Controledge Hc900 Io Modules Specifications: 51-52-03-41, August 2020

ControlEdge HC900 IO Modules
Specifications
51-52-03-41, August 2020
 32-point digital output: DC voltage (sourcing type).

Overview
Galvanically isolated point to chassis. Galvanically
The Honeywell ControlEdge HC900 Controller is an isolated in 2 groups of 16 points (p.23).
advanced loop and logic controller offering a modular design
 8-point relay output module: four form C type and four
sized to satisfy the control and data acquisition needs of a form A type relays. Galvanically isolated point to
wide range of process equipment. chassis. Galvanically isolated relay to relay (p.20).
 4 channel Pulse/Frequency/Quadrature I/O module.
I/O Modules Galvanically isolated point to chassis (p.24).
The following I/O modules are available to create a custom
control solution. Insert and Removal of I/O under Power
 16 Channel Universal IO Module Galavanically isolated For ease of maintenance, the ControlEdge HC900 controller
Input/Output to chassis (p.27)
supports removing and inserting I/O modules from the
 8-point universal analog input modules: Galvanic module rack without removing power from the controller.
isolation point to chassis inputs may be mixed on a
Each module is sensed for validity by the controller
module and may include multiple thermocouple types,
RTDs, ohms, voltage or mill voltage types – all easily and auto-configured on insertion.
assigned using the Process Control Designer
configuration tool. High point-to-point galvanic isolation Other Modules
simplifies installation and saves the expense of external In addition to I/O, the following modules are available.
isolation hardware (p.6).  Scanner 1 module, single port (p.31)
 16-point high level analog input module: each point is
 Scanner 2 Module, dual port (p.32)
configurable for V or mA. Galvanically isolated point to
chassis. Galvanically isolated point to point (p.10). 250-  Universal AC Power Supply, 60W (p.4)
ohm shunt resistors can be added per channel.
 Power Supply 24VDC, 60W (p.4)
 4-point galvanically isolated analog output module.
Galvanically isolated point to chassis supports from 0 to  Redundant Switch Module (p.33)
20mA each (p.12).
 Power Status Module (p.33)
 8-point analog output, galvanically isolated in 2 groups
of 4 points. Galvanically isolated point to chassis.
Supports from 0 to 20mA each (p.13). Failsafe
 16-point analog output, galvanically isolated in 4 groups All ControlEdge 900 Platform I/O modules support a user
of 4 points. Galvanically isolated point to chassis. specified failsafe value (analog) or state (digital) that the
Supports from 0 to 20mA each (p.14). module outputs or inputs will assume if communication
 16-point digital input modules: Contact closure type, DC between the controller and the module is interrupted. Output
Voltage, AC Voltage and AC/DC voltage types (p.15). modules are also disabled if the controller fails to start.
Galvanically isolated in groups of 8 channel to chassis Module diagnostics are not initiated if the control strategy
 32-point digital input module: DC voltage. Galvanically does not call for the inputs or outputs on the modules to
isolated point to chassis. Galvanically isolated in 2 execute.
groups of 16 points (p.1915).
Failsafe is restricted to de-energize in safety applications.
 8-point AC or 16-point DC digital output modules
(sinking type). Galvanically isolated point to chassis.
Galvanically isolated in 2 groups of 8 points (p.18).
2 ControlEdge 900 Platform Modules
Remote Terminal Panels

Optional DIN rail mounted Remote Terminal Panels (RTPs) are available for use with pre-wired cables to reduce installation
time and labor expense. Four types of RTPs are available: analog inputs, relay outputs, redundant I/O and other I/O modules.
Three cable lengths are also available to match hardware to installation variations. Analog inputs RTPs include transmitter
shunt resistors and transmitter power terminals with individual circuit fuses. The Relay Output RTP includes a fuse and power
disconnect switch for each output. All the three types of RTP panels also switch power to allow module removal and
installation under controller power. See page 34.
Terminal Blocks
20-screw Barrier style and Euro style terminal blocks are available for use with all ControlEdge HC900 I/O Modules.
Red terminal blocks are used for high voltage connections for added safety while black terminal blocks are used for low
voltage connections. A 36-terminal Euro style block is available with the 16 AI, the 8 and 16 AO as well as the 32 DC DI and
32 DC DO module types. See page 27.
Specifications for modules

I/O Module Attributes
Remove & Insert under power Standard. Modules are automatically sensed and configured on insertion. Field power
shall be disconnected before removing field terminal blocks.
LED Channel State indicators Via light pipes at front of module, one state LED for each digital I/O point – green
indicates ON, logic side
LED Module Status indicator Via light pipe, one per module, tri-color to represent module status, Green = OK, Red
= Fault (# of flashes indicates fault), Amber = Override (Force)
I/O Labels Color-coded, on module door, removable, with write-on area to label I/O
Processor Micro-controller per module for parallel processing
Terminal Boards 20 screw: Barrier or Euro style, tin-plated or gold-plated (for DC connections)
36 screw: Euro style gold plated (Required with certain higher capacity modules)
Keying Hardware keying matches each module to its terminal block with its field wiring.
Environmental and Vibration Specifications
Mounting
Standard 35mm wide DIN Rail Provides connection of field wiring to controller I/O within an enclosure only.
Dimensions 4.38” (111.1 mm) x 3.70” (94.0mm) x 2.60” (66.0mm) (L x W x H)
Vibration 5Hz to 15.77Hz, 2.03mm (0.08”) amplitude (peak to peak)
Amplitude 15.77 to 250Hz, 1.0-g
Acceleration Sweeping, at rate of .33 octave/min.
Vibration
Tray material
Tray and end caps Polyvinyl Chloride (PVC)
Flammability UL94-V0
Environmental
Temperature Operating: 0 deg. C (32F) to 60 deg. C (140F)
Storage: -40 deg. C (140F) to 70 deg. C (158F)
Relative Humidity Operating: 10% to 90% Non-condensing
Storage: 5% to 95% Non-condensing
Harsh Environment ** All the modules including CPU, Scanner, RTP, Backplane, RSM/PSM, and
Backplanes have conformal coating that is suitable for operation in G3 level of harsh
environment. Power Supply Units (PSU) do not have conformal coating.
ROHS** Entire system is compliant to RoHS 2 directive, except PSU.
** Except PSU module

ControlEdge 900 Platform Modules 3
Certifications EN61326-1:2013, EN61326-3-1:2008, EN55011:2009/A1,2010,

CE EN61010-1:2010
UL Certificate: E201698
UL Listed- Process Control Equipment, Electrical UL 61010-1 2nd Edition
ATEX Certificate: HON 08.0201
II 3 G Ex nA IIC T* Gc
EN 60079-0: 2011; EN 60079-15: 2010
CSA Certificate: 1367757
Class I, Division 2, Groups A, B, C D; T*
CAN/ CSA C22.2 No. 0-M91; CAN/ CSA C22.2 No. 94-M94;
CAN/ CSA C22.2 No 1010.1-92; CAN/ CSA C22.2 No 1010.1B-97;
CSA C22.2 No. 213-M1987
FM Certificate: 3011798
Class 1, Div. 2 Groups A, B, C, D; T*
FM 3600: 2010; FM 3611: 2004; FM 3810: 2005
* Module Temperature: Classifications T3 to T6
Cables
High voltage Lengths: 1.0, 2.5, 5.0 meters. Cable power is limited to 24 Amps per module at 60C
(140 degrees F) and 32 Amps at 54C (129 degrees F).
Low voltage Lengths: 1.0, 2.5, 5.0 meters.
I/O module Compliance
CE Conformity This product is in conformity with the protection requirements of the following
European Council Directives:
2006/ 95/ EC, the Low Voltage Directive (evaluated to EN61010-1:2010)
2004/108/EC, the EMC Directive (evaluated to EN61326-1:2013). Conformity of this
product with any other European Council Directive(s) shall not be assumed.
General Purpose Safety Compliant with EN61010-1, UL61010-1 2nd Edition, CSA C22.2 No. 1010-1
Hazardous (Classified) FM Class 1, Div. 2, Groups A, B, C, D
Location Safety Class 1, Zone 2, IIC
Module Type Temperature Classification
Controller (C30, C50, C70, C75) T4
Safety Module Controller (C30S, C50S, C70S and C75S) T4
Power Supply (P01, P24) T4
Power Status (PSM)) T6
Scanner (1 or 2 Port) T4
Safety Scanner (1 or 2 Port) T4
Redundant Switch (RSM) T6
Analog Input (Universal 8 channel) T6
Analog Input (High Level 16 channel) T6
Analog Output (4 Channel) T4
Analog Output (8 channel) T4
Analog Output (16 channel) T3C
Digital Input, Contact type (16 Channel) T5
Digital Input, 24 Vdc (16 channel) T4
Digital Input, 120/240 Vac (16 channel) T3C@ Ta = 60 deg. C
T4 @ Ta = 40 deg. C
Digital Input, 120/240 Vac (16 channel 125 Vdc) T3C@ Ta = 60 deg. C
T4 @ Ta = 40 deg. C
Digital Input Vdc (32 channel) T3C@ Ta = 60 deg. C
T4 @ Ta = 40 deg. C
Digital Output, Relay type (8 channel) T5
Digital Output, 24 Vdc, (16 channel) T4
Digital Output, 120/240 Vac (8 channel) T4
Digital Output Vdc (32 channel) T6
Pulse/Frequency/Quadrature (4 channel) T5
Universal IO Module (16 channel) T4
Power Supply
P01 Power Supply (900P01-xxxx)
The P01 power supply provides 5VDC and 24VDC to satisfy the power requirements of a
rack with a controller and local I/O, a rack with a scanner, and remote I/O. The 60-watt
capacity allows for almost any mix of I/O modules in one rack. See Module Specifications
starting on page 6. A tool-secured door covers the high voltage connections; test jacks
behind the door allow for quick verification of proper operation. An internal non-replaceable
fuse limits supply current under certain fault conditions.
P24 Power Supply (900P24-xxxx)

The P24 power supply provides 5VDC and 24VDC to satisfy the power requirements of a
rack with a controller and local I/O, a rack with a scanner and remote I/O or a redundant
controller rack. The 60-watt capacity requires minimal de-rating of the available ControlEdge HC900 I/O modules. A tool-
secured door covers the voltage connections. An internal non-replaceable fuse limits supply current under certain fault
conditions.
P01 Power Supply P24 Power Supply

(900P01- xxxx) (900P24-xxxx)
Wiring Screw type terminals, Wire Screw type terminals, Wire
gauge #12-22 AWG gauge #12-22 AWG
Operating Voltage Universal Power, 90-264VAC, 21-29VDC
47-63 Hz
Input Rating 130VA 72.5W
Output Rating 60W 60W
In Rush Current 7 Amps peak-to-peak for 150 In-rush current: 30A for 3ms
ms at 240 VAC @29VDC
Fuse Internal, non-replaceable Internal, non-replaceable
Test jacks 5 volt, 24 Volt None
Hold up time 20milliseconds @ 115VAC, 60HZ maximum Load
See next section for how to choose an AC power supply.
How to choose an AC Power Supply
Module ControlEdge Field Power Total Power

HC900 (Watts) (Watts)
Hardware
Power (Watts)
Controller C30 and C30S 6.0 0.0 6.0
Redundancy switch module (RSM) 0.1 0.0 0.1
Power Status Module (PSM) 0.1 0.0 0.1
Scanner 1 Port (S50/S50S) 3.9 0.0 3.9
Scanner 2 Port (S75/S75S) 5.0 0.0 5.0
Analog Input (Universal) 0.8 0.0 0.8
Analog Input (High level) 1.6 0.0 1.6
Analog Output (4 points)* 5.1 0.0 5.1
Analog Output (8 pts. internal 24V)*** 9.4 0.0 9.4
Analog Output (8 pts. external 24V)*** 1.1 8.3 9.4
Analog Output (16 pts. internal 24V)*** 18.3 0.0 18.3
Analog Output (16 pts. external 24V)*** 1.7 16.6 18.3
Contact Input 1.6 0.0 1.6
Relay Output 3.0 0.0 3.0
16 pt DC In (@ 24V) 0.7 2.6 3.3
16 pt DC In (@ 32V) 0.7 5.1 5.7
32 pt DC In (@ 24V) 1.1 3.1 4.2
32 pt DC In (@ 32V) 1.1 5.1 6.2
16 pt DC Out 1.7 1.2 2.9
32 pt DC Out 1.2 1.8 3.0
AC In (@120V) 0.7 1.9 2.6
AC In (@240V) 0.7 7.7 8.3
AC/DC In 0.7 7.7 8.3
AC Out 1.1 12.0 13.1
PFQ** 6.7 0.1 6.8
Universal IO (16 Pts) 2.45 4.5 6.95
*Limit 10 Analog Output modules per I/O rack.
** Limit 4 PFQ modules per I/O rack.
***Limit 2 16-pt. modules per rack.
***Limit 5 8-pt. modules per rack with internal power supply.

Analog Input Module (900A01-xxxx)

The Universal Analog Input module supports up to 8 user-configurable inputs on a per point basis for thermocouple, RTD,
Resistance, V, mV, mA or slidewire. Point-to-point isolation and back-plane isolation are provided. Modules perform analog
to digital conversion in synchronization with CPU control execution, eliminating data interchange latency. All analog input
modules are processed in parallel, eliminating scan time increases as modules are added.
A green blinking status LED on the module indicates when the module is being scanned. An amber blinking status LED
when input channels are forced and a red status LED when module diagnostics exist. A user-selectable failsafe value is
supported on a per channel basis. A warning signal is provided for thermocouple inputs to indicate maintenance is needed
prior to a sensor failure. A sensor failure signal is also provided.
Table 1 - Analog Input Specifications

Inputs per module 8 (isolated)
Input types mV, V, T/C, RTD, ohms, mA, slidewire assigned to any channel
Signal Source See Table 2 on page 7 for range types.
Thermocouple with cold junction compensation
RTD, PT100 3 wire, 40 ohms balanced maximum
Thermocouples: 100 Ohms/Leg
100 (except Low), 500 & 1000 RTD: 100 Ohms/Leg
100 YIS: 100 Ohms/Leg
100-Low RTD & 10 ohm Cu: 10 Ohms/Leg
Slidewire 100 to 6,500 Ohms: 10% of total res./leg
Table 1 - Analog Input Specifications

Input Impedance 10 megohms for T/C and mV inputs; >1 megohm for volts and 250 ohms
for mA inputs
Galvanic Input Isolation 400 VDC point to point, 1K VDC to logic
RTDs are isolated in pairs (IRTD is common to two inputs).
Noise Rejection Series Mode >60dB.
Common Mode >130dB at 120VAC.
Burnout T/C, mV, V (except for ranges below) configurable to upscale,
downscale, defined value, or none.
Volt: –500 mV to 500 mV; –1 V to 1 V; –2 V to 2 V; –5 V to 5 V; 0 V to 10
V; –10 V to 10 V; inherent to zero volt
RTD: Inherent upscale
mA: Inherent downscale
Over-range limit +/- 10% for linear ranges (volts). +/-1% for non-linear ranges (T/C, RTD).
T/C Break Detection Via current pulse
Faulty thermocouple detection If greater than 100 ohms, a warning status is provided as an output for
the AI block
Accuracy Factory configured accuracy = ± 0.1 % of range (± 0.2 % of range for 0V
to 10V and -10V to 10V)
Cold junction accuracy = ± 0.7 °C
Field calibration accuracy = ± 0.05 % of range
Reference conditions:
Temperature = 25 °C ± 3 °C (77 °F ± 5 °F)
Humidity = 45 % to 55 % RH non-condensing
Line voltage = Nominal ± 1 %
Source resistance = 0 ohm
Series mode and common mode = 0 V
Frequency = Nominal ± 1 %
Temp. Effect on Accuracy  0.01% of full scale per degree Celsius maximum
A/D Converter One per module
A/D Resolution 15 Bits
Reference Junction Sensing Via 2 RTDs at top/bottom of module
Update rate 500ms (Analog to Digital Converter per module)
Long term Stability 0.1% per year
Calibration Data is stored in non-volatile memory
Redundant Factory Calibration
Individual Channel Field Calibration
Diagnostics Monitoring of Factory Calibration, Field Calibration, 24 VDC supply, and
configuration.
Channel Configuration Data Stored in non-volatile memory
Power supply loading 5V; 40mA max
24V; 25mA max
Table 2 – Analog Input Reference Accuracy

Input Type Range Reference Accuracy
Thermocouple inputs F C F C
B T/C 0 to 105 -18 to 41 NA NA
105 to 150 41 to 66 55.0 30.6
150 to 500 66 to 260 30.0 16.7
500 to 1000 260 to 538 8.0 4.5
1000 to 3300 538 to 1815 4.0 2.3
E T/C -454 to -202 -270 to -130 25.0 14.0
-202 to 1832 -130 to 1000 2.3 1.3
E (low) T/C -200 to 1100 -129 to 593 2.0 1.2
J T/C 0 to 1600 -18 to 871 1.2 0.6
J (low) T/C 20 to 770 -7 to 410 1.0 0.5
J T/C -292 to 32 -180 to 0 1.0 0.5
K T/C 0 to 2400 -18 to 1316 2.0 1.2
K (low) T/C -20 to 1000 -29 to 538 1.6 0.8
K T/C (mid)** 0 to 1800 -18 to 982 1.8 1.0
K T/C 32 to 2192 0 to 1200 2.0 1.2
Ni-NiMo (NNM68) 32 to 500 0 to 260 2.0 1.2
500 to 2500 260 to 1371 1.5 0.8
Ni-NiMo (low) 32 to 1260 0 to 682 1.3 0.7
NiMo-NiCo (NM90) 32 to 500 0 to 260 2.0 1.2
500 to 2500 260 to 1371 1.5 0.7
NiMo-NiCo (low) 32 to 1260 0 to 682 1.3 0.7
N T/C 0 to 2372 -18 to 1300 2.0 1.2
N T/C 0 to 1472 -18 to 800 1.4 0.9
N T/C 32 to 2192 0 to 1200 2.0 1.2
R T/C 0 to 500 -18 to 260 5.0 2.8
500 to 3100 260 to 1704 2.2 1.2
S T/C 0 to 500 -18 to 260 4.5 2.5
500 to 3100 260 to 1704 2.2 1.2
T T/C -300 to 700 -184 to 371 4.0 2.3
-100 to 700 -73 to 371 2.0 1.2
T (low) T/C -200 to 500 -129 to 260 1.0 0.5
W_ W 26 -4 to 600 -20 to 2320 27.0 15.0
600 to 3600 316 to 1982 4.0 2.3
3600 to 4200 1982 to 2316 4.2 2.4
W5 W 26 T/C * 0 to 600 -18 to 316 3.5 2.0
600 to 3600 316 to 1982 3.0 1.7
3600 to 4200 1982 to 2316 3.5 2.0
W5 W 26 (low) T/C* 0 to 2240 -18 to 1227 2.5 1.4
*W5W26 is also known as type “C” Thermocouple.
** Type K thermocouple (mid-range) has a working range from 75 to 1800 °F, 25 to 982 °C. Input measurements below
75°F or 25°C may cause the input to default to the programmed failsafe value. Use type K low or full ranges if
measurements are required outside the mid- working range.
RTD F C F C
Platinel -94 to 1382 -70 to 750 3.0 1.7
Platinel (low) 32 to 2516 0 to 1380 1.5 0.8
100 Pt. (high) RTD*** –300 to 1500 –184 to 816 1.8 1.0
100 Pt. (mid) RTD*** -300 to 1200 -184 to 649 1.4 0.8
100 Pt. (low) RTD*** -300 to 600 -184 to 316 0.9 0.5
500 Pt. RTD*** -300 to 1200 -184 to 649 0.9 0.5
1000 Pt RTD***** -40 to 500 -40 to 260 0.8 0.4
100 JIS -328 to 932 -200 to 500 1.3 0.7
100 JIS (low) 0 to 212 -18 to 100 0.5 0.3
Cu10 -4 to 482 -20 to 250 2.0 1.0
YSI405 50 to 100 10 to 37.8 0.05 0.03
Ohms, 200 0 to 200 +/- 0.4 ohms
Ohms, 500 0 to 500 +/- 1.0 ohms
Ohms, 1000 0 to 1000 +/- 2.0 ohms
Ohms, 2000 0 to 2000 +/- 4.0 ohms
Ohms, 4000 0 to 4000 +/- 8.0 ohms
Milliamperes 4 to 20 mAdc  0.2% F.S. (mA)****
0 to 20 mAdc  0.2% F.S. (mA)****
Millivolts 0 to 10 mVDC  0.17% F.S. (mV)
0 to 50 mVDC  0.1% F.S. (mV)
0 to 100 mVDC  0.1% F.S. (mV)
-10 to 10 mVDC  0.2% F.S. (mV)
-50 to 50 mVDC  0.1% F.S. (mV)
-100 to 100 mVDC  0.1% F.S. (mV)
-500 to 500 mVDC  0.1% F.S. (mV)
Volts 1 to 5 VDC  0.1% F.S. (mV)
0 to 1 VDC  0.1% F.S. (mV)
0 to 2 VDC  0.1% F.S. (mV)
0 to 5 VDC  0.1% F.S. (mV)
0 to 10 VDC  0.2% F.S. (mV)
-1 to 1 VDC  0.1% F.S. (mV)
-2 to 2 VDC  0.1% F.S. (mV)
-5 to 5 VDC  0.1% F.S. (mV)
-10 to 10 VDC  0.2% F.S. (mV)
Slidewire ≤ 250 ohms
250 to 1250 ohms
1250 to 4000 ohms
4000 to 6500 ohms
Carbon 0 to 1250 mVDC  0.1% F.S. (mV)
Oxygen -30 to 510 mVDC  0.1% F.S. (mV)
*** Conforms to IEC751, DIN 0.00385 Ohm/ Ohm/ DegC
****Tolerances for these input types include that of the external Dropping Resistors.
***** DIN 0.00375 Ohm/Ohm/ DegC

Calibration standards are based on ITS-90; except Ni-NiMo is based on IPTS-68.
High Level Analog Input Module (900A16-xxxx)

The High-Level Analog Input module supports up to 16
user-configurable inputs on a per point basis for Voltage
or current. Point-to-point isolation and back-plane In 1+ 1
isolation are provided. Modules perform analog to digital In 2+ 2
In 1- 3
conversion in synchronization with CPU control
In 2- 4
execution, eliminating data interchange latency. All In 3+ 5
analog input modules are processed in parallel, In 4+ 6
In 3- 7
eliminating scan time increases as modules are added.
In 4- 8
In 5+ 9
A green blinking status LED on the module indicates In 6+ 10
when the module is being scanned. An amber blinking In 5- 11
In 6- 12
status LED when input channels are forced and a red In 7+ 13
status LED when module diagnostics exist. A user- In 8+ 14
In 7- 15
selectable failsafe value is supported on a per channel
In 8- 16
basis. In 9+ 17
In 10+ 18
In 9- 19
The module supports field calibration. Each of the inputs In 10- 20
has its own integrated 250-ohm shunt resistor which is In 11+ 21
activated through DIP switches. In 12+ 22
In 11- 23
In 12- 24
Requires Euro style 36-terminal terminal block. In 13+ 25
In 14+ 26
In 13- 27
In 14- 28
In 15+ 29
In 16+ 30
In 15- 31
In 16- 32
NC 33
NC 34
NC 35
NC 36
Table 3 – High Level Analog Input Specifications

Inputs per module 16 (isolated)
Input types V, mA
Signal Source See Table 4 on next page for range types.
Input Impedance >1 megohm for volts and 250 ohms for mA inputs
Galvanic Input Isolation 400 VDC point to point, solid state switching; 1K VDC to logic.
Noise Rejection Series Mode >31dB
Common Mode >90dB at 120VAC
Over-range limit +/- 10% for linear ranges (volts).
Table 3 – High Level Analog Input Specifications

Accuracy Factory configured accuracy = ± 0.1 % of range.
Field calibration accuracy = ± 0.05 % of range
Reference conditions
Temperature = 25 °C ± 3 °C (77 °F ± 5 °F)
Humidity = 45 % to 55 % RH non-condensing
Line voltage = Nominal ± 1 %
Source resistance = 0 ohm
Series mode and common mode = 0 V
Frequency = Nominal ± 1 %
Temp. Effect on Accuracy ±0.01% of full scale per degree Celsius maximum
A/D Converter One per module
A/D Resolution 15 Bits
Update rate 100ms (Analog to Digital Converter per module)
Long term Stability 0.1% per year
Calibration Data is stored in non-volatile memory
Redundant Factory Calibration
Diagnostics Monitoring of Factory Calibration, Field Calibration, 24 VDC supply, and
configuration.
Channel Configuration Data Stored in non-volatile memory.
Power supply loading 5V ; 75mA max
24V ; 50mA max
Table 4 - High Level Analog Input Reference Accuracy

Milliamperes 4 to 20 mAdc  0.15% F.S. (mA)**
0 to 20 mAdc  0.15% F.S. (mA)**
**Tolerances for these input types include that of the internal Dropping Resistors.
Volts 0 to 1VDC  0.1% F.S. (mV)

0 to 2 VDC  0.1% F.S. (mV)
0 to 5 VDC  0.1% F.S. (mV)
0 to 10 VDC  0.1% F.S. (mV)
1 to 5 VDC  0.1% F.S. (mV)
-1 to 1 VDC  0.1% F.S. (mV)
-2 to 2 VDC  0.1% F.S. (mV)
-5 to 5 VDC  0.1% F.S. (mV)
-10 to 10 VDC  0.1% F.S. (mV)
Analog Output Module (900B01-xxxx)

The Analog Output module provides 4 isolated 0 to 21.8
Out 1 + 1
mA outputs that may be scaled by the user to any span Out 1 - 2
within this range on a per output basis. 3
4
5
6
A green blinking status LED on the module indicates
Out 2 + 7
when the module is being scanned. A red status LED Out 2 - 8
9
when module or channel diagnostics exist. A user 10
specified failsafe value is supported to allow predictable 11
12
operation in the event communication between the 13
Out 3+
module and the controller is interrupted. Out 3 - 14
15
16
Outputs are updated synchronous with control execution. 17
18
A user specified rate of change limit may be applied to Out 4+ 19
Out 4 - 20
each output when needed.
Outputs per module 4 (isolated)

Current 0 to 21.8 mA, range selectable
Load resistance 750 ohms max
Galvanic Isolation 500VDC Channel to Channel.
Galvanic Isolation from logic 600 VDC
Accuracy 0.1% full scale at reference conditions
Modules per rack 10 max, up to 12 with product ambient temperature de-rating (see figure below)
Minimum current sensing > 3.5 mA per output
Calibration Data Data is stored in non-volatile memory. Redundant Factory Calibration, with
automatic rejection of Bad version. Individual Channel Field Calibration
Diagnostics Monitoring of Factory Calibration, Field Calibration, Configuration, and +24 VDC
power supply.
Output Verification Feedback to controller that indicates output current flowing.
D/A Resolution 12 bits
Power Supply Loading 5V ; 40mA max
24V ; 200mA max
P01 Power Supply De-rating for AO Modules


The Analog Output module provides eight 0 to 21.0 mA
outputs that may be scaled by the user to any span within
this range on a per output basis. Outputs are isolated in
groups of 4 with no isolation between outputs in a group.
All points are isolated from controller logic.
A green blinking status LED on the module indicates when

the module is being scanned. A red status LED when
module or channel diagnostics exist. A user specified
failsafe value is supported to allow predictable operation in
the event communication between the module and the
controller is interrupted.
Outputs are updated synchronous with control execution. A

user-specified rate of change limit may be applied to each
output when needed. Requires Euro style 36-terminal
terminal block.
Outputs per module 8, isolated in 2 groups of 4 outputs (1-4, 5-8)

Current 0 to 21.0 mA, range selectable
Load resistance 750 ohms max
Galvanic Isolation 500VDC group to group. Groups 1-4, 5-8
Galvanic Isolation from 500 VDC
logic
Accuracy 0.1% full scale at reference conditions
Modules per rack 4 max when powered from internal 24V
backplane power
Minimum current sensing >0.5mA per output
Calibration Data Data is stored in non-volatile memory.
Redundant Factory Calibration, with
automatic rejection of Bad version. Individual
Channel Field Calibration
Diagnostics Monitoring of Factory Calibration, Field
Calibration, Configuration
Output Verification Feedback to controller to indicate output
current is flowing.
D/A Resolution 13+ bits (1 part in 13332)
Power Supply Loading 5V ; 225 mA max
24V ; 350 mA max
Terminal Block 36 Position – Euro style, (Model 900TCK-
0001)
A DIP switch on the module selects the use of 24V from External Power Source requirements:
Rack PS (internal) power or external loop power via a
Voltage Vin: 18 to 36 Vdc
separate 24V DC power source. The as-shipped (default)
switch setting is external power. Current 350 mA per module

The Analog Output module provides 16, 0 to 21.0 mA
outputs that may be scaled by the user to any span within
this range on a per output basis. Outputs are isolated in OUT 1+ 1
groups of 4 with no isolation between outputs in a group. OUT 2+ 2
OUT 1- 3
All points are isolated from controller logic.
OUT 2- 4
OUT 3+ 5
A green blinking status LED on the module indicates OUT 4+ 6
when the module is being scanned. A red status LED OUT 3- 7
OUT 4- 8
when module or channel diagnostic exist. A user
OUT 5+ 9
specified failsafe value is supported to allow predictable OUT 6+ 10
operation in the event communication between the OUT 5- 11
module and the controller is interrupted. OUT 6- 12
OUT 7+ 13
Outputs are updated synchronous with control execution. OUT 8+ 14
A user-specified rate of change limit may be applied to OUT 7- 15
each output when needed. Requires Euro style 36- OUT 8- 16
OUT 9+ 17
terminal terminal block.
OUT 10+ 18
OUT 9- 19
Outputs per module 16, isolated in 4 groups of 4 outputs (1-4, 5-8, 9-12, 13-16) OUT 10- 20
OUT 11+ 21
Current 0 to 21.0 mA, range selectable OUT 12+ 22
Load resistance 750 ohms max OUT 11- 23
OUT 12- 24
Galvanic Isolation 500VDC group to group. Groups 1-4, 5-8, 9-12, 13-16. OUT 13+ 25
Galvanic Isolation 500 VDC OUT 14+ 26
from logic OUT 13-
27
OUT 14- 28
Accuracy 0.1% full scale at reference conditions OUT 15+ 29
Modules per rack 2 max when powered from internal 24V backplane power. OUT 16+ 30
OUT 15- 31
Minimum current > 0.5mA per output OUT 16- 32
sensing NC 33
Calibration Data Data is stored in non-volatile memory. Redundant Factory NC 34
24VDC+ 35
Calibration, with automatic rejection of Bad version.
24VDC- 36
Diagnostics Monitoring of Factory Calibration, Field Calibration, and
Configuration.
Output Verification Feedback to controller to indicate output current is flowing.
D/A Resolution 13+ bits (1 part in 13332)
Power Supply 5V ; 350 mA max
Loading 24V ; 700 mA max
Terminal Block 36 Position – Euro style, (Model 900TCK-0001)
A DIP switch on the module selects the use of 24V from rack PS (internal) power or external loop power via a separate 24V
DC power source. The as-shipped (default) switch setting is external power.
External Power Source requirements:

Voltage
18 to 36 Vdc
Current 700 mA per module

Digital Input Module – Contact Closure Type

(900G01- xxxx)
The Contact Closure Digital Input Module is self-powered,
providing 15VDC to external switching hardware to close In 1 1
the input loop. A closed external circuit causes current In 2 2
In 3 3
flow to the input to establish an ON state. Logic in the
In 4 4
controller allows this state to be inverted when In 5 5
In 6 6
necessary. Four common terminals are provided to
In 7 7
simplify field wiring. In 8 8
There is a green LED state indicator for each channel to COM 9
COM 10
indicate when a digital input is ON. A green blinking 11
COM
status LED on the module indicates when the module is COM 12
being scanned. An amber blinking status LED indicates In 9 13
In 10 14
when channels are forced and a red status LED when In 11 15
module diagnostics exist. In 12 16
In 13 17
In 14 18
In15 19
In 16 20
Inputs per module 16 (single-ended)

Voltage Supplied by controller 15 VDC nominal
Maximum contact resistance 1000 ohms
Galvanic Isolation Isolation - Between Field wiring (input or output)
and Module (Microcontroller or Backplane).
OFF to ON response time* 4 ms max
ON to OFF response time* 6 ms max
Switching current 2.6 mA nominal
Power supply loading 5V ; 130 mA max
24V ; 40 mA max
*excluding controllers scan time and excluding

transmission time from module to backplane
Digital Input Module - DC Voltage type

(900G02-xxxx)
The DC Digital Input module provides two groups of 8
inputs, each with a pair of terminals for connection to
In 1 1
common. DC power applied between the common 2
In 2
terminal and an input cause the input to turn ON. There is In 3 3
a green LED state indicator for each channel on the In 4 4
In 5 5
module to indicate when a digital input is ON. A green 6
In 6
blinking status LED on the module indicates when the In 7 7
module is being scanned. An amber blinking status LED In 8 8
1-8 COM 9
indicates when channels are forced and a red status LED
1-8 COM 10
when module diagnostics exist. Logic in the controller 9-16 COM 11
allows the state to be inverted when necessary. 9-16 COM 12
In 9 13
In 10 14
In 11 15
In 12 16
In 13 17
In 14 18
In15 19
In 16 20
Inputs per module 16 (sinking)

Input Voltage Range 10 VDC to 32 VDC
Peak Voltage 32 VDC
AC Frequency N/A
Galvanic Isolation 2 groups of 8 inputs
(42.4VDC max.)
ON Voltage Level 9.5 VDC minimum
OFF Voltage Level 3.5 VDC maximum
Input Impedance 2.6 K ohms nominal
Input Current 2.3 mA @ 12 VDC 6.9 mA
@ 24 VDC nominal
Minimum ON Current 1.0 mA
Maximum OFF Current 0.7 mA
Power Supply Loading 5V; 130mA max
24V; 0mA
*excluding controllers scan time and excluding transmission time from module to backplane
Digital Input Module – AC Voltage type (900G03-xxxx)

The AC Digital Input modules are externally powered and accommodate two circuit voltages for up to 8 inputs each. Two
common terminals are provided for each circuit. AC power applied between the common terminal and an input cause the
input to turn ON. There is a green LED state indicator for each channel on the module to indicate when a digital input is ON.
Logic in the controller allows the state to be inverted when necessary.
A green blinking status LED on the module indicates when the module is being scanned. An amber blinking status LED
indicates when channels are forced and a red status LED when module diagnostics exist.
Inputs per module 16 (sinking)

Input Voltage Range 80 VAC to 264 VAC Active input De-rating table for ACDI
Peak Voltage 264 VAC

AC Frequency 47 Hz to 63 Hz
In 1+ 1
Galvanic Isolation 2 groups of 8 inputs (350VAC 2
In 2 +
max.)
In 3+ 3
ON Voltage Level 75 VAC In 4+ 4
In 5+ 5
OFF Voltage Level 20 VAC In 6+ 6
In 7+ 7
Input Impedance 48 K ohms nominal 8
In 8+
Input Current 1 mA nominal @ 120 VAC, 60 Hz 1-8 COM 9
1-8 COM 10
2 mA nominal @ 230 VAC, 50 Hz 9-16 COM 11
9-16 COM 12
Minimum ON Current 0.3 mA
In 9+ 13
Maximum OFF Current 0.2 mA In 10+ 14
In 11+ 15
OFF to ON response time* 4 ms + 1.5 line cycles maximum In 12+ 16
ON to OFF response time* 4 ms + 2 line cycles maximum In 13+ 17
In 14+ 18
Power Supply Loading 5V; 130mA max In15+ 19
In 16+ 20
24V; 0mA
Digital Input Module – AC DC Voltage type (900G04-xxsx)
The AC/DC Input Module provides sixteen individually isolated,

inputs that are powered externally. Two terminals are provided
for each circuit. AC or DC power
applied between the input terminals cause the inputs to turn
On. There is a green LED state indicator for each channel on
the module to indicate when a digital input is ON.
A green blinking status LED on the module indicates when the

module is being scanned. An amber blinking status LED
indicates when channels are forced and a red status LED when
module diagnostics exist.. Logic in the controller allows the
state to be inverted when necessary.
Requires Euro style 36-terminal terminal block.
Parameter AC Application DC Application

Inputs per Module 16 16
Input Voltage Range 80 VAC to 264 VAC 80 VDC to 125 VDC
Peak Voltage 264 VAC 150 VDC
AC Frequency 47 Hz to 63 Hz NA
Galvanic Isolation Input to Input & Input to Input to Input & Input to
Chassis (350VAC max) Chassis (350VAC max)
On Voltage Level 75 VAC 75 VDC
Off Voltage Level 20 VAC 30 VDC
Input Impedance 48 k ohms nominal 48 k ohms nominal
Input Current 1 ma nom. @120 VAC, 60 Hz 2 ma nom. @125 VDC
2 ma nom. @240VAC, 50 Hz
Minimum On Current 0.3 mA 0.3 mA
Maximum Off 0.2 mA 0.2 mA
Current
Off to On response 6 ms + 1.5 line cycles max. 6 ms + 2 line cycles max.
time*
On to Off response 6 ms + 2 line cycles max. 6 ms + 2 line cycles max.
time*
Power Supply 5 V, 130 mA max. 5 V, 130 mA max.
Loading 24V 0 mA. 24V 0 mA.
* Nominal times excluding controllers scan time and excluding transmission time from module to backplane. DC application
must include controller line filter setting of 50/60 Hz Active input De-rating table for AC/DC DI
32 Point Digital Input Module - DC Voltage type

(900G32-xxxx)
The DC Digital Input module provides 32 inputs

separated in to 2 groups of 16 channels each. Each
group has a pair of screw terminals for the COM
connection. DC power applied between the common In 1+ 1
terminal and an input cause the input to turn ON. There is In 2+ 2
In 3+ 3
a green LED state indicator for each channel on the
In 4+ 4
module to indicate when a digital input is ON. A green 5
In 5+
blinking status LED on the module indicates when the 6
In 6+
module is being scanned. An amber blinking status LED 7
In 7+
In 8+ 8
indicates when channels are forced and a red status LED
In 9+ 9
when module diagnostics exist. Logic in the controller
In 10+ 10
allows the state to be inverted when necessary. In 11+ 11
In 12+ 12
In 13+ 13
Requires Euro style 36-terminal terminal block 14
In 14+
In 15+ 15
Inputs per module 32 (sinking) In 16+ 16
1-16COM 17
Input Voltage Range 10 VDC to 32 VDC 1-16COM
18
19
Peak Voltage 32 VDC In 17+
In 18+ 20
AC Frequency N/A In 19+ 21
In 20+ 22
Galvanic Isolation 2 groups of 16 inputs
In 21+ 23
(30VDC max.) 24
In 22+
ON Voltage Level 9.5 VDC minimum In 23+ 25
In 24+ 26
In 25+ 27
Input Impedance 6.9 K ohms nominal In 26+ 28
In 27+ 29
Input Current 1.7 mA @ 12 VDC 3.5 30
In 28+
mA @ 24 VDC nominal In 29+ 31
Minimum ON Current 1.0 mA In 30+ 32
In 31+ 33
Maximum OFF Current 0.7 mA In 32+ 34
17-32COM 35
OFF to ON response 5 ms max 36
17-32COM
time*
ON to OFF response 5 ms max
time*
24V; 0mA
Relay Output Module (900H01-xxxx)

The Relay Output Module provides eight individual
galvanically isolated, electromechanical relay outputs.
Four of the outputs are Form-C, and the other four are
Form-A. Outputs are not fused in the Relay module.
Install a fuse for each output at the field device that is
appropriate for the load and the wire used.
There is a green LED state indicator for each channel on

the module to indicate when a digital output is ON.

when the module is being scanned. An amber blinking
status LED indicates when channels are forced and a red
status LED when module diagnostics exist.
8 Relays per module 4 form A, 4 form C

Output Device Electromechanical relay
Voltage 120/240 VAC, 30 VDC
Current Rating 4A @ 240VAC or 30VDC resistive load
0.5 A @ 240VAC or 30VDC incandescent lamp load
Galvanic Isolation Relay Output Contact to Relay Output Contact
Relay Output Contact to Logic
Max. Leakage Current 1 mA @ 350 VDC
De-rating Max. outputs at max. load – none
Max. modules per rack - none
24V; 100mA max
Expected life (min. Mechanical at 180 cpm: 5 x 10E7
operations) Electrical: 10E5
Life expectancy curves (1a1b type)
Digital Output Module – DC Type (900H02-xxxx)

The DC Digital Output module provides 16 outputs
separated in to 2 groups of 8 channels each that are
Out 1+ 1
powered externally. Each group has a pair of screw
Out 2 + 2
terminals for +V and COM connections. The outputs are
Out 3+ 3
low side switching (current sinking) type. Overload Out 4+ 4
protection is built into each output; when tripped the Out 5+ 5
Out 6+ 6
power must be recycled to reset the module.
Out 7+ 7
Out 8+ 8
There is a green LED state indicator for each channel on + V1 9
the module to indicate when a digital output is ON. 1-8 COM 10
+ V2 11
9-16 COM 12
A green blinking status LED on the module indicates Out 9+ 13
when the module is being scanned. An amber blinking Out 10+ 14
status LED indicates when channels are forced and a red Out 11+ 15
Out 12+ 16
status LED when module diagnostics exist..
Out 13+ 17
Out 14+ 18
Outputs per module 16 (current sinking, low side) Out15+ 19
Out 16+ 20
Galvanic Isolation 2 groups of 8 outputs
Operating Voltage 6.5 to 32 VDC (5.0 to 6.5 V @
<0.5A per channel)
Output Type Intelligent power switch (IPS)
Peak Voltage 34 VDC
AC Frequency N/A
ON Voltage Drop 0.3VDC @ I A load
Overload Protection Electronic high current and high
temperature limiting, resets after
cycling field power
Maximum Load 1 A per point, 8A max. per
Current module, resistive load
0.5 A per point incandescent
lamp load (5 mH max)
Maximum Leakage 0.15mA @ 32 VDC
Current
Maximum Inrush 4 A for 10 ms
Current
Minimum Load 0.0 mA
OFF to ON response 6 ms
time*
ON to OFF response 6 ms
time*
Fuses Electronic limiting
Power Supply 5V; 340mA
Loading 24V; 0mA
Digital Output – AC Type (900H03-xxxx)

The AC Digital Output module provides 8 isolated zero
switching Triac solid-state outputs. A shorting comb is Out 1 H 1
available for use with barrier type terminal blocks to Out 1NO 2
simplify connections to a common voltage source for all 3
4
outputs. Each output has a MOV for transient over- Out 2 H 5
voltage protection and a field-replaceable fuse. Out 2 NO 6
Out 3 H 7
Out 3 NO 8
There is a green LED state indicator for each channel on Out 4 H 9
the module to indicate when a digital output is ON. Out 4 NO 10
Out 5 H 11
Out 5 NO 12
A green blinking status LED on the module indicates Out 6 H 13
when the module is being scanned. An amber blinking Out 6 NO 14
Out 7 H 15
status LED indicates when channels are forced and a red Out 7 NO 16
status LED when module diagnostics exist.. 17
18
Out 8 H 19
Out 8 NO 20
Outputs per Module 8

Galvanic Isolation Per output to output, output to logic
Operating Voltage 85 VAC to 240 VAC
Output Type Triac (zero switching voltage)
Peak Voltage 250 VAC
AC Frequency 47 Hz to 63 Hz
ON Voltage Drop <2.0 VAC (>0.1 A)
<3.0 VAC (<0.1 A)
Transient Over voltage MOV
Protection
Maximum Load Current 2 A per point, 8 A max. per module,
resistive load
Maximum Leakage Current 4 mA (240 VAC, 60 Hz)
1.2 mA (100 VAC, 60 Hz)
0.9 mA (100 VAC, 50 Hz)
Maximum Inrush Current 15 A for 10 ms
Minimum Load 50 mA
OFF to ON response time* 3 ms + 0.5 line cycle max
ON to OFF response time* 3 ms + 0.5 line cycle max
Fuses 1 per output, 3.15 A Time-lag.
Replacement part: Littelfuse
37413150410
24V; 0mA
32 Point Digital Output Module – DC Type (900H32-xxxx)

The DC digital Output module provides 32 outputs
separated in to 2 groups of 16 channels each that are
Maximum Leakage 0.15mA @ 32 VDC
powered externally. Each group has a pair of screw
Current
terminals for +V and COM connections. The outputs are
high side switching (current sourcing) type. Over current Maximum Inrush 2 A for 10 ms
Current
protection is provided for all outputs in 4 groups of 8
channels each. In case of short circuit for any output Minimum Load 0.0 mA
channel, that whole group of 8 is switched off. Power OFF to ON response 6 ms
cycling is not required to reset the module. time*
ON to OFF response 6 ms
There is a green LED state indicator for each channel on time*
the module to indicate when a digital output is ON. Fuses Electronic limiting
Power Supply Loading 5V; 235mA
A green blinking status LED on the module indicates 24V; 0mA
when the module is being scanned. An amber blinking
status LED indicates when channels are forced and a red
status LED when module diagnostics exist. Requires
Euro style 36-terminal terminal block.
Outputs per module 32 (current sourcing, high

side).
Note: Outputs 17 through 32 Out 1+ 1
Out 2+ 2
may not be used for TPO Out 3+ 3
(Time Proportioning Output), Out 4+ 4
Out 5+ 5
PPO (Position Proportioning
Out 6+ 6
Output) or TPSC (Three Out 7+ 7
Position Step Output) output Out 8+ 8
Out 9+ 9
types.
Out 10+ 10
Galvanic Isolation 2 groups of 16 outputs Out 11+ 11
Out 12+ 12
Operating Voltage 10.5 to 32 VDC Out 13+ 13
Out 14+ 14
Output Type High side driver Out 15+ 15
Out 16+ 16
Peak Voltage 32 VDC +V1 17
COM1 18
AC Frequency N/A Out 17+ 19
Out 18+ 20
ON Voltage Drop 0.15 VDC @ 0.5 A load Out 19+ 21
Out 20+ 22
Overload Protection Active Current Limiting is Out 21+ 23
integrated into the output Out 22+ 24
Out 23+ 25
driver as 4 groups of 8
Out 24+ 26
channels each. Power cycling Out 25+ 27
is not required to reset the Out 26+ 28
Out 27+ 29
module after a fault condition. Out 28+ 30
Out 29+ 31
Maximum Load 0.5 A per point, 6 A max per Out 30+ 32
Current channel group Out 31+ 33
Out 32+ 34
12 A max. per module, +V2 35
resistive load COM2 36
0.25 A per point incandescent

lamp load
(5 mH max)
4 Channel Pulse/Frequency/Quadrature Module - DC Voltage type (900K01-xxxx)

The 4 Channel Pulse/Frequency/Quadrature Module
provides four different functionalities in the form of Pulse
Input, Frequency measurement, Quadrature encoder input
and Pulse Output. Each of these channels can be
configured for any one of these four functions; with the
exception that quadrature encoder input
(A and B pulses) can be applied to only Channels 1 and 2
respectively. When configured for quadrature, the other two
channels will still be available for use. The Pulse Output
functionality uses the digital output available on the module
for outputting pulses.
A green blinking status LED on the module indicates when

the module is being scanned. An amber blinking status
LED indicates when channels are forced and a red status
LED when module diagnostics exist.
Input Voltage 0 VDC to 24 VDC

Range
Note: For Quadrature input Inputs per module 4
Differential mode, connect wires
Outputs per module 4
using reverse polarity (+ to -) on
Input 1, Input 2 and Index. Digital Output type Open collector, 5 to 24V, 30mA max,
used for fast signaling
Power Supply 5V; 110mA max
Loading 24V; 250mA max (with Encoder)
24V; 100mA max (without Encoder)
Pulse Input Specifications

Input Impedance 25K ohm
Frequency 10 KHz maximum
Minimum Pulse Width 3 µsec
Pulse Counter 32 bits
Preset Value User may configure a preset count value within the range of 32 bit counter
Preset Action Settable as ON or OFF in HC Designer
Digital Output If preset action ON, output turns ON for 1 second.
If preset action OFF, output latches ON, and remains ON until counter reset command.
Counting based When the count equals preset value:
on Preset  If preset action ON, counter is reset and immediately resumes count.
 If preset action OFF, counter is not reset and counts beyond preset value.
Counter HOLD When the HOLD input to the pulse input function block is ON in HC Designer, the counter
holds its current value.
Counter RESET The counter may be reset only via its function block in HC Designer, when an OFF to ON
transition occurs on the ^RST input in Monitor mode.
Counter Flags The OVERFLOW flag gets set when the module counter overflows. This flag can be reset only
with the ^CLFG command sent through HC Designer. Also, the PREI flag is set when the
digital output of the module turns ON.
4 Channel Pulse/Frequency/Quadrature Module - DC Voltage type (900K01-xxxx) (cont’d)
Frequency Input Specifications

Input Impedance 25K ohm
Frequency 10 Hz minimum
100 KHz maximum
Minimum Pulse width (frequency Settable only through HC Designer:
ranges) 500 µsec (10 Hz to 500 Hz)
50 µsec (10 Hz to 5 KHz)
2.5 µsec (10 Hz to 100 KHz)
Digital Output ON if input frequency out of range, else OFF
Quadrature Input Specifications
Channels Used Only channels 1 and 2 can be used for quadrature pulses A and
B respectively.
Index pulse is provided in addition.
Input Voltage Range Differential: -6 VDC to +6 VDC
Single-ended: 0 VDC to 24 VDC
ON Voltage Level Differential: 0.2 VDC minimum
Single-ended: 3.0 VDC minimum
OFF Voltage Level Differential: -0.2 VDC maximum
Single-ended: 1 VDC maximum
Common Mode Voltage +/- 12VDC
Input Sensitivity +/- 200mV
Hysteresis +/- 50mV
Module powered encoder 5V DC, 0.50A
Frequency 200 KHz maximum
Minimum Pulse Width 2.25 µsec
Quadrature Counter 32 bits signed
Quadrature Modes For variable resolution there are three count modes for the
Pulse/Quadrature input:
X1: rising edges of signal A are counted (increment); falling
edges of signal A (decrement)
X2: rising & falling edges of signal A are counted
X4: rising & falling edges of signals A & B are counted
Quadrature LEDs Two LEDs indicate UP and DOWN direction of counting.
4 Channel Pulse/Frequency/Quadrature Module - DC Voltage type (900K01-xxxx) (cont’d)

Pulse Output Specifications
Channels Used Any one of the channels can be used for Pulse Output.
However, the use of a particular channel for outputting pulses
will render the particular input channel unusable for either of
pulse, frequency or quadrature input.
Digital Output Type Open Collector, 5 to 24V, 30 mA max
Frequency Range 25 Hz – 10 KHz
Duty cycle Always 50%
Pulse Output Duration Selectable CONTINUOUS or NUMBERED PULSES.
Safety Universal Input /Output Module (900U02-xxx)

CAUTION: For I/O redundancy, prefabricated cable
length from RTP to Redundant UIO modules must be
same.
Safety Universal Input/ Output (UIO) provides 16
universal channels. Each channel of the module can be
soft configured as AI, AO, DI or DO. Features
supported by UIO are :
 Channels soft configurable as AI, AO, DI or DO (All
channel are sourcing type)
 SOE (Sequence of Events) with resolution of 1 mS
 Simplified wiring for SIL-2 applications due to
single module solution.
Note: The SIL-2 UIO has inbuilt advanced
diagnostics such as, SIL certified microcontroller
and critical voltage monitoring. Due to its higher
reliability, for SIL-2 UIO there is no need to do
2oo1 or 2oo3 for wiring of IOs for SIL-2 application.
For more details refer safety manual (51-52-25-
153) and PFD calculation sheet.
 Line Monitoring for all configurations.
 Short circuit protection for DO
 Per channel Safety Shutdown eliminates need for
external master relay.
 HART Supported
when the module is being scanned. A red status LED
when module or channel diagnostics exist.
For channels configured as Digital input a closed
external circuit causes current flow from UIO to
establish an ON state. Logic in the controller allows this
state to be inverted when necessary.
Analog outputs can only be configured on channels 9 to
16. The Analog Output provides 4 to 20 mA outputs that
may be scaled by the user to any span within this range
on a per output basis.
Digital Outputs provide over current protection .. In case
of short circuit for any output channel, that channel is
switched off. Power cycling is not required to reset the
module.
For channels which are configured as output (AO/DO) a
user specified failsafe value is supported to allow
predictable operation in the event of a communication
loss between controller and IO module.
Requires 20 pin-terminal terminal block.
Note: Field calibration is not required for UIO channels.
Universal IO channel can be soft configured as AI, AO, DI or DO. Details of each IO type are listed in tables below.
Item Specification
Channels 161
24V DC(Typical)2,3
24V Field Supply Voltage 22V DC(Min)
27V DC(Max)
Max 4.2 Amps per module
Load
500 mA per channel
1.5 kVDC Module to Rack (Logic Side)
Isolation
1.5 kVDC Module to Module
Update Rate 10ms
ESCP (Electronic Short Circuit Protection per channel) 620 mA re-settable
Fuse (per channel) Internal, non-replacable (1 Amp)
Field Supply Fuse Internal, electronic fuse (10 Amps)
Detail Specifications – Analog Input
Parameter Specification
Input type Current (2, 3, or 4 wire devices)
Input Channels 16 Maximum per module
(line monitored)
A/D Converter Resolution 16 Bit
Input Range 4-20 mA
Crosstalk, dc to 60 Hz (channel-to-channel) 58dB
Input Impedance 250 Ω nominal
Maximum Input Voltage (any input referenced to 0 - 30V
common, no damage)
Hardware accuracy 0.1% of full-scale (23.5 ± 2°C)
0.2% of full-scale (23.5 ± 2°C) (For Redundant)
0.17% of full-scale (0 to +60°C)
0.34% of full-scale (0 to +60°C) (For Redundant)
Transmitter Field Power Conditioning Current limited to 24 mA
Input Filter First-order low-pass 1 kHz
Detail Specifications – Analog Output

Output Type 4-20 mA current loop
Output Channels 8 Maximum per module 1 (with line monitoring)
Assignable as channels 9 to 16
Accuracy <0.5% of Full Scale (25oC) including linearity, entire
operating temperature.
<1% of Full Scale (25oC) including linearity, entire
operating temperature (for Redundant).
Output Ripple =< 125 mV peak-to-peak at power line frequency, across
250 Ohm load
Output Readback Accuracy 0.17% of full scale
Output Current Linearity ± 0.1% of Full Scale nominal
Resolution 12 Bit
Directly Settable Output Current Range 2.4 mA to 21 mA
Maximum Resistive Load 7504 Ohms
Minimum Resistive Load 250 Ohms
Maximum Output Compliant Voltage 14 VDC
(24 V supply = 22 VDC through 28 VDC)
Maximum Open Circuit Voltage 24 VDC
Maximum Load capacitance < 1 uF
Detail Specifications – Digital Input with Open Wire Detectiion (OWD)

Open Voltage 24V
Short Circuit Current 7 mA
Open Contact 15 kΩ > 0.1 W A
Closed Contact 5 kΩ > 0.25 W B
Short circuit detection I > 6 mA +/-5 %
Closed contact detection 2.8 mA < I < 6 mA +/-5 %
Open contact detection 0.9 mA <= I <= 2.8 mA +/-5 %
Lead Breakage Detection I < 0.9 mA +/-5 %
Input filter First-order low-pass 1 kHz
Note A: At 24 VDC, equates to 8.57 KΩ > R > 4 KΩ (where R = total loop resistance)
Note B: At 24 VDC, equates to 26.7 KΩ > R > 10 KΩ
Detail Specifications – Digital Input without Open Wire Detection (OWD)

Open Voltage 24 VDC
Closed contact detection I > 2.81 mA C

Open contact detection I < 1.8 mA D
Input filter First-order low-pass 1 kHz

Note C: At 24 VDC, equates to R < 8.57 KΩ (where R = total loop resistance)
Note D: At 24 VDC, equates to 26.7 KΩ > R > 10 KΩ
Detail Specifications – Digital Output

Output Channels 16 Maximum per module (with line monitoring) 2
Output Type Solid state source, short circuit protected

Load Current 0mA Minimum to 0.5 A Maximum per channel
4 A Maximum per module
On-State Voltage 24 V (typ), load current @ 0.5 A
Off-State Voltage 0 VDC (max) Open Load
Off-State Leak Current < 0.1 mA
Minimum ON State Current Required 1mA (Non-Redundant)
20mA (for Redundant DO)
Maximum Load Inductance < 10 H
Maximum Load Capacitance < 1 uF
Lamp Load < 3 Watt (Verify Inrush Current requirement of Lamp Load)
Inrush Current 1 A for 10 uS
DO read back current Accuracy DO Current : 0-10 mA +/- 1 mA
11-100 mA +/- 5 mA
101-500 mA +/- 20 mA
Short Circuit Protection Internal Electronic (750 mA)
Note:
1. 900U02 modules may not be installed such that the 900U02 is between two 900B16 modules. 900B16 may only be
installed in one adjacent slot.
2. Field power to be supplied by a local power supply providing tertiary protection from zone B severity levels. Generally
characterized by short wiring, isolation, surge suppressors etc.
3. For Marine applications ABS Type approved power supplies are required for field supply voltage.
4. Field supply voltage should be maintained higher than 22.5 V for AO higher AO loads (> 750 Ohms)
Terminal Blocks (900TEK-xxxx, 900TBK-xxxx, 900TER-xxxx, 900TBR-xxxx)

ControlEdge HC900 I/O modules use terminal blocks with The rear of the Terminal block provides keying to prevent
various features available. accidental terminal block insertion into incorrect module
slots. Labels are provided to identify the module type by
Terminals are available in Barrier style and Euro style. name and color, offer wiring instructions and provide an
The Barrier style terminal block provides a floating area for customer identification of field circuits. Shorting
washer to accommodate two different size conductors. combs are available for use with Barrier terminal blocks
The Euro style offers a more compact terminal design to connect common signal pairs together or to jumper
providing more room within the terminal block cavity for together common signals on AC and Relay output
conductors. modules.
All terminal blocks support customer wiring entering the Shield terminal strips are also available to terminate the
block from the top or bottom when mounted in the shields of shielded cables at the controller.
controller. A locking swing out door provides easy access
for wiring and covers potential high voltage connections
during operation.
For low voltage terminals accepting thermocouple inputs,

cold junction compensation is provided by the AI
modules.
Terminal blocks are secured to the rack assembly with

screws. These screws provide vibration immune terminal
connections during operation and also serve as jacking
screws when removing modules to minimize the
extraction force required.
Sample terminal blocks

(L) 20-terminal high voltage Barrier
(R) 36-terminal Euro
Number of 20 36*
terminals
Type Terminal blocks removable Terminal blocks removable
under instrument power. under instrument power.
(Field power disconnected) (Field power disconnected)
Gauge Wires Barrier and Euro: #14 to 26 Euro: #12 to 26 AWG, solid
AWG, solid or stranded or stranded
Terminal color High voltage: Red Black Terminal styles
(top) Barrier
Low Voltage: Black (middle) Euro
(bottom) 36-terminal Euro
Contacts High Voltage: Tin Coated Gold plated
Low Voltage: Gold Plated
Contact Style Post and socket Post and socket
Door Access Tool accessible Tool accessible
Cold Junction Yes (provided by AI N/A—thermocouples not
compensation for module) used
thermocouples
*Required with the following I/O modules: 16 HL AI, 8 AO, 16 AO, 32 DI, 32
DO and 16 AC/DC DI.
I/O Scanner Module (900S50x-xxxx)

The I/O Scanner 1 module resides in a remote I/O rack
along with the I/O modules. The Scanner 1 and the
controller are connected to each other’s I/O port (see the
photo on the right side of this page). The scanner collects
data from the Input modules populated in its remote rack
and communicates the information to the controller.
Output data is sent from the controller to the Scanner 1
module which in turn sends the data to appropriate output
module. Data exchanges are synchronous with the
controller scan time to maintain deterministic operation.
Diagnostic status of I/O modules is also monitored and
reported to the controller when detected. The Rack
address of a Scanner 1 is set via DIP switches on the
Scanner 1’s circuit board. Connection to the controller
uses IEEE 802.4 Ethernet 100base-TxPhysical Layer. An
external Ethernet switch is required when multiple I/O Process Scanner (left) Safety Scanner (right)
scanners are used with a single controller. Scanner 1
modules do support removal and insertion under power.
Type I/O Scanner

Status indicators Scanner: Module status Red/Green LED indicates mode
or error
Expansion I/O port: Green and Yellow LEDs indicate
receive/transmit
Power supply loading 5V; 770 mA max
I/O Scanner 2 Module (900S75x-xxxx)
The I/O Scanner 2 module resides in a remote I/O rack

along with its I/O in a Redundant Controller System. The
Scanner 2 has two I/O connections I/O A is connected to
CPU-A and I/O B is connected to CPU-B in the
Redundant Controller rack. The scanner 2 collects data
from the Input modules populated in its remote rack and
communicates the information to the Lead controller.
Output data is sent from the Lead controller to the
Scanner 2 module which in turn sends the data to
appropriate output module. Data exchanges are
synchronous with the controller scan time to maintain
deterministic operation. Diagnostic status of I/O modules
is also monitored and reported to the controller when
detected.
The Rack address of a Scanner 2 module is set via

switches on the module. Connection to both of the
redundant controllers is made using both ports, each
conforming uses IEEE 802.4 Ethernet 100base-
TxPhysical Layer. An external Ethernet switch is required Process Scanner (left) Safety Scanner (right)
when multiple I/O scanners are used with a single
controller. Scanner modules do support removal and
insertion under power.
Type I/O Scanner

Status indicators Scanner: Red/Green LED indicates mode or error
I/O A Port: Green and Yellow LEDs indicate receive/transmit
I/O A Port: Green and Yellow LEDs indicate receive/transmit
Power supply loading 5V; 770mA max
Redundant Switch Module (RSM) (900RSM-xxxx)

The Redundant Switch Module resides in a ControlEdge
HC900 Redundant controller rack and interfaces with
both CPUs of a redundant system and indicates which
CPU is functioning as the Lead controller and which is the
Reserve. A key switch on the module sets the mode of
both the Lead and Reserve controllers, guaranteeing
synchronization of CPUs. A momentary contact position
of the key switch allows the user to switch the Lead
control function from CPU-A to CPU-B or vice versa.
The RSM module supports insertion and removal

under power.
Type Redundant CPU Status and Mode control Module

Lead/Reserve Green arrow LEDs
indication
Mode Switch Removable key ( 2 keys supplied) , three stationary
positions, one momentary
Power Status Module (PSM) (900PSM-xxxx)

The Power Status Module resides in a local or remote I/O
rack containing redundant power supplies. The PSM and
second power supply are contained in a rack extension
assembly adjacent to the power supply slot position. The
PSM module is positioned in a dedicated slot between
the two power supplies.
Redundant power and the PSM may be used with a

Controller rack with local I/O, a Scanner 1 rack with
remote I/O controller racks of non-redundant systems and
a Scanner 2 rack with remote I/O racks of redundant
systems.
Directional indicators on the module indicate

when both voltage sources of the power supply
are operating properly.
Type Redundant Power Supply Status indicating

Module
Status indication Green directional indicators using LEDs
Power Supply 5V; 22mA max
Loading
Remote Terminal Panels
DIN rail mounted Remote Terminal Panels (RTPs) are available

for use with pre-wired cables to reduce installation time and labor
expense. Three types of RTPs are available: for analog inputs,
for relay outputs, and for other I/O modules. Three cable lengths
are also available to match hardware to installation variations.
Analog input RTPs include transmitter shunt resistors and
transmitter power terminals with individual circuit fuses. The
Relay Output RTP includes a fuse and power disconnect switch
for each output. All RTP panels switch field power to allow
module removal and installation under controller power. All RTPs
are qualified as non-interfering for SIL-2 application.
Mounting
Standard 35mm wide DIN Rail Provides connection of field wiring to controller I/O within an enclosure only.
Dimensions 4.38” (111.1 mm) x 3.70” (94.0mm) x 2.60” (66.0mm) (L x W x H)
Cables
High voltage Lengths: 1.0, 2.5, 5.0 meters. Cable power is limited to 24 Amps per module
at 60C (140 degrees F) and 32 Amps at 54C (129 degrees F).
Low voltage Lengths: 1.0, 2.5, 5.0 meters.
Remote Terminal Panel for Analog Input Modules (900RTA-xxxx)

The Analog Input RTP integrates some of the HC900
Terminal Block J1 TB1
typical externally connected components such as
1 6 2
switch selectable shunt resistors for current loops 3
22
SW 1(2) 250 Ohm
and common power supply terminals with 2 7 23
4
individual fuses for powering two-wire transmitters. 3 5
8
6
A power switch is provided to disconnect power 4
9 7
from all transmitters for I/O module maintenance. SW 2 (2) 250 Ohm 26
5 10 27
6 20 8
9
The RTP also minimizes the need for multiple SW 3 (2) 250 Ohm
28
7 19 29
wires under a single screw connection by 10
8 18 11
expanding the connectivity of the shared terminals
9 17 12
of the I/O module.
SW 4 (2) 250 Ohm
10 16 32
11
The analog input RTP cannot be used for 15 13
thermocouple inputs. SW 5 (2) 250 Ohm

33
12 14
14
13 13 15
14 12
16
SW 6 (2) 250 Ohm

15 11 36
16 1 17
SW 7 (2) 250 Ohm 37

17 2 18
18 3 19
19 4 20
SW 8 (2) 250 Ohm

20 5 40
21
SW SW SW SW SW SW SW SW
8(1) 7(1) 6(1) 5(1) 4(1) 3(1) 2(1) 1(1)
SW 9
1
F1 24
F2 25
F3 30
F4 31
F5 34
F6 35
F7 38
F8 39
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
+
24 VDC
-
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
Note:
You must set
switches 1- 8 for
transmitters. - - - -
+ - - -
- + +
+ + +
+ +
Input 3 Input 5
Input 1 Input 7
Transmitter Input 4 Transmitter Input 6
Transmitter Input 2 Transmitter Input 8
Transmitter Transmitter
Transmitter Transmitter
Remote Terminal Panel for Analog Input

Modules (900RTA-xxxx) (cont’d)
Analog input Module Excludes Thermocouple Input types.
Accuracy De-rating (Module + RTP)
100 ohm Plat. RTD = +/- 0.14% of range
JIS RTD = +/- .22% of range
10 ohm Cu. RTD = +/- .67% of range
200 ohm = +/- 0.17% of range
0 – 10 mV = +/- 0.14% of range
Transmitter power Common supply terminals – selectable per circuit.
Fuse per circuit - 80mA, time lag type
Shunt Resistor Selectable per circuit
250 Ohms, 0.05% - 15ppm
Remote Terminal Panel for Relay Output Modules (900RTR-xxx)

The RTP for Relay Output modules provides individual fuses for each output. A load disconnect switch is also provided for
each output to support maintenance of the relay module under instrument power.
HC900
Terminal Block
J1 TB1
1 6 1
F1 SW1
2 7 2
3 8 3
4 9 4
F2 SW2
5 10 5
6 20 6
7 19 7
F3 SW3
8 18 8
9 17 9
F4 SW4
10 16 10
11 15 11
F5 SW5
12 14 12
13 13 13
F6 SW6
14 12 14
15 11 15
F7 SW7
16 1 16
17 2 17
18 3 18
F8 SW8
19 4 19
20 5 20
Relay Output RTP Used with Relay Output Relay common disconnect per circuit
Module Fuse per circuit – 6.3A, time lag type
24A maximum per RTP
Remote Terminal Panel for Other ControlEdge HC900 Modules (900RTS-xxxx)

Remote Terminal Panel(s) may be used with the following ControlEdge HC900 I/O Modules:
 16 channel safety UIO module
 16 Point Digital Input Module, Contact Type
 16 Point Digital Input Module, AC & DC Types
 8 Point Digital Output Module, AC type
 16 Point Digital Output Module, DC type
 4/8/16 Point Analog Output Module
 16 Point Digital Input Module, AC/DC types not available

Jumpers on the Remote Terminal Panel may be positioned to
accommodate the above input and output modules. A switch on the
module is used to disconnect field power from I/O modules to facilitate
maintenance of the module under instrument power.
.
RTP
J2 J3 J4 J5
HC900
Terminal
Block J1
1 6
2 7
3 8
4 9
5 10
6 20
7 19
8 18
9 17
10 16
J9 J7 J8 J6
19 4
20 5
13 13
14 12
15 11
18 3
17 2
16 1
11 15
12 14
Sales and Service
For application assistance, current specifications, pricing, or name of the nearest Authorized Distributor, contact one
of the offices below.
ASIA PACIFIC EMEA AMERICA’S

Honeywell Process Solutions, Honeywell Process Solutions, Honeywell Process Solutions,
(TAC) hfs-tac- Phone: + 80012026455 or Phone: (TAC) 1-800-423-9883 or
support@honeywell.com +44 (0)1344 656000 215/641-3610
(Sales) 1-800-343-0228
Australia Email: (Sales)
Honeywell Limited FP-Sales-Apps@Honeywell.com Email: (Sales)
Phone: +(61) 7-3846 1255
FAX: +(61) 7-3840 6481 or FP-Sales-Apps@Honeywell.com
Toll Free 1300-36-39-36 (TAC) hfs-tac-support@honeywell.com or
Toll Free Fax: (TAC) hfs-tac-support@honeywell.com
1300-36-04-70
China – PRC - Shanghai

Honeywell China Inc.
Phone: (86-21) 5257-4568
Fax: (86-21) 6237-2826
Singapore
Honeywell Pte Ltd.
Phone: +(65) 6580 3278
Fax: +(65) 6445-3033
South Korea
Honeywell Korea Co Ltd
Phone: +(822) 799 6114
Fax: +(822) 792 9015
Specifications are subject to change without notice.
For more information

To learn more about ControlEdge HC900 Controller,
visit www.honeywellprocess.com
Or contact your Honeywell Account Manager
Process Solutions
Honeywell
1250 W Sam Houston Pkwy S

Houston, TX 77042
Honeywell Control Systems Ltd

Honeywell House, Skimped Hill Lane
Bracknell, England, RG12 1EB
Shanghai City Centre, 100 Jungi Road

Shanghai, China 20061
51-52-03-41
August 2020
www.honeywellprocess.com 2020 Honeywell International Inc.

Controledge Hc900 Io Modules Specifications: 51-52-03-41, August 2020

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ControlEdge HC900 IO Modules

 32-point digital output: DC voltage (sourcing type).

Remote Terminal Panels

Specifications for modules

** Except PSU module

Certifications EN61326-1:2013, EN61326-3-1:2008, EN55011:2009/A1,2010,

P24 Power Supply (900P24-xxxx)

P01 Power Supply P24 Power Supply

How to choose an AC Power Supply

Module ControlEdge Field Power Total Power

** Limit 4 PFQ modules per I/O rack.

***Limit 2 16-pt. modules per rack.

***Limit 5 8-pt. modules per rack with internal power supply.

Analog Input Module (900A01-xxxx)

Table 1 - Analog Input Specifications

Table 1 - Analog Input Specifications

Table 2 – Analog Input Reference Accuracy

***** DIN 0.00375 Ohm/Ohm/ DegC

High Level Analog Input Module (900A16-xxxx)

Table 3 – High Level Analog Input Specifications

Table 3 – High Level Analog Input Specifications

Table 4 - High Level Analog Input Reference Accuracy

Volts 0 to 1VDC  0.1% F.S. (mV)

Analog Output Module (900B01-xxxx)

Outputs per module 4 (isolated)

P01 Power Supply De-rating for AO Modules

Analog Output Module (900B08-xxxx)

A green blinking status LED on the module indicates when

Outputs are updated synchronous with control execution. A

Outputs per module 8, isolated in 2 groups of 4 outputs (1-4, 5-8)

Analog Output Module (900B16-xxxx)

External Power Source requirements:

Current 700 mA per module

Digital Input Module – Contact Closure Type

Inputs per module 16 (single-ended)

*excluding controllers scan time and excluding

Digital Input Module - DC Voltage type

Inputs per module 16 (sinking)

Digital Input Module – AC Voltage type (900G03-xxxx)

Inputs per module 16 (sinking)

Peak Voltage 264 VAC

Digital Input Module – AC DC Voltage type (900G04-xxsx)

The AC/DC Input Module provides sixteen individually isolated,

A green blinking status LED on the module indicates when the

Parameter AC Application DC Application

32 Point Digital Input Module - DC Voltage type

The DC Digital Input module provides 32 inputs

Relay Output Module (900H01-xxxx)

There is a green LED state indicator for each channel on

A green blinking status LED on the module indicates

8 Relays per module 4 form A, 4 form C

Digital Output Module – DC Type (900H02-xxxx)

Digital Output – AC Type (900H03-xxxx)

Outputs per Module 8

32 Point Digital Output Module – DC Type (900H32-xxxx)

Outputs per module 32 (current sourcing, high

0.25 A per point incandescent

4 Channel Pulse/Frequency/Quadrature Module - DC Voltage type (900K01-xxxx)