Caterpillar Emcp3 Shematic
Caterpillar Emcp3 Shematic
Caterpillar Emcp3 Shematic
IF 230V JACKET WATER HEATER IS FITTED MCB M2 SHOULD BE 16A IF 230V JACKET WATER HEATER IS FITTED FUSE F19 SHOULD BE 16A IF 230V JACKET WATER HEATER IS FITTED FUSE F19 SHOULD BE 16A PUMPED FUEL SUPPLY FROM BELOW FUEL LEVEL SWITCH DRAWING
IF 230V BLOCK HEATER IS FITTED MCB M2 SHOULD BE 10A
CUSTOMER
IF 230V BLOCK HEATER IS FITTED FUSE F19 SHOULD BE 10A IF 230V BLOCK HEATER IS FITTED FUSE F19 SHOULD BE 10A
FLOOR LEVEL BULK TANK TO BASETANK
T1 L1
COPPER BUSBAR 6 mm 2 132
16
100V TO 250V COPPER BUSBAR 6 mm 2 132
16
- FUEL SYSTEM No. 1
CUSTOMER
AC SUPPLY COPPER BUSBAR 6 mm 2 132 SYMBOLS
6 mm 2 133
18
240
120
(AC TERMINAL
RAIL)
F16
(2A)
F17
(6A)
F18
(4A)
F19
NOTE:A
100V TO 250V
AC SUPPLY
16
CUSTOMER POWER
T2 L2
OR
6 mm 2 (AC TERMINAL WIRING HIG
HIGHH-
131 100V TO 250V T3 L3
131 NOTE A 14 RAIL)
14 136 F16
(2A)
F18
(4A)
F19
NOTE:A
AC SUPPLY COPPER BUSBAR 6 mm 2 132
16
FROM
GENERATOR
FUEL PUMPED FROM FREE STANDING 11 CHASSIS CUSTOMER TERMINAL
(AC TERMINAL RAIL)
F17 F16
M1
2P 6A
M2
NOTE:A :4 131 135 141 134 NOTE A 6 mm 2 131
14 CUSTOMER
N N
BULK TANK - FUEL SYSTEM NO. 3 SW4 CABLE LOCATED ON DC TERMINAL RAIL
(10A) (2A) MCB MCB 136 100V TO 250V
2 .5 mm 2
CR/1
F17 E E SW3
AC SUPPLY DC CIRCUIT SW2
CHASSIS DC TERMINAL
6 mm 2
135 136 141 147 134 138 :1 NOTE: CUSTOMER CABLE TO :4 131 141 134
(6A) ENTRY 11
SW1
NOTE: CUSTOMER CABLE TO (AC TERMINAL
:5 :4
NOTE: CUSTOMER CABLE TO
ENTER DIRECTLY ONTO CR/1 6 mm 2 131 LOCATED ON DC TERMINAL RAIL
ENTER DIRECTLY ONTO RAIL) 2 :C11
HIGH
6 mm 2
6 mm 2 TERMINALS. 1 F23
2 .5 mm 2
2 .5 mm 2
135
136 131 1
6 mm 2
6 mm 2
ST LOW-
6 mm 2
1 F15 36
2 .5 mm 2
6 mm 2
HEATER 53
HEATER SUPPLY 4 POLE BREAKER OPTIONAL -VE SUPPLY
CONSTANT WATER (*)
NOTE A
WATER 5
VOLTAGE CHARGER HEATER (DC HEATER E/STOP CHASSIS TO DOOR SOCKET
131 This circuitry :2
2 .5 mm
CAN 1-
GENERATOR 21 22 DOOR SWITCH
GENERATOR GENERATOR
SRN(CAN1)
CAN 1+
RECEPTACLE 50 E
PLUG RECEPTACLE 1030213 E
9X4391 1030213 31 32 33 62 63 64 35 36 37
HARNESS Y 108
6 120 120
FUEL LEAK DETECTOR
GENERATOR SPLICE 108
1 PLUG 9X4391 CHASSIS CHASSIS OHMS OHMS
21 22 STANDARD OPTIONAL
1 STUD STUD
2 21 22 51 52 53 50 108 109 110 101 CAN1+ CAN1- CAN2+ CAN2- M+ M-
1 EMCP3 PLUG
1607689
AC
67 66 31 47 57 39 13 11 9 7 50 34 42 62 64 63 5 3 4
- +
MAG VC + - SRN + - SRN + - SRN
IA IB IC I RETURN
HARNESS X CAN1 J1939 CAN2 J1939 RS485
SPLICE 1 6 mm 2 PICKUP
VB
HARNESS Y
2.5 mm 2 SPLICE 1
1 E
VA The above does not function on EMCP3.1
EARTH (MOUNTING SCREW)
TERMINAL The below does
+VE SUPPLY 2.5 mm 2 RAIL LINK not function
EMCP 3.3 on EMCP3.1
2 EMCP3 PLUG
CB2 CB3 CB1 1607689 LCD DISPLAY or 3.2 SINK O/P 1 69 95
22
(20A) (15A) (60A) 2 65
1.5 mm 2 6 mm 2
_
or 3.1 SINK O/P 2 68 96
CUSTOMER CONNECTIONS: JUMPER PLUGS WIRE IDENT:-
BATTERY (12/24Vdc) 23
24 ABBREVIATIONS
55 52 The above does 1 -1
A+ +
not function 2 -1
+ AWG 12 -2 ACB AIR CIRCUIT BREAKER
The below does on EMCP3.2 or EMCP3 PLUG SPARE BATTERY - 3
:30 AWG 12 -2
The items below do not not function EMCP3.1 1607689 SPARE BATTERY - 4 ASOR AIR SHUT-OFF RELAY
PS1 SMMS1/1 SR/1 AWG 12 -2
24V RLY1 RLY2 RLY3 RLY5 RLY6 RLY7 function on RLY8 on EMCP3.1 SPARE BATTERY - 5
RLY4 AWG 12 -2 ASOS AIR SHUT-OFF SOLENOID
:87 EMCP3.1 SPARE BATTERY - 6
RELAY BOX ENG FUEL ASR AUDIBLE GFR GRR PROG PROG EMERG REMOTE LOW FUEL EARTH LOW PROG PROG OIL ENGINE OIL OIL ENGINE OIL 7 -3 ALR ALARM RELAY
- 25 40 CRANK CONTROL SWITCH ALARM SWITCH SWITCH O/P O/P STOP START COOLANT LEAK FAULT FUEL I/P 7 I/P 8 PRESSURE TEMP TEMP PRESSURE TEMP TEMP 8 -6
LEVEL LEVEL 9 -8 AVR AUTOMATIC VOLTAGE REGULATOR
PASSIVE PASSIVE PASSIVE PASSIVE PASSIVE PASSIVE
SM1 PS1 B+ I/P 1 I/P 2 I/P 3 I/P 4 I/P 5 I/P 6 I/P 7 I/P 8 ANALOG 1+ ANALOG 2+ ANALOG 3+ ANALOG 1- ANALOG 2- ANALOG 3- 10 -10 CR CONTROL RELAY
OPTIONAL ALT DC 51 61 48 58 35 43 33 41 32 40 26 27 2 25 15 1 24 14 70 55 54 53 45 44 36 28 56 38 30 46 37 29 11 -10
12 -23A CT CURRENT TRANSFORMER
BATTERY
ISOLATOR CHARGING F5 EMCP3 PLUG 13 -30 CTR CRANK TERMINATION RELAY
SWITCH ALTERNATOR (10A) 1607689 14 -30
KEY This pin This pin CDVR CAT DIGITAL VOLTAGE REGULATOR
14 55 41 2 37 55 36 55 6 55 38 55 90 91 92 97 98 99 17 57 18 77 73 72 93 94 AIR SHUTOFF RELAY AWG 12 15 -37
REMOVABLE 6 mm 2 does not does not
HARNESS Y ECM ENGINE CONTROL MODULE
RENR7934-01 VOL 3
24 -ES- BETWEEN
55 1A 37 :86 6 :2 38 25 -EF1 27 & 29 LCD LIQUID CRYSTAL DISPLAY
A
ETHER
CAN 1-
43 REMOTE
5 :3 :1 39 -D-SPD SASV STARTER AID SOLENOID VALVE
J :2 ECM :11 START 23A 78 80 82 40 -SRN
ECM POWER LINK AWG 12 41 -10 SMMS STARTER MOTOR MAGNETIC SWITCH
CR POWER CR/3
8 3 CONTACT 42 -10
D+ D+ :10 LINK :9 AWG 12 SRN SCREEN
D ECM POWER LINK 43 -55
9 45 14 19 12 AWG 12
41 42 REMOTE START FROM ATS 44 -57
9 4 ATS AWG 12
D- D- HARNESS Y REMOTE START FROM ATS 45 -30
PANEL HARNESS Y SPLICE 45 TERMINAL 23A AWG 12
E SPLICE 41 59 COMMON SHUTDOWN RELAY - N/C 46 -64
LIGHT TERMINAL HARNESS Y RAIL LINK AWG 12
SPLICE 30 COMMON SHUTDOWN RELAY - COMMON 47 -65
RAIL LINK
13
COMMON ALARM COMMON SHUTDOWN RELAY - N/O AWG 12 48
HARNESS Y 41 30 -66
40 15 AWG 12
41 41 SPLICE 2 HARNESS Y
SPLICE 10 10 11 7 30
78 80 82 ALR/3 GENERATOR RUNNING RELAY - N/C 49 -87 (+) BATTERY
GENERATOR RUNNING RELAY - COMMON AWG 12
:8 :9 50 -88
AWG 12
23 10 TERMINAL 3
GENERATOR RUNNING RELAY - N/O 51 -89 (+) BATTERY SWITCHED
45 GENERATOR 34 RAIL LINK 46 17 30 18 59 23A 72 :11 52 -81
30 2 2 2 ECM PLUG RECEPTACLE
P1 1607689 53 -83 STARTING CIRCUIT
1030213 49 48 20 64 65 66
16 7 8 17 18 50 25 65 59 9 64 54 55 56 70 54 -84
55 -85 120 OHM
70 GENERATOR 46 47 48
-90
(-) BATTERY / SENSOR RETURN
48 10 56 RESISTOR
PLUG 9X4391 34 46 17 30
10 REMOTE CONTACTS 57 -91 BETWEEN
FOR GENERAL ALARM 58 -92 62 & 63
SENSOR / ACTUATOR SUPPLY
52 66 35 59 -97
HARNESS X S-SPD S-SPD 3 60 -98 SIGNAL PLUS TO ECM
S 44
SPLICE B+ 38 59 23A 61 -99 SIGNAL MINUS TO ECM
E/STOP PLUG J1939 SECONDARY COMMUNICATION AWG 12 -CAN2+
68 36 :1 62
53 1552264 AWG 12
D-SPD
39
D-SPD
D :2 E/STOP PLUG 1552264 J1939 SECONDARY COMMUNICATION
AWG 12
63 -CAN2- CONTROL PLUS FROM ECM
2 43 SHIELD 64 -SRN
10 +B GENERATOR RUNNING AWG 12 CONTROL MINUS FROM ECM
37 :3
7 E/STOP RECEPTACLE 3E3388 5 1 BREAKER AUX N/C
AWG 12
65 -231
GRR/3 BREAKER AUX COM 66 -232
40 -B E/STOP RECEPTACLE :8 :9 AWG 12 CAT DATA LINK
3E3388 BREAKER AUX N/O 67 -233
1 42
61 SPEED EMERGENCY STOP
78 80 82 J1939 DATA LINK
30 ADJ. POT. :11 DATA LINK
ON ENCLOSURE
21 27
R
(2K , 10T)
HARNESS X 63 8 8 13 SPEED CONTROL E/STOP RECEPTACLE
SPLICE 2-2 9 3E3388 1 -50
87 88 89
22
ES-
28
ES-
PWM SPEED CONTROL 8
E/STOP RECEPTACLE 3E3388
6 2 FOR
2
3
-51
-52
49 50 51
65 E/STOP PLUG 1552264 USE 4 -53
WITH REMOTE CONTACTS 5 -101
4 HARNESS X E/STOP PLUG
10 SPLICE 10 10 1552264 CDVR FOR GENERATOR RUNNING 6 -108 OPTIONAL WIRING
7 -209
24 8
ES- 8 -210
ENGINE :86 45 ST4 9 -142
:1 MAN :86
-140
ELECTRONIC :2 AUTO EPIR SR R448 10
11 -131
CONTROL SMMS1 :85 -131
ETHER :85 12
MODULE(ECM)
START SWITCH AUTOMATIC 13 -143 SECTION BORDER
{ENGINE MOUNTED} CHASSIS
2 45 HARNESS X
SPLICE 45 VOLTAGE 14 -131 AC TERMINAL
ETHER RELAY BOX REGULATOR (AVR) RAIL
11
START
45 ETHER AIR CUSTOMER 120/240VAC
SUPPLY FROM 2 POLE
L1
AWG 8 15 -131
18
START SHUTOFF
AIR
72 NOTE: SEE AVR DIAGRAM ON BREAKER IN EMERGENCY 110/120VAC 16 -132
2 VOLUME 2 PANEL POWERS: 220/240VAC AWG 8
12 1 SHUT-OFF N 17 -132
LOW FUEL JW HEATER, UNIT MOUNTED
2 10 C 59
SOLENOID
LEVEL CHARGER AND OPTIONAL L2 AWG 8 18 -133 THIS SCHEMATIC IS FOR THE C18 GENERATOR SET
A (S/N C6C, G4C, STM, STD)
2 SASV GENERATOR SPACE HEATER
GENERATOR 2 2 ASOS 19 -139
GENERATOR B
PLUG RECEPTACLE 4 5 6 3 2 2
20 -148
9X4391 1030213
COOLANT LOSS 2
Diagram Part Number 269-3119 DK02 (EMCP3.1)
TERMINAL RAIL LINK -5O EARTH Diagram Part Number 260-5248 DK02 (EMCP3.2)
2
Diagram Part Number 260-5249 DK02 (EMCP3.3)
2
HARNESS X NOTES:
SPLICE 2-1 IDENT HARNESS CHG
30 WIRE SIZES ARE MAXIMUM TERMINAL CAPABILITIES.
HARNESS X, SPLICE 30 208VAC IS ACCEPTABLE VOLTAGE FOR AC FEED, BUT THE JW HEATER WILL DERATE. Y 258-4700 02 EMCP3 HARNESS
2 2 DO NOT TURN ON AC POWER UNTIL FIELD TECHNICIAN HAS CHECKED WIRING. X 269-8103 01 J1 / GENERATOR SET CONTROL HARNESS
2
SEE SEPARATE DRAWINGS FOR INTERCONNECT POINTS ONTO OPTIONAL SHIP LOOSE ITEMS.
SEE SEPARATE SHEET FOR THE LOCATION OF THE TERMINAL STRIP ON THE GENSET.