MEPDG-2 TableOfContents
MEPDG-2 TableOfContents
MEPDG-2 TableOfContents
PREFACE
This document describes a pavement design methodology that is based on engineering mechanics and
has been validated with extensive road test performance data. This methodology is termed mecha-
nistic-empirical (M-E) pavement design, and it represents a major change from the pavement design
methods in practice today.
Interested agencies have already begun implementation activities in terms of sta training, collection of
input data (materials library, trac library, etc.), acquiring of test equipment, and setting up eld sec-
tions for local calibration. This manual presents the information necessary for pavement design engi-
neers to begin to use the MEPDG design and analysis method.
This manual refers to AASHTOWare Pavement Me Design, M-E Pavement design software which
is commercially available through AASHTOWare, AASHTOs software development program (see
http://www.aashtoware.org/Pavement/Pages/default.aspx). AASHTOWare Pavement ME Design has
been revised from the software described in the previous edition of this manual based upon evaluations
performed by state Departments of Transportation and others in the community of practice.
The following table summarizes the key dierences noted between the format and calibration factors
used in the MEPDG version 1.1 software and the AASHTOWare Pavement ME Design software.
Table i-1. Summary of Key Differences in Software Format and Calibration Factors
TABLE OF CONTENTS
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Purpose of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Overview of the MEPDG Design Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Referenced Documents and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Test Protocols and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Material Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3 Standard Practices and Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.4 Referenced Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3. Significance and Use of the MEPDG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1 Performance Indicators Predicted by the AASHTOWare Pavement ME Design. . . . . . . . . 17
3.2 MEPDG General Design Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3 New Flexible Pavement and HMA Overlay Design Strategies Applicable
for Use with AASHTOWare Pavement ME Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.4 New Rigid Pavement, PCC Overlay, and Restoration of Rigid Pavement Design
Strategies Applicable for Use with AASHTOWare Pavement ME Design . . . . . . . . . . . . . . 23
3.5 Design Features and Factors Not Included Within the MEPDG Process . . . . . . . . . . . . . . . 26
4. Terminology and Definition of Terms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1 General Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.2 Hierarchical Input Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.3 Truck Trac Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.4 Smoothness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.5 Distress or Performance Indicator TermsHMA-Surfaced Pavements. . . . . . . . . . . . . . . . . 32
4.6 Distress or Performance Indicator TermsPCC-Surfaced Pavements. . . . . . . . . . . . . . . . . . 33
5. Performance Indicator Prediction MethodologiesAn Overview . . . . . . . . . . . . . . . . . . . . . . . . 35
5.1 Selecting the Input Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.2 Calibration Factors Included in AASHTOWare Pavement ME Design. . . . . . . . . . . . . . . . . 37
5.3 Distress Prediction Equations for Flexible Pavements and HMA Overlays . . . . . . . . . . . . . . 37
5.4 Distress Prediction Equations for Rigid Pavements and PCC Overlays . . . . . . . . . . . . . . . . . 53
6. General Project Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6.1 Design/Analysis Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6.2 Construction and Trac Opening Dates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
7. Selecting Design Criteria and Reliability Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
7.1 Recommended Design-Performance Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
7.2 Reliability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
8. Determining Site Conditions and Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
8.1 Truck Trac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
8.2 Climate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Index
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
LIST OF FIGURES
1-1 Conceptual Flow Chart of the Three-Stage Design/Analysis Process for the AASHTOWare
Pavement ME Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1-2 Typical Differences Between Empirical Design Procedures and an Integrated M-E
Design System, in Terms of HMA-Mixture Characterization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-3 Typical Differences Between Empirical Design Procedures and an Integrated M-E Design
System, in Terms of PCC-Mixture Characterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-4 Flow Chart of the Steps That Are More Policy Decision-Related and Are Needed
to Complete an Analysis of a Trial Design Strategy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1-5 Flow Chart of the Steps Needed to Complete an Analysis of a Trial Design Strategy. . . . . . . . . . . 8
3-1 New (Including Lane Reconstruction) Flexible Pavement Design Strategies That Can Be
Simulated with AASHTOWare Pavement ME Design (Refer to Section 11.1);
Layer Thickness Not to Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3-2 HMA Overlay Design Strategies of Flexible, Semi-Rigid, and Rigid Pavements That Can Be
Simulated with AASHTOWare Pavement ME Design (Refer to Section 12.2); Layer Thickness
Not to Scale. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3-3 New (Including Lane Reconstruction) Rigid Pavement Design Strategies That Can Be
Simulated with AASHTOWare Pavement ME Design (Refer to Section 11.2);
Layer Thickness Not to Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3-4 PCC Overlay Design Strategies of Flexible, Semi-Rigid, and Rigid Pavements That Can Be
Simulated with AASHTOWare Pavement ME Design (Refer to Section 12.3);
Layer Thickness Not to Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5-1 Graphical Illustration of the Five Temperature Quintiles Used in AASHTOWare
Pavement ME Design to Determine HMA-Mixture Properties for Load-Related Distresses . . . 38
5-2 Comparison of Measured and Predicted Total Rutting Resulting from Global Calibration Process. 41
5-3 Comparison of Cumulative Fatigue Damage and Measured Alligator Cracking Resulting
from Global Calibration Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5-4 Comparison of Measured and Predicted Lengths of Longitudinal Cracking (Top-Down
Cracking) Resulting from Global Calibration Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5-5 Comparison of Measured and Predicted Transverse Cracking Resulting from Global
Calibration Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5-6 Comparison of Measured and Predicted IRI Values Resulting from Global Calibration
Process of Flexible Pavements and HMA Overlays of Flexible Pavements. . . . . . . . . . . . . . . . . . . 52
5-7 Comparison of Measured and Predicted IRI Values Resulting from Global Calibration
Process of HMA Overlays of PCC Pavements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5-8 Comparison of Measured and Predicted Percentage JPCP Slabs Cracked Resulting from
Global Calibration Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5-9 Comparison of Measured and Predicted Transverse Cracking of Unbounded JPCP
Overlays Resulting from Global Calibration Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5-10 Comparison of Measured and Predicted Transverse Cracking for Restored JPCP
Resulting from Global Calibration Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
5-11 Comparison of Measured and Predicted Transverse Joint Faulting for New JPCP
Resulting from Global Calibration Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5-12 Comparison of Measured and Predicted Transverse Joint Faulting for Unbound JPCP
Overlays Resulting from Global Calibration Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
5-13 Comparison of Measured and Predicted Transverse Joint Faulting for Restored (Diamond
Grinding) JPCP Resulting from Global Calibration Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
5-14 Comparison of Measured and Predicted Punchouts for New CRCP Resulting from Global
Calibration Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5-15 Comparison of Measured and Predicted IRI Values for New JPCP Resulting from Global
Calibration Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5-16 Comparison of Measured and Predicted IRI Values for New CRCP Resulting from Global
Calibration Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
7-1 Design Reliability Concept for Smoothness (IRI). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
9-1 Steps and Activities for Assessing the Condition of Existing Pavements for Rehabilitation
Design (Refer to Table 9-2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
11-1 Flow Chart for Selecting Some Options to Minimize the Effect of Problem Soils on
Pavement Performance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
11-2 Limiting Modulus Criteria of Unbound Aggregate Base and Subbase Layers. . . . . . . . . . . . . . . . 135
12-1 Steps for Determining a Preferred Rehabilitation Strategy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
12-2 Flow Chart of Rehabilitation Design Options Using HMA Overlays. . . . . . . . . . . . . . . . . . . . . . 145
12-3 Site Features Conducive to the Selection of the Rubblization Process for Rehabilitating
PCC Pavements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
12-4 Recommendations for a Detailed Investigation of the PCC Pavement to Estimate Remaining
Life and Identifying Site Features and Conditions Conducive to the Rubblization Process. . . . . 161
12-5 Evaluate Surface Condition and Distress Severities on Selection of Rubblization Option . . . . . 162
12-6 Foundation Support Conditions Related to the Selection of the Rubblization Process. . . . . . . . 163
12-7 Overall Design Process for Major PCC Rehabilitation Strategies of All Pavement Types. . . . . . 166
LIST OF TABLES
5-1 Typical Input Levels Used in Recalibration Eort of AASHTOWare Pavement
ME Design Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5-2 Reection Cracking Model Regression Fitting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5-3 Assumed Eective Base LTE for Dierent Base Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7-1 AASHTOWare Pavement ME DesignDesign Criteria or Threshold
Values Recommended for Use in Judging the Acceptability of a Trial Design . . . . . . . . . . . . . . . 72
7-2 Suggested Minimum Levels of Reliability for Dierent Functional Classications
of the Roadway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
8-1 Minimum Sample Size (Number of Days per Year) to Estimate the Normalized Axle-
Load DistributionWIM Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8-2 Minimum Sample Size (Number of Days per Season) to Estimate the Normalized Truck
Trac DistributionAutomated Vehicle Classiers (AVC) Data . . . . . . . . . . . . . . . . . . . . . . . . 76
8-3 TTC Group Description and Corresponding Truck Class Distribution Default Values
Included in AASHTOWare Pavement ME Design Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
8-4 Denitions and Descriptions for the TTC Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
8-5 Summary of Soil Characteristics as a Pavement Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
9-1 Checklist of Factors for Overall Pavement Condition Assessment and Problem Denition . . . 87
9-2 Hierarchical Input Levels for a Pavement Evaluation Program to Determine Inputs for
Existing Pavement Layers for Rehabilitation Design Using AASHTOWare Pavement
ME Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
9-3 Field Data Collection and Evaluation Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
9-4 Guidelines for Obtaining Non-Materials Input Data for Pavement Rehabilitation. . . . . . . . . . . 94
9-5 Use of Deection Basin Test Results for Selecting Rehabilitation Strategies and in
Estimating Inputs for Rehabilitation Design with AASHTOWare Pavement ME Design . . . . 96
9-6 Summary of Destructive Tests, Procedures, and Inputs for the AASHTOWare
Pavement ME Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
9-7 Models/Relationships Used for Determining Level 2 E or Mr . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
9-8 Models Relating Material Index and Strength Properties to Mr . . . . . . . . . . . . . . . . . . . . . . . . . . 101
9-9 Distress Types and Severity Levels Recommended for Assessing Rigid Pavement
Structural Adequacy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
9-10 Distress Types and Levels Recommended for Assessing Current Flexible Pavement
Structural Adequacy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
10-1 Major Material Types for AASHTOWare Pavement ME Design . . . . . . . . . . . . . . . . . . . . . . . . 110
10-2 Asphalt Materials and the Test Protocols for Measuring the Material Property Inputs
for New and Existing HMA Layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
10-3 Recommended Input Parameters and Values; Limited or No Testing Capabilities for HMA
(Input Levels 2 or 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
10-4 PCC Material Input Level 1 Parameters and Test Protocols for New and Existing PCC . . . . . 117
10-5 Recommended Input Parameters and Values; Limited or No Test Capabilities for PCC
Materials (Input Levels 2 or 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
10-6 Chemically Stabilized Materials Input Requirements and Test Protocols for New and
Existing Chemically Stabilized Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
10-7 Recommended Input Levels 2 and 3 Parameters and Values for Chemically Stabilized
Materials Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
10-8 C-Values to Convert the Calculated Layer Modulus Values to an Equivalent Resilient
Modulus Measured in the Laboratory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
10-9 Unbound Aggregate Base, Subbase, Embankment, and Subgrade Soil Material
Requirements and Test Protocols for New and Existing Materials . . . . . . . . . . . . . . . . . . . . . . . 124
10-10 Recommended Input Levels 2 and 3 Input Parameters and Values for Unbound Aggregate
Base, Subbase, Embankment, and Subgrade Soil Material Properties . . . . . . . . . . . . . . . . . . . . . 125
11-1 General IRI Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
11-2 Range and Median Slab/Base Friction Coecients by Base Type . . . . . . . . . . . . . . . . . . . . . . . . 140
12-1 Denitions of the Surface Condition for Input Level 3 Pavement Condition Ratings and
Suggested Rehabilitation Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
12-2 Candidate Repair and Preventive Treatments for Flexible, Rigid, and Composite Pavements . . . 149
12-3 Summary of Major Rehabilitation Strategies and Treatments Prior to Overlay Placement
for Existing HMA and HMA/PCC Pavements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
12-4 Data Required for Characterizing Existing PCC Slab Static Elastic Modulus for HMA
Overlay Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
12-5 Recommendations for Performance Criteria for HMA Overlays of JPCP and CRCP . . . . . . . 157
12-6 Recommendations for Modifying Trial Design to Reduce Distress/Smoothness for HMA
Overlays of JPCP and CRCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
12-7 PCC Rehabilitation OptionsStrategies to Correct Surface and Structural Deciencies
of All Type of Existing Pavements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
12-8 Summary of Key Aspects of Joint Design and Interlayer Friction for JPCP Overlays . . . . . . . . 168
12-9 Data Required for Characterizing Existing PCC Slab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
12-10 Description of Existing Pavement Condition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
12-11 Summary of Factors That Inuence Rehabilitated JPCP Distress . . . . . . . . . . . . . . . . . . . . . . . . 172
12-12 Guidance on How to Select the Appropriate Design Features for Rehabilitated JPCP Design. . 174
12-13 Recommendations for Modifying Trial Design to Reduce Distress/Smoothness for JPCP
Rehabilitation Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
12-14 Summary of Factors That Inuence Rehabilitated CRCP Distress and Smoothness . . . . . . . . 177
12-15 Guidance on How to Select the Appropriate Design Features for Rehabilitated CRCP Design . .178
13-1 Reliability Summary for Flexible Pavement Trial Design Example . . . . . . . . . . . . . . . . . . . . . . . 182
13-2 Reliability Summary for JPCP Trial Design Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
13-3 Guidance for Modifying HMA Trial Designs to Satisfy Performance Criteria . . . . . . . . . . . . . 187
13-4 Guidance on Modifying JPCP Trial Designs to Satisfy Performance Criteria . . . . . . . . . . . . . . 188
13-5 Guidance on Modifying CRCP Trial Designs to Satisfy Performance Criteria . . . . . . . . . . . . . 188
CHAPTER 1
Introduction
The overall objective of AASHTOWare Pavement ME Design is to provide the highway community
with a state-of-the-practice tool for the design and analysis of new and rehabilitated pavement struc-
tures, based on mechanistic-empirical (M-E) principles. This means that the design and analysis pro-
cedure calculates pavement responses (stresses, strains, and deections) and uses those responses to
compute incremental damage over time. The procedure empirically relates the cumulative damage to
observed pavement distresses. This M-E based procedure is shown in owchart form in
Figure 1-1.
AASHTOWare Pavement ME Design represents a major change in the way pavement design is per-
formed. AASHTOWare Pavement ME Design predicts multiple performance indicators (refer to
Figure 1-1) and it provides a direct tie between materials, structural design, construction, climate, trac,
and pavement management systems. Figures 1-2 and 1-3 are examples of the interrelationship between
these activities for hot mix asphalt (HMA) and Portland cement concrete (PCC) materials.
New Pavement
STAGE 1EVALUATION Rehabilitation
Design and Analyses INPUTS FOR DESIGN Design and Analyses
(See Chapter 11) (See Chapter 5) (See Chapter 12)
Climate/Environment Analysis
Site Investigations [Section 8.3]: [See Section 8.2]: Pavement Evaluation [Chapter 9]:
Borings and Field Testing; Soils Temperature and Moisture Distress Surveys; Nondestructive
Testing in Laboratory; Testing; Ride Quality Testing;
Drainage; Volume Change; New Materials Analysis [See Chapter 10]: Borings and Cores; Materials
Frost Heave Hot Mix Asphalt Testing
Portland Cement Concrete
Cementitious Materials
Unbound Granular Materials
Paving Materials Soils/Embankment Materials Rehabilitation/Repair Materials
Figure 1-1. Conceptual Flow Chart of the Three-Stage Design/Analysis Process for AASHTOWare
Pavement ME Design
1. Project Selection
HMA-Mixture Characterization:
2. Project Planning Dynamic modulus, creep-
compliance, tensile strength,
Poissons ratio
Air voids, density, VMA,
HMA Layer Characterization: effective asphalt content,
3. Structural Design;
Structural Layer Coefficient gradation, coefficient of
ASSUMED Material
thermal expansion
Properties
Asphalt properties
7. Quality Assurance
Volumetric Properties Plan Volumetric Properties
Figure 1-2. Typical Differences Between Empirical Design Procedures and an Integrated M-E Design
System, in Terms of HMA-Mixture Characterization
1. Project Selection
PCC-Mixture Characterization:
2. Project Planning Elastic modulus,modulus of rupture,
Poissons ratio
Air content, unit weight,
water-cement ratio, amount
PCC Layer Characterization: of cement, gradation
3. Structural Design;
Modulus of Rupture Coefficient of thermal
ASSUMED Material
expansion
Properties
Cement type (properties)
7. Quality Assurance
Volumetric and Volumetric and
Plan
Mechanical Properties Mechanical Properties
Figure 1-3. Typical Differences Between Empirical Design Procedures and an Integrated M-E Design
System, in Terms of PCC-Mixture Characterization
The M-E approach makes it possible to optimize the design and to more fully ensure that specic
distress types will be limited to values less than the failure criteria within the design life of the pavement
structure. The basic steps included in the MEPDG design process are listed below and presented in ow
chart form in Figures 1-4 and 1-5. The steps shown in Figures 1-4 and 1-5 are referenced to the appro-
priate sections within this manual of practice.
1. Select a trial design strategy. The pavement designer may use an agency-specic design procedure to
determine the trial design cross section.
2. Select the appropriate performance indicator criteria (threshold value) and design reliability level
for the project. Design or performance indicator criteria should include magnitudes of key pavement
distresses and smoothness that trigger major rehabilitation or reconstruction. These criteria could be a
part of an agencys policies for deciding when to rehabilitate or reconstruct. AASHTOWare Pavement
ME Design allows the user to select the performance indicator criteria to be analyzed. The user can
uncheck the box next to the criteria that needs no evaluation. (See Section 4.1 for denitions.)
3. Obtain all inputs for the pavement trial design under consideration. This step may be a time-con-
suming eort, but it is what separates the MEPDG from other design procedures. The MEPDG allows
the designer to determine the inputs using a hierarchical structure in which the eort required to quan-
tify a given input is selected based on the importance of the project, importance of the input, and the
resources at the disposal of the user. The inputs required to run the software may be obtained using one
of three levels of eort and need not be consistent for all of the inputs in a given design. The hierarchical
input levels are dened in Sections 4 and 5. The inputs are grouped under six broad topicsgeneral
project information, design criteria, trac, climate, structure layering, and material properties (including
the design features).
4. Run AASHTOWare Pavement ME Design software and examine the inputs and outputs for
engineering reasonableness. The software calculates changes in layer properties, damage, key distresses,
and the International Roughness Index (IRI) over the design life. The sub-steps for step 4 include:
a) Examine the input summary to ensure the inputs are correct and what the designer intended. This
step may be completed after each run, until the designer becomes more familiar with the program
and its inputs.
b) Examine the outputs that comprise the intermediate processspecic parameters, such as climate
values, monthly transverse load transfer eciency values for rigid pavement analysis, monthly layer
modulus values for exible and rigid pavement analysis to determine their reasonableness, and calcu-
lated performance indicators (pavement distresses and IRI). This step may be completed after each
run, until the designer becomes more familiar with the program. Review of important intermediate
processes and steps is presented in Section 13.
c) Assess whether the trial design has met each of the performance indicator criteria at the design
reliability level chosen for the project. As noted above, IRI is an output parameter predicted over
time and a measure of surface smoothness. IRI is calculated from other distress predictions (refer to
Figure 1-1), site factors, and initial IRI.
d) If any of the criteria have not been met, determine how this deficiency can be remedied by altering
the materials used, the layering of materials, layer thickness, or other design features.
5. Revise the trial design, as needed. If the trial design has input errors, material output anomalies, or
has exceeded the failure criteria at the given level of reliability, revise the inputs/trial design and rerun
the program. An automated process to iterate to an optimized thickness is done by AASHTOWare
Pavement ME Design to produce a feasible design.
2.aSelect Failure
2.bSelect Reliability Level
Limits or Design Criteria
Section 7.2
Section 7.1
3Select Hierarchical
Input Levels
Section 5.3
B
See Figure 1-5a
Figure 1-4. Flow Chart of the Steps That Are More Policy Decision Related and Are Needed to Com-
plete an Analysis of a Trial Design Strategy
B
See Figure 1-4
A
See Figure 1-4
Chemically Stabilized
Layers (Section 10.4)
C 6Execute AASHTOWare
Pavement ME Design
See Figure 1-5b
Figure 1-5a. Flow Chart of the Steps Needed to Complete an Analysis of a Trial Design Strategy
D
See Figure 1-5a
Figure 1-5b. Flow Chart of the Steps Needed to Complete an Analysis of a Trial Design Strategy
Index
A C
AADTT 77, 189 C-values xii, 123
Abbreviations viii, ix, 189 calibration v, vi, vii, ix, x, 1, 13, 20, 23, 26, 27, 28, 29, 30,
absorptivity vi, 111, 113, 115, 117, 119, 121 34, 35, 36, 37, 39, 40, 41, 42, 43, 44, 45, 46, 47,
aggregate base viii, x, xii, 13, 18, 20, 21, 22, 23, 24, 25, 27, 48, 52, 53, 54, 55, 56, 57, 61, 63, 64, 65, 66, 67,
59, 70, 110, 123, 129, 131, 133, 134,135, 137,157, 68, 69, 74, 77, 78, 79, 81, 92, 95, 100, 101, 103,
159, 187 111, 112, 116, 127, 130, 136, 138, 139, 140, 168,
aggregate base materials viii, 123, 134, 159 171, 191, 192, 193, 194
aggregate blend 113 calibration data set 30, 37
aggregate interlock 58, 59, 64, 138, 175, 177, 191 Calibration Guide 27
air void content 26, 114, 137 California Bearing Ratio 11, 82, 100, 189
air voids 4, 12, 42, 98, 101, 110, 111, 112, 113, 114, 115, CBR 82, 98, 99, 100, 123, 126, 132, 189
135, 159, 186, 193 cement-treated base layers viii
alkali silica reactivity 26 chemically stabilized materials viii, xii, 116, 121, 122,
analysis parameters 153, 166 151,193
AREA method-based procedures 106 classication properties 89, 103, 123
asphalt classication 102 classications of the roadway xi, 74
asphalt permeable-treated base layers viii climate vii, 1, 2, 3, 6, 8, 17, 18, 35, 36, 37, 66, 75, 81, 82,
asphalt permeable yreated base mixes 109 87, 93, 140, 173, 184, 185, 193
asphalt treated permeable base 21, 26, 189 composite pavements xii, 20, 24, 86, 92, 143, 145, 146,
ASR 26 149, 152, 153, 164
ATPB 22, 25, 26, 27, 133, 189 condition assessment viii, xi, 85, 87, 88, 89, 91, 92, 93
Atterberg limits 83, 91, 98, 103, 126 conductivity vi, 13, 36, 111, 113, 115, 117, 119, 121, 122,
automated vehicle classiers xi 124, 125, 127
AVC xi, 76, 77, 78, 79, 189 contact friction 53, 54, 101, 137, 138, 171, 172, 174, 178
average annual daily truck trac 77, 189 crack and seat 22, 96, 118, 145, 146, 152, 169
axle-weight 75 crack LTE 34, 64, 140, 141, 152, 158, 165, 177, 185, 188
axle spacing 33, 34, 78 CRCP x, xii, 18, 22, 23, 24, 25, 27, 34, 36, 61, 63, 65, 67,
68, 94, 102, 104, 117, 136, 139, 140, 141, 142,
B 145, 147, 149, 151, 152, 153, 154, 155, 156, 157,
158, 164, 165, 166, 169, 170, 176, 177, 178, 179,
base/slab friction coecient 140
185, 188, 189, 191, 193, 194
base erodability 139
creep compliance 4, 12, 36, 38, 47, 102, 110, 111, 112,
bedrock 21, 24, 25, 110, 131, 132, 137, 138
114, 187, 192
best t-based procedures 106
critical factor 34, 53, 141, 177
bottom-up transverse cracking 33, 54
critical pavement responses 17, 30, 37, 39, 46
Bradburys curling/warping 63, 191
CTB bases 28
break and seat 22, 23, 118, 145, 146, 152
CTB layers 45
D F
data element 75 falling weight deectometer 14, 96, 106, 189
DCP 82, 83, 89, 91, 95, 98, 100, 103, 123, 127, 159, 161, fatigue cracks 44, 45, 90
189 fatigue damage ix, 30, 33, 34, 38, 44, 50, 53, 54, 61, 65,
default values xi, 31, 32, 75, 79, 109, 111, 112, 113, 124, 141, 152, 153, 154, 155, 156, 157, 167, 170, 179,
125, 126, 127, 132 185, 189, 192
deection basin tests 18, 89, 90, 91, 95, 96, 102, 104, faulting vi, x, 3, 18, 33, 56, 57, 58, 59, 60, 61, 62, 65, 66,
123, 127, 161 72, 73, 77, 87, 90, 94, 104, 138, 139, 149, 152,
deection hardening 96 164, 166, 168, 171, 172, 173, 175, 182, 184, 185,
deection softening 96 191, 192, 192, 194
density 4, 12, 36, 57, 82, 83, 93, 98, 101, 103, 104, 110, Federal Highway Administration iv, 13, 14, 15, 84, 189
112, 116, 123, 124, 125, 126, 131, 132, 187, 191 FHWA 14, 15, 32, 75, 89, 189
design-performance criteria vii, 71 lter fabrics 130
design/analysis life vii, 69 exible pavement vi, vii, viii, ix, xi, xii, 13, 20, 21, 22, 23,
destructive testing 87, 97 24, 26, 27,28, 30, 35, 37, 38, 42, 48, 50, 51, 52, 70,
destructive tests 90, 97, 98 71, 79, 83, 94, 100, 102, 103, 105, 122, 125, 129,
diamond grinding x, 24, 25, 62, 90, 147, 166, 170, 174 130, 134, 136, 148, 152, 153, 165, 168, 169, 170,
distress vii, ix, x, xi, xii, 1, 2, 3, 4, 5, 6, 9, 13, 14, 17, 18, 171, 172, 175, 176, 177, 178, 179, 182, 183, 184
19, 26, 27, 29, 30, 32, 33, 35, 36, 37, 38, 45, 51, exural strength 12, 36, 98, 102, 117, 118, 121, 122, 172,
53, 65, 67, 69, 71, 72, 73, 74, 77, 81, 83, 86, 87, 173, 175, 183
88, 89, 90, 91, 92, 93, 94, 95, 103, 104, 105, 107, ow chart ix, x, 3, 6, 7, 8, 9, 131, 145, 158
130, 136, 139, 143, 144, 146, 147, 148, 149, 150, foundation vii, x, 8, 14, 17, 18, 19, 20, 21, 22, 24, 25,
151, 152, 153, 156, 157, 158, 161, 162, 166, 170, 32, 33, 37, 39, 40, 65, 67, 75, 82, 83, 87, 90, 92,
171, 172, 173, 175, 176, 177, 181, 182, 184, 185, 95, 98, 103, 106, 109, 123, 126, 129, 130, 133,
187, 188, 193 138,152, 155, 159, 161, 163, 183, 187, 193, 194
distress prediction vii, 4, 5, 6, 26, 27, 29, 30, 35, 36, 37, freeze-thaw cycles 66, 87, 192
53, 69, 72, 74, 81, 83, 182 frost heave-thaw weakening 18
distress severities x, 162 full-depth reclamation 23
distress types xi, 6, 32, 74, 89, 104, 105, 150, 181, 184 functional classications xi, 74, 78
dowel bar retrot 24 FWD 87, 94, 96, 104, 106, 111, 112, 121, 123, 124, 127,
dowel stiness factor 59, 194 155, 156, 159, 167, 169, 189
drainage 3, 15, 17, 18, 23, 26, 83, 84, 85, 86, 87, 89, 90,
91, 92, 93, 130, 132, 133, 136, 137, 149, 150, 151,
160, 166, 172, 174, 175, 179, 187
G
geogrids 27, 130
drying shrinkage 63, 185, 188, 194
geotextiles 130
dual tire spacing 80
global calibration vi, ix, x, 20, 23, 26, 27, 28, 30, 34, 36,
dynamic cone penetrometer 13, 82, 98, 100, 161, 189
37, 39, 40, 41, 42, 43, 44, 45, 46, 47, 49, 52, 54,
dynamic modulus 4, 12, 19, 36, 38, 42, 53, 96, 102, 110,
55, 56, 57, 61, 62, 63, 65, 66, 67, 68 ,69, 92, 100,
111, 112, 114, 155, 167, 174, 178, 183, 187, 191
103, 111, 138, 171
global calibration process ix, x, 20, 23, 26, 27, 36, 37, 41,
E 43, 44, 45, 47, 49, 52, 54, 55, 56, 61, 62, 65, 67,
edge drains 24, 91, 101, 133, 159, 170, 174, 175 68, 92, 103
EICM 19, 37, 38, 83, 173, 189 GPR 13, 18, 85, 87, 88, 89, 90, 95, 105, 106, 107, 189
elastic modulus xii, 5, 19, 36, 46, 53, 63, 95, 102, 106, Guide for Design of Pavement Structures 5, 13, 74, 129
108, 116, 117, 118, 121, 127, 131, 132, 152, 156,
159, 161, 164, 167, 169, 170, 172, 174, 178, 179,
183, 191
H
heat capacity vi, 36, 111, 113, 115, 117, 119, 121, 122
embankment viii, xii, 3, 8, 20, 21, 22, 24, 25, 40, 123,
hierarchical input vii, viii, xi, 6, 11, 31, 35, 90, 91, 109,
124, 125, 129, 130, 131, 132, 137 187
169
empirical design procedures ix, 4, 5
hierarchical structure 6
endurance limit 30, 43
high-plasticity soil 18
engineered embankments viii, 123
high-tensile stress 34
equivalent single-axle loads 19
erosion 33, 34, 64, 88, 139, 141, 175, 184, 188
ESAL 19, 183, 184, 189
HMA vi, vii, viii, ix, x, xi, xii, 1, 4, 7, 8, 12, 13, 18, 19, 20, JPCP ix, x, xii, 18, 22, 23, 24, 25, 27, 28, 33, 53, 55, 56,
21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 32, 33, 35, 61, 62, 65, 66, 67, 72, 94, 96, 101, 104, 136, 137,
36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 138, 139, 140, 141, 142, 145, 147, 149, 151, 152,
50, 51, 52, 69, 70, 71, 77, 86, 90, 91, 94, 96, 97, 153, 154, 155, 156, 157, 158, 164, 165, 166, 167,
98, 100, 101, 102, 107, 109, 110, 111, 112, 113, 168, 169, 170, 171, 172, 173, 174, 175, 176, 179,
114, 115, 121, 123, 129, 131, 133, 134, 135, 137, 182, 184, 188, 190, 191, 192, 193
141, 145, 146, 147, 148, 150, 151, 152, 153, 154, JPCP Slabs ix, 55, 152
155, 156, 157, 158, 159, 160, 163, 164, 165, 166, JULEA 30, 37
167, 168, 170, 171, 172, 174, 175, 178, 179, 183,
184, 185, 186, 187, 189, 191, 192, 193, 194, 195
HMA-layer thickness ratio 47
L
lane reconstruction ix, 7, 17, 21, 24
HMA-mixture characterization ix, 4
lane widths 81
HMA-surfaced pavements vii, 7, 18, 20, 32, 51, 145, 148
lateral distortions 159
HMA mixtures viii, 26, 27, 30, 39, 43, 91, 101, 102, 109,
lateral wander of axle loads 81
110, 111, 112, 113, 115, 129, 134, 187, 191, 192
layer modulus viii, xii, 6, 37, 89, 90, 96, 102, 103, 104,
HMA overlay design vii, ix, xii, 20, 22, 146, 156, 164
105, 123, 135, 161, 183
hot mix asphalt 1, 12, 189, 191
layer thickness ix, 7, 17, 21, 22, 24, 25, 37, 47, 87, 89, 90,
91, 92, 97, 98, 105, 107, 129, 134, 135, 156, 161,
I 169, 179, 185
in-place pulverization 22, 23 LCCA 165, 190
in-place recycling 23, 110, 147, 148, 150, 151, 153 lean concrete viii, 23, 24, 27, 59, 99, 101, 110, 116, 121,
in-place stiness 82 122, 137, 138, 190
incremental damage 1, 3, 27, 30, 35, 42, 43, 70, 76, 77, level of condence 76
194 life-cycle cost 3, 19, 163, 165, 166, 190
incremental damage index approach 42 life-cycle cost analysis 3, 19, 163, 165, 166, 190
incremental distortion 39 lime cement y ash 110, 121, 122, 137
indirect tensile strength 36, 38, 63, 102, 110, 112, 114, load-related alligator cracking 18
117, 187, 191 load-related longitudinal cracking 18
input level vii, xi, xii, 6, 7, 11, 19, 30, 31, 36, 47, 49, 89, load transfer eciency 6, 15, 58, 94, 96, 107, 176, 190,
90, 99, 101, 103, 105, 109, 110, 112, 113, 114, 192
115, 116, 117, 118, 119, 120, 122, 123, 125, 126, local calibration 1, 13, 23, 26, 27, 29, 36, 37, 40, 46, 48,
146, 147, 169 63, 95, 116, 130, 139, 154, 194
input parameters xi, xii, 29, 77, 78, 92, 112, 113, 114, long-life pavements 30
115, 118, 119, 120, 123, 125, 127, 186 long-term pavement performance 14, 17, 70, 190
integrated climatic model 14, 19, 189 longitudinal cracking ix, 18, 32, 42, 43, 45, 105, 134, 142,
integrated M-E Design ix, 4, 5 149, 150, 177, 184, 187
interchanges 86 LTE xi, 3, 7, 17, 18, 19, 34, 53, 58, 59, 64, 72, 77, 86, 89,
interface friction 27, 100, 148, 151 90, 93, 94, 96, 107, 124, 130, 138, 139, 140, 141,
International Roughness Index 6, 189 142, 151, 152, 155, 158, 165, 166, 167, 175, 176,
intersections 76, 86 177, 178, 182, 184, 185, 188, 190, 192
IRI ix, x, xii, 3, 6, 17, 18, 32, 51, 52, 65, 66, 67, 68, 71, LTPP 14, 15, 17, 26, 32, 34, 37, 41, 51, 65, 66, 74, 75,
72, 73, 74, 90, 94, 130, 136, 138, 141, 146, 148, 153, 78, 79, 92, 95, 103, 104, 106, 125, 126, 132, 190
156, 157, 166, 171, 174, 182, 184, 185, 187, 188, LTPP Distress Identification Manual 95
189, 192, 193
IRI Values ix, x, 52, 67, 68, 153
ISLAB2000 30
M
maintenance 69, 71, 72, 86, 87, 91, 93, 103, 133, 148,
184
J material density variations 104
Jacob Uzan Layered Elastic Analysis 30 material properties viii, xii, 4, 5, 6, 8, 19, 36, 40, 85, 101,
joint random spacing 139 106, 109, 111, 112, 113, 115, 117, 119, 122, 123,
joint reseal 24 125, 126, 127, 144
joint skew 139 maximum dry density 123, 124, 125, 126
joint spacing 23, 27, 94, 138, 167, 168, 172, 173, 175, maximum faulting 57, 58, 59, 60
188 mean distress 73, 74
W
weather stations 19, 36, 81, 82
weighing-in-motion 75, 190
Westergaards nominal stress factor 63, 195
WIM xi, 75, 76, 77, 78, 79, 80, 190
Y
Youngs modulus 104, 105
Z
zero-stress temperature 63, 117, 141, 178, 194