Liberty Port-ZTE-ZXDU68-B201 Product Description PDF
Liberty Port-ZTE-ZXDU68-B201 Product Description PDF
Liberty Port-ZTE-ZXDU68-B201 Product Description PDF
DC Power System
Product Description
Version: V5.0R99M04
ZTE CORPORATION
No. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://support.zte.com.cn
E-mail: 800@zte.com.cn
LEGAL INFORMATION
Copyright 2015 ZTE CORPORATION.
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The ultimate right to interpret this product resides in ZTE CORPORATION.
Revision History
II
Intended Audience
This manual is intended for:
l Planning engineers
l Maintenance engineers
Chapter/Appendix Summary
Chapter 2. Configuration List Describes the configuration list of the ZXDU68 B201 (V5.0R99M04)
system
Chapter 3. System Structure Describes the system structure, power supply chassis, ZXD3000
and Components (V5.0) rectifiers, Centralized Interface Unit (CSU), Signal Interface
Unit and FBMU.
Appendix A, Alarm List Describes system alarm name, default Level / output Relay, alarm
generation conditions.
Appendix B, Electrical Provides the electrical connection diagram of the ZXDU68 B201
Connection Diagram (V5.0R99M04) system.
Related Documentation
The following documentation is related to this manual:
l ZXDT CSU500B (V1.01.00.00) Centralized Supervision Unit Operation Guide
l ZXDU68 B201 (V5.0R99M04) DC Power System Quick Installation Guide
Typeface Meaning
Italics Variables in commands. It may also refer to other related manuals and documents.
Bold Menus, menu options, function names, input fields, option button names, check boxes,
drop-down lists, dialog box names, window names, parameters, and commands.
II
1-1
1-2
Component Configuration
AC SPD Class C
Note:
Capacity configuration of DC output circuit breakers described in Table 2-1 is
recommended. The actual configuration is subject to the contract.
2-1
2-2
External view
The dimensions of the ZXDU68 B201 power supply chassis are 219.3 mm 442 mm
394 mm (Height Width Depth). For an external view of the ZXDU68 B201, see Figure
3-1.
3-1
Product Structure
The ZXDU68 B201 power supply chassis consists of power distribution units, rectifiers, a
signal processing board, and a monitoring unit.
For the product structure, see Figure 3-2.
1. PDU 3. SIU
2. Rectifier 4. CSU
3-2
2 Rectifier A rectifier converts AC power to DC power for load and battery charging.
For a description of the rectifiers, refer to 3.3 ZXD3000 Rectifier.
3 SIU The signal processing board provides relay interfaces, battery temperature
detection interfaces, environment detection interfaces, and communication
interfaces. For details, refer to 3.5 Signal Interface Unit.
4 CSU The monitoring unit collects information, monitors alarms, and manages
the operation of the system. For details, refer to 3.4 Centralized
Supervision Unit.
3.2 PDU
AC Power Distribution Components
AC power distribution units are located in the left part of the PDU. Figure 3-3 shows the
layout of AC power distribution components.
3-3
AC Input AC input terminals Connect to the live wire (L), neutral wire (N) and protection
Earth (PE) wire in AC input cables as the AC input interface.
BATT Input Battery input terminals Connect BATT+ and BATT- cables of the battery
branches 1 and 2.
DC OUT DC OUT terminals Connects to the -48 V power cable for electrical load as
the DC output interface.
3-4
External View
For the external view of the ZXD3000 rectifier, see Figure 3-5.
Indicator
Operational Status
Power Run Alarm Fault
"-" means that the status of the indicator is not relevant to the condition.
Interfaces
Input and output interfaces are laid at the back of the rectifier. For the interface layout of
the rectifier, see Figure 3-6. For a description of the pin definitions, refer to Table 3-5.
3-5
The interfaces complete the electrical and signal connections between the rectifier and the
ZXDU68 B201 power system.
- 13 - Reserved
Hot-plug pins 37, 38 Hot-plug pin (+) Prevent sparks when a rectifier is installed into
the ZXDU68 B201 system.
39, 40 Hot-plug pin (-)
Functions
l Gives an audible and visual alarm and provides the protection function when the
ZXDU68 B201 system is faulty.
3-6
l Collects the operational data and monitors the operations of the ZXDU68 B201
system.
l Performs advanced battery management with protection functions.
l Manages the rectifiers and automatically switches one or more rectifiers to the sleep
mode to save power.
l Transmits data to the background Supervision Center (SC) and receives commands
from the SC. In this way, the system can be monitored remotely.
l The CSU can be remotely managed through a computer installed with IE 7.0 (or
above) anywhere if Ethernet is available.
l Users can set the parameters in batches, copy records and upgrade programs via a
USB flash drive.
External View
For the external view of the CSU, see Figure 3-7.
Interfaces
l USB interface
Supports USB flash drives but does not support SD card or other portable storage
devices, such as portable hard disks, MP3 or MP4.
Use a 2 GB (or below) USB flash drive with available capacity of greater than 32
MB.
3-7
Indicators
The indicators display the operational status of the CSU and the system. For a description
of indicators, refer to Table 3-6.
Indicator
Operational Status
Power Run Alarm
"-" means that the status of the indicator is not relevant to the condition.
Button Function
l Scrolls pages up
l Moves to the previous item
l Increases numerical values
3-8
Interface Description
Communication Interfaces
3-9
Interface Description
3.6 FBMU
FBMU is a lithium iron battery management unit used to perform the elaborate
management of lithium iron batteries.
Function
FBMU is used to collect lithium iron battery data for real-time alarms and battery protection
to effective manage the lithium iron battery modules.
l Communication with supervision devices.
l Output of heating pad control signals.
l Collection of battery voltage and temperature detection signals.
l Collection of current detection signals.
External View
For the external view of the FBMU, see Figure 3-10. The dimensions of the FBMU are 41
mm 205 mm 129 mm (Height Width Depth).
3-10
Interface Definitions
For the front overview of the interfaces on the FBMU board, see Figure 3-11.
RS485A RS485 com- 1 RS485 signal input terminal B Used to communicate with
munication supervision equipment.
2 RS485 signal input terminal A
interface
RS485B RS485 com- 1 RS485 signal input terminal B Used to communicate with
munication supervision equipment.
2 RS485 signal input terminal A
interface
3-11
Flashing (lit for 0.5 Flashing (lit for 0.5 Discharging alarm status
second and not lit for second and not lit for
1.5 second) 1.5 second)
Flashing (lit for 0.5 Flashing (lit for 0.5 Online non-float charging
second and not lit for second and not lit for alarm status
0.5 second) 0.5 second)
3-12
Item Description
Frequency l Frequency: 45 Hz to 66 Hz
l Rated frequency: 50 Hz/60 Hz
Input power factor 0.998 (when the input and output values are
rated)
DC output Maximum output power 3,000 W (when the input voltage is 176 V to 295 V
and the environment temperature is -40 C to 55
C)
4-1
Item Description
Inter-rectifier load sharing The number of the rectifiers that can be connected
in parallel is not less than 30; when the output
current of a single rectifier is 10% to 100% of the
rated value, the output current imbalance of the
rectifiers is not greater than 1.5 A.
4-2
Item Description
Weight 2 kg
Under-Voltage Protection
When the AC input voltage is lower than the under-voltage threshold, the rectifier
automatically shuts down and provides no output. Meanwhile, the alarm indicator is on.
After the AC input voltage reaches the under-voltage recovery threshold, the rectifier
automatically recovers.
The under-voltage recovery threshold = the AC input under-voltage threshold + the return
difference.
The AC input under-voltage threshold is (85 5) V and the return difference ranges from
8 V to 12 V.
Over-Voltage Protection
When the AC input voltage is higher than the over-voltage threshold, the rectifier
automatically shuts down and provides no output. Meanwhile, the alarm indicator is
on. After the AC input voltage falls to the over-voltage recovery threshold, the rectifier
automatically recovers.
The over-voltage recovery threshold = the AC input over-voltage threshold the return
difference.
The AC input over-voltage threshold is (295 5) V and the return difference ranges from
5 V to 10 V.
Power Limit
The rectifier limits its output power according to the input voltage.
4-3
See Figure 4-1 for the power limit feature of the rectifier when the following conditions are
met.
l Environment temperature: -25 C to 55 C
l Output voltage of the rectifier: 48 V to 59.5 V
For the relationship between the AC input voltage and the output power, refer to Table 4-2.
(85 5) V 0
> (295 5) V 0
4-4
As shown in Figure 4-2, the output features of the rectifier can be concluded as follows:
l When the output voltage ranges from 42 V to 48 V, the maximum output current is
constant.
l When the output voltage ranges from 48 V to 59.5 V, the maximum output power is
constant.
l When the output voltage is lower than 36 V, the rectifier restarts for protection.
When the environment temperature ranges from -25 C to +55 C and the input voltage
ranges from 85 V to 176 V, the rectifier still has the above output features. However,
because of the power limit feature, when the input voltage ranges from 85 V to 176 V, the
output power cannot reach the highest percentage (100%). Therefore, the input voltage
affects the maximum output power and maximum output current.
4-5
4-6
Item Specifications
5-1
Item Specification
Rated output power 12 kW (when fully configured with four ZXD3000 rectifiers)
Network architecture for RS232 serial port mode, Ethernet mode, active-device transparent
monitoring transmission mode, relay mode
Item Specification
AC input AC input mode Single-phase three-wire (L/N/PE) with a rated phase voltage
features ranging from 220 V to 240 V
AC input voltage l Rated input voltage: 220 V - 240 V (phase voltage) / 380 V
- 415 V (line voltage)
l Phase voltage range: 85 V - 295 V
5-2
Item Specification
Protection AC over-voltage If the input phase voltage is higher than the over-voltage
functions protection threshold, the system takes a protective action against
over-voltage
Input over-current The AC input circuit breaker (or AC input contactor) provides
protection the over-current protection function
Item Specification
Weighted noise 2 mV
voltage
5-3
Item Specification
Battery under- l If the battery voltage is lower than the LLVD1 threshold,
voltage protection the system disconnects the LLVD1 loads.
l If the battery voltage is lower than the BLVD threshold, the
system disconnects the batteries.
Battery high- If the battery voltage is higher than the BHTD threshold, the
temperature system disconnects the batteries
protection
Load low- If the battery voltage is lower than the LLTD threshold, the
temperature system disconnects the loads
protection
Item Specification
5-4
A-1
A-2
25 All Alarm Blocked Critical/Null This alarm indicates that all real-time
alarms are not displayed. You can
set whether to display real-time
alarms in the CSU.
A-3
A.2 AC Alarms
For a description of the AC alarms, refer to Table A-2.
A-4
A-5
28 DG.High Fl Lev. Major/Null If the oil level is higher than the upper
threshold set in the CSU, this alarm
is generated.
A-6
A-7
A-8
1 SMR Fan Major/Null If the SMR fan is faulty, this alarm is generated.
Fault
3 SMR Major/Null If the AC input voltage of the SMR is higher than the
In.V.H.O. maximum input voltage, this alarm is generated.
4 SMR Major/Null If the AC input voltage of the SMR is lower than the
In.V.L.O. minimum input voltage, this alarm is generated.
5 SMR Major/Null If the output voltage of the SMR is higher than the
Out.V.H.O. maximum output voltage, this alarm is generated.
6 SMR Major/Null If the output current of the SMR is higher than the
Out.C.H. maximum output current, this alarm is generated.
9 SMR Major/Null If the output fuse of the SMR breaks, this alarm is
Out.Fuse generated.
10 SMR Major/Null If the current difference is greater than the SMR current
Curr.Share share protection value, this alarm is generated.
11 SMR Input Major/Null If the power input of the SMR is interrupted, this alarm
Off is generated.
12 PFC Major/Null If the output voltage of PFC is higher than the threshold,
Out.V.H. this alarm is generated.
13 PFC Out.V.L. Major/Null If the output voltage of PFC is lower than the threshold,
this alarm is generated.
14 SMR Major/Null If errors occur when the SMR reads and writes the
EEPROM EEPROM, this alarm is generated.
A-9
18 SMR Start Major/Null If the starting time of the SMR exceeds 5 minutes, this
Abr. alarm is generated.
19 SMR In.Fuse Major/Null If the input fuse of the SMR breaks, this alarm is
generated.
21 SMR In.Freq. Major/Null If the input frequency of the SMR is too high or too low,
this alarm is generated.
22 SMR Major/Null If the output voltage of the SMR is lower than the
Out.V.L. threshold, this alarm is generated.
23 SMR Major/Null If the output power of the SMR exceeds the threshold,
Out.O.P. this alarm is generated.
24 SMR SN Major/Null If two or more than two SMR sequence numbers are
Clash the same, this alarm is generated.
25 SMR Pro.Err. Major/Null If the CSU does not support the CAN communication
protocol of the SMR, this alarm is generated.
26 SMR No Major/Null If the SMR that supports mix-use and the SMR that
Match does not support mix-use are used together in the
system, this alarm is generated.
28 Start. R.T.H. Major/Null .If the soft-starting resistor temperature is too high, this
alarm is generated.
A.4 DC Alarms
For a description of the DC alarms, refer to Table A-4.
A-10
2 DC Volt.Low Major/Null If the DC output voltage is lower than the DC voltage low
threshold, this alarm is generated.
4 Batt.Volt.Low Major/Null If the voltage of a battery pack is lower than the battery
voltage low threshold, this alarm is generated.
5 Batt.Curr.Abr. Minor/Null If the rate of the detected battery current to the highest
detectable current is greater than the abnormal battery
current rate, this alarm is generated.
10 Batt.T.Invalid Warning/Null If the system is configured with batteries, but the battery
temperature detection fails, or the battery temperature
sensor is not installed or the battery temperature is out of
the detection range, this alarm is generated.
11 LLVD1 Extend Major/A3 If the circuit breaker or fuse of the extended LLVD1 loop
Brk. breaks, this alarm is generated.
12 LLVD1 Loop Major/A3 If the circuit breaker or fuse of the LLVD1 loop breaks,
Brk. this alarm is generated.
13 LLVD2 Extend Major/A3 If the circuit breaker or fuse of the extended LLVD2 loop
Brk. breaks, this alarm is generated.
14 BLVD Extend Major/A3 If the fuse of the extended BLVD loop breaks, this alarm
Brk. is generated.
15 BLVD Loop Brk. Major/A3 If the fuse of the BLVD loop breaks, this alarm is
generated.
A-11
18 Cell Poor Major/Null If the difference between a 2 V battery cell voltage and
the average battery voltage is greater than Battery Cell
Voltage Differ Valve, this alarm is generated.
21 Load Ext.Brk. Major/A3 If the extended load loop is broken, this alarm is
generated.
22 Batt.COCA_Li Critical/Null If the battery charging current exceeds the battery charge
over current alarm_Li value, this alarm is generated.
24 Cell DOTA_Li Critical/Null During battery discharging, if the battery cell temperature
is higher than the Cell Discharge Over Temperature
Protection_Li value, this alarm is generated.
25 Cell DUTA_Li Critical/Null During battery discharging, if the battery cell temperature
is lower than the Cell Discharge Under Temperature
Alarm_Li value, this alarm is generated.
26 Cell OVA_Li Critical/Null If the battery cell voltage is higher than the Cell Over
Voltage Alarm_Li value, this alarm is generated.
27 Cell UVA_Li Critical/Null If the battery cell voltage is lower than the Cell Under
Voltage Alarm_Li value, this alarm is generated.
28 Cell Poor_Li Critical/Null If the difference between the voltage of a single cell and
average cell voltage exceeds the Cell Poor_Li value, this
alarm is generated.
29 Batt.UVP_Li Critical/A1 If the battery pack voltage is lower than the Battery
Under Voltage Protection Threshold_Li value, this alarm
is generated.
A-12
32 Cell DOTP_Li Critical/A1 During battery discharging, if the battery cell temperature
is higher than the Cell Discharge Over Temperature
Protection_Li value, this alarm is generated.
33 Cell DUTP_Li Critical/A1 During battery discharging, if the battery cell temperature
is lower than the Cell Discharge Under Temperature
Protection_Li value, this alarm is generated.
34 Cell OVP_Li Critical/A1 If the temperature of single battery cell is higher than
the Cell Over Voltage Protection_Li value, this alarm is
generated.
35 Cell UVP_Li Critical/A1 If the voltage of single battery cell is lower than the
Cell Under Voltage Protection_Li value, this alarm is
generated.
36 Cell TI_Li Critical/Null If the detected cell temperature exceeds the detection
range of the temperature sensor, this alarm is generated.
38 Cell COTA_Li Critical/Null During battery charging, if the cell temperature is higher
than the Cell Charge Over Temperature Alarm_Li value,
this alarm is generated.
39 Cell CUTA_Li Critical/Null During battery charging, if the cell temperature is lower
than the Cell Charge Under Temperature Alarm_Li value,
this alarm is generated.
40 Cell COTP_Li Critical/A1 During battery charging, the cell temperature is higher
than the Cell COTP_Li value and the FBMU disconnects
the charging loop of the corresponding battery pack, this
alarm is generated.
41 Cell CUTP_Li Critical/A1 During battery charging, if the cell temperature is lower
than the Cell Charge Under Temperature Protection_Li
value and the FBMU disconnects the charging loop of
corresponding battery pack, this alarm is generated.
A-13
42 Chg.Over T._Li Critical/A1 If the battery charging duration exceeds the Battery
Charge Over Time Protecion_Li value and the FBMU
disconnets the charging loop of corresponding battery
pack, this alarm is generated.
45 Batt. CI_Li Critical/Null If the detected battery pack current exceeds the FBMU
current detection range, this alarm is generated.
46 Batt. VI_Li Critical/Null If the detected cell voltage exceeds the FBMU cell
voltage detection range, this alarm is generated.
47 Batt.UVA_Li Major/Null If the battery pack voltage is lower than the Battery
Under Voltage Alarm_Li value, this alarm is generated.
48 Batt.Low- Critical/Null If the battery pack SOC is lower than the Battery Low
SOC_Li SOC Alarm_Li value, this alarm is generated.
51 24V Load Brk. Major/A3 If 24V load loop is broken, this alarm is generated.
A-14
5 Door Alarm Major/Null If the status of the door sensor is abnormal, this
alarm is generated.
6 Access Control Mask/Null If the status of the door access control is abnormal,
this alarm is generated.
7 Smog Alarm Major/Null If the sensor detects smog, this alarm is generated.
8 Flood Alarm Major/Null If the sensor detects flood, this alarm is generated,
this alarm is generated.
9 Glass Brk.Alm. Minor/Null If the sensor detects broken glasses, this alarm is
generated.
12 T.Ctrl Unit Alm Minor/Null If the status of the temperature control unit is
abnormal, this alarm is generated.
A-15
A-16
B-1
B-3
CSU
- Centralized Supervision Unit
-
DC
- Direct Current
-
EMI
- Electromagnetic Interference
-
FBMU
- FeLi Battery Management Unit
-
FTP
- File Transfer Protocol
-
HTTP
- Hypertext Transfer Protocol
-
IE
- Internet Explorer
-
LCD
- Liquid Crystal Display
-
LLTD
- Load Low Temperature Disconnect
-
LLVD
- Load Low Voltage Disconnect
-
MTBF
- Mean Time Between Failures
-
SC
- Supervision Center
-
SIU
- Signal Interface Unit
-
SNMP
- Simple Network Management Protocol
-
SPD
- Surge Protection Device
-
THD
- Total Harmonic Distortion
-
USB
- Universal Serial Bus
-
II