The document discusses process engineering design for oil and gas projects using HYSYS. It describes the objectives of process engineering training which includes understanding roles, project types, complexities, deliverables, and schedules. It outlines roles for graduate engineers, process engineers, and senior process engineers. It also describes conceptual design, front-end engineering design, and detailed design projects as well as typical deliverables for each project type. Finally, it provides an overview of basic oil and gas process systems and support systems.
The document discusses process engineering design for oil and gas projects using HYSYS. It describes the objectives of process engineering training which includes understanding roles, project types, complexities, deliverables, and schedules. It outlines roles for graduate engineers, process engineers, and senior process engineers. It also describes conceptual design, front-end engineering design, and detailed design projects as well as typical deliverables for each project type. Finally, it provides an overview of basic oil and gas process systems and support systems.
The document discusses process engineering design for oil and gas projects using HYSYS. It describes the objectives of process engineering training which includes understanding roles, project types, complexities, deliverables, and schedules. It outlines roles for graduate engineers, process engineers, and senior process engineers. It also describes conceptual design, front-end engineering design, and detailed design projects as well as typical deliverables for each project type. Finally, it provides an overview of basic oil and gas process systems and support systems.
The document discusses process engineering design for oil and gas projects using HYSYS. It describes the objectives of process engineering training which includes understanding roles, project types, complexities, deliverables, and schedules. It outlines roles for graduate engineers, process engineers, and senior process engineers. It also describes conceptual design, front-end engineering design, and detailed design projects as well as typical deliverables for each project type. Finally, it provides an overview of basic oil and gas process systems and support systems.
The role and responsibility of each member of the discipline
The different types of Projects that Process Engineers are involved with The complexities of a Project A basic understanding of the deliverables for each type of Project A basic understand of the schedule for the different types of Projects Process Engineering
ROLES AND RESPONSIBILITIES Process Engineering Process Engineering Roles / Description Graduate Engineer - Under direct supervision develops basic engineering designs and specifications on assigned contracts. - Applies process design criteria and utilizes process guidelines in performing process design work. - Usually assigned systems on projects under the supervision of a Senior Engineer. - Performs calculations and technical studies. - Initial preparation of Process Datasheets. Process Engineering Process Engineering Roles / Description Process Engineer Under general supervision develops basic engineering designs and specifications on assigned contracts. Acts as area engineer and/or may be assigned equipment or technical study responsibilities on a project under general supervision. Starts getting involved in Proposal/Bid work. Applies design criteria, guidelines and contract requirements to process design work thereby starting to become involved with more complex systems. Definitely able to be assigned several systems to progress. Performs calculations and technical studies. Process Engineering Process Engineering Roles / Description Senior Process Engineer Directs and administers Process engineers on a project and occasionally acting as the Lead Engineer for the discipline on medium to large projects. Acts independently on technical issues by determining the method an issue is solved and reviewing stages of the solution. Actively involved in bid work ensuring that all of the scope is covered. Develops design criteria, guidelines and contract requirements to process design work and understands the issues involved with more complex systems. Supervises either process or utilities systems to progress on a project. Performs and checks calculations and technical studies. Mainly checking process data for the other discipline sometimes producing this data is a speedy and efficient manner. Should be mentoring and training process engineers as required. Responsibilities
Since most of the data is generated by Process many decisions are
made that affect the cost and therefore size of an equipment item than other discipline. So it is worth spending the time to perform the correct work. Type of Projects Types of Projects Conceptual Design (Shell speak Select) Front End Engineering Design (Shell speak Define) Detailed Design (Shell speak Execute)
Conceptual Design Typically performed to get a cost estimate together for budgetary approvals and to screen out other options Estimates can vary depending upon the type of deliverables and known basis by up to 15-50%. Type of Projects
Front End Engineering Design
Performed to refine the initial cost estimate and preparation of a contract for potential bidders. Development of the cost estimate down to 5-15%
Detailed Design Development go ahead it will be built by you! Cost estimate absolutely definitive.
Both Detailed Design and FEED differ significantly from Conceptual due to the amount of deliverables concerned Deliverables Conceptual Design
- Block Flow Diagram
- Process Design Basis/Criteria - Process Description - Process Flow Diagram - Reports - Back Up Calculations Deliverables FEED Process Design Basis/Criteria Develop Simulation Model Heat & Material Balance Process Flow Diagram Piping & Instrumentation Diagram Develop Equipment Specifications - Equipment List & Process Datasheet Generate Process Data for other disciplines Control Narratives HAZOP Report Utility Summary Relief Load Summary Piping Line List Back Up Calculation Deliverables Detailed Design
Piping & Instrumentation Diagram
Equipment Datasheets Hydraulic Calculations Instrument Datasheets Piping Line List HAZOP Action List Procedures & Philosophies (Operating, Start Up, Shutdown, Emergency) Deliverables List Engineering Deliverables Conceptual Feed Detailed
Block Flow Diagrams P C C
Plot Plans S C C
Process Flow Diagrams (PFD's) S/P C C
Utility Flow Diagrams (UFD's) S/P C C
Piping & Instrumentation Diagrams (P&ID's) S C C
Heat & Material Balances S C C
Process Equipment List S/P C C
Specifications & Datasheets S/P C C
General Equipment Arrangements S C C
Spare Parts Listings P C
Mechanical Discipline Drawings P C
Electrical Discipline Drawings P C
Instrument/Control System Discipline Drawings P C
Civil/Structural/Site Discipline Drawings P C
S=Started, P=Partly Done, C=Complete
Basic Oil & Gas Process System Mercury Removal Gas Dehydration Gas Compression / H2S Removal
Dewpoint Control
Wellheads and Flowlines Inlet Separation Gas Export
Aquifer Overboard Process Support System Basic Oil and Gas Utility and Process Support Systems Refrigeration Fuel Gas Heating Cooling Flare and Vent Chemical Injection Seawater Oil Storage and Ballast Drainage Freshwater Sewage Treatment Firewater Instrument and Plant/Utility Air Inert/Nitrogen Systems Accommodation Jet Fuel Diesel Steam Injection Water Drilling
