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    WPS For Air Receiver

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    workshop13.asa

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    WPS For Air Receiver

    Uploaded by

    workshop13.asa
    11 views1 page

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    WPS for Air Receiver

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    11 views1 page

    WPS For Air Receiver

    Uploaded by

    workshop13.asa

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 1

    WELDING

    PROCEDURE
    SPECIFICATION
    (WPS)
    WPS No: WPS01 Revision:00 Date: 1403.02.015 Client: RADMAN EPC
    PQR No: Prequalified WPS Revision:N./A. Date:N./A. Third Party Agency: -
    Code:ASME -SEC IX /AWS D1.1 Welding Process(es): GMAW + SAW Company Name: ASA Co.
    Page:1 OF 1 Type(s): Manual + Automatic Project: QLN-PRO-PO-024
    JOINTS (QW-402) PREHEAT (QW-406)
    Joint Design: Butt weld-Single V groove Preheat Temp.min: 25°c

    Backing: □ Yes ■ No Preheat Maintenace: N./A.


    Backing Material (Type): N./A.
    ■ Base Metal □ Nonfusing Metal
    □ Nonmetallic □Weld Metal POST WELD HEAT TREATMENT(QW-407)
    Root Openning: 2-3 mm Root Face : 1-2 mm
    Temperature Range: N./A.
    Groove Angle: 60 ° Radius (J-U): N./A.
    Back Gouging: Yes
    Time Range: N./A.
    BASE METAL:(QW-403)
    P No: 1 Group No: 2 P No: 1 Group No: 2
    Specification Type & Grade Specification Type & Grade
    SA 516-Gr70 TO SA 516-Gr70
    Thickness of test coupon welded : N./A. SHIELDING:(QW-408)
    Groove : Yes Percent Composition:
    Range of thickness of base metal Qualified for Groove weld : 12-25 mm Gas(es): Mixture: flow rate:
    Range of thickness of base metal Qualified for Fillet weld :N./A. Shielding CO2 N./A. 10 to 20 L/hr

    FILLER METAL:(QW-404) Trailing: N./A. N./A. N./A.

    GMAW SAW Backing: N./A. N./A. N./A.


    Spec.No.(SFA): A5.1 A5.17 ELECTRICAL CHARACTERISTICS:(QW-409)
    AWS NO.(Class): EM12K EM12K Current AC or DC: DCEP Polarity: EP
    F-No: 4 6 Tuangstan Electrode Size and Type: N./A.
    A-No: 1 1 Mode of Metal Transfer for GMAW: N./A.
    Size of Filler Metals: Φ0.8 mm Φ1.2 mm Flow Rate : N./A.
    Electrode-Flux(Class): N./A. F-7A5 WELDING TECHNIQUE:(QW-410)
    Holding Ovens : N./A. N./A. Stringer/Weave Bead: Both
    Consumable Insert: N./A. N./A. Initial & Interpass cleaning : Power Brushing /Grinding
    POSITIONS:(QW-405) Orifice or Gas Cup Size: 15 - 25mm

    Position of Groove: 1G Metode of Back Gouging: N./A.

    Welding Progressions: ■ Up Hill □ Down Hill Peening: N./A.

    Position(S) of Fillet: N./A. Other: …………………….

    WELDING PROCEDURE:
    Filler Metal Current Heat Joint Details
    Travel Speed
    Pass Process Input
    Class Dia Polarity Volt AMP (mm/min)
    (kj/mm)
    1 GMAW EM12K 0.8 mm DCEP 25~32 115-165 ~1 50-100

    2 TO END SAW EM12K 1.2 mm DCEP 25~33 115-166 ~1.5 50-100

    RUN SEQUENCE
    1.Cleaning of weld zone
    2.Fit-up & tack welding
    3.Welding of root pass (GMAW)
    4.Welding of other passes by SAW
    5.Grinding root pass (back chipping)
    6.Back welding by GMAW

    Prepared By : M.BASHIRI Approved By:H.SHAMEKH Inspector :N.RAHMATI Client : RADMAN EPC

    Date : Date : Date : Date :

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