2.4.6 ...

INC FEED 1 INC FEED 10000 mode .......................... 2-54

2.4.7 PRESET mode ............................................ 2-56
2.4.8 REPOS mode ............................................ 2-58
2.4.9 .........................
"GUIDING" (operator prompting) function 2-59

2.5 Glossary of softkey functlons ................................ 2-46

3 Operating Sequences ................................... 3-1

3.0 Prellminary remarks ........................................ 3-1

3.1 Preparation ............................................... 3-2

3.1.1 Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
3.1.2 Traverse to reference point .................................... 3-2
3.1.3 TOOIS .................................................... 3-4 1
3.1.4 Tool compensations ......................................... 3-4
3.1.4.1 Input of tool compensations .................................... 3-4
3.1 -4.2 .................. 3-9
Deletinghodifying an individual compensation value
3.1.4.3
Automatic tool offset
.......... 3-11
Deleting all compensation values in a compensation number D
........................................ 3-10
3.1.4.4
3.1.5 Zerooffset ............................................... 3-13
3.1 -5.1 Settable zero offsets ........................................ 3-14
3.1 5 2 Programmable zero offset .
external zero offset ......................................... 3-16
3.1 5.3 ...........................
Automatic evaluation of the zero offset 3-17
3.1.6 Setting data "R PARAMETER". "AXIAL". "SPINDLE"
"ANGLE OF ROTATION". "SCALE MODIFICATION" . . . . . . . . . . . . . . . . 3-19
3.1.7 Programinput ............................................ 3-28
3.1.7.1 Program input with the keyboard ............................... 3-28
3.1.7.2 .............................
Program input with operator guiding 3-31
3.1.8 Contour ................................................. 3-36
3.1.9 Program correction ("EDIT"):
. . . . . . . . . . . . . . . . . . . . . . . 3-40
lnsertrnodify/delete word. insertldelete block
3.1.9.1 Correction display ("CORRECTION BLOCK") . . . . . . . . . . . . . . . . . . . . . . 3-43
3.1.10 Program management ....................................... 3-44
3.1.10.1 Displaying the stored programs ("DIRECTORY") . . . . . . . . . . . . . . . . . . . . 3-44
3.1.10.2 ............................
Protection of subroutines (cycle lock) 3-45
3.1.10.3
3.1.1 0.4
Cycle lock release ("ENABLE") . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Copying a program ("COPY") .................................
3-46
3-47 0
3.1.10.5 Moving a program ("MOVE") .................................. 3-48
3.1.10.6 Renaming a program ("RENAME") .............................. 3-49
3.1.10.7 Deleting a program ("DELETE") ............................... 3-50
3.1.1 0.8 Reorganising the program memory ("REORG") ..................... 3-51
3.1.10.9 ""SELECT PROGRAM" ..................................... 3-52
3.1.1 1 "SIMULATION" ........................................... 3-53
3.1.1 1.1 Simulation area "AREA WORKPIECE" ........................... 3-53
3.1.1 1.2 Influencing simulation ....................................... 3-55
3.1.12 Data input 1 data output
Setting data bits
......................................
........................................... 3-58
3-59
3.1.1 2.1
3.1.12.2 Data input ............................................... 3-61
3.1.1 2.3 Data output .............................................. 3-63

3.2 Operatlng ............................................... 3-67

3.2.1 Starting a part program ...................................... 3-67
3.2.2 "AUTOMATIC" operating mode-
Selection of the "CURRENT VALUES" or "CURRENT BLOCK display ... 3'72
............................ 3-69
Influencing "AUTOMATIC" operation
3.2.3
3.2.3.1 ..................................... 3-73
Influencing the program
3.2.3.2 "OVERSTORE" ........................................... 3-77
3.2.3.3 "BLOCK SEARCH" ........................................ 3-79
3.2.3.4 .....................................
Interrupting the program 3-82
3.2.4 .............. 3-83
"Manual data input automatic" (MDI AUTOMATIC) mode
3.2.5 "TEACHIN" ............................................. 3-85
3.2.6 "PLAYBACK" ............................................ 3-86
3.2.7 "JOG" mode" ............................................3-90
3.2.8 ............. 3-91
"Incremental" mode ("INC FEED 1 ... INC FEED 10.000")
3.2.9 "HANDWHEEL" ........................................... 3-93
3.2.10 "DRF" .................................................. 3-95
3.2.11 ......................... 3-97
"Actual value setting" mode ("PRESET")
3.2.12 "Repositioning" mode ("REPOS")............................. 3-100
3.2.13 Scratching.............................................. 3-103

4 Monitoring Functions ................................... 4-1

4.1 General ................................................. 4-1
4.2 Diagnostlcs display o n the CRT ............................... 4-1
4.3 Display representation ...................................... 4-2
4.4 Alarm numbers and groupddelete alarms ....................... 4-4
4.5 DlAGNOSTlCSlselectlon of further alarms ....................... 4-5
4.6 Llsting of alarmslalarm description ............................. 4-5

5 Maintenance ........................................... 5-1

5.1 Operating data ............................................ 5-1

5.2 Handling the modules ...................................... 5-1
5.3 Changing the memory submodule with battery/
............................... 5-2
changing the battery receptacle
5.4 CRT dlsplay .............................................. 5-4
5.5 Cleaning .................................................5-4

6 Data Interfaces ......................................... 6-1

6.1 General ................................................. 6-1
6.2 Setting data for description of the interfaces ..................... 6-1
6.3 Assignment of the setting data for the connection of peripheral devices 6-3
6.4 Device connection data ..................................... 6-5
7 Interfacing to Machine .............................. 7- 1

7.1 General ............................................. 7-1

7.2 Ordering data .Optlons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.3 SlNUMERlK 810T machine data 7-5
7.3.1 General machine data ..................................... 7-5
7.3.2 Definition of R parameters as cycle machine data,
cycle setting data, ....................................... 7-10
7.3.3 Machine data bits ....................................... 7-11

a Appendix ........................................... 8-1

8.1 List of mnemonics ..................................... 8- 1

8.2 Llst of terms used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
8.3 SlNUMERlK 810T operator interface - Layout ................. 8-1 1
Contents

Page

1 Fundamentals of Programming ..................... 1-1

1.1 Program structure .................................... 1-1

1.2 Blockformat ........................................ 1-1

1.3 Block elements ...................................... 1-1

1.3.1 Main blocks and subblocks ............................... 1-1
1.3.2 Skippable blocks ...................................... 1-2
1.3.3 Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1.4 Word format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1.5 Character set ........................................ 1-3

1.6 Tapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.6.1 Tape reader .......................................... 1-4
1.6.2 Tapecode ........................................... 1-4
1.6.3 Leader ............................................. 1-4
1.6.4 Read-instop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.7 Program formats for lnput/output ......................... 1-5

1.8 Code table .......................................... 1-8

1.9 Input/output formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

1.10 Diagrams ........................................... 1-14

1.10.1 Revolutionalfeedrate limit data ............................ 1-14
1.1 0.2 Spindle speed as a function of turning radius with v = constant ..... 1-14

1.11 Channel structure of SlNUMERlK 820T .................... 1-14

2 Directions of Movement. Dimensional Notation ....... 2-1

2.1 Coordinate system .................................... 2-1

2.2 Posltlon data. preparatory functions ...................... 2-1

2.3 Dimension systems: absolute and Incremental dimensions G90IG91 2- 1

2.4 Refrencepoints ...................................... 2-2

2.5 Zerooffset .......................................... 2-3

2.6 Path calculation ...................................... 2-4

2.7 Workpiece dimensloning. input system G70/G71 ............. 2-5

2.8 Mirroring ............................................ 2-5

2.9 Programmable working area limitation G25/G26 .............. 2-6

2.10 Coordinate rotation ................................... 2-6

2.1 1 Scale modification G51. G52 ............................. 2-7

3 Programming of Motion Blocks ..................... 3-1

3.1 Axiscommands ...................................... 3-1

3.1.1 Axis motion without machining GO0 ......................... 3-1

3.2 Axis motions with machining ............................ 3-2

3.2.1 Linear interpolation GO1 ................................. 3-2
3.2.2 Circular interpolation G02/G03 ............................. 3-2
3.2.2.1 Interpolation parameters I. K .............................. 3-2
3.2.2.2 Radius programming .................................... 3-3
3.2.3 Feedrate F. G94. G95. G96. G97 ........................... 3-4
3.2.4 Thread cutting G33. G34. G35 ............................. 3-5
3.2.4.1 Thread with constant lead ................................ 3-5
3.2.4.2 Thread with variable lead ................................. 3-6
3.2.4.3 lnfeed options ........................................ 3-7
3.2.4.4 Multiple threads ....................................... 3-7
3.2.5 Tapping without encoder G63 ............................. 3-8
3.2.6 Exact positioning G09/G60/G00. continuous path operation G62. G64 . 3-8
3.2.6.1 Fine and coarse stop tolerance range G09/G60/G00 ............. 3-8
3.2.6.2 Continuous path operation G62/G64 ......................... 3-9
3.2.7 DwellG04 ........................................... 3-10
3.2.8 Soft approach to and retraction from contour ................... 3-10
3.2.9 Polar coordinates GlO/Gll/G12/G13 ........................ 3-12
3.2.9.1 Polar coordinates G11O/Glll ............................. 3-12
3.2.10 Spline interpolation ..................................... 3-13

4 Switching. Auxiliary and Miscellaneous Functions .... 4-1

4.1 M.S.T. H ........................................... 4-1

4.2 Miscellaneous functions M .............................. 4-1

4.3 Spindle function S .................................... 4-2

4.4 Auxiliary functions H .................................. 4-2

4.5 TooInumberT ....................................... 4-2

5 Subroutines ....................................... 5-1

5.1 Appllcatlon .......................................... 5-1

5.2 Subroutine structure .................................. 5-1

5.3 Subroutinecall ....................................... 5-1

5.4 Subroutine nesting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Parameters ........................................ 6-1

6.1 Parameter programming ................................ 6-1

6.2 Parameter definition ................................... 6-1

6.3 Parameter calculation.................................. 6-1

6.4 Parameter string ...................................... 6-2

6.5 Programming example with parameters .................... 6-2

7 Contour Definition ................................. 7-1

7.1 Blueprint programming ................................ 7-1

7.2 Contour definition programming ......................... 7-1

7.3 Operation of function G09. F. S. T. H. M in contour deflnition ... 7-4

7.4 Llnking of blocks ..................................... 7-4
7.5 Examples: turning machine ............................. 7-4
7.6 Miscellaneous functions in linked blocks ................... 7-5

a Tool Offsets ....................................... 8-1

8.1 Tool data ........................................... 8-1

8.2 Tool offset without using tool nose radius compensation (TNRC) 8-1

8.3 Tool offset uslng tool nose radius compensation ............ 8-3

9 Tool Nose Radius Compensation (TNRC) ............ 9-1

9.1 Selection of TNRC .................................... 9-1

9.2 TNRC in program ..................................... 9-3

9.3 Cancellation of TNRC .................................. 9-5

9.4 Changing direction of compensation ...................... 9-6

9.5 Changing compensation numbers (G41 D .... G41 D ...) . . . . . . . . 9-6

9.6 Changing compensation values .......................... 9-6
9.7 Repetition of selected G function (G41. G42)
with same compensation number ......................... 9-6
9.8 MOO. MO1 and M30 with TNRC selected . . . . . . . . . . . . . . . . . . . 9-7

9.9 TNRC with combination of various block types and

in conjunction with contour errors ........................ 9-7
9.10 Special cases of TNRC ................................. 9-8

9.1 1 Effect with negative compensation values .................. 9-9

10 Cycles ............................................ 10-1

11 Programming of Cycles ............................ 11-1

11.1 General ............................................ 11-1

11.2 Destinationcode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

11.2.1 Maingroups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11.2.2 Operands ............................................ 11-2
11.2.3 Notation ...................................... 11-3

11.3 General statements for program structure . . . . . . . . . . . . . . . 11-3

11.4 Program branchings ............................. 11-4

11.5 Data transfer. general .................................. 11-8

11.6 Data transfer. system memory to R parameters .............. 11-9

11.7 Data transfer. R parameters to system memory .............. 11-14

11.8 File handling. general.................................. 11-17

11.9 Mathematical functions ................................ 11-18

11.10 NC-speclfic functions .................................. 11-22

11.11 @Code table ........................................ 11-24

12 SlNUMERlK 810T Program Key ..................... 12-1