Standards/Manuals/Guidelines For Small Hydro Development
Standards/Manuals/Guidelines For Small Hydro Development
Standards/Manuals/Guidelines For Small Hydro Development
August 2013
Contact:
Dr Arun Kumar
Alternate Hydro Energy Centre,
Indian Institute of Technology Roorkee,
Roorkee - 247 667, Uttarakhand, India
Phone : Off.(+91 1332) 285821, 285167
Fax : (+91 1332) 273517, 273560
E-mail : aheciitr.ak@gmail.com, akumafah@iitr.ernet.in
DISCLAIMER
The data, information, drawings, charts used in this standard/manual/guideline has been
drawn and also obtained from different sources. Every care has been taken to ensure that the
data is correct, consistent and complete as far as possible.
The constraints of time and resources available to this nature of assignment, however do not
preclude the possibility of errors, omissions etc. in the data and consequently in the report
preparation.
Use of the contents of this standard/manual/guideline is voluntarily and can be used freely
with the request that a reference may be made as follows:
General
1.1 Small hydropower definitions and glossary of terms, list and scope of different
Indian and international standards/guidelines/manuals
1.2 Planning of the projects on existing dams, Barrages, Weirs
Part I
1.2 Planning of the Projects on Canal falls and Lock Structures.
Part II
1.2 Planning of the Run-of-River Projects
Part III
1.3 Project hydrology and installed capacity
1.4 Reports preparation: reconnaissance, pre-feasibility, feasibility, detailed project
report, as built report
1.5 Project cost estimation
1.6 Economic & Financial Analysis and Tariff Determination
1.7 Model Contract for Execution and Supplies of Civil and E&M Works
1.8 Project Management of Small Hydroelectric Projects
1.9 Environment Impact Assessment
1.10 Performance evaluation of Small Hydro Power plants
1.11 Renovation, modernization and uprating
1.12 Site Investigations
Civil works
2.1 Layouts of SHP projects
2.2 Hydraulic design
2.3 Structural design
2.4 Maintenance of civil works (including hydro-mechanical)
2.5 Technical specifications for Hydro Mechanical Works
Electro Mechanical works
3.1 Selection of Turbine and Governing System
3.2 Selection of Generator
3.3 Selection of Switchyard
3.4 Monitoring, control, protection and automation
3.5 Design of Auxiliary Systems and Selection of Equipments
3.6 Technical Specifications for Procurement of Generating Equipment
3.7 Technical Specifications for Procurement of Auxiliaries
3.8 Technical Specifications for Procurement and Installation of Switchyard
Equipment
3.9 Technical Specifications for monitoring, control and protection
3.10 Power Evacuation and Inter connection with Grid
3.11 Operation and maintenance of power plant
3.12 Erection Testing and Commissioning
PREAMBLE
Alternate Hydro Energy Centre, Indian Institute of Technology, Roorkee initiated the
exercise of developing standards/guidelines/manuals specifically for small scale hydropower
projects under the sponsorship of Ministry of New and Renewable Energy, Government of
India, in 2006. The available relevant standards / guidelines / manuals were revisited to
suitably adopt them for small scale hydro projects. These have been prepared by experts in
their respective fields. Wide consultations were held with all stake holders covering
government agencies, government and private developers, equipment manufacturers,
consultants, financial institutions, regulators and others through web, post and meetings.
After taking into consideration the comments received and discussions held with the lead experts
the standards/guidelines/manuals are now prepared and presented in this publication.
The experts have drawn some text and figures from existing standards, manuals, publications
and reports. Attempts have been made to give suitable reference and credit. However, the
possibility of some omission due to oversight cannot be ruled out. These can be incorporated in
our subsequent editions.
These standards / manuals / guidelines are the first edition. We request users of these to send
their views / comments on the contents and utilization to enable us to review these after about
one year of its publication.
PERSONS INVOLVED
1. Dr Arun Kumar, Professor Chair (Renewable Energy) and CSO & Principal
Investigator, AHEC, IIT, Roorkee
2. Dr S K Singal, SSO & Investigator,AHEC,IIT, Roorkee
Drafting Group
Consultation Group
1.0 GENERAL 1
1.1 Scope 1
1.2 References 1
1.3 Description of Different Types of Reports 2
1.3.1 Reconnaissance Report 2
1.3.2 Pre Feasibility Report 2
1.3.3 Feasibility / Detailed Project Report 2
1.3.4 As Built Report 3
7.2 Recommendations 13
7.2.1 Project Related 13
7.2.2 General 13
LIST OF ANNEXURE
REPORTS PREPARATION:
RECONNAISSANCE, PRE-FEASIBILITY, FEASIBILITY/ DETAILED
PROJECT REPORT AND AS BUILT REPORT
1.0 GENERAL
Small hydro project (SHP) projects harness energy from flowing or falling water from
rivers, rivulets artificially created storage dams or canal drops. SHPs have the potential to
provide energy to remote and hilly areas where extension of grid as well as transportation of
diesel is uneconomical.
Similarly in plains large irrigation networks, diversion structures and small dams are
either existing or under development. These existing structures are also used for generation of
electricity.
For development of a SHP project, studies and field investigations at various levels
are carried out involving following phases:
1.1 Scope
This document covers the guide lines for report preparation at following stages:
Reconnaissance Report
Pre Feasibility Report
Feasibility / Detailed Project Report
As Built Report
1.2 References
R1. Govt. of India, Ministry of Guide lines for preparation of detailed project reports of
Water Resources-2010 Irrigation and multipurpose Projects
R2. CEA, New Delhi-2002 Guide lines for preparation of project reports for Power
Projects
R3. CEA, New Delhi-1982 Guide lines for development of Small Hydroelectric
Schemes
R4. CEA, New Delhi- Guide lines for formulation of detailed project reports for
2012(Rev 3.0) Hydroelectric schemes, their acceptance and examination
for concurrence
Prior to undertaking a site reconnaissance visit, available data should be reviewed and
preliminary conceptual layout prepared and laid out on available mapping for guidance
during the field visit. It is further recommended that an outline of the preliminary studies
report with a check list be prepared before going to the field. This will help to identify
important information that is required during the site visit for firming the site selection.
Feasibility Report (FR)/ Detailed Project Report (DPR) is a key document for
obtaining different clearances/ approvals and taking investment decision to develop a small
hydro power project. Feasibility report is known as detailed project report in India and covers
all aspects of development of a projects including justification for the project, site
specifications based on survey and investigation of the location, hydrology for the project,
reservoir requirements, design for civil structures, electrical and mechanical designs, details
of the transmission system for evacuating the power from the project, infrastructure facilities,
environmental and ecological aspects, cost estimates, financial analysis and implementation
schedule of the project.
As Built Report of any SHP should be prepared after commissioning of the Project.
The Report should include all the details of the actual executed project components,
specifications, drawings, testing reports including technical, financial and other aspects.
- Table of contents
- Relevant photographs
- CHAPTER-1 INTRODUCTION
- CHAPTER-2 TOPOGRAPHY
- CHAPTER-3 HYDROLOGY
- CHAPTER-4 INFRASTRUCTURE
Diversion works, desilting chamber, water conductor system, fore bay, penstock,
Power house building and switchyard area.
- CHAPTER-9 DRAWINGS
Table of Contents
Relevant photographs
Recommendations for the suitability of the project, whether the developer should go
for execution of the project or drop the project.
The Detailed Project Report (DPR) should be presented in a format such that it can be
easily reviewed at various technical and administrative levels and should be written in lucid
and straight forward manner so that decision for clearances and investment can be taken. It
may also be called for investment decision. The report should start with
Table of contents
Salient feature (Formats for Dam based, diversion and canal fall schemes are as Annex II,
Annex III and Annex IV respectively)
Relevant photographs
Covering the catchment, location of all major components, nearby locality and nearby
major land marks.
CHAPTER 1 INTRODUCTION
1.1 General
1.2 Project Sponsor
1.3 Power Sector Development in India and policy
1.4 Incentives and support available from various organisations
1.5 Policy of concerned state
1.6 Project Objectives
1.7 Ownership and prepared development plan
2.1 Location
2.2 Topography
2.3 Access
2.4 Climate and Temperature
2.5 Climate and Temperature
2.6 River Basin
2.7 Catchment Area
2.8 Geology and Seismicity
4.1 Introduction
4.2 Geomorphology and Physiography
4.3 Regional Geology
CHAPTER 5 HYDROLOGY
6.1 Type of Power Plant i.e. run of river (with or without diurnal storage) or storage type
6.2 Assessment of Power Potential.
6.3 Optimisation of storage, FRL, MDDL lean period capabilities etc. in case of storage
schemes.
6.4 Month wise, 10-daily availability of power and energy peaking capabilities
6.5 Optimisation of installed capacity and unit size studies
7.1 General
7.2 Dam, Diversion Barrage, Weir and Intake
7.3 Feeder Channel
7.4 Desilting Tank
7.5 Power Channel
7.6 Head Race Tunnel
7.7 Surge Tank
7.8 Penstock
7.9 Power House
7.10 Tail Race Channel
7.11 Approach Road
7.12 Construction material
7.13 Details of instrumentation of various structures
7.14 Muck Disposal
7.15 Explosives
8.1 General
8.2 Selection of Turbine and number of units
9.1 Introduction
9.2 Pre-Construction Activities
9.3 Construction Materials
9.4 Manufactured Items
9.5 Construction of Civil Works
9.6 Construction Programme
9.7 Muck Disposal Plan
12.1 General
12.2 Reduction of Carbon Emission by the Present Scheme
13.1 General
13.2 Abstract of Cost
15.1 Conclusions
15.2 Reduction of Carbon Emission by the Present Scheme
15.3 Recommendations
ANNEXURES
List of drawings
Drawings as per list to be enclosed
During process of execution of Project many alterations are done as per site
conditions and system requirements. These alterations are required to be documented in the
form of a report containing details of alterations and as executed drawings with technical
justifications for the same. This type of as built report is essential for future guidance for
effective operation and maintenance of plant. The report should briefly cover all technical,
financial and other relevant aspects which can be summarized as follows:
CONTENTS
1.1 Scope
Detailed scope of Project including initial and as-executed capacity of the Project and
location of the plant including power station, switchyard and other appurtenant structures.
2.1 Financing
Details about all the actual information shall be covered under this heading. This
should not include any financial calculations and analysis.
2.2 Consulting Services
Details of all the departments / consultants engaged during the Project execution shall
be included under this heading (either for package / items etc).
2.3 Procurement
This sub section should give information regarding the department responsible for
procurement of goods & services and also whether the procurement was done on EPC route
or package scheme? Whether ICB (International Competitive Bidding) or NCB (National
Competitive Bidding) or LCB (Local Competitive Bidding) was followed?
This sub section should give information regarding the departments responsible for
execution / implementation of Civil, HM and E&M portions of the Project.
3.1 Preparation
This part of the report should include the brief history of the Project i.e. from
inception to financial closure.
3.2 Appraisal
This part of the report shall give the insight about the efforts made during the
appraisal of the Project and changes made in the DPR including the experts
recommendations, if any.
3.3 Implementation
b. Studying the effect of any activity which has diverted the critical path of the
Project Schedule;
c. Comparison of Projected Schedule and Actual Schedule should be done
considering major activities;
d. All delays either in finalization of loan, consultants, procurement,
implementation etc should be specifically covered under this head;
e. Delay in construction either in Civil, HM or E&M shall also be covered with
details;
f. Transportation delays shall also be included in analysis of the Project
Schedule;
g. Any force majeure conditions shall be covered specifically.
4.4 Procurement of Goods and Services
4.4.1 Engagement of consultant
a. Reasons for engagement of Consultants
b. Scope of work
c. Procedural details and approvals
a. Details about the contractors engaged for the implementation of the Project;
b. Co-ordination between the Contractor & Sub-Contractors/Vendors and role of
the Contractors in resolving the issues;
c. Credits to the Contractors for completion of the Project (if before time);
This section shall provide details about the performance of the Borrower /Executing
Agency.
4.6.1 Details about the conditions and covenants (a formal binding agreement / contract) for
loan agreement not adhered to and deviated;
4.6.2 Details about the conditions and covenants for various contracts signed for execution
of the Project not adhered to and deviated;
4.6.3 Any other issue;
4.6.4 Status of the above should be annexed.
4.6.5 Disbursement of loan
4.6.5.1 Comparison of phasing of loan with the actual disbursement of loan.
4.6.5.2 The manner in which loan proceeds were allocated and the actual utilization under
various categories were made should be annexed with the report.
Actual impact of construction and operation of SHP along with Switchyard on the
environment;
i. Commercial Date of Operation the Units & Power Station along with the
performance of the units as per contract;
ii. Total energy generation from the project till the drafting of the as-built report;
iii. Benefits from the Project to the nearby area and families;
iv. Effect of the Project on the local grid;
v. Employment generation from the Project (direct or indirect);
7.1 Conclusion
Satisfaction of the authorities regarding the execution and overall progress of the
Project. Overall rating of the Project in terms of technical and financial details. Development
of the society and environment.
7.2 Recommendations
i. Future Monitoring
ii. Covenants
iii. Further Actions or Follow-up and Additional Assistance
iv. Any other as specific to the Project
7.2.2 General
All the reports may be prepared in standard A4 size documents alongwith the
drawings in A4/A3/A2/A1 size (as per need and readability) in print copy as well as doc.,
dwg, jpeg and pdf formats etc. stored in CD/server.
ANNEXURE-I
(i) State :
(ii) District :
(iii) Taluka /Tehsil :
(iv) Sub Tehsil :
(v) Nearest Village :
2. PLANNING
Have the alternative proposals been studied and :
their merits and demerits discussed?
Have the detailed topographical survey been carried out for the following items and drawings
prepared as per prescribed scales?
3. GEOLOGY
4. FOUNDATION INVESTIGATION
5. MATERIAL SURVEYS
Have the hydrological and meteorological investigations been carried out and status
of data discussed in report
(i) Rainfall in the catchment :
(ii) Gauge and discharge data of the stream :
7. HYDROLOGY
Have hydrological survey been carried out to establish the availability of water for the
benefits envisaged and what is the dependability of the potential?
9. DESIGN
Have the preliminary designs been prepared for the following components
Are the major components of work projects to be done departmentally or through contractor?
Have the year / month wise quantities of the following items been worked out for various
components of the project (Total quantity)
(i) Excavation soft and hard strata :
(ii) Earth work in filling :
(iii) Stone for masonry :
(iv) Coarse aggregate for concrete :
(v) Steel of various size and type of :
reinforcement
(vi) Cement :
(vii) Controlled items steel, special steel for :
penstock
(viii) Other material POL( Petroleum, oil and lubricants),
electricity, explosives etc :
ANNEXURE-II
I. GENERAL
1. Name of Project
2. Location
(a) State :
(b) District :
(c) Village :
(d) Access :
Nearest Rail Head :
Nearest Airport
3. Geographical Coordinates
(a) Longitude :
(b) Latitude :
(d) Reference toposheets
(Survey of India) :
4. Hydrology
(a) Height of dam above river bed, above deepest foundation level
(b) Live Storage : -----MMC
(c) Dead storage : -----MMC
(d) Evaporation losses : -----MMC
(e) Top of Road : ------RL (m)
(f) River bed : ------RL (m)
(g) Pond level : ------RL (m)
(h) HFL : ------RL (m)
(i) Dead storage level : ------RL (m)
2. Spill Way
(a) Type
(b) Clear water way length
(C) Gates- number, type and size
(d) Crest level : -----RL (m)
(e) Energy dissipation device- type
(a) Forest
(b) Cultivated
(c) Waste
(d) Habitation-submerged number of villages, buildings and families affected
(a) Permanent total (for head works, power house and power channel/tunnel)
(b) Temporary total (for head works, power house and power channel/tunnel)
5. Intake works
Head Regulator (overall length, number and size of spans, number and size of gates,
crest level)
6. Sedimentation tank
Size of silt settling tank, size of hoppers, bottom level of conduits, design discharge
for flushing, full supply in tanks, particle size to be removed
7. Power tunnel
Shape, length and diameter, thickness of lining, design discharge, invert elevation (at
inlet, at surge tank), Grade.
8. Surge Tank
Type, size, top level of surge tank, bottom level of surge tank, height of riser.
9. Penstock
Main penstock length and diameter, thickness of lining, design discharge, unit
penstock number, length, diameter and thickness of lining.
Location, type, size, head (gross head, net head, design head and discharge), installed
capacity, number and type of turbine & generators
Size, type and length of tail race channel, crown elevation at outlet.
Without Subsidy/incentive :
With Subsidy/ incentive :
With CDM / RPO/REC benefits :
With Subsidy/incentive and CDM benefits :
ANNEXURE-III
(a) State :
(b) District :
(c) Village :
(d) Access :
Nearest Rail Head :
Nearest Airport :
3. Geographical Coordinates
(a) Longitude :
(b) Latitude :
(c) Altitutde :
(e) Reference toposheets :
(Survey of India)
4. Hydrology
(a) Type :
(b) Shape :
(c) Crest Level : El. ----- m
(d) MWL/FRL : El. ----- m
(e) Number of Bays :
(f) Intake Channel :
2. Feeder Channel
(a) Shape :
(b) Material :
(c) Bed slope :
(d) Bed width : ---- m
(e) Water depth : -----m
(f) Length : ---- m
(g) Design discharge : ----m3/s
(h) Free board : ---- m
3. Desilting Tank
4. Power Channel
(a) Shape :
(b) Material :
(c) Bed slope :
(d) Bed width : m
(e) Water depth : m
(f) Length : m
(g) Design discharge : m3/s
(h) Free board : m
(a) Length : m
(b) Diameter / shape :
(c) Type & thickness of lining :
(a) Type :
(b) Diameter : m
(c) Height above orifice : m
(d) Orifice dia : m
7. Penstock
8. Power House
9. Turbine
(a) Type :
(b) Number :
(c) Capacity : -----kW each at generator
terminal
10. Type of Generator
12. Annual Energy Generation (in MU) : --- MU at--% load factor
Without Subsidy/incentive :
With Subsidy/ incentive :
With CDM / RPO/REC benefits :
With Subsidy/incentive and CDM benefits :
ANNEXURE-IV
(a) State :
(b) District :
(c) Village :
(d) Access :
Nearest Rail Head :
Nearest Airport :
3. Geographical Coordinates
(a) Longitude :
(b) Latitude :
(c) Altitutde :
(e) Reference toposheets :
(Survey of India)
4. Hydrological Parameters
a) Gross Head : m
b) Net Head : m
c) Maximum discharge : m3/sec
d) Rated Discharge for both units : m3/sec
e) Installed Capacity : kW
f) Average Annual Generation : MU
Length : m
Width : m
Bottom elevation upstream : m
Bottom elevation downstream : m
Rated flow : 5 m3/s
Width : m
Bottom elevation : m
Highest water elevation : m
Lowest water elevation : m
Downstream level with fully
closed main canal gates : m
Channel length : m
Canal width : m
Bottom elevation : m
Channel length : m
Channel width : m
Bottom elevation : m
Maximum discharge : m3/s
Length : m
Width : m
Bottom elevation : m
6. Power House
7. Turbine
(a) Type :
(b) Number :
(c) Capacity : -----kW
8. Type of Generator
9. Tailrace Channel
10. Annual Energy Generation (in MU) : ---- MU at--% load factor
Without Subsidy/incentive :
With Subsidy/ incentive :
With CDM / RPO/REC benefits :
With Subsidy/incentive and CDM benefits :