GFK2799 RSTiModbus PDF
GFK2799 RSTiModbus PDF
GFK2799 RSTiModbus PDF
Intelligent Platforms
PACSystems* RSTi
Modbus Network Adapter
User’s Manual, GFK-2799
August 2012
GFL-002
Caution
Caution notices are used where equipment might be damaged if care is not taken.
This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover
all details or variations in hardware or software, nor to provide for every possible contingency
in connection with installation, operation, or maintenance. Features may be described herein
which are not present in all hardware and software systems. GE Intelligent Platforms
assumes no obligation of notice to holders of this document with respect to changes
subsequently made.
GE Intelligent Platforms makes no representation or warranty, expressed, implied, or
statutory with respect to, and assumes no responsibility for the accuracy, completeness,
sufficiency, or usefulness of the information contained herein. No warranties of
merchantability or fitness for purpose shall apply.
If you purchased this product through an Authorized Channel Partner, please contact the
seller directly.
Technical Support
If you have technical problems that cannot be resolved with the information in this guide,
please contact us by telephone or email, or on the web at www.ge-ip.com/support
Americas
Online Technical Support www.ge-ip.com/support
Phone 1-800-433-2682
International Americas Direct Dial 1-780-420-2010 (if toll free 800 option is unavailable)
Technical Support Email support.ip@ge.com
Customer Care Email customercare.ip@ge.com
Primary language of support English
Asia Pacific
Online Technical Support www.ge-ip.com/support
Phone +86-400-820-8208
+86-21-3217-4826 (India, Indonesia, and Pakistan)
Technical Support Email support.cn.ip@ge.com (China)
support.jp.ip@ge.com (Japan)
support.in.ip@ge.com (remaining Asia customers)
Customer Care Email customercare.apo.ip@ge.com
customercare.cn.ip@ge.com (China)
GFK-2799 PACSystems* RSTi Modbus Network Adapter User’s Manual –August 2012 3
Contents
1. Introduction ........................................................................................................ 9
1.1 I/O Station Capacity ...................................................................................... 10
1.2 Installation ..................................................................................................... 10
1.3 Configuration & Monitoring ........................................................................... 10
1.4 Features ........................................................................................................ 10
1.5 List of RSTi Network adapters ...................................................................... 10
1.6 PACSystems Documentation........................................................................ 10
2. Installation ........................................................................................................ 11
2.1 Module Mounting .......................................................................................... 12
2.1.1 How to Mount on DIN Rail ............................................................................. 12
2.1.2 How to dismount from DIN Rail...................................................................... 13
2.2 Installing and Removing Components .......................................................... 14
2.3 Internal Bus/Field Power Contacts ............................................................... 15
2.3.1 RSTi Bus Data Pin & Field Power Pin Description ........................................ 15
2.3.2 RSTi Data Bus System .................................................................................. 16
3.6.3 Input Process Image Mode#2 (Uncompressed Input Processing Data without
Status), default input image ........................................................................... 31
3.6.4 Input Process Image Mode#3 (Compressed Input Processing Data without
Status) ............................................................................................................ 32
3.7 Output Process Image (Output Register) Map ............................................. 33
3.7.1 Output Process Image Mode#0 (Uncompressed Output Processing Data),
default output image ...................................................................................... 34
3.7.2 Output Process Image Mode#1 (Compressed Output Processing Data) ...... 34
A. Diagnostics ...................................................................................................... 76
A.1 How to Diagnose when Device Cannot Communicate with the Network ..... 76
1. Introduction
The PACSystems RSTi Network Interface and I/O family provides a cost effective, modular
distributed I/O system. The RSTi network is ideally suited for distributed applications such as
water/wastewater, process control, packaging and assembly. You can easily add RSTi
modules to the system to build functional remote I/O stations to meet your application
requirements.
1.2 Installation
The Network Adapter must be connected to the left of the other RSTi modules in the I/O
station.
Within the RSTi station the bus connection, power supply, and power distribution are
completed by connecting modules together on the DIN rail. Sensors and actuators are wired
to the RSTi modules using spring clamp terminals on the module’s removable terminal strips.
These terminal strips can be keyed so that they cannot be accidentally swapped. If a module
must be replaced, the wiring does not need to be removed; just remove the terminal strip
from the module.
1.4 Features
Modules can be easily installed and connected without tools.
Flexible and modular structure allows I/O stations to be easily expanded.
A comprehensive selection of I/O modules supports a wide range of applications.
Small removable terminal blocks conserve panel space and save time making system
connections.
Module-based diagnostic functions
The amount of costly parallel wiring is reduced. Within a station, voltage and data routing
can be carried out without additional wiring, reducing the cabinet space needed.
Different parts of the system can be operated independent of one another. This means
that pretests can be carried out when the system is set up and that the whole system can
be adapted and expanded.
2. Installation
Warning
Installing or removing modules or wiring with power applied to the
system or field wiring can cause an electrical arc. This can result in
unexpected and potentially dangerous action by field devices. Arcing is
an explosion risk in hazardous locations. Be sure that the area is non-
hazardous or remove power appropriately before installing or removing
modules or wiring.
Potentially dangerous voltages are present on a module’s terminals,
even when system power is turned off. Field power must be turned off
when installing or removing a terminal block assembly.
Personnel, who install, operate and maintain automation systems that
contain these products must be trained and qualified to perform those
functions.
Overloading power modules or Network adapter can result into electric
arc and damage to modules.
Caution
Check the rated voltage and terminal array before wiring.
Ensure that specified environmental conditions are not exceeded.
Avoid placing the module in direct sunlight.
Review module specifications carefully, and ensure that input and
output connections are made in accordance with the specifications.
Use specified cables for wiring.
Field power isolators must be used according to the requirements of
the 5VDC/24VDC/48VDC or AC voltage modules used in the system.
If system power consumption exceeds the power limits, use system
power expansion modules.
Power supplies for system power and field power must be supplied
from separate sources.
Figure 6: Internal bus with 6 data pins and 2 field power pins
Warning
Do not touch data and field power pins, in order to avoid damage by
ESD noise.
2.3.1 RSTi Bus Data Pin & Field Power Pin Description
3.1.1 Interface
The following figure shows the interface diagram for STXMBS001
3.2.1 Interface
The following figure shows the interface diagram for STXMBS002
The following table lists the pin numbers and their description for STXMBS002
3.2.2 Specifications
3.2.4 Dimensions
3.2.5 Total IO
The maximum number of IO module assemblies that can be connected is 32. So the
maximum length is 426mm.
The following table describes the Signal Name and Description of STXMBS001
The following table describes the Signal Name and Description of STXMBS002
Warning
The use of an incorrect supply voltage or frequency can cause severe
damage to the component.
X 10 (MSD)
X 1 (LSD)
Figure 15: MACID of a slave node
The above figure shows MAC ID 27(=2*10 + 7*1) of a slave node.
Caution
MAC ID addresses have to be unique throughout the entire
interconnected networks
3.6.1 Input Process Image Mode#0 (Status 1word) + Uncompressed Input Processing Data)
Bus Status :
0: Normal Operation 1: Bus Standby
2: Bus Communication Fault 3: Slot Configuration Failed
4: No IO Module
FP (Field Power) :
0: 24Vdc Field Power On. 1: 24Vdc Field Power Off
3.6.2 Input Process Image Mode#1 (Status(1word) + Compressed Input Processing Data)
3.6.3 Input Process Image Mode#2 (Uncompressed Input Processing Data without Status), default input image
3.6.4 Input Process Image Mode#3 (Compressed Input Processing Data without Status)
3.7.1 Output Process Image Mode#0 (Uncompressed Output Processing Data), default output image
4.1.1 Interface
The following figure shows the interface diagram for STXMBE001
4.1.2 Specifications
4.2.2 Total IO
The maximum number of IO module assemblies that can be connected is 32. So the
maximum length is 426mm.
The following table describes the Signal Name and Description of STXMBE001
Warning
The use of an incorrect supply voltage or frequency can cause severe
damage to the component.
DOS Prompt
>ping 192.168.123.236 //current IP address
>arp -a //view Ethernet physical address
>arp -d 192.168.123.236 //delete arp table
>arp -s 192.168.123.237 00-14-F7-00-00-00 //assign static arp table with new IP address
//”00-14-F7-00-00-00” is Ethernet Address
(See Adapter Label)
IP Address = 192.168.123.237
Subnet Mask = 255.255.255.0
Gateway = 192.168.123.254
Example: http://192.168.123.1
** Note: In term of decimal notation some Modbus masters read register address with +1
offset, e.g.: 0x1000 = 4096 +1 =4097.
4.3.1 Input Process Image Mode#0 (Status (1word) + Uncompressed Input Processing Data)
Status Table 36: Input Process Image Mode#0
(1word)
Addr. #15 #14 #13 #12 #11 #10 #9 #8 #7 #6 #5 #4 #3 #2 #1 #0
0x0000 EW EC 0 0 0 0 0 ES FP Bus Status
Discrete In 4pts
0x0001 Discrete In 8pts (Slot#2) Empty, Always 0
(Slot#1)
0x0002 Analog Input Ch0 high byte (Slot#3) Analog Input Ch0 low byte (Slot#3)
0x0003 Analog Input Ch1 high byte (Slot#3) Analog Input Ch1 low byte (Slot#3)
0x0004 Discrete In high 8pts (Slot#4) Discrete In low 8pts (Slot#4)
Discrete In 4pts
0x0005 Discrete In 8pts (Slot#6) Empty, Always 0
(Slot#5)
Discrete In 4pts
0x0006 Analog Input Ch0 low byte (Slot#8) Empty, Always 0
(Slot#7)
0x0007 Analog Input Ch1 low byte (Slot#8) Analog Input Ch0 high byte (Slot#8)
0x0008 Discrete In low 8pts (Slot#9) Analog Input Ch1 high byte (Slot#8)
Discrete In 4pts
0x0009 Empty, Always 0 Discrete In high 8pts (Slot#9)
(Slot#10)
Bus Status :
0: Normal Operation 1: Bus Standby
2: Bus Communication Fault 3: Slot Configuration Failed
4: No IO Module
FP (Field Power) :
0: 24Vdc Field Power On. 1: 24Vdc Field Power Off
4.3.2 Input Process Image Mode#1 (Status (1word) + Compressed Input Processing Data)
Table 37: Input Process Image Mode#1
Status
(1word) Addr. #15 #14 #13 #12 #11 #10 #9 #8 #7 #6 #5 #4 #3 #2 #1 #0
0x0000 EW EC 0 0 0 0 0 ES FP Bus Status
0x0001 Analog Input Ch0 high byte (Slot#3) Analog Input Ch0 low byte (Slot#3)
0x0002 Analog Input Ch1 high byte (Slot#3) Analog Input Ch1 low byte (Slot#3)
0x0003 Analog Input Ch0 high byte (Slot#8) Analog Input Ch0 low byte (Slot#8)
0x0004 Analog Input Ch1 high byte (Slot#8) Analog Input Ch1 low byte (Slot#8)
0x0005 Discrete In low 8pts (Slot#4) Discrete In 8pts (Slot#2)
0x0006 Discrete In 8pts (Slot#6) Discrete In high 8pts (Slot#4)
0x0007 Discrete In high 8pts (Slot#9) Discrete In low 8pts (Slot#9)
Discrete In 4pts Discrete In 4pts Discrete In 4pts Discrete In 4pts
0x0008
(Slot#10) (Slot#7) (Slot#5) (Slot#1)
4.3.3 Input Process Image Mode#2 (Uncompressed Input Processing Data without Status), default input image
4.3.4 Input Process Image Mode#3 (Compressed Input Processing Data without Status)
4.4.1 Output Process Image Mode#0 (Uncompressed Output Processing Data), default output image
5. MODBUS Interface
5.1 Supported MODBUS Function Codes
5.3.2 Adapter Watchdog Time, other Time Special Register (0x1020, 4128***)
A watchdog timer can be configured for timeout periods up to 65535(1unit=100msec). The
Watchdog timer will timeout (timer decreased, reached 0) if MODBUS operation to the slave
node does not occur over the configured watchdog value, then the slave adapter forces that
slot output value is automatically set to user-configured fault actions and values.
Slot#1 0x2000 (8192) – 0x201F (8223) Slot#17 0x2200 (8704) – 0x221F (8735)
Slot#2 0x2020 (8224) – 0x203F (8255) Slot#18 0x2220 (8736) – 0x223F (8767)
Slot#3 0x2040 (8256) – 0x205F (8287) Slot#19 0x2240 (8768) – 0x225F (8799)
Slot#4 0x2060 (8288) – 0x207F (8319) Slot#20 0x2260 (8800) – 0x227F (8831)
Slot#5 0x2080 (8320) – 0x209F (8351) Slot#21 0x2280 (8832) – 0x229F (8863)
Slot#6 0x20A0 (8352) – 0x20BF (8383) Slot#22 0x22A0 (8864) – 0x22BF (8895)
Slot#7 0x20C0 (8384) – 0x20DF (8415) Slot#23 0x22C0 (8896) – 0x22DF (8927)
Slot#8 0x20E0 (8416) – 0x20FF (8447) Slot#24 0x22E0 (8928) – 0x22FF (8959)
Slot#9 0x2100 (8448) – 0x211F (8479) Slot#25 0x2300(8960) – 0x231F (8991)
Slot#10 0x2120 (8480) – 0x213F (8511) Slot#26 0x2320 (8992) – 0x233F (9023)
Slot#11 0x2140 (8512) – 0x215F (8543) Slot#27 0x2340 (9024) – 0x235F (9055)
Slot#12 0x2160 (8544) – 0x217F (8575) Slot#29 0x2360 (9056) – 0x237F (9087)
Slot#13 0x2180 (8576) – 0x219F (8607) Slot#20 0x2380 (9088) – 0x239F (9119)
Slot#14 0x21A0 (8608) – 0x21BF (8639) Slot#30 0x23A0 (9120) – 0x23BF (9151)
Slot#15 0x21C0 (8640) – 0x21DF (8671) Slot#31 0x23C0 (9152) – 0x23DF (9183)
Slot#16 0x21E0 (8672) – 0x21FF (8703) Slot#32 0x23E0 (9184) – 0x23FF (9215).
** Note: In term of decimal notation some Modbus masters read register address with +1
offset, e.g.: 0x1000 = 4096 +1 =4097.
(Example)
ST-3214 0 0 0 0 0 0 0 0 1 0 0 0 0 1 0 0 0x0084
ST-1224 0 0 0 0 0 0 0 0 1 1 0 0 0 1 0 0 0x00C4
ST-1228 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 1 0x0041
ST-4123 1 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0x8200
ST-221F 0 1 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0x4200
ST-2324 1 1 0 0 0 1 0 0 1 1 0 0 0 1 0 0 0xC4C4
A. Diagnostics
A.1 How to Diagnose when Device Cannot Communicate with the Network
■ Verify that cable connections are correct.
■ If terminator resistor is not installed, install terminator resistor. Check location of
terminator resistor.
■ Ensure there are no duplicate node addresses.
■ Check configuration of master for port settings, time out, data size etc.
■ Power cycle the network adapter to ensure applicability of correct baud rate, parity,
byte formats, IO configuration parameters, Input and Output process image modes.
■ Check system power & field power connections. Ensure separate power sources are
used for system power and Field power. Ensure Network adapter or system power
modules are not over loaded.
■ Ensure ground cable connections.
■ Ensure environment factors are within the limit.
B. Product List
Table 83: Product List
ST- Production
Description ID(hex)
Number Status
Digital Input Modules
ST-1114 4 Points, Sink(Positive), 5Vdc 41 00 01 Active
ST-1124 4 Points, Source(Negative), 5Vdc 41 00 02 Active
ST-1214 4 Points, Sink(Positive), 12V/24Vdc 41 00 03 Active
ST-1218 8 Points, Sink(Positive), 12V/24Vdc 41 00 07 Active
ST-121F 16 Points, Sink(Positive), 12V/24Vdc 41 01 13 Active
ST-1224 4 Points, Source(Negative), 12V/24Vdc 41 00 04 Active
ST-1228 8 Points, Source(Negative), 12V/24Vdc 41 00 08 Active
ST-122F 16 Points, Source(Negative), 12V/24Vdc 41 01 14 Active
ST-1314 4 Points, Sink(Positive), 48Vdc 41 00 05 Active
ST-131F 16 Points, Sink(Positive), 48Vdc 41 01 17 Active
ST-1324 4 Points, Source(Negative), 48Vdc 41 00 06 Active
ST-1804 4 Points, 110Vac, 41 00 09 Active
ST-1904 4 Points, 220Vac, 41 00 0A Active
Digital Output Modules
ST-2114 4 Points TTL Inverting, 5Vdc/20mA, 81 00 0D Active
ST-2124 4 Points TTL Non-Inverting, 5Vdc/20mA, 81 00 0F Active
ST-221F 16 Points Sink(Negative Logic), 24Vdc/0.5A, 81 01 15 Active
ST-222F 16 Points Source(Positive Logic), 24Vdc/0.5A, 81 01 16 Active
ST-2314 4 Points Sink(Negative Logic), 24Vdc/0.5A, 81 00 0E Active
ST-2318 8 Points Sink(Negative Logic), 24Vdc/0.5A, 81 00 11 Active
ST-2324 4 Points Source(Positive Logic), 24Vdc/0.5A, 81 00 10 Active
ST-2328 8 Points Source(Positive Logic), 24Vdc/0.5A, 81 00 12 Active
ST-2414 4 Points Sink(Negative Logic), 24Vdc/0.5A, 81 00 08 Active
Diagnostics
ST-2424 4 Points Source(Positive Logic),24Vdc/0.5A, C1 00 00 38 Active
Diagnostics
ST-2514 4 Points Sink(Negative Logic), 24Vdc/2A, C1 00 00 35 Active
Diagnostics
ST-2524 4 Points Source(Positive Logic), 24Vdc/2A, C1 00 00 36 Active
Diagnostics
ST-2614 4 Points Sink(Negative Logic), 24Vdc/2A, 81 00 3B Under Development
ST-2624 4 Points Source(Positive Logic), 24Vdc/2A, 81 00 3C Under Development
ST-2742 2 Points, 230Vac/2A, 24Vdc/2A, Relay 81 00 0B Active
ST-2744 4 Points, 230Vac/2A, 24Vdc/2A, Relay 81 00 51 Active
ST-2748 8 Points, 230Vac/2A, 24Vdc/2A, Relay 81 00 50 Active
ST-2792 2 Points, 230Vac/2A, 24Vdc/2A, Relay, C1 00 01 BE Under Development
Manual/Auto
ST-2852 2 Points, 12~125Vac/0.5A, Triac 81 00 0C Active
ST- Production
Description ID(hex)
Number Status
Analog Input Modules
ST-3114 4 Channels, Current, 0~20mA, 12bit 41 43 1C Active
ST-3118 8 Channels, Current, 0~20mA, 12bit 41 47 82 Active
ST-3134 4 Channels, Current, 0~20mA, 14bit 41 43 1E Active
ST-3214 4 Channels, Current, 4~20mA, 12bit 41 43 1D Active
ST-3218 8 Channels, Current, 4~20mA, 12bit 41 47 83 Active
ST-3234 4 Channels, Current, 4~20mA, 14bit 41 43 1F Active
ST-3274 4 Channels, Current, 4~20mA, 12bit, Sensor 41 43 A3 Under Development
Connector
ST-3424 4 Channels, Voltage, 0~10Vdc, 12bit 41 43 20 Active
ST-3428 8 Channels, Voltage, 0~10Vdc, 12bit 41 47 22 Active
ST-3444 4 Channels, Voltage, 0~10Vdc, 14bit 41 43 22 Active
ST-3524 4 Channels, Voltage, -10Vdc~10Vdc, 12bit 41 43 21 Active
ST-3544 4 Channels, Voltage, -10Vdc~10Vdc, 14bit 41 43 23 Active
ST-3624 4 Channels, Voltage, 0~5Vdc, 12bit 41 43 24 Active
ST-3644 4 Channels, Voltage, 0~5Vdc, 14bit 41 43 25 Active
ST-3702 2 Channels, RTD, Status 41 41 28 Active
ST-3704 4 Channels, RTD, Status 41 43 64 Active
ST-3708 8 Channels, RTD, Status 41 47 65 Active
ST-3802 2 Channels, TC 41 41 2A Active
ST-3804 4 Channels, TC 41 43 66 Active
ST-3808 8 Channels, TC 41 47 67 Active
Analog Output Modules
ST-4112 2 Channels, Current, 0~20mA, 12bit 81 41 2C Active
ST-4114 4 Channels, Current, 0~20mA, 12bit 81 43 6D Active
ST-4212 2 Channels, Current, 4~20mA, 12bit 81 41 2D Active
ST-4214 4 Channels, Current, 4~20mA, 12bit 81 43 6E Active
ST-4274 4 Channels, Current, 4~20mA, 12bit, Sensor 81 43 B3 Under Development
Connector
ST-4422 2 Channels, Voltage, 0~10Vdc, 12bit 81 41 2E Active
ST-4424 4 Channels, Voltage, 0~10Vdc, 12bit 81 43 6A Active
ST-4474 4 Channels, Voltage, 0~10Vdc, 12bit, Sensor 81 43 B0 Under Development
Connector
ST-4491 1 Channel, Voltage, 0~10Vdc, 12bit, Manual C1 40 41 BF Active
Type
ST-4522 2 Channels, Voltage, -10~10Vdc, 12bit 81 41 2F Active
ST-4622 2 Channels, Voltage, 0~5Vdc, 12bit 81 41 30 Active
ST-4911 1 Channel, Current, 0~1A, 12bit 81 40 31 Active
ST- Production
Description ID(hex)
Number Status
Special Modules
C.3 Certifications
CULUS Listed Industrial Control Equipment, certified for U.S. and Canada
See UL File E105285
CE Mark
EN 61000-6-2:2005; Industrial Immunity
EN 61000-6-4:2007; Industrial Emissions
C.6 Abbreviations
Table 87: Abbreviations
Items Description
ASCII American Standard Code for Information Interchange
CRC Cyclic Redundancy Check
EEPROM Electronically Erasable Programmable Read Only Memory
ESD Electrostatic discharge
FG Frame Ground
GND Ground
I/O Input/ Output
LRC Longitudinal Redundancy Check
MAC Media Access Control
PDU Power Drive Unit
TC Thermocouple
RTD Resistance Temperature Detector
RTU Remote terminal unit
RXD Received data
TXD Transmit data
TCP/IP Transfer control protocol / Internet protocol
ARP Address resolution protocol