V200 Hardware & Setup 7316

UM-V200-E001
Programmable Logic Controllers
USER’S MANUAL
Setup & Operation
CONTENTS
V200 Series PLC
Toshiba International Corporation

Thank you for purchasing the V200 Series PLC (Programmable Logic Controller) product from
Toshiba International Corp. V200 Series products are versatile PLCs which are configured with
Microsoft Windows based software.
Manual’s Purpose and Scope

This manual provides information on how to safely install, operate, and maintain your
TIC V200 Series PLC. This manual includes a section of general safety instructions that
describes the warning labels and symbols that are used throughout the manual. Read
the manual completely before installing, operating, or performing maintenance on this
equipment.
This manual and the accompanying drawings should be considered a permanent part of
the equipment and should be readily available for reference and review. Dimensions
shown in the manual are in metric and/or the English equivalent.
Toshiba International Corporation reserves the right, without prior notice, to update
information, make product changes, or to discontinue any product or service identified
in this publication.
TOSHIBA is a registered trademark of the Toshiba Corporation. All other product or
trade references appearing in this manual are registered trademarks of their respective
owners.
Toshiba International Corporation (TIC) shall not be liable for technical or
editorial omissions or mistakes in this manual, nor shall it be liable for incidental
or consequential damages resulting from the use of information contained in this
manual.
This manual is copyrighted. No part of this manual may be photocopied or reproduced
in any form without the prior written consent of Toshiba International Corporation.
Toshiba International Corporation.

All rights reserved.
Printed in the U.S.A.
II
Important Notice
The instructions contained in this manual are not intended to cover all details or
variations in equipment types, nor may it provide for every possible contingency
concerning the installation, operation, or maintenance of this equipment. Should
additional information be required contact your Toshiba representative.
The contents of this manual shall not become a part of or modify any prior or existing
agreement, commitment, or relationship. The sales contract contains the entire
obligation of Toshiba International Corporation. The warranty contained in the contract
between the parties is the sole warranty of Toshiba International Corporation and any
statements contained herein do not create new warranties or modify the existing
warranty.
Any electrical or mechanical modifications to this equipment without prior written
consent of Toshiba International Corporation will void all warranties and may void the
3rd party (CE, UL, CSA, etc) safety certifications. Unauthorized modifications may also
result in a safety hazard or equipment damage.
Contacting Toshiba’s Customer

Support Center
Toshiba’s Customer Support Center may be contacted to obtain help in resolving any
system problems that you may experience or to provide application information.
The center is open from 8 a.m. to 5 p.m. (CST), Monday through Friday. The Support
Center’s toll free number is US 800-231-1412 Fax 713-466-8773 — Canada 800-
527-1204 — Mexico 01-800-527-1204.
You may also contact Toshiba by writing to:
Toshiba International Corporation
13131 West Little York Road
Houston, Texas 77041-9990
Attn: PLC Marketing
Or email
plc@tic.toshiba.com.
For further information on Toshiba’s products and services, please visit our website
at www.toshiba.com/ind/.
III
Manual Revisions
Please have the following information available when contacting Toshiba International Corp. about
this manual.
Name: V200 User’s Manual

Document: UM-V200-E001
Revision:
Rev No. Date Description
0 2012/01/1 Initial Issue (for V200)
IV
Table of Contents
GENERAL SAFETY INSTRUCTIONS & INFORMATION ....................................................................... 1
0.1 Warning Labels Within Manual ........................................................................................................ 2
0.2 Equipment Warning Labels. ............................................................................................................. 4
0.3 Preparation ......................................................................................................................................... 4
0.4 Installation Precautions ..................................................................................................................... 6
0.5 Connection, Protection & Setup ....................................................................................................... 8
0.6 System Integration Precautions ..................................................................................................... 10
0.7 3rd Party Safety Certifications. ........................................................................................................ 11
INTRODUCTION ......................................................................................................................................... 12
1.1 Purpose of this Manual.................................................................................................................... 13

1.1.1 V200 Basics .....................................................................................................................13
1.1.2 Programming Computer ...................................................................................................14
1.2 V200 Features .................................................................................................................................. 15
1.3 V200 Overview................................................................................................................................. 16

1.3.1 What is a V200 Series Controller ....................................................................................16
1.3.2 How V200 Works..............................................................................................................18
1.4 V200 Series Specifications ............................................................................................................. 26

1.4.1 Comparison between basic models (GPU288*3S & GPU232*3S) .................................27
1.4.2 Comparison between basic models (GPU200*3S & GPU236*3S) .................................28
1.4.3 Specification for Basic Models ........................................................................................29
1.4.4 Specification for Expansion Models ................................................................................35
HARDWARE ................................................................................................................................................ 53
2.1 Unpacking The Unit......................................................................................................................... 54
2.2 Managing Electrostatic Discharge................................................................................................. 54
2.3 CE Compliance ................................................................................................................................ 54
2.4 Environmental Consideration ......................................................................................................... 54
2.5 Safety Precautions .......................................................................................................................... 55
V
2.6 Installation Instructions .................................................................................................................... 57
2.7 Wiring Diagram ................................................................................................................................. 61
2.8 Communication Ports....................................................................................................................... 61
2.9 Communication Cables ................................................................................................................... 63
BEFORE YOU BEGIN ................................................................................................................................ 64
3.1 Installing OIL-DS Configuration Software:.................................................................................... 65
3.2 Steps for starting OIL-DS Software .............................................................................................. 68
3.3 Uninstalling OIL-DS Software ........................................................................................................ 68
3.4 Launching Ladder Editor in OIL-DS .............................................................................................. 69
3.5 Creating Sample Ladder................................................................................................................. 71
CONFIGURATION....................................................................................................................................... 74
4.1 Configuring V200 using OIL-DS .................................................................................................... 75
4.2 Tag Database ................................................................................................................................... 78
4.3 Input (XW), Output (YW) and Configuration (MW) Register Allocation.................................... 82
SPECIAL INPUT AND OUTPUT OPTIONS ............................................................................................ 85
5.1 Special I/O Function Overview ...................................................................................................... 86
5.2 High Speed Counter Design ......................................................................................................... 87
5.3 Single Phase Speed Counter ........................................................................................................ 90
5.4 Single Phase Speed Counter ......................................................................................................... 91
5.5 Quadrature Bi-pulse Counter ........................................................................................................ 92
5.6 Interrupt Input Function ................................................................................................................... 94
5.7 Pulse Output Function ..................................................................................................................... 94
5.8 PWM Output Function ..................................................................................................................... 95
VI
OPERATING SYSTEMS OVERVIEW ...................................................................................................... 96
6.1 Operating System Overview ........................................................................................................... 97
6.2 Mode Selection................................................................................................................................. 97
PROGRAMMING INFORMATION ............................................................................................................. 98
7.1 Devices Registers ........................................................................................................................... 99
7.2 Memory Allocation of XW, YW and MW ....................................................................................... 106
7.3 Index Modification .......................................................................................................................... 108
7.4 Real-time Clock / Calendar........................................................................................................... 110
7.5 User Program ................................................................................................................................. 111

7.5.1 Main Program ................................................................................................................ 111
7.5.2 Sub-Program # 1 ........................................................................................................... 112
7.5.3 Timer Interrupt Program ........................................................................................... 112
7.5.4 I/O Interrupt Program .................................................................................................... 112
7.5.5 Subroutines ................................................................................................................... 113
7.6 Programming Language ................................................................................................................ 114
7.7 Program Execution Sequence..................................................................................................... 115
TROUBLESHOOTING .............................................................................................................................. 116
8.1 Troubleshooting Procedure .......................................................................................................... 117

8.1.1 Power Supply Check..................................................................................................... 118
8.1.2 CPU Check ................................................................................................................... 118
8.1.3 Program Check ............................................................................................................. 118
8.1.4 Input Check ................................................................................................................... 119
8.1.5 Output Check ................................................................................................................ 120
8.1.6 Environmental Problem ................................................................................................ 121
8.2 Self Diagnostics ............................................................................................................................. 122
VII
MAINTENANCE AND CHECKS ............................................................................................................. 127
9.1 Precautions During Operation ..................................................................................................... 128
9.2 Daily Checks ................................................................................................................................... 129
9.3 Periodic Checks ............................................................................................................................. 130
9.4 Spare Parts..................................................................................................................................... 131
VIII
GENERAL SAFETY INSTRUCTIONS & INFORMATION
• Warning Labels Within Manual
• Equipment Warning Labels
• Preparation
• Installation Precautions
• Connection, Protection & Setup
• System Integration Precautions
• 3rd Party Safety Certifications
Page 1
0.1 Warning Labels Within Manual
DO NOT attempt to install, operate, maintain, or dispose of this equipment until you have
read and understood all of the product warnings and user directions that are contained in
this instruction manual.
Listed below are the signal words that are used throughout this manual followed by their
descriptions and associated symbols. When the words DANGER, WARNING, and
CAUTION are used in the manual, they will be followed by important safety information that
must be carefully adhered to.
DANGER — The danger symbol is an exclamation mark enclosed in a triangle that

precedes the word DANGER. The danger symbol is used to indicate an imminently
hazardous situation that will result in serious injury, possible severe property and
equipment damage, or death if the instructions are not followed.
DANGER
WARNING — The warning symbol is an exclamation mark enclosed in a triangle that

precedes the word WARNING. The warning symbol is used to indicate a potentially
hazardous situation that can result in serious injury, or possibly severe property and
equipment damage, or death, if the instructions are not followed.
WARNING
CAUTION — The caution symbol is an exclamation mark enclosed in a triangle that

precedes the word CAUTION. The caution symbol is used to indicate situations that can
result in minor or moderate operator injury, or equipment damage if the instructions are not
followed.
CAUTION
Page 2
To identify special hazards, other symbols may appear in conjunction with the DANGER,
WARNING, and CAUTION symbols. These warnings describe areas that require special
care and/or strict adherence to the procedures to prevent serious injury and possible death.
Electrical Hazard — The electrical hazard symbol is a lightning bolt enclosed in a triangle.
The electrical hazard symbol is used to indicate high voltage locations and conditions that
may cause serious injury or death if the proper precautions are not observed.
ELECTRICAL
HAZARD
Explosion Hazard — The explosion hazard symbol is an explosion image enclosed in a

triangle. The explosion hazard symbol is used to indicate locations and conditions where
molten exploding parts may cause serious injury or death if the proper precautions are not
observed.
EXPLOSION
HAZARD
Page 3
0.2 Equipment Warning Labels.
DO NOT attempt to install, operate, maintain, or dispose of this equipment until you have
read and understood all of the product warnings and user directions that are contained in
this instruction manual.
Shown below are examples of warning labels that may be found attached to the equipment.
DO NOT remove or cover any of the labels. If the labels are damaged or if additional
labels are required, contact your Toshiba representative for additional labels.
The following are examples of the warning labels that may be found on the equipment and
are there to provide useful information or to indicate an imminently hazardous situation that
may result in serious injury, severe property and equipment damage, or death if the
instructions are not followed.
Examples of labels that may be found on the equipment.
Page 4
0.3 Preparation
Qualified Person
A Qualified Person is one that has the skills and knowledge relating to the construction,
installation, operation, and maintenance of the electrical equipment and has received
safety training on the hazards involved (Refer to the latest edition of NFPA 70E for
additional safety requirements).
Qualified Personnel shall:
• Have carefully read the entire operation manual.
• Be trained and authorized to safely energize, de-energize, ground, lockout and tag
circuits and equipment, and clear faults in accordance with established safety practices.
• Be trained in the proper care and use of protective equipment such as safety shoes,
rubber gloves, hard hats, safety glasses, face shields, flash clothing, etc., in accordance
with established safety practices.
• Be trained in rendering first aid.
For further information on workplace safety visit www.osha.gov.
Equipment Inspection
• Upon receipt of the equipment inspect the packaging and equipment for shipping
damage.
• Carefully unpack the equipment and check for parts that were damaged from shipping,
missing parts, or concealed damage. If any discrepancies are discovered, it should be
noted with the carrier prior to accepting the shipment, if possible. File a claim with the
carrier if necessary and immediately notify your Toshiba representative.
• DO NOT install or energize equipment that has been damaged. Damaged equipment
may fail during operation resulting in further equipment damage or personal injury.
• Check to see that the model number specified on the nameplate conforms to the order
specifications.
• Modification of this equipment is dangerous and must not be performed except by factory
trained representatives. When modifications are required contact your Toshiba
representative.
• Inspections may be required before and after moving installed equipment.
• Keep the equipment in an upright position as indicated on the shipping carton.
• Contact your Toshiba representative for assistance if required.
Page 5
Handling and Storage
• Use proper lifting techniques when moving the V200; including properly sizing up the
load, and getting assistance if required.
• Store in a well-ventilated covered location and preferably in the original carton if the
equipment will not be used upon receipt.
• Store in a cool, clean, and dry location. Avoid storage locations with extreme
temperatures, rapid temperature changes, high humidity, moisture, dust, corrosive
gases, or metal particles.
• Do not store the unit in places that are exposed to outside weather conditions (i.e., wind,
rain, snow, etc.).
• Store in an upright position as indicated on the shipping carton.
• Include any other product-specific requirements.
Disposal
Never dispose of electrical components via incineration. Contact your state environmental
agency for details on disposal of electrical components and packaging in your area.
0.4 Installation Precautions
Location and Ambient Requirements
• Adequate personnel working space and adequate illumination must be provided for
adjustment, inspection, and maintenance of the equipment (refer to NEC Article 110-34).
• Avoid installation in areas where vibration, heat, humidity, dust, fibers, steel particles,
explosive/corrosive mists or gases, or sources of electrical noise are present.
• The installation location shall not be exposed to direct sunlight.
• Allow proper clearance spaces for installation. Do not obstruct the ventilation openings.
Refer to the recommended minimum installation dimensions as shown on the enclosure
outline drawings.
• The ambient operating temperature shall be between 0° and 50° C (32° and 122° F).
Mounting Requirements
• Only Qualified Personnel should install this equipment.
• Install the unit in a secure upright position in a well-ventilated area.
• A noncombustible insulating floor or mat should be provided in the area immediately
surrounding the electrical system at the place where maintenance operations are to be
performed.
Page 6
• As a minimum, the installation of the equipment should conform to the NEC Article 110
Requirements For Electrical Installations, OSHA, as well as any other applicable
national, regional, or industry codes and standards.
• Installation practices should conform to the latest revision of NFPA 70E Electrical Safety
Requirements for Employee Workplaces.
Conductor Routing and Grounding

• Use separate metal conduits for routing the input power, and control circuits.
• A separate ground cable should be run inside the conduit with the input power, and
control circuits.
• DO NOT connect control terminal strip return marked CC to earth ground.
• Always ground the unit to prevent electrical shock and to help reduce electrical noise.
T he Metal Of Conduit Is Not An Acceptable Gro und.
Page 7
0.5 Connection, Protection & Setup
Personnel Protection
• Installation, operation, and maintenance shall be performed by Qualified
Personnel Only.
• A thorough understanding of the V200 will be required before the installation, operation,
or maintenance of the V200.
• Rotating machinery and live conductors can be hazardous and shall not come into
contact with humans. Personnel should be protected from all rotating machinery and
electrical hazards at all times. Depending on its program, the V200 can initiate the start
and stop of rotating machinery.
• Insulators, machine guards, and electrical safeguards may fail or be defeated by the
purposeful or inadvertent actions of workers. Insulators, machine guards, and electrical
safeguards are to be inspected (and tested where possible) at installation and
periodically after installation for potential hazardous conditions.
• Do not allow personnel near rotating machinery. Warning signs to this effect shall be
posted at or near the machinery.
• Do not allow personnel near electrical conductors. Human contact with electrical
conductors can be fatal. Warning signs to this effect shall be posted at or near the
hazard.
• Personal protection equipment shall be provided and used to protect employees from
any hazards inherent to system operation or maintenance.
System Setup Requirements

• When using the V200 as an integral part of a larger system, it is the responsibility of the
V200 installer or maintenance personnel to ensure that there is a fail-safe in place (i.e.,
an arrangement designed to switch the system to a safe condition if there is a fault or
failure).
• System safety features should be employed and designed into the integrated system in a
manner such that system operation, even in the event of system failure, will not cause
harm or result in personnel injury or system damage (i.e., E-Off, Auto-Restart settings,
System Interlocks, etc.).
• The programming setup and system configuration of the V200 may allow it to start a
motor unexpectedly. A familiarity with Auto-restart settings is a requirement to use this
product.
• Improperly designed or improperly installed system interlocks may render the motor
unable to start or stop on command.
Page 8
The failure of external or ancillary components may cause intermittent system operation,
i.e., the system may start a motor without warning or may not stop on command.
• There may be thermal or physical properties, or ancillary devices integrated into the
overall system that may allow the V200 to start a motor without warning. Signs at the
equipment installation must be posted to this effect.
• The operating controls and system status indicators should be clearly readable and
positioned where the operator can see them without obstruction.
• Additional warnings and notifications shall be posted at the equipment installation
location as deemed required by Qualified Personnel.
Page 9
0.6 System Integration Precautions
The following precautions are provided as general guidelines for using an V200 in an
industrial or process control system.
• The Toshiba PLC is a general-purpose product. It is a system component and is used in
conjunction with other items of industrial equipment such as PLCs, Loop Controllers,
Adjustable Speed Drives, etc.
• A detailed system analysis and job safety analysis should be performed by the
systems designer or systems integrator before including the V200 in any new or
existing system. Contact Toshiba for options availability and for application-specific
system integration information if required.
• The PLC may be used to control an adjustable speed drive connected to high voltage
sources and rotating machinery that is inherently dangerous if not operated safely.
Interlock all energy sources, hazardous locations, and guards in order to restrict the
exposure of personnel to hazards. The adjustable speed drive may start the motor
without warning. Signs at the equipment installation must be posted to this effect. A
familiarity with Auto-restart settings is a requirement when controlling adjustable speed
drives. Failure of external or ancillary components may cause intermittent system
operation, i.e., the system may start the motor without warning or may not stop on
command. Improperly designed or improperly installed system interlocks and
permissives may render a motor unable to start or stop on command
• Control through serial communications can fail or can also override local controls, which
can create an unsafe condition. System safety features should be employed and
designed into the integrated system in a manner such that system operation, even in the
event of system failure, will not cause harm or result in personnel injury or system
damage. Use of the built-in system protective features and interlocks of the equipment
being controlled is highly recommended (i.e., emergency-off, overload protection, etc.)
• Never use the PLC units to perform emergency stops. Separate switches outside the
V200, the PLC, and the ASD should be used for emergency stops.
• Changes or modifications to the PLC program should not be made without the approval
of the system designer or systems integrator. Minor changes or modifications could
cause the defeat of safety interlocks and permissives. Any changes or modifications
should be noted and included with the system documentation.
Page 10
0.7 3rd Party Safety Certifications.
CE Marking
The V200 Series Programmable Controllers conform to the directive and standards of ISO/IEC Guide
22 and EN 45014.
UL Certification
The UL Mark on a product means that UL has tested and evaluated representative samples of that
product and determined that they meet UL requirements. The basic standards used to investigate this
category are UL 508, the Standard of Safety for Industrial Control Equipment and UL Standard for
Safety for Programmable Controllers. V200 Programmable Logic Controllers are certified NRAG
&NRAG7 for use in hazardous locations
RoHS Product Certification

The V200 Series PLCs meet the European Directive on the Restriction of Hazardous Substances (RoHS) in
electrical and electronic equipment companies This insures the chemical compliance of the V200.
Page 11
INTRODUCTION
♦ Purpose of this Manual
V200 Basics
Programming Computer
♦ V200 Features
♦ V200 Overview
What is V200 Series Controller
How V200 Works
♦ V200 Series Specifications
Page 12
1.1 Purpose of this Manual
Thank you for purchasing V200 Series Products from TIC Houston. V200 Series Products are versatile high-
performance programmable controllers with Microsoft® Windows based configuration Software.
This Manual explains the operation of the V200 Series and how to implement available features using the
OIL-DS Software. This manual will help you to install, configure and operate your V200 product.
1.1.1 V200 Basics

The V200 provides much more versatility than traditional programmable controllers. It supports basic relay ladder
functions. In addition to this it provides functions such as data operations, arithmetic operations, various functions
etc. Furthermore, its high speed counter functions, pulse output functions, and data communication functions allow
its application to a wide scope of control systems.
What is a Project?
A project is an user created application in OIL-DS Software. A project contains information such as the V200
model, Network Configuration, ladder information, etc.
What is a Ladder?
You use Ladder Logic to write your project application. Ladder is based on Boolean principals. Ladder Diagrams are
composed of different types of contact, coil and function block elements. These elements are placed in nets.
In any Ladder Diagram, the contacts represent input conditions. They lead power from the left rail to the right
rail. Coils represent output instructions. In order for output coils to be activated, the logical state of the contacts
must allow the power to flow through the net to the coil.
Page 13
1.1.2 Programming Computer
The following basic PC hardware configuration is needed to configure and operate your OIL-DS Configuration Software.
Minimal PC configuration for Windows2000 / XP:
DEVICE RECOMMENDED
Processor 800MHz Pentium processor OR euivalent processor

Operating System Microsoft Windows 2000 with SP4
Microsoft Windows XP Professional / Home Edition with SP2
RAM 256MB
Hard Disk Space 800MB (including 200MB for the .NET Framework Redistributable)
Display 1024 x 768 High Color 16-bit
Mouse/Keyboard Required
Minimal PC configuration for Vista:
DEVICE RECOMMENDED
Processor 1GHz Pentium processor or equivalent processor

Operating System Microsoft Windows Vista Home and Vista Business edition
RAM 1GB
Hard Disk Space 800MB (including 200MB for the .NET Framework Redistributable)
Display 1024 x 768 High Color 16-bit
Mouse/Keyboard Required
These are the minimum system requirements for a computer running the OIL-DS Configuration software.
Page 14
1.2 V200 Features
Expansion Models:
The following are the digital expansion models:
-> 16 points DC input
-> 16 points DC output (NPN Type)
-> 16 points DC output (PNP Type)
-> 16 points DC output (Relay Type)
-> 8 DC inputs + 8 DC outputs (NPN type)
-> 8 DC inputs + 8 DC outputs (PNP type)
-> 8 DC inputs + 8 DC outputs (Relay type)
The following are the analog expansion models:
-> 4 Universal Analog inputs & 2 analog outputs (V-I Type)
-> 8 Analog inputs (Linear Type)
-> 8 Analog inputs (RTD Type)
-> 4 Analog outputs (V-I Type)
Built-in high speed counter:

Two single-phase or one quadrature (2-phase) pulses can be counted. In single phase mode, up to 50KHz
and in quadrature mode, up to 5KHz frequency can be counted.
High speed processing:

Sophisticated machine control applications require high speed data manipulations. The V200 is designed
to meet these requirements.
· 1.4 ms per contact · 2.3 ms per coil
· 4.2 ms per 16-bit transfer · 6.5 ms per 16-bit addition
The V200 also supports interrupt input function (DC input type only). This allows immediate
operation independent of program scan.
High performance software:

The V200s offer various basic ladder instructions and other functional instructions. Subroutines,
Interrupt functions, Indirect addressing, For/Next loops, Pre-derivative real PID, etc. are standard on
the V200. These functions allow the unit to be applied to the most demanding control applications.
Pulse output / PWM output:

One point of variable frequency pulses (max. 5 kHz) or variable duty pulses can be output. These functions
can be used to drive a stepping motor or to simulate an analog output. (DC input type only)
Removable terminal blocks:

The V200 is equipped with removable terminal blocks. This supports the easy maintenance work.
Real-time clock/calendar function:

The V200 has the real-time-clock/calendar function (year, month, day, day of the week, hours, minutes,
seconds) that can be used for performing scheduled operations, data gathering with time stamps, etc. The
real-time-clock/calendar data is backed up by a removable and replaceable battery.
RS-485 multi-purpose communication port:

The V200 CPU has an RS-485 multi-purpose communication port. Using this port, one of the
following communication modes can be selected.
Computer link mode: T-series computer link protocol can be used in this mode. Up to 32 V200s can be
connected to a master computer. By using this mode, MMI/SCADA system can be easily configured.
Data link mode: Two PLCs can be directly linked together. This direct link is inexpensive, easily config-
ured and requires no special programming.
Free ASCII mode: User defined ASCII messages can be transmitted and received through this port. A
terminal, printer, bar-code reader, or other serial ASCII device can be directly connected.
Page 15
1.3 V200 Overview
1.3.1 What is a V200 Series Controller
V200 Series units are compact, easy-handling block style programmable controller. It also has modular
expandability.
Configuration of V200 unit:
Each V200 CPU has to be configured using the OIL-DS Software before connecting it to the system.
F
L
0
1
0
Normal Operation:
The V200 family is designed to offer practical PLC features in a compact and expandable design, and at the same
time offer a simple-to-use philosophy. An external powered V200 Series base model by itself can be used as a
complete PLC system with optional built-in I/O points, or the system can be expanded with the addition of up to
eight I/O modules.
The V200 can be mounted in DIN rail plate. The base CPU and I/O modules are connected together via an
expansion port on the sides of the modules. A variety of I/O modules are available for flexible and optimal system
configuration.
FIG-1: V200 Base with Expansions Modules
Page 16
Application Examples1:
OIS V200 PLC ASD
As shown above, V200 base unit can be connected to OIS as well as to ASD. Thus it can worked with two
different protocols at a time.
Application Examples2:
SCADA PLC OIS
As shown above, V200 base unit can be connected to SCADA as well as OIS.
Page 17
1.3.2 How V200 Works
The V200 follows a specific sequence and the sequence is as shown below:
START
Initialize
Watchdog
Check for No Initialize serial and

Valid USB ports
Firmware
Wait till Firmware

Download. Flash
Error and RUN led
Yes
at 1 sec interval
Soft restart
Check for No Initialize serial and

valid USB ports
Ladder
Wait till Ladder

Download.
Flash Error led at 1
Yes sec interval.
Soft restart
Check for No
valid
Initialize serial and
Application
USB ports
Wait till Application

Yes Download.
Flash Error led at 1
sec interval.
Soft restart
A
Page 18
A
CPU Watch-
dog reset Check for Soft restart
type of
restart
Power On Reset
Clear All PLC registers

Clear All PLC registers
expansion module
except keep memory,
information and event history
Restore Keep memory data,

Event History
Initialize USB
Set internal configuration according

to application. ( Base Timer,
(100uSec) Timer 1, IO configuration
and other system parameter read )
Configure communication channel and

detect slave serial devices.( if master )
Detect the expansion modules and

update Expansion module information
( Only at Power on)
Read the ladder address information.
Power Up Self Diagnosis
Set Power On system bit to ‘1’
Main Loop Start
Page 19
Main Loop Start
C
Start counting Main Loop
Scan Time
Error Down
Self Diagnosis ERROR MODE
OK
STOP Position
Read
RUN/STOP HALT MODE
Switch
RUN Position
Update PLC mode from software
Hold Mode
Halt Mode
HOLD Mode HALT MODE
check
RUN Mode or Switch position
change from Stop to RUN
No
If power On System
bit is ‘1’ D
Yes
Scan Local and
expansion inputs
Turn On RUN Led

Clear non retentive PLC registers.
Execute Power-On Tasks.
Execute Power-Up ladder.
Enable User Timer Interrupt.
Initialize digital filter constant to
default 10 mSec.
Reset Power On system bit to ‘0’
Page 20
B
Update local, expansion.
D
Scan Local and
expansion inputs
Execute Global Tasks
Feed the CPU watch-dog
Start counting ladder scan time
Execute main Ladder
Stop counting ladder scan time
Execute First Scan operations

(1. Initialize special inputs and
outputs. 2. Load Digital filter
constant.)
Update High speed

counter registers
Update local,
expansion and PWM
outputs
Feed watch-dog
Respond to the
monitor query (if any)
on USB.
Stop counting main loop

scan time
C
Page 21
HALT MODE
Feed Watch-do g
Turn OFF all Outputs and

RUN Led
Respond to the monitor

query (if any) on USB.

scan time
Set Power On system bit to ‘1’
Main Loop Start
ERROR MODE
Feed Watch-do g
Set the state of output as per ‘ERROR

STATE OUTPUT CONDITION’
(Local, expansion and PWM)
Turn ON ERROR Led.

Turn OFF RUN Led.


scan time
Main Loop Start
Page 22
HOLD MODE
Read Local and Expansion Inputs
Update Local, Expansion

and PWM outputs


scan time
Main Loop Start
Page 23
Power-Up Self
Diagnosis
if Yes
1. IO Mismatch
2. CPU Watchdog reset
Log event in
No Event History
Set Error down

mode flag
Return
Yes if
1. RTC error
2. Retentive data loss
Log event in No
Event History
Return
Return
Page 24
Self Diagnosis
if Yes
1. IO BCC error
Log event in
No Event History
Set Error down

mode flag
Return
Yes if
1. User watchdog error
2. Scan time over error
Log event in No
Event History
Return
Return
Page 25
1.4 V200 Series Specifications
The V200 series models possess powerful programmable logic features. User can implement logic, specific to
application using standard Ladder programming.
V200 models need +24VDC power from an external supply.
Models included in the V200 Series are as follows:
Basic Models:
GPU288*3S PLC Base model with 8 digital I/Ps and 8 Digital O/Ps
GPU232*3S PLC card with 16 digital I/Ps and 16 Digital O/Ps
GPU200*3S PLC Base model with ethernet
Expansion Models:
GDI216**S 16 Input Digital Module
GDO216P*S 16 PNP type transistor output digital module
GDO216N*S 16 NPN type transistor output digital module
GRO216**S 16 Relay type output digital module
GDD288P*S 8 Digital input, 8 PNP type transistor output digital module
GDD288N*S 8 Digital input, 8 NPN type transistor output digital module
GDR288**S 8 Digital input, 8 Relay type output digital module
GAD208**S 0-10 VDC or 4-20 mA (16 Bit), 8 channels input.
GRT280**S RTD PT100 (16 Bit), 8 channels input.
GDA204**S 4 channel 0-10 VDC or 4-20 mA (16 Bit) Output.
GAA242**S 4 channel Universal Analog Inputs ( RTD PT100, TC, 4-20 mA, 0-20mA, 0-
50mV, 0 - 100mV, 0-10VDC), 16 Bit
2 channel 0-10 VDC or 4-20 mA (16 Bit) Output
Page 26
1.4.1 Comparison between basic models (GPU288*3S & GPU232*3S)
Functional Specific. GPU288 GPU232
Case Case Open PCB with DIN rail Mounting
Ladder Program 8K Steps 8K Steps

Memeory
Expansion I/O capacity Maximum 8 expansion None
modules
Expansion Bus SPI (1MHz) SPI (1MHz)
Local I/Os 16 ( 8 IN / 8 OUT). 32 ( 16 IN / 16 OUT )
Processing time 1 uSec. for NO/NC 1 uSec. for NO/NC
Input registers 400 Words Max. 400 Words Max.
Output registers 400 Words Max. 400 Words Max.
Data registers 4096 words 4096 words
Retentive registers 1400 words (EEPROM) 1400 words (EEPROM)
System registers 256 words 256 words
Configuration Register 1600 words Max. 1600 words Max.
Timer Registers 256 words 256 words
Counter Registers 256 words 256 words
Timer Devices 256 points 256 points
Counter Devices 256 points 256 points
HS Counter 2 HS counter inputs, single 2 HS counter inputs, single
phase. (50KHz). 32 bit. phase. (50KHz). 32 bit.
System Coil 100 points 100 points
Communication ports 2 COM ports. 2 COM ports.
COM1: RS232 and RS485. COM1: RS232. COM2:
2-wire RS-485 COM2: 2-wire RS-485
One USB port for programming. One USB port for programming.
Ethernet - -
Power Supply Spec.:

Supply Voltage 24VDC, +/-15% 24VDC, +/-15%
Maximum Input current 150mA at 24VDC 150mA at 24VDC (Without expansion)
(Without expansion)
Inrush Current 8A at 24VDC (Without 8A at 24VDC (Without expansion)
expansion)
Dielectric Strength 1500 VDC, 1 minute 1500 VDC, 1 minute
(PS and internal circuit)
Insulation Resistance Minimum 10M ohm Minimum 10M ohm
Page 27
1.4.2 Comparison between basic models (GPU200*3S & GPU236*3S)
Functional Specific. GPU200 GPU236 (Under Development)
Case V200 Case Open PCB with DIN rail Mounting
Ladder Program 8K Steps 8K Steps

Memory
Expansion I/O capacity Maximum 8 expansion Maximum 8 expansion modules
modules
Expansion Bus SPI (1MHz) SPI (1MHz)
Local I/Os - 32 ( 16 IN / 16 OUT )
Processing time 1 uSec. for NO/NC 1 uSec. for NO/NC
Input registers 400 Words Max. 400 Words Max.
Output registers 400 Words Max. 400 Words Max.
Data registers 4096 words 4096 words
Retentive registers 1400 words (EEPROM) 1400 words (EEPROM)
System registers 256 words 256 words
Configuration Register 1600 words Max. 1600 words Max.
Timer Registers 256 words 256 words
Counter Registers 256 words 256 words
Timer Devices 256 points 256 points
Counter Devices 256 points 256 points
HS Counter - 2 HS counter inputs, single
phase. (100KHz). 32 bit.
System Coil 100 points 100 points
Communication ports 2 COM ports. 2 COM ports.
COM1: RS232 and RS485. COM1: RS232. COM2:
2-wire RS-485 COM2: 2-wire RS-485
One USB port One USB port
Ethernet 10/100 Mbps ethernet port 10/100 Mbps ethernet port
Power Supply Spec.:

Supply Voltage 24VDC, +/-15% 24VDC, +/-15%
Maximum Input current 330mA at 24VDC 330mA at 24VDC (Without expansion)
(Without expansion)
Inrush Current 8A at 24VDC (Without 8A at 24VDC (Without expansion)
expansion)
Dielectric Strength 1500 VDC, 1 minute 1500 VDC, 1 minute
Insulation Resistance Minimum 10M ohm Minimum 10M ohm
Page 28
1.4.3 Specification for Basic Models
GPU288*3S
Power Supply 24VDC, 330mA
Input per channel 24 VDC, 5mA & 20mA (for CH0 & CH1)
Output per channel 230V / 2A or 24VDC / 2A for Relay,
0.5A at 24VDC for transistor
Approvals CE, UL
Memory
Total Program Memory 8K Steps
User Data
F
Input Registers 400 Words / 6400 pts. (Max.*) L
Outout Registers 400 Words / 6400 pts. (Max.*)
0
Data Registers 4096 words 1
Retentive Registers 1400 words (EEPROM) 0
System Registers 256 words
Timer Registers 256 words
Counter Register 256 words
Timer Devices 256 points
System Devices 100 points
Special Input Function
Counter Devices 256 points
HS Counter 2HS Counter inputs, single
Configuration Register 1600 Words / 25600 pts. (Max.*)
phase (50 KHZ), 32 Bit
Dual Phase 1X, 2X, 4X (5KHz)
Communication Ports
Interrupt Input 2 Points
2 COM Ports: COM1: RS232 and RS485
COM2: 2-wire RS485 PWM Output CW / CCW OR PLS / DIR
1 USB: For programming Connection method Removable terminals
(3.81mm pitch)
IO Specifications: General
Expansion IO capacity 8 expansion modules Operating Temperature 0 to 55 deg.C.
Expansion Bus SPI (1 MHz) Storage Temperature -20 to 85 deg.C.
Local IOs 16 (8 IN / 8 OUT) Operating Humidity 10% to 90% (Non
condensing)
Digital Inputs 8 Bidirectional Digital inputs (2 High
Speed inputs of upto 50KHz). 8 points Vibration Tests Frequency 10Hz to 150hz
per common. Displacement +/- 0.35mm
Crossover frequency 59Hz
Rated Input voltage 24VDC
Acceleration: 2g
Rated Input Current Upto 5mA. (20mA for High Speed I/Ps) Sweep rate : 1 octave per min
Input Impedance 5.4Kohm (1.2Kohm for High Speed Duration : 20 Sweeps / Axis
i/ps) app (2Hr 30min) Axis , X,Y, Z
Minimum ON voltage 9.6 VDC Shock Test 25 g acceleration with 11 ms

3 Shocks each AXIS (a total
Maximum OFF voltage 3.6 VDC of 18 Shocks)
Turn ON time 10 msec Mechanical Dimension 100mm X 35mm X 70mm
Turn OFF time 10 msec Weight 200 gm.
Isolation Optically isolated from internal circuit
Digital outputs 6 Relay (Form A) outputs. 3 points per
common. 2 Transistor Output Note:
Output Capacity 2A per o/p for Relay (6A per * : Depends upon I/O allocation.
common), 0.5 A for transistor
Rated load 230V / 2A, 30VDC / 2A for Relay,
0.5 A at 24VDC for transistor
Page 29
Wiring Diagram for Digital I/Ps and O/Ps of model V288*3S CPU:
1. Wiring diagram for testing digital inputs:
Note: X0 and X1 are high speed input
SW1 X0
SW2 X1
SW3 X2
SW4 X3
SW5 X4
SW6 X5
SW7 X6 F
L
SW8 X7
C 0
+ - 1
24VDC 0
Closing Swx will turn on respective inputs
Wiring for transistor type outputs:
Transistor
type O/P
Y1
LOAD Internal
24VDC Circuit
- F
Y2 L
LOAD Internal
24VDC Circuit
0
1
0
Page 30
Wiring for output connections:
L1
L2
230 VAC
N
P
L3 F
L4 L
L5
0
L6 1
VAC
0
N
P
*L1 to L6 are A.C. Load.
Page 31
GPU232*3S

Input per channel 24 VDC, 5mA & 20mA for High Speed
inputs (CH1 & CH2)
Output per channel 24VDC; 0.5A
Approvals CE, UL
Memory
User Data
Input Registers 400 Words / 6400 pts. (Max.*)
Data Registers 4096 words
Retentive Registers 1400 words (EEPROM)
Special Input Function
HS Counter 2HS Counter inputs, single
Configuration Register 1600 Words / 25600 pts. (Max.*) phase (50 KHZ), 32 Bit
Communication Ports
Interrupt Input 2 Points
2 COM Ports: COM1: RS232
COM2: 2-wire RS485
1 USB: For programming Connection method Removable terminals
(3.81mm pitch)
IO Specifications: General
Expansion IO capacity 8 expansion modules Operating Temperature 0 to 55 deg.C.
Expansion Bus SPI (1 MHz) Storage Temperature -20 to 85 deg.C.
Local IOs 32 (16 IN / 16 OUT) Operating Humidity 10% to 90% (Non
condensing)
Digital Inputs 16 Bidirectional Digital inputs (2 High
Speed inputs of upto 50KHz). 16 points Vibration Tests Frequency 10Hz to 150hz
per common. Displacement +/- 0.35mm
Crossover frequency 59Hz
Rated Input voltage 24VDC
Acceleration: 2g
Rated Input Current Upto 5mA. (20mA for High Speed I/Ps) Sweep rate : 1 octave per min
Input Impedance 5.4Kohm (1.2Kohm for High Speed Duration : 20 Sweeps / Axis
i/ps) app (2Hr 30min) Axis , X,Y, Z
Minimum ON voltage 9.6 VDC Shock Test 25 g acceleration with 11 ms

3 Shocks each AXIS (a total
Maximum OFF voltage 3.6 VDC of 18 Shocks)
Turn ON time 10 msec Mechanical Dimension 155mm X 102mm
Turn OFF time 10 msec Weight 180 gm
Isolation Optically isolated from internal circuit
Digital outputs 16 PNP transistor outputs.
Output Capacity 0.5 A for transistor Note:
* : Depends upon I/O allocation.
Rated load 0.5 A at 24VDC for transistor
Page 32
GPU200*3S

Input per channel NA
Output per channel NA
F
Standards CE, UL
L
Memory
User Data 0
5
0
Communication Ports
2 COM Ports: COM1: RS232/RS485
COM2: 2-wire RS485
1 USB: For programming
1 Ethernet: 10/100 MBBS
For PLC communication and
Configuration
IO Specifications:
Expansion IO capacity 8 expansion modules
Expansion Bus SPI (1 MHz)
Local I/Os None
General
Mechanical Dimension 100mm X 35mm X 70mm
Weight 200 gm.
Note:
* : Depends upon I/O allocation.
Page 33
GPU236 -Under Development
Input per channel 24 VDC, 5mA & 20mA for high speed
inputs (CH1 & CH2)
Output per channel 24VDC; 0.5A
Standards CE, UL
Memory
User Data
System Devices 100 points Special Input Function
Counter Devices 256 points HS Counter 2HS Counter inputs, single
phase (50 KHZ), 32 Bit
Communication Ports Interrupt Input 2 Points
2 COM Ports: COM1: RS232 and RS485
COM2: 2-wire RS485
Connection method Removable terminals
1 USB: For programming (3.81mm pitch)
1 Ethernet: 10/100 MBBS For PLC communication General
and Configuration
Operating Temperature 0 to 55 deg.C.
IO Specifications:
Storage Temperature -20 to 85 deg.C.
Expansion IO capacity 8 expansion modules
Operating Humidity 10% to 90% (Non
Expansion Bus SPI (1 MHz)
condensing)
Local IOs 32 (16 IN / 16 OUT)
Vibration Tests Frequency 10Hz to 150hz
Digital Inputs 16 Bidirectional Digital inputs (2 High Displacement +/- 0.35mm
Speed inputs of upto 50KHz). 16 points Crossover frequency 59Hz
per common. Acceleration: 2g
Rated Input voltage 24VDC Sweep rate : 1 octave per min
Duration : 20 Sweeps / Axis
Rated Input Current Upto 5mA. (20mA for High Speed I/Ps) app (2Hr 30min) Axis , X,Y, Z
Input Impedance 5.4Kohm (1.2Kohm for High Speed Shock Test 25 g acceleration with 11 ms
i/ps) 3 Shocks each AXIS (a total
Minimum ON voltage 9.6 VDC of 18 Shocks)
Maximum OFF voltage 3.6 VDC Mechanical Dimension 155mm X 102mm
Turn ON time 10 msec Weight 180 gm
Turn OFF time 10 msec
Isolation Optically isolated from internal circuit Note:
Digital outputs 16 PNP Transistor Output * : Depends upon I/O allocation.
Output Capacity 0.5 A for transistor
Rated load 0.5 A at 24VDC for transistor
Page 34
1.4.4 Specification for Expansion Models
GDI216**S
Digital Inputs 16 Normal Inputs, 8 points per Power Rating (Back Plane)
common. Bidirectional type.
Voltage Rating 3.75 VDC derived from
Input per channel 5mA, 24VDC base model
Output per channel NA Current Rating Upto 80mA
Input Impedance 5.4K ohm
Minimum ON voltage 9.6 VDC
Maximum OFF voltage 3.6 VDC
Turn ON time 10 msec
Isolation Digital inputs are optically isolated
from the internal circuit
(3.81mm pitch)
Digital outputs 0
General
Weight 150 gm.
Wiring Diagram for GDI216**S
Page 35
GDO216P*S (PNP Type transistor output)

Digital Inputs 0
Input per channel NA
Digital outputs 16 PNP type Transistor output. 4
points per common Output per channel 0.5A, 24VDC per output
Rated load 500mA max for PNP and NPN type
transistor output
Power Rating (Back Plane)
General
Mechanical Dimension 100mm X 35mm X 70mm base model
Weight 150 gm. Current Rating Upto 80mA
Wiring Diagram for GDO216P**S
Y
L 0
L 1
L 2
L 3
V1
L 4
L 5
L 6
L 7
V2
L 8
L 9
L 10
L 11
V3
L 12
L 13
L 14
L 15
+ +
+
-
+ V4
- -
C
Page 36
GDO216N*3S (NPN Type transistor output)
Digital Inputs 0 Power Supply 24VDC, 300mA

Digital outputs 16 NPN type Transistor output. 4 Input per channel NA
points per common Output per channel 0.5A, 24VDC per output
Rated load 500mA max for PNP and NPN type
transistor output
General
Wiring Diagram for GDO216N**S
Y
L 0
L 1
L 2
L 3
C1
L 4
L 5
L 6
L 7
C2
L 8
L 9
L 10
L 11
C3
L 12
L 13
L 14
L 15
-
+ C4
+
Page 37
GDR216**S (Relay Type output)
Digital Inputs 0 Power Supply 24VDC, 300mA

Digital outputs 16 Relay (Form A) output. 4 Input per channel NA
points per common Output per channel 230V, 2A / 30 VDC, 2A per
Rated load 230V / 2A, 30VDC / 2A output

General
Wiring Diagram for GDR216**S
L1 Y
0
L2
1
L3
2
L4
3
230 VAC
C1
N
P
L5
4
L6 5
L7
6
L8
7
230 VAC
C2
N
P
L9
8
L10
9
L11
10
L12
11
230 VAC
C3
N
P
L13
12
L14 13
L15
14
L16
15
230 VAC
C4
N
P
Page 38
GDR288**S (Relay Type Output)
GDD288P*S (PNP Type transistor output)
GDD288N*S (NPN Type transistor output)
Digital Inputs 8 Normal inputs 4 points per common. Power Rating (Back Plane)
Bidirectional type.
Digital outputs 8 Relay (Form A) outputs. 4 points per base model
common.
Current Rating Upto 80mA
8 PNP type Transistor output. 4 points per
common. Power Supply: 24VDC, 50mA
8 NPN type Transistor output. 4 points per 100mA for relay coil supply
common. Input per channel: 24VDC, 5mA
Rated Input voltage 24VDC Output per channel: 0.5 A, 24VDC and
Rated Input Current Upto 5mA For GDR288*3S: 230V, 2A /
24VDC, 2A
Input Impedance 5.4K ohm
Minimum ON voltage 9.6 VDC
Maximum OFF voltage 3.6 VDC
Turn ON time 10 msec
Isolation Optically isolated from the internal circuit
Connection method Removable terminals (3.81mm pitch)
Output Capacity 2A per o/p. 8A per common for Relay type

output
500mA max for PNP and NPN type
transistor output
Rated load 230V / 2A, 30VDC / 2A (for Relay),
500mA at 24VDC (for transistor)
General
Operating Temperature 0 to 55 deg.C.
Storage Temperature -20 to 85 deg.C.
Operating Humidity 10% to 90% (Non condensing)
Vibration 10Hz to 150Hz ,displacement of 0.2 mm
(peak) (3 mutually perpendicular axes)
Shock 490.5 m/s2,2 half-sine shocks per axis,
on 3 mutually perpendicular axes)
Weight 150 gm.
FTB IEC61000-4-4 [2.2kV (Power- Direct
(Fast Transient / Burst) Injection), 1.2KV (I/O - Capacitive clamp).]
Electrostatic discharge IEC61000-4-2 Level 3
Electromagnetic field IEC61000-4-3, 10 V/m AM modulation
(80 MHz to 1 GHz)
RF Immunity IEC61000-4-6, 10 V/m AM modulation
(0.15MHz to 80 MHz)
Dumped Oscillatory wave IEC61000-4-12
Surge Immunity IEC61000-4-5 Level 2
Radiated emission EN50081-2
Page 39
Wiring Diagram for GDR288**S:
PWR
X
SW1 X0 X
0 0
SW2 X1 1
1 2
SW3 X2 3
2
4
SW4 X3 5
3
6
SW5 X4
4 7
C
SW6 X5
5 Y
0
SW7 X6
6 1
2
SW8 X7
7 3
C1
C
C 4
+ - 5
24VDC 6
7
Closing Swx will turn on respective inputs C2
2. Wiring diagram for output connections:
PWR
X
0
L1 Y 1
2
0
3
L2
1 4
5
L3
2 6
7
L4
3 C
230 VAC
Y
C1 0
N
P
L5 1
4 2
3
L6 5
C1
L7 6 4
L8 7 6
230 VAC
C2 C2
N
P
Page 40
Wiring Diagram for GDD288P*S:
X
SW1 X0
0
SW2 X1
1
SW3 X2
2
SW4 X3
3
SW5
X4
4
SW6
X5
5
SW7
X6
SW8
6
X7
7
+ C
C
-
24VDC
- +
Y
L 0
L 1
L 2
L 3
V1
L 4
L 5
L 6
L 7
+
-
+ V2
-
C
Page 41
Wiring Diagram for GDD288N*S:
X
SW1 X0
0
SW2 X1
1
SW3 X2
2
SW4 X3
3
SW5 X4
4
SW6 X5
5
SW7 X6
6
SW8 X7
7
C
C
+ -
24VDC
Y
L 0
L 1
L 2
L 3
C1
L 4
L 5
L 6
L 7
-
+
- C2
+
+
Page 42
GAD208**S
Analog Inputs 8 input channels Power Rating (Back Plane)

Voltage Input 0 - 10 V Digital Side: Power derived from expansion slot connector
Current Input 4- 20 mA
Analog Outputs 0 base model
Isolation Isolation between analog and Current Rating Upto 80mA
digital section. No
interchannel isolation. Power Power Supply: 24VDC, 100mA
supply is isolated
(3.81mm pitch)
Resolution 16 Bit
Accuracy 0.2 % of Full Scale
Nonlinearity 0.04% Max. PWR
Input Impedance 470K ohm (voltage mode)

100 ohm (Current mode) AIN1
AGND
Temperature Drift 60 ppm AIN2
General AGND
AIN3 F
Operating Temperature 0 to 55 Degree.
AGND L
Storage Temperature (-20) to 85 deg.C. AIN4
AGND
Operating Humidity 10 to 90 % A
(Non condensing) 0
AIN5
Vibration 10Hz to 150Hz ,displace- AGND 8

ment of 0.2 mm (peak) (3 AIN6
0
mutually perpendicular AGND
axes) AIN7
0
AGND
L
Shock 490.5 m/s2,2 half-sine
AIN8
shocks per axis, on 3
AGND
mutually perpendicular
axes)
Weight 180 gm.
FTB IEC61000-4-4 [2.2kV (Fast
Transient / Burst) (Power- Direct Injection),
1.2KV (I/O - Capacitive
clamp).]
Electromagnetic field IEC61000-4-3, 10 V/m AM
modulation (80 MHz to 1 GHz)
RF Immunity IEC61000-4-6, 10 V/m AM
modulation (0.15MHz to 80
MHz)
Page 43
Wiring Diagram of input connection for GAD208**S:
1. Voltage Mode connections::
+
V
- PWR
+
V AIN1
- AGND
AIN2
+ AGND
V AIN3 F
- AGND L
AIN4
+ AGND
V A
-
AIN5
AGND 8
AIN6
0
AGND
+
V AIN7
- AGND
AIN8
+ AGND
V
-
+
V
-
+
V
-
2. Current mode connections:
4 to 20 mA
+
mA
-
PWR
4 to 20 mA
+
mA AIN1
- AGND
AIN2
4 to 20 mA
+ AGND
mA
AIN3 F
-
AGND L
4 to 20 mA AIN4
+ AGND
mA
-
AIN5 0
AGND 8
4 to 20 mA
AIN6
0
AGND
+
mA AIN7
- AGND
L
AIN8
4 to 20 mA
+ AGND
mA
-
4 to 20 mA
+
mA
-
4 to 20 mA
+
mA
-
Page 44
GRT208**S
Analog Inputs 8 input channels Power Rating (Back Plane)

RTD PT100
Digital Side: Power derived from expansion slot
connector
Analog Outputs 0
Isolation Isolation between analog base model
and digital section. No
interchannel isolation.
Power supply is isolated Power Supply: 24VDC, 100mA
(3.81mm pitch)
Resolution 16 Bit
Nonlinearity 0.04% Max. PWR
Input Impedence 470K ohm (voltage mode)

100 ohm (Current mode) CS1
AIN1
Temperatur Drift 60 ppm CS2
General AIN2
AGND
Operating Temperature 0 to 55 Degree. F
CS3
Storage Temperature (-20) to 85 deg.C. AIN3 L

CS4
Operating Humidity 10 to 90 %
(Non condensing) AIN4
AGND
A
Vibration 10Hz to 150Hz ,displace- 0
ment of 0.2 mm (peak) (3 CS5 8
mutually perpendicular AIN5 0
axes) CS6
0
AIN6
Shock 490.5 m/s2,2 half-sine R
AGND
shocks per axis, on 3
CS7
mutually perpendicular
AIN7
axes)
CS8
Mechanical Dimension 100mm X 35mm X 70mm AIN8
Weight 180 gm. AGND
FTB IEC61000-4-4 [2.2kV (Fast

Transient / Burst) (Power- Direct Injection),
1.2KV (I/O - Capacitive
clamp).]
Electromagnetic field IEC61000-4-3, 10 V/m AM
modulation (80 MHz to 1 GHz)
RF Immunity IEC61000-4-6, 10 V/m AM
modulation (0.15MHz to 80
MHz)
Page 45
Wiring Diagram of input connection for GRT208**S:
RTD
PT1000 CS1
Input Channel 0
AIN1 PWR
CS2
Input Channel 1 CS1
AIN2 AIN1
CS2
AGND AIN2
AGND
CS3 CS3
F
Input Channel 2 AIN3 L
AIN3 CS4
CS4
AIN4
AGND
A
Input Channel 3 0
AIN4
CS5 8
AGND AIN5 0
CS6
0
AIN6
AGND
R
CS5 CS7
Input Channel 4 AIN7
AIN5 CS8
AIN8
CS6 AGND
Input Channel 5
AIN6
AGND
Note:
CS7 CSx: Current source(x equals to 1 to 8)
Input Channel 6 AINx: Analog input(x equals to 1 to 8)
AIN7 AGND: Analog ground.Analog ground for
all channels is internally shorted on PCB
CS8
Input Channel 7
AIN8 Connect RTD PT100 as shown in the above
diagram between the points CS, AIN and AGND
AGND
Page 46
GDA204**S
Analog Inputs 0 Power Rating (Back Plane)

Analog Outputs 4 Output channels Digital Side: Power derived from expansion slot
Voltage 0 - 10 V (Min Load 1000 ohm)
Current 4 - 20 mA(Max load 500 ohm)
base model
Isolation Isolation between analog and digital
section. No interchannel isolation.
Power supply is isolated
Power Supply: 24VDC, 150mA
Resolution 16 Bit
Nonlinearity 0.04% Max.
General PWR
Operating Temperature 0 to 55 Degree.

Storage Temperature (-20) to 85 deg.C. VO1
IO1
Operating Humidity 10 to 90 % (Non condensing)
AGND
Vibration 10Hz to 150Hz ,displacement of VO2

F
0.2 mm (peak) (3 mutually IO2 L
perpendicular axes) AGND
Shock 490.5 m/s2,2 half-sine shocks per A

axis, on 3 mutually perpendicular VO3
IO3
0
axes) 0
AGND
Mechanical Dimension 100mm X 35mm X 70mm VO4 0
Weight 180 gm. IO4 4
AGND
(Fast Transient / Burst) Injection), 1.2KV (I/O - Capacitive
clamp).]
(80 MHz to 1 GHz)
(0.15MHz to 80 MHz)
Page 47
Wiring Diagram of input connection for GDA204**S:
1. Current Output Connection Diagram:
PWR
VO1
VO1
Iout IO1 IO1
AGND
AGND
VO2
F
VO2 IO2 L
AGND
Iout IO2 A
VO3
0
AGND IO3
AGND
0
VO4 0
IO4 4
VO3 AGND
Iout IO3
AGND
VO4
Iout IO4
AGND
2. Voltage Output Connection Diagram:
PWR
VO1
Vout VO1
IO1 IO1
AGND
AGND
VO2
F
IO2 L
VO2
AGND
Vout
IO2 A
VO3
0
AGND IO3
AGND
0
VO4 0
IO4 4
VO3 AGND
Vout
IO3
AGND
VO4
Vout
IO4
AGND
Page 48
GAA242**S
Analog Inputs 4 Universal Input Channels Power Rating (Back Plane)

Voltage Input 0 - 10 V Digital Side: Power derived from expansion slot
Current Input 0-20mA, 4-20mA
RTD PT100 (alpha1, alpha2) Voltage Rating 3.75 VDC derived from
Thermocouple(TYPE base model
B,R,S,E,J,K,N,T.) Current Rating Upto 80mA
mV 0-100mV, 0-50 mV
Analog Outputs 2 Output channels Power Supply: 24VDC, 150mA
Voltage 0 - 10 V (Min Load 1000 ohm)
or
Current 4 - 20 mA (Max load 500 ohm)
Isolation Isolation between analog and digital
section. No inter-channel isolation.
Power supply is isolated
PWR
Resolution 16 Bit
Accuracy 0.2 % of Full Scale CS11
Nonlinearity 0.04% Max. IN1+
AGND
Input Impedance 1Mohm (Voltage/mV/TC/RTD mode) I1-
typically 30 ohm (Current mode) CS21
Excitation Current for RTD 0.5 mA IN2+

F
General
AGND L
I2-
Operating Temperature 0 to 55 Degree. CS31 A

Storage Temperature (-20) to 85 deg.C. IN3+
0
AGND
Operating Humidity 10 to 90 % (Non condensing)
I3-
4
Vibration 10Hz to 150Hz ,displacement of 0.2 CS41
0
mm (peak) (3 mutually perpendicular IN4+ 2
axes) AGND
U
I4-
Shock 490.5 m/s2,2 half-sine shocks per
axis, on 3 mutually perpendicular VO1
axes) IO1
AGND
Mechanical Dimension 100mm X 35mm X 70mm VO2
IO2
Weight 180 gm.
(Fast Transient / Burst) Injection), 1.2KV (I/O - Capacitive
clamp).]
(80 MHz to 1 GHz)
(0.15MHz to 80 MHz)
Page 49
Wiring Diagram of input connection for GAA242**S:
1. Current Input Connection Diagram:
CS11
IN1+
mA AGND PWR
I1-
CS11
CS21 IN1+
AGND
Improper Connection for current:
IN2+ I1-
mA CS21 mA + -
AGND IN2+
F
I2- AGND L
I2- CS IN+ AGND I-
CS31
CS31 A
IN3+
0 CURRENT
AGND
IN3+
I3-
mA AGND CS41
0
IN4+ 2
I3- AGND
U
I4-
CS41
VO1
IN4+ IO1
AGND
mA AGND VO2
IO2
I4-
2. Voltage and mV Input Connection Diagram:
V/mV CS11
+ IN1+
- AGND PWR
I1-
CS11
V/mV CS21 IN1+
AGND
+ IN2+ I1-
CS21
- AGND IN2+
F
AGND L
I2- I2-
CS31 A
V/mV CS31 IN3+
0
AGND
+ IN3+ I3-
- CS41
0
AGND
IN4+ 2
I3-
AGND
U
I4-
V/mV CS41 VO1
IO1
+ IN4+ AGND
- AGND
VO2
IO2
I4-
Page 50
3. RTD Input Connection Diagram:
3 WIRE RTD
RTD CS11
IN1+
AGND PWR
I1-
CS11
RTD CS21 IN1+
AGND
IN2+ I1-
CS21
AGND IN2+
F
AGND L
I2- I2-
CS31 A
RTD CS31 IN3+
0
AGND
IN3+ I3-
CS41
0
AGND
IN4+ 2
I3- AGND
U
I4-
RTD CS41 VO1
IO1
IN4+ AGND
VO2
AGND
IO2
I4-
4. Thermocouple Input Connection Diagram:
TC
CS11
+ IN1+
AGND
- PWR
I1-
CS11
TC CS21 IN1+
AGND
+ IN2+ I1-
CS21
- AGND IN2+
F
AGND L
I2-
I2-
TC
CS31 A
CS31 IN3+
0
+ IN3+
AGND
4
I3-
CS41
0
AGND
- IN4+ 2
I3- AGND
U
I4-
TC CS41 VO1
+ IN4+
IO1
AGND
VO2
AGND
- IO2
I4-
Page 51
Wiring Diagram of output connection for GAA242**S:
1. Current Output Connection Diagram:
PWR
CS11
IN1+
AGND
I1-
CS21
IN2+
F
AGND L
I2-
CS31 A
IN3+
0
AGND
I3-
4
CS41
0
IN4+ 2
VO1
Iout
AGND
U
I4-
IO1
VO1
AGND IO1
AGND
VO2 VO2
IO2
IO2
R < 500 Ω
2. Voltage Output Connection Diagram:
PWR
CS11
IN1+
AGND
I1-
CS21
IN2+
F
AGND L
I2-
CS31 A
IN3+
0
AGND
I3-
4
CS41
0
IN4+ 2
VO1 AGND
U
Vout I4-
IO1
VO1
IO1
AGND
AGND
VO2 VO2
IO2
IO2
R > 1000 Ω
Page 52
HARDWARE
♦ Unpacking the Unit
♦ Managing Electrostatic Discharge
♦ CE Compliance
♦ Environmental Consideration
♦ Safety Precautions
♦ Installation Instructions
♦ Wiring Diagram
♦ Communications Ports
♦ Communication Cables
Page 53
2.1 Unpacking The Unit
Carefully unpack the V200 PLC. Please read all the instructions and cautions that appear on the shipping container.
Check that the container includes the Mounting DIN rail slider, locking connector, and a silica gel bag. The silica gel
bag is enclosed to absorb the moisture in the packing. TIC Houston will not accept responsibility for shortages
against the packing list unless notified within 30 days. The unit and its accessories were inspected and tested by
TIC Houston before shipment. All equipment should be in good working order. Examine the product carefully and
notify the carrier immediately if any shipping damage is evident. You are responsible for claim negotiations with the
carrier. Save the shipping container and packing material in case the equipment needs to be stored, returned to TIC
Houston, or transported for any reason.
2.2 Managing Electrostatic Discharge

It is recommanded NOT to remove the enclosure of the V200 PLC. When any part of the enclosure is removed, the
circuitry inside is exposed to possible damage by electrostatic discharge during handling. Minimize the possibility of
electrostatic discharge by:
• Dissipating static electricity of body prior to handling the V200 PLC.
• Handling the V200 PLC at a static-free grounded workstation.
• Connecting the frame ground connector of the V200 to a clean earth ground.
• Placing the V200 in an antistatic bag during transport.
2.3 CE Compliance
V200 products have been tested to confirm to European CE requirements per Council Directive. The European Union
created these requirements to ensure conformity among products traded in those countries. These products are
designed to withstand electrical noise in harsh industrial environment. They also confirm to requirements that limit
electrical emission. However this does not guarantee the products will be totally immune from possible mal function
in cases where severe electrical noise occurs. Therefore, we strongly recommend that you follow the guidelines
outlined for proper wiring and grounding to ensure the proper operation.
2.4 Environmental Consideration

V200 series models are designed to operate at temperature range defined in the specification. It is intended
primarily for indoor installations and may not be suitable for certain outdoor applications. Avoid installing the V200 in
environments with severe mechanical vibration or shocks. Do not install the V200 in enclosures with rapid
temperature variations or high humidity. Either will cause condensation of water inside the device and eventual
damage to the V200 PLC.
Page 54
2.5 Safety Precautions
General Information:
1. V200s has been designed and manufactured for use in an industrial environment. However, the V200
is not intended to be used for systems which may endanger human life. Consult Toshiba if you intend to
use the V200 for a special application, such as transportation machines, medical apparatus, aviation
and space systems, nuclear controls, submarine systems, etc.
2. The V200 has been manufactured under strict quality control. However, to keep safety of overall
auto- mated system, fail-safe systems should be considered outside the V200.
3. In installation, wiring, operation and maintenance of the V200s, it is assumed that the users have general
knowledge of industrial electric control systems. If this product is handled or operated improperly, electrical
shock, fire or damage to this product could result.
4. This manual has been written for users who are familiar with Programmable Controllers and industrial
control equipment. Contact Toshiba if you have any questions about this manual.
Hazard Classifications:
In this manual, the following two hazard classifications are used to explain the safety precautions.
Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices.
Even a precaution is classified as CAUTION, it may cause serious results depending on the situation. Observe all
the safety precautions described on this manual.
CAUTION
1. Excess temperature, humidity, vibration, shocks, or dusty and corrosive gas environment
can cause electrical shock, fire or malfunction. Install and use the V200 and related
equipment in the environment described in this manual.
2. Improper installation directions or insufficient installation can cause fire or the

units to drop. Install the V200 and related equipment in accordance with the
instructions described in this manual.
3. Turn off power before installing or removing any units, modules, racks or terminal blocks.
Failure to do so can cause electrical shock or damage to the V200 and related equipment.
4. Entering wire scraps or other foreign debris into to the V200 and related equipment can
cause fire or malfunction. Pay attention to prevent entering them into the V200 and
related equipment during installation and wiring.
5. Turn off power immediately if the V200 or related equipment is emitting smoke or odor.
Operation under such situation can cause fire or electrical shock. Also unauthorized
repairing will cause fire or serious accidents. Do not attempt to repair. Contact Toshiba
for repair or replacement.
Page 55
Wiring:
CAUTION
1. Turn off power before wiring to minimize the risk of electrical shock.
2. Exposed conductive parts of wire can cause electrical shock. Use crimp-style terminals
with insulating sheath or insulating tape to cover the conductive parts. Also close the
terminal covers securely on the terminal blocks when wiring has been completed.
3. Operation without grounding may cause electrical shock or malfunction. Connect the
ground terminal on the V200s to the system ground.
4. Applying excess power voltage to the V200 can cause explosion or fire. Apply
power of the specified ratings described in the manual.
5. Improper wiring can cause fire, electrical shock or malfunction. Observe local regulations on
wiring and grounding.
Page 56
2.6 Installation Instructions
The V200s should be mounted on a din rail plate. A din rail sliders and locking connectors are provided with each V200
unit for proper installation.
Environmental Considerations:
Make sure that the unit is installed correctly and that the operating limits are followed (see Specifications for
V200). Do not operate the V200 in areas subject to explosion hazards due to flammable gases, vapors or
dusts. A V200 should not be installed where fast temperature variations are present. Highly humid areas are
also to be avoided. High humidity causes condensation of water in the unit.
Location Considerations:
Care should be taken when locating equipment behind the V200 to ensure that AC power wiring, PLC output
modules, contactors, starters, relays and any other source of electrical interference are located away from the
V200. Particular care should be taken to locate variable speed drives and switching power supplies away from
the V200.
Panel Mounting
This section presents the dimensional sketches and din rail sliding for V200 (V200) models. (All
dimensions are in mm and drawing are not to scale.)
V200 PLCs are shipped with a DIN rail slider & locking connector attached to the unit. User can use the unit
with or without DIN rail slider.
Dimensional Details:
Page 57
V200 PLC with DIN rail slider
Front View Rear View
Page 58
Steps to mount the unit on DIN rail plate
FIG-1 FIG-2 FIG-3
FIG-1 Pull up the sliders provided with the V200 towards outward
direction. FIG-2 Rest the unit on the DIN rail plate
FIG-3 Pull down the slider again so that unit can fix up with the DIN rail plate
Page 59
Steps to lock the expansion module with the base V200
FIG-1 FIG-2 FIG-3
FIG-1 Lock connector provided with V200

PLC
FIG-2 Two slots to grip the locking connector

are provided on the case highlighted by
RED circle. Insert a big leg of locking
connector highlighted by RED rectangle.
FIG-3 Single V200 PLC with locking

connector
FIG-4 Locking connector helps the two units

(V200 base &/or V200 expansion)
to hold each-other properly on the DIN
rail plate along with DIN rail slider.
Note: Apart from these lockings, also expansion connec-

tor is present to each V200 PLC. User can connect V200
base to expansion unit using this connector. Also user
can
add more expansions to the unit with this connector only.
FIG-4
Page 60
2.7 Wiring Diagram
If wiring is to be exposed to lightening or surges, use appropriate surge suppression devices. Keep AC, high energy
and rapidly switching DC wiring separate from signal wires.
Connecting high voltages or AC power mains to the DC input will make unit unusable and may create an electrical
shock hazard to personnel. Such a failure or shock could result in serious personal injury, loss of life and/or equip-
ment damage. DC voltage sources should provide proper isolation from main AC power and similar hazards.
Pin description of the power connector for base models is as follows:
1 2 3
DC+ DC- Earth

24Vdc
2.8 Communication Ports

V200 communication ports support three types of serial communication.
They have two communication Ports in which COM1 is multi-signal port. Multi-Signal means COM1 port has RS232,
RS422, and RS485 signal levels.
A V200 can simultaneously communicate on both serial ports. The V200 can be programmed from a PC on either
port. Both ports can also be used with a serial printer.
Different cables are required to connect the V200 to a specific PLC. Cable details for any particular device are given
in the Operation Manual. The pin description of the communication ports for V200 model is as given below:
1. COM1 Port Details:
Pin 8: Reserved
Pin 7: RX-
Pin 6: TX-
Pin 5: RX+
Pin 4: TX+
Pin 3: GND
Pin 2: 232RXD
Pin 1: 232TXD
F
L
0
1
0
Page 61
2. COM2 Port Details:
BATTERY
G NC
A B
F
L
0
1
0
USB Device:
1. USB Device, compliant with USB 2.0 specification, self powered device.
2. Connector used: Standard USB Type B Female connector.
Ethernet:
1. Fully compliant with IEEE 802.3 / 802.3u standards.
2. 10/100 Mbps support.
3. Connector used: Standard shielded RJ-45 female jack with in-built speed and link activity indica-
tion LEDs.
Page 62
2.9 Communication Cables
Programming cable for V200 PLCs (IBM-H-005-00):
PC SIDE V200 SIDE
2 mtr.
PC End
R.H.S. VIEW
FRONT VIEW Pin 1 Pin 8
(Left side) (Right side)
5 1
9 6
DB9 FEMALE PINOUTS 8 MODULAR CONNECTOR PINOUTS
Signals Pin# Pin# Signals

1 1 TXD
RXD 2
TXD 3
2 RXD
3 SG & Shield
4
SG & Shield 5
6
7 4
5
8
9 6
7
8
9
Page 63
BEFORE YOU BEGIN
♦ Installing OIL-DS Configuration Software
♦ Starting OIL-DS Configuration Software
♦ Uninstalling OIL-DS Configuration Software
♦ Launching Ladder Editor
♦ Creating Sample Ladder Application
Page 64
3.1 Installing OIL-DS Configuration Software:
To install OIL-DS configuration Software:
1. Open Microsoft® Windows.
2. Select Run and Pop up window appears. Type the path for installing the Setup.
This will install OIL-DS Configuration Setup Software.
3. When you click on OK, Welcome window appears on the screen. Click on Next.
Welcome to OIL-DS Setup Wizard
4. Select the destination folder where setup will install the files.
Page 65
5. Click on "NEXT", installation starts. A dialog box indicating the status of progress of installation will display.
Installing OIL-DS
OIL-DS is being installed
Page 66
6. A screen is displayed to inform you when installation is completed.
OIL-DS has been successfully installed

Click “Close” to exit
This procedure installs OIL-DS Software in start menu (in selected folder).
Page 67
3.2 Steps for starting OIL-DS Software
1. Click the Start button in Windows OS.
2. Select Programs.
3. Select “OIL-DS”.
4. Select OIL-DS setup exe.
5. Select New Application either from Tool station or from File Menu.
6. Select the model and product type that you would like to set by clicking on picture of the product in the
list.
7. Define the Unit Settings.
8. Next step is to define Tag Database to your application.
3.3 Uninstalling OIL-DS Software

1. In Windows click the Start button.
2. Select Programs.
3. Select OIL-DS.
4. Select Uninstall OIL-DS.
Following screen will display. The screen will ask you for the confirmation for uninstalling OIL-DS configuration
software.
Page 68
3.4 Launching Ladder Editor in OIL-DS
Launch OIL-DS setup software on your PC. Below shown welcome screen will display.
To launch a ladder application either choose Project -> New option or click on New application icon.
Choose V200 PLC and define “Project Configuration” window with the information required.
Click “OK”.
This will launch ladder editor to create an application as shown:
Page 69
A ladder Text Editor appears as shown below:
Now here you can create your ladder
Page 70
3.5 Creating Sample Ladder
After launching Ladder Text Editor, you can create a ladder here. Steps are shown below:
Step-1:
Here in the example, “NO” instruction is taken. Define its address and name from the “Instruction Properties” window
seen to the left side of the application window. as shown in the above figure.
Page 71
Complete the rail using “Horizontal Link” command, then put “Output” command.
User can also directly put “Output” link to the last right side point of the rail. This will complete the command. as
shown below:
For output command also, define tag address and name from the “Instruction Properties” window seen to the right
side of the application window.
Put “End” instruction as shown below:
Page 72
Note: Do not forget to put “END” command whenever ladder application is over.
After completing ladder, Compile it as shown below:
Or
Following screen will appears if compilation is successful.
Page 73
CONFIGURATION
♦ Configuring V200 with OIL-DS
♦ Tag Database
♦ Register Memory Allocation
Page 74
4.1 Configuring V200 using OIL-DS
Before creating any application or connecting V200 CPU to any system, it must be configured using
OIL-DS.
1. Connect the unit to the PC.

2. Power-On the unit.
3. Launch OIL-DS software. “Welcome” screen will appear. Press “New” from the application window or
Project -> New as shown below:
4. This will launch “Select Product” window as shown below. Select the product and the model from the listing.
Page 75
5. Press “OK”. “Project Configuration” window will pop-up as shown below:
Page 76
1
4
5
In this dialoge box section:

Point 1: You can define project name or can keep “Untitle” as default.
Point 2: You can define path for the project to be saved.
Point 3: You can mention any special note; if required.
Point 4: You can define author name.
Point 5: You can define “password” for the project you created.
Point 6: You can see the information of the model selected.
Point 7: You can see the image of the model you selected.
Note: Point 6 and 7 will appear with all tabs of “Project Configuration” docker.
3. Press “OK” button.
You can see a application window listing information as Logic blocks, tasks, tags and Network Configuration.
After setting macro level parameters from these project items, your application is ready for downloading.
Page 77
4.2 Tag Database
This is the central database for the tags that need to be used in the application. Once the tags are defined (as
register or coils) and their attributes selected, the tags can be used in the application, tasks, etc. This screen
helps you to define Tags associated with defined Nodes. A tag is a register, coil or an individual bit of a register.
Select the type of tag from the Tag Type field.
If the type of tag selected is a register then the number of bytes required can also be selected. For editing a
floating point data number, the number of bytes must be 4. The Tag Name field is user definable. A tag is not
added to the tag list unless a tag name is defined. Once these fields are defined, click on the Add button. The
Block field in the tag database defines the starting address of the tag block followed by the block size.
For example : Tag M0214 is within a block ( M0214 : 1 ) whose starting address is M0214 and block size is 1.
This block size is optimized automatically depending on the address of PLC Tag.
Default block size is either 1 or 16. This setting varies from PLC to PLC.
The attributes of existing tag can be changed by highlighting the tag, making the changes, and clicking the
Change Tag button. An existing tag can be removed from tag list by clicking on Delete Tag button. Note that
removal of tags is possible only if they are not used in any application.
Add - Use this button to add a tag. After clicking this button, the user has to define the following:
1. Node : Where the tag is located.
2. Register, coil or a bit within a register. Registers can be read only or read/write.
3. The address limits are shown and vary from PLC model to model.
4. Tag name : Each tag needs to have a unique name. The name can be up to 40 characters in length.
5. Byte(s) : If the selected tag is a register, the tag can be defined as a 1 byte ( either high or low byte), a 2
byte, or a 4 byte tag.
Edit – Select the tag. Edit the information and then click on the Update button.
Delete - Select the tag and click on Delete button to delete the tag. Before deleting any tag, the user must
delete any references to the tag in tasks. Otherwise it cannot be deleted.
Page 78
Default System Tags
Note: Please do not attempt to modify read only system tags in the ladder. This could affect the functionality of
the product.
System Registers / Coils:
Register / Coil Tag Name Read / Write Description
SW0003_14 COM1 Status Read Only 0 = Communication Error; 1= Communicating

with PLC
SW0003_15 COM2 Status Read Only 0 = Communication Error; 1= Communicating
with PLC
S0000 Carry Bit Read/Write Overflow indication in math operations of ladder
and also used in rotate with carry instruction.
SW0010 RTC Day of Month Read only RTC day in integer format
SW0011 RTC Month Read only RTC month in integer format
SW0012 RTC Year Read only RTC year in integer format
SW0013 RTC Hour Read only RTC hour in integer format
SW0014 RTC Min Read only RTC minute in integer format
SW0015 RTC Sec Read only RTC sec in integer format
SW0016 RTC Day of Week Read only RTC day of week in integer format
SW0017 Scan time register Read only Value is in multiple of 0.1 mSec. This includes
execution time for reading inputs, executing
tasks, executing ladder, update outputs, etc.
(Refer flow chart)
S0019 Invalid RTC date entry Read only 0=valid date 1= Invalid date
SW0018 COM1 failed node reconnect Read/write Shows time in sec recover the communication
time (Sec) with failed nodes for port1.the default value is
60Sec
60Sec
60Sec
S0021 COM1 failed node reconnect Read/write If this bit is set communication with the failed
control nodes is detected after scan time SW0018 for
port1.By default : ON
SW64-SW65 Node Status Registers for Read only Shows the status of the node, whether node is
COM1 present or not. Total 2 word Register are mapped
for 32 nodes.
COM2 present or not. Total 2 word Register are
mapped for 32 nodes.
COM3 present or not. Total 16 word Register are
mapped for 256 nodes.
(Not applicable for non-Ethernet models)
Page 79
SW046 Ladder Scan Time Read only Value is multiple of 0.1 mSec
S0034 Ladder Instruction Error Read/Write Set if Division by zero operation is performed in
Status the ladder instruction and for invalid conditions or
operands in case of conversion instructions.
Configuration Words and coils
MW0000 PLC Operation Mode Read/Write Bit0-3: 0: Initialization 1: HALT Mode 2: RUN
(Bit 0 to Bit 3) Mode 3: RUN-F Mode 4: HOLD Mode 6: ERROR
Mode.
MW0001 Error Register 1 Read Only Refer mapped coils M16 to M31
MW0002 Error Register 2 Read Only Refer mapped coils M32 to M47
MW0003 RUN/STOP Switch Control Read Only 1: HALT, 0: RUN. Only LSB is used. other bits (1
(Retentive) to 15) are not used.
MW0005 Digital Filter constant Read/Write Enabled when MW10 bit 16 is ON.
(0 to 15 mS)
MW0010 Configuration Register for Read/Write Refer Special input - output section
Special inputs
MW0011 Configuration Register for Read/Write Refer Special input - output section
PWM output
MW0012 Preset values for high Speed Read/Write Used to set the preset values for high speed
MW0013 Counter counter
MW0014
MW0015
MW0016 Count Values for high Speed Read/Write Preset count values of the high speed counters
MW0017 Counter are stored
MW0018
MW0019
MW0020 High Speed counter Read/Write Control flags for high speed counters
control flags
MW0021 Special output control flags Read/Write Refer Special input - output section
MW0022 Special Output Control Flags Read/Write Control flags for high speed counters
MW0023
MW0024 Special output Frequency Read/Write Refer Special input - output section
MW0025 Setting
MW0030 System Timer Coils Read Only Refer mapped coils M00480 to M00487
MW0031 User Interrupt program Status Read Only Bit 0 for timer ,Bit 1 for IO1, Bit 2 for IO2. Refer
Flags mapped coils M496,M497 & M498
when MW10 bit 16 is ON.
MW0033 Unit IP Address Lo Word Read Only Used for Ethernet Model
MW0034 Unit IP Address Hi Word Read Only
MW0035 Unit Subnet Mask Address Read Only
Lo Word
MW0036 Unit Subnet Mask Address Read Only
Hi Word
MW0037 Unit Default Gateway Read Only
Lo Word
MW0038 Unit Default Gateway Read Only
Hi Word
M00016 CPU error Read Only ON at error state
M00017 I/O error Read Only ON at error state
M00018 Program error Read Only ON at error state. This group includes Ladder
Scan time.
Page 80
M00021 Clock/calendar illegal Read Only ON when clock/calendar data is illegal
value warning
M00022 Retentive data invalid warning Read Only ON when retentive data in RAM are invalid
M00027 Watchdog timer error Read Only ON at error state
M00029 I/O mismatch error Read Only ON at error state
M00031 I/O communication error Read Only ON at error state
M00033 Ladder Scan time error Read Only ON when the scan time exceeds 200ms (default)
M00480 System timer coil for 0.1 Read Only Toggle at 50 % duty cycle
sec interval
sec interval
sec interval
sec interval
M00484 System timer coil for 1 Read Only Toggle at 50 % duty cycle
sec interval
sec interval
sec interval
sec interval
M00496 Timer interrupt ladder Read Only ON when Timer program is executing
execution status
M00497 IO1 interrupt execution status Read Only ON when IO1 program is executing
M00498 IO2 interrupt execution status Read Only ON when IO2 program is executing
M00512 ALWAYS ON Read Only This coil is always ON
M00513 ALWAYS OFF Read Only This coil is always OFF
Page 81
4.3 Input (XW), Output (YW) and Configuration (MW) Register Allocation
For Digital Expansion Models:

The Physical Inputs and Outputs in the Expansion modules are accessed using XW and YW registers respectively.
The digital inputs in the Digital Expansion Models are updated in the (Input) XW registers.
The expansion model may have XW or YW registers depending on availability of the physical input/outputs for that
model type. As given in Section 7.2 ‘Memory Allocation of XW, YW and MW’, different expansion models have
different number of XW, YW and MW memory assigned for them in the base model.
e.g. The digital expansion model GDI216**S has 1 XW register memory assigned for it.
There are no outputs so no YW memory. So the input condition of GDI2816**S is read in Input Register XWxx00.
Same inputs are shown in the input coils Xxx000 to Xxx015. Here xx denotes the slot number in which the
expansion model is connected to V200.
Similarly, outputs register for GRO216**S model is YWxx00. For GDR288**S model it has one XW and one YW,
but only 8 bits are used. Other bits are not used.
For Analog Expansion Models:

Analog Inputs and Outputs in the Analog Expansion models are accessed using XW and YW registers respectively.
The type of input channel is configured from configuration registers MW.
GAD208*S:
Sr. No. Description Register Type
1 Channel 1 Input Data XWxx00 R
9 Channel 1 Type Select MWxx08 R/W
17 Input Conversion Enable MWxx40 R/W
18 Reserved MWxx41 -
Page 82
GDA242**S:
1 Input Channel 1 Data XWxx00 R
5 Output Channel 1 Data YWxx00 R/W
7 Input Channel 1 Type Select MWxx06 R/W
11 Output Channel 1 Type Select MWxx22 R/W
13 Input and Output Conversion MWxx30 R/W
Enable
GDA204**S:
9 Output Conversion Enable MWxx20 R/W
Page 83
Channel Type Selection Values Table:
Use the following values in the Input and output channel type select register to configure the corresponding channel
to particular type.
e.g. If you want to configure the Input channel 3 of GAD208**S model as ( 0 – 10 V ) type, then move value 19 in
MWxx16 configuration register. Here xx digital denotes the slot number in which the GAD208**S model is
connected to PLC. The Conversion Enable Flag should be one to start the conversion (A to D or D to A).
Input Channel Type Value

Not Defined 0
mV( 0 - 100 mV ) 1
mV( 0 - 50 mV ) 3
mA( 0 - 20mA ) 5
mA( 4 - 20mA ) 7
Voltage ( 0 - 10V ) 19
Voltage ( 1 - 5V ) 20
RTD PT-100 (alpha1) 9
RTD PT-100 (alpha2) 10
RTD PT-1000 21
Thermocouple (B-Type) 11
Thermocouple (R-Type) 12
Thermocouple (S-Type) 13
Thermocouple (E-Type) 14
Thermocouple (J-Type) 15
Thermocouple (K-Type) 16
Thermocouple (N-Type) 17
Thermocouple (T-Type) 18
Output Channel Type Value

Not Defined 0
mA( 4 - 20mA ) 1
Voltage ( 0 - 10V ) 2
Page 84
SPECIAL INPUT AND OUTPUT OPTIONS
♦ Special I/O Function Overview
♦ Single Phase Counter
♦ Single Phase Speed-Counter
♦ Quadrature Bi-pulse Counter
♦ Interrupt Input Function
♦ Pulse Output Function
♦ PWM Output Function
Page 85
5.1 Special I/O Function Overview
The V200 PLCs support the special I/O functions as listed below:
Function name Function summary Remarks
Variable input filter constant Input filter constant (ON/OFF delay time) can be set by MW10 setting is
user program. The setting range is 0 to 15 ms necessary to use this
(1 ms units). Default value is 0 ms. This function is function.
applied for X000 to X007 (8 points as a block).
Single phase Counts the number of pulses of single phase pulse Only one among these 4
up-counter train. 2 channels of pulse input are available. The functions can be
countable pulse rate is up to 50 kHz for each channel. selected.
Channel 1 ..... X000 count input, X002 reset input MW10 is used to select
Channel 2 ..... X001 count input, X003 reset input the function.
High Single phase Counts the number of pulses in a specified sampling

Speed speed counter time. The sampling time setting is 10 to 1000 ms (10
Counter ms units). 2 channels of pulse input are available. The
countable pulse rate is up to 50 kHz for each channel.
Channel 1 ..... X000 count input
Channel 2 ..... X001 count input
Quadrature Counts the 2-phase pulses whose phases are shifted

bi-pulse counter 90° each other. Counts up when phase A precedes,
and counts down when phase B precedes. The
countable pulse rate is up to 5 kHz.
Phase A ..... X000
Phase B ..... X001
Reset ......... X002
Interrupt input function Immediately activates the corresponding I/O interrupt

program when the interrupt input is changed from OFF
to ON (or ON to OFF). 2 points of interrupt input are
available.
X001 ..... Interrupt 1 (I/O interrupt program #1)
X002 ..... Interrupt 2 (I/O interrupt program #2)
Pulse output function Variable frequency pulse train can be output. The Either one between
available pulse rate is 50 Hz to 5 KHz (1Hz units) these 2 functions can
Y0 ..... CW or Pulse (PLS) be used.
Y1 ..... CCW or Direction (DIR) MW11 is used to select
the function.
PWM output function Variable duty cycle pulse train can be output. The
available ON duty setting is 0 to 100 % (1 % units).
Y0 ..... PWM output
Page 86
5.2 High Speed Counter Design
Configuration Registers for Special Function Inputs and PWM outputs:
Register Description Register Number
Configuration Register for Special inputs MW10
Configuration Register for PWM output MW11
Single Phase Counter

Set Value
Channel 1 MW12, MW13
Count Value
Soft Gate (Device)

Channel 1 M 320
Channel 2 M 328
Interrupt Enable (Device)
Channel 1 M 322
Channel 2 M330
Count Preset (Device)
Channel 1 M323
Channel 2 M331
Single Phase Speed Counter

Sampling Time
Channel 1 MW12
Channel 2 MW14
Hold Value
Soft Gate (Device)
Channel 1 M 320
Channel 2 M 328
Quadrature Bi Pulse
Comparison Value1 MW12, MW13
Count Value MW16, MW17
Soft Gate (Device) Interrupt M320
Enable1 (Device) Count M322
Preset 1 (Device) Interrupt M324
Enable 2 (Device) Count M323
Preset 2 (Device) M325
Pulse Output Function

Pulse Enable Flag (Device) M336
Frequency Setting Register MW22, MW23
Frequency Setting Error Flag (Device) M191
Page 87
PWM Output Function
ON duty setting register MW24, MW25
pulse width error flag M189
On duty setting error flag M190
The Mode selection is done through two registers as below.
Configuration Register 10 (High Speed Input): ( MW0010).
F E D C B A 9 8 7 6 5 4 3 2 1 0
0 0 0 0
Reserved
000: Normal 000: Normal
0: Variable input filter disable
001: Ch2INT 001: Ch1INT
1: Variable input filter enable
010: Ch2HSC 010: Ch1HSC
011: Quadrature 011: Quadrature
100: Ch2 Single 100: Ch1 Single
phase counter phase counter
0: INT1 Rising
1: INT1 Falling
0: INT2 Rising
1: INT2 Falling
Channel1 HSC (Adding Counter)

0: Single Phase Up Counter
1: Single Phase Down Counter
Channel2 HSC (Adding Counter)

0: Single Phase Up Counter
1: Single Phase Down Counter
Quadrature
00: 1X mode
01: 2X mode
10: 4X Mode
Page 88
Configuration Register 11 (Pulse / PWM Output): MW0011
F E D C B A 9 8 7 6 5 4 3 2 1 0
0 0 0 0 0 0 0 0 0 0
Bit 0
< P-OUT and PWM master flag >
0: No use
P-OUT / PWM operation error flag
1: Use
(These are not user setting items)
Bit D < PWM pulse width error >
0: Normal
1: Error Bit 1 < P-OUT / PWM selection >
0: PWM
1: P-OUT
Bit E < PWM ON duty setting error >
0: Normal
Bit 2 < PLS mode >
1: Error
0: CW/CCW
1: Pulse/Direction (PLS/DIR)
Bit F < Frequency setting error >
0: Normal
1: Error
Page 89
5.3 Single Phase Speed Counter
When the count input is changed from OFF to ON, the count value is increased by 1. When the count value reaches
the set value, the count value is reset to 0, and I/O interrupt program is activated (if the interrupt enable flag is ON).
The count value is reset to 0 when the reset input comes ON. This counter operation is enabled while the soft-gate is
ON. The count value is reset to 0 when the soft-gate is changed from ON to OFF. The set value is set internally at
the timing of the soft-gate changing from OFF to ON. When the soft-gate is OFF, count value can be changed by
writing the data into the set value register and setting the count preset flag to ON. The count value range is H0000
0000 to HFFFF FFFF (32-bit data).
Hardware Condition:
Count input (IP 1 and IP 2) (X000 and X001)
ON/OFF pulse width: 10 micro or more (max. 50 kHz)
Reset input (X002 and X003)
ON/OFF duration: 2 ms or more
Related Registers:
Function Register/device Remarks
Channel 1 Channel 2
Count input IP 1 (X000) IP 2 (X001)
Reset input IP 3 (X002) IP 4 (X003)
Set value MW12 SW13 MW14 MW15 Data range: H0000 0000 to HFFFF FFFF
Count value MW16 MW17 MW18 MW19
Soft-gate M320 M328 Operation is enabled when ON
Interrupt enable M322 M330 Interrupt is enabled when ON
Count preset M323 M331 Used to preset the counter value
Note1:
When both the channels are configured in high speed mode, IP1 to IP4 cannot be used as normal input devices.
However, if either one channel is configured in high speed mode, the inputs for other channel can be used as normal
input devices.
Note2:
Two words are used for storing the double word (32bit) count/set values. Lower word will contain Lower 16bit value
and Higher word will contain higher 16 bit. This register storage scheme is applicable for all the modes.
value. Eg. Count value : MW16,MW17
So if count value is (Hex) 87654321
MW16 = 4321 (Hex)
MW17= 8765 (Hex)
Note3:
Input 3 and input 4 are used as reset inputs for count inputs 1 and 2. So do not use input 3 and 4 as normal inputs
when PLC is configured in this mode.
Interrupt assignment
Channel 1 --- I/O interrupt program #1
Channel 2 --- I/O interrupt program #2
Page 90
5.4 Single Phase Speed Counter
This function counts the number of changes of the count input from OFF to ON during the every specified sampling
time. The count value in a sampling time is stored in the hold value register. This counter operation is enabled while
the soft-gate is ON. When the soft-gate is OFF, the hold value is cleared to 0. The setting range of the sampling time
is 1 to 1000 ms (1 ms units). The count value range is H0000 0000 to HFFFF FFFF (32-bit).
The function selection is done through configuration register1.

Channel 1 Channel 2
Count input IP 1 (X000) IP 2 (X001)
Sampling time MW12 MW14 Data range: 1 to 1000
Hold value MW16 MW18 Data range: H0000 0000 to HFFFF FFFF
Soft-gate M320 M328 Operation is enabled when ON
Note 1) The setting data range of the sampling time is 1 to 1000. (1 ms multiplier)
Note 2) When both the channels are configured in high speed mode, IP1 & IP2 cannot be used as normal input
devices. However, if either one channel is configured in high speed mode, the input of other channel can be used as
normal input device.
Hardware condition:
Count input (X000 and X001)
ON/OFF pulse width: 10 micro or more (max. 50 kHz)
Interrupt assignment:
No interrupt function
Page 91
5.5 Quadrature Bi-pulse Counter
This function counts up or down the quadrature bi-pulse (2-phase pulses whose phases are shifted 90° each other).
Counts up when phase A precedes, and counts down when phase B precedes.
1-edge count:
The current value increments or decrements at the rising or falling edge of the phase B input after the phase A input
has turned on.
2-edge Count:
The current value increments or decrements at the rising or falling edge of the phase B input after the phase A input
has turned on or off.
4-edge Count:
The current value increments or decrements at the rising or falling edges of the phase A and B inputs.
Both rising and falling edges of each phase are counted.

Consequently, 4 times count value against the pulse frequency is obtained.
When the count value reaches the comparison value 1 (or 2), the I/O interrupt program#1 (or #2) is activated (if the
interrupt enable flag for each is ON). This counter operation is enabled while the soft-gate is ON. The count value is
reset to 0 when the soft-gate is changed from ON to OFF. The count value is also reset to 0 when the reset input
comes ON. When the soft-gate is OFF, the count value can be changed by writing the data into the comparison
value 1 (or 2) register and setting the count preset flag 1 (or 2) to ON. The comparison value 1 and 2 can be changed
even when the soft-gate is ON. The count value range is 0 to 4294967295 (32-bit data).
Page 92
The function selection is done through configuration register1
Phase A IP 1 (X000)
Phase B IP 2 (X001)
Reset input IP 3 (X002)
Comparison value 1 MW12 MW13 Data range: 0 to 4294967295
Comparison value 2 MW14 MW15
Count value MW16 MW17
Soft-gate M320 Operation is enabled when ON
Interrupt enable 1 M322 Interrupt 1 is enabled when ON
Count preset 1 M324 Used to preset the count value
Interrupt enable 2 M323 Interrupt 2 is enabled when ON
Count preset 2 M325 Used to preset the count value
Hardware condition:
Phase A and phase B (IP 1 and IP 2)
1X Mode
ON/OFF pulse width: 100 micro sec. or more (max. 5 kHz)
2X Mode
4X Mode
Reset input (IP3)

ON/OFF duration: 2 ms or more
Interrupt assignment:
Comparison value 1 — I/O interrupt program #1
Comparison value 2 — I/O interrupt program #2
Page 93
5.6 Interrupt Input Function
When the signal state of the interrupt input is changed from OFF to ON (or ON to OFF), the corresponding I/O
interrupt program is activated immediately. Up to 2 interrupt inputs can be used. The interrupt generation condition
can be selected either rising edge (OFF to ON) or falling edge (ON to OFF) for each input. The I/O interrupt program
#1 is corresponding to the interrupt input 1, and the I/O interrupt program #2 is corresponding to the interrupt input 2.
Hardware condition
Interrupt input (IP 1 and IP 2)
ON/OFF pulse width: 100 microsec. or more
Interrupt assignment
Interrupt input 1 — I/O interrupt program #1
Interrupt input 2 — I/O interrupt program #2
5.7 Pulse Output Function
There are two transistor outputs Y0 and Y1 and can be used for pulse output.
When CW/CCW mode is selected if frequency is positive, match output 1 will be selected so that pulses will be out
on Y0 and if frequency is negative match output 2 will be selected so that pulses will be out on Y1.
In PULSE/DIR mode the pulses will be out on Y0 i.e. Match output1. If the frequency is negative then direction pin
can be set to high through Match output 2.

CW/ CCW PLS/DIR
CW Pulse PLS Y0
CCW Pulse DIR Y1
Pulse enable flag M336 Output is enabled when ON
Frequency setting register MW22 MW23 Data range: -5000 to –50, 50 to 5000
Frequency setting error flag M191 ON at error (Reset OFF automatically)
Page 94
5.8 PWM Output Function
This function is used to output a variable duty cycle pulse train. The controllable duty cycle is 0 to 100 % (1 % units).
The PWM output is enabled when the pulse enable flag is ON. While the pulse enable flag is ON, the duty cycle (ON
duty) can be changed by changing the duty setting value (0 to 100). The frequency setting is available in the range of
50 to 5000 Hz (1 Hz units) before turning ON the pulse enable flag. The frequency changing is not allowed while the
pulse enable is ON. Note that the minimum ON/OFF pulse duration is 100 microsec. Therefore, the controllable ON
duty range is limited depending on the frequency setting as follows. If the ON duty setting value is not available
(within 0 to 100), the pulse width error flag comes ON. (PWM output operation is continued but the duty cycle is not
guaranteed)
The function selection is done through configuration register2

PWM pulse Y0
Pulse enable flag M336 Output is enabled when ON
Frequency setting register MW22 – MW23 Data range: 50 to 5000
ON duty setting register MW24 –MW25 Data range: 0 to 100
Pulse width error flag M189 ON at error (reset OFF automatically)
ON duty setting error flag M190 ON at error (reset OFF automatically)
Frequency setting error flag M191 ON at error (reset OFF automatically)
The Buffer is updated at each scan, so that the PWM frequency and duty cycle will be changed after each scan.
Page 95
OPERATING SYSTEMS OVERVIEW
♦ System Operating Modes
♦ Mode Selection
Page 96
6.1 Operating System Overview
The V200 CPU has three basic operation modes, the RUN mode, the HALT mode and the
ERROR mode. It also has the HOLD and RUN-F modes mainly for system checking.
RUN: The RUN mode is a normal control-operation mode.

In this mode, the V200 CPU model reads input signals, executes the user program,
and updates the output devices according to the user program. In the RUN mode, V200
PLC executes the user’s ladder program logic, which is the basic operation of a PLC.
In this mode task defined in the application are also executed.
EEPROM write are possible while the V200 CPU is in the RUN mode.
HALT: The HALT mode is a STOP mode.

In this mode, user program execution is stopped and all outputs are brought to zero (0).
Program loading into the V200 CPU unit is possible in the HALT mode.
ERROR: The ERROR mode is a shutdown mode as a result of self-diagnosis.

The V200 CPU model enters the ERROR mode if internal error is detected by self-
diagnosis. In this mode, program execution is stopped and all outputs are brought to
“Error State Output Condition” defined in the application. The cause of the shutdown
can be confirmed by connecting the programming tool.
To exit from the ERROR mode, execute the Error Reset command from the programming
tool, or cycle power off and then on again.
HOLD: The HOLD mode is provided mainly for checking the external I/O signals.
In this mode, user program execution is stopped, with input and output updating is
executed. It is therefore possible to suspend program execution while holding the output
state. Moreover, a desired output state can be established by setting any data by using
the programming tool.
RUN-F: The RUN-F mode is a forced RUN mode provided for program checking.
This mode is effective when using the expansion I/Os.
Different from the normal RUN mode, the RUN-F mode allows operation even if the
registered I/O modules are not actually mounted.
In this mode the physical outputs are not updated; only the registers are updated.
6.2 Mode Selection
The operation modes are switched by the mode control switch provided on the V200 base model and the mode
control commands issued from the OIL-DS.
Page 97
PROGRAMMING INFORMATION
♦ Devices and Registers
♦ Memory Allocation of XW, YW and MW
♦ Index Modification
♦ Real-time Clock/Calendar
♦ User Program
♦ Programming Language
♦ Program Execution Sequence
Page 98
7.1 Devices Registers
Broadly two types of registers are present in PLC register database:
1. Internal PLC Registers: Implemented through buffers present in RAM of Base module.
Data Registers (D).
Auxiliary Registers (BW/B).
System Registers (SW).
System coil (S).
Timer Registers (T).
Counter Registers (C).
Base module configuration Registers (MW/M) (Coils and registers are mapped)
I/O Registers of Base Module (XW/X, YW/Y) (Coils and registers are mapped)
Timer devices (T.)
Counter devices (C.)
2. Expansion and Serial I/O Registers: These are external to the unit and can be accessed by communicating with
external module over SPI or serial:
I/O Registers of expansion module and serial module (XW/X, YW/Y).
Configuration Registers (MW/M).
XW, YW, MW, X, Y, M register types of both the register types; viz: base, expansion and serial are encoded with the
following addressing scheme:
XWssrr
YWssrr ss: Slot Number
MWssrr rr: register number in slot ss
Xssccc
Yssccc ss: Slot Number
Mssccc ccc: coil number in slot ss
Note:
“0” (Zero) is the slot number of CPU module.
Page 99
You can allot “ss” (slot number) from “Project Information” docker window; “IO Allocation\Local” section as shown
below:
Double click on each

slot to assign model name
When you double click on the highlighted slot section; below shown window will appear:
Note: Here you have to allocate slots serially. If you try to allocate randomly; it will show as an expansion error.
Modules for PLC are sequential; the previous slot can not be empty.
Page 100
Thus, you can assign the expansion models as needed:
In the above shown screen, you can observe that the address range for the expansion models assign for Slot 1
through Slot 4, it has taken first two digit as 01, 02, 03 & 04 serially.
And last three digits will indicate the register numbers.
The external input signals are allocated to the external input devices/registers (X/XW). The
external output signals are allocated to the external output devices/registers (Y/YW).
The register numbers of the external input and output registers are consecutive. Thus one register number can be
assigned for either input or output.
X01000 X01007 X01000

X: Input
Slot Number (Slot 1)
GDD288N Input: 8 Nos. (000 to 0007)
Y01000
Y01000 Y01007 Y: Output
Output: 8 Nos. (000 to 007)
Similarly.....
X02000 X01003 X02000

X: Input
GAA244 Input: 4 Nos. (000 to 0003)
Y02000
Y02000 Y01003 Y: Output
Output: 4 Nos. (000 to 003)
Page 101
System Register for Special Function Inputs and PWM outputs:
Configuration Register for Special inputs MW10
Configuration Register for PWM output MW11
Single Phase Counter

Set Value
Count Value
Soft Gate (Device)

Channel 1 M 320
Channel 2 M 328
Interrupt Enable (Device)
Channel 1 M 322
Channel 2 M330
Count Preset (Device)
Channel 1 M323
Channel 2 M331
Page 102
Single Phase Speed Counter

Sampling Time
Channel 1 MW12
Channel 2 MW14
Hold Value
Soft Gate (Device)
Channel 1 M 320
Channel 2 M 328
Quadrature Bi Pulse
Count Value MW16, MW17
Soft Gate (Device) Interrupt M320
Enable1 (Device) Count M322
Preset 1 (Device) Interrupt M324
Enable 2 (Device) Count M323
Preset 2 (Device) M325
Pulse Output Function

PWM Output Function

ON duty setting register MW24, MW25
pulse width error flag M189
On duty setting error flag M190
System Coil for Debug Function
S0000 Carry bit

S0021 Communication recover enable bit for port1
S0022 Communication recover enable bit for port2
S0034 Instruction error flag
Page 103
No "Device/“register" Name Function
1 M0016 CPU error (down) ON at error state
2 M0017 I/O error ON at error state
3 M0018 Program error (down) ON at error state
4 M0019 Not Used
5 M0020 Not Used
6 M0021 "Clock/calendar error“(alarm)" ON when clock/calendar data is illegal
7 M0022 "Retentive data invalid“(alarm)" ON when retentive data in RAM are invalid
8 M0023 Not Used
9 M0024 Not Used
10 M0025 Not Used
11 M0026 Not Used
12 M0027 "Watchdog timer error“(down)" ON at error state
13 M0028 Not Used
14 M0029 I/O mismatch (down) ON at error state
15 M0030 Analog Power Fail (Alarm) ON at error state
16 M0031 BCC error (down) ON at error state
17 M0032 Not Used
18 M0033 Scan time over (down) ON when the scan time exceeds 200 ms
19 M0034 Not Used
20 M0035 Not Used
21 M0036 Not Used
22 M0037 Not Used
23 M0480 System timer coil for 0.1 sec interval
27 M0484 System timer coil for 1 sec interval
31 M0496 Timer interrupt execution status ON when Timer program is executing
32 M0497 IO1 interrupt execution status ON when IO1 program is executing
33 M0498 IO2 interrupt execution status ON when IO2 program is executing
34 M0504 Hold mode status On when PLC is in hold mode.
35 M0512 ALWAYS ON
36 M0513 ALWAYS OFF
Page 104
When COM ports are configured as Modbus slaves, the internal PLC tags are mapped to the modbus addresses as
given in the following table:
PLC Tag description Reg. Addressing Bit Addressing Modbus address

I/O register XW(400) X (6400) 440001 - 440400
YW(400) Y (6400) 441001 - 441400
Auxiliary registers BW00-BW255 B0000 to B4095 442001 - 442256
System Registers SW00-SW256 Not Mapped 420001 - 420256
Timer Registers T00-T255 Not Mapped 400001 - 400256
Counter Register C00-C255 Not Mapped 410001 - 410256
Data Registers D0000-D4095 Not Mapped 450001 - 454096
Retentive Registers Not Mapped 430001 - 431400
Index Register (I,J,K) I Not Mapped 443001
J Not Mapped 443002
K Not Mapped 443003
Configuration MW registers MW(1600) M(25600) 460001-461600
COILS:
TR0- TR15
Input Coil (R) X (6400) 000001 - 006400
Output Coil (R/W) Y (6400) 010001 - 016400
System Coil (R/W) S 0000 to S 0099 020001 - 020100
Internal Coil (R/W) B 0000 to B 1023 030001 - 034096
Timer Devices (256 bits = 16 words) T. 000 to T. 255 021001 - 021256
Counter Devices (256 bits = 16 words) C. 000 to C. 255 022001 - 022256
Configuration MW coils M(25600) 035001 - 060600
Page 105
7.2 Memory Allocation of XW, YW and MW
Memory for XW, YW and MW registers for particular model is allocated by software at the time of I/O allocation. The
number of XW, YW and MW for the particular model is as per the table given below:
Sr. Model Name Description XW YW MW X Y

No.
1 GPU288 V200 Base Model 1 1 60 8 8
2 GPU200 V200 Base Module with Ethernet 0 0 60 0 0
3 GDI216 16 Input Digital Module 1 0 0 16 0
4 GDO216P 16 PNP type transistor output digital module 0 1 0 0 16
5 GDO216N 16 NPN type transistor output digital module 0 1 0 0 16
6 GRO216 16 Relay type output digital module 0 1 0 0 16
7 GDD216P 8 Digital input, 8 PNP type transistor output digital 1 1 0 8 8
module
8 FLD0808N 8 Digital input, 8 NPN type transistor output digital 1 1 0 8 8
module
9 GDR216 8 Digital input, 8 Relay type output digital module 1 1 0 8 8
10 GAD208L 0-10 VDC or 4-20 mA (16 Bit) 8 channel input model 8 0 50 0 0
11 GDA204 0-10 VDC or 4-20 mA (16 Bit) 4 channel output model 0 4 30 0 0
12 GRT208 PT100 RTD (16 Bit) 8 channel input model 8 0 50 0 0
13 GAA242 4 Universal Analog Inputs ( RTD, TC, 4-20 mA, 4 2 40 0 0
0-20mA,0-50mV, 0-100mV, 0-10VDC) (16 Bit),
2 channel Voltage/Current (16 Bit) outputs.
The allocation is sequential. If any particular model does not have XW / YW / MW defined then the memory is not
allocated in the array for that model. This array is sequentially mapped to Modbus registers.
Consider the example that user has configured the models as below:
Slot 0 : GPU288 : XW : 1, YW : 1, MW : 60
Slot 1 : GDR288 : XW : 1, YW : 1, MW : 0
Slot 2 : GRO216 : XW : 0, YW : 1, MW : 0
Slot 3 : GDD288N : XW : 1, YW : 1, MW : 0
Slot 4 : GDI216 : XW : 1, YW : 0, MW : 0
Slot 5 : GAD208L : XW : 8, YW : 0, MW : 50
Page 106
Then the array of XW, YW and MW will be as follows:
XW Allocated for register Modbus Slave register address

0 GPU288 (XW0000) 440001
1 GDR288 (XW0100) 440002
2 GDD288N (XW0300) 440003
3 GDI216 (XW0400) 440004
4 GDI216 (XW0401) 440005
5 GAD208L (XW0500) 440006
6 GAD208L (XW0501) 440007
7 GAD208L (XW0502) 440008
8 GAD208L (XW0503) 440009
9 GAD208L (XW0504) 440010
10 GAD208L (XW0505) 440011
11 GAD208L (XW0506) 440012
12 GAD208L (XW0507) 440013
13 Not used
…. Not used
399 Not used
YW Allocated for register Modbus Slave register address

0 GPU288 (YW0000) 441001
1 GDR288 (YW0100) 441002
2 GRO216 (YW0200) 441003
3 GDD288N (YW0300) 441004
4 Not used
…. Not used
…. Not used
399 Not used
MW Allocated for register Modbus Slave register address

0 to 59 GPU288 (MW0000 to MW0059) 460001 to 460060
60 to 109 GAD208L (MW0500 to MW0549) 460061 to 460110
110 Not used
…. Not used
…. Not used
1599 Not used
Page 107
7.3 Index Modification
When registers are used as operands of instructions, the method of directly designating the register address as
shown in Example 1) below is called ‘direct addressing’.
As opposed to this, the method of indirectly designating the register by combination with the contents of the index
register (I, J, or K) as shown in Example 2 below is called ‘indirect addressing’. In particular, in this case, since the
address is modified using an index register, this is called ‘index modification’.
Example - 1)
Data transfer instruction

Transfer data of BW010 to D1000
Example - 2)
Data transfer instruction (with index modification)

Transfer data of BW(10 + I) to D(0000 + J)
(If I = 3 and J = 200, the data of BW13 is transferred to D0200).
There are 3 types of index registers, I, J and K. Each type processes 16-bit integers (-32768 to 32767). There are
no particular differences in function between these 3 types of index registers.
There is no special instruction for substituting values in these index registers. These are designated as destination of
data transfer instructions, etc.
Page 108
(substitutes 64 in index register I)
(substitutes the data of D0035 in index register J)
(substitutes the result of addition in index register K)
Note:
(1) The index modification is available for RW, T, C and D registers.
(2) If index registers are used as a double-length register, only the combinations J×I and K×J
are allowed.
The followings are examples of index modifications:
When I = 0, it designates BW10.

When I = -1, it designates BW09.
When I = -10, it designates BW00.
When J = 0, it designates D0201×D0200.

When J = -1, it designates D0200×D0199.
When J = -2, it designates D0199×D0198.
Note:
Be careful that the registers do not exceed the address range by the index modification.
The address range is not checked by the V200 PLC.
Substitutions of values into index registers and index modifications can be used any times
in a program. Normally, the program will be easier to see if a value substitution into an index
register is positioned immediately before the index modification.
Page 109
7.4 Real-time Clock / Calendar
The V200 CPUs are equipped with the real-time clock/calendar for day of the month, month, year, hour, minute,
second and day of week. This data is stored in the special registers SW10 to SW16 by unsigned integer format as
follows:
F 8 7 8
D0050 00 Day of month 00 to 99 (2000 - 2099)
D0051 00 Month 01 to 12
D0052 00 Year 01 to 31 Calendar
D0053 00 Hour 00 to 23 LSI
D0054 00 Minute 00 to 59
D0055 00 Second 00 to 59
D0056 00 Day of week 00 to 06
Note:
The day of the week is automatically,
Sunday = 0, Monday = 1, Tuesday = 2............. Saturday = 6
Program example:
In the following circuit, output Y007 turns ON for 1 minute at every Sunday 6 pm.
Clock/calendar back-up:
The clock / calender continues to update using internal battery backup even if the external 24 VDC power to V200
CPU is switched OFF. The backup time period is as follows:
Temperature Backup Time
25OC 20 Years
Setting the clock/calendar:

You can set the clock/calendar data, by using the Calendar Set instruction (CLND) in the user program.
Page 110
7.5 User Program
The user program is stored by each program types as shown in the following diagram and is managed by units
called blocks in each program types.
User program configuration Program type internal configuration
(Program types) (Blocks)
Main program Block 1
Sub-program #1 Block 2
Timer interrupt
I/O interrupt #1 Block 10
I/O interrupt #2 Block N

(N = max. 256)
Subroutine
Block 1
In the user program, the main program is the core. The scan operation explained is for the main program. The
operation of other program types are explained in the following sections:
The following 6 program types are supported by the V200 .
(1)……..Main program
(2) Sub-program #1
(3) Timer interrupt program
(4) I/O interrupt program #1
(5) I/O interrupt program #2
(6) Subroutine
The blocks are just separators of the program, and have no effect on the program execution. However, by dividing the
user program into some blocks, the program becomes easy to understand. The block numbers need not be con-
seductive. In each program type and block, there is no limit of program capacity. The only limit is the total capacity.
7.5.1 Main Program

The main program is the core of the user program. It is executed once in each scan.
1 scan time
Mode I/O Timer Main program Mode I/O Timer Main program
Time
In the above figure,
Mode means the mode control operation
I/O means the I/O update processing
Timer means the timer up date processing
Main program means the main program execution
the self-diagnostic check and peripheral support are omitted in this figure.
The end of the main program is recognized by the END instruction. Although instructions may be present after the
END instruction, that portion will not be executed.
Page 111
7.5.2 Sub-Program # 1
If the sub-program #1 is programmed, it is executed once at the beginning of the first scan (before main program
execution). Therefore, the sub-program #1 can be used to set the initial value into the registers. The sub-program
#1 is called the initial program.
The figure below shows the first scan operation.

RUN mode
transition 1st scan 2nd scan
I/O Timer Sub#1 Main program Mode I/O Timer Main program
Time
The end of the sub-program #1 is recognized by the END instruction.
7.5.3 Timer Interrupt Program
The timer interrupt is the highest priority task. It is executed cyclically with a user specified interval, while suspend-
ing other operation. The operations interval is set in the system information. (5 to 1000 ms, 5 ms units).
1 scan 1 scan 1 scan 1 scan
Scan
Timer interrupt
Timer interrupt Timer interrupt
interval interval
Time
The end of the timer interrupt is recognized by the IRET instruction.
7.5.4 I/O Interrupt Program

The I/O interrupt program is also the highest priority task. It is executed immediately when the interrupt factor is
generated, while suspending other operations.
The following 2 types I/O interrupt programs are supported in the V200 CPU.
(1) I/O interrupt #1
The I/O interrupt #1 is used with the high speed counter function. When the count value reaches the preset
value, etc., the I/O interrupt #1 is activated immediately with suspending other operation. The end of the I/O
interrupt #1 is recognized by the IRET instruction.
(2) I/O interrupt #2
The I/O interrupt #2 is also used with the high speed counter function.
If an interrupt factor is generated while other interrupt program is executing (including the timer interrupt), the inter-
rupt factor is hold. Then it will be activated after finishing the other interrupt program execution.
If two or more interrupt factors are generated at the same time, the priority is as follows:
Timer > I/O #1 > I/O #2
Page 112
7.5.5 Subroutines
In the program type ‘Subroutine’ total 256 numbers of subroutines can be programmed.
The subroutine is not an independent program. It is called from other program types (main program, sub-program,
interrupt program) and from other subroutines.
One subroutine is started with the CALL instruction, and ended by the RET instruction.
It is necessary to assign a subroutine number to the CALL instruction.
Subroutine number
The RET instruction has no subroutine number.
Main program Subroutine

Execution
flow
[ SUBR (000) ]
[ CALL N.000 ]
[ RET ]
Note: (1) Multiple subroutines can be programmed in a block. However, one subroutine in one block
is recommended.
Page 113
7.6 Programming Language
The programming language of theV200 Series is ‘ladder diagram’. Ladder diagram is a language which composes
program using relay symbols as a base in an image similar to a hard-wired relay sequence. In the V200 CPU, in
order to achieve an efficient data-processing program, ladder diagram which are combinations of relay symbols and
function blocks are used.
The ladder diagram program is constructed by units called ‘rung’. A rung is defined as one network which is con-
nected to each other.
Rung number Rung
The rung numbers are a series of numbers (decimal number) starting from 1, and cannot be skipped. There is no
limit to the number of rungs.
The size of any one rung is limited to 50 lines X 11 columns.
A example of a ladder diagram program is shown below.
When X005 is ON or the data of D0100 is greater than 200, Y027 comes ON. Y027 stays ON even if X005 is OFF
and the data of D0100 is 200 or less.
Y027 will come OFF when X006 comes ON.
Page 114
7.7 Program Execution Sequence
The instructions execution sequence is shown below.
(1) They are executed in the sequence from block 1 through the final block which contains the END instruction (or
IRET in an interrupt program).
(2) They are executed in the sequence from rung 1 through the final rung in a block (or the END instruction).
(3) They are executed according to the following rules in any one rung.
1 When there is no vertical 1 2 3 4

connection, they are
executed from left to right.
2 When there is an OR 1 2 4 6 7
connection, the OR logic
portion is executed first. 3
3 When there is a branch, they 1 2 3 4

are executed in the order from
the upper line to the lower line. 5 6
4 A combination of 2 and 3 1 3 4 5
above.
2 6 8
The instructions execution sequence in which function instructions are included also follows the above rules. How-
ever, for program execution control instructions, such as jumps (JCS), loops (FOR-NEXT), subroutines (CALL-SUBR-
RET), it will depend on the specifications of each instruction.
Page 115
TROUBLESHOOTING
♦ Troubleshooting Procedure
♦ Self Diagnostics
Page 116
8.1 Troubleshooting Procedure
1. Pay special attention during the troubleshooting to minimize the risk of electrical shock.
CAUTION
2. Turn off power immediately if the V200 or related equipment is emitting smoke or
odor. Operation under such situation can cause fire or electrical shock.
3. Turn off power before removing or replacing units, modules, terminal blocks or wires.
Failure to do so can cause electrical shock or damage to the PLC and related
equipment.
4. Contact Toshiba for repair/replacement if the V200 or related equipment fails.

Toshiba will not guarantee proper operation nor safety for unauthorized repairs.
If trouble occurs, determine whether the cause lies in the mechanical side or in the control system (PLC) side. A
problem may cause a secondary problem, therefore, try to determine the cause of trouble by considering the whole
system.
If the problem is found in the PLC CPU model, check the following points:
PW R (power) LED Follow the procedure in

Not lit Power supply check
Lit
RUN LED Follow the procedure in

Not lit CPU check
Lit
User program Follow the procedure in

Not normal Program check
Normal operation
Input operation Follow the procedure in

Not normal Input check
Normal operation
Output operation Follow the procedure in

Not normal Output check
Page 117
8.1.1 Power Supply Check
If the PWR (power) LED is not lit after power on, check the following points.
Check the power connection Connection terminals are correct.

The terminal screws are not loose.
The terminal block is installed securely.
Correct
Check the power voltage 24 VDC; +/- 15%

at the V200’s terminal
Normal
Remove the programmer If the PWR LED becomes normal, the

port connector internal supply may be shorted in the
external connections of this port.
Still unlit
Remove the expansion If the PWR LED is still OFF, the V200
Unit basic unit may be faulty. Replace the unit.
Lit
Insert the removed expansion Replace the faulty expansion unit.

Unit one by one to pinpoint
the faulty expansion
8.1.2 CPU Check
If the RUN LED is not lit after power on, check the following points.
Check the position of the If it is not in R (RUN) position, turn the

mode control switch switch to R (RUN) position.
Check the ERR (error) LED If the ERR LED is lit, the V200 CPU PLC
model is in the ERROR mode. Confirm the
error message by connecting the programming
tool.
If only ERR LED is blinking either ladder or
application is invalid. Download the program
again.
Is the RUN & ERR LED blinking ? Firmware is invalid. Download the firmware again.
8.1.3 Program Check

Check the user program based on the following points if it is running but the operation does not work as intended.
1. Whether duplicated coils are not programmed.

2. Whether a coil device and a destination of a function instruction are not overlapping.
3. Whether the ON/OFF duration of an external input signal is not shorter than the unit’s scan time.
4. Whether a register/device which is used in the main program is not operated erroneously in the interrupt
program.
Page 118
8.1.4 Input Check
If the program is running but the external input signal is not read normally, check the following points:
Is the input status If not, check the input voltage at the

changed ON/OFF V200’s input terminals.
to the corresponding If the voltage is not normal, check the input
device operation device and the cable.
If the voltage is normal, the V200’s
input circuit may be faulty.
Connect the programming If the monitored X device state is identical

tool, and monitor the to the state of the input status LED, the
corresponding X device state cause may lie in the user program or in the
in RUN mode environment.
Not normal
Check whether the X device If it is forced, release the force designation

is forced or not then execute the EEPROM write
operation.
Not forced
Check whether the In force run mode physical inputs and

allocation table is identical outputs are not updated.
the actual I/O
Not
Execute the automatic I/O Download the application now

allocation, and check whether and execute ladder.
the I/O allocation table is now
identical to the actual I/O
configuration
No
Check the expansion unit Replace the faulty unit or else the
Hardware one by one V200 CPU may be faulty.
the expansion rack ?
Page 119
8.1.5 Output Check
If the output status monitored on the programming tool is normal but the external output device (load) is not operated
normally, check the following points:
Is the output status

changed ON/OFF
No to the program execution
Check the voltage

the output terminal and
common
If it is not normal, check the output cable

Check the voltage at the connections.
If it is normal, check the specification of
the load, also check environmental factors.
Check the I/O allocation In force run mode, physical inputs and
table is identical to outputs are not updated.
the actual I/O configuration
Not identical
Execute the automatic Download the application now and

allocation, and check execute the ladder.
the I/O allocation table is
identical to the actual
Check for faulty expansion Replace the faulty expansion unit.

unit one by one
Page 120
8.1.6 Environmental Problem
If the following improper operations occur in the controlled system, check possible environmental factors.
(1) If an improper operation occurs synchronously with the operation of I/O devices:
The noise generated at ON/OFF of the output device (load) may be the cause of the problem. Take
necessary measures mentioned in section Precaution.
(2) If an improper operation occurs synchronously with the operation of surrounding equipment or high-
frequency equipment:
The noise induced in I/O signal lines may be the cause of the problem. The surge voltage, voltage
fluctuations, or differences of grounding potentials may cause the problem, depending on the power
supply system or the grounding system. Check the operation in accordance with the precautions as
maintained. For some cases, isolation from the ground may lead to the stable operation.
(3) If an improper operation occurs synchronously with the operation of machinery:

The vibration of the equipment may cause the problem. Check that the installation status of the
units and take necessary measures.
(4) If a similar failure is repeated after the unit is replaced:

Check that no metal debris or water drops has been entered into the unit/module. Apart from the
above points, consider climatic conditions. If the ambient temperature is beyond the specified range,
stable operation of the system is not guaranteed.
Page 121
8.2 Self Diagnostics
ERROR Mode :-
The ERROR mode is a shut-down mode as a result of self-diagnosis. The PLC enters the ERROR mode if internal
trouble is detected by self-diagnosis. In this mode, program execution is stopped and all outputs are switched off.
The cause of the Error-down can be confirmed by connecting to OIL-DS software. To exit from the ERROR mode,
execute the Error Reset command from the OIL-DS, or cycle power OFF and then ON again.
Self-Diagnosis :-
Checks the proper operation of the PLC itself. If an error has detected and cannot be recovered by re-tries, the V200
moves into ERROR mode.
Self-Diagnosis is performed in firmware at two stages:
A ) At initialization (Power ON)
e.g. RAM, ROM check, IO mismatch check.
B) In continuous while loop
e.g. IO bcc check, scan time check.
If an error is detected by the self-diagnostic check of the PLC, the error messages and related information shown on
the following pages will be recorded in the PLC event history table. If the error is severe and continuation of operation
is not possible, the PLC turns OFF all outputs and stops the operation (ERROR mode).
The latest 30 error messages are stored in the event history table. This event history table can be displayed on the
OIL-DS. (Power ON/OFF is also registered) If the PLC has entered into ERROR mode, connect the OIL-DS to the
PLC to confirm the error message in the event history table. This information is important to recover from an error.
In the event history table, No.1 message indicates the latest event recorded. Each column shows the following
information:
Date: The date when the error has detected

Time: The time when the error has detected
Event: Error message
Count: Number of times the error has detected by retry action
Info n: Related information to the error detected
Mode: PLC operation mode in which the error has detected (INIT. means the power-up initialization)
Down: Shows the PLC has entered into ERROR mode by the error detected
If the PLC is in the ERROR mode, operations to correct the program are not accepted.
In this case, execute the Error reset operation by the OIL-DS to return the HALT mode before starting the correc-
tion operation.
Configuration registers (MW01 and MW02):

(1) These configuration devices are set by the PLC operating system. These devices are read only for user.
(2) Devices marked as (down) are set in the ERROR mode. These type of errors will cause the PLC to enter in the
Error mode.
(3) Devices marked as (alarm) are set when the corresponding condition has occurred. PLC continues to be in the
same mode if these errors occurs.
Page 122
The errors in the PLC can be categorized as below:
1. CPU error:
a. System watchdog Reset (WDT Error)
If there is error in this category the CPU error flag ( MW01_0 device) sets along with corresponding device of
the error. So for WDT error MW01_11 device sets.
2. I/O Error:
a. I/O mismatch error
b. I/O bcc error.
If there is error in this category the I/O error flag ( MW01_1 device) sets along with corresponding device of
the error. So for I/O mismatch error MW01_13 device sets and for I/O bcc error MW01_15 device sets.
3. Program Error:
a. Scan Time Over error
If there is error in this category the I/O error flag ( MW01_2 device) sets along with corresponding device of
the error. So for Scan Time Over error MW02_1 device.
4. Other Errors:
a. Clock calendar error
b. Retentive Data Loss error
For Clock calendar error MW01_5 device sets and for Retentive Data Loss error MW01_6 device sets
Above error conditions are checked either in each main loop scan or only at power up. This is mentioned in the
following table.
The configuration devices (M) and configuration registers (MW) are used for special purposes.
Error Messages and related information:
No. Event Info1 Info 2 Info 3 Info 4 Special Meaning and Check at
Device countermeasures
1 Retentive MW01_6 In the power-up initialization, Only Power-On

Data Loss data invalidity of RAM (back-
Error up area) has been detected.
If retentive registers are used,
these validity are not guarant-
eed. (No error down)
2 Clock-cal- MW01_5 The data of built-in calendar Only Power-On

endar error LSI is illegal.(No error down)
Set the date and time.
4 I/O slot Unit MW01_1 The I/O allocation information Only Power-On
mismatch No. Type MW01_13 and the actual I/O configuration
are not identical.(Error down)
Check the I/O allocation and
the option card mounting status
5 I/O BCC Unit Register MW01_1 I/O bus parity error has been Each main loop
error No. No. MW01_15 detected in data read/write for scan
I/O modules. An abnormality
has been detected in I/O bus
checking. (Error down)I/O No
answer. (Error down) Check
the expansion cable connect-
ion and the I/O module mounting
status.
Page 123
No. Event Info1 Info 2 Info 3 Info 4 Special Meaning and Check at
Device countermeasures
6 Scan Scan MW01_2 The scan time has exceeded 200 Each main loop
time over time MW02_1 mS (Default). (Alarm)Correct the scan
program to reduce the scan time
or use WDT instruction to extend
the check time.
7 System Power OFF (no error) Only Power-Up

power off
8 System Power ON (no error) Only Power-Up

power on
9 WDT Error MW01_00 The watchdog timer error has Only Power-Up
MW01_11 occurred.(Error down) If the
error occurs frequently, replace
the unit.
Page 124
No Device/register Name Function
1 MW01_0 CPU error (down) ON at error state
2 MW01_1 I/O error ON at error state
3 MW01_2 Program error Clock/calendar ON at error state
4 MW01_5 error(alarm) Retentive data ON when clock/calendar data is illegal
5 MW01_6 loss/invalid(alarm) System ON when retentive data in RAM are invalid
6 MW01_11 Watchdog error (down) I/O ON at error state
7 MW01_13 mismatch (down) ON at error state
8 MW01_14 Analog Power Fail I/O ON at error state
9 MW01_15 BCC error (down) ON at error state
10 MW02_1 Scan time over (alarm) ON when the scan time exceeds 200 ms
ROM Errors:
If the PLC does not have a program ( Firmware / Application / Ladder ) it remains in the wait loop as given in the Flow
Chart. The LEDs are used to indicate these conditions. These errors are not logged in the event history.
No Condition Indication
1 No Firmware or Firmware corrupted. RUN LED and ERR LED blinks at one second interval
simultaneously.
2 No Application or Application corrupted. ERR LED blinks at one second interval.
3 No Ladder or Ladder corrupted. ERR LED blinks at one second interval.
Diagnosis Registers for Serial and Ethernet Communication channels:
Following system registers and system coils can be used for the control and diagnosis of communication channels:

SW0003_14 COM1 Status Read only 0 = Communication Error
1= Communicating with Master
SW0018 COM1 failed node Read/write Shows time in sec recover the communication
reconnect time (Sec) with failed nodes for port1.the default value is
60Sec
SW0019 COM2 failed node Read/write Shows time in sec recover the communication
60Sec
SW0022 COM3 failed node Read/Write Shows time in sec recover the communication
60Sec
S0021 COM1 failed node Read/write If this bit is set communication with the failed
reconnect control nodes is detected after scan time SW0018 for
Page 125
port3. By default : ON
SW64-S65 Node Status Registers Read only Shows the status of the node, whether node is
for COM1 present or not. Total 2 word Register are mapped
for 32 nodes.
for 224 nodes.
for 32 nodes.
for 224 nodes.
for 256 nodes.
Page 126
MAINTENANCE AND CHECKS
♦ Precautions During Operation
♦ Daily Checks
♦ Periodic Checks
♦ Maintenance Parts
Page 127
9.1 Precautions During Operation
When the V200 is in operation, you should pay attention to the following points:
(1) The programming cable can be plugged or unplugged while the V200 is in operation. When you try to
do it, do not touch the connector pins. This may cause malfunction of the V200 owing to static
electricity.
(2) Do not plug nor unplug the expansion cable during power on. This can cause damage to the equipment.
Furthermore, to avoid malfunction of the V200 owing to static electricity, do not touch the cable ends.
(3) Do not touch any terminals while the V200 when it is in operation, even if the terminals are not live
parts. This may cause malfunction of the V200 owing to static electricity.
(4) Do not touch the expansion connector pins while the V200 CPU model is in operation. This may
cause malfunction of the units owing to static electricity.
Fix the expansion connector cover if the expansion connector is not used.
(5) Do not insert your finger into the option card slot while theV200 is in operation. This may cause
malfunction of the V200 owing to static electricity.
Fix the option card slot cover securely.
(6) Do not insert your finger into the expansion rack’s ventilation hole during power on. This may cause
malfunction of the V200 owing to static electricity.
Page 128
9.2 Daily Checks
1. Pay special attention during the maintenance work to minimize the risk of electrical
CAUTION shock.
2. Turn off power immediately if the V200 CPU or related equipment is emitting smoke
or burning. Operation under such situation can cause fire or electrical shock.
To maintain the system and to prevent troubles, check the following items on daily basis.
Item Check Corrective measures
Status LEDs PWR Lit when internal 3.3 V If the LEDs are not normal, see
(power) is normal. Troubleshooting.
RUN Lit when operating
normally.
FLT (fault) Not lit when operating
normally.
Mode control Check that the mode control switch is in Turn this switch to R (RUN) side.
switch R (RUN) side. Normal operation is
performed when this switch is in R
(RUN) side.
Input LEDs Lit when the corresponding input is ON. • Check that the input terminal screw
is not loose.
• Check that the input terminal block is
not loose.
• Check that the input voltage is within
the specified range.
Output LEDs Lit when the output is ON and the • Check that the output terminal
corresponding load should operate. screw is not loose.
• Check that the output terminal
block is not loose.
• Check that the output voltage is
within the specified range.
Page 129
9.3 Periodic Checks
1. Pay special attention during the maintenance work to minimize the risk of electrical
CAUTION shock.
2. Turn off power immediately if the V200 or related equipment is emitting smoke or
odor. Operation under such situation can cause fire or electrical shock.
Check the V200 are based on the following items every six months. Also perform checks when the operating
environment is changed.
Item Check Criteria
Power supply Measure the power voltage at the 85 - 132/170 - 264 Vac (AC PS)
unit’s power terminals. 20.4 - 28.8 Vdc (DC PS)
Check that the terminal screw is not Not loose
loose.
Check that the power cable is not Not damaged
damaged.
Installation condition Check that the unit is installed securely. Not loose
Check that the option card is inserted Not loose
securely. (if any)
Check that the expansion rack/unit is Not loose
installed securely. (if any)
Check that the expansion cable is Not loose, not damaged
connected securely and the cable is
not damaged. (if any)
Check that the I/O module on the Not loose
expansion rack is inserted securely.
(if any)
Input/output Measure the input/output voltage at the The voltage must be within the
unit’s terminals. specified range.
Check the input status LEDs. The LED must light normally.
Check the output status LEDs. The LED must light normally.
Check that the terminal block is Not loose, no play
installed securely.
Check that the terminal screw is not Not loose, not contacting the next
loose and the terminal has a sufficient terminal
distance to the next terminal.
Check that the each I/O wire is not Not damaged
damaged.
Environment Check that the temperature, humidity, Must be within the range of
vibration, dust, etc. are within the general specification.
specified range.
Page 130
Item Check Criteria
Programming tool Check that the functions of the Monitoring and other operations
programming tool are normal. are available.
Check that the connector and cable Not damaged

are not damaged.
User program Check that the T1/T1S program No compare error

and the master program (saved on a
floppy disk, etc.) are the same.
9.4 Spare Parts
To recover from trouble quickly, it is recommended to keep the following spare parts:
Item Quantity Remarks
V200 CPU 1 Maintain at least one to minimize down-time of

the controlled system.
Programming tool 1 Useful for troubleshooting.
Master program As required Saved on a CD, USB drive, etc.
Expansion rack or 1
unit (if needed)
I/O modules One of each type used
These spare parts should not be stored in high temperature locations and/or locations with high humidity.
Page 131
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© 2011 Toshiba International Corporation
Industrial Division •
13131 West Little York Road
Houston, Texas 77041 USA •
Tel +713-466-0277 US 1-800-231-1412 •

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UM-V200-E001

Programmable Logic Controllers

V200 Series PLC

Toshiba International Corporation

Manual’s Purpose and Scope

Toshiba International Corporation.

Contacting Toshiba’s Customer

Name: V200 User’s Manual

GENERAL SAFETY INSTRUCTIONS & INFORMATION ....................................................................... 1

0.1 Warning Labels Within Manual ........................................................................................................ 2

0.2 Equipment Warning Labels. ............................................................................................................. 4

0.3 Preparation ......................................................................................................................................... 4

0.4 Installation Precautions ..................................................................................................................... 6

0.5 Connection, Protection & Setup ....................................................................................................... 8

0.6 System Integration Precautions ..................................................................................................... 10

0.7 3rd Party Safety Certifications. ........................................................................................................ 11

1.1 Purpose of this Manual.................................................................................................................... 13

1.2 V200 Features .................................................................................................................................. 15

1.3 V200 Overview................................................................................................................................. 16

1.4 V200 Series Specifications ............................................................................................................. 26

2.1 Unpacking The Unit......................................................................................................................... 54

2.2 Managing Electrostatic Discharge................................................................................................. 54

2.3 CE Compliance ................................................................................................................................ 54

2.4 Environmental Consideration ......................................................................................................... 54

2.5 Safety Precautions .......................................................................................................................... 55

2.7 Wiring Diagram ................................................................................................................................. 61

2.8 Communication Ports....................................................................................................................... 61

2.9 Communication Cables ................................................................................................................... 63

BEFORE YOU BEGIN ................................................................................................................................ 64

3.1 Installing OIL-DS Configuration Software:.................................................................................... 65

3.2 Steps for starting OIL-DS Software .............................................................................................. 68

3.3 Uninstalling OIL-DS Software ........................................................................................................ 68

3.4 Launching Ladder Editor in OIL-DS .............................................................................................. 69

3.5 Creating Sample Ladder................................................................................................................. 71

4.1 Configuring V200 using OIL-DS .................................................................................................... 75

4.2 Tag Database ................................................................................................................................... 78

SPECIAL INPUT AND OUTPUT OPTIONS ............................................................................................ 85

5.1 Special I/O Function Overview ...................................................................................................... 86

5.2 High Speed Counter Design ......................................................................................................... 87

5.3 Single Phase Speed Counter ........................................................................................................ 90

5.4 Single Phase Speed Counter ......................................................................................................... 91

5.5 Quadrature Bi-pulse Counter ........................................................................................................ 92

5.6 Interrupt Input Function ................................................................................................................... 94

5.7 Pulse Output Function ..................................................................................................................... 94

5.8 PWM Output Function ..................................................................................................................... 95

6.1 Operating System Overview ........................................................................................................... 97

6.2 Mode Selection................................................................................................................................. 97

PROGRAMMING INFORMATION ............................................................................................................. 98

7.1 Devices Registers ........................................................................................................................... 99

7.2 Memory Allocation of XW, YW and MW ....................................................................................... 106

7.3 Index Modification .......................................................................................................................... 108

7.4 Real-time Clock / Calendar........................................................................................................... 110

7.5 User Program ................................................................................................................................. 111

7.6 Programming Language ................................................................................................................ 114

7.7 Program Execution Sequence..................................................................................................... 115

TROUBLESHOOTING .............................................................................................................................. 116

8.1 Troubleshooting Procedure .......................................................................................................... 117

8.2 Self Diagnostics ............................................................................................................................. 122

9.1 Precautions During Operation ..................................................................................................... 128

9.2 Daily Checks ................................................................................................................................... 129