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    Design of Crane Runway Beam (10 Tons)

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    maris_sasec
    The document analyzes the design of a crane runway beam to support a 10 ton crane. It provides details on the crane specifications and load assumptions. Beam properties and stress checks are then shown for a W16x100 beam to verify it can support the required bending moments, shear forces, and deflections.

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    Design of Crane Runway Beam (10 Tons)

    Uploaded by

    maris_sasec
    2K views5 pages
    The document analyzes the design of a crane runway beam to support a 10 ton crane. It provides details on the crane specifications and load assumptions. Beam properties and stress checks are then shown for a W16x100 beam to verify it can support the required bending moments, shear forces, and deflections.

    Original Description:

    Crane Runway Beam

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    The document analyzes the design of a crane runway beam to support a 10 ton crane. It provides details on the crane specifications and load assumptions. Beam properties and stress checks are then shown for a W16x100 beam to verify it can support the required bending moments, shear forces, and deflections.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    2K views5 pages

    Design of Crane Runway Beam (10 Tons)

    Uploaded by

    maris_sasec
    The document analyzes the design of a crane runway beam to support a 10 ton crane. It provides details on the crane specifications and load assumptions. Beam properties and stress checks are then shown for a W16x100 beam to verify it can support the required bending moments, shear forces, and deflections.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    The document discusses the design of a crane runway beam to support a 10 ton crane based on AISC design specifications. It provides the crane parameters and loads and performs bending, shear, and buckling checks on a proposed W16x100 beam section.

    The design must consider the vertical and horizontal loads from the crane wheels, including impact forces. It must also satisfy deflection criteria. Bending moments and shear are calculated based on the wheel loads and beam geometry.

    The steps include determining the plastic and nominal bending capacities based on the beam's section properties, checking for yielding and lateral-torsional buckling based on the beam's bracing arrangement, and comparing the design bending moment to the nominal capacity.

    DESIGN ANALYSIS OF

    CRANE RUNWAY BEAM


    FOR 10 TONS

     
     
    CRANE BEAM DESIGN
    Crane Runway Beam Design in accordance with AISC 9th Edition ASD and AISC 13th Edition LRFD.
    (Ref: AISC Steel Design Guide Series - Design Guide 7 "Industrial Buildings")

    s
    SINGLE CRANE WITH TWO WHEELS PER ENDTRUCK
    Crane Data
    P P
    Crane Capacity 10.0 Tons
    Bridge Weight Wt. b 25.0 kips
    Trolley + Hoist Weight Wt. t+h 7.5 kips
    Max. Wheel Load P 17.5 kips
    L
    Wheel Spacing s 12.00 ft.
    Vertical Impact 25 % (Input 25% for cab-operated cranes, 10% for pendant operated cranes)

    Crane Runway
    Runway Span Length L 25.00 ft.

    Runway Deflection Criteria


    4
    Vertical Deflection * L/ 600 0.50 in. Ix req'd. = 963.6 in.
    4
    Horizontal Deflection L/ 400 0.75 in. Iy req'd. = 50.5 in.
    * Does NOT include Vertical Impact or Girder and Rail Weight.

    Crane Runway Design


    AISC Design Procedure LRFD ( ASD or LRFD )

    Forces
    Max. Vertical Load Pv 43.75 kips / wheel (includes impact)
    Max. Horizontal Load P h ** 2.20 kips / wheel / side
    ** Total Horizontal Force is 20% of the sum of weights of the lifted load and crane trolley, exclusive of other parts of crane.
    Bending Moment Mx 331.50 kip-ft. (includes impact and girder and rail weight)
    Bending Moment My 15.88 kip-ft.
    Shear Vx 69.00 kips

    Crane Runway Beam


    Crane Beam Type *** W
    *** W indicates W Shape and WC indicates W Shape + Cap Channel
    Crane Beam Designation W16x100
    Beam Weight Wt. 100.0 lb/ft
    Yield Stress Fy 36.0 ksi

    Deflection Checks
    Vertical - Moment of Inertia X-X Ix = 1500.0 in.4 o.k.
    Horizontal - Top Flange Moment of Inertia Y-Y Iy top = 92.3 in.4 o.k.

    Summary Stress Checks


    Check Bending about the X-X Axis CSR = 0.686 o.k.
    Check Bending about the Y-Y Axis in the top flange CSR = 0.221 o.k.
    Check Biaxial Bending in the top flange CSR = 0.907 o.k.
    Check Shear about the X-X Axis CSR = 0.357 o.k.
    Check Web Sidesway Buckling CSR = 0.240 o.k.
    CRANE BEAM DESIGN CHECKS

    Crane Runway Beam W16x100

    SECTION PROPERTIES
    2
    Total Section Weight Wt. 100.0 plf Area A top 10.244 in.
    2
    Cross-sectional Area A 29.700 in. Depth / Flange Area d / Af top 1.660
    Total Depth d total 17.0000 in. Radius of Gyration rT top 2.809 in.
    4
    Distance to N. A. y2 8.5000 in. Moment of Inertia It 92.33 in.
    3
    Distance to N. A. y1 8.5000 in. Section Modulus St 17.76 in.
    4 3
    Moment of Inertia Ix 1500.00 in. Plastic Modulus Zt 26.63 in.
    3
    Section Modulus S2 177.00 in. Radius of Gyration ry top 3.002 in.
    3 4
    S1 177.00 in. Torsional Constant J 8.21 in.
    6
    Radius of Gyration rx 7.100 in. Warping Constant Cw 11900 in.
    3
    Plastic Modulus Zx 200.00 in.
    4
    Moment of Inertia Iy 186.00 in.
    Section Modulus Sy 35.70 in.3
    Radius of Gyration ry 2.500 in.
    3
    Plastic Modulus Zy 55.00 in.
    W Depth d 17 in.
    W Web Thickness tw 0.585 in.
    W Flange Width bf 10.4 in.
    W Flange Thickness tf 0.985 in.
    W Web Depth h 13.6 in.

    LRFD DESIGN
    Design Loads
    Max. Vertical Wheel Load * Pu v = 43.75 kips / wheel
    Max. Horizontal Wheel Load ** Pu h = 2.20 kips / wheel / side
    * Includes impact.
    ** Total Horizontal Force, P h, is 20% of the sum of weights of the lifted load
    and crane trolley, exclusive of other parts of crane.

    Design Forces
    Bending Moment X-X Axis *** Mux = 331.50 kip-ft.
    Bending Moment Y-Y Axis Muy = 15.88 kip-ft.

    s
    s/4 3s/4
    P P

    L/2 L/2
    L

    Location of Wheel Load for Maximum Moment


    Shear X-X Axis *** Vux = 69.00 kips
    *** Includes impact and girder and rail weight.

    L-s s

    P P

    Location of Wheel Load for Maximum Shear

    Check Local Buckling


    UNSTIFFENED ELEMENTS compact
    Flanges of W-Shape  = (b/t)w = 5.29
    Flanges of Channel  = (b/t)c = N/A
    Compact Limit p = 0.38(E/Fy)1/2 = 10.79
    Noncompact Limit r = 1.0(E/Fy)1/2 = 28.38
    STIFFENED ELEMENTS compact
    Web of W-Shape  = (h/t)w = 29.06
    Compact Limit p = 3.76(E/Fy)1/2 = 106.72
    Noncompact Limit r = 5.70(E/Fy)1/2 = 161.78
    Web of Channel  = (h/t)w = N/A
    Compact Limit p = 1.12(E/Fy) 1/2
    = 31.79
    Noncompact Limit r = 1.40(E/Fy)1/2 = 39.74

    Check Bending about the X-X Axis


    Actual Unbraced Length Lb = 300.00 in.
    Determine Limiting Lateral Unbraced Lengths
    AISC EQ. F2-5 Lp = 149.97 in.
    AISC EQ. F2-6 Lr = 693.52 in.
    Bending Coefficient Cb = 1.00
    YIELDING Lb < Lp
    Plastic Moment Mpx = 7200.00 kip-in.
    AISC EQ. F2-1 Mnx = 7200.00 kip-in.
    LATERAL-TORSIONAL BUCKLING Lb < Lr
    AISC EQ. F2-2 Mnx = 6443.82 kip-in.
    LATERAL-TORSIONAL BUCKLING Lb > Lr
    AISC EQ. F2-4 Fcr = 63.02 kip-in.
    AISC EQ. F2-3 Mnx = 11153.90 kip-in.
    Nominal Flexural Strength Mnx = 11153.90 kip-in.
    or Mnx = 536.98 kip-ft.
    Flexural Design Strength Mnx = 483.29 kip-ft. (  = 0.90 )
    Mux / Mnx = 0.686 o.k.

    Check Bending about the Y-Y Axis in the top flange


    Plastic Moment Mpy = 958.84 kip-in.
    Mny = 958.84 kip-in.
    or Mny = 79.90 kip-ft.
    Flexural Design Strength Mny = 71.91 kip-ft. (  = 0.90 )
    Muy / Mny = 0.221 o.k.
    Check Biaxial Bending in the top flange
    COMBINED BENDING
    AISC EQ. H1-1b Mux / Mnx + Muy / Mny = 0.907 o.k.

    Check Shear about the X-X Axis


    Clear distance between stiffeners a= 300.00 in.
    a/h = 22.03
    kv = 5.00
    AISC EQ. G2-3 Vnx = 214.81 kip
    AISC EQ. G2-4 Vnx = 0.00 kip
    AISC EQ. G2-5 Vnx = 0.00 kip
    Shear Design Strength Vnx = 193.33 kip-ft. (  = 0.90 )
    Vux / Vnx = 0.357 o.k.

    Check Web Sidesway Buckling


    AISC EQ. J10-7
    (h/tw) / (L/bf) = 0.81 < 1.7
    Cr = 960000
    Nominal Strength of Web Rn = 214.63 kips
    Design Strength of Web Rn = 182.43 kips (  = 0.85 )
    Puv / Rn = 0.240 o.k.

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