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    ASTM D3702-94 Thrus Iugoug

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    Taufik Hidayatullah
    This document describes the standard test method for measuring the wear rate and coefficient of friction of materials under self-lubricating conditions. The test involves rotating a disk-shaped test specimen pressed against a stationary steel washer under different loads and speeds over a break-in period and test period to calculate wear rate and friction. The test can be performed with either the specimen or washer rotating and monitors parameters like torque, wear depth, and optionally temperature and acoustic emissions.

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    ASTM D3702-94 Thrus Iugoug

    Uploaded by

    Taufik Hidayatullah
    188 views3 pages
    This document describes the standard test method for measuring the wear rate and coefficient of friction of materials under self-lubricating conditions. The test involves rotating a disk-shaped test specimen pressed against a stationary steel washer under different loads and speeds over a break-in period and test period to calculate wear rate and friction. The test can be performed with either the specimen or washer rotating and monitors parameters like torque, wear depth, and optionally temperature and acoustic emissions.

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    ASTM D3702-94 Thrus iugoug

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    This document describes the standard test method for measuring the wear rate and coefficient of friction of materials under self-lubricating conditions. The test involves rotating a disk-shaped test specimen pressed against a stationary steel washer under different loads and speeds over a break-in period and test period to calculate wear rate and friction. The test can be performed with either the specimen or washer rotating and monitors parameters like torque, wear depth, and optionally temperature and acoustic emissions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    188 views3 pages

    ASTM D3702-94 Thrus Iugoug

    Uploaded by

    Taufik Hidayatullah
    This document describes the standard test method for measuring the wear rate and coefficient of friction of materials under self-lubricating conditions. The test involves rotating a disk-shaped test specimen pressed against a stationary steel washer under different loads and speeds over a break-in period and test period to calculate wear rate and friction. The test can be performed with either the specimen or washer rotating and monitors parameters like torque, wear depth, and optionally temperature and acoustic emissions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    Application Note

    Tribology and Mechanical Testing Unit

    Standard Test for Wear Rate and Coefficient of Friction of Materials


    In Self-Lubricating Rubbing Contact with a Thrust Washer
    Using the Micro-Tribometer mod. CETR-UMT 2
    ASTM D3702-94 (Reapproved 1999)

    Summary of Test Method:

    This test method involves a rotating test specimen pressed against a stationary steel washer under a
    prescribed set of conditions. The test specimen is disk shaped with a raised outer rim, which is the wear
    surface. The inside diameter of the rim is 25.5 mm, the outer diameter is 28.55 mm. Each test has a break-in
    period of 40 hours, followed by a selected test duration at the same load and speed (see table below). Wear rate
    and coefficient of friction are calculated based on periodic thickness measurements of the test specimen and
    in-situ torque measurements.

    The UMT applies a programmable load downward by a servo driven carriage. The test can be performed
    with either Configuration A: the upper test specimen is rotated against a stationary washer as described in the
    standard, or Configuration B: the upper test specimen is stationary and the washer is rotated. The actual
    dynamic normal load, friction torque and coefficient, and depth of wear are monitored during the test.
    Optionally, additional parameters of contact acoustic emission and temperature are measured

    Test Conditions
    Rotational Speed, Rubbing Velocity, Load, kg ,to obtain PV, kg/cm² x m/min
    rpm m/min PV1 26.8 PV2 53.6 PV3 107.1 PV4 214.3
    36 3.05 11.3 22.7 45.4 90.7
    180 15.2 2.3 4.5 9.1 18.1
    900 76.2 0.5 0.9 1.8 3.6
    Report:

    Use the Viewer program to plot test results.


    Select the parameters to be displayed by checking the appropriate boxes under Parameters on the Viewer

    1717 Dell Avenue, Campbell, CA 95008, USA Email: productinfo@bruker-nano.com


    Phone: +1.408.376.4040 Fax: +1.408.376.4050 Web: www.bruker-axs.com
    Application Note
    Tribology and Mechanical Testing Unit

    UMT Software Test Setup for Configuration A:

    UMT Options File:


    Load the options file that contains settings for the Upper Rotational Motion Drive and the 5 kg torque/force sensor. Use
    the Semi-Automatic Mode to pre-position the x-axis slider so that the test specimen is concentric with the washer.

    Test Sequence: The Test Sequence should consist of 3 sheets.

    Sheet 1 is for settling time for the carriage to establish the initial normal load.
    Carriage - applies a 1.1 kg Constant Force for a Duration of 10 sec.
    Spindle 1 Velocity is 0 revs/min.
    Spindle 2 Velocity is 0 revs/min.
    Slider is idle.
    Sheet 2 is a 40 hour break-in period
    Carriage - applies a 1.1 kg Constant Force for a Duration of 40 hours.
    Spindle 1 Velocity is 0 revs/min.
    Spindle 2 Velocity is 180 revs/min, Move-Continuous, and Direction- Clockwise
    Slider is idle.
    Sheet 3 is a 100 hour test period
    Carriage - applies a 1.1 kg Constant Force for a Duration of 100 hours.
    Spindle 1 Velocity is 0 revs/min.
    Spindle 2 Velocity is 180 revs/min, Move-Continuous, and Direction- Clockwise
    Slider is idle.

    Data Collection:
    The following should be checked under DataFile:
    Tz Torque
    T Time
    Z1 Carriage Position (Used to determine Wear Depth)
    Te input Temperature (optional)
    AE Acoustic Emission (optional)
    EC Electrical Contact Resistance

    UMT Hardware Configuration A:


    ! Upper Rotational Motion Drive mod. USMHH
    ! Model TH 6-axis Torque/Force Sensor
    - Torque Range: 5 to 1000 N*mm
    - Load Range: 0.05 to 5 kg
    ! Suspension with Linear Guide-AM30C110F-1
    ! Test Specimen Holder
    ! Test Specimen
    ! Washer
    ! Washer Holder
    ! Stationary Table
    ! Optional Additional Sensors
    - mod. AE-5 Acoustic Emissions Sensor
    - mod. TMR-150 Temperature Measurement
    & Recording
    - mod. RTD Temperature Sensor
    1717 Dell Avenue, Campbell, CA 95008, USA Email: productinfo@bruker-nano.com
    Page 2 Phone: +1.408.376.4040 Fax: +1.408.376.4050 Web: www.bruker-axs.com
    Application Note
    Tribology and Mechanical Testing Unit

    UMT Software Test Setup for Configuration B:

    UMT Options File:


    Load the options file that contains settings for the Medium Torque Rotational Motion Drive and the 5 kg
    torque/force sensor. Use the Semi-Automatic Mode to pre-position the x-axis slider so that the test specimen is
    concentric with the axis of the rotational drive.

    Test Sequence: The Test Sequence should consist of 3 sheets.

    Sheet 1 is for settling time for the carriage to establish the initial normal load.
    Carriage - applies a 1.1 kg Constant Force for a Duration of 10 sec.
    Spindle Velocity is 0 revs/min.
    Slider is idle.
    Sheet 2 is a 40 hour break-in period
    Carriage - applies a 1.1 kg Constant Force for a Duration of 40 hours.
    Spindle Velocity is 180 revs/min, Move-Continuous, and Direction- Clockwise
    Slider is idle.
    Sheet 3 is a 100 hour test period
    Carriage - applies a 1.1 kg Constant Force for a Duration of 100 hours.
    Spindle Velocity is 180 revs/min, Move-Continuous, and Direction- Clockwise
    Slider is idle.

    Data Collection:
    The following should be checked under DataFile:
    Tz Torque
    T Time
    Z1 Carriage Position (Used to determine Wear Depth)
    Te input - Temperature (optional)
    AE Acoustic Emission (optional)
    EC Electrical Contact Resistance
    UMT Hardware Configuration B:

    ! 4” Mounting Block PN M30C116


    ! Model TH 6-axis Torque/Force Sensor
    - Torque Range: 5 to 1000 N*mm
    - Load Range: 0.05 to 5 kg
    ! Suspension with Linear Guide
    - AM30C110F-1
    ! Test Specimen Holder
    ! Test Specimen
    ! Washer
    ! Washer Holder
    ! Medium Torque Rotation Drive
    - mod. SHHM
    ! Optional Additional Sensors
    - mod. AE-5 Acoustic Emissions Sensor
    - mod. TMR-150 Temperature Measurement &
    Recording
    1717 Dell Avenue, Campbell, CA 95008, USA Email: productinfo@bruker-nano.com
    Page 3 Phone: +1.408.376.4040 Fax: +1.408.376.4050 Web: www.bruker-axs.com

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