Ultimate Monitoring System

ISM RSM PMEM SpinBike

Air Monitoring
End Break Indication Lamps for three Levels

Ultimo on Web

SpinBike
RH & Temp
Pneumafil Suction Control

Measuring Principle
Individual Spindle : Differential emf Detection
Production and Doff : Proximity Sensing
Draft Monitoring : Proximity Sensing
Energy Monitoring : CT
Key Technology
Detection of Rogue and Slip Spindle
Twist Monitoring (TPI)
Draft Monitoring
Energy Monitoring
Air Monitoring
User Interface
Large TV - Status Display
Real Time Dash Board View
Reports for Comprehensive Analysis
Mobile App for Live Information

Prior notice

d doff

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 ISM
Ultimate Monitoring System

Efficiency kWh Summary Slip eb/100s Large Flat TV at vantage points

h to view exceptions
Utilisation Ukg Reasons Rogue em
gpss wpss TPI Idles
RH & Draft
Temp ly
Comp.Air

Central Dash Board

and Information
Easy to distinguish and indicates Yarn Break,
System
Extended and
Comprehensive
Information of Ring frame
viz. Count, Spindles, Machine
& Machine Group, Operator
etc.,

Highlight Exceptions for all

set parameters exceeding
defined limits

and
alert

Comprehensive analysis of
Power related information

Machine Display
Individual Machine display Benchmark for all counts
unit located at Head Stock
provides the Number of End
Breaks, Rogue, Idle, Slip
Spindle, End Mending Time,
Spindle Speed and Efficiency for any deviations
for quick decision by the
operator to decide the Machine
side that needs immediate
attention

RH & Temperature
Web based views Pneumafil motor suction Air Monitoring Monitoring
control Average and position wise RH/
• Access data online To monitor abnormal
through web Temperature value as live views
Pneumafil Fan Motor can be air consumption
because of leakages and take and reports
•Requires registration controlled based on end
breaks to save power remedial actions for reducing
instead o f r u n n i n g a t c power cost. Helps to identify RH / temp
•Information can be viewed
o n s t a n t speeds. deviations due to Various
from anywhere in the world
Ambient Conditions
 PMEM RSM
For Preparatory RSM for Ring Spinning

Preparatory Dashboard provides production of Integrated production status information on TV from •Stops the Supply of roving when
the preparatory departments in one snap view Carding to Ring frame department in one view helps to yarn breaks
with other key information like Utilisation etc.., asses production balancing levels •Huge savings in Pnuemafil Waste
•Elimination of Roller lapping
Detailed reports on preparatory department and its subsequent problems like
performance with user configurable parameters. difficulty in Lap removal, Top roller
and Apron damages, etc.,
•Available for Double Roving/Injection
Slub
•Precise module for stopping
the roving supply when yarn
breaks
•Activates immediately after a
yarn break
•Easier lock removal for starting
the roving supply
•Very minimum maintenance required

Ulti mo PM in Mobile
App RSM for Double Roving

Integratedinformatio Innovative technology by Premier for double roving feeding

•
nofpreparatorymachi
mechanism
n e performance in mobile app

•
Stopmotion sensor Module Positioned in-between Back and
Middle roller
Preparatory Stop Code entry module to
enter the reason for Stoppages as codes •
Option to view machine Status and Two Rovings passed over the sensor. If single Roving or Yarn
delivery speed Breaks, the sensor will stop the supply of both the Rovings with
an LED indication

RSM for Injection Slub

Materialto be
Base yarn
Injected
No solution to stop base roving when
yarn breaks until now… PREMIER has
Servo Drive

Simultaneous activation for both Injection

& base roving material

Helps to save expensive raw material

Ulti mo BenchMarkTM in App
Roving Injection System
Add-on module to RSM
Stop Code Entry Module

ROI Benefits

• Count, Parameter •gpss •Doff% •Power Factor

and Shift Selection •AEF •eb/100sh
• Benchmarks Table •% Loss – Normal •End mending time
breaks
with Achieved and •% Loss – Idle •Ukg
Standard values

•Ultimo BenchmarkTM available on Ultimo Main App

TM

•Ultimo Benchmark available for all Popular counts (Carded and Combed)
 SpinBike
Unique Features
Adding convenience to operator at work place motivates and increases productivity.
Patrol as you wish
SpinBike integrated with PREMIER is an essential tool for spinning mills which helps operator to Highly convenient to patrol in spinning mills.
ŸPatrol quickly and directly reach the break positions based on spindle light indications, Suitable for Ring frame operators,
ŸPrioritise the ring frame side to be attended, maintenance personnel and supervisors
ŸReduce end mending time and
ŸIncrease operator efficiency.
Ultimo Data Integrated
Head Light for Navigation Ultimo data Integrated through W
i-FiTAB.HelpsRingfra
meoperatortomonitor
b r e a k s and prioritize patrolling

Auto illumination on Spindles

Ergonomically seating
Ringframespindleare
a illuminated automatically on Ergonomically designed seat with
both sides for attending breaks. back rest and adjustable seat
height adds comfort.

Music on-the-go
Music system provided with wire-
free head phones reduces fatigue
to operators
Gadgets and Accessories
Bike Dashboard Electric Horn Water bottle provision Inching provision Rear view mirror Adjustable Speeds Waste basket
High capacity battery Electric & disc Brake