Modrol Drive
Modrol Drive
Modrol Drive
Upon receipt of the product and prior to initial operation, read the
-se instructions thoroughly, and retain for future reference.
Contents
1、Drive wiring ......................................................................................................................... 3
P2.technical parameters...................................................................................................... 13
P5.Torque parameters......................................................................................................... 15
Power input:
L N PE
Inverter output:
W U V PE
Encoder input:
Encoder
Table 1-1 Description of terminals
RUN
MODE AND DATA
STATUS
DISPLAY
LIGHT
MENU ˄ ˅
MENU ADD REDUCE ENTER/SHIFT
importance
When in the screen of parameter setting, the flickering indicates the
being modified number.
3、Quick debugging
MD100 Door controller works with closed-loop distance control. learning the open width of the
door through the encoder. Motor Self-learning is necessary for internal calculation which is use to
decide the acceleration and deceleration.
3.1、Motor debugging
Drivers matching with PM motor, the motor must be tuned before use. Without motor magnetic
angle self-learning, the motor will be unable to run right. If you need to replace the motor, please
finish motor self-learning first.
Tuning process shown in Figure 3-1:
(1) Check the external wiring and ensure that the drive is not running;
(2) Check the encoder signals: using the operator to view parameter U2.06. moving the door
to the middle and the value should continuously change from 0 to 4096.
(3) When self-learning with load, set the parameter OP3 = 3 for motor magnetic angle
self-learning after power on , the motor will drive a slight movement of the door and the
panel will display the current, when the current value of the control panel no longer
display means the self-learning is finished.
Mechanical
inspection
Power on
Move the door to
middle
Regular encoder
signal
no
yes
OP3=3
Current shows on the panel
No failure code
no
yes
finish
Figure 3.1 Motor debugging
Related parameter settings:
AC1 V
L Motor
AC2 MD100 W
AC220V N
PE PE PE
Encoder lines
Encoder
10 M1
OPEN 3 11 M2
COM1
CLOSE 4 Y60
8 DOOR CLOSE LIMIT
X60 Y61
SLOW CLOSE LIB Y62
5
7 DOOR OPEN LIMIT X61
+24 24V
6 OUTPU T COMMON
Doors
can move
freely
OP3=10
Begin door width self- Full opened
learning then begin to
close
Reverse p1.12
yes
finish
The time of speedup at the close(P4.04) The time of speedup at the open(P4.02) Machinery
The time of speed- down at the open(P4.03) The time of speed- down at the close(P4.05) limit for closed
frequency of creeping(P3.02)
The gatewidth(P2.01)
The time of speedup at the close(P4.04) The time of speedup at the open(P4.02) Machinery
The time of speed- down at the open(P4.03) The time of speed- down at the close(P4.05) limit for closed
frequency of creeping(P3.02)
The gatewidth(P2.01)
drive is running.
P2.technical parameters
Parameter Setting Storage Door
Name Content Unit
NO. range mode Setting
The gate width from the auto-tuning
P2.01 The door width 100~5000 mm ☆ 400
of the driver
P2.02 Adjust distance Operating distance of terminal signal 0.0~100.0 mm ☆ 20
The distance between the beginning
The distance of safety
P2.03 of safety edge touching and the 0~250 mm ☆ 90
edge for door
Terminal
The distance for
P2.04 retractable cam open or 0.0~200.0 mm ☆ 45
close
P2.05 Open climbing distance 0.0~10.0 mm ☆ 0
The distance between emplacement
The distance of creep At
P2.06 at the close and the beginning of 0.0~25.0 mm ☆ 0
the close
retracting or expanding retiring cam
P3.Speed parameters
Parameter Setting Storage Door
Name Content Unit
NO. range mode Setting
The maximum operating The maximum permissible
P3.01. 0.10~2.00 m/s ☆ 0.60
speed revolution of Servo System
The Operating frequency at
P3.02. Frequency of creeping terminal area(The percentage rate of 0~50 % ☆ 5
P3.01)
The deceleration decay
P3.03. 0~9 - ☆ 5
rate
The frequency of the first operation
after electrifying for Correction
P3.04 Frequency of correction 0~50 % ☆ 20
location(The percentage rate of
P3.01)
P4.Time parameters
Parameter Setting Storage Door
Name Content Unit
NO. range mode Setting
Maximum acceleration/ The maximum acceleration/
P4.01. 0.01~2.50 s ☆ 0.80
deceleration time deceleration time from self-learning
P4.02. Open acceleration level 1~9 - ☆ 4
P4.03. Open deceleration level 1~9 - ☆ 4
The larger the faster of speed
P4.04. Close acceleration level 1~9 - ☆ 4
P4.05. Close deceleration level 1~9 - ☆ 4
The time of creeping after
P4.06 The time of signal lag 0.0~5.0 s ☆ 2.0
cancellation of signal of open
The time of speedup and
speed-down about The time relay without input signal at
P4.07 0.01~2.50 s ☆ 1.5
retracting and putting out the terminal of close
the retractable cam
The time relay without The time relay without input signal at
P4.08 0~600 s ☆ 60
input signal the terminal of close
Reduction in the non-terminal
Emergency stop
P4.09 position signal or disconnect signal 0~1.00 s ☆ 0.2
deceleration time
inversion stop time
P4.10 Torque deceleration time The deceleration time of torque from 0~2.5 s ☆ 0.5
top to zero
Acceleration time on the
P4.11 0~2.5 s ☆ 0.4
first corner of the s-line
Acceleration time on the Output
Frequcy
P4.12 second corner of the P4.12 P4.13 0~2.5 s ☆ 1.5
s-line
Deceleration time on the P4.11 P4.14
P4.13 0~2.5 s ☆ 1.5
first corner of the s-line Time
P5.Torque parameters
Parameter Setting Storage Door
Name Content Unit
NO. range mode Setting
Torque-threshold of The maximum torque outer terminal
P5.01. 0.0~500.0 % ☆ 150.00
motion Area
Max open torque(The percentage
P5.02. Open torque 1~100 % ☆ 100
rate of P5.01)
Max closing torque(The percentage
P5.03. Close torque 1~100 % ☆ 50
rate of P5.01)
Max holding torque after closed
P5.04. Open holding torque 1~100 % ☆ 30.00
(The percentage rate of P5.01)
Value of stall detection
P5.05. Stall torque detection threshold state 0.0~99.0 % ☆ 60.0
at close
P5.06 Stall detection time The time for stall detection 0.1~2.0 s ☆ 0.2
Timeout setting of
P5.07 Timeout of correction 0.0~25.0 s ☆ 5.0
correction
Max holding torque after opened
P5.08 Close holding torque 1~100 % ☆ 90.00
(The percentage rate of P5.01)
U1.Status Monitoring
The followings are state monitoring parameters
Parameter minimum Selecting
Name Content
NO. unit code
U1.01. Target frequency Monitor setting of target frequency 0.01Hz 1
U1.02. Output frequency Monitoring of output frequency 0.01Hz 2
U2.Terminal Monitoring
The followings are the terminal monitoring parameter
Parameter minimum Selecting
Name Content
NO. unit code
SLOW
CLOSE
CLOSE
OPEN
OPEN
CLOSED
OBSTRU
TION
U2.07. PG pulse deviated peak Used for evaluate the interference degree to PG signal 1Pls 107
U2.09. UVW state unused 1 109
L1 parameter
P201 The door width(mm) 5000 100
F4 P505 100 1
Value of stall detection at close
5.2、adjustable parameters
Open T2 Open T1
F4
Close T3 Close T4
F3
F3
Open F1
P2
F2 Close
P1
L2
L1
P1
P2
P2.06 P2.04
5.4、Methods of operation
Menu Menu
Press up or
Menu Up /Down down to Keep pressing the
choose Fn menu can stop
running
Fn value
menu enter
Press up or
Press menu Press enter
Up /Down down to set
to confirm
to return value
Value flashing
6、Fault list and Solutions
When malfunction occurs, please find out the reason in reference to the tables and take proper
actions.
Before restart, use the following method to reset the malfunction.
ENTER
Press key of the digital manipulator to cancel the alarm, then press MENU key to
restart the drive.
Alarm Display Content Reason Solutions
overload and too short time for Check whether the motor
acceleration and deceleration connector is shorted
Over Current in
used special motor or the motor Check whether the motor
Speed Changing
exceeded maximal power parameters are correct
of Drive
output side of the motor was short Appropriate to reduce the
circuited and earthed operating speed
overload Check whether the motor
over current in used special motor or the motor connector is shorted
stable speed of exceeded maximal power Check whether the motor
drive output side of the motor was short parameters are correct
circuited and earthed Reduce the load and test run
overload Check whether the motor
over current or
used special motor or the motor connector is shorted
overheated of
exceeded maximal power Check whether the motor
drive module
IPM module of the drive is damaged parameters are correct
● Check the motor parameters
overload and too short time for
are correct
overload of acceleration and deceleration
● Avoid over-current
motor incorrect setting of V/F curve
operation continued for a long
incorrect setting of rated current
time
overload and too short time for Check whether the motor
acceleration and deceleration parameters are correct
Over torque incorrect setting of motor parameter Check if L3.02 set too small
incorrect setting of over torque Check if L3.03 set too small
protection
Over voltage of Check the input supply voltage
Over voltage of power source
main loop in Greater deceleration time
Over regenerative power
stable speed settings
Abnormal Check the input supply voltage
Power source voltage exceeds operating
voltage of main
range of drive
loop during
motor stop
Low voltage of power off in transient state Check the input voltage unit
main loop during Wiring connection of input power source Check whether the power
motor stop loose supply terminals are loose
power off in transient state Check the input voltage unit
over voltage fluctuation of input power Check whether the power
Low voltage of
source supply terminals are loose
main loop during
Wiring connection of input power source
motor operating
loose
Lack of phase of Input power source
Magnetic encoder disconnection Check encoder connectors for
Magnetic encoder wiring errors prolapse
PG self-test error
The magnetic encoder and the magnetic Open the shell to see if
particles from the incorrect disconnection occurs
Motor Assistant code is display in parameter
self-learning U4.15., please look up to table below for
failure detailed info
Assistant code is display in parameter
Improper
U4.15., please look up to table below for
parameters
detailed info
Self-checking Contact with modrol company
malfunction of effected by strong interfere
current mutual disconnection of motor
inductor
Re-initialization
Parameters out
Failure of internal parameters Contact sales staff to write new
of range
code
Extended Mode ●Rerun the door width
parameter error PRE2-1:Door width is too small self-learning
or conflict ●Clean up obstacles on the track
●P5.07 is set too small
PRE3-2:door open timeout
●Belt is slipping
●P5.07 is set too small
PRE3-3:door close timeout
Extended mode ●Belt is slipping
error Reduce P5.04
Make sure the door weight less
PRE3-5:Door width improper
tha120KG
Relearn motor magnetic angle
.Motor self-learning failure
The following indicate the assistant parameter U4.15.and its explanation when the
parameters are unreasonable.
U4.15. Displayed value
(Auxiliary information when Content
the drive alarm)
1 Can not reach testing current-disconnection of motor, parameter setting error
2 Unreasonable testing result
4 Incorrect encoder phase
7 The electric motor does not rotate (electric motor or coder disconnection)
8 Phase is wrong
12 Learning Phase pole position error
.Parameters unreasonable
The following indicate the assistant parameter U4.15.and its explanation when the
parameters are unreasonable.
U4.15. Displayed value
(Auxiliary information when Content
the drive alarm)
2 Undefined capacitor code A1.01.
5 First line resistance E2.09. smaller than reasonable value
Unreasonable first line resistance of motor E2.09.-rated current E2.03. * phase
6
current>rated voltage E2.04.
8 Too small no-load current
22 Illegal encoder type
23 Undefined Motor type
7、Size of motor