Zimmer Segmental System Distal Femoral Surgical Technique
Zimmer Segmental System Distal Femoral Surgical Technique
Zimmer Segmental System Distal Femoral Surgical Technique
Segmental
System
Distal Femoral
Surgical Technique
INTRO Zimmer Segmental System Distal Femoral Surgical Technique
Introduction
The Zimmer Segmental System is designed to address
significant bone loss resulting from oncology, trauma, and/or
the salvage of previously failed arthroplasty. The Segmental
Distal Femoral Component features the same condylar-loading
geometry as the Zimmer NexGen Rotating Hinge Knee (RH Knee),
but will also allow both medial and lateral access to the hinge pin
locking assembly. The Segmental One-piece Hinge Post, which
is packaged with the corresponding size Segmental Articular
Surface, ensures a minimum 40mm jump-height of the post for
all sizes of Segmental Articular Surface. The system also includes
specific instruments designed to facilitate the surgical procedure.
System Compatibility
The Segmental Distal Femoral Component may be implanted
with all Segmental Distal Femoral Components, the Segmental
Trabecular Metal Proximal Tibial Component, Segmental Stems,
Segmental Stem Collars, and Segmental Segments as well as the Fig. 1
NexGen RH Knee Tibial Components, VerSys Hip System 12/14
Heads and the legacy 12/14 Heads (Fig. 2). The Segmental
Distal Femoral Component may be used with both Fluted
Stems (cemented) and Variable Stiffness Stems (press-fit) in
many stem lengths and diameters. All Stems are compatible
with both Trabecular Metal Collars and Tivanium Ti-6Al-4V Alloy
Collars (Fig. 2). Variable Stiffness Stems are not indicated for
use in the knee with the Segmental Distal Femoral Components
in the United States.
INTRO. 1
Zimmer Segmental System Distal Femoral Surgical Technique INTRO
Segmental Segmental
Trabecular Metal Trabecular Metal Segmental Proximal
38mm 46mm
Proximal Femoral Proximal Femoral Femoral Component
offset offset
Tissue Attachment Kits Components (38mm offset)
Segmental Segments,
Stems and Collars NexGen Stem
Components
(Variable Stiffness Stems are
not indicated for use in the
knee with the Segmental
Distal Femoral Components
in the United States)
Trabecular Metal
Femoral Cones
Segmental
RH Knee Segmental
Proximal
Tibial Baseplate Trabecular Metal
Tibia Tissue
Components Proximal Tibial
Attachment
Components
Kit
Segmental System
Male-Female Segments,
Trabecular Metal
Fluted Stems, Variable
Tibial Cones
Stiffness Stems,
and Stem Collars Segmental Segments,
Straight Stems and Collars
(Variable Stiffness Stems are
not indicated for use in the
knee with the Segmental
Trabecular Metal Proximal Tibial
Components in the United States)
NexGen Stem
Components
NexGen Knee
Segmental System
RH Knee
Fig. 2
INTRO. 2
INTRO Zimmer Segmental System Distal Femoral Surgical Technique
Table of Contents
SECTION PAGE SECTION PAGE
Distal Femur Replacement Using the
1 Segmental Distal Femoral Component
1 3 Total Femur Replacement 22
SECTION PAGE
Using the Segmental One-piece
2 Hinge Post with the NexGen RH Knee
21
TOC. 1
SECTION
Tibial Bushing
Fig. 4
1
SECTION
Measuring from the articular surface of the distal femur, use a 100mm 192mm
marker, osteotome, or electrocautery to make a horizontal line 60+45mm 199mm
marking the proposed resection level based on preoperative 80+30mm 204mm
planning and the implant configuration (Table 1 & Fig. 5). Size B 80+35mm 209mm
30mm
Resect the distal femur at or slightly distal (0.5mm-1.0mm) 58mm** 120mm 212mm
to the marked resection level. Resecting the femur slightly 80+45mm 219mm
below the mark will account for slightly oblique cuts and 100+30mm 224mm
help accommodate femoral resection planing. 100+35mm 229mm
140mm 232mm
100+45mm 239mm
120+30mm 244mm
120+35mm 249mm
160mm 252mm
120+45mm 259mm
140+30mm 264mm
140+35mm 269mm
180mm 272mm
140+45mm 279mm
30mm
Stem/Collar 30 + 160mm 284mm
200mm 292mm
2mm Taper
Connection 30 + 180mm 304mm
90mm 220mm 312mm
30 + 200mm 324mm
58mm (Size B)
Distal Femur** Table. 1
Distal Femoral Resection with Stems, Collars and Segments
*Each large taper connection adds 2mm to the total length.
**Size C Segmental Distal Femoral is 60mm tall. Resect an additional 2mm
Fig. 5 beyond the total length of resection listed in the table above for the Size C.
2
SECTION
Stem Type
Stem IM
Length
Reaming System are recommended: use the Pressure 190mm Straight (Fluted)
Sentinel Reamer Expanded Hip Set (00-2228-000-03) 190mm Bowed (Variable Stiffness)
or the ZMR Flexible Reamer Set (00-9975-000-11). 250mm Bowed (Fluted)
If preferred, the flexible reamers can also be used for a
straight Variable Stiffness Stem to allow for point contact Table. 2a
in the canal. The intramedullary lengths of the stems Stem Types and Lengths
are listed in the chart to the right (Table 2a). Ream to a
depth greater than the intramedullary length to allow Stem Size Minimum Ream Minimum Ream
proper seating of the stem collar on the cortical bone and Diameter Diameter
(Fluted) (Variable Stiffness)
placement of a cement restrictor if using a fluted stem.
9mm 11mm 8.5mm
Variable Stiffness Straight Stems
10mm 12mm 9.5mm
For optimal fit, the Segmental 3/4mm Reamers may be used. 11mm 13mm 10.5mm
Flexible reamers may be used to allow for point contact in 12mm 14mm 11.5mm
the canal.
13mm 15mm 12.5mm
If insertion is difficult, consider reaming an additional time
14mm 16mm 13.5mm
with the final reamer diameter used.
15mm 17mm 14.5mm
Notes: 16mm 18mm 15.5mm
The diameters indicated for the Segmental Variable Stiffness 17mm 19mm 16.5mm
Stems represent the actual outer diameters of the stems, 18mm 20mm 17.5mm
which include the height of the splines. The diameter of the 19mm 21mm 18.5mm
reamed hole should be 0.5mm smaller than the labeled stem
size to provide for apposition of the distal splines with the Table. 2b
femoral canal (Table 2b).
Recommended reamer diameters
When using a bowed variable stiffness stem it may be
necessary to ream the intramedullary canal to a diameter
equal to or slightly greater than the diameter of the stem to
accommodate any difference between the bow of the stem
prosthesis and the anatomy of the patient.
The diameters indicated for the Segmental Fluted Stems
represent the actual outer diameters of the stem. Therefore,
the diameter of the definitive stem should be 2mm smaller
than that of the largest reamer used to ream the canal to
allow for an adequate cement mantle (Table 2b).
Instruments
Planer Pilot
Fig. 6
To aid in removing the Planer Pilot from the Planer, insert 16mm 16mm 15mm
the pin on the Segmental Collar Provisional Sizer through 17mm 17mm 16mm
the cross-hole and, while securing the noncutting end of 18mm 18mm 17mm
the planer, turn the shank counterclockwise. 19mm 19mm 18mm
Table. 3
Recommended Planer Pilot Diameters
Instruments
Fig. 7
Then insert the assembly into a power driver. Insert the pin
on the Segmental Collar Provisional Sizer through the cross-
hole of the Counterbore Reamer Tip and turn the collar to
tightly secure it to the Counterbore Stop Plate (Fig. 8). Segmental Collar
Provisional Sizer
Fig. 8
Fig. 9
Instruments
30mm
Table. 4
Recommended stem provisional diameters
Instruments
Confirm that the stem and stem collar sizes are compatible Anterversion
Pockets
(Table 4). Then thread the Segmental Collar Provisional
onto the selected Segmental Stem Provisional (Fig. 10).
Threaded
Threaded Provisional Provisional Collar
TECHNIQUE TIP 1.C Extraction Hole Stem
Fig. 10
Check the fit of the Stem Extension Provisional Assembly by inserting
it into the reamed canal. For a bowed canal, it may be necessary to
perform additional reaming, possibly causing the next smaller
stem size to be utilized.
Notes:
The diameters of the Segmental Stem Provisionals
represent the actual diameters of the stems, i.e. a 14mm
stem provisional has a nominal 14mm outer diameter.
The same Segmental Straight Stem Provisionals (130mm)
are used for both the 130mm Segmental Fluted Straight
Stem and the 130mm Variable Stiffness Straight Stem,
although, when trialing, a diameter 1mm less than the
stem to be implanted is recommended for the Segmental
Variable Stiffness stems.
Instruments
Instruments
Segmental Stem Segmental Stem Segmental Implant/ Segmental Implant/ Segmental Distal Segmental Condyle Segment Universal Handle
Provisional Bowed Provisional Straight Provisional Male Provisional Female Femoral Provisional Impactor Provisional 6216-01-125
(See ZSS Profiler) (See ZSS Profiler) Taper Impactor Taper Impactor (See ZSS Profiler) 00-5851-074-00 (See ZSS Profiler)
00-5853-054-XX 00-5853-05X-XX (Stem Impactor) (Segment Impactor) 00-5851-01X-XX KT-5853-004-00
00-5851-080-00 00-5851-074-02
8
SECTION
Fig. 13
Instruments
Instruments
Segmental Distal NexGen RH Knee Straight Stem Offset Stem RH Knee Articular Segmental Hinge Segmental Stem Segmental Stem
Femoral Provisional Tibial Provisional Extension Provisional Extension Provisional Surface Provisional Post Provisional Provisional Bowed Provisional Straight
(See ZSS Profiler) (See ZSS Profiler) (See ZSS Profiler) (See ZSS Profiler) (See ZSS Profiler) (See ZSS Profiler) (See ZSS Profiler) (See ZSS Profiler)
00-5851-01X-0X 00-5987-020-11 00-5851-01X-12 00-5853-054-XX 00-5853-05X-XX
00-5881-XXX-XX 00-5989-010-10 00-5881-0XX-XX
Collar Provisional
(See ZSS Profiler)
00-5853-056-XX
10
SECTION
Trial Reduction
When assessing hyperextension during trial reduction,
use only the Segmental One-piece Hinge Post Provisionals,
which have gold color on their superior ends, with the
Segmental Distal Femoral Provisional. This is important
because these hinge post provisionals incorporate the
thickness of the Segmental Polyethylene Insert into the
design. Using a one-piece hinge post provisional, without
the gold color on its end, will not provide an accurate
assessment of hyperextension during trial reduction.
Insert the Segmental One-piece Hinge Post Provisional into
the articular surface provisional and tibial provisional before
attaching it to the femoral provisional.
The hinge post provisional must match the femoral
provisional size. Use the Segmental Hinge Pin Aligner to
align the hole in the hinge post provisional with those on
each side of the femoral provisional. Then, while maintaining
the position, remove the aligner, and insert the Segmental
Distal Femoral Bolt Provisional using the 4.5mm Hex Driver
to secure the bolt into the femoral provisional.
Instruments
Segmental Distal NexGen RH Knee Straight Stem Offset Stem RH Knee Articular Segmental Hinge Segmental Stem Segmental Stem
Femoral Provisional Tibial Provisional Extension Provisional Extension Provisional Surface Provisional Post Provisional Provisional Bowed Provisional Straight
(See ZSS Profiler) (See ZSS Profiler) (See ZSS Profiler) (See ZSS Profiler) (See ZSS Profiler) (See ZSS Profiler) (See ZSS Profiler) (See ZSS Profiler)
00-5851-01X-0X 00-5881-XXX-XX 00-5989-010-10 00-5987-020-11 00-5881-0XX-XX 00-5851-01X-12 00-5853-054-XX 00-5853-05X-XX
Instruments
Segmental Distal Segment NexGen RH Knee Straight Stem Offset Stem Segmental Hinge Segmental Distal Screw Driver
Femoral Provisional Provisional Tibial Provisional Extension Provisional Extension Provisional Post Provisional Femoral Bolt (4.5mm)
(See ZSS Profiler) (See ZSS Profiler) (See ZSS Profiler) (See ZSS Profiler) (See ZSS Profiler) (See ZSS Profiler) Provisional 00-5881-026-00
00-5987-020-11 00-5851-01X-12
00-5851-01X-0X KT-5853-004-00 00-5881-XXX-XX 00-5989-010-10 00-5851-012-07
Instruments
Segmental Implant/ Segmental Implant/ Segmental Condyle Universal Handle Mallet Variable Stiffness
Provisional Male Provisional Female Impactor 6216-01-125 00-0155-002-00 Stem Impaction
Taper Impactor Taper Impactor 00-5851-074-00 Sleeve
(Stem Impactor) (Segment Impactor) 00-5853-074-05
00-5851-080-00 00-5851-074-02 13
SECTION
A/P
Notes:
Impacting the taper more than once may loosen the
taper connection.
Do not strike the tip of the Variable Stiffness Stem with
any instrument, as this may damage the distal tines.
Position the segment anteversion tabs in either the A/P or
M/L direction to facilitate access for the Segmental Taper
Separator (Fig. 18).
Consider using two mixes of bone cement. The first can be used to
25mm for 9-16mm Stems
cement the collar to the stem. Once the cement has set, the stem/ (00-5852-040-25)
collar assembly can be inserted as a unit. The second mix can be
used to cement the stem/collar assembly (if using a Fluted Stem),
tibial component, and patellar component. 30mm for 9-16mm Stems
9-16mm
(00-5852-042-09)
30mm for 9-16mm Stems
(00-5852-040-30)
30mm
Table. 7
Stem Collar Compatibility Chart
14
SECTION
For a Fluted stem, apply cement in the doughy state to the
base/taper end of the stem. Then slide the stem collar over Collar Alignment Tab
the stem and advance it to the shank area where cement was
applied. Clean off excess cement as the collar is advanced.
Care should be taken to prevent cement from contacting
the taper, the anteversion adjustment pockets, and the
external surfaces of Trabecular Metal Material. Collars must
be assembled to the stem with the pockets toward the
anatomical joint and engaged into the tabs on the stem
(Fig. 19). Allow the cement to fully harden before inserting
into the Distal Femoral Component.
15
SECTION
Instruments
16
SECTION
Other Components
To implant the tibial component, refer to the NexGen
RH Knee Primary/Revision Surgical Technique Flat on box faces
anteriorly
(97-5880-002-00, revision 4 or later). To implant the
patellar component, refer to Step Three: Prepare the
Patella. The articular surface provisional may be inserted
and the knee placed in extension while the cement is Groove faces
setting to maintain compression on the components. anteriorly
Instruments
RH Knee Articular
Surface Provisional
(See ZSS Profiler)
00-5881-0XX-XX
17
SECTION
As the stem advances into the canal, use the vertical mark
on the bone to assess the rotational alignment. If the stem Femoral Condyle Impactor
fits too tightly in the bone, consider removing the stem and
passing the last reamer used through the canal several more
times. This can help to increase the hole diameter slightly, Fig. 22
which will permit the stem to be more easily impacted into
the bone.
As the stem advances into the canal, use the vertical mark
on the bone to assess the rotational alignment. If the stem
fits too tightly in the bone, consider removing the stem and
passing the last reamer used through the canal several more
times. This can help to increase the hole diameter slightly,
which will permit the stem to be more easily impacted into
the bone.
Instruments
Place the Distal femoral assembly onto the stem taper, Segmental Hinge Pin
and use the Segmental Condyle Impactor (with Universal
Handle) and a mallet to tap the two assemblies together Segmental
until fully seated. Distal Femoral
Component
Locking the Hinge Post to the Femoral Component
Use the Segmental Hinge Pin Aligner to align the hole
in the hinge post with the holes of the femoral implant. Fig. 23
Then remove the aligner. Use the 4.5mm Hex Driver to
insert and thread the Segmental Hinge Pin through the
hole of the femoral implant (Fig. 23). Make sure that the
pin crosses through the hole in the hinge post bushing.
The hinge pin may be inserted either medially or laterally
into the femoral component. Use the RH Knee Torque
Wrench with the blue handle and 4.5mm Hex Driver to
tighten the hinge pin to 130in-lbs. While torquing, watch
the stylus on the wrench until it reaches the 130 line,
then stop within the patient (Fig. 24). Insert the Segmental
Hinge Pin Set Screw on the same side as the hinge pin
(Fig. 23) and use the RH Knee Torque Wrench with the blue
handle and 4.5mm Hex Driver to torque the set screw to
130in-lbs. While torquing, watch the stylus on the wrench
until it reaches the 130 line, then stop within the patient
(Fig. 24).
Fig. 24
Instruments
Segmental Hinge Screw Driver Torque Wrench Segmental Implant/ Universal Handle
Pin Aligner (4.5mm) 00-5881-027-00 Provisional Female 6216-01-125
00-5851-084-00 00-5881-026-00 Taper Impactor
(Segment Impactor)
00-5851-074-02 19
SECTION
2 Using the Segmental One-piece Hinge Post with the NexGen RH Knee
Disassembly
If disassembly is necessary during surgery, the Segmental
Taper Separator is designed to enable separation of the
junctions between segments, stems, and femoral implants
without damaging the tapers. Refer to Using the Segmental
Taper Separator under Femoral Version Adjustment in Step
Four for instructions related to the Segmental Taper Separator.
For stem removal, thread the Implant Slaphammer Adaptor
(Fig. 25) onto the slaphammer and thread it into the stem.
Impact the slaphammer to remove the stem.
Fig. 25
RH Knee Tibial
Polyethylene
Bushing
Segmental
Hinge Pin
Closure
Before closing, thoroughly cleanse the surgical site of bone
chips, bone cement, and any other debris. Foreign particles
at the articular interface may cause excessive wear.
Segmental
Segmental Hinge Servicing Kit: A Segmental Hinge
Polyethylene
Insert Segmental
Servicing Kit (Fig. 26) is available if a component is Set Screw
dropped or damaged during surgery. This kit is also used
during revisions of the Segmental hinge. In addition,
the Segmental Polyethylene Insert is also available as a Fig. 26
separate package from the kit.
Instruments
Using the Segmental One-piece Hinge Post with the NexGen RH Knee
2
Fig. 27
21
SECTION
22
SECTION
Table. 8
Total femur with segments table
* Note: Each large taper connection adds 2mm to the total length.
** Size C Segmental Distal Femoral is 60mm tall. Resect an additional 2mm
beyond the total length of resection listed in the table above for the Size C.
23
SECTION
Fig. 29b
Fig. 29c
24
SECTION
Fig. 30
Fig. 31
Proximal Tibial Replacement Options:
Option 1: Segmental Trabecular Metal Proximal Tibial Component
Option 2: NexGen RH Knee Non-Modular Proximal Tibial Component*
Option 3: NexGen RH Knee Modular Proximal Tibial Component*
* Refer to NexGen RH Knee Surgical Technique (97-5880-002-00
revision 4 or later)
Note: Segmental Distal Femoral not pictured.
25
SECTION
00-5850-075-12_16
Segmental Hinge Service Kit Segmental Distal Femoral NexGen RH Knee Distal
Segmental Poly Insert Femoral
egmental Articular Surface with
S
Segmental Hinge Pin Segmental One-piece Hinge Post (Item 1 M
ating components are
above) not compatible
4 Segmental Hinge Pin
Set Screw
Tibial Bushing
00-5850-070-12_13
NexGen RH Knee Hinge NexGen RH Knee Distal Femoral Segmental Distal Femoral
Service Kit
exGen RH Knee Articular Surface and RH
N NexGen RH Knee Distal
Poly Box Insert Knee Hinge Post Extension (Item 2 above) Femoral with Segmental One-
Hinge Post piece Hinge Post
5 M ating components are
Shoulder Bolt Hinge Pin
not compatible
Hinge Pin Plug
Tibial Bushing
00-5880-090-12_16
26
SECTION
DISCARD
DISCARD
OR
NexGen RH Knee Articular Segmental Articular Surface NexGen RH Knee Articular
NexGen RH Knee Hinge Surface (with the Hinge with the Segmental Surface (with the Hinge
Base Component System Servicing Kit Post Extension) One-Piece Hinge Post Post Extension)
27
SECTION
Fig. 32
Instruments
28
Disclaimer
This documentation is intended exclusively for physicians and is not intended for laypersons.
Information on the products and procedures contained in this document is of a general nature and does not represent
and does not constitute medical advice or recommendations. Because this information does not purport to constitute
any diagnostic or therapeutic statement with regard to any individual medical case, each patient must be examined and
advised individually, and this document does not replace the need for such examination and/or advice in whole or in part.
Please refer to the package inserts for important product information, including, but not limited to, contraindications,
warnings, precautions, and adverse effects.