FRN 0855
FRN 0855
FRN 0855
-~ r~'~~
L• ~,'
-- ..~.'" .... b ...... ~~ ~ .. ''~J101_ ..... ~"III~
I
by
w. A.• MORRIS
January 1971
FIRE
RESEARCH
STATION
© BRE Trust (UK) Permission is granted for personal noncommercial research use. Citation of the work is allowed and encouraged.
F.R. Note No. 855.
Jsnuary. 1971.
by
SUMMRY
The tests have shown that the 'fit' of a" door can be more important than
the frame dimensions as a factor in deciding the effectiveness of a" door as a
fire barrier. With normal clearances a fire resistance of t hour can be "
achieved by providing a seal at the edges of a door using intumescent
materials. In the case of til sw,ing door having no rebated. frame a seal is
esaential if the door is to achieve recognised fire protection standards" "
Panels of wired glass up to 0.9 m2 in size may be incorporated in tiinber
fire doors. These may be retWinedby untreated timber beading if thr fire
check standards are required. but for a full t hour fire resistance it is
necesaary to protect the beading. Glazing in 1 hour fire doors must be
located in a suitably designed non-combustible frame.""
Crown copyright
by
1. Introduotion
Doors form a vital link in the ohain of fire proteotion measures for
buildings. They provideolosure for the openings in walls and it is important
that their presenoe should not substantiallly lower the level of" prot eot ion for
whioh the wall has been designed. The nature of doors with the.faoilit"ies for
eceess. is. such that some inherent weak features are Lnt roduced whioh require
attention to ensure that a satisfaotory barrier to the passage of fire will be
provided, the most important being the olearanoe between the' door and the
frame. without,whioh a door cannot functd on , For this reason n is ·neoessa.:i:y:-
to ,examine the performanoe of a door/frame assembly for its fire proteotion
oharaoteristios rather than the door by itself. The space rLn.Tr ont of, doors'
is kept olear henoe there is some justifioation for relaxing the.rigid
re~uirements whioh are appropriate for walls.
The' majority of 'doors used in residential and of:ti'ice type bUildings 81Xe
made of timber. Previous experienoe has shown that these oan be designed'to'
1,
provide proteotion for a maximum period of 1 hour. A British Standard
prepared after .the last war when there was soaroity of timber,- speoifies the
design features for +and 1 hour 'fire-oheok' doors of hollowoore oonstruction.
Sinoe its publioation many manufacturers have produoed successful designs for'.
doors made entirely· of wood. There are many problems requi:!:'ing resolution in
judging ,the performanoe of doors par-tLcu.Laz-Ly i f they incorporate glazing.
This note desoribes a oo-operative programme of testing with· the 'Doors Committee'
I of the British Woodwork Mamufaoturers Assooiation (BWMA) to resolve some of the
t problems.
Sixteen of the doors were designed to give protection against fire for
a period' of up to t hour and' the other -mo for one hour.
appropriate the doors were provided with a mortice latch and handles, locks t
were not fitted to any of the doors tested.
- 2 -
3. The test method and performancre criteria
The doors were tested in pairs, built into a 230 rom (9 in) fletto;n brick
WiaJ.l and were provided with a concrete, threshold. After the frames had been
fi tted, any gaps at the edges of the frame were point ed with vermiculite
plaster., The' tests were caz-r-Led out in the sequence given :iin Table 2.
The doors were tested in accordance with British Standard 476 : Part 1 .
1953~, one face of the door being subjected to the heating conditions specified
,
in the Standard.
- 3 -
IDle flue arrangements for the furnace are such the t there is' a sli'ght
negative pressure on the fire side of the specimen and the typical pressure
2
tiifferentials across a door of 2 m height are -5 N/m (-:-0.5 mm va) at the top'
2
decreasing to -15 N/m (-1.5 mmwa) at the sill. To determine the effect
of having a positive pressure on t;l1e furnace side test No.6 was conducted
wi th a damper in the fluee outlet of the furnace. The pressure was controlled
to give a value of 10 N/~2 (1.0 mmwa)
at the top of the door and the pressure
2
at the sill level was found to be -5 N/m (-0.5 mnn we) with the neutral axis
oCCiW.rr.i.ng at a height of approldmately 800 mm above the sill.
4. Test results
The records of each test are given in the appendix and are summarised in
Tables 4, 5 arrd 6.
Door tyPe'!, ,
This door (solid particle board core) deformed more than the other doors
am.d integrity failure occurred at 30 minutes due to gap formation; flame
penetration dieL not occur until 35 minutes, at a point near the lower edge
where the bowing was greatest, about 12 mIll (t in). Flames also penetrated
close to the lateh at 38 minutes.
No significa.nt gaps developed between the door and its frame during the
first 30 mrinutes of the test. Fire penetrated through the face of the door
however at 26 minutes and ignition of the facing occurred at 38 minutes. The
test was terminated at 39 minutes.
The door retained its integrity for a ,20 minute, period. Ignition of
the glam.ng bead due to heat transfer through the glasa occurred at 21t minutes.
The test was terminated at 35 minutes with the door retaining its stability.
Glowing of the frame near the latch occurred at 23 minutes and a gap
12 mm in width had. developed by 26 minutes. Ignition of the top glazing
bead occurred. a.t 3<>!- minutes and 15 seconds later the t rea t ed beading around
the centre pane ignited (flames appeared... to have been transmitted from the
upper bead.). The test was terminated at 31 minutes with the doer retad.ning
its stability.
- 5 -
Door tyPe' 02'
The intumescent strip had expanded by 13 minutes, this expansion did not
appear to start until 9 minutes. The upper glazing bead, ignited. at 25 minutes,
and the beading at the side ignited after 29 minutes. The test was stopped
at, 31 minutes, the door retaining its stability.
Severe bowing oceurned, with this door (solid particle board) Ell. significant
gap developing by 21 minutes. The top hinge had broken away from the frame
at 24 mi.nut es , This was followed by ignition of the face of the door-, The
door collapsed completely at 30 minutes •
. D6~r·>yPe 'F2'
~
5.1. General
Timber fire doors are used in buildings· where. the fire resistance
requirements are for t hour or 1 hour. Of these, doors for the t hour
requirement represent the major usage. Some typical examples of their
use are the front doors of flats, doors in corridors and to staircases,
and doors to service ducts.
- 7 -
5.2. The effect of the depth of rebate
The sUing door specimen D1 had, no stops but it ~as a very tight
fit in its frame (average clearance less than 0.5 mm (j64'!:l·n~). The
penetration of the fire through this door occurred at 11t minutes and the
failure would have occurred earlier had the clearances been larger.
-8,"
.: ...
I t is appar-ent the penetration of a' door. by fire .ilS , influenced
~hat
not onlJ; by the depth of rebate but also by the gap sizes,. the latta:
probably being the more import~n~, faCtor. When co~paring.specimens .~
and B it, can ~e seen tha~ with a sma.Her stop, but much tighter fit,:.i;
1
is possible to achieve a comparable performance •
It is also apparent from the test on 'door'D that a swing d6o;' having
1
no .et ops and no special sealing arrangements cannot ·reach the',standard
required of.a t hour fire .check 'door even if·extremelycarefull.y·made.
If the gaps between the door edge and the' frame, or between meeting edges
'.:" had been 3 mm or. so, penetration of fire. might have occurred in·less··.than
10 minutes • .- , ~ "
. : .
. 5.4•. The effect of sealing the 'door edge
• I .~.
have a very"good fit and give· & good. performance in a.standard test, but
unless control 'is exercised' .to ensure that"a similar fit is IIlBlintained in'
practice·the behaviour of the door in an actual fire'may not be equally
reliable., One. Cif the ways in which the influence of the gaps' can be
minimised and a good. performance assured'is by the use of'a special
• material along the ,edges of' the door .which have the property of
intumescing at high temperatures. One type of intumescing material is
available in the shape of a' 3 mm x .12.!IlJlll· (t x t'in) strip and this was
employed in eight of. the specimens tested" two of which were the one
hour doee types '.I', and 'J'. There was a ·significant improvement in
the performance of allL the doors where the strip was used (Table 4) with
the exception of· door E ··Thisdoor had a wood pa·rticle board: core and
2•
was only fitted with a single pair of hinges. The door was tested with
the hinge side exposed to the furnace and bowing of the door caused the
top hinge to pull away from the frame. (Plate 2).
- 9 -
The most significant improvements were in the cases of loosely fitted
doors and the swing doors having no rebated stop. Door C was ~imilar to,
1
Iillld was expos edt in the same manner as, . door C The fire peneh'ation time
2,
for the latter door, which incorporated an intumescent strip, more than
doubled. (Plate 3). The swing door Diwas a very good fit in the frame
(average gap lesa than 0.5 mm (4tt'64 in)); fire penetration occurred at
11t minutes without the strip, but when the strip was fitted no "penetration
hallll occuzred with a similar door lllfter 11. test duration of 31 minutes.
The strips used in the 55 mm door • J', which had 25 mm (1 in) rebated
stops, enabled the door to retain its integrity at the perimeter for 11
65 minute test period, even though the frame had not been impregnated.
The other 55 mm door, doer 'I', failed when the fire penetrated the edge
of the door at 35 minutes. Failure in this case however was due to
excessive warping of the door.
- 10 -
penetration over a small area occurred on the face of the door at 26 minutes,
(Plate 4) this a'ppearedto, be due to III localised fault in the plasterboard
core. Even on 'the other doors of similar construction there we;~ ~har '
patterns forming at about 30 minutes and therefore there is no safety
. , I . , :
margin in hand for a door of 40 mm thickness and of hollow construction.
It is suggested that for 30 minute fire check purposes a 40 mm door of
either type ia adequate, but for a fully fire resisting door for tne same
perioQ a thicknesa of 45 mm (1 in) may be necessary if this type of
construction is used.
Two doors of 55 mnn thickness, were tested one similar to a B.S. 459
door in construction and the other having a solid chipboard core. ,Door 'I'
the ~.S. 459 opened towards the furnace and suffered integrity,
doo~,
.,. 11 -
5.7. Glazing
do not require any flame retardant treatment, but to attain IiIL t hour
fire resisting standard some preventative treatment is necess&ry. To
eli~nate doubts about the durability of flame retardant treatments the
material.
No direct relationship was noted between the ignition times and the
size of the glass. There was perhaps a tendency for the smaller sizes
of glazing to result in earlier ignition probably due to a higher level
of radiation falling on the g1al2t:ing bead. This increase in radiation
was attribut&ble to the increased flaming on the exposed face of the door
due to the combustion of the unglazed area.
Glazing beads of 13 mm section were sufficient to retain the glass
in the door even when the panel size was 0.93 :l!l~':. If multiple glazed
panels are used it is important that the intermediate glazing bars are
of sufficient thickness to prevent the fall of glass. Test observations
indicate that the minimum depth of glazing bar should be 60 mm and its
thickness should be at least 45 mm, the rebates for the glass being
worked from the solid material.
- 12 -
The timber glazing bead. of door C WIllS treated with an in-tumescent
2
paint'but premature failure occurred when the fire 'penetrated between
the planted. beads and the door frame. (Plate 8). It is preferable to
locate the glass in a rebated frame rather than by planted beading on
both-'sides of the glass.
In tw.o tests (doors IG2' and 'H 2') the glazing was retained by
a Lunnzri.um and PVC beading. Door 'G with the aluminium beading failed
2'
) at 17 minutes the glass collapsing before th~ end of the test. (Plate 9).
PVC beading was destroyed early in the test. Neither of these methods
of ret~ining,the glass are considered suitable for fire doors.
'In the case of the two 1 hour doors ('I' and IJI)'~ne glazing was
retained in position by steel beads with inserts of asbestos tape.
. .: )
Ignition in the vicinity of the beading occurred at 5~and 40 minutes
respectively. The buckling of the metal beading was, primarily,
respon~ible for flame penetration (Plate 10) and allowance for expansion
would have minimised this effect. With this modificart;ion this method
of fixing would appear to be adequate for 1 hour fire check doors, but to
prevent ignition for 60 minutes it will be ,necessary to improve :Curther the
method of fixing. The use of stee2 beads with better insulating and
masking arrangements to minimise heat transmission and to prevent the
formation of gaps, or the employment of a separate framing of a sbe's t oa
insulation board or similar ,material seem possible solutions.
The tests have shown that i t is not necessary to limit the size
of gla'zed panels, to less, than 0.9 m2 (10 ft 2) prOVided that adequate
precautions are taken to prevent the ignition of beading and the
- 13 -
5.8. Direction of exposure
Six types of door were tested both opening towards and away from the
furnace. In only three _cases (types B, E and H) could a direct comparison
be made of the effect of ,exposing one or other of the faces to fire
conditions, the interaction of variables influencing the result in the
other instances. Docrs type 'B' performed similarly in both directions,
doors type 'H' however showed a difference, door 'H 1 ,- openang awaJy from
the furnace failing at 26 minutes and door' H opening t owards the furnace
2'
'failing at 18 minutes. Doors' 'E1 ' and lE ' 'also showed a difference in
2
performance, 'E 1' failing at 30 minutes and IE failing at 21 minutes.
2'
It appeared that if a door had a tendency to deform when SUbjected to
heating, failure occurred at an earlier time when tested opening towards
the fire. The direct fire atrt ack-son the hinges and the latch plate
assists this tendency, This finding is contrary to the cOlIllDionly held
view that exposure of the stop side represents an equivalent 4 or more
ssvere test condition.
1. A door with 12.5 rom rebates is not adequate for 'fire check' purposes
unless tolerances on fit are controlled to better than 1.5 rom.
2. A door having 25 rom rebates will achi,eve the t hour fire check standard
Wi thgaps 'of up to 3 rom but will not generally provt.de a full t hour
fire resistance unless some additional precautions are taken.
3. Doors having no rebated frame, i.e. swing doors, would haws a low fire
resistance ewen if very close tolerances are specified.
5. The use of an intumescent 'strip to seal the edges of a' door under fire
conditions greatly enhances the performance of timber doors, including
swing doors without rebated frames.
8. A 40 rom thick door of B.S. 459 construction can meet the requirements
for a t hour 'fire check' door.
10. Doors 55 rom in thickness can provide a 1 hour fire resistance if care
is taken in sealing and restraining the edges of the door.
1,1. The door frame sizes examined in the investigation were adequate 'for the
periods of fire resistance for which they were designed.
12. Materials of low melting point should not be used for doors furniture
as,their collapse may result in a premature failure of the door.
13. Glazing retained in a door by untreated timber beads would not generally
impair the ability of the door to attain t hour 'fire check' standard.
- 15 -
1.4. II) order to achieve a t ·hour fire resistance standard it is necessary to
treat the timber glazing· beads. Intumescent-paints proved satisfactory
for this purpose but metal ·trim or non-combustible capping would provide
a more durable and reliable protection. Aluminium and PVC are not
satisfactory materials to use for beading.
2
15. Beading 13 mm in depth is adequate to retain glass up to 0.9 m in area
in t hour doCllTs.
16. If the glass is retained by planted beads on both sides flames, can
penetrate beneath the beads. It is therefore recommended that the'
gla~g should always be located in a rebated frame.
17. .Glazed panels up to 0.9 m2 size are considered satisfactory for t hour
doors.
18. Glazed panels can be used in 1 hour doors providing the glass is 'retained
in a suitably designed non-combustible frame.
19. Intermediate bars when using multiple glazed panels can be a source of
weakneaa, These should be at least 60 mm in depth and 45 mm thick for
t hour doors.
20. Doors subject to marked distortion will fail at an earlier time when'
tested opening towards the heat source.
Acknowledgements
The author would like to express his thanks to Mr. H. L. Malhotra for
his guidance throughout the test programme and Messrs. J. S. Hopkinson and
G. D. Simpson for undertaking much of the.experimental work. Thanks are also
due to the British Woodwork Manufacturer's Association who provided the
door-sets for test.
References
1• British Standard 459 Part 3 1951. Fire Check .Flush Doors and Fraines.-
•
2. British Standard 476 Part 1 1953. Fire Tests on Building Materials
and Structures.
3. Safe distances from Wlired glass screening a fire. l'r. Law Institute of
Fire Engineers Quarterly No. 73. March 1969.
- 16 -
EXPERIMENTAL OBSERVATIONS
Test Results
Time from start
of test Observations
min seo
05.00 Flaming of exposed beading
- 17 -
Door Type, A 2 Construction - B.S. 459
Thickness 45 mm
Rebate 25 mm
Test Results
min sec
06.15 5moke from top and sides to glazing level
I~
- 18 -
Door Type B-1 Construction - glazed , "
.. .. i" .;. f ..'.
Test Results
min see
·il....-" r-
05.00 Flaming of exposed face beading
- 19 -
Door Type B-2 Construction - glazed
Thickness - 45, mm
I '. ~: :. j
Rebate - 12.5 mm
Test Results
min sec
06.00 'Upper wind.ow beading ignited on exposed face
- 20 -
Door Type C - 1 Construction - B.S. 459
Thiclmess 45 IIIIlIl
RebateC: - 12.5 mm
2
Glazing One panel 0.37 m , 300 mm x. 1200 mm
Test Results
- 21 -
Door Type C 2 Construction - B.S. 459
Thickness 45 mm
Test Results
min sec
06.00 Smoke from top of door
- 22 -
Door Type D - 1 Const~~t,ion - glazed.
2
Glazing - One panel 0.93
. '
m , 550 Ill.IIJi. x 1675.mm
.
- 23 -
Door TyPe D - 2 .Construction - glazed
.... ....
I
Test Results , .
Time. from start
of test Observations
min sec
09.00 Strip at top of door intumescing
13.00 Moat of closing edge sealed by strip
25.00 Ignition of top bead, - uliexposed face
29.00 Ignition of side bead
30.00 10-1 5 rom inward. warp at closing edge ..
31.00 Test stopped
~ 24 -
Door Type E - 1
Tiime to - 30 minutes
fad.lure
'Test Results
min sec
07.00 Furnace visible along hinge. edge and top left of:.,closing
. '.
edge
,. , " ,.
11 .00 L6llI'ge gap top left vertical ediga
I
l
f
- 25 -
Door Type E. - 2
Thiclmess
l'
Rebate 12.5 mm
.- " :.
Intumescent strip fitted to frame
Exposure Opening towards the furnace
Time to - 21 .00 integrity failure
failure
Test R.e~ults
Time from start
of test . Observations
min sec
06~30 . ',SmokS from top of door
, \
top and sides
24.00 Top hinge broken away
30.00 ~oor fallen into furnace
30.30 Test concluded
. ...
~
- 26 -
Door Type F - 1 Const~ction -:~ • .f? 459." ~ •. ' II~
Thickness - 40 mm
Rebate - 19 mm..
Intumescent strip fitted to frame " I • U
- 27 -
Door- Type F 2 construction...; B.S.' 459'
Thickness; 40 mm
Rebate 19 mm ,J • )',
, ,
Exposure - Opening towards ':b~~fu,rnace
failure .... , , .
Test Results ., ,_ ~
of test 'Observations
min sec
CY7 .40 Fierce flames on -exposed ',face + }.
- 28 '-
Door Type G - 1 Construction -·B.S. 459
Rebate - 25 DIJm
2;
Glazing - One panel 0.23 m 480 mm x 480 mm
Tltst Results
min sec····
11.00 Inner plywood skin fallen into furnace.
r ......'; .
19.30 Gap along hinge edge about 3 mm •• I~,
t" r
. ,
.
~
,l
I
.- 29 -
~
Door Type G 2 Construction"- B.S. 459 I, • ":.. • " ..
Thickness 40 mm .....·:·".·:t·.
""'
.' ". /lo ,;r I _I.' .••. ,
I;
- . :- t "
Exposure Opening towards the furnace with positive pressure maintained
throughout the test -.,.~ _.: .... _':
Test Results
...
: t. " .•. ,
.. '. .~ ~ ..
Time from start
Observations
of test
min
.;.' sec...•..
,.
10.00 Beading buckled exposed face
- 30 -
Door Type H - 1 Co~truction
.. ~.
:":" B.~.•
- ...459..
-.. .... .
Thickness - 45 mID
Test Results
.......
26.00'.; !-,; "'-Frame glowing at -top" v· ..
.. ,'. '- ..
. .~ :, ~ '·l,..l To \ .' •
.. .
, . • ~ .~. ,". -.".: I' ':' '...J. :: .
t, .:' . . . . .
- 3~
Door TyPe H - 2
Thickness 45 mm
." • • J
Rebate 25 m.m
Test Results
p' .1
Time from start
Observations
of test
'0. . ",
min sec
10.15 P.V.C. beading peeling away from', frame:.,
face
Test concluded
..
- 32 -
Door Type I Construction - B.S. 459
Thickness - 55 mm
Rebate - 25 mm.' . Frame ...,. one hour type but no impregnation -:-:'
. ~- ,.'
2
Glaz.:i.ng - One panel 0.36 m , 1200 mm x 300 mID
' .. ". Beading: stainless steel, secured 'wi th' 'screWs, embedded on
woven asbestos • : t._
Intumescent st~ps ~ere"I_ocate4 in; the door perimet~;r and the frame
failure
' .....
Test Results
.. '"t
J { •
min sec
07.30 Exposed face steel beading distorted L.H.S. and .; c,
bottom corners
- 33 -
:4 s !. ' •.
- .(~
... "\.-
• ... r .,.-
,- ''': _~ __ I .~ ... l •
Intumescent strips were located in the, door perime~er and: the fram~-, "
." .. .' .o• .
" .
Test Results
Time from':,;start
,Observations .,
of teat
min sec
, '
,. \, • ..1
14.00 Slight smoke from top L.R.S.
, ,
I
.\ • J '',
':':,:~ '52.00 ' ~ ,Bowing outwards at' 'handle 4
I
'1
53.00 Smoke from top L.H. corner
..
65.00 Test concluded
.. , .
34
Table 1. SummarY of Door Constructions
i
I ,
"
, ,, ,
"
,
! , , , GLAZING BEAD
Depth'
I 'FIT', Type Approximate Area
Door Constrtictign Thickness " of (Approx) of ' of "
Pane
Size
,
Section
Rebated Type of
Ref. (mm) Rebate ( ;mm ;) Seal 2) (mm) (nmi) .. one treatment
(mm): Glas!l. (m side
, I !
..
, ,
A1 459* 45 ,25 >'3. 0 , None 0.37 ' 510' x 740 1,9 Yes None
459 45 25 1.5 None 0.37 510 x 740 1·9 : Yes' None
~
B Fully Glazed 45 12.5 . 1.5 None 3 x 0.31 = 0.93 (530 x 585)x 3 19 Yes None
1 ,
1• None
B Fully Glazed 45 12.5 1,5 None 3 x 0.31 = 0.93 (530 x' 585)x 3 19 Yes 2. Int. Paint+
2
.. 3• Non Combustible
C1 459 45 12.5 3. 0, None 0.37 300 x 1200 1'3 None
C2 459 45 12.5 3.0 IS'" 0.37 300 x 1200 13 Int. Paint+
D1 Fully Glazed 45 Swing Lo1.0 None 0.93 1675 x 550 13 None
D Fully Glazed 45 Swing ~1.0 IS 0.93 1675 x 550 13 None I
2 u-,
E1 Chipboard 40 J2.5 1.5 IS Nil - - - - ""I
E
2
Chipboard 40 12.5 1,5 IS Nil - - - -
F1 459 4D 19 1.5 IS Nil .- - - -
F
2 459 40 19 1,5 IS Nil - - - -
G1 459 40 25 1,5 None 0.23 480 x 480 13 None
l
G
2 459 40 25 1.5 p.v.c. 0.23 480 x 480 Aluminium
H
1 459 45 25 1.5 None 0.25 '750 x 300 13 None
H2 459 45 .25 1.5 None 0.25 750'x 300 P.v.C.
I 459 55 25 1.5 2 x IS ' 0.36 1200 x.300 Steel
J Chipboard' 55 25 1.5 .2 x IS 0.50 1200 x 300 Steel
- ,.
, "
i
s "
c_
r Time of ignition
Time of gap: Test'
J)oor Direction Pressure of unexposed
i . : formation --face at edge -, .opE3r,ati4n
". ,I
(min) (min) ,(min)
• r:
, , "
A1 ~
,
20 - 22 30
" ! .1
. .. , , - . .. "
.. .. . ' . . "
i,
B'"2 "R 26
"
None 31 ,
:
"
I \ .,
: .. .:
,
. ., . , ,
I
r',
-,
",
15, .
,~
"
P1
"
12' , "
,~20, ! :
';
, ,. .. , ':.. o.
.. :-:':'"
C '
2 , . '.
" Not observed ," Not observed .. ,.'
"
.
"33'" ,
,t~
H~
~
,,
: ,
".,
11t
'0
'" "
~1 ,
i ,)
14f .
'20:\'
.,
., ,
"
:
D
2
;
;
Not observed Not observed 31
, ;
E1 j -e-, 30 ,35 -39,,'
, ' , .-
\
;,
, '
., -
, ,R ;
21
~2 Not observed- '! ' "l ..'-
',. "
'; I',
'30 '. 2
: .;
F1 - 30 26 (on face) 39 I "
"
.... -
H R 18 20 30
2 ,
,
I ...~
R 55 34-t 65
..
J Not observed Not observed 66
'. .
"
Table 5. Summary of test results showing performance of glazing
Radiation ..
Time of Test falling -
Door ignition duration on Comments
of beading . -
b(:1~ (min) (It 202f
kW m
..
I 55f 65 1 lii' door
J 40 65 '1 hr door ' . ;
- 37 -
Table 6. Ranking of doors in order of failure times
. .. - .-. - ~.-
1 D1 11+ D1 11+ A2 17
2 C1 12 C1 12 G2 17
12 -B 2 --26 F 1* 30 D1 20+
. 13 F1 26 E1* 30 I 5st
_,' .14 C2 28 F2* 33+ , J 40
- 38 -
INDEX
1• Introduction .. 1
2. The test programme
2.1 Scope of investigation .. .. 1
2.2 Door constructions .. 2
3. The test method and performance criteria 3
4. Test results 4
5. Discussion of results
5.1 General .. 7
5.2 The effect of the depth of rebate 8
5.3 The effect of the fit of the door 8
5.4 The effect of sealing the door edge 9
5.5 The effect of door thickness .... .. 10
5.6 Door furniture .. •• .. .. .. 11
5.7 Glazing 12
5.8 Direction of exposure 14
5.9 The effect of positive pressure .. .. 14
6. Conclusions .. .. 14
"Experimental observations - Appendix 17-34
Table 1 Summary of Door Constructions 35
Table 4 Summary of results - performance of door/frame assembly .. 36
Table 5 Summary of results - performance of glazing .. 37
Table 6 Ranking of doors in order of failure times .. 38
914 max
3'2 minimum
Plywood Top rail
faci ng and s tlles
38x95'3
44·5-_~..
Interrned iot tl
rail
o
co
9·5 Plcster
....
(7)
board
protect tvcz
infilling
Plaster board
.~l-------H--4-protcc t iv C2
infill ing
'-+-~lr--T'-~~--++-~Plywoodfac i n9
Bottom
raB
38x95'3
r
florne czmczrging
508
.-
3·8 I· 28
/
2·0
22min- rail alight
005
~52 2·0
Fainy hecvy
smoke from
Z •
· 8min
743
0·6
=l 686
02 butts ;
·
6·4 Gaorqian
w ire d glOss
19·1 FIRE
12'
SIDE
9 BO
.€)-- +- o o
1118
r
i
991
1 686
WINDOW BEAD
DETAIL
Fumoce vis; b
from 22min
:J I·e
152
2·0 ~O Lo- --..I 2·0
~8 ~8 EXPOSED FACE SHOWING UNEX POSED FACE SHOWIN<:
UNEXPOSED FACE SHOWING
GAP A GAP B POINTS OF FAILURE
FIG.2 DOOR TYPE A1
~ ~- ~--------------------------------
~GaPA +FIRE
II" ".-------, __
102 butts
-. SIDE
44·45
All dlrnenslons in milli rnetr-es-ze- 4mm =1in .
762
8 'i~~~_ _l ~ Flomas from 12min15s
--.......... Smoka from
2·7
6min 15s
,0:6 0-97 2-7
152
J
r-
686 .
2·5
Flcma sprecd
17min from ~~-#-_..J
198 top
2·0
2-6 0 o
I
1·6
L
~1 )
2·5
Intumescent poirn
on fira side of
beading
I
1
1
12 oe
<4'1 4-l
3.5
'----------' ,-6
401 4-1
UNEXPOSED FACE SHOWING EX POS E 0 FACE SHOWING UNEXPOSED FACE SHOWING_
GAP 8 GAPA POIN TS OF FAILURE
FI G.3 DOOR TYPE A2
•• '~ 'j -... -~ .. ~-. --.,-~-----------------------------
.......
FIRE SIDE
Gap 8
............ Tig ht
All dtrnanslons in mnurnetr-es - 25·4mm =1in
~ 762
('I") 584 Smoke at top of
Q) door from 11 min
6·4 G<Zorgian
wired glass 22min 305
533 19·1 2'8 Ignition of
b<Zading
!
730
2'0
F
o 533 -l S
t>
25 min
Ignition""
~ -Ll==::t=.~~~~~~
1'7
-1 1·5
Furnnce
'I
visible from
20 .
10
610 cra~~'2
i wide
991 i,
I 1 I ·0
I 1
5461
1·5
~
1·5 WINDOW BEAD
DETAIL
27min
gap12·7 to
25·4widcz
...-I=:::::f==:-t!:======d
1~4
~216
.
•
~
1
* 1·0
2'5 2·9 2·5
EXPOSED FACE SHOWING GAP B UNEXPOSED FACE SHOWING
UNEXPOSED FACE SHOWI N G POINTS OF FAILURE
GAP A FIG. 4. DOOR TYPE 81
. -.... . -----.. -
31·8 12·7
--_.. l
t1-- 7
762
5 8 4 .. _-..--.
--_._
0'7 J
..... Gap A
FIRE SIDE
0·8 0·7
44·5
_1
0-8
...........Tight
All dimensions in mi!limtltres-25'4mm:1in
1
1
.---wIred as
i /'
I
533
I
1 73 o FIRE
Ignition
30min
305
- V'
SIDE
I ..-...-
1-[-
J Ignition
-
J
o I Beads 30min
co -..... painted with 455
0> 533 Intumescent
..... I
Of.'
0 paint "6 lAO
I
-.
.'
~l
1°'7 Glowing
.~
23min
6·4 ga P
-,-j- ~-
at 25m In
i i
610
~ I =I9·1
508:
11
991
, I ,-.-J_
~l I""'" 546--·.. WINDOW BEAD
1 I~ DETAIL
I
J ,.I 3·9 3'0
216
lo-eJ.
3·0
1·0
3·0 3'0 3'9
2·8
UNEXPOSED FACE SHOWING GAP A EXPOSED FACE SHOWING GAP B UNEXPOSED FACE SHOWING
POI NTS OF FAILURE
FIG. 5. DOOR TYPE B2
, -.,. • »
\U
smoke
102 b tts
762
.
305 229 15min25s
2 29 15min 25s
smoke ----.... smoke
3·6 3·7 ).9 ),7
DETA1~
,
L
JAMB
~
2.Q
152' 3·5 Z·8
2k9 ioturnescent
strip
26min45s
spcsrnodk
GapA fl amas;----+-JL-.)r:=:::±:==i1
r=
6 58
Z·3
6'4 G<Zorgian
wir-ed glass
3·0
17rnin26s
2.7 flaming
28min55s
I
1 '2.8
ignition
33mine--of"'""""I
flaming
o
r
6 58
1980
WINDOW BEAD
DETAIL 3·1 2·5
L
2·7
1066 B0Jds 30min
1 533
pointed with floma
rcztordont paint
panal---L-I
dorkaning --
•
152 2·7
-.J.
2·0 2·0 2·7
V
2·0 2·7 2·0 z·o 2·7 z-c
UNEXPOSED FACE SHOWING EXPOSED FACE SHOWING UNEXPOSED FACE SHOWING
GAP A GAPS POINTS OF FAILUR E
-,
C\J • 8 min occasional flame from gap
755 ~ "102 -L
I I· Singla Jaaf
Simulated second Smoka at top of door
&4, I
552
6-4 I ... '
I
6.4 -L.5 L '\. ~
/from 11 min
0·5 ! I
.........16min30s
------"' flames
«)
CO
-
<D 0·25
Gap 6·4 at
11 min 30s -,
12·7 at 14 min -, .
25-4 at 17min "-
30s
_ Tight
102-
C\J -
- 755 l -
fo-102
All dimansions in millimatras -25'4mm =1in
Radius to suit
--
0
- 552
- floor spring Ignition 25 min
/
~
0-3 0'3 0·3 0·3 /
1'4
I /
I
I
1
I! j I
I
I , I
. I
1
I
I
o I
CO 1686
6·4mm
Q')
~ ,. 5 Gaorgian wlred
g l ass 1-5
Ii It
j
I !I
J
9·5.a--'~~~....L1,2·7
i ,
i
1
762
HI
,,6 J 2·0
'229
•
7·6
2oO
0·8
ETAIL
solid
~L butts
I
Int u rnescent strip
1980
991
35min flamin
9\
2-7
]., 3'6 3-6
2·5
I
I
229
30min bowin
to produce 9 ~;\
,"
UNEXPOSED FACE SHOWING EXPOSED FACE SHOWING UNEXPOSED FACE SHOWING
GAP A GAP B POINTS OF FAILURE
FIG.10 DOOR TYPE El
()
40 "'------
Intu rnescent
Chipboard - - - / strip
solid
L.I.
:J'"
I
76 butts Flom"s\ 457 warped
. ~
2 .,
2·1
1-0
13min
0 Flames -_~r
visiblcz o
(J)
())
..-
··--·------0 t· o o '·0
Smoke
21-0
!I
!
I
!
991 1
i 0·6
1-8 1-0
I
9min Flumes
-visibla but not
~~9 ,~
3-0 2,' 0'4
pene trot in 9
2·1 '-5 ,,0 "0 2·0
UNEXPOSED FACE SHOWING GAP B EXPOSED FACE SHOWI NG GAP A UNEXPOSED FACE SHOWI NG
POINTS OF FAILURE
FIG.11. DOOR TYPE E2
............. . ... -~-~~.-------------
Intu rnescent
strip All dlrnensions in millimatras - 25mm =1in
.......... ··Tight
762
,,4
t 1·8 ·152
I
I [
L 102 butts
1'6
1980
1·6
.e- r
J .
··
·.·
··•· 0
0'4
0 [
· Pancztrotion
zernm, <,
Sign',ficanl
~
658 30min ~
991
J
Flo('O(ld
38min
r ·
···•
[
f,52
2·,) 1·4 l ·
5'6 2·0 4,4 4-4 2·0 4·4
UNEXPOSED fACE SHOWING EXPOSED fACE SHOWING UNEXPOSED fACE SHOWING
GAP A GAP B POINTS Of FAILURE
FIG.12 DOOR TYPE Fl
All cnrnensions In mnumetres > ,-"
25'4mm = 1 in
--------r. Gap A 21min40s smoke momantarily
r
I ntumescent stri P . f
102 butts 762 I ~ 7"-...dII'" ~-+-..:lo.-~~
40mm 459 construction
l smoke
23 min 20s
Gap 6·4 at 15 min
Gap 4·8 at 21 min 5s
3-0 0-7
2·0
32 min
charring on
3·1 O· 2-3 o unexposed face
an
Q)
CD 1·1
2·5
~
0>
(J) 3'7 3·5 ..
L.
,7_
I
I
~.
~
3·1 3·5
UNEXPOSED FACE
3'9
3'0
- 2·7
4·0 3·6
EXPOSED FACE
3'1
1·0
'-0 I"BT
~2
26min
19 gap - \
T--- I
If
102 butts
----.
r
483
II
J
II
33min
glass
falling
-
~- ..
!
1'51
-, " • >...... -
685 6·4 Georgian
J
~~ wired glass 21min 3 05- ~--
Ignition 01
0 19·1 beading
Q) I·
(J)
0r-
~~ '·0 O I o 1·0 0 [
:-aT
I
1345 I
685
~40~
991 J WINDOW BEAD
i
I DETAIL
I I~ [
,. 1,,06 3·0 4-7
'152
o-s, I-g
.. ·7 3·0
I-a
UNEXPOSED FACE SHOWI NG GAP A EXPOSED FACE SHCM'I NG GAP B UNEXPOSED FACE SHOWING
POINTS OF FAILURE
FIG.14. DOOR TYPE "G1
-FIRE SIDE •
--------. -- --I -.,..
Gap A
........-.. Tight
All dimensions in millimetres - 25·4mm=1in
J 3 , ·6 25min
J
glass
558 fallan int0
0'3 tur-nnce
.~ -_...,4
1·8
o --' ._ ..._....... 2-0
a)
L-- .. ... ..
- - ........ _-{) 4·6
FIRE
SIDE
0 0
r
Aluminium
1345 alloy angle
13x13x3'2
5· ..
0'7 2-0
991
"8
658
L
-f·~-
-
._~
II
6·4 WINDOW BEAD
DETAIL t'1
1'6
! ~
r 6-4 GfZorgian
18min
--- _.----
ignitio n of
be odin 9
wirad gloss
6 60 761
L 0'6
~ -
'-7
006
"
, 198o
a ] 0
I
6 60
FIRE
SIDE
... 30minI~
12,7 go P
~
L
1
)
991
WINDOW BEAD
DETAIL
]
2 29
j J'O I'" 3-0
5'1 5'1 ~5'-1-------=5~'1
UNEXPOSED FACE SHOWING EXPOSED FACE SHOWING UNEXPOSED FACE SHOWING
GAP A GAP 6 POINTS OF F'AILURE
FI G. 16 DOOR TYPE Hl
::-- ---.,; --- ..... -, . _ - - - - - - - - - - - -
Gap A
fiRE SIDE ~
,- AU dimansions in milli metres - 25·4 =1in
45 20min nome
25 min flo ming
76 butt j visibla
~I~
~
762
18 min bowing
J
203
2'0
)
I
32'4
0'5
- J "0
G
JA
2·5
23min~Os
.inwards
j
r igni tion,r1t--rr==:::;="
r:
660
10()
19 eo
Quadrant PVC
b<zading
6-4 Gaorgian
wire d gla ss 1-1
L 1 0
1·4 -9-5
l
ITfiRE o
21 min
glowing
visible
o
r
660
2·0
WINDOW BEAD
SIDE
.......-
L 1
1'4
991
I
DETAIL
1
L 4'8
UNEXPOSED FACE SHOWING
, 4-8
JJ
1·4
4'8
EX POSED FACE UNEXPOSED FACE SHOWING
GAP B GAPA POINTS OF fAILURE
FIG.17 DOOR TYPE H2
. -- Gap A SIDE
'--~-~-.--------------
-,.. ... -
55 (1 hour) ..
All dtrnonstons in millimetres-25·4mm=1in
13 min Smoke
33 rnln 20s char
~~~~~~-- exposed through gap
3·5
1 ·1
o 2·0
Ignition
60min 0
II r- flo mas ---I-1I1----~H---___iBt
T
l I
spraad
! 635 • .
2,0
55min 45~
~1
\ 1·8
J:9~'7
,
I Stolnlass steal flpmClS ---v
, framcz Visible
;
! WINDOW BEAD
I 63 5 DETAIL
!
I
i
:
--.- I-
I
294 t·A
3,5 5-2 3·5
~ 1~
3·5. S'2
t~
3·5
UNEXPOSED FACE SHOWI NG GAP B EXPOSED FACE SHOWING GAP A UNEXPOSED FACE SHOWING
POIN TS OF FAILURE
FIG. 18. DOOR TYPE I
..... ... ~ - ~ -- -..-..--,.--------------
I FIRE
t SIDE
Gap. 1I:8~~~~~
Chipboard cora -r--"'t:: 87
(1 hour) 55 -..c.....£..
-
l
40m iil
\ .- f---, .....
Igniti on- -_. ..
18min 15s
T
0·6
"4 Smok a
17min 205
635 97 7 6-4 GaorQ i an 0·7 Smok <l ___
0'5 l'S wi red g I(iss
1.'8
---..
16min 155
, SliQht
0 srrfoke
CO 1·0 I ...... 1·6 0'5
(J) _J ...."
',6 0 29min 0
~
T
~ Ir
-- -=4 ~ Smok a
n
,;-
2~3
35 3-5 \,07
. ' ..
. 1·4
3·5 3·5
0'5
UNEXPOSED FACE SHOWING GAP A EXPOSED FACE SHOWING GAP B UNEXPOSED FACE SHOWING
. POINTS OF FAI LURE
FIG. 19. DOOR TYPE J
_._-~--~---------------
•
f '-- .... _~
,
.<
".......
~
8
e
e
0
~
«
~
p::
[g. 0
0
8
~
0 ~
~
~
o E-'"
«
~ j
~ ~
~
:I:
o
.. W
t- ~
0
p::
~
z
-
0
E-'"
~
) E-'"
~
~ Z
I ~
P-l
....
~
\
"
FLAMING OF GLAZING BARS 23 MINUTES AFTER
START OF TEST
PLATE 6
.,
PLATE 10