2033C Owners Manual Rev. 2.1
2033C Owners Manual Rev. 2.1
2033C Owners Manual Rev. 2.1
2033C SERIES
Preface
TABLE OF CONTENTS
List of Tables
List of Figures
This manual is designed for ease of use, giving the user easy and quick reference to information.
This manual uses notice icons to draw attention to the user important information regarding the
safe operation and installation of the UPS. The notice icons used in this manual are explained
below, and should be taken into account and adhered to whenever they appear in the text of this
manual.
Note: A Note notice icon indicates when the user should make a reference of
information regarding the UPS operation, load status and display status.
Such information is essential if Mitsubishi field service group assistance and
correspondence is required.
Safety Recommendations: If any problems are encountered while following this manual,
Mitsubishi field service group assistance and correspondence is recommended.
1.0 INTRODUCTION
The Mitsubishi Uninterruptible Power Supply (UPS) is designed to provide many years of reliable
power supply and protection from power failure, brown-outs, line noise and voltage transients. To
ensure optimum performance of the equipment, follow the manufacturer's instructions accordingly.
This manual contains descriptions for the installation and operation procedures of the UPS. Please
read this manual carefully and retain it for future reference.
This manual contains important instructions for the 2033C Series Uninterruptible Power Supply
Systems that should be adhered to during installation, operation and maintenance of the UPS and
batteries.
WARNING 1
WARNING 2
This UPS does not include an AC input circuit breaker (MCCB) to protect the
bypass and main input circuit. The AC input circuit breaker (MCCB) is to be field
supplied and installed. Circuit breaker (MCCB) specifications are as follows:
AC output and DC input overcurrent protection and disconnection devices shall be field
supplied and installed.
1.1 GENERAL
The Mitsubishi 2033C Series UPS is designed to provide continuous and clean electrical power to
a critical load. In the event of an input power failure, the UPS will supply power to the critical load
for the specified battery time.
If the input power is not restored promptly, backup power from the UPS battery permits the orderly
shutdown of equipment supported by the UPS. The UPS is simple to start up, operate and
maintain.
The 2033C Series UPS is available in seven (7) kVA sizes: 7.5, 10, 15, 20, 30, 40 and 50kVA.
Specifications for each kVA model appear in Section 1.4. Models up to 30kVA have batteries
included in the UPS module cabinet. 40kVA and 50kVA models have external batteries. The
principles of operation described herein are applicable to all models.
This manual provides an overview of the 2033C Series components and their functions. The
appearance and purpose of operator controls and indicators is described with procedures for
operation, start-up, shutdowjn and basic maintenance included.
1.2 Definitions
UNINTERRUPTIBLE POWER SUPPLY SYSTEM (UPS) - All components within the UPS
Module Cabinet and associated batteries which function as a system to provide continuous,
conditioned AC power to a load. This is sometimes referred to as the "System".
UPS MODULE CABINET - The metal enclosure which contains the Converter / Charger,
Inverter, Static Transfer Switch, Internal Bypass line, operator controls, batteries (up to 30kVA
models only) and internal control systems required to provide specified AC power to a load.
UPS MODULE - The Converter / Charger and Inverter assemblies which, under the direction of
the internal control system and operator controls, provide specified AC power to a load.
CONVERTER / CHARGER - The UPS components which contain the equipment and controls
necessary to convert input AC power to regulated DC power required for battery charging and
for supplying power to the Inverter.
INVERTER - The UPS components which contain the equipment and controls necessary to
convert DC power from the Converter / Charger, or the battery, to AC power required by the
critical load.
STATIC TRANSFER SWITCH - The device which connects the critical load to the bypass line
when the Inverter cannot supply continuous power.
BYPASS LINE - The line which conducts electricity directly from the input power source to the
critical load during Maintenance or whenever the UPS is not completely operational.
AC INPUT POWER - Power provided by the electrical utility company, or auxiliary generator,
which is connected to the UPS for supplying the critical load and recharging the battery.
BATTERY - The rechargeable battery strings which supply DC power to the inverter to
maintain continuous AC power to the load during AC input power failure conditions.
1.3 Overview
The UPS provides two power paths between the utility source and the critical load. Figure 1.1
shows the path for normal operation, with the load powered from the inverter. Figure 1.2 shows
the path for bypass operation, with the load supplied through the static bypass line.
FIGURE 1.1 Single Line Diagram - Normal Operation. Load powered by inverter.
Maintenance
Bypass
Static Transfer Switch
Switch
CB3
CONVERTER INVERTER
CB
AC input Output
During normal operation, the path through the inverter is used to power the load.
Referring to Figure 1.1: Input AC power is converted to DC by the Converter. DC power is utilized to
charge the UPS battery and to provide power to the Inverter. The Inverter converts the DC power to
clean AC power to supply the critical load.
The conversion - inversion process eliminates any voltage transients or fluctuations existing in the
input power before it reaches the critical load.
* The Input circuit breaker(MCCB) for protection of the UPS and cables are field supplied and field
installed. (See WARNING 2 in section 1.0).
FIGURE 1.2 Single Line Diagram - Bypass Operation. Load fed through static bypass line.
Maintenance
Static Transfer Bypass
Switch Switch
CB3
CB CONVERTER INVERTER
AC input Output
User CB1 FI FO 52C
supplied
52CS(7.5-20kVA)
FB
52MB&52L(30-50kVA)
Referring to Figure 1.2, the Internal Static Bypass line is a Hard wired line through CB3 which
supplies the critical load with unconditioned input power. The purpose of this line is to route power
to the critical load while the UPS module is de-energized (converter and inverter), and during
Start-up before the system is fully operational.
The internal control system determines the operation of the two paths, with the load powered from
the inverter being the normal operation.
Referring to Figure 1.3, if the input power is interrupted, the battery will immediately supply the DC
power required by the Inverter to maintain continuous AC power to the load. A fully charged battery
will provide power for the specified time at the rated load, or longer at reduced load.
When power is restored after a low battery shutdown, the Converter automatically restarts operation,
recharges the batteries and the Inverter is automatically restarted without operator intervention. The
load is assumed by the inverter automatically without operator intervention.
In the event of a power failure, the Converter will de-energize and the batteries will discharge into
the Inverter and maintain power to the critical load until a) the battery capacity expires and the
inverter turns off, or b) input power is restored after which the converter will power the inverter and
simultaneously recharge the batteries. Figure 1.3 illustrates the flow diagram during battery
operation.
Maintenance
Static Transfer Bypass
Switch Switch
CB3
CB CONVERTER INVERTER
AC input Output
User CB1 FI FO 52C
supplied
FB 52CS(7.5-20kVA)
52MB&52L(30-50kVA)
The UPS is equipped with an internal rotary type Maintenance Bypass Switch (MBS) that can be
used to divert utility power to the load during maintenance sessions. Figure 1.4 illustrates the power
path when the MBS is in the BYPASS mode.
Maintenance
Static Transfer Bypass
Switch Switch
CB3
CB CONVERTER INVERTER
AC input Output
User CB1 FI 52C
FO
supplied
FB 52CS(7.5-20kVA)
52MB&52L(30-50kVA)
CB2 Power Flow
Not in Use
BATTERY
40kVA, 50kVA:
External Battery UPS Module
(7.5/10/15/20kVA)
The rotary maintenance bypass switch is shown as 52CS in Figure 1.4. 52CS is a two position
three point make-before-break transfer switch.
(30/40/50kVA)
Two contactors (52MB, 52L) are used instead of the 52CS. A rotary switch(SWM) is used for
control of the two contactors.
The two positions are identified as NORMAL and BYPASS. In the NORMAL position the load is fed
by the UPS - either through the inverter or through the static bypass line. In the BYPASS position
the load is powered by an external source such as the utility or a generator. This transfer operation
must be made while the UPS is in the static bypass mode.
The transfer procedure to place the UPS in maintenance bypass mode, or from bypass mode to
normal operation mode is outlined below:
UPS module
FRONT VIEW
2.Display PCB
DPAU-72
Cooling fan
3.Relay PCB
RYDR-X Battery
7.Maintenance bypass
transfer switch
52CS
5.AC input, AC
output terminal 6.Grounding bar
UPS module
FRONT VIEW
4.Main PCB
UPFR-K Converter &
Inverter Unit
Battery
3.Relay PCB
RYDR-X
5.AC input, AC
output terminal
6.Grounding
bar
4.Main PCB
UPFR-K
Converter &
Inverter Unit
2.Display PCB
DPAU-72
3.Relay PCB
RYDR-X 7.Maintenance bypass
transfer switch SWM
DPAU-57
DPAU-72
RYDR-X
10.CN62 RS232C
D-sub Connector
11.CN64 RS232C
D-sub Connector
12.SW13
BOOT switch
13.SW14
RESET switch
UPFR-K
7. Maintenance Bypass Switch (52CS/SWM) (FOR SERVICE PERSONNEL ONLY) This switch
is used to transfer the load from inverter power to external power for maintenance purposes.
Do not operate it under normal operation.
8. "Test mode" switch (FOR SERVICE PERSONNEL ONLY)
This switch changes system operation to the test-mode. This switch is mounted on Display
PCB and Main PCB. (This switch should not be operated by personnel other than an
Authorized Service Engineer).
9. External contact signal terminal block
Terminal block to connect contact signal input/output lines to and from external dry contacts.
Refer to FIGURE 2.3 for details.
10. RS232C connector (CN62)
Refer to Figure 2.6 for detail.
11. RS232C connector (CN64)
12. "BOOT" switch (FOR SERVICE PERSONNEL ONLY)
This switch boots the processor on the main control circuit board following alarm conditions.
(Do not operate this switch while inverter and converter are in operation).
13. "Reset" switch (FOR SERVICE PERSONNEL ONLY)
This switch resets errors resulting from alarm conditions. (Do not operate this switch while
inverter and converter are in operation).
1.4 Specifications
The UPS name plate displays the rated kVA as well as nominal voltages and currents. The
name plate is located on the interior side of the UPS front door.
15 BOTTOM 17.7 / 450 31.5 / 800 43.3 / 1100 816 / 370* 5.1
20 BOTTOM 17.7 / 450 31.5 / 800 43.3 / 1100 816 / 370* 6.5
30 BOTTOM 23.6 / 600 31.5 / 800 59.0 / 1500 1235 / 560* 8.8
40 BOTTOM 27.6 / 700 31.5 / 800 59.0 / 1500 1082 / 490 11.9
50 BOTTOM 27.6 / 700 31.5 / 800 59.0 / 1500 1082 / 490 14.6
*:7.5-30kVA Including batteries
The 2033C Series operator controls and indicators are located as follows:
MITSUBISHI
1
4
2
EPO MBP
INV OP. BYP OP. START STOP SILENCE CLEAR
6 7 8 9 10
MEASUREMENT SCREENS
Pressing the MEASUREMENT Screen Touch icons on the MAIN MENU Screen will display
each specific MEASUREMENT Screen. Each MEASUREMENT Screen displays specific system
measurement data as shown in Figure 2.3.
Input line to neutral rms voltage (A-N, B-N, C-N) Output line to neutral rms voltage (A-N, B-N, C-N)
Input Current Output rms current of each phase
Input Real KW Power Output Real KW Power
Input Frequency Output Frequency
DC Bus Voltage
Battery Charge/Discharge Current
Each MEASUREMENT Screen includes a MAIN Menu Screen Touch Icon. On pressing this
MAIN Touch icon, the display returns to the MAIN MENU Screen.
【現在時刻】
【SET CLOCK】 END
終了
1 /1 /1月
2000年 2000 1日 12時 00分 00秒
12 : 00 : 00 Pressing the each point can
set the date or clock.
5 6 7 8 9 - ▲ CLR
0 1 2 3 4 ▼ ENT
NOTE: The display measurement values shown for LCD Monitor Displays are samples only.
The UPS is equipped with a series of input/output terminals for the external annunciation of
alarms and the remote access of certain UPS functions. Layout of terminals is shown in Figure
2.6, with a functional description of the input/output port presented:
TB
1
EMERGENCY STOP (Optional) (User supplied dry contact)
2
3
BATTERY TEMP. HIGH (Optional) (User supplied sensor
4
- For external battery cabinet. and dry contact)
5
SUMMARY ALARM
6
7
LOAD ON INVERTER
8
9
LOAD ON BYPASS
10
11
BATTERY OPERATION
12
13
CONVERTER OPERATION
14
15
BATTERY LOW VOLTAGE
16
17
OVERLOAD
18
UPS
User supplied
External contacts are provided by the user of the UPS system. The terminal voltage at the
UPS is 24Vdc. External dry contacts are to be provided accordingly.
NOTE: Do not apply voltages to remote access input terminals. Damage to UPS may result.
Refer to Figure 2.8 for a typical wiring configuration. Although this figure shows the
emergency stop configuration, the same wiring arrangement is used for battery
temperature high. See below for terminal connection details.
24 VDC
NOTE : In all cases, a switch having a protective cover is recommended in order to reduce
possibility of accidental operation.
CN62
D-SUB 9Pin (male)
Pin 1. : Not used
Pin 2. RXD : Receive data
Pin 3. TXD : Transmit data
Pin 4. DTR : Always high level
1 6 Pin 5. GND : Signal ground
2 7
3 Pin 6. : Not used
8
4 9 Pin 7. RTS : Always high level
5
Pin 8. : Not used
Pin 9. : Not used
RYDR-O/ RYDR-X
* Consult MITSUBISHI ELECTRIC AUTOMATION, INC. for detail on “Diamond Link” monitoring
software and its capabilities.
Note : Do not transport in a horizontal position. Cabinets should be maintained upright within +/-
15° of the vertical during handling.
3.2 Handling
The UPS is shipped in export packaging. Remove the UPS from the package only when it is
ready for installation.
FIGURE 3.1 Handling
Leveling
feet
2
1
RAMP
Roof of the package
during shipping
Note : The figure 3.1 export packaging is for 7.5kVA through 20kVA UPS only.
Note: 40kVA and 50kVA UPS have batteries external to module cabinet
Please refer to the remote battery supply installation manual.
Note: 40kVA and 50kVA UPS batteries are external to module cabinet.
Please refer to the remote battery supply installation manual.
3.4 Procedure for Cable Connections (Refer to Table 3.4 for cable sizes.)
I. Confirm the capacity of the UPS being installed. Identify the input/output power terminal
blocks as shown in the appropriate Figure 3.2 or Figure 3.3-Figure 3.5.
II. Connect the grounding conductor from the input service entrance to the UPS ground bar.
III. Confirm that an external input circuit breaker sized to protect both the converter input and
the bypass lines is installed. Consult equipment nameplate for current ratings. Connect
the AC power source cables from the input service entrance to the UPS’ INPUT power
terminals identified as A, B, C and N in Figure 3.3-Figure 3.5. Input cables must be sized
for an ampere rating larger than the maximum current capacity of the UPS.
IV. Refer to Table 3.4 for recommended cable sizes. Referring to Figure 3.3-Figure 3.5,
connect UPS’ OUTPUT load terminals A, B, C and N to load distribution panel.
V. Connect external signal terminal block as needed. Refer to section 2.2 and Figure 2.3 for
functional description. 12 AWG, or less, shielded conductor is recommended.
*1 - Voltage drop across power cables not to exceed 3% of nominal source voltage.
*2 - Allowable ampere ratings based on 90゚C insulation at an ambient temperature of 30゚C.
No more than 3 conductors in a raceway without de-rating. Copper conductors assumed.
NOTE: When using crimp type lugs, the lugs should be crimped to the
specifications given in the manufacturer's instructions for both crimp tool
and lug.
Static Transfer
Switch
CB3
CONVERTER INVERTER
AC input Output
BATTERY
40kVA, 50kVA:
UPS Module
External Battery
Fan
Battery Battery
Battery Battery
RYDR-X TRANSFER
NORMAL BYPASS
52CS
A B C N A B C N
(INPUT) (OUTPUT)
Cooling fan
TRANSFER
NORMAL BYPASS
Battery
MBS
Battery
N P
(DC INPUT) Battery
RYDR-X
Battery
A B C N A B C N
(INPUT) (OUTPUT)
Grounding bar
.
Cooling fan
TRANSFER
NORMAL BYPASS
MBS
RYDR-X
A B C N A B C N N P
NOTE : If code “81” is indicated on the FAULT DISPLAY Screen, please check the
position of EPO button. If EPO button is in the ON position, press the
button to clear EPO as shown in figure 3.6. Press the “CLEAR” button. If
code “99” is indicated on the FAULT DISPLAY Screen, press “CLEAR”
button again.
FIGURE 3.6 EPO button
NOTE : Power to the critical load is supplied through the static bypass line.
Power to the critical load will be lost after execution of the next step. The
load will drop.
2. If turning off all power to the critical load is desired, open the AC Input Circuit Breaker
(User supplied.).
CAUTION : In bypass mode, all UPS power terminals are still live. Lethal voltages
are present. De-energize all external sources of AC and DC power
before handling UPS.
WARNING : With EPO operation, although all output power from the UPS is
shutdown, it is necessary to manually open the input circuit breaker
(user supplied), to remove the input power to the UPS.
UPS FAULT
Note :
The error code indicated on the FAULT DISPLAY Screen of the LCD Display at the
time of UPS alarm condition is very important. In order to minimize repair time,
please include this information along with the operation status and load status, on all
correspondence with Mitsubishi’s field service group.
Contact Mitsubishi or its Authorized Service Center on all issues regarding the replacement
of parts.
A) Battery
Battery lifetime may vary according to the frequency of use and the average ambient
operating temperature. Battery end of life is defined as the state of charge resulting
in an ampere-hour capacity less than, or equal to, 80% of nominal capacity. Replace
battery if capacity is within this percentage.
This section covers the fault codes, their description and required action.
At time of error :
A) Verify and record the occurrence of the alarm. Note fault code on the FAULT DISPLAY
Screen of the LCD Display .
B) If the External AC Input Circuit Breaker (MCCB) is in the trip state, depress the toggle
to reset the breaker before re-closing.
11 Battery test - - - -
17 Battery charge voltage abnormal Call service engineer [1] Alarm Flicker
22 AC input phase rotation error Check AC input voltage [1] Minor Flicker
(Note 1)
Audible annunciator: [1] intermittent sound, [2] continuous sound.
(Note 2)
- "Major" is defined as a major failure. Load transferred from inverter to the static
bypass line;
- "Minor" is defined as a minor failure. UPS continues to operate normally, but cause of
alarm must be identified;
- “Over" is defined as an overload condition. Load will transfer from inverter to the static
bypass line and may or may not return to the inverter. Return to inverter will occur only
if overload corrects itself and output load is within rating of UPS. (Note: Inverter may
need to be restarted manually subsequent to an output bolted fault.)
(Note 3)
Indicates one of two possible LED illumination patterns - continuously on (lit) or
intermittent (flicker).
The Mitsubishi Electric UPS Systems Group Service Department has many Authorized Service Centers place
strategically throughout the US, Canada and Latin America. For both in warranty and out of warranty service,
please contact Mitsubishi Electric Automation, Inc. at (847) 478-2500. To register your UPS for warranty
purposes, please complete the warranty registration form and fax it to the Mitsubishi Electric UPS Systems
Group, Service Department fax line shown on the registration form. (Next page)
For warranty purposes, it is essential that any and all service work that may be required on your Mitsubishi
brand UPS equipment is performed by a Mitsubishi Electric Authorized Service Center. The use of non-
authorized service providers may void your warranty.
To validate the Warranty on your UPS this form must be filled out completely by
Customer and returned.
CUSTOMER INFORMATION
Your Name: Job Title:
Company Name:
Division / Department:
Address:
Country: Province:
Which ONE of These Best Describes Your Organization’s Number of Employees at This Location is:
Primary Business Classification?