Skill name

Automobile Technology
Criteria Mark

A Steering, Suspension and Brake System 25.00

B Electrical System 25.00

C Engine Mechanical 25.00

D Automatic Transmission 25.00

Aspect
Sub Sub Criteria Type
Judg
Criteria O = Obj Aspect - Description
Score
ID Name or Description S = Sub
J = Judg
A1 Health, Safety and House keeping
O Check & prepare all equipment
O Use workshop manual
O Apply logical working procedure
O Check engine oil level
O Check coolant level
O Ramp lowered on stops
O Jacks, pads used
O Parking Brake applied to maximum
O Chock tires
O Use fender covers
O Use seat covers
O Use steering wheel cover
O Use gear shift lever cover
O Use floor mats
O Did not wear any metal objects
O Voice out to alert others
O Use of safety goggle during brake bleeding activity
O Proper tools handling

Sheet: CIS Marking Scheme Import (FIN) Version:

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 O Precision tools not dropped
O No brake fluid spilled over on any part of vehicle body
O Wipe out all initial markings made
O Clean up tools and equipment
O Clean up the test models & work area
O Close front engine hood
O Hand over vehicle key to judge

A2 Remove / replace Front Strut Assembly

O Brief judge on the task activity
O Loosen wheel nuts before lifting up
O Raise vehicle to suitable height
O Mark the wheel position/location
O Remove and mark all wheels
O Remove brake hose bracket
O Remove Front RHS Strut Assembly & Self Locking Nut
O Loosen Flange Nuts
O Remove Strut Assembly (on bench)
O Remove coil spring from Strut (on bench)
O Verbal Inspection Report - Front coil spring
O Verbal Inspection Report - Lower Spring Insulator
O Verbal Inspection Report - Front s/absorber assembly
O Verbal Inspection Report - Rubber Spring Bumper
O Verbal Inspection Report - Absorber Lock Nut
O Verbal Inspection Report - Dust Seal
O Check condition of the Front Strut (on bench)
O Replace the Strut Assembly (on bench)
O Reassemble all Components correctly (on bench)
Update judge on critical assembling points with manual (on
O bench)
O Temporary tighten the Lock Nut

A3 Install Front Strut Assembly

Install Front Strut Assembly to the vehicle and torque nut to
O
specification
O Install & tighten the 3 Flange Nuts

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 O Tighten Front Strut Assembly and torque to specifications
O Torque the stabilizer link nut
O Install Wheel Sensor Harness Clip
O Install Brake Hose Bracket

A4 Front Brake Calliper & Disc Brake Measurement

O Update judge on the task activity
O Temporarily relocate front caliper assembly via metal hook
O Torque all 5 wheel nuts correctly (RHS and LHS)
O Mount brake hose to strut assembly
O Check run-out of front brake disc (RHS and LHS)
O Measure thickness of brake disc (RHS and LHS)
O Measure thickness of brake pads (RHS and LHS)
O Install the caliper & torque (RHS and LHS)
O Re-installed brake pads correctly (RHS and LHS)
O Accurate data on report sheet
O Fix back all wheels to the initially marked position
O Tighten the wheel nut to recommended specification

A5
Perform the necessary Wheel Alignment Adjustment
O Update judge on the task activity
O Check tire pressures and correct if necessary
O Check conditions of wheel bearings (RHS and LHS)
O Check joints (RHS and LHS)
O Remove / replace tie-rod end (RHS and LHS)
O Check lower ball joints unloaded (RHS and LHS)
O Check vehicle level
O Check wheel base
O Set program on computer alignment
O Mount Wheel Clamps correctly
O Handle Sensors with care
O Mount Sensors correctly
O Perform all wheels “run-out” compensation
O Position turntable correctly
O Apply parking brake (hand brake)

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 O Set the turn table to zero
O Position Rear Wheels Slip Plate
O Bounce the car
O Remove the turn table pins
O Set levelling sensor to centre position
O Use brake pedal depressor
O Check Caster Angle
O Check KPI/SAI Angle Ball Joint
O Centre Steering Wheel Straight ahead position
O Lock steering wheel
O Interpret Camber Angle on screen
O Interpret Caster Angle on screen
O Interpret Toe Angle on screen
O Correct Front Toe Adjustment
O Tighten Tie-rod end lock nut
O Check steering wheel position
O Print out (after adjustment)
O Remove all sensors
O Reset program
O Car lowered to ground
O Remove brake pedal depressor and tools

A6 Replace Brake Master Cylinder Assembly

O Recover the brake fluid from the master cylinder reservoir
Pumped brake pedal several times to remove vacuum from the
O
brake booster
O Remove / replace the Brake Master Cylinder Assembly
O Bleed the brake hydraulic system once again
O Confirm the status of the brake hydraulic system

A7 Overhaul Rear Calliper and check the conditions of

all Brake Pads
O Update judge on the task activity
O Remove front calliper assembly (left and right side)
O Disassemble rear caliper assembly (left and right side)
O Verbal Inspection Report - Caliper piston

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 O Verbal Inspection Report - Dust cover
O Verbal Inspection Report - Rubber seal
O Verbal Inspection Report - Caliper bracket
O Verbal Inspection Report - Sliding mechanism
O Reassemble the caliper assembly (left and right side)
O Update judge on critical assembling points with manual
O Measure thickness of brake pads (left and right side)
O Measure thickness of brake disc (left and right side)
O Re-install brake pads correctly (left and right side)
O Install caliper and tighten to torque (left and right side)
O Accurate info on report sheet

A8 Hydraulic Brake System Air Bleeding

O Update judge on the task activity
O Install brake fluid dispenser unit
O Perform brake bleeding correctly
O Check functions of brake system
O Update judge on the status

Aspect
Sub Sub Criteria Type
Judg
Criteria O = Obj Aspect - Description
Score
ID Name or Description S = Sub
J = Judg
B1 Preparation, Safety and Housekeeping
O Select the correct common tools
O Check all instructions
O Use workshop manual correctly
O Apply logical working procedure
O Calibrate Multimeter
O Clean up the working area
O Clean up tools and equipment

B2 Body Electrical Lighting System

O Head light hi-beam properly installed

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 O Head light lo-beam properly installed
O Passing light properly installed
O Check head light relay operation
O Park and tail lights properly installed
O Check park/tail relay operation
O License plate properly installed
O Park and tail lights controlled by relay
O Head lights controlled by relay
O Lighting system not controlled by ignition switch

B3 Body Electrical Signaling System

O Brake light properly installed
O Reverse light properly installed
O Horn properly installed
O Horn is controlled by relay
O Turn signal properly installed
O Turn signal is controlled by ignition switch
O Hazard light properly installed
O Hazard is not controlled by ignition switch

B4 Starting System
O Perform starter motor function (no load test)
O Perform pull-in test
O Perform hold-in test
O Perform pinion drive return test
O Disassemble starter motor
O Check armature for open circuit
O Check armature for short circuit
O Check armature for grounded
O Check field coil for open
O Check field coil for grounded
O Check overrunning clutch condition
O Assemble starter motor

B5 Charging system

Sheet: CIS Marking Scheme Import (FIN) Version:

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 O Check function of charging system
O Dismantle altenator Assembly
O Check Positive Diodes condition
O Check Continuity between Slip Rings to Rotor Body
O Check Rotor Body and both Bearings Physical Condition
O Check Resistance of Rotor Winding
O CheckCarbon Brushes condition
O Check Continuity of all Stator Coils
O Check negative Diodes condition
O Check alternator output voltage
O Assemble alternator
O Calibrate measuring instruments

Aspect
Sub Sub Criteria Type
Judg
Criteria O = Obj Aspect - Description
Score
ID Name or Description S = Sub
J = Judg
C1 Health, Safety and House Keeping
O Working procedure according to Service manual
O Check all equipment
O Check all instructions
O Select the correct tools
O Proper tools handling
O Proper handling spare parts
O Use logical working procedure
O Clean up the working area
O Clean up tools and equipment
O Clean up the test models

C2
Remove Engine External and Internal Components
O Remove water pump with pulley
O Remove alternator
O Remove air cond. Compressor
O Remove distributor and high tension wires assembly

Sheet: CIS Marking Scheme Import (FIN) Version:

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 O Remove cylinder head cover
O Remove crankshaft pulley
O Remove spark plugs
O Remove timing belt cover and belt guide
O Remove idler pulley and tension spring
O Set timing mark in the correct position
O Remove timing belt tensioner
O Remove timing belt (draw arrow direction mark)
O Remove crankshaft timing pulley
O Remove intake manifold as per manual
O Remove exhaust manifold as per manual
O Use Special tool to loosen sprocket bolt
O Remove camshaft timing pulley as per manual
O Use service bolt to sub gear
O Remove camshaft oil seal
O Remove intake camshaft caps as per manual
O Remove exhaust camshaft caps as per manual
O Remove valve lifters in order
O Remove cylinder head bolts as per manual
O Remove Cylinder Head and gasket
O Remove 1 set of Valves and Springs
O Remove pistons and piston rings in order
O Remove connecting rod bearing caps as per manual
O Remove water pump
O Remove oil pan and oil pump
O Remove oil seal retainer
O Remove connecting rod caps in order
O Remove rear oil seal retainer
O Remove main bearing caps as per manual
O Remove crankshaft

C3 Cylinder Bore and Piston Measurements

O Set up bore gauge and micrometer
O Correct usage of bore gauge
O Correct usage of micrometer
O Measure Piston Diameter
O Measure Cylinder Bore in A1

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 O Measure Cylinder Bore in B1
O Measure Piston Ring Side Clearance
O Measure Piston Ring End Gap

C4 Crankshaft and Bearing Measurements

O Set up of micrometer and dial gauge
O Correct usage of micrometer
O Correct usage of dial gauge
O Correct usage of plastic gauge
O Measure Main Journal Diameter
O Measure Oil Clearance Main Journal
O Measure Crank Pin Diameter
O Measure connecting rod thrust clearance
O Measure Oil Clearance Crank Pin
O Measure crankshaft end play

C5 Valve & Valve Mechanism Measurements

O Set up of micrometer and Vernier Caliper
O Correct usage of micrometer
O Correct usage of Vernier caliper
O Measure inlet valve stem
O Measure exhaust valve stem
O Measure valve spring height
O Measure cam height

C6 Assembling Engine External and Internal

Components
O Lubricate components before assembling
O Install and lubricate crankshaft
O Install rear oil seal retainer
O Install main bearing caps as per manual
O Install pistons and piston rings in order
O Tighten connecting rod caps in plastic region order
O Install oil pan and oil pump
O Install water pump

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 O Install 1 set of Valves and Springs
O Ask new head gasket and install cylinder head
O Tighten cylinder head bolts in plastic region
O Install valve lifters in order
O Install exhaust camshaft and caps as per manual
O Install camshaft oil seal
O Install intake camshaft and caps as per manual
O Install camshaft timing pulley as per manual
O Install exhaust manifold as per manual
O Install intake manifold as per manual
O Remove timing belt tensioner
O Remove timing belt (draw arrow direction mark)
O Install and torque crankshaft timing pulley
O Set timing mark in the correct position
O Install and torque idler pulley and tension spring
O Install timing belt cover and belt guide
O Install and torque spark plugs
O Install cylinder head cover
O Install distributor and high tension wires assembly correctly
O Install air cond. Compressor
O Install alternator
O Install water pump with pulley and drive belt

Aspect
Sub Sub Criteria Type
Judg
Criteria O = Obj Aspect - Description
Score
ID Name or Description S = Sub
J = Judg
D1 Health, Safety and House keeping
O Use logical working procedure
O Proper tools handling
O Clean up the working area
O Parts Damage/Safety/Negligence
O DROP TOOLS / COMPONENTS

D2 Disassemble Auto. Transmission (on Stand)

Sheet: CIS Marking Scheme Import (FIN) Version:

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 O Remove Torque Convertor
O Set and calibrate Dial gauge, measure input shaft end play
O Remove transmission range switch
O Lock main shaft with the special tool
Remove the locknuts in correct direction (Left hand thread)
O
O Remove the parking mechanism assembly
O Remove 1st gear assembly
O Remove the reverse idler gear shaft holder and needle
O Remove the transmission housing together with reverse gear
Remove the main shaft sub-assembly and countershaft sub-
O assembly
O Remove the differential assembly
O Remove the ATF strainer
O Remove the servo body and separator plate
O Remove the regulator valve body
O Remove the stator shaft
O Remove the control shaft
O Remove the main valve body
O Remove the ATF pump
O Remove the main separator plate

D3 Disassemble 1st Clutches and Pistons Assembly

O Remove snap ring by screw driver
Remove clutch end plate, clutch disc, clutch plate and waved
O
spring
O Remove the clutch piston snap ring
O Remove the clutch piston using air pressure
O Remove O-rings (1 O-rings)
Clean all parts thoroughly in solvent or cleaner and compressor
O air and inspect

D4 Assemble 1st Clutches and Pistons Assembly

O Oil piston O- rings
O Install O-rings
O Install the clutch piston

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 O Soak the clutch discs thoroughly in ATF
Install clutch end plate, clutch disc, clutch plate and waved
O
spring
O Install the clutch piston snap ring

D5 Assembling Auto. Transmission

O Install the main separator plate
O Install the ATF pump
O Install the main valve body
O Install the control shaft
O Install the stator shaft
O Install the regulator valve body
O Install the servo body and separator plate
O Install the ATF strainer
O Install the differential assembly
Install the main shaft sub-assembly and countershaft sub-
O assembly
O Install the transmission housing together with reverse gear
O Install the reverse idler gear shaft holder and needle
O Install the main shaft speed sensor
Install the A/T clutch pressure control solenoid valves A and B
O
O Install 1st gear assembly
O Install the parking mechanism assembly
O Install the locknuts in correct direction (Left hand thread)
O Lock main shaft with the special tool
O Install the End Cover

D6 Parts Condition, Measurements (Report Form)

O Measure and record 1st clutch disc thickness
O Measure and record 1s Clutch Plate thickness
O Check Clutch Disc Clearance

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 Extra Aspect Description (Obj or Subj) Requirement
WSSS Max Criterion Total
OR or Nominal 25.00
Judgement Score Description (Judg only) Size (Obj Only)
Section Mark
A Mark

1 0.10
1 0.10
1 0.10
1 0.10
1 0.10
1 0.10
1 0.10
1 0.10
1 0.10
1 0.10
1 0.10
1 0.10
1 0.10
1 0.10
1 0.20
1 0.20
1 0.50
1 0.50

Sheet: CIS Marking Scheme Import (FIN) Version:

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 1 0.50
1 0.50
1 0.10
1 0.10
1 0.10
1 0.10
1 0.10

5 0.10
5 0.10
5 0.10
5 0.10
5 0.10
5 0.10
5 0.10
5 0.10
5 0.10
5 0.10
5 0.20
5 0.20
5 0.20
5 0.20
5 0.20
5 0.20
5 0.20
5 0.10
5 0.20
5 0.20
5 0.10

5 0.50
5 0.40

Sheet: CIS Marking Scheme Import (FIN) Version:

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 5 0.50
5 0.50
5 0.30
5 0.30

5 0.10
5 0.10
5 0.10
5 0.30
5 0.50
5 0.50
5 0.20
5 0.10
5 0.10
5 0.20
5 0.10
5 0.10

4 0.10
4 0.20
4 0.10
5 0.10
5 0.10
4 0.10
4 0.10
4 0.10
4 0.10
4 0.10
4 0.30
5 0.10
4 0.10
4 0.10
4 0.10

Sheet: CIS Marking Scheme Import (FIN) Version:

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File: 375607429.xlsx Date:
 4 0.10
4 0.10
4 0.10
4 0.10
4 0.10
4 0.10
4 0.10
4 0.10
1 0.20
5 0.10
5 0.20
5 0.20
4 0.20
4 0.30
4 0.10
5 0.10
5 0.10
4 0.10
1 0.10
5 0.10
4 0.10

4 0.40
4 0.40
4 0.60
4 0.50
4 0.50

4 0.10
4 0.10
4 0.10
5 0.10

Sheet: CIS Marking Scheme Import (FIN) Version:

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File: 375607429.xlsx Date:
 4 0.10
4 0.10
4 0.10
4 0.10
4 0.50
4 0.30
4 0.30
4 0.30
4 0.40
4 0.40
4 0.40

5 0.40
5 0.50
5 0.60
5 0.60
4 0.40

Extra Aspect Description (Obj or Subj) Requirement

WSSS Max Total
OR or Nominal Criterion B 25.00
Judgement Score Description (Judg only) Size (Obj Only)
Section Mark
Mark

1 0.40
1 0.40
1 0.40
1 0.60
1 0.40
1 0.40
1 0.40

3 0.70

Sheet: CIS Marking Scheme Import (FIN) Version:

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File: 375607429.xlsx Date:
 3 0.70
3 0.60
3 0.50
3 0.70
4 0.60
5 0.50
4 0.60
4 0.60
4 0.50

3 0.80
3 0.80
3 0.80
3 0.70
3 0.80
3 0.70
3 0.80
4 0.60

3 0.70
3 0.30
3 0.30
3 0.30
3 0.40
3 0.40
3 0.40
4 0.40
5 0.40
4 0.40
4 0.30
4 0.70

Sheet: CIS Marking Scheme Import (FIN) Version:

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 3 0.50
5 0.40
4 0.40
4 0.40
4 0.30
4 0.30
4 0.40
4 0.30
4 0.40
4 0.60
4 0.70
4 0.30

Requirement
WSSS Max Total
or Nominal Criterion C 25.00
Size (Obj Only)
Section Mark
Mark

1 0.30
1 0.10
1 0.10
1 0.10
1 0.60
1 1.00
1 0.10
1 0.10
1 0.10
1 0.10

5 0.10
5 0.10
5 0.10
5 0.10

Sheet: CIS Marking Scheme Import (FIN) Version:

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 5 0.10
5 0.20
5 0.10
5 0.10
5 0.10
5 0.60
5 0.10
5 0.30
5 0.10
5 0.10
5 0.10
5 0.10
5 0.10
5 0.20
5 0.10
5 0.20
5 0.20
5 0.10
5 0.30
5 0.10
5 0.30
5 0.30
5 0.10
5 0.20
5 0.20
5 0.10
5 0.30
5 0.20
5 0.20
5 0.30

4 0.40
4 0.40
4 0.40
4 0.40
4 0.30

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File: 375607429.xlsx Date:
 4 0.30
4 0.40
4 0.30

4 0.30
4 0.30
4 0.30
4 0.30
4 0.40
4 0.40
4 0.40
4 0.40
4 0.30
4 0.30

4 0.40
4 0.50
4 0.50
4 0.40
4 0.40
4 0.40
4 0.30

5 0.30
5 0.30
5 0.20
5 0.30
5 0.40
5 0.30
5 0.20
5 0.20

Sheet: CIS Marking Scheme Import (FIN) Version:

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 5 0.30
5 0.30
4 0.30
5 0.30
5 0.30
5 0.20
5 0.20
5 0.20
5 0.20
5 0.20
5 0.20
5 0.30
5 0.20
5 0.20
5 0.30
5 0.20
5 0.20
5 0.20
5 0.20
5 0.20
5 0.20
5 0.20

Extra Aspect Description (Obj or Subj) Requirement

WSSS Max Total
OR or Nominal Criterion D 25.00
Judgement Score Description (Judg only) Size (Obj Only)
Section Mark
Mark

1 0.30
1 0.30
1 0.30
1 0.80
1 0.80

Sheet: CIS Marking Scheme Import (FIN) Version:

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 4 0.20
5 0.40
4 0.20
5 0.20
5 0.50
5 0.20
5 0.20
5 0.20
5 0.50
5 0.40
5 0.20
5 0.20
5 0.30
5 0.20
5 0.20
5 0.20
5 0.20
5 0.20
5 0.20

5 0.60
5 0.60
5 0.60
5 0.60
5 0.80
5 0.60

5 0.60
5 0.60
5 0.60

Sheet: CIS Marking Scheme Import (FIN) Version:

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 5 0.60
5 0.70
5 0.60

5 0.30
5 0.30
5 0.60
5 0.30
5 0.30
5 0.30
5 0.50
5 0.30
5 0.30
5 0.60
4 0.60
5 0.50
5 0.30
5 0.60
5 0.30
5 0.30
5 0.60
5 0.30
5 0.30

4 0.80
4 0.80
4 0.90

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 Total
Competition 100.00
Mark

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 Skill name

Automobile Technology
Criteria Mark

A Steering, Suspension and Brake System 25.00

B Electrical System 25.00

C Engine Mechanical 25.00

D Automatic Transmission 25.00

Aspect
Sub Sub Criteria Type
Judg
Criteria O = Obj Aspect - Description
Score
ID Name or Description S = Sub
J = Judg
A1 Health, Safety and House keeping
O Check & prepare all equipment
O Use workshop manual
O Apply logical working procedure
O Check engine oil level
O Check coolant level
O Ramp lowered on stops
O Jacks, pads used
O Parking Brake applied to maximum
O Chock tires
O Use fender covers
O Use seat covers
O Use steering wheel cover
O Use gear shift lever cover
O Use floor mats
O Did not wear any metal objects
O Voice out to alert others
O Use of safety goggle during brake bleeding activity
O Proper tools handling

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 O Precision tools not dropped
O No brake fluid spilled over on any part of vehicle body
O Wipe out all initial markings made
O Clean up tools and equipment
O Clean up the test models & work area
O Close front engine hood
O Hand over vehicle key to judge

A2 Remove / replace Front Strut Assembly

O Brief judge on the task activity
O Loosen wheel nuts before lifting up
O Raise vehicle to suitable height
O Mark the wheel position/location
O Remove and mark all wheels
O Remove brake hose bracket
O Remove Front RHS Strut Assembly & Self Locking Nut
O Loosen Flange Nuts
O Remove Strut Assembly (on bench)
O Remove coil spring from Strut (on bench)
O Verbal Inspection Report - Front coil spring
O Verbal Inspection Report - Lower Spring Insulator
O Verbal Inspection Report - Front s/absorber assembly
O Verbal Inspection Report - Rubber Spring Bumper
O Verbal Inspection Report - Absorber Lock Nut
O Verbal Inspection Report - Dust Seal
O Check condition of the Front Strut (on bench)
O Replace the Strut Assembly (on bench)
O Reassemble all Components correctly (on bench)
Update judge on critical assembling points with manual (on
O bench)
O Temporary tighten the Lock Nut

A3 Install Front Strut Assembly

Install Front Strut Assembly to the vehicle and torque nut to
O
specification
O Install & tighten the 3 Flange Nuts

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 O Tighten Front Strut Assembly and torque to specifications
O Torque the stabilizer link nut
O Install Wheel Sensor Harness Clip
O Install Brake Hose Bracket

A4 Front Brake Calliper & Disc Brake Measurement

O Update judge on the task activity
O Temporarily relocate front caliper assembly via metal hook
O Torque all 5 wheel nuts correctly (RHS and LHS)
O Mount brake hose to strut assembly
O Check run-out of front brake disc (RHS and LHS)
O Measure thickness of brake disc (RHS and LHS)
O Measure thickness of brake pads (RHS and LHS)
O Install the caliper & torque (RHS and LHS)
O Re-installed brake pads correctly (RHS and LHS)
O Accurate data on report sheet
O Fix back all wheels to the initially marked position
O Tighten the wheel nut to recommended specification

A5
Perform the necessary Wheel Alignment Adjustment
O Update judge on the task activity
O Check tire pressures and correct if necessary
O Check conditions of wheel bearings (RHS and LHS)
O Check joints (RHS and LHS)
O Remove / replace tie-rod end (RHS and LHS)
O Check lower ball joints unloaded (RHS and LHS)
O Check vehicle level
O Check wheel base
O Set program on computer alignment
O Mount Wheel Clamps correctly
O Handle Sensors with care
O Mount Sensors correctly
O Perform all wheels “run-out” compensation
O Position turntable correctly
O Apply parking brake (hand brake)

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 O Set the turn table to zero
O Position Rear Wheels Slip Plate
O Bounce the car
O Remove the turn table pins
O Set levelling sensor to centre position
O Use brake pedal depressor
O Check Caster Angle
O Check KPI/SAI Angle Ball Joint
O Centre Steering Wheel Straight ahead position
O Lock steering wheel
O Interpret Camber Angle on screen
O Interpret Caster Angle on screen
O Interpret Toe Angle on screen
O Correct Front Toe Adjustment
O Tighten Tie-rod end lock nut
O Check steering wheel position
O Print out (after adjustment)
O Remove all sensors
O Reset program
O Car lowered to ground
O Remove brake pedal depressor and tools

A6 Replace Brake Master Cylinder Assembly

O Recover the brake fluid from the master cylinder reservoir
Pumped brake pedal several times to remove vacuum from the
O
brake booster
O Remove / replace the Brake Master Cylinder Assembly
O Bleed the brake hydraulic system once again
O Confirm the status of the brake hydraulic system

A7 Overhaul Rear Calliper and check the conditions of

all Brake Pads
O Update judge on the task activity
O Remove front calliper assembly (left and right side)
O Disassemble rear caliper assembly (left and right side)
O Verbal Inspection Report - Caliper piston

Sheet: CIS Marking Scheme Import Version:

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 O Verbal Inspection Report - Dust cover
O Verbal Inspection Report - Rubber seal
O Verbal Inspection Report - Caliper bracket
O Verbal Inspection Report - Sliding mechanism
O Reassemble the caliper assembly (left and right side)
O Update judge on critical assembling points with manual
O Measure thickness of brake pads (left and right side)
O Measure thickness of brake disc (left and right side)
O Re-install brake pads correctly (left and right side)
O Install caliper and tighten to torque (left and right side)
O Accurate info on report sheet

A8 Hydraulic Brake System Air Bleeding

O Update judge on the task activity
O Install brake fluid dispenser unit
O Perform brake bleeding correctly
O Check functions of brake system
O Update judge on the status

Aspect
Sub Sub Criteria Type
Judg
Criteria O = Obj Aspect - Description
Score
ID Name or Description S = Sub
J = Judg
B1 Preparation, Safety and Housekeeping
O Select the correct common tools
O Check all instructions
O Use workshop manual correctly
O Apply logical working procedure
O Calibrate Multimeter
O Clean up the working area
O Clean up tools and equipment

B2 Body Electrical Lighting System

O Head light hi-beam properly installed

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 O Head light lo-beam properly installed
O Passing light properly installed
O Check head light relay operation
O Park and tail lights properly installed
O Check park/tail relay operation
O License plate properly installed
O Park and tail lights controlled by relay
O Head lights controlled by relay
O Lighting system not controlled by ignition switch

B3 Body Electrical Signaling System

O Brake light properly installed
O Reverse light properly installed
O Horn properly installed
O Horn is controlled by relay
O Turn signal properly installed
O Turn signal is controlled by ignition switch
O Hazard light properly installed
O Hazard is not controlled by ignition switch

B4 Starting System
O Perform starter motor function (no load test)
O Perform pull-in test
O Perform hold-in test
O Perform pinion drive return test
O Disassemble starter motor
O Check armature for open circuit
O Check armature for short circuit
O Check armature for grounded
O Check field coil for open
O Check field coil for grounded
O Check overrunning clutch condition
O Assemble starter motor

B5 Charging system

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 O Check function of charging system
O Dismantle altenator Assembly
O Check Positive Diodes condition
O Check Continuity between Slip Rings to Rotor Body
O Check Rotor Body and both Bearings Physical Condition
O Check Resistance of Rotor Winding
O CheckCarbon Brushes condition
O Check Continuity of all Stator Coils
O Check negative Diodes condition
O Check alternator output voltage
O Assemble alternator
O Calibrate measuring instruments

Aspect
Sub Sub Criteria Type
Judg
Criteria O = Obj Aspect - Description
Score
ID Name or Description S = Sub
J = Judg
C1 Health, Safety and House Keeping
O Working procedure according to Service manual
O Check all equipment
O Check all instructions
O Select the correct tools
O Proper tools handling
O Proper handling spare parts
O Use logical working procedure
O Clean up the working area
O Clean up tools and equipment
O Clean up the test models

C2
Remove Engine External and Internal Components
O Remove water pump with pulley
O Remove alternator
O Remove air cond. Compressor
O Remove distributor and high tension wires assembly

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 O Remove cylinder head cover
O Remove crankshaft pulley
O Remove spark plugs
O Remove timing belt cover and belt guide
O Remove idler pulley and tension spring
O Set timing mark in the correct position
O Remove timing belt tensioner
O Remove timing belt (draw arrow direction mark)
O Remove crankshaft timing pulley
O Remove intake manifold as per manual
O Remove exhaust manifold as per manual
O Use Special tool to loosen sprocket bolt
O Remove camshaft timing pulley as per manual
O Use service bolt to sub gear
O Remove camshaft oil seal
O Remove intake camshaft caps as per manual
O Remove exhaust camshaft caps as per manual
O Remove valve lifters in order
O Remove cylinder head bolts as per manual
O Remove Cylinder Head and gasket
O Remove 1 set of Valves and Springs
O Remove pistons and piston rings in order
O Remove connecting rod bearing caps as per manual
O Remove water pump
O Remove oil pan and oil pump
O Remove oil seal retainer
O Remove connecting rod caps in order
O Remove rear oil seal retainer
O Remove main bearing caps as per manual
O Remove crankshaft

C3 Cylinder Bore and Piston Measurements

O Set up bore gauge and micrometer
O Correct usage of bore gauge
O Correct usage of micrometer
O Measure Piston Diameter
O Measure Cylinder Bore in A1

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 O Measure Cylinder Bore in B1
O Measure Piston Ring Side Clearance
O Measure Piston Ring End Gap

C4 Crankshaft and Bearing Measurements

O Set up of micrometer and dial gauge
O Correct usage of micrometer
O Correct usage of dial gauge
O Correct usage of plastic gauge
O Measure Main Journal Diameter
O Measure Oil Clearance Main Journal
O Measure Crank Pin Diameter
O Measure connecting rod thrust clearance
O Measure Oil Clearance Crank Pin
O Measure crankshaft end play

C5 Valve & Valve Mechanism Measurements

O Set up of micrometer and Vernier Caliper
O Correct usage of micrometer
O Correct usage of Vernier caliper
O Measure inlet valve stem
O Measure exhaust valve stem
O Measure valve spring height
O Measure cam height

C6 Assembling Engine External and Internal

Components
O Lubricate components before assembling
O Install and lubricate crankshaft
O Install rear oil seal retainer
O Install main bearing caps as per manual
O Install pistons and piston rings in order
O Tighten connecting rod caps in plastic region order
O Install oil pan and oil pump
O Install water pump

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 O Install 1 set of Valves and Springs
O Ask new head gasket and install cylinder head
O Tighten cylinder head bolts in plastic region
O Install valve lifters in order
O Install exhaust camshaft and caps as per manual
O Install camshaft oil seal
O Install intake camshaft and caps as per manual
O Install camshaft timing pulley as per manual
O Install exhaust manifold as per manual
O Install intake manifold as per manual
O Remove timing belt tensioner
O Remove timing belt (draw arrow direction mark)
O Install and torque crankshaft timing pulley
O Set timing mark in the correct position
O Install and torque idler pulley and tension spring
O Install timing belt cover and belt guide
O Install and torque spark plugs
O Install cylinder head cover
O Install distributor and high tension wires assembly correctly
O Install air cond. Compressor
O Install alternator
O Install water pump with pulley and drive belt

Aspect
Sub Sub Criteria Type
Judg
Criteria O = Obj Aspect - Description
Score
ID Name or Description S = Sub
J = Judg
D1 Health, Safety and House keeping
O Use logical working procedure
O Proper tools handling
O Clean up the working area
O Parts Damage/Safety/Negligence
O DROP TOOLS / COMPONENTS

D2 Disassemble Auto. Transmission (on Stand)

Sheet: CIS Marking Scheme Import Version:

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File: 375607429.xlsx Date:
 O Remove Torque Convertor
O Set and calibrate Dial gauge, measure input shaft end play
O Remove transmission range switch
O Lock main shaft with the special tool
Remove the locknuts in correct direction (Left hand thread)
O
O Remove the parking mechanism assembly
O Remove 1st gear assembly
O Remove the reverse idler gear shaft holder and needle
O Remove the transmission housing together with reverse gear
Remove the main shaft sub-assembly and countershaft sub-
O assembly
O Remove the differential assembly
O Remove the ATF strainer
O Remove the servo body and separator plate
O Remove the regulator valve body
O Remove the stator shaft
O Remove the control shaft
O Remove the main valve body
O Remove the ATF pump
O Remove the main separator plate

D3 Disassemble 1st Clutches and Pistons Assembly

O Remove snap ring by screw driver
Remove clutch end plate, clutch disc, clutch plate and waved
O
spring
O Remove the clutch piston snap ring
O Remove the clutch piston using air pressure
O Remove O-rings (1 O-rings)
Clean all parts thoroughly in solvent or cleaner and compressor
O air and inspect

D4 Assemble 1st Clutches and Pistons Assembly

O Oil piston O- rings
O Install O-rings
O Install the clutch piston

Sheet: CIS Marking Scheme Import Version:

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 O Soak the clutch discs thoroughly in ATF
Install clutch end plate, clutch disc, clutch plate and waved
O
spring
O Install the clutch piston snap ring

D5 Assembling Auto. Transmission

O Install the main separator plate
O Install the ATF pump
O Install the main valve body
O Install the control shaft
O Install the stator shaft
O Install the regulator valve body
O Install the servo body and separator plate
O Install the ATF strainer
O Install the differential assembly
Install the main shaft sub-assembly and countershaft sub-
O assembly
O Install the transmission housing together with reverse gear
O Install the reverse idler gear shaft holder and needle
O Install the main shaft speed sensor
Install the A/T clutch pressure control solenoid valves A and B
O
O Install 1st gear assembly
O Install the parking mechanism assembly
O Install the locknuts in correct direction (Left hand thread)
O Lock main shaft with the special tool
O Install the End Cover

D6 Parts Condition, Measurements (Report Form)

O Measure and record 1st clutch disc thickness
O Measure and record 1s Clutch Plate thickness
O Check Clutch Disc Clearance

Sheet: CIS Marking Scheme Import Version:

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File: 375607429.xlsx Date:
 Extra Aspect Description (Obj or Subj) Requirement
WSSS Max Criterion Total
OR or Nominal 25.00
Judgement Score Description (Judg only) Size (Obj Only)
Section Mark
A Mark

1 0.10
1 0.10
1 0.10
1 0.10
1 0.10
1 0.10
1 0.10
1 0.10
1 0.10
1 0.10
1 0.10
1 0.10
1 0.10
1 0.10
1 0.20
1 0.20
1 0.50
1 0.50

Sheet: CIS Marking Scheme Import Version:

38 of 52
File: 375607429.xlsx Date:
 1 0.50
1 0.50
1 0.10
1 0.10
1 0.10
1 0.10
1 0.10
4.30

5 0.10
5 0.10
5 0.10
5 0.10
5 0.10
5 0.10
5 0.10
5 0.10
5 0.10
5 0.10
5 0.20
5 0.20
5 0.20
5 0.20
5 0.20
5 0.20
5 0.20
5 0.10
5 0.20
5 0.20
5 0.10
3.00

5 0.50
5 0.40

Sheet: CIS Marking Scheme Import Version:

39 of 52
File: 375607429.xlsx Date:
 5 0.50
5 0.50
5 0.30
5 0.30
2.50

5 0.10
5 0.10
5 0.10
5 0.30
5 0.50
5 0.50
5 0.20
5 0.10
5 0.10
5 0.20
5 0.10
5 0.10
2.40

4 0.10
4 0.20
4 0.10
5 0.10
5 0.10
4 0.10
4 0.10
4 0.10
4 0.10
4 0.10
4 0.30
5 0.10
4 0.10
4 0.10
4 0.10

Sheet: CIS Marking Scheme Import Version:

40 of 52
File: 375607429.xlsx Date:
 4 0.10
4 0.10
4 0.10
4 0.10
4 0.10
4 0.10
4 0.10
4 0.10
1 0.20
5 0.10
5 0.20
5 0.20
4 0.20
4 0.30
4 0.10
5 0.10
5 0.10
4 0.10
1 0.10
5 0.10
4 0.10
4.50

4 0.40
4 0.40
4 0.60
4 0.50
4 0.50
2.40

4 0.10
4 0.10
4 0.10
5 0.10

Sheet: CIS Marking Scheme Import Version:

41 of 52
File: 375607429.xlsx Date:
 4 0.10
4 0.10
4 0.10
4 0.10
4 0.50
4 0.30
4 0.30
4 0.30
4 0.40
4 0.40
4 0.40
3.40

5 0.40
5 0.50
5 0.60
5 0.60
4 0.40
2.50

Extra Aspect Description (Obj or Subj) Requirement

WSSS Max Total
OR or Nominal Criterion B 25.00
Judgement Score Description (Judg only) Size (Obj Only)
Section Mark
Mark

1 0.40
1 0.40
1 0.40
1 0.60
1 0.40
1 0.40
1 0.40
3.00

3 0.70

Sheet: CIS Marking Scheme Import Version:

42 of 52
File: 375607429.xlsx Date:
 3 0.70
3 0.60
3 0.50
3 0.70
4 0.60
5 0.50
4 0.60
4 0.60
4 0.50
6.00

3 0.80
3 0.80
3 0.80
3 0.70
3 0.80
3 0.70
3 0.80
4 0.60
6.00

3 0.70
3 0.30
3 0.30
3 0.30
3 0.40
3 0.40
3 0.40
4 0.40
5 0.40
4 0.40
4 0.30
4 0.70
5.00

Sheet: CIS Marking Scheme Import Version:

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File: 375607429.xlsx Date:
 3 0.50
5 0.40
4 0.40
4 0.40
4 0.30
4 0.30
4 0.40
4 0.30
4 0.40
4 0.60
4 0.70
4 0.30
5.00

Requirement
WSSS Max Total
or Nominal Criterion C 25.00
Size (Obj Only)
Section Mark
Mark

1 0.30
1 0.10
1 0.10
1 0.10
1 0.60
1 1.00
1 0.10
1 0.10
1 0.10
1 0.10
2.60

5 0.10
5 0.10
5 0.10
5 0.10

Sheet: CIS Marking Scheme Import Version:

44 of 52
File: 375607429.xlsx Date:
 5 0.10
5 0.20
5 0.10
5 0.10
5 0.10
5 0.60
5 0.10
5 0.30
5 0.10
5 0.10
5 0.10
5 0.10
5 0.10
5 0.20
5 0.10
5 0.20
5 0.20
5 0.10
5 0.30
5 0.10
5 0.30
5 0.30
5 0.10
5 0.20
5 0.20
5 0.10
5 0.30
5 0.20
5 0.20
5 0.30
5.90

4 0.40
4 0.40
4 0.40
4 0.40
4 0.30

Sheet: CIS Marking Scheme Import Version:

45 of 52
File: 375607429.xlsx Date:
 4 0.30
4 0.40
4 0.30
2.90

4 0.30
4 0.30
4 0.30
4 0.30
4 0.40
4 0.40
4 0.40
4 0.40
4 0.30
4 0.30
3.40

4 0.40
4 0.50
4 0.50
4 0.40
4 0.40
4 0.40
4 0.30
2.90

5 0.30
5 0.30
5 0.20
5 0.30
5 0.40
5 0.30
5 0.20
5 0.20

Sheet: CIS Marking Scheme Import Version:

46 of 52
File: 375607429.xlsx Date:
 5 0.30
5 0.30
4 0.30
5 0.30
5 0.30
5 0.20
5 0.20
5 0.20
5 0.20
5 0.20
5 0.20
5 0.30
5 0.20
5 0.20
5 0.30
5 0.20
5 0.20
5 0.20
5 0.20
5 0.20
5 0.20
5 0.20
7.30

Extra Aspect Description (Obj or Subj) Requirement

WSSS Max Total
OR or Nominal Criterion D 25.00
Judgement Score Description (Judg only) Size (Obj Only)
Section Mark
Mark

1 0.30
1 0.30
1 0.30
1 0.80
1 0.80
2.50

Sheet: CIS Marking Scheme Import Version:

47 of 52
File: 375607429.xlsx Date:
 4 0.20
5 0.40
4 0.20
5 0.20
5 0.50
5 0.20
5 0.20
5 0.20
5 0.50
5 0.40
5 0.20
5 0.20
5 0.30
5 0.20
5 0.20
5 0.20
5 0.20
5 0.20
5 0.20
4.90

5 0.60
5 0.60
5 0.60
5 0.60
5 0.80
5 0.60
3.80

5 0.60
5 0.60
5 0.60

Sheet: CIS Marking Scheme Import Version:

48 of 52
File: 375607429.xlsx Date:
 5 0.60
5 0.70
5 0.60
3.70

5 0.30
5 0.30
5 0.60
5 0.30
5 0.30
5 0.30
5 0.50
5 0.30
5 0.30
5 0.60
4 0.60
5 0.50
5 0.30
5 0.60
5 0.30
5 0.30
5 0.60
5 0.30
5 0.30
7.60

4 0.80
4 0.80
4 0.90
2.50

Sheet: CIS Marking Scheme Import Version:

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 Total
Competition 100.00
Mark

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A4 landscape spreadsheet v1.1

Sheet: Sheet2 Version:

51 of 52
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A4 landscape spreadsheet v1.1

Sheet: Sheet3 Version:

52 of 52
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