Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures� Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number)�
Keep this manual and the receipt in a safe and dry place for future reference�

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14e email our technical support at: productsupport@harborfreight.com

When unpacking, make sure that the product is intact

and undamaged� If any parts are missing or broken,
please call 1‑888‑866‑5797 as soon as possible�
Copyright© 2014 by Harbor Freight Tools®� All rights reserved�
No portion of this manual or any artwork contained herein may be reproduced in read this material before using this product.
any shape or form without the express written consent of Harbor Freight Tools� Failure to do so can result in serious injury.
Diagrams within this manual may not be drawn proportionally� Due to continuing SaVe tHiS ManuaL.
improvements, actual product may differ slightly from the product described herein�
Tools required for assembly and service may not be included�
 Table of Contents
Safetye��������������������������������������������������������� 2 Troubleshooting.......................................... 13
Specifications.............................................. 5 Circuit Diagram........................................... 17
Setup........................................................... 6 Parts List and Diagram............................... 22
Operationr���������������������������������������������������� 8 Warranty..................................................... 24
Safety

Maintenances���������������������������������������������� 12

WARNING SYMBOLS AND DEFINITIONS

This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.
Setup

Addresses practices not related to personal injury.

IMPORTANT SAFETY INSTRUCTIONS

Read all safety warnings and instructions.

Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
Operation

1. DANGER! People with pacemakers should 4. Avoid unintentional starting. Make sure
not use this Plasma Cutter or be nearby switch is in off position before plugging in.
during use. Plasma Cutters, such as this one, Make sure you are prepared to begin work
produce strong, fluctuating electromagnetic before turning on the Plasma Cutter.
fields that can cause pacemaker interference
or pacemaker failure. People with pacemakers 5. Prevent eye injury and burns. Wearing personal
should consult their physician(s) for advice. protective equipment reduces the risk of injury.
• Wear an ANSI‑approved welding helmet
2. Maintain a safe working environment. featuring at least a number 10 shade lens rating.
Keep the work area well lit. Make sure
there is adequate surrounding workspace. • Leather leggings, fire resistant shoes or
Keep the work area free of obstructions, grease, boots should be worn when using this
oil, trash, and other debris. Do not use in areas product. Do not wear pants with cuffs, shirts
near flammable chemicals, dusts, and vapors. with open pockets, or any clothing that can
Maintenance

Do not use in a damp or wet location. catch and hold molten metal or sparks.
• Keep clothing free of grease, oil, solvents,
3. Never leave the Plasma Cutter unattended or any flammable substances. Wear dry,
when it is plugged into an electrical outlet. insulating gloves and protective clothing.
Turn off the Plasma Cutter, and unplug it from its
electrical outlet before leaving. • Wear an approved head covering to protect
Unplug the Plasma Cutter from its electrical the head and neck. Use aprons, cape, sleeves,
outlet before performing any inspection, shoulder covers, and bibs designed and
maintenance, or cleaning procedures, approved for welding and cutting procedures.
including changing accessories. • When welding/cutting overhead or in
confined spaces, wear fi resistant ear plugs
or ear muffs to keep sparks out of ears.

Page 2 For technical questions, please call 1-888-866-5797. ITEM 62204

6. Maintain labels and nameplates 8. INHALATION HAZARD:
on the Plasma Cutter. Welding and Cutting Produce
These carry important information. TOXIC FUMES.
If unreadable or missing, contact Exposure to welding or cutting
Harbor Freight Tools for a replacement. exhaust fumes can increase
7. Prevent accidental fires. Remove any the risk of developing certain cancers,
such as cancer of the larynx and lung cancer.

Safety
combustible material from the work area.
Also, some diseases that may be linked to
• When possible, move the work to a location well exposure to welding or cutting exhaust fumes are:
away from combustible materials. If relocation
• Early onset of Parkinson’s Disease
is not possible, protect the combustibles with
a cover made of fire resistant material. • Heart disease • Ulcers
• Damage to the reproductive organs
• Remove or make safe all combustible
materials for a radius of 35 feet (10 meters) • Inflammation of the small intestine or stomach
around the work area. Use a fire resistant • Kidney damage
material to cover or block all open doorways, • Respiratory diseases such as
windows, cracks, and other openings. emphysema, bronchitis, or pneumonia
• Enclose the work area with portable fire Use natural or forced air ventilation
resistant screens. Protect combustible and wear a respirator approved by
walls, ceilings, floors, etc., from sparks NIOSH to protect against the fumes
and heat with fire resistant material. produced to reduce the risk of

Setup
developing the above illnesses.
• If working on a metal wall, ceiling, etc.,
prevent ignition of combustibles on the other 9. Avoid overexposure to fumes and gases.
side by moving the combustibles to a safe Always keep your head out of the fumes.
location. If relocation of combustibles is not Do not breathe the fumes. Use enough ventilation
possible, designate someone to serve as a or exhaust, or both, to keep fumes and gases
fire watch, equipped with a fire extinguisher, from your breathing zone and general area.
during the cutting process and for at least
• Where ventilation is questionable, have a
one half hour after the cutting is completed.
qualified technician take an air sampling to
• Do not weld or cut on materials having a determine the need for corrective measures.
combustible coating or combustible internal Use mechanical ventilation to improve
structure, as in walls or ceilings, without an air quality. If engineering controls are not
approved method for eliminating the hazard. feasible, use an approved respirator.
• Do not dispose of hot slag in containers • Work in a confined area only if it

Operation
holding combustible materials. Keep a fire is well ventilated, or while wearing
extinguisher nearby and know how to use it. an air-supplied respirator.
• After welding or cutting, make a thorough • Follow OSHA guidelines for
examination for evidence of fire. Be aware Permissible Exposure Limits (PELs)
that easily visible smoke or flame may not for various fumes and gases.
be present for some time after the fire has
• Follow the American Conference
started. Do not weld or cut in atmospheres
of Governmental Industrial
containing dangerously reactive or flammable
Hygienists recommendations for
gases, vapors, liquids, and dust.
Threshold Limit Values (TLVs)
• Provide adequate ventilation in work areas for fumes and gases.
to prevent accumulation of flammable gases,
• Have a recognized specialist in Industrial
vapors, and dust. Do not apply heat to a
Hygiene or Environmental Services
container that has held an unknown substance
check the operation and air quality
or a combustible material whose contents, when
and make recommendations for the
Maintenance

heated, can produce flammable or explosive

specific welding or cutting situation.
vapors. Clean and purge containers before
applying heat. Vent closed containers, including 10. Keep hoses away from welding/cutting area.
castings, before preheating, welding, or cutting. Examine all hoses and cables for cuts,
• Only use compressed air or nitrogen to burns, or worn areas before each use.
operate the Plasma Cutter. Never use If any damaged areas are found, replace
other compressed gases. Don’t exceed the hoses or cables immediately.
maximum PSI for this product as stated on
the specification table on page page 5.

ITEM 62204 For technical questions, please call 1-888-866-5797. Page 3

 11. Proper cylinder care. Secure cylinders to a 16. KEEP CHILDREN AWAY. All visitors should
cart, wall, or post, to prevent them from falling. be kept safe distance from work area.
All cylinders should be used and stored in an
upright position. Never drop or strike a cylinder. 17. MAKE WORKSHOP KID PROOF with padlocks,
Do not use cylinders that have been dented. master switches, or by removing starter keys.
Cylinder caps should be used when moving or
18. USE RIGHT Plasma Cutter. Don’t force
storing cylinders. Empty cylinders should be kept
Plasma Cutter or attachment to do a
Safety

in specified areas and clearly marked “empty.”

job for which it was not designed.
12. Never use oil or grease on any inlet connector,
19. SECURE WORK. Use clamps or a vise to hold
outlet connector, or cylinder valves.
work. It’s safer than using your hand and it
13. Use only supplied Torch on this Plasma Cutter. frees both hands to operate Plasma Cutter.
Using components from other systems may cause
20. MAINTAIN Plasma Cutter WITH CARE.
personal injury and damage components within.
Keep Plasma Cutter clean for best and
14. WARNING: This product, when used for welding, safest performance.
plasma cutting, soldering, or similar applications, Follow instructions for changing accessories.
produces chemicals known to the State of
21. Inspect before every use;
California to cause cancer and birth defects
do not use if parts loose or damaged.
or other reproductive harm. (California Health
& Safety Code § 25249.5, et seq.) 22. WARNING: The brass components of this product
Setup

contain lead, a chemical known to the State

15. USE PROPER EXTENSION CORD. Make sure
of California to cause cancer and birth defects
your extension cord is in good condition. When
or other reproductive harm. (California Health
using an extension cord, be sure to use one heavy
& Safety Code § 25249.5, et seq.)
enough to carry the current your product will draw.
An undersized cord will cause a drop in line 23. WARNING: The cord of this product
voltage resulting in loss of power and overheating. contains lead, a chemical known to the
A 50 foot extension cord must be at least State of California to cause cancer, and birth
12 gauge in diameter, and an 100 foot extension defects or other reproductive harm. Wash
cord must be at least 10 gauge in diameter. hands after handling. (California Health
If in doubt, use the next heavier gauge. The & Safety Code § 25249.5, et seq.)
smaller the gauge number, the heavier the cord.

Symbology
Operation

Canadian Standards Association

Underwriters Laboratories, Inc.

VAC Volts Alternating Current

A Amperes
Maintenance

Page 4 For technical questions, please call 1-888-866-5797. ITEM 62204

Specifications

Rated Input 240VAC / 50/60Hz / 30A

Open Circuit Voltage (OCV) 360V
Cutting Current 15 - 40A DC

Safety
Rated Output Voltage 96VDC
60% @ 40A
Rated Duty Cycle
100% @ 30A
3/8" Mild Steel @ 10 IPM (Rated)
5/8" Mild Steel @ 5 IPM (Severence)
Maximum Cutting Thickness
1/4" Stainless Steel, Aluminum, Galvanized Steel
1/8" Brass, Copper
Arc Striking System 2.5 second pilot arc
Gas Supply Clean, dry, oil-free air, or nitrogen gas
Air Outlet Pressure - Compressor 90 - 120 PSI
Working Pressure - Plasma Cutter 60 - 80 PSI
3.6 CFM @ 60 PSI

Setup
Air Consumption
4.5 CFM @ 80 PSI
Air Inlet 1/4″ - 18 NPT

Operation
Maintenance

ITEM 62204 For technical questions, please call 1-888-866-5797. Page 5

 Setup

read the entire iMpOrtant SaFety inFOrMatiOn section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.

note: For additional information regarding the parts listed in the following pages,
SaFety

refer to the Assembly Diagram near the end of this manual�

note: This Plasma Cutter may be shipped with a protective plug

covering the Air Inlet� Remove this plug before set up�

power plug
1� A 6‑50P plug is wired into this item,
rated to 250VAC and 50A�

2� if the receptacle does not match the plug,

make sure that it is a 230-250Vac receptacle
rated to at least 30 amps.
If the receptacle is rated properly, a qualified
electrician can cut the plug off of this machine
Setup

and install a different appropriate 250Vac plug�

Functions

power cord
Storage Hook

air inlet air pressure

(on back) regulator

power cord
OperatiOn

power Storage Hook

cord
(on back)

air pressure air

Gauge Switch

power
Switch
Maintenance

torch
Ground
clamp
Figure a

Page 6 For technical questions, please call 1-888-866-5797. ITEM 62204

Air Supply

TO PREVENT SERIOUS INJURY AND DEATH FROM EXPLOSION:

Use only clean, dry, regulated, oil-free, compressed air or nitrogen gas with this Plasma Cutter.

Safety
Do not use oxygen, acetylene, carbon dioxide, combustible gases,
or any other bottled gas as a power source for this Plasma Cutter.

1. Use a compressor that is capable of Note: Do not use an oiler system with this
supplying 4.5 CFM @ 80 PSI. Plasma Cutter. The oil will mix with the air
being propelled, causing poor results.
2. Incorporate a filter, regulator with pressure gauge,
dryer, in-line shutoff valve, and quick coupler for 3. Attach an air hose to the compressor’s air outlet.
best service. An in-line shutoff ball valve is an Connect the air hose to the Air Inlet on the back
important safety device because it controls of the Plasma Cutter. Other components, such
the air supply even if the air hose is ruptured. as a coupler plug and quick coupler, will make
The shutoff valve should be a ball valve operation more efficient, but are not required.
because it can be closed quickly.
Note: Air flow, and therefore Plasma Cutter
Note: In humid locations, multiple dryers may need performance, can be hindered by undersized air
to be incorporated to keep the air dry. MOISTURE supply components.

Setup
IN AIR SUPPLY MAY CAUSE SHORTENED The air hose must be long enough to reach
COMPONENT LIFE AND POOR CUT QUALITY. the work area with enough extra length to
allow free movement while working.

Setting Compressor's Air Pressure

1. Set the Plasma Cutter’s Power 3. Set the air compressor’s output air
Switch to the OFF position. pressure regulator between 90 - 120
PSI. Adjust the pressure gradually, while
2. Turn on the air compressor according to observing the air pressure gauge.
the manufacturer’s directions and allow it
to build up pressure until it cycles off. 4. Inspect the air connections for leaks.
Repair any leaks found.

Operation
Setting Plasma Cutter's Air Pressure
1. Plug in the Plasm Cutter, set the Power Switch
to the ON position and set the Air Switch to Air
SET AIR. There will be constant air flow. Flowmeter
MAX

2. Pull up on the Air Pressure Regulator

and set between 60 - 80 PSI, as observed MIN

Ball
on the Air Pressure Gauge.
3. TEST AIR FLOW:
WARNING! Make sure Torch and
Cutting Tip are completely cool.
Torch
a. Hold Air Flowmeter firmly against end
of Cutting Tip, pointing Torch and Air
Maintenance

Flowmeter straight up. See Figure B.

b. The ball should float in the marked area on the
meter. If not, adjust air pressure, as needed, Figure B
while observing the Air Pressure Gauge.
4. IMPORTANT! After testing, set Air Switch
to CUT to allow normal operation.

ITEM 62204 For technical questions, please call 1-888-866-5797. Page 7

 Operation

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual
including all text under subheadings therein before set up or use of this product.

Controls and Indicators

Safety

1. Output Current Knob
1 CURRENT
60 Turn the Output Current Knob to the desired
30 90 current (15 to 40 amps). Lower currents reduce
2
circuit breaker tripping. Adjust as needed after
0 PSI 120 4
MIN MAX
5 test cuts.
CUT POWER CUTTING OVER
LOAD
6 Thicker material will use greater amperage.
3 Thinner material will use lower amperage.
7
SET AIR POWER
ON 2. Air Pressure Gauge
8 3. Digital Amp Meter
OFF
Shows actual cutting current,
which will vary during operation.
Setup

4. Power ON Light
Green light will be on when power is on.

5. Thermal Overload Light

ITEM 62204 Yellow light will be on if the Plasma Cutter
shuts down due to overload. Stop using the
Figure C
Plasma Cutter while leaving the Power Switch ON
to allow the cooling fan to operate.
The light will turn off automatically when the
Plasma Cutter cools down.
Continue use while paying attention to
Duty Cycle discussed on page 10.

6. Cutting Light
Operation

Red light will be on during cutting operation.

7. Air Switch
CUT: For cutting operation.
SET AIR: Produces constant air flow for
SETTING AIR PRESSURE ONLY.
Not for cutting operation.

8. Power Switch & Circuit Breaker

Up is ON, down is OFF.
This switch also functions as a circuit breaker.
It will trip (disconnect power) if overcurrent occurs.
Turn OFF, then back to ON to reset it.
Maintenance

Page 8 For technical questions, please call 1-888-866-5797. ITEM 62204

Preparation and Work Area
WARNING! Prevent eye injury and 6. Put the workpiece on a sturdy metal work
burns. Wearing personal protective table that is open below the cutting area.
equipment reduces the risk of injury. Molten slag will be blown through the
workpiece, and must be able to fall away freely.
1. Wear an ANSI‑approved welding helmet featuring Mount the workpiece to be cut to the work table so

Safety
at least a number 10 shade lens rating. that the cutting debris falls to the concrete floor.
Leather leggings, fire resistant shoes or 7. Set up Air Supply according to page 7.
boots should be worn when using this
product. Do not wear pants with cuffs, shirts 8. Verify that the Power Switch is in the OFF position,
with open pockets, or any clothing that can then plug the Plasma Cutter into an appropriate
catch and hold molten metal or sparks. 240VAC outlet rated to at least 30 amps
to limit nuisance circuit breaker tripping.
Keep clothing free of grease, oil, solvents,
or any flammable substances. Wear dry, 9. PLASMA CUTTING TIPS:
insulating gloves and protective clothing. Using a Plasma Cutter is a skill that
requires time and effort to do well.
Wear an approved head covering to protect
the head and neck. Use aprons, cape, sleeves, a. Practice striking and maintaining an arc on
shoulder covers, and bibs designed and scrap work pieces before beginning work.
This will help determine the best settings for

Setup
approved for welding and cutting procedures.
the Plasma Cutter for the material at hand.
Wear fire resistant ear plugs or ear b. All metals that conduct electricity can
muffs to keep sparks out of ears. be cut, see Maximum Cutting Thickness
on page 5 for thickness capabilities.
Do not breathe arc fumes. Use natural
Very thin or very thick metals are
or forced air ventilation and wear a
more difficult to cut cleanly.
NIOSH-approved respirator.
c. Set the air pressure between 60 and 80 PSI.
WARNING! Prevent accidental fires. Remove Increased air pressure will increase plasma
any combustible material from the work area. speed and cutting pressure. Air pressure and
amperage should be adjusted in tandem – air
2. Remove or make safe all combustible pressure needs to increase as amperage
materials for a radius of 35 feet (10 meters) increases, however, low amperage cuts will
around the work area. Use a fire resistant require less air pressure for a more stable cut.

Operation
material to cover or block all open doorways,
windows, cracks, and other openings. d. Generally start with a mid-range
amperage setting (32-33 amps)
Enclose the work area with portable fire and adjust up or down from there.
resistant screens. Protect combustible Increased amperage will increase cutting heat.
walls, ceilings, floors, etc., from sparks This is needed with thicker and harder metals.
and heat with fire resistant covers. However, increased amperage will
reduce Duty Cycle time. (See page10.)
3. The floor and surrounding area must not
be flammable. A clean concrete floor is e. Move the Torch more slowly for thicker and
recommended. harder metals, and more quickly for thin or soft
The cutting process will eject metals. Keep the Torch moving while cutting.
molten metal slag onto the floor, and it will
scatter for 8-10 feet or more in all directions. High Amps
Thicker Material
More Air Pressure
4. Keep multiple ABC-type fire
Low Amps
Maintenance

extinguishers near work area. Thinner Material

Less Air Pressure
5. Place the Plasma Cutter on a sturdy, level surface
at least six feet from the work area.
Allow at least 18" around all sides of
the Plasma Cutter for air flow.

ITEM 62204 For technical questions, please call 1-888-866-5797. Page 9

 Basic Operation

PLASMA ARC CAN CAUSE SERIOUS INJURY,

INCLUDING SEVERE CUTS, BURNS, PERMANENT EYE DAMAGE AND BLINDNESS!
Once the trigger is squeezed, the arc will ignite IMMEDIATELY.
Safety

The Torch does not need to contact the workpiece before the pilot arc ignites.
Do not look at the Plasma Arc without an ANSI‑approved welding helmet featuring at least a
number 10 shade lens rating.

1. BEFORE EACH USE, inspect the general Duty Cycle

condition of the Plasma Cutter. Check for:
• loose hardware, Duty Cycle is the equipment specification which
• damaged cord/electrical wiring, defines the number of minutes within a 10 minute
period that a piece of equipment can safely operate.
• cooling fan operation,
• cracked or broken parts, and This Plasma Cutter has a 60% duty cycle at
40 amps, which means that it may be used only
• any other condition that may
6 minutes at 40 amps out of any 10 minute period,
affect its safe operation.
and must be rested the remaining 4 minutes.
Have a qualified technician correct
Setup

any problems before operation. CAUTION: Failure to follow the duty cycle
limitations of this Plasma Cutter can easily damage
2. MAINTAIN TORCH COMPONENTS BEFORE this equipment, and will void the warranty.
EVERY USE AND AFTER EVERY HOUR OF
OPERATION.
Make sure Torch is completely cool, then:
a. Disassemble Torch.

3. Securely attach the Ground Clamp to a part

of the workpiece or metal work table that is
clean, dry, and free from paint, oil, or dirt.
Clamp as close as possible to the planned
Operation

Electrode cut without exposing the Clamp to damage.

Swirl Ring

Cutting Tip
4. When everything is in place for cutting,
Retaining Cup set the Power Switch to the ON position.
The green Power Light will illuminate,
but the Torch is not yet energized.
b. Inspect the Cutting Tip.
Replace if interior is damaged, or if
opening is enlarged or gouged. Clean
inside as needed with steel wool, (remove 5. Orient yourself to one side of the cutting
any pieces of steel wool afterwards). area, and move the Welding Helmet
(sold separately) over your eyes.
c. Inspect the Electrode.
Replace if pitted 1/16" or
more or if misshapen.
Maintenance

IMMEDIATELY REPLACE
COMPONENTS AS NEEDED.
d. Make sure all other internal torch components
are undamaged, clean, and free of debris. 90º
keep
e. After replacing parts as needed,
1/16" distance
reassemble Torch tightly.
from workpiece
DO NOT USE WITH WORN COMPONENTS.
6. Position Torch near workpiece at start of cut.
USING WORN COMPONENTS
Keep Cutting Tip at a 90º angle to workpiece,
WILL VOID THE WARRANTY AND
and at 1/16" distance from workpiece.
DAMAGE THE Plasma Cutter.

Page 10 For technical questions, please call 1-888-866-5797. ITEM 62204

 Note: If the Plasma Cutter suddenly shuts off, check:
a. Torch distance from workpiece,

b. poor workpiece grounding,

c. dirty/painted workpiece,

Safety
d. Circuit Breaker & Power Switch tripping, or

e. Thermal Overload tripping.
7. Do not squeeze Trigger until Torch (See number 5 on page 8.)
is in position to start cutting.
Starting at the edge of the workpiece, squeeze
and hold the Trigger to strike the pilot arc.
When the arc ignites, start slowly moving
the Torch along your cut line.

Setup
11. Pause briefly at end of cut.

8. Slowly move the Torch along the cutting

line with the Cutting Tip trailing.
Note: Keep the Torch Cutting Tip pointed
straight (90º) into the workpiece 1/16" from the
surface. Consistent workpiece distance and
cutting speed are critical. Sparks should pass
through the workpiece at a slight angle.

Operation
12. Release the Trigger. The air will continue to come
SLOW DOWN out of the Torch for a few seconds once the Trigger
if sparks do not pass
through workpiece
is released to cool off the Torch components.

9. If sparks start shooting up from the workpiece 13. When finished cutting:
instead of passing through, the Torch is being
moved too quickly so the cut is not being a. Lift the Torch from the workpiece and set
made completely. Move the Torch along the down on a cool part of the metal work table,
workpiece more slowly to cut completely.
b. Wait 10 minutes for the Plasma Cutter
to cool down with the Power Switch ON
so the fan continues to operate,

c. Press the Power Switch to the OFF position,

Maintenance

SPEED UP
if sparks pass straight d. Turn the air supply off and disconnect air lines,
down through bottom
of workpiece e. Unplug the Power Cord from the electrical outlet.

10. If sparks pass straight down through bottom of

workpiece instead of at a slight angle, the Torch
is being moved too slowly. This could cause the
arc to extinguish. Move the Torch a little faster.

ITEM 62204 For technical questions, please call 1-888-866-5797. Page 11

 Maintenance Instructions

Procedures not specifically explained in this manual

must be performed only by a qualified technician.
Safety

TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION OR ELECTRIC SHOCK:

Make sure the Power Switch of the Plasma Cutter is in its "OFF" position and that the Plasma Cutter is
unplugged from the electrical outlet before performing any inspection, maintenance, or cleaning procedures.

TO PREVENT SERIOUS INJURY FROM Plasma Cutter FAILURE:

Do not use damaged equipment. If abnormal noise, vibration, or leaking
air occurs, have the problem corrected before further use.

Cleaning and Maintenance

Note: These procedures are in addition to the regular checks and maintenance
explained as part of the regular operation of the air-operated tool.

1. BEFORE EACH USE, disassemble Torch, 4. If the unit repeatedly shuts down
Setup

inspect and replace worn components, from thermal overload, stop all use.
then reassemble Torch tightly according Have the Plasma Cutter inspected and
to number 2 on page 10. repaired by a qualified service technician.

2. Daily - Air Supply Maintenance: 5. Opening the Plasma Cutter will void the
Every day, maintain the air supply according warranty, and may result in damage to
to the component manufacturers' instructions. equipment or possible personal injury.
Drain the dryer regularly. DO NOT OPEN THE HOUSING.
Performing routine air supply maintenance Any repairs must be completed
will allow the tool to operate more safely by a qualified technician.
and will also reduce wear on the tool.
6. Store the Plasma Cutter and accessories in a
3. PERIODICALLY, blow the dust from the clean and dry location out of reach of children.
cooling vents with compressed air.
Operation

7. WARNING! If the supply cord of this

Plasma Cutter is damaged, it must be replaced
only by a qualified service technician.
Maintenance

Page 12 For technical questions, please call 1-888-866-5797. ITEM 62204

Troubleshooting
IMPORTANT!
Be CERTAIN to shut off the Plasma Cutter, and disconnect it from power and air before adjusting, cleaning,
or repairing the unit. A technician should discharge all capacitors before performing any internal procedures.

Safety
FAN RUNS WHEN SWITCHED ON BUT ARC WILL NOT IGNITE

Check Air Switch

AIR SWITCH SET TO AIR SWITCH SET TO

"SET AIR" "CUT"
Set Air Switch to "CUT". Air pressure too high or too low.
"SET AIR" is ONLY used to Check the Cutter's Air Pressure
set air pressure. It does not Gauge. Set between 60 - 80 PSI.

Setup
allow normal operation.

AIR PRESSURE AIR PRESSURE AIR PRESSURE

TOO HIGH CORRECT TOO LOW
Set Compressor's Air Check that the grounding point and the a. Verify that the compressor is
Pressure Regulator metal being cut are both clean, dry, and delivering 4.5 CFM @ 80 PSI.
between 90 - 120 PSI. free from paint, oil, or dirt. b. Set Cutter's Air

Operation
These sections need to conduct Pressure Regulator
electricity efficiently. between 60 - 80 PSI.

DIRTY OR METAL IS CLEAN IN

COATED METAL BOTH AREAS
Use a wire wheel brush or sander Torch isn’t maintaining contact with the workpiece.
(not included) to thoroughly a. Maintain a 1/16" distance
clean both the grounding point from workpiece at all times.
and the area that will be cut.
b. Disassemble Torch, inspect and replace worn
If any cleaners are used, allow them
components, then reassemble Torch tightly
to dry thoroughly before continuing.
according to number 2 on page 10.
c. Torch is moving too slowly across the metal
Maintenance

and cutting the material from underneath,

breaking contact. Move Torch more quickly.

If the steps above do not solve the problem or if the repairs involved are too
complex, contact a qualified technician.

ITEM 62204 For technical questions, please call 1-888-866-5797. Page 13

 Troubleshooting (cont.)
IMPORTANT!
Be CERTAIN to shut off the Plasma Cutter, and disconnect it from power and air before adjusting, cleaning,
or repairing the unit. A technician should discharge all capacitors before performing any internal procedures.
Safety

ARC IGNITES FOR SEVERAL SECONDS BUT THEN GOES OUT

Air pressure too high or too low.
Check the air pressure setting on
both the Compressor and the Cutter.

AIR PRESSURE AIR PRESSURE AIR PRESSURE

TOO HIGH CORRECT TOO LOW
Set Compressor's Air Check that the grounding point and the a. Verify that the compressor is
Pressure Regulator metal being cut are both clean, dry, and delivering 4.5 CFM @ 80 PSI.
between 90 - 120 PSI. free from paint, oil, or dirt. b. Set Cutter's Air
Setup

These sections need to conduct Pressure Regulator

electricity efficiently. between 60 - 80 PSI.
c. Verify air flow by
performing "Test Air
Flow:" on page 7.

DIRTY OR METAL IS CLEAN IN

COATED METAL BOTH AREAS
Use a wire wheel brush or sander Torch isn’t maintaining contact with the workpiece.
(not included) to thoroughly a. Maintain a 1/16" distance
Operation

clean both the grounding point from workpiece at all times.

and the area that will be cut.
b. Disassemble Torch, inspect and replace worn
If any cleaners are used, allow them
components, then reassemble Torch tightly
to dry thoroughly before continuing.
according to number 2 on page 10.
c. Torch is moving too slowly across the metal
and cutting the material from underneath,
breaking contact. Move Torch more quickly.
Maintenance

If the steps above do not solve the problem or if the repairs involved are too
complex, contact a qualified technician.

Page 14 For technical questions, please call 1-888-866-5797. ITEM 62204

Troubleshooting (cont.)
IMPORTANT!
Be CERTAIN to shut off the Plasma Cutter, and disconnect it from power and air before adjusting, cleaning,
or repairing the unit. A technician should discharge all capacitors before performing any internal procedures.

Safety
CUT GOES ONLY PARTIALLY THROUGH THE WORKPIECE
Material being cut is too thick.
See Maximum Cutting Thickness on page 5.

WITHIN THICKNESS
RANGE TOO THICK

Turn up the Output Current Use a more

Knob and try again at a powerful
slower Torch travel speed. PlasmaCutter.

Setup
PROBLEM PROBLEM PERSISTS AT
CORRECTED MAXIMUM CURRENT SETTING
Take note of the Air pressure too low.
setting required for Set Cutter's Air Pressure
this metal thickness. Regulator between 60 - 80 PSI.

Operation
AIR PRESSURE AIR PRESSURE
CORRECT TOO LOW
Disassemble Torch, inspect and replace a. Verify that the
worn components, then reassemble Torch compressor is delivering
tightly according to number 2 on page 10. 4.5 CFM @ 80 PSI.
b. Set Cutter's Air
Pressure Regulator
between 60 - 80 PSI

TORCH IN GOOD DAMAGED

CONDITION COMPONENTS FOUND
Maintenance

Cut at a slower pace, the arc Disassemble Torch, inspect and

may not have enough time to replace worn components, then
cut through the workpiece. reassemble Torch tightly according
to number 2 on page 10.
Maximum cutting speeds:
3/8" Mild Steel @ 10 IPM (Rated)
5/8" Mild Steel @ 5 IPM (Severence)

If the steps above do not solve the problem or if the repairs involved are too
complex, contact a qualified technician.

ITEM 62204 For technical questions, please call 1-888-866-5797. Page 15

 Troubleshooting (cont.)
IMPORTANT!
Be CERTAIN to shut off the Plasma Cutter, and disconnect it from power and air before adjusting, cleaning,
or repairing the unit. A technician should discharge all capacitors before performing any internal procedures.
Safety

FAST CUTTING TIP WEAR OR EXCESSIVE SLAG FORMATION

These two problems have similar causes

and will often appear simultaneously.
The same diagnostic procedures
and remedies apply to both.
Setup

Current set too high;

cut at lowest setting possible
for the metal being cut.

PROBLEMS PROBLEMS PERSIST AT

REDUCED LOWEST PRACTICAL SETTING
Take into account the thickness Disassemble and inspect
and type of metal to be cut Torch according to
before starting. Thinner materials number 2 on page 10.
require lower amp settings.
Operation

TORCH IN GOOD DAMAGED

CONDITION COMPONENTS FOUND
Air supply pressure may be inadequate: Replace worn components, then
a. Verify that the compressor is reassemble Torch tightly according
delivering 4.5 CFM @ 80 PSI. to number 2 on page 10.
b. Set Cutter's Air Pressure Regulator between 60 - 80 PSI.

Additional factors:
a. Maintain a 1/16" distance from workpiece at all times.
Maintenance

b. Move Torch at proper rate. Maximum cutting speeds:

3/8" Mild Steel @ 10 IPM (Rated)
5/8" Mild Steel @ 5 IPM (Severence)
c. Compare workpiece thickness
to Maximum Cutting Thickness on page 5.

If the steps above do not solve the problem or if the repairs involved are too
complex, contact a qualified technician.

Page 16 For technical questions, please call 1-888-866-5797. ITEM 62204

 K1B 12VDC30A
3 4
VCC
R1 VCC
12
R12W-47Ω-5% +HT

AC1
K2B 4 BGR

ITEM 62204
1
3 1 2

1
～ + C9 C3 C2
12VDC16A K2A
R8 C6 D10
5 3 4 D33

1/4
180K C1 L1 R7 ～ - 1N4007
R2 1N4007 J 12VDC16A K1A
1/2

4.7NF-250V
T25*15*10-9.5-Φ1.4 J

1/4
1UF-275V 200K BR5006 12VDC30A
R9 120R 10NF-630V

1/4
680UF-400V
2
180K

680UF-400V
680UF-400V
J2

2
C36 *
R10 RV1
BR5006

1/4
v
270K MYG511KD14
C5 GAS

AC2
Circuit Diagram

4.7NF-250V
EARTH
* J1

V1+ +HT

R11
ISO2 R16
1/4

1/4
J8_3P(PWM) 10R
1 8 10R
NC VCC
R24 1K
2 7
1/4 ANODE VO
Q2_1 Q2_2
R12
3 6 FGH40N60SFD FGH40N60SFD

14
C7
D4
CATHODE VO 1/4 R21
10R D1
1N4148 4 5 R14W-10Ω-5%
NC VEE HER307
A3120 DZ6 R14 DZ4 R15

1/4
1/4

100PF-63V
18V 1K C18V 1K
C53
DZ5 DZ3 C22 R53
18V 18V 3.3NF-1600V 14
CBB-2.2NF-1600V R14W-22Ω-5%
D36_1
RHRG30120

C24
47UF-50V C50 * +OUT
DZ1 R23
R52

1/2
1K
5

C10V 4.7NF400V
3.3K

V1-
R45
14

C23 D14 4 BK 1
R55
100NF-63V RHRP1560 *
C4
5

C25 R54 3.3K

14

47UF-50V CBB21-1UF-630V C51

3 2 4.7NF400V
D37_1
D38_1

RHRP1560
RHRG30120
RHRG30120

R14W-22Ω-5% R14W-22Ω-5%
D38_2 RHRG30120

D20
V2+ T2 C43
L2
CBB-2.2NF-1600V *
OUT-
R17 * -OUT
R40
*

1/4
U?
10R 1/4
10R
1 8
NC VCC
R28 1K Mess_I
1
2

2 7
1/4 ANODE VO

For technical questions, please call 1-888-866-5797.

R18 Q1_1 Q1_2
3 6 FGH60N60SFD FGH60N60SFD
CATHODE VO 1/4
1
2

C8 D3 C27
10R T2
4 5 电流采样
3.3NF-1600V

100PF-63V NC VEE *
1N4148 R19
A3120 DZ9 DZ10 R22

1/4
18V 1K

1/4
18V 1K
DZ7 DZ8 D2
18V R27
14

18V R14W-10Ω-5% HER307

C28
47UF-50V
DZ2
C10V
R26
1/2

V2- 1K

C29 C26
47UF-50V 100NF-63V

Page 17
Maintenance Operation Setup Safety
 Maintenance Operation Setup Safety

Page 18
V2+

C13
V1+ D8 47UF-50V C14 C013
1 T1 12 ER2D 100N
22UF-50V
2 11 D32 * FAN
C10 C11 V2-
47UF-50V 100N 10
D6 Vf D013 D014
ER2D
1
2

9
ER2D ER2D ER2D
V1- 5 8 C39 C42
EC2834-88:13:23:23:11-Φ0.25-L D9 100N 220UF-63V
6 7
ER2D
R010
D30
ER2D 2 +HT
RJ2W-1Ω-5%
R03 R04 D010
3 1/2 C015
C31 100NF-275V
3W-10K 1/2W-100R BYV26E
Q03
R09
C014 LM317 VCC
1/2

D011 R07 R08 56K

100N 3 2
Vf 1/2 1/2 IN OUT
Adj

C35 1N4148 56K 56K

4.7NF-630V Vf C38
C017
100UF-35V
1

47UF-50V C016
100NF-100V R29
1/4 U1 100UF-35V C019
470PF-50V 1/4
8 1
R48 Vref Vref COMP 240R
V3- V3+ R014 150K R015
100k Q02 C018 7 2 47NF-50V
1/4

VCC VF 1/4 22K R25

STP6N95K5 R011 C020
1/4
100NF-100V 6 3
1/4 OUT CS 2.2K
R016
47R 5 4 C021
GND RT/CT 1/4 Vref
43K
C022
470PF-50V

UC3842BN R033
1NF-50V
1/4

D012 4.3K
18V R012

1/4
10K
R034
1/4

1K

For technical questions, please call 1-888-866-5797.

R021 R018 R013

1/4
1/4
1/4
3Ω 3Ω 3Ω

ITEM 62204
 U2

ITEM 62204
L7805 +5V VCC
1 3 C63
VCC IN +5V

GND
8
C48 C63 100n
100n J3

2
100UF-35V 2 U3A R75 1
3 1/4 2
LM358 C67 100k 3
R31 100n R71 VR3 +5V 4

1/4
V3+ 1/4 100k 100k C55 2.54*4

4
390 100n

C58
6 U3B
V3- OUT-
C32 7
X1Y1-3.3NF-250V 100n 5
R47 ISO1 LM358 R8
D54 Ig

1/4
J13 5.6k R64
1N4148 1 16 1/4 VCC

2
A C 1/4 J8-18 J_3_2 D2
390 POWER 1.8k
D22 2 15 R35 7
K E GUN
C4V7 1 3 6 HOT_POWER
3 14 1/4 5 VCC R50
J14 A C VR1 20k J1
50K C37 4 J8_16P 1/4
4 13 10nF 3 D35 1.8k
K E R32 R33 7 OVER?
2 J8_16P

1/4
1/4
ISO1_3 33k 330k 6 HOT_POWER
5 12 1
A C 5 VCC
4 J8_16P CON7 HOT
6 11 R36
K E OVER_HOT ST 3 J8_10P（5V） R42
2
2 R36 2 10K D26
1/4 HOT_POWER
7 10 1 1.8K

1/4
R60 A C R51 1 0 1
D55

1/4
5.6k C44 1/4 J8_17P R56
1N4148 8 9 CON7

1/4
100n K E 0 1k �保�开关
TLP621-4 C75 前面板
ST1
100n 2 R13 VR2
J11 2

1/4
C79 1 C71 15k 50k
R46 1
100n 100n

1
2
V3+ 1/4 J8
560 �保�开关
20

1
2
C34
ST4 GUN
19

100n
�保�开关 D56
1N4148 J8-18
18

VCC
D40 J8_17P
17

V3- R4 R3
1/2 1/2 J8_2P(LV)
J8_16P
16

300k 270k
IN4007
R49 D59
VCC
15

OUT+ 1/4 C40

120 BAT42W 1UF-100V J8_14P
14

R57 +HT
C_PWM

1/4
C52 5.6k
C33 J8_10P
470UF-35V D57 HOT_POWER
12 13

100n
1N4148 R5 R6
J11
C_PWM Ig
11

R59 1/2 1/2 J8_1P(OV) R39

ISO1_3 1/4 270k 270k 1/4 J8_10P
10

0 120k
J8_9P
9

OVER_HOT
8

R43
C41
12
7

C46 *
R12W-0.47Ω-5% R37 100n
R44 Mess_I

For technical questions, please call 1-888-866-5797.

6

OUT+ 12 J11 2 J8_9P

RJ2W-47Ω-5%
R12W-0.47Ω-5%
5

R38 R67
GAS
4

1/4 J8_14P Q1 1/4

150 BC817-25 10k
PWM
3

C47 R63
1/4

100n 4.7k
J8_2P
2

J8_1P
1

CZ-21
0

J2 2
2*2.54 1 D015
1N4148
VCC

Page 19
Maintenance Operation Setup Safety
 Maintenance Operation Setup Safety

U5 LM556 VREF
R54 C26
1 14
1/8 Discharge VCC
100R
R55 R61 R60 100N U2 VREF
2 13
VCC 1/8 Threshold D charge 1/8 1/8 VCC UC3845BD1R2G C20

Page 20
820K 100R 390K R29 R27
+ C33 C29 1 8

1/8
D16 3.3uF 100V 3 12
16k ERR_I 1/8 COMP Vref
Control V Threshold 100N
BC807-25 Q11 0R 2 7
VCC_R 47UF-35V VF VCC VCC_R
C23 10nF C25 BC817-25 R35
4 11 3 6
Rest1
556_OU1
Reset Control V 1/8 CS OUT PWM
U3F 1K
R42 R34 R53 2.3nF 10N 4 5
D13 R52 470R C_PWM RT/CT GND
13 12 C22 5 10
1/8 1/8 1/8 Reset2 1/8 Output Reset Rest2
1K 4.7V 4.7K 1K C19
40106 100N
6 9
Trigger1 Trigger Output 556_OUT2
D6 D20
VCC BAV99 R59 R58
7 8 Q17
1N4148 GND Trigger 1/8 1/8 VCC C13 Q17_2P
U3C 1K 47K BC817-25
R33 R32 D9 1N
5 6
1/8 1/8 Rest2
R50

1/8
270K 1K R49 1N4148 4.7K

1/8
40106 4.7K
Rest1
C31 Q19 R37
C28 BC817-25
1UF-50V 1/8 J8_14P
100N 100R
VCC IF
R48
C21

1/8
4.7K R36
1/8

680R
100N

4
U1A C17 C14
R3 C18 R43 R30
2
1/8
1/8

U3D GAS J8_2P 1/8 100P 100P 100R 470P 100R

1
R41 1K J8_9P
9 8 3
1/8 D17
1K
BAV70 R8 MC33074D
C32 R47 40106 Q4
1/8

1/8
11
3.3UF-100V 82K BC817-25 C4 R13
4.7K

1/8
D7 100N 13K D19
D15
1N4148 556_OUT2 R2 R1
R9

1/8
1/8
R46 22K 68K Mess_I

1/8
4.7K HOT_POWER
470 BAV99
AIR-SET BAV70
U3E GND
C30 R45 D1
11 10 R11 R4 1N4148
1/8 U3_10P
Ig1
R24
1/8

1K P_Test 1/8 1/8 1K

4.7UF-100V 40106 10K 10K
R41
D8 C2 Q13

1/8
110K
1N4148 D12
D14
24V
U3A U3B
R40 330R R39 C24 100N
1 2 3 4
GUN 1/8 1/8 Reset1 R28
2N7002
1/8

1K D10 BAV70 270K

10N
R38 40106 40106

1/8
4.7K C3 100N 4.7V
C15 C16 R51 4.7K
100N 10N Q17_2P 1/8
U1B J8_16P
D5 1N4148 R7 R6
1K 6
VCC 1/8 1/8 7
1K
R31 5 U4_11P
R26 47K 1/8 D18
VCC 1/8 1/8 Trigger1 R5 1K R56
D2 MC33074D Q20
1K
1N4148 1/8 BC817-25
R10 4.7K

1/8
J8_1P 7.15K BAV70
U3_10P
R57
1/8

C1 4.7K
VREF Q5 R18
100N
U4A 1/8 OVER_HOT
1
556_OUT1 R14 10K
3 BC817-25

1/8
C12

For technical questions, please call 1-888-866-5797.

43k
2 Q12 Q9 100N C6 C10
R17
BAV70 J8
1/8

4093 10N 10K 1N

CZ-21
Ig
0
20 19 18 17 16 15 14 12 13 11 10 9 8 7 6 5 4 3 2 1

VCC
U1D AIR-SET
U4B 2N7002 R20 J8_1P
5 13
4
Ig1 1/8 14
J8_2P
1K C8 ERR_I PWM
6 12
R25 Mess_I GAS
100N GUN VCC VCC C_PWM Ig

1/8
4093 14k C7 OVER_HOT
MC33074D R15 R19 J8_16P J8_14P J8_9P
1/8

1/8 1K 10K J8_17P J8_10P

C27 C5 10N HOT_POWER
100N U4C
8
R16 22K
10
J8_17P
9 1/8 1N
U1C
4093 9
R23 R22 8 D11 D3
D4
R62 U4D 10
12
Mess_I 1/8 1/8 4.7V 1N4148

1/8
10K 1N4148 47R 18K
11 MC33074D
U4_11P
13
C9
4093 R21
10N

1/8
4.7K

ITEM 62204
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE CIRCUIT DIAGRAM, PARTS LIST AND
ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER
OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE
OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED
TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR

Safety
EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY
CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK
AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT
PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Setup
Operation
Maintenance

ITEM 62204 For technical questions, please call 1-888-866-5797. Page 21

 Parts List and Diagram

Parts List
Part Description Qty Part Description Qty
Safety

1 Air Pressure Regulator 1 20 Air Pressure Gauge 1

2 Top Housing 1 21 Digital Display 1
3 Handle 1 22 Connector 1
4 Power Cord Storage Hook 2 23 RHRG30120 Diode 4
5 Connector 3 24 Radiator Rectifer 1
6 Air Flow Control Valve 1 25 Inductor 1
7 Main Switch Bracket 1 26 Transformer 1
8 Main Switch 1 27 Radiator Bridge Rectifier 1
9 Air Switch 1 28 DC Cooling Fan 1
10 Potentiometer 1 29 IGBT Radiator Bracket 1
11 Cutting (Red) LED lamp 1 30 IGBT Radiator 2
12 Overheat (Yellow) LED lamp 1 31 IGBT FGH40N60SFD TO-247 4
13 Output Current Knob 1 32 Capacitor 3
14 Power (Green) LED lamp (not shown) 1 33 DC CoolingFan 1
15 Connector 1 34 Fan Hood 1
Setup

16a Torch 1 35 Power Cord 1

16b Electrode 3 36 Power Cord Clip PG13.5 1
16c Swirl Ring 1 37 Bottom Housing 1
16d Cutting Tip 2 38 Connector 1
16e Retaining Cup 1 39 Beam 1
17 Ground Clamp 1 40 Air Inlet 1
18 Cable Clip PG11L 1 41 Wrench 1
19 Front Panel 1 42 Air Flowmeter 1
Operation
Maintenance

Record Product’s Serial Number Here:

Note: If product has no serial number, record month and year of purchase instead.

Note: Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.

Page 22 For technical questions, please call 1-888-866-5797. ITEM 62204

Assembly Diagram
3
4

Safety
2

40
39
38

Setup
37 1
35 36 5 6 7
8

34 10
11
20 12
33 22 9 13
21

Operation
14
32
19
31

30 16a
23 16b
24 16c
16d
29 28 27 26 25 16e
41
Maintenance

17
42

15
18

ITEM 62204 For technical questions, please call 1-888-866-5797. Page 23

 Limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • 1-888-866-5797