UNITED CEMENTS PVT. LTD.

NAUBISE-4, DHADING, NEPAL

SHUT-DOWN MAINTENANCE AND PENDING JOB LIST

(LIME STONE CRUSHER & RAW MIL SECTION)

SR.
MONTH: NOVEMBER-2017
TAG. MAN POWER CONSUMABLE MATERIAL MATERIAL / SPARES US
DESCRIPTION OF ACTIVITY
NO. F W R KH DETAIL AVAILABILITY DETAIL
NO.
TRUCK TIPPLER TO L/S STOCK PILE AREA

Welding Electrode,
1 100 TT1 Lime Stone Truck Trippler rear ratchet plate repairing work. 1 1 0 1 E6013, 3.15 MM & Available --
cutting set

ISA-65X65X6,
Welding Electrode,
Truck Tippler approach staircase side platform and handrailing ISA-
2 100 TT1 1 1 1 1 E6013, 3.15 MM & Available
strengthening work. 75X75X8 and Chq.
cutting set Plate

L/S Apron Conveyor, pan bolt tightening and tag welding work. Countersunk
Welding Electrode,
3 100 AC1 Necessary replacement of Hex-bolt by the new counter shunk 1 1 1 1 Available Socket bolt,
E6013, 3.15 MM
bolts. Since hex-bolts are provided temporarily. M16X75 = 02 pcs.

Apron Conveyor all guide idlers bracket are being replaced by Welding Electrode, MS Plate 12 mm
4 100 AC1 new fabricated brackets to prevent undesired fall of idlers 1 1 1 1 E6013, 3.15 MM & Available & 16 mm
during wet feed of lime stones. cutting set

Welding Electrode,
Reducing the clearance between side skirts (non-metallic type)
5 100 AC1 1 1 1 1 E6013, 3.15 MM & Available --
and pan plates to avoid the spillage of materials. cutting set

6 100 AC1 Apron Conveyor grease line repairing work. 1 1 0 1 -- -- --

Welding Electrode,
L/S Crusher rotor and primary & secondary impact plate
7 100CR1 1 1 1 1 E7018, 4 MM & Available --
maintenance work. cutting set

Lime Stone Crusher discharge chute liner plates wear out, Hardox Plate 12
Welding Electrode,
8 100CR1 necessary replacement work alongwith the maintenance of 1 1 1 1 Available mm thk and
E6013, 3.15 MM
inspection door. M12x65 nut bolts

As this belt has been fixed with belt fasteners ( total 36 nos. at Belt jointing
9 100BC8 two joints), which needs to be replace by new belt of 800 mm 1 1 1 1 Available 800 mm Belt
solution & hardner
BW.

Replacement of existing head pulley (Dia 420 mm) by new Rubber lagged
10 100BC1 head pulley (Dia. 520 mm); so as to increase the TPH of 1 1 1 1 -- -- Head Pulley
belt.-----------PROJECT JOB

Strengthening of trippler trolley rail by fixing extra supports Welding Electrode, MC-125 and ISA-
11 100BC2 and locking of rails at regular interval with aligning the rail and 1 1 1 1 E6013, 3.15 MM & Available 65X65X6
welding work. cutting set

Telescopic chute drive spider coupling replacement work; as

12 100BC2 1 0 1 1 -- -- Spider L-225
the existing one is wear out sufficiently.

Belt Conveyor existing head pulley (Dia. 420 mm) replacement Rubber lagged
13 100BC2 work by new head pulley (Dia. 520 mm). 1 1 1 1 -- -- Head Pulley
-------PROJECT JOB.
 Welding Electrode, MS pipe 40 NB, 32
14 100 BC2 Fixing of hand railing at entire working platform area. 1 1 1 1 E6013, 3.15 MM & Available NB and 25 NM
cutting set
 SHUT-DOWN MAINTENANCE AND PENDING JOB LIST

(LIME STONE CRUSHER & RAW MIL SECTION)

MONTH: NOVEMBER-2017
TAG. MAN POWER CONSUMABLE MATERIAL MATERIAL / SPARES US
DESCRIPTION OF ACTIVITY
NO. F W R KH DETAIL AVAILABILITY DETAIL

L/S STOCK PILE TO RAW MILL FEED AREA

Welding Electrode,
Tunnel belt all feeding chutes necessary modofication work to
15 100 BC3 1 1 1 1 E6013, 3.15 MM & Available ISA-65X65X6
avoid eccentric feed to belt. cutting set

Welding Electrode,
Tunnel belt conveyor discharge chute necessary modification to
16 100 BC3 1 1 1 1 E6013, 3.15 MM & Available --
avoid spillage of discharge material. cutting set

Patching of belt by laying solution at three places; as there are Belt jointing
17 100BC4 1 0 0 1 Available --
small cuts. solution & hardner

Insllation and Alignment of belt weigher (model BMP-06) and Welding Electrode,
18 100BC4 commissioning with E& I. 1 1 1 1 E6013, 3.15 MM & Available --
( if it required by E&I Dept)-----PROJECT JOB. cutting set

Belt Conveyor drive alignment re-checking as there is found

19 100BC4 1 0 1 1 -- -- --
small vibration while in operation.

Welding Electrode,
Erection and supporting of a fabricated platform at bend
20 100 BC5 1 1 1 1 E6013, 3.15 MM Available --
pulleys ND side area for maintenance & greasing work. and Cutting Set

As the belt's temporary patching got opened. Required Belt jointing

21 100 BC5 1 0 1 1 solution & hardner Not-Available --
patching work to be done.

MS-plate 6 mm,
Removal Diverting gate (200DG1) and modification of discharge Welding Electrode, ISA-25x25x3, TMT
22 100 BC5 chute suitable to feed a new reversible belt conveyor.---- 1 1 1 1 E6013, 3.15 MM Available bars and M8x50
PROJECT JOB. and Cutting Set bolt = 08 nos.

Fixing, aligning and commissioning of a reversible belt conveyor Welding Electrode,

below 100BC5 and connecting its discharge to the stepped Material as per
23 100 BC5 2 1 2 2 E6013, 3.15 MM Available
chutes feeding RMHs. the drawing
and Cutting Set
---------PROJECT JOB.

As the belt containing belt fasteners, it requires to replace it by Belt jointing

24 200BC1 1 0 1 2 Available --
new belt of suitable size. solution & hardner

Welding Electrode, Structural

25 200WF1 Weigh feeder discharge chute puncture repairing work. 1 1 1 1 E6013, 3.15 MM Available Material
and Cutting Set

Removal of belt fasteners and adding new piece of suitable size Belt jointing
26 200BC3 1 0 1 2 Available --
of belt followed by jointing works. solution & hardner

Welding Electrode,
Tertiary Crusher side liners wear out. Necessary repairing & re- Hardox Plate 10
27 200 CR1 1 1 0 1 E6013, 3.15 MM Available
fixing work. mm thk
and Cutting Set
 Hammers 09 Nos.
28 200 CR1 Tertiary Crusher new/built-up hammer replacement work. 1 1 2 2 -- -- (new set or built-
up)

29 200 CR1 Tertiary Crusher NDE side bearing clearance re-checking work. 1 0 1 1 -- -- --

Welding Electrode,
Erection and supporting of a fabricated platform at bend
30 200BC4 1 1 1 2 E6013, 3.15 MM Available --
pulleys ND side area for maintenance & greasing work. and Cutting Set
 SHUT-DOWN MAINTENANCE AND PENDING JOB LIST
(LIME STONE CRUSHER & RAW MIL SECTION)
MONTH: NOVEMBER-2017
TAG. MAN POWER CONSUMABLE MATERIAL MATERIAL / SPARES US
DESCRIPTION OF ACTIVITY
NO. F W R KH DETAIL AVAILABILITY DETAIL

RAW MILL TO BLENDING SILO TOP AREA

Raw Mill reject belt fasteners removal work by adding suitable Belt jointing
31 300BC1 1 1 1 1 Available 800 mm Belt
size of belt piece followed by belt jointing work. solution & hardner

300 RM1 Raw Mill inlet mounting flange inspection followed by required
32 1 1 1 1 -- -- --
bolt tightening work.

300 RM1 Internal inspection of diaphragm & its liner bolts and lifting
33 1 1 1 2 -- -- --
liners with feeding tray fixed inside the inlet trunion.

Removal of collected grease from Raw Mill girth gear guard by

34 300 RM1 taping it from the point. Fixing & tightening of sealing felt at 0 0 1 2 -- -- --
raw mill inlet & outlet.

300 RM1 Raw mill hot air duct expansion joint (near 1st floor of Raw Mill
35 1 1 2 2 -- -- --
Building) having leakage, necessary maintenance work.

Welding Electrode,
300 RM1 Raw Mill hot air re-circulation duct bend piece fixed after the
36 1 1 1 2 E6013, 3.15 MM Available --
motorized damper needs to make smoother. and Cutting Set

300 RM1 Raw Mill inlet hot air duct insulation sheet and materials fallen,
37 1 1 2 1 -- -- --
required repairing work to be done.

300 RM1 Raw mill complete drive station all foundation bolts check for
38 1 0 1 2 -- -- --
tightness and necessary maintenance work.

300 RM1 Raw mill all lubricating pumps (300LQ1, 2 & 3) oil filters and
39 1 0 0 2 -- -- --
strainers cleaning work.

40 300FN1 Raw Mill CA-Fan, coating cleaning work. 0 0 0 2 -- -- --

Bag House Bag House hopper no. 1, replacement of existing 300RVF5 by New RVF of
41 1 1 2 1 -- --
new RVF.------------PROJECT JOB. suitable size

Bag House puppet valve pneumatic cylinders for hopper nos. 8, Welding Electrode,
42 Bag House 11 & 13; there is no limit. Fixing of limit with inspection of 1 1 1 1 E6013, 3.15 MM, Available --
smooth operation. Cutting Set

Bag House discharge air slide, required to connect to CA fan Welding Electrode,
43 Bag House suction line for venting the air slide & screw conveyors 300SC1 1 1 1 1 E6013, 3.15 MM, Available --
&2. Cutting Set

Check for alignment of both screw conveyors 300SC1 & 2 , all

44 Bag House the hanging bearing & its greasing point. Both screw conveyors 1 1 1 1 -- -- --
NDE side flange glanding & sealing work.
45 Bag House Bag House fan, coating cleaning work. 0 0 0 2 -- -- --

Proper sealing arrangement of boot casing; and provision of Welding Electrode,

46 400 BE-1 bucket safety plate during the failure of BDS, avoiding any 1 1 1 1 E6013, 3.15 MM Available MS-Plate 8 mm
contact to boot casing. and Cutting Set

Inspection of condition for belt, belt joint, buckets and bucket

47 400 BE-1 bolts. Also discharge chute tounge plate gap inspection and 1 0 1 2 -- -- --
necessary maintenance work.

Welding Electrode, MS pipe 40 NB, 32

48 400 BE-1 Blending Silo top floor handrail fixing work. 1 1 1 1 E6013, 3.15 MM Available NB and 25 NM
and Cutting Set

Welding Electrode,
400 BE-1 Blending Silo bucket elevator staircase top portion handrail MS pipe 40 NB, 32
49 1 1 1 1 E6013, 3.15 MM Available
fixing work. NB and 25 NM
and Cutting Set

RAW MILL COMPRESSORS AND DUST COLLECTORS

Fabrication and fixing a duct line from compressors heat Welding Electrode,
50 300 CP1-2 exchanger to out side of the building, in order to avoid 1 1 1 2 E6013, 3.15 MM Available --
overheating of the compressor room. and Cutting Set

Provision of drain valve at the bending points of compressed air Welding Electrode, Ball Valve (3/4'') =
51 300 CP1-2 line at Raw mill 1st floor to drain moistures as and when 1 1 1 1 E6013, 3.15 MM Available 02 nos.
desired. and Cutting Set

ABOVE SUM 49 38 49 66
AL / SPARES USED EXPECTED TIME
REMARKS
AVAILABILITY DAYS HOURS

-- 0 6.00

Available 1 0.00

-- 1 0.00

-- 2 0.00

-- 2 0.00

-- 1 0.00

-- 2 0.00

Hardox plate 2 0.00

shortage

Available 1 0.00

Available 1 0.00

Available 3 0.00

Available 1 0.00

Available 1 0.00
Not-sufficient 3 0.00
AL / SPARES USED EXPECTED TIME
REMARKS
AVAILABILITY DAYS HOURS

Available 5 0.00

-- 1 0.00

-- 1 0.00

-- 1 0.00

-- 1 0.00

Fabrication of maintenance
-- 1 0.00 platform is already done.

-- 0 5.00

Available 2 0.00

Available 5 0.00

-- 1 0.00

Available 1 6.00

-- 2 0.00

Available 3 0.00
Available 0.00 8.00

-- -- 4.00

Fabrication of maintenance
-- 1 0.00 platform is already done.
AL / SPARES USED EXPECTED TIME
REMARKS
AVAILABILITY DAYS HOURS

Available 1 0.00

-- 0 5.00

-- 2 0.00

-- 0 5.00

-- 2 0.00 As per the instruction of HOD

-- 3 0.00

-- 1 0.00

-- 1 0.00

-- 1 5.00

-- 0 5.00

Available 1 0.00

This activity will be done in

-- 0 4.00 co-operation with E&I Dept.

-- 2 0.00

-- 2 0.00
 -- 0 5.00

Available 1 0.00

-- 1 0.00

Available 2 0.00

Available 2 0.00

-- 2 0.00

Available 1 0.00

71 58
 SHUT-DOWN MAINTENANCE AND PENDING JOB LIST
(LIME STONE CRUSHER & RAW MIL SECTION)

SR.
MONTH: NOVEMBER-2017
TAG.
DESCRIPTION OF ACTIVITY REMARKS
NO.
NO.
TRUCK TIPPLER TO L/S STOCK PILE AREA
1 100 TT1 Lime Stone Truck Trippler rear ratchet plate repairing work.

Truck Tippler approach staircase side platform and handrailing

2 100 TT1 strengthening work.

L/S Apron Conveyor, pan bolt tightening and tag welding work.
3 100 AC1 Necessary replacement of Hex-bolt by the new counter shunk
bolts. Since hex-bolts are provided temporarily.

Apron Conveyor all guide idlers bracket are being replaced by

4 100 AC1 new fabricated brackets to prevent undesired fall of idlers
during wet feed of lime stones.

Reducing the clearance between side skirts (non-metallic type)

5 100 AC1 and pan plates to avoid the spillage of materials.

6 100 AC1 Apron Conveyor grease line repairing work.

L/S Crusher rotor and primary & secondary impact plate
7 100CR1 maintenance work.
Lime Stone Crusher discharge chute liner plates wear out,
8 100CR1 necessary replacement work alongwith the maintenance of
inspection door.

As this belt has been fixed with belt fasteners ( total 36 nos. at
9 100BC8 two joints), which needs to be replace by new belt of 800 mm
BW.

Replacement of existing head pulley (Dia 420 mm) by new

10 100BC1 head pulley (Dia. 520 mm); so as to increase the TPH of
belt.-----------PROJECT JOB

Strengthening of trippler trolley rail by fixing extra supports

11 100BC2 and locking of rails at regular interval with aligning the rail and
welding work.
Telescopic chute drive spider coupling replacement work; as
12 100BC2 the existing one is wear out sufficiently.
Belt Conveyor existing head pulley (Dia. 420 mm) replacement
13 100BC2 work by new head pulley (Dia. 520 mm).
-------PROJECT JOB.
14 100 BC2 Fixing of hand railing at entire working platform area.
L/S STOCK PILE TO RAW MILL FEED AREA
Tunnel belt all feeding chutes necessary modofication work to
15 100 BC3 avoid eccentric feed to belt.
Tunnel belt conveyor discharge chute necessary modification to
16 100 BC3 avoid spillage of discharge material.
 Patching of belt by laying solution at three places; as there are
17 100BC4 small cuts.
Insllation and Alignment of belt weigher (model BMP-06) and
18 100BC4 commissioning with E& I.
( if it required by E&I Dept)-----PROJECT JOB.
Belt Conveyor drive alignment re-checking as there is found
19 100BC4 small vibration while in operation.

Erection and supporting of a fabricated platform at bend Fabrication of maintenance

20 100 BC5 pulleys ND side area for maintenance & greasing work. platform is already done.

As the belt's temporary patching got opened. Required

21 100 BC5 patching work to be done.
Removal Diverting gate (200DG1) and modification of discharge
22 100 BC5 chute suitable to feed a new reversible belt conveyor.----
PROJECT JOB.

Fixing, aligning and commissioning of a reversible belt conveyor

below 100BC5 and connecting its discharge to the stepped
23 100 BC5 chutes feeding RMHs.
---------PROJECT JOB.

As the belt containing belt fasteners, it requires to replace it by

24 200BC1 new belt of suitable size.
25 200WF1 Weigh feeder discharge chute puncture repairing work.
Removal of belt fasteners and adding new piece of suitable size
26 200BC3 of belt followed by jointing works.
Tertiary Crusher side liners wear out. Necessary repairing & re-
27 200 CR1 fixing work.

28 200 CR1 Tertiary Crusher new/built-up hammer replacement work.

29 200 CR1 Tertiary Crusher NDE side bearing clearance re-checking work.

Erection and supporting of a fabricated platform at bend Fabrication of maintenance

30 200BC4 pulleys ND side area for maintenance & greasing work. platform is already done.

RAW MILL TO BLENDING SILO TOP AREA

Raw Mill reject belt fasteners removal work by adding suitable
31 300BC1 size of belt piece followed by belt jointing work.

300 RM1 Raw Mill inlet mounting flange inspection followed by required
32 bolt tightening work.

300 RM1 Internal inspection of diaphragm & its liner bolts and lifting
33 liners with feeding tray fixed inside the inlet trunion.

Removal of collected grease from Raw Mill girth gear guard by

34 300 RM1 taping it from the point. Fixing & tightening of sealing felt at
raw mill inlet & outlet.

300 RM1 Raw mill hot air duct expansion joint (near 1st floor of Raw Mill As per the instruction of HOD
35 Building) having leakage, necessary maintenance work.
 300 RM1 Raw Mill hot air re-circulation duct bend piece fixed after the
36 motorized damper needs to make smoother.

300 RM1 Raw Mill inlet hot air duct insulation sheet and materials fallen,
37 required repairing work to be done.

300 RM1 Raw mill complete drive station all foundation bolts check for
38 tightness and necessary maintenance work.

300 RM1 Raw mill all lubricating pumps (300LQ1, 2 & 3) oil filters and
39 strainers cleaning work.
40 300FN1 Raw Mill CA-Fan, coating cleaning work.

Bag House Bag House hopper no. 1, replacement of existing 300RVF5 by

41 new RVF.------------PROJECT JOB.
Bag House puppet valve pneumatic cylinders for hopper nos. 8, This activity will be done in
42 Bag House 11 & 13; there is no limit. Fixing of limit with inspection of co-operation with E&I Dept.
smooth operation.

Bag House discharge air slide, required to connect to CA fan

43 Bag House suction line for venting the air slide & screw conveyors 300SC1
&2.

Check for alignment of both screw conveyors 300SC1 & 2 , all

44 Bag House the hanging bearing & its greasing point. Both screw conveyors
NDE side flange glanding & sealing work.

45 Bag House Bag House fan, coating cleaning work.

Proper sealing arrangement of boot casing; and provision of
46 400 BE-1 bucket safety plate during the failure of BDS, avoiding any
contact to boot casing.

Inspection of condition for belt, belt joint, buckets and bucket

47 400 BE-1 bolts. Also discharge chute tounge plate gap inspection and
necessary maintenance work.
48 400 BE-1 Blending Silo top floor handrail fixing work.

400 BE-1 Blending Silo bucket elevator staircase top portion handrail
49
fixing work.
RAW MILL COMPRESSORS AND DUST COLLECTORS
Fabrication and fixing a duct line from compressors heat
50 300 CP1-2 exchanger to out side of the building, in order to avoid
overheating of the compressor room.

Provision of drain valve at the bending points of compressed air

51 300 CP1-2 line at Raw mill 1st floor to drain moistures as and when
desired.
ABOVE SUM