The document discusses Benning's modular DC power systems for industrial applications. The systems offer high availability, flexibility, and efficiency through their modular design with parallel hot-pluggable power modules integrated into compact 19-inch rectifier shelves. Key products discussed are the TEBECHOP 3000 I and 12000 I power modules and the MCU 2500 remote monitoring unit. The systems provide reliable and scalable power for applications in industries like petrochemical, power distribution, and automation control.
The document discusses Benning's modular DC power systems for industrial applications. The systems offer high availability, flexibility, and efficiency through their modular design with parallel hot-pluggable power modules integrated into compact 19-inch rectifier shelves. Key products discussed are the TEBECHOP 3000 I and 12000 I power modules and the MCU 2500 remote monitoring unit. The systems provide reliable and scalable power for applications in industries like petrochemical, power distribution, and automation control.
The document discusses Benning's modular DC power systems for industrial applications. The systems offer high availability, flexibility, and efficiency through their modular design with parallel hot-pluggable power modules integrated into compact 19-inch rectifier shelves. Key products discussed are the TEBECHOP 3000 I and 12000 I power modules and the MCU 2500 remote monitoring unit. The systems provide reliable and scalable power for applications in industries like petrochemical, power distribution, and automation control.
The document discusses Benning's modular DC power systems for industrial applications. The systems offer high availability, flexibility, and efficiency through their modular design with parallel hot-pluggable power modules integrated into compact 19-inch rectifier shelves. Key products discussed are the TEBECHOP 3000 I and 12000 I power modules and the MCU 2500 remote monitoring unit. The systems provide reliable and scalable power for applications in industries like petrochemical, power distribution, and automation control.
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World Class Power Solutions
Industrial Modular DC Power Systems TEBECHOP 3000 I and 12000 I BENNING World Class Power Solutions 2 Modular DC Power Systems High Availability and Efficiency Modular DC Power Systems for Industrial Application For several years BENNING has been supplying high quantities of modular DC power Systems for business critical infrastruc- ture within the telecommunication and information industry. These modular DC power systems are often equipped with battery back-up to protect communication systems against mains disturbances or mains power failure. Fig. 2: 19” modular rectifier shelf with 4 modules The modular system design with parallel operating hot-plug TEBECHOP 3000 I and remote monitoring unit MCU 2500 DC power modules (plug and play) provides high availability, output voltage 110 V, output current 80 A can be upgraded and is easy to install and to maintain.
BENNING has now developed a special range of industrial
modular DC power systems to meet the specifications required in the industrial sectors, such as the petrochemical industry, the power distribution and power generation industry and the automation control industry. These systems are available for DC output voltages 24 V, 48 V, 60 V, 110 V and 220 V. Fig. 3: 19” modular rectifier shelf with 5 modules The IU output characteristic of the DC modules (fig. 1) allows TEBECHOP 3000 I operation with or without batteries. output voltage 110 V, output current 100 A
[V/C] [η]
Boost a 2,4
b 2,3 Output voltage
Float Efficiency
2,23 2,2
2,1
2,0
20 40 60 80 100 Output current IN [%] Output power [%]
Fig. 1: IU-characteristic, DIN 41773 for lead acid batteries Fig. 4: Efficiency versus output power a) TEBECHOP 12000 I, b) TEBECHOP 3000 I
Modular DC systems offer flexible power scalability, 19” rectifier shelf with TEBECHOP 3000 I power high availability and excellent efficiency modules Parallel operating DC power modules integrated into 19” rec- Fig. 2 shows one 19” rectifier shelf with built-in power mod- tifier shelfs are the base of these systems. ules TEBECHOP 3000 I. Each module is designed to supply The DC power modules are hot pluggable and allow easy max. 3000 W output power. output power scaling as well as n+1 redundancy. The 19” rectifier shelf can support from 1 up to 4 or 5 power Thanks to the compact and space saving design, only 3 Us modules and covers the output power range from 3000 W are needed for the integration of the 19” rectifier shelves into up to 15000 W. system cabinets. If only 4 power modules are integrated. one slot of the shelf Fig. 4 shows the high efficiency level of the DC power modules can be used for the monitoring and control unit MCU 2500 with more than 90 % efficiency between 30 % and 100 % of (fig. 2) the rated load, which contributes to lower energy costs during operation. The MCU 2500 can also be integrated into the DC system cabinet, if the 19” rectifier shelf will be equipped with 5 power modules. BENNING World Class Power Solutions 3 19” Rectifier Modules Compact, Variable, Energy Saving 19” rectifier version TEBECHOP 12000 I (fig. 5) The TEBECHOP 12000 I has a three phase rectifier design but in contrast to the TEBECHOP 3000 I, it consists of only one power module which can be built into a 19” rectifier shelf. The industrial version of the TEBECHOP 12000 I is available with DC voltages 48 V, 60 V, 110 V and 220 V.
The TEBECHOP 12000 I is a very powerfull rectifier which can Fig. 5: 19” modular rectifier TEBECHOP 12000 I supply 90 A at 110 V and 45 A at 220 V DC. output voltage 220 V, output current 45 A It is the perfect choice for high power DC systems from 12 kW up to 120 kW.
System redundancy (n+1) can be realized by adding one
additional rectifier.
Advantages of the Industrial Modular DC
Power Systems
• High power density with low volume and
weight
• Unity power factor (0,99 at nominal load)
• DC modules with real hot-plug design
• High efficiency 90 % between 30 % and
100 % load
• DC output with excellent dynamic behaviour
and low ripple
• Wide input voltage range
• Temperature compensated battery charging
• MCU 2500 for local and remote system status
and alarm monitoring
• Remote monitoring with modem, HTML or
Fig. 6: Modular rectifier system with 4 modules TEBECHOP 12000 I, SNMP adapter output voltage 220 V, output current 180 A BENNING World Class Power Solutions 4 TEBECHOP 3000 I and 12000 I, High Power Density, Low Operating Losses
Fig. 7: 19” modular rectifier shelf with 4 modules TEBECHOP 3000 I
and remote monitoring unit MCU 2500 output voltage 110 V, output current 80 A
Fig. 8: 19” rectifier TEBECHOP 12000 I
output voltage 220 V, output current 45 A BENNING World Class Power Solutions 5 Remote Monitoring Unit MCU 2500 Broad Monitoring Capability Remote monitoring and control unit MCU 2500 The microprocessor controlled MCU 2500 is designed for local and remote monitoring and control of modular DC power systems.
The MCU 2500 allows local monitoring via pushbuttons and LCD-display. PC-connection is possible using the built-in RS-232 interface. Remote monitoring can be done with modem, Ethernet, web or SNMP.
The MCU 2500 design is extremely flexible and provides extended
functionality and an increased number of measuring points to meet different customer specifications.
Float charging Boost charging DC-Power Supply Battery test Mains failure Rectifier failure DC voltage high Battery voltage low Battery test negative
LED - Test
Fig. 9: Monitoring and control unit
Fig. 10: Monitoring concept of the MCU 2500
TCP-IP
Modem
TCP-IP
Modem
RS232 Serial communication Graphical user interface
(UPS protocol) for all Windows Oss
TCP-IP Protocol, complete Web-Browser:
data set is transferred system values and configuration BENNING World Class Power Solutions 6 Modular DC Power Systems A Flexible Range of Customised Solutions Two MCU 2500 versions are available: Modular DC Systems 1. 19” Modul, height 3U, width 1/5 19” BENNING’s DC system cabinet range is very flexible and al- This version can be integrated into the TEBECHOP 3000 I lows us to meet different customer specifications. rectifier shelves. Besides wall and floor cabinets, cabinets for the integration of batteries are available. 2. Cabinet version BENNING also offers some new AC and DC distribution solu- The cabinet version consists of a base unit, measurement tions, which makes it easier to adapt the distribution design cards, digital and analog relay cards and front panel. to various customer requirements. These components can be mounted into DC system cabinets.
Examples of modular DC-power systems:
Fig. 11: output voltage 24 V, Fig. 12: output voltage 220 V, Fig. 13: same as Fig. 12, but with output current 210 A output current 100 A open frontdoor BENNING World Class Power Solutions 7 Specifications of Rectifier Modules Output power [W] 3000 I 6000 I 9000 I 12000 I 15000 I 12000 I Number of modules 1 2 3 4 5 1
Input voltage [V] 1 x 85–264*1 1 x 85 – 264*1 or 3 x 360 – 460 + N 3 x 360 – 460
Input current (at 1 x 230 V) [A] 15 30 45 60 75 17*2 Frequency [Hz] 47 – 63 Power factor [A] 0,99 0,94
Output current at 24 V [A] 70 140 210 280 – – 48 V [A] 50 100 150 200 250 200 60 V [A] 40 80 120 160 200 160 110 V [A] 20 40 60 80 100 90 220 V [A] 10 20 30 40 50 45
Characteristic IU Output voltage Boost [V/C] 2,4 V/Cell Float [V/C] 2,23 V/Cell Output voltage stability Static [V/C] ± 1 (typical ± 0,5 %) Dynamic [V/C] ± 5 (load ∆ 10 % - 90 % - 10 %) Response time [ms] < 2 (load ∆ 10 % - 90 % - 10 %) Efficiency*3 [%] 92 94 Ripple [%] <1 Radio interference EN 55022 class B Protection class 1, VDE 0804 and IEC 60950 Protection IP 20 Ambient temperature [°C] 0 – 50 Operating altitude [m] up to 2000 above sea level Moisture class F DIN 40040 Cooling forced ventilation Voltage/Current measurement LCD-display on the frontpanel*4
Frontpanel indications (LED)
Mains – yellow DC overvoltage – red Normal operation green green Fault red red Fuse alarm – red Potential free common alarm existing only with MCU
Dimensions 19” module
Hight (front panel) [mm] 133 Width (front panel) [mm] 483 Depth [mm] 400 430 Weight [kg] 14 17 20 23 26 22 *1) Power decreasing at 205 V input voltage Specifications are subject to change without notice. *2) at 400 V *3) Efficiency at 24 V approx. 1 % lower *4) only with MCU 2500
Dimensions H
H D
W W TEBECHOP 3000 I TEBECHOP 12000 I BENNING World Class Power Solutions
www.benning.de
BENNING worldwide Austria Great-Britain Slovakia Benning GmbH Elektrotechnik und Elektronik Benning Power Electronics (UK) Ltd. Benning Slovensko, s.r.o. Eduard-Klinger-Str. 9 Oakley House Kukuričná 17 A-3423 St. Andrä-Wördern Hogwood Lane SK-83103 Bratislava Tel. 0 22 42 / 3 24 16-0 Finchampstead Tel. 02 / 44459942 Fax 0 22 42 / 3 24 23 GB-Berkshire Fax 02 / 44455005 E-Mail: info@benning.at RG 40 4QW E-Mail: benning@benning.sk Tel. 0118 9731506 Fax 0118 9731508 E-Mail: info@benninguk.com
