Wo558602 200 GN2 Div2 Revadt02082012

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Table of Contents

Cover Sheet ............................................................................................................................................................. 4


Title Page................................................................................................................................................................ 5
Warnings and Errors : ..................................................................................................................................... 6
Input Echo : ........................................................................................................................................................... 7
XY Coordinate Calculations : .................................................................................................................. 17
Internal Pressure Calculations : ......................................................................................................... 18
External Pressure Calculations : ......................................................................................................... 32
Element and Detail Weights : .................................................................................................................. 41
Nozzle Flange MAWP :...................................................................................................................................... 44
Natural Frequency Calculation : ........................................................................................................... 45
Wind Load Calculation : .............................................................................................................................. 46
Earthquake Load Calculation : ................................................................................................................ 49
Wind/Earthquake Shear, Bending : ......................................................................................................... 50
Wind Deflection : ............................................................................................................................................. 51
Longitudinal Stress Constants : ........................................................................................................... 52
Longitudinal Allowable Stresses :....................................................................................................... 53
Longitudinal Stresses Due to . . . : ............................................................................................... 54
Stress due to Combined Loads : .............................................................................................................. 57
Center of Gravity Calculation : ........................................................................................................... 69
Basering Calculations : .............................................................................................................................. 70
Nozzle Calcs. : Noz E ................................................................................................................................... 74
Nozzle Calcs. : Noz B ................................................................................................................................... 79
Nozzle Calcs. : NOZ.SP ................................................................................................................................. 84
Nozzle Calcs. : PRESS GUAGE - G ........................................................................................................... 89
Nozzle Calcs. : MAN HOLE M ....................................................................................................................... 94
Nozzle Calcs. : TEMP GAUGE-H .................................................................................................................. 99
Nozzle Calcs. : Noz B2 ............................................................................................................................... 104
Nozzle Calcs. : Noz D1 ............................................................................................................................... 109
Nozzle Calcs. : Noz D2 ............................................................................................................................... 114
Nozzle Calcs. : VENT V ............................................................................................................................... 119
Nozzle Schedule : ........................................................................................................................................... 124
Nozzle Summary : ............................................................................................................................................. 126
MDMT Summary : .................................................................................................................................................. 127
Fatigue Stress Evaluation : ................................................................................................................... 128
Vessel Design Summary : ............................................................................................................................ 144
Cover Page 4

200 CU.M GASEOUS NITROGEN STORAGE VESSEL


BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A

DESIGN CALCULATION

In Accordance with ASME Section VIII Division 2

ASME Code Version : 2010 Edition, 2011a Addenda

Analysis Performed by : BHARAT HEAVY PLATE & VESSELS LTD.

Job File : C:\DOCUMENTS AND SETTINGS\N.V.B.RAO\DESKTOP\SO55

Date of Analysis : Aug 2,2012

PV Elite 2012, January 2012


Title Page 5

Note: PV Elite performs all calculations internally in Imperial Units


to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The customary Imperial database is
used for consistency. The finalized results are reflected to show
the users set of selected units.
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 6
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Warnings and Errors : Step: 0 9:25a Aug 2,2012

Class From To : Basic Element Checks.


==========================================================================

Class From To: Check of Additional Element Data


==========================================================================

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 7
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Input Echo : Step: 1 9:25a Aug 2,2012

PV Elite Vessel Analysis Program: Input Data

200 CU.M GASEOUS NITROGEN STORAGE VESSEL


BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A

Design Internal Pressure (for Hydrotest) 35.000 kgf/cm


Design Internal Temperature 60 C
Type of Hydrotest Hydrostatic
Hydrotest Position Vertical
Projection of Nozzle from Vessel Top 0.0000 mm
Projection of Nozzle from Vessel Bottom 0.0000 mm
Minimum Design Metal Temperature 5 C
Type of Construction Welded
Special Service None
Miscellaneous Weight Percent 10.0
Use Higher Longitudinal Stresses (Flag) N
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 0.0000 kgf/cm
User defined MAWP 0.0000 kgf/cm
User defined MAPnc 0.0000 kgf/cm

Load Case 1 NP+EW+WI+FW+BW


Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW

Wind Design Code IS-875


Basic Wind Speed for IS-875 0.0000 km/hr
Wind Zone Number 2
Base Elevation 0.0000 cm
Percent Wind for Hydrotest 33.0
Risk Factor 1.0
Terrain Category 2
Equipment Class 1
Topography Factor 1.0
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 8
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Input Echo : Step: 1 9:25a Aug 2,2012

Seismic Design Code IS-1893-SCM


Importance Factor for IS-1893 1.500
Soil Factor 1.000
Zone Number 2.000
Percent Seismic for Hydrotest 0.000

Design Nozzle for Des. Press. + St. Head Y


Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N

Configuration Directives:

Using Metric Material Databases, ASME II D No


Using ASME VIII-1 Code Case 2695 No

Complete Listing of Vessel Elements and Details:

Element From Node 10


Element To Node 20
Element Type Skirt Sup.
Description SKIRT
Distance "FROM" to "TO" 200.00 cm
Skirt Inside Diameter 3270.0 mm
Diameter of Skirt at Base 3270.0 mm
Skirt Thickness 16.000 mm
Internal Corrosion Allowance 0.0000 mm
Nominal Thickness 16.000 mm
External Corrosion Allowance 0.0000 mm
Design Temperature Internal Pressure 60 C
Design Temperature External Pressure 0 C
Effective Diameter Multiplier 1.2
Material Name IS2062(<20thk)
Allowable Stress, Ambient 1393.5 kgf/cm
Allowable Stress, Operating 1393.5 kgf/cm
Allowable Stress, Hydrotest 2421.8 kgf/cm
Material Density 0.007750 kgm/cm
P Number Thickness 0.0000 mm
Yield Stress, Operating 2502.9 kgf/cm
MDMT Curve A
External Pressure Chart Name CS-2
UNS Number
Class / Thickness / Grade
Product Form Plate
Efficiency, Longitudinal Seam 0.7
Efficiency, Head-to-Skirt or Circ. Seam 0.7

--------------------------------------------------------------------

Element From Node 20


Element To Node 30
Element Type Skirt Sup.
Description SKIRT
Distance "FROM" to "TO" 50.000 cm
Skirt Inside Diameter 3270.0 mm
Diameter of Skirt at Base 3270.0 mm
Skirt Thickness 16.000 mm
Internal Corrosion Allowance 0.0000 mm
Nominal Thickness 16.000 mm
External Corrosion Allowance 0.0000 mm
Design Temperature Internal Pressure 60 C
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 9
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Input Echo : Step: 1 9:25a Aug 2,2012

Design Temperature External Pressure 0 C


Effective Diameter Multiplier 1.2
Material Name [Normalized] SA-516 70
Allowable Stress, Ambient 1778.8 kgf/cm
Allowable Stress, Operating 1694.4 kgf/cm
Allowable Stress, Hydrotest 2538.1 kgf/cm
Material Density 0.007750 kgm/cm
P Number Thickness 0.0000 mm
Yield Stress, Operating 2542.3 kgf/cm
MDMT Curve D
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 0.7
Efficiency, Head-to-Skirt or Circ. Seam 0.7

--------------------------------------------------------------------

Element From Node 30


Element To Node 40
Element Type Elliptical
Description BOT D'END
Distance "FROM" to "TO" 5.0000 cm
Inside Diameter 3250.0 mm
Element Thickness 36.000 mm
Internal Corrosion Allowance 1.5000 mm
Nominal Thickness 40.000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 35.000 kgf/cm
Design Temperature Internal Pressure 60 C
Design External Pressure 0.0000 kgf/cm
Design Temperature External Pressure 0 C
Effective Diameter Multiplier 1.2
Material Name [Normalized] SA-516 70
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0

Element From Node 30


Detail Type Nozzle
Detail ID Noz E
Dist. from "FROM" Node / Offset dist 0.0000 mm
Nozzle Diameter 3.0 in.
Nozzle Schedule 80
Nozzle Class 300
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 13.727 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl [Impact Tested] SA-266 2

--------------------------------------------------------------------

Element From Node 40


Element To Node 50
Element Type Cylinder
Description
Distance "FROM" to "TO" 148.00 cm
Inside Diameter 3250.0 mm
Element Thickness 36.000 mm
Internal Corrosion Allowance 1.5000 mm
Nominal Thickness 36.000 mm
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 10
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Input Echo : Step: 1 9:25a Aug 2,2012

External Corrosion Allowance 0.0000 mm


Design Internal Pressure 35.000 kgf/cm
Design Temperature Internal Pressure 60 C
Design External Pressure 0.0000 kgf/cm
Design Temperature External Pressure 0 C
Effective Diameter Multiplier 1.2
Material Name [Normalized] SA-516 70
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0

--------------------------------------------------------------------

Element From Node 50


Element To Node 60
Element Type Cylinder
Description
Distance "FROM" to "TO" 248.00 cm
Inside Diameter 3250.0 mm
Element Thickness 36.000 mm
Internal Corrosion Allowance 1.5000 mm
Nominal Thickness 36.000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 35.000 kgf/cm
Design Temperature Internal Pressure 60 C
Design External Pressure 0.0000 kgf/cm
Design Temperature External Pressure 0 C
Effective Diameter Multiplier 1.2
Material Name [Normalized] SA-516 70
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0

Element From Node 50


Detail Type Platform
Detail ID PLAT:1
Dist. from "FROM" Node / Offset dist 20.000 cm
Platform Start Angle (degrees) 0.0
Platform End Angle (degrees) 360.0
Platform Wind Area 0.0000 cm
Platform Weight 4385.9 kgf
Platform Railing Weight 0.0000 kgf/cm
Platform Grating Weight 0.01700 kgf/cm
Platform Width 1550.0 mm
Platform Height 1000.0 mm
Platform Clearance or End Offset 50.000 mm
Platform Force Coefficient 0.0
Ladder Layout Angle 206.0
Ladder Start Elevation 10.000 cm
Ladder End Elevation 539.00 cm
Unit Weight of Ladder 0.3500 kgf/cm
Platform Length (top head platform) 0.0000 mm

Element From Node 50


Detail Type Nozzle
Detail ID Noz B
Dist. from "FROM" Node / Offset dist 64.700 cm
Nozzle Diameter 12.0 in.
Nozzle Schedule 60
Nozzle Class 300
Layout Angle 330.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 102.41 kgf
Grade of Attached Flange GR 1.1
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 11
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Input Echo : Step: 1 9:25a Aug 2,2012

Nozzle Matl [Impact Tested] SA-266 2

Element From Node 50


Detail Type Nozzle
Detail ID NOZ.SP
Dist. from "FROM" Node / Offset dist 87.000 cm
Nozzle Diameter 12.0 in.
Nozzle Schedule 60
Nozzle Class 300
Layout Angle 270.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 102.41 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl [Impact Tested] SA-266 2

Element From Node 50


Detail Type Nozzle
Detail ID PRESS GUAGE - G
Dist. from "FROM" Node / Offset dist 50.000 cm
Nozzle Diameter 1.0 in.
Nozzle Schedule XXS
Nozzle Class None
Layout Angle 90.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.5966 kgf
Grade of Attached Flange None
Nozzle Matl A-105

Element From Node 50


Detail Type Nozzle
Detail ID MAN HOLE M
Dist. from "FROM" Node / Offset dist 71.000 cm
Nozzle Diameter 20.0 in.
Nozzle Schedule 40
Nozzle Class 300
Layout Angle 180.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 602.59 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl [Impact Tested] SA-266 2

Element From Node 50


Detail Type Nozzle
Detail ID TEMP GAUGE-H
Dist. from "FROM" Node / Offset dist 110.00 cm
Nozzle Diameter 1.14173 in.
Nozzle Schedule None
Nozzle Class None
Layout Angle 90.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 4.7798 kgf
Grade of Attached Flange None
Nozzle Matl A-105

Element From Node 50


Detail Type Nozzle
Detail ID Noz B2
Dist. from "FROM" Node / Offset dist 120.00 cm
Nozzle Diameter 12.0 in.
Nozzle Schedule 60
Nozzle Class 300
Layout Angle 0.0
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 12
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Input Echo : Step: 1 9:25a Aug 2,2012

Blind Flange (Y/N) N


Weight of Nozzle ( Used if > 0 ) 102.41 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl [Impact Tested] SA-266 2

--------------------------------------------------------------------

Element From Node 60


Element To Node 70
Element Type Cylinder
Description
Distance "FROM" to "TO" 248.00 cm
Inside Diameter 3250.0 mm
Element Thickness 36.000 mm
Internal Corrosion Allowance 1.5000 mm
Nominal Thickness 36.000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 35.000 kgf/cm
Design Temperature Internal Pressure 60 C
Design External Pressure 0.0000 kgf/cm
Design Temperature External Pressure 0 C
Effective Diameter Multiplier 1.2
Material Name [Normalized] SA-516 70
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0

--------------------------------------------------------------------

Element From Node 70


Element To Node 80
Element Type Cylinder
Description
Distance "FROM" to "TO" 248.00 cm
Inside Diameter 3250.0 mm
Element Thickness 36.000 mm
Internal Corrosion Allowance 1.5000 mm
Nominal Thickness 36.000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 35.000 kgf/cm
Design Temperature Internal Pressure 60 C
Design External Pressure 0.0000 kgf/cm
Design Temperature External Pressure 0 C
Effective Diameter Multiplier 1.2
Material Name [Normalized] SA-516 70
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0

--------------------------------------------------------------------

Element From Node 80


Element To Node 90
Element Type Cylinder
Description
Distance "FROM" to "TO" 248.00 cm
Inside Diameter 3250.0 mm
Element Thickness 36.000 mm
Internal Corrosion Allowance 1.5000 mm
Nominal Thickness 36.000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 35.000 kgf/cm
Design Temperature Internal Pressure 60 C
Design External Pressure 0.0000 kgf/cm
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 13
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Input Echo : Step: 1 9:25a Aug 2,2012

Design Temperature External Pressure 0 C


Effective Diameter Multiplier 1.2
Material Name [Normalized] SA-516 70
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0

Element From Node 80


Detail Type Platform
Detail ID PLAT:2
Dist. from "FROM" Node / Offset dist 49.000 cm
Platform Start Angle (degrees) 0.0
Platform End Angle (degrees) 45.0
Platform Wind Area 0.0000 cm
Platform Weight 780.59 kgf
Platform Railing Weight 0.0000 kgf/cm
Platform Grating Weight 0.01700 kgf/cm
Platform Width 1550.0 mm
Platform Height 1000.0 mm
Platform Clearance or End Offset 50.000 mm
Platform Force Coefficient 0.0
Ladder Layout Angle 355.0
Ladder Start Elevation 570.00 cm
Ladder End Elevation 1300.0 cm
Unit Weight of Ladder 0.3500 kgf/cm
Platform Length (top head platform) 0.0000 mm

--------------------------------------------------------------------

Element From Node 90


Element To Node 100
Element Type Cylinder
Description
Distance "FROM" to "TO" 248.00 cm
Inside Diameter 3250.0 mm
Element Thickness 36.000 mm
Internal Corrosion Allowance 1.5000 mm
Nominal Thickness 36.000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 35.000 kgf/cm
Design Temperature Internal Pressure 60 C
Design External Pressure 0.0000 kgf/cm
Design Temperature External Pressure 0 C
Effective Diameter Multiplier 1.2
Material Name [Normalized] SA-516 70
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0

--------------------------------------------------------------------

Element From Node 100


Element To Node 110
Element Type Cylinder
Description
Distance "FROM" to "TO" 248.00 cm
Inside Diameter 3250.0 mm
Element Thickness 36.000 mm
Internal Corrosion Allowance 1.5000 mm
Nominal Thickness 36.000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 35.000 kgf/cm
Design Temperature Internal Pressure 60 C
Design External Pressure 0.0000 kgf/cm
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 14
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Input Echo : Step: 1 9:25a Aug 2,2012

Design Temperature External Pressure 0 C


Effective Diameter Multiplier 1.2
Material Name [Normalized] SA-516 70
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0

--------------------------------------------------------------------

Element From Node 110


Element To Node 120
Element Type Cylinder
Description
Distance "FROM" to "TO" 163.00 cm
Inside Diameter 3250.0 mm
Element Thickness 36.000 mm
Internal Corrosion Allowance 1.5000 mm
Nominal Thickness 36.000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 35.000 kgf/cm
Design Temperature Internal Pressure 60 C
Design External Pressure 0.0000 kgf/cm
Design Temperature External Pressure 0 C
Effective Diameter Multiplier 1.2
Material Name [Normalized] SA-516 70
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0

--------------------------------------------------------------------

Element From Node 120


Element To Node 130
Element Type Cylinder
Description
Distance "FROM" to "TO" 248.00 cm
Inside Diameter 3250.0 mm
Element Thickness 36.000 mm
Internal Corrosion Allowance 1.5000 mm
Nominal Thickness 36.000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 35.000 kgf/cm
Design Temperature Internal Pressure 60 C
Design External Pressure 0.0000 kgf/cm
Design Temperature External Pressure 0 C
Effective Diameter Multiplier 1.2
Material Name [Normalized] SA-516 70
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0

Element From Node 120


Detail Type Platform
Detail ID PLAT:3
Dist. from "FROM" Node / Offset dist 150.00 cm
Platform Start Angle (degrees) 45.0
Platform End Angle (degrees) 90.0
Platform Wind Area 0.0000 cm
Platform Weight 840.09 kgf
Platform Railing Weight 0.0000 kgf/cm
Platform Grating Weight 0.01700 kgf/cm
Platform Width 1550.0 mm
Platform Height 1000.0 mm
Platform Clearance or End Offset 50.000 mm
Platform Force Coefficient 0.0
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 15
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Input Echo : Step: 1 9:25a Aug 2,2012

Ladder Layout Angle 40.0


Ladder Start Elevation 1100.0 cm
Ladder End Elevation 2000.0 cm
Unit Weight of Ladder 0.3500 kgf/cm
Platform Length (top head platform) 0.0000 mm

--------------------------------------------------------------------

Element From Node 130


Element To Node 140
Element Type Cylinder
Description
Distance "FROM" to "TO" 248.00 cm
Inside Diameter 3250.0 mm
Element Thickness 36.000 mm
Internal Corrosion Allowance 1.5000 mm
Nominal Thickness 36.000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 35.000 kgf/cm
Design Temperature Internal Pressure 60 C
Design External Pressure 0.0000 kgf/cm
Design Temperature External Pressure 0 C
Effective Diameter Multiplier 1.2
Material Name [Normalized] SA-516 70
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0

--------------------------------------------------------------------

Element From Node 140


Element To Node 150
Element Type Elliptical
Description TOP D'END
Distance "FROM" to "TO" 5.0000 cm
Inside Diameter 3250.0 mm
Element Thickness 36.000 mm
Internal Corrosion Allowance 1.5000 mm
Nominal Thickness 40.000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 35.000 kgf/cm
Design Temperature Internal Pressure 60 C
Design External Pressure 0.0000 kgf/cm
Design Temperature External Pressure 0 C
Effective Diameter Multiplier 1.2
Material Name sA-516 70
Allowable Stress, Ambient 1778.8 kgf/cm
Allowable Stress, Operating 1694.4 kgf/cm
Allowable Stress, Hydrotest 2538.1 kgf/cm
Material Density 0.007750 kgm/cm
P Number Thickness 0.0000 mm
Yield Stress, Operating 2542.3 kgf/cm
MDMT Curve D
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0

Element From Node 140


Detail Type Platform
Detail ID PLAT:4
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 16
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Input Echo : Step: 1 9:25a Aug 2,2012

Dist. from "FROM" Node / Offset dist 15.000 cm


Platform Start Angle (degrees) 0.0
Platform End Angle (degrees) 360.0
Platform Wind Area 0.0000 cm
Platform Weight 4197.2 kgf
Platform Railing Weight 0.0000 kgf/cm
Platform Grating Weight 0.01700 kgf/cm
Platform Width 1500.0 mm
Platform Height 1000.0 mm
Platform Clearance or End Offset 70.000 mm
Platform Force Coefficient 0.0
Ladder Layout Angle 85.0
Ladder Start Elevation 2000.0 cm
Ladder End Elevation 2400.0 cm
Unit Weight of Ladder 0.3500 kgf/cm
Platform Length (top head platform) 0.0000 mm

Element From Node 140


Detail Type Nozzle
Detail ID Noz D1
Dist. from "FROM" Node / Offset dist 500.00 mm
Nozzle Diameter 2.5 in.
Nozzle Schedule 80
Nozzle Class 300
Layout Angle 124.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 23.804 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl [Impact Tested] SA-266 2

Element From Node 140


Detail Type Nozzle
Detail ID Noz D2
Dist. from "FROM" Node / Offset dist 500.00 mm
Nozzle Diameter 2.5 in.
Nozzle Schedule 80
Nozzle Class 300
Layout Angle 238.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 22.055 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl [Impact Tested] SA-266 2

Element From Node 140


Detail Type Nozzle
Detail ID VENT V
Dist. from "FROM" Node / Offset dist 0.0000 mm
Nozzle Diameter 2.0 in.
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 5.6589 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl A-105

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 17
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
XY Coordinate Calculations : Step: 2 9:25a Aug 2,2012

XY Coordinate Calculations

| | | | | |
From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |
| | cm | cm | cm | cm |
--------------------------------------------------------------
SKIRT| ... | 200.000 | ... | 200.000 |
SKIRT| ... | 250.000 | ... | 50.0000 |
BOT D'END| ... | 255.000 | ... | 5.00000 |
40| 50| ... | 403.000 | ... | 148.000 |
50| 60| ... | 651.000 | ... | 248.000 |
60| 70| ... | 899.000 | ... | 248.000 |
70| 80| ... | 1147.00 | ... | 248.000 |
80| 90| ... | 1395.00 | ... | 248.000 |
90| 100| ... | 1643.00 | ... | 248.000 |
100| 110| ... | 1891.00 | ... | 248.000 |
110| 120| ... | 2054.00 | ... | 163.000 |
120| 130| ... | 2302.00 | ... | 248.000 |
130| 140| ... | 2550.00 | ... | 248.000 |
TOP D'END| ... | 2555.00 | ... | 5.00000 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 18
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Internal Pressure Calculations : Step: 3 9:25a Aug 2,2012

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr| Element | Allowable |


From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | kgf/cm | mm | mm | mm | kgf/cm |
---------------------------------------------------------------------------
SKIRT| ... | 16.000 | ... | 3270.0 | ... |
SKIRT| ... | 16.000 | ... | 3270.0 | ... |
BOT D'END| 35.000 | 40.000 | 1.5000 | 3250.0 | 1694.4 |
40| 50| 35.000 | 36.000 | 1.5000 | 3250.0 | 1694.4 |
50| 60| 35.000 | 36.000 | 1.5000 | 3250.0 | 1694.4 |
60| 70| 35.000 | 36.000 | 1.5000 | 3250.0 | 1694.4 |
70| 80| 35.000 | 36.000 | 1.5000 | 3250.0 | 1694.4 |
80| 90| 35.000 | 36.000 | 1.5000 | 3250.0 | 1694.4 |
90| 100| 35.000 | 36.000 | 1.5000 | 3250.0 | 1694.4 |
100| 110| 35.000 | 36.000 | 1.5000 | 3250.0 | 1694.4 |
110| 120| 35.000 | 36.000 | 1.5000 | 3250.0 | 1694.4 |
120| 130| 35.000 | 36.000 | 1.5000 | 3250.0 | 1694.4 |
130| 140| 35.000 | 36.000 | 1.5000 | 3250.0 | 1694.4 |
TOP D'END| 35.000 | 40.000 | 1.5000 | 3250.0 | 1694.4 |

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |


From| To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | kgf/cm | kgf/cm | kgf/cm | mm | mm |
----------------------------------------------------------------------------
SKIRT| ... | No Calc | No Calc | 16.0000 | No Calc |
SKIRT| ... | No Calc | No Calc | 16.0000 | No Calc |
BOT D'END| 35.0000 | 39.6399 | 157.578 | 36.0000 | 31.8673 |
40| 50| 35.0000 | 35.5643 | 38.9771 | 36.0000 | 35.4468 |
50| 60| 35.0000 | 35.5643 | 38.9771 | 36.0000 | 35.4468 |
60| 70| 35.0000 | 35.5643 | 38.9771 | 36.0000 | 35.4468 |
70| 80| 35.0000 | 35.5643 | 38.9771 | 36.0000 | 35.4468 |
80| 90| 35.0000 | 35.5643 | 38.9771 | 36.0000 | 35.4468 |
90| 100| 35.0000 | 35.5643 | 38.9771 | 36.0000 | 35.4468 |
100| 110| 35.0000 | 35.5643 | 38.9771 | 36.0000 | 35.4468 |
110| 120| 35.0000 | 35.5643 | 38.9771 | 36.0000 | 35.4468 |
120| 130| 35.0000 | 35.5643 | 38.9771 | 36.0000 | 35.4468 |
130| 140| 35.0000 | 35.5643 | 38.9771 | 36.0000 | 35.4468 |
TOP D'END| 35.0000 | 39.6399 | 157.578 | 36.0000 | 31.8673 |
Minimum 35.564 38.977

MAWP: 35.564 kgf/cm, limited by: Cylinder.

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 2, 2010, 2011a

Elliptical Head From 30 To 40 SA-516 70 , Fig. 3.8M Curve D at 60 C

BOT D'END

Head Calculation - Section 4.3.6 (and Section 4.3.7 for Ellipsoidal Head)

Computed Minimum Required Thickness [t]:


tr = 30.3673 mm
t = tr + ci + co
= 30.3673 + 1.5000 + 0.0000
= 31.8673 mm - see below for the derivation
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 19
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Internal Pressure Calculations : Step: 3 9:25a Aug 2,2012

For and Elliptical heads: Compute [h, k, r,] per 4.3.7.1


h = D/(2*Aspect Ratio)+c = 3250.000/(2*2.000 )+1.500 = 814.0000 mm
k = Dcorr/(2*h) = 3253.000/(2*814.000 ) = 1.9982
r = Dcorr*(0.5/k-0.08) = 3253.000 *(0.5/1.998 -0.08) = 553.7600 mm
L = Dcorr*(0.44 * k + 0.02) = 3253.000 * (0.44 *1.998 + 0.02) = 2925.06

Step 3: Compute Geometric Constants [BetaTh, PhiTh, Rth]:


Equations 4.3.8 to 4.3.11 as appropriate
t (corroded) and P for the calc.: t = 30.3673 mm P = 35.0000 kgf/cm

BetTh = acos[(0.5 * D - r)/(L - r)]


= acos[(0.5 * 3253.000 - 553.760 )/(2925.062 - 553.760 )]
= 1.1014 radians - Equation 4.3.8

PhiTh = sqrt( L * t ) / r
= sqrt( 2925.062 * 30.367 )/553.760
= 0.5382 radians - Equation 4.3.9

PhiTh < BetaTh, Thus:


Rth = ( 0.5 * D - r ) / cos( BetaTh - PhiTh ) + r
= ( 0.5 * 3253.000 - 553.760 )/cos( 1.101 - 0.538 ) + 553.760
= 1822.4097 mm - Equation 4.3.10

Step 4: Compute Coefficients: Equations 4.3.12 to 4.3.15 [C1 and C2]:


r/D > 0.08, Thus:
C1 = 0.692 * ( r / D ) + 0.605
= 0.692 * ( 553.760/3253.000 ) + 0.605
= 0.7228 - Equation 4.3.13

C2 = 1.46 - 2.6 * ( r/D ) = 1.46 - 2.6 * ( 553.760/3253.000 )


= 1.0174 - Equation 4.3.15

Step 5: Compute pressure to produce knuckle elastic buckling[Peth]:


= C1 * Et * t / ( C2 * Rth * ( 0.5 * Rth - r ))
= 0.723 * 2044314 * 30.367/
( 1.017 * 1822.410 * ( 0.5 * 1822.410 - 553.760 ))
= 2056.03 kgf/cm - Equation 4.3.16

Step 6: Compute Internal Pressure for max stress in knuckle equals yield [Py]:
C3 = Sy = 2542.300 kgf/cm (Not in the creep range - 4.3.6.1(f) )

Py = C3 * t / ( C2 * Rth * ( 0.5 * Rth / r - 1 ) )


= 2542.300 *30.367/(1.017 * 1822.410 * ( 0.5 * 1822.410/553.760 -
= 64.507 kgf/cm - Equation 4.3.17

Step 7: Value of Internal Press. resulting in buckling of knuckle [G and Pck]:


G = Peth/Py = 2056.034/64.507 = 31.873

G > 1, Thus:
Pck = ( ( 0.77508G - 0.20354G + 0.019274*G ) /
( 1 + 0.19014G - 0.089534G + 0.0093965*G ) )Py
= ( ( 0.77508*31.873 -0.20354*31.873+0.019274*31.873)/
( 1+0.19014*31.873 -0.089534*31.873+0.0093965*31.873))*64.507
= 129.39 kgf/cm - Equation 4.3.19

Step 8: Compute Allowable Pressure base on buckling of knuckle [Pak]:


= Pck/1.5 = 129.39/1.5 = 86.26 kgf/cm - Equation 4.3.21

Step 9: Compute allowable pressure based on rupture of crown [Pac]:


= 2 * S * E / (L / t + 0.5 )
= 2 * 1694.400 * 1.000/(2925.062/30.367 + 0.5 )
= 35.00 kgf/cm - Equation 4.3.22
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 20
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Internal Pressure Calculations : Step: 3 9:25a Aug 2,2012

Step 10: Compute final pressure [Pa]:


= min( Pak, Pac ) = min(86.263 , 35.000 )
= 35.00 kgf/cm - Equation 4.3.23: (same as original design pressure)

Computed Maximum Allowable Pressure [MAWP]:


= MaxPressure - Pliq = 39.7353 - 0.000 = 39.7353 kgf/cm

Computed Maximum Allowable Pressure New and Cold [MAPnc]:


= 157.5778 kgf/cm

Computed Membrane Stress Intensity at Design Pressure [Sm]:


= 1492.477 kgf/cm

Required Thickness of Straight Flange = 35.447 mm

Percent Fiber Elongation per Table 6.1

For Heads formed from Segments (75*tnom/Rf)*(1-Rf/Ro) 5.240 %


For one Piece doubly Curved Heads 100*ln(Db/(Do-2t)) 20.672 %

Where Db is the blank diameter for one piece doubly curved surfaces [Db]:
= square root( 4 * Head Surface Area / 3.14159 )
= square root( 4 * 125432.8/3.14159 )
= 3996.323 mm

MDMT Calculations in the Knuckle Portion:

This element is Post Weld Heat Treated PWHT


Computed Minimum Design Metal Temperature : -40 C
User entered Minimum Design Temperature : 5 C

The curve for this material is curve : D


From Figure 3.8M- with PWHT, the MDMT is : -33 C
Temperature reduction per Graph 3.13 : 8 C
The computed stress ratio is : 0.852

The computed stress ratio [sr]:


= ( tr * E* ) / ( tnom - ci - cext )
= ( 29.388 * 1.00 )/( 36.000 - 1.500 - 0.000 )
= 0.852

MDMT Calculations in the Head Straight Flange:

This element is Post Weld Heat Treated PWHT


Computed Minimum Design Metal Temperature : -38 C
User entered Minimum Design Temperature : 5 C

The curve for this material is curve : D


From Figure 3.8M- with PWHT, the MDMT is : -31 C
Temperature reduction per Graph 3.13 : 7 C
The computed stress ratio is : 0.853

The computed stress ratio [sr]:


= ( tr * E* ) / ( tnom - ci - cext )
= ( 32.847 * 1.00 )/( 40.000 - 1.500 - 0.000 )
= 0.853

Note: Post Weld Heat Treatment is required for this Element/Joint.

Cylindrical Shell From 40 To 50 SA-516 70 , Fig. 3.8M Curve D at 60 C


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 21
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Internal Pressure Calculations : Step: 3 9:25a Aug 2,2012

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*3253.000 *(exp( 35.000/(1694.400 *1.000 ))-1) + 1.500 + 0.000
= 33.9468 + 1.500 + 0.000 = 35.4468 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:


= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1694.400 * 1.000 * Ln( ( 2*34.500 + 3253.000 )/3253.000 ) - 0.000
= 35.564 - 0.000 = 35.5643 kgf/cm

Computed Maximum Allowable Pressure New & Cold [MAPnc]:


= S * E * Ln( ( 2*t + D ) / D )
= 1778.800 * 1.000 * Ln( ( 2*36.000 + 3250.000 )/3250.000 )
= 38.9771 kgf/cm

Computed Stress Intensity at Design Pressure [S]:


= P / ( E * Ln( ( 2*t + D ) / D ) )
= 35.000/( 1.000 * Ln( ( 2*34.500 + 3253.000 )/3253.000 ) )
= 1667.5145 kgf/cm

Percent Fiber Elongation per Table 6.1

Cylinders formed from Plate (50*tnom/Rf)*(1-Rf/Ro) 1.096 %

Minimum Design Metal Temperature Results:

This element is Not Post Weld Heat Treated


Computed Minimum Design Metal Temperature : -17 C
User entered Minimum Design Temperature : 5 C

The curve for this material is curve : D


From Figure 3.7M- Non PWHT, the MDMT is : -15 C
Temperature reduction per Graph 3.12 : 2 C
The computed stress ratio is : 0.952

The computed stress ratio [sr]:


= ( tr * E* ) / ( tnom - ci - cext )
= ( 32.847 * 1.00 )/( 36.000 - 1.500 - 0.000 )
= 0.952

Note: Post Weld Heat Treatment is required for this Element/Joint.

Cylindrical Shell From 50 To 60 SA-516 70 , Fig. 3.7M Curve D at 60 C

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*3253.000 *(exp( 35.000/(1694.400 *1.000 ))-1) + 1.500 + 0.000
= 33.9468 + 1.500 + 0.000 = 35.4468 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:


= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1694.400 * 1.000 * Ln( ( 2*34.500 + 3253.000 )/3253.000 ) - 0.000
= 35.564 - 0.000 = 35.5643 kgf/cm

Computed Maximum Allowable Pressure New & Cold [MAPnc]:


= S * E * Ln( ( 2*t + D ) / D )
= 1778.800 * 1.000 * Ln( ( 2*36.000 + 3250.000 )/3250.000 )
= 38.9771 kgf/cm
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 22
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Internal Pressure Calculations : Step: 3 9:25a Aug 2,2012

Computed Stress Intensity at Design Pressure [S]:


= P / ( E * Ln( ( 2*t + D ) / D ) )
= 35.000/( 1.000 * Ln( ( 2*34.500 + 3253.000 )/3253.000 ) )
= 1667.5145 kgf/cm

Percent Fiber Elongation per Table 6.1

Cylinders formed from Plate (50*tnom/Rf)*(1-Rf/Ro) 1.096 %

Minimum Design Metal Temperature Results:

This element is Not Post Weld Heat Treated


Computed Minimum Design Metal Temperature : -17 C
User entered Minimum Design Temperature : 5 C

The curve for this material is curve : D


From Figure 3.7M- Non PWHT, the MDMT is : -15 C
Temperature reduction per Graph 3.12 : 2 C
The computed stress ratio is : 0.952

The computed stress ratio [sr]:


= ( tr * E* ) / ( tnom - ci - cext )
= ( 32.847 * 1.00 )/( 36.000 - 1.500 - 0.000 )
= 0.952

Note: Post Weld Heat Treatment is required for this Element/Joint.

Cylindrical Shell From 60 To 70 SA-516 70 , Fig. 3.7M Curve D at 60 C

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*3253.000 *(exp( 35.000/(1694.400 *1.000 ))-1) + 1.500 + 0.000
= 33.9468 + 1.500 + 0.000 = 35.4468 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:


= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1694.400 * 1.000 * Ln( ( 2*34.500 + 3253.000 )/3253.000 ) - 0.000
= 35.564 - 0.000 = 35.5643 kgf/cm

Computed Maximum Allowable Pressure New & Cold [MAPnc]:


= S * E * Ln( ( 2*t + D ) / D )
= 1778.800 * 1.000 * Ln( ( 2*36.000 + 3250.000 )/3250.000 )
= 38.9771 kgf/cm

Computed Stress Intensity at Design Pressure [S]:


= P / ( E * Ln( ( 2*t + D ) / D ) )
= 35.000/( 1.000 * Ln( ( 2*34.500 + 3253.000 )/3253.000 ) )
= 1667.5145 kgf/cm

Percent Fiber Elongation per Table 6.1

Cylinders formed from Plate (50*tnom/Rf)*(1-Rf/Ro) 1.096 %

Minimum Design Metal Temperature Results:

This element is Not Post Weld Heat Treated


Computed Minimum Design Metal Temperature : -17 C
User entered Minimum Design Temperature : 5 C
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 23
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Internal Pressure Calculations : Step: 3 9:25a Aug 2,2012

The curve for this material is curve : D


From Figure 3.7M- Non PWHT, the MDMT is : -15 C
Temperature reduction per Graph 3.12 : 2 C
The computed stress ratio is : 0.952

The computed stress ratio [sr]:


= ( tr * E* ) / ( tnom - ci - cext )
= ( 32.847 * 1.00 )/( 36.000 - 1.500 - 0.000 )
= 0.952

Note: Post Weld Heat Treatment is required for this Element/Joint.

Cylindrical Shell From 70 To 80 SA-516 70 , Fig. 3.7M Curve D at 60 C

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*3253.000 *(exp( 35.000/(1694.400 *1.000 ))-1) + 1.500 + 0.000
= 33.9468 + 1.500 + 0.000 = 35.4468 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:


= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1694.400 * 1.000 * Ln( ( 2*34.500 + 3253.000 )/3253.000 ) - 0.000
= 35.564 - 0.000 = 35.5643 kgf/cm

Computed Maximum Allowable Pressure New & Cold [MAPnc]:


= S * E * Ln( ( 2*t + D ) / D )
= 1778.800 * 1.000 * Ln( ( 2*36.000 + 3250.000 )/3250.000 )
= 38.9771 kgf/cm

Computed Stress Intensity at Design Pressure [S]:


= P / ( E * Ln( ( 2*t + D ) / D ) )
= 35.000/( 1.000 * Ln( ( 2*34.500 + 3253.000 )/3253.000 ) )
= 1667.5145 kgf/cm

Percent Fiber Elongation per Table 6.1

Cylinders formed from Plate (50*tnom/Rf)*(1-Rf/Ro) 1.096 %

Minimum Design Metal Temperature Results:

This element is Not Post Weld Heat Treated


Computed Minimum Design Metal Temperature : -17 C
User entered Minimum Design Temperature : 5 C

The curve for this material is curve : D


From Figure 3.7M- Non PWHT, the MDMT is : -15 C
Temperature reduction per Graph 3.12 : 2 C
The computed stress ratio is : 0.952

The computed stress ratio [sr]:


= ( tr * E* ) / ( tnom - ci - cext )
= ( 32.847 * 1.00 )/( 36.000 - 1.500 - 0.000 )
= 0.952

Note: Post Weld Heat Treatment is required for this Element/Joint.

Cylindrical Shell From 80 To 90 SA-516 70 , Fig. 3.7M Curve D at 60 C

Cylindrical Shell Calculation - Section 4.3.3.1


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 24
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Internal Pressure Calculations : Step: 3 9:25a Aug 2,2012

Computed Minimum Required Thickness [t]:


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*3253.000 *(exp( 35.000/(1694.400 *1.000 ))-1) + 1.500 + 0.000
= 33.9468 + 1.500 + 0.000 = 35.4468 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:


= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1694.400 * 1.000 * Ln( ( 2*34.500 + 3253.000 )/3253.000 ) - 0.000
= 35.564 - 0.000 = 35.5643 kgf/cm

Computed Maximum Allowable Pressure New & Cold [MAPnc]:


= S * E * Ln( ( 2*t + D ) / D )
= 1778.800 * 1.000 * Ln( ( 2*36.000 + 3250.000 )/3250.000 )
= 38.9771 kgf/cm

Computed Stress Intensity at Design Pressure [S]:


= P / ( E * Ln( ( 2*t + D ) / D ) )
= 35.000/( 1.000 * Ln( ( 2*34.500 + 3253.000 )/3253.000 ) )
= 1667.5145 kgf/cm

Percent Fiber Elongation per Table 6.1

Cylinders formed from Plate (50*tnom/Rf)*(1-Rf/Ro) 1.096 %

Minimum Design Metal Temperature Results:

This element is Not Post Weld Heat Treated


Computed Minimum Design Metal Temperature : -17 C
User entered Minimum Design Temperature : 5 C

The curve for this material is curve : D


From Figure 3.7M- Non PWHT, the MDMT is : -15 C
Temperature reduction per Graph 3.12 : 2 C
The computed stress ratio is : 0.952

The computed stress ratio [sr]:


= ( tr * E* ) / ( tnom - ci - cext )
= ( 32.847 * 1.00 )/( 36.000 - 1.500 - 0.000 )
= 0.952

Note: Post Weld Heat Treatment is required for this Element/Joint.

Cylindrical Shell From 90 To 100 SA-516 70 , Fig. 3.7M Curve D at 60 C

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*3253.000 *(exp( 35.000/(1694.400 *1.000 ))-1) + 1.500 + 0.000
= 33.9468 + 1.500 + 0.000 = 35.4468 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:


= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1694.400 * 1.000 * Ln( ( 2*34.500 + 3253.000 )/3253.000 ) - 0.000
= 35.564 - 0.000 = 35.5643 kgf/cm

Computed Maximum Allowable Pressure New & Cold [MAPnc]:


= S * E * Ln( ( 2*t + D ) / D )
= 1778.800 * 1.000 * Ln( ( 2*36.000 + 3250.000 )/3250.000 )
= 38.9771 kgf/cm

Computed Stress Intensity at Design Pressure [S]:


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 25
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Internal Pressure Calculations : Step: 3 9:25a Aug 2,2012

= P / ( E * Ln( ( 2*t + D ) / D ) )
= 35.000/( 1.000 * Ln( ( 2*34.500 + 3253.000 )/3253.000 ) )
= 1667.5145 kgf/cm

Percent Fiber Elongation per Table 6.1

Cylinders formed from Plate (50*tnom/Rf)*(1-Rf/Ro) 1.096 %

Minimum Design Metal Temperature Results:

This element is Not Post Weld Heat Treated


Computed Minimum Design Metal Temperature : -17 C
User entered Minimum Design Temperature : 5 C

The curve for this material is curve : D


From Figure 3.7M- Non PWHT, the MDMT is : -15 C
Temperature reduction per Graph 3.12 : 2 C
The computed stress ratio is : 0.952

The computed stress ratio [sr]:


= ( tr * E* ) / ( tnom - ci - cext )
= ( 32.847 * 1.00 )/( 36.000 - 1.500 - 0.000 )
= 0.952

Note: Post Weld Heat Treatment is required for this Element/Joint.

Cylindrical Shell From 100 To 110 SA-516 70 , Fig. 3.7M Curve D at 60 C

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*3253.000 *(exp( 35.000/(1694.400 *1.000 ))-1) + 1.500 + 0.000
= 33.9468 + 1.500 + 0.000 = 35.4468 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:


= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1694.400 * 1.000 * Ln( ( 2*34.500 + 3253.000 )/3253.000 ) - 0.000
= 35.564 - 0.000 = 35.5643 kgf/cm

Computed Maximum Allowable Pressure New & Cold [MAPnc]:


= S * E * Ln( ( 2*t + D ) / D )
= 1778.800 * 1.000 * Ln( ( 2*36.000 + 3250.000 )/3250.000 )
= 38.9771 kgf/cm

Computed Stress Intensity at Design Pressure [S]:


= P / ( E * Ln( ( 2*t + D ) / D ) )
= 35.000/( 1.000 * Ln( ( 2*34.500 + 3253.000 )/3253.000 ) )
= 1667.5145 kgf/cm

Percent Fiber Elongation per Table 6.1

Cylinders formed from Plate (50*tnom/Rf)*(1-Rf/Ro) 1.096 %

Minimum Design Metal Temperature Results:

This element is Not Post Weld Heat Treated


Computed Minimum Design Metal Temperature : -17 C
User entered Minimum Design Temperature : 5 C

The curve for this material is curve : D


From Figure 3.7M- Non PWHT, the MDMT is : -15 C
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 26
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Internal Pressure Calculations : Step: 3 9:25a Aug 2,2012

Temperature reduction per Graph 3.12 : 2 C


The computed stress ratio is : 0.952

The computed stress ratio [sr]:


= ( tr * E* ) / ( tnom - ci - cext )
= ( 32.847 * 1.00 )/( 36.000 - 1.500 - 0.000 )
= 0.952

Note: Post Weld Heat Treatment is required for this Element/Joint.

Cylindrical Shell From 110 To 120 SA-516 70 , Fig. 3.7M Curve D at 60 C

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*3253.000 *(exp( 35.000/(1694.400 *1.000 ))-1) + 1.500 + 0.000
= 33.9468 + 1.500 + 0.000 = 35.4468 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:


= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1694.400 * 1.000 * Ln( ( 2*34.500 + 3253.000 )/3253.000 ) - 0.000
= 35.564 - 0.000 = 35.5643 kgf/cm

Computed Maximum Allowable Pressure New & Cold [MAPnc]:


= S * E * Ln( ( 2*t + D ) / D )
= 1778.800 * 1.000 * Ln( ( 2*36.000 + 3250.000 )/3250.000 )
= 38.9771 kgf/cm

Computed Stress Intensity at Design Pressure [S]:


= P / ( E * Ln( ( 2*t + D ) / D ) )
= 35.000/( 1.000 * Ln( ( 2*34.500 + 3253.000 )/3253.000 ) )
= 1667.5145 kgf/cm

Percent Fiber Elongation per Table 6.1

Cylinders formed from Plate (50*tnom/Rf)*(1-Rf/Ro) 1.096 %

Minimum Design Metal Temperature Results:

This element is Not Post Weld Heat Treated


Computed Minimum Design Metal Temperature : -17 C
User entered Minimum Design Temperature : 5 C

The curve for this material is curve : D


From Figure 3.7M- Non PWHT, the MDMT is : -15 C
Temperature reduction per Graph 3.12 : 2 C
The computed stress ratio is : 0.952

The computed stress ratio [sr]:


= ( tr * E* ) / ( tnom - ci - cext )
= ( 32.847 * 1.00 )/( 36.000 - 1.500 - 0.000 )
= 0.952

Note: Post Weld Heat Treatment is required for this Element/Joint.

Cylindrical Shell From 120 To 130 SA-516 70 , Fig. 3.7M Curve D at 60 C

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 27
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Internal Pressure Calculations : Step: 3 9:25a Aug 2,2012

= 0.5*3253.000 *(exp( 35.000/(1694.400 *1.000 ))-1) + 1.500 + 0.000


= 33.9468 + 1.500 + 0.000 = 35.4468 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:


= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1694.400 * 1.000 * Ln( ( 2*34.500 + 3253.000 )/3253.000 ) - 0.000
= 35.564 - 0.000 = 35.5643 kgf/cm

Computed Maximum Allowable Pressure New & Cold [MAPnc]:


= S * E * Ln( ( 2*t + D ) / D )
= 1778.800 * 1.000 * Ln( ( 2*36.000 + 3250.000 )/3250.000 )
= 38.9771 kgf/cm

Computed Stress Intensity at Design Pressure [S]:


= P / ( E * Ln( ( 2*t + D ) / D ) )
= 35.000/( 1.000 * Ln( ( 2*34.500 + 3253.000 )/3253.000 ) )
= 1667.5145 kgf/cm

Percent Fiber Elongation per Table 6.1

Cylinders formed from Plate (50*tnom/Rf)*(1-Rf/Ro) 1.096 %

Minimum Design Metal Temperature Results:

This element is Not Post Weld Heat Treated


Computed Minimum Design Metal Temperature : -17 C
User entered Minimum Design Temperature : 5 C

The curve for this material is curve : D


From Figure 3.7M- Non PWHT, the MDMT is : -15 C
Temperature reduction per Graph 3.12 : 2 C
The computed stress ratio is : 0.952

The computed stress ratio [sr]:


= ( tr * E* ) / ( tnom - ci - cext )
= ( 32.847 * 1.00 )/( 36.000 - 1.500 - 0.000 )
= 0.952

Note: Post Weld Heat Treatment is required for this Element/Joint.

Cylindrical Shell From 130 To 140 SA-516 70 , Fig. 3.7M Curve D at 60 C

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*3253.000 *(exp( 35.000/(1694.400 *1.000 ))-1) + 1.500 + 0.000
= 33.9468 + 1.500 + 0.000 = 35.4468 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:


= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1694.400 * 1.000 * Ln( ( 2*34.500 + 3253.000 )/3253.000 ) - 0.000
= 35.564 - 0.000 = 35.5643 kgf/cm

Computed Maximum Allowable Pressure New & Cold [MAPnc]:


= S * E * Ln( ( 2*t + D ) / D )
= 1778.800 * 1.000 * Ln( ( 2*36.000 + 3250.000 )/3250.000 )
= 38.9771 kgf/cm

Computed Stress Intensity at Design Pressure [S]:


= P / ( E * Ln( ( 2*t + D ) / D ) )
= 35.000/( 1.000 * Ln( ( 2*34.500 + 3253.000 )/3253.000 ) )
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 28
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Internal Pressure Calculations : Step: 3 9:25a Aug 2,2012

= 1667.5145 kgf/cm

Percent Fiber Elongation per Table 6.1

Cylinders formed from Plate (50*tnom/Rf)*(1-Rf/Ro) 1.096 %

Minimum Design Metal Temperature Results:

This element is Not Post Weld Heat Treated


Computed Minimum Design Metal Temperature : -17 C
User entered Minimum Design Temperature : 5 C

The curve for this material is curve : D


From Figure 3.7M- Non PWHT, the MDMT is : -15 C
Temperature reduction per Graph 3.12 : 2 C
The computed stress ratio is : 0.952

The computed stress ratio [sr]:


= ( tr * E* ) / ( tnom - ci - cext )
= ( 32.847 * 1.00 )/( 36.000 - 1.500 - 0.000 )
= 0.952

Note: Post Weld Heat Treatment is required for this Element/Joint.

Elliptical Head From 140 To 150 sA-516 70 , Fig. 3.7M Curve D at 60 C

TOP D'END

Head Calculation - Section 4.3.6 (and Section 4.3.7 for Ellipsoidal Head)

Computed Minimum Required Thickness [t]:


tr = 30.3673 mm
t = tr + ci + co
= 30.3673 + 1.5000 + 0.0000
= 31.8673 mm - see below for the derivation

For and Elliptical heads: Compute [h, k, r,] per 4.3.7.1


h = D/(2*Aspect Ratio)+c = 3250.000/(2*2.000 )+1.500 = 814.0000 mm
k = Dcorr/(2*h) = 3253.000/(2*814.000 ) = 1.9982
r = Dcorr*(0.5/k-0.08) = 3253.000 *(0.5/1.998 -0.08) = 553.7600 mm
L = Dcorr*(0.44 * k + 0.02) = 3253.000 * (0.44 *1.998 + 0.02) = 2925.06

Step 3: Compute Geometric Constants [BetaTh, PhiTh, Rth]:


Equations 4.3.8 to 4.3.11 as appropriate
t (corroded) and P for the calc.: t = 30.3673 mm P = 35.0000 kgf/cm

BetTh = acos[(0.5 * D - r)/(L - r)]


= acos[(0.5 * 3253.000 - 553.760 )/(2925.062 - 553.760 )]
= 1.1014 radians - Equation 4.3.8

PhiTh = sqrt( L * t ) / r
= sqrt( 2925.062 * 30.367 )/553.760
= 0.5382 radians - Equation 4.3.9

PhiTh < BetaTh, Thus:


Rth = ( 0.5 * D - r ) / cos( BetaTh - PhiTh ) + r
= ( 0.5 * 3253.000 - 553.760 )/cos( 1.101 - 0.538 ) + 553.760
= 1822.4097 mm - Equation 4.3.10

Step 4: Compute Coefficients: Equations 4.3.12 to 4.3.15 [C1 and C2]:


r/D > 0.08, Thus:
C1 = 0.692 * ( r / D ) + 0.605
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 29
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Internal Pressure Calculations : Step: 3 9:25a Aug 2,2012

= 0.692 * ( 553.760/3253.000 ) + 0.605


= 0.7228 - Equation 4.3.13

C2 = 1.46 - 2.6 * ( r/D ) = 1.46 - 2.6 * ( 553.760/3253.000 )


= 1.0174 - Equation 4.3.15

Step 5: Compute pressure to produce knuckle elastic buckling[Peth]:


= C1 * Et * t / ( C2 * Rth * ( 0.5 * Rth - r ))
= 0.723 * 2044314 * 30.367/
( 1.017 * 1822.410 * ( 0.5 * 1822.410 - 553.760 ))
= 2056.03 kgf/cm - Equation 4.3.16

Step 6: Compute Internal Pressure for max stress in knuckle equals yield [Py]:
C3 = Sy = 2542.300 kgf/cm (Not in the creep range - 4.3.6.1(f) )

Py = C3 * t / ( C2 * Rth * ( 0.5 * Rth / r - 1 ) )


= 2542.300 *30.367/(1.017 * 1822.410 * ( 0.5 * 1822.410/553.760 -
= 64.507 kgf/cm - Equation 4.3.17

Step 7: Value of Internal Press. resulting in buckling of knuckle [G and Pck]:


G = Peth/Py = 2056.034/64.507 = 31.873

G > 1, Thus:
Pck = ( ( 0.77508G - 0.20354G + 0.019274*G ) /
( 1 + 0.19014G - 0.089534G + 0.0093965*G ) )Py
= ( ( 0.77508*31.873 -0.20354*31.873+0.019274*31.873)/
( 1+0.19014*31.873 -0.089534*31.873+0.0093965*31.873))*64.507
= 129.39 kgf/cm - Equation 4.3.19

Step 8: Compute Allowable Pressure base on buckling of knuckle [Pak]:


= Pck/1.5 = 129.39/1.5 = 86.26 kgf/cm - Equation 4.3.21

Step 9: Compute allowable pressure based on rupture of crown [Pac]:


= 2 * S * E / (L / t + 0.5 )
= 2 * 1694.400 * 1.000/(2925.062/30.367 + 0.5 )
= 35.00 kgf/cm - Equation 4.3.22

Step 10: Compute final pressure [Pa]:


= min( Pak, Pac ) = min(86.263 , 35.000 )
= 35.00 kgf/cm - Equation 4.3.23: (same as original design pressure)

Computed Maximum Allowable Pressure [MAWP]:


= MaxPressure - Pliq = 39.7353 - 0.000 = 39.7353 kgf/cm

Computed Maximum Allowable Pressure New and Cold [MAPnc]:


= 157.5778 kgf/cm

Computed Membrane Stress Intensity at Design Pressure [Sm]:


= 1492.477 kgf/cm

Required Thickness of Straight Flange = 35.447 mm

Percent Fiber Elongation per Table 6.1

For Heads formed from Segments (75*tnom/Rf)*(1-Rf/Ro) 5.240 %


For one Piece doubly Curved Heads 100*ln(Db/(Do-2t)) 20.672 %

Where Db is the blank diameter for one piece doubly curved surfaces [Db]:
= square root( 4 * Head Surface Area / 3.14159 )
= square root( 4 * 125432.8/3.14159 )
= 3996.323 mm
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 30
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Internal Pressure Calculations : Step: 3 9:25a Aug 2,2012

MDMT Calculations in the Knuckle Portion:

This element is Post Weld Heat Treated PWHT


Computed Minimum Design Metal Temperature : -40 C
User entered Minimum Design Temperature : 5 C

The curve for this material is curve : D


From Figure 3.8M- with PWHT, the MDMT is : -33 C
Temperature reduction per Graph 3.13 : 8 C
The computed stress ratio is : 0.852

The computed stress ratio [sr]:


= ( tr * E* ) / ( tnom - ci - cext )
= ( 29.388 * 1.00 )/( 36.000 - 1.500 - 0.000 )
= 0.852

MDMT Calculations in the Head Straight Flange:

This element is Post Weld Heat Treated PWHT


Computed Minimum Design Metal Temperature : -38 C
User entered Minimum Design Temperature : 5 C

The curve for this material is curve : D


From Figure 3.8M- with PWHT, the MDMT is : -31 C
Temperature reduction per Graph 3.13 : 7 C
The computed stress ratio is : 0.853

The computed stress ratio [sr]:


= ( tr * E* ) / ( tnom - ci - cext )
= ( 32.847 * 1.00 )/( 40.000 - 1.500 - 0.000 )
= 0.853

Note: Post Weld Heat Treatment is required for this Element/Joint.

Hydrostatic Test Pressure Results:

Test Pressure at high point in vessel per Equation 8.1


= 1.43 * MAWP
= 1.43 * 35.5643
= 50.857 kgf/cm

Test Pressure at high point in vessel per Equation 8.2


= 1.25 * MAWP * ST/S
= 1.25 * 35.5643 * 1.017
= 45.222 kgf/cm

Vertical Test performed per: max( 1.43*MAWP, 1.25*MAWP*ST/S)

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.

Stresses on Elements due to Hydrostatic Test Pressure:

From To Stress Allowable Ratio Pressure


BOT D'END 2179.6 2538.1 0.859 53.32
40 50 2429.6 2538.1 0.957 53.24
50 60 2422.8 2538.1 0.955 53.09
60 70 2411.5 2538.1 0.950 52.84
70 80 2400.2 2538.1 0.946 52.59
80 90 2388.9 2538.1 0.941 52.35
90 100 2377.6 2538.1 0.937 52.10
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 31
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Internal Pressure Calculations : Step: 3 9:25a Aug 2,2012

100 110 2366.3 2538.1 0.932 51.85


110 120 2355.0 2538.1 0.928 51.60
120 130 2347.5 2538.1 0.925 51.44
130 140 2336.2 2538.1 0.920 51.19
TOP D'END 2082.3 2538.1 0.820 50.94

Elements Suitable for Internal Pressure.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 32
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
External Pressure Calculations : Step: 4 9:25a Aug 2,2012

External Pressure Calculation Results :

ASME Code, Section VIII, Division 2, 2010, 2011a

Elliptical Head From 30 to 40 Ext. Chart: CS-2 at 0 C

BOT D'END

Maximum External Pressure per Code Case 2286 or Div. 2 Section 4.4

Elastic Hoop Compressive Membrane Failure Stress [Fhe]:


= 0.075 * Ey * ( t / Ro )
= 0.075 * 2081170 * ( 34.500/3011.587 )
= 1788.104 kgf/cm

Ratio of Elastic Hoop Compressive Membrane Failure Stress to Yield [Fr]:


= Fhe / Sy
= 1788.1 / 2671.7
= 0.669

Predicted Buckling Stress [Fic]:


Since Fr > 0.55 and Fr <= 1.6, Fic = 0.18 * Fh + 0.45 * Fy
= 0.18 * Fhe + 0.45 * Fy
= 1524.108 kgf/cm

Compute the Factor of Safety [FS]:


Since Fic > 0.55 Fy and Fic < Fy
= 2.407 - 0.741 * Fic / Fy
= 2.407 - 0.741 * 1524.11/2671.67
= 1.984

Allowable Circumferential Compressive Stress [Fha]:


Since Fr > 0.55 and Fr < 1.6, Fha = ( 0.18 * Fh + 0.45 * Fy )/FS
= ( 0.18 * 1788.10 + 0.45 * 2671.67 )/1.984
= 768.091 kgf/cm

Allowable External Pressure at the given Thickness [Pa]:


= 2 * Fha[t/Ro]
= 2 * 768.091 [34.500/3011.587 ]
= 17.598 kgf/cm

Cylindrical Shell From 40 to 50 Ext. Chart: CS-2 at 0 C

Maximum External Pressure per Code Case 2286 or Div. 2 Section 4.4

Determine Parameter [Mx]:


= L / sqrt( Ro * t )
= 23591.664/sqrt( 1661.000 * 34.500 )
= 98.552

Compute the Factor [Ch]:


Since Mx > 13 and Mx < 2 * (Do/t)0.94, Ch = 1.12 * Mx-1.058
= 1.12 * 98.552-1.058
= 0.0087

Elastic Hoop Compressive Membrane Failure Stress [Fhe]:


= 1.6 * Ch * Ey * ( t / Do )
= 1.6 * 0.009 * 2081170 * ( 34.500/3322.000 )
= 301.140 kgf/cm

Ratio of Elastic Hoop Compressive Membrane Failure Stress to Yield [Fr]:


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 33
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
External Pressure Calculations : Step: 4 9:25a Aug 2,2012

= Fhe / Fy
= 301.1/2671.7
= 0.113

Predicted Buckling Stress [Fic]:


Since Fr <= 0.552, Fic = Fhe
= 301.140 kgf/cm

Compute the Factor of Safety [FS]:


Since Fic [301.14 ] < 0.55 * 2671.67 , FS = 2

Allowable Circumferential Compressive Stress [Fha]:


Since Fr <= 0.552, Fha = Fhe/FS
= 301.140/2.000
= 150.570 kgf/cm

Allowable External Pressure at the given Thickness [Pa]:


= 2 * Fha * ( t / Do )
= 2 * 150.570 * ( 34.500/3322.000 )
= 3.127 kgf/cm

Cylindrical Shell From 50 to 60 Ext. Chart: CS-2 at 0 C

Maximum External Pressure per Code Case 2286 or Div. 2 Section 4.4

Determine Parameter [Mx]:


= L / sqrt( Ro * t )
= 23591.664/sqrt( 1661.000 * 34.500 )
= 98.552

Compute the Factor [Ch]:


Since Mx > 13 and Mx < 2 * (Do/t)0.94, Ch = 1.12 * Mx-1.058
= 1.12 * 98.552-1.058
= 0.0087

Elastic Hoop Compressive Membrane Failure Stress [Fhe]:


= 1.6 * Ch * Ey * ( t / Do )
= 1.6 * 0.009 * 2081170 * ( 34.500/3322.000 )
= 301.140 kgf/cm

Ratio of Elastic Hoop Compressive Membrane Failure Stress to Yield [Fr]:


= Fhe / Fy
= 301.1/2671.7
= 0.113

Predicted Buckling Stress [Fic]:


Since Fr <= 0.552, Fic = Fhe
= 301.140 kgf/cm

Compute the Factor of Safety [FS]:


Since Fic [301.14 ] < 0.55 * 2671.67 , FS = 2

Allowable Circumferential Compressive Stress [Fha]:


Since Fr <= 0.552, Fha = Fhe/FS
= 301.140/2.000
= 150.570 kgf/cm

Allowable External Pressure at the given Thickness [Pa]:


= 2 * Fha * ( t / Do )
= 2 * 150.570 * ( 34.500/3322.000 )
= 3.127 kgf/cm
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 34
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
External Pressure Calculations : Step: 4 9:25a Aug 2,2012

Cylindrical Shell From 60 to 70 Ext. Chart: CS-2 at 0 C

Maximum External Pressure per Code Case 2286 or Div. 2 Section 4.4

Determine Parameter [Mx]:


= L / sqrt( Ro * t )
= 23591.664/sqrt( 1661.000 * 34.500 )
= 98.552

Compute the Factor [Ch]:


Since Mx > 13 and Mx < 2 * (Do/t)0.94, Ch = 1.12 * Mx-1.058
= 1.12 * 98.552-1.058
= 0.0087

Elastic Hoop Compressive Membrane Failure Stress [Fhe]:


= 1.6 * Ch * Ey * ( t / Do )
= 1.6 * 0.009 * 2081170 * ( 34.500/3322.000 )
= 301.140 kgf/cm

Ratio of Elastic Hoop Compressive Membrane Failure Stress to Yield [Fr]:


= Fhe / Fy
= 301.1/2671.7
= 0.113

Predicted Buckling Stress [Fic]:


Since Fr <= 0.552, Fic = Fhe
= 301.140 kgf/cm

Compute the Factor of Safety [FS]:


Since Fic [301.14 ] < 0.55 * 2671.67 , FS = 2

Allowable Circumferential Compressive Stress [Fha]:


Since Fr <= 0.552, Fha = Fhe/FS
= 301.140/2.000
= 150.570 kgf/cm

Allowable External Pressure at the given Thickness [Pa]:


= 2 * Fha * ( t / Do )
= 2 * 150.570 * ( 34.500/3322.000 )
= 3.127 kgf/cm

Cylindrical Shell From 70 to 80 Ext. Chart: CS-2 at 0 C

Maximum External Pressure per Code Case 2286 or Div. 2 Section 4.4

Determine Parameter [Mx]:


= L / sqrt( Ro * t )
= 23591.666/sqrt( 1661.000 * 34.500 )
= 98.552

Compute the Factor [Ch]:


Since Mx > 13 and Mx < 2 * (Do/t)0.94, Ch = 1.12 * Mx-1.058
= 1.12 * 98.552-1.058
= 0.0087

Elastic Hoop Compressive Membrane Failure Stress [Fhe]:


= 1.6 * Ch * Ey * ( t / Do )
= 1.6 * 0.009 * 2081170 * ( 34.500/3322.000 )
= 301.140 kgf/cm

Ratio of Elastic Hoop Compressive Membrane Failure Stress to Yield [Fr]:


= Fhe / Fy
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 35
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
External Pressure Calculations : Step: 4 9:25a Aug 2,2012

= 301.1/2671.7
= 0.113

Predicted Buckling Stress [Fic]:


Since Fr <= 0.552, Fic = Fhe
= 301.140 kgf/cm

Compute the Factor of Safety [FS]:


Since Fic [301.14 ] < 0.55 * 2671.67 , FS = 2

Allowable Circumferential Compressive Stress [Fha]:


Since Fr <= 0.552, Fha = Fhe/FS
= 301.140/2.000
= 150.570 kgf/cm

Allowable External Pressure at the given Thickness [Pa]:


= 2 * Fha * ( t / Do )
= 2 * 150.570 * ( 34.500/3322.000 )
= 3.127 kgf/cm

Cylindrical Shell From 80 to 90 Ext. Chart: CS-2 at 0 C

Maximum External Pressure per Code Case 2286 or Div. 2 Section 4.4

Determine Parameter [Mx]:


= L / sqrt( Ro * t )
= 23591.666/sqrt( 1661.000 * 34.500 )
= 98.552

Compute the Factor [Ch]:


Since Mx > 13 and Mx < 2 * (Do/t)0.94, Ch = 1.12 * Mx-1.058
= 1.12 * 98.552-1.058
= 0.0087

Elastic Hoop Compressive Membrane Failure Stress [Fhe]:


= 1.6 * Ch * Ey * ( t / Do )
= 1.6 * 0.009 * 2081170 * ( 34.500/3322.000 )
= 301.140 kgf/cm

Ratio of Elastic Hoop Compressive Membrane Failure Stress to Yield [Fr]:


= Fhe / Fy
= 301.1/2671.7
= 0.113

Predicted Buckling Stress [Fic]:


Since Fr <= 0.552, Fic = Fhe
= 301.140 kgf/cm

Compute the Factor of Safety [FS]:


Since Fic [301.14 ] < 0.55 * 2671.67 , FS = 2

Allowable Circumferential Compressive Stress [Fha]:


Since Fr <= 0.552, Fha = Fhe/FS
= 301.140/2.000
= 150.570 kgf/cm

Allowable External Pressure at the given Thickness [Pa]:


= 2 * Fha * ( t / Do )
= 2 * 150.570 * ( 34.500/3322.000 )
= 3.127 kgf/cm

Cylindrical Shell From 90 to 100 Ext. Chart: CS-2 at 0 C


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 36
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
External Pressure Calculations : Step: 4 9:25a Aug 2,2012

Maximum External Pressure per Code Case 2286 or Div. 2 Section 4.4

Determine Parameter [Mx]:


= L / sqrt( Ro * t )
= 23591.666/sqrt( 1661.000 * 34.500 )
= 98.552

Compute the Factor [Ch]:


Since Mx > 13 and Mx < 2 * (Do/t)0.94, Ch = 1.12 * Mx-1.058
= 1.12 * 98.552-1.058
= 0.0087

Elastic Hoop Compressive Membrane Failure Stress [Fhe]:


= 1.6 * Ch * Ey * ( t / Do )
= 1.6 * 0.009 * 2081170 * ( 34.500/3322.000 )
= 301.140 kgf/cm

Ratio of Elastic Hoop Compressive Membrane Failure Stress to Yield [Fr]:


= Fhe / Fy
= 301.1/2671.7
= 0.113

Predicted Buckling Stress [Fic]:


Since Fr <= 0.552, Fic = Fhe
= 301.140 kgf/cm

Compute the Factor of Safety [FS]:


Since Fic [301.14 ] < 0.55 * 2671.67 , FS = 2

Allowable Circumferential Compressive Stress [Fha]:


Since Fr <= 0.552, Fha = Fhe/FS
= 301.140/2.000
= 150.570 kgf/cm

Allowable External Pressure at the given Thickness [Pa]:


= 2 * Fha * ( t / Do )
= 2 * 150.570 * ( 34.500/3322.000 )
= 3.127 kgf/cm

Cylindrical Shell From 100 to 110 Ext. Chart: CS-2 at 0 C

Maximum External Pressure per Code Case 2286 or Div. 2 Section 4.4

Determine Parameter [Mx]:


= L / sqrt( Ro * t )
= 23591.666/sqrt( 1661.000 * 34.500 )
= 98.552

Compute the Factor [Ch]:


Since Mx > 13 and Mx < 2 * (Do/t)0.94, Ch = 1.12 * Mx-1.058
= 1.12 * 98.552-1.058
= 0.0087

Elastic Hoop Compressive Membrane Failure Stress [Fhe]:


= 1.6 * Ch * Ey * ( t / Do )
= 1.6 * 0.009 * 2081170 * ( 34.500/3322.000 )
= 301.140 kgf/cm

Ratio of Elastic Hoop Compressive Membrane Failure Stress to Yield [Fr]:


= Fhe / Fy
= 301.1/2671.7
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 37
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
External Pressure Calculations : Step: 4 9:25a Aug 2,2012

= 0.113

Predicted Buckling Stress [Fic]:


Since Fr <= 0.552, Fic = Fhe
= 301.140 kgf/cm

Compute the Factor of Safety [FS]:


Since Fic [301.14 ] < 0.55 * 2671.67 , FS = 2

Allowable Circumferential Compressive Stress [Fha]:


Since Fr <= 0.552, Fha = Fhe/FS
= 301.140/2.000
= 150.570 kgf/cm

Allowable External Pressure at the given Thickness [Pa]:


= 2 * Fha * ( t / Do )
= 2 * 150.570 * ( 34.500/3322.000 )
= 3.127 kgf/cm

Cylindrical Shell From 110 to 120 Ext. Chart: CS-2 at 0 C

Maximum External Pressure per Code Case 2286 or Div. 2 Section 4.4

Determine Parameter [Mx]:


= L / sqrt( Ro * t )
= 23591.664/sqrt( 1661.000 * 34.500 )
= 98.552

Compute the Factor [Ch]:


Since Mx > 13 and Mx < 2 * (Do/t)0.94, Ch = 1.12 * Mx-1.058
= 1.12 * 98.552-1.058
= 0.0087

Elastic Hoop Compressive Membrane Failure Stress [Fhe]:


= 1.6 * Ch * Ey * ( t / Do )
= 1.6 * 0.009 * 2081170 * ( 34.500/3322.000 )
= 301.140 kgf/cm

Ratio of Elastic Hoop Compressive Membrane Failure Stress to Yield [Fr]:


= Fhe / Fy
= 301.1/2671.7
= 0.113

Predicted Buckling Stress [Fic]:


Since Fr <= 0.552, Fic = Fhe
= 301.140 kgf/cm

Compute the Factor of Safety [FS]:


Since Fic [301.14 ] < 0.55 * 2671.67 , FS = 2

Allowable Circumferential Compressive Stress [Fha]:


Since Fr <= 0.552, Fha = Fhe/FS
= 301.140/2.000
= 150.570 kgf/cm

Allowable External Pressure at the given Thickness [Pa]:


= 2 * Fha * ( t / Do )
= 2 * 150.570 * ( 34.500/3322.000 )
= 3.127 kgf/cm

Cylindrical Shell From 120 to 130 Ext. Chart: CS-2 at 0 C


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 38
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
External Pressure Calculations : Step: 4 9:25a Aug 2,2012

Maximum External Pressure per Code Case 2286 or Div. 2 Section 4.4

Determine Parameter [Mx]:


= L / sqrt( Ro * t )
= 23591.662/sqrt( 1661.000 * 34.500 )
= 98.552

Compute the Factor [Ch]:


Since Mx > 13 and Mx < 2 * (Do/t)0.94, Ch = 1.12 * Mx-1.058
= 1.12 * 98.552-1.058
= 0.0087

Elastic Hoop Compressive Membrane Failure Stress [Fhe]:


= 1.6 * Ch * Ey * ( t / Do )
= 1.6 * 0.009 * 2081170 * ( 34.500/3322.000 )
= 301.140 kgf/cm

Ratio of Elastic Hoop Compressive Membrane Failure Stress to Yield [Fr]:


= Fhe / Fy
= 301.1/2671.7
= 0.113

Predicted Buckling Stress [Fic]:


Since Fr <= 0.552, Fic = Fhe
= 301.140 kgf/cm

Compute the Factor of Safety [FS]:


Since Fic [301.14 ] < 0.55 * 2671.67 , FS = 2

Allowable Circumferential Compressive Stress [Fha]:


Since Fr <= 0.552, Fha = Fhe/FS
= 301.140/2.000
= 150.570 kgf/cm

Allowable External Pressure at the given Thickness [Pa]:


= 2 * Fha * ( t / Do )
= 2 * 150.570 * ( 34.500/3322.000 )
= 3.127 kgf/cm

Cylindrical Shell From 130 to 140 Ext. Chart: CS-2 at 0 C

Maximum External Pressure per Code Case 2286 or Div. 2 Section 4.4

Determine Parameter [Mx]:


= L / sqrt( Ro * t )
= 23591.662/sqrt( 1661.000 * 34.500 )
= 98.552

Compute the Factor [Ch]:


Since Mx > 13 and Mx < 2 * (Do/t)0.94, Ch = 1.12 * Mx-1.058
= 1.12 * 98.552-1.058
= 0.0087

Elastic Hoop Compressive Membrane Failure Stress [Fhe]:


= 1.6 * Ch * Ey * ( t / Do )
= 1.6 * 0.009 * 2081170 * ( 34.500/3322.000 )
= 301.140 kgf/cm

Ratio of Elastic Hoop Compressive Membrane Failure Stress to Yield [Fr]:


= Fhe / Fy
= 301.1/2671.7
= 0.113
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 39
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
External Pressure Calculations : Step: 4 9:25a Aug 2,2012

Predicted Buckling Stress [Fic]:


Since Fr <= 0.552, Fic = Fhe
= 301.140 kgf/cm

Compute the Factor of Safety [FS]:


Since Fic [301.14 ] < 0.55 * 2671.67 , FS = 2

Allowable Circumferential Compressive Stress [Fha]:


Since Fr <= 0.552, Fha = Fhe/FS
= 301.140/2.000
= 150.570 kgf/cm

Allowable External Pressure at the given Thickness [Pa]:


= 2 * Fha * ( t / Do )
= 2 * 150.570 * ( 34.500/3322.000 )
= 3.127 kgf/cm

Elliptical Head From 140 to 150 Ext. Chart: CS-2 at 0 C

TOP D'END

Maximum External Pressure per Code Case 2286 or Div. 2 Section 4.4

Elastic Hoop Compressive Membrane Failure Stress [Fhe]:


= 0.075 * Ey * ( t / Ro )
= 0.075 * 2081170 * ( 34.500/3011.587 )
= 1788.104 kgf/cm

Ratio of Elastic Hoop Compressive Membrane Failure Stress to Yield [Fr]:


= Fhe / Sy
= 1788.1 / 2671.7
= 0.669

Predicted Buckling Stress [Fic]:


Since Fr > 0.55 and Fr <= 1.6, Fic = 0.18 * Fh + 0.45 * Fy
= 0.18 * Fhe + 0.45 * Fy
= 1524.108 kgf/cm

Compute the Factor of Safety [FS]:


Since Fic > 0.55 Fy and Fic < Fy
= 2.407 - 0.741 * Fic / Fy
= 2.407 - 0.741 * 1524.11/2671.67
= 1.984

Allowable Circumferential Compressive Stress [Fha]:


Since Fr > 0.55 and Fr < 1.6, Fha = ( 0.18 * Fh + 0.45 * Fy )/FS
= ( 0.18 * 1788.10 + 0.45 * 2671.67 )/1.984
= 768.091 kgf/cm

Allowable External Pressure at the given Thickness [Pa]:


= 2 * Fha[t/Ro]
= 2 * 768.091 [34.500/3011.587 ]
= 17.598 kgf/cm

External Pressure Calculations

| | Section | Outside | Corroded | Factor | Factor |


From| To | Length | Diameter | Thickness | A | B |
| | cm | mm | mm | | kgf/cm |
---------------------------------------------------------------------------
10| 20| 250.000 | ... | ... | No Calc | No Calc |
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 40
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
External Pressure Calculations : Step: 4 9:25a Aug 2,2012

20| 30| 250.000 | ... | ... | No Calc | No Calc |


30| 40| No Calc | 3322.00 | 34.5000 | No Calc | No Calc |
40| 50| 2359.17 | 3322.00 | 34.5000 | No Calc | No Calc |
50| 60| 2359.17 | 3322.00 | 34.5000 | No Calc | No Calc |
60| 70| 2359.17 | 3322.00 | 34.5000 | No Calc | No Calc |
70| 80| 2359.17 | 3322.00 | 34.5000 | No Calc | No Calc |
80| 90| 2359.17 | 3322.00 | 34.5000 | No Calc | No Calc |
90| 100| 2359.17 | 3322.00 | 34.5000 | No Calc | No Calc |
100| 110| 2359.17 | 3322.00 | 34.5000 | No Calc | No Calc |
110| 120| 2359.17 | 3322.00 | 34.5000 | No Calc | No Calc |
120| 130| 2359.17 | 3322.00 | 34.5000 | No Calc | No Calc |
130| 140| 2359.17 | 3322.00 | 34.5000 | No Calc | No Calc |
140| 150| No Calc | 3322.00 | 34.5000 | No Calc | No Calc |

External Pressure Calculations

| | External | External | External | External |


From| To | Actual T. | Required T.|Des. Press. | M.A.W.P. |
| | mm | mm | kgf/cm | kgf/cm |
----------------------------------------------------------------
10| 20| ... | No Calc | ... | No Calc |
20| 30| ... | No Calc | ... | No Calc |
30| 40| 36.0000 | No Calc | ... | 17.5981 |
40| 50| 36.0000 | No Calc | ... | 3.12743 |
50| 60| 36.0000 | No Calc | ... | 3.12743 |
60| 70| 36.0000 | No Calc | ... | 3.12743 |
70| 80| 36.0000 | No Calc | ... | 3.12743 |
80| 90| 36.0000 | No Calc | ... | 3.12743 |
90| 100| 36.0000 | No Calc | ... | 3.12743 |
100| 110| 36.0000 | No Calc | ... | 3.12743 |
110| 120| 36.0000 | No Calc | ... | 3.12743 |
120| 130| 36.0000 | No Calc | ... | 3.12743 |
130| 140| 36.0000 | No Calc | ... | 3.12743 |
140| 150| 36.0000 | No Calc | ... | 17.5981 |
Minimum 3.127

External Pressure Calculations

| | Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |


From| To | Bet. Stiff.| Bet. Stiff.| Required | Available |
| | cm | cm | cm**4 | cm**4 |
-------------------------------------------------------------------
10| 20| 250.000 | No Calc | No Calc | No Calc |
20| 30| 250.000 | No Calc | No Calc | No Calc |
30| 40| No Calc | No Calc | No Calc | No Calc |
40| 50| 2359.17 | No Calc | No Calc | No Calc |
50| 60| 2359.17 | No Calc | No Calc | No Calc |
60| 70| 2359.17 | No Calc | No Calc | No Calc |
70| 80| 2359.17 | No Calc | No Calc | No Calc |
80| 90| 2359.17 | No Calc | No Calc | No Calc |
90| 100| 2359.17 | No Calc | No Calc | No Calc |
100| 110| 2359.17 | No Calc | No Calc | No Calc |
110| 120| 2359.17 | No Calc | No Calc | No Calc |
120| 130| 2359.17 | No Calc | No Calc | No Calc |
130| 140| 2359.17 | No Calc | No Calc | No Calc |
140| 150| No Calc | No Calc | No Calc | No Calc |

Elements Suitable for External Pressure.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 41
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Element and Detail Weights : Step: 5 9:25a Aug 2,2012

Element and Detail Weights

| | Element | Element | Corroded | Corroded | Extra due |


From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kgm | cm | kgm | cm | kgm |
---------------------------------------------------------------------------
10| 20| 3252.76 | ... | 3252.76 | ... | 325.276 |
20| 30| 640.073 | ... | 640.073 | ... | 64.0073 |
30| 40| 4176.41 | 4.908E+06 | 4019.79 | 4.922E+06 | 417.641 |
40| 50| 4262.88 | 12.28E+06 | 4087.13 | 12.30E+06 | 426.288 |
50| 60| 7143.20 | 20.57E+06 | 6848.71 | 20.61E+06 | 714.320 |
60| 70| 7143.20 | 20.57E+06 | 6848.71 | 20.61E+06 | 714.320 |
70| 80| 7143.20 | 20.57E+06 | 6848.71 | 20.61E+06 | 714.320 |
80| 90| 7143.20 | 20.57E+06 | 6848.71 | 20.61E+06 | 714.320 |
90| 100| 7143.20 | 20.57E+06 | 6848.71 | 20.61E+06 | 714.320 |
100| 110| 7143.20 | 20.57E+06 | 6848.71 | 20.61E+06 | 714.320 |
110| 120| 4694.93 | 13.52E+06 | 4501.37 | 13.55E+06 | 469.493 |
120| 130| 7143.20 | 20.57E+06 | 6848.71 | 20.61E+06 | 714.320 |
130| 140| 7143.20 | 20.57E+06 | 6848.71 | 20.61E+06 | 714.320 |
140| 150| 4176.41 | 4.908E+06 | 4019.79 | 4.922E+06 | 417.641 |
---------------------------------------------------------------------------
Total 78349 200204576.00 75310 200582608.00 7834

Weight of Details

| | Weight of | X Offset, | Y Offset, |


From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kgm | cm | cm |
-------------------------------------------------
30|Nozl| 15.0995 | ... | -81.2500 | Noz E
50|Plat| 4824.48 | ... | 20.0000 | PLAT:1
50|Nozl| 112.648 | 178.693 | 64.7000 | Noz B
50|Nozl| 112.648 | 178.693 | 87.0000 | NOZ.SP
50|Nozl| 0.65622 | 163.261 | 50.0000 | PRESS GUAGE - G
50|Nozl| 662.852 | 187.900 | 71.0000 | MAN HOLE M
50|Nozl| 5.25777 | 163.950 | 110.000 | TEMP GAUGE-H
50|Nozl| 112.648 | 178.693 | 120.000 | Noz B2
80|Plat| 858.651 | 59.4554 | 49.0000 | PLAT:2
120|Plat| 924.101 | 59.4554 | 150.000 | PLAT:3
140|Plat| 4616.93 | ... | 15.0000 | PLAT:4
140|Nozl| 26.1842 | 41.4519 | 138.268 | Noz D1
140|Nozl| 24.2602 | -42.4024 | 138.268 | Noz D2
140|Nozl| 6.22476 | ... | 111.730 | VENT V

Total Weight of Each Detail Type

Total Weight of Platforms 11224.2


Total Weight of Nozzles 1078.5
---------------------------------------------------------------
Sum of the Detail Weights 12302.6 kgm

Weight Summation

Fabricated Shop Test Shipping Erected Empty Operating


------------------------------------------------------------------------------
86184.0 87262.5 86184.0 87262.5 86184.0 98486.6
... 200114.7 ... ... ... ...
1078.5 ... 1078.5 ... 11224.2 ...
... ... ... 11224.2 ... ...
... ... ... ... ... ...
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 42
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Element and Detail Weights : Step: 5 9:25a Aug 2,2012

... ... ... ... ... ...


... ... ... ... 1078.5 ...
------------------------------------------------------------------------------
87262.5 287377.2 98486.6 98486.6 98486.6 98486.6 kgm

Miscellaneous Weight Percent: 10.0 %

Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.

Note: The shipping total has been modified because some items have
been specified as being installed in the shop.

Weight Summary

Fabricated Wt. - Bare Weight W/O Removable Internals 87262.5 kgm


Shop Test Wt. - Fabricated Weight + Water ( Full ) 287377.2 kgm
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 98486.6 kgm
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 98486.6 kgm
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 98486.6 kgm
Operating Wt. - Empty Wt + Operating Liq. Uncorroded 98486.6 kgm
Field Test Wt. - Empty Weight + Water (Full) 298601.3 kgm
Mass of the Upper 1/3 of the Vertical Vessel 35738.9 kgm

Outside Surface Areas of Elements

| | Surface |
From| To | Area |
| | cm |
----------------------------
10| 20| 207471. |
20| 30| 51867.7 |
30| 40| 125433. |
40| 50| 154458. |
50| 60| 258822. |
60| 70| 258822. |
70| 80| 258822. |
80| 90| 258822. |
90| 100| 258822. |
100| 110| 258822. |
110| 120| 170113. |
120| 130| 258822. |
130| 140| 258822. |
140| 150| 125433. |
-----------------------------
Total 2905351.750 cm

Element and Detail Weights

| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |


From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
| | kgm | kgm | kgm | kgf-m. | kgm |
---------------------------------------------------------------------------
10| 20| 3578.04 | 3578.04 | 3578.04 | ... | 3578.04 |
20| 30| 704.081 | 704.081 | 704.081 | ... | 704.081 |
30| 40| 4609.15 | 4609.15 | 9515.28 | ... | 4609.15 |
40| 50| 4689.17 | 4689.17 | 16961.4 | ... | 4689.17 |
50| 60| 13688.7 | 13688.7 | 34253.0 | 1859.07 | 13688.7 |
60| 70| 7857.52 | 7857.52 | 28421.8 | ... | 7857.52 |
70| 80| 7857.52 | 7857.52 | 28421.8 | ... | 7857.52 |
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 43
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Element and Detail Weights : Step: 5 9:25a Aug 2,2012

80| 90| 8716.17 | 8716.17 | 29280.4 | 510.515 | 8716.17 |


90| 100| 7857.52 | 7857.52 | 28421.8 | ... | 7857.52 |
100| 110| 7857.52 | 7857.52 | 28421.8 | ... | 7857.52 |
110| 120| 5164.42 | 5164.42 | 18680.5 | ... | 5164.42 |
120| 130| 8781.62 | 8781.62 | 29345.9 | 549.428 | 8781.62 |
130| 140| 7857.52 | 7857.52 | 28421.8 | ... | 7857.52 |
140| 150| 9267.65 | 9267.65 | 14173.8 | 21.1408 | 9267.65 |

Cumulative Vessel Weight

| | Cumulative Ope | Cumulative | Cumulative |


From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
| | kgm | kgm | kgm |
-------------------------------------------------------
10| 20| 98486.6 | 98486.6 | 298601. |
20| 30| 94908.6 | 94908.6 | 295023. |
30| 40| 94204.5 | 94204.5 | 294319. |
40| 50| 89595.4 | 89595.4 | 284804. |
50| 60| 84906.2 | 84906.2 | 267843. |
60| 70| 71217.5 | 71217.5 | 233590. |
70| 80| 63359.9 | 63359.9 | 205168. |
80| 90| 55502.4 | 55502.4 | 176746. |
90| 100| 46786.3 | 46786.3 | 147466. |
100| 110| 38928.7 | 38928.7 | 119044. |
110| 120| 31071.2 | 31071.2 | 90621.9 |
120| 130| 25906.8 | 25906.8 | 71941.5 |
130| 140| 17125.2 | 17125.2 | 42595.6 |
140| 150| 9267.65 | 9267.65 | 14173.8 |

Note: The cumulative operating weights no liquid in the column above


are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.

Cumulative Vessel Moment

| | Cumulative | Cumulative |Cumulative |


From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
| | kgf-m. | kgf-m. | kgf-m. |
-------------------------------------------------
10| 20| 2940.16 | 2940.16 | 2940.16 |
20| 30| 2940.16 | 2940.16 | 2940.16 |
30| 40| 2940.16 | 2940.16 | 2940.16 |
40| 50| 2940.16 | 2940.16 | 2940.16 |
50| 60| 2940.16 | 2940.16 | 2940.16 |
60| 70| 1081.08 | 1081.08 | 1081.08 |
70| 80| 1081.08 | 1081.08 | 1081.08 |
80| 90| 1081.08 | 1081.08 | 1081.08 |
90| 100| 570.569 | 570.569 | 570.569 |
100| 110| 570.569 | 570.569 | 570.569 |
110| 120| 570.569 | 570.569 | 570.569 |
120| 130| 570.569 | 570.569 | 570.569 |
130| 140| 21.1408 | 21.1408 | 21.1408 |
140| 150| 21.1408 | 21.1408 | 21.1408 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 44
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Flange MAWP : Step: 6 9:25a Aug 2,2012

Nozzle Flange MAWP Results :

Nozzle ----- Flange Rating


Description Operating Ambient Temperature Class Grade|Group
kgf/cm kgf/cm C
----------------------------------------------------------------------------
Noz E 50.4 52.1 60 300 GR 1.1
Noz B 50.4 52.1 60 300 GR 1.1
NOZ.SP 50.4 52.1 60 300 GR 1.1
MAN HOLE M 50.4 52.1 60 300 GR 1.1
Noz B2 50.4 52.1 60 300 GR 1.1
Noz D1 50.4 52.1 60 300 GR 1.1
Noz D2 50.4 52.1 60 300 GR 1.1
VENT V 50.4 52.1 60 300 GR 1.1
----------------------------------------------------------------------------
Minimum Rating 50.4 52.1 kgf/cm

Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 45
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Natural Frequency Calculation : Step: 7 9:25a Aug 2,2012

The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.

The Natural Frequency for the Vessel (Empty.) is 3.23926 Hz.

The Natural Frequency for the Vessel (Ope...) is 3.23926 Hz.

The Natural Frequency for the Vessel (Filled) is 1.91332 Hz.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 46
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Wind Load Calculation : Step: 8 9:25a Aug 2,2012

Wind Load Calculations per India Std. IS-875 (Part-3) - 1987, Amd. 1&2 (2003):

Actual Vessel Height to Diameter ratio 7.696


Force Coefficient per IS:875 Table 23, Cf 0.854
User Entered Basic Wind Speed 0.0 km/hr
Base Elevation 0.00 m
Wind Zone Number 2
Risk Factor (k1) 1.0000
Terrain Category 2
Equipment Class A
Topography Factor (k3) 1.0000
Use Gust Response Factor (Dynamic Analysis) No
User entered Beta Value ( Operating Case ) 0.0100

Checking the requirement for Dynamic Effect of wind (7.1):

Vessel Operating Natural Frequency 3.239 Hz


Vessel Height to Diameter ratio 7.696

Note: Vessel Natural frequency is >= 1 Hz.

Warning: Vessel height to diameter ratio (7.696) is > 5.

Note: As per Section 7.1, Dynamic effects of wind should be considered. The
Cross-Wind dynamic effects can be considered using the Vortex Shedding
which can be invoked from Design Constraints tab. While the Along-Wind
effects can be considered using Gust Response Factor method, which can be
invoked from the Wind Load tab.

From fo` FO E S G(ope) G(emp) G(tst)


------------------------------------------------------------------
10 131.48 32.09 0.0202 0.0470 1.0000 1.0000 1.0000
20 131.48 32.09 0.0202 0.0470 1.0000 1.0000 1.0000
30 131.48 32.09 0.0202 0.0470 1.0000 1.0000 1.0000
40 131.48 32.09 0.0202 0.0470 1.0000 1.0000 1.0000
50 131.48 32.09 0.0202 0.0470 1.0000 1.0000 1.0000
60 131.48 32.09 0.0202 0.0470 1.0000 1.0000 1.0000
70 131.03 31.98 0.0202 0.0471 1.0000 1.0000 1.0000
80 126.37 30.84 0.0207 0.0482 1.0000 1.0000 1.0000
90 122.16 29.81 0.0212 0.0502 1.0000 1.0000 1.0000
100 119.69 29.21 0.0214 0.0538 1.0000 1.0000 1.0000
110 117.71 28.73 0.0217 0.0566 1.0000 1.0000 1.0000
120 116.35 28.39 0.0218 0.0585 1.0000 1.0000 1.0000
130 114.85 28.03 0.0220 0.0607 1.0000 1.0000 1.0000
140 113.88 27.79 0.0222 0.0621 1.0000 1.0000 1.0000

Design Wind Speed (Vz):


= Basic Wind Speed * k1 * k2 * k3

Height Factor :
= 0.6 * Vz

Element Wind Load :


= Wind Area * Cf * Height Factor

From Height k1 k2 k3 Vz Cf
m m/sec
------------------------------------------------------------
10 1.00 1.0000 1.0071 1.0000 39.28 0.8539
20 2.25 1.0000 1.0071 1.0000 39.28 0.8539
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 47
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Wind Load Calculation : Step: 8 9:25a Aug 2,2012

30 2.53 1.0000 1.0071 1.0000 39.28 0.8539


40 3.29 1.0000 1.0071 1.0000 39.28 0.8539
50 5.27 1.0000 1.0071 1.0000 39.28 0.8539
60 7.75 1.0000 1.0071 1.0000 39.28 0.8539
70 10.23 1.0000 1.0093 1.0000 39.36 0.8539
80 12.71 1.0000 1.0307 1.0000 40.20 0.8539
90 15.19 1.0000 1.0483 1.0000 40.88 0.8539
100 17.67 1.0000 1.0632 1.0000 41.46 0.8539
110 19.73 1.0000 1.0740 1.0000 41.89 0.8539
120 21.78 1.0000 1.0838 1.0000 42.27 0.8539
130 24.26 1.0000 1.0944 1.0000 42.68 0.8539
140 25.88 1.0000 1.1008 1.0000 42.93 0.8539

Wind Vibration Calculations

This evaluation is based on work by Kanti Mahajan and Ed Zorilla

Nomenclature

Cf - Correction factor for natural frequency


D - Average internal diameter of vessel cm
Df - Damping Factor < 0.75 Unstable, > 0.95 Stable
Dr - Average internal diameter of top half of vessel cm
f - Natural frequency of vibration (Hertz)
f1 - Natural frequency of bare vessel based on a unit value of (D/L)(104)
L - Total height of structure cm
Lc - Total length of conical section(s) of vessel cm
tb - Uncorroded plate thickness at bottom of vessel mm
V30 - Design Wind Speed provided by user km/hr
Vc - Critical wind velocity km/hr
Vw - Maximum wind speed at top of structure km/hr
W - Total corroded weight of structure kgf
Ws - Cor. vessel weight excl. weight of parts which do not effect stiff. kgf
Z - Maximum amplitude of vibration at top of vessel mm
Dl - Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vp - Vib. Chance, <= 0.320E-03 (High); 0.320E-03 < 0.400E-03 (Probable)
P30 - wind pressure 30 feet above the base

Check other Conditions and Basic Assumptions:


#1 - Total Cone Length / Total Length < 0.5
0.000/2555.000 = 0.000

#2 - ( D / L ) * 104 < 8.0 (English Units)


- ( 10.89/83.83 ) * 104 = 15.502 [Geometry Violation]

Compute the vibration possibility. If Vp > 0.400E-03 no chance. [Vp]:


= W / ( L * Dr)
= 95144/( 2555.00 * 325.300 )
= 0.35190E-03

Compute the damping factor Df which is a measure of instability [Df]:


= W * Dl/ ( L * Dr )
= 95144 * 0.03/( 2555.00 * 325.300 )
= 0.659

Compute the critical wind velocity [Vc]:


= 3.4 * f * Dr
= 3.4 * 3.239 * 325.300
= 189.161 km/hr

Compute the velocity at the top of the tower [Vw]:


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 48
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Wind Load Calculation : Step: 8 9:25a Aug 2,2012

= V30 * ( L / ( 30 + BaseHeight ))0.143


= 177.02 * ( 2555.00/( 30 + 0.0 ))^0.143
= 205.043 km/hr

Compute the maximum gust velocity using the gust response factor Gh [Vg]:
= Vw * Gh
= 205.043 * 1.000
= 205.043 km/hr

Compute the maximum dynamic deflection [Z]:


= L5 * Vc * 0.00243 / ( W * Dl * Dr ) * ( 1E-6)
= 25545*189.2*0.00243/(95144*0.030*325.300)*(1E-6)
= 52.553 mm

Allowable Deflection at the Tower Top (Ope)(6.000"/100ft. Criteria)


Allowable Deflection : 127.750 Actual Deflection : 52.553 mm

Platform Load Calculations

ID Wind Area Elevation Pressure Force Cf


cm cm kgf/m kgf
-------------------------------------------------------------------------
PLAT:1 0.00 423.00 94.42 0.00 0.00
PLAT:2 0.00 1196.00 97.67 0.00 0.00
PLAT:3 0.00 2204.00 109.57 0.00 0.00
PLAT:4 0.00 2565.00 112.62 0.00 0.00

Wind Loads on Masses/Equipment/Piping

ID Wind Area Elevation Pressure Force


cm cm kgf/m kgf
-------------------------------------------------------------------------

The Natural Frequency for the Vessel (Ope...) is 3.23926 Hz.

Wind Load Calculation

| | Wind | Wind | Wind | Wind | Element |


From| To | Height | Diameter | Area | Pressure | Wind Load |
| | cm | cm | cm | kgf/m | kgf |
---------------------------------------------------------------------------
10| 20| 100.000 | 396.240 | 79248.0 | 94.4164 | 638.693 |
20| 30| 225.000 | 396.240 | 19812.0 | 94.4164 | 159.673 |
30| 40| 252.500 | 398.640 | 1993.20 | 94.4164 | 16.0640 |
40| 50| 329.000 | 398.640 | 58998.7 | 94.4164 | 475.496 |
50| 60| 527.000 | 398.640 | 98862.7 | 94.4164 | 796.777 |
60| 70| 775.000 | 398.640 | 98862.7 | 94.4164 | 796.777 |
70| 80| 1023.00 | 398.640 | 98862.7 | 94.8370 | 800.327 |
80| 90| 1271.00 | 398.640 | 98862.7 | 98.8997 | 834.611 |
90| 100| 1519.00 | 398.640 | 98862.7 | 102.300 | 863.302 |
100| 110| 1767.00 | 398.640 | 98862.7 | 105.229 | 888.025 |
110| 120| 1972.50 | 398.640 | 64978.3 | 107.386 | 595.627 |
120| 130| 2178.00 | 398.640 | 98862.7 | 109.348 | 922.787 |
130| 140| 2426.00 | 398.640 | 98862.7 | 111.503 | 940.973 |
140| 150| 2588.32 | 398.640 | 28559.0 | 112.808 | 275.004 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 49
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Earthquake Load Calculation : Step: 9 9:25a Aug 2,2012

Seismic Analysis Results per IS-1893 (1984), Seismic Coefficient Method.

Soil Factor 1.0000


Importance Factor as Entered by User I 1.5000
Zone Number 2
Value of Alpha o per table 2 and Zone 0.0200

Horizontal Seismic Coefficient (Alpha h):


= * I * Alpha o
= 1.0000 * 1.5000 * 0.0200
= 0.0300

Earthquake Element Load, for the first Element:


= Earthquake Weight * Alpha h
= 3578.04 * 0.0300
= 107.3 kgf

The Natural Frequency for the Vessel (Ope...) is 3.23926 Hz.

Earthquake Load Calculation

| | Earthquake | Earthquake | Element | Element |


From| To | Height | Weight | Ope Load | Emp Load |
| | cm | kgf | kgf | kgf |
--------------------------------------------------------------
10| 20| 100.000 | 3578.04 | 107.341 | 107.341 |
20| 30| 225.000 | 704.081 | 21.1224 | 21.1224 |
30| 40| 252.500 | 4609.15 | 138.274 | 138.274 |
40| 50| 329.000 | 4689.17 | 140.675 | 140.675 |
50| 60| 527.000 | 13688.7 | 410.661 | 410.661 |
60| 70| 775.000 | 7857.52 | 235.726 | 235.726 |
70| 80| 1023.00 | 7857.52 | 235.726 | 235.726 |
80| 90| 1271.00 | 8716.17 | 261.485 | 261.485 |
90| 100| 1519.00 | 7857.52 | 235.726 | 235.726 |
100| 110| 1767.00 | 7857.52 | 235.726 | 235.726 |
110| 120| 1972.50 | 5164.42 | 154.933 | 154.933 |
120| 130| 2178.00 | 8781.62 | 263.449 | 263.449 |
130| 140| 2426.00 | 7857.52 | 235.726 | 235.726 |
140| 150| 2552.50 | 9267.65 | 278.029 | 278.029 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 50
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Wind/Earthquake Shear, Bending : Step: 10 9:25a Aug 2,2012

The following table is for the Operating Case.

Wind/Earthquake Shear, Bending

| | Distance to| Cumulative |Earthquake | Wind | Earthquake |


From| To | Support| Wind Shear | Shear | Bending | Bending |
| | cm | kgf | kgf | kgf-m. | kgf-m. |
---------------------------------------------------------------------------
10| 20| 100.000 | 9004.14 | 2954.60 | 122370. | 40147.8 |
20| 30| 225.000 | 8365.44 | 2847.26 | 105001. | 34345.9 |
30| 40| 252.500 | 8205.77 | 2826.13 | 100858. | 32927.6 |
40| 50| 329.000 | 8189.71 | 2687.86 | 100448. | 32789.7 |
50| 60| 527.000 | 7714.21 | 2547.19 | 88679.1 | 28915.8 |
60| 70| 775.000 | 6917.43 | 2136.52 | 70535.8 | 23108.0 |
70| 80| 1023.00 | 6120.66 | 1900.80 | 54368.6 | 18101.7 |
80| 90| 1271.00 | 5320.33 | 1665.07 | 40181.8 | 13680.0 |
90| 100| 1519.00 | 4485.72 | 1403.59 | 28022.3 | 9874.87 |
100| 110| 1767.00 | 3622.42 | 1167.86 | 17968.2 | 6686.27 |
110| 120| 1972.50 | 2734.39 | 932.136 | 10085.7 | 4082.27 |
120| 130| 2178.00 | 2138.76 | 777.204 | 6114.09 | 2689.15 |
130| 140| 2426.00 | 1215.98 | 513.755 | 1954.21 | 1088.36 |
140| 150| 2552.50 | 275.004 | 278.029 | 105.391 | 106.551 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 51
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Wind Deflection : Step: 11 9:25a Aug 2,2012

Wind Deflection Calculations:

The following table is for the Operating Case.

Wind Deflection

| | Cumulative | Centroid | Elem. End | Elem. Ang. |


From| To | Wind Shear | Deflection |Deflection | Rotation |
| | kgf | mm | mm | |
--------------------------------------------------------------
10| 20| 9004.14 | 0.013016 | 0.050789 | 0.00005 |
20| 30| 8365.44 | 0.063882 | 0.078376 | 0.00006 |
30| 40| 8205.77 | 0.079898 | 0.081426 | 0.00006 |
40| 50| 8189.71 | 0.12948 | 0.18275 | 0.00008 |
50| 60| 7714.21 | 0.28286 | 0.39529 | 0.00010 |
60| 70| 6917.43 | 0.51868 | 0.65174 | 0.00011087 |
70| 80| 6120.66 | 0.79324 | 0.94204 | 0.00012266 |
80| 90| 5320.33 | 1.09710 | 1.25741 | 0.00013116 |
90| 100| 4485.72 | 1.42208 | 1.59029 | 0.00013687 |
100| 110| 3622.42 | 1.76129 | 1.93443 | 0.00014034 |
110| 120| 2734.39 | 2.04912 | 2.16435 | 0.00014166 |
120| 130| 2138.76 | 2.34041 | 2.51707 | 0.00014262 |
130| 140| 1215.98 | 2.69403 | 2.87112 | 0.00014283 |
140| 150| 275.004 | 2.87469 | 2.87826 | 0.00014283 |

Critical Wind Velocity for Tower Vibration

| | 1st Crit. | 2nd Crit. |


From| To | Wind Speed | Wind Speed |
| | km/hr | km/hr |
-------------------------------------
10| 20| 230.412 | 1440.08 |
20| 30| 230.412 | 1440.08 |
30| 40| 231.808 | 1448.80 |
40| 50| 231.808 | 1448.80 |
50| 60| 231.808 | 1448.80 |
60| 70| 231.808 | 1448.80 |
70| 80| 231.808 | 1448.80 |
80| 90| 231.808 | 1448.80 |
90| 100| 231.808 | 1448.80 |
100| 110| 231.808 | 1448.80 |
110| 120| 231.808 | 1448.80 |
120| 130| 231.808 | 1448.80 |
130| 140| 231.808 | 1448.80 |
140| 150| 231.808 | 1448.80 |

Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)


Allowable deflection : 127.750 Actual Deflection : 2.878 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 52
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Longitudinal Stress Constants : Step: 12 9:25a Aug 2,2012

Longitudinal Stress Constants

| | Metal Area | Metal Area |New & Cold | Corroded |


From| To | New & Cold | Corroded |Sect. Mod. | Sect. Mod. |
| | cm | cm | mm | mm |
--------------------------------------------------------------
10| 20| 1651.72 | 1651.72 | 135.0E+06 | 135.0E+06 |
20| 30| 1651.72 | 1651.72 | 135.0E+06 | 135.0E+06 |
30| 40| 3716.37 | 3563.16 | 302.0E+06 | 289.8E+06 |
40| 50| 3716.37 | 3563.16 | 302.0E+06 | 289.8E+06 |
50| 60| 3716.37 | 3563.16 | 302.0E+06 | 289.8E+06 |
60| 70| 3716.37 | 3563.16 | 302.0E+06 | 289.8E+06 |
70| 80| 3716.37 | 3563.16 | 302.0E+06 | 289.8E+06 |
80| 90| 3716.37 | 3563.16 | 302.0E+06 | 289.8E+06 |
90| 100| 3716.37 | 3563.16 | 302.0E+06 | 289.8E+06 |
100| 110| 3716.37 | 3563.16 | 302.0E+06 | 289.8E+06 |
110| 120| 3716.37 | 3563.16 | 302.0E+06 | 289.8E+06 |
120| 130| 3716.37 | 3563.16 | 302.0E+06 | 289.8E+06 |
130| 140| 3716.37 | 3563.16 | 302.0E+06 | 289.8E+06 |
140| 150| 3716.37 | 3563.16 | 302.0E+06 | 289.8E+06 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 53
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Longitudinal Allowable Stresses : Step: 13 9:25a Aug 2,2012

Longitudinal Allowable Stresses

| | | Hydrotest | | Hydrotest |
From| To | Tensile | Tensile | Compressive | Compressive |
| | kgf/cm | kgf/cm | kgf/cm | kgf/cm |
-------------------------------------------------------------------
10| 20| 975.450 | 2421.80 | -927.678 | -1113.21 |
20| 30| 1186.08 | 2538.10 | -927.678 | -1113.21 |
30| 40| 1694.40 | 2538.10 | -1113.75 | -1346.47 |
40| 50| 1694.40 | 2538.10 | -1113.75 | -1346.47 |
50| 60| 1694.40 | 2538.10 | -1113.75 | -1346.47 |
60| 70| 1694.40 | 2538.10 | -1113.75 | -1346.47 |
70| 80| 1694.40 | 2538.10 | -1113.75 | -1346.47 |
80| 90| 1694.40 | 2538.10 | -1113.75 | -1346.47 |
90| 100| 1694.40 | 2538.10 | -1113.75 | -1346.47 |
100| 110| 1694.40 | 2538.10 | -1113.75 | -1346.47 |
110| 120| 1694.40 | 2538.10 | -1113.75 | -1346.47 |
120| 130| 1694.40 | 2538.10 | -1113.75 | -1346.47 |
130| 140| 1694.40 | 2538.10 | -1113.75 | -1346.47 |
140| 150| 1694.40 | 2538.10 | -1113.75 | -1346.47 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 54
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Longitudinal Stresses Due to . . . Step: 14 9:25a Aug 2,2012

Longitudinal Stress Report

Note: Longitudinal Operating and Empty Stresses are computed in the


corroded condition. Stresses due to loads in the hydrostatic test
cases have been computed in the new and cold condition.

Longitudinal Stresses Due to . . .

| | Long. Str. | Long. Str. |Long. Str. |


From| To | Int. Pres. | Ext. Pres. |Hyd. Pres. |
| | kgf/cm | kgf/cm | kgf/cm |
-------------------------------------------------
10| 20| ... | ... | ... |
20| 30| ... | ... | ... |
30| 40| 816.377 | ... | 1135.24 |
40| 50| 816.377 | ... | 1135.24 |
50| 60| 816.377 | ... | 1135.24 |
60| 70| 816.377 | ... | 1135.24 |
70| 80| 816.377 | ... | 1135.24 |
80| 90| 816.377 | ... | 1135.24 |
90| 100| 816.377 | ... | 1135.24 |
100| 110| 816.377 | ... | 1135.24 |
110| 120| 816.377 | ... | 1135.24 |
120| 130| 816.377 | ... | 1135.24 |
130| 140| 816.377 | ... | 1135.24 |
140| 150| 816.377 | ... | 1135.24 |

Longitudinal Stresses Due to . . .

| | Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To | Empty | Operating |Hydrotest | Emp. Mom. | Opr. Mom. |
| | kgf/cm | kgf/cm | kgf/cm | kgf/cm | kgf/cm |
---------------------------------------------------------------------------
10| 20| -59.6267 | -59.6267 | -180.782 | 2.17733 | 2.17733 |
20| 30| -57.4604 | -57.4604 | -178.616 | 2.17733 | 2.17733 |
30| 40| -26.4385 | -26.4385 | -25.3485 | 1.01441 | 1.01441 |
40| 50| -25.1450 | -25.1450 | -24.1083 | 1.01441 | 1.01441 |
50| 60| -23.8289 | -23.8289 | -22.8466 | 1.01441 | 1.01441 |
60| 70| -19.9872 | -19.9872 | -19.1632 | 0.37300 | 0.37300 |
70| 80| -17.7820 | -17.7820 | -17.0489 | 0.37300 | 0.37300 |
80| 90| -15.5768 | -15.5768 | -14.9346 | 0.37300 | 0.37300 |
90| 100| -13.1306 | -13.1306 | -12.5892 | 0.19686 | 0.19686 |
100| 110| -10.9254 | -10.9254 | -10.4749 | 0.19686 | 0.19686 |
110| 120| -8.72015 | -8.72015 | -8.36064 | 0.19686 | 0.19686 |
120| 130| -7.27075 | -7.27075 | -6.97100 | 0.19686 | 0.19686 |
130| 140| -4.80618 | -4.80618 | -4.60804 | 0.0072940 | 0.0072940 |
140| 150| -2.60097 | -2.60097 | -2.49374 | 0.0072940 | 0.0072940 |

Longitudinal Stresses Due to . . .

| | Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |
From| To | Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind | Hyd. Equ. |
| | kgf/cm | kgf/cm | kgf/cm | kgf/cm | kgf/cm |
---------------------------------------------------------------------------
10| 20| 2.17733 | 90.6214 | 29.7315 | 29.9051 | ... |
20| 30| 2.17733 | 77.7583 | 25.4349 | 25.6602 | ... |
30| 40| 0.97347 | 34.7980 | 11.3607 | 11.0199 | ... |
40| 50| 0.97347 | 34.6566 | 11.3131 | 10.9751 | ... |
50| 60| 0.97347 | 30.5961 | 9.97654 | 9.68921 | ... |
60| 70| 0.35794 | 24.3363 | 7.97273 | 7.70685 | ... |
70| 80| 0.35794 | 18.7583 | 6.24546 | 5.94039 | ... |
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 55
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Longitudinal Stresses Due to . . . Step: 14 9:25a Aug 2,2012

80| 90| 0.35794 | 13.8635 | 4.71988 | 4.39032 | ... |


90| 100| 0.18891 | 9.66825 | 3.40703 | 3.06175 | ... |
100| 110| 0.18891 | 6.19938 | 2.30690 | 1.96323 | ... |
110| 120| 0.18891 | 3.47978 | 1.40847 | 1.10198 | ... |
120| 130| 0.18891 | 2.10949 | 0.92781 | 0.66803 | ... |
130| 140| 0.0069996 | 0.67424 | 0.37551 | 0.21352 | ... |
140| 150| 0.0069996 | 0.036362 | 0.036762 | 0.011515 | ... |

Longitudinal Stresses Due to . . .

| | Long. Str. | Long. Str. |Long. Str. | EarthQuake |


From| To | Vortex Ope.| Vortex Emp.|Vortex Tst.| Empty |
| | kgf/cm | kgf/cm | kgf/cm | kgf/cm |
--------------------------------------------------------------
10| 20| ... | ... | ... | 29.7315 |
20| 30| ... | ... | ... | 25.4349 |
30| 40| ... | ... | ... | 11.3607 |
40| 50| ... | ... | ... | 11.3131 |
50| 60| ... | ... | ... | 9.97654 |
60| 70| ... | ... | ... | 7.97273 |
70| 80| ... | ... | ... | 6.24546 |
80| 90| ... | ... | ... | 4.71988 |
90| 100| ... | ... | ... | 3.40703 |
100| 110| ... | ... | ... | 2.30690 |
110| 120| ... | ... | ... | 1.40847 |
120| 130| ... | ... | ... | 0.92781 |
130| 140| ... | ... | ... | 0.37551 |
140| 150| ... | ... | ... | 0.036762 |

Longitudinal Stresses Due to . . .

| | Long. Str. | Long. Str. |


From| To | Y Forces W | Y ForceS S |
| | kgf/cm | kgf/cm |
-------------------------------------
10| 20| ... | ... |
20| 30| ... | ... |
30| 40| ... | ... |
40| 50| ... | ... |
50| 60| ... | ... |
60| 70| ... | ... |
70| 80| ... | ... |
80| 90| ... | ... |
90| 100| ... | ... |
100| 110| ... | ... |
110| 120| ... | ... |
120| 130| ... | ... |
130| 140| ... | ... |
140| 150| ... | ... |

Long. Stresses due to User Forces and Moments

| |Wind For/Mom| Eqk For/Mom|Wnd For/Mom| Eqk For/Mom|


From| To | Corroded | Corroded | No Corr. | No Corr. |
| | kgf/cm | kgf/cm | kgf/cm | kgf/cm |
--------------------------------------------------------------
10| 20| ... | ... | ... | ... |
20| 30| ... | ... | ... | ... |
30| 40| ... | ... | ... | ... |
40| 50| ... | ... | ... | ... |
50| 60| ... | ... | ... | ... |
60| 70| ... | ... | ... | ... |
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 56
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Longitudinal Stresses Due to . . . Step: 14 9:25a Aug 2,2012

70| 80| ... | ... | ... | ... |


80| 90| ... | ... | ... | ... |
90| 100| ... | ... | ... | ... |
100| 110| ... | ... | ... | ... |
110| 120| ... | ... | ... | ... |
120| 130| ... | ... | ... | ... |
130| 140| ... | ... | ... | ... |
140| 150| ... | ... | ... | ... |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 57
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Stress due to Combined Loads : Step: 15 9:25a Aug 2,2012

Stress Combination Load Cases for Vertical Vessels:

Load Case Definition Key

IP = Longitudinal Stress due to Internal Pressure


EP = Longitudinal Stress due to External Pressure
HP = Longitudinal Stress due to Hydrotest Pressure
NP = No Pressure
EW = Longitudinal Stress due to Weight (No Liquid)
OW = Longitudinal Stress due to Weight (Operating)
HW = Longitudinal Stress due to Weight (Hydrotest)
WI = Bending Stress due to Wind Moment (Operating)
EQ = Bending Stress due to Earthquake Moment (Operating)
EE = Bending Stress due to Earthquake Moment (Empty)
HI = Bending Stress due to Wind Moment (Hydrotest)
HE = Bending Stress due to Earthquake Moment (Hydrotest)
WE = Bending Stress due to Wind Moment (Empty) (no CA)
WF = Bending Stress due to Wind Moment (Filled) (no CA)
CW = Longitudinal Stress due to Weight (Empty) (no CA)
VO = Bending Stress due to Vortex Shedding Loads ( Ope )
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded

General Notes:

Case types HI and HE are in the Un-Corroded condition.

Case types WE, WF, and CW are in the Un-Corroded condition.

A blank stress and stress ratio indicates that the corresponding


stress comprising those components that did not contribute to that
type of stress.

For Division 2, stress Sigma1 is the hoop stress due to internal


pressure. Stress Sigma2 is the max(abs( positive stress, 0.0 )).
The positive magnitude of Sigma3 is the 0.5 times the pressure.
The stresses are combined per equation 4.3.44 to determine
the overall stress intensity.

An asterisk (*) in the final column denotes overstress.

Note: Performing Combined Stress Analysis per VIII-2 paragraph 4.3.10.2.

Analysis of Load Case 1 : NP+EW+WI+FW+BW


From Stress All. Stress Compressive All. Comp. S. I. Comp.
Node Intensity Intensity Stress Stress Fxa Ratio Ratio
10 33.17 975.45 -152.43 1230.13 0.0340 0.1239
20 22.48 1186.08 -137.40 1249.49 0.0189 0.1100
30 9.37 1694.40 -62.25 1323.14 0.0055 0.0470
40 10.53 1694.40 -60.82 1525.08 0.0062 0.0399
50 7.78 1694.40 -55.44 1525.08 0.0046 0.0364
60 4.72 1694.40 -44.70 1525.08 0.0028 0.0293
70 1.35 1694.40 -36.91 1525.08 0.0008 0.0242
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 58
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Stress due to Combined Loads : Step: 15 9:25a Aug 2,2012

80 0.95 1694.40 -29.81 1525.08 0.0006 0.0195


90 2.31 1694.40 -23.00 1525.08 0.0014 0.0151
100 3.20 1694.40 -17.32 1525.08 0.0019 0.0114
110 3.57 1694.40 -12.40 1525.08 0.0021 0.0081
120 3.51 1694.40 -9.58 1525.08 0.0021 0.0063
130 2.92 1694.40 -5.49 1525.08 0.0017 0.0036
140 1.81 1694.40 -2.64 736.95 0.0011 0.0036

Analysis of Load Case 2 : NP+EW+EE+FS+BS


From Stress All. Stress Compressive All. Comp. S. I. Comp.
Node Intensity Intensity Stress Stress Fxa Ratio Ratio
10 19.60 975.45 -91.54 1230.13 0.0201 0.0744
20 21.11 1186.08 -85.07 1249.49 0.0178 0.0681
30 9.94 1694.40 -38.81 736.95 0.0059 0.0527
40 9.06 1694.40 -37.47 1525.08 0.0053 0.0246
50 9.08 1694.40 -34.82 1525.08 0.0054 0.0228
60 8.23 1694.40 -28.33 1525.08 0.0049 0.0186
70 7.89 1694.40 -24.40 1525.08 0.0047 0.0160
80 7.41 1694.40 -20.67 1525.08 0.0044 0.0136
90 6.74 1694.40 -16.73 1525.08 0.0040 0.0110
100 5.95 1694.40 -13.43 1525.08 0.0035 0.0088
110 5.03 1694.40 -10.33 1525.08 0.0030 0.0068
120 4.35 1694.40 -8.40 1525.08 0.0026 0.0055
130 3.13 1694.40 -5.19 1525.08 0.0018 0.0034
140 1.81 1694.40 -2.65 736.95 0.0011 0.0036

Analysis of Load Case 3 : NP+OW+WI+FW+BW


From Stress All. Stress Compressive All. Comp. S. I. Comp.
Node Intensity Intensity Stress Stress Fxa Ratio Ratio
10 33.17 975.45 -152.43 1230.13 0.0340 0.1239
20 22.48 1186.08 -137.40 1249.49 0.0189 0.1100
30 9.37 1694.40 -62.25 1323.14 0.0055 0.0470
40 10.53 1694.40 -60.82 1525.08 0.0062 0.0399
50 7.78 1694.40 -55.44 1525.08 0.0046 0.0364
60 4.72 1694.40 -44.70 1525.08 0.0028 0.0293
70 1.35 1694.40 -36.91 1525.08 0.0008 0.0242
80 0.95 1694.40 -29.81 1525.08 0.0006 0.0195
90 2.31 1694.40 -23.00 1525.08 0.0014 0.0151
100 3.20 1694.40 -17.32 1525.08 0.0019 0.0114
110 3.57 1694.40 -12.40 1525.08 0.0021 0.0081
120 3.51 1694.40 -9.58 1525.08 0.0021 0.0063
130 2.92 1694.40 -5.49 1525.08 0.0017 0.0036
140 1.81 1694.40 -2.64 736.95 0.0011 0.0036

Analysis of Load Case 4 : NP+OW+EQ+FS+BS


From Stress All. Stress Compressive All. Comp. S. I. Comp.
Node Intensity Intensity Stress Stress Fxa Ratio Ratio
10 19.60 975.45 -91.54 1230.13 0.0201 0.0744
20 21.11 1186.08 -85.07 1249.49 0.0178 0.0681
30 9.94 1694.40 -38.81 736.95 0.0059 0.0527
40 9.06 1694.40 -37.47 1525.08 0.0053 0.0246
50 9.08 1694.40 -34.82 1525.08 0.0054 0.0228
60 8.23 1694.40 -28.33 1525.08 0.0049 0.0186
70 7.89 1694.40 -24.40 1525.08 0.0047 0.0160
80 7.41 1694.40 -20.67 1525.08 0.0044 0.0136
90 6.74 1694.40 -16.73 1525.08 0.0040 0.0110
100 5.95 1694.40 -13.43 1525.08 0.0035 0.0088
110 5.03 1694.40 -10.33 1525.08 0.0030 0.0068
120 4.35 1694.40 -8.40 1525.08 0.0026 0.0055
130 3.13 1694.40 -5.19 1525.08 0.0018 0.0034
140 1.81 1694.40 -2.65 736.95 0.0011 0.0036
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 59
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Stress due to Combined Loads : Step: 15 9:25a Aug 2,2012

Analysis of Load Case 5 : NP+HW+HI


From Stress All. Stress Compressive All. Comp. S. I. Comp.
Node Intensity Intensity Stress Stress Fxa Ratio Ratio
10 105.15 2421.80 -212.86 1113.21 0.0434 0.1912
20 106.62 2538.10 -206.45 1113.21 0.0420 0.1855
30 9.44 2538.10 -37.34 1346.47 0.0037 0.0277
40 8.60 2538.10 -36.06 1346.47 0.0034 0.0268
50 8.62 2538.10 -33.51 1346.47 0.0034 0.0249
60 7.85 2538.10 -27.23 1346.47 0.0031 0.0202
70 7.60 2538.10 -23.35 1346.47 0.0030 0.0173
80 7.20 2538.10 -19.68 1346.47 0.0028 0.0146
90 6.60 2538.10 -15.84 1346.47 0.0026 0.0118
100 5.89 2538.10 -12.63 1346.47 0.0023 0.0094
110 5.00 2538.10 -9.65 1346.47 0.0020 0.0072
120 4.32 2538.10 -7.83 1346.47 0.0017 0.0058
130 3.10 2538.10 -4.83 1346.47 0.0012 0.0036
140 1.75 2538.10 -2.51 1346.47 0.0007 0.0019

Analysis of Load Case 6 : NP+HW+HE


From Stress All. Stress Compressive All. Comp. S. I. Comp.
Node Intensity Intensity Stress Stress Fxa Ratio Ratio
10 126.29 2421.80 -182.96 1113.21 0.0521 0.1644
20 124.76 2538.10 -180.79 1113.21 0.0492 0.1624
30 17.24 2538.10 -26.32 1346.47 0.0068 0.0195
40 16.36 2538.10 -25.08 1346.47 0.0064 0.0186
50 15.47 2538.10 -23.82 1346.47 0.0061 0.0177
60 13.30 2538.10 -19.52 1346.47 0.0052 0.0145
70 11.80 2538.10 -17.41 1346.47 0.0047 0.0129
80 10.31 2538.10 -15.29 1346.47 0.0041 0.0114
90 8.77 2538.10 -12.78 1346.47 0.0035 0.0095
100 7.27 2538.10 -10.66 1346.47 0.0029 0.0079
110 5.78 2538.10 -8.55 1346.47 0.0023 0.0063
120 4.80 2538.10 -7.16 1346.47 0.0019 0.0053
130 3.25 2538.10 -4.62 1346.47 0.0013 0.0034
140 1.76 2538.10 -2.50 1346.47 0.0007 0.0019

Analysis of Load Case 7 : IP+OW+WI+FW+BW


From Stress All. Stress Compressive All. Comp. S. I. Comp.
Node Intensity Intensity Stress Stress Fxa Ratio Ratio
10 33.17 975.45 -152.43 1230.13 0.0340 0.1239
20 22.48 1186.08 -137.40 1249.49 0.0189 0.1100
30 1310.65 1694.40 1323.14 0.7735
40 1459.27 1694.40 1525.08 0.8612
50 1459.27 1694.40 1525.08 0.8612
60 1459.27 1694.40 1525.08 0.8612
70 1459.28 1694.40 1525.08 0.8612
80 1459.30 1694.40 1525.08 0.8612
90 1459.31 1694.40 1525.08 0.8613
100 1459.32 1694.40 1525.08 0.8613
110 1459.33 1694.40 1525.08 0.8613
120 1459.33 1694.40 1525.08 0.8613
130 1459.32 1694.40 1525.08 0.8613
140 1309.90 1694.40 1113.75 0.7731

Analysis of Load Case 8 : IP+OW+EQ+FS+BS


From Stress All. Stress Compressive All. Comp. S. I. Comp.
Node Intensity Intensity Stress Stress Fxa Ratio Ratio
10 19.60 975.45 -91.54 1230.13 0.0201 0.0744
20 21.11 1186.08 -85.07 1249.49 0.0178 0.0681
30 1309.28 1694.40 736.95 0.7727
40 1459.42 1694.40 1525.08 0.8613
50 1459.42 1694.40 1525.08 0.8613
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 60
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Stress due to Combined Loads : Step: 15 9:25a Aug 2,2012

60 1459.41 1694.40 1525.08 0.8613


70 1459.40 1694.40 1525.08 0.8613
80 1459.39 1694.40 1525.08 0.8613
90 1459.38 1694.40 1525.08 0.8613
100 1459.36 1694.40 1525.08 0.8613
110 1459.35 1694.40 1525.08 0.8613
120 1459.34 1694.40 1525.08 0.8613
130 1459.32 1694.40 1525.08 0.8613
140 1309.90 1694.40 1113.75 0.7731

Analysis of Load Case 9 : EP+OW+WI+FW+BW


From Stress All. Stress Compressive All. Comp. S. I. Comp.
Node Intensity Intensity Stress Stress Fxa Ratio Ratio
10 33.17 975.45 -152.43 1230.13 0.0340 0.1239
20 22.48 1186.08 -137.40 1249.49 0.0189 0.1100
30 9.37 1694.40 -62.25 1323.14 0.0055 0.0470
40 10.53 1694.40 -60.82 1525.08 0.0062 0.0399
50 7.78 1694.40 -55.44 1525.08 0.0046 0.0364
60 4.72 1694.40 -44.70 1525.08 0.0028 0.0293
70 1.35 1694.40 -36.91 1525.08 0.0008 0.0242
80 0.95 1694.40 -29.81 1525.08 0.0006 0.0195
90 2.31 1694.40 -23.00 1525.08 0.0014 0.0151
100 3.20 1694.40 -17.32 1525.08 0.0019 0.0114
110 3.57 1694.40 -12.40 1525.08 0.0021 0.0081
120 3.51 1694.40 -9.58 1525.08 0.0021 0.0063
130 2.92 1694.40 -5.49 1525.08 0.0017 0.0036
140 1.81 1694.40 -2.64 736.95 0.0011 0.0036

Analysis of Load Case 10 : EP+OW+EQ+FS+BS


From Stress All. Stress Compressive All. Comp. S. I. Comp.
Node Intensity Intensity Stress Stress Fxa Ratio Ratio
10 19.60 975.45 -91.54 1230.13 0.0201 0.0744
20 21.11 1186.08 -85.07 1249.49 0.0178 0.0681
30 9.94 1694.40 -38.81 736.95 0.0059 0.0527
40 9.06 1694.40 -37.47 1525.08 0.0053 0.0246
50 9.08 1694.40 -34.82 1525.08 0.0054 0.0228
60 8.23 1694.40 -28.33 1525.08 0.0049 0.0186
70 7.89 1694.40 -24.40 1525.08 0.0047 0.0160
80 7.41 1694.40 -20.67 1525.08 0.0044 0.0136
90 6.74 1694.40 -16.73 1525.08 0.0040 0.0110
100 5.95 1694.40 -13.43 1525.08 0.0035 0.0088
110 5.03 1694.40 -10.33 1525.08 0.0030 0.0068
120 4.35 1694.40 -8.40 1525.08 0.0026 0.0055
130 3.13 1694.40 -5.19 1525.08 0.0018 0.0034
140 1.81 1694.40 -2.65 736.95 0.0011 0.0036

Analysis of Load Case 11 : HP+HW+HI


From Stress All. Stress Compressive All. Comp. S. I. Comp.
Node Intensity Intensity Stress Stress Fxa Ratio Ratio
10 105.15 2421.80 -212.86 1113.21 0.0434 0.1912
20 106.62 2538.10 -206.45 1113.21 0.0420 0.1855
30 1121.89 2538.10 1346.47 0.4420
40 1123.08 2538.10 1346.47 0.4425
50 1123.06 2538.10 1346.47 0.4425
60 1124.14 2538.10 1346.47 0.4429
70 1124.49 2538.10 1346.47 0.4430
80 1125.05 2538.10 1346.47 0.4433
90 1125.90 2538.10 1346.47 0.4436
100 1126.92 2538.10 1346.47 0.4440
110 1128.17 2538.10 1346.47 0.4445
120 1129.13 2538.10 1346.47 0.4449
130 1130.85 2538.10 1346.47 0.4456
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 61
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Stress due to Combined Loads : Step: 15 9:25a Aug 2,2012

140 1132.77 2538.10 1346.47 0.4463

Analysis of Load Case 12 : HP+HW+HE


From Stress All. Stress Compressive All. Comp. S. I. Comp.
Node Intensity Intensity Stress Stress Fxa Ratio Ratio
10 126.29 2421.80 -182.96 1113.21 0.0521 0.1644
20 124.76 2538.10 -180.79 1113.21 0.0492 0.1624
30 1110.87 2538.10 1346.47 0.4377
40 1112.11 2538.10 1346.47 0.4382
50 1113.37 2538.10 1346.47 0.4387
60 1116.44 2538.10 1346.47 0.4399
70 1118.55 2538.10 1346.47 0.4407
80 1120.66 2538.10 1346.47 0.4415
90 1122.84 2538.10 1346.47 0.4424
100 1124.95 2538.10 1346.47 0.4432
110 1127.07 2538.10 1346.47 0.4441
120 1128.46 2538.10 1346.47 0.4446
130 1130.64 2538.10 1346.47 0.4455
140 1132.75 2538.10 1346.47 0.4463

Analysis of Load Case 13 : IP+WE+EW


From Stress All. Stress Compressive All. Comp. S. I. Comp.
Node Intensity Intensity Stress Stress Fxa Ratio Ratio
10 40.62 975.45 -61.80 1230.13 0.0416 0.0502
20 39.09 1186.08 -59.64 1249.49 0.0330 0.0477
30 1308.77 1694.40 736.95 0.7724
40 1459.63 1694.40 1525.08 0.8614
50 1459.60 1694.40 1525.08 0.8614
60 1459.54 1694.40 1525.08 0.8614
70 1459.50 1694.40 1525.08 0.8614
80 1459.46 1694.40 1525.08 0.8613
90 1459.42 1694.40 1525.08 0.8613
100 1459.39 1694.40 1525.08 0.8613
110 1459.37 1694.40 1525.08 0.8613
120 1459.35 1694.40 1525.08 0.8613
130 1459.33 1694.40 1525.08 0.8613
140 1309.90 1694.40 1113.75 0.7731

Analysis of Load Case 14 : IP+WF+CW


From Stress All. Stress Compressive All. Comp. S. I. Comp.
Node Intensity Intensity Stress Stress Fxa Ratio Ratio
10 42.16 975.45 -59.63 1230.13 0.0432 0.0485
20 40.63 1186.08 -57.46 1249.49 0.0343 0.0460
30 1308.77 1694.40 736.95 0.7724
40 1459.63 1694.40 1525.08 0.8614
50 1459.60 1694.40 1525.08 0.8614
60 1459.53 1694.40 1525.08 0.8614
70 1459.49 1694.40 1525.08 0.8614
80 1459.46 1694.40 1525.08 0.8613
90 1459.42 1694.40 1525.08 0.8613
100 1459.39 1694.40 1525.08 0.8613
110 1459.36 1694.40 1525.08 0.8613
120 1459.35 1694.40 1525.08 0.8613
130 1459.33 1694.40 1525.08 0.8613
140 1309.91 1694.40 1113.75 0.7731

Analysis of Load Case 15 : IP+VO+OW


From Stress All. Stress Compressive All. Comp. S. I. Comp.
Node Intensity Intensity Stress Stress Fxa Ratio Ratio
10 40.62 975.45 -61.80 1230.13 0.0416 0.0502
20 39.09 1186.08 -59.64 1249.49 0.0330 0.0477
30 1308.77 1694.40 736.95 0.7724
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 62
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Stress due to Combined Loads : Step: 15 9:25a Aug 2,2012

40 1459.63 1694.40 1525.08 0.8614


50 1459.60 1694.40 1525.08 0.8614
60 1459.54 1694.40 1525.08 0.8614
70 1459.50 1694.40 1525.08 0.8614
80 1459.46 1694.40 1525.08 0.8613
90 1459.42 1694.40 1525.08 0.8613
100 1459.39 1694.40 1525.08 0.8613
110 1459.37 1694.40 1525.08 0.8613
120 1459.35 1694.40 1525.08 0.8613
130 1459.33 1694.40 1525.08 0.8613
140 1309.90 1694.40 1113.75 0.7731

Analysis of Load Case 16 : IP+VE+EW


From Stress All. Stress Compressive All. Comp. S. I. Comp.
Node Intensity Intensity Stress Stress Fxa Ratio Ratio
10 40.62 975.45 -61.80 1230.13 0.0416 0.0502
20 39.09 1186.08 -59.64 1249.49 0.0330 0.0477
30 1308.77 1694.40 736.95 0.7724
40 1459.63 1694.40 1525.08 0.8614
50 1459.60 1694.40 1525.08 0.8614
60 1459.54 1694.40 1525.08 0.8614
70 1459.50 1694.40 1525.08 0.8614
80 1459.46 1694.40 1525.08 0.8613
90 1459.42 1694.40 1525.08 0.8613
100 1459.39 1694.40 1525.08 0.8613
110 1459.37 1694.40 1525.08 0.8613
120 1459.35 1694.40 1525.08 0.8613
130 1459.33 1694.40 1525.08 0.8613
140 1309.90 1694.40 1113.75 0.7731

Analysis of Load Case 17 : NP+VO+OW


From Stress All. Stress Compressive All. Comp. S. I. Comp.
Node Intensity Intensity Stress Stress Fxa Ratio Ratio
10 40.62 975.45 -61.80 1230.13 0.0416 0.0502
20 39.09 1186.08 -59.64 1249.49 0.0330 0.0477
30 17.98 1694.40 -27.45 736.95 0.0106 0.0373
40 17.06 1694.40 -26.16 1525.08 0.0101 0.0172
50 16.13 1694.40 -24.84 1525.08 0.0095 0.0163
60 13.87 1694.40 -20.36 1525.08 0.0082 0.0134
70 12.31 1694.40 -18.15 1525.08 0.0073 0.0119
80 10.75 1694.40 -15.95 1525.08 0.0063 0.0105
90 9.15 1694.40 -13.33 1525.08 0.0054 0.0087
100 7.59 1694.40 -11.12 1525.08 0.0045 0.0073
110 6.03 1694.40 -8.92 1525.08 0.0036 0.0058
120 5.00 1694.40 -7.47 1525.08 0.0030 0.0049
130 3.39 1694.40 -4.81 1525.08 0.0020 0.0032
140 1.83 1694.40 -2.61 736.95 0.0011 0.0035

Analysis of Load Case 18 : FS+BS+IP+OW


From Stress All. Stress Compressive All. Comp. S. I. Comp.
Node Intensity Intensity Stress Stress Fxa Ratio Ratio
10 40.62 975.45 -61.80 1230.13 0.0416 0.0502
20 39.09 1186.08 -59.64 1249.49 0.0330 0.0477
30 1308.77 1694.40 736.95 0.7724
40 1459.63 1694.40 1525.08 0.8614
50 1459.60 1694.40 1525.08 0.8614
60 1459.54 1694.40 1525.08 0.8614
70 1459.50 1694.40 1525.08 0.8614
80 1459.46 1694.40 1525.08 0.8613
90 1459.42 1694.40 1525.08 0.8613
100 1459.39 1694.40 1525.08 0.8613
110 1459.37 1694.40 1525.08 0.8613
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 63
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Stress due to Combined Loads : Step: 15 9:25a Aug 2,2012

120 1459.35 1694.40 1525.08 0.8613


130 1459.33 1694.40 1525.08 0.8613
140 1309.90 1694.40 1113.75 0.7731

Analysis of Load Case 19 : FS+BS+EP+OW


From Stress All. Stress Compressive All. Comp. S. I. Comp.
Node Intensity Intensity Stress Stress Fxa Ratio Ratio
10 40.62 975.45 -61.80 1230.13 0.0416 0.0502
20 39.09 1186.08 -59.64 1249.49 0.0330 0.0477
30 17.98 1694.40 -27.45 736.95 0.0106 0.0373
40 17.06 1694.40 -26.16 1525.08 0.0101 0.0172
50 16.13 1694.40 -24.84 1525.08 0.0095 0.0163
60 13.87 1694.40 -20.36 1525.08 0.0082 0.0134
70 12.31 1694.40 -18.15 1525.08 0.0073 0.0119
80 10.75 1694.40 -15.95 1525.08 0.0063 0.0105
90 9.15 1694.40 -13.33 1525.08 0.0054 0.0087
100 7.59 1694.40 -11.12 1525.08 0.0045 0.0073
110 6.03 1694.40 -8.92 1525.08 0.0036 0.0058
120 5.00 1694.40 -7.47 1525.08 0.0030 0.0049
130 3.39 1694.40 -4.81 1525.08 0.0020 0.0032
140 1.83 1694.40 -2.61 736.95 0.0011 0.0035

Absolute Maximum of the all of the Stress Ratio's 0.8614

Element From : 40 to : 50
Governing Load Case 13 : IP+WE+EW

Additional Results per Section 4.4, see 4.4.15

Nomenclature :
L - Section Length cm
Fxa - Allowable comp mem stress due to compression with lamc <= 0.15, kgf/cm
Fba - Allowable all comp mem stress due to bending moment, kgf/cm
Fva - Allowable shear stress when only shear is present, kgf/cm
Fha - Allowable hoop comp memb stress under ext pressure alone, kgf/cm
Fxha - Allowable axial comp w/hoop compression and lamc <= 0.15, kgf/cm
Fhxa - Allowable hoop comp w/axial compression and lamc <= 0.15, kgf/cm
Faha - Allowable axial comp w/hoop compression and lamc > 0.15, kgf/cm
Fbha - Allowable axial comp from bending w/hoop compression, kgf/cm
Fhba - Allowable hoop comp w/long compression due to moment, kgf/cm

Allowable Stress Results for Case 1 : NP+EW+WI+FW+BW


From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba
10 0.479 2500 1230 1230 689 70307 1230 70307 70307 70307
20 0.483 2500 1249 1249 698 70307 1249 70307 70307 70307
30 1323 70307 70307 70307 70307
40 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
50 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
60 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
70 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
80 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
90 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
100 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
110 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
120 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
130 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
140 736 70307 70307 70307 70307

Allowable Stress Results for Case 2 : NP+EW+EE+FS+BS


From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba
10 0.479 2500 1230 1230 689 70307 1230 70307 70307 70307
20 0.483 2500 1249 1249 698 70307 1249 70307 70307 70307
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 64
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Stress due to Combined Loads : Step: 15 9:25a Aug 2,2012

30 736 70307 70307 70307 70307


40 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
50 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
60 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
70 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
80 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
90 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
100 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
110 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
120 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
130 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
140 736 70307 70307 70307 70307

Allowable Stress Results for Case 3 : NP+OW+WI+FW+BW


From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba
10 0.479 2500 1230 1230 689 70307 1230 70307 70307 70307
20 0.483 2500 1249 1249 698 70307 1249 70307 70307 70307
30 1323 70307 70307 70307 70307
40 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
50 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
60 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
70 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
80 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
90 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
100 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
110 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
120 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
130 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
140 736 70307 70307 70307 70307

Allowable Stress Results for Case 4 : NP+OW+EQ+FS+BS


From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba
10 0.479 2500 1230 1230 689 70307 1230 70307 70307 70307
20 0.483 2500 1249 1249 698 70307 1249 70307 70307 70307
30 736 70307 70307 70307 70307
40 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
50 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
60 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
70 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
80 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
90 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
100 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
110 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
120 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
130 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
140 736 70307 70307 70307 70307

Allowable Stress Results for Case 5 : NP+HW+HI


From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba
10 0.479 2500 1230 1230 689 70307 1230 70307 70307 70307
20 0.483 2500 1249 1249 698 70307 1249 70307 70307 70307
30 745 70307 70307 70307 70307
40 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
50 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
60 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
70 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
80 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
90 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
100 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
110 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
120 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
130 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 65
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Stress due to Combined Loads : Step: 15 9:25a Aug 2,2012

140 745 70307 70307 70307 70307

Allowable Stress Results for Case 6 : NP+HW+HE


From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba
10 0.479 2500 1230 1230 689 70307 1230 70307 70307 70307
20 0.483 2500 1249 1249 698 70307 1249 70307 70307 70307
30 745 70307 70307 70307 70307
40 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
50 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
60 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
70 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
80 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
90 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
100 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
110 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
120 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
130 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
140 745 70307 70307 70307 70307

Allowable Stress Results for Case 7 : IP+OW+WI+FW+BW


From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba
10 0.479 2500 1230 1230 689 70307 1230 70307 70307 70307
20 0.483 2500 1249 1249 698 70307 1249 70307 70307 70307
30 1323 70307 70307 70307 70307
40 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
50 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
60 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
70 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
80 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
90 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
100 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
110 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
120 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
130 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
140 70307 70307 70307 70307

Allowable Stress Results for Case 8 : IP+OW+EQ+FS+BS


From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba
10 0.479 2500 1230 1230 689 70307 1230 70307 70307 70307
20 0.483 2500 1249 1249 698 70307 1249 70307 70307 70307
30 736 70307 70307 70307 70307
40 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
50 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
60 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
70 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
80 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
90 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
100 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
110 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
120 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
130 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
140 70307 70307 70307 70307

Allowable Stress Results for Case 9 : EP+OW+WI+FW+BW


From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba
10 0.479 2500 1230 1230 689 70307 1230 70307 70307 70307
20 0.483 2500 1249 1249 698 70307 1249 70307 70307 70307
30 1323 70307 70307 70307 70307
40 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
50 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
60 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
70 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 66
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Stress due to Combined Loads : Step: 15 9:25a Aug 2,2012

80 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
90 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
100 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
110 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
120 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
130 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
140 736 70307 70307 70307 70307

Allowable Stress Results for Case 10 : EP+OW+EQ+FS+BS


From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba
10 0.479 2500 1230 1230 689 70307 1230 70307 70307 70307
20 0.483 2500 1249 1249 698 70307 1249 70307 70307 70307
30 736 70307 70307 70307 70307
40 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
50 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
60 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
70 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
80 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
90 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
100 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
110 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
120 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
130 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
140 736 70307 70307 70307 70307

Allowable Stress Results for Case 11 : HP+HW+HI


From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba
10 0.479 2500 1230 1230 689 70307 1230 70307 70307 70307
20 0.483 2500 1249 1249 698 70307 1249 70307 70307 70307
30 745 70307 70307 70307 70307
40 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
50 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
60 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
70 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
80 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
90 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
100 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
110 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
120 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
130 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
140 70307 70307 70307 70307

Allowable Stress Results for Case 12 : HP+HW+HE


From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba
10 0.479 2500 1230 1230 689 70307 1230 70307 70307 70307
20 0.483 2500 1249 1249 698 70307 1249 70307 70307 70307
30 745 70307 70307 70307 70307
40 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
50 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
60 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
70 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
80 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
90 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
100 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
110 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
120 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
130 0.518 23591 1525 1648 681 157 70307 1525 70307 70307 70307
140 70307 70307 70307 70307

Allowable Stress Results for Case 13 : IP+WE+EW


From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba
10 0.479 2500 1230 1230 689 70307 1230 70307 70307 70307
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 67
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Stress due to Combined Loads : Step: 15 9:25a Aug 2,2012

20 0.483 2500 1249 1249 698 70307 1249 70307 70307 70307
30 736 70307 70307 70307 70307
40 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
50 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
60 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
70 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
80 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
90 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
100 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
110 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
120 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
130 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
140 70307 70307 70307 70307

Allowable Stress Results for Case 14 : IP+WF+CW


From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba
10 0.479 2500 1230 1230 689 70307 1230 70307 70307 70307
20 0.483 2500 1249 1249 698 70307 1249 70307 70307 70307
30 736 70307 70307 70307 70307
40 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
50 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
60 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
70 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
80 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
90 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
100 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
110 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
120 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
130 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
140 70307 70307 70307 70307

Allowable Stress Results for Case 15 : IP+VO+OW


From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba
10 0.479 2500 1230 1230 689 70307 1230 70307 70307 70307
20 0.483 2500 1249 1249 698 70307 1249 70307 70307 70307
30 736 70307 70307 70307 70307
40 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
50 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
60 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
70 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
80 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
90 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
100 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
110 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
120 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
130 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
140 70307 70307 70307 70307

Allowable Stress Results for Case 16 : IP+VE+EW


From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba
10 0.479 2500 1230 1230 689 70307 1230 70307 70307 70307
20 0.483 2500 1249 1249 698 70307 1249 70307 70307 70307
30 736 70307 70307 70307 70307
40 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
50 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
60 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
70 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
80 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
90 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
100 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
110 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
120 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 68
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Stress due to Combined Loads : Step: 15 9:25a Aug 2,2012

130 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
140 70307 70307 70307 70307

Allowable Stress Results for Case 17 : NP+VO+OW


From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba
10 0.479 2500 1230 1230 689 70307 1230 70307 70307 70307
20 0.483 2500 1249 1249 698 70307 1249 70307 70307 70307
30 736 70307 70307 70307 70307
40 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
50 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
60 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
70 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
80 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
90 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
100 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
110 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
120 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
130 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
140 736 70307 70307 70307 70307

Allowable Stress Results for Case 18 : FS+BS+IP+OW


From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba
10 0.479 2500 1230 1230 689 70307 1230 70307 70307 70307
20 0.483 2500 1249 1249 698 70307 1249 70307 70307 70307
30 736 70307 70307 70307 70307
40 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
50 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
60 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
70 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
80 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
90 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
100 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
110 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
120 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
130 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
140 70307 70307 70307 70307

Allowable Stress Results for Case 19 : FS+BS+EP+OW


From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba
10 0.479 2500 1230 1230 689 70307 1230 70307 70307 70307
20 0.483 2500 1249 1249 698 70307 1249 70307 70307 70307
30 736 70307 70307 70307 70307
40 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
50 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
60 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
70 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
80 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
90 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
100 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
110 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
120 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
130 0.518 23591 1525 1648 674 147 70307 1525 70307 70307 70307
140 736 70307 70307 70307 70307

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 69
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Center of Gravity Calculation : Step: 16 9:25a Aug 2,2012

Shop/Field Installation Options :

Platform(s) installed in the Shop.

Note : The CG is computed from the first Element From Node

Center of Gravity of Platforms 1509.854 cm


Center of Gravity of Nozzles 592.231 cm

Center of Gravity of Bare Shell New and Cold 1338.805 cm


Center of Gravity of Bare Shell Corroded 1336.236 cm

Vessel CG in the Operating Condition 1348.284 cm


Vessel CG in the Fabricated (Shop/Empty) Condition 1350.124 cm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 70
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Basering Calculations : Step: 17 9:25a Aug 2,2012

Skirt Data :
Skirt Outside Diameter at Base SOD 3302.0000 mm
Skirt Thickness STHK 16.0000 mm
Skirt Internal Corrosion Allowance SCA 0.0000 mm
Skirt External Corrosion Allowance 0.0000 mm
Skirt Material IS2062(<20thk)

Basering Input: Type of Geometry: Continuous Top Ring W/Gussets

Thickness of Basering TBA 25.0000 mm


Design Temperature of the Basering 37.78 C
Basering Matl IS2062(<20thk)
Basering Operating All. Stress BASOPE 1393.50 kgf/cm
Basering Yield Stress 2502.90 kgf/cm
Inside Diameter of Basering DI 3142.0000 mm
Outside Diameter of Basering DOU 3502.0002 mm

Nominal Diameter of Bolts BND 30.0000 mm


Bolt Corrosion Allowance BCA 0.0000 mm
Bolt Material IS2062(BOlt)
Bolt Operating Allowable Stress SA 1393.50 kgf/cm
Number of Bolts RN 16
Diameter of Bolt Circle DC 3411.9998 mm

Thickness of Gusset Plates TGA 12.0000 mm


Width of Gussets at Top Plate TWDT 115.0000 mm
Width of Gussets at Base Plate BWDT 100.0000 mm
Gusset Plate Elastic Modulus E 2057290.0 kgf/cm
Gusset Plate Yield Stress SY 2502.9 kgf/cm
Height of Gussets HG 300.0000 mm
Distance between Gussets RG 90.0000 mm
Dist. from Bolt Center to Gusset (Rg/2) CG 45.0000 mm
Number of Gussets per bolt NG 2

Thickness of Top Plate or Ring TTA 25.0000 mm


Radial Width of the Top Plate TOPWTH 115.0000 mm
Anchor Bolt Hole Dia. in Top Plate BHOLE 42.0000 mm

External Corrosion Allowance CA 0.0000 mm

Dead Weight of Vessel DW 98486.6 kgf


Operating Weight of Vessel ROW 98486.6 kgf
Test Weight of Vessel TW 298601.3 kgf
Earthquake Moment on Basering EQMOM 40147.8 kgf-m.
Wind Moment on Basering WIMOM 122370.3 kgf-m.
Test Moment on Basering TM 40382.2 kgf-m.
Percent Bolt Preload ppl 100.0

Use AISC A5.2 Increase in Fc and Bolt Stress No


Use Allowable Weld Stress per AISC J2.5 No

Factor for Increase of Allowables Fact 1.0000

Results for Basering Analysis : Analyze Option

Basering Thickness Calculation method used : Simplified (Steel on Steel)

Calculation of Load per Bolt [W/Bolt], Wind + Dead Weight Condition:


W = ROW M = WIMOM

= (( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 71
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Basering Calculations : Step: 17 9:25a Aug 2,2012

= (( 4 * 122370/3412.000 ) - 98486 )/16


= 2810.7483 kgf

Required Area for Each Bolt, Based on Max Load 2.0170 cm


Area Available in a Single Bolt (Corr) 5.0297 cm
Area Available in all the Bolts (Corr) 80.4744 cm
Bolt Stress Based on Simplified Analysis 558.8 kgf/cm
Allowable Bolt Stress 1393.5 [Fact] 1393.50 kgf/cm

Concrete Contact Area of Base Ring CCA 18785.47 cm


Concrete Contact Section Modulus of Base Ring 0.1484E+10 mm

Concrete Load (Simplified method), Test Weight Condition [Sc]:


= ((ppl/100*(Abt*Sa)+W)/Cca) + M/CZ per Jawad & Farr Eq. 12.1
= (1.000 (80.4744 *1393 +298601 )/18785.47 ) + 40382/.14843E+10
= 24.59 kgf/cm

Allowable Stress on Concrete 61.20 kgf/cm

Determine Maximum Bending Width of Basering Section [Rw1,Rw2]:


Rw1 = (Dou - SkirtOD)/2, Rw2 = ( SkirtID - Di + 2*Sca )/2
Rw1 = (3502.000 -3302.000 )/2, Rw2 = (3270.000 -3142.000 + 2*0.000 )/2
Rw1 = 100.000 , Rw2 = 64.000 mm

Calculation of required Basering Thickness, (Simplified) [Tb]:


Allowable Bending Stress 1.5 Basope = 2090.250 kgf/cm
= Max(Rw1,Rw2) * ( 3 * Sc / S ) + CA per Jawad & Farr Eq. 12.12
= Max(100.0001 ,64.0000 ) * ( 3 * 24.586/2090.250 ) + 0.0000
= 18.7846 mm

Basering Stress at given Thickness [Sb]


= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )
= 3 * 24.586 * ( Max[100.000 , 64.000 ]/(25.000 - 0.000 ) )
= 1180.109 , must be less than 2090.250 kgf/cm

Required Thickness of Top Plate in Tension:


(Calculated as a fixed beam per Megyesy)
Ft = (Sa*Abss), Bolt Allowable Stress * Area
Rm = (Ft * 2 * Cg)/8, Bending Moment
Sb Allowable Bending Stress
Wt = (Topwth - Bnd), Width of Section

T = ( 6 * Rm / ( Sb * Wt )) + CA
T = ( 6 * 78/( 2090 * 85.0000 )) + 0.0000
T = 16.3180 mm

Required Thickness of Continuous Top Ring per Moss:


a = ( Dc-SkirtOD )/2 Skirt Distance to Bolt Circle
P = Sa*Abss Bolt Allowable Stress * Area
l = Avgwdt Average Gusset Width
g1 = Gamma 1 Constant Term f( b/l )
g2 = Gamma 2 Constant Term f( b/l )
g = Flat distance / 2 Nut 1/2 Dimension (from Tema)
Fb = Allowable Bending Stress

Mo = P/(4pi)[1.3(ln((2lsin(pia/l)/(pig)))+1]-[(0.7-g2)P/(4pi)] Moment Term


Tc = ( 6 * Abs(Mo) / Fb ) + CA Required Thickness
Tc = ( 6 * 24/2090 ) + 0.000
Tc = 16.5833 mm

Required Thickness of Gusset in Compression, per AISC E2-1:


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 72
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Basering Calculations : Step: 17 9:25a Aug 2,2012

1. Allowed Compression at Given Thickness:


Factor Kl/r Per E2-1 86.6011
Factor Cc Per E2-1 127.3770
Allowable Buckling Str. per E2-1 1022.36 kgf/cm
Actual Buckling Str. at Given Thickness 271.66 kgf/cm

Required Gusset thickness, + CA 6.9512 mm

2. Allowed Compression at Calculated Thickness:


Factor Kl/r Per E2-1 149.5020
Factor Cc Per E2-1 127.3770
Allowable Buckling Str. per E2-2 473.97 kgf/cm
Act. Buckling Str. at Calculated Thickness 468.97 kgf/cm

Summary of Basering Thickness Calculations:


Required Basering Thickness (simplified) 18.7846 mm
Actual Basering Thickness as entered by user 25.0000 mm

Required Top Ring/Plate Thickness as a Fixed Beam 16.3180 mm


Required Thickness of Continuous Top Ring (Moss) 16.5833 mm
Actual Top Ring Thickness as entered by user 25.0000 mm

Required Gusset thickness, + CA 6.9512 mm


Actual Gusset Thickness as entered by user 12.0000 mm

Weld Size Calculations per Steel Plate Engineering Data - Vol. 2

Compute the Weld load at the Skirt/Base Junction [W]


= SkirtStress * ( SkirtThickness - CA )
= 212.864 * ( 16.000 - 0.000 )
= 34.06 kgf/mm

Results for Computed Minimum Basering Weld Size [BWeld]


= W / [( 0.4 * Yield ) * 2 * 0.707]
= 34/[( 0.4 * 2502 ) * 2 * 0.707]
= 2.406 mm

Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size

Vertical Plate Load [Wv]


= Bolt Load / ( Cmwth + 2 * ( Hg + Tta ) )
= 7008.8/( 114.000 + 2 * ( 300.000 + 25.000 ) )
= 9.174 kgf/mm

Horizontal Plate Load [Wh]


= Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.6667 * (Hg+Tta) )
= 7008.8 * 55.000/(114.000 * (325.000 ) + 0.6667 * (325.000 ) )
= 3.587 kgf/mm

Resultant Weld Load [Wr]


= ( Wv + Wh)
= ( 9.17 + 3.59)
= 9.850 kgf/mm

Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 9.85/[( 0.4 * 2502 ) * 2 * 0.707]
= 0.696 mm

Results for Computed Minimum Gusset to Top Plate Weld Size


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 73
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Basering Calculations : Step: 17 9:25a Aug 2,2012

Weld Load [Wv]


= Bolt Load / ( 2 * TopWth )
= 7008.8/( 2 * 115.000 )
= 30.473 kgf/mm

Weld Load [Wh]


= Bolt Load * e / ( 2 * Hgt * TopWth )
= 7008.8 * 55.00/( 2 * 325.000 * 115.000 )
= 5.157 kgf/mm

Resultant Weld Load [Wr]


= ( Wv + Wh)
= ( 30.47 + 5.16)
= 30.906 kgf/mm

Results for Computed Min Gusset to Top Plate Weld Size [GtpWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 30.91/[( 0.4 * 2502 ) * 2 * 0.707]
= 2.183 mm

Note: The calculated weld sizes need not exceed the component thickness
framing into the weld. At the same time, the weld must meet a minimum size
specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending
on the component thickness.

Summary of Required Weld Sizes:


Required Basering to Skirt Double Fillet Weld Size 6.3500 mm
Required Gusset to Skirt Double Fillet Weld Size 4.7625 mm
Required Top Plate to Skirt Weld Size 6.3500 mm
Required Gusset to Top Plate Double Fillet Weld Size 2.1832 mm

Note: The following dimensions are adapted from EIL standards. The values
should be compared to the above calculated results and the thicker
results should be used unless (someone) has specified otherwise.

User Selected Bolt Diameter 30.00 mm


Thickness of Baseplate t1 25.00 mm
Thickness of Top Plate t2 25.00 mm
Thickness of Gussets t3 12.00 mm
Distance from Skirt OD to bolt Centerline A 55.00 mm
Distance from Top Plate OD to Bolt Centerline B 60.00 mm
Minimum Width of Top Plate C 150.00 mm
Top Plate - Weld Washer Edge Clearance E 12.00 mm
Top Plate Washer Diameter F 60.00 mm
Gusset Plate Height H 300.00 mm
Distance from Skirt OD to Baseplate ID K 80.00 mm
Width of Baseplate L 180.00 mm
Fillet Weld Leg Dimension W 10.00 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 74
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : Noz E Nozl: 11 9:25a Aug 2,2012

INPUT VALUES, Nozzle Description: Noz E From : 30

Pressure for Reinforcement Calculations P 35.000 kgf/cm


Temperature for Internal Pressure Temp 60 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 1694.40 kgf/cm
Shell Allowable Stress At Ambient Sa 1778.80 kgf/cm

Inside Diameter of Elliptical Head D 3250.00 mm


Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 36.0000 mm
Head Internal Corrosion Allowance c 1.5000 mm
Head External Corrosion Allowance co 0.0000 mm

Distance from Head Centerline L1 0.0000 mm

User Entered Minimum Design Metal Temperature 5.00 C

Type of Element Connected to the Shell : Nozzle

Material [Impact Tested] SA-266 2


Material UNS Number K03506
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 1608.60 kgf/cm
Allowable Stress At Ambient Sna 1687.40 kgf/cm

Diameter Basis (for tr calc only) ID


Layout Angle 0.00 deg
Diameter 3.0000 in.

Size and Thickness Basis Nominal


Nominal Thickness tn 80

Hub Height of Integral Nozzle h 66.0000 mm


Height of Beveled Transition L` 21.0000 mm
Hub Thickness of Integral Nozzle ( tn or x+tp ) 28.2000 mm

Corrosion Allowance can 1.5000 mm

Outside Projection ho 126.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.5250 mm
Groove weld depth between Nozzle and Vessel Wgnv 36.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
User Defined Nozzle/Shell Centerline Angle 90.0000 deg.

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
/ |
/ |
| |
| |
_________/| |
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 75
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : Noz E Nozl: 11 9:25a Aug 2,2012

| \ | |
| \ | |
|_________\|_____|

Hub Nozzle

Reinforcement CALCULATION, Description: Noz E

ASME Code, Section VIII, Division 2, 2010, 2011a, Section 4.5.1 - 4.5.14

Actual Inside Diameter Used in Calculation 2.900 in.


Actual Thickness Used in Calculation 0.300 in.

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*76.660 *(exp( 35.000/(1608.600 *1.000 ))-1) + 1.500 + 0.000
= 0.8431 + 1.500 + 0.000 = 2.3431 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:


= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1608.600 * 1.000 * Ln( ( 2*6.120 + 76.660 )/76.660 ) - 0.000
= 238.285 - 0.000 = 238.2853 kgf/cm

Nozzle Minimum Thickness per Table 4.5.2


Min. required Nozzle Neck Thickness + c : 0.248 in. 6.300 mm

Nozzle Calculations per Section 4.5: Internal Pressure Case:

Nozzle Material Factor [frn]:


= min[Sn/S, 1]
= min[1608.6/1694.4 , 1]
= 0.949

Thickness of Nozzle at Shell [tn]:


= hub thickness - corrosion allowance
= 28.200 - 1.500
= 26.700 mm

Thickness of Nozzle at Top [tn2]:


= thickness - corrosion allowance
= 7.620 - 1.500
= 6.120 mm

Shell Diameter to Thickness ratio [D/t]:


= Di/t
= 3253.000/34.500
= 94.290 must be less than 400.

Effective Pressure Radius [Reff]:


= 0.9/6 * Di[ 2 + (Di/(2h))2 ]
= 0.9/6 * 3253.000 [2 + (3253.00/(2 * 814.000 ))2 ]
= 2924.104 mm

Effective Length of Vessel Wall [LR]:


= min( sqrt( Reff * t ), 2 * Rn )
= min( sqrt( 2924.104 * 34.500 ), 2 * 38.330 )
= 76.660 mm
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 76
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : Noz E Nozl: 11 9:25a Aug 2,2012

Intermediate value [Cn]:


= min( (( t + te )/tn)^0.35, 1 )
= min( (( 34.500 + 0.000 )/26.700 )^0.35, 1 )
= min( 1.094 , 1 )
= 1.000

Intermediate value [Cp]:


= exp( ( 0.35 * di - Xo )/( 16t ) )
= exp( ( 0.35 * 3253.000 - 65.030 )/( 16 * 34.500 ) )
= 6.992

Effective Nozzle Wall Length Outside the Vessel [LH]:


= min( t + te + Fp * sqrt( Rn*tn ), Lpr1 + t )
= min(34.500+0.000+1.000*sqrt(38.330*26.700),126.000+34.500)
= 66.491 mm

Effective Vessel Thickness [teff]:


= t + (( A5 * frp ) / LR )
= 34.500+((0.000*1.00)/76.660)
= 34.500 mm

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:


= t * LR
= 34.500 * 76.660
= 26.448 cm

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:


= tn * LH
= 26.700 * 66.491
= 17.753 cm

Area Contributed by the Outside Fillet Weld [A41]:


= 0.5 * Leg412
= 0.5 * 9.5252
= 0.454 cm

The total area contributed by A1 through A43 [AT]:


= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 26.448+0.949(17.753+0.000)+0.454+0.000+0.000
= 43.755 cm

Nozzle Radius for Force Calculation [Rxn]:


= tn / ln[1 + tn/Rn ]
= 26.700/ln[ 1 + 26.700/38.330 ]
= 50.509 mm

Shell Radius for Force Calculation [Rxs]:


= teff / ln[ 1 + teff/Reff ]
= 34.500/ln[ 1 + 34.500/2924.104 ]
= 2941.317 mm

Allowable Local Primary Membrane Stress [Sallow]:


= 1.5 * S * E
= 1.5 * 1694.400 * 1.000
= 2541.6 kgf/cm

Determine Force acting on the Nozzle [fN]:


= P * Rxn( LH + t )
= 35.000 * 50.509 ( 66.491 + 34.500 )
= 1175.4 kgf
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 77
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : Noz E Nozl: 11 9:25a Aug 2,2012

Determine Force acting on the Shell [fS]:


= P * Rxs * ( LR + tn )/2
= 35.000 * 2941.317 * ( 76.660 + 26.700 )/2
= 53202.5 kgf

Discontinuity Force from Internal Pressure [fY]:


= ( P * Rxs * Rnc )/2
= ( 35.000 * 2941.317 * 38.330 )/2
= 19729.6 kgf

Area Resisting Internal Pressure [Ap]:


= ( fS + fY + fN )/P
= ( 53202.5 + 19729.6 + 1175.4 )/35.000
= 2117.4 cm

Maximum Allowable Working Pressure Candidate [Pmax1]:


= Sallow /( 2 * Ap/AT - Rxs/(2 * teff ) )
= 2541.600/( 2 * 2117.360/43.755 - 2941.317/(2*34.500 ) )
= 46.9 kgf/cm

Maximum Allowable Working Pressure Candidate [Pmax2]:


= 2 * S * [t/Rxs]
= 2 * 1694.400 * [34.500/2941.317 ]
= 39.7 kgf/cm

Maximum Allowable Working Pressure [Pmax]:


= min( Pmax1, Pmax2 )
= min( 46.933 , 39.749 )
= 39.749 kgf/cm

Average Primary Membrane Stress [SigmaAvg]:


= ( fN + fS + fY ) / AT
= ( 1175.439 + 53202.461 + 19729.588 )/43.755
= 1693.678 kgf/cm

General Primary Membrane Stress [SigmaCirc]:


= P * Rxs / ( 2 * teff )
= 35.000 * 2941.317/( 2 * 34.500 )
= 1492.0 kgf/cm

Maximum Local Primary Membrane Stress [PL]:


= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 1693.678 - 1491.972 , 1491.972 )
= 1895.4 kgf/cm

Summary of Nozzle Pressure/Stress Results:


Allowed Local Primary Membrane Stress Sallow 2541.60 kgf/cm
Local Primary Membrane Stress PL 1895.38 kgf/cm
Maximum Allowable Working Pressure Pmax 39.75 kgf/cm

Strength of Nozzle Attachment Welds per 4.5.14

Discontinuity Force Factor [ky]:


= ( Rnc + tn ) / Rnc
= ( 38.330 + 26.700 )/38.330
= 1.697 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:


= pi/2 * ( Rn + tn )
= pi/2 * ( 38.330 + 26.700 )
= 102.149 mm
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 78
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : Noz E Nozl: 11 9:25a Aug 2,2012

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:


= 6.735, 0.000, 0.000, mm

Weld Load Value [fwelds]:


= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(19729*1.70,1.5*1608.6(17.753+0.000),pi/4*35.0*38.33^2*1.70^2)
= 1162.478 kgf

Weld Stress Value [tau]:


= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 1162.478/(102.149 (0.49*6.735 + 0.6*34.500 + 0.49*0.000 ) )
= 47.417 < or = to 1694.400 Weld Size is OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld (Impact tested) :


----------------------------------------------------------------------

Note: This Element was specified as being Impact Tested.

MDMT of Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :


----------------------------------------------------------------------

Note: This Element was specified as being Impact Tested.

The Drop for this Nozzle is : 0.7158 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 162.7158 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 79
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : Noz B Nozl: 12 9:25a Aug 2,2012

INPUT VALUES, Nozzle Description: Noz B From : 50

Pressure for Reinforcement Calculations P 35.000 kgf/cm


Temperature for Internal Pressure Temp 60 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 1694.40 kgf/cm
Shell Allowable Stress At Ambient Sa 1778.80 kgf/cm

Inside Diameter of Cylindrical Shell D 3250.00 mm


Shell Finished (Minimum) Thickness t 36.0000 mm
Shell Internal Corrosion Allowance c 1.5000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 217.7000 cm

User Entered Minimum Design Metal Temperature 5.00 C

Type of Element Connected to the Shell : Nozzle

Material [Impact Tested] SA-266 2


Material UNS Number K03506
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 1608.60 kgf/cm
Allowable Stress At Ambient Sna 1687.40 kgf/cm

Diameter Basis (for tr calc only) ID


Layout Angle 330.00 deg
Diameter 12.0000 in.

Size and Thickness Basis Nominal


Nominal Thickness tn 60

Flange Material A-105


Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 97.0000 mm


Height of Beveled Transition L` 26.0000 mm
Hub Thickness of Integral Nozzle ( tn or x+tp ) 39.9000 mm

Corrosion Allowance can 1.5000 mm

Outside Projection ho 157.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.5250 mm
Groove weld depth between Nozzle and Vessel Wgnv 36.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
User Defined Nozzle/Shell Centerline Angle 90.0000 deg.

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
/ |
/ |
| |
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 80
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : Noz B Nozl: 12 9:25a Aug 2,2012

| |
_________/| |
| \ | |
| \ | |
|_________\|_____|

Hub Nozzle

Reinforcement CALCULATION, Description: Noz B

ASME Code, Section VIII, Division 2, 2010, 2011a, Section 4.5.1 - 4.5.14

Actual Inside Diameter Used in Calculation 11.626 in.


Actual Thickness Used in Calculation 0.562 in.

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*298.300 *(exp( 35.000/(1608.600 *1.000 ))-1) + 1.500 + 0.000
= 3.2808 + 1.500 + 0.000 = 4.7808 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:


= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1608.600 * 1.000 * Ln( ( 2*12.775 + 298.300 )/298.300 ) - 0.000
= 132.194 - 0.000 = 132.1938 kgf/cm

Nozzle Minimum Thickness per Table 4.5.2


Min. required Nozzle Neck Thickness + c : 0.387 in. 9.840 mm

Nozzle Calculations per Section 4.5: Internal Pressure Case:

Nozzle Material Factor [frn]:


= min[Sn/S, 1]
= min[1608.6/1694.4 , 1]
= 0.949

Thickness of Nozzle at Shell [tn]:


= hub thickness - corrosion allowance
= 39.900 - 1.500
= 38.400 mm

Thickness of Nozzle at Top [tn2]:


= thickness - corrosion allowance
= 14.275 - 1.500
= 12.775 mm

Shell Diameter to Thickness ratio [D/t]:


= Di/t
= 3253.000/34.500
= 94.290 must be less than 400.

Effective Pressure Radius [Reff]:


= Di/2 + corrosion allowance
= 3250.000/2 + 1.500
= 1626.500 mm

Effective Length of Vessel Wall [LR]:


= min( sqrt( Reff * t ), 2 * Rn )
= min( sqrt( 1626.500 * 34.500 ), 2 * 149.150 )
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 81
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : Noz B Nozl: 12 9:25a Aug 2,2012

= 236.884 mm

Thickness Limit Candidate [LH1]:


= min[1.5t,te] + sqrt( Rn * tn )
= min[1.5*34.500 , 0.000 ] + sqrt( 149.150 * 38.400 )
= 75.679 mm

Thickness Limit Candidate [LH2]:


= Lpr1
= 157.000
= 157.000 mm

Thickness Limit Candidate [LH3]:


= 8( t + te )
= 8( 34.500 + 0.000 )
= 276.000 mm

Effective Nozzle Wall Length Outside the Vessel [LH]:


= min[ LH1, LH2, LH3 ] + t for set-in nozzles
= min[ 75.679 , 157.000 , 276.000 ) + 0.000
= 110.179 mm

Effective Vessel Thickness [teff]:


= t + (( A5 * frp ) / LR )
= 34.500+((0.000*1.00)/236.884)
= 34.500 mm

Determine Parameter [Lamda]:


= min( 12, ( 2*Rn + tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 12, (2*149.15 + 38.400 )/( sqrt((3253.00 + 34.500 ) * 34.500 ))
= 1.000

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:


= t * LR * max( (Lamda/5)0.85, 1 )
= 34.500 * 236.884 * max( (1.000/5)0.85, 1 )
= 81.725 cm

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:


= tn * LH
= 38.400 * 110.179
= 42.309 cm

Area Contributed by the Outside Fillet Weld [A41]:


= 0.5 * Leg412
= 0.5 * 9.5252
= 0.454 cm

The total area contributed by A1 through A43 [AT]:


= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 81.725+0.949(42.309+0.000)+0.454+0.000+0.000
= 122.345 cm

Nozzle Radius for Force Calculation [Rxn]:


= tn / ln[1 + tn/Rn ]
= 38.400/ln[ 1 + 38.400/149.150 ]
= 167.618 mm

Shell Radius for Force Calculation [Rxs]:


= teff / ln[ 1 + teff/Reff ]
= 34.500/ln[ 1 + 34.500/1626.500 ]
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 82
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : Noz B Nozl: 12 9:25a Aug 2,2012

= 1643.693 mm

Allowable Local Primary Membrane Stress [Sallow]:


= 1.5 * S * E
= 1.5 * 1694.400 * 1.000
= 2541.6 kgf/cm

Determine Force acting on the Nozzle [fN]:


= P * Rxn( LH + t )
= 35.000 * 167.618 ( 110.179 + 34.500 )
= 6463.8 kgf

Determine Force acting on the Shell [fS]:


= P * Rxs * ( LR + tn )
= 35.000 * 1643.693 * ( 236.884 + 38.400 )
= 158368.9 kgf

Discontinuity Force from Internal Pressure [fY]:


= P * Rxs * Rnc
= 35.000 * 1643.693 * 149.150
= 85804.9 kgf

Area Resisting Internal Pressure [Ap]:


= ( fS + fY + fN )/P
= ( 158368.9 + 85804.9 + 6463.8 )/35.000
= 7161.1 cm

Maximum Allowable Working Pressure Candidate [Pmax1]:


= Sallow /( 2 * Ap/AT - Rxs/teff )
= 2541.600/( 2 * 7161.083/122.345 - 1643.693/34.500 )
= 36.6 kgf/cm

Maximum Allowable Working Pressure Candidate [Pmax2]:


= S[t/Rxs]
= 1694.400 [34.500/1643.693 ]
= 35.6 kgf/cm

Maximum Allowable Working Pressure [Pmax]:


= min( Pmax1, Pmax2 )
= min( 36.612 , 35.564 )
= 35.564 kgf/cm

Average Primary Membrane Stress [SigmaAvg]:


= ( fN + fS + fY ) / AT
= ( 6463.798 + 158368.875 + 85804.883 )/122.345
= 2048.612 kgf/cm

General Primary Membrane Stress [SigmaCirc]:


= P * Rxs / teff
= 35.000 * 1643.693/34.500
= 1667.5 kgf/cm

Maximum Local Primary Membrane Stress [PL]:


= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 2048.612 - 1667.514 , 1667.514 )
= 2429.7 kgf/cm

Summary of Nozzle Pressure/Stress Results:


Allowed Local Primary Membrane Stress Sallow 2541.60 kgf/cm
Local Primary Membrane Stress PL 2429.71 kgf/cm
Maximum Allowable Working Pressure Pmax 35.56 kgf/cm
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 83
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : Noz B Nozl: 12 9:25a Aug 2,2012

Strength of Nozzle Attachment Welds per 4.5.14

Discontinuity Force Factor [ky]:


= ( Rnc + tn ) / Rnc
= ( 149.150 + 38.400 )/149.150
= 1.257 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:


= pi/2 * ( Rn + tn )
= pi/2 * ( 149.150 + 38.400 )
= 294.603 mm

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:


= 6.735, 0.000, 0.000, mm

Weld Load Value [fwelds]:


= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(85804*1.26,1.5*1608.6(42.309+0.000),pi/4*35.0*149.15^2*1.26^2)
= 9669.242 kgf

Weld Stress Value [tau]:


= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 9669.242/(294.603 (0.49*6.735 + 0.6*34.500 + 0.49*0.000 ) )
= 136.754 < or = to 1694.400 Weld Size is OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld (Impact tested) :


----------------------------------------------------------------------

Note: This Element was specified as being Impact Tested.

MDMT of Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :


----------------------------------------------------------------------

Note: This Element was specified as being Impact Tested.

The Drop for this Nozzle is : 10.8594 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 203.8595 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 84
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : NOZ.SP Nozl: 13 9:25a Aug 2,2012

INPUT VALUES, Nozzle Description: NOZ.SP From : 50

Pressure for Reinforcement Calculations P 35.000 kgf/cm


Temperature for Internal Pressure Temp 60 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 1694.40 kgf/cm
Shell Allowable Stress At Ambient Sa 1778.80 kgf/cm

Inside Diameter of Cylindrical Shell D 3250.00 mm


Shell Finished (Minimum) Thickness t 36.0000 mm
Shell Internal Corrosion Allowance c 1.5000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 240.0000 cm

User Entered Minimum Design Metal Temperature 5.00 C

Type of Element Connected to the Shell : Nozzle

Material [Impact Tested] SA-266 2


Material UNS Number K03506
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 1608.60 kgf/cm
Allowable Stress At Ambient Sna 1687.40 kgf/cm

Diameter Basis (for tr calc only) ID


Layout Angle 270.00 deg
Diameter 12.0000 in.

Size and Thickness Basis Nominal


Nominal Thickness tn 60

Flange Material A-105


Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 97.0000 mm


Height of Beveled Transition L` 26.0000 mm
Hub Thickness of Integral Nozzle ( tn or x+tp ) 39.9000 mm

Corrosion Allowance can 1.5000 mm

Outside Projection ho 157.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.5250 mm
Groove weld depth between Nozzle and Vessel Wgnv 36.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
User Defined Nozzle/Shell Centerline Angle 90.0000 deg.

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
/ |
/ |
| |
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 85
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : NOZ.SP Nozl: 13 9:25a Aug 2,2012

| |
_________/| |
| \ | |
| \ | |
|_________\|_____|

Hub Nozzle

Reinforcement CALCULATION, Description: NOZ.SP

ASME Code, Section VIII, Division 2, 2010, 2011a, Section 4.5.1 - 4.5.14

Actual Inside Diameter Used in Calculation 11.626 in.


Actual Thickness Used in Calculation 0.562 in.

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*298.300 *(exp( 35.000/(1608.600 *1.000 ))-1) + 1.500 + 0.000
= 3.2808 + 1.500 + 0.000 = 4.7808 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:


= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1608.600 * 1.000 * Ln( ( 2*12.775 + 298.300 )/298.300 ) - 0.000
= 132.194 - 0.000 = 132.1938 kgf/cm

Nozzle Minimum Thickness per Table 4.5.2


Min. required Nozzle Neck Thickness + c : 0.387 in. 9.840 mm

Nozzle Calculations per Section 4.5: Internal Pressure Case:

Nozzle Material Factor [frn]:


= min[Sn/S, 1]
= min[1608.6/1694.4 , 1]
= 0.949

Thickness of Nozzle at Shell [tn]:


= hub thickness - corrosion allowance
= 39.900 - 1.500
= 38.400 mm

Thickness of Nozzle at Top [tn2]:


= thickness - corrosion allowance
= 14.275 - 1.500
= 12.775 mm

Shell Diameter to Thickness ratio [D/t]:


= Di/t
= 3253.000/34.500
= 94.290 must be less than 400.

Effective Pressure Radius [Reff]:


= Di/2 + corrosion allowance
= 3250.000/2 + 1.500
= 1626.500 mm

Effective Length of Vessel Wall [LR]:


= min( sqrt( Reff * t ), 2 * Rn )
= min( sqrt( 1626.500 * 34.500 ), 2 * 149.150 )
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 86
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : NOZ.SP Nozl: 13 9:25a Aug 2,2012

= 236.884 mm

Thickness Limit Candidate [LH1]:


= min[1.5t,te] + sqrt( Rn * tn )
= min[1.5*34.500 , 0.000 ] + sqrt( 149.150 * 38.400 )
= 75.679 mm

Thickness Limit Candidate [LH2]:


= Lpr1
= 157.000
= 157.000 mm

Thickness Limit Candidate [LH3]:


= 8( t + te )
= 8( 34.500 + 0.000 )
= 276.000 mm

Effective Nozzle Wall Length Outside the Vessel [LH]:


= min[ LH1, LH2, LH3 ] + t for set-in nozzles
= min[ 75.679 , 157.000 , 276.000 ) + 0.000
= 110.179 mm

Effective Vessel Thickness [teff]:


= t + (( A5 * frp ) / LR )
= 34.500+((0.000*1.00)/236.884)
= 34.500 mm

Determine Parameter [Lamda]:


= min( 12, ( 2*Rn + tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 12, (2*149.15 + 38.400 )/( sqrt((3253.00 + 34.500 ) * 34.500 ))
= 1.000

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:


= t * LR * max( (Lamda/5)0.85, 1 )
= 34.500 * 236.884 * max( (1.000/5)0.85, 1 )
= 81.725 cm

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:


= tn * LH
= 38.400 * 110.179
= 42.309 cm

Area Contributed by the Outside Fillet Weld [A41]:


= 0.5 * Leg412
= 0.5 * 9.5252
= 0.454 cm

The total area contributed by A1 through A43 [AT]:


= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 81.725+0.949(42.309+0.000)+0.454+0.000+0.000
= 122.345 cm

Nozzle Radius for Force Calculation [Rxn]:


= tn / ln[1 + tn/Rn ]
= 38.400/ln[ 1 + 38.400/149.150 ]
= 167.618 mm

Shell Radius for Force Calculation [Rxs]:


= teff / ln[ 1 + teff/Reff ]
= 34.500/ln[ 1 + 34.500/1626.500 ]
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 87
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : NOZ.SP Nozl: 13 9:25a Aug 2,2012

= 1643.693 mm

Allowable Local Primary Membrane Stress [Sallow]:


= 1.5 * S * E
= 1.5 * 1694.400 * 1.000
= 2541.6 kgf/cm

Determine Force acting on the Nozzle [fN]:


= P * Rxn( LH + t )
= 35.000 * 167.618 ( 110.179 + 34.500 )
= 6463.8 kgf

Determine Force acting on the Shell [fS]:


= P * Rxs * ( LR + tn )
= 35.000 * 1643.693 * ( 236.884 + 38.400 )
= 158368.9 kgf

Discontinuity Force from Internal Pressure [fY]:


= P * Rxs * Rnc
= 35.000 * 1643.693 * 149.150
= 85804.9 kgf

Area Resisting Internal Pressure [Ap]:


= ( fS + fY + fN )/P
= ( 158368.9 + 85804.9 + 6463.8 )/35.000
= 7161.1 cm

Maximum Allowable Working Pressure Candidate [Pmax1]:


= Sallow /( 2 * Ap/AT - Rxs/teff )
= 2541.600/( 2 * 7161.083/122.345 - 1643.693/34.500 )
= 36.6 kgf/cm

Maximum Allowable Working Pressure Candidate [Pmax2]:


= S[t/Rxs]
= 1694.400 [34.500/1643.693 ]
= 35.6 kgf/cm

Maximum Allowable Working Pressure [Pmax]:


= min( Pmax1, Pmax2 )
= min( 36.612 , 35.564 )
= 35.564 kgf/cm

Average Primary Membrane Stress [SigmaAvg]:


= ( fN + fS + fY ) / AT
= ( 6463.798 + 158368.875 + 85804.883 )/122.345
= 2048.612 kgf/cm

General Primary Membrane Stress [SigmaCirc]:


= P * Rxs / teff
= 35.000 * 1643.693/34.500
= 1667.5 kgf/cm

Maximum Local Primary Membrane Stress [PL]:


= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 2048.612 - 1667.514 , 1667.514 )
= 2429.7 kgf/cm

Summary of Nozzle Pressure/Stress Results:


Allowed Local Primary Membrane Stress Sallow 2541.60 kgf/cm
Local Primary Membrane Stress PL 2429.71 kgf/cm
Maximum Allowable Working Pressure Pmax 35.56 kgf/cm
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 88
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : NOZ.SP Nozl: 13 9:25a Aug 2,2012

Strength of Nozzle Attachment Welds per 4.5.14

Discontinuity Force Factor [ky]:


= ( Rnc + tn ) / Rnc
= ( 149.150 + 38.400 )/149.150
= 1.257 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:


= pi/2 * ( Rn + tn )
= pi/2 * ( 149.150 + 38.400 )
= 294.603 mm

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:


= 6.735, 0.000, 0.000, mm

Weld Load Value [fwelds]:


= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(85804*1.26,1.5*1608.6(42.309+0.000),pi/4*35.0*149.15^2*1.26^2)
= 9669.242 kgf

Weld Stress Value [tau]:


= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 9669.242/(294.603 (0.49*6.735 + 0.6*34.500 + 0.49*0.000 ) )
= 136.754 < or = to 1694.400 Weld Size is OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld (Impact tested) :


----------------------------------------------------------------------

Note: This Element was specified as being Impact Tested.

MDMT of Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :


----------------------------------------------------------------------

Note: This Element was specified as being Impact Tested.

The Drop for this Nozzle is : 10.8594 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 203.8595 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 89
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : PRESS GUAGE - G Nozl: 14 9:25a Aug 2,2012

INPUT VALUES, Nozzle Description: PRESS GUAGE - G From : 50

Pressure for Reinforcement Calculations P 35.000 kgf/cm


Temperature for Internal Pressure Temp 60 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 1694.40 kgf/cm
Shell Allowable Stress At Ambient Sa 1778.80 kgf/cm

Inside Diameter of Cylindrical Shell D 3250.00 mm


Shell Finished (Minimum) Thickness t 36.0000 mm
Shell Internal Corrosion Allowance c 1.5000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 203.0000 cm

User Entered Minimum Design Metal Temperature 5.00 C

Type of Element Connected to the Shell : Nozzle

Material A-105
Allowable Stress at Temperature Sn 1654.00 kgf/cm
Allowable Stress At Ambient Sna 1682.53 kgf/cm

Diameter Basis (for tr calc only) ID


Layout Angle 90.00 deg
Diameter 1.0000 in.

Size and Thickness Basis Nominal


Nominal Thickness tn XXS

Corrosion Allowance can 1.5000 mm

Outside Projection ho 100.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.5250 mm
Groove weld depth between Nozzle and Vessel Wgnv 36.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
User Defined Nozzle/Shell Centerline Angle 90.0000 deg.

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
| |
| |
____________/| |
| \ | |
| \ | |
|____________\|__|

Insert Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: PRESS GUAGE - G

ASME Code, Section VIII, Division 2, 2010, 2011a, Section 4.5.1 - 4.5.14

Actual Inside Diameter Used in Calculation 0.599 in.


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 90
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : PRESS GUAGE - G Nozl: 14 9:25a Aug 2,2012

Actual Thickness Used in Calculation 0.358 in.

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*18.215 *(exp( 35.000/(1653.998 *1.000 ))-1) + 1.500 + 0.000
= 0.1948 + 1.500 + 0.000 = 1.6948 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:


= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1653.998 * 1.000 * Ln( ( 2*7.593 + 18.215 )/18.215 ) - 0.000
= 1002.922 - 0.000 = 1002.9224 kgf/cm

Nozzle Minimum Thickness per Table 4.5.2


Min. required Nozzle Neck Thickness + c : 0.175 in. 4.460 mm

Nozzle Calculations per Section 4.5: Internal Pressure Case:

Nozzle Material Factor [frn]:


= min[Sn/S, 1]
= min[1654.0/1694.4 , 1]
= 0.976

Thickness of Nozzle [tn]:


= thickness - corrosion allowance
= 9.093 - 1.500
= 7.593 mm

Shell Diameter to Thickness ratio [D/t]:


= Di/t
= 3253.000/34.500
= 94.290 must be less than 400.

Effective Pressure Radius [Reff]:


= Di/2 + corrosion allowance
= 3250.000/2 + 1.500
= 1626.500 mm

Effective Length of Vessel Wall [LR]:


= min( sqrt( Reff * t ), 2 * Rn )
= min( sqrt( 1626.500 * 34.500 ), 2 * 9.107 )
= 18.215 mm

Thickness Limit Candidate [LH1]:


= min[1.5t,te] + sqrt( Rn * tn )
= min[1.5*34.500 , 0.000 ] + sqrt( 9.107 * 7.593 )
= 8.316 mm

Thickness Limit Candidate [LH2]:


= Lpr1
= 100.000
= 100.000 mm

Thickness Limit Candidate [LH3]:


= 8( t + te )
= 8( 34.500 + 0.000 )
= 276.000 mm

Effective Nozzle Wall Length Outside the Vessel [LH]:


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 91
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : PRESS GUAGE - G Nozl: 14 9:25a Aug 2,2012

= min[ LH1, LH2, LH3 ] + t for set-in nozzles


= min[ 8.316 , 100.000 , 276.000 ) + 0.000
= 42.816 mm

Effective Vessel Thickness [teff]:


= t + (( A5 * frp ) / LR )
= 34.500+((0.000*1.00)/18.215)
= 34.500 mm

Determine Parameter [Lamda]:


= min( 12, ( 2*Rn + tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 12, (2*9.11 + 7.593 )/( sqrt((3253.00 + 34.500 ) * 34.500 )) )
= 0.077

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:


= t * LR * max( (Lamda/5)0.85, 1 )
= 34.500 * 18.215 * max( (0.077/5)0.85, 1 )
= 6.284 cm

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:


= tn * LH
= 7.593 * 42.816
= 3.251 cm

Area Contributed by the Outside Fillet Weld [A41]:


= 0.5 * Leg412 - Area cut by thickness limit
= 0.5 * 9.5252 - 0.007
= 0.446 cm

The total area contributed by A1 through A43 [AT]:


= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 6.284+0.976(3.251+0.000)+0.446+0.000+0.000
= 9.904 cm

Nozzle Radius for Force Calculation [Rxn]:


= tn / ln[1 + tn/Rn ]
= 7.593/ln[ 1 + 7.593/9.107 ]
= 12.523 mm

Shell Radius for Force Calculation [Rxs]:


= teff / ln[ 1 + teff/Reff ]
= 34.500/ln[ 1 + 34.500/1626.500 ]
= 1643.693 mm

Allowable Local Primary Membrane Stress [Sallow]:


= 1.5 * S * E
= 1.5 * 1694.400 * 1.000
= 2541.6 kgf/cm

Determine Force acting on the Nozzle [fN]:


= P * Rxn( LH + t )
= 35.000 * 12.523 ( 42.816 + 34.500 )
= 187.7 kgf

Determine Force acting on the Shell [fS]:


= P * Rxs * ( LR + tn )
= 35.000 * 1643.693 * ( 18.215 + 7.593 )
= 14847.0 kgf

Discontinuity Force from Internal Pressure [fY]:


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 92
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : PRESS GUAGE - G Nozl: 14 9:25a Aug 2,2012

= P * Rxs * Rnc
= 35.000 * 1643.693 * 9.107
= 5239.4 kgf

Area Resisting Internal Pressure [Ap]:


= ( fS + fY + fN )/P
= ( 14847.0 + 5239.4 + 187.7 )/35.000
= 579.3 cm

Maximum Allowable Working Pressure Candidate [Pmax1]:


= Sallow /( 2 * Ap/AT - Rxs/teff )
= 2541.600/( 2 * 579.259/9.904 - 1643.693/34.500 )
= 36.7 kgf/cm

Maximum Allowable Working Pressure Candidate [Pmax2]:


= S[t/Rxs]
= 1694.400 [34.500/1643.693 ]
= 35.6 kgf/cm

Maximum Allowable Working Pressure [Pmax]:


= min( Pmax1, Pmax2 )
= min( 36.658 , 35.564 )
= 35.564 kgf/cm

Average Primary Membrane Stress [SigmaAvg]:


= ( fN + fS + fY ) / AT
= ( 187.657 + 14847.014 + 5239.354 )/9.904
= 2047.072 kgf/cm

General Primary Membrane Stress [SigmaCirc]:


= P * Rxs / teff
= 35.000 * 1643.693/34.500
= 1667.5 kgf/cm

Maximum Local Primary Membrane Stress [PL]:


= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 2047.072 - 1667.514 , 1667.514 )
= 2426.6 kgf/cm

Summary of Nozzle Pressure/Stress Results:


Allowed Local Primary Membrane Stress Sallow 2541.60 kgf/cm
Local Primary Membrane Stress PL 2426.63 kgf/cm
Maximum Allowable Working Pressure Pmax 35.56 kgf/cm

Strength of Nozzle Attachment Welds per 4.5.14

Discontinuity Force Factor [ky]:


= ( Rnc + tn ) / Rnc
= ( 9.107 + 7.593 )/9.107
= 1.834 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:


= pi/2 * ( Rn + tn )
= pi/2 * ( 9.107 + 7.593 )
= 26.233 mm

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:


= 6.735, 0.000, 0.000, mm

Weld Load Value [fwelds]:


= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(5239*1.83,1.5*1654.0(3.251+0.000),pi/4*35.0*9.11^2*1.83^2)
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 93
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : PRESS GUAGE - G Nozl: 14 9:25a Aug 2,2012

= 76.668 kgf

Weld Stress Value [tau]:


= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 76.668/(26.233 (0.49*6.735 + 0.6*34.500 + 0.49*0.000 ) )
= 12.177 < or = to 1694.400 Weld Size is OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle MDMT per 3.7, (Nozzle to Shell/Head Weld), Curve: A


----------------------------------------------------------------------
This element is Not Post Weld Heat Treated
Computed Minimum Design Metal Temperature : -104 C
User entered Minimum Design Temperature : 5 C

The curve for this material is curve : A

As the Stress Ratio < 0.241, the MDMT is : -104 C


The computed stress ratio is : 0.030

The computed stress ratio [sr]:


= ( tr * E* ) / ( tnom - ci - cext )
= ( 0.191 * 1.00 )/( 7.957 - 1.500 - 0.000 )
= 0.030

Governing MDMT of all the sub-joints of this Junction : -104 C

The Drop for this Nozzle is : 0.0858 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 136.0858 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 94
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : MAN HOLE M Nozl: 15 9:25a Aug 2,2012

INPUT VALUES, Nozzle Description: MAN HOLE M From : 50

Pressure for Reinforcement Calculations P 35.000 kgf/cm


Temperature for Internal Pressure Temp 60 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 1694.40 kgf/cm
Shell Allowable Stress At Ambient Sa 1778.80 kgf/cm

Inside Diameter of Cylindrical Shell D 3250.00 mm


Shell Finished (Minimum) Thickness t 36.0000 mm
Shell Internal Corrosion Allowance c 1.5000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 224.0000 cm

User Entered Minimum Design Metal Temperature 5.00 C

Type of Element Connected to the Shell : Nozzle

Material [Impact Tested] SA-266 2


Material UNS Number K03506
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 1608.60 kgf/cm
Allowable Stress At Ambient Sna 1687.40 kgf/cm

Diameter Basis (for tr calc only) ID


Layout Angle 180.00 deg
Diameter 18.8189 in.

Size and Thickness Basis Actual


Actual Thickness tn 15.0000 mm

Flange Material A-105


Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 175.0000 mm


Height of Beveled Transition L` 46.0000 mm
Hub Thickness of Integral Nozzle ( tn or x+tp ) 61.0000 mm

Corrosion Allowance can 1.5000 mm

Outside Projection ho 255.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.5250 mm
Groove weld depth between Nozzle and Vessel Wgnv 36.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
User Defined Nozzle/Shell Centerline Angle 90.0000 deg.
This is a Manway or Access Opening.

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
/ |
/ |
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 95
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : MAN HOLE M Nozl: 15 9:25a Aug 2,2012

| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|

Hub Nozzle

Reinforcement CALCULATION, Description: MAN HOLE M

ASME Code, Section VIII, Division 2, 2010, 2011a, Section 4.5.1 - 4.5.14

Actual Inside Diameter Used in Calculation 18.819 in.


Actual Thickness Used in Calculation 0.591 in.

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*481.000 *(exp( 35.000/(1608.600 *1.000 ))-1) + 1.500 + 0.000
= 5.2902 + 1.500 + 0.000 = 6.7902 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:


= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1608.600 * 1.000 * Ln( ( 2*13.500 + 481.000 )/481.000 ) - 0.000
= 87.852 - 0.000 = 87.8523 kgf/cm

Nozzle Calculations per Section 4.5: Internal Pressure Case:

Nozzle Material Factor [frn]:


= min[Sn/S, 1]
= min[1608.6/1694.4 , 1]
= 0.949

Thickness of Nozzle at Shell [tn]:


= hub thickness - corrosion allowance
= 61.000 - 1.500
= 59.500 mm

Thickness of Nozzle at Top [tn2]:


= thickness - corrosion allowance
= 15.000 - 1.500
= 13.500 mm

Shell Diameter to Thickness ratio [D/t]:


= Di/t
= 3253.000/34.500
= 94.290 must be less than 400.

Effective Pressure Radius [Reff]:


= Di/2 + corrosion allowance
= 3250.000/2 + 1.500
= 1626.500 mm

Effective Length of Vessel Wall [LR]:


= min( sqrt( Reff * t ), 2 * Rn )
= min( sqrt( 1626.500 * 34.500 ), 2 * 240.500 )
= 236.884 mm
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 96
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : MAN HOLE M Nozl: 15 9:25a Aug 2,2012

Thickness Limit Candidate [LH1]:


= min[1.5t,te] + sqrt( Rn * tn )
= min[1.5*34.500 , 0.000 ] + sqrt( 240.500 * 59.500 )
= 119.623 mm

Thickness Limit Candidate [LH2]:


= Lpr1
= 255.000
= 255.000 mm

Thickness Limit Candidate [LH3]:


= 8( t + te )
= 8( 34.500 + 0.000 )
= 276.000 mm

Effective Nozzle Wall Length Outside the Vessel [LH]:


= min[ LH1, LH2, LH3 ] + t for set-in nozzles
= min[ 119.623 , 255.000 , 276.000 ) + 0.000
= 154.123 mm

Effective Vessel Thickness [teff]:


= t + (( A5 * frp ) / LR )
= 34.500+((0.000*1.00)/236.884)
= 34.500 mm

Determine Parameter [Lamda]:


= min( 12, ( 2*Rn + tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 12, (2*240.50 + 59.500 )/( sqrt((3253.00 + 34.500 ) * 34.500 ))
= 1.605

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:


= t * LR * max( (Lamda/5)0.85, 1 )
= 34.500 * 236.884 * max( (1.605/5)0.85, 1 )
= 81.725 cm

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:


= tn * LH
= 59.500 * 154.123
= 91.703 cm

Area Contributed by the Outside Fillet Weld [A41]:


= 0.5 * Leg412
= 0.5 * 9.5252
= 0.454 cm

The total area contributed by A1 through A43 [AT]:


= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 81.725+0.949(91.703+0.000)+0.454+0.000+0.000
= 169.239 cm

Nozzle Radius for Force Calculation [Rxn]:


= tn / ln[1 + tn/Rn ]
= 59.500/ln[ 1 + 59.500/240.500 ]
= 269.155 mm

Shell Radius for Force Calculation [Rxs]:


= teff / ln[ 1 + teff/Reff ]
= 34.500/ln[ 1 + 34.500/1626.500 ]
= 1643.693 mm
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 97
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : MAN HOLE M Nozl: 15 9:25a Aug 2,2012

Allowable Local Primary Membrane Stress [Sallow]:


= 1.5 * S * E
= 1.5 * 1694.400 * 1.000
= 2541.6 kgf/cm

Determine Force acting on the Nozzle [fN]:


= P * Rxn( LH + t )
= 35.000 * 269.155 ( 154.123 + 34.500 )
= 14519.0 kgf

Determine Force acting on the Shell [fS]:


= P * Rxs * ( LR + tn )
= 35.000 * 1643.693 * ( 236.884 + 59.500 )
= 170507.5 kgf

Discontinuity Force from Internal Pressure [fY]:


= P * Rxs * Rnc
= 35.000 * 1643.693 * 240.500
= 138357.7 kgf

Area Resisting Internal Pressure [Ap]:


= ( fS + fY + fN )/P
= ( 170507.5 + 138357.7 + 14519.0 )/35.000
= 9239.6 cm

Maximum Allowable Working Pressure Candidate [Pmax1]:


= Sallow /( 2 * Ap/AT - Rxs/teff )
= 2541.600/( 2 * 9239.562/169.239 - 1643.693/34.500 )
= 41.3 kgf/cm

Maximum Allowable Working Pressure Candidate [Pmax2]:


= S[t/Rxs]
= 1694.400 [34.500/1643.693 ]
= 35.6 kgf/cm

Maximum Allowable Working Pressure [Pmax]:


= min( Pmax1, Pmax2 )
= min( 41.296 , 35.564 )
= 35.564 kgf/cm

Average Primary Membrane Stress [SigmaAvg]:


= ( fN + fS + fY ) / AT
= ( 14519.046 + 170507.531 + 138357.656 )/169.239
= 1910.821 kgf/cm

General Primary Membrane Stress [SigmaCirc]:


= P * Rxs / teff
= 35.000 * 1643.693/34.500
= 1667.5 kgf/cm

Maximum Local Primary Membrane Stress [PL]:


= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 1910.821 - 1667.514 , 1667.514 )
= 2154.1 kgf/cm

Summary of Nozzle Pressure/Stress Results:


Allowed Local Primary Membrane Stress Sallow 2541.60 kgf/cm
Local Primary Membrane Stress PL 2154.13 kgf/cm
Maximum Allowable Working Pressure Pmax 35.56 kgf/cm

Strength of Nozzle Attachment Welds per 4.5.14


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 98
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : MAN HOLE M Nozl: 15 9:25a Aug 2,2012

Discontinuity Force Factor [ky]:


= ( Rnc + tn ) / Rnc
= ( 240.500 + 59.500 )/240.500
= 1.247 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:


= pi/2 * ( Rn + tn )
= pi/2 * ( 240.500 + 59.500 )
= 471.239 mm

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:


= 6.735, 0.000, 0.000, mm

Weld Load Value [fwelds]:


= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(138357*1.25,1.5*1608.6(91.703+0.000),pi/4*35.0*240.50^2*1.25^2)
= 24740.008 kgf

Weld Stress Value [tau]:


= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 24740.008/(471.239 (0.49*6.735 + 0.6*34.500 + 0.49*0.000 ) )
= 218.748 < or = to 1694.400 Weld Size is OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld (Impact tested) :


----------------------------------------------------------------------

Note: This Element was specified as being Impact Tested.

MDMT of Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :


----------------------------------------------------------------------

Note: This Element was specified as being Impact Tested.

The Drop for this Nozzle is : 27.9324 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 318.9324 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 99
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : TEMP GAUGE-H Nozl: 16 9:25a Aug 2,2012

INPUT VALUES, Nozzle Description: TEMP GAUGE-H From : 50

Pressure for Reinforcement Calculations P 35.000 kgf/cm


Temperature for Internal Pressure Temp 60 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 1694.40 kgf/cm
Shell Allowable Stress At Ambient Sa 1778.80 kgf/cm

Inside Diameter of Cylindrical Shell D 3250.00 mm


Shell Finished (Minimum) Thickness t 36.0000 mm
Shell Internal Corrosion Allowance c 1.5000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 263.0000 cm

User Entered Minimum Design Metal Temperature 5.00 C

Type of Element Connected to the Shell : Nozzle

Material A-105
Allowable Stress at Temperature Sn 1654.00 kgf/cm
Allowable Stress At Ambient Sna 1682.53 kgf/cm

Diameter Basis (for tr calc only) ID


Layout Angle 90.00 deg
Diameter 0.5118 in.

Size and Thickness Basis Actual


Actual Thickness tn 8.0000 mm

Corrosion Allowance can 1.5000 mm

Outside Projection ho 50.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.5250 mm
Groove weld depth between Nozzle and Vessel Wgnv 36.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
User Defined Nozzle/Shell Centerline Angle 90.0000 deg.

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

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____________/| |
| \ | |
| \ | |
|____________\|__|

Insert Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: TEMP GAUGE-H

ASME Code, Section VIII, Division 2, 2010, 2011a, Section 4.5.1 - 4.5.14

Actual Inside Diameter Used in Calculation 0.512 in.


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 100
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : TEMP GAUGE-H Nozl: 16 9:25a Aug 2,2012

Actual Thickness Used in Calculation 0.315 in.

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*16.000 *(exp( 35.000/(1653.998 *1.000 ))-1) + 1.500 + 0.000
= 0.1711 + 1.500 + 0.000 = 1.6711 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:


= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1653.998 * 1.000 * Ln( ( 2*6.500 + 16.000 )/16.000 ) - 0.000
= 983.647 - 0.000 = 983.6473 kgf/cm

Nozzle Minimum Thickness per Table 4.5.2


Min. required Nozzle Neck Thickness + c : 0.175 in. 4.460 mm

Nozzle Calculations per Section 4.5: Internal Pressure Case:

Nozzle Material Factor [frn]:


= min[Sn/S, 1]
= min[1654.0/1694.4 , 1]
= 0.976

Thickness of Nozzle [tn]:


= thickness - corrosion allowance
= 8.000 - 1.500
= 6.500 mm

Shell Diameter to Thickness ratio [D/t]:


= Di/t
= 3253.000/34.500
= 94.290 must be less than 400.

Effective Pressure Radius [Reff]:


= Di/2 + corrosion allowance
= 3250.000/2 + 1.500
= 1626.500 mm

Effective Length of Vessel Wall [LR]:


= min( sqrt( Reff * t ), 2 * Rn )
= min( sqrt( 1626.500 * 34.500 ), 2 * 8.000 )
= 16.000 mm

Thickness Limit Candidate [LH1]:


= min[1.5t,te] + sqrt( Rn * tn )
= min[1.5*34.500 , 0.000 ] + sqrt( 8.000 * 6.500 )
= 7.211 mm

Thickness Limit Candidate [LH2]:


= Lpr1
= 50.000
= 50.000 mm

Thickness Limit Candidate [LH3]:


= 8( t + te )
= 8( 34.500 + 0.000 )
= 276.000 mm

Effective Nozzle Wall Length Outside the Vessel [LH]:


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 101
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : TEMP GAUGE-H Nozl: 16 9:25a Aug 2,2012

= min[ LH1, LH2, LH3 ] + t for set-in nozzles


= min[ 7.211 , 50.000 , 276.000 ) + 0.000
= 41.711 mm

Effective Vessel Thickness [teff]:


= t + (( A5 * frp ) / LR )
= 34.500+((0.000*1.00)/16.000)
= 34.500 mm

Determine Parameter [Lamda]:


= min( 12, ( 2*Rn + tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 12, (2*8.00 + 6.500 )/( sqrt((3253.00 + 34.500 ) * 34.500 )) )
= 0.067

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:


= t * LR * max( (Lamda/5)0.85, 1 )
= 34.500 * 16.000 * max( (0.067/5)0.85, 1 )
= 5.520 cm

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:


= tn * LH
= 6.500 * 41.711
= 2.711 cm

Area Contributed by the Outside Fillet Weld [A41]:


= 0.5 * Leg412 - Area cut by thickness limit
= 0.5 * 9.5252 - 0.027
= 0.427 cm

The total area contributed by A1 through A43 [AT]:


= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 5.520+0.976(2.711+0.000)+0.427+0.000+0.000
= 8.593 cm

Nozzle Radius for Force Calculation [Rxn]:


= tn / ln[1 + tn/Rn ]
= 6.500/ln[ 1 + 6.500/8.000 ]
= 10.930 mm

Shell Radius for Force Calculation [Rxs]:


= teff / ln[ 1 + teff/Reff ]
= 34.500/ln[ 1 + 34.500/1626.500 ]
= 1643.693 mm

Allowable Local Primary Membrane Stress [Sallow]:


= 1.5 * S * E
= 1.5 * 1694.400 * 1.000
= 2541.6 kgf/cm

Determine Force acting on the Nozzle [fN]:


= P * Rxn( LH + t )
= 35.000 * 10.930 ( 41.711 + 34.500 )
= 159.6 kgf

Determine Force acting on the Shell [fS]:


= P * Rxs * ( LR + tn )
= 35.000 * 1643.693 * ( 16.000 + 6.500 )
= 12944.0 kgf

Discontinuity Force from Internal Pressure [fY]:


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 102
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : TEMP GAUGE-H Nozl: 16 9:25a Aug 2,2012

= P * Rxs * Rnc
= 35.000 * 1643.693 * 8.000
= 4602.3 kgf

Area Resisting Internal Pressure [Ap]:


= ( fS + fY + fN )/P
= ( 12944.0 + 4602.3 + 159.6 )/35.000
= 505.9 cm

Maximum Allowable Working Pressure Candidate [Pmax1]:


= Sallow /( 2 * Ap/AT - Rxs/teff )
= 2541.600/( 2 * 505.884/8.593 - 1643.693/34.500 )
= 36.3 kgf/cm

Maximum Allowable Working Pressure Candidate [Pmax2]:


= S[t/Rxs]
= 1694.400 [34.500/1643.693 ]
= 35.6 kgf/cm

Maximum Allowable Working Pressure [Pmax]:


= min( Pmax1, Pmax2 )
= min( 36.260 , 35.564 )
= 35.564 kgf/cm

Average Primary Membrane Stress [SigmaAvg]:


= ( fN + fS + fY ) / AT
= ( 159.561 + 12944.029 + 4602.316 )/8.593
= 2060.408 kgf/cm

General Primary Membrane Stress [SigmaCirc]:


= P * Rxs / teff
= 35.000 * 1643.693/34.500
= 1667.5 kgf/cm

Maximum Local Primary Membrane Stress [PL]:


= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 2060.408 - 1667.514 , 1667.514 )
= 2453.3 kgf/cm

Summary of Nozzle Pressure/Stress Results:


Allowed Local Primary Membrane Stress Sallow 2541.60 kgf/cm
Local Primary Membrane Stress PL 2453.30 kgf/cm
Maximum Allowable Working Pressure Pmax 35.56 kgf/cm

Strength of Nozzle Attachment Welds per 4.5.14

Discontinuity Force Factor [ky]:


= ( Rnc + tn ) / Rnc
= ( 8.000 + 6.500 )/8.000
= 1.813 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:


= pi/2 * ( Rn + tn )
= pi/2 * ( 8.000 + 6.500 )
= 22.777 mm

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:


= 6.735, 0.000, 0.000, mm

Weld Load Value [fwelds]:


= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(4602*1.81,1.5*1654.0(2.711+0.000),pi/4*35.0*8.00^2*1.81^2)
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 103
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : TEMP GAUGE-H Nozl: 16 9:25a Aug 2,2012

= 57.795 kgf

Weld Stress Value [tau]:


= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 57.795/(22.777 (0.49*6.735 + 0.6*34.500 + 0.49*0.000 ) )
= 10.573 < or = to 1694.400 Weld Size is OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle MDMT per 3.7, (Nozzle to Shell/Head Weld), Curve: A


----------------------------------------------------------------------
This element is Not Post Weld Heat Treated
Computed Minimum Design Metal Temperature : -104 C
User entered Minimum Design Temperature : 5 C

The curve for this material is curve : A

As the Stress Ratio < 0.241, the MDMT is : -104 C


The computed stress ratio is : 0.026

The computed stress ratio [sr]:


= ( tr * E* ) / ( tnom - ci - cext )
= ( 0.168 * 1.00 )/( 8.000 - 1.500 - 0.000 )
= 0.026

Governing MDMT of all the sub-joints of this Junction : -104 C

The Drop for this Nozzle is : 0.0647 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 86.0648 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 104
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : Noz B2 Nozl: 17 9:25a Aug 2,2012

INPUT VALUES, Nozzle Description: Noz B2 From : 50

Pressure for Reinforcement Calculations P 35.000 kgf/cm


Temperature for Internal Pressure Temp 60 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 1694.40 kgf/cm
Shell Allowable Stress At Ambient Sa 1778.80 kgf/cm

Inside Diameter of Cylindrical Shell D 3250.00 mm


Shell Finished (Minimum) Thickness t 36.0000 mm
Shell Internal Corrosion Allowance c 1.5000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 273.0000 cm

User Entered Minimum Design Metal Temperature 5.00 C

Type of Element Connected to the Shell : Nozzle

Material [Impact Tested] SA-266 2


Material UNS Number K03506
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 1608.60 kgf/cm
Allowable Stress At Ambient Sna 1687.40 kgf/cm

Diameter Basis (for tr calc only) ID


Layout Angle 0.00 deg
Diameter 12.0000 in.

Size and Thickness Basis Nominal


Nominal Thickness tn 60

Flange Material A-105


Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 97.0000 mm


Height of Beveled Transition L` 26.0000 mm
Hub Thickness of Integral Nozzle ( tn or x+tp ) 39.9000 mm

Corrosion Allowance can 1.5000 mm

Outside Projection ho 157.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.5250 mm
Groove weld depth between Nozzle and Vessel Wgnv 36.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
User Defined Nozzle/Shell Centerline Angle 90.0000 deg.

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

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200 CU.M GASEOUS NITROGEN STORAGE VESSEL 105
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : Noz B2 Nozl: 17 9:25a Aug 2,2012

| |
_________/| |
| \ | |
| \ | |
|_________\|_____|

Hub Nozzle

Reinforcement CALCULATION, Description: Noz B2

ASME Code, Section VIII, Division 2, 2010, 2011a, Section 4.5.1 - 4.5.14

Actual Inside Diameter Used in Calculation 11.626 in.


Actual Thickness Used in Calculation 0.562 in.

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*298.300 *(exp( 35.000/(1608.600 *1.000 ))-1) + 1.500 + 0.000
= 3.2808 + 1.500 + 0.000 = 4.7808 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:


= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1608.600 * 1.000 * Ln( ( 2*12.775 + 298.300 )/298.300 ) - 0.000
= 132.194 - 0.000 = 132.1938 kgf/cm

Nozzle Minimum Thickness per Table 4.5.2


Min. required Nozzle Neck Thickness + c : 0.387 in. 9.840 mm

Nozzle Calculations per Section 4.5: Internal Pressure Case:

Nozzle Material Factor [frn]:


= min[Sn/S, 1]
= min[1608.6/1694.4 , 1]
= 0.949

Thickness of Nozzle at Shell [tn]:


= hub thickness - corrosion allowance
= 39.900 - 1.500
= 38.400 mm

Thickness of Nozzle at Top [tn2]:


= thickness - corrosion allowance
= 14.275 - 1.500
= 12.775 mm

Shell Diameter to Thickness ratio [D/t]:


= Di/t
= 3253.000/34.500
= 94.290 must be less than 400.

Effective Pressure Radius [Reff]:


= Di/2 + corrosion allowance
= 3250.000/2 + 1.500
= 1626.500 mm

Effective Length of Vessel Wall [LR]:


= min( sqrt( Reff * t ), 2 * Rn )
= min( sqrt( 1626.500 * 34.500 ), 2 * 149.150 )
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 106
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : Noz B2 Nozl: 17 9:25a Aug 2,2012

= 236.884 mm

Thickness Limit Candidate [LH1]:


= min[1.5t,te] + sqrt( Rn * tn )
= min[1.5*34.500 , 0.000 ] + sqrt( 149.150 * 38.400 )
= 75.679 mm

Thickness Limit Candidate [LH2]:


= Lpr1
= 157.000
= 157.000 mm

Thickness Limit Candidate [LH3]:


= 8( t + te )
= 8( 34.500 + 0.000 )
= 276.000 mm

Effective Nozzle Wall Length Outside the Vessel [LH]:


= min[ LH1, LH2, LH3 ] + t for set-in nozzles
= min[ 75.679 , 157.000 , 276.000 ) + 0.000
= 110.179 mm

Effective Vessel Thickness [teff]:


= t + (( A5 * frp ) / LR )
= 34.500+((0.000*1.00)/236.884)
= 34.500 mm

Determine Parameter [Lamda]:


= min( 12, ( 2*Rn + tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 12, (2*149.15 + 38.400 )/( sqrt((3253.00 + 34.500 ) * 34.500 ))
= 1.000

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:


= t * LR * max( (Lamda/5)0.85, 1 )
= 34.500 * 236.884 * max( (1.000/5)0.85, 1 )
= 81.725 cm

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:


= tn * LH
= 38.400 * 110.179
= 42.309 cm

Area Contributed by the Outside Fillet Weld [A41]:


= 0.5 * Leg412
= 0.5 * 9.5252
= 0.454 cm

The total area contributed by A1 through A43 [AT]:


= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 81.725+0.949(42.309+0.000)+0.454+0.000+0.000
= 122.345 cm

Nozzle Radius for Force Calculation [Rxn]:


= tn / ln[1 + tn/Rn ]
= 38.400/ln[ 1 + 38.400/149.150 ]
= 167.618 mm

Shell Radius for Force Calculation [Rxs]:


= teff / ln[ 1 + teff/Reff ]
= 34.500/ln[ 1 + 34.500/1626.500 ]
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 107
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : Noz B2 Nozl: 17 9:25a Aug 2,2012

= 1643.693 mm

Allowable Local Primary Membrane Stress [Sallow]:


= 1.5 * S * E
= 1.5 * 1694.400 * 1.000
= 2541.6 kgf/cm

Determine Force acting on the Nozzle [fN]:


= P * Rxn( LH + t )
= 35.000 * 167.618 ( 110.179 + 34.500 )
= 6463.8 kgf

Determine Force acting on the Shell [fS]:


= P * Rxs * ( LR + tn )
= 35.000 * 1643.693 * ( 236.884 + 38.400 )
= 158368.9 kgf

Discontinuity Force from Internal Pressure [fY]:


= P * Rxs * Rnc
= 35.000 * 1643.693 * 149.150
= 85804.9 kgf

Area Resisting Internal Pressure [Ap]:


= ( fS + fY + fN )/P
= ( 158368.9 + 85804.9 + 6463.8 )/35.000
= 7161.1 cm

Maximum Allowable Working Pressure Candidate [Pmax1]:


= Sallow /( 2 * Ap/AT - Rxs/teff )
= 2541.600/( 2 * 7161.083/122.345 - 1643.693/34.500 )
= 36.6 kgf/cm

Maximum Allowable Working Pressure Candidate [Pmax2]:


= S[t/Rxs]
= 1694.400 [34.500/1643.693 ]
= 35.6 kgf/cm

Maximum Allowable Working Pressure [Pmax]:


= min( Pmax1, Pmax2 )
= min( 36.612 , 35.564 )
= 35.564 kgf/cm

Average Primary Membrane Stress [SigmaAvg]:


= ( fN + fS + fY ) / AT
= ( 6463.798 + 158368.875 + 85804.883 )/122.345
= 2048.612 kgf/cm

General Primary Membrane Stress [SigmaCirc]:


= P * Rxs / teff
= 35.000 * 1643.693/34.500
= 1667.5 kgf/cm

Maximum Local Primary Membrane Stress [PL]:


= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 2048.612 - 1667.514 , 1667.514 )
= 2429.7 kgf/cm

Summary of Nozzle Pressure/Stress Results:


Allowed Local Primary Membrane Stress Sallow 2541.60 kgf/cm
Local Primary Membrane Stress PL 2429.71 kgf/cm
Maximum Allowable Working Pressure Pmax 35.56 kgf/cm
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 108
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : Noz B2 Nozl: 17 9:25a Aug 2,2012

Strength of Nozzle Attachment Welds per 4.5.14

Discontinuity Force Factor [ky]:


= ( Rnc + tn ) / Rnc
= ( 149.150 + 38.400 )/149.150
= 1.257 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:


= pi/2 * ( Rn + tn )
= pi/2 * ( 149.150 + 38.400 )
= 294.603 mm

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:


= 6.735, 0.000, 0.000, mm

Weld Load Value [fwelds]:


= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(85804*1.26,1.5*1608.6(42.309+0.000),pi/4*35.0*149.15^2*1.26^2)
= 9669.242 kgf

Weld Stress Value [tau]:


= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 9669.242/(294.603 (0.49*6.735 + 0.6*34.500 + 0.49*0.000 ) )
= 136.754 < or = to 1694.400 Weld Size is OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld (Impact tested) :


----------------------------------------------------------------------

Note: This Element was specified as being Impact Tested.

MDMT of Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :


----------------------------------------------------------------------

Note: This Element was specified as being Impact Tested.

The Drop for this Nozzle is : 10.8594 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 203.8595 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 109
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : Noz D1 Nozl: 18 9:25a Aug 2,2012

INPUT VALUES, Nozzle Description: Noz D1 From : 140

Pressure for Reinforcement Calculations P 35.000 kgf/cm


Temperature for Internal Pressure Temp 60 C

Shell Material sA-516 70


Shell Allowable Stress at Temperature S 1694.40 kgf/cm
Shell Allowable Stress At Ambient Sa 1778.80 kgf/cm

Inside Diameter of Elliptical Head D 3250.00 mm


Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 36.0000 mm
Head Internal Corrosion Allowance c 1.5000 mm
Head External Corrosion Allowance co 0.0000 mm

Distance from Head Centerline L1 500.0000 mm

User Entered Minimum Design Metal Temperature 5.00 C

Type of Element Connected to the Shell : Nozzle

Material [Impact Tested] SA-266 2


Material UNS Number K03506
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 1608.70 kgf/cm
Allowable Stress At Ambient Sna 1687.40 kgf/cm

Diameter Basis (for tr calc only) ID


Layout Angle 124.00 deg
Diameter 2.5000 in.

Size and Thickness Basis Nominal


Nominal Thickness tn 80

Flange Material A-105


Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 66.0000 mm


Height of Beveled Transition L` 21.0000 mm
Hub Thickness of Integral Nozzle ( tn or x+tp ) 28.0000 mm

Corrosion Allowance can 1.5000 mm

Outside Projection ho 190.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.5250 mm
Groove weld depth between Nozzle and Vessel Wgnv 36.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

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200 CU.M GASEOUS NITROGEN STORAGE VESSEL 110
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : Noz D1 Nozl: 18 9:25a Aug 2,2012

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|_________\|_____|

Hub Nozzle

Reinforcement CALCULATION, Description: Noz D1

ASME Code, Section VIII, Division 2, 2010, 2011a, Section 4.5.1 - 4.5.14

Actual Inside Diameter Used in Calculation 2.323 in.


Actual Thickness Used in Calculation 0.276 in.

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*62.004 *(exp( 35.000/(1608.700 *1.000 ))-1) + 1.500 + 0.000
= 0.6819 + 1.500 + 0.000 = 2.1819 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:


= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1608.700 * 1.000 * Ln( ( 2*5.510 + 62.004 )/62.004 ) - 0.000
= 263.183 - 0.000 = 263.1829 kgf/cm

Nozzle Minimum Thickness per Table 4.5.2


Min. required Nozzle Neck Thickness + c : 0.237 in. 6.020 mm

Nozzle Calculations per Section 4.5: Internal Pressure Case:

Nozzle Material Factor [frn]:


= min[Sn/S, 1]
= min[1608.7/1694.4 , 1]
= 0.949

Thickness of Nozzle at Shell [tn]:


= hub thickness - corrosion allowance
= 28.000 - 1.500
= 26.500 mm

Thickness of Nozzle at Top [tn2]:


= thickness - corrosion allowance
= 7.010 - 1.500
= 5.510 mm

Shell Diameter to Thickness ratio [D/t]:


= Di/t
= 3253.000/34.500
= 94.290 must be less than 400.

Effective Pressure Radius [Reff]:


= 0.9/6 * Di[ 2 + (Di/(2h))2 ]
= 0.9/6 * 3253.000 [2 + (3253.00/(2 * 814.000 ))2 ]
= 2924.104 mm

Effective Length of Vessel Wall [LR]:


= min( sqrt( Reff * t ), 2 * Rn )
= min( sqrt( 2924.104 * 34.500 ), 2 * 31.002 )
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 111
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : Noz D1 Nozl: 18 9:25a Aug 2,2012

= 62.004 mm

Intermediate value [Cn]:


= min( (( t + te )/tn)^0.35, 1 )
= min( (( 34.500 + 0.000 )/26.500 )^0.35, 1 )
= min( 1.097 , 1 )
= 1.000

Angle for hillside nozzles in Elliptical Heads [theta]:


= atan(( h/R )*( DR/sqrt( R^2 - DR^2 )))
= atan(( 814.000/1626.500 )*( 500.000/sqrt( 1626.500^2 - 500.000^2 ))
= 0.160 radians

Intermediate value [Cp]:


= exp( ( 0.35 * di - Xo )/( 16t ) )
= exp( ( 0.35 * 3253.000 - 556.765 )/( 16 * 34.500 ) )
= 2.869

Effective Nozzle Wall Length Outside the Vessel [LH]:


= min( t + te + Fp * sqrt( Rn*tn ), Lpr1 + t )
= min(34.500+0.000+1.000*sqrt(31.002*26.500),190.000+34.500)
= 63.163 mm

Effective Vessel Thickness [teff]:


= t + (( A5 * frp ) / LR )
= 34.500+((0.000*1.00)/62.004)
= 34.500 mm

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:


= t * LR
= 34.500 * 62.004
= 21.391 cm

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:


= tn * LH
= 26.500 * 63.163
= 16.738 cm

Area Contributed by the Outside Fillet Weld [A41]:


= 0.5 * Leg412
= 0.5 * 9.5252
= 0.454 cm

The total area contributed by A1 through A43 [AT]:


= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 21.391+0.949(16.738+0.000)+0.454+0.000+0.000
= 37.737 cm

Nozzle Radius for Force Calculation [Rxn]:


= tn / ln[1 + tn/Rn ]
= 26.500/ln[ 1 + 26.500/31.002 ]
= 42.896 mm

Shell Radius for Force Calculation [Rxs]:


= teff / ln[ 1 + teff/Reff ]
= 34.500/ln[ 1 + 34.500/2924.104 ]
= 2941.317 mm

Allowable Local Primary Membrane Stress [Sallow]:


= 1.5 * S * E
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 112
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : Noz D1 Nozl: 18 9:25a Aug 2,2012

= 1.5 * 1694.400 * 1.000


= 2541.6 kgf/cm

Determine Force acting on the Nozzle [fN]:


= P * Rxn( LH + t )
= 35.000 * 42.896 ( 63.163 + 34.500 )
= 948.3 kgf

Determine Force acting on the Shell [fS]:


= P * Rxs * ( LR + tn )/2
= 35.000 * 2941.317 * ( 62.004 + 26.500 )/2
= 45555.7 kgf

Discontinuity Force from Internal Pressure [fY]:


= ( P * Rxs * Rnc )/2
= ( 35.000 * 2941.317 * 31.412 )/2
= 16168.6 kgf

Area Resisting Internal Pressure [Ap]:


= ( fS + fY + fN )/P
= ( 45555.7 + 16168.6 + 948.3 )/35.000
= 1790.6 cm

Maximum Allowable Working Pressure Candidate [Pmax1]:


= Sallow /( 2 * Ap/AT - Rxs/(2 * teff ) )
= 2541.600/( 2 * 1790.648/37.737 - 2941.317/(2*34.500 ) )
= 48.6 kgf/cm

Maximum Allowable Working Pressure Candidate [Pmax2]:


= 2 * S * [t/Rxs]
= 2 * 1694.400 * [34.500/2941.317 ]
= 39.7 kgf/cm

Maximum Allowable Working Pressure [Pmax]:


= min( Pmax1, Pmax2 )
= min( 48.620 , 39.749 )
= 39.749 kgf/cm

Average Primary Membrane Stress [SigmaAvg]:


= ( fN + fS + fY ) / AT
= ( 948.310 + 45555.738 + 16168.557 )/37.737
= 1660.792 kgf/cm

General Primary Membrane Stress [SigmaCirc]:


= P * Rxs / ( 2 * teff )
= 35.000 * 2941.317/( 2 * 34.500 )
= 1492.0 kgf/cm

Maximum Local Primary Membrane Stress [PL]:


= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 1660.792 - 1491.972 , 1491.972 )
= 1829.6 kgf/cm

Summary of Nozzle Pressure/Stress Results:


Allowed Local Primary Membrane Stress Sallow 2541.60 kgf/cm
Local Primary Membrane Stress PL 1829.61 kgf/cm
Maximum Allowable Working Pressure Pmax 39.75 kgf/cm

Strength of Nozzle Attachment Welds per 4.5.14

Discontinuity Force Factor [ky]:


= ( Rnc + tn ) / Rnc
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 113
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : Noz D1 Nozl: 18 9:25a Aug 2,2012

= ( 31.412 + 26.500 )/31.412


= 1.844 For set-in Nozzles

Weld Length of Nozzle to Shell Weld for non-radial Nozzles [Ltau]:


= pi/2 * sqrt((( Rnc+Tn )2 + ( Rn+Tn )2 )/2 )
= pi/2 * sqrt((( 31.412 + 26.500 )2 + ( 31.002 + 26.500 )2 )/2 )
= 90.646 mm

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:


= 6.735, 0.000, 0.000, mm

Weld Load Value [fwelds]:


= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(16168*1.84,1.5*1608.7(16.738+0.000),pi/4*35.0*31.00^2*1.84^2)
= 898.026 kgf

Weld Stress Value [tau]:


= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 898.026/(90.646 (0.49*6.735 + 0.6*34.500 + 0.49*0.000 ) )
= 41.278 < or = to 1694.400 Weld Size is OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld (Impact tested) :


----------------------------------------------------------------------

Note: This Element was specified as being Impact Tested.

MDMT of Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :


----------------------------------------------------------------------

Note: This Element was specified as being Impact Tested.

The Drop for this Nozzle is : 10.4627 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 236.9832 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 114
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : Noz D2 Nozl: 19 9:25a Aug 2,2012

INPUT VALUES, Nozzle Description: Noz D2 From : 140

Pressure for Reinforcement Calculations P 35.000 kgf/cm


Temperature for Internal Pressure Temp 60 C

Shell Material sA-516 70


Shell Allowable Stress at Temperature S 1694.40 kgf/cm
Shell Allowable Stress At Ambient Sa 1778.80 kgf/cm

Inside Diameter of Elliptical Head D 3250.00 mm


Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 36.0000 mm
Head Internal Corrosion Allowance c 1.5000 mm
Head External Corrosion Allowance co 0.0000 mm

Distance from Head Centerline L1 500.0000 mm

User Entered Minimum Design Metal Temperature 5.00 C

Type of Element Connected to the Shell : Nozzle

Material [Impact Tested] SA-266 2


Material UNS Number K03506
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 1608.60 kgf/cm
Allowable Stress At Ambient Sna 1687.40 kgf/cm

Diameter Basis (for tr calc only) ID


Layout Angle 238.00 deg
Diameter 2.5000 in.

Size and Thickness Basis Nominal


Nominal Thickness tn 80

Flange Material A-105


Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 66.0000 mm


Height of Beveled Transition L` 21.0000 mm
Hub Thickness of Integral Nozzle ( tn or x+tp ) 28.0000 mm

Corrosion Allowance can 1.5000 mm

Outside Projection ho 190.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.5250 mm
Groove weld depth between Nozzle and Vessel Wgnv 36.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

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200 CU.M GASEOUS NITROGEN STORAGE VESSEL 115
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : Noz D2 Nozl: 19 9:25a Aug 2,2012

| |
_________/| |
| \ | |
| \ | |
|_________\|_____|

Hub Nozzle

Reinforcement CALCULATION, Description: Noz D2

ASME Code, Section VIII, Division 2, 2010, 2011a, Section 4.5.1 - 4.5.14

Actual Inside Diameter Used in Calculation 2.323 in.


Actual Thickness Used in Calculation 0.276 in.

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*62.004 *(exp( 35.000/(1608.600 *1.000 ))-1) + 1.500 + 0.000
= 0.6819 + 1.500 + 0.000 = 2.1819 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:


= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1608.600 * 1.000 * Ln( ( 2*5.510 + 62.004 )/62.004 ) - 0.000
= 263.167 - 0.000 = 263.1666 kgf/cm

Nozzle Minimum Thickness per Table 4.5.2


Min. required Nozzle Neck Thickness + c : 0.237 in. 6.020 mm

Nozzle Calculations per Section 4.5: Internal Pressure Case:

Nozzle Material Factor [frn]:


= min[Sn/S, 1]
= min[1608.6/1694.4 , 1]
= 0.949

Thickness of Nozzle at Shell [tn]:


= hub thickness - corrosion allowance
= 28.000 - 1.500
= 26.500 mm

Thickness of Nozzle at Top [tn2]:


= thickness - corrosion allowance
= 7.010 - 1.500
= 5.510 mm

Shell Diameter to Thickness ratio [D/t]:


= Di/t
= 3253.000/34.500
= 94.290 must be less than 400.

Effective Pressure Radius [Reff]:


= 0.9/6 * Di[ 2 + (Di/(2h))2 ]
= 0.9/6 * 3253.000 [2 + (3253.00/(2 * 814.000 ))2 ]
= 2924.104 mm

Effective Length of Vessel Wall [LR]:


= min( sqrt( Reff * t ), 2 * Rn )
= min( sqrt( 2924.104 * 34.500 ), 2 * 31.002 )
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 116
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : Noz D2 Nozl: 19 9:25a Aug 2,2012

= 62.004 mm

Intermediate value [Cn]:


= min( (( t + te )/tn)^0.35, 1 )
= min( (( 34.500 + 0.000 )/26.500 )^0.35, 1 )
= min( 1.097 , 1 )
= 1.000

Angle for hillside nozzles in Elliptical Heads [theta]:


= atan(( h/R )*( DR/sqrt( R^2 - DR^2 )))
= atan(( 814.000/1626.500 )*( 500.000/sqrt( 1626.500^2 - 500.000^2 ))
= 0.160 radians

Intermediate value [Cp]:


= exp( ( 0.35 * di - Xo )/( 16t ) )
= exp( ( 0.35 * 3253.000 - 556.765 )/( 16 * 34.500 ) )
= 2.869

Effective Nozzle Wall Length Outside the Vessel [LH]:


= min( t + te + Fp * sqrt( Rn*tn ), Lpr1 + t )
= min(34.500+0.000+1.000*sqrt(31.002*26.500),190.000+34.500)
= 63.163 mm

Effective Vessel Thickness [teff]:


= t + (( A5 * frp ) / LR )
= 34.500+((0.000*1.00)/62.004)
= 34.500 mm

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:


= t * LR
= 34.500 * 62.004
= 21.391 cm

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:


= tn * LH
= 26.500 * 63.163
= 16.738 cm

Area Contributed by the Outside Fillet Weld [A41]:


= 0.5 * Leg412
= 0.5 * 9.5252
= 0.454 cm

The total area contributed by A1 through A43 [AT]:


= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 21.391+0.949(16.738+0.000)+0.454+0.000+0.000
= 37.736 cm

Nozzle Radius for Force Calculation [Rxn]:


= tn / ln[1 + tn/Rn ]
= 26.500/ln[ 1 + 26.500/31.002 ]
= 42.896 mm

Shell Radius for Force Calculation [Rxs]:


= teff / ln[ 1 + teff/Reff ]
= 34.500/ln[ 1 + 34.500/2924.104 ]
= 2941.317 mm

Allowable Local Primary Membrane Stress [Sallow]:


= 1.5 * S * E
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 117
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : Noz D2 Nozl: 19 9:25a Aug 2,2012

= 1.5 * 1694.400 * 1.000


= 2541.6 kgf/cm

Determine Force acting on the Nozzle [fN]:


= P * Rxn( LH + t )
= 35.000 * 42.896 ( 63.163 + 34.500 )
= 948.3 kgf

Determine Force acting on the Shell [fS]:


= P * Rxs * ( LR + tn )/2
= 35.000 * 2941.317 * ( 62.004 + 26.500 )/2
= 45555.7 kgf

Discontinuity Force from Internal Pressure [fY]:


= ( P * Rxs * Rnc )/2
= ( 35.000 * 2941.317 * 31.412 )/2
= 16168.6 kgf

Area Resisting Internal Pressure [Ap]:


= ( fS + fY + fN )/P
= ( 45555.7 + 16168.6 + 948.3 )/35.000
= 1790.6 cm

Maximum Allowable Working Pressure Candidate [Pmax1]:


= Sallow /( 2 * Ap/AT - Rxs/(2 * teff ) )
= 2541.600/( 2 * 1790.648/37.736 - 2941.317/(2*34.500 ) )
= 48.6 kgf/cm

Maximum Allowable Working Pressure Candidate [Pmax2]:


= 2 * S * [t/Rxs]
= 2 * 1694.400 * [34.500/2941.317 ]
= 39.7 kgf/cm

Maximum Allowable Working Pressure [Pmax]:


= min( Pmax1, Pmax2 )
= min( 48.618 , 39.749 )
= 39.749 kgf/cm

Average Primary Membrane Stress [SigmaAvg]:


= ( fN + fS + fY ) / AT
= ( 948.310 + 45555.738 + 16168.557 )/37.736
= 1660.835 kgf/cm

General Primary Membrane Stress [SigmaCirc]:


= P * Rxs / ( 2 * teff )
= 35.000 * 2941.317/( 2 * 34.500 )
= 1492.0 kgf/cm

Maximum Local Primary Membrane Stress [PL]:


= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 1660.835 - 1491.972 , 1491.972 )
= 1829.7 kgf/cm

Summary of Nozzle Pressure/Stress Results:


Allowed Local Primary Membrane Stress Sallow 2541.60 kgf/cm
Local Primary Membrane Stress PL 1829.70 kgf/cm
Maximum Allowable Working Pressure Pmax 39.75 kgf/cm

Strength of Nozzle Attachment Welds per 4.5.14

Discontinuity Force Factor [ky]:


= ( Rnc + tn ) / Rnc
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 118
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : Noz D2 Nozl: 19 9:25a Aug 2,2012

= ( 31.412 + 26.500 )/31.412


= 1.844 For set-in Nozzles

Weld Length of Nozzle to Shell Weld for non-radial Nozzles [Ltau]:


= pi/2 * sqrt((( Rnc+Tn )2 + ( Rn+Tn )2 )/2 )
= pi/2 * sqrt((( 31.412 + 26.500 )2 + ( 31.002 + 26.500 )2 )/2 )
= 90.646 mm

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:


= 6.735, 0.000, 0.000, mm

Weld Load Value [fwelds]:


= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(16168*1.84,1.5*1608.6(16.738+0.000),pi/4*35.0*31.00^2*1.84^2)
= 898.026 kgf

Weld Stress Value [tau]:


= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 898.026/(90.646 (0.49*6.735 + 0.6*34.500 + 0.49*0.000 ) )
= 41.278 < or = to 1694.400 Weld Size is OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld (Impact tested) :


----------------------------------------------------------------------

Note: This Element was specified as being Impact Tested.

MDMT of Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :


----------------------------------------------------------------------

Note: This Element was specified as being Impact Tested.

The Drop for this Nozzle is : 10.4627 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 236.9832 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 119
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : VENT V Nozl: 20 9:25a Aug 2,2012

INPUT VALUES, Nozzle Description: VENT V From : 140

Pressure for Reinforcement Calculations P 35.000 kgf/cm


Temperature for Internal Pressure Temp 60 C

Shell Material sA-516 70


Shell Allowable Stress at Temperature S 1694.40 kgf/cm
Shell Allowable Stress At Ambient Sa 1778.80 kgf/cm

Inside Diameter of Elliptical Head D 3250.00 mm


Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 36.0000 mm
Head Internal Corrosion Allowance c 1.5000 mm
Head External Corrosion Allowance co 0.0000 mm

Distance from Head Centerline L1 0.0000 mm

User Entered Minimum Design Metal Temperature 5.00 C

Type of Element Connected to the Shell : Nozzle

Material A-105
Allowable Stress at Temperature Sn 1654.00 kgf/cm
Allowable Stress At Ambient Sna 1682.53 kgf/cm

Diameter Basis (for tr calc only) ID


Layout Angle 0.00 deg
Diameter 2.0000 in.

Size and Thickness Basis Actual


Actual Thickness tn 16.6000 mm

Flange Material A-105


Flange Type Long Weld Neck

Corrosion Allowance can 1.5000 mm

Outside Projection ho 150.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.5250 mm
Groove weld depth between Nozzle and Vessel Wgnv 36.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
User Defined Nozzle/Shell Centerline Angle 90.0000 deg.

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

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____________/| |
| \ | |
| \ | |
|____________\|__|

Insert Nozzle No Pad, no Inside projection


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 120
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : VENT V Nozl: 20 9:25a Aug 2,2012

Reinforcement CALCULATION, Description: VENT V

ASME Code, Section VIII, Division 2, 2010, 2011a, Section 4.5.1 - 4.5.14

Actual Inside Diameter Used in Calculation 2.000 in.


Actual Thickness Used in Calculation 0.654 in.

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*53.800 *(exp( 35.000/(1653.998 *1.000 ))-1) + 1.500 + 0.000
= 0.5753 + 1.500 + 0.000 = 2.0753 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:


= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1653.998 * 1.000 * Ln( ( 2*15.100 + 53.800 )/53.800 ) - 0.000
= 736.928 - 0.000 = 736.9281 kgf/cm

Nozzle Minimum Thickness per Table 4.5.2


Min. required Nozzle Neck Thickness + c : 0.248 in. 6.300 mm

Nozzle Calculations per Section 4.5: Internal Pressure Case:

Nozzle Material Factor [frn]:


= min[Sn/S, 1]
= min[1654.0/1694.4 , 1]
= 0.976

Thickness of Nozzle [tn]:


= thickness - corrosion allowance
= 16.600 - 1.500
= 15.100 mm

Shell Diameter to Thickness ratio [D/t]:


= Di/t
= 3253.000/34.500
= 94.290 must be less than 400.

Effective Pressure Radius [Reff]:


= 0.9/6 * Di[ 2 + (Di/(2h))2 ]
= 0.9/6 * 3253.000 [2 + (3253.00/(2 * 814.000 ))2 ]
= 2924.104 mm

Effective Length of Vessel Wall [LR]:


= min( sqrt( Reff * t ), 2 * Rn )
= min( sqrt( 2924.104 * 34.500 ), 2 * 26.900 )
= 53.800 mm

Intermediate value [Cn]:


= min( (( t + te )/tn)^0.35, 1 )
= min( (( 34.500 + 0.000 )/15.100 )^0.35, 1 )
= min( 1.335 , 1 )
= 1.000

Intermediate value [Cp]:


= exp( ( 0.35 * di - Xo )/( 16t ) )
= exp( ( 0.35 * 3253.000 - 42.000 )/( 16 * 34.500 ) )
= 7.290
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 121
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : VENT V Nozl: 20 9:25a Aug 2,2012

Effective Nozzle Wall Length Outside the Vessel [LH]:


= min( t + te + Fp * sqrt( Rn*tn ), Lpr1 + t )
= min(34.500+0.000+1.000*sqrt(26.900*15.100),150.000+34.500)
= 54.654 mm

Effective Vessel Thickness [teff]:


= t + (( A5 * frp ) / LR )
= 34.500+((0.000*1.00)/53.800)
= 34.500 mm

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:


= t * LR
= 34.500 * 53.800
= 18.561 cm

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:


= tn * LH
= 15.100 * 54.654
= 8.253 cm

Area Contributed by the Outside Fillet Weld [A41]:


= 0.5 * Leg412
= 0.5 * 9.5252
= 0.454 cm

The total area contributed by A1 through A43 [AT]:


= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 18.561+0.976(8.253+0.000)+0.454+0.000+0.000
= 27.071 cm

Nozzle Radius for Force Calculation [Rxn]:


= tn / ln[1 + tn/Rn ]
= 15.100/ln[ 1 + 15.100/26.900 ]
= 33.891 mm

Shell Radius for Force Calculation [Rxs]:


= teff / ln[ 1 + teff/Reff ]
= 34.500/ln[ 1 + 34.500/2924.104 ]
= 2941.317 mm

Allowable Local Primary Membrane Stress [Sallow]:


= 1.5 * S * E
= 1.5 * 1694.400 * 1.000
= 2541.6 kgf/cm

Determine Force acting on the Nozzle [fN]:


= P * Rxn( LH + t )
= 35.000 * 33.891 ( 54.654 + 34.500 )
= 648.3 kgf

Determine Force acting on the Shell [fS]:


= P * Rxs * ( LR + tn )/2
= 35.000 * 2941.317 * ( 53.800 + 15.100 )/2
= 35464.9 kgf

Discontinuity Force from Internal Pressure [fY]:


= ( P * Rxs * Rnc )/2
= ( 35.000 * 2941.317 * 26.900 )/2
= 13846.2 kgf
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 122
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : VENT V Nozl: 20 9:25a Aug 2,2012

Area Resisting Internal Pressure [Ap]:


= ( fS + fY + fN )/P
= ( 35464.9 + 13846.2 + 648.3 )/35.000
= 1427.4 cm

Maximum Allowable Working Pressure Candidate [Pmax1]:


= Sallow /( 2 * Ap/AT - Rxs/(2 * teff ) )
= 2541.600/( 2 * 1427.414/27.071 - 2941.317/(2*34.500 ) )
= 40.5 kgf/cm

Maximum Allowable Working Pressure Candidate [Pmax2]:


= 2 * S * [t/Rxs]
= 2 * 1694.400 * [34.500/2941.317 ]
= 39.7 kgf/cm

Maximum Allowable Working Pressure [Pmax]:


= min( Pmax1, Pmax2 )
= min( 40.452 , 39.749 )
= 39.749 kgf/cm

Average Primary Membrane Stress [SigmaAvg]:


= ( fN + fS + fY ) / AT
= ( 648.302 + 35464.875 + 13846.229 )/27.071
= 1845.523 kgf/cm

General Primary Membrane Stress [SigmaCirc]:


= P * Rxs / ( 2 * teff )
= 35.000 * 2941.317/( 2 * 34.500 )
= 1492.0 kgf/cm

Maximum Local Primary Membrane Stress [PL]:


= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 1845.523 - 1491.972 , 1491.972 )
= 2199.1 kgf/cm

Summary of Nozzle Pressure/Stress Results:


Allowed Local Primary Membrane Stress Sallow 2541.60 kgf/cm
Local Primary Membrane Stress PL 2199.07 kgf/cm
Maximum Allowable Working Pressure Pmax 39.75 kgf/cm

Strength of Nozzle Attachment Welds per 4.5.14

Discontinuity Force Factor [ky]:


= ( Rnc + tn ) / Rnc
= ( 26.900 + 15.100 )/26.900
= 1.561 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:


= pi/2 * ( Rn + tn )
= pi/2 * ( 26.900 + 15.100 )
= 65.973 mm

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:


= 6.735, 0.000, 0.000, mm

Weld Load Value [fwelds]:


= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(13846*1.56,1.5*1654.0(8.253+0.000),pi/4*35.0*26.90^2*1.56^2)
= 484.904 kgf

Weld Stress Value [tau]:


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 123
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Calcs. : VENT V Nozl: 20 9:25a Aug 2,2012

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )


= 484.904/(65.973 (0.49*6.735 + 0.6*34.500 + 0.49*0.000 ) )
= 30.625 < or = to 1694.400 Weld Size is OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle MDMT per 3.7, (Nozzle to Shell/Head Weld), Curve: A


----------------------------------------------------------------------
This element is Post Weld Heat Treated PWHT
Computed Minimum Design Metal Temperature : -104 C
User entered Minimum Design Temperature : 5 C

The curve for this material is curve : A

As the Stress Ratio < 0.241, the MDMT is : -104 C


The computed stress ratio is : 0.037

The computed stress ratio [sr]:


= ( tr * E* ) / ( tnom - ci - cext )
= ( 0.565 * 1.00 )/( 16.600 - 1.500 - 0.000 )
= 0.037

Governing MDMT of all the sub-joints of this Junction : -104 C

ANSI Flange MDMT including temperature reduction per 3.11:


Flange MDMT with Temp reduction -47 C

The Drop for this Nozzle is : 0.2986 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 186.2986 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 124
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Schedule : Step: 28 9:25a Aug 2,2012

Nozzle Schedule:

Nominal Flange Noz. Wall Re-Pad Cut


Description Size Sch/Type O/Dia Thk ODia Thick Length
in. Cls in. mm mm mm mm
------------------------------------------------------------------------------
PRESS GUAGE - G 1.000 XXS None 1.315 9.093 - - 136.09
TEMP GAUGE-H 1.142 - None 1.142 8.000 - - 86.06
VENT V 2.000 300 LWN 3.307 16.600 - - 186.30
Noz D1 2.500 80 WNF 2.875 7.010 - - 236.98
Noz D2 2.500 80 WNF 2.875 7.010 - - 236.98
Noz E 3.000 80 WNF 3.500 7.620 - - 162.72
Noz B 12.000 60 WNF 12.750 14.275 - - 203.86
NOZ.SP 12.000 60 WNF 12.750 14.275 - - 203.86
Noz B2 12.000 60 WNF 12.750 14.275 - - 203.86
MAN HOLE M 20.000 300 WNF 20.000 15.000 - - 318.93

General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +


In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.

In the case of Oblique Nozzles, the Outside Diameter must


be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2

For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.

Nozzle Material and Weld Fillet Leg Size Details:


Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle Material Weld Weld Weld Weld Weld
mm mm mm mm mm
------------------------------------------------------------------------------
PRESS G A-105 36.000 9.525 - - -
TEMP GA A-105 36.000 9.525 - - -
VENT V A-105 36.000 9.525 - - -
Noz D1 SA-266 2 36.000 9.525 - - -
Noz D2 SA-266 2 36.000 9.525 - - -
Noz E SA-266 2 36.000 9.525 - - -
Noz B SA-266 2 36.000 9.525 - - -
NOZ.SP SA-266 2 36.000 9.525 - - -
Noz B2 SA-266 2 36.000 9.525 - - -
MAN HOL SA-266 2 36.000 9.525 - - -

Note: The Outside projections below do not include the flange thickness.

Nozzle Miscellaneous Data:

Elevation/Distance Layout Projection Installed In


Nozzle From Datum Angle Outside Inside Component
cm deg. mm mm
----------------------------------------------------------------------------
PRESS GUAGE - G 483.000 90.00 100.00 0.00 Node: 50
TEMP GAUGE-H 543.000 90.00 50.00 0.00 Node: 50
VENT V 0.00 150.00 0.00 TOP D'END
Noz D1 124.00 190.00 0.00 TOP D'END
Noz D2 238.00 190.00 0.00 TOP D'END
Noz E 0.00 126.00 0.00 BOT D'END
Noz B 497.700 330.00 157.00 0.00 Node: 50
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 125
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Schedule : Step: 28 9:25a Aug 2,2012

NOZ.SP 520.000 270.00 157.00 0.00 Node: 50


Noz B2 553.000 0.00 157.00 0.00 Node: 50
MAN HOLE M 504.000 180.00 255.00 0.00 Node: 50

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 126
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Nozzle Summary : Step: 29 9:25a Aug 2,2012

Nozzle Calculation Summary:

Description MAWP Ext MAPNC Table 4.5.2 Weld


---------------------------------------------------------------------------
Noz E 39.75 ... ... OK OK Passed
Noz B 35.56 ... ... OK OK Passed
NOZ.SP 35.56 ... ... OK OK Passed
PRESS GUAGE - G 35.56 ... ... OK OK Passed
MAN HOLE M 35.56 ... ... ... OK Passed
TEMP GAUGE-H 35.56 ... ... OK OK Passed
Noz B2 35.56 ... ... OK OK Passed
Noz D1 39.75 ... ... OK OK Passed
Noz D2 39.75 ... ... OK OK Passed
VENT V 39.75 ... ... OK OK Passed
---------------------------------------------------------------------------
Min. - Nozzles 35.56 Noz B2
Min. Shell&Flgs 35.56 130 140 38.98

Computed Vessel M.A.W.P. 35.56 kgf/cm

Note: MAWPs (Internal Case) shown above are at the High Point.

Check the Spatial Relationship between the Nozzles

From Node Nozzle Description Y Coordinate, Layout Angle, Inside Radius


30 Noz E 0.000 0.000 38.330
50 Noz B 2177.000 330.000 149.150
50 NOZ.SP 2400.000 270.000 149.150
50 PRESS GUAGE - G 2030.000 90.000 9.107
50 MAN HOLE M 2240.000 180.000 240.500
50 TEMP GAUGE-H 2630.000 90.000 8.000
50 Noz B2 2730.000 0.000 149.150
140 Noz D1 0.000 124.000 31.002
140 Noz D2 0.000 238.000 31.002
140 VENT V 0.000 0.000 26.900

The nozzle spacing is computed by the following:


= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction

If any interferences/violations are found, they will be noted below.


No interference violations have been detected !

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 127
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
MDMT Summary : Step: 30 9:25a Aug 2,2012

Minimum Design Metal Temperature Results Summary :

Curve Basic Reduced PWHT Thickness Gov E*


Description MDMT MDMT ratio Thk
Notes C C mm
----------------------------------------------------------------------------
BOT D'END [10] D -33 -40 Yes 0.852 36.000 1.000
BOT D'END [7] D -31 -38 Yes 0.853 40.000 1.000
[8] D -15 -17 -No 0.952 36.000 1.000
[8] D -15 -17 -No 0.952 36.000 1.000
[8] D -15 -17 -No 0.952 36.000 1.000
[8] D -15 -17 -No 0.952 36.000 1.000
[8] D -15 -17 -No 0.952 36.000 1.000
[8] D -15 -17 -No 0.952 36.000 1.000
[8] D -15 -17 -No 0.952 36.000 1.000
[8] D -15 -17 -No 0.952 36.000 1.000
[8] D -15 -17 -No 0.952 36.000 1.000
[8] D -15 -17 -No 0.952 36.000 1.000
TOP D'END [10] D -33 -40 Yes 0.852 36.000 1.000
TOP D'END [7] D -31 -38 Yes 0.853 40.000 1.000
Noz E [1] Impact Tested Material Yes
Noz B [1] Impact Tested Material No
NOZ.SP [1] Impact Tested Material No
PRESS GUAGE - [1] A -104 -104 No 0.030 7.957 1.000
MAN HOLE M [1] Impact Tested Material No
TEMP GAUGE-H [1] A -104 -104 No 0.026 8.000 1.000
Noz B2 [1] Impact Tested Material No
Noz D1 [1] Impact Tested Material Yes
Noz D2 [1] Impact Tested Material Yes
VENT V [1] A -104 -104 Yes 0.037 16.600 1.000
Nozzle Flg [5] -29 -47 Yes 0.672
----------------------------------------------------------------------------
Required Minimum Design Metal Temperature 5 C
Warmest Computed Minimum Design Metal Temperature -17 C

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per equation 3.1.
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per equation 3.3.
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per 3.11.2.3

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 128
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Fatigue Stress Evaluation : Step: 31 9:25a Aug 2,2012

ASME Section VIII Division 2 (2007) Fatigue Analysis:

This analysis is based upon Annex 3.F and Annex 5.D

Note: This analysis assumes a Radial Nozzle.

ITEM: Main Component: BOT D'END Nozzle: Noz E

Nozzle installed in: An Ellipsoidal Head

Notes:
1. The C1, C2... Factors are taken from Table 3.F. 1
2. Also the table values are based upon Imperial (Customary) Units.

Input Values: Pressure in: kgf/cm


Case Pressure 1 Pressure 2 Range Number of Cycles
--------------------------------------------------------------------------
1 18.000 30.000 12.000 200000
2 0.000 35.000 35.000 10
3 0.000 50.400 50.400 10

Pressure indices per Table 5.D.1 for Internal Pressure Loading:


Inside Outside
Stress Corner Corner
sn 2.0000 2.0000
st -.2000 2.0000
sr -.0424 0.0000
s 2.2000 2.0000

Sample calculation for the membrane stress - First Range:

Actual Corroded Thickness = 34.5000 mm

Membrane stress in the head (from iteration) = 512.1654 kgf/cm

Stress Intensity after applying the Pressure Index (amplitude) [Sa]:


= 563.3820 kgf/cm

Stress Factor used to compute X [Y]:


= (Sa/Cus)(Efc/Et) Imperial Units 3.F.3
= (8.0/1)(28300000/29076974 )
= 7

Compute from Equation 3.F.2 [X]:


= (C1+C3*Y+C5*Y2+C7*Y3+C9*Y4+C11*Y5)/
(1+C2*Y+C4*Y2+C6*Y3+C8*Y4+C10*Y5)
= 10.1181

C Factors used in the above equation:

C1 = 2.25451 C2 = -.464224 C3 = -.831275 C4 = 0.863466E-01


C5 = 0.202083 C6 = -.694053E-02 C7 = -.207973E-01 C8 = 0.201024E-03
C9 = 0.713772E-03 C10 = 0.00000 C11 = 0.00000

From the table, EFc = 1989688 kgf/cm

Compute the Number of Cycles from Equation 3.F.1 [N]:


= 10X
= 1010.118
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 129
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Fatigue Stress Evaluation : Step: 31 9:25a Aug 2,2012

= 1000000000 Cycles

Case 1 Membrane Stress: Adjusted below per above Index table:

Stress Inside Corner Outside Corner


------------------------------------------------------------------------------
sn 256.083 512.165 512.165
st 256.083 -51.217 512.165
sr 256.083 -10.864 0.000
sint 256.083 563.382 512.165

Case 2 Membrane Stress: Adjusted below per above Index table:

Stress Inside Corner Outside Corner


------------------------------------------------------------------------------
sn 746.908 1493.815 1493.815
st 746.908 -149.382 1493.815
sr 746.908 -31.686 0.000
sint 746.908 1643.197 1493.815

Case 3 Membrane Stress: Adjusted below per above Index table:

Stress Inside Corner Outside Corner


------------------------------------------------------------------------------
sn 1075.547 2151.094 2151.094
st 1075.547 -215.109 2151.094
sr 1075.547 -45.627 0.000
sint 1075.547 2366.203 2151.094

Case StressIntens N cycles Nmax cycles Damage Factor


---------------------------------------------------------------
1 563.382 200000. 0.1000E+10 0.000
2 1643.197 10. 0.5265E+05 0.000
3 2366.203 10. 0.1660E+05 0.001
-----
Total: Damage Factor: 0.001

Fatigue Analysis Passed: Damage Factor < 1.00

ASME Section VIII Division 2 (2007) Fatigue Analysis:

This analysis is based upon Annex 3.F and Annex 5.D

Note: This analysis assumes a Radial Nozzle.

ITEM: Main Component: From 50 Nozzle: Noz B

Nozzle installed in: A Cylindrical Shell

Notes:
1. The C1, C2... Factors are taken from Table 3.F. 1
2. Also the table values are based upon Imperial (Customary) Units.

Input Values: Pressure in: kgf/cm


Case Pressure 1 Pressure 2 Range Number of Cycles
--------------------------------------------------------------------------
1 18.000 30.000 12.000 200000
2 0.000 35.000 35.000 10
3 0.000 50.400 50.400 10
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 130
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Fatigue Stress Evaluation : Step: 31 9:25a Aug 2,2012

Pressure Indices per Table 5.D.2 for Internal Pressure Loading:

Longitudinal Plane Transverse Plane


Inside Outside Inside Outside
Stress Corner Corner Corner Corner
-------------------------------------------------------------
sn 3.1000 1.2000 1.0000 2.1000
st -.2000 1.0000 -.2000 2.6000
sr -.0212 0.0000 -.0212 0.0000
s 3.3000 1.2000 1.2000 2.6000

Calculation for the First Pressure Range:

Compute Primary Membrane Stress [S]:


= P / ( E * ln( ( 2 * t + D ) /( D ) ) )
= 12.000/(1.00*ln((2*34.500+3253.000)/(3253.000)))
= 571.7192 kgf/cm

Sample calculation for the Intensified Stress Amplitude [Sa]:


= S * 3.3 / 2
= 571.719 * 3.3/2
= 943.3368 kgf/cm

Stress Factor used to compute X [Y]:


= (Sa/Cus)(Efc/Et) Imperial Units 3.F.3
= (13.4/1)(28300000/29076974 )
= 13

Compute from Equation 3.F.2 [X]:


= (C1+C3*Y+C5*Y2+C7*Y3+C9*Y4+C11*Y5)/
(1+C2*Y+C4*Y2+C6*Y3+C8*Y4+C10*Y5)
= 5.7873

C Factors used in the above equation:

C1 = 2.25451 C2 = -.464224 C3 = -.831275 C4 = 0.863466E-01


C5 = 0.202083 C6 = -.694053E-02 C7 = -.207973E-01 C8 = 0.201024E-03
C9 = 0.713772E-03 C10 = 0.00000 C11 = 0.00000

From the table, EFc = 1989688 kgf/cm

Compute the Number of Cycles from Equation 3.F.1 [N]:


= 10X
= 105.787
= 612824 Cycles

Case 1 Peak Stress: Adjusted below per above Pressure Index table:

Longitudinal Plane Transverse Plane


Inside Outside Inside Outside
Stress Corner Corner Corner Corner
------------------------------------------------------------------------------
sn 285.860 886.165 343.032 285.860 600.305
st 285.860 -57.172 285.860 -57.172 743.235
sr 285.860 -6.063 0.000 -6.063 0.000
sint 285.860 943.337 343.032 343.032 743.235

Case 2 Peak Stress: Adjusted below per above Pressure Index table:
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 131
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Fatigue Stress Evaluation : Step: 31 9:25a Aug 2,2012

Longitudinal Plane Transverse Plane


Inside Outside Inside Outside
Stress Corner Corner Corner Corner
------------------------------------------------------------------------------
sn 833.757 2584.647 1000.509 833.757 1750.890
st 833.757 -166.751 833.757 -166.751 2167.769
sr 833.757 -17.685 0.000 -17.685 0.000
sint 833.757 2751.399 1000.509 1000.509 2167.769

Case 3 Peak Stress: Adjusted below per above Pressure Index table:

Longitudinal Plane Transverse Plane


Inside Outside Inside Outside
Stress Corner Corner Corner Corner
------------------------------------------------------------------------------
sn 1200.610 3721.892 1440.733 1200.610 2521.282
st 1200.610 -240.122 1200.610 -240.122 3121.587
sr 1200.610 -25.466 0.000 -25.466 0.000
sint 1200.610 3962.014 1440.733 1440.733 3121.587

Case StressIntens N cycles Nmax cycles Damage Factor


---------------------------------------------------------------
1 943.337 200000. 0.6128E+06 0.326
2 2751.399 10. 0.1010E+05 0.001
3 3962.014 10. 0.3219E+04 0.003
-----
Total: Damage Factor: 0.330

Fatigue Analysis Passed: Damage Factor < 1.00

ASME Section VIII Division 2 (2007) Fatigue Analysis:

This analysis is based upon Annex 3.F and Annex 5.D

Note: This analysis assumes a Radial Nozzle.

ITEM: Main Component: From 50 Nozzle: NOZ.SP

Nozzle installed in: A Cylindrical Shell

Notes:
1. The C1, C2... Factors are taken from Table 3.F. 1
2. Also the table values are based upon Imperial (Customary) Units.

Input Values: Pressure in: kgf/cm


Case Pressure 1 Pressure 2 Range Number of Cycles
--------------------------------------------------------------------------
1 18.000 30.000 12.000 200000
2 0.000 35.000 35.000 10
3 0.000 50.400 50.400 10

Pressure Indices per Table 5.D.2 for Internal Pressure Loading:

Longitudinal Plane Transverse Plane


Inside Outside Inside Outside
Stress Corner Corner Corner Corner
-------------------------------------------------------------
sn 3.1000 1.2000 1.0000 2.1000
st -.2000 1.0000 -.2000 2.6000
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 132
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Fatigue Stress Evaluation : Step: 31 9:25a Aug 2,2012

sr -.0212 0.0000 -.0212 0.0000


s 3.3000 1.2000 1.2000 2.6000

Calculation for the First Pressure Range:

Compute Primary Membrane Stress [S]:


= P / ( E * ln( ( 2 * t + D ) /( D ) ) )
= 12.000/(1.00*ln((2*34.500+3253.000)/(3253.000)))
= 571.7192 kgf/cm

Sample calculation for the Intensified Stress Amplitude [Sa]:


= S * 3.3 / 2
= 571.719 * 3.3/2
= 943.3368 kgf/cm

Stress Factor used to compute X [Y]:


= (Sa/Cus)(Efc/Et) Imperial Units 3.F.3
= (13.4/1)(28300000/29076974 )
= 13

Compute from Equation 3.F.2 [X]:


= (C1+C3*Y+C5*Y2+C7*Y3+C9*Y4+C11*Y5)/
(1+C2*Y+C4*Y2+C6*Y3+C8*Y4+C10*Y5)
= 5.7873

C Factors used in the above equation:

C1 = 2.25451 C2 = -.464224 C3 = -.831275 C4 = 0.863466E-01


C5 = 0.202083 C6 = -.694053E-02 C7 = -.207973E-01 C8 = 0.201024E-03
C9 = 0.713772E-03 C10 = 0.00000 C11 = 0.00000

From the table, EFc = 1989688 kgf/cm

Compute the Number of Cycles from Equation 3.F.1 [N]:


= 10X
= 105.787
= 612824 Cycles

Case 1 Peak Stress: Adjusted below per above Pressure Index table:

Longitudinal Plane Transverse Plane


Inside Outside Inside Outside
Stress Corner Corner Corner Corner
------------------------------------------------------------------------------
sn 285.860 886.165 343.032 285.860 600.305
st 285.860 -57.172 285.860 -57.172 743.235
sr 285.860 -6.063 0.000 -6.063 0.000
sint 285.860 943.337 343.032 343.032 743.235

Case 2 Peak Stress: Adjusted below per above Pressure Index table:

Longitudinal Plane Transverse Plane


Inside Outside Inside Outside
Stress Corner Corner Corner Corner
------------------------------------------------------------------------------
sn 833.757 2584.647 1000.509 833.757 1750.890
st 833.757 -166.751 833.757 -166.751 2167.769
sr 833.757 -17.685 0.000 -17.685 0.000
sint 833.757 2751.399 1000.509 1000.509 2167.769
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 133
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Fatigue Stress Evaluation : Step: 31 9:25a Aug 2,2012

Case 3 Peak Stress: Adjusted below per above Pressure Index table:

Longitudinal Plane Transverse Plane


Inside Outside Inside Outside
Stress Corner Corner Corner Corner
------------------------------------------------------------------------------
sn 1200.610 3721.892 1440.733 1200.610 2521.282
st 1200.610 -240.122 1200.610 -240.122 3121.587
sr 1200.610 -25.466 0.000 -25.466 0.000
sint 1200.610 3962.014 1440.733 1440.733 3121.587

Case StressIntens N cycles Nmax cycles Damage Factor


---------------------------------------------------------------
1 943.337 200000. 0.6128E+06 0.326
2 2751.399 10. 0.1010E+05 0.001
3 3962.014 10. 0.3219E+04 0.003
-----
Total: Damage Factor: 0.330

Fatigue Analysis Passed: Damage Factor < 1.00

ASME Section VIII Division 2 (2007) Fatigue Analysis:

This analysis is based upon Annex 3.F and Annex 5.D

Note: This analysis assumes a Radial Nozzle.

ITEM: Main Component: From 50 Nozzle: PRESS GUAGE - G

Nozzle installed in: A Cylindrical Shell

Notes:
1. The C1, C2... Factors are taken from Table 3.F. 1
2. Also the table values are based upon Imperial (Customary) Units.

Input Values: Pressure in: kgf/cm


Case Pressure 1 Pressure 2 Range Number of Cycles
--------------------------------------------------------------------------
1 18.000 30.000 12.000 200000
2 0.000 35.000 35.000 10
3 0.000 50.400 50.400 10

Pressure Indices per Table 5.D.2 for Internal Pressure Loading:

Longitudinal Plane Transverse Plane


Inside Outside Inside Outside
Stress Corner Corner Corner Corner
-------------------------------------------------------------
sn 3.1000 1.2000 1.0000 2.1000
st -.2000 1.0000 -.2000 2.6000
sr -.0212 0.0000 -.0212 0.0000
s 3.3000 1.2000 1.2000 2.6000

Calculation for the First Pressure Range:

Compute Primary Membrane Stress [S]:


= P / ( E * ln( ( 2 * t + D ) /( D ) ) )
= 12.000/(1.00*ln((2*34.500+3253.000)/(3253.000)))
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 134
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Fatigue Stress Evaluation : Step: 31 9:25a Aug 2,2012

= 571.7192 kgf/cm

Sample calculation for the Intensified Stress Amplitude [Sa]:


= S * 3.3 / 2
= 571.719 * 3.3/2
= 943.3368 kgf/cm

Stress Factor used to compute X [Y]:


= (Sa/Cus)(Efc/Et) Imperial Units 3.F.3
= (13.4/1)(28300000/29076974 )
= 13

Compute from Equation 3.F.2 [X]:


= (C1+C3*Y+C5*Y2+C7*Y3+C9*Y4+C11*Y5)/
(1+C2*Y+C4*Y2+C6*Y3+C8*Y4+C10*Y5)
= 5.7873

C Factors used in the above equation:

C1 = 2.25451 C2 = -.464224 C3 = -.831275 C4 = 0.863466E-01


C5 = 0.202083 C6 = -.694053E-02 C7 = -.207973E-01 C8 = 0.201024E-03
C9 = 0.713772E-03 C10 = 0.00000 C11 = 0.00000

From the table, EFc = 1989688 kgf/cm

Compute the Number of Cycles from Equation 3.F.1 [N]:


= 10X
= 105.787
= 612824 Cycles

Case 1 Peak Stress: Adjusted below per above Pressure Index table:

Longitudinal Plane Transverse Plane


Inside Outside Inside Outside
Stress Corner Corner Corner Corner
------------------------------------------------------------------------------
sn 285.860 886.165 343.032 285.860 600.305
st 285.860 -57.172 285.860 -57.172 743.235
sr 285.860 -6.063 0.000 -6.063 0.000
sint 285.860 943.337 343.032 343.032 743.235

Case 2 Peak Stress: Adjusted below per above Pressure Index table:

Longitudinal Plane Transverse Plane


Inside Outside Inside Outside
Stress Corner Corner Corner Corner
------------------------------------------------------------------------------
sn 833.757 2584.647 1000.509 833.757 1750.890
st 833.757 -166.751 833.757 -166.751 2167.769
sr 833.757 -17.685 0.000 -17.685 0.000
sint 833.757 2751.399 1000.509 1000.509 2167.769

Case 3 Peak Stress: Adjusted below per above Pressure Index table:

Longitudinal Plane Transverse Plane


Inside Outside Inside Outside
Stress Corner Corner Corner Corner
------------------------------------------------------------------------------
sn 1200.610 3721.892 1440.733 1200.610 2521.282
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 135
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Fatigue Stress Evaluation : Step: 31 9:25a Aug 2,2012

st 1200.610 -240.122 1200.610 -240.122 3121.587


sr 1200.610 -25.466 0.000 -25.466 0.000
sint 1200.610 3962.014 1440.733 1440.733 3121.587

Case StressIntens N cycles Nmax cycles Damage Factor


---------------------------------------------------------------
1 943.337 200000. 0.6128E+06 0.326
2 2751.399 10. 0.1010E+05 0.001
3 3962.014 10. 0.3219E+04 0.003
-----
Total: Damage Factor: 0.330

Fatigue Analysis Passed: Damage Factor < 1.00

ASME Section VIII Division 2 (2007) Fatigue Analysis:

This analysis is based upon Annex 3.F and Annex 5.D

Note: This analysis assumes a Radial Nozzle.

ITEM: Main Component: From 50 Nozzle: MAN HOLE M

Nozzle installed in: A Cylindrical Shell

Notes:
1. The C1, C2... Factors are taken from Table 3.F. 1
2. Also the table values are based upon Imperial (Customary) Units.

Input Values: Pressure in: kgf/cm


Case Pressure 1 Pressure 2 Range Number of Cycles
--------------------------------------------------------------------------
1 18.000 30.000 12.000 200000
2 0.000 35.000 35.000 10
3 0.000 50.400 50.400 10

Pressure Indices per Table 5.D.2 for Internal Pressure Loading:

Longitudinal Plane Transverse Plane


Inside Outside Inside Outside
Stress Corner Corner Corner Corner
-------------------------------------------------------------
sn 3.1000 1.2000 1.0000 2.1000
st -.2000 1.0000 -.2000 2.6000
sr -.0212 0.0000 -.0212 0.0000
s 3.3000 1.2000 1.2000 2.6000

Calculation for the First Pressure Range:

Compute Primary Membrane Stress [S]:


= P / ( E * ln( ( 2 * t + D ) /( D ) ) )
= 12.000/(1.00*ln((2*34.500+3253.000)/(3253.000)))
= 571.7192 kgf/cm

Sample calculation for the Intensified Stress Amplitude [Sa]:


= S * 3.3 / 2
= 571.719 * 3.3/2
= 943.3368 kgf/cm

Stress Factor used to compute X [Y]:


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 136
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Fatigue Stress Evaluation : Step: 31 9:25a Aug 2,2012

= (Sa/Cus)(Efc/Et) Imperial Units 3.F.3


= (13.4/1)(28300000/29076974 )
= 13

Compute from Equation 3.F.2 [X]:


= (C1+C3*Y+C5*Y2+C7*Y3+C9*Y4+C11*Y5)/
(1+C2*Y+C4*Y2+C6*Y3+C8*Y4+C10*Y5)
= 5.7873

C Factors used in the above equation:

C1 = 2.25451 C2 = -.464224 C3 = -.831275 C4 = 0.863466E-01


C5 = 0.202083 C6 = -.694053E-02 C7 = -.207973E-01 C8 = 0.201024E-03
C9 = 0.713772E-03 C10 = 0.00000 C11 = 0.00000

From the table, EFc = 1989688 kgf/cm

Compute the Number of Cycles from Equation 3.F.1 [N]:


= 10X
= 105.787
= 612824 Cycles

Case 1 Peak Stress: Adjusted below per above Pressure Index table:

Longitudinal Plane Transverse Plane


Inside Outside Inside Outside
Stress Corner Corner Corner Corner
------------------------------------------------------------------------------
sn 285.860 886.165 343.032 285.860 600.305
st 285.860 -57.172 285.860 -57.172 743.235
sr 285.860 -6.063 0.000 -6.063 0.000
sint 285.860 943.337 343.032 343.032 743.235

Case 2 Peak Stress: Adjusted below per above Pressure Index table:

Longitudinal Plane Transverse Plane


Inside Outside Inside Outside
Stress Corner Corner Corner Corner
------------------------------------------------------------------------------
sn 833.757 2584.647 1000.509 833.757 1750.890
st 833.757 -166.751 833.757 -166.751 2167.769
sr 833.757 -17.685 0.000 -17.685 0.000
sint 833.757 2751.399 1000.509 1000.509 2167.769

Case 3 Peak Stress: Adjusted below per above Pressure Index table:

Longitudinal Plane Transverse Plane


Inside Outside Inside Outside
Stress Corner Corner Corner Corner
------------------------------------------------------------------------------
sn 1200.610 3721.892 1440.733 1200.610 2521.282
st 1200.610 -240.122 1200.610 -240.122 3121.587
sr 1200.610 -25.466 0.000 -25.466 0.000
sint 1200.610 3962.014 1440.733 1440.733 3121.587

Case StressIntens N cycles Nmax cycles Damage Factor


---------------------------------------------------------------
1 943.337 200000. 0.6128E+06 0.326
2 2751.399 10. 0.1010E+05 0.001
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 137
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Fatigue Stress Evaluation : Step: 31 9:25a Aug 2,2012

3 3962.014 10. 0.3219E+04 0.003


-----
Total: Damage Factor: 0.330

Fatigue Analysis Passed: Damage Factor < 1.00

ASME Section VIII Division 2 (2007) Fatigue Analysis:

This analysis is based upon Annex 3.F and Annex 5.D

Note: This analysis assumes a Radial Nozzle.

ITEM: Main Component: From 50 Nozzle: TEMP GAUGE-H

Nozzle installed in: A Cylindrical Shell

Notes:
1. The C1, C2... Factors are taken from Table 3.F. 1
2. Also the table values are based upon Imperial (Customary) Units.

Input Values: Pressure in: kgf/cm


Case Pressure 1 Pressure 2 Range Number of Cycles
--------------------------------------------------------------------------
1 18.000 30.000 12.000 200000
2 0.000 35.000 35.000 10
3 0.000 50.400 50.400 10

Pressure Indices per Table 5.D.2 for Internal Pressure Loading:

Longitudinal Plane Transverse Plane


Inside Outside Inside Outside
Stress Corner Corner Corner Corner
-------------------------------------------------------------
sn 3.1000 1.2000 1.0000 2.1000
st -.2000 1.0000 -.2000 2.6000
sr -.0212 0.0000 -.0212 0.0000
s 3.3000 1.2000 1.2000 2.6000

Calculation for the First Pressure Range:

Compute Primary Membrane Stress [S]:


= P / ( E * ln( ( 2 * t + D ) /( D ) ) )
= 12.000/(1.00*ln((2*34.500+3253.000)/(3253.000)))
= 571.7192 kgf/cm

Sample calculation for the Intensified Stress Amplitude [Sa]:


= S * 3.3 / 2
= 571.719 * 3.3/2
= 943.3368 kgf/cm

Stress Factor used to compute X [Y]:


= (Sa/Cus)(Efc/Et) Imperial Units 3.F.3
= (13.4/1)(28300000/29076974 )
= 13

Compute from Equation 3.F.2 [X]:


= (C1+C3*Y+C5*Y2+C7*Y3+C9*Y4+C11*Y5)/
(1+C2*Y+C4*Y2+C6*Y3+C8*Y4+C10*Y5)
= 5.7873
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 138
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Fatigue Stress Evaluation : Step: 31 9:25a Aug 2,2012

C Factors used in the above equation:

C1 = 2.25451 C2 = -.464224 C3 = -.831275 C4 = 0.863466E-01


C5 = 0.202083 C6 = -.694053E-02 C7 = -.207973E-01 C8 = 0.201024E-03
C9 = 0.713772E-03 C10 = 0.00000 C11 = 0.00000

From the table, EFc = 1989688 kgf/cm

Compute the Number of Cycles from Equation 3.F.1 [N]:


= 10X
= 105.787
= 612824 Cycles

Case 1 Peak Stress: Adjusted below per above Pressure Index table:

Longitudinal Plane Transverse Plane


Inside Outside Inside Outside
Stress Corner Corner Corner Corner
------------------------------------------------------------------------------
sn 285.860 886.165 343.032 285.860 600.305
st 285.860 -57.172 285.860 -57.172 743.235
sr 285.860 -6.063 0.000 -6.063 0.000
sint 285.860 943.337 343.032 343.032 743.235

Case 2 Peak Stress: Adjusted below per above Pressure Index table:

Longitudinal Plane Transverse Plane


Inside Outside Inside Outside
Stress Corner Corner Corner Corner
------------------------------------------------------------------------------
sn 833.757 2584.647 1000.509 833.757 1750.890
st 833.757 -166.751 833.757 -166.751 2167.769
sr 833.757 -17.685 0.000 -17.685 0.000
sint 833.757 2751.399 1000.509 1000.509 2167.769

Case 3 Peak Stress: Adjusted below per above Pressure Index table:

Longitudinal Plane Transverse Plane


Inside Outside Inside Outside
Stress Corner Corner Corner Corner
------------------------------------------------------------------------------
sn 1200.610 3721.892 1440.733 1200.610 2521.282
st 1200.610 -240.122 1200.610 -240.122 3121.587
sr 1200.610 -25.466 0.000 -25.466 0.000
sint 1200.610 3962.014 1440.733 1440.733 3121.587

Case StressIntens N cycles Nmax cycles Damage Factor


---------------------------------------------------------------
1 943.337 200000. 0.6128E+06 0.326
2 2751.399 10. 0.1010E+05 0.001
3 3962.014 10. 0.3219E+04 0.003
-----
Total: Damage Factor: 0.330

Fatigue Analysis Passed: Damage Factor < 1.00

ASME Section VIII Division 2 (2007) Fatigue Analysis:


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 139
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Fatigue Stress Evaluation : Step: 31 9:25a Aug 2,2012

This analysis is based upon Annex 3.F and Annex 5.D

Note: This analysis assumes a Radial Nozzle.

ITEM: Main Component: TOP D'END Nozzle: Noz D1

Nozzle installed in: An Ellipsoidal Head

Notes:
1. The C1, C2... Factors are taken from Table 3.F. 1
2. Also the table values are based upon Imperial (Customary) Units.

Input Values: Pressure in: kgf/cm


Case Pressure 1 Pressure 2 Range Number of Cycles
--------------------------------------------------------------------------
1 18.000 30.000 12.000 200000
2 0.000 35.000 35.000 10
3 0.000 50.400 50.400 10

Pressure indices per Table 5.D.1 for Internal Pressure Loading:


Inside Outside
Stress Corner Corner
sn 2.0000 2.0000
st -.2000 2.0000
sr -.0424 0.0000
s 2.2000 2.0000

Sample calculation for the membrane stress - First Range:

Actual Corroded Thickness = 34.5000 mm

Membrane stress in the head (from iteration) = 512.1654 kgf/cm

Stress Intensity after applying the Pressure Index (amplitude) [Sa]:


= 563.3820 kgf/cm

Stress Factor used to compute X [Y]:


= (Sa/Cus)(Efc/Et) Imperial Units 3.F.3
= (8.0/1)(28300000/29076974 )
= 7

Compute from Equation 3.F.2 [X]:


= (C1+C3*Y+C5*Y2+C7*Y3+C9*Y4+C11*Y5)/
(1+C2*Y+C4*Y2+C6*Y3+C8*Y4+C10*Y5)
= 10.1181

C Factors used in the above equation:

C1 = 2.25451 C2 = -.464224 C3 = -.831275 C4 = 0.863466E-01


C5 = 0.202083 C6 = -.694053E-02 C7 = -.207973E-01 C8 = 0.201024E-03
C9 = 0.713772E-03 C10 = 0.00000 C11 = 0.00000

From the table, EFc = 1989688 kgf/cm

Compute the Number of Cycles from Equation 3.F.1 [N]:


= 10X
= 1010.118
= 1000000000 Cycles

Case 1 Membrane Stress: Adjusted below per above Index table:


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 140
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Fatigue Stress Evaluation : Step: 31 9:25a Aug 2,2012

Stress Inside Corner Outside Corner


------------------------------------------------------------------------------
sn 256.083 512.165 512.165
st 256.083 -51.217 512.165
sr 256.083 -10.864 0.000
sint 256.083 563.382 512.165

Case 2 Membrane Stress: Adjusted below per above Index table:

Stress Inside Corner Outside Corner


------------------------------------------------------------------------------
sn 746.908 1493.815 1493.815
st 746.908 -149.382 1493.815
sr 746.908 -31.686 0.000
sint 746.908 1643.197 1493.815

Case 3 Membrane Stress: Adjusted below per above Index table:

Stress Inside Corner Outside Corner


------------------------------------------------------------------------------
sn 1075.547 2151.094 2151.094
st 1075.547 -215.109 2151.094
sr 1075.547 -45.627 0.000
sint 1075.547 2366.203 2151.094

Case StressIntens N cycles Nmax cycles Damage Factor


---------------------------------------------------------------
1 563.382 200000. 0.1000E+10 0.000
2 1643.197 10. 0.5265E+05 0.000
3 2366.203 10. 0.1660E+05 0.001
-----
Total: Damage Factor: 0.001

Fatigue Analysis Passed: Damage Factor < 1.00

ASME Section VIII Division 2 (2007) Fatigue Analysis:

This analysis is based upon Annex 3.F and Annex 5.D

Note: This analysis assumes a Radial Nozzle.

ITEM: Main Component: TOP D'END Nozzle: Noz D2

Nozzle installed in: An Ellipsoidal Head

Notes:
1. The C1, C2... Factors are taken from Table 3.F. 2
2. Also the table values are based upon Imperial (Customary) Units.

Input Values: Pressure in: kgf/cm


Case Pressure 1 Pressure 2 Range Number of Cycles
--------------------------------------------------------------------------
1 18.000 30.000 12.000 200000
2 0.000 35.000 35.000 10
3 0.000 50.400 50.400 10

Pressure indices per Table 5.D.1 for Internal Pressure Loading:


Inside Outside
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 141
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Fatigue Stress Evaluation : Step: 31 9:25a Aug 2,2012

Stress Corner Corner


sn 2.0000 2.0000
st -.2000 2.0000
sr -.0424 0.0000
s 2.2000 2.0000

Sample calculation for the membrane stress - First Range:

Actual Corroded Thickness = 34.5000 mm

Membrane stress in the head (from iteration) = 512.1654 kgf/cm

Stress Intensity after applying the Pressure Index (amplitude) [Sa]:


= 563.3820 kgf/cm

Stress Factor used to compute X [Y]:


= (Sa/Cus)(Efc/Et) Imperial Units 3.F.3
= (8.0/1)(28300000/29076974 )
= 7

Compute from Equation 3.F.2 [X]:


= (C1+C3*Y+C5*Y2+C7*Y3+C9*Y4+C11*Y5)/
(1+C2*Y+C4*Y2+C6*Y3+C8*Y4+C10*Y5)
= 13.0787

C Factors used in the above equation:

C1 = 16.0829 C2 = -.411383E-01 C3 = -1.02374 C4 = 0.354407E-04


C5 = 0.289626E-01 C6 = 0.182607E-03 C7 = 0.386342E-03 C8 = 0.00000
C9 = 0.00000 C10 = 0.00000 C11 = 0.00000

From the table, EFc = 1989688 kgf/cm

Compute the Number of Cycles from Equation 3.F.1 [N]:


= 10X
= 1013.079
= 1000000000 Cycles

Case 1 Membrane Stress: Adjusted below per above Index table:

Stress Inside Corner Outside Corner


------------------------------------------------------------------------------
sn 256.083 512.165 512.165
st 256.083 -51.217 512.165
sr 256.083 -10.864 0.000
sint 256.083 563.382 512.165

Case 2 Membrane Stress: Adjusted below per above Index table:

Stress Inside Corner Outside Corner


------------------------------------------------------------------------------
sn 746.908 1493.815 1493.815
st 746.908 -149.382 1493.815
sr 746.908 -31.686 0.000
sint 746.908 1643.197 1493.815

Case 3 Membrane Stress: Adjusted below per above Index table:

Stress Inside Corner Outside Corner


------------------------------------------------------------------------------
sn 1075.547 2151.094 2151.094
st 1075.547 -215.109 2151.094
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 142
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Fatigue Stress Evaluation : Step: 31 9:25a Aug 2,2012

sr 1075.547 -45.627 0.000


sint 1075.547 2366.203 2151.094

Case StressIntens N cycles Nmax cycles Damage Factor


---------------------------------------------------------------
1 563.382 200000. 0.1000E+10 0.000
2 1643.197 10. 0.3343E+06 0.000
3 2366.203 10. 0.2841E+05 0.000
-----
Total: Damage Factor: 0.001

Fatigue Analysis Passed: Damage Factor < 1.00

ASME Section VIII Division 2 (2007) Fatigue Analysis:

This analysis is based upon Annex 3.F and Annex 5.D

Note: This analysis assumes a Radial Nozzle.

ITEM: Main Component: TOP D'END Nozzle: VENT V

Nozzle installed in: An Ellipsoidal Head

Notes:
1. The C1, C2... Factors are taken from Table 3.F. 2
2. Also the table values are based upon Imperial (Customary) Units.

Input Values: Pressure in: kgf/cm


Case Pressure 1 Pressure 2 Range Number of Cycles
--------------------------------------------------------------------------
1 18.000 30.000 12.000 200000
2 0.000 35.000 35.000 10
3 0.000 50.400 50.400 10

Pressure indices per Table 5.D.1 for Internal Pressure Loading:


Inside Outside
Stress Corner Corner
sn 2.0000 2.0000
st -.2000 2.0000
sr -.0424 0.0000
s 2.2000 2.0000

Sample calculation for the membrane stress - First Range:

Actual Corroded Thickness = 34.5000 mm

Membrane stress in the head (from iteration) = 512.1654 kgf/cm

Stress Intensity after applying the Pressure Index (amplitude) [Sa]:


= 563.3820 kgf/cm

Stress Factor used to compute X [Y]:


= (Sa/Cus)(Efc/Et) Imperial Units 3.F.3
= (8.0/1)(28300000/29076974 )
= 7

Compute from Equation 3.F.2 [X]:


= (C1+C3*Y+C5*Y2+C7*Y3+C9*Y4+C11*Y5)/
(1+C2*Y+C4*Y2+C6*Y3+C8*Y4+C10*Y5)
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 143
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Fatigue Stress Evaluation : Step: 31 9:25a Aug 2,2012

= 13.0787

C Factors used in the above equation:

C1 = 16.0829 C2 = -.411383E-01 C3 = -1.02374 C4 = 0.354407E-04


C5 = 0.289626E-01 C6 = 0.182607E-03 C7 = 0.386342E-03 C8 = 0.00000
C9 = 0.00000 C10 = 0.00000 C11 = 0.00000

From the table, EFc = 1989688 kgf/cm

Compute the Number of Cycles from Equation 3.F.1 [N]:


= 10X
= 1013.079
= 1000000000 Cycles

Case 1 Membrane Stress: Adjusted below per above Index table:

Stress Inside Corner Outside Corner


------------------------------------------------------------------------------
sn 256.083 512.165 512.165
st 256.083 -51.217 512.165
sr 256.083 -10.864 0.000
sint 256.083 563.382 512.165

Case 2 Membrane Stress: Adjusted below per above Index table:

Stress Inside Corner Outside Corner


------------------------------------------------------------------------------
sn 746.908 1493.815 1493.815
st 746.908 -149.382 1493.815
sr 746.908 -31.686 0.000
sint 746.908 1643.197 1493.815

Case 3 Membrane Stress: Adjusted below per above Index table:

Stress Inside Corner Outside Corner


------------------------------------------------------------------------------
sn 1075.547 2151.094 2151.094
st 1075.547 -215.109 2151.094
sr 1075.547 -45.627 0.000
sint 1075.547 2366.203 2151.094

Case StressIntens N cycles Nmax cycles Damage Factor


---------------------------------------------------------------
1 563.382 200000. 0.1000E+10 0.000
2 1643.197 10. 0.3343E+06 0.000
3 2366.203 10. 0.2841E+05 0.000
-----
Total: Damage Factor: 0.001

Fatigue Analysis Passed: Damage Factor < 1.00

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


200 CU.M GASEOUS NITROGEN STORAGE VESSEL 144
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Vessel Design Summary : Step: 32 9:25a Aug 2,2012

Design Code: ASME Code Section VIII Division 2, 2010, 2011a

Diameter Spec : 3250.000 mm ID


Vessel Design Length, Tangent to Tangent 2305.00 cm

Distance of Bottom Tangent above Grade 250.00 cm


Distance of Base above Grade 0.00 cm
Specified Datum Line Distance -30.00 cm

Skirt Material Specification SA-516 70 [Normalized]


Shell Material Specification SA-516 70 [Normalized]
Head Material Specification sA-516 70
Nozzle Material Specification SA-266 2 [Impact Tested]
Nozzle Material Specification A-105

Internal Design Temperature 60 C


Internal Design Pressure 35.000 kgf/cm

External Design Temperature 0 C

Maximum Allowable Working Pressure 35.564 kgf/cm


Hydrostatic Test Pressure 50.857 kgf/cm

Required Minimum Design Metal Temperature 5 C


Warmest Computed Minimum Design Metal Temperature -17 C

Wind Design Code IS-875


Earthquake Design Code IS-1893 SCM

Element Pressures and MAWP: kgf/cm

Element Desc | Design Pres. | External | M.A.W.P | Corrosion


| + Stat. head | Pressure | | Allowance
---------------------------------------------------------------------
BOT D'END 35.000 0.000 39.640 1.5000
Cylinder 35.000 0.000 35.564 1.5000
Cylinder 35.000 0.000 35.564 1.5000
Cylinder 35.000 0.000 35.564 1.5000
Cylinder 35.000 0.000 35.564 1.5000
Cylinder 35.000 0.000 35.564 1.5000
Cylinder 35.000 0.000 35.564 1.5000
Cylinder 35.000 0.000 35.564 1.5000
Cylinder 35.000 0.000 35.564 1.5000
Cylinder 35.000 0.000 35.564 1.5000
Cylinder 35.000 0.000 35.564 1.5000
TOP D'END 35.000 0.000 39.640 1.5000

Element "To" Elev Length Element Thk R e q d T h k Joint Eff


Type cm cm mm Int. Ext. Long Circ
-----------------------------------------------------------------------
Skirt 230.0 200.0 16.0 No Calc No Calc 0.70 0.70
Skirt 280.0 50.0 16.0 No Calc No Calc 0.70 0.70
Ellipse 285.0 5.0 40.0 31.9 No Calc 1.00 1.00
Cylinder 433.0 148.0 36.0 35.4 No Calc 1.00 1.00
Cylinder 681.0 248.0 36.0 35.4 No Calc 1.00 1.00
Cylinder 929.0 248.0 36.0 35.4 No Calc 1.00 1.00
Cylinder 1177.0 248.0 36.0 35.4 No Calc 1.00 1.00
Cylinder 1425.0 248.0 36.0 35.4 No Calc 1.00 1.00
Cylinder 1673.0 248.0 36.0 35.4 No Calc 1.00 1.00
Cylinder 1921.0 248.0 36.0 35.4 No Calc 1.00 1.00
Cylinder 2084.0 163.0 36.0 35.4 No Calc 1.00 1.00
Cylinder 2332.0 248.0 36.0 35.4 No Calc 1.00 1.00
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 145
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Vessel Design Summary : Step: 32 9:25a Aug 2,2012

Cylinder 2580.0 248.0 36.0 35.4 No Calc 1.00 1.00


Ellipse 2585.0 5.0 40.0 31.9 No Calc 1.00 1.00

Element thicknesses are shown as Nominal if specified, otherwise are Minimum

Wind/Earthquake Shear, Bending

| | Distance to| Cumulative |Earthquake | Wind | Earthquake |


From| To | Support| Wind Shear | Shear | Bending | Bending |
| | cm | kgf | kgf | kgf-m. | kgf-m. |
---------------------------------------------------------------------------
10| 20| 100.000 | 9004.14 | 2954.60 | 122370. | 40147.8 |
20| 30| 225.000 | 8365.44 | 2847.26 | 105001. | 34345.9 |
30| 40| 252.500 | 8205.77 | 2826.13 | 100858. | 32927.6 |
40| 50| 329.000 | 8189.71 | 2687.86 | 100448. | 32789.7 |
50| 60| 527.000 | 7714.21 | 2547.19 | 88679.1 | 28915.8 |
60| 70| 775.000 | 6917.43 | 2136.52 | 70535.8 | 23108.0 |
70| 80| 1023.00 | 6120.66 | 1900.80 | 54368.6 | 18101.7 |
80| 90| 1271.00 | 5320.33 | 1665.07 | 40181.8 | 13680.0 |
90| 100| 1519.00 | 4485.72 | 1403.59 | 28022.3 | 9874.87 |
100| 110| 1767.00 | 3622.42 | 1167.86 | 17968.2 | 6686.27 |
110| 120| 1972.50 | 2734.39 | 932.136 | 10085.7 | 4082.27 |
120| 130| 2178.00 | 2138.76 | 777.204 | 6114.09 | 2689.15 |
130| 140| 2426.00 | 1215.98 | 513.755 | 1954.21 | 1088.36 |
140| 150| 2552.50 | 275.004 | 278.029 | 105.391 | 106.551 |

Abs Max of the all of the Stress Ratio's : 0.8614

Basering Data : Continuous Top Ring W/Gussets


Thickness of Basering 25.0000 mm
Inside Diameter of Basering 3142.0000 mm
Outside Diameter of Basering 3502.0002 mm
Nominal Diameter of Bolts 30.0000 mm
Diameter of Bolt Circle 3411.9998 mm
Number of Bolts 16

Thickness of Gusset Plates 12.0000 mm


Average Width of Gusset Plates 100.0000 mm
Height of Gussets 300.0000 mm
Distance between Gussets 90.0000 mm
Thickness of Top Plate or Ring 25.0000 mm
Circumferential Width of the Top Plate 170.5000 mm
Radial Width of the Top Plate 115.0000 mm

Total Wind Shear on Support 9004. kgf


Total Earthquake Shear on Support 2955. kgf
Wind Moment on Support 122370. kgf-m.
Earthquake Moment on Support 40148. kgf-m.

Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.

Weights:
Fabricated - Bare W/O Removable Internals 87262.5 kgm
Shop Test - Fabricated + Water ( Full ) 287377.2 kgm
Shipping - Fab. + Rem. Intls.+ Shipping App. 98486.6 kgm
200 CU.M GASEOUS NITROGEN STORAGE VESSEL 146
BSP-BSL/BHPV-10-075B-24-002-01-DE-01016
CRTK-558602-C-001 REV.A
PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.
FileName : WO558602_200_GN2 Div2_REVA_DT02082012-------------
Vessel Design Summary : Step: 32 9:25a Aug 2,2012

Erected - Fab. + Rem. Intls.+ Insul. (etc) 98486.6 kgm


Empty - Fab. + Intls. + Details + Wghts. 98486.6 kgm
Operating - Empty + Operating Liquid (No CA) 98486.6 kgm
Field Test - Empty Weight + Water (Full) 298601.3 kgm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

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