A03b 0807 c105 Input Module Aid32e1 Fanuc Manual

DATASHEET
FANUC
A03B-0807-C105
OTHER SYMBOLS:
A03B0807C105, A03B0807 C105, A03B0807-C105, A03B 0807C105, A03B 0807 C105, A03B 0807-C105,
A03B-0807C105, A03B-0807 C105, A03B-0807-C105
RGB ELEKTRONIKA AGACIAK CIACIEK

SPÓŁKA JAWNA
Jana Dlugosza 2-6 Street

51-162 Wrocław www.rgbelektronika.pl
Poland
biuro@rgbelektronika.pl
+48 71 325 15 05
www.rgbautomatyka.pl
www.rgbautomatyka.pl
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GE Fanuc Automation Europe
Computer Numerical Controls
I/O Unit - Model A

Connection
Maintenance Manual
B-63813EN/03
TECHNOLOGY AND
MORE
B-61813E/03 DEFINITION OF WARNING, CAUTION, AND NOTE
DEFINITION OF WARNING, CAUTION, AND NOTE

This manual includes safety precautions for protecting the user and
preventing damage to the machine. Precautions are classified into
Warning and Caution according to their bearing on safety. Also,
supplementary information is described as a Note. Read the Warning,
Caution, and Note thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being
injured or when there is a damage of both the user
being injured and the equipment being damaged if
the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being
damaged, if the approved procedure is not observed.
NOTE
The Note is used to indicate supplementary
information other than Warning and Caution.
• Read this manual carefully, and store it in a safe place.
s−1
B-61813E/03 PREFACE
PREFACE
This manual describe the following products:
Applicable models
Name of products Abbreviation
FANUC I/O Unit-MODEL A I/O Unit-A
FANUC I/O Unit-MODEL B I/O Unit-B
Applicable CNCs
Name of products Abbreviation
FANUC Power Mate-MODEL A Power Mate-A
FANUC Power Mate-MODEL B Power Mate-B
FANUC Power Mate-MODEL C Power Mate-C
FANUC Series 0(MODEL C) Series 0-C
FANUC Series 15 Series 15
FANUC SYSTEM F-MODEL D Mate F-D Mate
p−1
B-61813E/03 Contents
PREFACE
I CONNECTIONS
1. FANUC I/O LINK.............................................................................................................3
1.1 CONFIGURATION......................................................................................................................... 4
1.2 ALLOCATION OF I/O POINTS ...................................................................................................... 5
2. I/O UNIT CONFIGURATION...........................................................................................8
3. INSTALLATION ..............................................................................................................9
3.1 ENVIRONMENTAL CONDITIONS ................................................................................................ 9
3.2 DESIGNING CONDITION FOR A CABINET ............................................................................... 10
3.3 OUTER DIMENSION OF I/O Unit................................................................................................ 11
3.4 MOUNTING AND DISMOUNTING MODULES ........................................................................... 13
4. CONNECTION..............................................................................................................14
4.1 GENERAL CONNECTION DIAGRAM......................................................................................... 14
4.2 CONNECTING INPUT POWER SOURCE.................................................................................. 15
4.3 GROUNDING............................................................................................................................... 16
4.4 REQUIRED CURRENT ............................................................................................................... 17
4.5 INTERFACE MODULE (AIF01A, AIF01B) ................................................................................... 18
4.6 INTERFACE MODULE (AIF02C) CONNECTION ....................................................................... 21
4.6.1 Overview ..............................................................................................................................................21
4.6.2 Connection...........................................................................................................................................22
4.6.3 Setting with the DIP switch ..................................................................................................................24
4.7 CONNECTING WITH I/O MODULES.......................................................................................... 25
5. DIGITAL INPUT / OUTPUT MODULES........................................................................27

5.1 LIST OF MODULES..................................................................................................................... 27
5.2 CORRESPONDENCE BETWEEN I/O SIGNALS AND ADDRESSES IN A MODULE................ 29
5.3 SPECIFICATION FOR EACH MODULE ..................................................................................... 30
6. ANALOG INPUT MODULE (AAD04A)..........................................................................61

6.1 SPECIFICATIONS FOR ANALOG INPUT MODULE .................................................................. 61
6.2 CORRESPONDENCE BETWEEN INPUT SIGNALS AND ADDRESSES IN A MODULE.......... 62
6.3 CONNECTING WITH ANALOG INPUT MODULE ...................................................................... 64
7. ANALOG OUTPUT MODULE .......................................................................................65

7.1 12-BIT ANALOG OUTPUT MODULE (ADA02A)......................................................................... 65
7.1.1 Specification ........................................................................................................................................65
7.1.2 Correspondence between Output Signals and Addresses in a Module...............................................66
7.1.3 Connection to Analog Output Module ..................................................................................................67
7.2 FOURTEEN-BIT ANALOG OUTPUT MODULE (ADA02B)......................................................... 68
7.2.1 Specification ........................................................................................................................................68
7.2.2 Correspondence between Output Signals and Addresses in the Module............................................68
7.2.3 Connection between the Analog Output Module and Load..................................................................69
c−1
Contents B-61813E/03
8. HIGH SPEED COUNTER MODULE.............................................................................70

8.1 OUTLINE OF HIGH SPEED COUNTER MODULE ..................................................................... 70
8.2 SPECIFICATIONS OF HIGH SPEED COUNTER MODULE....................................................... 72
8.2.1 Pulse counter .......................................................................................................................................72
8.2.2 Comparison function ............................................................................................................................72
8.2.3 Pulse Interface .....................................................................................................................................74
8.2.4 External contact input ..........................................................................................................................76
8.2.5 External contact output ........................................................................................................................76
8.2.6 Marker processing ...............................................................................................................................76
8.2.7 LED Indicators .....................................................................................................................................77
8.3 PMC INTERFACE........................................................................................................................ 79
8.3.1 Mode A.................................................................................................................................................79
8.3.2 Mode B.................................................................................................................................................81
8.3.3 Details of PMC interface signals ..........................................................................................................83
8.4 TOTAL CONNECTION OF HIGH SPEED COUNTER MODULE................................................ 86
8.4.1 Connection diagram.............................................................................................................................86
8.4.2 Connector signal list ............................................................................................................................87
8.5 CONNECTION WITH PULSE GENERATOR.............................................................................. 88
8.5.1 Use of phase A and B pulses...............................................................................................................88
8.5.2 Use of positive/negative pulses ...........................................................................................................89
8.6 CONNECTION WITH POWER MAGNETICS CABINET ............................................................ 90
8.7 I/O SIGNALS CONVENTIONS .................................................................................................... 91
8.7.1 Solid state relay output signals (OUT0 to OUT7).................................................................................91
8.7.2 DC input signals (ME and CSP)...........................................................................................................92
8.8 SUPPLEMENT............................................................................................................................. 93
8.8.1 Configuration of mode A ......................................................................................................................93
8.8.2 Counter presetting and counting..........................................................................................................94
8.8.3 Setting data..........................................................................................................................................95
8.8.4 Reading data........................................................................................................................................97
8.8.5 Miscellaneous information ...................................................................................................................98
9. TEMPERATURE INPUT MODULE...............................................................................99

9.1 OVERVIEW.................................................................................................................................. 99
9.2 TEMPERATURE INPUT MODULE SPECIFICATION ............................................................... 100
9.3 PMC INTERFACE...................................................................................................................... 101
9.3.1 PMC I/O area .....................................................................................................................................101
9.3.2 Measurement mode ...........................................................................................................................102
9.3.3 Details of output signals (PMC → temperature module)....................................................................102
9.3.4 Details of input signals (temperature module → PMC) ......................................................................104
9.4 COMPLETE CONNECTION OF TEMPERATURE INPUT MODULE ....................................... 107
9.4.1 Temperature input module connection diagram ................................................................................107
9.4.2 Connector signal lists.........................................................................................................................108
9.4.3 Terminal board unit connection diagram............................................................................................109
9.5 TIMING CHARTS....................................................................................................................... 110
9.6 MEASUREMENT EXAMPLES................................................................................................... 111
9.7 TERMINAL BOARD UNIT DIMENSIONS.................................................................................. 118
10. OPTICAL I/O LINK ADAPTER..................................................................................119

10.1 EXTERNAL DIMENSION OF OPTICAL I/O LINK ................................................................... 120
10.2 WEIGHT OF OPTICAL I/O LINK ............................................................................................. 120
10.3 CONNECTION OF OPTICAL I/O LINK.................................................................................... 121
10.4 POWER SOURCE OF OPTICAL I/O LINK ADAPTER............................................................ 121
10.5 INSTALLATION CONDITIONS OF OPTICAL I/O LINK ADAPTER ........................................ 122
10.6 OPTICAL FIBER CABLE ......................................................................................................... 122
10.6.1 External view of optical fiber cable...................................................................................................122
10.6.2 Notice of optical fiber cable handling ...............................................................................................123
10.6.3 Optical fiber cable clamping method................................................................................................124
10.6.4 Relay using an optical fiber adapter.................................................................................................125
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B-61813E/03 Contents
10.6.5 Maximum transmission distance by optical fiber cable ....................................................................125
11. I/O LINK DUMMY UNIT ............................................................................................126

11.1 OVERVIEW.............................................................................................................................. 126
11.2 EXTERNAL DIMENSIONS ...................................................................................................... 126
11.3 LED INDICATORS ................................................................................................................... 127
11.4 WEIGHT................................................................................................................................... 127
11.5 POWER REQUIREMENTS ..................................................................................................... 127
11.6 INSTALLATION CONDITIONS................................................................................................ 127
11.7 CONNECTION DIAGRAMS..................................................................................................... 128
11.7.1 When not connecting FANUC I/O Link dummy units in series ........................................................128
11.7.2 Connecting FANUC I/O Link dummy units in series ........................................................................129
11.7.3 Grounding ........................................................................................................................................129
11.7.4 K3X cable.........................................................................................................................................130
12. SAFETY FOR USING AC .........................................................................................131

12.1 INSTALLATION ENVIRONMENT............................................................................................ 132
12.1.1 Installation Category (Overvoltage Category) ..................................................................................132
12.1.2 Pollution Degree ..............................................................................................................................132
II MAINTENANCE
1. OVERVIEW ................................................................................................................135
1.1 SYSTEM CONFIGURATION ..................................................................................................... 135
1.2 I/O UNIT-A CONFIGURATION .................................................................................................. 136
1.3 BLOCK DIAGRAM ..................................................................................................................... 137
1.4 LIST OF UNITS.......................................................................................................................... 138
2. INDICATION ...............................................................................................................140
2.1 INTERFACE MODULE (AIF01A) LEDS .................................................................................... 140
2.2 INTERFACE MODULE (AIF01B) LEDS .................................................................................... 144
2.3 INTERFACE MODULE (AIF02C) LED INDICATORS ............................................................... 146
2.3.1 PWR indicator....................................................................................................................................146
2.3.2 LNK indicators....................................................................................................................................146
2.3.3 ER indicators......................................................................................................................................146
2.3.4 LED indicators....................................................................................................................................146
2.3.5 M/S indicator ......................................................................................................................................147
2.3.6 No. Indicators.....................................................................................................................................148
2.4 LED INDICATORS ON THE INPUT/OUTPUT MODULES
(HAVING 16 OR FEWER INPUT/OUTPUT POINTS) ............................................................... 148
3. FUSES ........................................................................................................................149
4. REMOVING PC BOARDS ..........................................................................................150

4.1 HOW TO REMOVE TERMINAL BOARD-TYPE I/O MODULE PC BOARDS ........................... 150
4.2 HOW TO REMOVE INTERFACE AND CONNECTOR-TYPE I/O MODULE PC BOARDS ...... 152
c−3
I. CONNECTIONS
B-61813E/03 CONNECTIONS 1. FANUC I/O LINK
1 FANUC I/O Link

I/O Link is a serial interface with a purpose to transfer I/O signals (bit
data) betweenCNC, cell controller, the I/O Unit-A, the Power Mate-A,
etc. at high speed.
−3−
1. FANUC I/O LINK CONNECTIONS B-61813E/03
1.1 CONFIGURATION
1) The FANUC I/O Link is made up of one master and a number of

slaves.
Master : Series 0-C, Series 15/16/18/20/21, Series
15i/16i/18i/20i/21i, Power Mate-D/H, Power Mate i-
D/H, F-D Mate
Slave : I/O Unit-A, Power Mate operator's panel connection
unit, Series 0-C
2) Up to 16 groups of slaves can be connected with a single I/O Link.

Number of slaves per one group is as follows.
I/O Unit-A : Up to 4 units (i.e.4 bases) but when Master is CNC
and Pwer Mate up to 2 units.
Power Mate : 1
Operator's panel connection unit : 1
Series 0-C, : 1
3) Any slave can be connected with any group. However, different

types of slaves can not be connected with a single group.
−4−
1.2 ALLOCATION OF I/O POINTS
I/O Link has 1024 input points and 1024 output points as viewed from
the master.
I/O data is periodically transferred between the master and slaves by
allotting these I/O points to each slave.
Each slave occupies specified number of I/O points. Sum of I/O points
occupied by all slaves in an I/O Link is restricted as follows:
Number of input points ≦ 1024
Number of output points ≦ 1024
Number of actual I/O points may differ from that of the occupied ones.
How to determine the number of I/O points to be allotted to each slave
and restrictions for allocation are shown in the followings.
(For the allocation method for I/O points, refer to the PMC
PROGRAMMING MANUAL.)
Number of actual and occupied I/O points are shown in Table 1.2.
Table 1.2
Kind of slave Actual I/O points Occupied I/O point Remarks

Input Output Input Output
points points points points
I/O Unit-A Each Each Refer 3 of next page
input output
moudle module
points points
Operator's A 96 64 128 64
panel conne-
B 64 32
ction unit
Power Mate 32 32 32 32 Either I/O
point
64 64 64 64 can be
allocated.
Series 0-C 32 32 32 32 Either I/O
point
64 64 64 64 can be
allocated.
−5−
1. FANUC I/O LINK CONNECTIONS B-61813E/03
1) Sum the numbers of the occupied I/O points in Table 1 for all
slaves connected with a single I/O Link. The sum must satisfy the
following restriction :
Number of input points ≦ 1024 (per one I/O Link)
Number of output points ≦ 1024 (per one I/O Link)
2) Number of the occupied I/O points per one group must satisfy the
following restriction :
Number of input points ≦ 256 (per one group)
Number of output points ≦ 256 (per one group)
3) Determine the number of I/O points for the I/O Unit-A using the
following.
[Output points]
Sum of the actual output Occupied output
points in a group points
0 to 32 Þ 32 points
136 to 256 Þ 256 points
NOTE
Count AOA05E as 8 points AOA12F as 16 points.
[Input points]
Sum of the actual output Occupied output
points in a group points
136 to 256 Þ 256 points
However, as result of the calculation above, when the
number of input points is not larger than that of the output
points in a single group, the number of input points is
assumed to be equal to that of the output points.
Example 1 : When the following modules are used in the group

No. 0.
AOD32C 3 AID32A 5
AOA12F 2 AIA16G 3
[Output points]
32 × 3 + 16 × 2 = 128 Þ 128 points
[Input points]
32 × 5 + 16 × 3 = 208 Þ 256 points
Example 2: When the following modules are used in the group
No.2
AOD16C 7 AID16C 4
AOA05E 9 AIA16G 3
[Output points]
16 ×7 + 8 ×9 = 184 Þ 256 points
[Input points]
16 ×4 + 16×3 = 112 Þ 128 points
−6−
In this case, as the number of input points is not

larger than that of the output points, the number of
input points is assumed to be equal to that of the
output points, in other words, 256 points.
−7−
2. I/O UNIT CONFIGURATION CONNECTIONS B-61813E/03
2 I/O UNIT CONFIGURATION

5-slot horizontal base unit (ABU05A)
10-slot horizontal base unit (ABU10A)
5-slot vertical base unit (ABU05B)
10-slot vertical base unit (ABU10B)
NOTE
I/F :Interface module (AIF01A, AIF01B, or AIF02C)
1 to 10: I/O modules
−8−
B-61813E/03 CONNECTIONS 3. INSTALLATION
3 INSTALLATION
3.1 ENVIRONMENTAL CONDITIONS
Install the cabinet containing the I/O Unit-A where the following
conditions are satisfied.
1) Surrounding temperature
During operation: 0 to 45℃
During preservation and transportation: -20 to 60℃
2) Temperature changing rate: Max. 1.1℃/min
3) Humidity
Normal condition: 75% or less (relative humidity)
Short period (one month or shorter): Max.95%
4) Vibration
During operation: 0.5G or less
5) Atmosphere
When the unit is used in areas with high density of dust, cutting
fluid ororganic solvent,the user should consult FANUC.
−9−
3. INSTALLATION CONNECTIONS B-61813E/03
3.2 DESIGNING CONDITION FOR A CABINET
When designing a cabinet to contain the I/O Unit-A, take the same care
as taken for the cabinet containing the CNC control unit and other units.
For details, refer to the CNC CONNECTING MANUAL.
In addition, when mounting the I/O unit,conform to the followings in
view of maintenance, environmental durability, noise resistance and
the like.
1) In order to ventilate inside the module well, mount the I/O unit in
the direction shown in the figure below.
Upside
Downside
2) Mount the I/O unit vertically apart from other units by 100 mm or
more taking ventilation and wiring into consideration.
3) Do not put equipments which generate a large amount of heat
under the I/O unit.
4) Low-level signals are transferred through the signal cables K1X
and K2X.(For these cables,see the general connection diagram.)
Lay out these cables apart from the wires for AC power source
and the I/O wires of the I/O module by 100 mm or more.
5) Make sure that there is no protruding portion such as a screw on
the mounting surface of the I/O unit.
6) Heat values of I/O unit are listed in Table 3.3
−10−
3.3 OUTER DIMENSION OF I/O Unit
Horizontal base units (ABU05A and ABU10A)
Hole for an M4 screw (4 places) Hole for an M4 screw (4 places)
Vertical base units (ABU05B and ABU10B)
Hole for an M2 screw (4 places) Hole for an M4 screw (4 places)
−11−
3. INSTALLATION CONNECTIONS B-61813E/03
Table 3.3 Heat value of each module
Module name Basic heat Heat value per

value (W) 1 I/O point (W)
AIF01A 1.2 -
AIF01B 1.2 -
*1 AID32A1 1.2 0.23
*2 AID32B1 1.2 0.23
AID32H1 1.2 0.23
AID16C 0.1 0.21
AID16K 0.1 0.21
AID16D 0.1 0.21
AID16L 0.1 0.21
*3 AID32E1 0.1 0.23
AID32E2 0.1 0.23
*4 AID32F1 0.1 0.23
AID32F2 0.1 0.23
AIA16G 0.1 0.21
*5 AOD32A1 0.3 -
2
AOD08C 0.1 0.04+0.4×IL
2
AOD08D 0.1 0.04+0.6×IL
2
AOD16C 0.1 0.04+1.4×IL
2
AOD16D 0.1 0.04+1.4×IL
2
*6 AOD32C1 0.1 0.01+0.8×IL
2
AOD32C2 0.1 0.01+0.8×IL
2
*7 AOD32D1 0.1 0.01+0.8×IL
2
AOD32D2 0.1 0.01+0.8×IL
AOA05E 0.1 0.13+1.5×IL
AOA08E 0.1 0.13+1.5×IL
AOA12F 0.1 0.11+1.5×IL
2
AOR08G 0.1 0.3+0.1×IL
2
AOR16G 0.1 0.3+0.1×IL
2
AOR16H2 0.1 0.3+0.1×IL
AAD04A 3.1 -
ADA02A 3.1 -
ADA02B 3.1 -
ACT01A 4.1 -
ATI04A 4.0 -
ATI04B 4.0 -
• Total `Heat value per 1 I/O point' for simultaneous ON points plus
`Basic heat value' is the heat value of the module.
• IL : Load current of output
• A D32 1 of “*1 to *7" is the same module as former

A D32 .
(Example : AID32E1 is equal to former AID32E.)
−12−
3.4 MOUNTING AND DISMOUNTING MODULES
Interface modules and various types of I/O modules can be mounted to

and dismounted from the base unit easily as shown below.
Mounting
Hang the hook at the top of the module on the groove in the upper
side of the base unit, and make the connector of the module
engage with that of the base unit. Push the module in the lower
groove of the base unit till the stopper in the lower side of the
module stops.
Dismounting
Release the stopper by pushing the lever at the bottom of the
module, and then push the module upwards.
−13−
4. CONNECTION CONNECTIONS B-61813E/03
4 CONNECTION
4.1 GENERAL CONNECTION DIAGRAM
NOTE
1 Number of I/O Units and connecting method are
restricted depending on the allocation of the I/O
points. Refer to the section 1.2,"Allocation of I/O
points."
2 The number of I/O units per group is limited to 2 when
the master equipment is the CNC.
3 Cable K1X can be an optical fiber cable by using the
optical I/O link adapter.
See chapter 10.
4 Terminator TX is required for connector JD2 of the
AIF01B that is the last unit to be connected in the
group. The terminator is not required when the
AIF01B is not used.
−14−
B-61813E/03 CONNECTIONS 4. CONNECTION
4.2 CONNECTING INPUT POWER SOURCE
Connect the following power source with the connector CP32 of the
interface module (AIF01A, AIF01B, or AIF02C).
• Voltage: 24VDC ±10%
• Current: Determine from Table 4.4
BURNDY JAPAN Tripolur connector (Brown)

AIF01A / AIF01B/AIF02C
Hoursing : SMS3PNS-5 A63L-0001-0202#3HN
CP32
Contact : RC16M-SCT3 A63L-0001-0226
1 +24V
2 GND 24VDC
NOTE
Turn ON the power for the I/O unit just when or before
the power for the CNC or the cell controller is turned
ON. When the CNC or cell controller power is turned
OFF,make sure to turn the power to the I/O unit OFF
as well. If the power is not turned on and off
according to the above procedure, an error occurs in
the CNC or the controller, or the I/O unit is not
normally connected to the power.
Power for the master device
Power for the I/O unit
t > 500 ms (Turn ON of the power for I/O unit can be late 500 ms or less.)
−15−
4.3 GROUNDING
Connect the grounding terminal of the base unit (ABU05A, ABU05B,

ABU10A, or ABU10B) to ground.
(1) Horizontal type base unit
Use a wire of 2 mm2 or more for grounding.
(2) Vertical type base unit

(a) For metal case
Grounding terminal
(M3 screw terminal)
M4 hole for gronding
NOTE
Connect the grounding terminal to the grounding hole
portion.
(b) For plastic case
Grounding terminal
(M3 screw terminal)
(2) When the cable K1X ( See overall connection figure in section
4.1) runs between different cabinets, make sure to connect the
cabinets with a wire more than 5.5 mm2.
−16−
4.4 REQUIRED CURRENT
Table 4.4 Required current of each module
Module name Required current (mA) of+24V

A B
AIF01A 50
AIF01B 50
AIF0K 50
AID32A1 20+0.5×n 3.0+7.5×n
AID32B1 20+0.5×n 3.0+7.5×n
AID32H1 20+0.5×n 3.0+7.5×n
AID16C 5
AID16K 5
AID16D 5
AID16L 5
AID32E1 5
AID32E2 5
AID32F1 5
AID32F2 5
AIA16G 5+1.5×n
AOD32A1 14
AOD08C 5+2×n
AOD08D 5+2×n
AOD16C 5+2×n
AOD16D 5+2×n
AOD32C1 5+0.5×n
AOD32C2 5+0.5×n
AOD32D1 5+0.5×n
AOD32D2 5+0.5×n
AOA05E 5+5.5×n
AOA08E 5+5.5×n
AOA12F 5+4.5×n
AOR08G 5 10×n
AOR16G 5 10×n
AOR16H2 5 10×n
AAD04A 5 130
ADA02A 6 120
ADA04B 5 130
ACT01A 170+0.3×α
ATI04A 62.5 100
ATI04B 62.5 100
n: Number of the input and output points (for each module)

which turn ON simultaneously
α: +5-V current (mA) output to the outside
• Add the sums of the columns A and B for the modules to be used.
The sum is the required current.(Unit:mA)
• For each base unit, keep the sum of column A and the sum of
column B to within 500 mA and 1,500 mA, respectively.
−17−
4.5 INTERFACE MODULE (AIF01A, AIF01B)
Details of the cables K1X,K2X and the terminator shown in the general
connection diagram are as follows.
1) Cable K1X
a) Make sure to use twisted pair wires for signal SIN and *SIN,
and signals SOUT and *SOUT.
i) Reconnecnded cable material: A66L-0001-0284#10P
(twisted pair/shielded)
ii) Shielding wires should be connected with the
grounding plate of the cabinet at the JD1A side using a
cable clamp. (Refer to the CONNECTING MANUAL
for the CNC and the cell controller.)
iii) Maximum cable length: 10 m
iv) Make sure not to connect to the connector spare pins.
v) In the following cases, make sure to use an optical I/O
link adapter and an optical fiber cable.(See chapter 10)
• When the cable is more than 10 meters long.
• When the cable runs between different cabinets
and there is no appropriate ground wire between
the cabinets.
• When there is concern that the cable is influenced
by strong noise.
vi) When an optical I/O link adapter is used: Cable to be
used between the interface module (AIF01A) and the
optical I/O link adapter is dissimilar to this cable. (See
chapter 10.)
−18−
2) Cable K2X
AIF01A or AIF01B AIF01B
• Connect the signals with a same name.

• Make sure to use twisted pair wires for the following signals:
S1 and * S1, S2 and *S2, S3 and *S3
S4 and * S4, S5 and *S5, S6 and *S6
• Do not connect the pins No.10, No.19 and No.20 as they are
used internally.
• Recommended cable material: A66L - 0001 - 0284#10P
(twisted pair/shielded)
• Maximum cable length: 2m
−19−
3) Terminator TX
Short-circuit
• Terminate the connector JD2 of the last AIF01B in a single

group with the terminator. The connector need not be
terminated when the AIF01B is not used.
• Short-circuit the TRM1s, the TRM2s and the TRM 3s one
another respectively in a manner that a TRM1 is with another
TRM1 and so on.
−20−
4.6 INTERFACE MODULE (AIF02C) CONNECTION
4.6.1 Overview
One interface module (AIF02C) can control communication with both

I/O Unit-A and Unit-B, when it is connected to the FANUC I/O Link.
The following examples show a configuration in which two

conventional separate interface modules, I/O Unit-A and I/O Unit-B,
are used and a configuration in which the AIF02C is used.
(1) Configuration example in which separate interface modules

CNC cell controller are used
G roup #0
Base expansion
Group #1
(NOTE 2)
To the next group DI/DO unit DI/DO unit DI/DO unit DI/DO unit
CNC cell controller (2) Configuration example in which AIF02C is used
(NOTE 1)
Group #0
Base expansion
(NOTE 2) Group #1
To the next group DI/DO unit DI/DO unit DI/DO unit DI/DO unit
−21−
In this way, using the AIF02C eliminates the necessity for the interface
unit (BIF04A1) for I/O Unit-B, which has conventionally been used
separately; this configuration is suitable for a small I/O Unit-B system.
Note the following points.
NOTES
1 The AIF02C cannot be used for base expansion.
2 The BIF04A1 can branch to a maximum of eight
communication lines.
The AIF02C can branch only to a maximum of two
distributed link cables.
4.6.2 Connection
(1) Connection diagram

[a] Configuration with two distributed link cables (note the
setting of the terminating resistor.)
(From group n-1)
Groups n
and n+1
Distributed link
DI/DO unit DI/DO unit DI/DO unit
(To group n+2)
CAUTIONS
1 Set the terminating resistor DIP switch to ON
2 Set the terminating resistor DIP switch to OFF.
[b] Connection with one Distributed Link cable (note the setting
(From group n-1) of the terminating resistor.)
Groups n
and n+1
Distributed link
(To group n+2)
−22−
CAUTIONS
1 Set the terminating resistor DIP switch to ON.
2 Set the terminating resistor DIP switch to OFF.
(2) Connection with the I/O link

The AIF02C occupies two groups on the I/O link.
When groups #n and #n+1 are used, for example, the smaller-
numbered group, #n, is assigned to the I/O Unit-A, and the
larger-numbered group, #n+1, is assigned to the I/O Unit-B.
[a] Connection of the I/O link cable
Connect the I/O link cable from the previous group to JD1B.
Connect JD1A to the I/O link cable leading to the next group.
Use the K1X I/O link signal cable, the same I/O link signal
cable type as that for the AIF01A.
[b] Number of occupied I/O points on the I/O link
The nominal number of occupied I/O points may differ from
the actual number of I/O points. For the details of the
number of I/O points occupied by the I/O Unit-B, refer to
Section 4.2.1, "Number of points occupied on the interface
unit I/O link," of the FANUC I/O Unit-B MODEL
Connection Manual (B-62163E).
(3) Connection with the distributed link (I/O Unit-B)

[a] Number of distributed communication lines (I/O Unit-B)
"T1" can connect to two communication lines (twisted-pair
wires).
So, it is possible to branch to up to two lines.
To branch to more lines, you should use the I/O Unit-B
interface unit (BIF04A1), which enables branching to up to
eight communication lines.
[b] Terminal board "T1," used for connection with the
distributed link cable
The distributed link cable is connected to "T1."
AIF02C
T1
1 S+
2 S-
3 FG
Q Use twisted-pair wires as the distributed link cable.

R The distributed link cable is polarity-sensitive. Match
the signal polarity of the AIF02C with that of the basic
unit.
S The terminal board has M3 screws with a terminal
cover.
−23−
Refer to Section 4.3, "Connecting a Distributed Link," and Section

4.5.2, "Connecting the communications cable," of the FANUC I/O
Unit-MODEL B Connection Manual (B-62163E) for details.
4.6.3 Setting with the DIP switch
In the AIF02C, distributed link settings can be made with the DIP
switch on the back of the module.
The settings and corresponding signals are shown below.
1
2 Unused
3
4 EDSP
5 Q
6 H
7 URDY
8 R
(1) EDSP (error display method selection)

Normally, set EDSP to the ON position.
(2) Q and H (communication speed setting)
Normally, set both Q and H to the OFF positions.
(3) URDY (setting of the power on/off information for the unit)
Normally, set URDY to the OFF position.
(4) R (terminating resistor setting)
The ON position means that a terminating resistor must be
installed. The OFF position means that no terminating resistor
need be installed.
When only one communication cable is connected to the AIF02C,
terminate it and the basic unit at the end of the communication
cable with a resistor.
When two communication cables are connected to the AIF02C,
terminate the basic unit connected to the end of each
communication cable with a resistor. Do not connect a
terminating resistor to the AIF02C. (Refer to Section 4.6.2,
"Connection.")
Refer to Section 5.1.1, "DIP switch setting," of the FANUC I/O Unit-
MODEL B Connection Manual (B-62163E).
−24−
4.7 CONNECTING WITH I/O MODULES
From the point of view of an external connecting method, there are two
types of I/O modules such as one with a terminal block and one with a
connector.
or
HIROSE
HIF3BB-50PA-2.54DS
1) Connect with each module following the connection diagrams of

sections 4.2 and 5.3.
2) The terminal block is a removable type.
[Dismounting the terminal block]

Q Open the cover of the terminal
block.
R Push up the latch at the top of the
terminal block.
S Drag out the tab at the top of the
terminal block and pull it out.
The terminal block will be
removed from the module.
[Mounting the terminal block]

Q Insert the protruding portion at
the bottom of the terminal block
in the groove of the module
side.
R Push the terminal block using
the engaging point of the protruding portion and the groove
as an axis and mount it in the module firmly.
S Open the cover of the terminal block and check to make
sure the latch at the top of the terminal block is firmly set.
−25−
3) Cautionary points when wiring terminal block type
• Wiring material : AWG22 to 18 (0.3 to 0.75 mm2)

A wire as this as possible is recommended.
• Crimp style terminal : M3.5

Crimp style terminal with no
insulation sleeve and a short distance
"A", as illustrated in the drawing
below, is recommended.
DAIDO TANSHI 1.25-S3.5

NICHIFU TANSHI 1.25-3.5S etc.
• Mark tube : Use a short mark tube as possible and cover

crimped part with the mark tube.
−26−
B-61813E/03 CONNECTIONS 5. DIGITAL INPUT/OUTPUT MODULES
5 DIGITAL INPUT/OUTPUT MODULES
5.1 LIST OF MODULES
Digital input modules
Input type module Rated Rated Polarity Response Points External LED
name voltage current time connection display
Non- AID32A1 24VDC 7.5 mA Both Maximum 32 Connector A not
insulation 20 ms provided
type DC AID32B1 24VDC 7.5 mA Both Maximum 32 Connector A not
input 2 ms provided
AID32H1 24VDC 7.5 mA Both Maximum 8 Connector A not
2 ms provided
Maximum 24
20 ms
Insulation AID16C 24VDC 7.5 mA NEG Maximum 16 Terminal provided
type DC 20 ms block
input AID16K 24VDC 7.5 mA NEG Maximum 16 Terminal provided
2 ms block
AID16D 24VDC 7.5 mA POS Maximum 16 Terminal provided
20 ms block
AID16L 24VDC 7.5 mA POS Maximum 16 Terminal provided
2 ms block
AID32E1 24VDC 7.5 mA Both Maximum 32 Connector A not
20 ms provided
AID32E2 24VDC 7.5 mA Both Maximum 32 Connector B not
20 ms provided
AID32F1 24VDC 7.5 mA Both Maximum 32 Connector A not
2 ms provided
AID32F2 24VDC 7.5 mA Both Maximum 32 Connector B not
2 ms provided
AC input AIA16G 100 to 10.5 mA ON Max 35ms 16 Terminal provided
120VAC (120VAC) OFF Max 45ms block
NOTE
1 Polarity
Negative : 0 V common (current source type) Regard
to be ON when input is at Low level.
Positive : 24 V common (current sink type) Regard to
be ON when input is High level.
2 Connector A : HONDA MR Connector
Connector B : Flat Cable Connector
3 For the details of the specifications for each module,
refer to the section 5.3.
−27−
5. DIGITAL INPUT/OUTPUT MODULES CONNECTIONS B-61813E/03
Digital output modules
Output Module Rated Maximum Polarity Points Points/ Externa LED Fuse
type name voltage current common connection display
Non- AOD32A1 5 to 24VDC 0.3A NEG 32 8 Connector A not not
insulation provided provided
type DC
output
Insulation AOD08C 12 to 24VDC 2A NEG 8 8 Terminal provided provided
type block
DC output AOD08D 2A POS 8 8 Terminal provided provided
block
AOD16C 0.5A NEG 16 8 Terminal provided not
block provided
AOD16D 0.5A POS 16 8 Terminal provided not
block provided
AOD32C1 0.3A NEG 32 8 Connector A not not
provided provided
AOD32C2 0.3A NEG 32 8 Connector B not not
provided provided
AOD32D1 0.3A POS 32 8 Connector A not not
provided provided
AOD32D2 0.3A POS 32 8 Connector B not not
provided provided
AC output AOA05E 100 to 2A - 5 1 Terminal provided provided
240VAC block
AOA08E 1A - 8 4 Terminal provided provided
block
AOA12F 100 to 0.5A - 12 6 Terminal provided provided
120VAC block
RELAY AOR08G Maximum 4A - 8 1 Terminal provided not
output 250VAC/ block provided
AOR16G 30VDC 2A - 16 4 Terminal provided not
block provided
AOR16H2 30VDC 2A - 16 4 Connector B provided not
provided
NOTE
1 Polarity
Negative : 0 V common (current sink type) Output is at
Low level when ON.
Positive : 24 V common (current source type) Output
is at High level when ON.
2 Connector A : HONDA MR Connector
Connector B : Flat Cable Connector
3 For the details of the specifications for each module,
refer to the section 5.3.
4 The maximum current of the DC output module
includes the permissible rush current.
−28−
5.2 CORRESPONDENCE BETWEEN I/O SIGNALS AND

ADDRESSES IN A MODULE
Addresses in a module are addresses defined for each module. They

are relative addresses in a module with the beginning address in the
module as 0. Real addresses viewed from the sequence program of the
PMC are set by the programmer.
For input modules, an input signal becomes "1" when the contact point
connected with the input is turned ON. On the other hand, for output
modules, an output contact point (or transistor) is turned ON when the
output signal is "1."
−29−
5.3 SPECIFICATION FOR EACH MODULE
Specifications for each I/O module are shown in the following pages.
(1) Input module AID32A1

(2) Input module AID32B1
(3) Input module AID32H1
(4) Input module AID16C
(5) Input module AID16K
(6) Input module AID16D
(7) Input module AID16L
(8) Input module AID32E1
(10) Input module AID32F1
(12) Input module AIA16G
(13) Output module AOD32A1
(14) Output module AOD08C
(15) Output module AOD08D
(18) Output module AOD32C1
(20) Output module AOD32D1
(22) Output module AOA05E
(24) Output module AOA12F
(25) Output module AOR08G
(27) Output module AOR16H2
−30−
(1) Input module AID32A1 (Non-insulation type)
Item Specifications
Points/module 32 points
Points/common 16 points/common
Sink/source current Both directions
Input voltage 24VDC +10%, −20%
Input current 7.5mA (average)
ON voltage, current Min. 18VDC, min. 6mA
OFF voltage, current Max. 6VDC, max. 1.5mA
Response OFF→ON Max.20ms This is the value from input to output in the module. The actual value is
time determined by adding it to the scanning time depending on each
ON→OFF Max.20ms system.
Input display Not provided

External connection Connector (HONDA TSUSIN MR-50RMA)
Terminal connection and
circuitry
+24V or GND can be selected for input common as above fig.
NOTE
1 Make sure to connect all common (CMA, CMC) pins.
2 This module outputs +24 V on pins 13, 17, 04, and 08.
−31−
(2) Input module AID32B1 (Non-insulation type)
Item Specifications

circuitry
NOTE
−32−
(3) Input module AID32H1
Item Specifications
time (A0 to A7) determined by adding it to the scanning time depending on each
Max.20ms system.
(B0 to D7)
ON→OFF Max.2ms
(A0 to A7)
Max.20ms
(B0 to D7)
circuitry
NOTE
−33−
(4) Input module AID16C
Item Specifications
Sink/source current Source current type
Input display LED display

External connection Terminal block connector (20 terminals, M3.5 screw terminal)
circuitry
(Note)
NOTE
Pins 18 and 19 are for factory use only.
Do not connect any wire to them
−34−
(5) Input module AID16K
Item Specifications

circuitry
(Note)
NOTE
−35−
(6) Input module AID16D
Item Specifications
Sink/source current Sink current type

circuitry
(Note)
NOTE
−36−
(7) Input module AID16L
Item Specifications

Terminal connection
and circuitry
(Note)
NOTE
−37−
Item Specifications
ON voltage, current Min. 15VDC, min. 4.5mA
OFF voltage, current Max. 6VDC, max. 2mA

circuitry
−38−
Item Specifications

External connection Connector (HIROSE ELECTRIC HIF3BB-50PA-2.54DS in accordance with MIL
standard)
circuitry
−39−
Item Specifications

circuitry
−40−
Item Specifications

standard)
circuitry
−41−
(12) Input module AIA16G
Item Specifications
Sink/source current 100 to 115VAC ±15%
Input voltage 132Vrms, 50/60 Hz
Input current 10.55mArms (120VAC, 50Hz)
ON voltage, current Min. 74Vrms, min. 6mArms
OFF voltage, current Max. 20Vrms, max. 2.2mArms

Common 16 points/common
circuitry
−42−
(13) Output module AOD32A1 (Non-insulation type)
Item Specifications
Rated load voltage 5 to 24VDC +20%, −15%
Maximum load current 0.3A (however 2A/common)
Maximum voltage drop when ON 0.24V (load current ×0.8Ω)
Maximum leak current when 0.1mA
OFF
Response OFF→ON Max.1ms
time ON→OFF Max.1ms
circuitry
to
NOTE
For the common (CMA, CMB, CMC, CMD) , make
sure to use both of them.
−43−
Item Specifications
Maximum load current 2A (however 4A/fuse)
OFF

Fuse 5A, 1 piece for each output A0-A3 and A4-A7.
circuitry
−44−
Item Specifications
Maximum load current 2A (however 4A/fuse)
Limit of load Refer to load derating curve (Fig. 5.3(a))
OFF
Time determined by adding it to the scanning time depending on each
Output display LED display

Fuse 5A, 1 piece for each output A0-A3 and A4-A7.
circuitry
−45−
Item Specifications
Maximum leak current when 0.1Ma
OFF

circuitry
−46−
Item Specifications
OFF

circuitry
−47−
Item Specifications
OFF
Output display Not provided
circuitry
NOTE
For the common (CMA, CMB, CMC, CMD) , make
sure to use both of them.
−48−
Item Specifications
OFF
standard)
circuitry
NOTE
For the common (CMA, CMB, CMC, CMD), make sure
to use both of them.
−49−
Item Specifications
OFF
Time ON→OFF Max.2ms
circuitry
NOTE
−50−
Item Specifications
OFF
standard)
circuitry
NOTE
−51−
Item Specifications
Rated load voltage 100 to 230VAC ±15%, 47 to 63Hz
Maximum load current 2A/point (howerver 5A/module)
Maximum rush current 25A ( 1 period)
Limit of load Refer to load derating curve (Fig. 5.3 (b))
Maximum voltage drop when ON 1.5Vrms
Maximum leak current when 3.0mA (115VAC), 6.0mA (230VAC)
OFF
system.
ON→OFF Half of the load
ferquency or
less
Fuse 3.2A, 1 piece for each output A0 to A4
circuitry
−52−
Item Specifications
Maximum load current 1A/point ( howerver 2A/common)
Maximum in rush current 10A ( 1 period)
Maximum leak current when 3.0mA (115VAC), 6.0mA (230VAC)
OFF
system.
ferquency or
less
Fuse 3.2A, 1 piece for each output A0 to A3 and A4 to A7
circuitry
−53−
(24) Output module AOA12F
Item Specifications
Maximum load current 0.5A/point ( howerver, 2A/common)
Maximum in rush current 5A ( 1 period)
Limit of load Refer to load derating curve (Fig. 5.3 (c))
Maximum leak current when 1.5mA (115VAC)
OFF
system.
ferquency or
less
Fuse 3.2A, 1 piece for each output A0 to A5 and B0 to B5
circuitry
−54−
Item Specifications
Maximum load 30VDC/250VAC, 4A (resistance load)
Minimum load 5VDC, 10mA
Limit of load Refer to load derating curve (Fig. 5.3 (d))
Maximum leak current when 1.5mA (115VAC)
OFF

Fuse 3.2A, 1 piece for each output A0 to A5 and B0 to B5
Relay life Mechanical Min. 20,000,000 times
Electrical Min. 100,000 times (resistance load)
circuitry
V : Direct current power or alternating current power
−55−
Item Specifications
Maximum load 30VDC/250VAC, 2A (resistance load)
Maximum current 4A/common
Limit of load Refer to load derating curve (Fig. 5.3 (e))

circuitry
V : Direct current power or alternating current power
−56−
(27) Output module AOR16H2
Item Specifications
Maximum load 30VDC, 2A (resistance load)
Maximum current 4A/common
Limit of load Refer to load derating curve (Fig. 5.3 (e))

standard)
circuitry
−57−
Fig.5.3 (a) AOD08D Load reduction curve
NOTE
Ambient temperature means the temperature
surrounding the I/O unit and not that surrounding the
cabinet containing the I/O unit.
Fig.5.3 (b) AOA05E Load reduction curve
−58−
Fig.5.3 (c) AOA12F Load reduction curve
NOTE
−59−
Fig.5.3 (d) AOR08G Load reduction curve
Fig.5.3 (e) AOR16G, AOR16H2 Load reduction curve
NOTE
−60−
B-61813E/03 CONNECTIONS 6. ANALOG INPUT MODULE (AAD04A)
6 ANALOG INPUT MODULE (AAD04A)
6.1 SPECIFICATIONS FOR ANALOG INPUT MODULE
Item Specifications
Number of input 4 channel/module
channel
Analog input -10VDC to+10VDC(input resistance 4.7MΩ)
-20mADC to+20mADC(input resistance 250Ω)
Selectable
Digital output 12 bit binary (complementary representation of "2".)
Input/output
correspondence Analog input Digital output
+10V +2000
+5V or + 20mA +1000
0V or 0mA 0
-5V or -20mA -1000
-10V -2000
Resolution 5mV or 20µA

Total precision Voltage input ±0.5%(For full scale)
Current input ±1%(For full scale)
Conversionary time Max.2ms(note)
Maximum input ±15V, ±30mA
voltage/current
Isolation Photocoupler isolated(between the input signal and
the base)
However, not isolated between input channels
Output connecting Removable terminal block(20 terminals, M3.5 screw
terminal)
Required input 64 points
points
NOTE
Conversion time means that only in a module. Actual
response speed is ditermined by adding the scanning
time depending on each system to this conversion
time.
−61−
6. ANALOG INPUT MODULE (AAD04A) CONNECTIONS B-61813E/03
6.2 CORRESPONDENCE BETWEEN INPUT SIGNALS AND

ADDRESSES IN A MODULE
In the analog input module AAD04A, the 4-channel analog input

signals are cyclically A-D converted in order, and the converted digital
data are written in the following addresses. Therefore, in the PMC
program, it is possible at any time to know the values for the analog
input signals by referring to the following addresses.
(1) PMC-N, Q (PMC for Series 15 AND F-D Mate)
Address Bits
in module 7 6 5 4 3 2 1 0
0 X-0 X-0 X-0 X-0 D11-0 D10-0 D09-0 D08-0
Channel 0
1 D07-0 D06-0 D05-0 D04-0 D03-0 D02-0 D01-0 D00-0
2 X-1 X-1 X-1 X-1 D11-1 D10-1 D09-1 D08-1

Channel 1
3 D07-1 D06-1 D05-1 D04-1 D03-1 D02-1 D01-1 D00-1
4 X-2 X-2 X-2 X-2 D11-2 D10-2 D09-2 D08-2

Channel 2
5 D07-2 D06-2 D05-2 D04-2 D03-2 D02-2 D01-2 D00-2
6 X-3 X-3 X-3 X-3 D11-3 D10-3 D09-3 D08-3

Channel 3
7 D07-3 D06-3 D05-3 D04-3 D03-3 D02-3 D01-3 D00-3
D00-n and D11-n correspond to the weights of 20 and 211 respectively.

Here, D11-n corresponds to the sign bit in the complementary
representation of "2."
In addition, in X-n is written the same value as that in D11-n.
NOTE
When addressing I/O modules, the beginning address
for this module should be assigned to an even one.
Moreover, when an A-D converted value is referred
to in a PMC program, make sure to read the data in
unit of a word (16 bits).
−62−
B-61813E/03 CONNECTIONS 6. ANALOG INPUT MODULE (AAD04A)
(2) PMC-M, R (PMC for Series 0, Series 16, Series 18)
Address Bits
in module 7 6 5 4 3 2 1 0
0 D07-0 D06-0 D05-0 D04-0 D03-0 D02-0 D01-0 D00-0
Channel 0
1 X-0 X-0 X-0 X-0 D11-0 D10-0 D09-0 D08-0
2 D07-1 D06-1 D05-1 D04-1 D03-1 D02-1 D01-1 D00-1

Channel 1
3 X-1 X-1 X-1 X-1 D11-1 D10-1 D09-1 D08-1
4 D07-2 D06-2 D05-2 D04-2 D03-2 D02-2 D01-2 D00-2

Channel 2
5 X-2 X-2 X-2 X-2 D11-2 D10-2 D09-2 D08-2
6 D07-3 D06-3 D05-3 D04-3 D03-3 D02-3 D01-3 D00-3

Channel 3
7 X-3 X-3 X-3 X-3 D11-3 D10-3 D09-3 D08-3
D00-n and D11-n correspond to the weights of 20 and 211 respectively.

Here, D11-n corresponds to the sign bit in the complementary
representation of "2."
In addition, in X-n is written the same value as that in D11-n.
NOTE
When addressing I/O modules, the beginning address
for this module should be assigned to an even one.
Moreover, when an A-D converted value is referred
to in a PMC program, make sure to read the data in
unit of a word (16 bits).
−63−
6. ANALOG INPUT MODULE (AAD04A) CONNECTIONS B-61813E/03
6.3 CONNECTING WITH ANALOG INPUT MODULE
(Note4)
(Note4)
(Note4)
(Note4)
NOTE
1 Though the example above shows the connection of
channels 0 and 2, it is just the same with the cahnnel
1 (I1+, V1+, V1-, COM1 and FG1) and the channel 3
(I3+, V3+, V3-, COM3 and FG3).
2 Either voltage input or current input can be specified
for each channel. When current input is specified,
make sure to short-circuit in + and Vn+.
3 Use shielded cables of twisted pair for connecting.
4 Connect the COMX (X: 0 to 3) terminals to the input
voltage and current source common (GND) points to
fix the ground potential of the conversion section in
the module at the ground potential of the input power
sources.
The VX- (X: 0 to 3) and COMX (X: 0 to 3) terminals
may have to be strapped depending on the
specifications of the input voltage and current
sources (if the voltage source external outputs, OUT-
and GND, are common).
−64−
B-61813E/03 CONNECTIONS 7. ANALOG OUTPUT MODULE
7 ANALOG OUTPUT MODULE
7.1 12-BIT ANALOG OUTPUT MODULE (ADA02A)
7.1.1 Specification
Item Specification
Number of output 2 channels/module
channels
Digital input 12-bit binary (2's complement representation)
Analog output -10VDC to +10VDC(external load resistance: 10KΩ or
more) (Note 1)
0mADC to +20mADC(external load resistance: 400Ω or
less)
Input/output
correspondence Digital input Analog output
+2000 +10V
+1000 +5V or +20mA
0 0V or 0mA
-1000 -5V
-2000 -10V
Resolution 5mV or 20µ A

Comprehensive Voltage output ±0.5% (For the full scale)
accuracy Current output ±1% (For the full scale)
Converting time 1ms or less (Note 2)
Insulation Photocoupler insulation (between output signal and
base).
However, non-insulation between output channels.
External At removable terminal block (20 terminals, M3.5 screw
connection terminals)
Number of occupied 32
output points
NOTE
1 It is possible to select whether the analog output
module is to be used with voltage or current output.
2 The converting time is the one only inside the module.
The actual response time is added a scan time that is
determined by the system.
−65−
7. ANALOG OUTPUT MODULE CONNECTIONS B-61813E/03
7.1.2 Correspondence between Output Signals and Addresses in a

Module
In the analog output module ADA02A, a 12-bit digital value is written

into each of the following addresses to output the desired
voltage/current to its corresponding analog output.
(1) For PMC-N/Q (PMC for Series 15/F-D Mate)
Address Bits
in module 7 6 5 4 3 2 1 0
0 - - - - D11-0 D10-0 D09-0 D08-0
Channel 0
1 D07-0 D06-0 D05-0 D04-0 D03-0 D02-0 D01-0 D00-0
2 - - - - D11-1 D10-1 D09-1 D08-1

Channel 1
3 D07-1 D06-1 D05-1 D04-1 D03-1 D02-1 D01-1 D00-1
(2) For PMC-M/R (PMC for Series 0/Series 16)
Address Bits
in module 7 6 5 4 3 2 1 0
0 D07-0 D06-0 D05-0 D04-0 D03-0 D02-0 D01-0 D00-0
Channel 0
1 - - - - D11-0 D10-0 D09-0 D08-0
2 D07-1 D06-1 D05-1 D04-1 D03-1 D02-1 D01-1 D00-1

Channel 1
3 - - - - D11-1 D10-1 D09-1 D08-1
D00-n corresponds to the 20 weight, while D11-n corresponds to the 211

weight.
However, D11-n corresponds to the code bit 2's complement
representation.
NOTE
When setting an I/O module address, this module
initial adress must be assigned to an even address.
To write a value that is to be converted from digital to
analog into a PMC program, be sure to write it in
words (16 bits).
−66−
7.1.3 Connection to Analog Output Module
NOTE
1 Use a 2-core twisted shielded cable as the connection
cable
2 Ground the cable shield on the load side.
−67−
7. ANALOG OUTPUT MODULE CONNECTIONS B-61813E/03
7.2 FOURTEEN-BIT ANALOG OUTPUT MODULE (ADA02B)
7.2.1 Specification
Item Specification
Number of output 2 channels/module
channels
Digital input 14-bit binary (2's complement representation)
Analog output •Voltage output
-10 VDC to +10 VDC (external load resistance of 10 kΩ
or higher) (NOTE 1)
•Current output
0 mADC to +20 mADC (external load resistance of
400Ω or lower)
Input/output
correspondence Digital input Analog output
Voltage output Current output
+8000 +10V +20mA
+4000 +5V +10mA
0 0 0
-4000 -5V -
-8000 -10V -
Resolution Voltage output: 1.25 mV

Current output: 2.5 µA
Overall precision Voltage output: ±0.5% (of the full scale)
Current output: ±1% (of the full scale)
Converting time 1 ms or shorter (NOTE 2)
Insulation Photocoupler-based insulation between output signal
and base, but no insulation between output channels
External connection At removable terminal block (with twenty M3.5 screw
terminals)
Number of occupied 32
output points
NOTE
1 It is possible to select whether the analog output
module is to be used with voltage output or current
output.
2 The converting time is that inside the module. The
actual response time is added the scan time that is
determined by the system.
7.2.2 Correspondence between Output Signals and Addresses in

the Module
In the ADA02B analog output module, a 14-bit digital value is written

to each of the following address to output the desired voltage/current
from its corresponding analog output.
−68−
• For PMC-M/R (PMC for Series 0/Series 16)
Address Bits
in module 7 6 5 4 3 2 1 0
0 D07-0 D06-0 D05-0 D04-0 D03-0 D02-0 D01-0 D00-0
Channel 0
1 - - D13-0 D12-0 D11-0 D10-0 D9-0 D8-0
2 D07-1 D06-1 D05-1 D04-1 D03-1 D02-1 D01-1 D00-1

Channel 1
3 - - D13-1 D12-1 D11-1 D10-1 D9-1 D8-1
D00-n (where n is 0 or 1) corresponds to a weight of 20, and D13-n to a

weight of 213. However, D13-n corresponds to the sign bit of a two's
complement representation.
7.2.3 Connection between the Analog Output Module and Load
ADA02B
Voltage output Load
Channel 0
Voltage 10 kΩ or higher
D/A
converter
Current
amplifier
Channel 1
Voltage
D/A
converter
Current
amplifier Load
Current output
400Ω or lower
NOTE
1 Use a shielded 2-conductor twisted pair cable for the
connection between the analog output module and
load.
2 Ground the cable shielding on the load side.
−69−
8. HIGH SPEED COUNTER MODULE CONNECTIONS B-61813E/03
8 HIGH SPEED COUNTER MODULE
8.1 OUTLINE OF HIGH SPEED COUNTER MODULE
The high speed counter module consists of a counter which counts the
pulses sent from a pulse generator such as a position detector in the
machine tool and comparison registersfor comparing preset values with
counter data. The module can read the counter data andoutput the
results of comparison to the machine.
The pulse counter module has two operation modes, A and B.
Simplified configuration diagrams in modes A and B are shown below.
A. Mode A
−70−
B-61813E/03 CONNECTIONS 8. HIGH SPEED COUNTER MODULE
B. Mode B
to to
−71−
8.2 SPECIFICATIONS OF HIGH SPEED COUNTER MODULE
8.2.1 Pulse counter
(1) Binary up/down counter (1)
(2) Counter capacity

0 to 8, 388, 607
(3) Counter data

The pulse counter can preset data and read count data.
8.2.2 Comparison function
(1) Mode A
A. Comparison register (23 bits)

Comparison registers A, B, and C are provided. The values
to be compared are preset in the comparison registers.
B. Comparison output
The results (CMPA, CMPB, and CMPC) of comparing the
count data in the pulse counter with the data set in the
comparison registers are output.
C. Comparison output values

The comparison output values are set as listed in the table
below. The valuesdepend on the states of CMA, CMB, and
CMC, the comparison mode signals from the PMC.
Counter value Counter value

≦ comparison register value > comparison register value
CMA=0 CMPA=0 CMPA=1
CMB=0 CMPB=0 CMPB=1
CMC=0 CMPC=0 CMPC=1
CMA=1 CMPA=1 CMPA=0
CMB=1 CMPB=1 CMPB=0
CMC=1 CMPC=1 CMPC=0
(2) Mode B
A. Comparison register (23 bits)

There are 16 comparison registers #0,#1, ...,#15. The values
to be compared are preset in the comparison registers. The
preset value in a comparison register having a larger register
number should be larger than that in a comparison register
having a smaller register number, as follows:
Value in register #0 < value in register #1< ... < value in
register #14 < valuein register 15
−72−
B. Comparison output
The results (OUT0 to OUT7) of comparing the count data in
the pulse counter with the data set in the comparison
registers are output.
C. Comparison output values

The count data in the pulse counter is compared with the
values in the comparison registers in sequential order from
register 0 until the count data is equal to or less than the value
in a comparison register. This enables a partition to be
madewhich includes the count data. Then the output data for
the partition (which is previously preset) is output. Eight
output points (OUT0 to OUT7) are provided.
If the count data is equal to the value in a comparison register,
the data in the partition having the same number as the
register number is output.
Output data from partition #0 = 0H

Output data from partition #16 = FFH
−73−
The output data is set as listed in the table below, depending on the
counter values in Q to W above.
OUT
7 6 5 4 3 2 1 0
Q 0 0 0 0 0 0 0 0
R 0 0 0 0 0 0 0 1
S 0 0 0 0 0 0 1 0
T 0 0 0 0 0 0 1 0
U 0 0 1 0 0 0 0 0
V 0 0 1 0 0 0 0 1
W 1 1 1 1 1 1 1 1
8.2.3 Pulse Interface
The following three types of pulses are entered in the high speed
counter module.
A. Phase A/B pulses: The phase difference between

these detection pulses is 90°
B. +/- pulses: These detection pulses are separated

in the positive and negative directions.
Select either type of the detection pulse.

C. Marker signal: Used to preset data in the pulse counter.
(1) Phase A/B pulse interface

The phase A/B pulses are selected when the PSEL signal is open.
A. Interface IC
Use differential drivers (SN75113 or equivalent) at the
output ports of the pulse generator.
B. Maximum frequency
Tmin. =8µS (minimum period)

TDmin. =1.2µS (minimum time between edges)
−74−
C. Count and direction

A counter multiplied by four compared to phase A and B
pulses is provided. It counts positive when phase A
advances before phase B and it counts negative when phase
B advances before phase A.
Positive count
Advance of phase A before phase B
Negative count
Advance of phase B before phase A
(2) Positive/negative pulse interface

Positive and negative pulses are selected when the PSEL signal is
connected to 0 VDC.
A. Interface IC
B. Maximum frequency
Tmin. = 2µS (minimum period)

TDmin. = 0.5µS (minimum pulse width)
(3) Marker signal
A. Interface IC
B. Minimum pulse width
−75−
8.2.4 External contact input
The pulse counter module uses insulating receivers (having a voltage

rating of 24 VDC) at the input ports. The following two types of signal
inputs are provided.
(1) Marker enable signal input (ME)

The contact of the marker enable signal is closed to make the
marker signal valid.
This enables data to be preset in the counter.
(2) Count stop signal input (CSP)

The contact of the count stop signal is closed to stop the count
operation.
8.2.5 External contact output
Solid state relays are used for the contacts.
(1) Mode A
The comparison mode signal outputs A, B, C (CMPA, CMPB, and
CMPC) are provided in mode A. These outputs indicate the
results of comparing the comparison registers A, B, and C with the
pulse counter. The comparison output values are determined
depending on whether the control mode signals (CMA, CMB, and
CMC) from the PMC are set to 1 or 0.
(2) Mode B
The results of comparing comparison register #0, comparison
register #1, ..., comparison register #15 with the pulse counter are
provided in mode B. The comparison output indicates the values
in the output data registers for the partitions in which the count
data is located. Eight output points are provided. (See Section
8.2.2 (2))
8.2.6 Marker processing
(1) Mode A
A. Synchronization with marker

The counter value is set to the data in the counter preset
register at the rising edge of the first marker signal with the
MS signal output from the PMC set to 1 and the contact of
the marker enable signal input (ME) from the machine
closed.
B. Marker hold
The MH signal is set to 1 at the rising edge of the first marker
signal with the MS signal output from the PMC set to 1 and
the contact of the marker enable signalinput (ME) from the
machine closed. The MH signal is reset when the marker
−76−
hold reset (MHR), an output signal from the PMC, is set to 1

or the MS signal output from the PMC is set to 0.
(2) Mode B
A. Synchronization with marker

When the MS signal output from the PMC is 1 and the
contact of the marker enable (ME) signal input from the
machine is closed, the counter is set to the data in the counter
preset register at the rising edge of the first marker signal.
B. Maker hold
When the MS signal output from the PMC is 1 and the
contact of the marker enable (ME) signal input from the
machine is closed, the MH signal is set to 1 at the rising edge
of the marker signal. The MH signal is reset when the MS
signal output from the PMC is set to 0.
8.2.7 LED indicators
The high speed counter module has the following indicators.
(1) OK indicator
See below Table.
(2) ALM0 and ALM1 indicators

See below Table.
(3) Phase A and B pulses (positive and negative pulses) input signal
indicators (A and B)
The phase A pulse input signal indicator is on when the phase A
pulse input is active.
The phase B pulse input signal indicator is on when the phase B
pulse input is active.
(4) Marker signal indicator (M)

The marker signal indicator is on while the marker signal (MP)
from the pulse generator is active.
(5) Count stop signal indicator (S)

The count stop signal indicator is on when the contact of the count
stop signal input sent from the machine is closed.
(6) Marker enable signal indicator (E)

The marker enable signal indicator is on when the contact of the
marker enable signal input sent from the machine is closed.
(7) Comparison result output indicators (OUT0, OUT1, OUT2,

OUT3, OUT4, OUT5, OUT6, and OUT7)
−77−
A. Mode A
The indicators OUT0, OUT1, and OUT2 correspond to the
signals CMPA, CMPB, and CMPC. OUT1 goes on when
CMPA goes on, OUT2 goes on when CMPB goes on, and
OUT3 goes on when CMPC goes on.
B. Mode B
The indicators OUT0 - OUT7 go on corresponding to when
the output data OUT0 - OUT7resulting from the
comparisons between the count data and comparison
resisters areset TO 1.
LED indicator panel
OK ALM0 ALM1 Explanation of alarm

Disconnection alarm : On
Self-diagnosis alarm, RAM error : Off
Self-diagnosis alarm, ROM error
Watch dog alarm
Normal operation
−78−
8.3 PMC INTERFACE
8.3.1 Mode A
(1) PMC I/O area

In mode A, four input bytes and four output bytes are used as the
I/O area. The bytes in the I/O area have the following names. The
input and output directions arespecified on the basis of the PMC.
The operation mode is set to mode A at power-on.
1) Output data (sent from PMC to high speed counter module)
0 CTRL (control)
+1 DTOH (higher 8-bit data)
+2 DTOM (middle 8-bit data)
+3 DTOL (lower 8-bit data)
2) Input data (entered from high speed counter module to PMC)
0 CNTS (counter H and status)

+1 CNTM (middle 8 bits of counter)
+2 CNTL (lower 8 bits of counter)
+3 STTS (status)
(2) PMC outputs (outputs from PMC)

The PMC outputs are separated into control output CTRL and
data outputs DTOH, DTOM, and DTOL. As with normal DOs,
the control outputs of bit 3 to bit 7 are controlled independently.
The cotrol outputs of bit0 to bit2 constitute the SELECT
indicating the target data specified by DTOH, DTOM, and DTOL.
1) Control output
CTRL
7 6 5 4 3 2 1 0
MHR MS CE PRS SELECT
PRS : Preset
CE : Count enable
MS : Marker synchronization
MHR : Marker hold reset
−79−
2) Details of DTOH, DTOM, and DTOL

The SELECT bits indicate the target data.
SELECT
0 CCTR (comparison control)
1 Counter preset data
2 Comparison register A
3 Comparison register B
4 Comparison register C
7 Change to mode B
NOTE
1 Change to mode B: See Section 8.3.2, "Mode B".
2 Detail of CCTR
DTOH
7 6 5 4 3 2 1 0
CMC CMB CMA
The DTOM and DTOL are ignored.
(3) PMC inputs (inputs to PMC)

The inputs to the PMC include the status and counter data. The
data is shown below.

+3 STTS (status)
NOTE
1 Details of CNTS
7 6 5 4 3 2 1 0
TRA Counter H (most significant 7 bits)
TRA : Transfer A
NOTE
2 Details of STTS
7 6 5 4 3 2 1 0
TRB ALM CSP ME MH CMPC CMPB CMPA
CMPA : Comparison output A

CMPB : Comparison output B
CMPC : Comparison output C
MH : Marker hold
ME : Marker enable
−80−
CSP : Count stop

ALM : Alarm (disconnection or watch dog alarm)
TRB : Transfer B
8.3.2 Mode B
Change to mode B
The operation mode is set to mode A at power-on. The following data
is output to the counter module and the mode changes from A to B. The
mode cannot change from B to A.
0 CTRL : 0FH (SELECT = 7, PRS = 1)

+1 DTOH : 01H
+2 DTOM : 00H
+3 DTOL : 00H
(1) PMC I/O area

In mode B, eight input bytes and four output bytes are used as the
I/O area. The bytes in the I/O area have the following names. The
input and output directions arespecified on the basis of the PMC.
1) Output data (sent from PMC to high speed counter module)
0 CTRL (control)
+1 DTOH (higher 8-bit data)
+2 DTOM (middle 8-bit data)
+3 DTOL (lower 8-bit data)
2) Input data (entered from high speed counter module to PMC)

+3 STTS (status)
+4 OUTD
+5 MODD
+6 Unused
+7 Unused

The PMC outputs are separated into control output CTRL and
data outputs DTOH, DTOM, and DTOL. As with normal DOs,
the control outputs of bit 5 to bit 7 are controlled independently.
The control outputs of bit 0 to bit 4 constitute SELECT indicating
the target data specified by DTOH, DTOM, and DTOL.
−81−
1) Control outputs
CTRL
7 6 5 4 3 2 1 0
MS CE PRS SELECT
PRS : Preset
CE : Count enable
MS : Marker synchronization
2) Details of DTOH, DTOM, and DTOL

The SELECT bits indicate the target data.
SELECT Target data

0 ~ 15 Comparison data 0 to comparison data 15
16 Output data for partition #0 to partition #2 DTOH:#0, M:#1,
L:#2
L:#5
L:#8
L:#11
L:#14
21 Output data for partition #15 and partition #16 DTOH:#15,
M:#16
22 Counter preset data
(The numbers of DTOH, DTOM, and DTOL indicate the output data
for the partitions specified by the numbers.)
3) PMC inputs (inputs to PMC)

The inputs to the PMC include the status and counter data.
The data is shown below.

+3 STTS (status)
+4 OUTD
+5 MODD
+6 Not used
+7 Not used
NOTE
1 Detail of CNTS
7 6 5 4 3 2 1 0
TRA Counter H (most significant 7 bits)
−82−
TRA : Transfer A
NOTE
2 Details of STTS
7 6 5 4 3 2 1 0
TRB ALM CSP ME MH OUT2 OUT1 OUT0
OUT0 : Bit 0 of comparison output

MH : Marker hold
ME : Marker enable
CSP : Count stop
ALM : Alarm (disconnection or watch dog alarm)
TRB : Transfer B
NOTE
3 Detail of OUTD
7 6 5 4 3 2 1 0
OUT7 OUT6 OUT5 OUT4 OUT3 OUT2 OUT1 OUT0

NOTE
4 Detail of MODD
7 6 5 4 3 2 1 0
MOD0
MOD0 : Set to 1 after the mode changes to B.
8.3.3 Details of PMC interface signals
(1) PMC inputs (inputs from PMC)
1) TRA and TRB

The counter data is valid when TRA is equal to TRB and
invalid when TRA is not equal to TRB.
−83−
2) CMPA, CMPB, and CMPC (comparison output signals A, B,

and C, only in mode A)
The CMPA, CMPB, and CMPC signals are output signals
resulting from the comparison between the comparison
registers A, B, and C and the counter data, respectively. The
output levels of CMPA, CMPB, and CMPC are determined
by the comparison mode signals CMA, CMB, and CMC.
When CMA, CMB, and CMC are 0, and the counter data is
larger than the values in comparison registers A, B, and C,
CMPA, CMPB, and CMPC are set to 1.
When CMA, CMB, and CMC are 1, and the counter data is
equal to or less than the values in comparison registers A, B,
and C, CMPA, CMPB, and CMPC are set to 1.
3) OUT0 to OUT 7 (comparison output signal 0 to comparison

output signal 7, only in mode B)
OUT0 - OUT7 correspond to bit 0 to bit 7 in the comparison
result output of a single byte.
4) MH (marker hold signal)

The marker hold signal MH is set to 1 at the rising edge of
the marker signal whenthe marker enable signal is 1. The
marker hold signal is reset when MHR=1 or MS=0. (In mode
B, the marker hold signal MH is reset only when MS=0.)
5) ME (marker enable signal)

The marker enable signal ME enables the marker signal as
follows:
ME=1: Marker signal enabled
ME=0: Marker signal disabled
6) CSP (count stop signal)

The counter stops counting when the contact for the external
input signal CSP is closed.
7) ALM (alarm signal)

The alarm signal ALM is set to 1 if the signal line for the
count pulse or the marker signal is disconnected or short-
circuited.
ALM is also set to 1 when the watch dog alarm is activated.
1) SELECT (selection signal)

The SELECT signal selects the register in which data will be
set. That is, the signal specifies the register for presetting
data. The SELECT signal should be set when or before the
PRS signal is reversed.
−84−
2) PRS (preset signal)

The PRS signal presets data in registers. If data is set in
DTOH, DTOM, and DTOL and then PRS is reversed, the
data is set in the register specified by SELECT. Reversing
the PRS signal means that PRS changes from level 0 to level
1 or vise versa.
DTOH, DTOM, DTOL, and SELECT should not be changed
within two scans after the PRS is reversed. Also, the PRS
must not reversed again within this period.
When SELECT=1, data is set in both the counter preset
register and the counter.
Data is set by setting the first PRS to 1 after power-on or after
the mode changesto B.
3) CE (count enable signal)

The CE signal determines whether the counter counts. When
the CE is set to 1 and the external input signal CSP closes the
contact, the counter retains its value, instead of counting.
When CE = 1 and the CSP external input contact is open, the
counter counts input pulses. Presetting the counter requires
maintaining CE = 0.
4) MS (marker synchronization signal)

The MS signal determines whether marker synchronization
is provided. When the MS is 1 and the the contact of external
input signal ME is closed, the counter is preset to the value in
the counter preset register at the rising edge of the
firstmarker signal. If the MS is set to 0 then set to 1 or the
MHR is set to 1 then setto 0, marker synchronization is
provided again.
(The MHR signal is not included in mode B.)
5) MHR (marker hold reset signal, only in mode A)

The MHR signal resets the marker hold (MH) signal which is
output to the PMC. TheMHR is set to 1 to reset the marker
hold signal.
6) CMA, CMB, and CMC (comparison mode signals A, B, and

C, only in mode A)
The CMA, CMB, and CMC signals specify the levels of the
comparison outputs A, B, and C (CMPA, CMPB, and
CMPC), respectively.
When CMA, CMB, and CMC are 0, and the value of the
counter is larger than the values in comparison registers A, B,
and C, CMPA, CMPB, and CMPC are set to 0.
When CMA, CMB, and CMC are 1, and the value of the
counter is equal to or less than the values in comparison
registers A, B, and C, CMPA, CMPB, and CMPC are set to
1.
−85−
8.4 TOTAL CONNECTION OF HIGH SPEED COUNTER

MODULE
8.4.1 Connection diagram
HEROSE(HIF-3BA-20D-2.54R)
(A63L-0001-0472#S20)
−86−
8.4.2 Connector signal list
JA9
10 20 +5V
9 +5V 19
8 PSEL 18 +5V
7 LGND 17
6 *MKS 16 LGND
5 MKS 18
4 *PBS 14 LGND
3 PBS 13
2 *PAS 12 LGND
1 PAS 11
PAS : Phase A pulse input signal (Negative pulse input

signal)(positive)
*PAS : Phase A pulse input signal (Negative pulse input
signal)(negative)
PBS : Phase B pulse input signal (Positive pulse input
signal)(positive)
*PBS : Phase B pulse input signal (Positive pulse input
signal)(negative)
MKS : Marker signal (positive)
*MKS : Marker signal (negative)
PSEL : Pulse select signal
+5V : 5V (output from this module)
LGND : 0V
C49
A B
01 ME
02 CSP
03 COM1
04
05
06 OUT0 OUT4
07 OUT1 OUT5
08 OUT2 OUT6
09 OUT3 OUT7
10 COM2 COM3
ME : Marker enable signal input
CSP : Counter stop signal input
OUT0 : Comparison result output
COM1 : Common signal for ME and CSP
COM2 : Common signal for comparison result
output 0 to comparison result output 3
COM3 : Common signal for comparison result
output 4 to comparison result output 7
−87−
8.5 CONNECTION WITH PULSE GENERATOR
8.5.1 Use of phase A and B pulses
Recommended cable
A66L-0001-0286 (#20AWG×7, #24AWG×3 Pairs)
−88−
8.5.2 Use of positive/negative pulses
Recommended cable
A66L-0001-0286 (#20AWG×8, #24AWG×3 Pairs)
−89−
8.6 CONNECTION WITH POWER MAGNETICS CABINET
−90−
8.7 I/O SIGNALS CONVENTIONS
8.7.1 Solid state relay output signals (OUT0 to OUT7)
The solid state relay output signals drive relays in the power magnetics
cabinet and indicator LEDs.
(1) Solid state relays
i) Maximum load current at output-on

250 mA: Up to three outputs set to on
125 mA: Eight outputs set to on
ii) Saturation voltage at output-on

Not more than 6xIL V (IL: load current)
iii) Withstand voltage at output-off

30 VDC max. even for instantaneous voltage
iv) Leak current at output-off

Not more than 100µA
(2) Output circuit
(3) Always install spark arresters when inductive loads such as relays
are connected in the machine. Insert the spark arresters as near the
load as possible (less than 20 cm). When capacitive loads are
used in the machine, insert current limiting resistors in series with
the loads to prevent the instantaneous current and voltage from
exceeding the rated values.
(4) If a lamp is turned on by a solid state relay output, the resulting

surge current may damage the solid state relay. Thus, as shown in
the figure below, provide a protective resistor to prevent the
instantaneous current and voltage from exceeding the rated
values.
−91−
8.7.2 DC input signals (ME and CSP)
The DC input signals (such as relay contact signal) are sent from the
machine (control circuit) to the pulse counter module.
(1) Input conditions

On voltage and current: 15 VDC or more, 4.5 mA or more
Off voltage and current: 6 VDC or less, 2 mA or less
Response time: 20 mA or less
(2) Voltage and polarity

Voltage : 24 VDC +10%, -20%
Polarity : Positive or negative polarity available (The power is
not supplied from the pulse counter module.)
(3) Logical correspondence
Contact Logic
Open 0
Closed 1
(4) Receiver circuit of DC input signal
Machine Pulse counter module
24 VDC +10%
-20%
−92−
8.8 SUPPLEMENT
8.8.1 Configuration of mode A
How mode A is configured is shown below. The contents of the CNTS,

CNTM, CNTL, and STTS on a high-speed counter module are sent to
the X area assigned on the master via the I/O link. The contents of the
Y area assigned on the master are sent to CTRL, DTOH, DTOM, and
DTOL on the high-speed counter module, via the I/O link.
Master
Via the I/O link

(period of 2 ms)
High-speed counter
*** F.21-1 ***

1. Master
2. Via the I/O link
(period of 2 ms)
3. High-speed counter
−93−
8.8.2 Counter presetting and counting
(1) The following table lists the information related to counter

presetting. The MH signal can be reset either by setting the MHR
(bit 7) of the CTRL (control) to 1 or by resetting the MS (bit 6) of
the CTRL to 0. See control examples 1 and 2.
Condition Status
MHR of CTRL MS of CTRL ME of external MKS of external ME of STTS MH of STTS
signal signal
Counter 0 1 Contact "Closed Initial ↑ 1 1
presetting
MH signal × 0 × × × 0
resetting (1)
MH signal 1 × × × × 0
resetting (2)
• Contact "Closed" means that 24 V is applied to the ME

terminal.
• × means that the bit can be either 0 or 1. (× for the ME bit of
the STTS means that the bit corresponds to the status of the
ME bit of the external signal.)
Control example 1:
(Hatching means that the bit can be either 0 or 1.)
Counter Preset Preset
Control example 2:
(Hatching means that the bit can be either 0 or 1.)
Counter Preset Preset
−94−
(2) Information related to counting

Counting starts and stops under the conditions listed below.
CE of CTRL CSP of external PSEL of external CSP of STTS

signal signal
Count (A/B phase pulse) 1 Contact "Open" Open 0
Count (+/- pulse) 1 Contact "Open" Connected to 0 V 0
Counting stop (1) 0 × × ×
Counting stop (2) × Contact "Closed" × 1
• Contact "Closed" means that 24 V is applied to the CSP

terminal. (1 or POS)
• Contact "Open" means that the CSP terminal is open. (0 or
NEG)
• × means that the bit can be either 0 or 1. (× for the CSP bit of
the STTS means that the bit corresponds to the status of the
CSP bit of the external signal.)
8.8.3 Setting data
Data for some models (such as the FS15 and FS18) is in the opposite
order to that of the NC data. In this case, convert (rearrange) the data in
byte units.
[Example of setting]
CTRL 7 6 5 4 3 2 1 0
DTOH PRS SELECT
DTOM
DTOL
Example 1 : To preset the counter preset register with a specific value

(the counter is also set to this value), follow the steps
below.
(1) Preset the DTOH, DTOM, and DTOL with a desired value.
(2) Set SELECT to 001.
(3) Reverse the setting of the PRS (from 0 to 1 or from 1 to 0).
(4) Wait for two scanning periods.
• Another method for presetting the counter is to use the MKS
external signal (see Section 3.1). It takes a maximum of 5 ms
to preset using the first method, while it takes only a
maximum of 100 µs to preset using the MKS external signal.
Example 2 : To set the comparison control register with the setting (0

or 1) of CMA, CMB, and CMC, follow the steps below.
(1) Set DTOH bits 0, 1, and 2 to the desired data.
−95−
Example 3 : To set comparison register B to a desired comparison

value, follow the steps below.
(1) Set DTOH, DTOM, and DTOL to the desired comparison value.
The result of comparing comparison registers A, B, and C with the

pulse counter is output via OUT0 to OUT2 of connector C49 of this
counter module (A → OUT0, B → OUT1, and C → OUT2).
Their output status is output via OUT0 to OUT2 of the LED indication
panel (A → OUT0, B → OUT1, and C → OUT2).
The result of comparison can be confirmed by checking STTS bits 0, 1,
and 2 (CMPA, CMPB, and CMPC) with the PMC.
−96−
8.8.4 Reading data
The CNTS and STTS are two of the four input bytes. The most
significant bit, TRA, of the CNTS and the most significant bit, TRB, of
the STTS can be used to determine whether the count data is correct. If
both TRA and TRB are 0 or 1, the count data is correct.
In almost all cases, both TRA and TRB will be 0 or 1 when you view
the diagnostic display. (Do not determine that the data has not changed
because of the fact that the TRA and TRB do not become 0 or 1
alternately.) Note that the count data does not take a negative
value.
(CNTS)
TRA Counter H
(STTS)
TRB ALM CSP ME MH CMPC CMPB CMPA
TRA TRB Validity

0 0 Correct
0 1 Incorrect
1 0 Incorrect
1 1 Correct
The counter assumes the following data when it is incremented or

decremented.
0000000 00000000 00000010

0000000 00000000 00000001
0000000 00000000 00000000
1111111 11111111 11111111
to
Increment
0000000 00000000 00000011
0000000 00000000 00000010
0000000 00000000 00000001
0000000 00000000 00000000
1111111 11111111 11111111
Decrement
1111111 11111111 11111110
1111111 11111111 11111101
1111111 11111111 11111100
The square represents the TRA. (The most significant bit is the TRA.
It is not a sign bit.)
−97−
8.8.5 Miscellaneous information
(1) +5 V for connector JA9

• +5 V on connector JA9 of this high-speed counter module is
output from the counter module (with a maximum current of
300 mA).
It is necessary to satisfy Table 4.4 in Section 4.4, "Required
Current."
Example : When 100 mA is drawn from +5 V on connector
JA9, 170 + 0.3 × 100 = 200. So, use 200 instead of 170.
(2) Rotary encoder output

• Use a line driver output to drive the rotary encoder. Note that
a voltage output or an open-collector output cannot be used
for the rotary encoder. In addition, use a differential driver
(SN75113 or equivalent) at the line driver output. Note that
the AM26LS31 is equivalent to the SN75113.
(3) Marker signal treatment

When not using a marker signal (when not presetting), treat it as
shown below. Otherwise, a disconnection alarm will occur. A
disconnection alarm does not suspend counting.
Counter module
Cable
If this treatment does not prevent the disconnection alarm, check

whether the GND point of the pulse generator is connected to the
LGND (0 V) pin of connector JA9 on this high-speed counter
module.
(4) LED
A/B phase pulse (+/- pulse) input signal indicators, A and B,
correspond to pulse inputs A and B. When the pulse input is "1"
(high), the indicator lights. If the pulse input has a very short
period for "1" (high), it may difficult to recognize the indicator as
being on.
−98−
B-61813E/03 CONNECTIONS 9. TEMPERATURE INPUT MODULE
9 TEMPERATURE INPUT MODULE
9.1 OVERVIEW
A temperature input module is used to measure the temperature of

machine tools and similar equipment. The temperature input module
can be either of the following, depending on the type of the sensor used.
• Thermoresistance-type temperature input module: ATI04A

• Thermocouple-type temperature input module: ATI04B
These modules can measure temperature on up to four channels. For

the thermoresistance-type temperature input module, either JPt100Ω or
Pt100Ω can be selected. For the thermocouple-type temperature input
module, either K or J thermocouple input can be selected. This
selection is made using the PMC user program (ladder).
−99−
9. TEMPERATURE INPUT MODULE CONNECTIONS B-61813E/03
9.2 TEMPERATURE INPUT MODULE SPECIFICATION
Input signal types and • Types ATI04A

number of input Three-wire thermoresistance (JPt100Ω)
channels Three-wire thermoresistance (Pt100Ω)
ATI04B
J thermocouple (can also be used with
the tip grounded)
K thermocouple (can also be used with
the tip grounded)
• Number of input channels
2/4, for all for which the input is the same
Input signal switching • User program (ladder)
method
Temperature • Thermoresistance type (ATI04A)
measurement range -50 to 300.0°C
and precision Resolution 0.1°C
Overall precision ±1%FS
• Thermocouple type (ATI04B)
0 to 600.0°C
Resolution 0.1°C
Overall precision ±1%FS
Data sampling period • 0.3 s per two channels
setting (NOTE) • 0.5 s per four channels to 10 s per four channels
(4 s per four channels is assumed if no specification is
made)
System failure check • Self-diagnosis
A watchdog timer is used.
• Abnormal temperature (including sensor input
disconnection)
Failure information about each abnormal channel
is sent to the PMC.
Interface with the PMC • PMC → temperature module
Information format: Binary or bit
Signals: 32 points
• Temperature module → PMC
Information format: Binary or bit
Signals: 32 points
External connection Connector
(Hirose Electric Co., Ltd.: HIF3BA-34PA-2.54DS)
NOTE
The actual response time is the sum of the time
required for the signal to pass the filter and the scan
time that is determined depending on the system1
−100−
9.3 PMC INTERFACE
9.3.1 PMC I/O area
This temperature module uses an input/output area consisting of four

bytes for input and the same number of bytes for output. Each byte of
the input/output area has the following meanings. The terms "input"
and "output" are used in reference to the PMC. When input/output
addresses are assigned to the module, "/4" is used as the module name.
1) Output (PMC → temperature module)
Addresses in the module

0 DO07 to DO00 Period for 4-channel automatic measurement
mode (lower 8 bits)
+1 DO15 to DO08 Period for 4-channel automatic measurement
mode (higher 8 bits)
+2 DO23 to DO16 Module setting data and timing data
+3 DO31 to DO24 Module setting data and timing data
2) Input (temperature module → PMC)
Addresses in the module

0 DI07 to DI00 CH1 temperature data, CH3 temperature data, or
abnormality data (lower 8 bits)
+1 DI12 to DI08 CH1 temperature data, CH3 temperature data, or
abnormality data (higher 5 bits)
DI15 to DI13 Status signal
abnormality data (lower 8 bits)
abnormality data (higher 5 bits)
DI31 to DI29 Status signal
NOTE
If you are using the PMC-N, NA, or QA (the PMC for
Series 15 or F-D Mate), all addresses up to those
listed above can be used without modifying them if
the data is manipulated in byte (8-bit) units. When
manipulating data in word (16-bit) units, note that the
byte addresses are transposed as shown below.
−101−
Addresses for word-unit operation in the PMC-N, NA, and QA
PMC → Temperature module Temperature module → PMC

High-order bits Low-order bits High-order bits Low-order bits
Addresses in the module Addresses in the module
0 DO07 to DO00 DO07 to DO00 0 DI07 to DI00 DI15 to DI08
+2 DO23 to DO16 DO31 to DO24 +2 DI23 to DI16 DI31 to DI24
9.3.2 Measurement mode
This temperature module can operate in any of the following three

measurement modes. The mode to use can be selected using a user
program (ladder).
S 2-channel measurement mode

This mode uses two channels, CH1 and CH2, for measurement.
Data on each channel is updated every 0.3 s.
S 4-channel automatic measurement mode

This mode uses four channels, CH1 to CH4, for measurement.
Input switching from CH1 and CH2 data to CH3 and CH4 data
and vice versa is performed automatically. Data on each channel
is updated at a specified interval, say, every 0.5 to 10 s.
S 4-channel manual measurement mode

This mode uses four channels, CH1 to CH4, for measurement.
The PMC can reference CH1 and CH2 data or CH3 and CH4 data
at the desired timing.
9.3.3 Details of output signals (PMC → temperature module)
DO07 DO06 DO05 DO04 DO03 DO02 DO01 DO00
DO15 DO14 DO13 DO12 DO11 DO10 DO09 DO08
DO22 DO19 DO18 DO17 DO16
DO26 DO25 DO24
1) Before setting the module setting data bit (NC READY (DO16))
to "1", set the following bits.
DO00 (LSB) to DO15 (MSB):

Channel switching period for 4-channel automatic
measurement mode
These bits are set with a binary number representing the
channel switching period for the 4-channel automatic
−102−
measurement mode. They need not be set for the 2-

channel mode.
The period can be varied in a range between 0.5 s and
10 s. When setting the bits, use a value ten times the
desired period.
(Example) 2 s → 20 (14h)
The valid data range is between 5 and 100 (64h). Any
value out of this range is regarded as being 40 (28h),
that is, 4 s. If nothing is specified, a period of 4 s is
again assumed.
DO17 : Module type

This bit is set according to the type of the temperature
module being used.
0 :Thermocouple-type module (ATI04B)
1 :Thermoresistance-type module (ATI04A)
DO18 : Sensor type

This bit is set according to the type of the temperature
sensor being used.
• ATI04A
0 :Pt
1 :JPt
• ATI04B
0 :K
1 :J
DO19 : Reserved for future use

This bit must always be set to "0".
DO24 : Number of channels

This bit is used to specify the number of channels to be
measured.
0 :2 channels
1 :4 channels (if 1 is selected, DO25 must also be
used.)
DO25 : 4-channel mode specification

This bit is used to select the 4-channel mode to be used.
0 :Automatic measurement (the period is specified
using DO00 to DO15.)
1 :Manual measurement (a request is issued using
DO22 and DO26 at every data read.)
−103−
2) Timing data
DO16 : NC READY
When the power is switched on, this bit is set to "1" to
cause the module setting data to be set in the
temperature module.
The NC READY bit is enabled only once after the
power is switched on. To rewrite the module setting
data, switch the power off and then on again.
DO22 : READ request

This bit serves as the timing signal used in 4-channel
manual measurement mode. Setting the bit to "1"
issues a request for temperature data. When the input
signal data READY signal becomes "1", read the
temperature data.
This bit need not be set for 2-channel mode.
READ request
1 s or longer
NOTE
After setting the NC READY bit to "1", wait for one
second, and then set the READ request to "1".
DO26 : Channel select

This bit is used to specify channel switching for 4-
channel manual measurement mode.
0: Channels 1 and 2
1: Channels 3 and 4
NOTE
See Section 9.5, "Timing Charts," for concrete
explanations about how to handle the timing data.
9.3.4 Details of input signals (temperature module → PMC)
1) Status signals and CH1 temperature data, CH3 temperature data,

or abnormality data
DI07 DI06 DI05 DI04 DI03 DI02 DI01 DI00
−104−
• Status signals
DI13 : Abnormality sign bit
1 : This bit is set to "1" when the temperature
input is abnormal. DI00 to DI12 are used
to describe the abnormality.
0 : DI00 to DI12 are used to indicate the
temperature data.
DI14 : CH1 data READY

1 : Read the CH1 temperature data from DI00
to DI12 when this bit is set to "1".

• CH1 temperature data, CH3 temperature data, or

abnormality data
DI00 (LSB) to DI12 (MSB):
These bits indicate temperature input data
(CH1/CH3) or abnormality data.
Temperature input data

The temperature input data is in binary. It is ten times the actual
temperature.
Example
(83EDh → 1005 → 100.5℃)
The highest three bits are status signals.
For the thermoresistance-type module (ATI04A), the DI12 bit is a sign

bit. (Negative data is represented in two's complement.)
Example
(9F9Ch → -10.0℃)
Abnormality data
If an abnormality occurs in the input data or in the module, the DI13 bit
(status signal) becomes "1", resulting in the display changing from
temperature input data to abnormality data. Abnormality data is
assigned to these bits as listed below:
DI00 : CH1 input out of scale--the current temperature falls
outside the measurable range.
DI01 : CH1 input burn-out--the cable or connector has been
detached.
detached.
DI04 : Cold-junction abnormality (only for thermocouple-type
input module)--the temperature of the terminal board unit
falls outside the measurable range.
−105−
DI05 : System error--the internal circuit is abnormal.

DI06 : Wrong module--other than the correct module has been
installed.
2) Status signals, CH2 temperature data, CH4 temperature data, or

abnormality data
• Status signals
DI129 : Abnormality sign bit
1 : This bit becomes "1" when the temperature
input becomes abnormal. DI16 to DI28 are
used to describe the abnormality.
0 : DI16 to DI28 are used to indicate the
temperature data.


• CH2 temperature data, CH4 temperature data, or
abnormality data
DI16 (LSB) to DI28 (MSB):
These bits indicate temperature input data
(CH2/CH4) or abnormality data.
Temperature input data

The temperature input data is in binary. It is ten times the actual
temperature.
Example
(41F3h → 0499 → 49.9℃)
For a thermoresistance-type module (ATI04A), the DI28 bit is a sign

bit. (Negative data is represented in two's complement.)
Example
(5FFBh → -0.5℃)
−106−
Abnormality data
If an abnormality occurs in the input data or the module, the DI29 bit
(status signal) is set to "1", resulting in the display changing from
temperature input data to abnormality data. Abnormality data is
assigned to these bits as listed below:
detached.
detached.
DI20 : Cold-junction abnormality (only for thermocouple-type
input module)--the temperature of the terminal board unit
falls outside the measurable range.
DI21 : System error--the internal circuit is abnormal.
DI22 : Wrong module--other than the correct module has been
installed.
9.4 COMPLETE CONNECTION OF TEMPERATURE INPUT

MODULE
9.4.1 Temperature input module connection diagram

Temperature sensors
•Thermoresistance
Temperature input module •J/K thermocouple
Hirose Electric Co., Ltd.
Cable
Hirose
Electric Co., Ltd.
Terminal board unit

(There are two types of terminal board units, the first for a
thermoresistance-type module and the second for a thermocouple-type
module.)
See Section 9.7 for explanations about the dimensions of the terminal
board.
−107−
9.4.2 Connector signal lists
1) Thermoresistance input module

ATI04A
Channel Pin No. Pin No.
Channel 1 - 1A 1B
Channel 1 + 2A 2B
Channel 1 + 3A 3B
Channel 2 - 4A 4B
Channel 2 + 5A 5B
Channel 2 + 6A 6B
Channel 3 - 7A 7B
Channel 3 + 8A 8B
Channel 3 + 9A 9B
Channel 4 - 10A 10B
Channel 4 + 11A 11B
Channel 4 + 12A 12B
Unusable 13A 13B
Unusable 14A 14B
Unusable 15A 15B
Unusable 16A 16B
Unusable 17A 17B
2) Thermocouple input module

ATI04B
Channel Pin No. Pin No.
Channel 1 - 1A 1B
Channel 1 + 2A 2B
Unusable 3A 3B
Channel 2 - 4A 4B
Channel 2 + 5A 5B
Unusable 6A 6B
Channel 3 - 7A 7B
Channel 3 + 8A 8B
Unusable 9A 9B
Channel 4 - 10A 10B
Channel 4 + 11A 11B
Unusable 12A 12B
Cold-junction compensation element A 13A 13B
Cold-junction compensation element B1 14A 14B
Cold-junction compensation element B2 15A 15B
Unusable 16A 16B
Unusable 17A 17B
−108−
9.4.3 Terminal board unit connection diagram
For thermoresistance-type module
Terminal board Connector Terminal board For thermocouple-type module
Connecto
Temperature sensors
•Thermoresistance
•J/K thermocouple
−109−
9.5 TIMING CHARTS
(1) 2-channel mode
NC READY
Temperature data
CH1/CH2 data
READY
0.3s (NOTE) 5ms
NOTE
required to pass the filter and the scan time that is
determined depending on the system.
(2) 4-channel automatic measurement mode
Temperature data
CH1/CH2 data
READY
CH3/CH4 data
READY
Specified period (0.5 to 10 s)

(NOTE)
NOTE
required to pass the filter and the scan time that is
determined depending on the system.
(3) 4-channel manual measurement mode
Channel select
1 s or longer
READ request
Temperature
data
CH1/CH2 data
READY
CH3/CH4 data
READY
−110−
9.6 MEASUREMENT EXAMPLES
(1) 2-channel mode

(a) Flowchart
START *Check that NC READY

(DO16) and DO19 are "0".
Specify the module type (DO17).

0 : Thermocouple module
1 : Thermoresistance module
Specify the sensor type (DO18).

0 : Pt/K
1 : JPt/J
Reset the number of channels bit

(DO24) to "0".
Set NC READY (DO16) to "1".
Now ready to
measure.
When CH1 data READY (DI14 of input signal) becomes

"1", input signals DI00 to DI12 represent CH1 data.

−111−
(b) Ladder example

The following measurement and ladder examples apply
when a thermoresistance module with Pt is used for
measurement.
PMC measurement
GROUP BASE SLOT NAME GROUP BASE SLOT NAME

X000 0 0 1 /4 Y000 0 0 1 /4
X001 0 0 1 /4 Y001 0 0 1 /4
X002 0 0 1 /4 Y002 0 0 1 /4
X003 0 0 1 /4 Y003 0 0 1 /4
NOTE
Set the ladder scan time to 0.25 s or less.
This example of ladder use is for the second level.
R0.0 is used as a normally open relay.
Ladder
Specify the module.
(thermoresistance-type module)
Specify the sensor (Pt).
Specify the number of channels (two

channels).
NC READY (When R1.0 becomes

"1", NC READY becomes "1" to start
measurement.)
When CH1 data READY is "1", CH1

temperature data is sent to R010 to
R011.

R013.
−112−
(2) 4-channel automatic measurement mode

(a) Flowchart
START *Check that NC READY



0 : Pt/K
1 : JPt/J
Set the number of channels bit (DO24) to

"1".
Set the 4-channel mode specification bit (DO25)

to "0".
Specify the channel switching period (DO00 to

DO15).
Now ready to
measure.




−113−
(b) Ladder example
The following measurement and ladder examples apply

when a J thermocouple module is used for measurement.
PMC assignment
GROUP BASE SLOT NAME GROUP BASE SLOT NAME

X000 0 0 1 /4 Y000 0 0 1 /4
X001 0 0 1 /4 Y001 0 0 1 /4
X002 0 0 1 /4 Y002 0 0 1 /4
X003 0 0 1 /4 Y003 0 0 1 /4
NOTE
This example of ladder use is for the second level.
R0.0 is used as a normally open relay.
Ladder
Specify the module.
(thermocouple-type module)
Specify the sensor
(J thermocouple).
Specify the number of channels

(four channels).
Specify a 4-channel mode

(automatic measurement).
Specify the channel switching

period for 4-channel automatic
measurement.
Specify 0025 to provide a period of
2.5 s.(NOTE)
NC READY (When R1.0 is set to "1",

NC READY becomes "1" to start
measurement.)
When CH1 data READY is set to "1",

CH1 temperature data is sent to
R010 to R011.
−114−
NOTE
If your machine is the PMC-N, NA, or QA, specify
6400.
0025 Þ 0019h. Because the upper byte is exchanged
with the lower byte, 1900h Þ 6400.

R013.

R015.

R017.
−115−
(3) 4-channel manual measurement mode

(a) Flowchart
START
* Check that NC READY

0 : Pt/K
1 : JPt/J
Set the number of channels bit (DO24) to

"1".
Set the 4-channel mode specification bit (DO25)

to "1".
Now ready to
measure.
* Reading CH3 and CH4 data
Ensure that the READ request bit

(DO22) is set to "0".
Reset the channel select bit

(DO26) to "0".
Set the READ request bit (DO22)

to "1". (NOTE)
When CH1 data READY (DI14 of input signal) is

set to "1", input signals DI00 to DI12 represent
CH1 data.
When CH2 data READY (DI30 of input signal)

becomes "1", input signals DI16 to DI28
represent CH2 data.
Reset the READ request bit (DO22) to

"0".
NOTE
After setting NC READY to "1", wait for one second,
and then set the READ request to "1".
−116−
* Reading CH3 and CH4 data
Ensure that the READ request bit (DO22) is

set to "0".
Reset the channel select bit (DO26) to

"0".
Set the READ request bit (DO22) to "1". (NOTE)
When CH3 data READY (DI15 of input signal) is set to "1",

input signals DI00 to DI12 represent CH3 data.
When CH4 data READY (DI31 of input signal) is set to "1",

input signals DI16 to DI28 represent CH4 data.
Reset the READ request bit (DO22) to "0".
NOTE
After setting the NC READY bit to "1", wait for one
second, and then set the READ request bit to "1".
To create the ladder for 4-channel manual

measurement, refer to the above flowchart or timing
chart.
−117−
9.7 TERMINAL BOARD UNIT DIMENSIONS
(For thermocouple module) (For thermoresistance module)
To use a DIN rail, add its height (tDIN) to the dimension shown below.
−118−
B-61813E/03 CONNECTIONS 10. OPTICAL I/O LINK ADAPTER
10 OPTICAL I/O LINK ADAPTER

The signal cable K1X shown in the general connection deagram ( in
section 4.1) can be extended to the maximum length of 200 m with
optical fiber cables using an optical I/O link adapter.
NOTE
1 For the cable K2X, the optical I/O link adapter can not
be applied to.
2 In the following cases, make sure to use an optical
fiber cable for K1X.
• When the cable is more than 10 meters long.
• When the cable K1X runs between different
cabinets and it is impossible to connect the
cabinets with a wire of 5.5 mm2 or thicker.
• When there is concern that the cable K1X is
influenced by strong noise.
For example;
When there is a strong electromagnetic noise
source beside the cable K1X such as a welding
machine and the like.
When a noise generating cable such as a power
cable and the like runs for a long distance in
parallel with the cable K1X.
−119−
10. OPTICAL I/O LINK ADAPTER CONNECTIONS B-61813E/03
10.1 EXTERNAL DIMENSION OF OPTICAL I/O LINK
10.2 WEIGHT OF OPTICAL I/O LINK
1) Main body: Approx. 100g
−120−
10.3 CONNECTION OF OPTICAL I/O LINK
1) Connection diagram
2) Interunit connecting cables
01 SIN 11 0V
02 *SIN 12 0V
03 SOUT 13 0V
04 *SOUT 14 0V
05 15 0V
06 16 0V
07 17
08 18 +5V
09 +5V 19
10 20 +5V
Q Recommended connector for cable side:

PCR - E20FS (made by HONDA TSUSHIN Co.,Ltd.)
R Recommended cable (with material):
A66L-0001-0284#10P
S Cable length:
Max.2m (when the recommended cable is used)
3) Optical cable
Q Specification:
A66L-6001-0009(Make sure to use one with this
specification)
R Cable length: Max.200m
10.4 POWER SOURCE OF OPTICAL I/O LINK ADAPTER
1) Power voltage: 4.75 V to 5.25 V (at the receiving end)

2) Consumption current: 200mA
−121−
10.5 INSTALLATION CONDITIONS OF OPTICAL I/O LINK

ADAPTER
1) As this adapter is not a closed type, install it in the same closed

type cabinet as used for the NC control unit.
2) Make sure to ground the case using the case fixing screw of the
adapter.
3) As the adapter is light, it is not necessary to fix it with screws.
However, keep it from getting contact with other circuits lest it
should be short-circuited. In addition, when fixing the adapter in
a cabinet and the like, fix it with a L-type fitting using the case
fixing screws (M3) of the adapter.
10.6 OPTICAL FIBER CABLE
This CNC uses optical cables for connections between the control unit
and the I/O unit. Unlike the conventional power cables, optical fiber
cables need special care in installation and handling.
10.6.1 External view of optical fiber cable
Reinforced optical fiber code diameter: 8.4mm

Tensile strength: Optical fiber code: 25kg
Optical fiber code-connector: 2kg
Reinforcing cover: 150kg
Bending radious of optical fiber code with
reinforcing cover: 50mm
(1) Standard length of an optical fiber cable is 5, 10, and 15 meters.
(2) An optical fiber cable cannot be cut and joined at machine

manufacturers side.
(3) If it needs to relay on cabling, use optical fiber adapter. Up to the

relay points are allowed on a transmission line.
−122−
10.6.2 Notice of optical fiber cable handling
(1) Even though reinforcing cover used on the optical fiber code has
enough mechanical strength, be sure not to be damaged by heavy
materials drop.
(2) Detaching and attaching of optical connector should always be

made by touching connector. Optical fiber code should not be
touched when replacement.
(3) Optical connector is automatically locked with upper side lock

levels after being connected. It is impossible to pull out the
connector without releasing the lock levers.
(4) Optical connector can not be connected oppositely. Be sure the

connector direction when connection is done.
(5) Optical connector should be processed as follows before laying of

optical fiber cable.
• Fix a reinforcing cover to a wire with hook or tension

member by a tape.
At laying hook the wire or pull the tension member taking
enough care that opticalconnector does not receive pulling
strength.
(6) Reinforcing cover is fixed to cable lamp so that optical fiber cable
could not weigh directly the connecting part of connector.
(7) Notice that optical connector's chip is clear.

The attached protect cap must be always put on when optical
connector is not used.
Remove dirty with a clear tissue or absorbent cotton (cotton with
ethyl alcohol is applicable). No other organic solvent than ethyl
alcohol can not be used.
−123−
10.6.3 Optical fiber cable clamping method
When reinforcing cover is fixed at cable clamp with sponge, enough

sag at optical fiber code as shown below is necessary so that connecting
part of optical should not be weighed directly by optical fiber cable.
−124−
10.6.4 Relay using an optical fiber adapter
(1) External view of an optical fiber adapter
(2) Example of the use of an optical fiber adapter
NOTE
Up to one relay points are permitted.
10.6.5 Maximum transmission distance by optical fiber cable
Maximum transmission distance by optical fiber cable is shown below:

Maximum transmission distance varies depend on numbers of relay
points by optical fiber adapter.
Relay points Max. trans. distance (total)

0 200m
1 100m
−125−
11. I/O LINK DUMMY UNIT CONNECTIONS B-61813E/03
11 I/O LINK DUMMY UNIT
11.1 OVERVIEW
If a slave unit (such as the FS0, Power Mate, I/O Unit-MODEL A, or

connection unit) is removed from the FANUC I/O Link (NOTE), the
group number for those that followed the removed slave unit changes.
So, it becomes necessary to change the PMC assignment. However,
connecting a FANUC I/O Link dummy unit in place of the removed
slave unit makes it unnecessary to change PMC assignment.
This document describes the electrical and structural specifications that

apply to the FANUC I/O Link dummy unit when it is connected to the
FANUC I/O Link.
NOTE
The FANUC I/O Link is a serial interface for
connecting the CNC or cell controller to the I/O Unit-
MODEL A, Power Mate, or other units for high-speed
transfer of I/O signals (bit data).
11.2 EXTERNAL DIMENSIONS
Units: mm
Mounting hole for 2-M5

Mounting hole for 2-M4
−126−
B-61813E/03 CONNECTIONS 11. I/O LINK DUMMY UNIT
11.3 LED INDICATORS
(1) PWR: Lights when the FANUC I/O Link dummy unit is supplied
with power.
(2) LINK: Lights when the FANUC I/O Link is performing

communication.
11.4 WEIGHT
(1) Main unit: Approximately 120 g
11.5 POWER REQUIREMENTS
(1) Supply voltage: 4.75 to 5.25 V (at reception terminal)
(2) Required current: 180 mA (maximum)
(3) Power dissipation: 0.9 W
(4) Supply method: Via the I/O link cable
11.6 INSTALLATION CONDITIONS
This unit is not hermetically sealed. So, it must be installed in a cabinet

that is hermetically sealed to the same level as that for the NC. The
cabinet must be installed in a location where the following
environmental requirements are satisfied.
(1) Ambient temperature

Operating: 0 to 45°C
Storage and transportation: -20 to 60°C
(2) Humidity
Normal: 75% or less (relative)
Short-period (within one month): 95% (maximum)
(3) Vibration
Operating: 0.5 G or less
−127−
11.7 CONNECTION DIAGRAMS
11.7.1 When not connecting FANUC I/O Link dummy units in series
CNC CNC
Cell controller Cell controller
JD1A JD1A
FANUC I/O Link

dummy unit
Operator's panel Operator's panel

connection unit connection unit
Fig. 11.7.1 Example of Using the FANUC I/O Link Dummy Unit
(in Place of the Power Mate)
(1) Replacing a cable

The FANUC I/O Link dummy unit is supplied with power from
the preceding or following group via a K3X cable. So, the K1X
cable at either JD1A or JD1B of the dummy unit must be replaced
with the K3X cable (Q or R in Fig. 11.7.1).
CAUTION
Do not attach a K3X cable to JD1A and JD1B
simultaneously.
(2) Cable length

K1X cable: 10 m (maximum)
−128−
B-61813E/03 CONNECTIONS 11. I/O LINK DUMMY UNIT
11.7.2 Connecting FANUC I/O Link dummy units in series
FANUC FANUC FANUC FANUC Unit with

Unit with
I/O Link I/O Link I/O Link I/O Link FANUC I/O
FANUC I/O
dummy dummy dummy dummy Link
Link
unit unit unit unit
Up to two units Up to ten Up to two units

Up to two meters meters Up to two meters
Fig. 11.7.2
(1) Number of FANUC I/O Link dummy units that can be used in
succession
Up to two FANUC I/O Link dummy units can be connected via a
K3X cable to a unit that supplies power to them. (See Fig. 11.7.2.)
(2) Cable length

K3X cable: 2 m (maximum) in total (a + b ≤ 2 m and c + d ≤ 2 m)
11.7.3 Grounding
Ground the case of the FANUC I/O Link dummy unit.
−129−
11.7.4 K3X cable
CNC, cell controller, FANUC I/O Link dummy

AIF01A, etc., or FANUC I/O unit, AIF01A, or the like
Link dummy unit
Connector (see the diagram

below.)
• Cable connector
Manufacturer Pin Housing

Soldering type Crimping type
Honda Tsushin PCR-E20FS PCR-E20FA PCR-V20LA
Hirose Electric FI-40-20S FI-30-20S FI-20-CV2
Fujitsu - FCN-247J020-G/E FCN-240C020-Y/S
• Use twisted-pair wires for the SIN, *SIN, SOUT, and *SOUT
signals.
• Recommended wires : A66L-0001-0284#10P (twisted-pair wires
with common shielding)
• Maximum cable length : 2 m (when recommended wires are used)
• Do not connect a wire to an idle pin.
• Connect the cable shielding to the grounding plate of the cabinet
via a metal cable clamp at JD1A. (See the applicable CNC or cell
controller connection manual.)
−130−
B-61813E/03 CONNECTIONS 12. SAFETY FOR USING AC
12 SAFETY FOR USING AC

IF AC output module or AC input module is used, 12.1 is recommended
for safety. IF 12.1 must be observed for Europe. [conforming to
EN50178]
−131−
12. SAFETY FOR USING AC CONNECTIONS B-61813E/03
12.1 INSTALLATION ENVIRONMENT
12.1.1 Installation Category (Overvoltage Category)
The available impulse surge level to the ground that appears in the
power source is 2.5kV maximum.
(100VAC system power source is needed in AC input module
According to the standard, the available impulse surge level to the
ground is 1.5kV for this power source (voltage of which is 150VAC or
less) However, for this module, the available impulse surge level to the
ground thet apperars in the power source is 2.5 kV.)
Generally, an isolation transformer used for the main power source is
regardrd as an effective surge filter.
The class of the 16-point relay output module (AOR16G) is set to

installation category (overvoltage category) I.
(Keep any impulse voltage to ground that may appear on the AC power
to within 1.5 kV.)
The class for the 8-point relay output module (AOR08G), AC output
module, and AC input module is set to installation category
(overvoltage category) II.
12.1.2 Pollution Degree
Install the unit in the environment of pollution degree 2 or

better.[EN50178]
In cabinet of IP-54 or better (described in 3.1), it can be considered as
pollution degree 2 or better usually. The IP degree required is
dependend on the circumstances of machine tool, so please chooce the
adequate degree in accordance with such environment.
−132−
II. MAINTENANCE
B-61813E/03 MAINTENANCE 1. OVERVIEW
1 OVERVIEW
1.1 SYSTEM CONFIGURATION
I/O Unit-A is connected to a CNC and cell controller through a high-

speed serial interface, I/O Link.
1) The I/O Link consists of a master and slaves.

Master: Series 0-C, Series 15/16/18/20/21, Series
15i/16i/18i/20i/21i, Power Mate-D/H, Power Mate i-
D/H and F-D Mate
Slave: I/O Unit-A, Power Mate, operator's panel connection
unit, and Series 0-C
2) One I/O Link can connect to up 16 groups of slaves. If the master

is not a CNC, one slave group can contain up to 4 of I/O Unit A (4
base units). If the master is a CNC or Power Mate the number of
units per slave group is limited to within 2.
−135−
1. OVERVIEW MAINTENANCE B-61813E/03
1.2 I/O UNIT-A CONFIGURATION
An I/O unit-A consists of a base unit, interface module, and I/O

modules.
Base unit (ABU05A, ABU10A, ABU05B, or ABU10A)
Interface module
(AIF01A , AIF01B, or AIF02C)
Interface module
(AIF01A, or AIF02C) I/O modules
−136−
1.3 BLOCK DIAGRAM
−137−
1. OVERVIEW MAINTENANCE B-61813E/03
1.4 LIST OF UNITS
Name Arrangement Unit drawing PCB drawing

drawing No. No. No.
Base unit. Horizontal type ABU10A A03B-0807-J001 A03B-0807-C001 A20B-9001-0040
10 slots Vertical type ABU10B A03B-0807-J004 A03B-0807-C004 A20B-2000-0550
or -2003-0100
Base unit Horizontal type ABU05A A03B-0807-J002 A03B-0807-C002 A20B-2000-0020
5 slots Vertical type ABU05B A03B-0807-J003 A03B-0807-C003 A20B-9001-0510
Interface module AIF01A A03B-0807-J011 A03B-0807-C011 A20B-8000-0410
Interface module AIF01B A03B-0807-J012 A03B-0807-C012 A20B-8000-0420
Interface module AIF02C A03B-0807-J013 A03B-0807-C013 A20B-8000-0710
DC Non- 32 points. AID32A1 A03B-0807-J101 A03B-0807-C101 A20B-9000-0970
input insulations 20ms
module 32 points. AID32B1 A03B-0807-J102 A03B-0807-C102 A20B-9000-0971
2ms
8 points. AID32H1 A03B-0807-J111 A03B-0807-C111 A20B-9000-0972
2ms
24 points.
20ms
Insulations 16 points. AID16C A03B-0807-J103 A03B-0807-C103 A20B-9000-0931
NEG, 20ms
16 points. AID16D A03B-0807-J104 A03B-0807-C104 A20B-9000-0901
POS, 20ms
16 points. AID16K A03B-0807-J113 A03B-0807-C113 A20B-9000-0932
NEG, 2ms
16 points. AID16L A03B-0807-J114 A03B-0807-C114 A20B-9000-0902
POS, 2ms
32 points. AID32E1 A03B-0807-J105 A03B-0807-C105 A20B-9001-0010
20ms
32 points. AID32E2 A03B-0807-J110 A03B-0807-C110 A20B-9001-0280
20ms
32 points. AID32F1 A03B-0807-J106 A03B-0807-C106 A20B-9001-0011
2ms
32 points. AID32F2 A03B-0807-J109 A03B-0807-C109 A20B-9001-0281
2ms
AC input module. 16 points AIA16G A03B-0807-J107 A03B-0807-C107 A20B-8000-0341
DC Non 32 points. AOD32A1 A03B-0807-J162 A03B-0807-C162 A20B-9001-0110
output insulations NEG
module Insulations 8 points. AOD08C A03B-0807-J151 A03B-0807-C151 A20B-9001-0210
NEG or -9000-0951
8 points. AOD08D A03B-0807-J152 A03B-0807-C152 A20B-9001-0220
POS or -9000-0911
−138−
Name Arrangement Unit drawing PCB drawing

drawing No. No. No.
DC Insulations 16 points. AOD16C A03B-0807-J153 A03B-0807-C153 A20B-9000-0941
output NEG
module 16 points. AOD16D A03B-0807-J154 A03B-0807-C154 A20B-9000-0921
POS
32 points. AOD32C1 A03B-0807-J155 A03B-0807-C155 A20B-9001-0070
NEG
32 points. AOD32C2 A03B-0807-J172 A03B-0807-C172 A20B-9001-0530
NEG
32 points. AOD32D1 A03B-0807-J156 A03B-0807-C156 A20B-8000-0440
POS
32 points. AOD32D2 A03B-0807-J167 A03B-0807-C167 A20B-8000-0510
POS
AC output module 5 points. AOA05E A03B-0807-J157 A03B-0807-C157 A20B-8000-0470
2A or -8000-0251
8 points. AOA08E A03B-0807-J158 A03B-0807-C158 A20B-8000-0480
1A or -8000-0381
12 points. AOA12F A03B-0807-J159 A03B-0807-C159 A20B-8000-0321
0.5A
Relay output module 8 points. AOR08G A03B-0807-J160 A03B-0807-C160 A20B-9001-0200
4A or -9000-0961
16 points. AOR16G A03B-0807-J161 A03B-0807-C161 A20B-8000-0101
2A
16 points. AOR16H2 A03B-0807-J165 A03B-0807-C165 A20B-8000-0500
2A
Analog input module AAD04A A03B-0807-J051 A03B-0807-C051 A20B-8000-0450
Analog output module (12-bit) ADA02A A03B-0807-J052 A03B-0807-C052 A20B-8000-0460
Analog output module (14-bit) ADA02B A03B-0807-J060 A03B-0807-C060 A20B-8001-0980
High speed counter module ACT01A A03B-0807-J053 A03B-0807-C053 A20B-8000-0540
Tempereture input module Pt/Pt AT104A A03B-0807-J056 A03B-0807-C056 A74L-0001-0083#Pt
J/K AT104B A03B-0807-J057 A03B-0807-C057 A74L-0001-0083#JK
Relay terminal unit Pt/Pt ATB01A A03B-0807-J350 A03B-0807-C350 A20B-1005-0920
J/K ATB01B A03B-0807-J351 A03B-0807-C351 A20B-1005-0930
Optical adapter A13B-0154-B0001 - A20B-1004-0240
Dummy unit A13B-0167-B0001 - A20B-8000-0940
−139−
2. INDICATION MAINTENANCE B-61813E/03
2 INDICATION
The interface modules and the I/O modules with up to 16 input/output
points have LEDs toindicate their states.
2.1 INTERFACE MODULE (AIF01A) LEDS
¡PWR ¡ LINK
¡ BA1
¡ BA0
AIF01A
Marking Name Description

PWR Power-on On: The interface module is supplied with power
of 24 VDC.
LINK Link On: The I/O Link is operating properly.
Normally, this LED lights several to ten-odd
seconds after the master is turned on.
BA1 Base address These LEDs indicate which base unit the inter-face
BA0 module is transferring data with. If a failure occurs
(the LINK LED is turned on, then off), BA0 or BA1,
whichever is operating, is turned on.
BA1 BA0 Base number
Base #0 : Off
Base #1 : On
Base #2
Base #3
Failures, their causes, and required actions
1) PWR is off.
Q Power (24 VDC) is not supplied or the supply voltage is

abnormal.
Þ Supply power of 24 VDC ± 10%.
R A The fuse in the interface module has blown.
−140−
B-61813E/03 MAINTENANCE 2. INDICATION
Þ Eliminate the cause that made the fuse to blow, then

replace the fuse with a spare. (See Section 3.) The
following may cause the fuse to blow:
• A sum of power requirements for all input modules

exceeds the rating. (Refer to I-4.4)
• A voltage of +24 VDC, supplied from input module

AID32A1, AID32B1 or AID32H1 to the outside, is
short-circuited to the cabinet or the like.
• The interface module or any of the I/O modules is

defective.
S An I/O module is defective.
Þ Remove the I/O modules sequentially to pinpoint the

defective one. Then, eplace it with a spare.
T An interface module is defective.
Þ Replace it with a spare.
2) LINK has never been turned on since power is supplied.
Q If PWR is off, go to item 1).
R The attempted power turn-on sequence was incorrect.
Þ The slaves (I/O Unit-A, Power Mate, Series 0, etc.)

must be supplied with power at the same time or
before the master (CNC or F-D Mate) is supplied
withpower. (Refer to I-4.2)
If an attempt is made to supply power to a slave on an
interface module after the master isurned on, LINK on
the interface module is not turned on provided that the
interface module corresponds to that slave or to any
slave ahead of that slave (one on the far side with
respect to the master).
S I/O Link cables are broken or short-circuited.
Þ With reference to Note below, check the cables, and

take an appropriate action.
−141−
T Any device on the I/O Link is defective.
Þ With reference to Note below, find a defective device,

and take an appropriateaction. If an I/O unit seems to
be defective, replace interface module AIF01Awith a
spare.
NOTE
How to pinpoint a failure in the I/O Link in event of
items R to T.
Check the LEDs on the master to find out which group
contains slaves whose I/OLink is established with the
master. (Refer to the maintenance manual for
themaster.)
For example, if the master is linked to slaves (slave #0

and #1) that belong to separate groups, the timing of
turning on slave #2 is bad, the cable is broken or short-
circuited at point (a), slave #2 is defective.
If the master is not linked to any slave, the master may

be defective.
3) LINK is turned on once, then off.
Q One of the devices on the I/O Link is turned off.
Þ Turn off all devices, then turn them on.
R The DI/DO assignment for the master is invalid.
Þ When I/O unit bases 1 to 3 (units under control of

interface module AIF01B) are not connected, if DI/DO
units are assigned to these bases, LINK is turned on, but
turned off immediately.
Correct the DI/DO assignment.
−142−
S The I/O Link cable is broken or short-circuited.
Þ Check the cable, and take an appropriate action.

T Any device on the I/O Link is defective.
Þ With reference to the maintenance manual for the

master, find a defective device, and take an appropriate
action. If an I/O unit seems defective,
replace the interface module (AIF01A or AIF01B)
installed in the base unit indicated by BA1 or BA0.
−143−
2.2 INTERFACE MODULE (AIF01B) LEDS
¡ PWR ¡ LINK
AIF01B
Marking Name Description

PWR Power-on On: The interface module is supplied with power of
24 VDC.
LINK Link On: The I/O Link is operating properly.
Normally, this LED lights several to ten-
odd seconds after the master is turned on.
Failures, their causes, and required actions
1) PWR is off.
Q Power (24 VDC) is not supplied or the supply voltage is

abnormal.
Þ Supply power of 24 VDC ±10%.
R The fuse in the interface module has blown.
Þ Eliminate the cause that made the fuse to blow, then

replace the fuse with a spare. (See Chapter 3.) The
following may cause the fuse to blow:
• A sum of power requirements for all input modules

exceeds the rating. (Refer to I-4.4)
• A voltage of +24 VDC, supplied from input module

AID32A1, AID32B1 or AID32H1 to the outside, is
short-circuited to the cabinet or the like.
• The interface module or any of the I/O modules is

defective.
S An I/O module is defective.
Þ Remove the I/O modules sequentially to pinpoint the

defective one. Then, replace it with a spare.
−144−
2) LINK has never been turned on since power is supplied.
Q If PWR is off, go to item 1).
R If LINK on the AIF01A in the same group is off, go to

Section 2.1.
S The signal cable between I/O units in the same group is

broken or short-circuited.
Þ Check the cable, and take an appropriate action.
3) LINK is turned on once, then turned off.
Q See section 2.1.
−145−
2.3 INTERFACE MODULE (AIF02C) LED INDICATORS
The LED indicator panel of the AIF02C is shown below. Each of its
components are described in the following paragraphs.
LNK
2.3.1 PWR indicator
This LED lights when the power is switched on.
2.3.2 LNK indicators
(1) LNK-1 : Lights when the I/O link for the I/O Unit-A is operating
normally.
(2) LNK-2 : Lights when the I/O link for the I/O Unit-B is operating
normally.
(3) LNK-D : Lights when the distributed link with the I/O Unit-B is
operating normally. (The indicator dims if only a few
base units are connected.)
2.3.3 ER indicators
An ER indicator lights if an error occurs on the distributed link.
See the tables on the following page for details.
2.3.4 LED indicators
(1) When the unit No. (1 to 16) is off (o-on and ×-off)
M/S ER2 ER1 ER0 Error Description Major cause of error

¡ × × ¡ Interface unit peripheral error The interface unit is abnormal. Interface unit failure
¡ × ¡ × Interface unit RAM parity error The interface unit is abnormal. Interface unit failure
¡ ¡ × × I/O link error reception An error has occurred in a unit Failure in a unit connected to
connected to the I/O link. the I/O link
¡ ¡ × ¡ I/O link framing error The I/O link communication -
end signal is abnormal.
¡ ¡ ¡ × I/O link CRC error I/O link communication data is -
abnormal.
¡ ¡ ¡ ¡ Interface unit watchdog timer Communication from the I/O -
error link host has stopped.
−146−
(2) When the unit No. (1 to 16) is on (o-on and ×-off)
M/S ER2 ER1 ER0 Error Description Major cause of error

× × × ¡ Basic unit peripheral error The basic unit is abnormal. Basic unit failure
¡ × ¡ × Basic unit number error A unit with an invalid unit -
number has responded to the
interface unit.
× × ¡ ¡ Basic unit reception data count The number of communication Two or more units have the
error bytes has exceeded four. same unit number, or the unit
of interest is not provided with a
terminating resistor.
×¡ ¡ × × Basic unit framing error The communication end signal Two or more units have the
(*1) is abnormal. same unit number, or the unit
×¡ ¡ × ¡ Basic unit DMI error The communication waveform Two or more units have the
(*1) has been distorted. same unit number, or the unit
×¡ ¡ ¡ × Basic unit CRC error The communication data is Two or more units have the
(*1) abnormal. same unit number, or the unit
× ¡ ¡ ¡ Basic unit watchdog timer error Communication with the -
interface unit has stopped.
NOTE (*1)
If M/S lights, it means that the interface detected the
error.
If it does not light, it means that the basic unit detected
the error.
2.3.5 M/S indicator
If an error occurs on a distributed link, the M/S indicator indicates

whether the error was detected in the interface module or basic error
side.
On: The error has been detected on the interface module side.
Off: The error has been detected on the basic unit side.
−147−
2.3.6 No. Indicators
If an error occurs on a distributed link, the No. indicators indicate the

basic unit No. where the error is detected. The sum of the values for
which a lamp lights corresponds to the basic unit No.
Example)
No.
16 8 4 2 1 Unit No.
× × × × ¡ 1 ¡-On
× × ¡ × ¡ 5 ×-Off
× ¡ × ¡ × 10
¡ × ¡ × × 20
2.4 LED INDICATORS ON THE INPUT/OUTPUT MODULES

(HAVING 16 OR FEWER INPUT/OUTPUT POINTS)
A01234567
F
B01234567
Label Name Description

A0 to 7 Input/output On : The corresponding input or output is
B0 to 7 indicator on.
F Fuse alarm On : A fuse incorporated in the output
module has blown.
−148−
B-61813E/03 MAINTENANCE 3. FUSES
3 FUSES
The modules listed below have built-in fuses. If a fuse blows, remove
the cause, then replace the fuse with a spare.
Module Indication Rating Fuse specification

Interface module AIF01A PWR is off 3.2A A60L-0001-0290#LM32
Interface module AIF01B PWR is off. 3.2A A60L-0001-0290#LM32
Interface module AIF02C PWR is off. 3.2A A60L-0001-0290#LM32
Output module with 8 DC points AOD08C F is on. 5A A60L-0001-0260#5R00
Output module with 8 DC points AOD08D F is on. 5A A60L-0001-0260#5R00
Output module with 5 AC points AOA05E F is on. 3.15A A60L-0001-0276#3.15
Output module with 8 AC points AOA08E F is on. 3.15A A60L-0001-0276#3.15
Output module with 12 AC points AOA12F F is on. 3.15A A60L-0001-0276#3.15
The fuses are on the PC boards in the modules.
−149−
4 REMOVING PC BOARDS MAINTENANCE B-61813E/03
4 REMOVING PC BOARDS
4.1 HOW TO REMOVE TERMINAL BOARD-TYPE I/O MODULE

PC BOARDS
Q Remove the terminal board. (Refer to I-4.5)
R Pull the LED cap in the direction of the arrow to remove it.
S While pressing connector Q in the direction of the arrow, raise the

tabs (two) on the module case with a flat-blade screwdriver.
−150−
B-61813E/03 MAINTENANCE 4. REMOVING PC BOARDS
T Put the tip of a flat-blade screwdriver into the gap between the
module case and terminal board connector, as shown below.
While pressing the screwdriver in the direction of arrow A, push
connector Q in the direction of arrow B, and the PC board will
come out.
−151−
4 REMOVING PC BOARDS MAINTENANCE B-61813E/03
4.2 HOW TO REMOVE INTERFACE AND CONNECTOR-TYPE

I/O MODULE PC BOARDS
Q While pulling the cover in the direction of the arrow, press points
Q and R (on each side) with a flat-blade screwdriver to remove
the cover.
Cover
R Pull the LED cap in the direction of the arrow to remove it.
LED Cap
S While pressing connector Q in the direction of the arrow, raise the

tabs (two for a connector type I/O module and 4 for an interface
module) with a flat-screwdriver, then push connector Q in the
direction of the arrow, and e PC boardwill come out.
−152−
B-61813E/03 INDEX
Correspondence between Output Signals and Addresses
in the Module 68
12
Counter presetting and counting 94
12-BIT ANALOG OUTPUT MODULE (ADA02A) 65
D
A
DC input signals (ME and CSP) 92
ALLOCATION OF I/O POINTS 5
DESIGNING CONDITION FOR A CABINET 10
ANALOG INPUT MODULE (AAD04A) 61
Details of input signals (temperature module → PMC)104
ANALOG OUTPUT MODULE 65
Details of output signals (PMC → temperature module)102
Details of PMC interface signals 83
B
DIGITAL INPUT / OUTPUT MODULES 27
BLOCK DIAGRAM 137
E
C
ENVIRONMENTAL CONDITIONS 9
Comparison function 72
ER indicators 146
COMPLETE CONNECTION OF TEMPERATURE
External contact input 76
INPUT MODULE 107
External contact output 76
Configuration of mode A 93
EXTERNAL DIMENSION OF OPTICAL I/O LINK120
CONFIGURATION 4
EXTERNAL DIMENSIONS 126
Connecting FANUC I/O Link dummy units in series129
External view of optical fiber cable 122
CONNECTING INPUT POWER SOURCE 15
CONNECTING WITH ANALOG INPUT MODULE64
F
CONNECTING WITH I/O MODULES 25
Connection between the Analog Output Module and FANUC I/O LINK 3
Load 69 FOURTEEN-BIT ANALOG OUTPUT MODULE
Connection diagram 86 (ADA02B) 68
CONNECTION DIAGRAMS 128 FUSES 149
CONNECTION OF OPTICAL I/O LINK 121

Connection to Analog Output Module 67
G
CONNECTION WITH POWER MAGNETICS GENERAL CONNECTION DIAGRAM 14
CABINET 90 Grounding 129
CONNECTION WITH PULSE GENERATOR 88 GROUNDING 16
CONNECTION 14
Connection 22 H
Connector signal list 87
HIGH SPEED COUNTER MODULE 70
Connector signal lists 108
HOW TO REMOVE INTERFACE AND
CORRESPONDENCE BETWEEN I/O SIGNALS CONNECTOR-TYPE I/O MODULE PC BOARDS152
AND ADDRESSES IN A MODULE 29
HOW TO REMOVE TERMINAL BOARD-TYPE I/O
CORRESPONDENCE BETWEEN INPUT SIGNALS MODULE PC BOARDS 150
AND ADDRESSES IN A MODULE 62
Correspondence between Output Signals and Addresses
in a Module 66
i-1
INDEX B-61813E/03
Miscellaneous information 98
I Mode A 79
Mode B 81
I/O LINK DUMMY UNIT 126
MOUNTING AND DISMOUNTING MODULES 13
I/O SIGNALS CONVENTIONS 91
I/O UNIT CONFIGURATION 8
N
I/O UNIT-A CONFIGURATION 136
INDICATION 140 No. Indicators 148
Installation Category (Overvoltage Category) 132 Notice of optical fiber cable handling 123
INSTALLATION CONDITIONS OF OPTICAL I/O
LINK ADAPTER 122 O
INSTALLATION CONDITIONS 127 Optical fiber cable clamping method 124
INSTALLATION ENVIRONMENT 132 OPTICAL FIBER CABLE 122
INSTALLATION 9 OPTICAL I/O LINK ADAPTER 119
INTERFACE MODULE (AIF01A) LEDS 140 OUTER DIMENSION OF I/O Unit 11
INTERFACE MODULE (AIF01A, AIF01B) 18 OUTLINE OF HIGH SPEED COUNTER MODULE70
INTERFACE MODULE (AIF01B) LEDS 144 Overview 21
INTERFACE MODULE (AIF02C) CONNECTION 21 OVERVIEW 99
INTERFACE MODULE (AIF02C) LED OVERVIEW 135
INDICATORS 146
OVERVIW 126
K
P
K3X cable 130
PMC I/O area 101
PMC INTERFACE 101
L
PMC INTERFACE 79
LED INDICATORS ON THE INPUT/OUTPUT
MODULES (HAVING 16 OR FEWER Pollution Degree 132
INPUT/OUTPUT POINTS) 148 POWER REQUIREMENTS 127
LED INDICATORS 127 POWER SOURCE OF OPTICAL I/O LINK
LED indicators 146 ADAPTER 121
LED Indicators 77 Pulse counter 72
LIST OF MODULES 27 Pulse Interface 74
LIST OF UNITS 138 PWR indicator 146
LNK indicators 146

R
M Reading data 97
M/S indicator 147 Relay using an optical fiber adapter 125
Marker processing 76 REMOVING PC BOARDS 150
Maximum transmission distance by optical fiber cable125 REQUIRED CURRENT 17
MEASUREMENT EXAMPLES 111

Measurement mode 102
i-2
B-61813E/03 INDEX
S
SAFETY FOR USING AC 131
Setting data 95
Setting with the DIP switch 24
Solid state relay output signals (OUT0 to OUT7) 91
SPECIFICATION FOR EACH MODULE 30
Specification 65
Specification 68
SPECIFICATIONS FOR ANALOG INPUT MODULE61
SPECIFICATIONS OF HIGH SPEED COUNTER
MODULE 72
SUPPLEMENT 93
SYSTEM CONFIGURATION 135
T
Temperature input module connection diagram 107
TEMPERATURE INPUT MODULE
SPECIFICATION 100
TEMPERATURE INPUT MODULE 99
TERMINAL BOARD UNIT DIMENSIONS 118
Terminal board unit connection diagram 109
TIMING CHARTS 110
TOTAL CONNECTION OF HIGH SPEED
COUNTER MODULE 86
U
Use of phase A and B pulses 88
Use of positive/negative pulses 89
W
WEIGHT OF OPTICAL I/O LINK 120
WEIGHT 127
When not connecting FANUC I/O Link dummy units in

series 128
i-3
Revision Record
FANUC I/O Unit-MODEL A CONNECTION·MAINTENANCE MANUAL (B-61813E/03)
Addition of “I/O Link dummy unit”

Addition of Inter face module (AIF02C)
Addition of Input module (AID16K, AID16L)
03 Feb.,2000 Addition of High-resolution type analog output
module (ADA02B)
Addition of “Temperature input module”
Modification of “High speed counter module”
Addition of high speed counter module

02 Apr.,1992
Addition of Optical fiber Cable
01 Dec.,1990
Edition Date Contents Edition Date Contents

EUROPEAN HEADQUARTERS – BELGIUM / NETHERLANDS
GRAND-DUCHÉ DE LUXEMBOURG GE Fanuc Automation Europe S.A.
GE Fanuc Automation Europe S.A. - Netherlands Branch -
Zone Industrielle Postbus 7230 - NL-4800 GE Breda
L-6468 Echternach Minervum 1603A - NL-4817 ZL Breda
( (+352) 727979 - 1 ( (+31) 76-5783 201 (CNC)
2 (+352) 727979 - 214 ( (+31) 76-5783 212 (PLC)
2 (+31) 76-5870 181
CZECH REPUBLIC FRANCE
GE Fanuc Automation CR s.r.o. GE Fanuc Automation France S.A.
U studanky 3 39, rue du Saule Trapu, BP 219
CZ-170 00 Praha 7 F-91882 Massy Cedex
( (+420) 2 333 72 502 (CNC) ( (+33) 1 69 75 86 39 (CNC)
( (+420) 2 333 72 503 (PLC) ( (+33) 1 69 75 86 20 (PLC)
2 (+420) 2 333 70 821 2 (+33) 1 69 75 86 49
GERMANY GERMANY
GE Fanuc Automation GmbH GE Fanuc Eberle Automation GmbH
Bernhäuser Straße 22 Ernst-Weyden-Str. 7
D-73765 Neuhausen a.d.F D-51105 Köln (Cologne)
( (+49) 7158 187 400 ( (+49) 221-83904-53
2 (+49) 7158 187 455 (CNC) 2 (+49) 221-83904-55
2 (+49) 7158 187 466 (PLC)
GERMANY GERMANY
GE Fanuc Automation GmbH GE Fanuc Automation GmbH
Elberfelderstr. 45 Obere Hauptstr. 72
D-40724 Hilden D-09244 Lichtenau
( (+49) 2103 247410 (Laser/CNC) ( (+49) 37208 695 20(CNC)
2 (+49) 2103 247420 (Laser/CNC) ( (+49) 37208 695 30 (PLC)
2 (+49) 37208 695 55
GERMANY GERMANY
GE Fanuc Automation Deutschland GmbH GE Fanuc Eberle Automation GmbH
Bensheimer Str. 61 Südwestpark 48
D-65428 Rüsselsheim D-90449 Nürnberg
( (+49) 6142 357600 ( (+49) 911 9672 100 (PLC)
2 (+49) 6142 357611 2 (+49) 911 9672 200 (PLC)
GERMANY SWEDEN
GE Fanuc Eberle Automation GmbH GE Fanuc Automation Nordic AB
Reichenbergerstr. 6 Hammarbacken 4
D-33605 Bielefeld S-19149 Sollentuna
( (+49) 521 92445 0 (PLC) ( (+46) 8 444 5520
2 (+49) 521 92445 30 (PLC) 2 (+46) 8 444 5521
ITALY ITALY
GE Fanuc Automation Italia S.r.l. GE Power Controls Italia S.p.a
Piazza Tirana 24/4B Via Tortona 27
I-20147 Milano I-20144 Milano
( (+39) 02 417 176 (CNC) ( (+39) 02 4242 280 (PLC)
2 (+39) 02 419 669 (CNC) 2 (+39) 02 4242 511 (PLC)
SPAIN SPAIN
GE Fanuc Automation España S.A. GE Power Controls Ibérica S.L.
Polígono Industrial Olaso Calle Marqués de Comillas, 1
Calle Olaso, 57 - Locales 10 y 11 E-08225 Terrassa (Barcelona)
E-20870 Elgoibar ( (+34) 93 736 58 28 (PLC)
( (+34) 943 74 82 90 (CNC) 2 (+34) 93 788 24 03 (PLC)
2 (+34) 943 74 44 21 (CNC)
SWITZERLAND UNITED KINGDOM
GE Fanuc Automation GE Fanuc Automation (UK) Ltd.
Filiale Suisse/Niederlassung Schweiz Unit 1 - Mill Square
Erlenstrasse 35a Featherstone Road
CH-2555 Brügg b. Biel Wolverton Mill South
( (+41) 32 366 63 63 (CNC) Milton Keynes MK12 5BZ
( (+41) 32 366 63 33 (PLC) ( (+44) 1908 84 4000
2 (+41) 32 366 63 64 (CNC) 2 (+44) 1908 84 4001
2 (+41) 32 366 63 34 (PLC)
06/00
• No part of this manual may be reproduced in any form.
• All specifications and designs are subject to change without prior notice.
The export of this product is subject to the authorization of the government of the
country from where the product is exported.
In this manual we have tried as much as possible to describe all the various
matters.
However, we cannot describe all the matters which must not be done, or which
cannot be done, because there are so many possibilities.
Therefore, matters which are not especially described as possible in this manual
should be regarded as “impossible”.

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Computer Numerical Controls

I/O Unit - Model A

DEFINITION OF WARNING, CAUTION, AND NOTE

• Read this manual carefully, and store it in a safe place.

2. I/O UNIT CONFIGURATION...........................................................................................8

5. DIGITAL INPUT / OUTPUT MODULES........................................................................27

6. ANALOG INPUT MODULE (AAD04A)..........................................................................61

7. ANALOG OUTPUT MODULE .......................................................................................65

8. HIGH SPEED COUNTER MODULE.............................................................................70

9. TEMPERATURE INPUT MODULE...............................................................................99

10. OPTICAL I/O LINK ADAPTER..................................................................................119

10.6.5 Maximum transmission distance by optical fiber cable ....................................................................125

11. I/O LINK DUMMY UNIT ............................................................................................126

12. SAFETY FOR USING AC .........................................................................................131

4. REMOVING PC BOARDS ..........................................................................................150

1 FANUC I/O Link

1) The FANUC I/O Link is made up of one master and a number of

2) Up to 16 groups of slaves can be connected with a single I/O Link.

3) Any slave can be connected with any group. However, different

1.2 ALLOCATION OF I/O POINTS

Kind of slave Actual I/O points Occupied I/O point Remarks

Example 1 : When the following modules are used in the group

In this case, as the number of input points is not

2 I/O UNIT CONFIGURATION

10-slot horizontal base unit (ABU10A)

5-slot vertical base unit (ABU05B)

10-slot vertical base unit (ABU10B)

3.1 ENVIRONMENTAL CONDITIONS

2) Temperature changing rate: Max. 1.1℃/min

3.2 DESIGNING CONDITION FOR A CABINET

3.3 OUTER DIMENSION OF I/O Unit

Horizontal base units (ABU05A and ABU10A)

Hole for an M4 screw (4 places) Hole for an M4 screw (4 places)

Vertical base units (ABU05B and ABU10B)

Hole for an M2 screw (4 places) Hole for an M4 screw (4 places)

Table 3.3 Heat value of each module

Module name Basic heat Heat value per

• IL : Load current of output

• A D32 1 of “*1 to *7" is the same module as former

3.4 MOUNTING AND DISMOUNTING MODULES

Interface modules and various types of I/O modules can be mounted to

4.1 GENERAL CONNECTION DIAGRAM

4.2 CONNECTING INPUT POWER SOURCE

BURNDY JAPAN Tripolur connector (Brown)

Power for the master device

Power for the I/O unit

Connect the grounding terminal of the base unit (ABU05A, ABU05B,

(1) Horizontal type base unit

Use a wire of 2 mm2 or more for grounding.

(2) Vertical type base unit

(b) For plastic case

4.4 REQUIRED CURRENT

Table 4.4 Required current of each module

Module name Required current (mA) of+24V

• A D32 1 of “1 to 7" is the same module as former