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    Janda 400V PDF

    Uploaded by

    Joel BrasilBorges
    The document provides information on the JANDA-400 welding controller. It is a multi-functional, micro-computer based controller that is lightweight and compact. It can control various welding machines and provides adjustable settings for parameters like squeeze time, weld time, cool time, weld current, and schedules. The controller has inputs for start signals, a thyristor temperature switch, and outputs for solenoid valves and a weld end signal. It controls weld current through phase control of thyristors and allows setting of control angle and analysis precision.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Janda 400V PDF

    Uploaded by

    Joel BrasilBorges
    445 views11 pages
    The document provides information on the JANDA-400 welding controller. It is a multi-functional, micro-computer based controller that is lightweight and compact. It can control various welding machines and provides adjustable settings for parameters like squeeze time, weld time, cool time, weld current, and schedules. The controller has inputs for start signals, a thyristor temperature switch, and outputs for solenoid valves and a weld end signal. It controls weld current through phase control of thyristors and allows setting of control angle and analysis precision.

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    JANDA-400V.pdf

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    The document provides information on the JANDA-400 welding controller. It is a multi-functional, micro-computer based controller that is lightweight and compact. It can control various welding machines and provides adjustable settings for parameters like squeeze time, weld time, cool time, weld current, and schedules. The controller has inputs for start signals, a thyristor temperature switch, and outputs for solenoid valves and a weld end signal. It controls weld current through phase control of thyristors and allows setting of control angle and analysis precision.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    445 views11 pages

    Janda 400V PDF

    Uploaded by

    Joel BrasilBorges
    The document provides information on the JANDA-400 welding controller. It is a multi-functional, micro-computer based controller that is lightweight and compact. It can control various welding machines and provides adjustable settings for parameters like squeeze time, weld time, cool time, weld current, and schedules. The controller has inputs for start signals, a thyristor temperature switch, and outputs for solenoid valves and a weld end signal. It controls weld current through phase control of thyristors and allows setting of control angle and analysis precision.

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    Welding Controller

    JANDA-400
    Operation Manual

    JANDA
    Feature

    This resistance weld controller is the lightest and smallest micro-computer controller.

    This is a multi-functional controller which is applicable for all resistance welders, such as Spot welder,
    Projection welder, Portable welder, Seam welder and Flash butt welder.

    The case of controller is ABS plastic, and weighs light and resists external shock and vibration.

    This is easy and simple to handle as it chose Full Digital Set-up Parameter(F.D.S.P) control system by
    micro-computer.

    Specification

    MODEL JANDA-400V
    Weld power VAC 220 and 440 +10%, -25%
    Control and solenoid power VAC 90~250 (Free Voltage)
    Frequency Hz 50/60
    Memory backup - 10 years and over after power failure
    Indication - 7-segment LED, 6.5(W) x 10.0(H)mm
    Number of mode input In Mode switch1(MS1), Mode switch2(MS2), Dry contact or open collector
    Number of start input In Start1(FS1), Start2(FS2), Dry contact or open collector
    Thermo switch input In Thyristor thermo switch, Dry contact or open collector
    Solenoid valve1(VALVE 1), Solenoid valve2(VALVE 2),
    Number of solenoid valve Out
    Control voltage output
    Weld end signal Out Relay contact output (1a1b), One short(0.3sec)
    Control methode : Phase control by thyristor
    Weld current - Control angle : 20~160
    Maximum analyze : 0.1% (0.0~99.9%)
    Weld counter Count 0~3999
    Weld Schedule : 0~9 schedules

    Squeeze time : 0~99 cycle


    Up slope time : 0~9 cycle
    Setting range -
    Weld time : 0~99 cycle
    Cool time : 0~99 cycle
    Off time : 0~99 cycle
    Weld Current : 0.0~99.9%
    Ambient temperature C -10 to 55 (at non-freezing status)
    Storage temperature C -25 to 65 (at non-freezing status)
    Ambient humidity % 35 to 85%RH
    Insulation resistance - Min. 100M (at500VDC)
    Dielectric strength - 2000VAC 50/60Hz for 1 minute
    Noise strength - 2kV the square wave noise(pulse width:1 by the noise simulator)
    0.75mm amplitude at frequency of 10 to 55Hz in each of X, Y, Z directions
    Mechanical
    for 1 hours
    Vibration -
    0.5mm amplitude at frequency of 10 to 55Hz in each of X, Y, Z directions
    Malfunction
    for 10 minutes
    Size mm 194(W) 76(H) 190(D)
    Weight Kg 1.8Kg Max.

    2
    Function Explanation

    Model : JANDA-400V(Vertical Type)

    1 SQUEEZE : 0~99 cycle


    2 WELD : 0~99 cycle
    3 COOL : 0~99 cycle
    4 OFF : 0~99 cycle
    5 SLOPE(Weld current up slope) : 0~9 cycle ***
    6 WELD CURRENT : 0.0~99.9%
    7 ITEM(Weld schedule) : 0~9 schedule
    8 COUNT(Weld count) : 0~3999 count
    9 9 9.=1999 /9 9.9.=2999 /9.9.9.=3999

    *** Slope(Up slope)

    9 WELD POWER lamp 14 AUTO /MAN(Auto /Manual) button


    10 TEMP(Thyristor temperature switch) lamp 15 WELD /TEST button
    11 READY lamp 16 FUN(Weld count clear) button
    WELD POWER ON + TEMP ON + WELD ON 17 ENTER(Operation /Program) button
    = READY lamp ON 18 >> button : Preset position
    12 AUTO /MAN(Auto /Manual) lamp 19 << button : Preset position
    13 WELD /TEST lamp 20 button : Data increment
    21 button : Data decrement
    Operation : Control Power ON/OFF button
    22 ITEM(Weld schedule) increment button
    Squeeze, Weld, Cool, Off, Slope, Current Setting

    1. The indicator is blinked when press the button, "ENT"

    2. Change the value for setting by using the button, "<<,+,-,>>"

    3. Complete the setting pressing the button, "ENT"

    3
    Operation Mode / Timing Charts

    External
    Operation mode mode switch Schedule Remarks
    MS1 MS2
    Spot /Projection mode OFF OFF 0~9
    1 Start switch1 (FS1)
    2Head Spot /Portable mode ON OFF
    2 Start switch2 (FS2)
    Seam mode OFF ON 0~9
    Flash butt mode ON ON 0~9

    General timing charts

    Weld Squeeze Up slope Weld Cool Off Weld Weld


    Schedule time time time time time Current Count
    01 02 03 04 05 06
    0~99 0~9 0~99 0~99 0~99 0.0~99.9
    0~9 0~3999
    cycle cycle cycle cycle cycle %

    Spot /Projection manual mode (MS1 : OFF, MS2 : OFF)

    Spot /Projection auto mode (MS1 : OFF, MS2 : OFF)

    4
    2Head Spot /Portable mode (MS1 : ON, MS2 : OFF)

    Seam mode (MS1 : OFF, MS2 : ON)

    Flash mode (MS1 : ON, MS2 : ON)

    5
    Detail timing charts

    Weld Squeeze Up slope Weld Cool Off Weld Weld


    Schedule time time time time time Current Count
    01 02 03 04 05 06
    0~99 0~9 0~99 0~99 0~99 0.0~99.9
    0~9 0~3999
    cycle cycle cycle cycle cycle %

    Spot /Projection manual mode (MS1 : OFF, MS2 : OFF)

    Spot /Projection auto mode (MS1 : OFF, MS2 : OFF)

    6
    2Head Spot /Portable mode (MS1 : ON, MS2 : OFF)

    Seam mode (MS1 : OFF, MS2 : ON)

    Flash mode (MS1 : ON, MS2 : ON)

    7
    Block Diagram

    8
    Connections

    9
    JANDA-400

    10
    Dimensions (unit : mm)

    Schedule Table

    SCHEDULE 0 1 2 3 4 5 6 7 8 9

    SQUEEZE

    WELD

    COOL

    OFF

    UP SLOPE

    CURRENT

    11

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