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    P1 A C LH

    Uploaded by

    Mohamed Reda Hussein
    This document provides a welding procedure specification for manual shielded metal arc welding (SMAW) of carbon steel pipe and plate using E6010 and E7018 electrodes. It specifies the joint design, base metals, filler metals, welding positions, preheat requirements if needed, electrical parameters, and multi-pass welding technique. The WPS qualifies welding with E6010 from 1/6 to 10mm thickness and E7018 from 2 to 12.36mm thickness for any position.

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    © All Rights Reserved
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    P1 A C LH

    Uploaded by

    Mohamed Reda Hussein
    220 views2 pages
    This document provides a welding procedure specification for manual shielded metal arc welding (SMAW) of carbon steel pipe and plate using E6010 and E7018 electrodes. It specifies the joint design, base metals, filler metals, welding positions, preheat requirements if needed, electrical parameters, and multi-pass welding technique. The WPS qualifies welding with E6010 from 1/6 to 10mm thickness and E7018 from 2 to 12.36mm thickness for any position.

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    WPS

    Original Title

    P1-A-C-Lh

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    This document provides a welding procedure specification for manual shielded metal arc welding (SMAW) of carbon steel pipe and plate using E6010 and E7018 electrodes. It specifies the joint design, base metals, filler metals, welding positions, preheat requirements if needed, electrical parameters, and multi-pass welding technique. The WPS qualifies welding with E6010 from 1/6 to 10mm thickness and E7018 from 2 to 12.36mm thickness for any position.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    220 views2 pages

    P1 A C LH

    Uploaded by

    Mohamed Reda Hussein
    This document provides a welding procedure specification for manual shielded metal arc welding (SMAW) of carbon steel pipe and plate using E6010 and E7018 electrodes. It specifies the joint design, base metals, filler metals, welding positions, preheat requirements if needed, electrical parameters, and multi-pass welding technique. The WPS qualifies welding with E6010 from 1/6 to 10mm thickness and E7018 from 2 to 12.36mm thickness for any position.

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    You are on page 1of 2

    KAHROMIKA WELDING PROCEDURE SPECIFICATION ( WPS ) WPS : S/18

    Page 1 of 2
    (P1-A-C-Lh ) Date / : 29/12/003

    Company Name: Misr Co.For Mechanical & Electrical Projects ( KAHROMIKA ) Prepared by : Eng. Samir Yakout
    Supporting PQR No.( s) : 001
    WPS.Rev.No.: P1-A-C-Lh ( S/18 ) Rev.0
    QW 410.25 :
    Date : 29/12/003
    Type: Manual
    Welding Process (es) : SMAW ( E-6010 -- E-7018 )

    Joints ( QW-402) QW - ( 402.1 - 402.10 )


    o
    Joint Design : V– 75 Joint Detail 37.5ْ
    Backing Material : NO
    Root spacing : 2 – 3 mm
    Retainers : NO
    Root face : 1- 3 mm

    Base Metals ( QW –403)


    P-No.: 1 Group No. : Any to P-NO. 1 Group No. : Any
    Specification type and grade : SA 106 GR B. t0 Specification type and grade : SA 106 - GR. B
    T/t limits <8" : N /A
    N0 pass > ½"
    P.No 5 / 9 /10 : N/A

    Thickness Range ( mm)


    Base Metal Thick. : Groove 1/6" (2.0 mm) up to 3/8" ( 10.0 mm )
    T Qualified : 1/6" ( 2.0mm) ------- 2 T ( 16.36 mm)
    Deposited Weld Metal Thick . : 2.0 mm- (E-6010) - 6.0 mm (E-7018) ---- Max. Thk’s Qualified : 4.0mm (E-6010) --12.36mm( E-7018)
    Pipe Dia . range : over 2 7/8" ( OD . 12 3/4 --" sch .120) --- Range Qualified : ALL

    Filler Metals (QW –4 04)


    AWS / SFA : 5.1 ( E-6010 ) 5.1 (E-7018)
    Class : E-6010 , E- 7018
    F-No : 3 4
    A-No. : 1 1
    Size of Filler metals : 3.25 mm 2.5 , 3.25 ,4 mm
    Name of Flux : N/A N/A
    Production Form : ---------- --------------
    Consumable insert : NO NO
    Trade Name : N/A N/A
    KAHROMIKA WPS Back WPS: S/18

    Page 2 of 2
    Date / 29/12/003

    Positions (QW-405) Post weld heat treatment (QW-407)


    Heating Rate: N/A Cْ / h
    Position (s) of Groove: Any
    Temperature Range: N/A Cْ / h
    Welding Progression: Up: X Down: X Holding Time: N/A h
    Position (s) of Fillet: Any Cooling Rate: N/A Cْ / h
    Postweld Heat Treat. ( Fْ ) : NO

    Preheat (QW-406) Gas ( QW-408)


    Shielding Gas(es) : NO
    Preheat Temp. Min. : 10 Cْ (50 Fْ ( Percent Composition ( mixt.) : NO
    Interposes Temp.Max : None Flow Rate: NO
    Preheat Maintenance : NO Gas Backing : NO
    Trailing Shielding Gas Comp.: NO
    Temperature Control : NO
    Other : NO

    Electrical Characteristics ( QW-409)


    Current AC or DC : DC ( E-6010 ) , DC ( E-7018 )
    Polarity : DCRP ( electrode + ) E-6010 -------- DCRP (electrode + ) E-7018
    Amps (Range) : ( 40 –120 ) E-6010 --- (70-200) , ( 140-200) E-7018
    Tungsten Electrode Size and Type : NO
    ode of Metal Transfer for GMAW : NO
    Pulsing of current : NO

    Technique ( QW-410)
    String or Weave Bead : Both
    Orifice or Gas cup Size : NO
    Initial and Interpass Cleaning : Brushing & Grinding
    Method of backing Gouging : NO
    Contact Tube to work Distance : N/A
    Multiple or single Pass ( per side ) : Multiple
    Multiple or single Electrodes : Single
    Travel Speed ( Range) : NO
    Penning : NO

    Table Welding Parameters :


    Welding – Number of Process (es) Pos. Filler metal Current Voltage Travel
    sequence Beads Range Speed
    Range
    Weld Class Dia Current Current (Volt)
    -Layer AWS mm Type Range
    Polarity (Amp.)
    1 1 SMAW ALL E-6010 3.25 DCRP 40-120 18-28
    2(note 1) 1 SMAW ALL E-6010 3.25 DCRP 40-120 18-28
    3 1 SMAW ALL E 7018 3.25 DCRP 70-200 19-24
    4 1 SMAW ALL E 7018 3.25 DCRP 140-200 20-24
    n 1 SMAW ALL E 7018 4 DCRP 140-200 20-24

    Note :
    ( 1 ) The second pass with E- 6010 is optional
    ------------------------- -------------------------
    Date Signed

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