Olympus CLV-160 Light Source - Instructions PDF
Olympus CLV-160 Light Source - Instructions PDF
Olympus CLV-160 Light Source - Instructions PDF
OLYMPUS CLV-160
Contents
Contents
Labels and Symbols ..................................................................... 1
Chapter 5 Operation.................................................................. 31
5.1 Igniting the lamp.............................................................................. 33
5.2 Brightness adjustment .................................................................... 33
5.3 Using the filter function ................................................................... 35
5.4 Using the transillumination function ................................................ 38
5.5 Adjusting air/water pressure............................................................ 39
5.6 Turning the light source OFF .......................................................... 39
Appendix........................................................................................ 55
System chart ............................................................................................ 55
Operating environment.............................................................................. 59
Transportation and storage environment ................................................. 59
Specifications ............................................................................................ 60
Safety-related labels and symbols are attached to the light source at the
locations shown below. If labels or symbols are missing or illegible, contact
Olympus.
Rear side
Electrical rating
Refer to instructions.
Equipotential Terminal
Warns that the inside is
extremely hot immediately
after the lamp is turned off.
Refer to instructions.
Manufacturer
Intended use
This light source has been designed to be used with Olympus endoscopes, and
ancillary equipment for observation, diagnosis, endoscopic treatment and
recording of image data.
Do not use this light source for any purpose other than its intended use.
Instruction manual
This instruction manual contains essential information on using this light source
safely and effectively. Before use, thoroughly review this manual and the
manuals of all equipment which will be used during the procedure and use the
equipment as instructed.
Keep this and all related instruction manuals in a safe, accessible location.
If you have any questions or comments about any information in this manual,
please contact Olympus.
User qualifications
The operator of this light source must be a physician or medical personnel under
the supervision of a physician and must have received sufficient training in
clinical endoscopic technique. This manual, therefore, does not explain or
discuss clinical endoscopic procedures.
Instrument compatibility
Refer to the “System chart” in the Appendix to confirm that this light source is
compatible with the ancillary equipment being used. Using incompatible
equipment can result in patient injury or equipment damage.
Signal words
The following signal words are used throughout this manual:
Symbol Classification
Match all items in the package with the components shown below. Inspect each
item for damage. If the light source is damaged, a component is missing or you
have any questions, do not use the light source; immediately contact Olympus.
Light control cable (MH-966) Foot holder (MAJ-878) Spare fuse (MAJ-892)
5. Transillumination switch
1. Power switch
Pressing the power switch in until its stops turns the light source ON. When
the power is ON, the power indicator above the power switch is lit. To turn
the light source OFF, press the power switch once again.
2. Power indicator
The power indicator is lit when the power is ON.
3. Output socket
This socket provides light, electrical signals and air to the endoscope.
4. Filter switch
When a special-purpose filter is installed, pressing this switch changes
between normal observation mode and filter mode.
5. Transillumination switch
When pressing this switch, light emitted from the endoscope’s distal end
becomes brighter for 7 seconds, then returns automatically to its original
brightness level.
6. Airflow regulator switches
With these switches, the pressure of the air being fed from the endoscope
can be controlled.
7. Airflow indicators
These indicators display the current airflow regulator setting (“L”, “M”, or “H”)
when the airflow regulator “ON” switch is pressed.
8. Emergency lamp indicator
This indicator is lit when the emergency lamp (halogen) is in use, and
blinking when emergency lamp (halogen) is disconnected or not mounted.
9. Brightness adjustment switches
These switches are pressed to adjust the brightness level.
10. Brightness level indicators
These indicators display the current brightness level.
11. Auto/manual brightness selector
This selector is pressed to select automatic or manual brightness control.
12. Auto/manual indicator
This indicator displays the brightness selector setting (“auto” or “manual”).
13. Lamp ignition switch
This switch is pressed to turn ON the examination (xenon) lamp.
14. Lamp life indicator
This indicator displays the total working hours of the examination (xenon)
lamp.
15. Reset switch
After replacing the examination (xenon) lamp, the lamp life indicator is reset
by pressing this switch for more than 3 seconds.
2. AUX connector
AC mains inlet
4. Water container
3. Fuse holders
holder
1. Light control connector
Rear foot
5. Potential equalization
terminal
Ventilation grills
Rear panel
7. Filter disk
6. Lamp cover
Left side
Prepare the light source and compatible equipment (shown in the “System chart”
in the Appendix) before each use, and refer to the instruction manuals of each
system component. Install and connect the equipment as follows:
1. Place the mobile workstation on a level surface. Lock the caster brakes as
shown in Figure 3.1.
Caster
Figure 3.1
4. Peel the paper from the bottom of the foot holders and gently place them in
position as shown in Figure 3.2.
Pattern sheet
Foot holder
Peel off
Figure 3.2
6. Place the light source on the mobile workstation so that the feet rest in the
foot holders (see Figure 3.3).
Light source
(CLV-160)
Figure 3.3
Connect the light control cable that comes with the EVIS EXERA video system
center or the EVIS video system center to the light control connector (see Figure
3.4).
Figure 3.4
Insert the light guide connector into the output socket on the front panel of the
light source until it clicks into place (see Figure 3.5).
Figure 3.5
Connect the light control cable supplied with the OES video system to the AUX
connector (see Figure 3.6).
AUX connector
Figure 3.6
Figure 3.7
2. Connect the power cord to the AC mains inlet and to a wall mains outlet.
Chapter 4 Inspection
Prepare this light source and other equipment (shown in the “System chart” in
the Appendix) to be used with this light source for each particular case. Refer to
respective instruction manuals for each piece of equipment.
Power indicator
Power switch
Figure 4.1
1. Confirm that the power cord is connected securely to the wall mains outlet
and to the AC mains inlet on the light source.
2. Confirm that the lamp cover is completely closed. For safety, the light
source cannot be turned ON unless the lamp cover is completely closed.
3. Confirm that the fuses have not blown. If the fuses have blown, replace
them with new ones according to the following procedures.
• Turn the light source OFF and remove the power cord from
the wall mains outlet before replacing the fuses with new
ones. Otherwise, electric shock may result.
• When changing fuses, use only MAJ-892 (6.35 × 31.8 mm).
Otherwise, fire or equipment damage can result.
• If the power fails to come ON after replacing the fuses with
new ones, immediately turn the light source OFF. Remove
the power cord from the wall mains outlet and contact
Olympus. Equipment damage or malfunction may have
occurred and fire or electric shock can result.
4. Turn the light source OFF and disconnect the power cord from the wall
mains outlet.
5. Turn the knob of the fuse holder counterclockwise about 90°, then pull it out
straight (see Figure 4.2).
Figure 4.2
6. Inspect the fuses (see Figure 4.3). Even if only one fuse has blown, always
replace both of them.
Fuse
Knob
Fuse replacement
Figure 4.3
7. Push the knob into the fuse holder. When fully pushed, turn the knob
clockwise until it stops.
8. Reconnect the power cord and press the power switch. Confirm that the
power indicator is lit.
If the emergency lamp indicator is lit immediately after the light source is turned
ON, it is highly likely that the installed emergency lamp is burned out or out of
order, contact Olympus.
The total working hours of the examination lamp are displayed by this lamp
life indicator.
If the “500 h” indicator is lit (see Figure 4.4), replace the examination lamp
with a new one as described in Chapter 6, “Lamp Replacement”.
500h
Figure 4.4
1. When the light source is already ON, set the filter function to normal
observation mode.
2. Turn the light source OFF and disconnect the power cord from the wall
mains outlet.
3. Remove the lamp cover and confirm that a special-purpose filter is installed
in the filter disk (see Figure 4.5).
Lamp cover
Lamp chamber
Filter disk
Figure 4.5
If the filter is loose, reinstall it as instructed in Section 5.3, “Using the filter
function”.
4. Close the lamp cover securely. Then reconnect the power cord and turn the
light source ON.
5. Press the filter switch (see Figure 4.6) to activate the filter mode. A beep is
heard and the filter switch lights.
Filter switch
Figure 4.6
6. Press the filter switch once again. The filter function returns to the normal
observation mode and the filter switch is not lit.
1. Confirm that one of the airflow indicators (“L”, “M”, and “H”) is lit. If no
indicator is lit, press the airflow regulator ON switch once. Then confirm that
a beep is heard and one of indicators (“L”, “M”, and “H”) is lit (see Figure
4.7).
Airflow indicators
Airflow regulator
OFF switch
Airflow regulator
ON switch
Figure 4.7
2. With the airflow regulator set to “L”, “M” or “H”, immerse the distal end of the
connected endoscope in sterile water and operate the endoscope’s air
feeding function as described in the endoscope’s instruction manual.
• Air bubbles are emitted from the air/water nozzle at the distal end of the
endoscope.
• When the air bubbles are emitted, pressing the airflow regulator OFF
switch stops the air bubbles.
• When restarting, the setting of the airflow regulator is the same as
before the airflow regulator OFF switch is pressed; the emission of air
bubbles is resumed.
• Pressing the airflow regulator ON switch again increases the air
pressure and the airflow indicator moves to the next level (level “H” is
followed by level “L”).
3. Remove the distal end of the endoscope from the sterile water and operate
the endoscope’s water feeding function as described in the endoscope’s
instruction manual. Confirm that the amount of water emitted from the
air/water nozzle at the distal end of the endoscope corresponds to the
setting of the air flow regulator.
Press the lamp ignition switch. Confirm that the white examination light is
emitted from the distal end of the endoscope as shown in Figure 4.8.
Examination light
Figure 4.8
1. Press the lamp ignition switch once. The ignition operation is repeated
automatically for up to about 5 seconds until the examination (xenon) lamp
ignites. If ignition fails, the light source automatically switches to the
emergency (halogen) lamp and the emergency lamp indicator is lit. If this
happens, turn the light source OFF and ON again. Then press the lamp
ignition switch.
2. Reconnect the endoscope to the output socket and confirm that light is
emitted from the distal end of the endoscope following the procedure as
described in Section 4.5, “Inspection of the examination light”.
• A beep is heard
• The transillumination indicator on the front panel blinks.
• Brightness is set to maximum for manual brightness control.
• Brightness control remains switched to manual even if the auto/manual
brightness selector is pressed.
• After 7 seconds, the light returns to its original brightness.
Distal end of
endoscope
Figure 4.9
Auto/manual indicators
Figure 4.10
2. Point the distal end of the endoscope at a suitable object and vary the
distance between 5 and 60 mm (see Figure 4.11). Confirm that the light
being emitted from the distal end varies with the distance.
Figure 4.11
Figure 4.12
Figure 4.13
Chapter 5 Operation
The operator of this light source must be a physician or medical personnel under
the supervision of a physician and must have received sufficient training in
clinical endoscopic technique. This manual, therefore, does not explain or
discuss clinical endoscopic procedures. It only describes basic operation and
precautions related to the operation of this light source.
Output socket
2.
1. Lamp ignition
Power switch switch
Figure 5.1
Figure 5.2
• Depending on the endoscopic system being used and the part being
observed, the standard setting may be too bright or too dark. In this
case, adjust the brightness as needed. This can also be done during
observation, if necessary.
• Pressing either of the brightness adjustment switches (“ ” or “ ”)
once moves the level one step; pressing the switch continuously moves
the level continuously.
Figure 5.3
A special-purpose filter of your choice can be mounted on the filter disk, which is
then placed in the light path.
The color of the filter’s frame for the special purpose filter is
silver.
1. When the light source is turned ON, confirm that the filter switch is not lit. If
the filter switch is lit, press the filter switch to go back to normal observation
mode.
2. If the lamp was in use immediately, the lamp chamber is extremely hot. Cool
the chamber down by turning the light source OFF and ON again. This
activates the built-in fan. Do not press the lamp ignition switch.
3. Turn the light source OFF and disconnect the power cord.
5. Align the filter’s frame installed a special-purpose filter with the groove in the
filter disk, and push the filter’s frame into the filter disk until it locks (see
Figure 5.4).
Lamp cover
Filter disk
Filter’s frame
Special-purpose filter
Figure 5.4
7. Turn the light source ON and press the filter switch to enable the filter mode.
Filter switch
Figure 5.5
Transillumination switch
Figure 5.6
Airflow indicators
Airflow regulator
switches
Figure 5.7
4. Pressing the airflow regulator OFF switch stops air feeding from the light
source.
The light source is OFF when the power indicator is not lit.
• The lamp life indicator displays the total working hours of the
examination (xenon) lamp (e.g. “500 h” means about
500 hours).
• The examination lamp can be replaced by the user as
described in Section 6.2.
• The emergency lamp cannot be replaced by the user. If the
emergency lamp has burned out or is out of order, contact
Olympus.
Projection part
Pin
Examination lamp
Figure 6.1
To replace the examination lamp, follow the procedure given below. Use the
examination lamp MD-631 only.
To order a new examination lamp, contact Olympus.
1. Turn the light source OFF and disconnect the power cord.
2. If the lamp was in use immediately, the lamp chamber is extremely hot. Cool
the lamp chamber down by turning the light source OFF and ON again. This
activates the built-in fan. Do not press the lamp ignition switch.
3. Remove the lamp cover on the side of the light source. After making sure
the interior has cooled down, remove the hexagon wrench from the rear of
the lamp cover (see Figure 6.2).
Lamp cover
Hexagon wrench
Figure 6.2
4. Turn knob (A) counterclockwise by 90° to loosen it. Then loosen knob (B) in
the same manner.
5. Holding the knobs or projections of the heat sinks, remove the examination
lamp with heat sinks (A) and (B) attached (see Figure 6.3).
Insertion groove
Heat sink (A)
Knob (B)
Knob (A)
Figure 6.3
6. Using the hexagon wrench, loosen the three bolts on heat sink (B) (on the
“+” side of the examination lamp or heat sink (B)) and remove heat sink (B)
from the examination lamp (see Figure 6.4).
Bolts
Clamp
Figure 6.4
7. Remove the clamp of heat sink (A) and pull out the examination lamp.
8. Using a clean lint-free cloth, wipe off any residual heat compound from the
heat sink.
9. Hold the new examination lamp without touching the glass surface.
• Do not apply the heat compound to the glass surface and the
ceramic part of the examination lamp. If any compound gets
on the glass surface, wipe it off with a clean lint-free cloth.
• Apply enough heat compound. If not enough heat compound
is applied, the heat can cause lamp ignition failures.
10. Using your finger, apply the heat compound evenly over the outer
circumference (see the cross-hatched area in Figure 6.5) on the “–” side of
the new examination lamp (the metal portion on the light emitting side).
11. Insert the “–” side of the examination lamp (see Figure 6.5) into heat sink (A)
until it stops.
Pin
Heat compound
Figure 6.5
Match the examination lamp and heat sink pin positions, then
press them tightly together. Otherwise a decrease in the light
output can result.
12. Apply heat compound to the end surface (see the cross hatched area in
Figure 6.5) on the “+” side of the examination lamp in the same manner.
13. Insert the “+” side of the examination lamp (see Figure 6.5) into heat sink (B)
and tighten the three bolts firmly with the hexagon wrench.
Install the heat sink securely in the light source and tighten
the knobs securely. Otherwise, a decrease in light output can
result.
14. Make sure that the undersides of the heat sinks (A) and (B) are flat, and
close the clamp of heat sink (A).
15. Turn the knobs of heat sinks (A) and (B) to the horizontal position, and insert
the heat sinks all the way into the lamp chamber along the insertion
grooves.
Knob (B)
Knob (A)
Figure 6.6
16. First secure heat sink (B) by turning knob (B) clockwise by 90°, then secure
heat sink (A) by turning the knob (A) clockwise by 90°.
17. Store the hexagon wrench back on the rear of the lamp cover. Then close
the lamp cover securely (see Figure 6.7).
Hexagon wrench
Lamp cover
Figure 6.7
18. Turn ON the light source. Then press the reset switch for at least 3 seconds
until all lamp life indicators are OFF.
Reset switch
Figure 6.8
7.1 Care
If the light source is soiled, perform the following cleaning procedure immediately
after use. If cleaning is delayed, residual organic debris will begin to solidify, and
it may be difficult to effectively clean the light source. The light source should
also be cleaned routinely.
1. Turn the light source OFF and disconnect the power cord.
2. To remove dust, dirt and non-patient debris, wipe the light source using a
soft, lint-free cloth moistened with 70% ethyl or isopropyl alcohol.
4. Make sure that the light source is completely dry before use.
7.2 Storage
1. Turn the light source OFF and disconnect the power cord.
7.3 Disposal
When disposing of this equipment or any of its components (e.g., lamps, fuses or
filters), follow all applicable national and local laws and guidelines.
Chapter 8 Troubleshooting
If the light source is visibly damaged, does not function as expected or is found
to have irregularities during the inspection as described in Chapter 3,
“Installation and Connection” and Chapter 4, “Inspection”, do not use the light
source. Contact Olympus.
Some problems that appear to be malfunctions may be correctable by referring
to Section 8.1, “Troubleshooting guide”. If the problem cannot be resolved by the
described remedial action, stop using the light source and send it to Olympus for
repair.
Olympus does not repair accessory parts. If an accessory part becomes
damaged, contact Olympus to purchase a replacement.
Irregularity
Possible cause Solution
description
The endoscope The endoscope is not compatible with Connect an
cannot be this light source. endoscope that is
connected to the listed in the “System
light source. chart” in the Appendix.
The power fails to The power cord is not connected. Connect the power
come ON. cord to a hospital
grade outlet.
The power switch is not turned ON. Turn the power switch
ON.
The lamp cover is not closed. Close the lamp cover
securely.
The fuses have blown. Replace both fuses
with new ones as
described in Section
4.1, page 19.
Irregularity
Possible cause Solution
description
The examination The examination lamp has not been Press the lamp Ignition
lamp does not ignited yet. switch.
ignite. The examination lamp is not installed. Install an examination
lamp as described in
Section 6.2, page 40.
The examination lamp is not installed Reinstall the
correctly. examination lamp as
described in Section
6.2, page 40.
The examination lamp is broken. Replace the
examination lamp with
a new one as
described in Section
6.2, page 40.
The examination The examination lamp is not installed. Install an examination
lamp does not lamp as described in
ignite, and the Section 6.2, page 40.
emergency lamp The examination lamp is not installed Reinstall the
indicator (red) is lit. correctly. examination lamp as
described in Section
6.2, page 40.
The examination lamp is broken. Replace the
examination lamp with
a new one as
described in Section
6.2, page 40.
The examination The temperature of the light source is Turn OFF the light
lamp does not too high. source and conform
ignite, and a beep is that the ventilation
heard. grills are not covered.
Allow the light source
to cool down, then turn
it ON again.
No light is emitted The endoscope is not connected to the Connect the
from the output socket. endoscope to the
endoscope. output socket securely
as described in
Section 3.3, page 16.
The brightness The level is set to the minimum or (The level cannot be
level does not maximum. set above or below
change even when these limits.)
the brightness
control switches are
pressed.
Irregularity
Possible cause Solution
description
The field of view The examination lamp is old. Replace the
and the image are examination lamp with
too dark or too a new one as
bright. described in Section
6.2, page 40.
The emergency lamp is active. Replace the
examination lamp with
a new one as
described in Section
6.2, page 40.
The endoscope is not connected to the Connect the
output socket. endoscope to the
output socket securely
as described in
Section 3.3, page 16.
The filter mode is activated. Press the filter switch
(The filter switch is lit.) to change to the
normal observation
mode.
The brightness level is unsuitable. Adjust the brightness
to a suitable level as
described in Section
5.2, page 33.
Transillumination is activated. Wait for automatic
(The transillumination switch is lit.) restoration (about for
7 seconds).
When automatic The brightness Set the brightness
brightness control control is still set to control to automatic as
is intended: manual. described in Section
5.2, page 33.
The connections Confirm that the
and ancillary ancillary equipment is
equipment are connected and
incomplete or a functioning correctly.
component has a Refer to the
malfunction. corresponding
instruction manuals.
When manual The brightness Set the brightness
brightness control control is still set to control to manual as
is intended: automatic. described in Section
5.2, page 33.
Irregularity
Possible cause Solution
description
The field of view The emergency lamp is active. Replace the
and image color are examination lamp with
poor. a new one as
described in Section
6.2, page 40.
The filter mode is activated. Press the filter switch
(The filter switch is lit.) to change to the
normal observation
mode.
When using an The brightness control is set to Set the brightness
OES endoscope, automatic. control to manual as
the field of view described in Section
suddenly alternates 5.2, page 33.
between dark and
bright.
The air/water The air/water feeding function is not Operate the air/water
feeding function being operated. feeding function as
does not operate. described in Section
5.5, page 39.
The endoscope is not connected to the Connect the
output socket. endoscope to the
output socket securely
as described in
Section 3.3, page 16.
When returning the light source for repair, contact Olympus. With the light
source, include a description of the malfunction or damage and the name and
telephone number of the individual at your location who is most familiar with the
problem. Include a repair purchase order.
Appendix
System chart
The recommended combinations of equipment and accessories that can be
used with this light source are listed below. New products released after the
introduction of this light source may also be compatible for use in combination
with this light source. For further details, contact Olympus.
Video monitor
(OEV203, 202, 201)
(OEV143, 142, 141)
Keyboard
Videoscope
(See the next page.)
Fiberscope
(OES 40, 30, 20, 10 series)
Mobile workstation
Water container (WM-30, WM-N60)
(See the next page.)
Water container
Water container
Endoscope MAJ-901 MAJ-902 MH-884 MH-970 MD-431 MA-995
EVIS EXERA 160 series { { { { – –
EVIS 140 series { { { { – –
EVIS 100, 130 series – – – – { {
OES 40 series { { { { – –
OES 10, 20, 30 series – – – – { {
Video monitor
(OEV203, 202, 201)
(OEV143, 142, 141)
Mobile workstation
(WM-30, WM-N60)
Videoadapter
(A10-T1/T2)
EVIS EXERA
xenon light source
Fiberscope
(CLV-160)
(See below.)
Water container
(See below.)
Water container
Water container
Endoscope MAJ-901 MAJ-902 MH-884 MH-970 MD-431 MA-995
OES 40 series { { { { – –
OES 10, 20, 30 series – – – – { {
Operating environment
Operating Ambient
10 – 40°C (50 – 104°F)
environment temperature
Relative humidity 30 – 85%
Air pressure 700 – 1060 hPa
(0.7 – 1.1 kgf/cm2)
(10.2 – 15.4 psia)
Specifications
Item Specification
Power supply Voltage 100 – 120 V AC
Power fluctuation Within ±10%
Frequency 50/60 Hz
Frequency
Within ±1 Hz
fluctuation
Input current 5A
Fuse rating 8 A, 250 V
Fuse size 6.35 × 31.8 mm
Size Dimensions 385 (W) × 145 (H) × 490 (D) mm
(maximum)
Weight 15 kg
Illumination Examination lamp Xenon short-arc lamp (ozone-free)
300 W
Average lamp life Approximately 500 hours of continuous
use (With intermittent use, the lamp life
may vary slightly.)
Ignition method Switching regulator
Brightness
Light-path diaphragm control
adjustment
Cooling Forced-air cooling
Color conversion Possible by using exchangeable filter
Emergency lamp Halogen lamp (without mirror) 12 V
100 W
Average emergency
Approximately 100 hours
lamp life
Item Specification
Automatic Automatic
brightness brightness control Servo-diaphragm method
control method
Automatic exposure 17 steps
Air feeding Pump Diaphragm type pump
Pressure switching 4-level available
(off, low, mid, high)
Water feeding Method Air pressurization or detachable water
container
Indicators on Emergency lamp It reports absence of emergency lamp,
front panel disconnection and use of emergency
lamp.
Filter It identifies a special-purpose filter
setting.
Setting memory Settings (except filter setting) are stored
even when the light source is OFF.
Classification Type of protection
(Electro-medical against electric Class I
equipment) shock
Degree of protection TYPE BF applied part
against electric NOTE: The applied part as classification
shock of applied part types are not marked is the
TYPE BF applied part.
Degree or protection Use prohibited in flammable
against explosion environment.
EMC This device complies with the EMC
requirements of IEC 60601-1-2:1993
Emission: Class B of CISPR 11:1997
Year of 7012345
manufacture The year of manufacture is given in the
second digit of the serial number.
Distributed by
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