1C5 PDG

AL115S (5WP1) VIET NAM
AL115 (5WP2)
VIET NAM
1C5WP-422E1
( )
AL115S/AL115
PARTS CATALOGUE
©2003 by Yamaha Motor Co., Ltd.
1st edition, December 2003
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No. 9. Applicable Starting Serial No.
Frame Serial No. Engine Serial No. Frame Serial No.
Serial No. Name Of Q’ty Column Model Code
Engine Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.) Serial No. Name Of Q’ty Column Model Code
Abbreviation Colour Name Colour Code

BWC1(*) BLUISH WHITE COCKTAIL 1 0390
LPBM4(*) LIGHT PURPLISH BLUE METALLIC 4 0751
RYC1(*) REDDISH YELLOW COCKTAIL 1 0251
S3(*) SILVER 3 0791
SL SILVER 0035
VDBM3(*) VERY DARK BLUE METALLIC 3 0266
VRC1(*) VIVID RED COCKTAIL 1 0121
VRC7(*) VIVID RED COCKTAIL 7 0580
CONTENTS
ENGINE
CYLINDER ............................................................................ 1 SWITCH & LEVER FOR DRUM BRAKE .............................. 50
CRANKSHAFT & PISTON .................................................... 2 ELECTRICAL 1 ..................................................................... 51
VALVE ................................................................................... 3 ELECTRICAL 2 ..................................................................... 52
CAMSHAFT & CHAIN ........................................................... 4 INDEX
OIL PUMP ............................................................................. 5
AIR SHROUD & FAN ............................................................ 6 NUMERICAL INDEX ............................................................. 53
INTAKE ................................................................................. 7
CARBURETOR ..................................................................... 8
EXHAUST ............................................................................. 10
CRANKCASE ........................................................................ 11
CRANKCASE COVER 1 ....................................................... 13
STARTER .............................................................................. 15
CLUTCH ................................................................................ 16
TRANSMISSION ................................................................... 18
CHASSIS
FRAME .................................................................................. 19
FENDER ................................................................................ 20
SIDE COVER ........................................................................ 21
REAR ARM & SUSPENSION ............................................... 23
STEERING ............................................................................ 24
STEERING 2 ......................................................................... 26
FUEL TANK ........................................................................... 28
SEAT ..................................................................................... 29
FRONT WHEEL FOR DISK BRAKE ..................................... 30
FRONT WHEEL FOR DRUM BRAKE ................................... 31
FRONT BRAKE CALIPER .................................................... 33
REAR WHEEL ....................................................................... 34
STEERING CABLE FOR DISK BRAKE ................................ 35
STEERING CABLE FOR DRUM BRAKE .............................. 37
FRONT MASTER CYLINDER ............................................... 39
STAND & FOOTREST .......................................................... 40
LEG SHIELD ......................................................................... 41
GENERATOR ........................................................................ 42
STARTING MOTOR .............................................................. 43
FLASHER LIGHT .................................................................. 44
METER .................................................................................. 45
METER 2 ............................................................................... 46
HEADLIGHT .......................................................................... 47
TAILLIGHT ............................................................................ 48
SWITCH & LEVER FOR DISK BRAKE ................................. 49
FIG. 1 CYLINDER
REF.
5WP1
5WP2
PART NO. DESCRIPTION REMARKS
NO.
1 5WP–E1102–00 CYLINDER HEAD ASSY 1 1
2 5LW–11133–10 .GUIDE, VALVE 1 1 1
3 5LW–11134–10 .GUIDE, VALVE 2 1 1
4 93210–09803 .O-RING 2 2
5 90116–08806 .BOLT, STUD 2 2
6 90153–06029 .SCREW, HEXAGON 1 1
7 90430–06014 .GASKET 1 1
8 5VD–E1185–00 COVER, CYLINDER HEAD SIDE 1 1 1
9 5VD–E1165–00 PLATE, BREATHER 1 1
10 97027–06012 BOLT 1 1
11 92907–06600 WASHER, PLATE 1 1
12 5VD–E1155–00 SEAL, LABYRINTH 1 1
13 93210–71802 O-RING 1 1
14 91317–06020 BOLT 2 2
15 5HU–E1186–00 COVER, CYLINDER HEAD SIDE 2 2 2
16 93210–44803 O-RING 2 2
17 90201–08609 WASHER, PLATE 4 4
18 90176–08026 NUT, CROWN 4 4
19 94700–00828 PLUG SPARK (NGK C7HSA) 1 1
20 5VD–E1181–00 GASKET, CYLINDER HEAD 1 1 1
21 99530–10114 PIN, DOWEL 2 2
22 99530–10114 PIN, DOWEL 2 2
23 95027–06100 BOLT, FLANGE 2 2
24 5VD–E1310–10 CYLINDER 1 1
25 5VD–E1351–00 GASKET, CYLINDER 1 1
26 5WP–E4987–00 HOSE 1 1
27 90467–09006 CLIP 2 2
1
FIG. 2 CRANKSHAFT & PISTON
REF.
5WP1
5WP2
NO.
1 5WP–E1400–00 CRANKSHAFT ASSY 1 1
2 5MX–E1681–00 .PIN, CRANK 1 1 1
3 93310–528Y3 .BEARING 1 1
4 5MX–E1651–00 .ROD, CONNECTING 1 1
5 5TL–E1422–00 .CRANK 2 1 1
6 5VD–E3452–00 .COVER, ROTOR FILTER 1 1
7 93306–30573 .BEARING 1 1
8 5LW–E3324–00 .GEAR, PUMP DRIVE 1 1
9 90280–03017 KEY, WOODRUFF 1 1
10 5LW–E1631–10 PISTON (STD) 1 1
5LW–E1636–10 PISTON (0.50MM O/S) 1 1 AP
5LW–E1638–10 PISTON (1.00MM O/S) 1 1 AP
11 5MX–E1633–00 PIN, PISTON 1 1
12 93450–16068 CIRCLIP 2 2
13 5LW–E1603–00 PISTON RING SET (STD) 1 1
5LW–E1605–00 PISTON RING SET (0.50MM O/S) 1 1 AP
5LW–E1607–00 PISTON RING SET (1.00MM O/S) 1 1 AP
2
FIG. 3 VALVE
REF.
5WP1
5WP2
NO.
1 5LW–E2111–00 VALVE, INTAKE 1 1
2 5LW–E2121–00 VALVE, EXHAUST 1 1
3 5MX–E2119–00 SEAL, VALVE STEM 2 2
4 5MX–E2116–00 SEAT, VALVE SPRING 2 2
5 5MX–E2113–00 SPRING, VALVE INNER 2 2
6 1AA–12118–00 COTTER, VALVE 4 4
7 33M–12117–00 RETAINER, VALVE SPRING 2 2
8 22F–12151–00 ARM, VALVE ROCKER 2 2
9 22F–12159–00 SCREW, VALVE ADJUSTING 2 2
10 90170–05302 NUT 2 2
11 22F–12156–00 SHAFT, ROCKER 2 2 2
3
FIG. 4 CAMSHAFT & CHAIN
REF.
5WP1
5WP2
NO.
1 5VD–E2170–01 CAMSHAFT ASSY 1 1 1
2 93306–002Y9 BEARING 1 1
3 5MX–E2176–00 SPROCKET, CAM CHAIN 1 1
4 5MX–E1145–00 PLATE, BREATHER 2 1 1
5 95817–08016 BOLT, FLANGE 1 1
6 94568–72090 CHAIN 1 1
7 5MX–E2231–00 GUIDE, STOPPER 1 1 1 UR
5LW–12231–00 GUIDE, STOPPER 1 1 1 UR
8 5MX–E2241–00 GUIDE, STOPPER 2 1 1 UR
5LW–12241–00 GUIDE, STOPPER 2 1 1 UR
9 5MX–E2210–00 TENSIONER ASSY, CAM CHAIN 1 1
10 5VD–E2213–10 GASKET, TENSIONER CASE 1 1
11 91317–06016 BOLT 2 2
12 5LW–E111F–00 PLATE 1 1
13 91317–06012 BOLT 1 1
14 93210–15800 O-RING 1 1
15 4CW–E2157–00 BOLT 1 1
4
FIG. 5 OIL PUMP
REF.
5WP1
5WP2
NO.
1 5VV–E3300–00 OIL PUMP ASSY 1 1
2 5VD–E3475–00 GASKET 1 1
3 98507–05020 SCREW, PAN HEAD 2 2
4 5VD–E5351–00 PLUG, DRAIN 1 1
5 5VD–E3411–00 STRAINER, OIL 1 1
6 90501–16004 SPRING, COMPRESSION 1 1
7 93210–29801 O-RING 1 1
5
FIG. 6 AIR SHROUD & FAN
REF.
5WP1
5WP2
NO.
1 5VD–E2651–00 AIR SHROUD, CYLINDER 1 1 1
2 5VD–E2658–00 DAMPER, AIR SHROUD 1 1 1
4 5TL–E2682–00 PROTECTOR, HEAT 1 1
6 90387–067V1 COLLAR 3 3
9 98507–06020 SCREW, PAN HEAD 2 2
10 92907–06600 WASHER, PLATE 2 2
11 97707–60530 SCREW, TAPPING 3 3
12 97707–60430 SCREW, TAPPING 1 1
13 98507–06025 SCREW, PAN HEAD 1 1
14 92907–06600 WASHER, PLATE 1 1
15 90119–06086 BOLT, WITH WASHER 1 1
16 5VD–E2611–00 FAN 1 1
17 95027–06012 BOLT, FLANGE 3 3
18 5VD–E3569–00 PLUG, BLIND 1 1
19 5WP–E2631–00 DEFLECTOR 1 1 1
20 5WP–E2681–00 PLATE 1 1
21 5WP–E2632–00 DEFLECTOR 2 1 1
6
FIG. 7 INTAKE
REF.
5WP1
5WP2
NO.
1 5TL–E3585–00 MANIFOLD 1 1
2 5MX–E3595–00 JOINT 1 1
3 5VD–E3556–00 GASKET, MANIFOLD 1 1
4 93210–25801 O-RING 1 1
5 95817–06065 BOLT, FLANGE 2 2
6 5VD–E3474–00 BAND 1 1
7 5WP–E4411–00 CASE, AIR CLEANER 1 1 1
8 5WP–E4412–00 CAP, CLEANER CASE 1 1 1
9 5WP–E4450–00 ELEMENT ASSY, AIR CLEANER 1 1
10 5WP–E4453–00 JOINT, AIR CLEANER 1 1 1
11 5WP–E4452–00 SEAL 2 2
12 5WP–E443E–00 PIPE, DRAIN 2 2
13 90467–11019 CLIP 2 2
14 90163–05803 SCREW, TAPPING 4 4
15 5WP–E4462–00 SEAL 1 1
16 5VD–E3575–01 BAND 1 1
17 90119–06182 BOLT, WITH WASHER 2 2
18 90119–06211 BOLT, WITH WASHER 1 1
19 90387–06891 COLLAR 3 3
20 90465–06376 CLAMP 1 1
21 90464–60810 CLAMP 1 1
22 5WP–F1691–00 FLAP 1 1
7
FIG. 8 CARBURETOR
REF.
5WP1
5WP2
NO.
1 5WP–E4901–00 CARBURETOR ASSY 1 1 1
2 5TL–E4940–00 .STAY, PLATE 1 1
3 5TL–E4116–00 .NEEDLE 1 1
4 5TY–E4133–00 .SPRING, THROTTLE STOP 1 1
5 5TL–E4936–00 .SEAT, SPRING 1 1
6 3TJ–14564–40 .O-RING 1 1
7 5TL–E4933–00 .SPRING, DIAPHRAGM 1 1
8 5TL–E4D25–00 .SCREW, PAN HEAD 2 2
9 5TL–E4947–00 .JET, NEEDLE 1 1
10 5TL–E414G–00 .PIPE, MAIN BREED 1 1
11 5TL–E4943–00 .JET, MAIN (# 110) 1 1
12 5TL–E4998–00 .JET COMP., SLOW (# 38/60) 1 1
13 5TL–E4923–00 .SCREW, PILOT 1 1
14 4JH–14160–00 .COIL, SPRING 1 1
15 3TJ–14952–40 .WASHER 1 1
16 3TJ–14562–40 .O-RING 1 1
17 663–14159–00 .CLIP 1 1
18 5TL–E4985–00 .FLOAT 1 1
19 676–14548–00 .PIN, FLOAT ARM 1 1
20 688–14592–00 .SCREW 3 3
21 5TL–E4984–00 .GASKET, FLOAT CHAMBER 1 1
22 98502–04012 .SCREW, PAN HEAD 4 4
23 5TL–E4191–00 .PLUG, DRAIN 1 1
24 5TL–E4922–00 .SCREW, THROTTLE 1 1
25 4TV–14557–00 .WASHER 1 1
26 5TL–E4531–00 .SPRING, ADJUST SCREW 1 1
27 5TL–E4170–00 .DIAPHRAGM ASS'Y 1 1
8
FIG. 8 CARBURETOR
REF.
5WP1
5WP2
NO.
28 3TJ–14536–40 .GASKET 1 1
29 5TL–E4275–00 .SPRING 1 1
30 5TL–E4280–00 .COVER, CARBURETOR 1 1
31 5TL–E4173–00 .COVER, PLUNGER CAP 1 1
32 5TL–E4174–00 .CAP, PLUNGER 1 1
33 5TL–E4171–00 .PLUNGER, STARTER 1 1
34 5TL–E4133–00 .SPRING, THROTTLE STOP 1 1
35 5TL–E4196–00 .PIPE 1 1
36 5BF–14919–00 .CLIP 1 1
37 5TL–E4340–00 .VALVE ASSY 1 1
9
FIG. 9 EXHAUST
REF.
5WP1
5WP2
NO.
1 5WP–E4610–00 EXHAUST PIPE ASSY 1 1 1
2 5WP–E4718–00 PROTECTOR, MUFFLER 1 1 1
3 98980–06012 SCREW, BIND 2 2
4 92903–06200 WASHER, PLAIN 2 2
5 90201–05016 WASHER, PLATE 2 2
6 5VD–E4613–00 GASKET, EXHAUST PIPE 1 1
7 95707–08500 NUT, FLANGE 2 2
8 5WP–E4770–00 STAY, MUFFLER 1 1 1
9 95817–10035 BOLT, FLANGE 1 1
10 95607–10200 NUT, U FLANGE 1 1
11 95817–08045 BOLT, FLANGE 1 1
12 90179–08577 NUT 1 1
13 90201–081R9 WASHER, PLATE 1 1
14 5WP–E4747–00 DAMPER, MUFFLER 1 1
15 5VV–E479M–00 COLLAR 1 1 1
16 91317–08035 BOLT 2 2
17 90201–086P8 WASHER, PLATE 3 3
10
FIG. 10 CRANKCASE
REF.
5WP1
5WP2
NO.
1 5WP–E5150–00 CRANKCASE ASSY 1 1
2 5MX–27121–00 BUSH 2 2
3 164–22216–00 BUSH, REAR SHOCK ABSORBER 1 1
4 5WP–F2123–00 BUSH 1 2 2
5 5TL–E5371–00 BREATHER 1 1
6 5TL–E5373–00 PIPE, BREATHER 1 1
7 90467–11106 CLIP 2 2
8 99530–10114 PIN, DOWEL 2 2
9 95027–06060 BOLT, FLANGE 7 7
10 95027–06100 BOLT, FLANGE 1 1
11 95027–06050 BOLT, FLANGE 1 1
12 5VD–E5417–00 COVER, CAP 1 1
13 93102–19801 OIL SEAL 1 1
14 93211–07803 O-RING 1 1
15 5VD–E5453–00 GASKET 1 1
16 99480–05010 PIN 1 1
17 95027–06070 BOLT, FLANGE 2 2
18 95027–06016 BOLT, FLANGE 1 1
19 93102–22802 OIL SEAL 1 1
20 5VD–E3416–00 PIPE, OIL 1 1 1
21 5MX–E1391–00 BOLT, STUD 1 4 4
22 95817–08016 BOLT, FLANGE 1 1
23 90430–08119 GASKET 1 1
24 5VD–E5363–00 PLUG, OIL 1 1
25 93210–14803 O-RING 1 1
26 5VD–E5421–00 COVER, CRANKCASE 2 1 1
27 5VD–E5461–00 GASKET, CRANKCASE COVER 2 1 1
11
FIG. 10 CRANKCASE
REF.
5WP1
5WP2
NO.
28 99530–10114 PIN, DOWEL 2 2
29 90110–06069 BOLT, HEXAGON SOCKET HEAD 4 4
30 90110–06813 BOLT, HEXAGON SOCKET HEAD 2 2
31 5VD–E5113–00 PLATE 1 1
32 5WP–E5362–00 PLUG, OIL LEVEL 1 1
33 5VD–E3769–00 O-RING 1 1
34 90340–12806 PLUG, STRAIGHT SCREW 1 1
35 90201–12172 WASHER, PLATE 1 1
12
FIG. 11 CRANKCASE COVER 1
REF.
5WP1
5WP2
NO.
1 5WP–E5411–00 COVER, CRANKCASE 1 1 1
2 5VD–E5451–00 GASKET, CRANKCASE COVER 1 1 1
3 90340–32807 PLUG, STRAIGHT SCREW 1 1
4 93210–32802 O-RING 1 1
5 5LW–E5371–01 BREATHER 1 1
6 5HU–E443E–01 PIPE, DRAIN 1 1
7 90467–11106 CLIP 1 1
8 5LW–15659–00 SHAFT 1 1
9 5WP–E5191–00 PLATE 1 1
10 98907–06010 SCREW, BIND 6 6
11 99530–10114 PIN, DOWEL 2 2
12 95027–06025 BOLT, FLANGE 10 10
13 95027–06035 BOLT, FLANGE 2 2
14 95027–06060 BOLT, FLANGE 1 1
15 90465–08028 CLAMP 1 1
16 5WP–E5407–00 ELEMENT 1 1 1
17 5WP–E5333–00 COVER 1 1
18 5WP–E5472–00 SEAL, AIR DUCT 1 1
19 97007–05020 BOLT 4 4
20 92907–05600 WASHER, PLATE 4 4
21 5WP–E5404–00 GUIDE, ELEMENT 1 1
22 5WP–E5497–00 PLATE, DUST SEAL 1 1
23 5WP–E5475–00 DUCT, AIR 1 1
24 5WP–E5492–00 COVER 1 1
25 5WP–E5315–00 SEAL, CRANKCASE 1 1
26 5WP–E5379–00 SEAL, CRANKCASE 1 1
27 5WP–E5494–00 SEAL, PROTECTOR 1 1
13
FIG. 11 CRANKCASE COVER 1
REF.
5WP1
5WP2
NO.
28 95027–06016 BOLT, FLANGE 3 3
29 95027–06050 BOLT, FLANGE 1 1
30 92907–06200 WASHER 4 4
31 5WP–E5471–00 DUCT, AIR 1 1
32 95027–06016 BOLT, FLANGE 1 1
33 92907–06200 WASHER 1 1
34 5WP–E5413–00 COVER 1 1
35 98907–06012 SCREW, BIND 2 2
36 95027–06016 BOLT, FLANGE 1 1
37 92907–06200 WASHER 1 1
38 5WP–E5473–00 DUCT, AIR 1 1
39 5WP–E5474–00 SEAL, AIR DUCT 1 1
40 5WP–E5484–00 CLAMP 2 1 1
14
FIG. 12 STARTER
REF.
5WP1
5WP2
NO.
1 5MX–E5524–00 WHEEL, STARTER 1 1
2 93310–450Y6 BEARING 1 1
3 5MX–E5538–00 BOSS, GEAR 2 1 1
4 5MX–E5570–00 STARTER CLUTCH ASSY 1 1
5 5VD–E5650–10 IDLE GEAR ASSY 1 1
6 5LW–15521–00 SHAFT 1 1 1
7 90201–10018 WASHER, PLATE 2 2
8 5LW–E5532–00 PLATE, IDLE GEAR 1 1
9 95027–06012 BOLT, FLANGE 2 2
10 5LW–E5645–00 PLATE 1 1
11 95027–06012 BOLT, FLANGE 1 1
12 5TL–E5601–00 KICK SHAFT ASSY 1 1
13 90508–32768 SPRING, TORSION 1 1
14 90380–15001 BUSH, SOLID 1 1
15 90201–154E8 WASHER, PLATE (T=1.0) 1 1
16 99009–15400 CIRCLIP 1 1
17 93102–15803 OIL SEAL 1 1
18 5WP–E5620–00 KICK CRANK ASSY 1 1
19 91317–06025 BOLT 1 1
20 4VP–E5630–00 KICK PINION ASSY 1 1
21 5LW–15673–00 CLIP 1 1
15
FIG. 13 CLUTCH
REF.
5WP1
5WP2
NO.
1 5LW–E6111–00 GEAR, PRIMARY DRIVE 1 1
2 90201–06060 WASHER, PLATE 1 1
3 95027–06010 BOLT, FLANGE 1 1
4 99009–17400 CIRCLIP 1 1
5 93306–203XB BEARING 1 1
6 93102–17801 OIL SEAL 1 1
7 90170–10317 NUT 1 1
8 93300–638Y5 BEARING 1 1
9 93210–06801 O-RING 1 1
10 5LW–E7620–00 PRIMARY SLIDING SHEAVE COMP. 1 1
11 93101–21802 OIL SEAL 2 2
12 5LW–17632–00 WEIGHT 6 6
13 5LW–17623–00 CAM 1 1
14 5LW–17653–00 SLIDER 3 3
15 90387–16009 COLLAR 1 1
16 90201–16008 WASHER, PLATE 1 1
17 5LW–E7641–00 V-BELT 1 1
18 5TL–E7611–00 SHEAVE, PRIMARY FIXED 1 1
19 90214–14002 WASHER, CLAW 1 1
20 5LW–15657–00 CLUTCH, ONEWAY 1 1
21 90208–12050 WASHER, CONICAL SPRING 1 1
22 95307–12700 NUT 1 1
23 5TL–E6620–00 CLUTCH CARRIER ASSY 1 1
24 5TL–E6611–00 CLUTCH HOUSING COMP. 1 1
25 5TL–E7660–00 SECONDARY FIXED SHEAVE COMP. 1 1
26 5TL–E7670–00 SECONDARY SLIDING SHEAVE 1 1
27 5TL–E7465–00 SEAL, FELT 2 2
16
FIG. 13 CLUTCH
REF.
5WP1
5WP2
NO.
28 5TL–E7465–10 SEAL, FELT 2 2
29 5TL–E7664–00 PIN, GUIDE 3 3
30 5TL–E7683–00 SPRING, SECONDARY 1 1
31 5TL–E7684–00 SEAT, SECONDARY SPRING 1 1
32 5TL–E7668–00 NUT 1 1
17
FIG. 14 TRANSMISSION
REF.
5WP1
5WP2
NO.
1 5TL–E7410–00 MAIN AXLE COMP. (13T/47T) 1 1
2 93306–301YK BEARING 1 1
3 93311–415Y2 BEARING 1 1
4 90201–15008 WASHER, PLATE 1 1
5 90201–15016 WASHER, PLATE 1 1
6 5TL–E7421–00 AXLE, DRIVE 1 1
7 5TL–E7211–00 GEAR, 1ST WHEEL (43T) 1 1
8 90208–21002 WASHER, CONICAL SPRING 1 1
9 93306–004YY BEARING 1 1
10 93102–26801 OIL SEAL 1 1
11 93410–20070 CIRCLIP 1 1
12 93306–203XB BEARING 1 1
18
FIG. 15 FRAME
REF.
5WP1
5WP2
NO.
1 5WP–F1110–00 FRAME COMP. 1 1
2 5WP–F1410–00 ENGINE BRACKET COMP. 1 1
3 90105–10066 BOLT, FLANGE 2 2
4 95607–10200 NUT, U FLANGE 2 2
5 5VD–F7114–00 STOPPER, MAIN STAND 2 2
6 90387–08754 COLLAR 2 2
7 90105–08048 BOLT, FLANGE 2 2
8 95607–08200 NUT, SELF-LOCKING 2 2
9 5WP–F1459–00 SPACER 1 1
10 93306–003X4 BEARING 2 2
11 5WP–F5181–00 AXLE, WHEEL 1 1
12 90201–12688 WASHER, PLATE 1 1
13 90185–12061 NUT, SELF-LOCKING 1 1
14 5WP–F8356–00 STAY 1 1 1
15 95807–06010 BOLT, FLANGE 2 2
16 5WP–F8100–00 TOOL KIT 1 1
19
FIG. 16 FENDER
REF.
5WP1
5WP2
NO.
1 5WP–F1511–00–P3 FENDER, FRONT 1 UR S3
5WP–F1511–00–P0 FENDER, FRONT 1 UR VDBM3
5WP–F1511–00–P1 FENDER, FRONT 1 UR VRC7
5WP–F1511–00–P2 FENDER, FRONT 1 UR RYC1
5WP–F1511–00–P4 FENDER, FRONT 1 UR BWC1
5WP–F1511–00–P5 FENDER, FRONT 1 UR VRC1
5WP–F1511–00–P6 FENDER, FRONT 1 UR LPBM4
2 90387–07717 COLLAR 3 3
3 95807–06014 BOLT, FLANGE 3 3
4 90159–06181 SCREW, WITH WASHER 1 1
5 5WP–F1611–00 FENDER, REAR 1 1
6 90119–06044 BOLT, WITH WASHER 1 1
7 90109–063F1 BOLT 2 2
8 90183–050A1 NUT, SPRING 4 4
9 5WP–F1621–00 FLAP 1 1
20
FIG. 17 SIDE COVER
REF.
5WP1
5WP2
NO.
1 5WP–F1711–00 COVER, SIDE 1 1 1
2 97707–50012 SCREW, TAPPING 2 2
3 5WP–F1721–00–P3 COVER, SIDE 2 1 UR S3
5WP–F1721–00–P0 COVER, SIDE 2 1 UR VDBM3
5WP–F1721–00–P1 COVER, SIDE 2 1 UR VRC7
5WP–F1721–00–P2 COVER, SIDE 2 1 UR RYC1
5WP–F1721–00–P4 COVER, SIDE 2 1 UR BWC1
5WP–F1721–00–P6 COVER, SIDE 2 1 UR LPBM4
6 90163–05005 SCREW, TAPPING 2 2
7 97707–50016 SCREW, TAPPING 2 2
8 97707–50012 SCREW, TAPPING 6 6
21
FIG. 17 SIDE COVER
REF.
5WP1
5WP2
NO.
10 5WP–F1746–00 DAMPER 4 4
11 5WP–F173B–00 EMBLEM 3D 1
5WP–F173D–00 EMBLEM 3D 1
12 5WP–F174B–00 EMBLEM 3D 1
5WP–F174D–00 EMBLEM 3D 1
13 5WP–F1781–00 EMBLEM 1 1 UR FOR BWC1
5WP–F1781–10 EMBLEM 1 1 UR FOR VRC1,LPBM4
14 5WP–F1781–00 EMBLEM 1 1 UR FOR BWC1
5WP–F1781–10 EMBLEM 1 1 UR FOR VRC1,LPBM4
15 5VD–F153E–00 EMBLEM, YAMAHA 1 1 FOR S3,RYC1
5VD–F153E–10 EMBLEM, YAMAHA 1 FOR VDBM3,VRC7
22
FIG. 18 REAR ARM & SUSPENSION
REF.
5WP1
5WP2
NO.
1 5WP–F2210–00 SHOCK ABSORBER ASSY, REAR 1 1
2 90105–08121 BOLT, FLANGE 1 1
3 95307–10600 NUT 1 1
4 90201–12190 WASHER, PLATE 1 1
5 90201–106F2 WASHER, PLATE 1 1
23
FIG. 19 STEERING
REF.
5WP1
5WP2
NO.
1 5WP–F3102–00 FRONT FORK ASSY (L.H) 1
2 5WP–F3126–00 .TUBE, OUTER (LEFT) 1
3 4XC–F3145–00 ..OIL SEAL 1
4 1T8–F3156–00 ..CLIP, OIL SEAL 1
5 5VV–F3110–00 .INNER TUBE COMP.1 1
6 5MY–F3170–00 .CYLINDER COMP., FRONT FORK 1
7 2JG–F3157–00 .RING, PISTON 1
8 5HV–F3152–00 .SPRING, SUB 1
9 509–F3158–L0 .GASKET 1
10 278–F3181–50 .BOLT, HEXAGON SOCKET HEAD 1
11 4XC–F3144–00 .SEAL, DUST 1
12 5WR–F3141–00 .SPRING, FRONT FORK 1
13 5VV–F3111–00 .BOLT, CAP 1
14 2JG–F3147–00 .O-RING 1
15 5WP–F3103–00 FRONT FORK ASSY (R.H) 1
16 5WP–F3136–00 .TUBE, OUTER (RIGHT) 1
17 4XC–F3145–00 ..OIL SEAL 1
18 1T8–F3156–00 ..CLIP, OIL SEAL 1
23 509–F3158–L0 .GASKET 1
25 4XC–F3144–00 .SEAL, DUST 1
27 5VV–F3111–00 .BOLT, CAP 1
24
FIG. 19 STEERING
REF.
5WP1
5WP2
NO.
28 2JG–F3147–00 .O-RING 1
29 5VV–F3340–00 UNDER BRACKET COMP. 1
30 156–23411–00 .RACE, BALL 1 1
31 5VV–F3346–00 BOLT 1 4
32 156–23412–00 RACE, BALL 2 1
33 5TL–2341E–00 RETAINER, BALL BEARING 1
34 22F–23412–01 RACE, BALL 2 1
35 22F–23411–01 RACE, BALL 1 1
37 5VV–F3416–00 COVER, BALL RACE 2 1
38 90179–25033 NUT 2
39 5WP–F334G–00 BRACKET 1 1
40 5WP–F5875–00 HOLDER, BRAKE HOSE 1 1
41 5WP–F5876–00 HOLDER, BRAKE HOSE 2 1
42 5WP–F5887–00 HOLDER, BRAKE HOSE 1
43 95807–06012 BOLT, FLANGE 4
44 5WP–F1161–00 HOLDER, CABLE 1
45 95807–06012 BOLT, FLANGE 1
25
FIG. 20 STEERING 2
REF.
5WP1
5WP2
NO.
1 5WP–F3102–10 FRONT FORK ASSY (L.H) 1
2 5WP–F3126–10 .TUBE, OUTER (LEFT) 1
3 4XC–F3145–00 ..OIL SEAL 1
4 1T8–F3156–00 ..CLIP, OIL SEAL 1
9 509–F3158–L0 .GASKET 1
11 4XC–F3144–00 .SEAL, DUST 1
13 5VV–F3111–00 .BOLT, CAP 1
14 2JG–F3147–00 .O-RING 1
15 5WP–F3103–10 FRONT FORK ASSY (R.H) 1
16 5WP–F3136–10 .TUBE, OUTER (RIGHT) 1
17 4XC–F3145–00 ..OIL SEAL 1
18 1T8–F3156–00 ..CLIP, OIL SEAL 1
23 509–F3158–L0 .GASKET 1
25 4XC–F3144–00 .SEAL, DUST 1
27 5VV–F3111–00 .BOLT, CAP 1
26
FIG. 20 STEERING 2
REF.
5WP1
5WP2
NO.
28 2JG–F3147–00 .O-RING 1
29 5VV–F3340–00 UNDER BRACKET COMP. 1
30 156–23411–00 .RACE, BALL 1 1
31 5VV–F3346–00 BOLT 1 4
32 156–23412–00 RACE, BALL 2 1
34 22F–23412–01 RACE, BALL 2 1
35 22F–23411–01 RACE, BALL 1 1
37 5VV–F3416–00 COVER, BALL RACE 2 1
38 90179–25033 NUT 2
39 5WP–F334G–00 BRACKET 1 1
40 95807–06012 BOLT, FLANGE 2
41 5WP–F1161–00 HOLDER, CABLE 1
42 95807–06012 BOLT, FLANGE 1
27
FIG. 21 FUEL TANK
REF.
5WP1
5WP2
NO.
1 5WP–F4110–00 FUEL TANK COMP. 1 1
2 5WP–F4188–00 MOLD, FUEL TANK 1 1
3 95807–06012 BOLT, FLANGE 2 2
4 5WP–F4311–00 PIPE, FUEL 1 1 1
5 5WP–F4312–00 PIPE 2 1 1
6 90467–09006 CLIP 2 2
7 90467–08075 CLIP 2 2
8 4TT–F4500–00 FUEL COCK ASSY 1 1 1
9 4X8–24512–00 .O-RING 1 1
10 98907–06016 SCREW, BIND 2 2
11 90202–05193 WASHER, PLATE 2 2
12 4YY–F4610–00 CAP ASSY 1 1
28
FIG. 22 SEAT
REF.
5WP1
5WP2
NO.
1 5WP–F4730–00 DOUBLE SEAT ASSY 1 1
2 5WP–F470F–00 .SEAT COVER COMP. 1 1
3 5WP–F4741–00 .PAD, SEAT 2 2
4 5WP–F473R–00 BOX 1 1 1
5 5WP–F6199–00 PLUG, BLIND 1 1
7 90183–050A1 NUT, SPRING 2 2
8 5WP–F4727–00 PIN, SEAT FITTING 1 1
9 5WP–F4726–00 HINGE, SEAT 1 1
10 95707–06500 NUT, FLANGE 2 2
11 5WP–F4780–00 SEAT LOCK ASSY 1 1
12 5WP–F4792–00 PLATE 1 1
13 95707–06500 NUT, FLANGE 2 2
14 5WP–F117K–00 STAY, LOCK 1 1
15 5WP–F4799–00 ROTOR ASSY 1 1
17 5WP–F478E–00 CABLE, SEAT LOCK 1 1
18 5WP–F4773–00 HANDLE, SEAT 1 1
19 95827–06016 BOLT, FLANGE 4 4
20 90338–16800 PLUG 2 2
29
FIG. 23 FRONT WHEEL FOR DISK BRAKE
REF.
5WP1
5WP2
NO.
1 5VT–F5111–00–35 HUB, FRONT 1 SL
2 90560–10292 SPACER 1
3 93106–20807 OIL SEAL 1
4 93306–300X5 BEARING 2
5 5WP–F5104–00 SPOKE SET, FRONT 1
6 94107–14803 TIRE (70/90-14MC 34P NF59) 1 INOUE
7 94207–14803 TUBE (70/90-14 TR4) 1 INOUE
8 94307–14803 BAND, RIM (22-14) 1 INOUE
9 94414–14800 RIM (1.40-14) 1
10 90387–08815 COLLAR 1
11 90387–10277 COLLAR 1
12 5VT–F5181–00 AXLE, WHEEL 1
13 90185–10091 NUT, SELF-LOCKING 1
14 90201–101J1 WASHER, PLATE 1
15 5TL–F5190–00 GEAR UNIT ASSY 1
30
FIG. 24 FRONT WHEEL FOR DRUM BRAKE
REF.
5WP1
5WP2
NO.
1 5WP–F5111–00–35 HUB, FRONT 1 SL
2 90560–10292 SPACER 1
3 5HU–F5115–00 FLANGE, SPACER 1 1
4 93106–20807 OIL SEAL 1
5 93306–300X5 BEARING 2
6 5HU–F5121–01–35 PLATE, BRAKE SHOE 1 SL
7 93105–47807 OIL SEAL 1
8 5VT–F5330–00 BRAKE SHOE COMP. 2
9 90506–15260 SPRING, TENSION 2
10 5WR–25135–00 GEAR, DRIVE 1
11 90201–064L6 WASHER, PLATE 1
12 5WR–25138–00 GEAR, METER 1
13 2T4–25137–00 RING, STOP 1
14 183–25149–00 CLUTCH, METER 1
15 90201–20269 WASHER, PLATE 1
16 3AY–F5155–00 LEVER, CAMSHAFT 1 1
17 90101–06278 BOLT 1
18 95307–06600 NUT 1
19 3Y6–25351–00 CAMSHAFT 1
20 5HU–F533A–00 PLATE, INDICATOR 1
21 5WP–F5104–10 SPOKE SET, FRONT 1
22 94107–14803 TIRE (70/90-14MC 34P NF59) 1 INOUE
23 94207–14803 TUBE (70/90-14 TR4) 1 INOUE
24 94307–14803 BAND, RIM (22-14) 1 INOUE
25 94414–14803 RIM (1.40-14) 1
26 90387–08815 COLLAR 1
27 90387–10277 COLLAR 1
31
FIG. 24 FRONT WHEEL FOR DRUM BRAKE
REF.
5WP1
5WP2
NO.
28 5VT–F5181–00 AXLE, WHEEL 1
30 90201–101J1 WASHER, PLATE 1
32
FIG. 25 FRONT BRAKE CALIPER
REF.
5WP1
5WP2
NO.
1 5TL–F582U–00 DISC, BRAKE (RIGHT) 1
2 90109–084F7 BOLT 4
3 5TL–F580U–00 CALIPER ASSY (RIGHT) 1
4 5TL–W0057–50 .PISTON ASSY, CALIPER 1
5 5TL–W0047–50 ..CALIPER SEAL KIT 1
6 5TL–W0048–00 .BLEED SCREW KIT 1
7 5KN–25937–00 .BOOT 2 1
8 5KN–25917–00 .BOOT, CALIPER 1
9 34X–25937–00 .BOOT 2 1
10 5TL–F5838–00 .SLEEVE, CALIPER 1
11 5TL–F5838–10 .SLEEVE, CALIPER 1
12 5KN–25925–00 .CLIP 1
13 5TL–F5914–00 .PIN, SLIDE 1
14 5TL–F5919–00 .SUPPORT, PAD 1
15 5TL–F5924–00 .PIN, PAD 1
16 5KN–25926–01 .BOLT 1
17 5TL–W0045–00 .BRAKE PAD KIT 1
18 5TL–F5827–00 .SHIM, CALIPER 1
33
FIG. 26 REAR WHEEL
REF.
5WP1
5WP2
NO.
1 5WP–F5311–00 HUB, REAR 1 1
2 5WP–F5304–01 SPOKE SET, REAR 1 1
3 94108–14803 TIRE (80/90-14MC 40P NR76) 1 1 INOUE
4 94208–14803 TUBE (80/90-14 TR4) 1 1 INOUE
5 94307–14803 BAND, RIM (22-14) 1 1 INOUE
6 94416–14800 RIM (1.60-14) 1 1
7 90387–08815 COLLAR 1 1
8 5LW–F5326–01 PIN, PIVOT 1 1
9 95707–10500 NUT, FLANGE 1 1
10 93210–07804 O-RING 1 1
11 5VD–F530K–00 BRAKE SHOE SET 1 1
12 90506–12001 SPRING, TENSION 1 1
13 90506–15001 SPRING, TENSION 1 1
14 5LW–25351–00 CAMSHAFT 1 1
15 93210–108J4 O-RING 2 2
16 5VD–F5355–00 LEVER, CAMSHAFT 1 1
17 5VD–F533A–00 PLATE, INDICATOR 1 1
18 90206–14093 WASHER, WAVE 1 1
19 90101–06278 BOLT 1 1
20 90185–14081 NUT, SELF-LOCKING 1 1
21 90201–142M6 WASHER, PLATE 1 1
22 90201–20276 WASHER, PLATE (T=1.0) 1 1
34
FIG. 27 STEERING CABLE FOR DISK BRAKE
REF.
5WP1
5WP2
NO.
1 5WP–F6110–00 HANDLE COMP. 1
2 90105–10036 BOLT, FLANGE 1
4 5WP–F6143–00–P3 COVER, HANDLEBAR UPPER 1 1 UR S3
5WP–F6143–00–P0 COVER, HANDLEBAR UPPER 1 1 UR VDBM3
5WP–F6143–00–P1 COVER, HANDLEBAR UPPER 1 1 UR VRC7
5WP–F6143–00–P2 COVER, HANDLEBAR UPPER 1 1 UR RYC1
5 5WP–F6145–00 COVER, HANDLEBAR UPPER 2 1
6 90183–050A1 NUT, SPRING 5
7 97707–50016 SCREW, TAPPING 2
9 5WP–F6240–00 GRIP ASSY 1
10 5WP–F6243–00 .TUBE, THROTTLE GUIDE 1
11 5WP–F6242–00 .GRIP (RIGHT) 1
12 5VD–F6241–00 GRIP 1
13 5VD–F6280–10 REAR VIEW MIRROR ASSY (LEFT) 1
14 5VD–F6290–10 REAR VIEW MIRROR ASSY (RIGHT) 1
15 5WP–F6311–00 CABLE, THROTTLE 1 1
16 98507–05016 SCREW, PAN HEAD 1
17 5WP–F6351–00 CABLE, BRAKE 1
18 5VD–F637G–00 HOLDER, WIRE 1
19 5WP–F7214–00 STOPPER 1
20 98507–06040 SCREW, PAN HEAD 1
21 98507–06014 SCREW, PAN HEAD 1
22 90501–16003 SPRING, COMPRESSION 1
23 90179–06411 NUT 1
24 90249–12008 PIN 1
35
FIG. 27 STEERING CABLE FOR DISK BRAKE
REF.
5WP1
5WP2
NO.
25 5WP–F6331–00 CABLE, STARTER 1 1
26 5WP–F6270–00 CABLE CONNECTOR CAP ASSY 1
27 98507–05025 SCREW, PAN HEAD 2
36
FIG. 28 STEERING CABLE FOR DRUM BRAKE
REF.
5WP1
5WP2
NO.
1 5WP–F6110–00 HANDLE COMP. 1
2 90105–10036 BOLT, FLANGE 1
4 5WP–F6143–00–P4 COVER, HANDLEBAR UPPER 1 1 UR BWC1
5WP–F6143–00–P5 COVER, HANDLEBAR UPPER 1 1 UR VRC1
5WP–F6143–00–P6 COVER, HANDLEBAR UPPER 1 1 UR LPBM4
5 5WP–F6145–00 COVER, HANDLEBAR UPPER 2 1
6 90183–050A1 NUT, SPRING 5
9 5WP–F6240–00 GRIP ASSY 1
10 5WP–F6243–00 .TUBE, THROTTLE GUIDE 1
11 5WP–F6242–00 .GRIP (RIGHT) 1
12 5VD–F6241–00 GRIP 1
13 5VD–F6280–10 REAR VIEW MIRROR ASSY (LEFT) 1
14 5VD–F6290–10 REAR VIEW MIRROR ASSY (RIGHT) 1
15 5WP–F6311–00 CABLE, THROTTLE 1 1
16 98507–05016 SCREW, PAN HEAD 1
18 5VD–F637G–00 HOLDER, WIRE 1
19 5WP–F7214–00 STOPPER 1
20 98507–06040 SCREW, PAN HEAD 1
21 98507–06014 SCREW, PAN HEAD 1
23 90179–06411 NUT 1
24 90249–12008 PIN 1
25 5WP–F6331–00 CABLE, STARTER 1 1
37
FIG. 28 STEERING CABLE FOR DRUM BRAKE
REF.
5WP1
5WP2
NO.
26 5WP–F6270–00 CABLE CONNECTOR CAP ASSY 1
27 98507–05025 SCREW, PAN HEAD 2
29 5SD–F6342–00 BOOT, CABLE 1
31 90179–06411 NUT 1
32 90249–12008 PIN 1
38
FIG. 29 FRONT MASTER CYLINDER
REF.
5WP1
5WP2
NO.
1 5TL–F5872–00 HOSE, BRAKE 1 1
2 90401–10159 BOLT, UNION 2
3 90201–10118 WASHER, PLATE 4
4 5TL–F583T–00 MASTER CYLINDER ASSY 1
5 5TL–W0041–00 .CYLINDER KIT, MASTER 1
6 5TL–F5854–00 .DIAPHRAGM, RESERVOIR 1
7 5TL–F5852–00 .CAP, RESERVOIR 1
8 36Y–2589H–00 .SCREW 2
9 5TL–F5867–00 .BRACKET, MASTER CYLINDER 1
10 5TL–F5855–00 .BUSH,DIAPHRAGM 1
11 91317–06025 BOLT 2
39
FIG. 30 STAND & FOOTREST
REF.
5WP1
5WP2
NO.
1 5WP–F7111–00 STAND, MAIN 1 1
2 90249–10002 PIN 1 1
3 90201–10119 WASHER, PLATE 1 1
4 99001–08600 CIRCLIP 1 1
5 90506–35002 SPRING, TENSION 1 1
6 5WP–F7254–00 HOOK 1 1
7 5WP–F7481–00 BOARD, FOOTREST 1 1
8 90183–050A1 NUT, SPRING 10 10
10 5WP–F7311–00 STAND, SIDE 1 1
11 90109–08813 BOLT 1 1
12 90185–08055 NUT, SELF-LOCKING 1 1
13 90506–20829 SPRING, TENSION 1 1
14 5WP–F7214–00 STOPPER 1 1
40
FIG. 31 LEG SHIELD
REF.
5WP1
5WP2
NO.
1 5WP–F8311–00–P3 LEG SHIELD 1 1 UR S3
5WP–F8311–00–P0 LEG SHIELD 1 1 UR VDBM3
5WP–F8311–00–P1 LEG SHIELD 1 1 UR VRC7
5WP–F8311–00–P2 LEG SHIELD 1 1 UR RYC1
5WP–F8311–00–P4 LEG SHIELD 1 1 UR BWC1
5WP–F8311–00–P5 LEG SHIELD 1 1 UR VRC1
5WP–F8311–00–P6 LEG SHIELD 1 1 UR LPBM4
3 97707–50016 SCREW, TAPPING 2 2
4 5WP–F8312–00 LEG SHIELD 2 1 1
6 97707–50016 SCREW, TAPPING 6 6
7 5WP–F8385–00 COVER, LOWER 1 1
8 97707–50016 SCREW, TAPPING 6 6
9 5WP–F1552–00 FENDER, INNER 1 1
10 5WP–F313B–00 EMBLEM 1 1 1
11 5WP–F8338–00 EMBLEM 1
5WP–F8338–00 EMBLEM 1
12 5WP–F8328–20 EMBLEM 1 UR FOR S3,RYC1
5WP–F8328–30 EMBLEM 1 UR FOR VDBM3,VRC7
5WP–F8328–00 EMBLEM 1 UR FOR BWC1
5WP–F8328–10 EMBLEM 1 UR FOR VRC1,LPBM4
13 5VD–F153E–00 EMBLEM, YAMAHA 2 2 UR FOR S3,RYC1
5VD–F153E–10 EMBLEM, YAMAHA 2 UR FOR VDBM3,VRC7
41
FIG. 32 GENERATOR
REF.
5WP1
5WP2
NO.
1 5TL–H1450–00 ROTOR ASSY 1 1
2 5WP–H1410–00 STATOR ASSY 1 1
3 91314–06018 BOLT 3 3
4 98507–06016 SCREW, PAN HEAD 2 2
5 90201–12688 WASHER, PLATE 1 1
6 90179–12248 NUT 1 1
42
FIG. 33 STARTING MOTOR
REF.
5WP1
5WP2
NO.
1 5WP–H1800–00 STARTING MOTOR ASSY 1 1
2 3KW–H1801–00 .BRUSH SET 1 1
3 93210–55669 .O-RING 2 2
4 3UH–H1828–01 .BOLT 2 2 2
5 5VD–H182L–00 .O-RING 1 1 1
6 5WP–H183G–00 .CORD COMP. 1 1
7 97007–06025 BOLT 2 2
8 92907–06600 WASHER, PLATE 2 2
43
FIG. 34 FLASHER LIGHT
REF.
5WP1
5WP2
NO.
1 5WP–H3310–00 FRONT FLASHER LIGHT ASSY 1 1 1
2 5HV–H3311–00 .BULB, FLASHER (12V-10W) 1 1 AMBER
3 5WP–H3312–00 .LENS, FLASHER 1 1
4 5WP–H4140–00 .SOCKET CORD ASSY 1 1
5 5WP–H3320–00 FRONT FLASHER LIGHT ASSY 2 1 1
7 5WP–H3322–00 .LENS, FLASHER 2 1 1
8 5WP–H4150–00 .SOCKET CORD ASSY 2 1 1
9 97707–50016 SCREW, TAPPING 4 4
44
FIG. 35 METER
REF.
5WP1
5WP2
NO.
1 5WP–H3510–00 SPEEDOMETER ASSY 1
2 5WP–H3511–00 .LENS, SPEEDOMETER 1
3 5WP–H353F–00 .CASE, METER LOWER 1
4 5VD–H3517–00 .BULB (12V-1.7W T10) 3
5 5WP–H3509–00 .SOCKET CORD ASSY 1
7 5WP–H3550–00 SPEEDOMETER CABLE ASSY 1
45
FIG. 36 METER 2
REF.
5WP1
5WP2
NO.
1 5WP–H3510–00 SPEEDOMETER ASSY 1
2 5WP–H3511–00 .LENS, SPEEDOMETER 1
3 5WP–H353F–00 .CASE, METER LOWER 1
4 5VD–H3517–00 .BULB (12V-1.7W T10) 3
5 5WP–H3509–00 .SOCKET CORD ASSY 1
7 5WP–H3550–10 SPEEDOMETER CABLE ASSY 1
8 2E9–25137–01 RING, STOP 1
9 93210–10010 O-RING 1
46
FIG. 37 HEADLIGHT
REF.
5WP1
5WP2
NO.
1 5WP–H4310–00 HEADLIGHT UNIT ASSY 1 1
2 5HV–H4314–00 .BULB (12V-32/32W) 1 1
3 5WP–H4340–00 .SOCKET CORD ASSY 1 1 1
4 5WP–H4374–00 CLIP 2 2
5 95807–06010 BOLT, FLANGE 1 1
47
FIG. 38 TAILLIGHT
REF.
5WP1
5WP2
NO.
1 5WP–H4710–00 TAILLIGHT UNIT ASSY 1 1
2 4AC–H4714–00 .BULB (12V-21/5W) 1 1
4 5WP–H4743–00 .LENS, LICENCE LIGHT 1 1
5 5WP–H4721–00 .LENS, TAILLIGHT 1 1
6 5WP–H4735–00 .CORD ASSY 1 1
7 5WP–H4723–00 .GASKET, TAIL LENS 1 1
8 9770L–40620 .SCREW, TAPPING 2 2
9 90183–05807 .NUT, SPRING 2 2
10 90480–13428 GROMMET 2 2
48
FIG. 39 SWITCH & LEVER FOR DISK BRAKE
REF.
5WP1
5WP2
NO.
1 5WP–H3973–00 SWITCH, HANDLE 3 1
2 5VD–H3941–00 .LEVER, STARTER 1
3 90209–10131 .WASHER 1
4 5WP–H397X–00 .SPACER 1
5 9850L–06008 .SCREW, PAN HEAD 1
6 9290L–06200 .WASHER 1
7 5WP–H3955–00 BRACKET 1 1
8 98507–05016 SCREW, PAN HEAD 2
9 92907–05600 WASHER, PLATE 2
10 97707–50012 SCREW, TAPPING 1
12 97707–50016 SCREW, TAPPING 1
13 5WP–H2911–00 HOLDER, LEVER 1 1
14 5WP–H3912–00 LEVER 1 1
15 90109–06827 BOLT 1
16 95607–06100 NUT, U 1
17 5WP–H3980–00 FRONT STOP SWITCH ASSY 1
18 9870L–03008 SCREW, FLAT HEAD 1
19 91317–06020 BOLT 1
20 5VV–H3922–00 LEVER 2 1
21 90109–06577 BOLT 1
22 95607–06100 NUT, U 1
23 5HU–H3980–00 FRONT STOP SWITCH ASSY 1
49
FIG. 40 SWITCH & LEVER FOR DRUM BRAKE
REF.
5WP1
5WP2
NO.
2 5VD–H3941–00 .LEVER, STARTER 1
3 90209–10131 .WASHER 1
4 5WP–H397X–00 .SPACER 1
5 9850L–06008 .SCREW, PAN HEAD 1
6 9290L–06200 .WASHER 1
7 5WP–H3955–00 BRACKET 1 1
8 98507–05016 SCREW, PAN HEAD 2
9 92907–05600 WASHER, PLATE 2
10 97707–50012 SCREW, TAPPING 1
12 97707–50016 SCREW, TAPPING 1
14 5WP–H3912–00 LEVER 1 1
15 90109–06827 BOLT 1
16 95607–06100 NUT, U 1
18 9870L–03008 SCREW, FLAT HEAD 1
19 91317–06020 BOLT 1
21 5WP–H3922–10 LEVER 2 1
22 90109–06827 BOLT 1
23 95607–06100 NUT, U 1
25 5WP–H2923–00 HOLDER, LEVER LOWER 1
26 91317–06025 BOLT 2
50
FIG. 41 ELECTRICAL 1
REF.
5WP1
5WP2
NO.
1 5HU–H2110–10 BATTERY ASSY (GS 12N5-3B) 1 1
2 90445–08815 HOSE (L550) 1 1
3 90445–08819 HOSE (L40) 1 1
4 5WP–H2129–00 COVER, BATTERY 1 1
5 5WP–H2131–00 BAND, BATTERY 1 1
6 5WP–H2150–00 FUSE HOLDER ASSY 1 1
7 5WP–H2151–00 .FUSE (10A) 1 1
8 5WP–H2116–00 WIRE, MINUS LEAD 1 1
9 5WP–H2501–00 MAIN SWITCH STEERING LOCK 1 1
5WP–WH250–00 KEY SET 1 1 AP *1
10 91317–06014 BOLT 2 2
11 92907–06600 WASHER, PLATE 2 2
12 5WP–H2590–00 WIRE HARNESS ASSY 1 1
13 5WP–H2118–00 SEAL, BATTERY 1 1
51
FIG. 42 ELECTRICAL 2
REF.
5WP1
5WP2
NO.
1 5WP–H5540–00 C.D.I. UNIT ASSY 1 1
2 5WP–H2310–00 IGNITION COIL ASSY 1 1
3 98507–06018 SCREW,PAN HEAD 2 2
4 90465–10037 CLAMP 1 1
5 5WP–H2370–00 PLUG CAP ASSY 1 1
6 5VD–H1960–00 RECTIFIER & REGULATOR ASSY 1 1
7 98507–06016 SCREW, PAN HEAD 1 1
8 92907–06600 WASHER, PLATE 1 1
9 5TN–H1940–00 STARTER RELAY ASSY 1 1
10 5HU–H3350–00 FLASHER RELAY ASSY 1 1
11 5VD–H3371–00 HORN 1 1
12 95807–06010 BOLT, FLANGE 1 1
13 5WP–F835W–00 HOLDER, WIRE 1 1
14 5WP–H5752–00 SENDER UNIT ASSY, FUEL METER 1 1
15 5SD–H5757–00 RETAINER 1 1
16 5SD–H5753–00 GASKET, SENDER UNIT 1 1
17 90119–05071 BOLT, WITH WASHER 4 4
52
NUMERICAL INDEX
REF. REF. REF. REF. REF. REF.

PART NO. PART NO. PART NO. PART NO. PART NO. PART NO.
NO. NO. NO. NO. NO. NO.
5LW–11133–10 1 – 2 5KN–25917–00 25 – 8 5VD–E2668–01 6 – 8 5TL–E4936–00 8 – 5 5LW–E6111–00 13 – 1 5WP–F1731–00–P2 17 – 4

5LW–11134–10 1 – 3 5KN–25925–00 25 – 12 5WP–E2681–00 6 – 20 5TL–E4940–00 8 – 2 5TL–E6611–00 13 – 24 5WP–F1731–00–P3 17 – 4
33M–12117–00 3 – 7 5KN–25926–01 25 – 16 5TL–E2682–00 6 – 4 5TL–E4943–00 8 – 11 5TL–E6620–00 13 – 23 5WP–F1731–00–P4 17 – 4
1AA–12118–00 3 – 6 34X–25937–00 25 – 9 5VV–E3300–00 5 – 1 5TL–E4947–00 8 – 9 5TL–E7211–00 14 – 7 5WP–F1731–00–P5 17 – 4
22F–12151–00 3 – 8 5KN–25937–00 25 – 7 5LW–E3324–00 2 – 8 5TL–E4984–00 8 – 21 5TL–E7410–00 14 – 1 5WP–F1731–00–P6 17 – 4
22F–12156–00 3 – 11 5MX–27121–00 10 – 2 5VD–E3411–00 5 – 5 5TL–E4985–00 8 – 18 5TL–E7421–00 14 – 6 5WP–F173B–00 17 – 11
22F–12159–00 3 – 9 5WP–E1102–00 1 – 1 5VD–E3416–00 10 – 20 5WP–E4987–00 1 – 26 5TL–E7465–00 13 – 27 5WP–F173D–00 17 – 11
5LW–12231–00 4 – 7 5LW–E111F–00 4 – 12 5VD–E3452–00 2 – 6 5TL–E4998–00 8 – 12 5TL–E7465–10 13 – 28 5WP–F1741–00–P0 17 – 5
5LW–12241–00 4 – 8 5MX–E1145–00 4 – 4 5VD–E3474–00 7 – 6 5TL–E4D25–00 8 – 8 5TL–E7611–00 13 – 18 5WP–F1741–00–P1 17 – 5
663–14159–00 8 – 17 5VD–E1155–00 1 – 12 5VD–E3475–00 5 – 2 5VD–E5113–00 10 – 31 5LW–E7620–00 13 – 10 5WP–F1741–00–P2 17 – 5
4JH–14160–00 8 – 14 5VD–E1165–00 1 – 9 5VD–E3556–00 7 – 3 5WP–E5150–00 10 – 1 5LW–E7641–00 13 – 17 5WP–F1741–00–P3 17 – 5
3TJ–14536–40 8 – 28 5VD–E1181–00 1 – 20 5VD–E3569–00 6 – 18 5WP–E5191–00 11 – 9 5TL–E7660–00 13 – 25 5WP–F1741–00–P4 17 – 5
676–14548–00 8 – 19 5VD–E1185–00 1 – 8 5VD–E3575–01 7 – 16 5WP–E5315–00 11 – 25 5TL–E7664–00 13 – 29 5WP–F1741–00–P5 17 – 5
4TV–14557–00 8 – 25 5HU–E1186–00 1 – 15 5TL–E3585–00 7 – 1 5WP–E5333–00 11 – 17 5TL–E7668–00 13 – 32 5WP–F1741–00–P6 17 – 5
3TJ–14562–40 8 – 16 5VD–E1310–10 1 – 24 5MX–E3595–00 7 – 2 5VD–E5351–00 5 – 4 5TL–E7670–00 13 – 26 5WP–F1746–00 17 – 10
3TJ–14564–40 8 – 6 5VD–E1351–00 1 – 25 5VD–E3769–00 10 – 33 5WP–E5362–00 10 – 32 5TL–E7683–00 13 – 30 5WP–F174B–00 17 – 12
688–14592–00 8 – 20 5MX–E1391–00 10 – 21 5TL–E4116–00 8 – 3 5VD–E5363–00 10 – 24 5TL–E7684–00 13 – 31 5WP–F174D–00 17 – 12
5BF–14919–00 8 – 36 5WP–E1400–00 2 – 1 5TL–E4133–00 8 – 34 5TL–E5371–00 10 – 5 5WP–F1110–00 15 – 1 5WP–F1781–00 17 – 13
3TJ–14952–40 8 – 15 5TL–E1422–00 2 – 5 5TY–E4133–00 8 – 4 5LW–E5371–01 11 – 5 5WP–F1161–00 19 – 44 17 – 14
5LW–15521–00 12 – 6 5LW–E1603–00 2 – 13 5TL–E414G–00 8 – 10 5TL–E5373–00 10 – 6 20 – 41 5WP–F1781–10 17 – 13
5LW–15657–00 13 – 20 5LW–E1605–00 2 – 13 5TL–E4170–00 8 – 27 5WP–E5379–00 11 – 26 5WP–F117K–00 22 – 14 17 – 14
5LW–15659–00 11 – 8 5LW–E1607–00 2 – 13 5TL–E4171–00 8 – 33 5WP–E5404–00 11 – 21 5WP–F1410–00 15 – 2 5WP–F2123–00 10 – 4
5LW–15673–00 12 – 21 5LW–E1631–10 2 – 10 5TL–E4173–00 8 – 31 5WP–E5407–00 11 – 16 5WP–F1459–00 15 – 9 5WP–F2210–00 18 – 1
5LW–17623–00 13 – 13 5MX–E1633–00 2 – 11 5TL–E4174–00 8 – 32 5WP–E5411–00 11 – 1 5WP–F1511–00–P0 16 – 1 5WP–F3102–00 19 – 1
5LW–17632–00 13 – 12 5LW–E1636–10 2 – 10 5TL–E4191–00 8 – 23 5WP–E5413–00 11 – 34 5WP–F1511–00–P1 16 – 1 5WP–F3102–10 20 – 1
5LW–17653–00 13 – 14 5LW–E1638–10 2 – 10 5TL–E4196–00 8 – 35 5VD–E5417–00 10 – 12 5WP–F1511–00–P2 16 – 1 5WP–F3103–00 19 – 15
164–22216–00 10 – 3 5MX–E1651–00 2 – 4 5TL–E4275–00 8 – 29 5VD–E5421–00 10 – 26 5WP–F1511–00–P3 16 – 1 5WP–F3103–10 20 – 15
156–23411–00 19 – 30 5MX–E1681–00 2 – 2 5TL–E4280–00 8 – 30 5VD–E5451–00 11 – 2 5WP–F1511–00–P4 16 – 1 5VV–F3110–00 19 – 5
20 – 30 5LW–E2111–00 3 – 1 5TL–E4340–00 8 – 37 5VD–E5453–00 10 – 15 5WP–F1511–00–P5 16 – 1 19 – 19
22F–23411–01 19 – 35 5MX–E2113–00 3 – 5 5WP–E4411–00 7 – 7 5VD–E5461–00 10 – 27 5WP–F1511–00–P6 16 – 1 20 – 5
20 – 35 5MX–E2116–00 3 – 4 5WP–E4412–00 7 – 8 5WP–E5471–00 11 – 31 5VD–F153E–00 17 – 15 20 – 19
156–23412–00 19 – 32 5MX–E2119–00 3 – 3 5WP–E443E–00 7 – 12 5WP–E5472–00 11 – 18 31 – 13 5VV–F3111–00 19 – 13
20 – 32 5LW–E2121–00 3 – 2 5HU–E443E–01 11 – 6 5WP–E5473–00 11 – 38 5VD–F153E–10 17 – 15 19 – 27
22F–23412–01 19 – 34 4CW–E2157–00 4 – 15 5WP–E4450–00 7 – 9 5WP–E5474–00 11 – 39 31 – 13 20 – 13
20 – 34 5VD–E2170–01 4 – 1 5WP–E4452–00 7 – 11 5WP–E5475–00 11 – 23 5WP–F1552–00 31 – 9 20 – 27
5TL–2341E–00 19 – 33 5MX–E2176–00 4 – 3 5WP–E4453–00 7 – 10 5WP–E5484–00 11 – 40 5WP–F1611–00 16 – 5 5WP–F3126–00 19 – 2
20 – 33 5MX–E2210–00 4 – 9 5WP–E4462–00 7 – 15 5WP–E5492–00 11 – 24 5WP–F1621–00 16 – 9 5WP–F3126–10 20 – 2
5TL–2341E–10 19 – 36 5VD–E2213–10 4 – 10 5TL–E4531–00 8 – 26 5WP–E5494–00 11 – 27 5WP–F1691–00 7 – 22 5WP–F3136–00 19 – 16
20 – 36 5MX–E2231–00 4 – 7 5WP–E4610–00 9 – 1 5WP–E5497–00 11 – 22 5WP–F1711–00 17 – 1 5WP–F3136–10 20 – 16
4X8–24512–00 21 – 9 5MX–E2241–00 4 – 8 5VD–E4613–00 9 – 6 5MX–E5524–00 12 – 1 5WP–F1721–00–P0 17 – 3 5WP–F313B–00 31 – 10
5WR–25135–00 24 – 10 5VD–E2611–00 6 – 16 5WP–E4718–00 9 – 2 5LW–E5532–00 12 – 8 5WP–F1721–00–P1 17 – 3 5WR–F3141–00 19 – 12
2T4–25137–00 24 – 13 5WP–E2631–00 6 – 19 5WP–E4747–00 9 – 14 5MX–E5538–00 12 – 3 5WP–F1721–00–P2 17 – 3 19 – 26
2E9–25137–01 36 – 8 5WP–E2632–00 6 – 21 5WP–E4770–00 9 – 8 5MX–E5570–00 12 – 4 5WP–F1721–00–P3 17 – 3 20 – 12
5WR–25138–00 24 – 12 5VD–E2651–00 6 – 1 5VV–E479M–00 9 – 15 5TL–E5601–00 12 – 12 5WP–F1721–00–P4 17 – 3 20 – 26
183–25149–00 24 – 14 5VD–E2652–00 6 – 3 5WP–E4901–00 8 – 1 5WP–E5620–00 12 – 18 5WP–F1721–00–P5 17 – 3 4XC–F3144–00 19 – 11
3Y6–25351–00 24 – 19 5VD–E2653–00 6 – 5 5TL–E4922–00 8 – 24 4VP–E5630–00 12 – 20 5WP–F1721–00–P6 17 – 3 19 – 25
5LW–25351–00 26 – 14 5VD–E2658–00 6 – 2 5TL–E4923–00 8 – 13 5LW–E5645–00 12 – 10 5WP–F1731–00–P0 17 – 4 20 – 11
36Y–2589H–00 29 – 8 5VD–E2659–02 6 – 7 5TL–E4933–00 8 – 7 5VD–E5650–10 12 – 5 5WP–F1731–00–P1 17 – 4 20 – 25
53
NUMERICAL INDEX

4XC–F3145–00 19 – 3 5WP–F4727–00 22 – 8 5WP–F6143–00–P1 27 – 4 5WP–F8311–00–P6 31 – 1 5WP–H3511–00 35 – 2 90101–06278 24 – 17

19 – 17 5WP–F4730–00 22 – 1 5WP–F6143–00–P2 27 – 4 5WP–F8312–00 31 – 4 36 – 2 26 – 19
20 – 3 5WP–F473R–00 22 – 4 5WP–F6143–00–P3 27 – 4 5WP–F8328–00 31 – 12 5VD–H3517–00 35 – 4 90105–08048 15 – 7
20 – 17 5WP–F4741–00 22 – 3 5WP–F6143–00–P4 28 – 4 5WP–F8328–10 31 – 12 36 – 4 90105–08121 18 – 2
2JG–F3147–00 19 – 14 5WP–F4773–00 22 – 18 5WP–F6143–00–P5 28 – 4 5WP–F8328–20 31 – 12 5WP–H353F–00 35 – 3 90105–10036 27 – 2
19 – 28 5WP–F4780–00 22 – 11 5WP–F6143–00–P6 28 – 4 5WP–F8328–30 31 – 12 36 – 3 28 – 2
20 – 14 5WP–F478E–00 22 – 17 5WP–F6145–00 27 – 5 5WP–F8338–00 31 – 11 5WP–H3550–00 35 – 7 90105–10066 15 – 3
20 – 28 5WP–F4792–00 22 – 12 28 – 5 31 – 11 5WP–H3550–10 36 – 7 90109–063F1 16 – 7
5HV–F3152–00 19 – 8 5WP–F4799–00 22 – 15 5WP–F6199–00 22 – 5 5WP–F8356–00 15 – 14 5WP–H3912–00 39 – 14 90109–06577 39 – 21
19 – 22 5WP–F5104–00 23 – 5 5WP–F6240–00 27 – 9 5WP–F835W–00 42 – 13 40 – 14 90109–06827 39 – 15
20 – 8 5WP–F5104–10 24 – 21 28 – 9 5WP–F8385–00 31 – 7 5VV–H3922–00 39 – 20 40 – 15
20 – 22 5VT–F5111–00–35 23 – 1 5VD–F6241–00 27 – 12 5WP–H1410–00 32 – 2 5WP–H3922–10 40 – 21 40 – 22
1T8–F3156–00 19 – 4 5WP–F5111–00–35 24 – 1 28 – 12 5TL–H1450–00 32 – 1 5VD–H3941–00 39 – 2 90109–084F7 25 – 2
19 – 18 5HU–F5115–00 24 – 3 5WP–F6242–00 27 – 11 5WP–H1800–00 33 – 1 40 – 2 90109–08813 30 – 11
20 – 4 5HU–F5121–01–35 24 – 6 28 – 11 3KW–H1801–00 33 – 2 5WP–H3955–00 39 – 7 90110–06069 10 – 29
20 – 18 3AY–F5155–00 24 – 16 5WP–F6243–00 27 – 10 3UH–H1828–01 33 – 4 40 – 7 90110–06813 10 – 30
2JG–F3157–00 19 – 7 5VT–F5181–00 23 – 12 28 – 10 5VD–H182L–00 33 – 5 5WP–H3973–00 39 – 1 90116–08806 1 – 5
19 – 21 24 – 28 5WP–F6270–00 27 – 26 5WP–H183G–00 33 – 6 40 – 1 90119–05071 42 – 17
20 – 7 5WP–F5181–00 15 – 11 28 – 26 5TN–H1940–00 42 – 9 5WP–H3975–00 39 – 11 90119–06044 16 – 6
20 – 21 5TL–F5190–00 23 – 15 5VD–F6280–10 27 – 13 5VD–H1960–00 42 – 6 40 – 11 22 – 6
509–F3158–L0 19 – 9 5WP–F5304–01 26 – 2 28 – 13 5HU–H2110–10 41 – 1 5WP–H397X–00 39 – 4 30 – 9
19 – 23 5VD–F530K–00 26 – 11 5VD–F6290–10 27 – 14 5WP–H2116–00 41 – 8 40 – 4 90119–06086 6 – 15
20 – 9 5WP–F5311–00 26 – 1 28 – 14 5WP–H2118–00 41 – 13 5HU–H3980–00 39 – 23 90119–06182 7 – 17
20 – 23 5LW–F5326–01 26 – 8 5WP–F6311–00 27 – 15 5WP–H2129–00 41 – 4 5WP–H3980–00 39 – 17 90119–06211 7 – 18
5MY–F3170–00 19 – 6 5VT–F5330–00 24 – 8 28 – 15 5WP–H2131–00 41 – 5 40 – 17 90153–06029 1 – 6
19 – 20 5HU–F533A–00 24 – 20 5WP–F6331–00 27 – 25 5WP–H2150–00 41 – 6 5WP–H3980–10 40 – 24 90159–06033 22 – 16
20 – 6 5VD–F533A–00 26 – 17 28 – 25 5WP–H2151–00 41 – 7 5WP–H4140–00 34 – 4 90159–06067 17 – 9
20 – 20 5VD–F5355–00 26 – 16 5WP–F6341–00 28 – 28 5WP–H2310–00 42 – 2 5WP–H4150–00 34 – 8 90159–06178 31 – 2
278–F3181–50 19 – 10 5TL–F580U–00 25 – 3 5SD–F6342–00 28 – 29 5WP–H2370–00 42 – 5 5WP–H4310–00 37 – 1 90159–06181 16 – 4
19 – 24 5TL–F5827–00 25 – 18 5WP–F6351–00 27 – 17 5WP–H2501–00 41 – 9 5HV–H4314–00 37 – 2 31 – 5
20 – 10 5TL–F582U–00 25 – 1 28 – 17 5WP–H2590–00 41 – 12 5WP–H4340–00 37 – 3 90163–05005 17 – 6
20 – 24 5TL–F5838–00 25 – 10 5VD–F637G–00 27 – 18 5WP–H2911–00 39 – 13 5WP–H4374–00 37 – 4 90163–05803 7 – 14
5VV–F3340–00 19 – 29 5TL–F5838–10 25 – 11 28 – 18 40 – 13 5WP–H4710–00 38 – 1 90170–05302 3 – 10
20 – 29 5TL–F583T–00 29 – 4 5WP–F7111–00 30 – 1 5WP–H2921–00 40 – 20 4AC–H4714–00 38 – 2 90170–10317 13 – 7
5VV–F3346–00 19 – 31 5TL–F5852–00 29 – 7 5VD–F7114–00 15 – 5 5WP–H2923–00 40 – 25 5WP–H4721–00 38 – 5 90176–08026 1 – 18
20 – 31 5TL–F5854–00 29 – 6 5WP–F7214–00 27 – 19 5WP–H3310–00 34 – 1 5WP–H4723–00 38 – 7 90179–06411 27 – 23
5WP–F334G–00 19 – 39 5TL–F5855–00 29 – 10 28 – 19 5HV–H3311–00 34 – 2 5WP–H4735–00 38 – 6 28 – 23
20 – 39 5TL–F5867–00 29 – 9 30 – 14 34 – 6 5WP–H4743–00 38 – 4 28 – 31
5VV–F3416–00 19 – 37 5TL–F5872–00 29 – 1 5WP–F7254–00 30 – 6 38 – 3 5WP–H5540–00 42 – 1 90179–08577 9 – 12
20 – 37 5WP–F5875–00 19 – 40 5WP–F7311–00 30 – 10 5WP–H3312–00 34 – 3 5WP–H5752–00 42 – 14 90179–12248 32 – 6
5WP–F4110–00 21 – 1 5WP–F5876–00 19 – 41 5WP–F7481–00 30 – 7 5WP–H3320–00 34 – 5 5SD–H5753–00 42 – 16 90179–25033 19 – 38
5WP–F4188–00 21 – 2 5WP–F5887–00 19 – 42 5WP–F8100–00 15 – 16 5WP–H3322–00 34 – 7 5SD–H5757–00 42 – 15 20 – 38
5WP–F4311–00 21 – 4 5TL–F5914–00 25 – 13 5WP–F8311–00–P0 31 – 1 5HU–H3350–00 42 – 10 5TL–W0041–00 29 – 5 90183–050A1 16 – 8
5WP–F4312–00 21 – 5 5TL–F5919–00 25 – 14 5WP–F8311–00–P1 31 – 1 5VD–H3371–00 42 – 11 5TL–W0045–00 25 – 17 22 – 7
4TT–F4500–00 21 – 8 5TL–F5924–00 25 – 15 5WP–F8311–00–P2 31 – 1 5WP–H3509–00 35 – 5 5TL–W0047–50 25 – 5 27 – 6
4YY–F4610–00 21 – 12 5WP–F6110–00 27 – 1 5WP–F8311–00–P3 31 – 1 36 – 5 5TL–W0048–00 25 – 6 28 – 6
5WP–F470F–00 22 – 2 28 – 1 5WP–F8311–00–P4 31 – 1 5WP–H3510–00 35 – 1 5TL–W0057–50 25 – 4 30 – 8
5WP–F4726–00 22 – 9 5WP–F6143–00–P0 27 – 4 5WP–F8311–00–P5 31 – 1 36 – 1 5WP–WH250–00 41 – 9 90183–05807 38 – 9
54
NUMERICAL INDEX

90185–08055 30 – 12 90387–07717 16 – 2 92907–05600 11 – 20 93310–528Y3 2 – 3 95707–10500 26 – 9 98507–06014 28 – 21

90185–10091 23 – 13 90387–08754 15 – 6 39 – 9 93311–415Y2 14 – 3 95807–06010 15 – 15 98507–06016 32 – 4
24 – 29 90387–08815 23 – 10 40 – 9 93410–20070 14 – 11 37 – 5 42 – 7
90185–10154 27 – 3 24 – 26 92907–06200 11 – 30 93450–16068 2 – 12 42 – 12 98507–06018 42 – 3
28 – 3 26 – 7 11 – 33 94107–14803 23 – 6 95807–06012 19 – 43 98507–06020 6 – 9
90185–12061 15 – 13 90387–10277 23 – 11 11 – 37 24 – 22 19 – 45 98507–06025 6 – 13
90185–14081 26 – 20 24 – 27 92907–06600 1 – 11 94108–14803 26 – 3 20 – 40 98507–06040 27 – 20
90201–05016 9 – 5 90387–16009 13 – 15 6 – 10 94207–14803 23 – 7 20 – 42 28 – 20
90201–06060 13 – 2 90401–10159 29 – 2 6 – 14 24 – 23 21 – 3 9850L–06008 39 – 5
90201–064L6 24 – 11 90430–06014 1 – 7 33 – 8 94208–14803 26 – 4 95807–06014 16 – 3 40 – 5
90201–081R9 9 – 13 90430–08119 10 – 23 41 – 11 94307–14803 23 – 8 95817–06065 7 – 5 9870L–03008 39 – 18
90201–08609 1 – 17 90445–08815 41 – 2 42 – 8 24 – 24 95817–08016 4 – 5 40 – 18
90201–086P8 9 – 17 90445–08819 41 – 3 9290L–06200 39 – 6 26 – 5 10 – 22 98907–06010 11 – 10
90201–10018 12 – 7 90464–60810 7 – 21 40 – 6 94414–14800 23 – 9 95817–08045 9 – 11 98907–06012 11 – 35
90201–10118 29 – 3 90465–06376 7 – 20 93101–21802 13 – 11 94414–14803 24 – 25 95817–10035 9 – 9 98907–06016 21 – 10
90201–10119 30 – 3 90465–08028 11 – 15 93102–15803 12 – 17 94416–14800 26 – 6 95827–06016 22 – 19 98980–06012 9 – 3
90201–101J1 23 – 14 90465–10037 42 – 4 93102–17801 13 – 6 94568–72090 4 – 6 97007–05020 11 – 19 99001–08600 30 – 4
24 – 30 90467–08075 21 – 7 93102–19801 10 – 13 94700–00828 1 – 19 97007–06025 33 – 7 99009–15400 12 – 16
90201–106F2 18 – 5 90467–09006 1 – 27 93102–22802 10 – 19 95027–06010 13 – 3 97027–06012 1 – 10 99009–17400 13 – 4
90201–12172 10 – 35 21 – 6 93102–26801 14 – 10 95027–06012 6 – 17 97707–50012 17 – 2 99480–05010 10 – 16
90201–12190 18 – 4 90467–11019 7 – 13 93105–47807 24 – 7 12 – 9 17 – 8 99530–10114 1 – 21
90201–12688 15 – 12 90467–11106 10 – 7 93106–20807 23 – 3 12 – 11 27 – 8 1 – 22
32 – 5 11 – 7 24 – 4 95027–06016 10 – 18 28 – 8 10 – 8
90201–142M6 26 – 21 90480–13428 38 – 10 93210–06801 13 – 9 11 – 28 39 – 10 10 – 28
90201–15008 14 – 4 90501–10809 28 – 30 93210–07804 26 – 10 11 – 32 40 – 10 11 – 11
90201–15016 14 – 5 90501–16003 27 – 22 93210–09803 1 – 4 11 – 36 97707–50016 17 – 7
90201–154E8 12 – 15 28 – 22 93210–10010 36 – 9 95027–06025 11 – 12 27 – 7
90201–16008 13 – 16 90501–16004 5 – 6 93210–108J4 26 – 15 95027–06035 11 – 13 28 – 7
90201–20269 24 – 15 90506–12001 26 – 12 93210–14803 10 – 25 95027–06050 10 – 11 31 – 3
90201–20276 26 – 22 90506–15001 26 – 13 93210–15800 4 – 14 11 – 29 31 – 6
90202–05193 21 – 11 90506–15260 24 – 9 93210–25801 7 – 4 95027–06060 10 – 9 31 – 8
90206–14093 26 – 18 90506–20829 30 – 13 93210–29801 5 – 7 11 – 14 34 – 9
90208–12050 13 – 21 90506–35002 30 – 5 93210–32802 11 – 4 95027–06070 10 – 17 35 – 6
90208–21002 14 – 8 90508–32768 12 – 13 93210–44803 1 – 16 95027–06100 1 – 23 36 – 6
90209–10131 39 – 3 90560–10292 23 – 2 93210–55669 33 – 3 10 – 10 39 – 12
40 – 3 24 – 2 93210–71802 1 – 13 95307–06600 24 – 18 40 – 12
90214–14002 13 – 19 91314–06018 32 – 3 93211–07803 10 – 14 95307–10600 18 – 3 97707–60430 6 – 12
90249–10002 30 – 2 91317–06012 4 – 13 93300–638Y5 13 – 8 95307–12700 13 – 22 97707–60530 6 – 11
90249–12008 27 – 24 91317–06014 41 – 10 93306–002Y9 4 – 2 95607–06100 39 – 16 9770L–40620 38 – 8
28 – 24 91317–06016 4 – 11 93306–003X4 15 – 10 39 – 22 98502–04012 8 – 22
28 – 32 91317–06020 1 – 14 93306–004YY 14 – 9 40 – 16 98507–05016 27 – 16
90280–03017 2 – 9 39 – 19 93306–203XB 13 – 5 40 – 23 28 – 16
90338–16800 22 – 20 40 – 19 14 – 12 95607–08200 15 – 8 39 – 8
90340–12806 10 – 34 91317–06025 12 – 19 93306–300X5 23 – 4 95607–10200 9 – 10 40 – 8
90340–32807 11 – 3 29 – 11 24 – 5 15 – 4 98507–05020 5 – 3
90380–15001 12 – 14 40 – 26 93306–301YK 14 – 2 95707–06500 22 – 10 98507–05025 27 – 27
90387–067V1 6 – 6 91317–08035 9 – 16 93306–30573 2 – 7 22 – 13 28 – 27
90387–06891 7 – 19 92903–06200 9 – 4 93310–450Y6 12 – 2 95707–08500 9 – 7 98507–06014 27 – 21
55

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AL115S (5WP1) VIET NAM

3. The number of components for assembly

PART NO. DESCRIPTION Q’TY REMARKS

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

Serial No. Name Of Q’ty Column Model Code

Engine Serial No.

Abbreviation Colour Name Colour Code

2 5LW–11133–10 .GUIDE, VALVE 1 1 1

3 5LW–11134–10 .GUIDE, VALVE 2 1 1

5 90116–08806 .BOLT, STUD 2 2

6 90153–06029 .SCREW, HEXAGON 1 1

8 5VD–E1185–00 COVER, CYLINDER HEAD SIDE 1 1 1

9 5VD–E1165–00 PLATE, BREATHER 1 1

11 92907–06600 WASHER, PLATE 1 1

12 5VD–E1155–00 SEAL, LABYRINTH 1 1

15 5HU–E1186–00 COVER, CYLINDER HEAD SIDE 2 2 2

17 90201–08609 WASHER, PLATE 4 4

18 90176–08026 NUT, CROWN 4 4

19 94700–00828 PLUG SPARK (NGK C7HSA) 1 1

20 5VD–E1181–00 GASKET, CYLINDER HEAD 1 1 1

21 99530–10114 PIN, DOWEL 2 2

22 99530–10114 PIN, DOWEL 2 2

23 95027–06100 BOLT, FLANGE 2 2

25 5VD–E1351–00 GASKET, CYLINDER 1 1

2 5MX–E1681–00 .PIN, CRANK 1 1 1

4 5MX–E1651–00 .ROD, CONNECTING 1 1

6 5VD–E3452–00 .COVER, ROTOR FILTER 1 1

8 5LW–E3324–00 .GEAR, PUMP DRIVE 1 1

9 90280–03017 KEY, WOODRUFF 1 1

10 5LW–E1631–10 PISTON (STD) 1 1

5LW–E1636–10 PISTON (0.50MM O/S) 1 1 AP

5LW–E1638–10 PISTON (1.00MM O/S) 1 1 AP

11 5MX–E1633–00 PIN, PISTON 1 1

13 5LW–E1603–00 PISTON RING SET (STD) 1 1

5LW–E1605–00 PISTON RING SET (0.50MM O/S) 1 1 AP

5LW–E1607–00 PISTON RING SET (1.00MM O/S) 1 1 AP

2 5LW–E2121–00 VALVE, EXHAUST 1 1

3 5MX–E2119–00 SEAL, VALVE STEM 2 2

4 5MX–E2116–00 SEAT, VALVE SPRING 2 2

5 5MX–E2113–00 SPRING, VALVE INNER 2 2

6 1AA–12118–00 COTTER, VALVE 4 4

7 33M–12117–00 RETAINER, VALVE SPRING 2 2

8 22F–12151–00 ARM, VALVE ROCKER 2 2

9 22F–12159–00 SCREW, VALVE ADJUSTING 2 2

11 22F–12156–00 SHAFT, ROCKER 2 2 2

3 5MX–E2176–00 SPROCKET, CAM CHAIN 1 1

4 5MX–E1145–00 PLATE, BREATHER 2 1 1

5 95817–08016 BOLT, FLANGE 1 1

7 5MX–E2231–00 GUIDE, STOPPER 1 1 1 UR

5LW–12231–00 GUIDE, STOPPER 1 1 1 UR

8 5MX–E2241–00 GUIDE, STOPPER 2 1 1 UR

5LW–12241–00 GUIDE, STOPPER 2 1 1 UR

9 5MX–E2210–00 TENSIONER ASSY, CAM CHAIN 1 1

10 5VD–E2213–10 GASKET, TENSIONER CASE 1 1

3 98507–05020 SCREW, PAN HEAD 2 2

4 5VD–E5351–00 PLUG, DRAIN 1 1

5 5VD–E3411–00 STRAINER, OIL 1 1

6 90501–16004 SPRING, COMPRESSION 1 1