Corrosion Inhibitor Injection System Data Sheet Surface Facility EPC Services Phase-4 Development Project
Corrosion Inhibitor Injection System Data Sheet Surface Facility EPC Services Phase-4 Development Project
Corrosion Inhibitor Injection System Data Sheet Surface Facility EPC Services Phase-4 Development Project
Phase-4 Development
Project
Author’s Organization Validation
5 Years
Expired Date
4-Sep-22
Approval Sheet
Name Title Date Signature
Revision Status
Rev Issue date By Chk App Issue Purpose Owner
Signature
A 18-Oct-2017 NMH BHR MMH Issued for Review
0 14-Dec-2017 NMH BHR MMH Issued for Approval
1 29-Dec-2017 NMH BHR MMH Issued for Approval
Corrosion inhibitor injection system Data Sheet
P4D-3-MLN-M-DSH-0001 , Rev 1
Page 2 of 10
Corrosion inhibitor injection system Data Sheet
CLIENT : PERTAMINA ALGERIA EP NO. OF UNIT : SEVEN (7) PRODUCTION WELLS
PLANT/AREA LOCATION : ALGERIA BLOCK 405a / MLN FIELD ONE (1) MAKE UP WELL(S)
EQUIPMENT NAME : CORROSION INHIBITOR INJECTION SYSTEM MODEL NO. : TBA
PACKAGE TAG NO. : PT-8XX (REFER TO TABLE PAGE 5) PACKAGER : TBA
PURCH. ORDER NO. : TBA
1 EXTENT OF PACKAGE
2 THE CORROSION INHIBITOR INJECTION PACKAGE FOR NEW PRODUCTION WELL PRODUCE GAS /OIL MIXTURE WITH FREE WATER CONTENTS
3 OF THE PHASE 4 DEVELOPMENT. THE FOLLOWING EQUIPMENTS AS A MINIMUM VENDOR SCOPE OF SUPPLY, BUT NOT LIMITED TO :
4
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
6 PROCESS CONTROL/SAFETY :
7 1. THE INJECTION RATE HAS TO BE LOCALLY CONTROLLED PER PUMP. THE INJECTION RATE MUST BE INDICATED LOCALLY.
8 2. THE STORAGE TANK MUST BE PROVIDED WITH A LOCAL LEVEL INDICATOR, AND A LOW LEVEL ALARM.
9 3. EACH INJECTION PUMP SHALL BE PROTECTED AGAINST OVERPRESSURE BY AN INTEGRATED RELIEF VALVE SET AT THE DESIGN PRESSURE
10 SPECIFIED FOR EACH WELL.
11 4. THE PUMP MUST BE ABLE TO SUPPLY THE CHEMICAL PRODUCT UP TO DESIGN PRESSURE OF CHOKE VALVE.
12 5. THE PUMP FLOWRATE IS CALIBRATED LOCALLY. CALIBRATION FACILITIES FOR THE INJECTION PUMP HAVE TO BE PROVIDED.
13
14 UNLOADING CHEMICALS:
15 1. VENDOR TO ADVISE THE MOST OPTIMUM METHOD FOR CHEMICALS UNLOADING (AND STORAGE).
16
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67 TIE-IN LIST
68 NO. TIE-IN NO. SERVICE SIZE (IN) RATING- TYPE REMARKS
69 1 TP-1 LIQUID OUTLET 1/2" 600# / SWRF A 182 F 316L MATERIAL
70 PACKAGE WEIGHT
71 TOTAL PACKAGE WEIGHT : VTA kg
72 SHIPPING WEIGHT : VTA kg
73
36 LIQUID DATA:
37 TYPE LIQUID Chemical (Remark 2)
38 PUMPING TEMPERATURE °C AMB (10 - 55)
39 SPECIFIC GRAVITY 1.1
40 VISCOSITY AT OPERATING TEMPERATURE mPas < 20
41 INJECTION CONCENTRATION ppm vol 10-20 (VTC)
42 INJECTION RATE (MIN/MAX) Remark 7 1.377 8.745 0.226 7.124 0.251 4.268 0.824 2.875 0.254 4.564 15.4 0.356 7.511 0.271 3.152
43 PRODUCT DENSITY @ T, P (Sp.Gr.) kg/m3 1100 (VTC)
44 VAPOR PRESSURE bara 120 @ Flowing Temperature (VTC)
45
46
47 Remarks:
48 1. REQUIRED STORAGE CAPACITY IS 1 m 3 AS MINIMUM DETERMINED BASED ON MAXIMUM INJECTION RATE AND FOR ONE WEEK OPERATION.
49 2. THE SELECTED CORROSION INHIBITOR CORRTREAT 702 (TYPICAL WITH EXSITING) IS WATER BASED AND INJECTED PURE.
50 3. MINIMUM AND MAXIMUM FLOWRATE ARE BASED ON PRODUCTION PROFILES PROVIDED IN THE DESIGN BASIS
51 4. INJECTION PRESSURE WILL BE UPDATED BASED ON THE HYDAULIC STUDY REPORT FOR THE PRODUCTION NETWORK
52 5. INJECTION RATE ARE BASED ON FLOWLINE DESIGN PRESSURE (75 BARG) AND WELL HEAD TEMPERATURE , VENDOR SHALL CONFIRM INJECTION RATE
53
54
55
56
57
58
59
60
61
62
63
2
SIZE (IN) PROJECTION ELEVATION
TAG QTY RATING TYPE/FACING DESCRIPTION REMARK
(VTC) (mm) (mm)
3
25
26
27
28 N3 N1
29
30
31
N6
32
33
34 N5A
35 N8
36 N5B N2
N7
37
38
TOP VIEW
39
40
N7 N8
41
42
HH
Lug
Lifti
ng
43 N1
s
N3 N9
44
45
46
47
48
49 N5A
50
51
52
VT
A
53
54
C)
55 (C-
56 VTA
A
plate
Nam
VT
e
57
58
59
60
61
62 N5B
N6 N2
63
64
65 VTA
N4
66
Lug
thin
Ear
67
g
68
69
Sup
port
Leg
PLAN VIEW
(Fo
ur)
70
4
71
TK-8XX
72
73
74 NOTES
75
76 15. Cylindrical shape is just for reference, Vendor shall propose the adequate tank design and shall be submitted to Campany approval
77
78
79
80
P4D-3-MLN-M-DSH-0001 , Rev 1 Page 7 of 10
Corrosion inhibitor injection system Data Sheet
8 GENERAL
CONTROLS
1 MATERIALS (NOTE 2 PAGE 10 & VTC)
2 LIQUID END SS 316 TYPE :
3 CONTOUR PLATE - MANUAL REMOTE PNEUMATIC
4 HYDRAULIC DIAPHRAGM - AUTOMATIC LOCAL ELECTRONIC
5 PROCESS DIAPHRAGHM - STROKE CONTROL : VTA
6 PLUNGER - FLOWRATE RATED / NORMAL (Nm3/hr) VTA
7 LANTERN RING SS 316 PNEUMATIC (barg) : N/A
8 PACKING GLAND SS 316 MINIMUM N/A MAXIMUM N/A
9 PACKING Teflon Composite ELECTRONIC (mA) (NORMAL 24 VDC)
10 VALVE SS 316 MINIMUM VTA MAXIMUM VTA
53 DIMENSIONS (KG)
55
56
57
58
59 REMARKS : -
61
62
63
64
65
66
67
P4D-3-MLN-M-DSH-0001 , Rev 1 Page 9 of 10
Corrosion inhibitor injection system Data Sheet
1 NOTES
2
3 1. INJECTION RATE IS ADJUSTABLE FROM MAX AND TURNDOWN.
4 2. VENDOR SHALL PROVIDE PUMP AND PACKAGE MATERIAL SUITABLE FOR THE CHEMICAL LIQUID.
5 3. PUMP LUBRICATION AS PER MANUFACTURER STANDARD.
6 4. ACCURACY OF VOLUMETRIC OUTPUT SHALL BE WITHIN 1 % OF FULL INJECTION RANGE.
7 5. PUMP DISCHARGE PRESSURE SHALL NOT EXCEED THE MAXIMUM PRESSURE STATED IN PUMP DATA SHEET.
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
P4D-3-MLN-M-DSH-0001 , Rev 1 Page 10 of 10