Nobreaks Masterys MC
Nobreaks Masterys MC
Nobreaks Masterys MC
MASTERYS MC
from 10 to 80 kVA
ITALIANO
INDEX MASTERYS MC
from 10 to 80 kVA
2. SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Important . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Description of the symbols used on the labels applied to the . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
ENGLISH
3.4.1 Back-feed protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.5 Installation procedure and instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.6 Connection of the generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.7 External E.S.D. connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.8 Isolation transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.9 UPS Parallel configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.9.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.9.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.9.3 Power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.9.4 Control connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.10 External battery cabinet connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4. MODES OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1 ON LINE operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2 Operation in high efficiency mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.3 Operation with manual maintenance bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.4 Operation with external manual bypass (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.5 Operation in GE configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.6 “Energy Saver” Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6. MIMIC PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.1 Advanced Mimic Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.1.1 Meaning of ideograms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.1.2 Meaning of the luminous bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.1.3 Mimic panel menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.2 Mimic panel concentrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.2.1 Keyboard bloking procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7. OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.1 Operating procedures for the 10-40 kVA range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.1.1 Start-up in normal mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
INDEX MASTERYS MC
from 10 to 80 kVA
7.1.2 Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.1.3 Extended out of service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.1.4 Switching onto manual bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.1.5 Return to normal mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.1.6 Emergency shutdown (ESD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.2 Operating procedures for the 60-80 kVA range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.2.1 Start-up in normal mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.2.2 Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.2.3 Extended out of service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.2.4 Switching onto manual bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
ITALIANO
ENGLISH
8. COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.1 Multi-Level Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.2 Standard Lan web page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8.2.1 Activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8.2.2 Description of the functions available . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.3 Accessories and SW options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
9. PROBLEM SOLVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
9.1 System alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
9.2 UPS Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
9.3 Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
9.3.1 Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
9.3.2 Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
9.3.3 Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
10. OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
10.1 ADC card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
10.2 Global Supply System Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
10.3 Isolation Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
10.4 Remote mimic panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
10.5 Power share . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
10.5.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
10.5.2 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
10.6 External maintenance bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
10.7 ACS card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
10.8 Separate auxiliary power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
10.9 External back-feed protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
10.9.1 Protection on Mains Supply and on Auxiliary Mains Supply . . . . . . . . . . . . . . . . . . . . . . . . . . 65
10.9.2 Protection on an UPS without auxilary mains supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
1 CERTIFICATE AND CONDITIONS
OF WARRANTY
MASTERYS MC
from 10 to 80 kVA
This SOCOMEC UPS continuous power system is guaranteed against any manufacturing and material defects.
The period of validity of the warranty is 12 (twelve) months from the date of activation, if said activation is car-
ried out by SOCOMEC UPS personnel or personnel from a support centre authorised by SOCOMEC UPS, and not
however more than 15 (fifteen) months from the date of shipment by SOCOMEC UPS.
The warranty is recognized within Italian territory. If the UPS is exported out of Italian territory, the warranty
shall be limited to the cover of the parts used to repair the fault.
The warranty is valid ex-works and covers labour and parts used to repair the fault.
ENGLISH
The warranty shall not apply in the following cases:
• Failures due to fortuitous circumstances or force majeure (lightning, floods, etc.);
• Failures due to negligence or improper use (use out of tolerance: temperature, humidity, ventilation, electric
power supply, applied load, batteries);
• Insufficient or inadequate maintenance;
• Attempted maintenance, repairs or modifications not carried out by SOCOMEC UPS personnel or personnel
from a support centre authorised by SOCOMEC UPS.
• If the battery has not been recharged in accordance with the terms indicated on the packaging and in the
manual, in cases of extended storage or UPS inactivity.
SOCOMEC UPS may, at its own discretion, opt for the repair of the product or for the replacement of the faulty
or defective parts with new parts or with used parts that are equivalent to new parts with regard to functions
and performance.
Defective or faulty parts replaced free of charge are to be put at the disposal of SOCOMEC UPS who becomes
the sole owner.
Replacements or repairs of parts and any modifications to the product during the warranty period cannot
extend the duration of the warranty.
In no case will SOCOMEC UPS be responsible for damages (including, without limitations, damage for loss of
earnings, interruption of activity, loss of information or other economic losses) deriving from the use of the
product.
The present conditions are subject to Italian law. Any dispute falls under the province of the Court of Vicenza.
2 SAFETY MASTERYS MC
from 10 to 80 kVA
2.1 IMPORTANT.
• This document provides important instructions for the safe use, movement and connection of the MASTERYS™
uninterruptible power system (UPS).
• The unit must be installed and activated only by qualified technical personnel and authorised by
SOCOMEC UPS.
It is very dangerous to touch any part of the batteries as there is no isolation between the bat-
teries and the mains power source.
2 SAFETY MASTERYS MC
from 10 to 80 kVA
The product you have chosen is designed for commercial and industrial use only.
In order to be used for particular “critical applications” such as life support systems, medical applications, com-
mercial transportation, nuclear facilities or any other application or systems where product failure is likely to
cause substantial harms to person or property, the products may have to be adapted.
For such uses we would advise you to contact SOCOMEC UPS beforehand to confirm the ability of these prod-
ucts to meet the requested level of safety, performance, reliability and compliance with applicable laws, regula-
tions and specifications.
ENGLISH
2.2 DESCRIPTION OF THE SYMBOLS USED ON THE LABELS APPLIED TO THE UNIT.
Si ricorda di osservare tutte le avvertenze e le indicazioni riportate sulle etichette e targhette applicate all’interno
e all’esterno dell’apparecchiatura.
GROUND TERMINAL
3 UNPACKING AND INSTALLATION
OF THE UNIT
MASTERYS MC
from 10 to 80 kVA
The packaging guarantees the stability of the UPS during shipping and physical transfer. Carry the packaged
unit as close as possible to the installation site.
When moving the unit on even slightly sloping surfaces, use the blocking equipment and
breaking devices to ensure that the unit does not fall over.
• The unit has wheels that can be used to move it for short distances.
• Ensure that the floor is strong enough to support the weight of the UPS and of the battery cabinet, if used.
The UPS MUST only be moved by two people at least. The people MUST take position at the
sides of the UPS with respect to the direction of movement.
CAUTION IF DAMAGED.
BATTERIES, NON SPILLABLE.
Packages, crushed, punctured, or torn such that contents are revealed
must be set aside in an isolated area and inspected by a qualified per-
son. If the package is deemed to be not shippable, the contents must Battery is NOT connected!
be promptly collected, segregated, and either the consignor or con-
signee contacted.
All packaging material must be recycled in compliance with the laws in force in the country
where the system is installed.
3 UNPACKING AND INSTALLATION
OF THE UNIT
MASTERYS MC
from 10 to 80 kVA
ENGLISH
B
3.2.1-4
C Secure the UPS with feet D only when it is in position with cables
C
connected.
3 UNPACKING AND INSTALLATION
OF THE UNIT
MASTERYS MC
from 10 to 80 kVA
3.2.2 Models “T” (h 1.400 mm).
3.2.2-1 3.2.2-2 3.2.2-3 Remove screws A and screws B.
A
ITALIANO
B
ENGLISH
1 A
2 2
Loosen screws B.
3.2.2-6 Remove screws C. 3.2.2-7 Tighten screws B.
1 B 2 B
1
The UPS can be moved.
1 Place the UPS in the installation
2 C area.
1 B
2
Secure the UPS with feet D
only when it is in position 2
D
D with the cable connected.
10
3 UNPACKING AND INSTALLATION
OF THE UNIT
MASTERYS MC
from 10 to 80 kVA
Tighten screws B.
3.2.2-10 Tighten screws C. 3.2.2-11 Tighten screws A.
2 B 2 A
1 C 1
ENGLISH
For UPS 15-40kVA height 1.400mm without internal battery:
• with battery cabinet fitted alongside: remove leveller E from the cabinet. Fasten the UPS to
the cabinet using the bracket E supplied (figure 3.2.2-12).
• without battery cabinet fitted alongside: secure the UPS to the floor (figure 3.2.2-13).
3.2.2-12 E
3.2.2-13
11
3 UNPACKING AND INSTALLATION
OF THE UNIT
MASTERYS MC
from 10 to 80 kVA
front of the UPS for maintenance purposes. It is also recommended to ensure that the cable connections are
sufficiently long and flexible so that the unit can be extracted during maintenance (see figure 3.3-2).
• If it is not possible to leave sufficient space at the front, adequate access must be ensured from both sides.
3.3-1 3.3-2
25 cm
25 cm
20 cm 20 cm
MASTERYS MASTERYS MASTERYS
UPS OR UPS OR UPS OR MASTERYS MASTERYS
OTHER OTHER OTHER UPS UPS
CABINET CABINET CABINET
1,5 m
1,5 m
12
3 UNPACKING AND INSTALLATION
OF THE UNIT
MASTERYS MC
from 10 to 80 kVA
ENGLISH
(kVA) (A) (A) (A) (mm )
2
(mm )
2
(A)
single parallel2 single parallel2 selective type5 Min Max3 Min Max3
10 3/1 32 40 100 125 0,5 6 35 6 35 32 Gg
100 125 16
if common if common aux mains
input input and output
mains mains
15 3/1 32 40 100 125 0,5 6 35 6 25 50 Gg
100 125 25
if common if common aux mains
input input and output
mains mains
20 3/1 40 63 125 160 0,5 10 35 10 25 63 Gg
125 160 35
if common if common aux mains
input input and output
mains mains
10 3/3 32 40 32 40 0,5 6 25 6 35 32 Gg
15 3/3 32 40 32 40 0,5 6 25 6 25 50 Gg
20 3/3 40 63 40 63 0,5 10 25 10 25 63 Gg
30 3/3 63 80 63 80 0,5 16 35 16 35 100 Gg
40 3/3 80 100 80 100 0,5 25 35 25 35 125 Gg
60 3/3 125 160 125 160 0,5 35 50 50 95 200 Gg
80 3/3 160 200 160 200 0,5 50 50 70 95 250 Gg
1
D curve magneto-thermal switch recommended.
2
In systems with two or more UPSs operating in a redundant or power parallel configuration.
3
Determined by the size of the terminals.
4
protection on the external battery cabinet (preferably 2 bipolar protection devices or one quadripolar).
5
Caution! Use selective type differentials. load leakage currents are added to those generated by the UPS and during transitory phases
(power failure and power return) short current peaks may occur. If loads with high leakage current are present, adjust the differential
protection. It is advisable in all cases to carry out a preliminary check on the earth current leakage with the UPS installed and operational
with the definitive load, so as to prevent the sudden activation of the above switches.
This unit has been designed for connection to an ordinary AC power supply, i.e. with transient vol-
tage in overvoltage II category. Should it be necessary to connect the UPS to a higher overvoltage
category (e.g. at the beginning of the installation, or to primary distribution circuits), or should the
UPS risk being exposed to higher transient overvoltages, adequate external protections must be
installed.
In the event of three-phase distorting loads connected in output, the current on the neutral
conductor may have a value that is 1.5 - 2 times the phase value (also for the input bypass). In
this case, size the neutral cables and the input/output protection adequately.
13
3 UNPACKING AND INSTALLATION
OF THE UNIT
MASTERYS MC
from 10 to 80 kVA
manual.
• To install the external back-feed protection it is necessary to use the BKF card and an external electrome-
chanical switch that should be installed as close as possible to the UPS. For further information on the
connection and the type of remote switch, please read paragraph 10.9 of this manual.
ATTENTION.
The neutral is not disconnected as, even in the event of a single fault on the UPS, it never has high po-
tential when the mains and/or auxiliary power supplies are disconnected upstream. This is to prevent
transformation of the power source to the UPS every time there is a power failure.
Should the neutral potential be very high due to certain error conditions or due to installations
downstream (e.g. ground fault not detected and protected, high dispersion of a phase, or the
IT system), it will be necessary to install either devices that disconnect the Neutral or alterna-
tively a system that detects, signals and protects against high neutral/ground potential that
could lead to UPS failure.
NOTE.
For equipment with separate Emergency Mains, it must be possible to make the neutral of the Emer-
gency Mains line electrically common with the neutral of the main input feed line.
14
3 UNPACKING AND INSTALLATION
OF THE UNIT
MASTERYS MC
from 10 to 80 kVA
ENGLISH
3.5-2 Open the terminal boards protection panel at the back of the UPS by removing the four fastening screws A.
The terminal board shown is the most complete version including all options. In the basic mod-
els or in the versions with internal batteries the terminal board has fewer terminals. Refer to
the names of each terminal to identify it during connection. After connection secure the cables
with bands C (figure 3.5-3) to couplings B as shown in the figure 3.5-6.
3.5-3 Connect the ground lead to the terminal with the corresponding symbol. Connect the input cables to
the terminals labelled “MAINS SUPPLY” L1, L2, L3, N (observing the phase cycle direction).
Q2 Q5
Q1 Q2/Q4
Q6 Q3
+B1
–B2
–B1
L15
L25
L35
L12
L22
L32
L11
L21
L31
N5
N2
N1
L1
L2
L3
N
POWER SHARE OUTPUT MAINS SUPPLY AUX MAINS SUPPLY EXTERNAL BATTERY
8 cm max
15
3 UNPACKING AND INSTALLATION
OF THE UNIT
MASTERYS MC
from 10 to 80 kVA
3.5-5 Connect the cables of the separate auxiliary power supply (if present) to the terminals labelled “AUX
MAINS SUPPLY” L11, L21, L31, N1 (observing the phase cycle direction).
In the event of a UPS with 10-20 kVA single-phase output, it is essential to connect the auxiliary mains
to the relative dedicated terminal board. If there is no separate mains for the bypass, it is advisable to
obtain one from the primary mains in one of the two ways set out below:
• with distribution external to the UPS (figure 3.5-6).
• with a bridge connection (figure 3.5-7).
3.5-8 Connect the output cables to the terminals labelled “OUTPUT” L12, L22, L32, N2.
ITALIANO
ENGLISH
3.5-9 Connect the external battery cables (if present) to the terminals
labelled “EXTERNAL BATTERY” +B2, -B2, -B1, +B1 (refer to para-
graph 3.10); connect the Power Share cables to the terminals 3.5-4
labelled “POWER SHARE” L15, L25, L35, N5 (the option is avail-
able).
3.5-10 Divert any control cables from the front (RS232, signalling relay
contacts, etc.) into the appropriate side cable run A.
B
+B1
+B2
+B1
–B2
–B1
–B2
–B1
N1A
L12
L22
L32
L11
L21
L31
L15
L25
L35
L12
L11
N2
N1
N5
N2
N1
L1
L2
L3
L1
L2
L3
N
OUTPUT MAINS SUPPLY AUX MAINS SUPPLY EXTERNAL BATTERY POWER SHARE OUTPUT MAINS SUPPLY L11A = L11 AUX MAINS EXTERNAL BATTERY
N1A = N1 SUPPLY
+B1
+B2
+B1
–B2
–B1
–B2
–B1
L15
L25
L35
L15
L25
L12
L35
L22
L32
L12
L22
L32
L11
L21
L31
L11
L21
L31
N5
N5
N2
N2
N1
N1
L1
L2
L3
NL1
L2
L3
N
16
3 UNPACKING AND INSTALLATION
OF THE UNIT
MASTERYS MC
from 10 to 80 kVA
3.5-11 Remove the pre-cut detail C and bend details B to pass the cables.
Secure the cables to the couplings D located on the rack as shown in picture 3.5-12, ensuring
that the air vents are not obstructed in any way.
3.5-13 Once the cabling has been completed, secure the terminal board cover with the four screws A.
Once the cabling has been carried out, secure the UPS with the fixing feet E as shown in figure
3.5-14.
ENGLISH
3.5-11 3.5-12 10-40 kVA 60-80 kVA
D D
E
E
control cables;
• avoid parallel channelling over long distances; choose cables
crossing at 90° instead. A A
A. power cables
B. control cables
17
3 UNPACKING AND INSTALLATION
OF THE UNIT
MASTERYS MC
from 10 to 80 kVA
The UPS must not operate without the neutral connection to the input.
The transformer cannot be connected to the output on single UPS unit connected in parallel
configuration.
For details of the connections, refer to the transformer terminal board diagram.
18
3 UNPACKING AND INSTALLATION
OF THE UNIT
MASTERYS MC
from 10 to 80 kVA
ENGLISH
3.9.2 Installation.
UPS units operating in parallel are interconnected using control cables B (fig. 3.9.3-1) and are configured differ-
ently depending on the position they are assigned.
For this reason the units have a position label C (Fig. 3.9.4-1):
• The “LEFT” label means that the unit must be positioned to the left.
• The “RIGHT” label means that the unit must be positioned to the right.
• The “INTERNAL” label (used only on systems with three UPS) means that this unit must be positioned between
the two other cabinets.
The control cables supplied allow a maximum distance of about 3 metres between the UPS units. This gives
enough room for an external battery cabinet to be inserted beside each UPS.
Only activate circuit breaker D after carrying out the procedure for switching onto the mainte-
nance bypass, paragraph 7.1.4 for the 10-40 kVA range or 7.2.4 for the 60-80 kVA range.
Only activate circuit breaker E after turn off the UPS.
19
3 UNPACKING AND INSTALLATION
OF THE UNIT
MASTERYS MC
from 10 to 80 kVA
A
D
25 m max
ITALIANO
ENGLISH
C C C C C C
B
B
B
B
L B
I
I
I
I
R
E
E
E
E
E
E
A System input switch D Ext. bypass magneto-thermal switch I Internal UPS “INTERNAL”
B “Parallel bus” cable E Output switch L Left UPS “LEFT”
C Single UPS magneto-thermal switch (if a F System shutdown switch R Right UPS “RIGHT”
separate auxiliary power source is used, G Distribution
add a magneto-thermal switch for each H Main differential magneto-thermal
UPS) switch
20
3 UNPACKING AND INSTALLATION
OF THE UNIT
MASTERYS MC
from 10 to 80 kVA
ENGLISH
3.9.4-1 10-40 kVA 60-80 kVA
C C
A A
21
3 UNPACKING AND INSTALLATION
OF THE UNIT
MASTERYS MC
from 10 to 80 kVA
If the UPS has internal batteries, connecting external battery cabinets is prohibited.
Use double insulated cables or the cables supplied with the unit to connect the UPS to the Bat-
tery cabinet. The lenght L of battery cable must not be more than 8 metres long for 10-40 kVA
range (if L > 8 m, please contact the support service).
Cabling errors with inversion of the battery polarity may cause permanent damage to the
equipment.
If using cabinets not supplied by the manufacturers of the UPS, it is the installer’s respon-
sibility to check the electrical compatibility and the presence of appropriate protection de-
vices between the UPS and the battery cabinet (fuses and switches of sufficient capacity to
protect the cables from the UPS to the battery cabinet). As soon as the UPS is switched on
(before closing the battery switches) the battery parameters must be verified accordingly
(voltage, capacity, number of elements, etc.) on the mimic panel menu. If the values indicated
on the battery cabinet data plate are different from those shown on the mimic panel, use the
SERVICE > CONFIGURATIONS menu to correct the settings.
+B2
+B1
+B2
+B1
–B2
–B1
–B2
–B1
N1A
L15
L25
L35
L12
L11
N5
N2
N1
L1
L2
L3
N
POWER SHARE OUTPUT MAINS SUPPLY L11A = L11 AUX MAINS EXTERNAL BATTERY EXTERNAL BATTERY
N1A = N1 SUPPLY
UPS
22
4 MODES OF OPERATION MASTERYS MC
from 10 to 80 kVA
ENGLISH
The inverter is constantly synchronised in frequency with the auxiliary mains to enable load transfer (due to
an overload or inverter shutdown) without any break in the power supply to the load.
The battery charger supplies the energy required to maintain or recharge the battery.
• “Bypass” mode.
In case of inverter failure, the load is automatically transferred onto the auxiliary mains without any interruption
in the power supply. This procedure may occur in the following situations:
- in the event of a temporary overload, the inverter continues to power the load. If the condition persists, the
UPS output is switched onto the auxiliary mains via the automatic bypass. Normal operation, which is from
inverter, returns automatically a few seconds after the overload disappears.
- when the voltage generated by the inverter goes is out of tolerances due to a major overload or a fault on the
inverter.
- wWhen the internal temperature exceeds the maximum value allowed.
• “Battery” mode.
In the event of a mains failure (micro interruptions or extended black-outs), the UPS continues to power the
load using the energy stored in the battery. The Expert Battery System keeps the user constantly informed on
the battery status and on the back-up time available. The disconnection of non mission critical applications
during battery discharge can be programmed (after a certain laps of time) by using the Power Share option,
so that the battery resources can be reserved for the most critical applications.
23
4 MODES OF OPERATION MASTERYS MC
from 10 to 80 kVA
If the UPS has an input for the auxiliary power supply, the Q2 switch must be connected to this input and the
main power supply input must be disconnected on the control panel.
If the maintenance bypass is activated with the appropriate procedure, the load is powered directly from the
maintenance bypass, while the UPS is separated from the power supply and can be switched off.
This operating mode can be selected for maintenance to be carried out on the system so that the necessary
actions can be performed by service personnel without having to disconnect the power supply to the load.
L1 L1
Mains L2 L2
IN
L3 L3
N N
Q2
UPS
Q1
Q3
L1 L1
L2 L2
L3 L3 OUT
Load N N
L1 L1
Mains L2 L2
IN
L3 L3
N N
Q2
UPS
Q1
Q3
Lo Lo
N N OUT Q1 Bypass switch.
Load
Q2 Mains power switch.
Q3 Output switch.
24
4 MODES OF OPERATION MASTERYS MC
from 10 to 80 kVA
ENGLISH
This mode ensures that the UPS system always operates at the highest load efficiency (40-70% of the nominal
power).
This mode can only be activated on UPS connected in parallel and operating in normal mode.
In cases of low load, the system shuts down any unnecessary UPS units, thus increasing the load on the remain-
ing units.
This leads to higher system efficiency, as the UPS in stand-by are not using any power, while the active units
with a high load are operating at maximum productivity.
When the load increases, the units in stand-by are immediately reactivated to guarantee continuous power
supply.
Monitoring the hours of operation means that the hours are distributed on all the UPS, alternating the units
that are shut down from time to time. This prolongs the life of the units and reduces the risk of failure.
% load % load
% load % load
% load % load
efficiency efficiency
25
5 ACCESS TO CONTROLS
AND COMMUNICATION INTERFACES
MASTERYS MC
from 10 to 80 kVA
This chapter identifies the electromechanical switches, described below, and used for start-up, shutdown and
maintenance bypass procedures.
Access to the control area is from the front by opening the upper door 5-1
using the red handle as shown in figure 5-1. The control area also con-
tains the communication interface connectors and the slots for the
optional signalling cards. Please refer to the relevant chapter for more
details on the connection and use of the related communication inter-
faces/cards.
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ENGLISH
5.1 IDENTIFYING THE SWITCHES AND INTERFACES FOR THE 10-40 kVA RANGE.
5.1-1
Legend.
S S1 Q1 B Internal batteries
Q2
B1 External batteries
Q6 C1 Serial connector RS232/485
C3
C2 serial connector RS232 for Modem (3/3 only)
C3 LAN connector RJ45 for Ethernet (3/3 only)
C1
S Mimic panel
C2 S1 Options slot 1
S2 Options slot 2
S2
Q1 Battery switch (for internal batteries)
Q2 Input circuit breaker
Q6 Output disconnecting switch (E.S.D.)
AUX MAINS
Q2 2 Q6 Q2 2 Q6
1 1
MAINS 0 OUT MAINS OUT
Q1 Q1 0
B B
B1 B1
26
5 ACCESS TO CONTROLS
AND COMMUNICATION INTERFACES
MASTERYS MC
from 10 to 80 kVA
ENGLISH
• Position 1 “UPS”: this is the position for normal operation of the UPS for a continuous power supply to the
load;
• Position 2 “MANUAL BY-PASS”: This position should only be selected for ordinary or extraordinary mainte-
nance operations (manual bypass); the load is connected directly to the mains power supply. It may be used
in the event of a UPS failure to power applications from the auxiliary mains while awaiting the intervention of
technical personnel;
• Position 0 “OFF”: This completely isolates the UPS output by removing the voltage from the applications in
any operating condition. It is used for the emergency shutdown of the system (internal E.S.D.).
Battery switch Q1 (UPS batteries).
When closed, this switch connects the batteries of the UPS to the DC/DC converter stage to power the inverter
in the event of a mains failure. The normal operating position is 1 (closed).
27
5 ACCESS TO CONTROLS
AND COMMUNICATION INTERFACES
MASTERYS MC
from 10 to 80 kVA
5.3 IDENTIFYING THE SWITCHES AND INTERFACES FOR THE 60-80 kVA RANGE.
5.3-1
S1 S2 Legend.
Q3 B External batteries
S C1 Serial connector RS232/485
C2 Serial connector RS232 for Modem
C3 LAN connector RJ45 for Ethernet
C1
S Mimic panel
S1 Options slot 1
C3
S2 Options slot 2
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ENGLISH
Q2 Input switch
C2 Q3 Output inverter switch
Q4 Auxiliary mains Input switch
Q2/Q4 Q5 Q5 Output maintenance bypass switch
Q2/Q4
AUX MAINS
Q2 Q3 Q3
MAINS OUT MAINS OUT
B B
28
5 ACCESS TO CONTROLS
AND COMMUNICATION INTERFACES
MASTERYS MC
from 10 to 80 kVA
ENGLISH
- The switch provides the power supply to the automatic bypass line.
- In normal operating conditions this should be in position 1 “ON”.
WARNING!
in this configuration the mains power supply to the rectifier cannot be isolated inside the UPS,
only via external protection devices.
29
6 MIMIC PANEL MASTERYS MC
from 10 to 80 kVA
B. multicoloured luminous bar that identifies the condition of the power supply to the load;
C. alphanumeric information that uses a menu layout to provide details on any alarms that may occur and on
ITALIANO
ENGLISH
6.1-1
D
B
30
6 MIMIC PANEL MASTERYS MC
from 10 to 80 kVA
6.1.1-1
M18
M19
M20
ENGLISH
M3 M21
M4
M22
M5 M28
M23
M24 M27
M6 M25 M26
M7
M1
M2 M8 M9
M30
M10 M11
M29 M31
M12 M13 M14 M15 M16 M17
31
6 MIMIC PANEL MASTERYS MC
from 10 to 80 kVA
Meaning of ideograms
Code Description Condition
M1 Load on bypass, in Eco-mode or Maintenance bypass closed Steady
Automatic bypass alarm Flashing
M2 Input rectifier active. Steady
Input rectifier general alarm. Flashing
M3 Battery OK. Steady
Battery alarm. Flashing
M4-M7 Remaining battery capacity. Steps of 25%
Battery recharging. Sequence M7 M4
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ENGLISH
M8 Inverter on Steady
Inverter general alarm. Flashing
M9 Output voltage present. Steady
M10 Input mains OK. Steady
Input mains alarm. Flashing
M11 Inverter on. Steady
M12 Module 1 present. Steady
Module 1 general alarm. Flashing
M13 Module 2 present. Steady
Module 2 general alarm. Flashing
M14 Module 3 present. Steady
Module 3 general alarm. Flashing
M15 Module 4 present. Steady
Module 4 general alarm. Flashing
M16 Module 5 present. Steady
Module 5 general alarm. Flashing
M17 Module 6 present. Steady
Module 6 general alarm. Flashing
M18 Load present. Steady
Overload. Flashing
M19-M28 Output load indicator. Steps of 10%
M29 Periodic maintenance alarm/warning. Flashing
M30 Activation code alarm. Steady
General alarm. Flashing
M31 LAN connection ready (Cable Connected). Steady
32
6 MIMIC PANEL MASTERYS MC
from 10 to 80 kVA
ENGLISH
RED Load not powered or battery circuit open
YELLOW flashing UPS in stand-by or Ups on manual by-pass
Alarm indicating request for ordinary maintenance according to conditions of use (type of load,
temperature), after over 25.000 – 30.000 hours of operation (M29 flashing and alarm A44)
YELLOW Warning for preventive maintenance according to conditions of use (type of load, temperature),
after over 10.000 - 12.000 hours of operation (M29 flashing)
YELLOW Load on battery or battery discharging if M11 is on steady and M10 is off
YELLOW On automatic bypass if M1 is on steady
YELLOW First maintenance period expired (10,000 hours of operation) UPS in maintenance mode
GREEN flashing Battery test in progress
GREEN Load powered from inverter or in high efficiency mod
6.1.3-1
Legend.
A Current menu
B Active sub menu
C Additional values or information
A D Scrolling contextual help line
B E Scroll bar
F F Statistical graphics display
C E
D D
33
6 MIMIC PANEL MASTERYS MC
from 10 to 80 kVA
Parallel UPS
Single UPS
2.2 STATISTICS
5.2 SETTING
MODULE 4
MODULE 5
MODULE 6
34
6 MIMIC PANEL MASTERYS MC
from 10 to 80 kVA
ENGLISH
A07 OVER TEMPERATURE Temperature excessive or ventilation problems.
A08 MAINTENANCE BYPASS ACTIVE Q6 in position 2 (10-40 kVA), Q5 in position 1 (60-80 kVA).
A17 IMPROPER CONDITION OF USE Improper conditions of use verified (load, mains, and temperature).
A18 BLOCKING INVERTER FOR OVERLOAD Inverter shutdown due to overload.
A20 WRONG CONFIGURATION Error in the configuration parameters (e.g. different parameters
between several UPSs in parallel).
A22 INPUT MAINS OUT OF TOLERANCE The voltage or frequency limits accepted by the rectifier have been
exceeded.
A23 RECTIFIER GENERAL ALARM Rectifier fault.
A25 INVERTER GENERAL ALARM Inverter fault.
A26 BATTERY CHARGER GENERAL ALARM Battery charger fault.
A29 BYPASS GENERAL ALARM Bypass fault.
A30 STOP FOR OVERLOAD The duration of the overload has inhibited the bypass.
A32 MODULE 1 GENERAL ALARM Module 1 failure.
A33 MODULE 2 GENERAL ALARM Module 2 failure.
A34 MODULE 3 GENERAL ALARM Module 3 failure.
A35 MODULE 4 GENERAL ALARM Module 4 failure.
A36 MODULE 5 GENERAL ALARM Module 5 failure.
A37 MODULE 6 GENERAL ALARM Module 6 failure.
A38 EXTERNAL ALARM 1 Signalling from ADC input.
A39 EXTERNAL ALARM 2 Signalling from ADC input.
A40 EXTERNAL ALARM 3 Signalling from ADC input.
A41 EXTERNAL ALARM 4 Signalling from ADC input.
A42 E-SERVICE GENERAL ALARM Alarm that generates automatic sending of a signal to the support
centre (if the service has been activated).
A43 REDUNDANCY LOST The power required by the load no longer allows the preset
redundancy N+x to be maintained (for UPSs in parallel only).
A44 PERIODIC SERVICE CHECK-UP Warning for periodic check by support service.
A49 BATTERY DISCHARGED The energy available in the battery has been used up.
A51 OPTION BOARD GENERAL ALARM Fault related to the optional PCBs in the slots.
A56 GENERATOR SET GENERAL ALARM Minor alarm on generator set.
A57 GENERATOR SET FAULT Major alarm on generator set.
A58 ESD ACTIVATED The remote emergency shutdown command has been activated.
A59 BATTERY CIRCUIT OPEN The battery switch is open.
A60 FAN FAILURE Fans faulty or blocked.
A61 PHASE ROTATION FAULT Wrong phase cycle direction.
35
6 MIMIC PANEL MASTERYS MC
from 10 to 80 kVA
36
6 MIMIC PANEL MASTERYS MC
from 10 to 80 kVA
ENGLISH
“Extended commands”.
They can only be displayed if the extended commands item in the configurations menu has been activated.
37
6 MIMIC PANEL MASTERYS MC
from 10 to 80 kVA
LAN SINOTTICO MAC ADDRESS Identifie the mac addres of LAN PCB.
XX . XX . XX . XX . XX . XX
FW X.XX
SCHEDA DIGITALE Identifie the micro prosessor software version.
UP RV 000 CKS: 0000 Identifie the mac addres of LAN PCB.
DSP RV 000 CKS: 0000
number of the equipment which is displayed in the next message by pressing ENTER.
Inserting the code does not limit the availability of the equipment’s functionality.
SEE INSTALLATION MANUAL
FOR PROCEDURE
SN: 0000000000
When contact is made with the Support Centre for the activation code, detailed information can be obtained
on the UPS functions available and on the periodic preventive maintenance programmes.
Once the code is obtained, enter it by pressing ENTER to activate the entry (two asterisks will appear). Select
the first character with the UP and DOWN keys and confirm with ENTER to accept the character. Then
move on to the next character. Pressing the ENTER key after selecting the fourth character activates code.
VEDI MANUALE PER LA PROCEDURA
CODICE = - - - - **
An error message is displayed if the code is incorrect. Check that the code displayed corresponds to the one
provided by the Support Centre and repeat the procedure.
38
6 MIMIC PANEL MASTERYS MC
from 10 to 80 kVA
“Configurations” menu.
This is used to change the configuration parameters.
Press ENTER. Access is via the password MAST which is keyed in by using the UP and DOWN keys and
ENTER to go on to the next letter.
Note.
Column A shows whether the parameter is visible in the PARAMETERS “CONFIGURATIONS” menu.
CONFIGURATIONS menu
A Parameter Description Allowed values
ENGLISH
LANGUAGE SELECTION Selects the required language ENG, FRA, ITA
• NUMBER OF MODULES Only appears in case of parallel systems. 1-6
Indicates the number of UPSs in the system.
• REDUNDANCY LEVEL Only appears in case of parallel systems. FROM 0 TO THE NUMBER
Indicates the number of redundant UPSs. OF MODULES LESS ONE
• OUTPUT VOLTAGE Sets the required output voltage value. 208/220/230/240
• OUTPUT FREQUENCY Sets the required output frequency value. 50/60
• CONVERTER Sets whether the UPS has to operate as a frequency YES/NO
converter.
WARNING!
Set only on UPS with mains power (MAINS) and auxiliary mains (AUX MAINS) separated
and with the auxiliary mains (AUX MAINS) disconnected!
Do not set on UPS with common mains lines as it could damage the load!
• AUTO ON Sets whether the UPS has to restart automatically after YES/NO
shutdown due to minimum battery level.
• HIGH EFFICIENCY MODE Selects eco or always on mode ECONOMY/ALWAYS ON
BATTERY AVAILABLE Indicates whether the batteries are present YES/NO
• BATTERY TYPE Selects the type of batteries used SEALED, OPEN VENT, NI-CD
• BATTERY RECHARGE Selects the type of recharge required AUTO, MAINTENANCE,
2 LEVELS, INTERMITTENT
• BATTERY CAPACITY Sets the battery capacity in Ah. 6,50 ÷ (1.000 x number of UPS)
• BATTERY ELEMENTS Indicates the number of elements in series 10-40 kVA: 108÷144 (180÷228 for NiCd)
in a branch. 60-80 kVA: 120÷132 (198÷200 for NiCd)
BATTERY VOLTAGE Indicates the voltage value at which battery 1,65÷1,95 (0,85÷1,25 for NiCd)
PRE-MINIMUM pre-alarm signalling is activated.
BATTERY VOLTAGE Indicates the voltage value at which the UPS 1,60÷1,90 (0,80÷1,20 for NiCd)
MINIMUM switches off due to battery minimum voltage.
• BATTERY RECHARGE Indicates the maintenance voltage value per cell. 2,10÷2,50 (1,25÷1,55 for NiCd)
FLOATING VOLTAGE
• BATTERY RECHARGE Indcates the recharge current limit as 1÷25
CURRENT LIMIT a percentage of C10.
• BATTERY RECHARGE Indicates the second level recharge voltage value. 2,20÷2,50 (1,25÷1,70 for NiCd)
LEVEL TWO VOLTAGE
• BATTERY RECHARGE Indicates the current threshold in % of C10 to pass 1÷20%
FLOATING RECHARGE from maintenance voltage to recharge voltage.
• BATTERY RECHARGE Indicates the current threshold in % of C10 to pass 1÷20%
RECHARGE FLOATING from recharge voltage to maintenance voltage (<!).
• BATTERY RECHARGE Indicates the battery commissioning voltage 2,20÷2,70 (1,25÷1,70 for NiCd)
FORMING VOLTAGE value (>!).
39
6 MIMIC PANEL MASTERYS MC
from 10 to 80 kVA
CONFIGURATIONS menu
A Parameter Description Allowed values
• BATTERY RECHARGE Indicates the battery commissioning current value. 10÷20% (1-20% for NiCd)
FORMING CURRENT
• BATTERY RECHARGE Sets the equalisation voltage value. 2,20÷2,50
EQUALISATION VOLTAGE
• BATTERY RECHARGE Sets the recharge voltage compensation value YES/NO
TEMP COMPENSATION according to the battery temperature (not present
with external battery cabinets.
• BACKFEED TYPE Sets the type of backfeed protection. DISABLE
1. BYPASS
ITALIANO
ENGLISH
2. BYPASS-INPUT ALONE
3. BYPASS-INPUT COMMON
• BATTERY TEST Sets the frequency rate of the battery test in days 0÷180
TEST EVERY XX DAYS (zero = do not perform the test).
• POWER SHARE PLUG1 TYPE Selects the configuraton of power share required STANDARD
(see paragraph 10.5). EMERGENCY LIGHTING
REMAINING TIME
RESIDUAL CAPACITY
• POWER SHARE PLUG1 VALUE Sets the required intervention value
(minutes for remaining time and Ah for capacity) (optional).
• POWER SHARE PLUG2 TYPE As plug1 type (optional).
• POWER SHARE PLUG2 VALUE As plug1 value (optional).
• POWER SHARE PLUG3 TYPE As plug1 type (optional).
• POWER SHARE PLUG3 VALUE As plug1 value (optional).
• SERIAL LINK BAUD RATE Inserts the serial communication parameters. 1200/2400//4800/9600
• SERIAL LINK PARITY Inserts the serial communication parameters. odd/even/none
• SERIAL LINK BIT NUMBER Inserts the serial communication parameters. 8-9
• SERIAL LINK STOP BITS Inserts the serial communication parameters. 0-1
• LAN IP STATICO Sets the static IP address of the LAN 255.255.255.255
XXX . XXX . XXX .XXX
• SERIAL LINK JBUS Sets the mimic panel jbus node 1/15
SLAVE NUMBER
DATE AND TIME Sets the date and time DD/MM/YY HH:MM
• EXTENDED COMMAND Enables/Disables the mimic panel extended commands YES/NO
• REMOTE COMMAND Enables/disables the remote controls YES/NO
BUZZER Enables/Disables the buzzer YES/NO
LCD CONTRAST Sets the LCD display contrast 0/100
• STATISTICS PERIOD Indicates the time in weeks for the calculation of statistics 1/10
SYNOPTIC CAN NODE Indicates the can bus node for the mimic panel 1/6
• GSS TIME DELAY Sets the generator start up delay time (visible only when 1-60 MINUTES
the GSS PCB is installed)
GSS BATT. CAPACITY MINIMUM Sets the minimum battery capacity to start up the generator 20-80%
(visible only when the GSS PCB is installed)
E-SERVICE TYPE Select e-service operating mode NONE, MODEM, SMS
E-SERVICE TELEPHONE NUMBER Insert the phone number to call for e-service messages MAX 20 CHARACTERS
OUTPUT TRANSFORMER TYPE Set the output trasformer type if present SETTABLE ONLY BY
AFTER SALE SERVICES
OUTPUT TRANSFORMER VOLTAGE Set the output trasformer voltage SETTABLE ONLY BY
AFTER SALE SERVICES
40
6 MIMIC PANEL MASTERYS MC
from 10 to 80 kVA
CONFIGURATIONS menu
A Parameter Description Allowed values
I NPUT TRANSFORMER PRESENT Enable/Disable the input voltage measure with transformer SETTABLE ONLY BY
AFTER SALE SERVICES
AUX TRANSFORMER VOLTAGE Set the auxiliary voltage measure with transformer SETTABLE ONLY BY
AFTER SALE SERVICES
INPUT TRANSFORMER VOLTAGE Set the input voltage measure with transformer SETTABLE ONLY BY
AFTER SALE SERVICES
ENGLISH
“Service code” menu. 6.1.3.5-1
This displays the service code to be sent to the sup-
port service to make an accurate and rapid diagnostic
of the problem. In the event of a fault, select the menu
SERVICE > SERVICE CODE and inform the support
centre of the code displayed.
6.1.3.6-1
Legend.
A B A Shows date and time of event.
B Shows the event code.
C Describes the event.
D ON/OFF status of event.
E Progressive number of event.
C E
41
6 MIMIC PANEL MASTERYS MC
from 10 to 80 kVA
42
7 OPERATING PROCEDURES MASTERYS MC
from 10 to 80 kVA
This chapter defines the operating procedures to be followed to activate and manage the UPS.
ENGLISH
Q1 Q2
7.1.1 Start-up in normal mode.
Q6
• Set switch Q1 and/or the external batteries switches to position 1
(battery circuit closed).
• Apply voltage to the UPS.
• Set switch Q2 to position 1 (input mains ON).
• Wait for the mimic panel to start up.
• Activate the start procedure from the commands menu on the mimic
panel.
• Set disconnecting switch Q6 to position 1 (continuous output).
• The load is now powered and protected by the UPS.
7.1.2 Shutdown.
Shutdown interrupts the power supply to the load and stops the UPS and the battery charger.
• Activate the stop procedure from the COMMANDS menu on the mimic panel, wait approx. 2 minutes for
shutdown (the controlled shutdown of any servers is managed via the shutdown software).
• Set disconnecting switch Q6 to position 0 (inverter in output OFF).
• Set switch Q1 and/or battery switches to position 0 (battery circuit open).
• Set switch Q2 to position 0 (input mains OFF).
43
7 OPERATING PROCEDURES MASTERYS MC
from 10 to 80 kVA
• From the mimic panel set the NORMAL OPERATION command from the COMMANDS > IMMEDIATE COMMANDS
menu.
44
7 OPERATING PROCEDURES MASTERYS MC
from 10 to 80 kVA
ENGLISH
• The load is now powered by the UPS.
7.2.2 Shutdown.
Shutdown interrupts the power supply to the load and stops the UPS and the battery charger.
• Activate the stop procedure from the commands menu on the mimic panel, wait approx. 2 minutes for shut-
down (the controlled shutdown of any servers is managed via shutdown software).
• Set switch Q3 to position 0 (inverter in output OFF).
• Set the battery switches to position 0 (battery circuit open).
• Set switch Q4/Q2 to position 0 (input mains OFF).
45
7 OPERATING PROCEDURES MASTERYS MC
from 10 to 80 kVA
• Set switch Q5 to position 1 (bypass on load) and then put switch Q3 to position 0 (inverter in output OFF).
• Set the battery switches to position 0 (battery circuit open).
• Open the switch Q4/Q2.
• In the event of a separate input mains, disconnect the UPS primary input mains.
If there is an external manual bypass, carry out the procedure described above before activat-
ing this switch.
• From the mimic panel set the NORMAL OPERATION command from the COMMANDS > IMMEDIATE COM-
MANDS menu.
46
8 COMMUNICATION MASTERYS MC
from 10 to 80 kVA
ENGLISH
5 4 3 2 1
Slot 1 Slot 2 RS 232/485 RS 232 RJ45 10BT
ADC card • •
GSS card • • 9 8 7 6
•
NetVision card 2 • 2
UniVision pro • • 4
Legend pin RS232/485 C1 Legend pin Modem C2
Remote Panel • 1 Not connected 1 Reserved
BMS • • 1 1
• 4 2 RX for RS232 2 RX for RS232
Modem • 3 3 TX for RS232 3 TX for RS232
LAN (ethernet) • 4 Data +
5 GND for RS232
4 Reserved
5 GND for RS232
1
Building Management System. 6 Data − 6 Not connected
2
Ethernet adapter with Web/SNMP 10/100Mb functions 7 Reserved 7 RTS
(E-service via Web required). 8 Not connected 8 CTS
3
For T-service via telephone network. 9 +12 V 9 +12 V
4
By jbus tunnelling on TCP/IP.
As each channel is independent, simultaneous connections can be made to satisfy the different levels of signal-
ling and remote monitoring.
See the options paragraph to access the detailed functions of the PCBs installed in the slots.
Please note that two Net Vision cards or two GSS cards cannot be connected simultaneously.
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8 COMMUNICATION MASTERYS MC
from 10 to 80 kVA
8.2.1 Activation.
Comply with the following operations to activate the monitoring system:
• Connect the UPS to the LAN network (connector C3 in Fig. 8.2.1-1).
C3 C3
A. If the BOOT DHCP protocol is enabled in the local network: verify the IP address shown in the PARAM-
ETERS > PRESENT CONFIG > LOCAL AREA NETWORK IP menu on the UPS mimic panel (go to point C).
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8 COMMUNICATION MASTERYS MC
from 10 to 80 kVA
ENGLISH
8.2.2 Description of the functions available.
The main web page shows the general status of the UPS.
This page like all the “sub-pages” are dynamic i.e. the data, images or type of messages shown vary in accord-
ance with the UPS status and configuration.
8.2.2-1
A
B
C
Legend.
A Navigation bar.
B Menu bar.
C system information area.
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8 COMMUNICATION MASTERYS MC
from 10 to 80 kVA
Alarm present: shows the alarms table (this icon appears when the UPS detects an anomaly).
Generator operating mode (this icon appears when the UPS is powered by the generator).
Technical support department e-mail address. This connection opens the e-mail program and auto-
matically fills in the addressee and subject lines.
8.2.2.4 Statistics.
The counter folder shows the number of events that
have occurred over a given period of time
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8 COMMUNICATION MASTERYS MC
from 10 to 80 kVA
ENGLISH
8.2.2.5 UPS management.
The commands folder shows the commands that can
be sent to the UPS.
The setting folder shows the parameter settings on
the UPS.
51
8 COMMUNICATION MASTERYS MC
from 10 to 80 kVA
52
8 COMMUNICATION MASTERYS MC
from 10 to 80 kVA
ENGLISH
alarms or for serious faults).
• Installation: text string used to describe the UPS in-
stallation site, which is useful if there are more than
one unit connected (this value is inserted in SMS
messages or e-mails).
• Telephone number: insert the number to be called.
• Modem initialisation: initial string to be sent to the modem (for special configurations or certain types of
modem).
• Connection period: set the number of days between two calls even if no faults occur.
• Force an outgoing call: by selecting “execute” a test connection is immediately carried out.
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8 COMMUNICATION MASTERYS MC
from 10 to 80 kVA
NET VISION is a solution for managing UPS units connected directly to the
local network. It is normally used on medium/large, complex networks and
in multi-server environments where the IT manager centrally controls all the
network resources. The physical position of the UPS is not significant.
The main functions are:
• 10/100Mb Ethernet connection (RJ45)
• Graphic monitoring of the UPS via web browser
• Remote shutdown of up to 40 computers
• Notification of anomalies via e-mail to a maximum of 8 addresses
• UPS management using SNMP protocol
• Diagnostics via Internet offered by e-Service.
Java & .NET shutdown Client (JNC) is an optional Java application to be in-
stalled on a server for the automatic shutdown of the computers on the network
before the UPS stops due critical operating conditions (imminent battery failure,
overload, etc.). It is supplied as an option and can be associated to the UNI VI-
SION PRO or NET VISION communication solutions.
The main features/functions are:
• Use of the TCP/IP standard network protocol
• Graphics interface for easy configuration
• Minimum use of CPU resources
• Personalisation of shutdown parameters and script
• Continuous monitoring of the efficiency of the connection to the UPS.
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8 COMMUNICATION MASTERYS MC
from 10 to 80 kVA
ENGLISH
faults and monitors environmental conditions such as temperature, over-
load, etc, avoiding the risk of equipment stoppages. In the event of a failure,
the system immediately sends a diagnostic report via e-mail or modem to
the support centre.
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9 PROBLEM SOLVING MASTERYS MC
from 10 to 80 kVA
56
9 PROBLEM SOLVING MASTERYS MC
from 10 to 80 kVA
ENGLISH
• A01: battery alarm.
Failure or problem on the battery circuit. Check that the battery switch is closed.
• A18: inverter blocked due to overload.
Reduce the load rate applied to the UPS and reset the alarms.
• A20: wrong configuration.
Error in the configuration parameters; please contact the support service.
• A30: block due to overload.
Reduce the load rate applied to the UPS and reset the alarms.
• A42: T.Service general alarm.
The MASTERYS™ products can be remotely serviced. This alarm indicates that a procedure for analysing the
UPS failure has been activated by the support centre (if an e-service contract has been concluded).
• A44: programmed control.
The equipment has to undergo periodic checks by the support service in order to ensure optimum perform-
ance and efficiency. If the “Programmed Control” signal appears on the mimic panel, the equipment should
be inspected by an adequately trained technician.
• A59: battery circuit open.
Battery switch open.
• A60: fan failure.
Fault in the ventilation system; check that the air inlet at the front and the air outlet at the back of the UPS
are not obstructed.
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9 PROBLEM SOLVING MASTERYS MC
from 10 to 80 kVA
9.3.1 Batteries.
The state of the battery is fundamental to UPS operation.
Thanks to the Expert Battery System, the information relating to the state and the conditions of use of the
battery are processed in real time and the recharging and discharging procedures are selected automatically in
order to optimise battery life expectancy and offer maximum performance.
Furthermore, during the operating life of the battery, MASTERYS™ stores statistics on the conditions of use of
the battery for analysis.
Since the expected life of the batteries is very much dependent on operating conditions (number of charging
and discharging cycles, load rate, temperature), a periodic check by authorised personnel is recommended.
When replacing the batteries, use the same type and configuration by placing them in the ap-
propriate containers so as to avoid the risk of acid leakage.
The replaced batteries must be disposed of at authorised recycling and disposal centres.
Do not open the plastic cover of the batteries as they contain harmful substances.
9.3.2 Fans.
The life of the fans used to cool the power parts is dependent on the using and environmental conditions
(temperature, dust).
Preventive replacement by an authorised technician is recommended within four years (in normal operating
conditions).
9.3.3 Capacitors.
The equipment houses electrolytic capacitors (used in the rectifier and inverter section) and filtering capacitors
(used in the output section), whose life is dependent on using and environmental conditions.
The average expected life of these components is shown below:
• Electrolytic capacitors: 5 years;
• Filtering capacitors: 7 years.
In any case the effective state of the components is verified during preventive maintenance.
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10 OPTIONS MASTERYS MC
from 10 to 80 kVA
IN1
ENGLISH
0 1 2 P3
A
IN2
OUT
3
4
Up to four operating modes can be selected using the two DIP switches 1 or 2.
• The filter level indicates:
1 immediate activation (1 seconds minimum communication time) - 2 10 s delay - 3 30 s delay.
Mode 1 - STANDARD configuration Mode 2 - POWER SAFE configuration
Position IN/OUT Description Filter Position IN/OUT Description Filter
dip1 dip2 level dip1 dip2 level
OFF OFF Out 1 General Alarm 2 ON OFF Out 1 General Alarm 2
OFF OFF Out 2 Battery discharging 3 ON OFF Out 2 Power safe plug 1 2
OFF OFF Out 3 Battery low or 2 ON OFF Out 3 Power safe plug 2 2
imminent stop ON OFF Out 4 Power safe plug 3 2
OFF OFF Out 4 UPS on by-pass 2 ON OFF In 1* E.S.D. 1
OFF OFF In 1* E.S.D. 1 ON OFF In 2 Supply from GenSet 1
OFF OFF In 2 Supply from GenSet 1 ON OFF In 3 Management of 1
OFF OFF In 3 Isolation controller 2 energy consuption
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10 OPTIONS MASTERYS MC
from 10 to 80 kVA
Description of signals
Message on the mimic panel Description
General Alarm General alarm contact output:
• No Alarm:
- NO contact: closed
- NC contact: open
• Alarm:
- NO contact: open
- NC contact: closed
Battery discharging Battery discharging contact output
ITALIANO
ENGLISH
Battery Low or Imminent stop Battery low voltage and imminent shutdown contact output
UPS on bypass UPS on bypass contact output
E.S.D. Contact input for emergency shutdown device
Supply from GenSet. Generator ready signal input
Isolation controller Isolation leakage controller signal input
Power safe plug 1 Non privileged load 1 command output activated by overload or loss of redundancy
Power safe plug 2 Non privileged load 1 command output activated by battery discharging
Power safe plug 3 Non privileged load 1 command output activated by battery low
Management of energy Input for the battery to help providing energy in the event of peak consumption
consumption
E.S.D. activation Shutdown for E.S.D. contact output
Over-heating Internal over-heating contact output
Overload/Loss of redundancy Overload / loss of redundancy contact output
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10 OPTIONS MASTERYS MC
from 10 to 80 kVA
10.2-1
E
C
ENGLISH
B D
A
GENERATOR
Legend. L
A Generator
B Connection cable M
C GSS PCB
D Free slot for the PCB F
E UPS MASTERYSTM
N
F XJ5 jumper
G XJ4 jumper G
H XJ3 jumper
I XJ2 jumper 4 9 8 7 6 H
L Jumper for buzzer I
M Buzzer
N External contacts
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10 OPTIONS MASTERYS MC
from 10 to 80 kVA
- pin 9 “Common input”: the common point for the contacts of the single relays listed above.
• 1 dry-contact relay for “Notification signal from UPS to the generator set (“generator call”): this is used
to activate the generator set start up sequence when a power failure lasts longer that the time set in the UPS
configuration and/or battery discharge reaches the minimum safety level. The contact can be configured as
normally open or closed using the XJ2 jumper. Maximum current and voltage is 500 mA at 60 Vac.
• “Simple” operation.
The generator set performs an auto-start up due to the power failure. The signal sent by the generator set (dry
contact activated when the UPS is powered by the generator set) must be connected between inputs 1 and
2 (short circuit) and the common inputs. Inputs 3 (GE alarm) and 4 (GE failure) which respectively generate
alarms A56 or A57 on the UPS, are to be considered options. The dry contact (generator call signal) is not used
in “Simple” operation.
• “Advanced” operation.
The generator set is activated according to the parameters set by the user on the UPS depending on how long
the power failure lasts or when the remaining battery backup time is reached. Until these conditions occur, the
generator set will remain blocked by the “generator call” contact. Subsequently, a change of status on the same
contact will start up the generator set that will send the “Generator running signal (input 2) and then “powered
by GE” (input 1). The alarms on Input 3 (GE alarm) or 4 (GE failure) are used by the UPS to generate the A56 or A57
alarms. When alarm A57 occurs, the generator set is disabled using the “generator call” signal.
Note.
In both operating states, an electric and/or electromechanical locking mechanism must be used to prevent
the simultaneous supply of voltage to the UPS by the generator set and by the main supply.
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10 OPTIONS MASTERYS MC
from 10 to 80 kVA
ENGLISH
of the unit (see figure 5.1-1). Refer to the relevant user
manual for instructions on how to use the device.
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10 OPTIONS MASTERYS MC
from 10 to 80 kVA
If the UPS is out of service, the power share plug nevertheless powers the load connected to
it by operating in permanent configuration.
THE LOAD CONNECTED TO THE POWER SHARE PLUG IS ALWAYS POWERED, REGARDLESS OF
THE CONFIGURATION SELECTED.
ITALIANO
ENGLISH
Maximum current that can be drawn from the power share terminals: 16 A 250 Vac Ac3 3-phase.
Refer to the following paragraphs for details on the electrical connections and on activating the chosen protec-
tion.
XB1
XC1
XB3
+B2
+B1
–B2
–B1
L15
L25
L35
L12
L22
L32
L11
L21
L31
N5
N2
N1
L1
L2
L3
N
POWER SHARE OUTPUT MAINS SUPPLY AUX MAINS SUPPLY EXTERNAL BATTERY
XB2 XB2 XB1
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10 OPTIONS MASTERYS MC
from 10 to 80 kVA
A UPS A UPS
ENGLISH
Q1 T1 M1 Q1 T1 M1
L1 L1 L1 L1
L2 L2 L2 L2
L3 L3 L3 L3
N N N N
B B
Q2 T2 M2 Q2 T2 M2
L11 L11
L21 L21
L31 L31 L11 L11
N1 N1 N1 N1
B B
XB1 XB1
BKF card BKF card
XB2 XB2
Legend. 1
Remote switches - rated current
A Distribution panel
B Coil remote switch Model T1 T2
L1-L2-L3-N Input power source 10 3/1 32 A AC1 45 A AC1
L11-L21-L31-N1 Backup power source 15 3/1 32 A AC1 45 A AC1
M1 Input power terminal board 20 3/1 45 A AC1 60 A AC1
M2 Backup power terminal board
10 3/3 32 A AC1 32 A AC1
T1 Remote switch1
T2 Remote switch1
15 3/3 32 A AC1 32 A AC1
Q1 Input power switch 20 3/3 45 A AC1 45 A AC1
Q2 Backup power switch 30 3/3 60 A AC1 60 A AC1
XB1 Connector on BKF PCB 40 3/3 90 A AC1 90 A AC1
XB2 Connector on BKF PCB 60 3/3 125 A AC1 125 A AC1
80 3/3 140 A AC1 140 A AC1
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10 OPTIONS MASTERYS MC
from 10 to 80 kVA
A UPS
Q1 T1 M1
ITALIANO
ENGLISH
L1 L1
L2 L2
L3 L3 Legend.
N N A Distribution panel
B
B Coil remote switch
L1-L2-L3-N Input power source
XB1 M1 Input power terminal board
BKF card
M2 Backup power terminal board
T1 Remote switch1
Q1 Input power switch
XB1 Connector on BKF PCB
1
Remote switches - rated current
Model T1 T2
10 3/1 32 A AC1 45 A AC1
15 3/1 32 A AC1 45 A AC1
20 3/1 45 A AC1 60 A AC1
10 3/3 32 A AC1 32 A AC1
15 3/3 32 A AC1 32 A AC1
20 3/3 45 A AC1 45 A AC1
30 3/3 60 A AC1 60 A AC1
40 3/3 90 A AC1 90 A AC1
60 3/3 125 A AC1 125 A AC1
80 3/3 140 A AC1 140 A AC1
Attention.
The neutral on the input or the output of the UPS are identical. Consequently there is no risk of high potential
when the input power supply is absent.
However, depending on the type of system connected in the output or in some failure conditions (earth leaka-
ge, significant phase dispersion or in case of non-isolated neutral system), high potential can be detected. It will
therefore be necessary to install either adequate neutral switching or protection system.
66
11 SPECIFICHE TECNICHE MASTERYS MC
from 10 to 80 kVA
Models
10 15 20 30 40 60 80
Input/Output phases 3/1 and 3/3 3/1 and 3/3 3/3 3/3 3/3 3/3 3/3
Standards
10 15 20 30 40 60 80
Safety (EN) IEC 62040-1-1, (EN) IEC 60950-1-1*
Type and performance (EN) IEC 62040-3 (VFI-SS-111)
EMC IEC 62040-2, EN 50091-2
ENGLISH
Product certification
Protection level IP20 (compliant with 60529), IP21 on request
*TÜV tested
Environment
10 15 20 30 40 60 80
Operating temperature 0÷40 °C (15÷25 °C recommended for longer battery life)
Storage temperature -5÷45 °C
Relative humidity 0÷95% condensation-free
Max. altitude 1.000 m (3.300 ft) without derating; 3.000 m (10.000 ft) max
Acoustic noise (dB) < 55 < 55 < 55 < 55 < 62 < 62 < 62
Required cooling capacity (m3/h) 546 546 546 546 1.092 1.330 1.330
Dissipated power max (W) 1.187 1.187 1.738 2.549 3.165 4.500 6.000
Dissipated power (BTU/h) 4.051 4.051 5.933 8.700 10.800 15.360 20.478
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11 TECHNICAL SPECIFICATIONS MASTERYS MC
from 10 to 80 kVA
68
11 TECHNICAL SPECIFICATIONS MASTERYS MC
from 10 to 80 kVA
Dimensions
1.400
1.000
800
ENGLISH
795 795 795
444 444 444
69