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    Weld Test Stand Assembly Manual

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    LUIS CORDOVA ZANCHES
    This document provides parts lists and operating instructions for a welding test stand model WTS-ASSY/1. It lists the major components of the assembly including the base, column, mast, tool tray, overarm, top brace, and accessories. It also provides step-by-step instructions for assembling the welding test stand and using accessories like a plate fixture for welding qualification tests in various positions.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Weld Test Stand Assembly Manual

    Uploaded by

    LUIS CORDOVA ZANCHES
    265 views9 pages
    This document provides parts lists and operating instructions for a welding test stand model WTS-ASSY/1. It lists the major components of the assembly including the base, column, mast, tool tray, overarm, top brace, and accessories. It also provides step-by-step instructions for assembling the welding test stand and using accessories like a plate fixture for welding qualification tests in various positions.

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    This document provides parts lists and operating instructions for a welding test stand model WTS-ASSY/1. It lists the major components of the assembly including the base, column, mast, tool tray, overarm, top brace, and accessories. It also provides step-by-step instructions for assembling the welding test stand and using accessories like a plate fixture for welding qualification tests in various positions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    265 views9 pages

    Weld Test Stand Assembly Manual

    Uploaded by

    LUIS CORDOVA ZANCHES
    This document provides parts lists and operating instructions for a welding test stand model WTS-ASSY/1. It lists the major components of the assembly including the base, column, mast, tool tray, overarm, top brace, and accessories. It also provides step-by-step instructions for assembling the welding test stand and using accessories like a plate fixture for welding qualification tests in various positions.

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    WELD TEST STAND

    OPERATING AND PARTS MANUAL


    MODEL # WTS-ASSY / 1

    MANUFACTURED BY:
    TRIANGLE ENGINEERING INC.
    HANOVER, MA U.S.A.
    TEL#781-878-1500
    FAX#781-878-2547
    www.trieng.com

    NOTE: EQUIPMENT MANUALS AND PRICE SHEETS ARE AVAILABLE FOR


    DOWNLOAD ON OUR WEBSITE: WWW.TRIENG.COM

    REV 10/10
    WELDING TEST STAND
    MODEL WTS-ASSY

    PARTS & COMPONENTS

    ASSEMBLY

    WTS-ASSY BASE, COLUMN, MAST, TOOL TRAY, OVERARM, TOP BRACE,


    SAFETY LOCK, CROSS PIN, BOLTS, NUTS & WASHERS
    PARTS

    WTS-BASE BASE W/COLUMN 2-1/2" sch 40 x 37-1/2" OAL


    WTS-MAST MAST 2" sch 40 x 56" OAL
    WTS-OVARM/1 ADJUSTABLE OVERARM
    WTS-BN 1/2"-13 x 3-1/2" HEX BOLTS W/NUTS
    WTS-CP CROSS PIN
    WTS-LB LOCK BOLT
    WTS-TT TOOL TRAY
    WTS-TB TOP BRACE (3pc SET)
    WTS-TR 1/2"-13 x 4" HEX BOLT, NUT, TWO HEAVY WASHERS

    ACCESSORIES

    WTS-PL PLATE FIXTURE


    CAPACITY: THICKNES: 1-1/2" WITH NO BACKING
    WIDTH: 6" MIN. TO 8-3/4" MAX. LENGTH: 6" MIN.

    WTS-P256G PIPE FIXTURE 2G, 5G & 6G POSITIONS


    CAPACITY 2" NPS THRU 10" NPS

    WTS-PCP1.0 1", 3/4" & 1/2" NPS COMBO PURGE FIXTURE

    WTS-PCP2XX PURGE CAPS FOR 2XXH

    WTS-TBSA 12" ADJUSTABLE WORK TABLE SUPPORT ARM

    WTS-TBL 12" ADJUSTABLE WORK TABLE

    10/09
    WELDING TEST STAND
    ASSEMBLY INSTRUCTIONS
    1) Remove all items attached to the mast and column. (overarm, top brace etc..)

    2) Remove shipping bolt with wing nut connecting the mast and column. Remove mast.

    3) Select the base column. (WTS-BASE) We recommend securing the unit to the floor line
    with 1/2” anchors, or 1/2” lag screws no less then 9" from the center line of column
    to rear wall at mid point of welding booth.

    4) Select the 1/2" x 4" hex head bolt, heavy washers (2) and nut. Secure in lowest thru hole in the
    base column. Do not over tighten . The heavy washers should be able to rotate.

    5) Select the work table support arm (WTS-TBSA if supplied) and lower it over the base column,
    resting on the support arm heavy washers.

    6) Select mast (WTS-MAST). Slide mast with four drilled holes 90 apart into the base column,
    line up four holes and secure with 1/2” x 3 1/2” hex head bolts and nuts. NOTE! The 3/8”
    drilled holes with 90 countersink 3” on center machined into top mast should be oriented
    right or left of center line of assembly.

    7) Select the tool tray (WTS-TT) and lower it over the mast to rest on the tool tray collar and
    base column.

    8) Select adjustable arm (WTS-OVARM/1) with 3/8” diameter cross pin and safety clip. Drop
    arm over mast such that 5/8" threaded boss is to the right and oriented with adjustable holes.
    Place 3/8” cross pin through adjusting holes. Allow adjustable arm to rest on cross pin. Then
    thread 5/8”–11 hex head special lock bolt into boss and secure with hand pressure.

    An alternate feature; allows the 5/8” lock bolt to be removed while leaving the cross pin in place,
    the arm can be rotated from side to side, then secured with the 3/4” hex bolt, rear side of adjustable
    arm. NOTE! Cross pin MUST BE IN PLACE when using this alternate method.

    9) The three piece top brace (A,B,C) should be located at the extreme top of the mast. The two
    adjustable wall legs allow for final fit up; attach to wall with two fasteners, clamp at lap joint
    and weld secure.

    10) Place the work table (WTS-TBL) into the support arm and adjust the support arm to desired
    height.

    Additional tooling can now be attached to the adjustable overarm. (Always position and secure the
    overarm at the desired height before adding any holding fixtures). Plate weld clamp fixture (WTS-PL)
    for overhead, flat, vertical and horizontal welding can be performed. The 2G-5G-6G pipe weld fixture
    (WTS-P256G) allows for all position pipe welding. Please note gas purge holes are featured on our
    pipe weld fixtures with a 1/8 NPT tapped hole to connect gas hose to fixture.
    10/09
    WTS-PL
    PLATE FIXTURE
    OPERATING INSTRUCTIONS

    DESIGNED TO SUPPORT WELDER PERFORMANCE AND PROCEDURE


    QUALIFICATION TEST PLATE ASSEMBLIES IN THE 1G, 2G, 3G AND 4G
    POSITIONS.

    A high temperature anti-seize grease should be applied to the threads of clamping screw prior
    to step one before each weld.

    1) Secure your tacked weld assembly into the strong backs with the backing bar centered
    on the assembly clamp and resting on the safety support tabs.

    2) Secure the plate fixture into the adjustable overarm.

    3) Adjust coupon fixture to the proper welding position and secure the positioning bolt.

    It is recommended that the assembly clamp screw be backed off slightly after every two or
    three weld passes to relieve pressure and allow for easier removal after completion of welding.
    04/07

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