0.100 (0.0016 - 0.0039)
REGULATOR VALVE
Unit: mm (in)
Regulator valve to oil pump cover clearance 0.040 - 0.097 (0.0016 - 0.0038)

PRECAUTIONS
< SERVICE INFORMATION > [YD25DDTi]
SERVICE INFORMATION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT LU
PRE-TENSIONER" INFOID:0000000005779653
The Supplemental Restraint System such as AIR BAG and SEAT BELT PRE-TENSIONER, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING: D
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer. E
Improper maintenance, including incorrect removal and installation of the SRS can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SRS section.
F
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
G
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni- H
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the I
battery, and wait at least 3 minutes before performing any service.
Precaution for Liquid Gasket INFOID:0000000005471343
J
REMOVAL OF LIQUID GASKET
After removing the mounting bolts and nuts, separate the mating
surface using Tool and remove the sealant. K
CAUTION:
Be careful not to damage the mating surfaces.
In areas where the cutter is difficult to use, use a plastic hammer to L
lightly tap (1) the Tool to insert it and slide (2) it along the areas
where the sealant is applied.
CAUTION:
If for some unavoidable reason a tool such as a flat-bladed M
screwdriver is used, be careful not to damage the mating sur-
faces.
PBIC0002E
N
LIQUID GASKET APPLICATION PROCEDURE
1. Using a scraper, remove the old sealant adhering to the mating
surface. O
Remove the sealant completely from the groove, mounting
bolts, and bolt holes.
2. Clean the mating surface thoroughly to remove adhering mois- P
ture, grease and foreign materials.
3. Install the sealant tube into the tube presser.
Use Genuine Silicone RTV or equivalent. Refer to GI-43,
"Recommended Chemical Product and Sealant".
PBIC0003E

PRECAUTIONS
4. Apply the sealant without breaks to the specified area with the
specified dimensions.
If there is a groove for the sealant application, apply the seal-
ant to the groove.
EMA0622D
As for the bolt holes, normally apply the sealant inside the
holes. If specified, it should be applied outside the holes. Make
sure to read the instructions in this manual.
Within five minutes of sealant application, install the mating
component.
If the sealant protrudes, wipe it off immediately.
Do not retighten after the installation.
After 30 minutes or more have passed from the installation, fill
the engine with the correct oil and coolant. Refer to MA-14,
"Fluids and Lubricants".
CAUTION:
SEM159F
If there are specific instructions in the service manual,
observe them.

PREPARATION
PREPARATION
A
Special Service Tool INFOID:0000000005471344
LU
Tool number
Description
Tool name
ST25051001 Measuring oil pressure
C
Oil pressure gauge Maximum measuring range:
2,452 kPa (25 kg/cm2, 356 psi)
S-NT050
E
ST25052000 Adapting oil pressure gauge to cylinder block
Hose
G
S-NT559
WS39930000 Pressing the tube of liquid gasket

Tube presser H
S-NT052
J
Commercial Service Tool INFOID:0000000005471345
Tool name Description K

Deep socket Removing and installing oil pressure switch
a: 27 mm (1.06 in)
L
M
PBIC2072E

LUBRICATION SYSTEM
LUBRICATION SYSTEM
Lubrication Circuit INFOID:0000000005471346
AWBIA0665ZZ
1. Camshaft 2. Oil filter 3. Oil cooler

4. Main gallery 5. Vacuum pump 6. Chain tensioner
7. Oil pan 8. Oil strainer 9. Oil pump
10. Turbocharger 11. Oil jet 12. Relief valve
13. Main bearing 14. Crankshaft 15. Connecting rod bearing
16. Connecting rod 17. Piston 18. Relief valve
19. Timing chain 20. Camshaft journal 21. Cylinder head oil gallery

LUBRICATION SYSTEM
22. Timing chain 23. Relief valve 24. Regulator valve
A. To chain tensioner B. To chain oil jet C. To oil jet A
D. Oil passage E. Oil gallery F. By-pass passage
G. To oil pan H. Oil injection
LU

ENGINE OIL
ENGINE OIL
Inspection INFOID:0000000005471347
ENGINE OIL LEVEL

NOTE:
Before starting engine, put vehicle horizontally and check the engine oil level. If engine is already started, stop
it and allow 10 minutes before checking.
1. Pull out oil level gauge and wipe it clean.
2. Insert oil level gauge and make sure the engine oil level is within
the range shown in the figure.
3. If it is out of range, adjust it.
PBIC2823E
ENGINE OIL APPEARANCE

Check engine oil for white turbidity or heavy contamination.
If engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant.
Repair or replace damaged parts.
ENGINE OIL LEAKAGE
Check for engine oil leakage around the following area.
Oil pan (lower and upper)
Oil pan drain plug
Oil pressure switch
Oil filter and oil filter bracket
Oil cooler
Oil pump housing
Vacuum pump
Cylinder head rear cover assembly
Front and rear chain cases
Mating surface between cylinder block and cylinder head
Mating surface between cylinder head and rocker cover
Front and rear oil seals
Turbocharger
Oil tube connecting parts from turbocharger
ENGINE OIL PRESSURE CHECK
WARNING:
Be careful not to burn yourself, as the engine and oil may be hot.
Put shift lever in Neutral N.
1. Check oil level.
2. Disconnect harness connector at oil pressure switch (1), and
remove oil pressure switch using suitable tool.
2 : Oil cooler
: Engine front
CAUTION:
Do not drop or shock oil pressure switch.
PBIC3334E

ENGINE OIL
3. Install the Tool as shown. A
LU
SLC926-A
D
4. Start engine and warm it up to normal operating temperature.
5. Check oil pressure with engine running under no-load at idle speed and at 2,000 rpm.
E
NOTE:
When engine oil temperature is low, engine oil pressure becomes high.
F
Idle speed More than 140 (1.43, 20.3)
2,000 rpm More than 270 (2.75, 39.1) G
*: Engine oil pressure [Engine oil temperature at 80C (176F)]
If difference is extreme, check oil passage and oil pump for oil leaks.
6. Install oil pressure switch as follows. H
a. Remove old liquid gasket adhering to oil pressure switch and engine.
b. Apply liquid gasket and tighten oil pressure switch to specification.
Use Genuine Liquid Gasket or equivalent. I
Oil pressure switch:

J
: 14.7 Nm (1.5 kg-m, 11 ft-lb)
c. After warming up engine, make sure that there is no leakage of engine oil with running engine.
Changing Engine Oil INFOID:0000000005471348
K
WARNING:
Be careful not to burn yourself, as the engine oil may be hot. L
Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct skin
contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible. M
1. Warm up engine, put vehicle horizontally and check for engine oil leakage from engine components. Refer
to LU-18, "Inspection".
2. Stop engine and wait for 10 minutes. N
3. Loosen oil filler cap (1) and then remove drain plug (3).
2 : Oil filter O
: Engine front
PBIC3335E
4. Drain engine oil.

ENGINE OIL
5. Install drain plug with new washer. Refer to EM-108, "Component".
CAUTION:
Be sure to clean drain plug and install with new washer.
Oil pan drain plug:

: 34.3 Nm (3.5 kg-m, 25 ft-lb)
6. Refill with new engine oil. Refer to MA-14, "Fluids and Lubricants".
With oil filter change (2WD) 5.6 (5-7/8, 4-7/8)

Drain and refill
Without oil filter change (2WD) 5.3 (5-5/8, 4-5/8)
Overhaul (2WD) 6.3 (6-5/8, 5-1/2)
Dry engine
Overhaul (4WD) 5.0 (5-1/4, 4-3/8)
CAUTION:
When filling engine oil, do not pull out oil level gauge.
The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.
Always use the oil level gauge to determine when the proper amount of engine oil is in the
engine.
7. Warm up engine and check area around drain plug and oil filter for oil leakage.

OIL FILTER
OIL FILTER
A
REMOVAL LU
1. Remove engine undercover.
2. Place a pan to catch the engine oil under the oil filter removing.
C
3. Use a suitable tool to remove oil filter.
CAUTION:
Be careful not to get burned when engine and engine oil are hot.
When removing, prepare a shop cloth to absorb any engine oil leakage or spillage. D
Do not allow engine oil to spill on drive belts.
Completely wipe off any engine oil that spills on engine and vehicle.
Oil filter is provided with a relief valve. Use Genuine Nissan Oil Filter or equivalent. E
INSTALLATION
1. Remove foreign materials adhering to the oil filter installation surface.
F
2. Apply new engine oil to the oil seal circumference of new oil fil-
ter.
Use Genuine Nissan Oil Filter or equivalent.
G
I
SMA010
3. Screw oil filter manually until it touches the installation surface,

then tighten it by 2/3 turn. Or tighten to specification. J
Oil filter:
K
: 18 Nm (1.8 Kg-m, 13 ft-lb)
SMA229B
M
2. Start engine, and check there is no leakage of engine oil. N
4. Check the engine oil level and add engine oil. Refer to LU-18, "Inspection".
O

OIL FILTER BRACKET
OIL FILTER BRACKET
Component INFOID:0000000005471350
PBIC3336E
1. Oil filter 2. Oil filter bracket 3. Gasket

4. Drain hose 5. Connecting bolt 6. Washer
7. Oil cooler 8. O-ring 9. Copper washer
10. Oil tube A. Refer to LU-21. B. To oil pan
C. To vacuum pump Vehicle front
REMOVAL
1. Remove oil filter. Refer to LU-21, "Removal and Installation".
2. Remove oil cooler. Refer to LU-23, "Removal and Installation".
3. Remove oil filter bracket.
INSTALLATION
2. After warming up engine, check there is no leaks of engine oil.
4. Check the engine oil level and adjust engine oil level. Refer to LU-18, "Inspection".

OIL COOLER
OIL COOLER
A
LU
I
PBIC3338E
1. Gasket 2. Water hose connector 3. Water hose J

4. Water hose 5. Connecting bolt 6. Washer
7. Oil cooler 8. O-ring 9. Oil filter bracket
A. To cylinder block B. To heater return pipe Vehicle front K
L
CAUTION:
Be careful not to get burned when engine oil and engine coolant are hot.
When removing, prepare a shop cloth to absorb any engine oil and engine coolant leakage or spill-
age. M
Completely wipe off any engine oil and engine coolant that spill on engine and vehicle.
REMOVAL
NOTE: N
When removing oil cooler only, step 2 is unnecessary.
1. Drain engine coolant from radiator, and from water drain plug at the side of cylinder block. Refer to CO-33,
"Changing Engine Coolant" and EM-179, "Component". O
NOTE:
Perform this step when removing water hoses and water connector.
P
2. Disconnect water hoses from oil cooler.
When removing oil cooler only, pinching water hoses near oil cooler will prevent engine coolant spilling.
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
3. Loosen connecting bolt and remove oil cooler.
CAUTION:

OIL COOLER
Do not spill engine oil and engine coolant to rubber parts such as drive belts and engine mounting
insulator.
4. Remove water hoses and water connector, as necessary.
INSPECTION AFTER REMOVAL
Oil Cooler
Check oil cooler for cracks. Check oil cooler for clogging by blowing through engine coolant inlet. If necessary,
replace oil cooler.
INSTALLATION
Make sure that no foreign objects are adhering to the installation planes of oil cooler or oil filter bracket.
Tighten the connecting bolt after aligning the stopper on the oil fil-
ter bracket side with protrusion of oil cooler (1).
A : Align the protrusion and the stopper.

: Vehicle front
PBIC3339E

1. Check the engine oil level and the engine coolant level, and add engine oil and engine coolant. Refer to
LU-18, "Inspection" and CO-32, "System Inspection".
2. Start engine, and make sure that there is no leaks of engine oil or engine coolant.
4. Check the engine oil level and the engine coolant level again. Refer to LU-18, "Inspection" and CO-32,
"System Inspection".

OIL PUMP
OIL PUMP
A
REMOVAL LU
Remove oil pump housing. Refer to EM-152, "Component".
INSTALLATION
Installation is in the reverse order of removal. C
When installing, align crankshaft flat faces with inner rotor flat faces.
D
2. Start engine, check there is no leaks of engine oil.
3. Stop engine and wait for 10 minutes. E
F
JPBIA2190GB
L
1. Oil pump housing 2. Oil pump outer rotor 3. Oil pump inner rotor
4. Oil pump cover 5. Regulator valve 6. Regulator valve spring
7. Regulator valve plug M
Disassembly and Assembly INFOID:0000000005471356
N
DISASSEMBLY
1. Remove oil pump cover.
2. Remove oil pump inner rotor and oil pump outer rotor from oil pump housing. O
3. After removing regulator valve plug, remove inner and outer regulator springs and regulator valve.
INSPECTION AFTER DISASSEMBLY
P
Oil Pump Clearance

OIL PUMP
Measure the clearance with feeler gauge (A).
Clearance between oil pump outer rotor and oil pump housing
(position B)
Standard : 0.114 - 0.260 mm (0.0045 - 0.0102 in)

Tip clearance between oil pump inner rotor and oil pump outer
rotor (position C)
Standard : Less than 0.180 mm (0.0071 in)

PBIC3341E
Measure the clearance with the feeler gauge (C) and the straight-
edge (A).
Side clearance between oil pump inner rotor and oil pump housing
(position B)
Standard : 0.030 - 0.190 mm (0.0012 - 0.0075 in)

Side clearance between oil pump outer rotor and oil pump housing
(position D)
Standard : 0.050 - 0.090 mm (0.0020 - 0.0035 in)

PBIC3342E
Calculate the clearance between oil pump inner rotor and oil pump housing as follows.
OIL PUMP HOUSING INNER DIAMETER
- Measure the inner diameter of oil pump housing with the inside
micrometer (A).
PBIC3344E
OIL PUMP INNER ROTOR OUTER DIAMETER

- Measure the outer diameter of protruded portion of oil pump inner
rotor with a micrometer (A).
PBIC3343E
OIL PUMP INNER ROTOR TO OIL PUMP HOUSING CLEARANCE

- (Clearance) = (Oil pump housing inner diameter) (Oil pump inner rotor outer diameter)
Standard : 0.045 - 0.091mm (0.0018 - 0.0036 in)

If measured/calculated values are out of the standard, replace oil pump assembly.
Regulator Valve Clearance

OIL PUMP
Measure the inner diameter of valve hole (oil pump cover) (C) and
the outer diameter of regulator valve (D). A
(Clearance)(6) = (Valve hole diameter)(C) (Regulator valve outer
diameter)(D)
LU
Standard (6) : 0.040 - 0.097 mm (0.0016 - 0.0038 in)
If the calculated value is out of the standard, replace oil pump
assembly. C
CAUTION:
Coat regulator valve with new engine oil.
Make sure that it falls smoothly into valve hole by its own JLC358B
weight. D
ASSEMBLY
Assembly is in the reverse order of disassembly.
E
Install oil pump inner rotor and oil pump outer rotor with the
punched marks (A) on the oil pump cover side.
H
PBIC3346E

Standard and Limit INFOID:0000000005471357
OIL PRESSURE

Idle speed More than 140 (1.43, 20.3)
2,000 rpm More than 270 (2.75, 39.1)
*: Engine oil temperature at 80C (176F)
OIL CAPACITY (APPROXIMATE)

Unit: (US qt, Imp qt)

Drain and refill
Overhaul (2WD) 6.3 (6-5/8, 5-1/2)
Dry engine
Overhaul (4WD) 5.0 (5-1/4, 4-3/8)
OIL PUMP
Unit: mm (in)
Oil pump housing to oil pump outer rotor radial clearance 0.114 - 0.260 (0.0045 - 0.0102)
Oil pump inner rotor to oil pump outer rotor tip clearance Less than 0.180 (0.0071)
Oil pump housing to oil pump inner rotor side clearance 0.030 - 0.190 (0.0012 - 0.0075)
Oil pump housing to oil pump outer rotor side clearance 0.050 - 0.090 (0.0020 - 0.0035)
Oil pump inner rotor to oil pump housing clearance 0.045 - 0.091 (0.0018 - 0.0036)
REGULATOR VALVE
Unit: mm (in)
Regulator valve to valve hole clearance 0.040 - 0.097 (0.0016 - 0.0038)

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ENGINE

ENGINE LUBRICATION SYSTEM

ENGINE OIL ........................................................ 6 OIL FILTER ....................................................... 21

OIL PUMP ...........................................................10 OIL COOLER .................................................... 23

Revision: September 2009 LU-1 2010 D22 LCV

REMOVAL OF LIQUID GASKET

LIQUID GASKET APPLICATION PROCEDURE

Revision: September 2009 LU-2 2010 D22 LCV

Revision: September 2009 LU-3 2010 D22 LCV

Revision: September 2009 LU-4 2010 D22 LCV

Revision: September 2009 LU-5 2010 D22 LCV

ENGINE OIL LEVEL

ENGINE OIL APPEARANCE

Revision: September 2009 LU-6 2010 D22 LCV

4. Start engine and warm it up to normal operating temperature.

Oil pressure switch: M

Revision: September 2009 LU-7 2010 D22 LCV

Oil pan drain plug:

With oil filter change 3.5 (3-3/4, 3-1/8)

Revision: September 2009 LU-8 2010 D22 LCV

3. Screw oil filter manually until it touches the installation surface,

Revision: September 2009 LU-9 2010 D22 LCV

Revision: September 2009 LU-10 2010 D22 LCV

Oil Pump Inspection INFOID:0000000005471340

Inner rotor tip clearance (1) less than 0.12 (0.0047)

Revision: September 2009 LU-11 2010 D22 LCV

Engine speed Approximate discharge oil pressure

OIL CAPACITY (APPROXIMATE)

With oil filter change 3.5 (3-3/4, 3-1/8)

Inner rotor tip clearance Less than 0.12 (0.0047)

Revision: September 2009 LU-12 2010 D22 LCV

Revision: September 2009 LU-13 2010 D22 LCV

Revision: September 2009 LU-14 2010 D22 LCV

WS39930000 Pressing the tube of liquid gasket

Tool name Description K

Revision: September 2009 LU-15 2010 D22 LCV

1. Camshaft 2. Oil filter 3. Oil cooler

Revision: September 2009 LU-16 2010 D22 LCV

Revision: September 2009 LU-17 2010 D22 LCV

ENGINE OIL LEVEL

ENGINE OIL APPEARANCE

Revision: September 2009 LU-18 2010 D22 LCV

3. Install the Tool as shown. A

Oil pressure switch:

4. Drain engine oil.

Revision: September 2009 LU-19 2010 D22 LCV

Oil pan drain plug:

With oil filter change (2WD) 5.6 (5-7/8, 4-7/8)

Revision: September 2009 LU-20 2010 D22 LCV

3. Screw oil filter manually until it touches the installation surface,

Revision: September 2009 LU-21 2010 D22 LCV

1. Oil filter 2. Oil filter bracket 3. Gasket

Removal and Installation INFOID:0000000005471351

Revision: September 2009 LU-22 2010 D22 LCV

1. Gasket 2. Water hose connector 3. Water hose J

Removal and Installation INFOID:0000000005471353

Revision: September 2009 LU-23 2010 D22 LCV

A : Align the protrusion and the stopper.

INSPECTION AFTER INSTALLATION