Power Xpert Architecture

Power quality and energy meters

Power Xpert Meters

4000/6000/8000
2 EATON CORPORATION 
Power Xpert Meters 4000/6000/8000
Power quality and energy meter
You can’t manage what you can’t measure, and you certainly can’t
measure something you can’t even see—without a power quality
instrument, that is. Invisible and fleeting power disturbances can
be silent killers—the electronic equivalent of high blood pressure.
Eaton’s Power XpertT Meters 4000/6000/8000 provide comprehensive,
world-class power measurement and monitoring that reduce day-to-
day operating costs and help avoid costly business interruptions.

EATON CORPORATION  3

Power Xpert Meters 4000/6000/8000
Power quality and energy monitoring and management
is now as easy as surfing to it with your Web browser,
or you can “Twist-and-Click” on the LCD display!

1 Communications LED
1
2 Events LED
2
3 320 x 240 pixel backlit LCD graphic display

4 Ethernet RJ45 configuration port

5 Navigation control dial

3
6 Back-button

6 Display measurements
• Height: 9.00 inches (228.6 mm)
• Width: 7.80 inches (198.1 mm)
5 • Depth: 2.00 inches (50.8 mm)
• Shipping weight: 2.1 lbs. (0.95 kg)
4

1 Control 4 Digital I/O card

power input • 8 digital inputs
2 Configuration, • 2 solid-state outputs 4
display and • 3 relay outputs
ModbusT card
5 Current
3 Communication transformer 3 2
expansion card terminal 1
• 100F and
10/100Base-T 6 Voltage terminal
Ethernet
7 Auxiliary voltage
• Modbus TCP terminal
• Web server
communications 6
Meter module
• E-mail on alarm, measurements 5
periodic data e-mail
• Height: 8.88 inches
• NTP time (225.6 mm) 7
synchronization
• Width: 9.56 inches
• RS-485 Modbus (242.8 mm)
RTU port
• Depth: 6.72 inches
• RS-232 Modbus (with connectors,
ASCII port 170.8 mm)
• Shipping weight:
7.1 lbs. (3.22 kg)

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 Internet enabled
The Power Xpert Meter is
a Web-enabled (includes a
built-in Web server) power
quality and energy meter
with comprehensive power
measurement and integrated
quality analysis. The meter
allows you to use a standard
Web browser to surf the meter
and analyze waveforms, trend
and ITIC graphs.

EATON CORPORATION  5

Power Xpert Meters 4000/6000/8000
Innovative. Intuitive. Accurate. Accessible.
The meters combine state-of-the-art technology with ITIC diagnostics, waveform capture, data trending and performance benchmarking,
along with a “Twist-and-Click” graphic display: a new paradigm for simplicity and ease of use in the marketplace. The embedded Web
server enables users to surf to the meter over the Internet via a standard Web browser. The new platform offers advanced functionality like
high-speed impulsive transient capture, 6 MHz sampling rate (100,000 samples per cycle), anti-aliasing, ITIC analysis and automatic trigger
setting, field-upgradeable firmware, memory up to 8 GB, and optional digital, relay and solid-state I/O.

Applications

Identify power quality problems to help

• Identify harmonics, sags, swells and transients damaging or
disrupting sensitive, mission-critical IT equipment
• Boost IT equipment service life to the maximum
• Analyze sequence of events up to one millisecond time resolution
• Protect motors from damage
• Preserve the integrity of processes and batches
• Prevent blown capacitor bank fuses
• Protect transformers and conductors from overheating
Features and benefits
Detect and record high-speed transients to help • Embedded Web server—see and analyze waveforms, trends
• Avoid equipment damage and disruption and harmonics directly in your Web browser or LCD meter
graphic display
• Identify equipment malfunction
• Automatic power quality analysis and trigger setting with
Monitor circuit loading to help available ITIC performance curve: detect and capture sags, swells,
transients, harmonics and flicker
• Avoid overloads and nuisance overload trips
• Accurately detect fast transients that previous generation
• Maximize equipment utilization monitors would miss, by assessing circuit activity at very high
• Manage emergency overloads sampling rates (up to 100,000 samples per cycle)
• Comprehensive power, energy and demand measurements
Manage energy utilization to help for 145 standard data points logged
• Reduce peak demand charges and power factor penalties • Voltage, current: per phase minimum, maximum, average,
• Identify excessive energy consumption trend graph analysis, export, print
• Power: power factor, apparent, real, reactive, frequency
• Energy, demand: forward, reverse, net, sum, TOU, profile,
previous month comparison, graph analysis, export, print
• Up to one millisecond time synchronization and event logging
capability for sequence of events analysis
• Get an at-a-glance view of power quality with patented
Power Quality Index gauge, statistically derived trending
and red-yellow-green indicators for overall power health
• Support continuous, non-disruptive monitoring with a permanently
installed meter
• Dramatically reduce the cost of monitoring power quality,
compared to yesterday’s specialized power quality instruments
and consultants
• Alarm notifications are also available remotely via e-mail
with waveform attached, with expansion communication card
• Use industry-standard communication protocols to support a
multitude of configurations and third-party software: HTTP, FTP,
Modbus RTU, Modbus TCP, SNMP, SMTP, NTP, COMTRADE
• Up to 8 GB data storage capability
• Supported via Power Xpert Software and Power Xpert
Architecture hardware components
• ANSI C12.20 accuracy

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Home page
The Power Xpert Meter home page—
Innovative. Intuitive. Accurate. Accessible.
The Power Xpert Meter home page, viewed in a standard Web browser, summarizes the top-level critical power quality information
on a single page. Complex power quality data is presented in useful and simple graphical charts and gauges.

1 3 6
4 1 Power Xpert
5 device type icon

2 2 3D function
button bar
3 Time stamp
7 4 Event LED
8 5 Drop-down
menu for
L meter selection
6 Picture of device
9 or graphic of
choice
7 3D “mercury-
K M filled” voltage,
current,
frequency, power
0 factor gauges
8 3D arrowhead
N pointing to
P present value
Q 9 Measurement
O parameters
0 Underlined
Web links
K Demand profile
Easily upgrade your Power Xpert Meter 4000 chart
L 3D PQ
Eaton understands that our customers’ needs change over time. That’s why we’ve developed
health index
meters that can grow with you. Once a Power Xpert Meter 4000 is purchased, you have
thermometer
the ability to upgrade to a Power Xpert Meter 6000.
gauge
Once upgraded, the Power Xpert Meter 4000 will have all its original features, plus all of the
Power Xpert Meter 6000 capabilities.A The added capabilities include: M 3D LEDs for
PQ temperature
• The Power Quality Index Enhanced Version N Active,
View a quick display of the “temperature” of your power quality; includes standard index plus unacknowledged
sag level, swell level and flicker events
• Interharmonics O One millisecond
See the effects of loads that are not multiples of 60 Hz time stamping
resolution
• ITIC performance curve
P Quick links to
See how much (or how little) voltage your IT equipment can sustain without damage,
meter setup
over what length of time
Q Button to upgrade
• Events Calendar view to the Power
View the frequency of power events and gain insight that helps detect reoccurring problems Xpert Meter 6000

• Events Timeline view

View and understand the sequence of events that have occurred during a period of time
A *The upgraded Power Xpert Meter 4000 will retain its 2 GB memory capacity.

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Power Xpert Meters The Power Xpert Meter 6000
This meter is geared toward the IT market by providing automatic

4000/6000/8000 trigger settings for IT equipment and plots events on an ITIC

(Information Technology Industry Council) performance curve so
they can be very easily analyzed. In addition, this meter offers a
Three flavors of power monitoring patented Power Quality Index temperature gauge along with flicker
calculations and 4 GB of data storage.

The Power Xpert Meter 4000 The Power Xpert Meter 8000
This meter provides all the core functions for monitoring power This meter adds the ability to capture very fast transients by
consumption and power quality along with 2 GB of data storage. sampling at 6 MHz—100,000 samples per cycle. That’s a sample
This unit uses Delta Sigma technology to sample circuits at 4,096 every 166 nanoseconds—six samples every millionth of a second,
samples per cycle for extremely accurate measurement of power across three input channels as well as neutral-to-ground. In addition,
factor and energy consumption. the meter has a capacity of 8 GB for data storage.

Features and benefits of the Power Xpert Meters 4000/6000/8000

Power Xpert Meter
Feature 4000 6000 8000 Benefit
General
Embedded Web server n n n Use a standard Web browser to monitor and manage
the meter over the network, Internet
TOU metering support n n n Time of usage can be set up to support 4 different schedules
Firmware flash upgrade support n n n Enables you to flash the meter with the latest firmware upgrades
Self-learning capability
(characterizes “normal” per circuit)
n n n The meter can automatically adjust to the environment and alarm
only when “real” events occur
Power, Energy and Demand
Voltage, current: per phase
minimum, maximum, average,
n n n Review voltage and current trends, export, print and analyze
parameters right on the meter or external software
trend graph analysis, export, print
Energy and demand plot comparisons
month-to-month, week-to-week
n n n Plot two months or two weeks for vivid energy or demand
comparison
Power: power factor, apparent, real,
reactive, frequency
n n n Review power usage and power factor and avoid potential
PF penalties
Energy, demand: forward, reverse,
net, sum, TOU, profile, previous month
n n n Keep track of your energy usage, compare time of usage
and usage against previous month, identify peaks to conserve
comparison, graph analysis, export, print energy usage
Power Quality Analysis
Statistical analysis (min., max., average) n n n Review statistical trends, identify past and future problem areas
Sag and swell monitoring, management
and recording
n n n Capture electrical sags and swells and analyze the waveforms

Symmetrical components:
zero, negative, positive
n n n Analyze possibly unbalanced three-phase power systems

Low frequency transient detection

and capture
n n n Capture lower frequency transient waveforms for
retrospective analysis or e-mailing
Sampling rate, maximum samples/cycle 4096 A 4096 A 100,000 Extremely high sampling rate will effectively capture impulsive
transients
“Number of nines” uptime data
(e.g., 6 nines = 99.9999%)
n n n Review uptime availability percent

K-factor n n n Review the ratio of eddy current losses, e.g., when driving
non-linear and linear loads
Crest factor n n n Review the peak-to-average ratio of the waveform
Security
Secure 5 level user access privileges n n n Define appropriate security access level per user
A Delta Sigma A/D oversampling rate.

NOTE: These specifications are subject to change without notice and represent the maximum capabilities of the product with all options installed. This is not a complete feature list.
Features and functionality may vary depending on selected options and product model. Please refer to the technical data sheet and User Manual for detailed specifications.

8 EATON CORPORATION 

Features and benefits of the Power Xpert Meters 4000/6000/8000, continued
Power Xpert Meter
Feature 4000 6000 8000 Benefit
Communications and I/O
Modbus TCP n n n Easy integration with standard protocol to power management
and other software
Modbus RTU n n n Integrate meters to existing Modbus networks, daisy chain
several (1–16) meters together
HTML n n n Communicate to the meter over the Internet via standard Web browser
SNMP
(Simple Network Management Protocol)
n n n Communicate with the meter via Simple Network Management
Protocol; hook to existing Network Management system
SMTP (Simple Mail Transfer Protocol) n n n Send e-mail messages via standard Simple Mail Transfer Protocol
FTP (File Transfer Protocol) n n n Access, copy, paste, cut waveform capture files on the meter with an
FTP Client
NTP (Network Time Protocol) n n n Network Time Protocol support enables the meter to synchronize time
over the network up to the 1 millisecond resolution
COMTRADE, open IEEET standard file
format for
n n n Import waveform captures in standard IEEE (C37.111-1999) COMTRADE
file format to waveform capture export
Trend measurements CSV file export n n n Easily export trend measurements to third-party applications,
e.g., MicrosoftT ExcelT in standard CSV file format
I/O (8 digital inputs, 3 relay outputs,
2 solid-state KYZ outputs)
n n n The Power Xpert I/O Card is extremely flexible and can be used in a
large variety of different applications. Digital inputs and relay outputs can
be programmed to interact during various conditions defined by the user.
Various third-party devices, such as alarm, pulse meters, trip units and
sensors, can be easily integrated into the Power Xpert Meter. Triggers
and events can be tied to the meter’s standard functions, such as e-mail,
logs and trends
Time Synchronization
NTP time synchronization
up to 1 millisecond accuracy
n n n Network Time Protocol support enables the meter to synchronize time
over the network up to the 1 millisecond resolution
GPS time synchronization
up to 1 millisecond accuracy
nB nB nB Allows the meter to synchronize time over the GPS satellite positioning
system up to the 1 millisecond resolution
Logs
Trend logging n n n Log trend information for easy statistical analysis
Load profile n n n Review the load profile graph to get a better understanding of your
electrical load versus time
Event logging n n n Log events for retrospective event analysis
Memory and Storage
Standard memory, GB 2 4 8 Store large amounts of waveform captures and events
for historical analysis
B When used with third-party device and I/O option.

NOTE: These specifications are subject to change without notice and represent the maximum capabilities of the product with all options installed. This is not a complete feature list.
Features and functionality may vary depending on selected options and product model. Please refer to the technical data sheet and User Manual for detailed specifications.

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Features and benefits of the Power Xpert Meters 4000/6000/8000, continued
Power Xpert Meter
Feature 4000 6000 8000 Benefit
Harmonics
Harmonic levels 127 127 127 Provides extremely fast, high resolution D/A conversion
Total Harmonic Distortion (THD) n n n Review the total harmonic distortion level directly on the meter
Delta-Sigma D/A conversion
technology
n n n Provides extremely fast, high resolution D/A conversion

Harmonics over-sampling
(4096 samples per cycle)
n n n Over-sampling enables the usage of anti-aliasing technology,
increasing accuracy
Anti-alias filtering n n n Technology to remove out-of-band signal components resulting
in more accurate data
Individual harmonics n n n Review individual harmonic levels directly on the meter
Total Demand Distortion (TDD) n n n Identify harmful harmonics in, e.g., lightly loaded variable-speed drive
environments where THD may be high but not relative
Interharmonics — n n Interharmonics allow you to see what is going on between the integer
multiples of the fundamental. View every 5 Hz instead of every 60 Hz
Highlights
Sub-cycle disturbance capturing n n n Capture fast voltage changes/low frequency transient
(e.g., capacitor switching transient)
dV/dt triggers for sub-cycle
oscillatory transients
n n n Detect and record a large magnitude oscillation transient resulting in
equipment damage
Absolute threshold and dV/dt triggering n n n Detect and record if a surge suppressor is necessary
Power Quality Index—Standard
(includes dV/dt count, %TDDi and
n n n Complex power quality data put into simple graphic format
%THDv)
Power Quality Index—Enhanced
(includes Standard Index plus Sag level,
— n n Complex power quality data put into simple graphic format
(includes ITIC events and flicker calculations)
Swell level and Flicker)
Flicker calculations — n n Detect and quantify low frequency rms voltage variations causing
incandescent lighting flicker
Automatic trigger setting — n n Trigger thresholds are automatically set according to ITIC
(CBEMA) standard, no need to figure this out by yourself
Automatic event severity analysis — n n Automatically analyze the severity of the event with the ITIC
(CBEMA) performance curve plot, see where the event actually hit
Event severity counters — n n An ITIC (CBEMA) event counter keeps track of the number
of all sags, swells and transients
ITIC (Information Technology Industry
Council), previously CBEMA performance
— n n ITIC (Information Technology Industry Council), previously CBEMA
performance curve for easy power problem evaluation
curve
Custom ITIC (CBEMA) plot with individual —
event magnitude and duration
n n Review custom ITIC (CBEMA) plots of individual events showing you
the actual and hit are in a simple graphical representation
Events Calendar view — n n The Events Timeline calendar view provides instant insight to the
frequency of power events and helps detect reoccurring problems
Events Timeline view — n n View and understand the sequence of events that have occurred
during a period of time
Sequence of events and events
plot on waveform
— n n Plot color-coded events on a captured waveform to gain insight into
the sequence of events cycle per cycle
Power Quality Index—Premium
(includes Enhanced Index plus counts
— — n Complex power quality data put into simple graphic format
(includes ITIC events and flicker calculations)
of impulsive transients)
High-speed transient capture and detection
6 MHz capture of impulsive transients — — n Capture impulsive transients by taking 6 samples every millionth
of a second
Transient capture duration:
~20 ms/6 MHz ~120 ms/1 MHz
— — n Record and analyze transients during a longer time frame

Waveform recorded at 100,000

samples per cycle
— — n High speed ensures impulsive transients are correctly captured
(fast rise time)
Three-phase voltage and neutral-to-ground —
fast transient capture
— n Capture impulsive transients on all four channels

NOTE: These specifications are subject to change without notice and represent the maximum capabilities of the product with all options installed. This is not a complete feature list.
Features and functionality may vary depending on selected options and product model. Please refer to the technical data sheet and User Manual for detailed specifications.

10 EATON CORPORATION 

Power Xpert Meters 4000/6000/8000
A world of difference in power quality analysis

One millisecond time resolution—most accurate time available administrator, these instruments will provide you with the level
of information you need, in an easy-to-understand graphical user
Harmonics, voltage fluctuations, transient overvoltage conditions
interface at astonishing speeds of up to six samples every millionth
and other power anomalies can wreak havoc on your equipment
of a second, if necessary.
and processes. It is essential to fully understand the quality of the
power that is being delivered throughout the facility. Detailed event Easy-to-use interface—demystifies power quality
information makes it possible to pinpoint the root causes of
problems—or prevent them from occurring. With up to one In designing these power quality instruments, Eaton set out
millisecond time stamping accuracy supported via GPS and IRIG-B to demystify power quality—to take highly specialized data and
time references when used with third-party device and I/O option, convert it into useful information that doesn’t require a power
Power Xpert Meters register the sequence of events in a time guru or consultant to understand. The result is an uncommonly
synchronized environment. Based on National Institute of Standards easy-to-use interface and graphical analysis of complex power
and Technology (NIST) atomic time, you can count on the most quality data—delivered via e-mail, over the Web and to third-party
accurate time available. In the past, basic power ­­monitors were used applications. With these capabilities, your power team can predict
to identify existing conditions on an electrical distribution system and prevent power quality problems before they lead to equipment
or to evaluate past problems. If you wanted to detect fast voltage malfunction, overheated circuits and system failure.
transients, you had to bring in expensive, portable power quality
monitors that usually required an outside consultant. Multiple gigabyte storage capability—store and trend
10–25 years’ worth of data
Built-in graphing—up to six samples every millionth of a second
Having enough storage capacity is a critical factor at this level of
Power Xpert Meters 4000/6000/8000 redefine the art of measuring power quality instrumentation. How long can I store data locally
and monitoring power quality. Thanks to the latest technologies, on the power quality meter before the system will have to start
these metering instruments are able to measure, trend, analyze overwriting previously captured information? A Power Xpert Meter
and capture waveforms while serving Web pages to users over 4000 provides 2 GB of storage; the 6000, 4 GB; and the 8000,
the Internet, along with simultaneous FTP downloading and 8 GB. In a typical power quality environment this would provide
comma-separated values (CSV) exporting capabilities. No matter storage capability for 10–25 years depending on the meter model.
whether you are a PhD-level power quality engineer or an IT system

Power Quality Index One Millisecond Time Resolution

The patented Power Quality Index Accuracy: By taking readings at sub-cycle levels—like the Power Xpert Meter 8000 model, which can sample at a rate
measures the “temperature” of of 166.67 nanoseconds per sample—Power Xpert Meters let you accurately see the detailed performance of each
your power quality. The gauges’ piece of gear they are connected to.
alarm levels are based on current Time: To understand the cause and effect of events, you need to be able to analyze the interaction of equipment and
TDD%, voltage THD%, and K and the sequence of events. This requires accurate time synchronization across the system.
C factors. Flicker and ITIC events
measurements are also factored
in on the 6000 and 8000 models.

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Power Xpert Meters’ 4000/6000/8000 estimated memory and storage capacity
with 2/4/8 GB memory capacity
Occurrence Memory Months of
per Month A Usage (MB) Capacity B
Model Memory Event File Size (KB) Typical Severe Typical Severe Typical Severe
PXM4000 2 GB Subcycle Disturbance 1260 10 60 12.3 73.8 166 28
PXM6000 4 GB ITIC Event 1260 5 20 6.2 24.6 666 166
Subcycle Disturbance 1260 10 60 12.3 73.8 333 55
ITIC + Subcycle Disturbance Combined Total g 15 80 18.5 98.4 222 42
PXM8000 8 GB ITIC Event 1260 5 20 6.2 24.6 1332 333
Subcycle Disturbance 1260 10 60 12.3 73.8 666 111
Transients 2048 3 30 6.0 60.0 1365 137
ITIC + Subcycle Disturbance + Transients Total g 18 110 24.5 158.4 335 52
A The typical and severe power quality event occurrences are estimates and may vary depending on the electrical environment.
B Memory is not allocated by event category; memory is used first come, first served.

3
Built-in ITIC performance curve analysis
Takes the guesswork out of understanding the severity
of IT Power Quality events
The ITIC (Information Technology Industry Council) curve describes
how much (or how little) voltage your IT equipment can sustain
without damage, over what length of time (nanoseconds to
seconds). When you can plot power events in this broader
context—relative to multiple variables—you can identify trouble
that could cause damage or may be brewing. Of the few meters
that can plot events on an ITIC curve, most require special software
to do it. Eaton’s Power Xpert Meters 4000/6000/8000 require no
special software. Out of the box, these meters provide crisp graph-
ics on minimum, maximum, average trends, measurement gauges,
waveforms both on the local LCD display and the Web interface.

ITIC curves
The Power Xpert Meter 6000 and 8000 models automatically plot
events on the ITIC curve. The user can drill down on any specific
event and get information on where exactly the event hit and what
was its magnitude and duration. Using a network time server, all
events get time stamped at a 1 millisecond synchronized resolution.
The ITIC Web page includes counters to track the occurrence of
disturbances and a pass/fail summary. In addition, selecting any
disturbance counter links to a detailed event view of the disturbances
in that ITIC category. Disturbance waveforms can be viewed from
the browser. ITIC Curves
Sample ITIC curve as displayed by the Power Xpert Meter

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Power Xpert Meters 4000/6000/8000
Access the meter through the Internet/Ethernet via embedded Web server
Power Xpert Meters 4000/6000/8000 offers Eaton customers a new level of accessibility to the critical information required to manage the
electrical distribution system. The meter’s embedded Web server includes real-time circuit information in both numeric and graphical visual
formats to help monitor circuit parameters, such as current loading, voltage and power levels and power factor.

Power Xpert Meters 4000/6000/8000 home page Historical trend plot

The Web server also provides the energy and demand readings The Power Xpert Meters’ 4000/6000/8000 embedded Web server
required to help manage the cost of energy. Readings include KWh, supports graphical trend charts of key circuit measurements, such
KVARh, delivered and received and KVAh with time of use and as current, voltage, power and energy. The trend chart supports a
separate status input controlled energy accumulation to account for zoom feature that allows the user to view data over a short period
energy during special times, such as rate alert periods or stand-by of 18 hours or a longer period of 48 months. The trend chart has
generator times of operation. The Web server on the Power Xpert a horizontal slider bar control to manage scrolling forward and
Meters also includes critical information regarding power quality, backward through the data. Trend charts of basic readings include
such as harmonic distortion, flicker, crest factor, K-factor and more. minimum, maximum and average readings. Trend charts of energy
data also display demand values.

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Harmonic spectral plot Events Calendar view screen
The harmonic spectral plot displays both harmonics and inter- On the 6000 and 8000 models, the Events Timeline calendar view
harmonics up to the 85th order. A detailed table also includes indi- provides instant insight to the frequency of power events and helps
vidual magnitudes and angles of current and voltage harmonics as detect reoccurring problems. Color-coded events can be filtered to
well as a harmonic power calculation at each frequency. Even, Odd, detect specific issues.
Interharmonic and total THD are displayed for diagnostic purposes.

Disturbance recording sag/swell recording Events Timeline view screen

Sixty cycles of waveform are oversampled at 4096 samples By clicking on a date within the Events Calendar view (available in
(100,000 samples with the 8000 meter) per cycle, including the 6000 and 8000 models), the user can view and understand the
30 cycles of pre- and post-event data. The Power Xpert Meters’ sequence of events that have occurred during a period of time. Plot
4000/6000/8000 embedded Web server supports viewing of color-coded events on a captured waveform to gain insight into the
triggered waveforms one channel at a time, including the ability sequence of events from one single cycle to the next one. This
to zoom and to scroll horizontally using a slider bar. Waveforms provides the user an excellent vantage point to review and compare
are stored in meter’s non-volatile flash memory using an industry multiple events at an unprecedented resolution.
standard Comtrade format. Waveforms can be automatically
sent out by e-mail following an event, or can be retrieved from
an FTP directory structure in meter’s memory.

14 EATON CORPORATION 

Energy usage comparison screen FTP energy directory
Energy usage patterns can be effortlessly analyzed with the Power Xpert Meters save energy consumption measurements in
month-to-month, week-to-week comparison chart. Raw data monthly logs stored on the meter’s FTP server. Logs can be easily
can be easily exported with the “Save Table” option to other read, copied or imported into third-party applications for detailed
applications such as Excel for further analysis or graphing. energy usage patterns analysis.

Waveform captures are automatically stored on the FTP server in the

IEEE standard COMTRADE file format. This allows users to view and
analyze the waveforms in any standard free-of-charge or commercial
COMTRADE file viewer.

EATON CORPORATION  15

Power Xpert Meters 4000/6000/8000
Configuration communication examples
The Power Xpert Meters fit seamlessly into most any existing or new environments due to standard and open protocol support. The Power
Xpert Architecture allows the users to build on their existing infrastructure and the flexibility to upgrade as their needs grow going forward.
Configuration of the meters is simple and easy through the Web-based graphical user interface (GUI) and/or the LCD display.

Display link (RS-485) Web enabled—browser and Modbus TCP

Up to 16 meters can be daisy-chained to a single Power Xpert Web browsing and Modbus TCP master connectivity have been
Meter LCD display. added in this configuration example. Only one Power Xpert Meter
has an Ethernet connection. All other Power Xpert Meter modules
Conveniently and cost-efficiently, a single Power Xpert Meter LCD
are utilizing this same connection.
display can support up to 16 Power Xpert Meter modules. This is
especially handy when several meter modules are installed in
multiple rack or switchgear lineup formations. NNote: Certain restrictions pertaining to waveforms, e-mail sending and other
capabilities apply to the meters using the same Ethernet connection.

Modbus RTU Master Web Modbus

Browser TCP Master

Modbus Slave Network

Display Link (RS-485)

Modbus RTU LCD Display Sub-Network

Modbus RTU (RS-485)—non-Web enabled Web enabled—advanced system functionality

A Modbus RTU Master is supported in addition to the Power Xpert This configuration provides full Modbus RTU/TCP capabilities as
Meter LCD display sub-network. Power Xpert Meters are set up as well as direct Web browsing to individual meters. In addition Web
Modbus slaves. This configuration is a cost-efficient way to connect services are supported to Power Xpert Software. This configuration
to an existing Modbus RTU Master, e.g., a building management is required for full Modbus and Power Xpert Software applications.
system (BMS).

Modbus RTU Master Modbus RTU Master Power Xpert Web Modbus
Software Browser TCP Master

Modbus Slave Network

Modbus Slave Network

Modbus RTU LCD Display Sub-Network Modbus RTU LCD Display Sub-Network

16 EATON CORPORATION 

Digital I/O card usage examples
The Digital I/O card option enables multiple sensor devices to be attached to the meter, including alarm horns, water on the floor, door
open or motion detection among others. Solid-state digital outputs support KYZ pulses and the three relay outputs can be easily connected
to third-party devices and controlled depending on the digital inputs (Boolean functionality support).

Rack Monitoring
Open Door/Tamper Switch

Flow Meter (Pulse Count)

• Eight digital inputs
• Two solid-state
digital outputs
• Three relay outputs

Trip and Sequence

Alarm of Events

To find out more about how Power Xpert

Meters can improve power performance
for your critical systems, visit our Web site at
www.eaton.com/powerxpert or contact us at
1-877-ETN-CARE (1-877-386-2273).

EATON CORPORATION  17

Power Xpert Meter 4000/6000/8000
Available accessories
Graphic display module AUX voltage input channels
The graphic display module provides an at-a-glance view of power The optional Voltage Auxiliary (VAUX) option provides three voltage
quality, with intuitive visual displays, statistically derived trending input channels (V6, V7, V8) in addition to the standard four channels
and indicators of overall power health. In addition it has an RJ-45 already built in.
Ethernet port built right into the faceplate for easy and safe meter
configuration.

Mounting options
• Back-to-back mount
• IQ Analyzer retrofit mount
Communication expansion card
• Reduced LCD display mount
An optional communication expansion card supports remote
communications with the onboard Web server application over your
LAN/WAN, or the Internet via standard Ethernet 10/100Base-T and
fiber-optic connection. Modbus is supported over TCP, RS-485 RTU
and RS-232 ASCII ports.

I/O card
The Power Xpert Meter I/O Card is extremely flexible and can be
used in a large variety of different applications. Digital inputs and
relay outputs can be programmed to interact during various condi-
tions defined by the user. Various third-party devices, such as alarm,
pulse meters, trip units, sensors can be easily integrated to the
Power Xpert Meter. Triggers and events can be easily tied into the
meter’s standard functions, such as e-mail, logs and trends.

18 EATON CORPORATION 

 Power Xpert Meters 4000/6000/8000
Go green.

Exceptional tools to help

Compare expected energy usage and
you visualize energy usage predict future usage levels

and go green Eaton offers the Power Xpert Meter Profiler,

which, in conjunction with the Power Xpert
Environmental stewardship, innovation and Meters, allows you to compare “expected”
leadership are becoming increasingly important as energy consumption patterns to present
we take steps to create a sustainable environment usage, and flag areas of concern using
for future generations by going green. The Power deviations from modeled energy patterns.
Xpert Meter includes components that can help These deviations point to targets as they
a building go green and qualify for Leadership in hunt for energy consumption offenders
Energy and Environmental Design (LEEDT) credits in their facility. By applying pattern analysis
through the U.S. Green Building Council (USGBC). techniques and intelligently using color
and shape to convey the results, the
The Power Xpert Meter can meter and provide
Power Xpert Meter Profiler provides the
the backbone of load control, measurement and
user an easy-to-understand visualization
monitoring for on-site power sources. When
of energy usage.
applying renewable energy, every effort should
be made to take advantage of net metering with
the local utility.

Establish an energy baseline

The Power Xpert Meter establishes a baseline
of your energy usage. It allows you to easily
compare month-to-month energy usage graphs.
It will automatically store the energy data for
exporting detailed analysis, for example, in
Excel. Receive periodic e-mail alerts on energy
consumption or triggered by thresholds you
have set, to remind you and to help you achieve Power Xpert Meter Profiler’s main screen
your savings goals. The tool is also a predictor. It can predict what
energy consumption would be expected later
in a day by comparing present consumption with
historical averages and modifying the look-ahead
predictions based on how closely the present
consumption matches the predicted values.

EATON CORPORATION  19

Power Xpert Meter 4000/6000/8000 Catalog Numbering System

PXM 8 0 5 1 A 1 B B

Model Series Card Slot 3 Configuration

4 = 4000 (Standard Power Quality), 2 GB A = No Card Option
6 = 6000 (Enhanced Power Quality), 4 GB B = I/O Option Card (8 Digital Inputs,
8 = 8000 (Premium PQ w/Transient Capture), 8 GB 2 Solid State Outputs, 3 Relay Outputs)

Voltage Input Configuration Card Slot 2 Configuration

0 = Standard (V1, V2 , V3, V4) A = No Card Option
2 = Standard plus auxiliary (V6, V7, V8) B = Communications Expansion Card
w/ 10/100 Base-T, 100F, RS-485, RS-232 Ports
Power Supply Configuration
Card Slot 1 Configuration
1 = Standard 100–240 Vac or 110–250 Vac Power Supply
1 = Standard Communications Module
with RS-485

Example 1: PXM8251A1BB (PXM 8000 Meter, w/ VAUX, Std pwr, Com. Exp. and I/O Cards)
Example 2: PXM6251A1BA (PXM 6000 Meter, w/ VAUX, Std pwr, Com. Exp. Card)

Power Xpert Meter 4000/6000/8000 Accessories

Description Catalog Number

Graphic display module PXD-MMG
Digital I/O card: 8 digital input, 2 solid-state output, 3 relay output PXMIO-B
Communications expansion card: Ethernet 100FX, 10/100T, RS-485, RS-232 PXMCE-B
Panel mounting bracket assembly for back-to-back meter to graphic display mounting PX-PMBA
Panel mounting bracket assembly for retrofitting a graphic display to an IQ analyzer cutout PX-PMBB
Panel mounting bracket assembly required for reduced graphic display rear clearance PX-PMBC
Power Xpert Meter 4000 to 6000 license upgrade key PXM-4KUPG

Eaton Corporation
Electrical Sector
1111 Superior Ave.
Cleveland, OH 44114
United States
877-ETN-CARE (877-386-2273)
Eaton.com/pxm
Power Xpert and PowerChain Management
© 2010 Eaton Corporation are registered trademarks of Eaton
All Rights Reserved Corporation.
Printed in USA
Publication No. SA02601002E / Z9864 All other trademarks are property of their
July 2010 respective owners.