1SDC007109G0203 QT10 Photovoltaic Plants

Technical Application Papers No.
10
Photovoltaic plants
Technical Application Papers
Photovoltaic plants
Index
Introduction................................................ 4 3 Installation methods and
configurations ............................... 26
1 Generalities on photovoltaic 3.1 Architectural integration.................................. 26
(PV) plants............................................. 5 3.2 PV plant layout................................................ 27
Single-inverter plant................................................ 27
1.1 Operating principle.................................... 5 3.2.1 3.2.2 Plant with one inverter for each string..................... 27
1.2 Energy from the Sun.................................. 5 3.2.3 Multi-inverter plant.................................................. 27
1.3 Main components of a photovoltaic plant..... 8 3.3 Selection and interfacing of inverters.............. 28
1.3.1 Photovoltaic generator.................................... 8
1.3.2 Inverter.......................................................... 11 3.4 Choice of cables............................................. 32
1.4 Types of photovoltaic modules............... 12 3.4.1 Types of cables........................................................ 32
1.4.1 Crystal silicon modules................................. 12 3.4.2 Cross-sectional area and current carrying capacity.... 33
1.4.2 Thin-film modules.......................................... 13
1.5 Types of photovoltaic plants................... 15 4 Protection against overcur-

1.5.1 Off-grid plants .............................................. 15 rents and overvoltages.......... 34
1.5.2 Grid-connected plants................................... 16
4.1 Protection against overcurrents
1.6 Intermittence of generation and on DC side...................................................... 34
storage of produced power..................... 17
4.1.1 Cable protections.................................................... 34
4.1.2 Protection of strings against reverse current.......... 35
2 Energy production...................... 18
4.1.3 Contribution of the inverter..................................... 35
2.1 Circuit equivalent to the cell.................... 18 4.1.4 Choice of protective devices................................... 35
2.2 Voltage-current characteristic 4.2 Protection against overcurrents on AC side... 36

of the module.......................................... 18
2.3 Grid connection scheme......................... 19 4.3 Choice of switching and disconnecting

devices............................................................ 37
2.4 Nominal peak power............................... 20
2.5 Expected energy production per year..... 20 4.4 Selection of surge protective devices (SPD)
for the protection of PV plants against
2.6 Inclination and orientation of lightning ........................................................ 37
the modules............................................. 22 4.4.1 PV plants on roofs................................................... 38
2.7 Voltages and currents in a PV plant........ 24 4.4.2 PV plants on ground................................................ 39
2.8 Variation in the produced energy............ 24

2.8.1 Irradiance....................................................... 24
5 Earthing and protection
2.8.2 Temperature of the modules.......................... 25
2.8.3 Shading......................................................... 25
against indirect contact....... 41
5.1 Earthing........................................................... 41
Follows
1
Photovoltaic plants
Index
5.2 Plants with transformer................................... 41 6.1.15 Molded-case circuit-breakers for applications up to .
5.2.1 Exposed conductive parts on the load side of the ...... 1000 V DC.............................................................. 60
transformer.............................................................. 41 6.1.16 Tmax PV molded-case circuit-breakers for direct .....
current applications............................................... 61
5.2.1.1 Plant with IT system................................... 41
5.2.1.2 Plant with TN system.................................. 41 6.1.17 Air circuit-breakers for direct current applications.62
5.2.2 Exposed conductive parts on the supply side of the .. 6.1.18 Air switch-disconnectors for applications up to ........
1000V DC............................................................... 66
transformer.............................................................. 42
6.1.19 New air switch-disconnectors for applications up to .
5.3 Plants without transformer.............................. 43 1000V DC............................................................... 67
6.2 Residual current releases Type B.................. 68

6.2.1 Residual current releases RC223 and RC Type B.... 68
6 ABB solutions for photovol- 6.2.2 Residual Current Devices....................................... 69
taic applications .......................... 44 6.3 Contactors (for DC switching)....................... 70
6.1 Molded-case and air circuit-breakers............. 44 6.4 Switch-disconnectors................................... 71

6.1.1 New series of molded-case circuit-breakers SACE ...
Tmax XT................................................................. 44
6.1.2 Tmax T molded-case circuit-breakers for alternating
6.5 Miniature circuit-breakers.............................. 75
current applications............................................... 45

6.1.3 Molded-case circuit-breakers for applications up to .
6.6 String monitoring .......................................... 76
1150V AC............................................................... 47

6.1.4 Molded-case switch-disconnectors Tmax T and ...... 6.7 Surge protective devices............................... 77
SACE Tmax XT ...................................................... 50
6.1.5 Air circuit-breakers for alternating current 6.8 Fuse disconnectors....................................... 79
applications............................................................ 51

6.9 Cylindrical Fuses........................................... 79
6.1.6 New automatic circuit-breakers for alternating...........
current.................................................................... 52 6.10 Busbars for applications up to 1000V DC..... 80
6.1.7 Air circuit-breakers for applications up
to 1150V AC........................................................... 53 6.11 Insulation monitoring devices........................ 81
6.1.8 New air circuit-breakers for applications ...................
up to 1150V AC...................................................... 54 6.12 Monitoring relay - CEI 0-21 standard............ 83
6.1.9 Air switch-disconnectors......................................... 55
6.1.10 New air switch-disconnectors................................ 56
6.13 Power buffers................................................ 84
6.1.11 Air switch-disconnectors for applications up to ........
1150V AC............................................................... 57
6.14 Modular energy meters................................. 85
6.1.12 New air switch-disconnectors for applications up to . 6.15 Switchboards................................................ 87
1150V AC............................................................... 58
6.1.13 Tmax T molded-case circuit-breakers for direct ........ 6.16 Wall mounting consumer units...................... 87
current applications .............................................. 59
6.1.14 SACE Tmax XT molded-case circuit-breakers for ..... 6.17 EUROPA65 Junction boxes.......................... 88
direct current applications..................................... 60
2
6.18 Cable glands and nuts with metric pitch...... 88 Annex C – Dimensioning examples of photovoltaic
plants
6.19 Screw clamp terminal blocks........................ 88 C.1 Introduction................................................... 110
6.20 Polyamide 6.6 and 12 cable ties - UV resistant C.2 3kWp PV plant.............................................. 110
black................................................................ 89 C.3 60kWp PV plant............................................ 113
6.21 PMA Cable Protection System Solutions...... 90

6.22 Direct lightning protection............................. 90 Annex D – Temperature rise, MCB and disconnector
behavior in photovoltaic applications................... 118
6.23 String combiners for string protection, control
and monitoring system for large networks.... 91
Annex A – New technologies

A.1 Cells: emerging technologies.......................... 99
A.2 Concentrating photovoltaics......................... 100
A.3 PV systems with cylindrical modules ........... 101
A.4 Floating PV systems...................................... 101
A.5 Micro-inverters.............................................. 102
Annex B – Other renewable energy sources

B.1 Introduction.................................................. 103
B.2 Wind power.................................................. 103
B.3 Biomass energy source............................... 103
B.4 Geothermal power ...................................... 104
B.5 Tidal power and wave motion...................... 104
B.6 Mini-hydroelectric power............................. 105
B.7 Solar thermal power.................................... 105
B.8 Solar thermodynamic power ...................... 107
B.9 Hybrid systems............................................ 109
3
Introduction
In the present global energy and environmental context, This Technical Paper is aimed at analyzing the problems
the aim to reduce the emissions of greenhouse gases and and the basic concepts to be faced when realizing a
Introduction
polluting substances (also following the Kyoto protocol) photovoltaic plant. Starting from a general description
has become of primary importance. This target can be of the modalities of exploiting solar energy through PV
reached also by exploiting alternative and renewable en- plants, a short description is given of the methods of
protection against overcurrents, overvoltages and indirect
ergy sources to back up and reduce the use of the fossil
contact, so as to offer a guide to the proper selection
fuels, which moreover are doomed to run out because
of the operating and protection devices for the different
of the great consumption by several countries. components of the plant.
The Sun is certainly a high potential source for renewable This new edition of the Technical Paper is divided into two
energy and it is possible to turn to it in the full respect parts: the first part, which is more general and includes
of the environment. Just think that instant by instant the first five chapters, describes the operating principle
the surface of the terrestrial hemisphere exposed to of PV plants, their typology, the main components, the
the Sun gets a power exceeding 50 thousand TW; the installation methods, the different configurations and
quantity of solar energy which reaches the terrestrial soil the protection systems. Besides, it offers an analysis of
is enormous, about 10 thousand times the energy used the production of energy in a plant and illustrates how it
varies as a function of determined quantities.
all over the world.
The second part (which includes Chapter 6) illustrates
Among the different systems using renewable energy the ABB solutions for photovoltaic applications.
sources, photovoltaics is promising due to the intrinsic
qualities of the system itself: it has very reduced service To complete this Technical Paper, there are four annexes
costs (fuel is free of charge) and limited maintenance which present:
requirements, it is reliable, noiseless and quite easy to • a description of the new technologies used in photo-
install. Moreover, photovoltaics, in some grid-off ap- voltaic plants
plications, is definitely convenient in comparison with • a description of the other renewable energy sources;
other energy sources, especially in those places which • an example for the dimensioning of a 3kWp PV plant for
are difficult and uneconomic to reach with traditional a detached house and of a 60kWp plant for an artisan
manufacturing business.
electric lines.
• a description of temperature rise, MCB and discon-
nector behavior in photovoltaic applications.
4 Photovoltaic plants
PART I
1 Generalities on photovoltaic (PV) plants

1.1 Operating principle 1.2 Energy from the Sun

A photovoltaic (PV) plant transforms directly and instan- Thermonuclear fusion reactions occur unceasingly in
taneously solar energy into electrical energy without the core of the Sun at millions of degrees; they release
using any fuels. As a matter of fact, the photovoltaic huge quantities of energy in the form of electromagnetic
(PV) technology exploits the effect through which some radiations. A part of this energy reaches the outer part of
semiconductors suitably “doped” generate electricity the Earth’s atmosphere with an average irradiance (solar
when exposed to solar radiation. constant) of about 1,367 W/m2 ± 3%, a value which varies
as a function of the Earth-to-Sun distance (Figure 1.1)
The main advantages of photovoltaic (PV) plants can be and of the solar activity (sunspots).
summarized as follows: Figure 1.1 - Extra-atmospheric radiation
• distribuited generation where needed; W/m2
• zero emission of polluting materials; 1400
• saving of fossil fuels;
1380
• reliability of the plants since they do not have moving
parts (useful life usually over 20 years); 1360
• reduced operating and maintenance costs;
• system modularity (to increase the plant power it is 1340
sufficient to raise the number of modules) according
1320
to the real requirements of users.
However, the initial cost for the development of a PV plant 1300
is quite high due to a market which has not reached its J F M A M J J A S O N D
Mounth
full maturity from a technical and economical point of
view. Moreover, the generation of power is erratic due With solar irradiance we mean the intensity of the solar
to the variability of the solar energy source. electromagnetic radiation incident on a surface of 1
square meter [kW/m2]. Such intensity is equal to the
The annual electrical power output of a PV plant depends integral of the power associated to each value of the
on different factors. Among them: frequency of the solar radiation spectrum.
• solar radiation incident on the installation site; When passing through the atmosphere, the solar radia-
• inclination and orientation of the modules; tion diminishes in intensity because it is partially reflected
• presence or not of shading; and absorbed (above all by the water vapor and by the
• technical performances of the plant components other atmospheric gases). The radiation which passes
(mainly modules and inverters). through is partially diffused by the air and by the solid
particles suspended in the air (Figure 1.2).
The main applications of PV plants are:
Figure 1.2 - Energy flow between the sun, the atmosphere and the ground
1. installations (with storage systems) for off-grid
loads; 25% reflected
by the atmosphere
2. installations for users connected to the LV grid;
3. solar PV power plants, usually connected to the MV
grid. 18% diffused by
the atmosphere
5% reflected
Feed-in Tariff incentives are granted only for the appli- by the ground
cations of type 2 and 3, in plants with rated power not 5% absorbed by
the atmosphere
lower than 1 kW.
A PV plant is essentially constituted by a generator (PV
modules), by a supporting frame to mount the modules
on the ground, on a building or on any building structure,
by a system for power control and conditioning, by a pos-
sible energy storage system, by electrical switchboards
and switchgear assemblies housing the switching and 27% absorbed by the
protection equipment and by connection cables. soil surface
1
Due to its elliptical orbit the Earth is at its least distance from the Sun (perihelion) in
December and January and at its greatest distance (aphelion) in June and July.
Photovoltaic plants 5
With solar radiation we mean the integral of the solar irradi- The reflected radiation depends on the capability of a sur-
ance over a specified period of time [kWh/m2]. Therefore face to reflect the solar radiation and it is measured by the
the radiation falling on a horizontal surface is constituted albedo coefficient calculated for each material (Figure 1.4).
by a direct radiation, associated to the direct irradiance on
the surface, by a diffuse radiation which strikes the surface
Figure 1.4 - Reflected radiation
from the whole sky and not from a specific part of it and
by a radiation reflected on a given surface by the ground
surface type albedo
and by the surrounding environment (Figure 1.3). In winter
Dirty roads 0,04
the sky is overcast and the diffuse component is greater
Aqueous surfaces 0,07
than the direct one.
Coniferous forest in winter 0,07
Figure 1.3 - Components of solar radiation Worn asphalt 0,10
Bitumen roofs and terraces 0,13
Soil (clay, marl) 0,14
Dry grass 0,20
Rubble 0,20
Worn concrete 0,22
solar constant Forest in autumn / fields 0,26
Reduction of solar
radiation Green grass 0,26
Dark surfaces of buildings 0,27
Dead leaves 0,30
Bright surfaces of buildings 0,60
Diffuse
Direct Fresh snow 0,75
Reflected
Figure 1.5 shows the world atlas of the average solar
irradiance on an inclined plan 30° South [kWh/m2/day].
Figure 1.5 - Solar Atlas
1 kWh/m2 2 kWh/m2 3 kWh/m2 4 kWh/m2 5 kWh/m2 6 kWh/m2 7 kWh/m2
In Italy the average annual irradiance varies from the 3.6 sible to draw about 2 MWh/m2 (5.4 . 365) per year, that is
kWh/m2 a day of the Po Valley to the 4.7 kWh/m2 a day the energetic equivalent of 1.5 petroleum barrels for each

in the South-Centre and the 5.4 kWh/m2/day of Sicily square meter, whereas the rest of Italy ranges from the
(Figure 1.6). 1750 kWh/m2 of the Tyrrhenian strip and the 1300 kWh/
Therefore, in the favorable regions of the South it is pos- m2 of the Po Valley.
Figure 1.6 - Daily global radiation in kWh/m2
3.6
3.8
4.4 4.0
Bolzano
4.0 4.2
Milan Venice Trieste 4.4

4.6
3.8
Genoa 4.8
Ancona
5.0
4.8
5.0
5.2
4
4.
Pianosa
Rome
4.8
Brindisi
Naples
5.2 Alghero
5.
2
Messina
Trapani
5.2
Pantelleria
5.0
5.0
1.3 Main components of a photovoltaic plant In the contact area between the two layers differently
doped (P-N junction), the electrons tend to move from
the electron rich region (N) to the electron poor region (P),
1.3.1 Photovoltaic generator thus generating an accumulation of negative charge in
the P region. A dual phenomenon occurs for the electron
The elementary component of a PV generator is the pho-
holes, with an accumulation of positive charge in the
tovoltaic cell where the conversion of the solar radiation
region N. Therefore an electric field is created across the
into electric current is carried out. The cell consists of junction and it opposes the further diffusion of electric
a thin layer of semiconductor material, generally silicon charges. By applying a voltage from the outside, the
properly treated, with a thickness of about 0.3 mm and junction allows the current to flow in one direction only
a surface from 100 to 225 cm2. (diode functioning).
Silicon, which has four valence electrons (tetravalent), is When the cell is exposed to light, due to the photovoltaic
“doped” by adding trivalent atoms (e.g. boron – P doping) effect2, some electron-hole couples arise both in the N
on one “layer” and small quantities of pentavalent atoms region as well as in the P region. The internal electric field
(e.g. phosphorus – N doping) on the other one. allows the excess electrons (derived from the absorption
The P-type region has an excess of holes, whereas the of the photons from part of the material) to be separated
from the holes and pushes them in opposite directions
N-type region has an excess of electrons (Figure 1.7).
in relation one to another.
As a consequence, once the electrons have passed the
depletion region they cannot move back since the field
prevents them from flowing in the reverse direction. By
connecting the junction with an external conductor, a
Figure 1.7 - The photovoltaic cell
closed circuit is obtained, in which the current flows
from the layer P, having higher potential, to the layer N,
Doped silicon having lower potential, as long as the cell is illuminated
(Figure 1.8).
Si Si Si
Figure 1.8 - How a photovoltaic cell works
Free
Hole Load
electron
B Si P Luminous
Electric current
radiation
BORON
atom PHOSPHORUS
atom
Si Si Si
N-type silicon
P-N junction
P-type silicon
Electron
Photons flow
Depletion region
Junction
Hole
flow
+5 +5 +5 +3 +3 +3
+5 +5 +5 +3 +3 +3
+5 +5 +5 +3 +3 +3
2
The photovoltaic effect occurs when an electron in the valence band of a material
(generally a semiconductor) is promoted to the conduction band due to the absorption of
one sufficiently energetic photon (quantum of electromagnetic radiation) incident on the
+5 +5 +5 +3 +3 +3 material. In fact, in the semiconductor materials, as for insulating materials, the valence
electrons cannot move freely, but comparing semiconductor materials with insulating
materials the energy gap between the valence band and the conduction band (typical of
+5 +5 +5 +3 +3 +3 conducting materials) is small, so that the electrons can easily move to the conduction
band when they receive enough energy from the outside. Such energy can be supplied
+5 +5 +5 +3 +3 +3 by the luminous radiation, hence the photovoltaic effect.
The silicon region which contributes to supply the cur- On the market there are photovoltaic modules for sale
rent is the area surrounding the P-N junction; the electric constituted by an assembly of cells. The most common

charges form in the far off areas, but there is not the ones comprise 36 cells in 4 parallel rows connected in
electric field which makes them move and therefore they series, with an area ranging from 0.5 to 1m2.
recombine. As a consequence it is important that the Several modules mechanically and electrically connected
PV cell has a large surface: the greater the surface, the form a panel, that is a common structure which can be
greater the generated current. anchored to the ground or to a building (Figure 1.10).
Figure 1.9 represents the photovoltaic effect and the Figure 1.10
energy balance showing the considerable percentage
of incident solar energy which is not converted into
electric energy.
Figure 1.9 - Photovoltaic effect
1 Separation of the charge

2 Recombination
3 Transmission
4 Reflection and shading of the front contacts
Negative
electrode
4 Several panels electrically connected in series constitute
N layer an array and several arrays, electrically connected in
parallel to generate the required power, constitute the
generator or photovoltaic field (Figures 1.11 and 1.12).
1 Figure 1.11
Panel
several modules assembled
into a single structure
2 1 Array
P-N region Cell Module assembly of panels
Positive connected in series
contact 1 P layer
3
100% of the incident solar energy

- 3% reflection losses and shading of the front contacts
- 23% photons with high wavelength, with insufficient
energy to free electrons; heat is generated
- 32% photons with short wavelength, with excess en- Photovoltaic generator
ergy (transmission) assembly of arrays connected
in parallel to obtain the required power
- 8.5% recombination of the free charge carriers
Figure 1.12
- 20% elctric gradient in the cell, above all in the transi-
tion regions
- 0.5% resistance in series, representing the conduction
losses
= 13% usable electric energy
Under standard operating conditions (1W/m2 irradiance

at a temperature of 25°C) a PV cell generates a current
of about 3A with a voltage of 0.5V and a peak power
equal to 1.5-1.7Wp.
The PV cells in the modules are not exactly alike due to between glass and cell, to eliminate the interstices due
the unavoidable manufacturing deviations; as a conse- to surface imperfections of the cells and electrically
quence, two blocks of cells connected in parallel between insulate the cell from the rest of the panel; in the pro-
them can have different voltage. As a consequence, a cesses where the lamination phase is required Ethylene
flowing current is created from the block of cells at higher Vinyl Acetate (EVA) is often used;
voltage towards the block at lower voltage. Therefore, a • a rear supporting substratum (glass, metal, plastic);
part of the power generated by the module is lost within • a metal frame, usually made of aluminium.
the module itself (mismatch losses).
The inequality of the cells can be determined also by dif-
Figure 1.13
ferent solar irradiance, for example when a part of cells
are shaded or when they are deteriorated.
These cells behave as a diode, blocking the current
generated by the other cells.
Aluminium frame
The diode is subject to the voltage of the other cells and
it may cause the perforation of the junction with local
overheating and damages to the module.
Therefore the modules are equipped with by-pass diodes
to limit such phenomenon by short-circuiting the shaded
or damaged part of the module.
The phenomenon of mismatch arises also between
the arrays of the photovoltaic field, due to inequality of
modules, different irradiance of the arrays, shadings and
faults in an array.
To avoid reverse current flowing among the arrays it is
possible to insert diodes.
The cells forming the module are encapsulated in an
assembly system which:
• electrically insulates the cells towards the outside;
• protects the cells against atmospheric agents and
Glass
against mechanical stresses;
• resists ultra violet rays at low temperatures, sudden Supporting
changes of temperature and abrasion; substratum Cells
• gets rid of heat easily so as to prevent the temperature EVA
rise from reducing the power supplied by the module.

Such properties must remain for the expected lifetime
of the module.
Figure 1.13 shows the cross-sectional area of a standard To connect the cells, in the crystal silicon modules, metal-
module in crystalline silicon, made up by: lic contacts soldered after the construction of the cells are
• a protective sheet on the upper side exposed to light, used; in the thin film modules the electrical connection
characterized by high transparency (the most used is a part of the manufacturing process of the cells and it
material is tempered glass); is ensured by a layer of transparent metal oxides, such
• an encapsulation material to avoid the direct contact as zinc oxide or tin oxide.
1.3.2 Inverter The power delivered by a PV generator depends on the
The power conditioning and control system is constituted point where it operates.

In order to maximize the power supplied by the plant, the
by an inverter that converts direct current to alternating
generator shall adapt to the load, so that the operating
current and controls the quality of the output power to
point always corresponds to the maximum power point.
be delivered to the grid, also by means of an L-C filter
To this purpose, a controlled chopper called Maximum
inside the inverter itself. Power Point Tracker (MPPT) is used inside the inverter;
Figure 1.14 shows the principle scheme of an inverter. the MPPT calculates instant by instant the pair of values
The transistors, used as static switches, are controlled by “voltage-current” of the generator at which the maximum
an opening-closing signal which, in the simplest mode, available power is produced. Starting from the I-V curve
would result in an output square waveform. of the PV generator:
Maximum Power Point for a photovoltaic generator

Figure 1.14 – Principle scheme of a single-phase inverter
+ L I
Maximum Power Point
- N
V . I = cost
To obtain a waveform as sinusoidal as possible, a more
sophisticated technique – Pulse Width Modulation
(PWM) – is used; PWM technique allows a regulation to
be achieved on the frequency as well as on the r.m.s. 0 V
value of the output waveform (Figure 1.15).
The maximum point of power transfer corresponds to the
point of tangency between the I-V characteristic curve for a
given value of solar radiation and the hyperbola of equation
Figure 1.15 – Operating principle of the PWM technology
V . I = cost.
8 The MPPT systems commercially used identify the
maximum power point on the characteristic curve of the
6
Vtr
generator by provoking, at regular intervals, small varia-
Vsin 4 tions of loads which determine deviations of the voltage-
2 current values and evaluating if the new product I x V is
higher or lower then the previous one. In case of a rise,
Volt (V)
0
the load conditions are kept varying in the considered
-2
direction. Otherwise, the conditions are modified in the
-4 opposite direction.
-6
-8
Due to the characteristics of the required performances,
0 0,002 0,004 0,006 0,008 0,01 0,012 0,014 the inverters for off-grid plants and for grid-connected
time (s) plants shall have different characteristics:
• in off-grid plants the inverters shall be able to supply a
voltage on the AC side as constant as possible at the
varying of the production of the generator and of the
load demand;
• in grid-connected plants the inverters shall reproduce,
as exactly as possible, the network voltage and at the
same time try to optimize and maximize the power
output of the PV modules.
m = Vsin / Vtr <1
1.4 Types of photovoltaic modules direction of the crystals and the consequent different
behavior with respect to light. The polycrystalline silicon
ingot is obtained by melting and casting the silicon

1.4.1 Crystal silicon modules into a parallelepiped-shaped mould. The wafers thus
Crystal silicon modules are currently the most used in obtained are square shape and have typical striations
the installed plants and are divided into three categories: of 180-300 μm thickness.
• monocrystalline (single-crystalline) modules (Figure The efficiency is lower in comparison with monocrys-
1.16), homogeneous single crystal modules are made talline modules (15 to 16%, whereas it is 18 to 20%
of silicon crystal of high purity. The single-crystal silicon for high performance modules), but also the cost:
ingot has cylindrical form, 13-20 cm diameter and 200 0.67 €/W. Anyway, the duration is high (comparable to
cm length, and is obtained by growth of a filiform crys- single crystalline silicon) and also the maintenance of
tal in slow rotation. Afterwards, this cylinder is sliced performances in time (85% of the initial efficiency after
into wafers 200-250 μm thick and the upper surface is 20 years). The cells made with such technology can
treated to obtain “microgrooves” aimed at minimizing be recognized because of the surface aspect where
the reflection losses. crystal grains are quite visible.
The main benefit of these cells is the efficiency (16- • almost-monocrystalline modules, with an intermediate
16.5%, whereas it is 20 to 22% for high performance structure between single- and multi-crystalline ones.
modules) together with high duration and conservation The method to obtain the ingots is similar to that used
of the characteristics in time3. to produce polycrystalline modules: in particular, a
The price of such modules is about 0.70 €/W and the monocrystalline silicon crystal is placed on the bottom
modules made with this technology are usually char- of the pot and it acts as the “condensation nucleus”
acterized by a homogenous dark blue color4. from which large-sized crystals form. The cooling of
• polycrystalline modules (Figure 1.17), in which the the ingot shall be slow so as to allow the crystals grow
crystals constituting the cells aggregate taking different without splitting and shall occur in the direction from
forms and directions. In fact, the iridescences typical of the silicon nucleus to the top.
poly-crystalline silicon cells are caused by the different
Figure 1.16 – Monocrystalline silicon module Figure 1.17 – Polycrystalline silicon module
3
Some manufacturers guarantee the modules for 20 years, with a maximum loss of ef-
ficiency of 10% with respect to the nominal value.
4
The dark blue color is due to the titan oxide antireflective coating, which has the purpose
of improving the collection of solar radiation.
Nowadays the market is dominated by crystal silicon The materials mainly used are:
technology, which represents about 90% of it. Such • amorphous silicon (a-Si)

technology is ripe as regards both obtainable efficiency • cadmium telluride (CdTe)
and manufacturing costs and it will probably continue to • indium diselenide and copper alloys (CIS, CIGS,
dominate the market in the short-medium period. Only CIGSS)
some slight improvements are expected in terms of ef- • gallium arsenide (GaAs)
ficiency and a possible reduction of the costs linked both
to the introduction in the industrial process of bigger and Amorphous silicon deposited as film on a support (e.g.
thinner wafers as well as to the economies of scale. In aluminium) offers the opportunity of having PV technology
particular, thanks to the selective emitter technique, it is at reduced costs in comparison with crystalline silicon,
possible to increase the efficiency up to 0.8% through but the efficiency of these cells tends to get worse in the
an increase in the concentration of the doping element time. Amorphous silicon can also be “sprayed” on a thin
(phosphorous) in the area under the metallic contacts sheet of plastic or flexible material. It is used above all
in order to decrease the resistance in such area with- when it is necessary to reduce maximally the weight of
out increasing, however, the dimension of the metallic the panel and to adapt it to curved surfaces.
contact. Therefore, this technique allows the resistance The efficiency is rather low (7 to 8%, whereas for high
of the contacts to be reduced above the cells without performance modules it is 10 to 11%) due to the many
decreasing the surface of captation of the solar radia- resistances that the electrons have to face in their flux,
tion and therefore without affecting negatively its optical but also the cost per unit (0.52 to 0.56 €/W) is lower than
performance. for the crystal silicon modules. Also in this case the cell
Besides, the PV industry based on such technology uses performances tend to get worse in the time. An interesting
the surplus of silicon intended for the electronics industry application of this technology is the “tandem” one (mi-
but, due to the constant development of the last and to cromorph silicon cells), combining an amorphous silicon
the exponential growth of the PV production in the last layer with one or more multi-junction crystalline silicon
years, the availability on the market of raw material to be layers; thanks to the separation of the solar spectrum,
used in the photovoltaic sector is often difficult. each junction positioned in sequence works at its best
and guarantees higher levels in terms both of efficiency
1.4.2 Thin-film modules as well as endurance. The efficiency levels reached are
interesting: about 11.6% in laboratories and 9% for com-
Thin film cells are composed by semiconducting material
mercial applications.
deposited, usually as gas mixtures, on supports as glass,
polymers, aluminium, which give physical consistency to
The production of cadmium telluride modules on a large
the mixture. The semiconductor film layer is a few µm in
scale involves the environmental problem of the CdTe
thickness with respect to crystalline silicon cells which
contained in the cell: since it is not soluble in water
are some hundreds µm. As a consequence, the saving
and it is more stable than other compounds containing
of material is remarkable and the possibility of having a
flexible support increases the application field of thin film Figure 1.19 – Structures of thin film cells CdTe-CdS based
cells (Figure 1.18). Calcic-sodium glass
Figure 1.18 – Thin film module Indium-Tin Oxide

(ITO 400nm)
Buffer layer
100-200nm
Cadmium Sulfide
(CdS 60nm)
Cadmium Telluride
(CdTe 6nm)
Tellurium Antinomy
(Sb2 Te3 200nm)
Molybdenum
(Mo 200nm)
cadmium, it may become a problem when not properly The deposition techniques are low power consumption
recycled or used (Figure 1.19). CdTeS cells have higher processes and consequently the relevant payback time
efficiency than amorphous silicon cells (12.4 to 13.4%, is short, that is only the time for which a PV plant shall
and 12.7 to 14.2% for high performance modules) and be running before the power used to build it has been
also a cost per unit slightly higher (0.58-0.60 €/W). generated (about 1 year for amorphous silicon thin films
against the 2 years of crystalline silicon).
In the CIS/CIGS/CIGSS modules, instead of silicon, some In comparison with crystalline silicon modules, thin film
special alloys are used, such as: modules show a lower dependence of efficiency on the
• copper, indium and selenite (CIS); operating temperature and a good response also when
• copper, indium, gallium and selenite (CIGS); the diffused light component is more marked and the
• copper, indium, gallium, selenite and sulphur (CIGSS). radiation levels are low, above all on cloudy days.
The efficiency is about 14.1 to 14.6% (15% for high
performance modules) and the performances remain
Table 1.1
unchanged over the time; as for crystal silicon, a reduc-
tion is foreseen for the unit cost, which is actually about Single crystalline Polycrystalline Amorphous
0.65 €/W. silicon silicon silicon
η Cell 16% to 17% 14% to 16% 7% to 8%
Benefits High η Lower cost, Lower cost,
Nowadays, GaAs technology is the most interesting η constant simpler reduced influence
one if considered from the point of view of the obtained Reliable production, of the temperature,
technology optimum overall higher power
efficiency, higher than 25 to 30%, but the production of dimensions output with
such cells is limited by the high costs and by the scarcity diffused radiation
of the material, which is prevailingly used in the “high Disadvantages Higher quantity of Sensitivity to Larger dimensions,
power necessary impurities in the cost of the
speed semiconductors” and optoelectronics industry. for production manufacturing structure and
In fact, GaAs technology is mainly used for space ap- process assembly time
plications where weights and reduced dimensions play
an important role.
Table 1.2
The market share of thin film technologies is limited, but
such technologies are taken into consideration as the GaAs CIS (Copper
solution with the highest potentiality in the medium-long (Gallium Cadmium Iridium Selenide
term, also for a substantial price reduction. Arsenide) Telluride alloys)
η Cell 32.5% 12.4% - 13.4% 13.6 - 14.6%
By depositing the thin film directly on a large scale, more
Benefits High resistance at Basso costo Molto stabile
than 5 m2, the scraps, which are typical of the slicing high temperatures
operation to get crystalline silicon wafers from the initial (ok for
concentrators)
ingot, are avoided. Disadvantages Toxicity, Toxicity, Toxicity
availability of the availability of the
5
According to some studies in this field, by 2020 the market share of thin films could materials materials
reach 30% to 40%.
1.5 Types of photovoltaic plants Figure 1.20 - Photovoltaic shelters and street lamps supplied by photovol-
taic power

1.5.1 Off-grid plants
Off-grid plants are plants which are not connected to the
grid and consist of PV modules and of a storage system
which guarantees electric energy supply also when light-
ing is poor or when it is dark. Since the current delivered
by the PV generator is DC power, if the user plant needs
AC current an inverter becomes necessary.
Such plants are advantageous from a technical and finan-
cial point of view since they can replace motor genera-
tor sets whenever the electric network is not present or
whenever it is not easy to reach. Besides, in an off-grid
configuration, the PV field is over-dimensioned so that,
during the insolation hours, both the load supply as well
as the recharge of the storing batteries can be guaranteed
with a certain safety margin taking into account the days
of poor insolation.
At present the most common applications are used to

supply (Figure 1.20):
• pumping water equipment;
• radio repeaters, weather or seismic observation and
data transmission stations;
• lightning systems;
• systems of signs for roads, harbors and airports;
• service supply in campers;
• advertising installations;
• refuges at high altitudes.
Figure 1.21 shows a principle diagram of a PV plant

working off-grid.
Figure 1.21
5 7
3 6
2
4
1 PV generator 5 Possible DC loads

2 PV combiner boxes on DC side 6 DC/AC static converter (inverter)
1
3 Load regulator 7 AC loads
4 Storage system (battery) DC connections
AC connections
1.5.2 Grid-connected plants Figure 1.23
Permanently grid-connected plants draw power from

the grid during the hours when the PV generator cannot LV grid
produce the energy necessary to satisfy the needs of
Power from
the consumer. the grid
On the contrary, if the PV system produces excess elec-
Power to the
tric power, the surplus is put into the grid, which therefore grid
can operate as a big accumulator: as a consequence,
grid-connected systems do not need accumulator banks
(Figure 1.22).
Inverter
Figure 1.22
Such plants (Figure 1.23) offer the advantage of dis-

tributed - instead of centralized – generation: in fact,
the energy produced near the consumption area has a
value higher than that produced in traditional large power
plants, because the transmission losses are limited and
the expenses of big transport and dispatch electric sys-
tems are reduced. In addition, the energy production in
the insolation hours allows the requirements for the grid
to be reduced during the day, that is when the demand
is higher.
Figure 1.24 shows the principle diagram of a grid-con-
nected photovoltaic plant.
Figure 1.24
1 PV generator
2 PV combiner boxes on DC side

1
3 DC/AC static converter (inverter)
4 Switchboard on AC side DC connections
5 Distributor network AC connections
1.6 Intermittence of generation and storage of Through a technical selection of these options according
produced power

to the requirement of maintaining energy efficient for days
and/or months, two storage systems emerge: that using
PV exploitation on a large scale is affected by a technical batteries and the hydrogen one.
limit due to the uncertain intermittency of production. In At the state of the art of these two technologies, the elec-
fact, the national electrical distribution network can ac- trochemical storage seems feasible, in the short-medium
cept a limited quantity of intermittent input power, over term, to store the energy for some hours to some days.
which serious problems for the stability of the network Therefore, in relation to photovoltaics applied to small
can arise. grid-connected plants, the insertion of a storage sub-
The acceptance limit depends on the network con- system consisting in batteries of small dimensions may
figuration and on the degree of interconnection with the improve the situation of the inconveniences due to
contiguous grids. intermittency, thus allowing a partial overcoming of the
In particular, in the Italian situation, it is considered dan- network limit of acceptance.
gerous if the total intermittent power introduced into the As regards the seasonal storage of the huge quantity of
network exceeds a value from 10% to 20% of the total electric power required to replace petroleum in all usage
power of the traditional power generation plants. sectors, hydrogen seems to be the most suitable tech-
As a consequence, the presence of a constraint due to nology for the long term, since it takes advantage of the
the intermittency of power generation restricts the real fact that solar electric productivity in summer is higher
possibility of giving a significant PV contribution to the than winter productivity of about a factor 3.
national energy balance and this remark can be extended The exceeding energy stored in summer could be used
to all intermittent renewable sources. to optimize the annual capacity factor of renewable
To get round this negative aspect it would be necessary source power plants, increasing it from the present value
to store for sufficiently long times the intermittent electric of 1500-1600 hours without storage to a value nearer to
power thus produced to put it into the network in a more the average value of conventional power plants (about
continuous and stable form. 6000 hours).
Electric power can be stored either in big superconduct- In this case, the power from the renewable source could
ing coils or by converting it into other form of energy: replace the thermoelectric one in its role, since the ac-
kinetic energy stored in flywheels or compressed gases, ceptance limit of the grid would be removed.
gravitational energy in water basins, chemical energy in
synthesis fuels and electrochemical energy in electric
accumulators (batteries).
2 Energy production
2.1 Circuit equivalent to the cell Then, the current supplied to the load is given by:
2 Energy production
Q.Voc
A photovoltaic cell can be considered as a current gen-
. .
erator and can be represented by the equivalent circuit I = Ig - Id - Il = Ig - ID . e A k T -1 - Gl . Voc [2.3]
of Figure 2.1.
The current I at the outgoing terminals is equal to the
In the usual cells, the last term of this formula, i.e. the
current generated through the PV effect Ig by the ideal
leakage current to earth Il, is negligible with respect to
current generator, decreased by the diode current Id and
the other two currents.
by the leakage current Il. As a consequence, the saturation current of the diode
The resistance series Rs represents the internal resist- can be experimentally determined by applying the open
ance to the flow of generated current and depends on circuit Voc to a not-illuminated cell and measuring the
the thick of the junction P-N, on the present impurities current flowing inside the cell.
and on the contact resistances.
The leakage conductance Gl takes into account the cur-
2.2 Voltage-current characteristic of the module
rent to earth under normal operation conditions.
In an ideal cell, we would have Rs=0 and Gl=0.
On the contrary, in a high-quality silicon cell we have The voltage-current characteristic curve of a PV module
is shown in Figure 2.2. Under shortcircuit conditions the
Rs=0.05÷0.10Ω and Gl=3÷5mS.
generated current is at the highest (Isc), whereas, with
The conversion efficiency of the PV cell is greatly affected
the circuit open, the voltage (Voc=open circuit voltage)
also by a small variation of Rs, whereas it is much less is at the highest.
affected by a variation of Gl. Under the two above mentioned conditions, the electric
power produced in the cell is null, whereas under all the
Figure 2.1
other conditions, when the voltage increases, the pro-
Ig Rs duced power rises too: at first it reaches the maximum
power point (Pm) and then it falls suddenly near to the
open circuit voltage value.
I
Id II
Figure 2.2
4.5
Voc Cell temp. = 25 °C Pm = Im* Vm
4.0 Incid. irrad. = 1000 W/m2
GI ISC 59.9 W
3.5
3.0 Im
P=I*V
2.5
Current [A]
The open circuit voltage Voc occurs when the load does 2.0
not absorb any current (I=0) and is given by the relation: 1.5
1.0
II Vm
Voc = [2.1] 0.5
GI 0.0
0 5 10 15 20 VOC 25
Voltage [V ]
The diode current is given by the classic formula for
direct current: Then, the characteristic data of a PV module can be
Q.V oc [2.2] summarized as follows:
. .
Id = ID . e A k T -1 • Isc short-circuit current;
• Voc open circuit voltage;
where: • Pm maximum produced power under standard condi-
• ID is the saturation current of the diode; tions (STC);
• Q is the charge of the electron (1.6 . 10-19 C) • Im current produced at the maximum power point;
• A is the identity factor of the diode and depends on • Vm voltage at the maximum power point;
the recombination factors inside the diode itself (for • FF filling factor: it is a parameter which determines the
crystalline silicon it is about 2) J form of the characteristic curve V-I and it is the ratio
• k is the Boltzmann constant (1.38 . 10-23 ) between the maximum power and the product (Voc . Isc )
K
• T is the absolute temperature in K degree of the no-load voltage multiplied by the short-circuit
current.
If a voltage is applied from the outside to the PV cell in The currents Ig and Ir, which come from the PV generator
reverse direction with respect to standard operation, the (Ig) and from the network (Ir) respectively, converge in the
2 Energy production
generated current remains constant and the power is node N of Figure 2.4 and the current Iu absorbed by the
absorbed by the cell. consumer plant flows out from the node:
When a certain value of inverse voltage (“breakdown”
voltage) is exceeded, the junction P-N is perforated, as Iu = Ig + Ir [2.4]
it occurs in a diode, and the current reaches a high value
thus damaging the cell. In absence of light, the gener- Since the current on the load is also the ratio between
ated current is null for reverse voltage values up to the the network voltage U and the load resistance Ru:
“breakdown” voltage, then there is a discharge current
analogously to the lighting conditions (Figure 2.3 – left
quadrant). U
Iu = [2.5]
Ru
Figure 2.3
Current [A ] the relation among the currents becomes:
Current [A ]
U
Ir = - Ig [2.6]
Ru
If in the [2.6] we put Ig = 0, as it occurs during the night

hours, the current absorbed from the grid results:
U
Ir = [2.7]
Ru
Voltage [V]
Vinv 0 Voc On the contrary, if all the current generated by the PV
plant is absorbed by the consumer plant, the current
supplied by the grid shall be null and consequently the
2.3 Grid connection scheme formula [2.6] becomes:
A PV plant connected to the grid and supplying a con- U

Ig = [2.8]
sumer plant can be represented in a simplified way by Ru
the scheme of Figure 2.4.
The supply network (assumed to be at infinite short-
circuit power) is schematized by means of an ideal volt- When the insolation increases, if the generated current
age generator the value of which is independent of the Ig becomes higher than that required by the load Iu, the
load conditions of the consumer plant. current Ir becomes negative, that is no more drawn from
On the contrary, the PV generator is represented by an the grid but put into it.
ideal current generator (with constant current and equal Multiplying the terms of the [2.4] by the network voltage
insolation) whereas the consumer plant is represented U, the previous considerations can be made also for the
by a resistance Ru. powers, assuming as:
U2
Figure 2.4 • Pu = U . Iu = the power absorbed by the user plant;
Ru
Ig N Ir
• Pg = U . Ig the power generated by the PV plant;
Iu • Pr = U . Ir the power delivered by the grid.
PV generator U Grid
RU
2.4 Nominal peak power Remarkable values of AM are (Figure 2.6):

AM = 0 outside the atmosphere where P = 0;
2 Energy production
The nominal peak power (kWp) is the electric power AM = 1 at sea level in a day with clear sky and the sun
that a PV plant is able to deliver under standard testing at the zenith (P = Po, sen(h) = 1);
conditions (STC): AM = 2 at sea level in a beautiful day with the sun at a
• 1 kW/m2 insolation perpendicular to the panels; 1
• 25°C temperature in the cells; 30° angle above the horizon (P = Po, sen(h) = ).
2
• air mass (AM) equal to 1.5.
Figure 2.6
The air mass influences the PV energy production since
it represents an index of the trend of the power spectral
density of solar radiation. As a matter of fact, the latter
Upper limit of the
has a spectrum with a characteristic W/m2-wavelength absorbing atmosphere
which varies also as a function of the air density.
In the diagram of Figure 2.5 the yellow surface repre- AM = AM1 = 0
sents the radiation perpendicular to the Earth surface,
absorbed by the atmosphere, whereas the blue surface )
n(h
represents the solar radiation which really reaches the /se
AM = AM1 = 1 =1
Earth surface; the difference between the slope of the two AM Zenith angle
curves gives and indication of the spectrum variation h
due to the air mass1. Local horizon
0 km
Figure 2.5 10
[W/m2] Earth surface
1800
1350 [W/m2] (AM0)

Power spectral density
1200
2.5 Expected energy production per year
1000 [W/m2] (AM1)
800 From an energetic point of view, the design principle

Radiation visible to the naked eye usually adopted for a PV generator is maximizing the
pick up of the available annual solar radiation. In some
400 cases (e.g. off-grid PV plants) the design criterion could
be optimizing the energy production over definite
periods of the year.
0 The electric power that a PV installation can produce in
0.3 0.5 1.0 1.5 2.0 2.5
Wavelength a year depends above all on:
• availability of the solar radiation;
The air mass index AM is calculated as follows: • orientation and inclination of the modules;
• efficiency of the PV installation
P
AM = [2.9] Since solar radiation is variable in time, to determine the
Posen (h) electric energy which the plant can produce in a fixed
where: time interval, the solar radiation relevant to that interval is
P is the atmospheric pressure measured at the point taken into consideration, assuming that the performances
and instant considered [Pa]; of the modules are proportional to the insolation. For
Po is the reference atmospheric pressure at the sea level example, the values of the average solar radiation in Italy
[1.013 . 105 Pa]; can be deduced from:
• the Italian Std. UNI 10349: Heating and cooling of the
h is the zenith angle, i.e. the elevation angle of the Sun
buildings. Climatic data
above the local horizon at the instant considered. • the European Solar Atlas based on the data registered
1
The holes in the insolation correspond to the frequencies of solar radiation absorbed by
the water vapor present in the atmosphere.
by the CNR-IFA (Institute of Atmospheric Physics) in the where:
period 1966-1975. It reports isoradiation maps of the hBOS (Balance Of System) is the overall efficiency of all the
2 Energy production
Italian and European territory on both horizontal and components of the PV plant on the load side of the mod-
inclined surfaces ules (inverter, connections, losses due to the temperature
• the ENEA data bank: since 1994 ENEA collects the data effect, losses due to dissymetries in the performances,
of the solar radiation in Italy through the imagines of losses due to shading and low solar radiation, losses
the Meteosat satellite. due to reflection…). Such efficiency, in a plant properly
The maps obtained up to now have been collected designed and installed, may range from 0.75 to 0.85.
in two publications: one relevant to the year 1994 and
another one relevant to the period 1995-1999. Instead, taking into consideration the average daily in-
solation Emg, to calculate the expected produced energy
Tables 2.1 and 2.2 represent respectively, for different Ital- per year, for each kWp, the following is obtained:
ian sites, the values of the average annual solar radiation
on the horizontal plane [kWh/m2] according to the Std.
UNI 10349, and the mean daily values month by month Ep = Emg . 365 . hBOS [kWh/kWp] [2.11]
[kWh/m2/day] from ENEA source.
The annual solar radiation for a given site may vary from
Example 2.1
a source to the other also by 10%, since it derives from
We want to determine the annual mean power produced
the statistical processing of data gathered over different
by a 3kWp plant, on a horizontal plane, installed in Ber-
periods; moreover, these data are subject to the variation
gamo, Italy. The efficiency of the plant components is
of the weather conditions from one year to the other. As
supposed to be equal to 0.75.
a consequence, the insolation values have a probabilistic
significance, since they represent an expected value, not From the Table in the Std. UNI 10349, an annual mean
a definite one. radiation of 1276 kWh/m2 is obtained. Assuming to be
Starting from the mean annual radiation Ema, to obtain the under the standard conditions of 1 kW/m2, the expected
expected produced energy per year Ep, for each kWp, annual mean production is equal to:
the following formula is applied: E = 3 . 1276 . 0.75 = 3062 kWh
p
Ep = Ema . hBOS [kWh/kWp] [2.10]
Table 2.1
Annual solar radiation on the horizontal plane - UNI 10349
Annual solar Annual solar Annual solar Annual solar Annual solar
Site radiation Site radiation Site radiation Site radiation Site radiation
(kWh/m2) (kWh/m2) (kWh/m2) (kWh/m2) (kWh/m2)
Agrigento 1923 Caltanisetta 1831 Lecce 1639 Pordenone 1291 Savona 1384
Alessandria 1275 Cuneo 1210 Livorno 1511 Prato 1350 Taranto 1681
Ancona 1471 Como 1252 Latina 1673 Parma 1470 Teramo 1487
Aosta 1274 Cremona 1347 Lucca 1415 Pistoia 1308 Trento 1423
Ascoli Piceno 1471 Cosenza 1852 Macerata 1499 Pesaro-Urbino 1411 Torino 1339
L’Aquila 1381 Catania 1829 Messina 1730 Pavia 1316 Trapani 1867
Arezzo 1329 Catanzaro 1663 Milan 1307 Potenza 1545 Terni 1409
Asti 1300 Enna 1850 Mantova 1316 Ravenna 1411 Trieste 1325
Avellino 1559 Ferrara 1368 Modena 1405 Reggio Calabria 1751 Treviso 1385
Bari 1734 Foggia 1630 Massa Carrara 1436 Reggio Emilia 1427 Udine 1272
Bergamo 1275 Florence 1475 Matera 1584 Ragusa 1833 Varese 1287
Belluno 1272 Forlì 1489 Naples 1645 Rieti 1366 Verbania 1326
Benevento 1510 Frosinone 1545 Novara 1327 Rome 1612 Vercelli 1327
Bologna 1420 Genoa 1425 Nuoro 1655 Rimini 1455 Venice 1473
Brindisi 1668 Gorizia 1326 Oristano 1654 Rovigo 1415 Vicenza 1315
Brescia 1371 Grosseto 1570 Palermo 1784 Salerno 1419 Verona 1267
Bolzano 1329 Imperia 1544 Piacenza 1400 Siena 1400 Viterbo 1468
Cagliari 1635 Isernia 1464 Padova 1266 Sondrio 1442
Campobasso 1597 Crotone 1679 Pescara 1535 La Spezia 1452
Caserta 1678 Lecco 1271 Perugia 1463 Siracusa 1870
Chieti 1561 Lodi 1311 Pisa 1499 Sassari 1669
Table 2.2
Site January February March April May June July August September October November December
Milan 1.44 2.25 3.78 4.81 5.67 6.28 6.31 5.36 3.97 2.67 1.64 1.19
Venice 1.42 2.25 3.67 4.72 5.75 6.31 6.36 5.39 4.08 2.72 1.64 1.14
Bologna 1.50 2.28 3.81 4.81 5.86 6.42 6.47 5.47 4.19 2.81 1.72 1.25
Florence 1.58 2.33 3.75 4.72 5.86 6.39 6.44 5.50 4.17 2.86 1.83 1.39
Rome 1.92 2.61 3.94 4.92 6.08 6.56 6.58 5.72 4.39 3.17 2.11 1.58
Naples 1.92 2.67 3.92 5.03 6.08 6.64 6.58 5.81 4.50 3.28 2.17 1.69
Bari 1.86 2.58 3.97 5.08 6.08 6.69 6.64 5.81 4.53 3.25 2.08 1.69
Messina 2.11 2.94 4.19 5.19 6.22 6.69 6.67 5.89 4.64 3.53 2.36 1.94
Siracusa 2.36 3.22 4.33 5.39 6.36 6.78 6.75 6.00 4.81 3.69 2.58 2.17
2.6 Inclination and orientation of the modules Finding the complementary angle of α (90°-α), it is pos-
2 Energy production
sible to obtain the tilt angle β of the modules with respect

The maximum efficiency of a solar panel would be to the horizontal plane (IEC/TS 61836) so that the panels
reached if the angle of incidence of solar rays were always are struck perpendicularly by the solar rays in the above
90°. In fact, the incidence of solar radiation varies both mentioned moment2.
according to the latitude as well as to the solar declination However, it is not sufficient to know the angle α to deter-
during the year. In fact, since the Earth’s rotation axis is mine the optimum orientation of the modules.
tilted by about 23.45° with respect to the plane of the It is necessary to take into consideration also the Sun
Earth orbit about the Sun, at definite latitude the height path through the sky over the different periods of the year
of the Sun on the horizon varies daily. and therefore the tilt angle should be calculated taking
The Sun is positioned at 90° angle of incidence with into consideration all the days of the year3 (Figure 2.8).
respect to the Earth surface (zenith) at the equator in This allows to obtain a total annual radiation captured
the two days of the equinox and along the tropics at the by the panels (and therefore the annual energy pro-
solstices (Figure 2.7). duction) higher than that obtained under the previous
irradiance condition perpendicular to the panels during
Figure 2.7 the solstice.
Figure 2.8
N Solar path at 45° North latitude

Summer solstice at the
12
Tropic of Cancer 11
21st or 22nd June
10
45°
Vernal equinox
+23, 20th or 21st March 9 12
Solar height
0° 11
-23 Autumnal equinox 10
, 45
° 22nd or 23rd September 8
9
21
Winter solstice at the 7
jun
12
Tropic of Capricorn 8 11
e
21
10
22nd or 23rd December 6
W
ma
E
21
9
E
rch
7
S A
de
8 S
ce
S
m
6 T
T
be
0°
r
Outside the Tropics latitude, the Sun cannot reach the

zenith above the Earth’s surface, but it shall be at its The fixed modules should be oriented as much as pos-
highest point (depending on the latitude) with reference sible to south in the northern hemisphere4 to get a better
to the summer solstice day in the northern hemisphere insolation of the panel surface at noon local hour and a
and in the winter solstice day in the southern hemisphere. better global daily insolation of the modules.
Therefore, if we wish to incline the modules so that they The orientation of the modules may be indicated with the
can be struck perpendicularly by the solar rays at noon Azimuth5 angle (γ) of deviation with respect to the opti-
of the longest day of the year, it is necessary to know mum direction to south (for the locations in the northern
the maximum height (in degrees) which the Sun reaches hemisphere) or to north (for the locations in the southern
above the horizon in that instant, which can be obtained hemisphere).
by the following formula:
a = 90° - lat + d [2.12]

where: 2
On gabled roofs the tilt angle is determined by the inclination of the roof itself.
lat is the value (in degrees) of latitude of the installation 3
For example, in Italy, the optimum tilted angle is about 30°.
4
Since the solar irradiance is maximum at noon, the collector surface must be oriented
site of the panels; to south as much as possible. On the contrary, in the southern hemisphere, the optimum
orientation is obviously to north.
d is the angle of solar declination [23.45°] 5
In astronomy, the Azimuth angle is defined as the angular distance along the horizon,
measured from north (0°) to east, of the point of intersection of the vertical circle passing
through the object.
Positive values of the Azimuth angles show an orientation A non–horizontal module receives, in addition to direct
to west, whereas negative values show an orientation to and diffuse radiation, also the radiation reflected by the
2 Energy production
east (IEC 61194). surface surrounding it (albedo component).
As regards ground-mounted modules, the combination An albedo coefficient of 0.2 is usually assumed.
of inclination and orientation determines the exposition For a first evaluation of the annual production capability
of the modules themselves (Figure 2.9). On the contrary, of electric power in a PV installation, it is usually sufficient
when the modules are installed on the roofs of buildings, to apply to the annual mean radiation on the horizontal
the exposition is determined by the inclination and the plane (Tables 2.1-2.2) the correction coefficients of Tables
orientation of the roof pitches. Good results are obtained 2.3-2.4-2.56 (referred to the Italian context).
through collectors oriented to south-east or to south-
west with a deviation with respect to the south up to 6
Assumed Albedo: 0.2.
45° (Figure 2.10). Table 2.3 – Northern Italy: 44°N latitude
Greater deviations can be compensated by means of a Orientation
slight enlargement of the collector surface. 0° ± 90°
Inclination (south) ± 15° ± 30° ± 45° (east, west)
Figure 2.9 0° 1.00 1.00 1.00 1.00 1.00
10° 1.07 1.06 1.06 1.04 0.99
15° 1.09 1.09 1.07 1.06 0.98
β 20° 1.11 1.10 1.09 1.07 0.96
30° 1.13 1.12 1.10 1.07 0.93
40° 1.12 1.11 1.09 1.05 0.89
50° 1.09 1.08 1.05 1.02 0.83
60° 1.03 0.99 0.96 0.93 0.77
70° 0.95 0.95 0.93 0.89 0.71
90° 0.74 0.74 0.73 0.72 0.57
Table 2.4 – Central Italy: 41°N latitude

Orientation
γ 0° ± 90°
Inclination (south) ± 15° ± 30° ± 45° (east, west)
0° 1.00 1.00 1.00 1.00 1.00
SUD 10° 1.07 1.07 1.06 1.04 0.99
15° 1.09 1.09 1.08 1.06 0.97
Figure 2.10 20° 1.11 1.11 1.09 1.07 0.96
30° 1.13 1.12 1.10 1.07 0.92
40° 1.12 1.12 1.09 1.05 0.87
-170°
North
+170°
50° 1.09 1.08 1.05 1.01 0.82

0°
+16
60° 1.03 1.02 0.99 0.96 0.76

-16
0°
+1
0°
-15
70° 0.94 0.94 0.92 0.88 0.70

50
°
+1
40
+1 ° 90° 0.72 0.72 0.71 0.70 0.56

°
40
30
-1
30
-1
°
°
+1 0° Table 2.5 – Southern Italy: 38°N latitude
20
° -12
+11 0° Orientation
0° -11 0° ± 90°
+100° -100° Inclination (south) ± 15° ± 30° ± 45° (east, west)
0° 1.00 1.00 1.00 1.00 1.00
West 10° 20° 30° 40° 50° 60° 70° 80° 90° East 10° 1.06 1.06 1.05 1.04 0.99
15° 1.08 1.08 1.07 1.05 0.97
+80° -80° 20° 1.10 1.09 1.08 1.06 0.96
-70 30° 1.11 1.10 1.08 1.06 0.92
° °
+70 40° 1.10 1.09 1.07 1.03 0.87
-60
0°
50° 1.06 1.05 1.03 0.99 0.82
°
+6 -5 60° 0.99 0.99 0.96 0.93 0.75
0° 0° 70° 0.91 0.91 0.88 0.86 0.69
+5 90° 0.68 0.68 0.68 0.67 0.55
-4
0°
0°
+4
-30
0°
-20
°
+3
-10°
°
+20
+10°
South Example 2.2

°
We wish to determine the annual mean energy produced

Annual insolation in %
by the PV installation of the previous example, now ar-
ranged with +15° orientation and 30° inclination.
30 40 50 60 70 80 90 95 100
From Table 2.3 an increasing coefficient equal to 1.12
is obtained. Multiplying this coefficient by the energy
expected on the horizontal plan and obtained in the
Tilt angle in % previous example, the expected production capability
10° 20° 30° 40° 50° 60° 70° 80° 90° becomes:
E = 1.12 . Ep = 1.12 . 3062 ≈ 3430 kWh
: Example: 30°; 45° South-West; ≈ 95%
2.7 Voltages and currents in a PV plant 2.8 Variation in the produced energy
2 Energy production
PV modules generate a current from 4 to 10A at a volt- The main factors which influence the electric energy
age from 30 to 40V. produced by a PV installation are:
To get the projected peak power, the modules are electri- • irradiance
cally connected in series to form the strings, which are • temperature of the modules
connected in parallel. • shading.
The trend is to develop strings constituted by as many
modules as possible, because of the complexity and cost 2.8.1 Irradiance
of wiring, in particular of the paralleling switchboards As a function of the irradiance incident on the PV cells,
between the strings. their characteristic curve V-I changes as shown in Figure 2.11.
The maximum number of modules which can be con- When the irradiance decreases, the generated PV cur-
nected in series (and therefore the highest reachable rent decreases proportionally, whereas the variation of
voltage) to form a string is determined by the operation the no-load voltage is very small.
range of the inverter (see Chapter 3) and by the availability As a matter of fact, conversion efficiency is not influenced
of the disconnection and protection devices suitable for by the variation of the irradiance within the standard op-
the voltage achieved. In particular, for efficiency reasons, eration range of the cells, which means that the conver-
the voltage of the inverter is bound to its power: gener- sion efficiency is the same both in a clear as well as in a
ally, when using inverter with power lower than 10 kW, cloudy day. Therefore, the smaller power generated with
the voltage range most commonly used is from 250V to a cloudy sky can be referred not to a drop of efficiency,
750V, whereas if the power of the inverter exceeds 10 kW, but to a reduced production of current because of lower
the voltage range usually is from 500V to 900V. solar irradiance.
Figure 2.11
3.5 1000 W/m2

900 W/m2
800 W/m2
3
700 W/m2
600 W/m2
500 W/m2
2.5
2
Current [A]
1.5
0.5
0
0 2 4 6 8 10 12 14 16 18 20 22
Voltage [V]
2.8.2 Temperature of the modules 2.8.3 Shading
Contrary to the previous case, when the temperature of
2 Energy production
Taking into consideration the area occupied by the mod-
the PV modules increases, the current produced remains ules of a PV plant, part of them (one or more cells) may
practically unchanged, whereas the voltage decreases be shaded by trees, fallen leaves, chimneys, clouds or
and with it there is a reduction in the performances of the by PV modules installed nearby.
panels in terms of produced electric power (Figure 2.12). In case of shading, a PV cell consisting in a junction P-N
stops producing energy and becomes a passive load.
Figure 2.12
This cell behaves as a diode which blocks the current
3 produced by the other cells connected in series and thus
E = 1000 W/m2 jeopardizes the whole production of the module.
Besides, the diode is subject to the voltage of the other
cells; this may cause the perforation of the junction be-
2 20 cause of localized overheating (hot spot), and damages
40 to the module.
60 In order to avoid that one or more shaded cells thwart the
production of a whole string, some diodes which by-pass
1 80
the shaded or damaged part of module are inserted at
100
the module level.
Thus, functioning of the module is guaranteed but with
Voltage reduced efficiency. In theory, it would be necessary to
0 insert a by-pass diode in parallel to each single cell, but
0.2 0.4 0.6
this would be too onerous for the ratio costs/benefits.
Therefore, 2 to 4 by-pass diodes are usually installed for
The variation in the open circuit voltage Voc of a PV mod- each module (Figure 2.13).
ule, with respect to the standard conditions Voc,stc, as a
function of the operating temperature of the cells Tcell, is
expressed by the following formula:
Figure 2.13
Voc(T) = Voc,stc - NS . b . (25-Tcel) [2.13]
By-pass diode
where:
β is the variation coefficient of the voltage according to
temperature and depends on the typology of PV module
(usually -2.2 mV/°C/cell for crystalline silicon modules
and about -1.5 ÷ -1.8 mV/°C/cell for thin film modules);
Solar radiation
Ns is the number of cells in series in the module.
Therefore, to avoid an excessive reduction in the perfor-

mances, it is opportune to keep under control the service
temperature trying to give the modules good ventilation Shadow
to limit the temperature variation on them. In this way it

is possible to reduce the loss of energy due to the tem-
perature (in comparison with the temperature of 25°C of + –
the standard conditions) to a value around 7%7.
I I
7
The efficiency reduction when the temperature increases can be estimated as 0.4 to
0.6 each °C degree.
3 Installation methods and configurations

3.1 Architectural integration Table 3.1
1 PV modules installed on flat roofs, that is on roof coverings

with slopes up to 5°
In the last years the architectural integration of modules
2 PV modules installed on pitched roofs
into building structures has been making great strides 3 PV modules installed on roofs having characteristics different
thanks to the manufacturing of the modules themselves, from those at items 1 and 2
which for dimensions and characteristics can completely 4 PV modules installed as sunbreakers
substitute some components.
A plant with architectural integration is the plant in which
the modules replace, either totally or in part, the function
Three macro-typologies of architectural integration for of the architectural elements in the buildings, elements as
PV installations can be defined: coverings, vertical opaque surfaces, transparent or semi-
1 non-integrated plants; transparent surfaces on coverings, surfaces that can be
2 partially integrated plants; opened and similar (doors, windows and shop windows,
3 integrated plants. even if they cannot be opened, including frames). As a
consequence, the modules are designed and realized not
Non-integrated plants are plants with ground-mounted only to carry out the function of producing electric power,
modules, that is with the modules positioned on the but also have architectural functions, such as protection
elements of street furniture, on the external surfaces of or thermal regulation in the building (the modules must
building envelopes, on buildings and structures for any guarantee the fulfillment of energy demand of the build-
ing and have a thermal transmittance comparable to that
function and purpose with modes different from those
of the replaced architectural component), water resist-
provided for the typologies 2) and 3) (Figure 3.1) ance and the consequent waterproofing of the underly-
Figure 3.1 ing structure of the building and mechanical withstand
comparable to that of the replaced element (Figure 3.3).
Figure 3.3
Partially integrated plants are plants in which the modules

are positioned in compliance with the typologies listed in
Table 3.1, on elements of street furniture, on the external
surfaces of building envelopes, on buildings and struc-
tures for any function and purpose without replacing the
building materials of structures themselves (Figure 3.2).
The modules are installed so as to be coplanar to the
tangential plane or to the tangential planes of the roof
up to a limited height.
Figure 3.2
3.2 PV plant layout 3.2.2 Plant with one inverter for each string

In a medium-size plant, each string may be directly con-
The connection of the strings forming the solar field of nected to its own inverter and thus it operates according
the PV plant can chiefly occur by providing: to its own maximum power point.
• one single inverter for the whole plant (single-inverter With this layout, the blocking diode, which prevents the
or central inverter) (Figure 3.4) source direction from being reverse, is usually included
• one inverter for each string (Figure 3.5) in the inverter, the diagnosis on production is carried out
• one inverter for more strings (multi-inverter plant) (Fig- directly by the inverter, which moreover can provide for
ure 3.6). the protection against the overcurrents and overvoltages
of atmospheric origin on the DC side.
Besides, having an inverter on each string limits the
3.2.1 Single-inverter plant coupling problems between modules and inverters and
This layout is used in small plants and with modules of the reduction in the performances caused by shading or
the same type having the same exposition. different exposition.
There are economic advantages deriving from the pres- Moreover, in different strings, modules with different char-
ence of one single inverter, in terms of reduction of the acteristics may be used, thus increasing the efficiency
initial investment and of maintenance costs. However, a and reliability of the whole plant.
failure of the single inverter causes the stoppage of the
production of the whole plant.
Besides, this solution is not very suitable as the size of Figure 3.5
the PV plant (and with it also the peak power) increases, string
since this raises the problems of protection against
overcurrents and the problems deriving from a different
module
shading, that is when the exposition of the panels is not

the same in the whole plant.
The inverter regulates its functioning through the MPPT , L1
taking into account the average parameters of the strings
L2
connected to the inverter; therefore, if all the strings are
L3
connected to a single inverter, the shading or the failure
of one or part of them involves a higher reduction in the N
electrical performances of the plant in comparison with
the other layouts.
Figure 3.4
string
3.2.3 Multi-inverter plant

module
In large-size plants, the PV field is generally divided

into more parts (subfields), each of them served by an
inverter of one’s own to which different strings in parallel
are connected.
In comparison with the layout previously described, in
this case, there is a smaller number of inverter with a
consequent reduction of the investment and mainte-
nance costs.
module
However, the benefit of the reduction in the problems due

to shading, different exposition of the strings and also to
the use of modules different from one another remains,
provided that the subfield strings with equal modules and
with equal exposition are connected to the same inverter.
Besides, the failure of an inverter does not involve the
loss of production of the whole plant (as in the case of
1
See Chapter 1
single-inverter), but of the relevant subfield only.
It is advisable that each string can be disconnected 3.3 Selection and interfacing of inverters
separately2, so that the necessary operation and main-
tenance verifications can be carried out without putting The selection of the inverter and of its size is carried
out of service the whole PV generator. out according to the PV rated power it has to manage.
When installing paralleling switchboard on the DC side, The size of the inverter can be determined starting from
it is necessary to provide for the insertion on each string a value from 0.8 to 0.9 for the ratio between the active
of a device for the protection against overcurrents and power put into the network and the rated power of the
reverse currents so that the supply of shaded or faulted PV generator.
strings from the other ones in parallel is avoided. Pro- This ratio keeps into account the loss of power of the
tection against overcurrents can be obtained by means PV modules under the real operating conditions (working
of either a thermomagnetic circuit-breaker or a fuse, temperature, voltage drops on the electrical connec-
whereas protection against reverse current is obtained tions….) and the efficiency of the inverter.
through blocking diodes3. This ratio depends also on the methods of installation of
With this configuration the diagnosis of the plant is as- the modules (latitude, inclination, ambient temperature…)
signed to a supervision system which checks the produc- which may cause a variation in the generated power. For
tion of the different strings. this reason, the inverter is provided with an automatic
limitation of the supplied power to get round situations
in which the generated power is higher than that usually
Figure 3.6 estimated
Among the characteristics for the correct sizing of the
string
inverter, the following ones should be considered:
• DC side:
- rated power and maximum power;
module
- rated voltage and maximum admitted voltage;

- variation field of the MPPT voltage under standard
operating conditions;
• AC side:
- rated power and maximum power which can be
continuatively delivered by the conversion group,
string L1 as well as the field of ambient temperature at which
such power can be supplied;
L2 - rated current supplied;
module
L3
- maximum delivered current allowing the calculation
of the contribution of the PV plant to the short-
N
circuit current;
- maximum voltage distortion and power factor;
- maximum conversion efficiency;
- efficiency at partial load and at 100% of the rated
string power (“European efficiency”4 or efficiency diagram5
(Figure 3.7)).
module
2
Note that the opening of the disconnecting device does not exclude that the voltage is 4
The European efficiency is calculated by considering the efficiencies at partial load of
still present on the DC side. the inverter according to the formula:
heuro = 0.03.h5% + 0.06.h10% + 0.13.h20% + 0.10.h30% + 0.48.h50% + 0.20.h100%
3
The diodes introduce a constant power loss due to the voltage drop on their junction.
Such loss can be reduced through the use of components with semiconducting metal 5
From this diagram it is possible to see that the maximum efficiency ranges from 40% to
junction having a loss of 0.4V (Schottky diodes), instead of 0.7V as conventional diodes. 80% of the rated power of the inverter, which corresponds to the power interval in which
the inverter works for the most part of the operating time.
Figure 3.7 that is, the minimum voltage, at the corresponding
100 maximum power at the output of the string and under

90 standard solar radiation conditions, shall exceed the
80
minimum operating voltage of the MPPT of the inverter;
Efficiency [%]
70 VDC = 190 V…200 V

60 this voltage keeps the control logic active and permits
50 VDC = 350 V…370 V
40 VDC = 470 V…490 V
a correct power delivery into the distributor’s network.
30
20
Besides, it shall be:
10
0 Umax ≤ UMPPT max [3.3]
0 5 10 20 30 50 100
99 that is, the maximum voltage, at the corresponding
98
maximum power at the output of the string and under
Efficiency [%]
97
96 standard solar radiation conditions, shall be lower than
95
94 or equal to the maximum operating voltage of the MPPT
93 of the inverter.
92
91 Figure 3.8 shows a coupling diagram between PV field
90
0 5 10 20 30 50 100 and inverter, taking into account the three above men-
Power [% of the rated power] tioned inequalities.
Moreover, it is necessary to evaluate the rated values of In addition to compliance with the three above mentioned
voltage and frequency at the output and of voltage at conditions regarding voltage, it is necessary to verify that
the input of the inverter. the maximum current of the PV generator when operat-
The voltage and frequency values at the output, for plants ing at the maximum power point (MPP) is lower than the
connected to the public distribution network are imposed maximum current admitted by the inverter at the input.
by the network with defined tolerances6. Figure 3.8
As regards the voltage at the input, the extreme operating
conditions of the PV generator shall be assessed in order Operating range of the PV array
to ensure a safe and productive operation of the inverter.
First of all it is necessary to verify that the open circuit 0V Umin Umax Uoc max
voltage Uoc 7 at the output of the strings, at the low-
est expected operating temperature, is lower than the
maximum temperature which the inverter can withstand, 0V UMPPT min UMPPT max UMAX
that is:
DC operating range of the inverter
Uoc max ≤ UMAX [3.1] Switching on of the inverter failed
In some models of inverter there is a capacitor bank at Possible dependence of the lower operating limit on the grid voltage
the input; as a consequence, the insertion into the PV Operation granted

field generates an inrush current equal to the sum of the
Block for input overvoltage
short-circuit currents of all the connected strings and this
current must not make the internal protections, if any, trip. Possible damage of the inverter
Each inverter is characterized by a normal operation Caption:

range of voltages at the input. Since the voltage at the Umin voltage of the PV array with standard irradiance, in cor-
output of the PV modules is a function of the temperature, respondence with the maximum operating temperature
expected for the PV modules at the installation site
it is necessary to verify that under the predictable service
Umax voltage of the PV array with standard irradiance, in cor-
conditions, the inverter operates within the voltage range respondence with the minimum operating temperature
declared by the manufacturer. As a consequence, the expected for the PV modules at the installation site
two inequalities [3.2] and [3.3] must be simultaneously Uoc max open circuit voltage of the PV array, in correspondence
verified: with the minimum operating temperature expected for the
PV modules at the installation site
Umin ≥ UMPPT min [3.2]
UMPPT min minimum input operating voltage admitted by the inverter
UMPPT max maximum input operating voltage admitted by the inverter
6
Since 2008 the European standardized voltage should be 230/400V with +6% and -10% UMAX maximum input voltage which can be withstood by the
tolerance, while the tolerance on frequency is ±0.3 Hz.
inverter
7
Uoc is considered at standard test conditions. As regards the selection of the inverter
and of the other components of the PV plant on the DC side, a precautionary PV array
maximum voltage as calculated in IEC TS 62548 can be assumed.
The inverters available on the market have a rated power solution with more single-phase inverters equally dis-
up to about 10 kW single-phase and about 100 kW tributed on the three phases, common neutral and with
three-phase. a single transformer for the separation from the public

network (Figure 3.9).
In small-size plants up to 6 kW with single-phase connec-
tion to the LV network, a single inverter is usually installed, Instead, for medium- and large-size plants it is usually
whereas in plants over 6 kW with three-phase connection convenient to have a structure with few three-phase in-
to the LV or MV grid, more inverters are usually installed. verters to which several strings are connected in parallel
In small/medium-size plants it is usually preferred the on the DC side in the PV string combiner boxes (Figure
3.10).
Figure 3.9
PV array combiner box Inverter paralleling switchboard

INV 1
I1
PV array combiner box

INV 2 I2

INV 3 I3

INV 4 I4

INV 5 I5

INV 6
I6
Figure 3.10
PV string combiner boxes PV array combiner boxes

PV strings Q1-1 Inverter
Q7 - 1
Q6 - 1
Q5 - 1
Q4 - 1
Q3 - 1
Q2 - 1
Q1-2 Inverter
Q7 - 2
Q6 - 2
Q5 - 2
Q4 - 2
Q3 - 2
Q2 - 2
Inverter paralleling
switchboard
Q1-3 Inverter
Q7 - 3
Q6 - 3
Q5 - 3
Q4 - 3
Q3 - 3
Q2 - 3
Q1-4 Inverter
Q7 - 4
Q6 - 4
Q5 - 4
Q4 - 4
Q3 - 4
Q2 - 4
The disconnection of the inverter must be possible both Besides, as shown in Figure 3.10, it is advisable to install
on the DC side as well as on the AC side so that mainte- a disconnecting device on each string, so that verification
nance is allowed by excluding both the supply sources, and maintenance operations on each string are possible
that is PV generator and grid. without putting out of service the other parts of the plant.
3.4 Choice of cables The cables connecting the modules are fastened in the
rear part of the modules themselves, where the tempera-
The cables used in a PV plant must be able to stand, for ture may reach 70° to 80°C. As a consequence, these
the whole life cycle (20 to 25 years) of the plant, severe cables shall be able to stand high temperatures and with-
environmental conditions in terms of high temperatures, stand ultraviolet rays, when installed at sight. Therefore,
atmospheric precipitations and ultraviolet radiations. particular cables are used, generally single-core cables
with rubber sheath and isolation, rated voltage 0.6/1kV,
First of all, the cables shall have a rated voltage suitable with maximum operating temperature not lower than
for that of the plant. Under direct current conditions, the 90°C and with high resistance to UV rays.
plant voltage shall not exceed of 50% the rated voltage
of the cables (Figure 3.11) referred to their AC applica- Non-solar cables positioned on the load side of the first
tions (in alternating current the voltage of the plant shall switchboard are at an environmental temperature not
not exceed the rated voltage of the cables). higher than 30° to 40°C since they are far away from
the modules.
These cables cannot withstand UV rays and therefore,
Table 3.2 if laid out outside, they must be protected against solar
alternating current direct current radiation in conduit or trunking and however sheathed
(V) (V) for outdoor use. On the contrary, if they are laid out in-
300/500 450/750 side the buildings, the rules usually applied to electrical
450/750 675/1125 plants are valid.
600/1000 900/1500
For cables erected on the AC side downstream the
inverter what said for non-solar cables on the DC side
3.4.1 Types of cables
is valid.
The conductors8 on the DC side of the plant shall have 8
The whole of cables and conduit or trunking system in which they are placed.
double or reinforced isolation (class II) so as to minimize
the risk of earth faults and short-circuits (IEC 60364-
712).
The cables on the DC side are divided into:

• solar cables (or string cables), which connect the mod-
ules to the string of the first PV string combiner box or
directly to the inverter
• non-solar cables, which are used on the load side of
the first switchboard.
3.4.2 Cross sectional area and current carrying The current carrying capacity Io of the cables is usually
capacity

stated by the manufacturers at 30°C in free air. To take
The cross sectional area of a cable shall be such as that: into account also the methods of installation and the tem-
• its current carrying capacity Iz is not lower than the perature conditions, the current carrying capacity Io shall
design current Ib; be reduced by a correction factor (when not declared by
• the voltage drop at its end is within the fixed limits. the manufacturer) equal to9:
• k1 = 0.58 . 0.9 = 0.52 for solar cables
Under normal service conditions, each module supplies • k2 = 0.58 . 0.91 = 0.53 for non-solar cables.
a current near to the short-circuit one, so that the service
current for the string circuit is assumed to be equal to: The factor 0.58 considers the installation on the rear of the
I = 1.25 . I [3.4] modules where the ambient temperature reaches 70°C10,
b SC
the factor 0.9 the installation of solar cables in conduit or
where Isc is the short-circuit current under standard test trunking system, while the factor 0.91 refers to the instal-
conditions and the 25% rise takes into account radiation lation of non-solar cables into conduit exposed to sun.
values higher than 1kW/m2.
In PV plants the accepted voltage drop is 1% to 2%
When the PV plant is large-sized and divided into sub- (instead of the usual 4% of the user plants) so that the
arrays, the PV sub-array cables shall carry a design loss of energy produced due to the Joule effect on the
current equal to: cables11 is limited as much as possible.
Ib = SSA . 1.25 . ISC [3.5] 9

The resulting carrying capacity must be multiplied also by a second reduction coefficient,
as it usually happens, which considers the installation in bunch into the same conduit or
trunking system.
where SSA is the number of strings of the sub-array relat- 10
At 70°C ambient temperature and assuming a maximum service temperature for the
ing to the same PV string combiner box. insulating material equal to 90°C it results:
11
On the DC side the voltage drop in the cables is purely resistive and in percentage it
corresponds to the power loss:
4 Protection against overcurrents and overvoltages

When defining the layout of a photovoltaic plant it is The short-circuit current Isc3 = SSA . 1.25 . Isc coincides with
necessary to provide, where needed, for the protection the service current of the circuit between the PV string
of the different sections of the plant against overcurrents combiner box and the PV array combiner box, whereas
and overvoltages of atmospheric origin. the current Isc4 = (SA-SSA) . 1.25 . Isc is higher than the ser-
Here are given, firstly, the conditions for the protection vice current if SA-SSA > SSA ⇒ SA > 2SSA.
against overcurrents in the PV plant on the supply (DC In this case, it is necessary to protect the cable against
side) and on the load side of the inverter (AC side), then short-circuit if its current carrying capacity is lower than
the methods for the protection of the plant against any Isc4, that is Iz<(SA-SSA).1.25.Isc.
damage caused by possible direct or indirect lightning1.
Figure 4.1
“A” represents the protective device installed in the PV string combiner box.
4.1 Protection against overcurrents on DC side “B” represents the protective device installed in the PV array combiner box.
“SSA” is the number of parallel-connected PV strings in the PV sub-array.
“SA” is the total number of parallel-connected PV strings in the PV sub-array.
4.1.1 Cable protections
From the point of view of protection against overloads,
it is not necessary to protect PV string cables if they
are chosen with a current carrying capacity equal to or PV string
+ cable PV string
greater than 1.25 . Isc2; it is not necessary to protect PV String
– combiner box
sub-array cables if they are chosen with a current carry- A
ing capacity equal to or greater than 1.25 . SSA . Isc ; it is
not necessary to protect the PV array cable if it is chosen
PV sub-array
with a current carrying capacity equal to or greater than + cable
SSA
1.25 . SA . Isc (IEC 60364-7). –
Isc3
As regards short-circuits, the cables on the DC side are
Fault 1
affected by such overcurrent in case of:
Fault 2
• fault between the polarity of the PV system;
• fault to earth in the earthed systems; Isc1 Isc2
• double fault to earth in the earth-insulated systems.
Isc4
PV string
A short-circuit on a PV string cable (fault 1 of Fig- combiner box
ure 4.1) is supplied simultaneously upstream by
the string under consideration (Isc1 = 1.25 . Isc) and PV array cable
downstream by the other S A -1 strings connect- parallel point

B with the grid
ed to the same inverter (I sc2 = (S A -1) . 1.25 . I sc ). + – +
In case of a small-sized PV plant with two strings only SA – + –
(SA=2), it results that Isc2 = 1.25 . Isc = Isc1 and therefore it PV array
is not necessary to protect the PV string cables against combiner box
short-circuit.
On the contrary, when three or more strings (SA≥3) are
connected to the inverter, the current Isc2 is higher than
the service current and therefore the cables must be
protected against the short-circuit when their current car-
rying capacity is lower than Isc2, that is Iz< (SA-1) . 1.25 . Isc. PV string
combiner box
A short-circuit between a PV string combiner box and

the PV array combiner box (fault 2 of Figure 4.1) is sup-
plied upstream by the PV sub-array strings SSA in parallel
+
(Isc3) and downstream by the remaining (SA-SSA) strings
–
relevant to the same PV array combiner box.
1
As regards power factor correction of a user plant in the presence of a PV plant see
Annex E of the Technical Application Paper N. 8
2
Isc is the short-circuit current in the module under standard test conditions and the
25% rise takes into account of the insolation values exceeding 1kW/m2 (see Chapter 3).
4.1.2 Protection of strings against reverse 4.1.4 Choice of protective devices
current As regards the protection against the short-circuits on the

Due to shading or faults a string becomes passive ab- DC side, the devices must be obviously suitable for DC
sorbing and dissipating the electric power generated usage; moreover they shall have a rated service voltage
by the other strings connected in parallel to the same Ue equal or higher than the PV array maximum voltage,
inverter through a current which flows through the string equal to Uoc4 corrected for the lowest expected operating
under consideration in reverse direction with respect to temperature (IEC TS 62548). Correction of the voltage
that of standard operation, with possible damages to for the lowest expected operating temperature shall be
the modules. calculated according to manufacturer’s instructions.
Since with S A strings in parallel connected to the Where manufacturer’s instructions are not available for
same inverter the highest reverse current is equal to crystalline and multi-crystalline silicon modules, Uoc shall
I rev = (S A-1) . I sc, it is not necessary to protect the be multiplied by a correction factor according to Table
5 of IEC TS 62548 using the lowest expected operating
strings if I rev < I MOD_MAX_OCPR (IEC TS 62548), where
temperature as a reference. Where the lowest expected
IMOD_MAX_OCPR is the PV module maximum overcurrent pro- ambient temperature is below –40 °C, or where technolo-
tection rating determined by IEC 61730-23. gies other than crystalline or multi-crystalline silicon are in
use, voltage correction shall only be made in accordance
4.1.3 Contribution of the inverter with manufacturer’s instructions.
The contribution to short-circuit on the DC side of the
Where string overcurrent protection is required, either
inverter may come from the grid and from the discharge
(IEC TS 62548)5:
of the capacitors inside the inverter.
The grid short-circuit current is due to the free-wheeling a) each PV string shall be protected with an overcur-
diodes of the inverter which in this case act as a bridge rent protection device, where the nominal overcurrent
rectifier. Such current is limited by the impedances of the protection rating of the string overcurrent protection
transformer and of the inductors belonging to the output device shall be In where:
circuit. This current exists in case of inverter with galvanic 1.5 . I < I < 2.4 . I and I ≤ I
sc n sc
[4.1] n MOD_MAX_OCPR
insulation at 50Hz, while it is null in case of inverter with- or
out transformer. In fact, these inverters usually have an b) strings may be grouped in parallel under the protection
input DC/DC converter so that the operation of the PV of one overcurrent device provided:
generator on a wide voltage range is guaranteed; such
1.5 . SG . Isc < Ing < IMOD_MAX_OCPR -(( SG - 1) . Isc) [4.2]
converter, due to its constructive typology, includes at
least one blocking diode which prevents the grid current where:
from contributing to the short-circuit. SG is the number of strings in a group under the protec-
The discharge current of the capacitors is limited by the tion of the one overcurrent device;
cables between inverter and fault and exhausts itself with Ing is the the nominal overcurrent protection rating of
exponential trend: the lowest the impedance of the cable the group overcurrent protection device.
stretch, the highest the initial current, but the lowest the
time constant of the discharge. The energy which flows Strings can generally be grouped only under one overcur-
is limited to that one initially stored in the capacitors. rent protection device if IMOD_MAX_OCPR is greater than 4 Isc.
Moreover, if a blocking diode or another similar device Where circuit breakers are used as overcurrent protection
is in series with one of the two poles, this contribution to device these may also fulfil the role of a disconnector.
short-circuit is null.
However, a case-by-case evaluation is necessary: in The nominal rated current (In) of overcurrent protection
particular, a very high discharge current of the capaci- devices for PV sub-arrays shall be determined with the
tors, associated to long time constants, could require an following formula (IEC TS 62548):
increase in the breaking capacity of the circuit-breakers.
1.25 . S . I < I < 2.4 . S . I
SA sc n
[4.3] SA sc
The 1.25 multiplier used here instead of the 1.5 multiplier

3
In some countries blocking diodes are permitted as a replacement for overcurrent pro- 4
Uoc is the open circuit voltage out of the strings (see Chapter 3).
tection (IEC TS 62548). In other countries diodes are not considered reliable enough to
replace overcurrent protection because their failure mode is generally to a short-circuited
5
For thermomagnetic moulded-case circuit-breakers I1 is used instead of In or Ing.
state when subjected to voltage transients. Local country requirements should be taken
into account in system designs. However, if used, blocking diodes shall have a voltage
rating at least 2 x the PV array maximum voltage and the current rating at least 1.4 . Isc for
PV strings, 1.4 . SSA . ISC for PV sub-arrays and 1.4 . SA . ISC for PV arrays.
used for strings is to allow designer flexibility. lower than the short-circuit current of the other SA-SSA
The PV array overcurrent protection is only required for strings, that is:
systems connected to batteries or where other sources of

Icu ≥ (SA-SSA) . 1.25 . Isc [4.8]
current may feed into the PV array under fault conditions.
The rated current (In) of PV array overcurrent protection
Moreover, overcurrent protection devices shall be placed
devices shall be (IEC TS 62548):
(IEC TS 62548):
1.25 . S . I < I < 2.4 . S . I
A sc n
[4.4] A sc • for string overcurrent protection devices, they shall
The PV array overcurrent protection devices are com- be where the string cables join the sub-array or array
monly installed between the battery or batteries and the cables in the string combiner box;
charge controller as close as possible to the battery or • for sub-array overcurrent protection devices, they shall
batteries. If these devices are appropriately rated, they be where the sub-array cables join the array cables in
provide protection to both, the charge controller and the the array combiner box;
PV array cable. In such cases, no further PV array cable • for array overcurrent protection devices, they shall be where
overcurrent protection between the PV array and the the array cables join the power conversion equipment.
charge controller is required. The location of the overcurrent protection devices at the
end of those cables which are furthest away from the PV
sub-array or string is to protect the system and wiring
Despite the easy usage of fuses, attention must be paid to
from fault currents flowing from other sections of the PV
the sizing and choice of such devices, which shall not only
array or from other sources such as batteries.
have rated current given by the previous formulas, but also
tripping characteristic type gPV (IEC 60269-6), shall be in-
serted into suitable fuse holders and be able to dissipate 4.2 Protection against overcurrents on AC side
the power generated under the worst operating conditions.
Since the cable connecting the inverter to the point of
To the purpose of protection for the connection cables6, parallel with the grid is usually dimensioned to obtain a
the protective device must be chosen so that the follow- current carrying capacity higher than the maximum cur-
ing relation is satisfied for each value of short-circuit (IEC rent which the inverter can deliver, a protection against
60364) up to a maximum prospective short-circuit current: overload is not needed. However, the cable must be
protected against a short circuit supplied by the grid9
(I2t) ≤ K2 S2 [4.5] through a protective device positioned near the point
where: of parallel with the grid. To protect such cable, the main
(I2t) is the Joule integral for the short-circuit duration (in A2s); circuit-breaker of the consumer plant can be used if the
K is a characteristic constant of the cable, depending on specific let-through energy is withstood by the cable.
the type of conductor and isolating material; However, the trip of the main circuit-breaker put all the
S is the cross-sectional area of the cable (in mm2). consumer plant out of service. In multi-inverter plants,
The rated ultimate short-circuit breaking capacity of the (Figure 4.2), the presence of one protection for each line
devices in the PV string combiner box must not be lower ensures, in case of fault on an inverter, the functioning of
than the short-circuit current of the other SA-1 strings for the other ones, provided that the circuit-breakers on each
line are selective with the main circuit-breaker.
the case a), that is7:
Figure 4.2
Icu ≥ (SA-1) . 1.25 . Isc [4.6]
or than the short-circuit current of the other SA-SG strings

for the case b), that is:
I ≥ (S -S ) . 1.25 . I cu A G
[4.7] sc
The devices in the PV array combiner box must protect Point of

parallel
against short-circuit the sub-array cables when these with the grid
cables have a current carrying capacity lower than
I = (S -S ) . 1.25 . I 8 (figure 4.1). In such case, these
sc4 A SA sc
devices shall satisfy the relation [4.3], while their rated
ultimate short-circuit breaking capacity shall not be
6
Protection against short-circuit only since usually either Iz ≥ 1.25 . Isc or Iz ≥ 1.25 . SSA . Isc
or Iz ≥ 1.25 . SA . Isc.
7
The short-circuit current Isc1 = 1.25 . Isc (Figure 4.1) is negligible since the string cable 9
Generally, the inverter limits the output current to a value which is the double of its rated
has a current carrying capacity not lower than 1.25 . Isc. current and goes in stand-by in a few tenths of seconds due to the trip of the internal
8
The short-circuit current Isc3 = SSA . 1.25 . Isc (Figure 4.1) is negligible since the string cable protection. As a consequence, the contribution of the inverter to the short-circuit current
has a current carrying capacity not lower than SSA . 1.25 . Isc. is negligible in comparison with the contribution of the grid.
4.3 Choice of switching and disconnecting
devices The withstand voltage of these devices must be declared

by the manufacturer; here are some indicative data
which represent the minimum required by the product
The installation of a disconnecting device on each string
standards:
is recommended to allow verification or maintenance Uocstc ≤ Uocstc ≤ Uocstc ≤ Uocstc ≤
interventions on the string without putting out of service 213 V 424 V 849 V 1500 V
other parts of the PV plant10. PV module 2.5 kV 4 kV 6 kV 8 kV
Inverter: DC
The disconnection of the inverter must be possible both interface
2.5 kV 4 kV 6 kV
on the DC side as well as on the AC side so that main- Inverter: AC
4 kV
tenance is allowed by excluding both the supply sources interface
(grid and PV generator) (IEC 60364-7).
On the DC side of the inverter a disconnecting device Where Uocstc STC is the voltage with open circuit and
shall be installed which can be switched under load, measured under standard testing conditions on a PV
such as a switch-disconnector. On the AC side a general module.
disconnecting device shall be provided. The protective
device installed at the connection point with the grid can The cables to be protected against direct lighting strikes are:
be used; if this device is not close to the inverter, it is • the AC supply cables from the main switchboard to
advisable to position a disconnecting device immediately the inverter
on the load side of the inverter. • the DC supply cables from the DC generator to the
inverter
4.4 Selection of surge protective devices (SPD) • the signaling cables connecting the sensors to the
for the protection of PV plants against consumer unit.
lightning
Risk assessment in compliance with the Std. IEC 62305-2
shows that, as regards these applications, the risk of
PV plants, which are becoming more and more wide-
human losses is always lower than the tolerable risk,
spread, very often require a protection against lightning
above all due to the limited presence of human beings,
flashes, because of their location, of their vulnerability
and of their value. whereas, in such structure, there is always the risk of
The need to realize the protection must be verified by car- economic losses connected not only to the value of the
rying out the usual risk assessment extensively described plant components which could be damaged, but also,
in the Std. IEC 62305-2. above all, to a possible stop of production.
The PV plants taken into consideration are both those When the cost for losses exceeds that of the protection
ones installed on buildings (as covering, on facades, measures, a protection system becomes necessary; this
parapets, sunbreakers, etc.) as well as those installed is very likely, when considering the high economic impact
on other types of building structures (e.g. greenhouses, of production downtime.
pergolas, roofings, shelters, acoustic barriers, and tem- However, let it be clearly understood that only the owner
porary structures). or the manager of the plant can define the tolerable dam-
Hereafter in the document these types are called "PV age frequency FT. This definition cannot leave the above
plants on roofs". Besides, also plants installed on ground mentioned economic evaluations out.
are considered; they represent the second typology and As an indication, a typical range of values is: from one
are defined as "PV plants on ground". damage over a period of 20 years (FT = 0.05) to one dam-
age in 10 years (FT = 0.1).
The purpose is to define when and which protective Once the value of the damage frequency has been de-
measures are necessary, and where and how they must fined and determined, it is possible, in compliance with
be installed. the Std. IEC 62305-2, to select and define the size of the
The plant is designed only for the protection of: protection measures.
• the inverter, and its interface devices on the DC and AC A distinction should be made between the PV plants
sides installed on roofs and those ones on ground.
• the DC current generator
• the devices for the control and monitoring of the plant itself.
10
When an automatic circuit-breaker is used, the switching and disconnecting function
is already included.
4.4.1 PV plants on roofs the protection level shall be fixed as already done for the
In case of PV plants on roofs, the first thing to do is to LV line, taking into consideration withstand of the devices
calculate the collection area of the building to establish, and distances.

in compliance with the Std. IEC 62305-2, whether there
is the need to install an LPS11. Figure 4.3
If the installation of an LPS is not required, then it is

necessary to provide for the protection of the incoming
electric line, unless we find in a urban area; protection can
be obtained with a Test Class I SPD with Iimp of at least
5 kA and In of at least 15 kA. More attention is deserved
to the choice of the protection level Up: if the SPDs are
installed less than 10 meters far from the devices to be
protected, only the length of the connections shall be
taken into account, according to the relation [4.8]:
Up = Up/f - ∆U ≤ 0.8×Uw - ∆U [4.8]
where Up/f is the actual protection level of the SPD, Up is

the protection level of the SPD, Uw is the impulse with-
stand voltage of the apparatus to be protected and ∆U =
∆l×1 kV/m is the voltage drop in the connection conduc-
tors of the SPD; yet, if the SPDs are of spinterometric
type, the Up/f value is the highest of the Up and ∆U values.
If, on the contrary, the apparatus are more distant, two
choices are possible: an additional coordinated Class II If the installation of an LPS is required, then it is in all
SPD close to the apparatus to be protected or the above cases necessary to provide the protection of the incoming
electric line with a Test Class I SPD. SPD’s Iimp, In, Up
mentioned Class I SPD with a protection level definitely
and evaluation of the need of additional SPD Class II have
lower, according to the relation [4.9]: to be selected in the same way as described previously.
For the DC cables protection, two possibilities are then
Up = Up/f - ∆U ≤ 0.5×Uw - ∆U [4.9] to be considered:
a) when separation distance “s” between LPS and PV
Then, it is necessary to provide for the protection of the module is kept:
DC cable arriving to the modules; the first thing to do is
Figure 4.4
a bonding connection between the structure supporting
the PV modules and the bonding bar located near the
s: separation distance is kept
inverter; this connection shall be positioned as close as (isolated LPS)
possible to the DC cable to limit the length of the loop.
s s
The Std. IEC 62305-4 describes how to calculate the
voltage induced into such loop and then to have the
SPDs sized in case the withstand level is exceeded. a.c. SPD SPD d.c.
Such calculations can be skipped by installing Class II output input
SPDs close to the modules on one side and the inverter

on the other. equipotential
bonding bar
These Class II SPDs shall have In of at least 5 kA, whereas 6 mm2
meter/main kWh kWh

distribution SPD
low voltage
power line 16 mm2
main
earthing
bar
11
Lightining Protection System: it consists of the protective systems, both external
(detectors, lightning conductors and ground electrodes) as well as internal (protective
measures to reduce the electromagnetic effects of the lightning currents entering the
structure to be protected).
Class II SPDs, with In of at least 5 kA, shall be installed They are typically supplied by a MV three-phase line,
close to the modules on one side and to the inverter on which is unshielded and may be many kilometers long.

the other. Such line arrives at a MV/LV transformer, on the load
b) when separation distance “s” between LPS and PV side of which there are the inverters, whose withstand
module is not kept: voltage is generally equal to 4 kV; the PE conductor,
Figure 4.5 instead, is usually distributed in the same cable of the
< s :separation distance is not kept phase conductors.
(non-isolated LPS) <s Attention shall be paid since a telecom line often enters
<s
the PV plant, for the control and monitoring of the plant
itself.
First of all, analogously to what is done for the buildings,
the collection area is analyzed to determine whether the
structure is exposed.
a.c. SPD SPD d.c. 16 mm2
output input Also when the structure is not exposed, the DC lines must
50 mm2 be protected following the same criteria considered for
6 mm2 equipotential the structures on the roof.
bonding bar
16 mm2 Instead, if the structure is exposed, a lightning protection
6 mm2
system (LPS) must be provided.
low meter/main kWh kWh
An LPS class IV or III (LPL III-IV, that is lightning current
voltage distribution SPD
power equal to 100 kA, 10/350) is sufficient. An LPS can be
line 16 mm2 insulated from the PV plant.
Figure 4.7
main
earthing
bar
An equipotential bonding of panels’ structure with the

LPS is necessary as shown in Figure 4.5. Additionally
an SPD Class I is also necessary for the protection of
the module and the DC side of the inverter. Current Iimp
is to be calculated, as described in the Standards, by
splitting the lightning current.
In both cases, with or without separation distance “s”
kept, the required protection level (Up) of the SPD does
not change.
4.4.2. PV plants on ground

The plants installed on ground are generally quite large
and are located in rural and remote areas.
Figure 4.6
The installation requirements for an external LPS are The figures below show the structure of a PV plant di-
reported in the Std. IEC 62305-3. vided into different zones, from A to D, and indicate the
The LV power line in alternating current must be protected protection functions carried out by an SPD installed in
by means of SPDs, Class I tested, with Iimp at least 10 kA each zone.
and In at least 15 kA; as regards Up the same criterion as
in the previous cases can be applied.
Figure 4.8 Figure 4.9
External limit of the collecting area of the lightning rod Lightning rod
Lightning rod
Equipotential bonding zone
of the building masses
Strings MSB
A + IscSTC Inverter
A
G
B G
L1
C -
D
A B C D
Zone Description Protection function When and how
Protection of the modules and of the

A PV array combiner box strings against the overvoltages of
Recommended if the distance between A and B
A atmospheric origin.
exceeds 10 m.
A
A
B Protection of the inverter against the
B Inverter on the DC side Always recommended.
B overvoltages of atmospheric origin.
B
C
C Protection of the inverter against the
Recommended if the distance between C and
C Inverter on the AC side D exceeds 10 m, or if D has a protection level
C overvoltages of atmospheric origin.
definitely lower according to the relation [4.9].
D
D
D Protection of the inverter against the
D Beginning of the AC side overvoltages of atmospheric origin and Always recommended.
originating from the grid.
5 Earthing and protection against indirect contact
5.1 Earthing
In this case the earthing resistance Re of the exposed

conductive parts shall meet the condition (IEC 60364):
The concept of earthing applied to a photovoltaic (PV)
system may involve both the exposed conductive parts 120
(e.g. metal frame of the panels) as well as the generation Re ≤ [5.1]
power system (live parts of the PV system e.g. the cells). Id
A PV system can be earthed only if it is galvanically sepa- where Id is the current of first fault to earth, which is not
rated (e.g. by means of a transformer) from the electrical known in advance, but which is generally very low in
network by means of a transformer. small-sized plants. As a consequence, the earthing re-
A PV insulated system could seem apparently safer for sistance Re of the consumer plant, which is defined for a
the people touching a live part; as a matter of fact, the fault in the network, usually satisfies only the relation [5.1].
insulation resistance to earth of the live parts is not infinite In case of a double earth fault, since the PV generator
and then a person may be passed through by a current is a current generator, the voltage of the interconnected
returning through such resistance. exposed conductive parts shall be lower than:
Such current rises as the voltage to earth of the plant and
the plant size increase, because the insulation resistance Icc . Reqp ≤ 120V [5.2]
to earth decreases.
Besides, the physiological decay of the insulators, due where Isc is the short-circuit current of the cells involved,
to the passage of time and the presence of humidity, whereas Reqp is the resistance of the conductor intercon-
reduces the insulation resistance itself. necting the exposed conductive parts affected by fault.
Consequently, in very large plants, the current flowing For instance, if Reqp = 1Ω (value approximated by excess),
through a person touching the live part may cause elec- the relation [5.2] is fulfilled for Isc not exceeding 120A,
trocution and thus the advantage of insulated systems which is usual in small-sized plants; therefore, the effec-
over earthed systems exists only in case of small plants. tive touch voltage in case of a second earth fault does not
result hazardous. On the contrary, in large-sized plants it
is necessary to reduce to acceptable limits the chance
5.2 Plants with transformer that a second earth fault occurs, by eliminating the first
earth fault detected by the insulation controller (either
In the plants including a transformer, in addition to the inside the inverter or external)
analysis of the PV system either insulated or earthed, for
the protection against indirect contact it is necessary to
make a difference between the exposed conductive parts 5.2.1.2 Plant with TN system
upstream or downstream the transformer1. In this type of plant the live parts and the exposed con-
ductive parts are connected to the same earthing system
5.2.1 Exposed conductive parts on the supply (earthing system of the consumer’s plant).
Thus, a TN system on the DC side is obtained (Figure 5.2).
side of the transformer
Figure 5.2
5.2.1.1 Plant with IT system
In this type of plant the live parts result insulated from A
earth, whereas the exposed conductive parts are earthed2
(Figure 5.1).
Figure 5.1 + - + - + - B
A
Id
+ - + - + - B
Load
Id Re
Load In this case upstream and downstream are referred to the direction of the electric power
1
produced by the PV plant.
2
For safety reasons the earthing system of the PV plant results to be in common with the
consumer’s one. Hovewer, to make the insulation controller of the inverter operate prop-
Re erly and monitor the PV generator, it is necessary that the frames and/or the supporting
structures of the modules (even if of class II) are earthed.
In the presence of an earth fault, a short-circuit occurs the transformer is incorporated, a residual current device
as in the usual TN systems, but such current cannot be shall be interposed as Figure 5.4 shows; this residual
detected by the maximum current devices since the char- current device4 detects the leakage currents coming
acteristic of the PV plants is the generation of fault cur- both from the network as well as from the PV generator.
rents with values not much higher than the rated current. When the residual current device trips due to an earth
Therefore, as regards the hazardousness of this fault, the fault current, the inverter goes in stand by due to lack of
considerations made in the previous paragraph3 about network voltage.
the second fault in an IT system are valid.
Figure 5.4
5.2.2 Exposed conductive parts on the load
A
side of the transformer
Take into consideration the network-consumer system of
TT type. The exposed conductive parts belonging to the + - Id Network
Idr
consumer’s plant protected by a residual current circuit- B
breaker positioned at the beginning of the consumer’s
plant (Figure 5.3), result protected against the faults sup-
plied by both the network as well as by the PV generator.
Figure 5.3 Rn
A Id
Re
+ - IdPV Idr Network IdPV
Load
Rn
On the contrary, if the network-consumer system is

Id type TN, for both the supply possibilities, either from
the network or from the PV generator, residual current
circuit-breakers are not needed provided that the fault
Load current on the AC side causes the tripping of the over-
current devices by the times prescribed in the Standard.
(Figure 5.5).
Re
Figure 5.5
There must not be an exposed conductive part between

the parallel point A-B and the network because, in such + - IdPV Idr Network
case, the normative requirement that all the exposed con- B
ductive parts of a consumer’s plant in a TT system must
be protected by a residual current circuit-breaker fails.
As regards the exposed conductive parts upstream the
parallel point A-B, such as for instance the exposed
conductive part of the transformer or of the inverter when
Rn
3
The Std. IEC 60364-7 recommends that the whole installation on the DC side (switch-
boards, cables, and terminal boards included) is erected by use of class II devices or
equivalent insulation. However, to make the insulation controller of the inverter operates Load
properly and monitors the PV generator, it is necessary that the frames and/or the sup-
porting structures of the modules (even if class II) are earthed.
4
The rated residual current shall be coordinated with the earth resistance Re, in compli-
ance with the usual relation of TT systems:
50
Re ≤
Idn
5.3 Plants without transformer Since the PV system is type IT, the considerations made
in clause 5.2.1.1 are valid.

In case of absence of the separation transformer between For earth faults on the DC side and on the exposed
the PV installation and the network, the PV installation conductive parts upstream the parallel point A-B, the
itself shall be insulated from earth in its active parts and residual current circuit-breaker on the load side of the
becomes an extension of the supply network, generally inverter is passed through by a residual current which is
with a point connected to earth (TT or TN system). not alternating. Therefore, such device must be of type
As regards the exposed conductive parts of the con- B , unless the inverter is by construction such as not to
sumer’s plant and upstream the parallel point A-B, from inject DC earth fault currents (IEC 60364-7)6.
a conceptual point of view, what described in clause
5.2.2 is still valid.
On the DC side, an earth fault on the exposed conduc-

5
The residual current device of type B detects the following typologies of earth fault currents
tive parts determines the tripping of the residual current • alternating (also at frequency exceeding the network one, e.g. up to 1000 Hz)
circuit-breaker positioned downstream the inverter (Fig- • pulsating unidirectional
• direct.
ure 5.6). After the tripping of the residual current device,
6
The Std. EN 62040-1 prescribes that the protection of the UPS (which include an inverter)
the inverter goes in stand by due to the lack of network against earth faults is realized by using residual current devices type B (for three-phase UPS)
voltage, but the fault is supplied by the PV generator. and type A (for single-phase UPS), whenever an earth fault current with DC components
may be possible according to the UPS design.
Figure 5.6
IdPV A
Idr
Id Network
type B
B
+ - + - + -
Rn
Load
Re
PART II
6 ABB solutions for photovoltaic applications

6.1 Molded-case and air circuit-breakers • XT1 160 and XT3 250, equipped with thermomagnetic
trip units type TMD with adjustable thermal threshold
ABB offers the following types of molded-case and air (I1 = 0.7..1 x In) and fixed magnetic threshold (I3 = 10 x In);
circuit-breakers and switch-disconnectors for the pro-
tection against overcurrents and the disconnection of • XT2 160 and XT4 250, equipped with thermomag-
PV installations both in the DC as well in the AC section. netic trip units type TMA (for In ≥ 40A) with adjustable
thermal threshold (I1 = 0.7..1 x In) and adjustable mag-
6.1.1 New series of molded-case circuit- netic threshold I3 adjustable in the range 8..10 x In for
breakers SACE Tmax XT 40A, 6..10 x In for 50A and 5..10 x In for In ≥ 63A, or
equipped with Ekip electronic trip units also with neutral
ABB offers also the new series of molded-case circuit-
increased at 160%.
breakers SACE Tmax XT up to 250A.
For the protection of the AC section of PV installations
the following circuit-breakers are available:
XT1 XT2 XT3 XT4
Size [A] 160 160 250 160/250
Poles [Nr.] 3/4 3/4 3/4 3/4
[V] (AC)
Rated service voltage, Ue 50-60 Hz 690 690 690 690
Rated impulse withstand voltage, Uimp [kV] 8 8 8 8
Rated insulation voltage, Ui [V] 800 1000 800 1000
Rated ultimate short-circuit breaking
capacity, Icu B C N S H N S H L V N S N S H L V
(AC) 240V 50-60Hz [kA] 25 40 65 85 100 65 85 100 150 200 50 85 65 85 100 150 200
(AC) 380V 50-60Hz [kA] 18 25 36 50 70 36 50 70 120 200 36 50 36 50 70 120 150
(AC) 415V 50-60Hz [kA] 18 25 36 50 70 36 50 70 120 150 36 50 36 50 70 120 150
(AC) 440V 50-60Hz [kA] 15 25 36 50 65 36 50 65 100 150 25 40 36 50 65 100 150
(AC) 500V 50-60Hz [kA] 8 18 30 36 50 30 36 50 60 70 20 30 30 36 50 60 70
(AC) 525V 50-60Hz [kA] 6 8 22 35 35 20 25 30 36 50 13 20 20 25 45 50 50
(AC) 690V 50-60Hz [kA] 3 4 6 8 10 10 12 15 18 20 5 8 10 12 15 20 25 (90)(1)
Utilization Category (IEC 60947-2) A A A A
Isolation behaviour n n n n
Trip units: thermomagnetic
T regolabile, M fixed TMD n n (up to 32A) n n (up to 32A)
T adjustable, M adjustable TMA - n - n
magnetic only MF/MA - n n n
electronic Ekip - n - n
Interchangeable - n - n
Versions F-P F-P-W F-P F-P-W
90 kA @ 690 V for XT4 160A only.

(1)
Available in a short time, ask ABB SACE.
6.1.2 Tmax T molded-case circuit-breakers for • Tmax T4, T5 and T6 with electronic trip units type
alternating current applications PR221DS, PR222DS and PR223DS;

Tmax molded-case circuit-breakers complying with the
• Tmax T7, equipped with electronic trip units type
Std. IEC 60947-2 have 690V rated operational voltage
PR231/P, PR232/P, PR331/P and PR332/P, available
and breaking capacities up to 200kA (at 380/415V AC).
in two versions: with manual or motorizable stored
For the protection of the AC section in PV installations
energy operating mechanism.
the following circuit-breakers are available:
• Tmax T5 and T6, equipped with thermomagnetic trip

units type TMA with adjustable thermal (I1 = 0.7..1 x In)
and magnetic (I3 = 5..10 x In) thresholds;
T4 T5 T6 T7
800/1000
Rated uninterrupted current Iu [A] 320 400/630 630/800/1000 1250/1600

Poles [Nr.] 3/4 3/4 3/4 3/4
[V] (AC)
Rated service voltage Ue 50-60 Hz 690 690 690 690
Rated impulse withstand voltage Uimp [kV] 8 8 8 8
Rated insulation voltage Ui [V] 1000 1000 1000 1000
Test voltage at industrial frequency
for 1 min. [V] 3500 3500 3500 3500
capacity Icu N S H L V N S H L V N S H L S H L V(3)
(AC) 220-230V 50-60Hz [kA] 70 85 100 200 200 70 85 100 200 200 70 85 100 200 85 100 200 200
(AC) 380-400-415V 50-60Hz [kA] 36 50 70 120 200 36 50 70 120 200 36 50 70 100 50 70 120 150
(AC) 440V 50-60Hz [kA] 30 40 65 100 180 30 40 65 100 180 30 45 50 80 50 65 100 130
(AC) 500V 50-60Hz [kA] 25 30 50 85 150 25 30 50 85 150 25 35 50 65 50 50 85 100
(AC) 690V 50-60Hz [kA] 20 25 40 70 80 20 25 40 70 80 20 22 25 30 30 42 50 60
B (630A-800A) (2)
Utilization category (IEC 60947-2) A B (400A)(1) - A (630A) A (1000A) B(4)
Trip units:
thermomagnetic T adjustable,
M adjustable (5..10 x In) TMA - n (up to 500A) n (up to 800A) -
electronic PR221DS n n n -
PR222DS n n n -
PR223DS n n n -
PR231/P - - - n
PR232/P - - - n
PR331/P - - - n
PR332/P - - - n
Interchangeability n n n n
Versions F-P-W F-P-W F-W F-W
(1)
Icw = 5kA
(2)
Icw = 7.6kA (630A) - 10kA (800A)
(3)
For T7 800/1000/1250A only
(4)
Icw = 20kA (S,H,L version) - 15kA (V version)
6.1.3 Molded-case circuit-breakers for trip units type PR221DS, PR222DS and PR223DS.
applications up to 1150V AC These circuit-breakers are available in fixed, plug-in and

The panorama of Tmax T solutions includes also the withdrawable versions (for them the use of the 1000V
automatic circuit-breakers T4, T5 and T6 for alternating fixed parts, which can be supplied by upper terminals
current applications up to 1150V. These circuit-breakers only, is required) and comply with all accessories except
are available in the three-pole and four-pole version with for the residual current release.
TMD or TMA thermomagnetic trip units, or with electronic
T4-T5 circuit-breakers for use up to 1150 V AC and T6 circuit-breakers for use up to 1000 V AC
T4 T5 T6
Rated uninterrupted current, Iu [A] 250 400/630 630/800
Poles 3/4 3/4 3/4
Rated service voltage, Ue [V] 1000 1150 1000 1150 1000
Rated impulse withstand voltage, Uimp [kV] 8 8 8
Rated insulation voltage, Ui [V] 1000 1150 1000 1150 1000
Test voltage at industrial frequency for 1 min. [V] 3500 3500 3500
Rated ultimate short-circuit breaking capacity, Icu L V(1) L V(1) L(1)
(AC) 1000V 50-60Hz [kA] 12 20 12 20 12
(AC) 1150V 50-60Hz [kA] - 12 - 12 -
Utilization category (IEC 60947-2) A B (400A)(2) - A (630A) B(3)
Isolation behaviour n n n
T adjustable, M fixed TMD n
T adjustable, M adjustable (5..10 x In) TMA n n n
electronic
PR221DS n n n n n
PR222DS n n n n n
Versions F-P-W F F-P-W(4) F F(5)
(1)
Supply from the top only
(2)
Icw = 5kA
(3)
Icw = 7.6kA (630A) - 10kA (800A)
(4)
Tmax T5 630 is available in the fixed version only
(5)
For T6 in the withdrawable version ask ABB
Rated currents available for Tmax T molded-case circuit-breakers with electronic type trip units
In [A] 320 400 630 800 1000 1250 1600

T4 n
T5 n n n
T6 n n n
PR222DS/P T4 n
PR222DS/PD T5 n n n
PR223DS T6 n n n
PR231/P
PR232/P
T7 n n n n n n
PR331/P
PR332/P
Rated currents available for Tmax T molded-case circuit-breakers with thermomagnetic type trip units
T5 T6
400-630 630-800
In [A] TMA TMA
320 n
400 n
500 n
630 n
800 n
TMA = thermomagnetic trip unit with adjustable thermal and magnetic

thresholds
Rated currents available for SACE Tmax XT molded-case circuit-breakers with Ekip electronic trip unit
In [A] 10 25 40 63 100 160 250

XT2 n n n n n
Ekip
XT4 n n n n n
Rated currents available for SACE Tmax XT molded-case circuit-breakers with magnetic type trip units

XT1 XT2 XT3 XT4
160 160 250 160-250
In [A] TMD TMD/TMA MF MA TMD MA TMD/TMA MA

1 n
1,6 n
2 n n
2,5 n
3,2 n
4 n n
5 n
6,3 n
8 n
8,5 n
10 n n
12,5 n n n
16 n n n
20 n n n n n
25 n n n n
32 n n n n n
40 n n n
50 n n n
52 n n
63 n n n n
80 n n n n n n
100 n n n n n n n
125 n n n n n n
160 n n n n n n
200 n n n n
225
250 n n
MF = magnetic only trip unit with fixed threshold

MA = magnetic only trip unit with adjustable threshold
TMD = thermomagnetic trip unit with adjustable thermal and fixed magnetic thresholds
TMA = thermomagnetic trip unit with adjustable thermal and magnetic thresholds
6.1.4 Molded-case switch-disconnectors the isolation behavior.

Tmax T and SACE Tmax XT The position of the operating lever corresponds defi-
Tmax T and SACE Tmax XT switch-disconnectors derive nitely with that of the contacts (positive operation). Each
from the corresponding automatic circuit-breakers from switch-disconnector must be protected on the supply
which they differ only for the absence of the protection side by a coordinated device which safeguards it against
trip units. short-circuits.
The main function carried out by these devices is the The Tmax and SACE Tmax XT automatic circuit-breaker
disconnection of the circuit in which they are installed. which can carry out this protection function is always
In fact, once the contacts are open, they are at such a a device of a size corresponding to or smaller than the
distance that the arc is prevented from striking, in compli- switch-disconnector in question.
ance with the prescriptions of the Standards as regards
T4D T5D T6D T7D

Conventional thermal current, Ith [A] 320 400/630 630/800/1000(1) 1000/1250/1600
Rated service current in category AC22, Ie [A] 320 400/630 630/800/1000 1000/1250/1600
Rated service current in category AC23, Ie [A] 250 400 630/800/800 1000/1250/1250
Poles [Nr.] 3/4 3/4 3/4 3/4
Rated service voltage, Ue [V] (AC) 50-60 Hz 690 690 690 690
Rated impulse withstand voltage, Uimp [kV] 8 8 8 8
Rated insulation voltage, Ui [V] 800 800 1000 1000
Test voltage at industrial frequency for 1 minute [V] 3500 3500 3500 3500
Rated short-time withstand current for 1s, Icw [kA] 3,6 6 15 20
Reference Standard IEC 60947-3 IEC 60947-3 IEC 60947-3 IEC 60947-3
Versions F-P-W F-P-W F-W F-W
(1)
Withdrawable version not available for T6 1000 A
XT1D XT3D XT4D

Conventional thermal current, Ith [A] 160 250 250
Rated service current in category AC22, Ie [A] 160 250 250
Rated service current in category AC23, Ie [A] 125 200 200
Poles [Nr.] 3/4 3/4 3/4
Rated service voltage, Ue [V] (AC) 50-60 Hz 690 690 690
Rated impulse withstand voltage, Uimp [kV] 8 8 8
Rated insulation voltage, Ui [V] 800 800 800
Test voltage at industrial frequency for 1 minute [V] 3000 3000 3000
Rated short-time withstand current for 1s, Icw [kA] 2 3,6 3,6
Reference Standard IEC 60947-3 IEC 60947-3 IEC 60947-3
Versions F-P F-P F-P-W
6.1.5 Air circuit-breakers for alternating current Emax X1 automatic circuit-breakers have application filed
applications ranging from 400A to 1600A, breaking capacities from

The air circuit-breakers series Emax E1..E6, complying 42KA to 150kA @ 400V and are equipped with electronic
with the Std. IEC 60947-2, have an application range from trip units type PR331/P, PR332/P and PR333/P.
400A to 6300A, breaking capacities from 42kA to 150kA
@ 400V and are equipped with electronic trip units type
PR121/P, PR122/P and PR123/P.
E1 E2 E3 E4 E6 X1
Rated service voltage, Ue [V] 690 690 690 690 690 690
Rated impulse withstand voltage, Uimp [kV] 12 12 12 12 12 12
Rated insulation voltage, Ui [V] 1000 1000 1000 1000 1000 1000
Poles [Nr.] 3/4 3/4 3/4 3/4 3/4 3/4
Rated uninterrupted current Iu B N B N S L N S H V L S H V H V B N L
[A] 800 800 1600 1000 800 1250 2500 1000 800 800 2000 4000 3200 3200 4000 3200 630 630 630
[A] 1000 1000 2000 1250 1000 1600 3200 1250 1000 1250 2500 4000 4000 5000 4000 800 800 800
[A] 1250 1250 1600 1250 1600 1250 1600 6300 5000 1000 1000 1000
[A] 1600 1600 2000 1600 2000 1600 2000 6300 1250 1250 1250
[A] 2000 2500 2000 2500 1600 1600
[A] 3200 2500 3200
[A] 3200
Rated ultimate breaking capacity under short-circuit Icu
220-230-380-400-415V 50-60Hz [kA] 42 50 42 65 85 130 65 75 100 130 130 75 100 150 100 150 42 65 150
440V 50-60Hz [kA] 42 50 42 65 85 110 65 75 100 130 110 75 100 150 100 150 42 65 130
500V 50-60Hz [kA] 42 50 42 55 65 85 65 75 100 100 85 75 100 130 100 130 42 55 100
690V 50-60Hz [kA] 42 50 42 55 65 85 65 75 85(*) 100 85 75 85(*) 100 100 100 42 55 60
Rated short-time withstand current for 1s, Icw [kA] 42 50 42 55 65 10 65 75 75 85 15 75 100 100 100 100 42 42 15
Utilization category (IEC 60947-2) B B B B B A B B B B A B B B B B B B A
Isolation behaviour n n n n n n n
Versions F-W F-W F-W F-W F-W F-W F-W
(*) The performance at 600V is 100kA
6.1.6 New automatic circuit-breakers for In particular:

alternating current • E1.2 ensures 1600A with Icu up to 66kA and Icw of 50kA
ABB offers the new series of air circuit-breakers SACE for 1s, in an extremely compact architecture. It offers
Emax 2 up to 6300A. Able to control the electric plant the sturdiness of SACE Emax with reduced dimensions
effectively, in a simple way and with a minimum energy and allows 66kA switchboards on 400mm columns to
impact, the new SACE Emax 2 represent the evolution be realized, in three- and four-pole version, which is
of the circuit-breaker into a Power Manager. The range essential where a reduction of the overall dimensions
consists of 4 sizes: E1.2, E2.2, E4.2, E6.2, allowing is fundamental, typically in marine and offshore instal-
compact-dimensioned, high-performing switchboards lations;
to be realized, with busbars of reduced length and • E2.2 allows carrying capacities up to 2500A to be
cross-section. obtained in switchboards with 400mm width for three-
Protection trip units, auxiliary connections and main ac- pole versions, with Icu up to 100kA and Icw up to 85kA
cessories are common to the whole series, to simplify for 1s;
design and installation. Moreover, the sizes from E2.2 to • E4.2 is the new 4000A circuit-breaker, designed to carry
E6.2 have the same height and depth. high current values and Icw of 100kA without taking
special measures;
• E6.2 is the top of the series with Icu up to 200kA and an
architecture ensuring to reach 6300A in switchboard,
also under complex installation conditions.
Common data
Rated service
[V] 690
voltage Ue
Rated insulation
[V] 1000
voltage Ui
Rated impulse withstand
[kV] 12
voltage Uimp
Frequency [Hz] 50 - 60
Number of poles 3-4
Version Fixed - Withdrawable
Isolation behaviour IEC 60947-2
SACE Emax 2 E1.2 E2.2 E4.2 E6.2

Performance levels B C N L B N S H N S H V H V X
Rated uninterrupted current Iu @ 40°C [A] 630 630 250 630 1600 800 250 800 3200 3200 3200 2000 4000 4000 4000
[A] 800 800 630 800 2000 1000 800 1000 4000 4000 4000 2500 5000 5000 5000
[A] 1000 1000 800 1000 1250 1000 1250 3200 6300 6300 6300
[A] 1250 1250 1000 1250 1600 1250 1600 4000
[A] 1600 1600 1250 2000 1600 2000
[A] 1600 2500 2000 2500
[A] 2500
Neutral pole current-carrying capacity for 4-pole CBs [%Iu] 100 100 100 100 100 100 100 100 100 100 100 100 50-100 50-100 50-100
Rated ultimate short-circuit 400-415V [kA] 42 50 66 150 42 66 85 100 66 85 100 150 100 150 200
breaking capacity Icu 440V [kA] 42 50 66 130 42 66 85 100 66 85 100 150 100 150 200
500-525V [kA] 42 42 50 100 42 66 66 85 66 66 85 100 100 130 130
690V [kA] 42 42 50 60 42 66 66 85 66 66 85 100 100 100 120
Rated service short-circuit breaking capacity Ics [%Icu] 100 100 1001) 100 100 100 100 100 100 100 100 85 100 100 100
Rated short-time withstand (1s) [kA] 42 42 50 15 42 66 66 85 66 66 85 100 100 100 120
current Icw (3s) [kA] 24 24 36 - 42 50 50 66 36 50 66 75 100 100 100
Rated short-circuit making 400-415V [kA] 88 105 145 330 88 145 187 220 145 187 220 330 220 330 440
capacity (peak value) Icm 440V [kA] 88 105 145 286 88 145 187 220 145 187 220 330 220 330 440
500-525V [kA] 88 88 105 220 88 145 145 187 145 145 187 220 220 286 286
690V [kA] 88 88 105 132 88 145 145 187 145 145 187 220 220 220 264
Utilization category (according to IEC 60947-2) B B B A B B B B B B B B B B B
Breaking Breaking time for I<Icw 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40
Breaking time for I>Icw 25 25 25 10 25 25 25 25 25 25 25 25 25 25 25
1)
Ics : 50kA for 400V…440V voltage
6.1.7 Air circuit-breakers for applications up to letters of the standard range plus “/E” and are derived
1150V AC

from the corresponding standard SACE Emax circuit-
Emax circuit-breakers can be supplied, in a special ver- breakers, of which they maintain the same versions and
sion, for rated service voltages up to 1150V in alternating accessories. They can be either fixed or withdrawable,
current. in both three- and four-pole versions.
The circuit-breakers in this version are identified by the
E2B/E E2N/E E3H/E E4H/E E6H/E X1B/E

Rated service voltage, Ue [V] 1150 1150 1150 1150 1150 1000
Rated impulse withstand voltage, Uimp [kV] 12 12 12 12 12 12
Rated insulation voltage, Ui [V] 1250 1250 1250 1250 1250 1000
Poles [Nr.] 3/4 3/4 3/4 3/4 3/4 3/4
Rated uninterrupted current Iu [A] 1600 1250 1250 3200 4000 630
[A] 2000 1600 1600 4000 5000 800
[A] 2000 2000 6300 1000
[A] 2500 1250
[A] 3200 1600
Rated ultimate breaking capacity under short-circuit Icu
1000V 50-60Hz [kA] 20 30 50 65 65 20
1150V 50-60Hz [kA] 20 30 30 65 65 -
Rated short-time withstand current for 1s Icw [kA] 20 30 50(*) 65 65 20
(*)
30 kA @ 1150 V
Rated currents available for air circuit-breakers Emax and Emax X1 with the different types of electronic trip units
In [A] 400 630 800 1000 1250 1600 2000 2500 3200 4000 5000 6300
E1 n n n n n n
E2 n n n n n n n
PR121/P
PR122/P E3 n n n n n n n n n n
PR123/P
E4 n n n n n n n n
E6 n n n n n n n n n n
n n n n n n
PR331/P
PR332/P X1 n n n n n n
PR333/P
n n n n n n
6.1.8 New air circuit-breakers for applications dimensions and accessories as the standard 690V AC
up to 1150V AC series. This series is identified by the letter “/E”.
ABB offers a solution designed for applications with volt-

age values up to 1150V, while keeping the same overall
Common data
Rated service
[V] 1150
voltage Ue
Rated insulation
[V] 1250
voltage Ui
[kV] 12
voltage Uimp
Number of poles 3-4
SACE Emax 2 E1.2 E2.2 E4.2 E6.2

Performance levels N/E H/E H/E X/E
Rated uninterrupted current Iu @ 40°C [A] 630 800 3200 4000
[A] 800 1000 4000 5000
[A] 1000 1250 6300
[A] 1250 1600
[A] 1600 2000
[A] 2500
Neutral pole current-carrying capacity for 4-pole CBs %Iu] 100 100 100 50 - 100
Rated ultimate short-circuit breaking 1000V [kA] 30 30 50 65
capacity Icu 1150V [kA] 25 30 30 65
Rated service short-circuit breaking capacity Ics 100 100 100 100
Rated short-time withstand current Icw (1s) [kA] 25 30 50 65
(3s) [kA] 25 30 30 65
Rated short-circuit making 1000V [kA] 63 63 105 143
capacity (peak value) Icm 1150V [kA] 53 53 105 143
Utilization category (according to IEC 60947-3) B B B B
6.1.9 Air switch-disconnectors They are available in both fixed and withdrawable, three-
and four-pole versions; they are identified by the letters

The switch-disconnectors are derived from the cor-
responding standard circuit-breakers, of which they “/MS” and can be used in utilization category AC-23A
maintain the overall dimensions and the possibility of (switching of motor loads or other highly inductive loads)
mounting the same accessories. in compliance with the Std. IEC 60947-3.
They differ from the standard circuit-breakers only in the
absence of the electronic overcurrent trip units.
E1B/MS E1N/MS E2B/MS E2N/MS E2S/MS E3N/MS E3S/MS E3V/MS E4S/MS E4H/MS E6H/MS X1B/MS
Rated service voltage Ue [V ~] 690 690 690 690 690 690 690 690 690 690 690 690
[V -] 250 250 250 250 250 250 250 250 250 250 250 250
Rated impulse withstand voltage Uimp [kV] 12 12 12 12 12 12 12 12 12 12 12 12
Rated insulation voltage Ui [V ~] 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
Poles [Nr.] 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4
Rated uninterrupted current Iu [A] 800 800 1600 1000 1000 2500 1000 800 4000 3200 4000 1000
[A] 1000 1000 2000 1250 1250 3200 1250 1250 4000 5000 1250
[A] 1250 1250 1600 1600 1600 1600 6300 1600
[A] 1600 1600 2000 2000 2000 2000
[A] 2500 2500
[A] 3200 3200
[A]
Rated short-time withstand current for 1s Icw [kA] 42 50 42 55 65 65 75 85 75 100(1) 100 42
Note: The breaking capacity Icu at the maximum service voltage, when using an external protective relay with 500ms maximum timing, is equal to the
value of Icw (1s), except for:
(1)
Icu = 85 kA @ 690 V
6.1.10 New air switch-disconnectors The device, when in open position, guarantees such an
insulation distance between the main contacts of the circuit-
The new switch-disconnectors SACE Emax 2, identified by

the letters “/MS”, are devices which satisfy the insulation breaker that the plant on the load side results not to be live.
requirements specified in the Standard IEC 60947-3. Moreover, the switch-disconnector, if used with an external
They derive from the corresponding automatic circuit- protective trip unit with 500ms maximum delay time, ensures
breakers, of which they maintain the overall dimensions and a breaking capacity at the maximum service voltage (Ue)
the possibility of mounting accessories. equal to the admissible short-time withstand current value
This version differs from the automatic circuit-breakers only (Icw) for 1s.
in the absence of the protection trip units.
Common data
Rated service
[V] 690
voltage Ue
Rated insulation
[V] 1000
voltage Ui
[kV] 12
voltage Uimp
Number of poles 3-4
SACE Emax 2 E1.2 E2.2 E4.2 E6.2

Performance levels B/MS N/MS B/MS N/MS H/MS N/MS H/MS V/MS H/MS X/MS
Rated uninterrupted current Iu @ 40°C [A] 630 250 1600 800 800 3200 3200 2000 4000 4000
[A] 800 630 2000 1000 1000 4000 4000 2500 5000 5000
[A] 1000 800 1250 1250 3200 6300 6300
[A] 1250 1000 1600 1600 4000
[A] 1600 1250 2000 2000
[A] 1600 2500 2500
Neutral pole current-carrying capacity for 4-pole [%Iu]
100 100 100 100 100 100 100 100 50-100 50-100
CBs
Rated short-time withstand (1s) [kA] 42 50 42 66 85 66 85 100 100 120
current Icw (3s) [kA] 24 36 42 50 66 36 66 75 100 100
Rated short-circuit making 400-415V [kA] 88 105 88 145 187 145 187 220 220 264
capacity (peak value) Icm 440 V [kA] 88 105 88 145 187 145 187 220 220 264
500-525V [kA] 88 105 88 145 187 145 187 220 220 264
690 V [kA] 88 105 88 145 187 145 187 220 220 264
Utilization category (according to IEC 60947-3) AC-23A AC-23A AC-23A AC-23A AC-23A AC-23A AC-23A AC-23A AC-23A AC-23A
6.1.11 Air switch-disconnectors for applications letters of the standard range plus “/E” and are derived
up to 1150V AC

from the corresponding standard switch-disconnectors.
Emax switch-disconnectors can be supplied, in special They are available in the three-pole and four-pole, fixed
version, for rated service voltages up to 1150V in alter- and withdrawable versions, with the same overall di-
nating current. mensions, accessory options and installations as the
The circuit-breakers in this version are identified by the corresponding standard circuit-breakers.

E2B/E MS E2N/E MS E3H/E MS E4H/E MS E6H/E MS X1B/E MS
Rated service voltage Ue [V] 1150 1150 1150 1150 1150 1000
Rated impulse withstand voltage Uimp [kV] 12 12 12 12 12 12
Rated insulation voltage Ui [V] 1250 1250 1250 1250 1250 1000
Poles [Nr.] 3/4 3/4 3/4 3/4 3/4 3/4
Rated uninterrupted current Iu [A] 1600 1250 1250 3200 4000 1000
[A] 2000 1600 1600 4000 5000 1250
[A] 2000 2000 6300 1600
[A] 2500
[A] 3200
Rated short-time withstand current for 1s Icw [kA] 20 30 30(*) 65 65 20
Note: The breaking capacity Icu, when using an external protective release with 500ms maximum timing, is equal to the value of Icw (1s)
(*) Icu = 50 kA @ 1000 V.
6.1.12 New air switch-disconnectors for The switch-disconnectors are not equipped with Ekip
applications up to 1150V AC protective units; by using an external protective trip unit
The new switch-disconnectors for applications up to with 500ms maximum time delay, the breaking capacity
1150V AC, identified by the letters “/E” and “/MS”, de- Icu at the maximum service voltage (Ue) is equal to the
rive from the corresponding automatic circuit-breakers, Icw value for 1s.
of which they maintain the overall dimensions and the
possibility of mounting accessories.
Common data
Rated service
[V] 1150
voltage Ue
Rated insulation
[V] 1250
voltage Ui
[kV] 12
voltage Uimp
Number of poles 3-4
SACE Emax 2 E1.2 E2.2 E4.2 E6.2

Performance levels N/E MS H/E MS H/E MS X/E MS
Rated uninterrupted current Iu @ 40 °C [A] 630 800 3200 4000
[A] 800 1000 4000 5000
[A] 1000 1250 6300
[A] 1250 1600
[A] 1600 2000
[A] 2500
Neutral pole current-carrying capacity for 4-pole CBs %Iu] 100 100 100 50 - 100
Rated short-time withstand current Icw (1s) [kA] 25 30 50 65
(3s) [kA] 25 30 30 65
Rated short-circuit making 1000V [kA] 53 53 105 143
capacity (peak value) Icm 1150V [kA] 53 53 105 143
6.1.13 Tmax molded-case circuit-breakers for
direct current applications

The molded-case circuit-breakers of Tmax T series
complying with the Std. IEC 60947-2 are equipped with
thermomagnetic trip units, have breaking capacities up
to 150 kA (at 250V DC with two poles in series). The
minimum service voltage is 24V DC.
The available circuit-breakers are1:
• Tmax T5 and T6 equipped with thermomagnetic trip

units TMA with adjustable thermal (I1 = 0.7..1 x In) and
magnetic (I3 = 5..10xIn)2 thresholds.
1 As regards the modality of pole connection according to the network type and to the
service voltage, please refer to the tables shown in the QT5 “ABB circuit-breakers for
direct current applications”.
2 The value of the trip threshold varies according to the connection modality of the poles.
For further information please refer to the technical product catalogue.
T5 T6
Rated uninterrupted current Iu [A] 400/630 630/800/1000
Poles [Nr.] 3/4 3/4
Rated service voltage Ue [V] (DC) 750 750
Rated impulse withstand voltage Uimp [kV] 8 8
Rated insulation voltage Ui [V] 1000 1000
Test voltage at industrial frequency for 1 min. [V] 3500 3500
capacity Icu N S H L V N S H L
(DC) 250V - 2 poles in series [kA] 36 50 70 100 150 36 50 70 100
(DC) 250V - 3 poles in series [kA] - - - - - - - - -
(DC) 500V - 3 poles in series [kA] - - - - - - - - -
Utilization category B (400A)(1) B (630A-800A)(2)
(IEC 60947-2) A (630A) A (1000A)
Isolation behaviour n n
T adjustable, M adjustable (5..10 x In) TMA n (up to 500A) n (up to 800A)
Interchangeability n n
Versions F-P-W F-W
(1)
Icw = 5kA
(2)
Icw = 7.6kA (630A) - 10kA (800A)
6.1.14 SACE Tmax molded-case circuit- 6.1.15 Molded-case circuit-breakers for

breakers for direct current applications applications up to 1000V DC
ABB offers also the new series of molded-case circuit- The panorama of the Tmax T solutions includes also the
breakers SACE Tmax XT up to 250A. circuit-breakers T4, T5 and T6 for direct current applica-
For the protection of the DC section of PV installations tions up to 1000V.
the following circuit-breakers are available: These circuit-breakers are available in the three-pole
• XT1 160 and XT3 250 equipped with thermomagnetic and four-pole version with TMD or TMA thermomagnetic
trip units TMD with adjustable thermal threshold (I1 = trip units.
0.7..1 x In) and fixed magnetic threshold (I3 = 10 x In); These circuit-breakers are available in fixed, plug-in and
• XT2 160 and XT4 250 equipped with thermo- withdrawable version (for this the use of the 1000V fixed
magnetic trip units TMA (for In ≥ 40A) with adjust- parts which can be supplied by the upper terminals only
able thermal threshold (I1 = 0.7..1 x In) and mag- is required) and comply with all accessories except for
netic threshold I3 adjustable in the range 8..10 x In the residual current release.
for 40A, 6..10 x In for 50A and 5..10 x In for In ≥ 63A.
T4 T5 T6
XT1 XT2 XT3 XT4 Rated uninterrupted current Iu [A] 250 400/630 630/800
Size [A] 160 160 250 160/250 Poles 4 4 4
Poles [Nr.] 3/4 3/4 3/4 3/4 Rated service voltage Ue [V] 1000 1000 1000
Rated impulse withstand voltage Uimp [kV] 8 8 8
Rated service voltage [V]
Rated insulation voltage Ui [V] 1150 1150 1000
Ue (DC) 500 500 500 500
Test voltage at industrial frequency
Rated impulse for 1 min. [V] 3500 3500 3500
withstand voltage Uimp [kV] 8 8 8 8 Rated ultimate short-circuit breaking
Rated insulation capacity Icu V(1)
V (1)
L(1)
voltage Ui [V] 800 1000 800 1000 (DC) 4 poles in series [kA] 40 40 40
Rated ultimate short- B (400A)(2) -
circuit breaking Utilization category (IEC 60947-2) A A (630A) B(3)
capacity Icu B C N S H N S H L V N S N S H L V Isolation behaviour n n n
(DC) 250V-2 poles in series [kA] 18 25 36 50 70 36 50 70 120 150 36 50 36 50 70 120 - Trip units: thermomagnetic
T adjustable, M fixed TMD n - -
(DC) 500V-3 poles in series [kA] 18 25 36 50 70 36 50 70 120 150 36 50 36 50 70 120 -
T adjustable, M adjustable (5..10 x In) TMA n n n
Utilization category
Versions F F F(4)
(IEC 60947-2) A A A A
Isolation
behaviour n n n n
Trip units:
(1)
Supply from the top only
thermomagnetic
(2)
Icw = 5kA
T adjustable, M fixed TMD n n (up to 32A) n n (up to 32A)
(3)
Icw = 7.6kA (630A) - 10kA (800A)
(4)
Tmax T5 630 is available in the fixed version only
T adjustable, M (5)
For T6 in the withdrawable version ask ABB
adjustable TMA - n - n
magnetic only MF/MA n n n
electronic Ekip - n - n
Versions F-P F-P-W F-P F-P-W Thermomagnetic trip units for applications up to
1000V DC – TMD and TMA
(1)
For XT4 160A
(2)
For XT4 250A T4 T5 T6
250 400-630 630-800
In [A] TMD/TMA TMA TMA
32 n
50 n
80 n
100 n
125 n
160 n
200 n
250 n
320 n
400 n
500 n
630 n
800 n
6.1.16 Tmax PV molded-case circuit-breakers The connection jumpers required for Tmax PV UL ensure
for direct current applications

simplicity and ease of use and guarantee compliance with
Tmax PV is a series of T generation. They are circuit- the new UL standards.
breakers for direct current applications with high values,
suitable to be installed in photovoltaic plants. They com-
ply with both IEC as well as UL.
In compliance with the Std. IEC 60947-3, Tmax PV range
offers the version of switch-disconnectors at 1100V DC
and a new version at 1500V DC; connection jumpers are
also available to increase safety and ease of installation.
In compliance with the Std. UL489B, Tmax PV range of-

fers not only switch-disconnectors, but also automatic
circuit-breakers.
Molded-case switch-disconnectors at 1000V DC, in compliance with Molded-case switch-disconnectors at 1500V DC, in compliance with
Std. IEC 60947-3 Std. IEC 60947-3
T1D/ T3D/ T4D/ T5D/ T6D/ T7D/ T4D/PV T7D/PV
PV PV PV PV PV PV
Size (A) 160 250 250 630 800 1250- Size (A) 250 1250-1600
1600
Rated service current in category DC22 B (A) 250 1250-1600
Rated service current in category (A) 160 200 250 500 800 1250-
DC22 B 1600 Poles (No.) 4 4
Poles (No.) 4 4 4 4 4 4 Rated service voltage (V DC) 1500 1500
Rated service voltage (V DC) 1100 1100 1100 1100 1100 1100 Rated short-time withstand current (kA) 3 19.2
Rated short-time withstand (kA) 1.92 2.4 3 6 9.6 19.2
current
Molded-case switch-disconnectors at 1000V DC, in compliance with Molded-case circuit-breakers at 1000V DC, in compliance with Std. UL 489B
Std. UL 489B
T4N-D/PV T5N-D/PV T6N-D/PV
T1N-D/ T4N-D/ T5N-D/ T6N-D/ T7N-D/
PV PV PV PV PV
Size (A) 200 400 600-800
Size (A) 100 200 400 600-800 1000
Rated service current (A) 40-200 400 600-800
Rated service current (A) 100 200 400 600-800 1000
Poles (No.) 4 3 3 4 4 Poles (No.) 3 3 4
Rated service voltage (V DC) 1000 1000 1000 1000 1000 Rated service voltage (V DC) 1000 1000 1000
Rated short-time withstand (kA) 1 3 5 10 15 Breaking capacity (kA) 3 5 10

current
Trip units TMD/TMA TMA TMA
Override (kA) - 3 5 10 -
Note:
For wiring configurations and for further technical information please refer to the catalogue and to the installation instructions.
If a polarity on the inverter side is connected to ground, ask ABB the proper size of the fuse and the configuration of the CB poles.
6.1.17 Air circuit-breakers for direct current mechanical accessories in common with the Emax range
applications for alternating current applications.
Air circuit-breakers of Emax series comply with the Std.

IEC 60947-2 and are equipped with DC electronic trip
units type PR122/DC and PR123/DC.
They have an application field ranging from 800A (with

E2) to 5000A (with E6) and breaking capacities from 35kA
to 100kA (at 500V DC).
By connecting three poles in series, it is possible to
achieve the rated voltage of 750V DC, while with four
poles in series the limit raises to 1000V DC2.
The minimum operational voltage (supplied by the dedi-

cated low voltage measuring module PR120/LV) is 24V
DC. Thanks to their unique technology, the trip units type
PR122/DC-PR123/DC allow the protection functions
already available in alternating current to be carried out.
The Emax DC range maintains the same electrical and As regards the compulsory modality of pole connection according to the network typology
3
and to the service voltage, please refer to the schemes shown in the QT5 “ABB circuit-
breakers for direct current applications”.
E2 E3 E4 E6
Rated service voltage Ue [V] 1000 1000 1000 1000
Rated impulse withstand voltage Uimp [kV] 12 12 12 12
Rated insulation voltage Ui [V] 1000 1000 1000 1000
Poles [Nr.] 3/4 3/4 3/4 3/4
Rated uninterrupted curent Iu B N N H S H H
[A] 800 800
[A] 1000 1000
[A] 1250 1250
[A] 1600 1600 1600 1600 1600
[A] 2000 2000 2000
[A] 2500 2500 2500
[A] 3200 3200 3200
[A] 4000
[A] 5000
Rated short-time withstand current for (0.5s) Icw [kA]
500V DC (III) 35 50 60 65 75 100 100
750V DC (III) 25 25 40 40 65 65 65
750V DC (III) 25 40 50 50 65 65 65
1000V DC (IV) 25 25 35 40 50 65 65
Utilization category (IEC 60947-2) B B B B B B B
Versions F-W F-W F-W F-W
Network isolated (1)

Rated voltage (Un) ≤ 500 ≤ 750 ≤ 1000
LOAD - LOAD -
+
L
O
A
- D
LOAD + LOAD + -
+ - +
isolation n n n n
protection n n n n
PR122/DC n n n n
PR123/DC n n n n
Icu(2) [kA] [kA] [kA] [kA]
800
1000
B 35 25 25 25
E2 1250
1600
N 1600 50 25 40 25
800
1000
1250
N 60 40 50 35
1600
E3 2000
2500
1600
H 2000 65(3) 40 50 40
2500
1600
2000
S 75 65 65 50
E4 2500
3200
H 3200 100 65 65 65
3200
E6 H 4000 100 65 65 65
5000
(1)
With this type of pole connections the likelihood of a double fault to earth is to be considered negligible. For further information see QT5:
“ABB circuit-breakers for direct current applications”.
(2)
Icu with L/R = 15ms in compliance with IEC 60946-2. As regards the Icu values with L/R = 5ms and L/R = 30ms please ask ABB.
(3)
85kA, only if supplied from below and by specifying in the order the following extra code: 1SDA067148R1. Ics=65kA.
Network with the midpoint connected to earth

Rated voltage (Un) ≤ 500 ≤ 500 ≤ 750 ≤ 1000
LOAD -
+
L
O
A
- D
2
2
LOAD + -
+
PR122/DC - - - -
PR123/DC n n n n
fault typology a b c a b c a b c a b c
poles in series affected by the fault 3 2 (U/2) 1 (U/2) 3 2 (U/2) 2 (U/2) 3 2 (U/2) 2 (U/2) 3 2 (U/2) 2 (U/2)
Icu(1) [kA] [kA] [kA] [kA]
800
1000
B 35 35 18 35 35 35 25 25 25 25 25 25
E2 1250
1600
N 1600 50 50 25 50 50 50 40 40 40 25 25 25
800
1000
1250
N 60 60 30 60 60 60 50 50 50 35 35 35
1600
E3 2000
2500
1600
H 2000 65(2) 65 40 65(2) 65(2) 65(2) 50 50 50 40 40 40
2500
1600
2000
S 75 75 35 75 75 75 65 65 65 50 50 50
E4 2500
3200
H 3200 100 100 50 100 100 100 65 65 65 65 65 65
3200
E6 H 4000 100 100 65 100 100 100 65 65 65 65 65 65
5000
(1)
(2)
85kA only if supplied from below and by specifying in the order the following extra code: 1SDA067148R1.
Network with a negative polarity connected to earth (1)

Rated voltage (Un ≤ 500(2)
LOAD -
+
L
O
A
- D
LOAD + -
+
isolation n n
protection n n
PR122/DC n n
PR123/DC n n
fault typology (3)

a b a b
poles in series affected by the fault 3 2 4 3
Icu(4)
[kA] [kA]
800
1000
B 35 20 25 25
E2 1250
1600
N 1600 50 25 40 25
800
1000
1250
N 60 30 50 35
1600
E3 2000
2500
1600
H 2000 65(5) 40 65(5) 65(5)
2500
1600
2000
S 100 50 100 100
E4 2500
3200
H 3200 100 65 100 100
3200
E6 H 4000 100 65 100 100
5000
(1)
For networks with grounded positive polarity please ask ABB.
(2)
For higher voltage values please ask ABB.
(3)
For further information see QT5: “ABB circuit-breakers for direct current applications”.
(4)
(5)
85kA only if supplied from below and by specifying in the order the following extra code: 1SDA067148R1. Ics=65kA.
6.1.18 Air switch-disconnectors for applications By connecting three breaking poles in series, it is possible
up to 1000V DC to achieve a rated voltage of 750V DC, while with four
poles in series the rated voltage is 1000V DC.

Emax/E MS are switch-disconnectors for applications
up to 1000V DC and 6300A DC.
They are available either fixed or withdrawable, in both
three- and four-pole versions.
E1B/E MS E2N/E MS E3H/E MS E4H/E MS E6H/E MS
Rated service voltage Ue [V] 750 1000 750 1000 750 1000 750 1000 750 1000
Rated impulse withstand voltage Uimp [kV] 12 12 12 12 12 12 12 12 12 12
Rated insulation voltage Ui [V] 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
Poles [Nr.] 3 4 3 4 3 4 3 4 3 4
Rated uninterrupted current Iu [A] 800 1250 1250 3200 4000
[A] 1250 1600 1600 4000 5000
[A] 2000 2000 6300
[A] 2500
[A] 3200
Rated short-time withstand current for (1s) Icw [kA] 20 20* 25 25* 40 40* 65 65 65 65
Note: the breaking capacity Icu when using an external release with 500ms maximum time delay is equal to the Icw value (1s).
*The performances at 750V are:
for E1B/E MS Icw = 25 kA
for E2N/E MS Icw = 40 kA
for E3H/E MS Icw = 50 kA
6.1.19 New air switch-disconnectors for compliance with the international Standard IEC 60947-3.
applications up to 1000V DC. For all those applications requiring also integrated

ABB extends the new range of air circuit-breakers to protection in addition to disconnection, ABB offers the
include also direct current applications thanks to the automatic circuit-breakers SACE Emax with PR122/DC
switch-disconnectors for applications up to 1000V in and PR123/DC.
Common data
Rated service
[V] 750 (3p) / 1000 (4p)
voltage Ue
Rated insulation
[V] 1000
voltage Ui
[kV] 12
voltage Uimp
Number of poles 3-4
Version Fissa - Estraibile
SACE Emax 2 E1.2 E2.2 E4.2 E6.2

Performance levels N/DC MS S/DC MS H/DC MS X/DC MS
Rated uninterrupted current Iu @ 40°C [A] 800 1250 1250 4000
[A] 1250 1600 1600 5000
[A] 2000 2000 6300
[A] 2500 2500
[A] 3200
[A] 4000
Poles 3 4 4 3 4 4 3 4 4 3 4 4
Rated service voltage Ue 750 750 1000 750 750 1000 750 750 1000 750 750 1000
Rated insulation voltage Ui 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
Rated short-time withstand current (1s) [kA] 20 25 20 25 40 25 40 50 40 65 65 65
Icw
Rated short-circuit making capacity 750V [kA] 40 53 40 53 84 53 84 105 84 143 143 143
(peak value) Icm 1000V [kA] 40 53 84 143
Utilization category (according to IEC 60947-3)
6.2 Residual current releases Type B according to the prospective fault frequencies generated
on the load side of the release.
6.2.1 Residual current releases RC223 and RC

Type B
The RC223 residual current release, which can be com-
bined with Tmax T3 and T4 four-pole circuit-breakers in
the fixed, withdrawable or plug-in version (withdrawaw-
ble and plug-in for T4 only), and the residual current
release RC Type B, which can be combined with Tmax
T3 four-pole circuit-breaker, are the most advanced solu-
tion in the residual current release family for Tmax T and
SACE Tmax XT range.
It can boast conformity with Type B operation, and
therefore guarantees sensitivity to residual fault currents RC223
with alternating, alternating pulsating and direct current

components.
Apart from the signals and settings typical of the “basic”
residual current release, RC223 and RC Type B releases
allow also the selection of the maximum threshold of
sensitivity at the residual fault frequency (3 steps: 400–
700 – 1000 Hz).
It is therefore possible to adapt the residual current
device to the different requirements of industrial plants
RC B Type
Electrical characteristics RC223 RC B Type

Primary service voltage [V] 110…500 110…500
Rated frequency [Hz] 45…66 45…66
Fault current frequency [Hz] 0-400-700-1000 0-400-700-1000
Rated service current [A] fino a 250A (225 per T3) fino a 225A
Adjustable trip thresholds [A] 0.03-0.05-0.1-0.3-0.5-1 0.03-0.05-0.1-0.3-0.5-1
Adjustable time limits for non-trip at 2∙IΔn [s] ist-0.1-0.2-0.3-0.5-1-2-3 ist-0.1-0.2-0.3-0.5-1-2-3
Absorbed power <10W @ 400V <10W @ 500V
6.2.2 Residual Current Devices F200 A
Residual Current Circuit-Breakers (RCCBs) F 200 On the other hand, in case a DC/AC electrical separation

series - B Type exists, residual current circuit breaker type A can be used.
Residual current circuit-breakers type B (F202 B and
Main technical specifications F200 A
F204 B) are also sensitive to fault currents with a low
Reference Standard Standard IEC/EN 61008
ripple level, similar to continuous fault currents.
Nominal Current (In) 16 … 125 A
They however remain sensitive to sinusoidal alternating
Nominal Voltage (Ue) 230/400 - 240/415 VAC
and pulsating continuous earth fault currents. When a
Sensitivity 10 – 30 – 100 – 300 – 500 mA
photovoltaic plant includes an inverter without at least
a simple DC/AC separation, it’s necessary to install on Number of poles 2P, 4P (for 125 A only 4P)
DC side an RCBO of B class, according to IEC 60364-7 Operation Temperature -25…+55°C
art. 712.413.1.1.1.2: “Where an electrical installation in-
cludes a PV power supply system without at least simple
separation between the AC side and the DC side, an RCD
installed to provide fault protection by automatic discon-
nection of supply should be type B. If the PV inverter by
construction is not able to feed DC fault current into the
electrical installation a B-type RCD is not mandatory”.
Main technical specifications F200 type B F204

Rated current In 16, 25, 40, 63, 80, 125 A
Rated sensitivity IΔn 0.03 - 0.3 - 0.5 A Residual Current Devices (RCDs) DDA200 type B
Operating frequency range 0 - 1000 Hz DDA202 B, DDA203 B and DDA204 B RCD-blocks type B
Minimum supply voltage are also sensitive to fault currents with a low level ripple
- to detect currents of type A / AC 0V similar to continuous fault currents. If used in combina-
- to detect currents of type B 50 VAC tion with S200 series MCBs, they assure the protection
of people and installations against fire risks, short
Number of poles 2P, 4P
circuit and overcurrents. They however remain sensitive
Conditional short-circuit current Inc 10 kA
to sinusoidal alternating and pulsating continuous earth
Conditional residual short-circuit current IΔc 10 kA fault currents. When a electrical system includes a PV
IP Class housing IP4X power system without at least a simple DC/AC separa-
terminals IP2X tion, the residual device installed to provide protection
Operating temperature -25°C...+40°C against indirect contact by automatic supply disconnec-
Reference standards IEC/EN 61008-1 EN 62423 tion must be of type B according to IEC 62423 ed.2 (IEC
60364-7 art. 712.413.1.1.1.2) standard.
Main technical specifications DDA200 type B

Type B (instantaneous) and B S (selective)
Rated current In 25, 40, 63 A
Rated sensitivity I∆n 0.03 - 0.3 - 0.5 A
Operating frequency range 0 - 1000 Hz
Operating voltage 230…400 V
Number of poles 2P - 3P - 4P
Ambient temperature -25...+55 °C
Reference standards IEC 61009 Annex G,
IEC 62423 ed.2
F204 B 100, 125 A
DDA 204
6.3 Contactors (for DC switching) IOR bar contactors

IOR..-CC, IORR..-CC, IORE..-CC and IORC..-CC contac-
GAF contactors tors with increased insulation, are used for controlling d.c.
The GAF range is dedicated to DC switching. Based on power circuits, at voltages Ue ≤ 1500 V d.c. (time con-
the A range, these are reliable and modern contactors.* stant L/R ≤ 7.5 ms). (For operational voltage Ue > 1500
When DC voltage and/or current ratings higher than V d.c. or time constant L/R > 7.5 ms: please contact us).
below table, ABB offers bar contactors, designed by The poles must be connected in series. For 63 to 500 A
customer specification. contactor ratings, the blow-out coil will be rated as the
actual service current rating.
Main technical specifications GAF
Auxiliary contacts: 1 N.O. + 1 N.C. available.
Rated operational voltage 1000 VDC
Current ratings, DC-1 275 – 2050 A
Control voltage Electronically controlled AC/DC
Number of poles 3 (connect in series) Main technical specifications
Reference standards IEC60947-1, -4-1 Rated operational current Ue ≤ 1500 V d.c.
Number of poles 3
IOR..-CC, IORR..-CC DC-1 A 85, 170, 275,
contactors 550, 800, 1500,
(a.c operated) 1800
DC-3/DC-5 A 68, 125, 205,
500, 720
IORE..-CC contactors DC-1 A 85, 170, 275,
(d.c operated - with 550, 800, 1500,
economy resistor) 1800
DC-3/DC-5 A 68, 125, 205,
500, 720
IORC..-CC contactors DC-1 A 85, 170, 275,
(d.c operated - without 550, 800
economy resistor) DC-3/DC-5 A 68, 125, 205,
500, 720
Standard A and AF range Main technical specifications OTDC16...32
The A and AF ranges are standard, general purpose Reference Standards CEI EN 60947-3

block contactors for reliable remote switching of both Nominal current In A 16, 25, 32
AC and DC circuits. Nominal current Ie A 16/2, 25/2, 32/2
Number of poles (Ue=600 VDC) 16/2x2, 25/2x2, 32/2x2
Main technical specifications A9-AF2050 Nominal current Ie A 10/2, 16/2, 20/2
Rated operational voltage 1000 V Number of poles (Ue=1000 VDC) 16/3, 25/3, 32/3
Current ratings 9 – 2050A (AC) max 1900A DC at 10/2x2, 16/2x2, 20/2x2
600 V according to cULus
Control voltage, A range Direct operation, AC or DC Class of use DC-21B
Control voltage, AF range Electronically controlled AC/DC Maximum operating temperature in box
Number of poles 3 without Ith* derating °C 60
Reference standards IEC60947-1, -4-1 Mounting With screws on the bottom
of the switchboard or on DIN
rail EN 60715 (35 mm) by
means of fast clip device
*Minimum cable size of 4, 6 and 10 mm2 respectively
6.4 Switch-disconnectors
OTDC 16...32
OTDC switch-disconnectors are available with nominal
currents from 16A up to 32A in three different modular
versions, with the same frontal footprint and one, two
or three arc plates depending on operating DC voltage.
The main features of the OTDC switch-disconnectors
include:
- Compactness and modularity: allow for switchboard
dimension and costs reduction
- Thermal efficiency: low resistive losses for reduced heat
dispersion, avoiding waste of energy
- High operating voltages: the in-depth development - + - - +
of arc plates allows to reach insulating voltages up 1 3 1 3 5 1 3 5 7
to 1000V OEZXY85
- Rail mounting for easy installation OEZXY86
- DIN, tunnel terminals and jumpers for parallel wiring
included: easy and quick assembly 2 4 2 4 6 2 4 6 8
- + - + + - +
- OTDC from 16 to 32 A is also available in a plastic
enclosure (OTDCP), suitable for outdoor use. Wiring diagram
Switch-disconnectors OTDC100…250 Switch-disconnectors OTDC250…500

OTDC100…250 series of switch-disconnectors is avail- The OTDC series of switch-disconnectors is available
able with nominal currents from 100A up to 250A in single with nominal currents from 250 to 500 A, in single foot-
footprint with two poles (1000 VDC version). print with two poles (1000 VDC).
Four pole (1500 VDC) or double device versions (two Three pole (1500 VDC) or double device versions (two
devices operated simultaneously by a single handle) devices operated simultaneously by a single handle) are
are available. available.
The main features of the OTDC100…250 switch-discon- The main features of the OTDC250…500 switch-discon-
nectors include: nectors include:
- Compactness: thanks to the patented DMB (Dual - Compactness: thanks to the patented DMB (Dual
Magnetic Breaking) technology are the first switch- Magnetic Breaking) technology, the switches reach
disconnectors in the market to reach 1000 VDC with 1000 VDC with only 2 poles. The front footprint is WxH
only 2 poles (front footprint WxH 113x176) 197 X 227.
- Easy to install: connections are independent from - Easy to install: connections are independent from
polarity, for a greater wiring flexibility. The command polarity, for a greater wiring flexibility. The command
mechanism can be located between the poles or on mechanism can be located between the poles or on
the left side of the switch the left side of the switch
- Safety: visible contacts allow a clear indication of - Safety: visible contacts allow a clear indication of
switch status switch status.
Main technical specifications OTDC100…250 Main technical specifications OTDC250…500

Reference Standards IEC EN 60947-3 Reference Standards IEC EN 60947-3
UL98B UL98B
Nominal current In A 100,160,200,250 Nominal current In A 315, 400, 500
(IEC EN 60947-3) (IEC EN 60947-3)
100, 180, 200 (UL98B) 250, 320, 400 (UL98B)
Number of poles 2, 4 Number of poles 2, 3, 4
Nominal voltage Ue Nominal voltage Ue
(DC) 2 poles V 1000 (DC) 2 poles V 1000
(DC) 4 poles V 1500 (DC) 4 poles V 1500
(DC) 4 poles (2X2) V 1000 (DC) 4 poles (2X2) V 1000
Class of use DC-21B Class of use DC-21B
Maximum operating temperature Maximum operating temperature
in box without Ith*derating °C 40 in box without Ith*derating °C 40
Mounting With screws on the bottom Mounting With screws on the bottom
of the switchboard of the switchboard
- + - - + - + - - +
1 3 1 3 5 1 3 5 7 1 3 1 3 5 1 3 5 7
OEZXY85 OEZXY85
OEZXY86 OEZXY86
2 4 2 4 6 2 4 6 8 2 4 2 4 6 2 4 6 8
- + - + + - + - + - + + - +
Wiring diagram Wiring diagram
Switch-disconnectors OT_M OT series
The rotary switch-disconnectors of OT_M series are The OT series of switch-disconnectors from ABB has
specially designed for quick-disconnection of electrical been the industry standard in traditional AC applications
lines according to IEC 60947-3 standard; they are used for many years. They are a perfect solution for the AC
to control and insulate strings up to 750 VDC and offer side of solar applications.
an ideal complement for a safety maintenance of FV OT switch-disconnectors are not only among the most
systems. compact in the market, but they also offer high techni-
cal ratings.
The main features of the OT_M switch-disconnectors
The main features include:
include: - Full range to cover any application up to 3800 A
- quick-make and quick-break operations with independ- - Door, base or DIN-rail mounting, flexible installation in
ent snap function any direction
- available options include auxiliary contacts and knobs - Wide selection of accessories
for remoted rotary command - Small frames save money as less space is needed
- Integrated with the System pro M compact product - Remote control with motorized versions (OTM_)
line and compatible with OT series accessories
- Versions over 40 A with pad lockable door locking knob Main technical specifications OT
Reference standard IEC 60947-3
Main technical specifications OT_M UL 508 & UL 98
Nominal voltage, Ue up to 690 V
Reference Standards IEC EN 60947-3
Nominal current, In 16 - 4000 A (IEC)
Nominal current In 40, 80, 125 A 20 - 2000 A (UL)
Number of poles 3, 4 Number of poles 2, 3, 4
Switch-disconnector 40M_ 63ML_ 125M_ Mounting Base, DIN rail and door mounting
Nominal Operanting
Current in DC-21A/
series poles
500 VDC A 16/4 16/4 20/4
750 VDC A - - -
Class of use DC-21A
Operating temperature °C -25…+50
Mounting on DIN rail EN 60715
(35 mm) by means
of fast clip device
* Refer to wiring diagrams
3 poles in series 4 poles in series
Load Load
Switch-disconnectors S800 PV-SD Polarized switch-disconnectors S802 PV-M-H

The S800 PV-SD modular switch-disconnectors The S802 PV-M-H polarized switch-disconnectors are
(S802PV-SD, S803PV-SD and S804PV-SD) can be used specially designed for networks up to 1000 V DC.
in networks up to 1500 V DC (4-poles execution). To- They are equipped with permanent magnets which pro-
gether with its range of accessories (auxiliary contacts, vide the switch polarity, therefore a correct supply volt-
shunt trips, undervoltage releases, shunt open releases, age is required. S802 PV-M-H switch-disconnectors and
motorized commands) allow for a wide spectrum of its range of accessories (auxiliary contacts, shunt trips,
configurations. undervoltage releases, shunt open releases, motorized
The main features of the S800 PV-SD switch-discon- commands) allow for a wide spectrum of configurations.
nectors include: The main features of the S802 PV-M-H switch-discon-
- interchangeable terminals nectors include:
- contact status displayed for each pole - interchangeable terminals
- polarity independent wiring - contact status displayed for each pole
Main technical specifications S800 PV-SD Main technical specifications S802 PV-M-H
Reference Standards IEC 60947-3 and Annex D Reference Standards IEC / EN 60947-3
Rated current In A 32, 63, 125 Rated current In A 32, 63, 100
Number of poles 2, 3, 4 Number of poles 2
Rated voltage Ue Rated voltage Ue (DC) 2 poles* V 1000
(DC) 2 poles* V 800 Rated short-time withstand current Icw
(DC) 3 poles* V 1200 (DC) 2 poles* 1000 V kA 1.5
(DC) 4 poles* V 1500 Class of use DC-21A
Rated short-time withstand current Icw (kA) 1.5
Mounting on DIN rail EN 60715 (35 mm)
Rated short-circuit making capacity Icm(kA) 0.5
by means of fast clip device
Utilisation category DC-21A, DC-PV2
Ambient temperature °C -25…+70 *Please refer to the wiring diagrams
Mounting on DIN rail EN 60715 (35 mm)

by means of fast clip device L– L+ + –

*Please refer to the wiring diagrams
Earthed network 100, 125 A 1 3 1 3
800 VDC 1200
1 VDC
3 5 800 VDC 1200
1 VDC
3 52 4 2 4
1
Panel3 1 3
2 4 network in earth-insulated
2 4 6 systems 2 4 2 4 6
1 3 1 3 5 1 3 1 3 5
Earthed network 100, 125 A
2 4 2 6 4 2 4 2 4 6 – +
800 VDC 1200 L+ L–
1 VDC
3 5 800 VDC 1200
1 VDC
3 5
1 3 2 4 6 1 3 2 4
Comply
6
with polarity and supply direction in wiring.
2 4 2 4
1 3 1 3 5 1 3 1 3 5
2 4 2 4 6 2 4 2 4 6
Non-earthed network 100, 125 A

800 VDC 1500 VDC 800 VDC 1500 VDC
1 3 1 3 5 7 1 3 1 3 5 7
Non-earthed
2
network
4 100,
2 125 A 4
2 4 6 8 2 4 6 8
800 VDC 1500 VDC 800 VDC 1500 VDC
1 3 1 3 5 7 1 3 1 3 5 7
2 4 2 4 6 8 2 4 2 4 6 8
S800PV-SD
6.5 Miniature circuit-breakers
Main technical specifications S800PV-SP

S800PV-SP Reference Standards IEC 60947-2 and Annex P
The S800PV-SP modular miniature circuit-breakers Rated current In A 5...125
(S802PV-SP, S803PV-SP and S804PV-SP) can be used Number of poles 2, 3, 4
in networks up to 1500 V DC (4-poles execution). The Rated voltage Ue
S800PV-SP circuit breakers and its range of accessories
(DC) 2 poles* V 800
(auxiliary contacts, shunt trips, undervoltage releases,
shunt open releases, motorized commands) allow for a (DC) 3 poles* V 1200
wide spectrum of configurations. (DC) 4 poles* V 1500
The main features of the S800PV-SP circuit breakers include: Ultimate rated short-circuit breaking capacity Icu
- interchangeable terminals 5...16A acc. IEC 60947-2 Annex P Icu 5 kA
- central trip safe disconnection of all poles 20...125A acc. IEC 60947-2, Icu 5 kA
- contact status displayed for each pole 5...125A acc. IEC 60947-2 Annex P Icu 3 kA
- polarity independent wiring
Thermomagnetic release
characteristic 4 In ≤ Im ≤ 7 In
Class of use A
Mounting DIN rail EN 60715
Earthed network 100, 125
A (35 mm) by means of
800 VDC 1200
1 VDC
3 5 800 VDC
1200
1 VDC
3 5 fast clip device
1
Panel3 1 3 *Please refer to the wiring diagrams
2 4 network in earth-insulated
2 4 6 systems 2 4 2 4 6
1 3 1 3 5 1 3 1 3 5
Earthed
2 4 network 2 4 6 100,
2 125
4 A 2 4 6
800 VDC 1200
1 VDC
3 5 800 VDC 1200
1 VDC
3 5
1 3 2 4 6 1 3 2 4 6
2 4 2 4
1 3 1 3 5 1 3 1 3 5
2 4 2 4 6 2 4 2 4 6
Non-earthed network 100, 125 A

800 VDC 1500 VDC 800 VDC 1500 VDC
1 3 1 3 5 7 1 3 1 3 5 7
Non-earthed
2 network
4 2 4 6 8 100,
2 125 A 4 2 4 6 8
800 VDC 1500 VDC 800 VDC 1500 VDC
1 3 1 3 5 7 1 3 1 3 5 7
2 4 2 4 6 8 2 4 2 4 6 8
S800PV-SP
6.6 String monitoring

Circuit Monitoring System (CMS)

The CMS string monitoring increases the efficiency of
your photovoltaic system. The easy-to-integrate system
enables you to immediately detect either a defective
string or a loss in performance, caused by contaminated
or damaged panels and to quickly implement appropri-
ate countermeasures. Main use for string monitoring in
combiner boxes is to detect failures on PV strings.
Benefits:
- Minimum space requirements
- quick installation start up time
- always retrofittable and upgradable
String
Main technical specification CMS

Open-core sensors CMS-120
Series (18mm sensor) 80, 40, 20 Inverter
Insulation Voltage V 1500 VDC
DC Accuracy (TA = +25 °C) % 1.2 - 1.8
Operating temperature °C -25 .. +70
Communication Modbus RTU (RS485 2 wire)
Combiner
Mounting System pro M, S800 DIN rail Cable Ties

SMISSLINE
For all LS, for all ABB universal use universal use
FI & FI-LS S800 devices
with twin with cage
terminals terminals
Open-core sensors
AC accuracy* of ≤ ±1.0 %
The laying method influences the accuracy.
18-mm overall width
CMS-120xx (80 A) CMS-120PS CMS-120DR CMS-120CA
Solid-core sensors
AC accuracy* ≤ ± 0.5 %
18-mm overall width
CMS-100xx (80A) CMS-100PS CMS-100S8 CMS-100DR CMS-100CA
25mm
CMS-200xx (160A) CMS-200S8 CMS-200DR CMS-200CA
* All accuracy specifications refer to the relevant full scale value and apply to 25 °C.
6.7 Surge protective devices

OVR PV xx 600 OVR PV xx 1000
OVR PV QS range, IEC/UL
Specifically designed for photovoltaic DC installations,
the OVR PV T2 QS family provide a safe and
reliable surge and lightning protection of solar panels
and converters.
The OVR PV surge protective devices comply with UTE
C 61-740-51, prEN 50539-11 and UL 1449 4th Edition.
The main features of the OVR PV QS SPDs include:
- Auto-protected from end-of-life short circuits up to
10 kA (for 1000 and 15000 VDC versions) DC thanks
to the integrated thermal protection with direct cur-
rent breaking capacity
- pluggable cartridges for easy maintenance, no need
to disconnect the line
- auxiliary contact for remote signaling of line status
(“TS” version)
- absence of short circuit follow current (for the 600V
version)
- absence of risk for reversed polarity
- “Y” configuration for a safer protection
Technical features
Types OVR PV T2 OVR PV T2 OVR PV T2 OVR PV T2

40-600 P QS 40-1000 P QS 40-1000 P TWIN QS 40-1500 P QS
Types with auxiliary contact (TS) OVR PV T2 OVR PV T2 OVR PV T2 OVR PV T2
40-600 P TS QS 40-1000 P TS QS 40-1000 P TS TWIN QS 40-1500 P TS QS
Technology Varistor and GDT Varistor Varistor Varistor
Electrical features
Standard IEC 61643-11/ IEC 61643-11/ IEC 61643-11/ IEC 61643-11/
EN 50539-11/ EN 50539-11/ EN 50539-11/ EN 50539-11/
UL 1449 4th Edition UL 1449 4th Edition UL 1449 4th Edition UL 1449 4th Edition
Type/test class T2/II T2/II T2/II T2/II
Protected lines 2 2 4 2
Types of networks Photovoltaic Photovoltaic Photovoltaic Photovoltaic
Type of current DC DC DC DC
Nominal voltage Un (L-N/L-L) V 600 1000 1000 1500
Max. cont. operating voltage Ucpv V 600 1100 1100 1500
Impulse current Iimp (10/350) 2 2 2 2
Maximum discharge current kA 40 40 40 40
Imax (8/20)
Nominal discharge current In (8/20) kA 20 20 20 10
Voltage protection level Up kV 2.8/1.4 3.8/3.8 3.8/3.8 4.5/4.5
at In (L-L/L-PE)
Response time ns ≤ 25 ≤ 25 ≤ 25 ≤ 25
Residual current IPE μA 10 75 75 <30
Short-circuit DC current Iscpv A 300 10,000 10,000 10,000
Disconnector Fuse no need up to 0.3 kA no need up to 10 kA no need up to 10 kA no need up to 10 kA
Circuit breaker no need up to 0.3 kA no need up to 10 kA no need up to 10 kA no need up to 10 kA
Pluggable cartridge Yes Yes Yes Yes
Integrated specific thermal discon- Yes Yes Yes Yes
nector
State indicator Yes Yes Yes Yes
Safety reserve No No No No
Auxiliary contact Yes (TS option) Yes (TS option) Yes (TS option) Yes (TS option)
OVR TC OVR T1, OVR T2

With increasing request of monitoring systems, OVR To provide efficient protection for a photovoltaic system
TC data line SPDs are the right choice to protect the the alternate current side must also be protected against
monitoring lines of the PV plants from surges. They are overvoltage.
installed in series with the network and have removable OVR T1, Type-1 SPD, is installed in the main (AC side)
cartridges, making maintenance simple, without having switchboard at the system input and is able to conduct
the direct lightning current to earth and to ensure safety
to cut the power to the telecommunications line.
in the case of a direct lightning strike.
OVR T2, Type-2 SPDs, are installed on the load side of
Main technical specifications OVR TC the inverter and in possible other sub-switchboard to
Reference Standard IEC/EN 61643-21 - UL497B protect against switching surges and the indirect effect
of lightning.
IEC type C2
The main features of the OVR range are:
Max. cont. operating voltage Uc V 7 to 220V (AC/DC) - Network configuration in single pole, 3 poles,
Nominal Discharge current In (8/20us) kA 5 1 Phase+N and 3 Phases+N
Max. discharge current Imax (8/20us) kA 10 - Simplified maintenance with the pluggable cartridges
Response time ns 1 - Increased security with the safety reserve (S option)
Pluggable Yes - Remote indication with the auxiliary contact (TS option).
Main technical specifications

OVR T1 OVR T2
Reference standards IEC EN IEC EN
61643-11 61643-11 /
UL 1449
3rd edition
IEC Type T1 / I T2 / II
Max. cont. Operating V 255 275
Voltage Uc
Nominal discharge kA 20 and 25 5 and 20
current In (8/20 μs)
Impulse current limp In kA 12,5 and 25 /
(10/350 μs)
Maximum discharge kA / 20, 40 and 80
current Imax (8/20 μs)
Response time ns < 100 < 25
Safety reserve "S" Version “S” Version
Pluggable "P" Version “P” Version
Remote indicator “TS” Version “TS” Version
6.8 Fuse disconnectors 6.9 Cylindrical Fuses
E90 PV 1000 V DC, E90 PV 1500V DC E 9F PV

The E 90 PV series of fuse disconnectors and fuse hold- The E 9F PV range of cylindrical fuses has been designed
ers have been designed for applications up to 1000 V to protect DC circuits up to 1500 VDC according to gPV
DC and 1500 V DC, respectively. The E 90 PV series trip characteristic specific for PV systems.
is specifically focused on overcurrent protection of E9FPV 10.3x38mm fuses for 1000V DC and 10x85mm
photovoltaic systems. It provides a reliable, compact fuses for 1500V DC offer the best solution for protection
and effective solution. The main features of E 90 PV of strings in the inverters and combiner boxes in photo-
fuse disconnectors and fuse holders include: voltaic systems with nominal currents up to 32A.
- venting grooves and cooling chambers which improved
heat dissipation
- IP 20 touch proof ensuring no possibility of getting in Main technical specifications
touch with live parts during operation or maintenance
E9F PV E9F PV 1500V DC
of fuse replacement ensuring personnel protection
Reference Standards IEC60269-6, ROHS 2002/98/CE, UL
- configuration in 1 or 2 poles for the 1000 V DC devices Rated Current [A] 1...30 4...32
and 1 pole for the 1500 V DC product Rated operational 1000 DC 1500 DC
- global availability thanks to approvals by local and voltage [V]
international standards Breaking capacity [kA] 10 50
Overall dimensions [mm] 10.3x38 10x85
E90 PV 1000V DC E90 PV 1500V DC

Reference Standards IEC 60947-3, UL IEC 60269-1,-2,-6
4248-1, UL 4248-18 UL 4248-19
Rated Voltage [V] 1000V DC 1500V DC
Utilization category DC-20B -
Fuse [mm] 10 x 38 gPV curve 10 x 85 and
10/14 x 85 gPV curve
Current DC DC
Rated Current [A] 30 32 (acc. IEC) /
30 (acc. UL)
Tightening torque PZ2 2-2.5 PZ2 2-2.5
[Nm]
Protection Class IP20 IP20
Approvals IEC, UL, CCC, EAC IEC, UL
Terminal wire rating 60°, 75°, 90° 90°
Lockable yes no
(open position)
Sealable yes no
(closed position)
LED yes no
E 90 PV 1000 V DC E90 PV 1500V DC
6.10 Busbars for applications up to 1000V DC

Busbars type PS…DC are used for fast and easy line side
wiring of ABB modular devices in DC-applications up
to 1000V DC. The entire product line includes 1- and
2-phase busbars with a pin distance of 17,6 mm and 26,4
mm for universal use. The range is therefore ideally suited
for line side wiring of modular devices or fuse carriers and
fuse switch disconnectors E90 PV in solar applications.
Matching feeder terminals allow the connection of con-
ductors with a cross section of max. 35 mm².
Application and installation: Product range:

- for use with fuse disconnectors E90 PV in IEC applica- - 1- and 2-pole types;
tions, MCBs S200 and other modular DIN rail devices - 30 mm² cross section;
in DC applications; - pin gap 1 and 1.5 modules;
- rated voltage 1000V DC; - touch safe with the use of plastic covers installed
- fast and easy installation; over unused busbar pins;
- can be cut to length by the customer, as needed - rated current 120 A;
- rated voltage 1000V DC;
- end caps, tooth covers and feeder terminals
as accessories

Electrical data
Standards EN 60947-1 / IEC 60947-1
Rated voltage Ue V 690 V AC / 1000 V DC
Rated frequency Hz 50/60 Hz; DC
Rated impuls withstand voltage Uimp. kV 8
Rated current / phase End fed 1)
A 120
Center fed 1) A 160
Short circuit current rating kA Icc : 25 kA/0.1 s, 100 kA in series with fuse NH3 355 A gG 500 V IM
Mechanical data
Housing grey, RAL 7035
Resistance to climatic conditions acc. to DIN EN 60068
Isolation coordination Overvoltage category III
Pollution degree 2
Installation
Cross section mm² 30
Mounting position Optional
Supply Feedin via cable, optional with feeder terminal
Accessories
Shock protection caps SZ-BSK
Endcaps 1P: PS-END 0, 2P: PS-END 3
Approvals
conform to CE and RoHS
1) Independently from the current rating of the feeder terminal or busbar, the current-carrying capacity/current rating of the device terminal must not be exceeded.
Installation/assembly
Attention!
The copper bus has to be cut to a length that is app. 10 mm less than the corresponding length of the plastic busbar housing. Touch-safe only when used with the
required end caps. Independant from the rated voltage of the devices like busbars or feeder terminals the creepage distances and distances over the air needs to be
considered. This is depending on the particular application as well as on the complete assembling.
6.11 Insulation monitoring devices Main technical specifications

ISL-A 600 ISL-C 600
ISL-A 600, ISL-C 600 Power consumption VA 6 5
In IT electrical distribution networks with isolated neutral, ALARM threshold kΩ - 30÷300
and in PV networks particularly, the high insulation im- TRIP threshold kΩ 30÷300 10÷100
pedance prevents earth faults from generating currents Max measuring current mA 1,5 0,240
that would dangerously elevate the potential of exposed Max measuring voltage VDC - 48
conductive parts. Therefore, in case of earth leakage, in Internal Impedance kΩ 880 kΩ L+/L- 200
an IT network it is not necessary to interrupt the supply, 450 kΩ L/ground
but it is still essential to monitor the insulation level in TRIP relay output 1 2
order to detect faults and restore optimal functioning of (NO-C-NC)
the system. ALARM relay output 2 -
The ISL-C 600 is a insulation monitoring device for IT (NO-C-NC)
distribution networks up to 760 VAC (1100 VAC in three Relay contact capacity 250 V 5 A
phase networks with neutral). The ISL-A 600 version is Operating temperature °C -10 ÷ 60
an insulation monitoring device for DC IT networks up Storage temperature °C -20 ÷ 70
to 600 VDC. Relative humidity ≤ 95%
Max terminal section mm2 2,5
IP class IP40 front, IP20 case
Modules 6 6
Weight g 400 500
Reference standards EN 61010-1, EN 61010-1,
EN 61557-8, EN 61557-8,
EN 61326-1 EN 61326-1
Insulation monitoring device CM-IWN - High reliability with built-in system start-up test
The CM- IWx series offers an innovative insulation moni- - Possibility to reset and test at product front or via
toring device. remote control

Thanks to increased performance the CM-IWN.5 is able - New predictive measurement principle
to provide reliable measurements in installations with a - Maximum capacity of earth leakage 1000 μF
capacity of earth leakage up to 1000 μF.
In combination with a new measurement principle, net-
works up to 1000 VDC or 690 V AC (15-400 Hz monitor
range) can be measured.
VL+ VL- A1 11 21 S1 S2 S3
Measurement principle
Using CM-IW.x, a pulsating measurement signal is sent
to the system to be monitored and the insulation resist-
L+ V1+ L- V1- 12 14 L+ VS V1+ V1-
ance is calculated. This pulsating measurement signal VS VE Vw 22 24 L- KE w A2
changes depending on the insulation resistance and

PWM L+
system dispersion capacity.
DC
The change in the insulation resistance can be forecast PE
L-
from this alteration.

When the estimated insulation resistance corresponds 2 wires DC system
to the insulation resistance calculated in the next meas-
urement cycle and is below the pre-set value, the output
relays are either activated or deactivated depending on VL+ VL- A1 11 21 S1 S2 S3
the configuration of the device. This measurement princi-

ple is also useful to detect symmetrical insulation faults.
L+ V1+ L- V1- 12 14 L+ VS V1+ V1-
Main Characteristics VS VE Vw 22 24 L- KE w A2
- Compliance with IEC/EN 61557-8 reference standards L1

- Direct connection to systems up to 690 V AC and 1000 L2
L3
VDC with coupling module CM-IVN N
- Nominal frequency 15-400 Hz PE
- Wire interruption monitoring 4 wires AC system

- Faulty setting monitoring
L1
L2
L3
N
PE
VL+ VL- A1 11 21 S1 S2 S3
CM-IVN CM-IWN.5
L+ V1+ L- V1- 12 14 L+ VS V1+ V1-

VS VE V 22 24 L- KE A2
6.12 Monitoring relay - CEI 0-21 standard - Password setting protection
- 3 c/o (SPDT) contacts

CM-UFD.M22 - LEDs for the indication of operational states
The new protection relay (SPI) for three phase networks - Multiline, backlit LCD display
voltage and frequency monitoring provides the switch
over of the Distributed Generation (DG) when electrical Main technical specifications CM-UFD.M22
parameters exceed setup parameters. Supply Voltage 24-240 V CA/CC (-15, +10%)
Totally configurable, it offers the flexibility needed for 5 seconds of buffering during
integrate medium and small networks into main systems. auxiliary voltage faults external (CP-B)
Power consumption 1.5 VA (1.5 W)
Main features: Over/Under-Voltage interval (L-N) 0 -312 V CA
- Monitoring of voltage and frequency in single- and (L-L) 0 - 540 V CA
three phase mains 2-wire, 3-wire or 4-wire AC systems Over/Under-Frequency interval 40-60 Hz
- Type tested in accordance to CEI 0-21 Voltage measurement accuracy ± 2 % of measured value
- Over- and undervoltage, 10 minutes average value as Frequency measurement accuracy ± 0,02 Hz
well s over- and underfrequency monitoring Output relay 250 VAC - 5 A
- Two-level threshold settings for over-/undervoltage Inputs Self supplied; maximum lenght
and frequency unshield cables 10 m
- ROCOF (rate of change of frequency) monitoring con- Dimensions 108 x 90 x 67 mm
figurable Operating temperature -20...+60 °C
- Integrated management of redundancy function (acc. Product Standard IEC/EN 60255-1
CEI 0-21, mandatory in plants with P>20 kW) Application Standards CEI 0-21: 2012-06 +
- Measured values, thresholds and settings shown on CEI 0-12; V1: 2012-12 + A70 Terna
the display Low Voltage Directive 2006/95/EC
- All threshold values adjustable as absolute values EMC Directive 2004/108/EC
- Default setting according to CEI 0-21 RoHS Directive 2011/65/EC
- True RMS measuring principle
- High measurement accuracy
- 3 control inputs for remote trip, feedback signal, and
external signal
- Tripping delay for each threshold adjustable
- Interrupted neutral detection
- Error memory for up to 99 entries (incl. cause of error,
measured value, relative timestamp)
- Autotest function
CM-UFD.M21 version also available, in compliance with Std. VDE-AR-N 4105.
6.13 Power buffers Using the latest ultracapacitor technology, ABB offers an
innovative and completely maintenance-free solution for
CP-B range buffering the 24 VDC up to 20 A in the event of a mains

In most areas of automation, generation and energy supply interruption. Thanks to the CP-B series modules,
management, power supply systems must be highly in case of power fault, the energy stored in the capacitor
reliable. To overcome the temporary interruptions of ensures the load continuity up to several hundreds of
electricity, in-storage systems are increasingly used. The seconds depending on absorbed current.
CP-B buffer modules offer an ideal solution to ensure the
continuity of interface protection devices (DDI) in compli- Key Features
ance with CEI 0-21 standard, June 2012 edition. - Output voltage 24.0 VDC, 23.0 V in buffer mode
It is in fact necessary to ensure the auxiliary supply for - LED for status indication
at least 5 seconds even in the absence of the network, - Relay contacts for status signaling
avoiding undue separations at the occurrence of volt- - Backup times higher (i.e. With CP-B 24/10.0 up to 6
age faults (LVFRT-Low Voltage Fault Ride Through), thus minutes for a load current of 1 A)
increasing the overall efficiency of the system. - Quick charging times
The common battery systems have a limited lifetime, are - High efficiency, exceeding 90%
affected by environmental constrains and need regular - Wide operating temperature range -20...+60 ° C
maintenance, resulting in expenditure of labor and costs. - DIN rail mounting, compact enclosures
- Advantages in comparison to battery buffer modules:
L N
230V AC
maintenance-free, deep discharge immunity, resistance
L1 N to high temperatures
®
- C US Approval (UL508, CSA 22.2 Ranked # 14)
1)
CP-E24/2.5
L+ L- 1) In progress
max. 3A 24V DC
24V DC
L+IN L-IN
CP-B24/3.0
EXT+
EXT-
L+OUT L-OUT
max. 3A
(6A for 24V DC
max. 1,5 s) L+
L-
Undervoltage
CM-UFD.M32 AF26 Contactor or shunt coil for
redundancy breaker
Main technical specifications CP-B 24/3.0 CP-B 24/10.0 CP-B 24/20.0 CP-B EXT.2
ABB code 1SVR 427 060 R0300 1SVR 427 060 R1000 1SVR 427 060 R2000 1SVR 427 065 R0000
Order code CPB243 CPB2410 CPB2420 CPBEXT2
Nominal Input Voltage DC 24 V 24 V 24 V -
Nominal Current DC 3A 10 A 20 A -
Storable Energy (min.) 1000 Ws 10000 Ws 8000 Ws 2000 Ws
Typical charge time 100% 65 s 120 s 68 s
with 0% load current 56 s 82 s 62 s
Typical buffering time 1)
According to load current 100 % 14 s 40 s 15 s
50 % 28 s 80 s 30 s
25 % 74 s 140 s 60 s
10 % 148 s 380 s 150 s
Dimensions
Length 60 mm 127 mm 84 mm 60 mm
Height 92,5 mm 163 mm 192 mm 92,5 mm
Depth 116 mm 150 mm 198 mm 116 mm
Buffering Time ~
1) torable energy * 0.9
23 V
6.14 Modular energy meters - Previous values (by day, week or month)
- Demand measurement (max and min)

EQ meters - Load profiles (8 channels)
Modular energy meters are ideal for metering and moni- - Harmonics measurement up to 16th harmonic and
toring the energy produced by a photovoltaic system evaluation of THD
downstream of the inverter. ABB EQ meters are compli-
ant and tested according to the European MID directive, B series:
which allows meters to be used whenever an energy - Single phase or three phase
consumption reading is requested for billing. - Direct connected up to 65 A or CT connected (three
phase versions)
The EQ meters are available in three different product - Active energy measurement Class B (Cl. 1) or Class C
ranges, A, B and C series. (Cl. 0,5 S)
- Alarm function
A series: - MID
- Single phase or three phase - Reactive energy measurement
- Direct connected up to 80 A or transformer current- - Import/export measurement of energy
and/or voltage transformers (CTVT) - Optional communication via M-Bus or RS-485
- Active energy measurement Class B (Cl. 1) or Class C - 4 tariffs controlled by input or communication
(Cl. 0,5 S) on CTVT connected meters
- Wide voltage range 100 - 500 V phase to phase 57,7 - C series:
288 V phase to neutral - Single phase or three phase
- Alarm function - Very compact, 1 & 3 modules
- MID - Direct connected up to 40 A
- Reactive energy measurement - Active energy measurement
- Import/export measurement of energy - Instrument values
- Optional communication via M-Bus or RS-485 - Accuracy class 1 or class B (MID versions)
- 4 tariffs controlled by inputs, communication or built-in - Alarm function
clock - Optional MID
Technical Application Papers 1 3 4 6 7 9 11
L1
L2
L3
DBB23XXX DBB22XXX
Standards 1 3 4 6 7 192113 4 5 6 7 8 9 11 S1 S2
1 3 4 6 7 9 11
1 21 33 4456677 9811
9 11
1 3 4 6 7 9 11 S1 S2
IEC 62052-11, IEC 62053-21class 1 & 2, IEC 62053-22
P1 P2 P1 P2
class 0,5 S, IEC 62053-23 class 2, IEC 62054-21,L1EN L1
L
L L1
L1
50470-1, EN 50470-3 category A, B & C. L2 L2
L2
L3
L2
Three-phase
L3 system
L3 N
N
L3 N
PE with neutral
PEN
DBB23XXX DBB22XXX DBB21XXX
Communication DBB23XXX DBB22XXX DBB21XXX
DAB12XXX
Built-in communication interfaces and separate com- DAB13000
munication devices enable serial
1 2 3 4 5 6 7 8 9data
11 S1 communication
S2 1 2 3 4 5 6 7 8 9 11 S1 S2
1 2 3 4 5 6 7 8 9 11 S1 S2
between energy meter and remote supervision
P1 P2
system. 1 2 3 4 5 6 7 8 9 11 S1
P1 P2
S2
Data on energy consumption

L1 and electrical parameters
P1 P2
to
L1
P1 P2
20 21
be collected via L2
serial
L3 protocols
L1
L2 such as: Modbus RTU,
L2
L3
L1
L2 13 15 16 Three-phase system
M-Bus, EthernetPENTCP/IPL3Nand KNX. PEN
L3 without neutral kWh
PE PEN
NDAB12XXX
T1 T2 DAB11XXX
CT current transformers DAB12000
DAB12XXX DAB11XXX
Whenever indirect measurement is required, CT current
transformers are the best solution to create a complete
22 21 20
plant, ensuring long-term accuracy and precision of 20 21 22 21 20
20 21
measurements. 13 15 16 Pulse output active
13 15 16 kWh energy meters kvarh kWh
kWh kvarh kWh
Serial N
Communication T1
AdaptersT2
N T1 T2
Communication adapters allow the serial data commu-
nication between energy meter and remote supervision
system. The adapters allow data on energy consump-
tion and electrical parameters to be collected via serial
protocols such as: Modbus RTU, MeterBus, Ethernet
TCP/IP, KNX.
6.15 Switchboards 6.16 Wall mounting consumer units

Main technical specifications Europa series
Gemini Thermoplastic outdoor enclosures IP66, IK10 The EUROPA65 series wall-mounting units feature IP65
are perfect fit for Solar applications for protection of protection which makes them ideal for outdoor installa-
strings in the solar farms. The co-injection technology tion. This means that they can be used for making string
gives the same mechanical characteristics as polyester boxes on the load side of photovoltaic strings.
or metal enclosures but much lighter in weight. These The main features of the Europa series wall-mounted
enclosures are UV resistant guaranteeing excellent per- units include:
formance even in extreme climatic conditions. Gemini - class II insulation
switch boards are designed with a wide range of ac- - manufactured in self-extinguishing thermoplastic
cessories to enable easy mounting of modular devices material able to withstand abnormal heat and fire
using DIN rail or Mounting plate arrangements. Different up to 960 °C (glow wire test) in compliance with IEC
mouting configurations can be possible based on the 60695-2-11 standards
site conditions. - installation temperature: -25 °C to +60 °C
- nominal insulation voltage: 1000 V AC; 1500 V DC
Gemini IP 66 Gemini UL IP 66 - shock resistance: 20 joules (IK 10 degrees)
Protection - pull-out DIN rails holder frame for more convenient
Protection class IP 66 UL IP 66 bench wiring can be disassembled (and re-assembled
(CEI EN 60529) (CEI EN 60529) by means of a snap-fit mechanism) to make the indi-
Insulation class II vidual wires easier to route
Strength - 53, 68 and 75 mm depth switchgear can be installed
Material joint-injection moulded thermo-plastic - consumer units in compliance with IEC 23-48, IEC
Heat and fire up to 750 °C up to 960 °C 23-49 and IEC 60670 standards
resistance (IEC EN 60695-2-11) (IEC EN 60695-2-11)
Shock resistance IK10 (IEC EN 50102)
Protection against water, saline solutions, acids, basics,
chemicals and mineral oils, UV rays
weather conditions
Operating -25 °C…+100 °C -4°F up to 158°F
temperature (-20°C up to 70°C)
Performance
Nominal insulation 1000 V AC - 690 V DC
voltage 1500 V DC
Flexibility WxHxD, 6 sizes from 335x400x210 mm
external to 840x1005x360 mm
dimensions DIN modules from 24 to 216
Installation Snap-in assembly of all components
Standards, quality, IEC EN 50298, NEMA Types:
environment IEC 23-48, IEC 23-49, 1, 3R, 4, 4X
IEC 60670, UL Listed: UL508A,
IEC EN 60439-1 UL50, UL50E
IMQ Mark according CSA Listed:
to the IEC EN 50298 C22.2 Nr14
standard.
Fully recyclable
6.17 EUROPA65 junction boxes 6.19 Screw clamp terminal blocks

ABB provides IP65 polycarbonate junction boxes that The screw clamp terminal blocks of the new SNK series
are perfect for use in outdoor installations. are ideal for use in photovoltaic systems.
The main features of the junction boxes include: The SNK series offers a modern, innovative and compact
- class II insulation design, and a wide range of accessories for any require-
- manufactured in self-extinguishing thermoplastic mate-
ment. The series come with the highest international
rial able to withstand abnormal heat and fire up to 960
certifications.
°C (glow wire test) in compliance with IEC 60695-2-11
standards
- installation temperature: -25 °C to +60 °C Main technical specifications
- nominal insulation voltage: 1000 V AC; 1500 V DC Electrical characteristics
- shock resistance: 20 joules (IK 10 degrees) Nominal voltage V 1000
- junction boxes in compliance with IEC 23-48 and IEC Nominal current A max 232
60670 standards Nominal section mm² max 95
- IMQ approved
Compliance with IEC 60947-7-1, IEC 60947-7-2 standards
Parallel interconnections are available
Self-extinguishing material UL94V0
Description Type Dimensions (mm)

Box IP65 PC 140x220x140
Box IP65 PC 205x220x140
Box IP65 PC 275x220x140
Box IP65 PC 275x370x140
Box IP65 PC 275x570x140
Box IP65 PC 380x570x140
The screw clamp terminal blocks are available in single
pole, 3-pole and 4-pole versions.
6.18 Cable glands and nuts with metric pitch
Electrical characteristics
Main technical features of the cable glands and nuts Nominal voltage 1000 V AC / 1500 V DC
with metric pitch: Nominal current max 400 A for single pole
- IP 68 protection class max 175 A for 3-pole
- material: polyamide 6.6, self-extinguishing material in 125 A for 4-pole
accordance with the UL94 V2 standard, withstands
abnormal heat and fire up to 750 °C (glow wire test)
according to IEC 60695-2-11 standards
- utilization temperature: from -20 °C to +120 °C (brief
period)
- neoprene seal
- tightening by means of a lamellar crown around the
entire cable diameter
- possibility of reuse of the gland without compromising
its effectiveness
6.20 Polyamide 6.6 and 12 cable ties -
UV resistant black

The main features of the cable ties include: Main technical specifications
- UV-resistant version, especially recommended for Material - Moulding polyamide 6.6 and
outdoor applications polyamide 12
- Black version (2% carbon for military specifications) Material - Locking barb 316 grade stainless steel
- Also available in heat stabilized + UV-resistant version, Temperature range -40°C to +85°C
for outdoor applications that also require a resistance Colour black
to high temperature (+105 °C). See page 21 (TY...MX-A Flammability rating UL 94 V-2
series) Other properties UV-resistant, Halogen free,
- Several lengths and 6 typical widths with a tensile Silicone free
strength up to 780N, to cover the most demanding
applications
- Packaging: OEM bulk quantities in recyclable polythene
bags
- Also available in small bags with Euroslot and in work-
bench boxes
6.21 PMA Cable Protection System Solutions 6.22 Direct lightning protection
PMA offers a broad product portfolio of cable protec- OPR, simple rod & earthing system
tion products. To provide efficient protection for a Solar system, the PV
plant must be protected against direct lightning strikes
Our 30 years experience in the design and production and have a proper grounding system in addition to pro-
of cable protection systems guarantees optimal solu- tection against overvoltage on both side of the inverter.
tions for use in power generation applications whether ABB offers:
they are driven by water, wind, sunlight or gas.
- OPR, ESE lightning rod protect against direct lightning,
- Protection degree: IP66 / IP68 and IP69K - simple rod lightning protection against direct lightning,
- Metric, NPT and PG threads made of metal and plastic - earthing and interconnection system to safely dissipate
- Available with strain relief elements the lightning current.
Main technical specifications OPR

Lightning current withstand (10/350µs) kA 100
Gain in Sparkover Time µs 30 / 60
EMC Interferences measuremen
Interferences immunity EN 50 081.1 /
EN 50 082.2 / NFC17102
- Compatible with all leading component manufacturers

- EMC fittings in the standard range
- Junction pieces available from stock
- Continuous operating temperature: –100 °C to +200 °C
- Both for internal and external use
- Excellent UV resistance
- Resistant to high dynamic loading
- Extremely high compression strength
- Electro-statically discharging materials
- Nominal diameters: 07 to 125
- Closed and divisible conduits types
- Free from halogens, REACH + ROHS compliant
6.23 String combiners for string protection,
control and monitoring system for large

networks
String boxes
In a photovoltaic system the modules are arranged in The installation of a photovoltaic system often occurs
strings and fields depending on the type of inverter used, in complex logistic situations, critical from the environ-
the total power and the technical characteristics of the mental and time perspective. The availability of tested
modules. The connection of modules in series is made and certified pre-assembled components allows the in-
on the modules themselves, while the parallel connection staller to avoid unnecessary on site assembly, wiring and
of the strings is made inside string boxes that accom- certification activities for the string boxes. String boxes
modate, along with the interconnection systems, also the enclose functions such as string protection, protection
over-current protection devices, disconnectors and surge against overvoltage and disconnect, with components
protection devices. ABB provides all these components suitable for the string’s various voltage levels and the
and in particular two different voltage-rating string com- number of connected strings.
biners: 1000V DC and 1500V DC.
Multi-output string boxes String boxes for monitoring

The development and the increasingly frequent adoption The string monitoring is an important function in running
of multi-string inverters has made it necessary to reduce medium and large size installations, since it allows to
the costs and the space occupied by the string boxes, improve the manufacturability and maintenance of the
to bring together in a single switchboard the protective system. ABB offers a series of pre-wired string boxes for
devices and disconnectors of multiple strings intended to all installation conditions: they are equipped both with
be connected to a specific inverter input. Multi-string in- devices necessary for string protection, surge protection
verters resolve in an easy and cost-effective way system and disconnection, and with useful devices for string
conditions characterized by modules installed in different monitoring.
leaning and exposure positions or minimize the problems
related to systematic shading of parts of the system.
IP66 enclosures for extreme Components selected for

outdoor conditions resistant protection are based on best

to atmospheric conditions in class photovoltaic products
and dusty environments. (OTDC Disconnectors, OVR
Thermoplastic material, PV SPDs, E 90 PV Fuse
100% recylable make it Holders, Gemini thermoplastic
environmentally friendly outdoor enclosures).
IP20 protection of
components inside the
combiner - No live parts are
accessible directly inside the
Efficient design enabling combiners ensuring safety of
to have configurations the installers.
from 1 to 32 strings in a single
enclosure, making it easy for
logistics and installation at site.
According to the rating, both the monitoring and the use of the string combiner changes:
1000V DC:
a) 1000V DC without monitoring (no fuses) for ungrounded or floating earthing systems;
b) 1000V DC without monitoring (2 fuses + - ) for ungrounded or floating earthing systems;
c) 1000V DC with monitoring (2 fuses + - ) for ungrounded or floating earthing systems;
d) 1000V DC without monitoring (1 fuse + ) for grounded earthing systems;
e) 1000V DC with monitoring (1 fuse + ) for grounded earthing systems;
f) 1000V DC multi-output without monitoring (2 fuses + - ) for ungrounded or floating earthing systems.
1500V DC
a) 1500V DC without monitoring (2 fuses + - ) for ungrounded or floating earthing systems;
b) 1500V DC with monitoring (2 fuses + - ) for ungrounded or floating earthing systems;
c) 1500V DC without monitoring (1 fuse + ) for grounded earthing systems;
d) 1500V DC with monitoring (1 fuse + ) for grounded earthing systems.
String combiner 1000V DC
Technical features

St. 1 2 3 4 6 8 10 12 14 16 18 20 24 28 32
General Data
Maximum Voltage 1000VDC
No of DC Input 1 2 3 4 6 8 10 12 14 16 18 20 24 28 32
(+ & -, optional)
SPD protection Type 2 Pluggable
String protection No Per each incoming string
Monitoring No Optional
Monitoring Parameters No Current, temperature and SPD signal as standard.
Optional to include Voltage and Disconnector
signal
Communication Protocol No Modbus RTU
Enclosure Type
Model Europa Gemini
Material Type Thermoplastic
Door Type/ Opening Transparent, Hinged Opaque, Hinged Door openable 180 Deg
Door
Lock Type Click on push to lock Doors supplied with 2 standard double bit locks (3 for sizes 5 and 6)
Rated Service Voltage 1000VDC
Degree of resistance IK 10
to impacts
Degree of protection IP65 IP66
Recylable 100%
Environmental data
Operating Temperature °C -20°C upto +50°C
Storage temperature °C -20°C upto +60°C
Resistance to Abnormal upto 750°C
heat and fire
Height above Sea level Up to 2000m
Humidity up to 95%
DC Input
Input Cable entry M16 Cable Gland, 2,5 - 16 mm²
Input Connection Terminals Directly on the Fuse Holder
Fuse Type No fuse Cylindrical 10x38 gPV
Fuse Size 15A
DC Output
Output Cable gland +/- M16 M16 M16 M16 M25 M25 M25 M32 M32 M32 M32 M40 M40 M40 M40
Clamping cable diameter (m²) 2,5-16 25-50 70-120 150-240
Conductor material Cupper/Alluminium
Terminal Type Pipe terminal Ring Terminal
Voltage DC 1000VDC
Maximun current output 10A 20A 30A 40A 60A 80A 100A 120A 140A 160A 180A 200A 240A 280A 320A
String combiner 1500V DC

Technical features
String combiner type 16 st. 18 st. 20 st. 24 st. 28 st. 32 st.
General Data
Maximum Voltage (VDC) 1500
No of DC Input 16 18 20 24 28 32
DC input for + & - Optional available -
SPD protection Type 2 Pluggable
Monitoring Optional -
Monitoring Parameters Current, temperature and SPD signal as standard. -
Optional to include Voltage and Disconnector signal
Communication Protocol Modbus RTU -
Enclosure Type
Model Gemini
Material Type Thermoplastic
Door Type/ Opening Opaque, Hinged Door openable 180 Deg
Lock Type Doors supplied with 2 standard double bit locks (3 for sizes 5 and 6)
Rated Service Voltage 1500VDC
Degree of resistance to impacts IK10
Degree of protection IP66
Recylable 100%
Environmental data
Operating Temperature °C -20°C upto +50°C
Storage temperature °C -20°C upto +60°C
Resistance to Abnormal upto 750°C
heat and fire
Height above Sea level Up to 2000m
Humidity up to 95%
DC Input
Input Cable entry M16 Cable Gland, 2,5 - 16 mm²
Input Connection Directly on the Fuse Holder
Fuse Type Cylindrical 10x85 gPV
Fuse Size (A) 15
DC Output
Output Cable gland M32 M32 M40 M40 M40 M40
Clamping area 70-120 150-240
Conductor material Cupper/Alluminium
Terminal Type Ring Terminal
Voltage DC 1500
Maximum Current Output (A) 160A 180A 200A 240A 280A 320A
Connection examples
Single output

2 strings, 1000V DC without monitoring
1 Fuse holder
5 3 2 3 2 Terminal block M15 PE
6 3 Terminal block M16 BLU
5 3 2 3 4 Terminal block M16 GREY
2 stringhe 5 3
6
2 3 5 Stop BAM3
6
2 stringhe 7 5
6 Surge protection OVR QS
7 Jumper bar
2 stringhe 4 8 4
8 Switch disconnector
7 5
4 8 4 OTDC 32 F3
7 5
4 8 4

4
3 5
1 Fuse holder
4
3 5 2 Terminal block M35 PE
4 3 Surge protection OVR QS
7 3 65
4 Stop BAM3
17 5 Shroud for OTDC
8 stringhe 7
6
6
8 stringhe 1 OTDC250E11K
8 stringhe 1
1
7 Distribution block DBL160
2
1
1 2
2

6
6
1 Fuse holder
2 56 2 Stop BAM3
3
3 Surge protection OVR
2 5
3 4 Terminal block M35 PE
2 5
3 5 Switch disconnector
a controllo 4
OTDC250E11K
1 6 Shroud for OTDC
a controllo 4
a controllo 1 4
1
1
1
1
24 strings 1000V DC, without monitoring

7
2
7
2
3 4 6
3 4 6
1
1
1
1 5
1 5
1
1 Fuse holder
3 Stop BAM3
5 Terminal block M35 PE
OTDC400E11K
7 Shroud for OTDC
24 strings 1500V DC, without monitoring
2
2 2 7 2
2 2 7
3
6
3
6
4
4
1 5
1 3
3
1
1
1 Fuse holder
3 Stop BAM3
OTDC400EV012K
7 Shroud for OTDC
16 strings, 1000V DC with monitoring

1 Fuse holder
4 16 8
9 2 SCK-M-1500V (special accessory)
12 4 Stop BAM3
5 Surge protection OVR TS
5 10 6 Terminal block M4 GREY
15
11
7 Switch disconnector OTDC250E11K
7 8 Distribution block DBL175
12
9 Shroud for OTDC
10 Switch E211
11 Power supplier CP-E 2,5 24V
5
12 SCK-M-I-8S-20A
1 2 4 13 SCK-C-MODBUS
15 Aux contact OTDC (special accessory)
6 16 Erico 1ST622
13 3

1 Fuse holder
2 SCK-M-1500V (special accessory)
5 16
9 3 Terminal block M4 PE
5 16
12 5 Stop BAM3
12 8 6 Surge protection OVR TS
8
15 7 Terminal block M4 GREY
12 15 8 Switch disconnector OTDC400EV11K
12 10 9 Shroud for OTDC
10 10 Switch E211
12 5 11 Power supplier CP-E 2,5 24V
12
6
5 12 SCK-M-I-8S-20A
11
6 11 14 5 2 5 13 SCK-C-MODBUS
1 14 5 2 5 14 Terminal block M35 PE
1 15 Aux contact OTDC (special accessory)
7 16 Erico 1ST622
7
1
1
3 13 3
3 13 3

1 Fuse holder
2 SCK-M-1500V (special accessory)
4 16
9
8 4 Stop BAM3
12 5 Surge protection OVR TS
6 Terminal block M16 GREY
7
7 Switch disconnector OTDC400EV12K
15
10 9 Shroud for OTDC
10 Switch E211
12 11 Power supplier CP-E 2,5 24V
12 SCK-M-I-8S-20A
5
11 2 13 SCK-C-MODBUS
14
15 Aux contact OTDC (special accessory)
1 4 6 13 16 Erico 1ST622
24 strings, 1000V DC without monitoring for grounded systems

7 7
2
3
6 6
4
2 2
5 1 5
5
9 9
8 8
3 7
1 1
1 Fuse holder
4 2 2 6
3 Stop BAM3
OTDC400E11K
7 Shroud for OTDC
Connection examples
Multi-output
4 strings, 2 out 100V DC Multi-output
1 Fuse holder
5 3 Terminal block M16 BLU
9 9
4 Terminal block M16 GREY
8 8
5 Stop BAM3
6 Terminal block M35 BLU
3 7 7 Terminal block M35 GREY
8 OTDC
1 1 9 Surge protection OVR QS
4 2 2 6

Annex A: New technologies
A.1 Cells: emerging technologies metallic counter-electrode. In the OSC the absorption of
the sunlight and the liberation of electric charges occur

New different technologies are being the subject of through the organic material which is responsible also
research and development activities. These emerging for transporting the charges generated by PV effect to
technologies can be divided into two typologies accord- the electrodes.
ing to their inspiring concept: The most efficient organic cells (but they reach only some
• low cost type, which includes “dye sensitized” cells, percentage point) are inspired by the chlorophyll pho-
organic cells and hybrid cells based on inorganic- tosynthesis process: they use a mixture of compounds
organic nanocompounds (DSSC); such as vegetal pigments, e.g. the anthocyanins derived
• high efficiency type, which involves different approach- from the fruits of the forest, or the polymers and the mol-
es to get some cells which can exceed the theoretical ecules synthesized in order to maximize the absorption
limit of solar conversion efficiency for a single junction, of solar radiation.
that is 31% without concentration and 40.8% at the
maximum possible concentration (OSC). In the hybrid cells the active material can be a mixture
of organic molecules and of nanoparticles of inorganic
Dye sensitized solar cells (DSSC – also known as Grätzel compounds (e.g. carbon nanotubes).
cells from the name of their inventor) consist of a glass or Organic semiconductors have the capabilities necessary
plastic sub-layer with the following elements deposited to reach in the medium-long term the aim of producing
one upon the other: a thin film conductive transparent PV panels at low cost, since they can be synthesized
electrode, a porous nanocrystal layer of the semiconduc- and then deposited, at low temperature and with a low
tive titanium dioxide (Ti02), dye molecules (metal-organic industrial cost, on a large area also on flexible sub-layers.
complexes of ruthenium) distributed on the Ti02 surface, For the time being, the main limit of this typology is its
an electrolyte formed by an organic solvent and a redox conversion efficiency (<7%). Moreover, further studies
pair as iodide/trioxide and a platinum-catalyzed counter on the stability and life time of these devices should be
electrode. Unlike traditional cells, the function of sun- carried out.
light absorption and generation of electric charges is The activities in progress for high efficiency are aimed
separated from the transportation function of charges. above all at producing multiple devices positioned in
In fact, the dye molecules absorb light and create the series, in which each of the junctions is designed and
electron-hole pairs, the electrons are injected into Ti02 realized with a specific material for photogeneration in a
and transported up to the contact area, the redox pair specific interval of the solar radiation spectrum.
provides the dye with the yielded electron by closing the Since each single junction needs a different energy to
internal circuit with the rear electrode (where the electrons determine the transfer of the electrons from the valence
from the external circuits are drawn). band to the conduction band, it is possible to use the en-
The main advantage of such technology is represented ergy of a greater number of photons than solar radiation,
by the possibility of depositing the different materials on with conversion efficiency higher than 30% (theoretical
a large area by low-cost processes; in fact, production limit 50%).
costs are expected to reach about 0.5 €/W. Among the most promising solutions there is the realiza-
The efficiency of this cell technology has reached inter- tion of quantum dot (QD) silicon based cells. In this case,
esting levels and is continuing to grow: the efficiency the photoactive material consists of silicon nanocrystals
for commercial applications is 10%, but in laboratories with nearly spherical form and diameter smaller than 7
12.3% has been achieved. nm, embedded in a matrix of silicon-based dielectric
Besides, DSSC cells function also when lighting is material, such as silicon oxide, silicon nitride or silicon
reduced since they are not subject to recombination carbide.
losses, which are a remarkable phenomenon under poor By controlling the dimensions and density of the dots it
irradiance conditions (e.g. cloudy sky). is possible to provide the material with the most suitable
The minimum irradiance level they require to favor the characteristics to exploit part of the solar spectrum.
operation is lower than required by traditional silicon A material suitable for photovoltaics shall consist of a
cells and therefore their use has been recommended more or less regular lattice of silicon quantum dots, with
also for internal applications, collecting energy from the diameter of some nm and positioned at about 1 nm dis-
lighting plants tance in a silicon nitride or carbide matrix.
An alternative approach for high efficiency is using con-
Organic solar cells (OSC) consist of a conductive trans- centration systems able to separate, through dichroic
parent electrode (ITO on glass or plastic), an active mate- materials, the different chromatic components of the
rial constituted by organic molecules or polymers and a incident solar radiation, sending them to different physi-

cally separated cells, each able to exploit at the best a • the necessity of installing the plants in areas with high
part of the solar spectrum. This approach avoids the direct solar radiation, which makes the analysis of
use of the expensive multijunction cells and reduces the the characteristics of the location quite difficult in the
problem of the temperature rise of the PV cells present design phase and reduces the number of the areas
in the traditional concentration systems. suitable for such plants;
At present, the modules based on such technologies • the necessity of an accurate tracking system to keep
are not available on the market even if the first pilot the module as perpendicular as possible to direct solar
production lines are being set up. The estimated time to radiation;
have organic cells with commercial diffusion is around • the necessity of a cooling system for the cells because
ten years. of the high temperature they can reach due to the
Figure A.1 shows the forecast of the market share for increased irradiance; the operating temperature must
these technologies considered in the short, medium and be kept lower than 200-250°C through air-cooling
long time. The new concepts include, in addition to the systems (plate fin heat exchangers) or liquid cooling
emerging technologies, also concentrated photovoltaics. systems (with micro-tubes and possibility of using the
heat taken for co-generation).
Figure A.1
Concentration plants can be divided into:

100% • low concentration plants (2x-3x), based on rather sim-
90%
ple reflecting systems consisting of aluminum panels
80%
positioned on both sides of a traditional PV module
70%
(Figure A.2); they have been studied in the recent past
60%
50%
to cope with the shortage of PV modules on the mar-
Market
ket, but nowadays they are practically no more used

40%
30%
or limited to niche installations, such as floating PV
20% systems (see section A.4);
10% • average concentration plants (10x-200x), using single-
0% crystalline silicon or thin film cells, often in combination
2010 2020 2030 with a tracking system with one degree of freedom and
New concepts Thin films Crystalline silicon
parabolic mirror concentrators (Figure A.3);
• high concentration plants (400x-1000x), using multi-
junction high efficiency (in some cases higher than
A.2 Concentrating photovoltaics 40%) cells, point-focus optical instruments and a track-
ing system with two degrees of freedom (Figure A.4).
Concentrating solar plants exploit the principle of solar
radiation concentration by means of suitable optical
systems to strike directly the PV cells with the light. The Figure A.2
concentrators currently used are both refractive (Fresnel

or prismatic lens) as in the “Point-focus” solutions (in
which each cell has a dedicated focus), as well as reflec-
tive in the “Dense array” solutions (in which there is a
single optical focus for an assembly of cells positioned
along the line where the solar radiation concentrates).
Keeping constant the peak power of the system, the
semiconductor area used is reduced by a factor equal
to the optical concentration and therefore there is an
increase in the PV conversion efficiency in comparison
with traditional technologies.
However, concentrating photovoltaics implies more
complex plant design and engineering due to:

Figure A.3 A.3 PV systems with cylindrical modules

These semi-integrated solar power plants use cylindrical
modules coated at 360° with thin films to exploit solar
radiation all day long as well as the light reflected by the
surface on which they lie (Figure A.5).
The cylindrical modules work in the optimum way when
they are horizontally mounted one next to the other; the
system is light and, unlike that using traditional modules,
it is not subject to the “sail effect” and thus it does not need
that modules are fixed by means of ballasted weights.
Figure A.5
Figure A.4 Direct radiation
Diffused radiation
Reflected
radiation
A.4 Floating PV systems

In the field of distributed generation through concentrated
PV systems, there is the possibility to add, to the electric
An interesting application is the floating PV plants de-
power production, the recovery of the heat necessary for
ployed on closed waters such as high altitude reservoirs
cogenerative applications, as mentioned above, since the
or ponds (Figure A.6). Such plants are to be installed on
heat due to the cooling of cells becomes available to be
a floating structure of naval derivation; this structure can
used for air-conditioning or hot sanitary water.
be equipped with hydraulic pumps (for water cooling of
However, the cogenerative solution has the drawback of
modules) and tracking systems. Moreover, some con-
having the cells work at a higher temperature for heat
centration systems may be present in order to increase
production, which causes a reduction in the PV efficiency.
the incident radiation on the cells.
Concentrating photovoltaics is still under study even if,
The main benefits of this application are:
over the last years, a gradual passage to the industrial
• limited environmental visual impact, since the water
production phase has been noticed.
mirrors where these plants are realized are often in
The realization cost of a high concentration system with
areas with no landscape bonds;
biaxial tracking has reached 3-3.5 €/W; however, PV con-
• water-cooling effect on the modules: a subtle water
centrating systems still have a wide margin of improve-
layer circulating over the panel surface keeps the
ment, not only from the point of view of manufacturing
module temperature at values such as to guarantee
costs, but also considering the performances which can
the maximum efficiency. This increases the annual
be obtained above all in terms of increase in the efficiency
energy production by about 10%, which exceeds the
of the cell and of accuracy of the tracking systems.
consumption of the pump guaranteeing cooling;

• tracking, since the floating platform can operate as A.5 Micro-inverters

a solar tracker with one degree of freedom, that is

moving in the East-West direction over the day, thus They are small-size machines (180W to 320W) which are
ensuring an increase in the annual producibility up to installed on each single module and which allow some
25%. significant advantages to be obtained, such as:
Nonetheless, there are some disadvantages which still • increase in the reliability of the inverter that, manag-
make the use of floating systems difficult: ing a power much lower than the traditional systems,
• still unknown the effects, over long periods, of the does not need cooling systems which are often more
constant flow of the water on the modules and of their subject to faults; thus, the annual likelihood of fault for
interaction with the aquatic vegetation and wildlife; a single micro-inverter can be up to a 40 times lower
• extra-costs (about 0.8 €/W) due to the floating structure than a traditional inverter;
and to the tracking and cooling systems: about 50% • increase in the producibility of the plant since every
increase in the total cost if compared with one instal- micro-inverter equipped with its own MPPT system
lation of the same size on a roof or on the ground. works according to its own maximum power point,
independently of the operation conditions of the other
modules as it occurs, on the contrary, in the plants
Figure A.6 with central inverter; such benefit for producibility is
remarkable when the modules are subject to different
irradiance values for different inclinations or shading,
which is a situation frequently occurring in residential
installations.
On the other hand, the use of these machines present

some disadvantages, such as:
• higher costs due to both the relative immaturity of this
technology as well as to the impossibility of exploiting
savings deriving from the purchase of large-size invert-
ers;
• maximum efficiency of the micro-inverter 3-4% less
than that of the traditional inverters due to their small-
size; as a consequence, the use of micro-inverters is
favorable, as already said above, only in those instal-
lations where it is impossible to have, for the most part
of the annual operation hours, an irradiance condition
next to the rated one because of the different inclina-
tion of the modules and because of shading.

Annex B: Other renewable energy sources
B.1 Introduction are connected to inverters for the control of the voltage
and frequency at which the energy is put into the network.

Renewable energies are those forms of energy generated Kinematics of the wind generator is characterized by
by sources which due to their intrinsic characteristic are low frictions and with them by low overheating, therefore
regenerated or are not “exhaustible” in a “human” time no refrigeration system (oil and water) is needed with a
scale and whose use does not jeopardize the natural remarkable reduction in the maintenance cost.
resources for the future generations.
As a consequence, the sun, the sea, the Earth’s heat The environmental impact has always been an important
are usually considered as "renewable power sources", deterrent to the installation of these plants. In fact, in most
that is sources whose present use does not jeopardize cases, the windiest places are the peaks and the slopes
their availability in the future; on the contrary, the “non of the mountain relieves, where wind-powered plants
renewable” ones are limited for the future, both since are visible also from a great distance, with a landscape
they have long formation periods, higher than those of impact which is not always tolerable.
effective consumption (in particular, fossil fuels such as Another problem, which is quite important when consid-
petroleum, coal, natural gas), and since they are present ering large scale production, is the intermittency of the
in reserves which are not inexhaustible on a human time generated electric power.
scale. As a matter of fact, the wind, similarly to the sun and
If the strict definition of “renewable energy” is the above contrary to the conventional power sources, does not
mentioned one, also the expressions “sustainable en- deliver power in a homogeneous and continuative way
ergy” and ”alternative energy sources" are often used as and, in particular, it cannot be controlled to adapt the
a synonym. Yet, there are slight differences; as a matter produced power to the load requirements. Moreover,
of fact, sustainable energy is a method of production and the authorities charged with the control of the air traffic
use of energy ensuring a sustainable development, thus in some countries have recently raised doubts about the
including also the aspect of efficiency of energy uses. installation of new wind plants since these could interfere
Instead, alternative energy sources are all the sources with radars, which cannot easily eliminate the echoes
different from hydrocarbons, that is deriving from non due to the wind towers because of their high RCS (Radar
fossil materials. Cross Section)1.
Therefore, there is not an unequivocal definition of the In spite of all these constraints, in many European coun-
whole of renewable sources, since in different circles tries the spreading of wind parks is increasing just thanks
there are different opinions as regards the inclusion of one to their ease of installation and reduced maintenance,
or more sources in the group of the "renewable” ones. and to the possibility of exploiting not only the mainland,
but also the open sea, with the so-called offshore plants.
B.2 Wind power
B.3 Biomass energy source
Wind energy is the product of the conversion of the
kinetic energy of wind into other energy forms, mainly Biomass usable for energy production purposes consists
into electric energy. of all those living materials which can be used directly
The devices suitable for this type of transformation are as fuels or transformed into liquid or gaseous fuels, in
called aerogenerators or wind turbines. the conversion plants, for a more convenient and wider
A wind turbine requires a minimum wind velocity (cut-in) usage. The term biomass includes heterogeneous materi-
of 3-5 m/s and deliver the nameplate capacity at a wind als, from the forest residues to the wastes of the wood
velocity of 12-14 m/s. transformation industry or of the zootechnical farms.
At high speeds the generator is blocked by the braking Generally speaking all the organic materials deriving from
system for safety reasons. photosynthetic reactions may be defined as biomass.
The block can be carried out by means of real brakes In Italy biomasses cover about the 2.5% of the energy
which slow down the rotor or with methods based on demand, with a carbon dioxide contribution to the atmos-
the stall phenomenon, “hiding” the blades from the wind. phere which can be virtually considered as null since the
There are also wind turbines with variable pitch blades quantity of CO2 released during combustion is equivalent
which adjust to the wind direction, thus keeping constant
the power output. 1
Radar Cross Section (RCS) is a measure of how detectable an object is with a radar,
since when radar waves are beamed at a target, only a certain amount are reflected back.
The revolutions per minute (RPM) of the wind turbine are A number of different factors determine how much electromagnetic energy returns to the
source, such as the angles created by surface plane intersections. For example, a stealth
very variable since the wind speed is variable; however, aircraft (which is designed to be undetectable) will have design features that give it a low
since the network frequency must be constant, the rotors RCS, as opposed to a passenger airliner that will have a high RCS..

to that absorbed by trees during their growth process. not usually exceed 50 cm.
Biomasses can be used in thermal generation plants with In a tidal power plant the water flows in and out of a basin
different dimensions, dimensions strictly connected to of a few square kilometers, passing through a series of
the characteristics of the territory and to the availability pipes in which it gains speed and drives some turbines
of this fuel in neighbouring zones. connected to generators (alternators).
During the ebb tide the water flows from the basin to the
B.4 Geothermal power deep sea, thus driving the turbine; when the sea level
begins to rise and the tide is sufficiently high, the sea
Geothermal power is a form of energy using the heat water is made to flow into the basin and the turbine is
sources in the most inner areas of the earth, the subsoil. powered again.
It is naturally linked to those regions where geothermal A peculiarity of this system is the reversibility of the tur-
phenomena are present (in Italy Tuscany, Latium, Sar- bines which therefore can run both as the tide rises and
dinia, Sicily and other areas in Veneto, Emilia Romagna as it falls (Figure B.1).
and Lombardy can be pointed out as “hot areas”), where
the heat spreading to the rocks next to the surface can
be exploited to generate electricity through steam tur-
Figure B.1
bines, or used for heating in residential and industrial
applications2.
There are also technologies (geothermal sensor heat
pumps) able to exploit the latent energy stored in the
soil: in this case we speak of low temperature geothermal Deep sea
energy. These pumps are electrical heating (and also
cooling) systems which take advantage of the relatively
constant temperature of the soil during the whole year
and can find an application in a wide range of buildings, Basin
all over the world. Geothermal sensors are heat exchang-
ers (of the tubes), vertically (or horizontally) grounded, in
which a thermally conducting fluid flows. During winter, Turbine with
generator
the spaces are heated transferring the energy from the
ground to the house, whereas during summer the system
is reversed by drawing the heat from the environment and
transferring it to the ground.
Generally speaking, the exploitation of tides to generate

B.5 Tidal power and wave motion electricity is little effective; so far only two installations
of this type have been built: the most important is on
The huge energy reserve offered by the sea (over 70% of the estuary of the Rance River in Brittany (France) and
the Earth surface is constituted by the ocean expanses has a total power capacity of 240 MW, the other one is
with an average depth of 4000 m) is suitable to be ex- in Russia.
ploited in different ways. In fact, in addition to the heat The sea waves are a store of energy taken from the wind.
due to the thermal gradient (difference in temperature The longer is the wavelength, the more energy can be
between two points), the sea has a kinetic energy due to stored. Given the expanse of the sea and the energy
the presence of currents, waves and tides. contained in a single wave, there is a huge reserve of
Where there is a wide range between high and low tide it renewable energy which can be used.
is possible to foresee the construction of a tidal stream The average total amount of energy contained in the wave
energy power plant; on the coasts of Canada or on the motion (travelling for hundreds of kilometers also without
English Channel coastline the difference in height (or wind and with a little dispersion) offshore the coasts of
head) between high and low tides reaches 8-15 m; on the the United States, calculated with a water depth of 60 m
contrary, in the Mediterranean Sea the tidal range does (the energy starts dissipating at about 200 m and at 20
2
In Italy the exploitation of geothermal power is limited today to Tuscany and high Lazio
with a total capacity of 681 MW in 2004, and a production of 5.4 billion kWh equal to
1.55% of the national electric production.

m depth it becomes a third), has been esteemed to be conventional gas boiler with a solar plant (typical plant:
about 2.100 terawatt hour (TWh/year) (2100×10¹² Wh). 4 m2 panels and tank of 300 liters), can amortize the

The production of tidal energy is already a reality which necessary investment, about 4,000 Euros, in a three-year
arouses a remarkable interest. In countries such as Portu- period. This calculation takes into account the existing
gal, United Kingdom, Denmark, Canada, USA, Australia, incentives which allow part of the purchase and instal-
New Zealand, and others there are dozens of companies lation costs to be deducted from the taxes (55% tax
and research institutes exclusively involved in the matter. deduction for the energy requalification of the buildings).
The cost per KWh, when using this resource, is already
close to that of wind power generation. The technological solutions currently available can be
The technologies under testing and those being used are distinguished in three categories:
different and numerous: floating devices anchored by • unglazed collectors, based on a very simple operat-
means of a cable unrolled and wrapped up, piezoelectric ing principle: the water flows through pipes generally
pads, caissons filled with water and emptied, various made of plastic material and directly exposed to solar
floating systems and fixed systems both on the shore radiation; by heating, the pipes make the temperature
as well as on the sea floor. of the water circulating inside them rise;
The first installations were fixed structures with high envi- • flat plate collectors, which are based on the same prin-
ronmental impact. The first floating project has been the ciple of the unglazed collectors, but use materials with
project Kaimei in which a pool of nations (United States, higher thermal conductivity (copper, stainless steel,
United Kingdom, Ireland, Canada, and Japan) started in aluminium, ….) and are enclosed in cases (panels)
1978 the construction of a ship whose power genera- constituted by a flat plate absorber on the rear part
tion is 2 MWh. Another similar project is the Japanese (aimed at retaining heat and maximizing radiation) and
Mighty Whale. The Italian project Sea Breath belongs to by a glass (or plastic material) plate in the upper part,
this family. in order to prevent the loss of heat in the environment
through convection;
• evacuated tube collectors, in which the pipe contain-
B.6 Mini-hydroelectric power ing the convector fluid is enclosed in a glass pipe with
higher diameter and whose internal surface is coated
With the term mini-hydroelectric reference is usually made with absorbing material and where vacuum is created
to hydroelectric generating stations with power lower to obtain thermal insulation to reduce heat loss due
than 10 MW, reduced dimensions and low environmental to convection.
impact. The energy is obtained through hydraulic plants
which utilize the water flow to drive the turbines. Mini-
hydroelectric technology can represent an important re- The heat collected by the convector fluid is transferred to
source for many agricultural and mountain areas, and can the sanitary water contained in a particular storage tank
be exploited both by recovering the structures existing in different ways, according to the installation typology.
along the rivers (conduits, purification plants, aqueducts) The hot water produced by a solar thermal plant can
as well as, in the presence of significant water flow, by be used:
forming water leaps and realizing interventions of limited 1. for sanitary use (bathroom, cooking, washing ma-
impact on catchment basins. chine, dishwasher)
2. to integrate space heating (better if combined with
radiant systems such as radiant underfloor heating
B.7 Solar thermal power and wall panels because they require water at a
lower temperature than normally used radiators,
and cause less heat loss)
Solar thermal plants are the most widespread ones and
3. to maintain temperature in the swimming pools
those which can more easily find an application in Italy
4. both for families as well as in larger structures
on roofs. They use solar radiation, through a solar col-
(leisure centers, hospitals, hotels, etc…).
lector, mainly for water heating, for sanitary uses and
after a careful evaluation also for the heating of rooms
By simplifying the classification, three alternative types
and swimming pools.
of solar thermal plants can be identified:
This technology is ripe and reliable, with installations
• natural circulation. These are the systems which exploit
having an average life of over 20 years and a payback
the natural principle according to which a hotter fluid
period which can be very short. A family of 4 people us-
tends to rise, whereas a cooler fluid tends to move
ing 75 liters of hot water per person/day, combining the

downwards. In this case the thermal storage unit is • forced circulation. Unlike natural convection, by forced
positioned above the panel (mounted on the roof as circulation the storage unit can be positioned also at a
in Figure B.2a or placed in the attic as in Figure B.2b). lower level than the collectors and therefore inside the
The thermo-vector fluid, once it has been heated by house too. In this type of installations, the presence
the solar radiation, rises directly in the storage unit of an electric pump allows the thermo-vector fluid to
and transfers its own heat to the water contained in circulate from the collectors (higher position) to the
it. Once the fluid has cooled it flows downwards into thermal storage unit (lower).
the panels and the cycle starts again. This technology With respect to natural circulation systems, this type
simply needs some solar collectors and a storage unit/ of plant needs a circulation pump, a control unit, tem-
heat exchanger. perature sensors and expansion vessels, which usually
Surfaces and sizes vary according to the thermal re- implies higher costs and requires more maintenance.
quirements. The benefits of this type of plant are the However, people who live in prestigious historic cent-
cheapness, the possibility of functioning without elec- ers (and therefore in buildings subject to architectonic
tric pumps and control units, the inclination given by constraints) and do not have an attic available to “hide”
the slope of the roof, quick and economical installation, the storage unit of the natural circulation system, can
minimum maintenance and high efficiency strengthen solve the problem of the overall dimensions of the
by the natural circulation of the thermo-vector fluid. But storage unit on the roof thanks to forced circulation
there are also some disadvantages, from the slightest (Figure B.3).
ones of aesthetic nature to the most important ones
such as the exposure of the storage unit to atmospheric Figure B.3 - Scheme of a forced circulation plant
agents and to adverse environmental conditions and to solar panels to be positioned

typically on a roof or in
the necessity that the roof is able to support the weight another place sufficiently
from a structural point of view. large and sunny
Figura B.2
a boiler used to
integrate heat when necessary a storage unit
containing water
• “drain back” forced circulation. This technology repre-

sents an evolution of the traditional forced circulation
and eliminates the possible inconvenience of stagna-
tion of the thermo-vector fluid inside the collectors,
which can happen when the pump is blocked or if other
problems typical of forced circulation have occurred.
“Stagnation” may cause overheating of the fluid with
consequent serious damages to the solar plant. On
the contrary, with this type of plant, when the pump
stops, the modules empty and the liquid flows inside
the drain storage unit thus preventing the collectors
from breaking because of stagnation.
A 2-3 m2 natural circulation plant with a 150/200 liter

storage unit for hot sanitary water (able to satisfy the re-
quirements of 2-4 people) has an average cost of 2,000-

3,000 €, installation, labor and VAT included. For a larger In the installation technologies currently available, the
plant (4 m2 of size) always with natural circulation, with concentrator can be linear or point-focus, of continuous

300 liter storage unit (useful to satisfy the requirements or discontinuous type (Figure B.4):
of 4-6 people), an indicative cost of about 4,000-4,500 € • solution a), parabolic trough collectors;
may be considered. A larger forced circulation plant - 15 • solution b), parabolic dish concentrators;
m2 with a 1,000 liter storage unit (for a 5 member family • solution c), linear Fresnel reflectors;
in a house with a floor heating system) contributing also • solution d), solar tower systems.
to the heating of rooms - has an indicative cost of about
12,000 €. A solar thermal plant ensures savings on the
electricity and/or on the gas bills, and favorable invest-
ment return times. Figure B.4 – Typologies of solar collectors
Solar modules satisfy about 70% of the requirements
for sanitary hot water of a dwelling house. When using LINEAR POINT-FOCUS
solar power also to integrate domestic heating, the total Ricevitore/Motore
requirement which can be satisfied could reach up to

Concentratore
40%. A solar thermal system installed according to the
state of the art may be guaranteed for fifteen years and
CONTINUOS
with the proper maintenance it might also endure for a Concentratore
longer time.
For the solar thermal plants, only when installed in build- Ricevitore
ings already registered at the land-registry office, it is

possible to obtain a fiscal exemption equal to 55% of the
purchase and installation costs of the plant, to be divided
Ricevitore
into 5 years as established by the Law no. 2 dated 28th
Ricevitore
January 2009 converting the anti-crisis DL (Legislative Concentratore
DISCONTINUOUS
Decree) 185/2008.
This deduction has been extended for further three years
by the Financial Act 2008. The VAT for solar plants is 10%.
Besides, in many regions, provinces and communes,
incentives and loans are provided, which usually reach Eliostato
25% to 30% of the total expenses.
B.8 Solar thermodynamic power Every technology allows different concentration factors
to be reached, i.e. different values of maximum tem-
perature and with it the thermodynamic cycle typology
The conversion of solar energy into electricity is carried most suitable for the conversion of thermal energy into
out in a solar thermodynamic plant in two phases: electrical energy.
• firstly solar radiation is converted into thermal energy; As a consequence, a solar thermal power station can
• successively the thermal energy is converted into be considered as the grouping of two sub-assemblies:
electrical power through a thermodynamic cycle. • one consisting of the solar collector which carries out
the first phase of energy conversion;
The thermodynamic conversion of the second phase is • one converting the thermal energy into the electrical
completely analogous to what occurs in conventional energy and which consists of the energy conversion
thermal power stations and therefore it is necessary equipment and of the transport and storage system
that the thermal power is available at high temperature which transfers heat from the collector to the thermo-
to obtain high efficiency. As a consequence, in solar dynamic cycle.
thermodynamic systems it is generally necessary to con-
centrate the solar radiation by means of a concentrator, The thermal store unit has the purpose of storing the
constituted by suitably-designed mirrors to collect and generated heat to ensure the proper operation of the
focus the solar radiation onto a receiver which absorbs plant in case of sudden variations in the irradiation due
it and transforms it into thermal energy. The whole of to weather phenomena.
concentrator and receiver forms the solar collector.

According to the maximum temperature of the convector These types of plants have an average annual net conver-
fluid, as thermodynamic cycle, the following typologies sion output of about 18%, with daily peaks of 24%, but
can be adopted: the water steam Rankine cycle (for they are suitable for the generation of low powers (some
temperatures in the range from 400° to 600°C) typical dozens of kW).
for plants with parabolic trough collectors, the Stirling
Figure B.6 – Parabolic dish plant
cycle (for temperatures up to 800°C) in small parabolic
dish plants and the Joule-Brayton cycle (for temperatures
up to 1000°C), either in simple configuration or with
combined cycle, typically in tower plants.
In the plants with parabolic trough concentrators (Fig-

ure B.5), the mirrors are used to focus the sunlight on
thermal-efficient receiving tubes running along the focal
line of the parabolic trough.
A heat-conducting fluid (synthetic oil or a mixture of
molten salts) circulates through these tubes taking away
the heat from the receiver and transferring it through heat
exchangers to the water of the thermodynamic cycle,
thus generating superheated steam to drive a standard
steam turbine.
These types of plants have an average annual net con-
version output of about 12 to 14% and constitute almost
the totality of the existing thermodynamic solar plants.
Figure B.5 – Parabolic trough concentrators

The plants with linear Fresnel concentrators (Figure B.7)
are conceptually similar to linear trough plants, have
slightly lower optical returns but have simpler tracking
systems for the mirrors and lighter structures since they
are less exposed to wind.
They are still under test but, according to evaluations
based on the manufacturing costs of the collectors,
they result to be more profitable compared with other
technologies
Figure B.7 – Linear Fresnel concentrator plant
In the plants with parabolic dish concentrators (Figure

B.6), solar radiation is concentrated onto a collector
positioned in the focus of a parabolic dish reflector.
The collector absorbs the radiation heat and heats a
fluid which is used to generate electrical energy directly
in the receiver through a small Stirling engine or a small
gas turbine.

In the central receiver plants (Figure B.8), the solar radia- according to the usage requirements; the second one is
tion coming from flat mirrors (heliostats) positioned on allowing the connection to a PV system, as a temporary

the ground in circles hits the central receiver mounted replacement for the cogenerator, so that the panels can
on a tower. be exploited when insolation is at its maximum and the
In the receiver there is an exchanger which absorbs the cogenerator in the night hours or with low irradiation.
reflected radiation and converts it into thermal energy for The flexibility of DC cogeneration, applicable also to
small users with an efficiency which can get to 90%,
the subsequent generation of superheated steam to be
is well adapted to the intermittency of the renewable
sent to the turbine or for the heating of either air or gas
sources, thus allowing a constant supply also in stand-
duly pressurized and used directly in open- or closed- alone systems which do not turn to the grid for electric
cycle gas turbines. energy storage.
Besides, more complex hybrid systems are coming out:
Figure B.8 – Central receiver plant
they allow the energy to be stored in the hydrogen pro-
duced by electrolysis using the electric energy generated
in excess by photovoltaic or wind-powered systems when
the consumption from the loads and the grid is low3.
The hydrogen produced is stored in tanks at high pres-
sure and then used to generate electric energy through
fuel cells or by biogas mixing4.
But these systems still have a low total efficiency in the
conversion chain of electrical energy into hydrogen and
then back into electricity through the fuel cells which are,
moreover, expensive devices.
Yet there are some technical solutions aimed at reduc-
ing these disadvantages; their use on a big scale shall
ensure a reduction in costs and an increase in the system
integration with an ever wider spread, looking forward to
the introduction of the Smart Grids, that is “smart distribu-
tion networks” able to shunt the electric power from one
point of the grid to another in a scenario characterized
by a variety of producers who, at the same time, are also
self-consumers.
B.9 Hybrid systems
In the next future it will be possible to think not only

of a renewable source applied to a building or a site,
but hybrid solutions will be taken into consideration to
allow a source to back up the other. Such integration
has already found applications in residential buildings,
where it is possible to find more and more thermal solar
systems coupled with PV plants, or geothermal systems
combined with solar thermal systems.
Moreover, nowadays, DC cogeneration is already present 3
This is the typical case of wind-powered systems in northern Europe, where too much
in the case of cogeneration plants producing heat and wind often blows in comparison with the real demands of the grid, and, as a consequence,
wind turbines must be stopped, thus losing that production quota which could be used. In
DC electrical energy which is converted into alternating order to get round this, hydrogen-storage systems are being realized to store the energy
current by an inverter analogously to the PV plants. produced by the wind blades in the windiest days, that is when the plants generate more
energy than required by the grid.
This type of plant offers two advantages: the first one
is linked to the possibility of modulating the electric 4
Or heat generation for district heating and sale of any residual biogas as fuel for trans-
port means.
production from 15% to 100% of the maximum power

Annex C: Dimensioning examples of photovoltaic

plants
C.1 Introduction
• Temperature coefficient PMPP -0.43%/°C
Annex C: Dimensioning example of photovoltaic plants
• Temperature coefficient U -0.107 V/°C

Here are two dimensioning examples of a photovoltaic • Dimensions 2000 x 680 x 50 mm
power plant grid-connected in parallel to a preexisting • Surface 1.36 m2
user plant. The first example refers to a small grid-con- • Insulation class II
nected PV plant typical of a familiar end user, whereas the
second one refers to a larger power plant to be installed
in an artisan industry. In both cases the user plants are Therefore, the total surface covered by the modules shall
connected to the LV public utility network with earthing be equal to 1.36 x 17 ≈ 23 m2, which is smaller than the
systems of TT type; the exposed conductive parts of roof surface available for the installation.
the PV plants shall be connected to the already existing By assuming -10°C and +70°C as minimum and maxi-
earthing system, but the live parts of the PV plant shall mum temperatures of the modules and by considering
remain isolated. that the temperature relevant to the standard testing
Finally, the prospective short-circuit current delivered by conditions is about 25°C, with the formula [2.13] the
the distribution network is assumed to be 6kA phase- voltage variation of a PV module, in comparison with the
to-neutral in the first example and 15kA three-phase in standard conditions, can be obtained.
the second one.
• Maximum no-load voltage 29.40+0.107 . (25+10) = 33.13V
C.2 3kWp PV plant • Minimum voltage MPP 23.30+0.107 . (25-70) = 18.50V
• Maximum voltage MPP 23.30+0.107 . (25+10) = 27.03V
We wish to carry out the dimensioning of a PV plant for a
detached house situated in the province of Bergamo; the
plant shall be connected to the LV public utility network For safety purpose and as precautionary measures, for
based on net metering. This house is already connected the choice of the plant components the higher value
to the public network with 3kW contractual power and between the maximum no-load voltage and the 120%
an average annual consumption of about 4000 kWh. of the no-load voltage of the modules (note 7, Chapter
The side of the roof (gabled roof), into which the panels 3) is assumed. In this specific case, the reference volt-
shall be partially integrated, has a surface of 60 m2, is age results to be equal to 1.2 . 29.40 = 35.28V, since it
sloped with a tilt angle β of 30° and is +15° (Azimut angle γ) is higher than 33.13V.
south oriented. Electrical characteristics of the string:
The power plant size decided is 3 kWp, so that the power • Voltage MPP 17 x 23.30 = 396 V
demand of the user is satisfied as much as possible; with • Current MPP 7.54 A
reference to the example 2.2 of Chapter 2, the expected • Maximum short-circuit current 1.25 x8.02 = 10 A
production per year, considering an efficiency of the plant • Maximum no-load voltage 17 x 35.28 = 599.76 V
components of 0.75, is about 3430 kWh. • Minimum voltage MPP 17 x 18.50 = 314.58 V
• Maximum voltage MPP 17 x 27.03 = 459.50 V
Choice of modules
By using polycrystalline silicon modules, with 175 W Choice of the inverter
power per unit, 17 modules are needed, a value obtained Due to the small power of the PV plant and to carry out
by the relation 3000/175=17. The modules are assumed the direct connection with the LV single-phase network,
to be all connected in series in a single string. a single-phase inverter is chosen, which converts the
The main characteristics of the generic module declared direct current to alternating current thanks to the PWM
by the manufacturer are: control and IGBT bridge.
• Rated power PMPP1 175 W This inverter is equipped with an internal protection to
• Efficiency 12.8 % prevent the inflow of currents with continuous compo-
• Voltage VMPP 23.30 V nents into the grid. It has input and output filters for
• Current IMPP 7.54 A the suppression of the emission disturbances - both
• No-load voltage 29.40 V conducted as well as radiated - and an isolation sensor
• Short-circuit current Isc 8.02 A to earth for the PV modules. It is equipped with the Maxi-
• Maximum voltage 1000 V mum Power Point Tracker (MPPT) and with the interface
device (DDI) with its relevant protection system (SPI).
1
MPP identifies the electrical quantities at their maximum power point under standard
radiance conditions.

Technical characteristics: Iz = 0.9 . 0.91 . I0 = 0.9 . 0.91 . 35 ≈ 29A
• Input rated power 3150 W

• Operating voltage MPPT on the DC side 203-600 V where 0.9 represents the correction factor for the instal-
• Maximum voltage on the DC side 680 V lation of solar cables in conduit or in cable trunking.
• Maximum input current on the DC side 11.5 A The carrying capacity exceeds the maximum short-circuit
• Output rated power on the AC side 3000 W current of the string:
• Rated voltage on the AC side 230 V
• Rated frequency 50 Hz Iz > 1.25 . Isc = 10A
• Power factor 1
• Maximum efficiency 95.5% The frames of the modules and the supporting structure
• European efficiency 94.8% of the string are grounded through a cable N07V-K,
yellow-green, 2.5 mm2 cross-section. The connection
To verify the correct connection string-inverter (see Chap- between the PV array combiner box and the inverter
ter 3), first of all it is necessary to verify that the maximum is carried out using two single-core cables N07V-K
no-load voltage at the ends of the string is lower than (450/750V), 2.5 mm2 cross-sectional area and L3=1m
the maximum input voltage withstood by the inverter: length, in conduit, with current carrying capacity of 24A,
which is higher than the maximum string current.
599.76 V < 680 V (OK) The connections between the inverter and the contactor
for the produced power (length L4=1m) and between the
In addition, the minimum voltage MPP of the string shall contactor and the main switchboard of the detached
not to be lower than the minimum voltage of the inverter house (length L5=5m) are carried out using three single-
MPPT: core cables N07V-K (F+N+PE), 2.5 mm2 cross-sectional
area in conduit, with current carrying capacity of 21A,
314.58 V > 203 V (OK) which is higher than the output rated current of the in-
verter on the AC side:
whereas the maximum voltage MPP of the string shall not
be higher than the maximum voltage of the inverter MPPT: Pn 3000
Iz > = = 13A
Vn . cosϕn 230 . 1
459.50 V < 600 V (OK)
Finally, the maximum short-circuit current of the string Verification of the voltage drop
shall not exceed the maximum short-circuit current which Here is the calculation of the voltage drop on the DC side
the inverter can withstand on the input: of the inverter to verify that it does not exceed 2%, so
that the loss of the produced energy is less than such
10 A < 11.5 A (OK) percentage (see Chapter 3).
Length of the cables with 2.5 mm2 cross-sectional area:
Choice of cables
The modules are connected in series through the cables • connection between the string modules (L1): (17-1) x 1 m = 16 m
L1* and the string thus obtained is connected to the PV • connection between string and switchboard (L2): 15 m
array combiner box immediately on the supply side of • connection between switchboard and inverter (L3): 1m
the inverter using solar single-core cables L2 with the • total length 16 + 15 + 1 = 32 m
following characteristics:
• cross-sectional area 2.5 mm2 Therefore the percentage voltage drop results2:
• rated voltage Uo/U 600/1000 VAC – 1500 VDC
• operating temperature -40 +90 °C Pmax . (ρ1 . L1 . ρ2 . 2. L2 + ρ2 . 2 . L3) . 100 = ↵
∆U% =
• current carrying capacity in free air at 60°C s . U2
(two adjacent cables) 35 A → 3000 . (0.021 . 16 + 0.018 . 2 . 15 + 0.018 . 2 . 1) . 100 = 0.7%
• correction factor of the current carrying capacity at 70°C 0.91
2.5 . 3962
• maximum temperature of the cable under
overload conditions 120 °C
The current carrying capacity Iz of the solar cables in- 2

The voltage drop between the inverter and the contactor of the generated power is ignored
because of the limited length of the connection cables (1m). For the connection cables
stalled in conduit at the operating temperature of 70°C string-switchboard and switchboard-inverter, the resistivity of copper assumed at 30°C is
Ω . mm2
results to be equal to (see Chapter 3): 30°C ρ2= 0.018
m
, whereas, for the connection cables between modules, an ambient
.
temperature of 70°C is considered; thereforeρ1 = 0.018 . [1+0.004 . (70 - 30)] = 0.021 Ω mm .
2
m
Switching and protection devices DC side by installing inside the PV array combiner box
With reference to the plant diagram shown in Figure an SPD type OVR PV T2 40-600 P TS QS, upstream the
C.1, the protection against overcurrent is not provided switch-disconnector, for the simultaneous protection of
since on the DC side the cables have a current carrying both inverter and modules; on the AC side instead, an
capacity higher than the maximum short-circuit current OVR T2 1N 40-275s P QS is mounted inside the input
which could affect them. In the main switchboard of the switchboard. The SPD type OVR PV installed on the DC
detached house, on the AC side, there is a thermomag- side, shall be protected by two 4A fuses 10.3x38mm (or
netic residual current circuit-breaker DS 201 C16 30mA/ 16A, only with IP 65 enclosure) inserted in a switch-dis-
typeA (Icn= 6kA) for the protection of the connection line connector fuse holder E 92/32 PV. Instead, OVR T2 SPD,
of the inverter against overcurrents and for the protection on the AC side, shall be protected by a fuse 10.3x38mm
against indirect contacts. To guarantee the possibility E9F 16A gG mounted on a fuse holder E91hN/32.
of carrying out the necessary maintenance operations The other switching and protection devices, that is the
on the inverter, two switch-disconnectors are installed input thermomagnetic circuit-breaker S202 C25, the
immediately upstream and downstream the inverter, main switch-disconnector E202 In=25A and the two
S802 PV-M32 upstream and E202 In=16A downstream thermomagnetic residual current circuit-breakers DS201
respectively. C10/16, were already installed in the pre-existing user
The protection against overvoltages is carried out on the plant and are maintained.
Figure C.1
LV grid
Input switchboard
OVR T2 1N 40-275s P QS
Bidirectional
meter S202 C25 E 91hN/32
kWh
SPD
N07V-K 3x2.5 mm2

5m
Main switchboard
E202 25A
DS201 C16 A30 DS201 C16 AC30 DS201 C10 AC30

Id Id Id
N07V-K 3x2.5mm2
L5 = 5m
Meter of
produced power kWh
+
N07V-K 3x2.5mm2
L4 = 1m +
Panel
E202 16 A
– n Modules
L*1
+
N07V-K 3x2.5mm2 The connection cables
L3 = 1m between the panels
(L1* = 1m) are (n - 1)
OVR PV T2 –
S802 PV M32 40-600 P TS QS
String
L*1
+
PV array
combiner box –
SPD L*1
Solar cable +
L2 = 15m
String
–
connection L1 = 16m of the 17 panels

C.3 60kWp PV plant Choice of modules
By using polycrystalline silicon panels, with 225 W power

We wish to carry out the dimensioning of a PV plant to be per unit, 267 panels are needed, number obtained from
connected to the LV public utility network based on net the relation 60000/225=267.
metering for an artisan manufacturing industry situated in Taking into account the string voltage (which influences
the province of Milan. This industry is already connected the input voltage of the inverter) and the total current
to the LV public network (400V three-phase) with 60 kW of the strings in parallel (which influences above all the
contractual power and an average annual consumption choice of the cables), we choose to group the panels in
of about 70 MWh. twelve strings of twenty-two modules each, for a total of
The side of the roof (Figure C.2) into which the modules 12 . 22 = 264 panels delivering a maximum total power
shall be partially integrated has a surface of 500 m2, is of 264 . 225 = 59.4 kWp.
sloped with a tilt angle β of 15° and is -30° (Azimut angle γ) The main characteristics of the generic module declared
south oriented. by the manufacturer are:
6kWp is the size decided for this power plant, based on • Rated power PMPP 225 W
net metering, so that the power demand of the user is sat- • Efficiency 13.5 %
isfied as much as possible (as in the previous example). • Voltage VMPP 28.80 V
From Table 2.1 we derive the value of the solar radiation • Current IMPP 7.83 A
on a horizontal surface in Milan, which is estimated 1307 • No-load voltage 36.20 V
kWh/m2. With the given tilt angle and orientation, a cor- • Short-circuit current Isc 8.50 A
rection factor of 1.07 is derived from Table 2.3. Assuming • Max voltage 1000 V
an efficiency of the plant components equal to 0.8, the • Temperature coefficient PMPP -0.48 %/°C
expected power production per year results: • Temperature coefficient U -0.13 V/°C
• Dimensions 1680 x 990 x 50 mm
Ep=60 . 1307 . 1.07 . 0.8 ≈ 67MWh • Surface 1.66 m2
• Insulation class II
Therefore, the total surface covered by the modules shall

Figure C.2 be equal to 1.66 x 264 = 438 m2, which is smaller than
the roof surface available for the installation.
By assuming -10°C and +70°C as minimum and maxi-
mum temperatures of the modules and by considering
that the temperature relevant to the standard testing
conditions is about 25°C, with the formula [2.13] the
voltage variation of a PV module, in comparison with the
standard conditions, can be obtained.
500 m2 • Maximum no-load voltage 36.20 + 0.13 . (25 + 10) = 40.75V
• Minimum voltage MPP 28.80 + 0.13 . (25 - 70) = 22.95V
• Maximum voltage MPP 28.80 + 0.13 . (25 + 10) = 33.35V

WEST For the choice of the plant components, for safety pur-
pose and as a precautionary measure, the higher value
between the maximum no-load voltage and the 120%
of the no-load voltage of the modules (note 7, Chapter
NORTH 3) is considered. In this specific case, the reference volt-
age results to be equal to 1.2 . 36.20 = 43.44V, since it
exceeds 40.75V.
Electrical characteristics of the string:

• Voltage MPP 22 x 28.80 = 663.6 V
• Current MPP 7.83 A
SOUTH • Maximum short-circuit current 1.25 x 8.50 = 10.63 A
• Maximum no-load voltage 22 x 43.44 = 955.68 V
EAST • Minimum voltage MPP 22 x 22.95 = 504.90 V
• Maximum voltage MPP 22 x 33.35 = 733.70 V

Choice of the inverter Choice of cables

Two three-phase inverters are chosen, each with 31kW The modules are connected in series using the cable L1*
input rated power; therefore six strings in parallel shall and each deriving string is connected to the PV array
be connected to each inverter. combiner box inside the shed and upstream the inverter
The three-phase inverters which have been chosen through solar cables with length L2, positioned in two
convert direct current to alternating current thanks to the cable trunkings, containing 6 circuits in bunches each.
PWM control and IGBT bridge. Here are the characteristics of the solar cables:
They have input and output filters for the suppression • cross-sectional area 4 mm2
of the emission disturbances, both conducted as well • rated voltage Uo/U 600/1000 VAC – 1500 VDC
as radiated, and an earth-isolation sensor for the PV • operating temperature -40 +90 °C
modules. They are equipped with the Maximum Power • current carrying capacity in free air at 60°C 55 A
Point Tracker (MPPT) and have an internal protection • correction factor of the carrying capacity at 70°C 0.91
preventing the inflow of currents with continuous com- • maximum temperature of the cable under
ponents into the grid. overload conditions 120 °C
Technical characteristics:
• Input rated power 31000 W
• Operating voltage of the inverter MPPT The current carrying capacity Iz of the solar cables
on the DC side 420-800 V bunched in conduit at the operating temperature of 70°C
• Maximum voltage on the DC side 1000 V results to be equal to (see Chapter 3):
• Maximum input current on the DC side 80 A
• Output rated power on the AC side 30000 W Iz = 0.57 . 0.9 . 0.91 . I0 = 0.57 . 0.9 . 0.91 . 55 ≈ 26A
• Rated voltage on the AC side 400 V three-phase
• Rated frequency 50 Hz where 0.9 represents the correction factor for the instal-
• Power factor 0.99 lation of the solar cables in conduit or in cable trunking,
• Maximum efficiency 97.5% whereas 0.57 is the correction factor for 6 circuits in
• European efficiency 97% bunches.
The carrying capacity is higher than the maximum short-
To verify the correct connection string-inverter (see Chap- circuit current of the string:
ter 3) first of all it is necessary to verify that the maximum
no-load voltage at the ends of the string is less than the
maximum input voltage withstood by the inverter: Iz > 1.25 . Isc = 10.63A
955.68 V < 1000 V (OK) The frames of the modules and the supporting struc-
ture of each string are earthed through a cable N07V-K,
In addition, the minimum voltage MPP of the string shall yellow-green, with 4 mm2 cross-section. With reference
not be lower than the minimum voltage of the inverter to the electric diagram of Figure C.2, the connection
MPPT: of the PV array combiner box to the inverter is carried
504.90 V > 420 V (OK) out by using two single-core cables N1VV-K (0.6/1kV
sheathed cables) with 16 mm2 cross-section and length
whereas the maximum voltage MPP of the string shall L3=1m in conduit, current carrying capacity of 76A, a
not exceeds the maximum voltage of the inverter MPPT: value exceeding the maximum total short-circuit current
of the six strings connected in parallel:
733.70 V < 800 V (OK)
Iz > 6 . 1.25 . Isc = 63.75A
Finally, the maximum total short-circuit current of the six
strings connected in parallel and relevant to each inverter The connection between the inverter and the paralleling
shall not exceed the input maximum short-circuit current switchboard of the inverters is carried out using three
which the inverter can withstand: single-core cables N1VV-K of 16 mm2 cross-section
and length L4=1m in conduit, current carrying capacity
6 x 10.63 = 63.75 A < 80 A (OK) of 69A, which is higher than the output rated current of
the three-phase inverter:
Pn 30000
Iz > = = 43.7A
. V . cosϕ . 400 . 0.99
n n

The connections between inverter paralleling switchboard Verification of the voltage drop
and contactor of the produced power (length L5=3m), and Here is the calculation of the voltage drop on the DC

between contactor and main switchboard of the industry side of the inverter to verify that it does not exceed 2%
(length L6=7m) are carried out using three single-core ca- (see Chapter 3).
bles N1VV-K with 35 mm2 cross-sectional area in conduit, Length of the cables with 4 mm2 cross-section, DC side:
with current carrying capacity of 110A, which is higher
than the output rated current of the PV plant: • connection between the string modules (L1*): (22-1) x 1 m = 21 m
• connection between string and switchboard (L2): 20 m
Pn 60000
Iz > = = 87.5A
. V . cosϕ . 400 . 0.99 Length of the cables with 16 mm2 cross-section, DC side
n n
• connection between switchboard and inverter (L3): 1m
The protective conductor PE is realized using a yellow-green
single-core cable N07V-K and 16 mm2 cross-sectional area. Total length of the cables on the DC side: 21 + 20 + 1 = 42 m
The average percentage of voltage drop up to the PV ar-

Figure C.3 ray combiner box, when the panels constituting the string
deliver the maximum power Pmax = 22 x 225 = 4950W,
with string voltage of 663.6V results to be3:
+ String formed by Pmax . (ρ1 . L1 . ρ2 . 2. L2 ) . 100 = ↵
– 22 panels in series ∆U% =
s . U2
→ 4950 . (0.021 . 21 + 0.018 . 2 . 20) . 100 = 0.326%
+
– 4 . 663.62
The average percentage of voltage drop between the

+
–
PV array combiner box and the inverter with Pmax = 6 x
4950 = 29700W results to be:
P . (ρ . 2 . L3 ) . 100 = 29700 . (0.018 . 2 . 1) . 100 = 0.015%
+ ∆U% = max 2
– s . U2 16 . 663.62
Therefore, the total voltage drop results equal to 0.34%.
+
–
Switching and protection devices

+ PV array combiner boxes
–
The current carrying capacity of the string cables is higher
than the maximum current which can pass through them
under standard operating conditions; therefore it is not
necessary to protect them against overload.
Equivalent to the
previous lay-out
3
For the connection cables string-switchboard and switchboard-inverter the re-
.
sistivity of copper at 30°C ρ = 0.018 Ω mm , is assumed, whereas for the con-
2
2
m
nection cables between panels an ambient temperature of 70°C is assumed; then
Ω . mm2 .
ρ1 = 0.018 . [1+0.004 . (70 - 30)] = 0.021
m

Under short-circuit conditions, the maximum current in Inverter paralleling switchboard

the string cable affected by the fault results (see clause With reference to the plant diagram of Figure C.4, on each
4.1.4): of the two lines coming from the three-phase inverters, a

generator themomagnetic circuit-breaker S203 P - C635
Isc2 = (SA - 1) . 1.25 . Isc = (6 - 1) . 1.25 . 8.50 ≈ 53A (having a breaking capacity equal to the prospective
three-phase short-circuit current given by the network)
this value is higher than the cable carrying capacity: as a is installed, coupled with a residual current device type
consequence, it is necessary to protect the cable against DDA 203 A – 63/0.03 (Idn=30mA type A). A switchboard
short-circuit by means of a protective device, which under switch disconnector XT1D 160 3p is also installed.
fault conditions shall let through the power that the cable
can withstand. Main switchboard
With reference to the diagram of Figure C.2, the six pro- In the main switchboard of the industry, where the main
tection devices in the PV array combiner box shall have circuit-breaker and the protective devices for the dis-
a rated current (see relation [4.1]) equal to: tribution lines of the user’s plant are already present, a
circuit-breaker SACE Tmax XT2N 160 Ekip LS/I In=100A
1.5 . Isc ≤ In ≤ 2.4 . Isc → 1.5 . 8.5 ≤ In ≤ 2.4 . 8.5 → In=16A is installed, which has the function of interface device
(DDI) and to which the interface protection system (SPI)
Therefore, a S804 PV-S16 is chosen, which has a CM-UFD.M32 is associated.
rated voltage Ue=1200VDC and a breaking capacity The circuit-breaker XT2 is installed also with the purpose
Icu=5kA > Icc2. of protecting against the overcurrents the switch-discon-
nector in the paralleling switchboard and the cables for
The connection cables between PV array combiner box the connection between the paralleling switchboard and
and inverter do not need to be protected against overcur- the main switchboard.
rents since their current carrying capacity is higher than For the protection of the plant against the input overvolt-
the maximum current which may interest them. Therefore, ages on the network side, a surge suppressor type OVR
a main switch-disconnector circuit-breaker XT1D PV 1604 T2 3L 80-275s P TS QS is installed, protected by E 9F10
shall be mounted inside the PV array combiner box to GG20 fuses mounted on E93hN/32 fuse holders.
disconnect the inverter on the DC side.
In the PV array combiner boxes also some surge sup-
pressors (SPD) shall be installed for the protection of the
inverter on the DC side and of the PV modules: the choice
is SPD type OVR PV 40-1000 P TS QS protected by 4A
fuses gR (or 16A fuses only in case of IP65 enclosures)
mounted on fuse holders type E92/32 PV.
4
Two poles in series are connected with the positive polarity and two in series on the
negative polarity since the PV system is isolated from earth
5
The neutral pole is not connected.

Figure C.4

LV grid
Main switchboard
Bidirectional
OVR T2 3N 40-275s P TS QS
XT2N160 Ekip LS/I
kWh meter Id LS/l In 100A RC Sel
+ CM-UFD.M32
Id Id
E 93hN/32
User’s plant
SPD
N1VV-K 3x35mm2 L6 = 7m
N07V-K 1x16mm2
Meter of produced
N1VV-K 3x35mm2 kWh power
N07V-K 1x16mm2 L5 = 3 m
XT1D160 3 poles
S203P C63 + DDA 203A
Id Inverter paralleling Id
+
switchboard
+
L4 = 1m N1VV-K 3x16mm2 Modulo
N07V-K 1x16mm2
L4 = 1m
– n Modules
L*1
+
The connection cables
between the panels
N1VV-K L3 = 1m (L1* = 1m) are (n - 1)
L3 = 1m 2x16mm2
40-1000 P TS QS
OVR PV T2
–
String
L*1
XT1D PV 160 SPD SPD +
PV array
combiner box
S804 PV-S16
–
L*1
+
String formed by 22 solar
Solar cable 4m m2 –
L2 = 20m –
panels in series
L1 = 21m

Annex D: Temperature rise, MCB and disconnec-

tor behavior in photovoltaic applications
Assembly engineering in the PV industry differs in dif- Combiner boxes should preferably be placed at locations
ferent aspects to well-known AC switchgear assembly. where direct sun exposure is prohibited.
Annex D: Temperature rise, MCB and disconnector behavior in photovoltaic applications
This annex provides useful wiring advices to take in Low environmental temperature usually increases the
consideration when designing PV panels and especially lifetime of components and the reliability of the applica-
the PV breakers and disconnectors: tion. A box directly put in the sun, can easily have an
inside air temperature increase of 30 K.
There is no Simultaneity Factor for PV applications Under worst case conditions, (maximum environment
Depending on the national installation rules, assembly temperature, maximum load, direct sunlight exposure,
engineering takes into consideration that not all AC etc.) the internal box temperature can easily exceed
consumers are active at the same time. 100°C.
By applying a simultaneity factor, upstream MCBs’ rated
currents are less than the sum of the downstream circuit In a typical combiner containing a PV disconnector, 24
breakers. fuses for string protections (12 strings), connectors and
However, in PV applications, all strings produce the same cables, the total internal resistance of cables and compo-
solar power leading to a simultaneity factor of 1. nents can be estimated at 0.01 ohm, which would result
Ambient Temperature in a total dissipation of 100 W at 100 A DC load. 100
The PV industry requires low voltage products operable in Watt dissipation in a hermetically closed enclosure will
a large temperature range. Inverters and combiners can definitely lead to a significant increase of the temperature
become very cold at night and very warm during daytime inside the enclosure.
with a typical peak reached in the early afternoon. The temperature might even exceed the temperature
Therefore, PV breakers and disconnectors can be used specifications of components inside the box.
not only in the temperature range given by the standards Therefore enclosure dimensions are a very important
but also at temperatures down to -40°C and up till 70°C design issue.
with regard to a certain uprating or derating factor.
It’s important to keep in mind that ambient temperature It should also be noticed that temperature increase usu-
always refers to PV breakers or disconnectors, not the ally correlates with the load current square (I2). E.g. if a
air temperature outside the combiner or inverter. 100 A DC load would give a temperature rise of 30 K,
The power loss as a result of internal contact resistance 125 A DC would probably result in a temperature increase
of PV breakers and disconnectors cabling connection of 45 K.
and surrounding low voltage products lead to an internal
heating of the enclosure. This fact must be considered
when choosing the right enclosure size.
Tin = inside temperature

(= ambient temperature of products)
Terminal temperature
Ta = Ambient temperature

Pole Connection PV breakers and disconnectors Mounting Distances
When using three and four pole PV breakers or discon- Due to the temperature related derating values of PV
Annex D: Temperature rise, MCB and disconnector behavior in photovoltaic applications

nectors, the poles must be wired in series in compliance breakers and disconnectors, a distance between adja-
with the assembly standards. Best practice has shown cent breakers or disconnector should be considered with
that the following variables must be considered: regard to the other variables in this context.
• Jumper diameter (pole connector) has to comply with
the cable diameter to meet the requirements of the Recommendation
assembly standards. It is strongly recommended to perform temperature tests
• Jumper length: Jumper length must be sufficient for on enclosure under maximum application conditions to
PV breaker or disconnector heat dissipation as jumpers verify the appropriate design of the enclosure. In addition,
work as heat sinks. In addition, it is important to check it is necessary to make sure that national and international
the cable manufacturers’ minimum bending radius installation standards are fulfilled.
data. Over-bending cables might affect the long term
cable insulation. Standards
• Jumper insulation: Photovoltaic cables often have extra The installation of switches, switch-disconnectors and
insulation. This might lead to low heat radiation. breaker shall comply with national and /or international
• Tightening torque: it is necessary to respect mounting standards.
instruction for the correct terminal tightening torque For the erection of panel boards these standards usu-
value. If the tightening torque is not as specified by the ally refer to IEC 61439-1 and IEC 61439-2 (Low-voltage
manufacturer it will definitely lead to an increase of the swichtgear and controlgear assemblies - Part 1: General
electrical impedance, but also the thermal resistance rules / - Part 2: Power switchgear and controlgear as-
will go up. On the long run, this might result in reliability semblies).
problems or overheating. In these standards the requirements for cable dimen-
• Jumpers or equivalent busbars from different manu- sions, environmental conditions like max. allowed tem-
facturer than the PV breakers or disconnectors manu- perature, etc. are specified.
facturer may not be approved. The applicant must make sure that the installation is
compliant with these relevant standards e.g. IEC 61439-1
Enclosure Dimensioning and IEC 61439-2.
Against the background given above, dimensioning a
PV enclosure differs from the dimensioning of a typical Additional Information: Temperature Related First Aid
AC enclosure. The following variables affect the heating If an enclosure has not been assembled with regard to
performance of an equipped PV enclosure. the special features described above, the following first
• IP class: The tighter the enclosure, the worse the heat aid advice might be helpful:
dissipation. For this reason, state-of-the-art inverters • Mounting of PV breakers or disconnectors in vertical
and combiners are equipped with heat exchangers or position has a positive derating effect.
ventilation. • Terminal tightening torque according to the mounting
• Transparent covers: Transparent enclosure covers instructions optimizes the contact resistance between
are reported to influence the inside temperature by cable and terminal.
40K within just a few minutes of direct solar radiation. • When available, the use of ring lug kits PV breakers
In addition, not every transparent cover is 100% UV and disconnectors usually allow the mounting of big-
resistant. ger cable diameters. This can have a positive effect on
• Ground plate material: Metallic ground plates are temperature related nuisance tripping.
reported to have positive effect on enclosure heat
management.
• DIN rail size: Industrial DIN-Rails (15mm or higher) have
a positive effect on low voltage product heat dissipation
as they increase air space between the ground plate
and the low voltage products.
• Dimensions (volume) in general.

QT1 QT7
Low voltage selectivity with ABB circuit-breakers Three-phase asynchronous motors
Generalities and ABB proposals for the coordina-
tion of protective devices
QT2 QT8
MV/LV trasformer substations: theory and exam- Power factor correction and harmonic filtering in
ples of short-circuit calculation electrical plants
QT3 QT9
Distribution systems and protection against indi- Bus communication with ABB circuit-breakers
rect contact and earth fault
QT4 QT10
ABB circuit-breakers inside LV switchboards Photovoltaic plants
QT5 QT11
ABB circuit-breakers for direct current Guidelines to the construction of a low-voltage
applications assembly complying with the Standards IEC 61439
Part 1 and Part 2
QT6 QT12
Arc-proof low voltage switchgear and controlgear Generalities on naval systems and installations
assemblies on board
QT13
Wind power plants
Contact us
ABB SACE The data and illustrations are not binding. We reserve
1SDC007109G0203 - 12/2017
the right to modify the contents of this document on
A division of ABB S.p.A. the basis of technical development of the products,
L.V. Breakers without prior notice.
Via Baioni, 35 Copyright 2017 ABB. All rights reserved.
24123 Bergamo - Italy
Tel.: +39 035 395 111
Fax: +39 035 395306-433
www.abb.com
www.abb.com/solar

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Technical Application Papers No.

1.4.2 Thin-film modules.......................................... 13

1.5 Types of photovoltaic plants................... 15 4 Protection against overcur-

2.2 Voltage-current characteristic 4.2 Protection against overcurrents on AC side... 36

2.3 Grid connection scheme......................... 19 4.3 Choice of switching and disconnecting

2.7 Voltages and currents in a PV plant........ 24 4.4.2 PV plants on ground................................................ 39

2.8 Variation in the produced energy............ 24

6.2 Residual current releases Type B.................. 68

6 ABB solutions for photovol- 6.2.2 Residual Current Devices....................................... 69

taic applications .......................... 44 6.3 Contactors (for DC switching)....................... 70

6.1 Molded-case and air circuit-breakers............. 44 6.4 Switch-disconnectors................................... 71

6.21 PMA Cable Protection System Solutions...... 90

Annex A – New technologies

Annex B – Other renewable energy sources

1 Generalities on photovoltaic (PV) plants

1 Generalities on photovoltaic (PV) plants

Figure 1.5 - Solar Atlas

1 kWh/m2 2 kWh/m2 3 kWh/m2 4 kWh/m2 5 kWh/m2 6 kWh/m2 7 kWh/m2

1 Generalities on photovoltaic (PV) plants

Figure 1.6 - Daily global radiation in kWh/m2

Milan Venice Trieste 4.4

1 Generalities on photovoltaic (PV) plants

Figure 1.9 - Photovoltaic effect

1 Separation of the charge

100% of the incident solar energy

Under standard operating conditions (1W/m2 irradiance

• gets rid of heat easily so as to prevent the temperature EVA

rise from reducing the power supplied by the module.

1 Generalities on photovoltaic (PV) plants

Maximum Power Point for a photovoltaic generator

Maximum Power Point

ingot is obtained by melting and casting the silicon

1 Generalities on photovoltaic (PV) plants

cells (Figure 1.18). Calcic-sodium glass

Figure 1.18 – Thin film module Indium-Tin Oxide

1 Generalities on photovoltaic (PV) plants

At present the most common applications are used to

Figure 1.21 shows a principle diagram of a PV plant

1 PV generator 5 Possible DC loads

4 Storage system (battery) DC connections

1.5.2 Grid-connected plants Figure 1.23

Permanently grid-connected plants draw power from

Such plants (Figure 1.23) offer the advantage of dis-

2 PV combiner boxes on DC side

1 Generalities on photovoltaic (PV) plants

Current [A ] the relation among the currents becomes:

If in the [2.6] we put Ig = 0, as it occurs during the night

A PV plant connected to the grid and supplying a con- U

Iu • Pr = U . Ir the power delivered by the grid.

2.4 Nominal peak power Remarkable values of AM are (Figure 2.6):

[W/m2] Earth surface

1350 [W/m2] (AM0)

800 From an energetic point of view, the design principle

Ep = Ema . hBOS [kWh/kWp] [2.10]

sible to obtain the tilt angle β of the modules with respect

N Solar path at 45° North latitude

Outside the Tropics latitude, the Sun cannot reach the

a = 90° - lat + d [2.12]

Table 2.4 – Central Italy: 41°N latitude

50° 1.09 1.08 1.05 1.01 0.82