Technical Datasheet #TDAXDIO12803

Discrete I/O
P/N: AXDIO128-03
12 inputs, 8 relay outputs, SAE J1939
with Electronic Assistant
Description: The Discrete I/O Module reads 12 discrete inputs
and sets 8 Form C relay outputs while networking with other CAN
devices (SAE J1939) in a machine control system. The unit is a
battery powered device with the ability to withstand engine cranking,
reverse polarity and transient power conditions. In engine
applications, information is provided to the engine control system
using single-frame J1939 application-specific PDU2 type messages.
Outputs can be controlled by any input or CAN message. A bi-color
LED indicates operational status.
The AXDIO128 has a number of setpoints that allow the user to
configure it for their application. The Windows-based Electronic
Assistant can be used to configure the module over the CAN line.
The setpoints can also be saved to a file and flashed into other
AXDIO128 modules over the CAN bus. Alternatively, a RS-232
interface allows for quick user configuration adjustments using
Windows HyperTerminal or other similar terminal software. Settings are saved to non-volatile memory upon command. A
CANopen model is available.
The AXDIO128 features rugged packaging and watertight Deutsch IPD connectors for an IP67 rating. The module is UL
recognized for UL508 (FTPM2) Controls for Stationary Engine Driven Assemblies and has a cUL recognition as well.
The control carries a CE mark for the EMC and RoHS Directives. The DIO Module meets the environmental, EMC and
vibration requirements of generator set applications in marine installations and has type approvals from several marine
societies (LR, DNV, ABS, etc.).

Applications: Power Generator Sets, Diesel Engine Control Systems

Ordering Part Numbers:
SAE J1939 Discrete I/O Controller: AXDIO128-03
A CANopen model is available as P/N AXDIO128CO.
Electronic Assistant P/N: AX070502
Mating Plug Kit P/N: AX070200
This kit includes the following items. These items are also available from a local Deutsch IPD distributor.
NB. The sealing plugs are only needed in cases where less than the 40 pins are required.
Deutsch IPD P/N: Description:
0462-201-16141 48 16AWG SOCKETS SOLID 16-20AWG WIRE 6mm
114017 24 SEALING PLUGS SIZE 12-16 CAVITIES 12-18 AWG
DRC16-40S 40-PIN PLUG, No Key
DT06-08SA DT SERIES PLUG 8 CONTACT
W8S WEDGELOCK FOR DT 8 PIN PLUG
A crimping tool from Deutsch IPD is required to connect wiring to the sockets, P/N: HDT 48-00 or equivalent (not
supplied).
Technical Specifications
Modules are designed for mounting on power generator sets or remotely up to 30 ft.
Multiple AXDIO128 modules can be used on a CAN network.

Inputs
Power Supply Input 12V or 24VDC nominal (932 VDC power supply range)
Supply Current At 12V: 90 mA + 50mA per active relay, typical
At 24V: 50 mA + 30mA per active relay, typical
Protection Reverse polarity protection is provided.
Power supply input section protects against transient surges and short circuits
and is galvanically isolated from digital inputs and earth ground.
Inputs Reads twelve (12) discrete inputs (active low with pull-up resistors)
Input level characteristics:
Low-Level input voltage: 0 to 0.8 V
High-Level input voltage: 3.75 to +BAT
Inputs have internal pull-up resistors.
Input resistance: more than 5 kOhms
The inputs have internal over and under voltage protection.
Digital GNDs Four digital GND pins are provided.
PGNs AXDIO128 is an Arbitrary Address Capable ECU. It can dynamically change its
network address in real time. The AXDIO128 supports: Address Claimed
Messages (PGN 60928); Requests for Address Claimed Messages (PGN 59904);
and Commanded Address Messages (PGN 65240).

AXDIO128 supports Transport Protocol for Commanded Address messages

(PGN 65240). It also supports responses on PGN Requests (PGN 59904).

It transmits Software ID PGN65242 (-SOFT) only on request.

AXDIO128 can constantly transmit the state of digital inputs in a user defined
PDU2 PGN, set to proprietary B PGN 65440 by default.

AXDIO128 can receive user defined PDU2 PGN controlling output relays, set to
65448 by default.

AXDIO128 can receive mode select commands or send mode status feedback in
a user defined PDU2 PGN, set to proprietary B PGN 65456 by default.

There are two types of predefined structures for the data in the messages that are
sent/received by the AXDIO128 for the I/O channels. With compact data, the
structure is similar to PGN65241 (-AUXIO) where each channel has two bits per
byte, resulting in up to four channels being read/controlled by one byte of data.
However, if expanded data is used, each I/O channel is read/controlled by an
individual byte in a message.

The PGNs that are used for Input State, Relay Control or Mode Select
messages used/recognized by the AXDIO128 are individually configurable by the
user.

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Outputs
Outputs Sets 8 Form C relay outputs.
Resistive load:
2A NO)/2 A (NC) at 277 VAC
2 A (NO)/2 A (NC) at 125 VAC
2 A (NO)/2 A (NC) at 30 VDC
Dielectric strength:
4,000 VAC, 50/60 Hz for 1 min between coil and contacts
750 VAC, 50/60 Hz for 1 min between contacts of same polarity
There is no special overcurrent/overvoltage protection on the relay outputs. The
user is advised to provide a fast acting 3A fuse or an adequate external
protection if necessary.

Communication
CAN 1 CAN 2.0B port, protocol SAE J1939
Baud Rate: 250 bit/sec.
Digital isolation is provided for the CAN line.
A CANopen model, P/N: AXDIO128CO, is available.

Other features of the CAN communications interface include:

It has two configurable slew rates to accommodate different CAN (SAE
J1939) connections (and is capable of working both on the standard J1939
link between an engine controller and a generator controller, as well as on a
J1939 accessory module link from a generator controller in power
generation applications).
Node address is auto configurable as per J1939-81 or per customer
request.
A watchdog timer to require a reboot when the microprocessor locks
The AXDIO128 is designed to remain powered during engine cranking.
According to the CAN standard, it is necessary to terminate the network with
Network Termination external termination resistors. The resistors are 120 Ohm, 0.25W minimum,
metal film or similar type. They should be placed between CAN_H and CAN_L
terminals at both ends of the network.
RS-232 1 RS-232 port is available for debugging purposes.
ASCII Text Format, 115200 Baud Rate
Data 8 bit, Parity None, Stop 1 bit. Flow Control Xon/Xoff.
Short circuit protection to ground.

General Specifications
Microprocessor ADUC843
Isolation The power supply is galvanically isolated from digital inputs and earth ground.
Indicator LED indicator remains RED when a network error occurs. It flashes green when
the module is able to send messages over the bus but there is no network activity
detected by the module. It stays ON and is GREEN when it is operating normally
and is powered.
SAE J1939 Profile For J1939 compliance (SAE, Recommended Practice for a Serial Control and
Communications Vehicle Network, October 2007) all modules comply with the
applicable portions of the following:
SAE J1939-11, 15 Physical Layer, Reduced Physical Layer
SAE J1939-21, December 2006, Data Link Layer
SAE J1939-71, January 2009, Vehicle Application Layer
SAE J1939-73, September 2006, Application Layer Diagnostics
SAE J1939-81, May 2003, Network Management
Customer specific proprietary extensions can also be included in the SAE J1939
profile on request.
User Interface Electronic Assistant, P/N: AX070502
Updates for the EA are found on www.axiomatic.com under the log-in tab.

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Control Logic The AXDIO128 is designed to work either as a stand-alone module, or on J1939
CAN network. When connected to the network, it automatically recognizes
network connection, claims a network address and can be configured to perform
the following application tasks.
Converts between physical I/O and CAN (SAE J1939) single frame
commands
Continuously broadcast the current state of digital inputs using a proprietary
InputPGN
Receive and process OutputPGNs to control DIO output relays

The AXDIO128 can operate in one of four different modes: Normal Mode (CAN);
Discrete Mode; Fault Mode; or Disabled Mode. Refer to the user manual for
details.
In Normal Mode, there are four ways the output can be configured to
respond to the state of the control input (discrete input or CAN message):
disabled; normal ON/OFF; inverted ON/OFF; or latched (changes state
every time the control input transitions from OFF to ON). In Normal Mode,
each output has four setpoints associated with it that determine the control
input, control response, enable input and enable response for that relay.
In Discrete Mode the relays can only be controlled be a discrete input wired
to the module (no CAN). In Discrete Mode, there are an additional 2
setpoints for Control Input and Enable Input.
In Fault Mode, the relay is driven to a particular state.
In Disabled Mode, all output relays are de-energized.

AXDIO128 uses Memory Access Protocol (MAP) for setpoint programming from
the Electronic Assistant.
UL and cUL Compliance UL508 (April 2010) (FTPM2) Controls for Stationary Engine Driven Assemblies
cUL C22.2 No. 14-10 (2010)
CE Compliance 2004/108/EC (EMC Directive)
2011/65/EU (RoHS Directive)
Vibration 4.3 G for off-engine mounting
The marine type approval process tested to 4.0 G per IEC 60068-2-6, Test Fc.
Marine Type Approval Lloyds Register, DNV, ABS, RINA, GL, BV, CCS, IRS, RS
The AXDIO128 meets the environmental, EMC and vibration requirements of
generator set applications in marine installations.
Operating Temperature Range -40 to 85 C (-40 to 185 F)
Storage Temperature Range -50 to 120 C (-58 to 248 F)
Humidity Protected against 95% humidity non-condensing, 30 C to 60 C
Protection IP67
Pollution Degree 3 rating per UL508
The marine type approval process tested to IP56.
Weight 2.73 lbs. (1.24 kg)
Enclosure Rugged aluminum housing, stainless steel end plates, neoprene gaskets
145.30 x 149.00 x 73.00 mm (5.72 x 5.86 x 2.87) L x W x H
Connectors, Deutsch IPD P/N: 1 8-pin DT13-08PA, 1 40-pin DRC13-40PB
Mating Sockets Use the following Deutsch IPD mating plugs to connect to the integral
receptacles. Wiring to these mating plugs must be in accordance with all
applicable local codes. Suitable field wiring for the rated voltage and current must
be used. The rating of the connecting cables must be at least 70C. Use field
wiring suitable for both minimum and maximum ambient temperature.
Receptacle Mating Socket (Refer to www.laddinc.com for
more information on the wedgelock and
contacts for this mating plug.)

Power and CAN bus: DT06-08SA with wedgelock W8S

DT13-08PA
I/O Interface DRC16-40SE-B
Receptacle: DRC13- DRC18-40SB
40PB DRC16-40S
with sockets 0462-201-16141
Axiomatic offers a mating connector plug kit, P/N AX070200, that includes the 8
pin and 40 pin (unkeyed) plugs and sockets.

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Electrical Pin Out Power and CAN

Electrical Wiring I/O

INPUT
DIN GND

LOAD LOAD

OUTPUT

NO NC C

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DIO Wiring - Typical

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 Electrical Pin Out 40 Pin
Connector

Mating Connector Part Number: Deutsch IPD p/n DRC16-40SE-B or

DRC18-40SB or DRC16-40S with sockets 0462-201-16141

Note: CANopen is a registered community trade mark of CAN in Automation e.V.

Specifications are indicative and subject to change. Actual performance will vary depending on the application and
operating conditions. Users should satisfy themselves that the product is suitable for use in the intended application. All
our products carry a limited warranty against defects in material and workmanship. Please refer to our Warranty,
Application Approvals/Limitations and Return Materials Process as described on www.axiomatic.com/service.html.

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