1000 SERIES: 3 Stage Mast Parts Manual
1000 SERIES: 3 Stage Mast Parts Manual
1000 SERIES: 3 Stage Mast Parts Manual
NOTE: Manitou Forklift Manuals are continually updated and subject to change
without prior notice. If your Forklift Mast Model or parts are not found in this manual,
please contact your dealer or the Manitou North America Parts Department
for the latest information and parts availability.
1000 SERIES
3 STAGE MAST
10,000 LB. CAPACITY
MODELS K1001 THRU K1028
SERIAL NUMBERS: 18876 & ABOVE
PARTS MANUAL
For Parts Orders contact your Manitou North America Dealer or call:
Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232
Parts Dept. Fax: (254) 867--6504 Website: www.manitou--na.com
CATALOG R379
R05--91
CONTENTS PARTS INDEX
GENERAL INFORMATION
The purpose of this Manual is to provide illustrations for identifying and ordering Mast components/
parts. Because of the multitude of Mast Models and components utilized, the illustrations provide a
general description and therefore may not show the exact shape or detail of the components/parts
represented.
The Mast parts are identified by an Item Number on the illustration or picture page. Find the Item
Number for the part desired, then locate that Item Number under the Items column following the
illustration. The Part Number will be located directly to the right of the Item Number. Also provided is a
part Description, Quantity of parts required and the mast Model number.
Most important when ordering parts, is providing the correct serial number as assigned to the mast at
the factory. Keep accurate records of all modifications or improvements made to the mast after
manufacture. (All Mast modifications must be authorized by Manitou North America, Inc.) Notify the
Parts Dept. of any changes that may affect your parts order.
When ordering Mast parts or requesting technical information, the following numbers are required:
The Mast Model Number is stamped on the Identification Plate located on the right side of the Outer
Rail, at or above eye level.
NOTE: Additional information can be found stamped on the Mast Assembly, such as:
1.) Individual Rail Assemblies; check the top end of the Rail Assembly for the stamped part no..
2.) Carriage Assembly; check either end of the face bars for the stamped part no. and model no..
3.) Cylinder Assemblies; check along the upper portion of the barrel for the stamped part no..
This information may be required if your parts book is out--dated or incomplete.
CONTENTS PARTS INDEX
CONTENTS
RAIL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
PRIMARY CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SECONDARY CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CHAIN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
CARRIAGE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
PARTS INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SUPPLEMENT
RAIL SYSTEM
11
--12 1 K1012
--15 1 K1015
--18 1 K1018
--23 1 K1023
--25 1 K1025
--26 1 K1026
--28 1 K1028
--15 1 K1015
--18 1 K1018
--23 1 K1023
--25 1 K1025
--26 1 K1026
--28 1 K1028
--15 1 K1015
--18 1 K1018
--23 1 K1023
--25 1 K1025
--26 1 K1026
--28 1 K1008
PRIMARY CYLINDER
--15 1 K1015
--18 1 K1018
--23 1 K1023
--25 1 K1025
--26 1 K1026
--28 1 K1028
--15 1 K1015
--18 1 K1018
--23 1 K1023
--25 1 K1025
--26 1 K1026
--28 1 K1028
--15 1 K1015
--18 1 K1018
--23 1 K1023
--25 1 K1025
--26 1 K1026
--28 1 K1028
4 * Wiper 1
5 * Seal 1
6 R7661 Wear Ring 2
7
8 R8232 Flow Protector 1
9 K62--12--14 Adapter 1
10 R2209--3 Lockwire 1
11 * Washer, Seal 1
12 R2551 Screw, Bleed 1
13 R7659 Ring, Wear 1
14 * O--Ring 1
15 * Ring, Back Up 1
16 R7657 Base 1
17 R11270K Seal Kit 1
18 K914 O--Ring 1
SECONDARY CYLINDER
--15 1 K1015
--18 1 K1018
--23 1 K1023
--25 1 K1025
--26 1 K1026
--28 1 K1028
--15 1 K1015
--18 1 K1018
--23 1 K1023
--25 1 K1025
--26 1 K1026
--28 1 K1028
--15 1 K1015
--18 1 K1018
--23 1 K1023
--25 1 K1025
--26 1 K1026
--28 1 K1028
--15 1 K1015
--18 1 K1018
--23 1 K1023
--25 1 K1025
--26 1 K1026
--28 1 K1028
5 * Wiper 1
6 R4586 Wear Ring 1
7 * Back--up Ring 2
8 * O--Ring 1
19 K910 O--Ring 1
20 K62--8--10 Adapter 1
21 R8065 Seal Kit 1
22 K20432 Bolt, Hex 2
23 K34809 Washer, Lock 2
24 R10326 Shim 2
25 R10328 Shim A/R
26 K97545 Ring, Snap 2
CHAIN ASSEMBLY
--11 2 K1015
--12 2 K1018
--15 2 K1023
--16 2 K1025
--16 2 K1026
--17 2 K1028
--32 2 K1015
--35 2 K1018
--40 2 K1023
--42 2 K1025
--43 2 K1026
--45 2 K1028
HYDRAULIC SYSTEM
--1551 1 K1015
--1554 1 K1018
--1559 1 K1023
--1561 1 K1025
--1562 1 K1026
--1564 1 K1028
2 R8540--6 Fitting 2
3 R2236--1 Clamp, Hose 6
4 K910 O--Ring 1
5 R9929--8 Plug 1
6 B3698--9 Hose Clamp 1
16 K34805 Washer 1
17 K20308 Bolt 1
18 B760--264 Hose Assembly 2
19 R11564 Adapter 1
20 R11563 Control, Flow 1
21 K62--12 Adapter 3
22 K910 O--Ring 2
23 K914 O--Ring 4
24 R19418 Washer 1
25 B1931 Shim 10
--1527 1 K1015
--1530 1 K1018
--1535 1 K1023
--1537 1 K1025
--1538 1 K1026
--1540 1 K1028
INTERMEDIATE RAIL
HOSE SCHEDULE
___________________________________________________________________________________
| Mast | K1075 | K1078 | K1079 | K1084 | K1085 |K1086/87 | |
Model | Hose Kit | Hose Kit | Hose Kit | Hose Kit | Hose Kit | Hose Kit
| | B760--XXX | B760--XXX | B760--XXX | B760--XXX | B760--XXX |B760--XXX
| | (Qty. 1) | (Qty. 1) | (Qty. 2) | (Qty. 1) | (Qty. 2) | (Qty. 1)
CARRIAGE ASSEMBLY
R16005--1 1 K1093
R8860 1 K1094
R10140--2 1 K1095
R9870 1 K1097
R18525 1 K1097--2
R9970 1 K1098
R15375--1 1 K1098--1
R15605 1 K1098--2
R15375--3 1 K1098--3
R17545 1 K1098--4
R18875 1 K1098--5
R15375--5 1 K1098--6
2 R2 Roller Assembly 4
3 R22 Shim A/R
4 R1 Roller Assembly 4
5 R3561 Eccentric Shaft 4
6 R3564 Bolt, Lock 4
7 K97535 Ring, Snap 4
CARRIAGE ASSEMBLY
2 R2 Roller Assembly 4
3 R22 Shim A/R
4 R14605 Roller Assembly, Thrust4
5 R14603 Shim A/R
6 R3561 Screw, Socket Head 8
CARRIAGE ASSEMBLY
8 R1 Roller Assembly 4
9 R3561 Shaft, Eccentric 2
10 R3564 Bolt, Lock 2
11 K97535 Ring, Snap 4
7 R14753--1 Bar 1
8 R10377 Nut 2
9 R15102 Washer 3
10 R15103 Washer 1
11 K71B1394 Nut, Jam 1
17 * O--Ring 1
18 R8260--4 Piston 1
19 * O--Ring 1
20 R15116 Rod, Piston 1
21 * O--Ring 1
22 * Ring, Back Up 1
23 R8260--9 Cylinder Head 1
24 * O--Ring 1
25 * Ring, Back Up 1
26 * Wiper 1
21 * O--Ring 1
22 * Ring, Back Up 2
23 K71D2007 Cylinder Head 1
24 * O--Ring 1
25 * Ring, Back Up 2
26 * Wiper 1
27 R10101 Screw, Socket Head 8
28 F200D315 Ring, Snap 1
29 K71--6 Fitting 2
30 B760--850 Hose Assembly 1
CARRIAGE ASSEMBLY
CYLINDER ASSEMBLY
6 * O--Ring 2
7 161509 Piston 1
8 * O--Ring 1
9 * Seal 1
10 * Seal 1
11 164089 Spacer 2
12 161512 Seal Kit 1
6 K4--8 Adapter 2
7 R12508 Bracket, Bulkhead 2
8 K22--8 Nut, Jam 2
9 R12521 Bracket, Tube Mounting 2
10 422132 Clamp 2
16 165688 Adapter 4
17 62843 Fitting, (F) Q.D. 2
18 62844 Fitting (M) Q.D. 2
19 K4--8--6 Adapter 2
20 421831 Reducer 2
21 K37--8 Nut 2
22 B760--1233 Hose Assembly 2
DECALS
1
1
ROUGH TERRAIN
MAST 48 2, 3
INDUSTRIAL
MAST 57
2, 3
CATALOG R -- 2 -- N/11--91
CONTENTS PARTS INDEX
Numbers K
14603 SHIM, 34 K1075 HOSE KIT, 20
14605 ROLLER, THRUST ASSEMBLY, 34 K1078 HOSE KIT, 20
160472 LINING (TOP), 34 K1079 HOSE KIT, 20