BH 03 - 310SJ - Spanish
BH 03 - 310SJ - Spanish
BH 03 - 310SJ - Spanish
OPERATOR'S MANUAL
310J and 310SJ Backhoe Loaders
Engines 4045DT060, 4045HT054
and 4045TT094
OMT210365 ISSUE B3 (ENGLISH)
CALIFORNIA
Proposition 65 Warning
WARNING
Worldwide Construction
And Forestry Division
LITHO IN U.S.A.
Introduction
Foreword
READ THIS MANUAL carefully to learn how to operate equipment as described in this manual. The warranty is
and service your machine correctly. Failure to do so explained on the warranty certificate or statement which
could result in personal injury or equipment damage. you should have received from your dealer.
This manual and safety signs on your machine may also
be available in other languages. (See your John Deere This warranty provides you the assurance that John
dealer to order.) Deere will back its products where defects appear within
the warranty period. In some circumstances, John Deere
THIS MANUAL SHOULD BE CONSIDERED a permanent also provides field improvements, often without charge
part of your machine and should remain with the machine to the customer, even if the product is out of warranty.
when you sell it. Should the equipment be abused, or modified to change
its performance beyond the original factory specifications,
MEASUREMENTS in this manual are given in both the warranty will become void and field improvements
metric and customary U.S. unit equivalents. Use only may be denied. Setting fuel delivery above specifications
correct replacement parts and fasteners. Metric and inch or otherwise overpowering machines will result in such
fasteners may require a specific metric or inch wrench. action.
RIGHT-HAND AND LEFT-HAND sides are determined by THE TIRE MANUFACTURER'S warranty supplied with
facing in the direction of forward travel. your machine may not apply outside the U.S.
WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) If you are not the original owner of this machine, it is in
in the Machine Numbers section. Accurately record all your interest to contact your local John Deere dealer to
the numbers to help in tracing the machine should it be inform them of this unit's serial number. This will help John
stolen. Your dealer also needs these numbers when you Deere notify you of any issues or product improvements.
order parts. File the identification numbers in a secure
place off the machine.
WARRANTY is provided as part of John Deere's support
program for customers who operate and maintain their
DX,IFC7 -19-03APR09-1/1
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Introduction
TX1053039 —19—19MAR10
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Introduction
Publication Number:
Page Number:
Ideas, Comments:
Name:
Phone:
Email Address:
THANK YOU!
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Contents
Page Page
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Contents
Page Page
Starting the Engine ............................................2-2-3 Diesel Engine Oil—Tier 3 and Stage III
Starting Fluid—Cold Weather Start A Engines......................................................3-1-9
Aid—If Equipped ...........................................2-2-4 Diesel Engine Oil and Filter Service
Using Coolant Heater—If Equipped ..................2-2-5 Intervals—Tier 3/Stage III A Engine ............3-1-10
Warm-Up ...........................................................2-2-5 Transmission, Axles, and Mechanical
Cold Weather Warm-Up ....................................2-2-6 Front Wheel Drive (MFWD) Oil ...................3-1-11
Ride Control Operation—If Equipped ................2-2-6 Hydraulic Oil ....................................................3-1-11
Pilot Control Operation—If Equipped ................2-2-7 Grease.............................................................3-1-12
Driving the Machine...........................................2-2-7 Heavy Duty Diesel Engine Coolant .................3-1-12
Cruise Control....................................................2-2-9 Drain Intervals for Diesel Engine Coolant........3-1-13
Operating Stabilizers .........................................2-2-9 John Deere COOL-GARD™ II Coolant
Operating Boom Lock......................................2-2-10 Extender......................................................3-1-13
Operating Swing Lock .....................................2-2-11 Supplemental Coolant Additives......................3-1-14
Operating Swing Lock Pin ...............................2-2-11 Operating in Warm Temperature Climates ......3-1-14
Operating Backhoe—John Deere Additional Information About Diesel
Two-Lever Controls .....................................2-2-12 Engine Coolants and John Deere
Operating Backhoe—Excavator COOL-GARD™ II Coolant Extender ...........3-1-15
Two-Lever Controls .....................................2-2-13 Testing Diesel Engine Coolant.........................3-1-16
Operating Backhoe—John Deere Pilot
Controls.......................................................2-2-14 Maintenance—Periodic Maintenance
Operating Backhoe—Excavator Pilot Service Machine at Specified Intervals..............3-2-1
Controls.......................................................2-2-15 Check Hour Meter Regularly .............................3-2-1
Operating Extendible Dipperstick—If Prepare Machine for Maintenance ....................3-2-1
Equipped .....................................................2-2-16 Engine Identification ..........................................3-2-2
Operating Extendible Dipperstick With Loader Boom Service Lock ...............................3-2-5
Attachments ................................................2-2-17 Opening and Closing Engine Hood ...................3-2-5
Operating Extendible Dipperstick Fuel Tank ...........................................................3-2-5
Lock—If Equipped.......................................2-2-17 Fluid Analysis Program Test Kits and
Operating Backhoe Auxiliary Hydraulic 3-Way Coolant Test Kit..................................3-2-6
Selective Flow Functions—If Equipped.......2-2-18 Service Intervals ................................................3-2-7
Operating Backhoe Auxiliary Hydraulic Required Parts...................................................3-2-9
Functions—If Equipped...............................2-2-19
Operating Hydraulic Thumb—If Equipped.......2-2-20
Operating Backhoe Coupler—If Equipped ......2-2-21 Maintenance—As Required
Operating Loader Coupler—If Equipped .........2-2-22 Check Tire Pressure..........................................3-3-1
Operating Loader.............................................2-2-23 Tire Inflation Pressures......................................3-3-2
Operating Differential Lock ..............................2-2-24 Check Wheel Fasteners ....................................3-3-4
Operating Mechanical Front Wheel Clean Cab Air Filters—If Equipped....................3-3-4
Drive (MFWD)—If Equipped .......................2-2-24 Drain Water and Sediment from Water
Lifting ...............................................................2-2-25 Separator ......................................................3-3-6
Parking the Machine........................................2-2-25 Drain Auxiliary Water Separator Fuel
Loading Machine on a Trailer ..........................2-2-26 Filter—If Equipped ........................................3-3-6
Towing .............................................................2-2-27 Clean or Replace Air Cleaner
Elements—Tier 3/Stage IIIA Engine..............3-3-7
Clean or Replace Air Cleaner
Maintenance—Machine Elements—Tier 2/Stage II Engine .................3-3-8
Diesel Fuel.........................................................3-1-1 Grease MFWD Drive Shaft Splines—If
Lubricity of Diesel Fuel ......................................3-1-1 Equipped .......................................................3-3-8
Handling and Storing Diesel Fuel ......................3-1-2 Grease Non-Powered Front Wheel
Biodiesel Fuel ....................................................3-1-3 Bearings—If Equipped ..................................3-3-9
Testing Diesel Fuel ............................................3-1-4 Check Coolant .................................................3-3-10
Minimizing the Effect of Cold Weather
on Diesel Engines .........................................3-1-5
Alternative and Synthetic Lubricants .................3-1-6 Maintenance—Every 10 Hours or Daily
Diesel Engine Break-In™ Oil.............................3-1-6 Check Hydraulic Reservoir Oil Level .................3-4-1
Diesel Engine Oil—Tier 2 and Stage II Check Engine Oil Level .....................................3-4-2
Engines .........................................................3-1-7 Check Coolant Level .........................................3-4-3
Diesel Engine Oil and Filter Service Inspect Fuel Water Sediment Bowls..................3-4-4
Intervals—Tier 2/Stage II Engine ..................3-1-8 Grease Loader Pivots........................................3-4-5
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Contents
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Contents
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Miscellaneous—Operational Checkout
Operational Checkout Procedure ......................4-2-1
Miscellaneous—Troubleshooting
Troubleshooting Procedure ...............................4-3-1
Engine ...............................................................4-3-2
Electrical System ...............................................4-3-5
Steering System ................................................4-3-9
Hydraulic System.............................................4-3-10
Transmission ...................................................4-3-12
MFWD .............................................................4-3-12
Rear Axle.........................................................4-3-13
Air Conditioning ...............................................4-3-14
Miscellaneous—Storage
Prepare Machine for Storage ............................4-4-1
Monthly Storage Procedure...............................4-4-1
Miscellaneous—Machine Numbers
Record Product Identification Number (PIN) .....4-5-1
Record Engine Serial Number...........................4-5-1
Record Transmission Serial Number.................4-5-1
Record Rear Axle Housing Serial Number ........4-5-2
Record Mechanical Front Wheel Drive
(MFWD) Front Axle Housing Serial
Number—If Equipped....................................4-5-2
Keep Proof of Ownership ..................................4-5-2
Keep Machines Secure .....................................4-5-3
Miscellaneous—Specifications
Travel Speeds ...................................................4-6-1
Backhoe Loader Drain and Refill Capacities .....4-6-1
310J Backhoe Loader Dimensions....................4-6-2
310J Backhoe Loader Specifications ................4-6-6
310J Backhoe Loader Weight ...........................4-6-7
310J Buckets .....................................................4-6-7
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Safety—Safety And Operator Conveniences
Safety and Operator Convenience Features
2 3
1
17 5
16
6
13
4
15
12 7 8
14 10 9
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11
T145296
Please remember, the operator is the key to preventing 9. Bypass Start Protection. Shielding over the starter
accidents. solenoid helps prevent dangerous bypass starting.
10. Ground-Level Fueling, Daily Service Checks.
1. Headlights/Taillights. Two front halogen driving/work Ground-level fueling feature eliminates the need to
lights and two rear halogen work lights. climb on the machine to fuel it.
2. Signal/Warning Lights. Roof mounted turning signal 11. Steps. Wide, skid-resistant steps provide excellent
lights and warning lights for on-road use. footing for getting in/out of operator's station.
3. ROPS Protection. Certified rollover protection 12. Independent Parking/Secondary Brake.
structure surrounds the operator. Integral roof Independent, electrically controlled, parking brake
provides overhead protection. electrically engages when the engine is stopped.
4. Seat Position Sensor. An audio/visual warning alerts 13. Neutral Start. The machine will not move until the
operator when transmission control lever (TCL) is Transmission Control Lever (TCL) is cycled back to
in forward/reverse and the seat turned toward the neutral and the park brake is released, regardless of
backhoe position. TCL position at startup.
5. Interior Rearview Mirror. Offers the operator a view 14. Backup Alarm. Alerts bystanders when the machine
of activity behind him. is shifted into reverse.
6. Handholds. Large and conveniently placed 15. Seat Belt Retractors. Seat belt retractors help keep
handholds, make it easy to enter or exit the operator's belts clean and convenient to use.
station. 16. Exceptional Visibility. Views to either side and front
7. Loader Boom Service Lock. Provided for working on or rear working tools are unrestricted.
or around this machine with the boom raised. 17. Operator Manual Holder. A sealed manual holder
8. Engine Fan Guard. A secondary engine fan guard keeps manual clean and dry.
inside engine compartment encloses rotating fan
blades.
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Safety—General Precautions
Recognize Safety Information
This is the safety alert symbol. When you see this
T133555 —UN—28AUG00
symbol on your machine or in this manual, be alert
for the potential of personal injury.
Follow the precautions and safe operating practices
highlighted by this symbol.
A signal word — DANGER, WARNING, or CAUTION —
is used with the safety alert symbol. DANGER identifies
the most serious hazards.
On your machine, DANGER signs are red in color,
WARNING signs are orange, and CAUTION signs are
T133588 —19—28AUG00
yellow. DANGER and WARNING signs are located near
specific hazards. General precautions are on CAUTION
labels.
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TS201 —UN—23AUG88
available from your John Deere dealer.
There can be additional safety information contained on
parts and components sourced from suppliers that is not
reproduced in this operator's manual.
Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
Keep your machine in proper working condition.
If you do not understand any part of this manual and need
Unauthorized modifications to the machine may impair the
assistance, contact your John Deere dealer.
function and/or safety and affect machine life.
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Safety—General Precautions
TS206 —UN—23AUG88
Operating equipment safely requires the full attention of
the operator. Do not wear radio or music headphones
while operating machine.
Prolonged exposure to loud noise can cause impairment
or loss of hearing. Wear suitable hearing protection such
as earmuffs or earplugs to protect against objectionable or
uncomfortable loud noises. Radio or music headphones
are not suitable to use for hearing protection.
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Inspect Machine
Inspect machine carefully each day by walking around it
before starting.
Keep all guards and shields in good condition and properly
installed. Fix damage and replace worn or broken parts
T6607AQ —UN—18OCT88
immediately. Pay special attention to hydraulic hoses and
electrical wiring.
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Safety—General Precautions
T133509 —UN—17MAR06
Use a piece of cardboard to find location of escaping oil.
Stop engine and relieve pressure before disconnecting
lines or working on hydraulic system.
If hydraulic oil penetrates your skin, see a doctor
immediately. Injected oil must be removed surgically
within hours or gangrene may result. Contact a
knowledgeable medical source or the Deere & Company
Medical Department in Moline, Illinois, U.S.A.
T133840 —UN—20SEP00
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X9811 —UN—23AUG88
Replace worn or damaged hose assemblies immediately
with John Deere approved replacement parts.
Escaping fluid under pressure can penetrate the skin
causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten all
connections before applying pressure.
with this type of injury should reference a knowledgeable
Search for leaks with a piece of cardboard. Protect hands medical source. Such information is available in
and body from high-pressure fluids. English from Deere & Company Medical Department in
Moline, Illinois, U.S.A., by calling 1-800-822-8262 or +1
If an accident occurs, see a doctor immediately. Any fluid 309-748-5636.
injected into the skin must be surgically removed within
a few hours or gangrene may result. Doctors unfamiliar
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PN=12
Safety—General Precautions
TS220 —UN—23AUG88
If you do not have an exhaust pipe extension, open the
doors and get outside air into the area.
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Prevent Fires
T133552 —UN—14SEP00
Handle Fuel Safely: Store flammable fluids away from
fire hazards. Never refuel machine while smoking or when
near sparks or flame.
Clean Machine Regularly: Keep trash, debris, grease
and oil from accumulating in engine compartment, around
fuel lines, hydraulic lines, exhaust components and
electrical wiring. Never store oily rags or flammable
T133553 —UN—07SEP00
materials inside a machine compartment.
Maintain Hoses and Wiring: Replace hydraulic hoses
immediately if they begin to leak, and clean up any oil
spills. Examine electrical wiring and connectors frequently
for damage.
Keep A Fire Extinguisher Available: Always keep a
multi-purpose fire extinguisher on or near the machine.
Know how to use extinguisher properly. T133554 —UN—07SEP00
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PN=13
Safety—General Precautions
TS204 —UN—23AUG88
Do not charge a frozen battery; it may explode. Warm
battery to 16°C (60°F).
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A Material Safety Data Sheet (MSDS) provides specific
details on chemical products: physical and health hazards,
safety procedures, and emergency response techniques.
Check the MSDS before you start any job using a
hazardous chemical. That way you will know exactly what
the risks are and how to do the job safely. Then follow
procedures and recommended equipment.
(See your John Deere dealer for MSDS’s on chemical
products used with John Deere equipment.)
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TS1133 —UN—26NOV90
Use leakproof containers when draining fluids. Do not use
food or beverage containers that may mislead someone
into drinking from them.
Do not pour waste onto the ground, down a drain, or into
any water source.
Air conditioning refrigerants escaping into the air can
damage the Earth’s atmosphere. Government regulations
may require a certified air conditioning service center to
recover and recycle used air conditioning refrigerants.
Inquire on the proper way to recycle or dispose of waste
from your local environmental or recycling center, or from
your John Deere dealer.
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Safety—General Precautions
TS291 —UN—23AUG88
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T6669AG —UN—18OCT88
Temperature in engine compartment may go up
immediately after engine is stopped. BE ON GUARD
FOR FIRES DURING THIS PERIOD.
Open access door(s) to cool the engine faster, and clean
engine compartment.
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Safety—Operating Precautions
Use Steps and Handholds Correctly
Prevent falls by facing the machine when you get on and
T133468 —UN—30AUG00
off. Maintain 3-point contact with steps and handrails.
Never use machine controls as handholds.
Use extra care when mud, snow, or moisture present
slippery conditions. Keep steps clean and free of grease
or oil. Never jump when exiting machine. Never mount or
dismount a moving machine.
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T133715 —UN—07SEP00
Avoid unexpected machine movement. Start engine only
while sitting in operator's seat. Ensure all controls and
working tools are in proper position for a parked machine.
Never attempt to start engine from the ground. Do not
attempt to start engine by shorting across the starter
solenoid terminals.
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T133716 —19—14SEP00
fasten seat belt when loading and unloading from trucks
and during other uses.
Examine seat belt frequently. Be sure webbing is not
cut or torn. Replace seat belt immediately if any part is
damaged or does not function properly.
The complete seat belt assembly should be replaced
every three years, regardless of appearance.
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1— ON Position
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Safety—Operating Precautions
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allowing anyone to approach machine.
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structures or objects that could fall onto the machine. Clear
away debris that could move unexpectedly if run over.
Avoid boom or attachment contact with overhead
obstacles or overhead electrical lines. Never move any
part of machine or load closer than 3 m (10 ft) plus twice
the line insulator length to overhead wires.
Keep bystanders clear at all times. Keep bystanders
away from raised booms, attachments, and unsupported
loads. Avoid swinging or raising booms, attachments, or
loads over or near personnel. Use barricades or a signal
person to keep vehicles and pedestrians away. Use a
signal person if moving machine in congested areas or
T147555 —UN—13DEC01
where visibility is restricted. Always keep signal person in
view. Coordinate hand signals before starting machine.
Operate only on solid footing with strength sufficient
to support machine. Be especially alert working near
embankments or excavations.
Avoid working under over-hanging embankments or
stockpiles that could collapse on machine.
Reduce machine speed when operating with tool on or hitting obstacles (rocks, uneven concrete or manholes)
near ground when obstacles may be hidden (e.g., during can cause a sudden stop. Always wear your seat belt.
snow removal or clearing mud, dirt, etc.). At high speeds
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Safety—Operating Precautions
T148715 —UN—06DEC01
in the machine being operated in an unsafe manner.
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T145317 —UN—06SEP01
directly for best visibility. Use mirror to assist in checking
behind the machine. Keep windows and mirror clean and
in good repair.
Be certain backup warning alarm is working properly.
Use a signal person when backing if view is obstructed
or when in close quarters. Keep signal person in view at
all times. Use prearranged hand signals to communicate.
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Safety—Operating Precautions
Add and Operate Attachments Safely is required or recommended. Verify that all connections
are secure and attachment responds properly to controls.
Always verify compatibility of attachments by contacting
your authorized dealer. Adding unapproved attachments Carefully read attachment manual and follow all
may affect machine stability or reliability and may create a instructions and warnings. In an area free of bystanders
hazard for others near the machine. and obstructions, carefully operate attachment to learn its
characteristics and range of motion.
Ensure that a qualified person is involved in attachment
installation. Add guards to machine if operator protection
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T148749 —UN—05DEC01
soft terrain. Drive and turn slowly with a raised load.
Ensure that objects in the bucket are secure. Do not
attempt to lift or carry objects that are too big or too long to
fit inside the bucket unless secured with an adequate chain
or other device. Keep bystanders away from raised loads.
Be careful when lifting objects. Never attempt to lift
objects too heavy for your machine. Assure machine
stability and hydraulic capability with a test lift before
attempting other maneuvers. Use an adequate chain or
sling and proper rigging techniques to attach and stabilize
loads.
Never lift an object above or near another person.
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T141891 —UN—22MAY01
and markings to assure they are visible to other drivers.
Install additional lights, beacons, slow moving vehicle
(SMV) emblems, or other devices and use as required to
make the machine visible and identify it as a work machine.
Check state and local regulations to assure compliance.
Keep these devices clean and in working condition.
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Safety—Operating Precautions
1-3-5 020113
PN=20
Safety—Maintenance Precautions
Park and Prepare for Service Safely
Warn others of service work. Always park and prepare
your machine for service or repair properly.
• Park machine on a level surface and lower equipment
to the ground.
T133332 —19—14DEC01
• Engage park brake.
• Stop engine and remove key.
• Attach a “Do Not Operate” tag in an obvious place in
the operator's station.
Securely support machine or attachment before working
under it.
• Do not support machine with any hydraulically actuated
tools or attachments.
• Do not support machine with cinder blocks or wooden
pieces that may crumble or crush.
• Do not support machine with a single jack or other
devices that may slip out of place.
• Always install boom lock before working on or around
TS229 —UN—23AUG88
this machine with the loader boom raised.
Understand service procedures before beginning repairs.
Keep service area clean and dry. Use two people
whenever the engine must be running for service work.
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TS281 —UN—23AUG88
remove surge tank filler cap when cool enough to touch
with bare hands. Slowly loosen cap to relieve pressure
before removing completely.
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Safety—Maintenance Precautions
TS220 —UN—23AUG88
• Remove paint a minimum of 100 mm (4 in.) from area
to be affected by heating. If paint cannot be removed,
wear an approved respirator before heating or welding.
• If you sand or grind paint, avoid breathing the dust.
Wear an approved respirator.
• If you use solvent or paint stripper, remove stripper with
soap and water before welding. Remove solvent or
paint stripper containers and other flammable material
from area. Allow fumes to disperse at least 15 minutes Do all work in an area that is well ventilated to carry toxic
before welding or heating. fumes and dust away.
Do not use a chlorinated solvent in areas where welding Dispose of paint and solvent properly.
will take place.
DX,PAINT -19-24JUL02-1/1
T133547 —UN—31AUG00
welding. Turn off main battery switch
or disconnect positive battery cable.
Separate harness connectors to engine and
vehicle microprocessors.
T133738 —UN—14SEP00
Always wear protective goggles or safety glasses and
other protective equipment before striking hardened
parts. Hammering hardened metal parts such as pins and
bucket teeth may dislodge chips at high velocity.
Use a soft hammer or a brass bar between hammer and
object to prevent chipping.
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Safety—Maintenance Precautions
TS211 —UN—23AUG88
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PN=23
Safety—Safety Signs
Safety Signs
TX1016262 —19—14DEC06
1-5-1 020113
PN=24
Safety—Safety Signs
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PN=25
Safety—Safety Signs
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1-5-3 020113
PN=26
Safety—Safety Signs
TS201 —UN—23AUG88
reproduced in this operator's manual.
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1-5-4 020113
PN=27
Operation—Operator’s Station
Pedals and Levers
1— Backhoe Control Lever 3— Backhoe Auxiliary
2— Boom Lock Lever Hydraulic Function Foot
Pedal
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HG31779,00001C4 -19-31OCT06-1/1
1— Fire Extinguisher
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PN=28
Operation—Operator’s Station
2 3 4
1
7
17 16 15 5 6
8
TX1002567 —UN—30JAN06
14 13 12 11 10 9
TX1002567
1— STOP Indicator 7— Hydraulic Oil Filter Restriction 11— Not Used This Application 16— Engine Air Filter Restriction
2— Engine Coolant Temperature Indicator 12— Fasten Seat Belt Indicator Indicator
Gauge 8— Diagnostic Code Indicator 13— Not Used This Application 17— Engine Oil Pressure
3— Converter Oil Temperature 9— Joystick Enable Indicator 14— MFWD Indicator Indicator
Gauge 10— Hydraulic Oil Temperature 15— Engine Alternator Voltage
4— Fuel Level Gauge Indicator Indicator
5— Display Window
6— Park Brake Indicator
• MENU provides initial entry into machine settings, • NEXT will move to the next selection within a menu or
diagnostics and monitor functions. Once a main menu mode. Press NEXT to cycle through all the possible
has been selected, pressing MENU again will return to selections in a menu.
the Normal Display Mode Menu. • SELECT toggles between displays during normal
• BACK will back out of a menu, one item each time the operation. During menu modes, SELECT will activate
key is pressed. The BACK key will eventually return to the currently chosen menu, provide additional
the normal display. information on codes, make selection and reset timers.
VD76477,00011A9 -19-07MAR07-1/1
2-1-2 020113
PN=29
Operation—Operator’s Station
2—Engine Coolant Temperature Gauge: When engine 10—Hydraulic Oil Temperature Indicator: Indicator will
coolant temperature is too high the gauge needle will light when hydraulic oil temperature is high. Reduce load
enter red zone, STOP indicator will light, and alarm will immediately. Actuate backhoe bucket unload function.
sound. Do not stop engine. Reduce load and run engine 11—Not used this application.
at slow idle for 1—2 minutes. If gauge needle does not
fall to an acceptable operating level, stop engine. See 12—Fasten Seat Belt Indicator: Indicator will light for
your authorized dealer. the first 5 seconds after the engine is started to warn the
operator to fasten seat belt.
3—Torque Converter Oil Temperature Gauge: When
torque converter oil temperature is too high, gauge needle 13—Not used this application.
will enter red zone, STOP indicator will light, and alarm
will sound. Reduce load immediately, shift into NEUTRAL 14—MFWD Indicator: Indicator will light when
and run engine at slow idle. Inspect for plugged oil cooler. mechanical front wheel drive (MFWD) is engaged.
4—Fuel Level Gauge: Gauge shows fuel level in tank. 15—Engine Alternator Voltage Indicator: Indicator will
Fuel level gauge needle will enter red zone when fuel light when alternator output voltage drops below 12V.
level is low. Check electrical system or recharge battery, if necessary.
5—Display Window: Display window has six active 16—Engine Air Filter Restriction Indicator: When air
displays; two constant and four selectable. filter elements are restricted, indicator will light. Clean
or change filter elements.
• FNR (Constant) 17—Engine Oil Pressure Indicator:
• Tachometer (Constant)
• Hour Meter (Selectable) IMPORTANT: Prevent possible engine damage. If
• Hydraulic Oil Temperature (Selectable) engine oil pressure indicator light comes
• Battery Voltage (Selectable) on while operating, stop machine. STOP
• Job Timer (Selectable) ENGINE IMMEDIATELY.
Press NEXT to scroll through listing, to view desired data.
When engine oil pressure is low, indicator will light, STOP
6—Park Brake Indicator: Indicator will light when park indicator will flash and alarm will sound. Stop machine.
brake is engaged. STOP ENGINE IMMEDIATELY.
7—Hydraulic Oil Filter Restriction Indicator:
VD76477,00011AA -19-14JUL09-1/1
2-1-3 020113
PN=30
Operation—Operator’s Station
Once the anti-theft security system has been enabled, • An Operator security code can only be changed if that
either as a factory installed option or field installation, the security code or the Owner security code is used during
system needs to be configured. Select the locking method the change procedure.
and change the Owner and Operator security codes, as • The Owner security code can be used to reset all codes
necessary. back to their defaults by accessing the RESET ALL
menu option.
Selecting the Locking Method • The anti-theft security system resets all Operator
security codes and the Owner security code to the
Complete the following procedure to select the locking default values when the Master security code is used to
method for the anti-theft security system. Only someone enable the system.
with the Owner security code can configure the locking • The Owner security code can only be changed by
method. There are four locking options available within someone using the Owner security code. The Owner
the anti-theft security system: security code must be entered before changing that
code.
• Prompt for Lock
• Auto Lock—5 Minutes 1. Press the MENU button on the standard display
• Auto Lock—60 Minutes monitor (SDM) to access the MAIN MENU.
• Anti-theft off (machine is not locked)
2. Press the NEXT button until MAIN MENU ANTITHEFT
1. Press the MENU button on the standard display displays.
monitor (SDM) to access the MAIN MENU.
3. Press the SELECT button to display ANTITHEFT SET
2. Press the NEXT button until MAIN MENU ANTITHEFT CODES.
displays.
4. Press the SELECT button. Display shows ANTITHEFT
3. Press the SELECT button to display ANTITHEFT SET OWNER.
CODES.
5. If changing an Operator security code, press the NEXT
4. Press the NEXT button to display ANTITHEFT button to display the appropriate Operator security
CONFIG. code to change. If changing the Owner security code,
5. Press the SELECT button to display OWNER CODE proceed to next step.
0 0 0 (3-digit system) or OWNER CODE 0 0 0 0 0 6. Press the SELECT button. Display shows CURRENT
(5-digit system). CODE 0 0 0 (3-digit system) or CURRENT CODE 0
6. Enter the current Owner security code. The current 0 0 0 0 (5-digit system).
locking method displays. 7. Enter the Owner security code or current Operator
7. Press the NEXT button to display the appropriate security code for the code to be changed.
locking method. a. Press the NEXT button or the BACK button to
change the number displayed in the active (flashing)
• ANTITHEFT OFF field. The NEXT button increments the current digit;
• PROMPT FOR LOCK the BACK button decrements the current digit.
• AUTOLOCK 5 MINUTES
• AUTOLOCK 60 MINUTES
Continued on next page MD04263,00003A7 -19-22APR09-1/2
2-1-4 020113
PN=31
Operation—Operator’s Station
b. Press the SELECT button to accept the number “111”, “000”, “999”, and “998”, respectively, for 3-digit
displayed (flashing) in the active field and shift the security systems, and “00111”, “00000”, “00999”, and
active field to the next digit to the right. “00998” for 5-digit security systems.
NOTE: Pressing the SELECT button to accept the last 9. The default codes display before the SDM returns to
digit (third digit or fifth digit depending on system the normal display mode menu.
configuration) processes the entered security NOTE: If owner code is not available, security codes
code. If the code is incorrect, an error message can be reset using the Master security code.
appears on the monitor display. See your authorized dealer.
The anti-theft security system allows three
attempts to enter a valid security code before Changing System Security Code Length
requiring the key switch to be turned OFF and Use this procedure to select the length of security code
ON to restart the process. to use with the anti-theft security system, either 3-digit or
5-digit. The system default is 3-digit.
8. Enter the new security code.
1. Press the MENU button on the standard display
9. The new security code displays for 3 seconds before monitor (SDM) to access the MAIN MENU.
the SDM returns to the normal display mode menu.
2. Press the NEXT button until MAIN MENU ANTITHEFT
Resetting Operator and Owner Security Codes displays.
1. Press the MENU button on the standard display 3. Press the SELECT button to display ANTITHEFT SET
monitor (SDM) to access the MAIN MENU. CODES.
2. Press the NEXT button until MAIN MENU ANTITHEFT 4. Press the NEXT button until ANTITHEFT SYSTEM
displays. displays.
3. Press the SELECT button to display ANTITHEFT SET 5. Press the SELECT button. Display shows OWNER
CODES. CODE 0 0 0 (3-digit system) or OWNER CODE 0 0 0
0 0 (5-digit system).
4. Press the SELECT button. Display shows ANTITHEFT
OWNER. 6. Enter the current Owner security code.
5. Press the NEXT button until ANTITHEFT RESET ALL a. Press the NEXT button or the BACK button to
displays. change the number displayed in the active (flashing)
field. The NEXT button increments the current digit;
6. Press the SELECT button. Display shows OWNER
the BACK button decrements the current digit.
CODE 0 0 0 (3-digit system) or OWNER CODE 0 0 0
0 0 (5-digit system). b. Press the SELECT button to accept the number
displayed (flashing) in the active field and shift the
7. Enter the current Owner security code.
active field to the next digit to the right.
a. Press the NEXT button or the BACK button to
NOTE: Pressing the SELECT button to accept the last
change the number displayed in the active (flashing)
digit (third digit or fifth digit depending on system
field. The NEXT button increments the current digit;
configuration) processes the entered security
the BACK button decrements the current digit.
code. If the code is incorrect, an error message
b. Press the SELECT button to accept the number appears on the monitor display.
displayed (flashing) in the active field and shift the
The anti-theft security system allows three
active field to the next digit to the right.
attempts to enter a valid security code before
NOTE: Pressing the SELECT button to accept the last requiring the key switch to be turned OFF and
digit (third digit or fifth digit depending on system ON to restart the process.
configuration) processes the entered security
code. If the code is incorrect, an error message 7. The current Antitheft System will be displayed, either
appears on the monitor display. ANTITHEFT 3-DIGIT or ANTITHEFT 5-DIGIT. To
change the selection, press the NEXT button to cycle
The anti-theft security system allows three between the different systems and then press the
attempts to enter a valid security code before SELECT button to activate. At this point, all codes will
requiring the key switch to be turned OFF and be set to anti-theft system defaults, but the system
ON to restart the process. locking method will remain unchanged.
8. The anti-theft security system resets the Owner and
three Operator security codes to their defaults of
MD04263,00003A7 -19-22APR09-2/2
2-1-5 020113
PN=32
Operation—Operator’s Station
2-1-6 020113
PN=33
Operation—Operator’s Station
2-1-7 020113
PN=34
Operation—Operator’s Station
Diagnostic Trouble Code (DTC) Monitor displays on the SDM until the fault either is resolved or the
Messages operator presses any button on the SDM.
The standard display monitor (SDM) automatically The DTCs that automatically generate a SDM message
displays a message for certain diagnostic trouble codes include:
(DTCs). When the DTC is initially active, a message
Monitor Text Description
CONVERTER OIL TEMP Torque Converter Oil Temperature High
CONVERTER OIL TEMP Torque Converter Oil Temperature Sensor (B6) Input Voltage High
CONVERTER OIL TEMP Torque Converter Oil Temperature Sensor (B6) Input Voltage Low
DIFF LOCK SW FAULT Differential Lock Switch Stuck
ECU CONFIG MISMATCH Security Violation
ENG TEMP SENSOR FLT Engine Coolant Temperature Input Voltage High
ENG TEMP SENSOR FLT Engine Coolant Temperature Input Voltage Low
ENGINE AIR FILTER Engine Air Filter Restricted
ENGINE OVER TEMP Engine Coolant Temperature Extremely High
FUEL TEMP CONTROL Internal ECU Failure
HI SYSTEM VOLTAGE System Voltage High
HYD OIL FILTER Hydraulic Oil Filter Restricted
HYD OIL TEMP XXX (temperature value) Hydraulic Oil Temperature High
HYD OIL TEMP XXX (temperature value) Hydraulic Oil Temperature Moderately High
LOW ENGINE OIL PRES Engine Oil Pressure Extremely Low
LOW SYSTEM VOLTAGE System Voltage Low
NO CLUTCH DISCONNECT Clutch Disconnect Device Fault
NO CLUTCH DISCONNECT Clutch Disconnect Switch Stuck Closed
NO CLUTCH DISCONNECT Switch Short to Ground
TURN SEAT TO REAR Seat Position Front Switch (S17) Short Circuit to Power or Stuck Closed
VD76477,0001544 -19-01FEB08-1/1
TX1015152 —19—22JAN07
(DTC).
2. Monitor: Change display units and language.
3. Job Timer: Set-up or reset job timer.
MONITOR
4. Settings: Operator selectable preferences.
JOB TIMER
JH91824,00009AE -19-10FEB10-1/1
2-1-8 020113
PN=35
Operation—Operator’s Station
TX1015154 —19—22JAN07
display the Codes submenu.
The submenus under Codes include:
• Active
• Stored
STORED
Press NEXT to toggle between ACTIVE and STORED
Diagnostic Trouble Codes (DTC).
Press SELECT to view details of either code type.
VD76477,00011EB -19-21DEC06-1/3
TX1003365 —UN—03FEB06
If no codes have been received (ACTIVE) or recorded
(STORED), NO ACTIVE or NO STORED CODES will
appear on display. If codes have been received or
recorded, the most recent code will appear first, numbered
1/X, along with the controller ID and the DTC.
In the example shown, 1 of 2 codes is displayed. The
code was reported by the Engine Control Unit (ECU) and
it is number 105.15.
DTC Example
VD76477,00011EB -19-21DEC06-2/3
TX1003367 —19—22JAN07
NOTE: The DTC is stored every time the engine is
started with an active code. Total number of
occurrences may reflect the number of times the
engine was restarted, rather than the number of
OUT OF
times the DTC actually occurred. Stored codes
should only be cleared by a trained service
technician. See your authorized dealer.
RANGE HIGH
Text Message
TX1003369 —UN—03FEB06
VD76477,00011EB -19-21DEC06-3/3
2-1-9 020113
PN=36
Operation—Operator’s Station
TX1015155 —19—22JAN07
press SELECT to view the Monitor submenu.
The submenus under Monitor include:
• Units
• Language
LANGUAGE
Press SELECT to view display options.
• UNITS: Press NEXT to toggle between ENGLISH and
METRIC. Press SELECT to display readings in either
English or Metric units.
ENGLISH
TX1003377 —19—22JAN07
• LANGUAGE: Press NEXT to scroll through available
languages (English, Spanish or French). Press
SELECT to change display text to desired language. METRIC
SELECTED will appear when settings are changed,
then display returns to MONITOR menu. SELECTED
Units
ENGLISH
S PA N I S H
TX1003379 —19—22JAN07
FRENCH
SELECTED
Languages
VD76477,00011EC -19-31OCT06-1/1
2-1-10 020113
PN=37
Operation—Operator’s Station
TX1015156 —19—22JAN07
even if the display is hidden. Accumulated hours are
stored in memory when the key switch is turned off.
Press the MENU button to display the Main Menu.
Use the NEXT button to highlight the Job Timer option
RESET TIME
and press SELECT to view the Job Timer submenu.
The submenus under Job Timer include:
• Hide or Unhide
• Reset Timer Press SELECT to reset timer to zero hours. RESET will
appear when hours are cleared and then display returns
Press NEXT to toggle between HIDE or UNHIDE and to the JOB TIMER menu.
RESET TIME.
Press SELECT to hide or show job timer. HIDDEN or
UNHIDDEN will appear on display and then return to the
JOB TIMER menu.
VD76477,00011ED -19-14DEC06-1/1
2-1-11 020113
PN=38
Operation—Operator’s Station
TX1059518A —UN—15MAY09
1— Park Brake Switch 7— Not Used 13— Rear Work Lights Switch 17— Display Monitor
2— Key Switch 8— Auxiliary Hydraulic Function 14— Mechanical Front Wheel 18— Blower Speed Knob—If
3— Horn Button Switch and Indicator—If Drive (MFWD) Switch—If Equipped
4— Ride Control Switch and Equipped Equipped 19— Temperature Control
Indicator—If Equipped 9— Not Used 15— Air Suspension Seat Height Knob—If Equipped
5— Beacon Switch—If Equipped 10— Engine Speed Control Knob Adjustment Switch—If 20— Defroster, Heater, and Air
6— Pattern Select Switch and 11— Start Aid Switch—If Equipped Conditioner Switch—If
Indicator—If Equipped Equipped 16— Rear Wiper Switch—If Equipped
12— Side Docking Lights Switch Equipped
1—Park Brake Switch: Push left half of switch to engage 6—Pattern Select Switch and Indicator—If Equipped:
park brake. Push right half of switch to disengage park Push the upper half of switch to activate the excavator
brake. control pattern. Push the lower half of switch to activate
2—Key Switch: This switch has three positions: the backhoe control pattern.
2-1-12 020113
PN=39
Operation—Operator’s Station
11—Start Aid Button—If Equipped: Press and hold 18—Blower Speed Knob—If Equipped: Turn knob
button when engine is cold and cranking to inject starting clockwise to increase blower speed or counterclockwise
fluid into engine during cold weather start-up. to reduce blower speed. The blower knob has four speed
settings plus an “Off” position.
12—Side Docking Lights Switch: Push the upper half
of switch to turn side docking lights on. Push lower half 19—Temperature Control Knob—If Equipped: Turn
of switch to turn lights off. knob to adjust air temperature. Turn clockwise towards
HOT (red) for warmer air (best for heating and defrosting).
13—Rear Working Lights Switch: Push switch to middle Turn counterclockwise towards COLD (blue) for cooler air
position to turn first set of rear work lights on. Push top (best for venting and air conditioning).
half of switch to turn entire set of rear work lights on. Push
bottom half of switch to turn rear work lights off. 20—Defroster, Heater, and Air Conditioner
Controls—If Equipped:
14—Mechanical Front Wheel Drive (MFWD) Switch—If
Equipped: Push switch up to engage the MFWD axle. NOTE: Blower speed knob; defroster, heater, and air
Push switch down to disengage the MFWD axle. conditioner switch; and temperature control knob
must be adjusted as a group to obtain proper
15—Air Suspension Seat Height Adjustment operation of the defroster, heater, or air conditioner.
Switch—If Equipped:
The defroster, heater, and air conditioner switch has three
CAUTION: Ensure seat is locked in position positions:
before operating machine. A seat that is loose
or not properly locked can cause loss of control • Push the rocker switch fully to the left to activate the
of machine and injuries or death. air conditioner.
• Push the rocker switch fully to the right to activate
Push upper half of switch to increase air suspension seat the defrost mode. In this position, the air conditioner
height and firmness of ride. Push lower half of switch to compressor is powered and a vent is opened to provide
decrease air suspension seat height and firmness of ride. air flow to the front windshield.
• For maximum heater performance, set the rocker
16—Rear Wiper Switch—If Equipped: switch to the middle position. In this position, the air
conditioner compressor is not powered.
IMPORTANT: To avoid damage to wiper blades,
DO NOT operate wipers if blades are NOTE: Use the air conditioner with the temperature
frozen to windshield. control knob in a middle-to-cool position to
dehumidify air without over cooling.
Push upper half of switch to turn rear windshield wiper on.
Push lower half of switch to turn rear windshield wiper off.
17—Display Monitor: Monitor has six active displays,
two constant and four selectable. See Standard Display
Monitor (SDM) in this section.
TX18203,00004B6 -19-15MAY09-2/2
2-1-13 020113
PN=40
Operation—Operator’s Station
Controls—Steering Console
1 2 3 4 5 6 9
H 2O
TX1054141 —UN—08JAN09
TX1054141
1— Work Lights Switch 4— Loader Coupler Pin 6— Front Windshield Wiper 9— Water In Fuel (WIF)
2— Warning Lights Switch Indicator—If Equipped Switch—If Equipped Indicator—If Equipped
3— Loader Coupler Switch—If 5— Front Windshield Washer 7— Turn Signal Switch
Equipped Switch—If Equipped 8— Transmission Control Lever
(TCL)
TX1002635A —UN—13JAN06
TX1002634A —UN—13JAN06
1—Work Lights Switch: Push switch to operate tail
3—Loader Coupler Switch—If Equipped: Push in and
lights and front work lights, if equipped. The switch has
lift switch to the UNLOCK position to retract coupler pins.
three positions:
Coupler pin indicator will illuminate and chime will sound.
• Push upper half to first position to turn all front work Push switch down to return to the LOCK position to engage
lights and tail lights on. coupler pins. Indicator will turn off and chimes will stop.
• Push to middle position to turn tail lights and 2 of 4 front 4—Loader Coupler Pin Indicator—If Equipped:
work lights, if equipped, on.
Indicator will light and chimes will sound when the loader
• Push lower half to turn tail lights and front work lights,
coupler switch is in UNLCOK position and the coupler pins
if equipped, off.
are retracted. Indicator will turn off when quick coupler
2—Warning Lights Switch: Push upper half of switch switch is in LOCK position.
to turn amber warning lights at front and rear of cab on.
5—Front Windshield Washer Switch—If Equipped:
When warning lights switch is on, warning lights indicator,
Push upper half of switch to turn front windshield washer
left turn indicator, and right turn indicator will flash. Push on. Push lower half of switch to turn front windshield
lower half of switch to turn amber warning lights off.
washer off.
If the warning lights switch is on when the key switch is
6—Front Windshield Wiper Switch—If Equipped:
turned to the OFF position, the warning HAZARD LAMPS
ON will display on the Standard Display Monitor (SDM). NOTE: To avoid damage to wiper blades, DO NOT
The audible alarm will sound two times and the warning operate wipers if blades are frozen to windshield.
will remain displayed for 5 seconds, after which the SDM
will power down. Push switch to operate front windshield wiper. The switch
has three positions:
Continued on next page MD04263,00000BE -19-12MAY09-1/2
2-1-14 020113
PN=41
Operation—Operator’s Station
TX1014469A —UN—01NOV06
when not operating backhoe.
VD76477,0001126 -19-19OCT06-1/1
2-1-15 020113
PN=42
Operation—Operator’s Station
TX1020480A —UN—13MAR07
• Engine speed changes when turning the dial while seat
is in loader position*.
• Engine speed changes when turning the dial while seat
is in the backhoe position*.
• Engine speed does change when turning the dial while
seat is not in backhoe or loader position.
• Engine speed does not change when turning the dial
while service brake pedal is pressed in either backhoe
or loader position.
1— Engine Speed Control Knob
• Engine speed is dialed up to something other than idle
and seat position changes cause the engine speed
control knob to drop out.
*Engine speed control knob must be dialed to low speed
stop position before engine speed will respond to changes
in the dial position.
VD76477,00014B1 -19-09JUL09-1/1
Horn Button
Press the horn button (1) to sound the horn.
1— Horn Button
TX1013813A —UN—20OCT06
VD76477,0001125 -19-19OCT06-1/1
2-1-16 020113
PN=43
Operation—Operator’s Station
TX1013895A —UN—20OCT06
• Push the rocker switch fully to the right to activate
the defrost mode. In this position, the air conditioner
compressor is powered and a vent is opened to provide
air flow to the front windshield. Adjust the blower knob
and temperature control knob as appropriate.
• For maximum heater performance, set the rocker
switch to the middle position. In this position, the air
conditioner compressor is not powered.
Heater and Air Conditioner Controls—Earlier Machines
Turn blower speed knob clockwise to increase blower
speed or counterclockwise to reduce blower speed. The
blower knob has four speed settings and an off position.
Turn temperature control knob to adjust air temperature.
Turn clockwise towards HOT (red) for warmer air (best for
heating and defrosting). Turn counterclockwise towards
COLD (blue) for cooler air (best for venting and air
conditioning).
NOTE: Use the air conditioner with the temperature
control knob in a middle-to-cool position to
dehumidify air without over cooling.
TX1059519A —UN—15MAY09
Conditioner Switch
2— Blower Speed Knob
TX18203,00004B5 -19-15MAY09-1/1
2-1-17 020113
PN=44
Operation—Operator’s Station
T135173 —UN—07NOV00
Retain in open position against fixed window on same
side by fastening knob (B) into socket (C). Turn knob until
tension is felt to prevent window from swinging during
operation.
T102093 —UN—16AUG96
CED,OUO1079,381 -19-14JUN00-1/1
Rear Windows
CAUTION: Prevent injury from unexpected
machine movement. Always lock hydraulics
when opening or closing window.
VD76477,0001127 -19-19OCT06-1/1
2-1-18 020113
PN=45
Operation—Operator’s Station
Adjusting Seat
TX1014891A —UN—10NOV06
Lift pivot lever (2) up and pivot seat. Release pivot lever
to lock seat in position.
Lift back tilt lever (3) up and adjust backrest to desired tilt
angle. Release back tilt lever to lock backrest in position.
Turn lumbar support adjustment lever (4) to position
lumbar support for operator's preference.
VD76477,0001276 -19-20NOV06-1/2
Lift forward and aft lever (1) up and slide seat to desired
position. Release forward and aft lever to lock seat in
position.
Lift pivot lever (2) up and pivot seat. Release pivot lever
to lock seat in position.
Lift back tilt lever (3) up and adjust backrest to desired tilt
angle. Release back tilt lever to lock backrest in position. 1— Forward and Aft Lever 4— Lumbar Support
2— Pivot Lever Adjustment Lever
Turn lumbar support adjustment lever (4) to position 3— Back Tilt Lever 5— Weight Adjustment Knob
lumbar support for operator’s preference.
While NOT sitting on seat, turn weight adjustment knob
(5) to change seat height and ride stiffness.
VD76477,0001276 -19-20NOV06-2/2
2-1-19 020113
PN=46
Operation—Operator’s Station
TX1002483A —UN—10JAN06
VD76477,00010F6 -19-23OCT06-1/1
2-1-20 020113
PN=47
Operation—Operator’s Station
TX1014667A —UN—04NOV06
Optional Cab Shown
T134837B —UN—25OCT00
Optional Cab Shown
VD76477,00011B2 -19-03NOV06-1/1
2-1-21 020113
PN=48
Operation—Operating The Machine
Inspect Machine Daily Before Starting LUBRICATION: Check lubrication points.
Perform periodic service checks. PROTECTIVE DEVICES: Check ROPS, guards, shields,
ELECTRICAL SYSTEM: Check for worn or frayed wires covers, seat belt, and reverse warning alarm.
and loose or corroded connections. FIRE PREVENTION: Clean machine of debris.
HYDRAULIC SYSTEM: Check for leaks, missing or loose PARK BRAKE: Check for correct operation.
clamps, kinked hoses, and lines or hoses in areas that rub
against each other or other parts. SAFETY: Walk around machine to be sure all persons
are clear from machine area.
BACKHOE AND LOADER: Check for loose, bent, broken
or missing parts and hardware.
CED,OUO1079,468 -19-01SEP10-1/1
2-2-1 020113
PN=49
Operation—Operating The Machine
2 3 4
1
7
17 16 15 5 6
8
TX1002567 —UN—30JAN06
14 13 12 11 10 9
TX1002567
TX1002776 —UN—18JAN06
screen displayed at shutdown.
• All gauges (2—4) must be backlit, and all gauge
needles must cycle from minimum (left) to maximum
(right) in approximately 1 second.
• All indicators must light for 5 seconds including those in
the Sealed Switch Module (SSM). With the engine cold,
the engine oil pressure indicator and STOP indicator
will remain lit, after other indicators go out. Park brake
indicator will also stay ON, as will switch indicators for
previously activated functions. 1— STOP Indicator 12— Fasten Seat Belt Indicator
2— Engine Coolant 13— Not Used This Application
NOTE: When the key is turned ON, but before starting, Temperature Gauge 14— MFWD Indicator
a diagnostic sequence is initiated. If a fault is 3— Converter Oil Temperature 15— Engine Alternator Voltage
Gauge Indicator
detected, the corresponding diagnostic trouble 4— Fuel Level Gauge 16— Engine Air Filter
code (DTC) will activate. 5— Display Window Restriction Indicator
6— Park Brake Indicator 17— Engine Oil Pressure
See Operation—Operator’s Station for descriptions of 7— Hydraulic Oil Filter Indicator
indicators. Restriction Indicator 18— Accessory Position—Key
8— Diagnostic Code Indicator Switch
If any indicator fails to light, see your authorized dealer. 9— Joysticks Enabled Indicator 19— STOP Position—Key
10— Hydraulic Oil Temperature Switch
Indicator 20— On/Run Position—Key
11— Not Used This Application Switch
21— Start Position—Key
Switch
VD76477,00011AC -19-22JAN09-1/1
2-2-2 020113
PN=50
Operation—Operating The Machine
TS177 —UN—11JAN89
Start engine only from operator’s seat, with
transmission control lever (TCL) in N “neutral”
and park brake engaged.
NOTE: The engine will start with the TCL in gear, but the
transmission will automatically be shifted to neutral
and the display will show “N” as the actual gear. You
will not be able to put the tractor into gear without
first cycling TCL through the neutral range. 2. Sound horn.
A—TCL
2-2-3 020113
PN=51
Operation—Operating The Machine
TX1013913A —UN—20DEC06
IMPORTANT: To avoid damage to the turbocharger
and other engine components, let the
engine run at low idle for 30 seconds
before operating machine.
TS281 —UN—23AUG88
flame. Contents are pressurized. Do not puncture
or incinerate container. Remove can from
machine if engine does not need starting fluid.
2-2-4 020113
PN=52
Operation—Operating The Machine
TX1035810A —UN—20MAR08
3. Loosen clamp (2).
4. Turn start aid container (3) counterclockwise to
remove.
IMPORTANT: Remove can from machine if engine
does not need starting fluid. Remove can from
container and install plug (4) in base to protect
Tier 3/Stage IIIA Engine
start aid components from dust.
TX1035809A —UN—01FEB08
7. Tighten clamp.
8. Close engine hood.
2— Clamp 4— Plug
3— Start Aid Container
MD04263,0000139 -19-20FEB09-2/2
Using Coolant Heater—If Equipped Plug coolant heater into a 115-volt outlet 10 hours before
starting the engine.
CAUTION: Prevent possible personal injury from
an electrical shock. Use a heavy-duty, grounded
cord to connect heater to electrical power.
TX,25,BD2080 -19-07MAR07-1/1
Warm-Up
IMPORTANT: To avoid carbon build-up in engine
IMPORTANT: To ensure proper lubrication, idle and to use fuel in most efficient manner, do
engine at 1/3 speed for 5 minutes. Extend not allow machine to idle at low rpm.
period as necessary when operating at
temperatures below freezing. • Do not run engine at fast or slow idle.
• Operate machine under light loads for first 5 minutes
• Before moving machine, run at 1/3 speed for at least 5 once engine is warm.
minutes. • Check instruments regularly.
TX,25,BD2082 -19-15OCT08-1/1
2-2-5 020113
PN=53
Operation—Operating The Machine
CAUTION: Prevent injury from moving backhoe. 1. Run engine at 1/2 speed for 15 minutes.
Backhoe may overshoot in extreme cold
IMPORTANT: To prevent damage to bucket
conditions. Allow backhoe to warm up.
leveling tube due to cold oil, cycle bucket
three times at hood height before using
IMPORTANT: If hydraulic oil is cold, hydraulic
under normal operation.
functions move slowly. Do not attempt machine
operations until hydraulic functions move
2. Raise loader lift arms to hood height. Cycle bucket
at close-to-normal cycle times.
from stop to stop three times.
In extremely cold conditions, an extended warming up 3. Cycle all remaining hydraulic functions to distribute
period will be necessary. warmed oil until all functions operate freely.
Avoid sudden operation of hydraulic functions until engine
is thoroughly warmed up. Remove ice, snow, and mud
from machine before operation.
VD76477,0001386 -19-08JAN07-1/1
TX1013918A —UN—20DEC06
accumulator energy must be discharged when
working on hydraulic components. Turn ignition
switch “On”. Push ride control switch “On” and
move loader control lever to “Float” position.
Do not have the ride control switch “On”
when starting the machine; the machine
may move if the ride control switch is “On”
and the machine is started.
Do not have ride control engaged when
operating the loader; the ride control system
may cause unexpected movement.
TX1013990A —UN—26OCT06
The ride control system has an accumulator and valve
in the loader circuit.
Operating Ride Control
Push upper half of ride control switch (1) to improve
machine ride and reduce tire flexing when traveling over
rough terrain at a high speed with loaded bucket, or
when transporting with an empty bucket. The ride control
indicator (2) will remain lit while ride control is engaged.
If engine is stopped with ride control engaged, ride control 1— Ride Control Switch 2— Ride Control Indicator
switch will remain in the “On” position and ride control will
be engaged when the machine is restarted. Always push
lower half of ride control switch to disengage ride control Discharging the Ride Control Circuit for Service
before starting the machine.
Discharge hydraulic pressure from the ride control
NOTE: With ride control engaged, the front end of the system before performing maintenance. See Discharge
machine will not remain raised if lifted off the ground Ride Control System Hydraulic Pressure—If Equipped.
with the front loader. The front end of the machine (Section 4-1.)
will drift back to the ground. To hold front end up
while using the backhoe, disengage ride control.
VD76477,0001129 -19-18DEC07-1/1
2-2-6 020113
PN=54
Operation—Operating The Machine
T162834B —UN—02JAN03
3. Push pilot control enable/disable switch (2) to “Unlock”
position to enable pilot controls.
T132020B —UN—05JUL00
brake pedal is applied. Connect brake pedals
together before traveling at high speed.
2-2-7 020113
PN=55
Operation—Operating The Machine
TX1013925A —UN—23OCT06
lever (TCL) is moved out of NEUTRAL while park
brake is engaged. Disengage the park brake
before moving the TCL out of neutral.
If park brake is disengaged when engine is
stopped, it automatically engages. If engine is
then started with right half of the park brake switch
pushed, operator must push left half of park brake
switch, then push right half of park brake switch to
disengage park brake before driving machine.
TX1013923A —UN—20DEC06
CAUTION: Prevent possible injury from
unexpected machine movement. Never
rely on TCL and gearshift lever to keep
machine from moving. Always engage park
brake to hold machine.
MD04263,00000BF -19-14JUL09-3/3
2-2-8 020113
PN=56
Operation—Operating The Machine
Cruise Control
When operating the machine with the seat facing the
steering wheel, cruise control can be activated by the
operator. This feature is useful for road travel, or when
TX1020480A —UN—13MAR07
traversing rough ground on a job site, where it is difficult
to maintain a steady speed with the accelerator pedal.
To set cruise control, use the engine speed control knob
(1) to set engine speed to desired level. Engine speed will
remain at that setting until brake pedals are depressed,
at which time engine speed will automatically return to
idle. In order to reengage cruise control, the engine speed
control knob must be returned to idle position and then
reset to desired speed.
1— Engine Speed Control Knob
If the cruise control is set to a speed lower than high idle,
the accelerator pedal can be used to accelerate from the
selected speed setting up to high idle. If operator then
removes foot from accelerator pedal, speed will return to
the prior selected setting.
VD76477,00014B8 -19-16MAR07-1/1
Operating Stabilizers
TX1014050A —UN—25OCT06
dig under stabilizers. Be alert to possible
machine movement when raising stabilizers
and loader bucket.
T102200 —UN—24AUG96
VD76477,000113B -19-24OCT06-1/1
2-2-9 020113
PN=57
Operation—Operating The Machine
T131772B —UN—19JUN00
Engaging the Boom Lock
1. Pull boom lock control lever toward operator to raise
boom lock.
2. Raise boom against stops.
3. Release boom lock control lever to engage boom lock
with boom hooks (locked position).
4. After machine shutdown, move boom control lever to
release hydraulic pressure and put tension on boom
lock.
T131758C —UN—15JUN00
A—Boom Lock B—Boom Lock Control Lever
T162770B —UN—12DEC02
VD76477,00010CE -19-16OCT06-1/1
2-2-10 020113
PN=58
Operation—Operating The Machine
T132293B —UN—11JUL00
Remove swing lock pin (A) from swing lock mounting hole
(B) and install pin in storage position in operator’s station.
Engaging the Swing Lock
Remove swing lock pin from storage position in operator's
station and install pin in swing lock mounting hole.
T131772C —UN—19JUN00
VD76477,00011F0 -19-31OCT06-1/1
2-2-11 020113
PN=59
Operation—Operating The Machine
T132032B —UN—11JUL00
from outside the operator station. Only operate
when in the operator's seat in backhoe operation
position with stabilizers down.
T132029C —UN—11JUL00
A—Boom Lower E—Dipperstick Raise
B—Boom Raise F— Dipperstick Lower
C—Boom Swing Left G—Bucket Load
D—Boom Swing Right H—Bucket Dump
VD76477,00011A0 -19-14JUL09-1/1
2-2-12 020113
PN=60
Operation—Operating The Machine
T132033B —UN—11JUL00
from outside the operator station. Only operate
when in the operator's seat in backhoe operation
position with stabilizers down.
T132029C —UN—11JUL00
A—Boom Lower E—Dipperstick Raise
B—Boom Raise F— Dipperstick Lower
C—Boom Swing Left G—Bucket Load
D—Boom Swing Right H—Bucket Dump
VD76477,00011A1 -19-14JUL09-1/1
2-2-13 020113
PN=61
Operation—Operating The Machine
T162842B —UN—12DEC02
place any part of body beyond window frame. It
could be crushed by the boom if boom control
lever is accidently bumped or otherwise engaged.
Make sure you know the location and function
of each control before operating.
T132029C —UN—11JUL00
VD76477,000134A -19-20DEC06-1/1
2-2-14 020113
PN=62
Operation—Operating The Machine
T163835B —UN—13JAN03
part of body beyond window frame. It could
be crushed by the boom if boom control lever
is accidentally bumped or otherwise engaged.
Make sure you know the location and function
of each control before operating.
T132029C —UN—11JUL00
VD76477,000134B -19-20DEC06-1/1
2-2-15 020113
PN=63
Operation—Operating The Machine
T132032C —UN—11JUL00
I— Extendible Dipperstick J— Extendible Dipperstick
Extend Retract
T162845B —UN—12DEC02
Optional Pilot Controls Shown
T132029D —UN—11JUL00
CED,OUO1079,419 -19-23JAN03-1/1
2-2-16 020113
PN=64
Operation—Operating The Machine
T103835 —UN—11OCT96
extended may cause abnormal wear and stress on
dipperstick components and ultimately shorten their life.
AM40430,0000072 -19-15OCT08-1/1
T131775B —UN—19JUN00
locking position (C) and install extendible dipperstick
locking pin in storage position (B).
3. Install quick-lock pin on extendible dipperstick locking
pin.
Engaging Extendible Dipperstick Lock
1. Remove quick-lock pin from extendible dipperstick
locking pin.
A—Extendible Dipperstick C—Locking Position
2. Remove extendible dipperstick locking pin from Locking Pin
storage position and install extendible dipperstick B—Storage Position
locking pin in locking position.
3. Install quick-lock pin on extendible dipperstick locking
pin.
CED,OUO1079,412 -19-07JUL00-1/1
2-2-17 020113
PN=65
Operation—Operating The Machine
TX1047838A —UN—26AUG08
TX1047839A —UN—29AUG08
Optional Two-Lever, Six-Function Configuration Shown
TX1047844A —UN—28AUG08
TX1048098A —UN—29AUG08
Optional Pilot Controls Shown
Backhoe Auxiliary Hydraulic Selective Flow Switches 1. Deactivate backhoe auxiliary hydraulic selective flow
The backhoe auxiliary hydraulic selective flow switch (A) by pressing lower half of backhoe auxiliary hydraulic
has three positions: selective flow switch (A).
• Push upper half to activate the backhoe auxiliary IMPORTANT: To avoid potential machine damage,
hydraulic selective flow. machine must be “OFF” when adjusting
• Toggle to middle position to transfer control to the selective flow solenoid control valve.
backhoe auxiliary hydraulic selective flow foot switch.
• Push lower half to deactivate the backhoe auxiliary 2. To adjust flow, rotate flow selector knob (C) until the
hydraulic selective flow. desired flow setting is observed. The six flow settings
are:
When the backhoe auxiliary hydraulic selective flow
switch is in the middle position, push the backhoe auxiliary • 34 L/min (9 gpm)
hydraulic selective flow foot switch (B) to activate and • 49 L/min (13 gpm)
deactivate backhoe auxiliary hydraulic attachments. • 60 L/min (16 gpm)
• 68 L/min (18 gpm)
Deactivate backhoe auxiliary hydraulic selective flow when • 83 L/min (22 gpm)
no attachment is installed, when changing attachments, • 94 L/min (25 gpm)
or when installed attachments are not in use.
Selective Flow Valve Adjustment
ER93822,0000262 -19-02SEP08-1/1
2-2-18 020113
PN=66
Operation—Operating The Machine
TX1048366A —UN—10SEP08
TX1048365A —UN—10SEP08
Manual Controls Shown Optional Pilot Controls Shown
2-2-19 020113
PN=67
Operation—Operating The Machine
TX1048226A —UN—04SEP08
TX1048220A —UN—04SEP08
Manual Controls Shown Optional Pilot Controls Shown
TX1047774A —UN—04SEP08
2— Right Auxiliary Hydraulic
Function Control Pedal (or
Extendible Dipperstick—If
Equipped)
JH91824,000029C -19-22APR09-1/1
2-2-20 020113
PN=68
Operation—Operating The Machine
CAUTION:
Prevent serious injury or death from unexpected
TX1021632A —UN—09APR07
machine movement. Ensure coupler is attached
properly to attachment.
1. Locking Coupler:
Position machine and coupler to pick up desired
attachment.
2. Move the adjustable coupler hook (3) by turning the
hex head (5) clockwise into the fully retracted position.
3. Lower front coupler hook (4) to pin (2).
4. Rotate, curl, and lift the attachment slightly off the
ground.
TX1021636A —UN—09APR07
5. Lower adjustable coupler hook to pin (1).
NOTE: Do not torque hex head to greater than
270 N·m (200 lb-ft).
CAUTION: Ensure the supplement hex lock is 1— Pin 4— Front Coupler Hook
engaged. If this is not locked over the hex head, 2— Pin 5— Hex Head
3— Adjustable Coupler Hook 6— Supplemental Lock
the screw can turn and the attachment can fall off.
2-2-21 020113
PN=69
Operation—Operating The Machine
TX1002790A —UN—18JAN06
coupler. Operator must be aware of all
bystanders at the worksite.
TX1014133A —UN—26OCT06
6. Raise boom. Tilt mounting frame rearward until
attachment is against coupler.
7. Push coupler switch down to the “lock” position to
engage coupler pins. Indicator light will turn off and
chime will stop sounding.
NOTE: If attachment is not properly latched, Left Side Shown
disconnect and attach again.
8. Raise boom. Visually inspect attachment to verify 1— Loader Coupler Switch—If 3— Loader Coupler Pin Plate (1
Equipped on each side)
that loader coupler pin plate (3) is pressed against 2— Loader Coupler Pin 4— Loader Coupler Structure
the loader coupler structure (4) and that the pins are Indicator—If Equipped (1 on each side)
engaged in attachment mounting holes.
VD76477,0001142 -19-06JUL09-1/1
2-2-22 020113
PN=70
Operation—Operating The Machine
Operating Loader
IMPORTANT: Operate loader facing forward in
the operator’s seat only.
T131727D —UN—21JUL00
boom while the engine hood is open. Always
close the engine hood fully before moving
the front loader boom, or severe damage to
the engine hood will occur. See Opening and
Closing Engine Hood. (Section 3-2.)
T132341B —UN—11JUL00
when bucket is self-leveled.
2-2-23 020113
PN=71
Operation—Operating The Machine
TX1060003A —UN—29MAY09
Avoid machine damage and prevent injury
from loss of machine control. DO NOT engage
differential lock when turning.
Prevent injury from unexpected machine
movement. When poor traction results in
one rear tire spinning, slow the tire's rotation
before engaging differential lock. Internal axle
damage can occur if lock is applied with one
rear wheel spinning at high speed. 1— Differential Lock Switch
TX1013937A —UN—23OCT06
be engaged and disengaged while driving,
except in cases of unequal traction. Machine
must be stopped before engaging MFWD
during unequal traction.
ER93822,0000077 -19-18DEC07-1/1
2-2-24 020113
PN=72
Operation—Operating The Machine
Lifting
TX1014618A —UN—03NOV06
away from raised load until blocks are supporting
it or load is sitting on the ground.
Ensure chain/sling is in good condition and
is rated for load being lifted.
TX1014625A —UN—03NOV06
NOTE: If using backhoe to lift, raise rear tires off ground
50 mm (2 in.) and ensure machine is level. If
ground is soft, place boards or other wide support
under stabilizer feet to increase stability.
TX1081803A —UN—13SEP10
immediately and idle at 1/3 speed for 1—2
minutes before stopping to allow coolant to
continue circulating through engine.
2-2-25 020113
PN=73
Operation—Operating The Machine
TX1081616 —UN—13SEP10
key from key switch.
8. Release hydraulic pressure by moving control levers
until equipment does not move.
VD76477,000112D -19-20SEP10-2/2
TX1070084 —UN—26JAN10
3. Fasten seat belt before starting engine. Allow engine
to run for several minutes.
4. Install the extendible dipperstick locking pin, if
equipped, and engage the backhoe swing lock.
5. Drive the machine up ramps slowly with centerline of
machine over centerline of trailer. Machine Tie Down Locations
6. Lower loader bucket onto blocks or trailer bed.
7. Lower backhoe boom until bucket rests on trailer bed. 10. Fasten backhoe bucket to trailer with chains or cables
to prevent movement during transport.
8. Stop engine.
11. Cover engine exhaust pipe opening with tape to keep
IMPORTANT: Prevent possible hydraulic system dust and rain out of pipe.
damage. Fasten chains or cables to machine
at proper locations.
2-2-26 020113
PN=74
Operation—Operating The Machine
Towing
IMPORTANT: Engine cannot be started by towing.
Damage to transmission may result. DO
NOT tow machine faster than 10 km/hr (6
TX1013758A —UN—18OCT06
mph) or any longer than 1 hour.
2-2-27 020113
PN=75
Operation—Operating The Machine
T132351B —UN—13JUL00
screws (A) completely in.
8. Remove blocks from tires and tow machine.
9. When towing is completed, block tires and engage
park brake to hold machine. Turn both park brake
adjustment cap screws out to specification (C) as
illustrated.
Specification
Park Brake Adjustment
Cap Screw-to-Park Brake
Housing—Distance.................................................................. 27 + 1 mm
1.06 + 0.04 in.
T102655 —UN—10SEP96
10. Tighten hex nuts to lock cap screws in position.
11. Install central floor access plate and rubber floor mat.
12. Install front axle drive shaft, if removed.
VD76477,00010F8 -19-09JUL09-2/2
2-2-28 020113
PN=76
Maintenance—Machine
Diesel Fuel
Consult your local fuel distributor for properties of the
Sulfur Content for Tier 3 and Stage III A Engines
diesel fuel available in your area.
In general, diesel fuels are blended to satisfy the low • Use of diesel fuel with sulfur content less than 1000
temperature requirements of the geographical area in mg/kg (1000 ppm) is RECOMMENDED
which they are marketed. • Use of diesel fuel with sulfur content 1000–5000 mg/kg
(1000–5000 ppm) REDUCES oil and filter change
Diesel fuels specified to EN 590 or ASTM D975 are intervals.
recommended. Renewable diesel fuel produced by
hydrotreating animal fats and vegetable oils is basically • BEFORE using diesel fuel with sulfur content greater
identical to petroleum diesel fuel. Renewable diesel that than 5000 mg/kg (5000 ppm), contact your John Deere
meets EN 590 or ASTM D975 is acceptable for use at all dealer
percentage mixture levels. Sulfur Content for Tier 2 and Stage II Engines
Required Fuel Properties • Use of diesel fuel with sulfur content less than 500
In all cases, the fuel shall meet the following properties: mg/kg (500 ppm) is RECOMMENDED.
• Use of diesel fuel with sulfur content 500–5000 mg/kg
Cetane number of 43 minimum. Cetane number greater (500–5000 ppm) REDUCES the oil and filter change
than 47 is preferred, especially for temperatures below interval
–20°C (–4°F) or elevations above 1500 m (5000 ft.). • BEFORE using diesel fuel with sulfur content greater
than 5000 mg/kg (5000 ppm), contact your John Deere
Cold Filter Plugging Point (CFPP) should be at least 5°C dealer
(9°F) below the expected lowest temperature or Cloud
Point below the expected lowest ambient temperature. Sulfur Content for Other Engines
Fuel lubricity should pass a maximum scar diameter of • Use of diesel fuel with sulfur content less than 5000
0.45 mm as measured by ASTM D6079 or ISO 12156-1. mg/kg (5000 ppm) is recommended.
Diesel fuel quality and sulfur content must comply with • Use of diesel fuel with sulfur content greater than 5000
mg/kg (5000 ppm) REDUCES the oil and filter change
all existing emissions regulations for the area in which
intervals.
the engine operates. DO NOT use diesel fuel with sulfur
content greater than 10 000 mg/kg (10 000 ppm). IMPORTANT: Do not mix used diesel engine oil or any
other type of lubricating oil with diesel fuel.
Sulfur content for Interim Tier 4 and Stage III B engines
• Use ONLY ultra low sulfur diesel (ULSD) fuel with a IMPORTANT: Improper fuel additive usage may
maximum of 15 mg/kg (15 ppm) sulfur content. cause damage on fuel injection equipment
of diesel engines.
DX,FUEL1 -19-11APR11-1/1
3-1-1 020113
PN=77
Maintenance—Machine
CAUTION: Reduce the risk of fire. Handle fuel When using biodiesel fuel, the fuel filter may require more
carefully. DO NOT fill the fuel tank when engine frequent replacement due to premature plugging.
is running. DO NOT smoke while you fill the
Check engine oil level daily prior to starting engine. A
fuel tank or service the fuel system.
rising oil level may indicate fuel dilution of the engine oil.
Fill the fuel tank at the end of each day's operation to IMPORTANT: The fuel tank is vented through the
prevent water condensation and freezing during cold filler cap. If a new filler cap is required, always
weather. replace it with an original vented cap.
Keep all storage tanks as full as practicable to minimize
When fuel is stored for an extended period or if there is a
condensation.
slow turnover of fuel, add a fuel conditioner to stabilize the
Ensure that all fuel tank caps and covers are installed fuel and prevent water condensation. Contact your fuel
properly to prevent moisture from entering. Monitor water supplier for recommendations.
content of the fuel regularly.
DX,FUEL4 -19-14APR11-1/1
3-1-2 020113
PN=78
Maintenance—Machine
Biodiesel Fuel
Biodiesel fuel is comprised of mono-alkyl esters of long
The petroleum diesel portion of all biodiesel blends must
chain fatty acids derived from vegetable oils or animal
meet the requirements of ASTM D975 (US) or EN 590
fats. Biodiesel blends are biodiesel mixed with petroleum
(EU) commercial standards.
diesel fuel on a volume basis.
Biodiesel users in the U.S. are strongly encouraged to
Before using fuel containing biodiesel, review the
purchase biodiesel blends from a BQ-9000 Certified
Biodiesel Use Requirements and Recommendations in
Marketer and sourced from a BQ-9000 Accredited
this Operator’s Manual.
Producer (as certified by the National Biodiesel Board).
Environmental laws and regulations can encourage or Certified Marketers and Accredited Producers can be
prohibit the use of biofuels. Operators should consult found at the following website: http://www.bq9000.org.
with appropriate governmental authorities prior to using
Biodiesel contains residual ash. Ash levels exceeding the
biofuels.
maximums allowed in either ASTM D6751 or EN14214
All John Deere Engines with Exhaust Filter (Released can result in more rapid ash loading and require more
2011 and After) frequent cleaning of the Exhaust Filter (if present).
While 5% blends (B5) are preferred, biodiesel The fuel filter can require more frequent replacement,
concentrations up to a 20% blend (B20) in petroleum when using biodiesel fuel, particularly if switching from
diesel fuel can be used. Biodiesel blends up to B20 diesel. Check engine oil level daily prior to starting engine.
can be used ONLY if the biodiesel (100% biodiesel or A rising oil level can indicate fuel dilution of the engine oil.
B100) meets ASTM D6751, EN 14214, or equivalent Biodiesel blends up to B20 must be used within 90 days
specification. Expect a 2% reduction in power and a 3% of the date of biodiesel manufacture. If used, biodiesel
reduction in fuel economy when using B20. blends above B20 must be used within 45 days from the
date of biodiesel manufacture.
Biodiesel concentrations above B20 can harm the
engine’s emission control systems and should not be When using biodiesel blends up to B20, the following
used. Risks include, but are not limited to, more frequent must be considered:
stationary regeneration, soot accumulation, and increased
intervals for ash removal. • Cold weather flow degradation
• Stability and storage issues (moisture absorption,
John Deere approved fuel conditioners, which contain microbial growth)
detergent and dispersant additives, are required when • Possible filter restriction and plugging (usually a problem
using B20, and are recommended when using lower when first switching to biodiesel on used engines.)
biodiesel blends. • Possible fuel leakage through seals and hoses
(primarily an issue with older engines)
All John Deere Engines Excluding Exhaust Filter • Possible reduction of service life of engine components
(Primarily Released Prior to 2012)
Request a certificate of analysis from your fuel distributor
While 5% blends (B5) are preferred, biodiesel to ensure that the fuel is compliant with the specifications
concentrations up to a 20% blend (B20) in petroleum provided in this Operator’s Manual.
diesel fuel can be used. Biodiesel blends up to B20
can be used ONLY if the biodiesel (100% biodiesel or Consult your John Deere dealer for approved fuel
B100) meets ASTM D6751, EN 14214, or equivalent conditioners to improve storage and performance with
specification. Expect a 2% reduction in power and a 3% biodiesel fuels.
reduction in fuel economy when using B20.
The following must also be considered if using biodiesel
These John Deere engines can operate on biodiesel blends above B20:
blends above B20 (up to 100% biodiesel). Operate at
levels above B20 ONLY if the biodiesel is permitted by law • Possible coking or blocked injector nozzles, resulting in
power loss and engine misfire if John Deere approved
and meets the EN 14214 specification (primarily available
fuel conditioners are not used
in Europe). Engines operating on biodiesel blends above
B20 might not fully comply with or be permitted by all • Possible crankcase oil dilution (requiring more frequent
oil changes)
applicable emissions regulations. Expect up to a 12%
reduction in power and an 18% reduction in fuel economy • Possible lacquering or seizure of internal components
when using 100% biodiesel. • Possible formation of sludge and sediments
• Possible thermal oxidation of fuel at elevated
John Deere approved fuel conditioners, which contain temperatures
detergent and dispersant additives, are required when • Possible compatibility issues with other materials
using B20, and are recommended when using lower (including copper, lead, zinc, tin, brass, and bronze)
biodiesel blends. used in fuel handling equipment
• Possible reduction in water separator efficiency
Biodiesel Use Requirements and Recommendations • Possible damage to paint if exposed to biodiesel
Continued on next page DX,FUEL7 -19-29AUG12-1/2
3-1-3 020113
PN=79
Maintenance—Machine
• Possible corrosion of fuel injection equipment IMPORTANT: Raw pressed vegetable oils are
• Possible elastomeric seal and gasket material NOT acceptable for use as fuel in any
degradation (primarily an issue with older engines) concentration in John Deere engines. Their
• Possible high acid levels within fuel system use could cause engine failure.
• Because biodiesel blends above B20 contain more
ash, using blends above B20 can result in more rapid
ash loading and require more frequent cleaning of the
Exhaust Filter (if present)
DX,FUEL7 -19-29AUG12-2/2
Testing Diesel Fuel operations, bacteria, cloud point, acid number, particulate
contamination, and whether the fuel meets specification.
A fuel analysis program can help to monitor the quality
of diesel fuel. The fuel analysis can provide critical Contact your John Deere dealer for more information on
data such as cetane number, fuel type, sulfur content, diesel fuel analysis.
water content, appearance, suitability for cold weather
DX,FUEL6 -19-14APR11-1/1
3-1-4 020113
PN=80
Maintenance—Machine
Use seasonal grade viscosity engine oil based on the If air-to-air aftercooling is used, the shutters must be
expected air temperature range between oil changes completely open by the time the intake manifold air
and a proper concentration of low silicate antifreeze as temperature reaches the maximum allowable temperature
recommended. (See DIESEL ENGINE OIL and ENGINE out of the charge air cooler.
COOLANT requirements in this section.) For more information, see your John Deere dealer.
DX,FUEL10 -19-20APR11-1/1
3-1-5 020113
PN=81
Maintenance—Machine
3-1-6 020113
PN=82
Maintenance—Machine
SAE 15W-40
Other oils may be used if they meet one or more of the
SAE 10W-40
following: 20˚C 68˚F
SAE 10W-30
SAE 0W-40
• John Deere Torq-Gard™ 10˚C 50˚F
SAE 5W-30
• API Service Category CJ-4
• API Service Category CI-4 PLUS 0˚C 32˚F
• API Service Category CI-4
• API Service Category CH-4 -10˚C 14˚F
• ACEA Oil Sequence E9
TX1114353 —UN—22MAY12
• ACEA Oil Sequence E7 -20˚C -4˚F
• ACEA Oil Sequence E6
• ACEA Oil Sequence E5 -30˚C -22˚F
• ACEA Oil Sequence E4
• ACEA Oil Sequence E3 -40˚C -40˚F
Multi-viscosity diesel engine oils are preferred.
Diesel fuel quality and fuel sulfur content must comply Oil Viscosities for Air Temperature Ranges
with all existing emissions regulations for the area in
which the engine operates.
DO NOT use diesel fuel with sulfur content greater than
10 000 mg/kg (10 000 ppm).
Plus-50 is a trademark of Deere & Company
Torq-Gard is a trademark of Deere & Company
VD76477,00004E2 -19-23MAY12-1/1
3-1-7 020113
PN=83
Maintenance—Machine
3-1-8 020113
PN=84
Maintenance—Machine
Use oil viscosity based on the expected air temperature 40˚C 104˚F
range during the period between oil changes.
30˚C 86˚F
SAE 15W-40
John Deere Plus-50™ II oil is preferred.
SAE 10W-40
John Deere Plus-50 is also recommended. 20˚C 68˚F
SAE 10W-30
SAE 0W-40
Other oils may be used if they meet one or more of the 10˚C 50˚F
SAE 5W-30
following:
0˚C 32˚F
• John Deere Torq-Gard™
• API Service Category CJ-4 -10˚C 14˚F
• API Service Category CI-4 PLUS
TX1114353 —UN—22MAY12
• API Service Category CI-4 -20˚C -4˚F
• ACEA Oil Sequence E9
• ACEA Oil Sequence E7 -30˚C -22˚F
• ACEA Oil Sequence E6
• ACEA Oil Sequence E5 -40˚C -40˚F
• ACEA Oil Sequence E4
Multi-viscosity diesel engine oils are preferred.
Oil Viscosities for Air Temperature Ranges
Diesel fuel quality and fuel sulfur content must comply
with all existing emissions regulations for the area in
which the engine operates.
DO NOT use diesel fuel with sulfur content greater than
10 000 mg/kg (10 000 ppm).
Plus-50 is a trademark of Deere & Company
Torq-Gard is a trademark of Deere & Company
VD76477,00004E4 -19-23MAY12-1/1
3-1-9 020113
PN=85
Maintenance—Machine
Diesel Engine Oil and Filter Service Intervals—Tier 3/Stage III A Engine
The oil and filter service intervals in the following table IMPORTANT: When using biodiesel blends greater
should be used as guidelines. Actual service intervals than B20, reduce the oil and filter service
also depend on operation and maintenance practices. It interval by 50% or monitor engine oil based
is suggested to use oil analysis to determine the actual on test results from Oilscan.
useful life of the oil and to aid in selection of the proper
oil and filter service interval. Oil types in the table include:
Oil and filter service intervals are based on a combination
of oil pan capacity, type of engine oil and filter used, and
• John Deere Plus-50™ II and John Deere Plus-50
sulfur content of the diesel fuel.
• “Other Oils” include John Deere Torq-Gard Supreme™,
API CJ-4, API CI-4 PLUS, API CI-4, ACEA E9, ACEA
Diesel fuel sulfur level will affect engine oil and filter E7, ACEA E6, ACEA E5, or ACEA E4 oils.
service intervals. Higher fuel sulfur levels reduce oil and Use of lower specification oils in Tier 3 engines may result
filter service intervals as shown in the table. in premature engine failure.
• Use of diesel fuel with sulfur content less than 0.10% NOTE: The 500 hour extended oil and filter change interval
(1000 mg/kg) is strongly recommended. is only allowed if all the following conditions are met:
• Use of diesel fuel with sulfur content 0.10% (1000
mg/kg) to 0.50% (5000 mg/kg) may result in REDUCED • Engine equipped with an extended drain
oil and filter change intervals as shown in the table. interval oil pan
• BEFORE using diesel fuel with sulfur content greater • Use of diesel fuel with sulfur content less
than 0.50% (5000 mg/kg), contact your John Deere than 0.50% (5000 mg/kg)
dealer. • Use of John Deere Plus-50™ II or John
• DO NOT use diesel fuel with sulfur content greater than Deere Plus-50 oil
1.00% (10 000 mg/kg). • Use of an approved John Deere oil filter
U.S. Tier 3 and EU Stage III A - PowerTech Plus™ U.S. Tier 3 and EU Stage III A - PowerTech™
Oil Pan Size (L/kW) Oil Pan Size (L/kW)
Oil pan capacity Greater than or Greater than or Greater than or Greater than or Greater than or Greater than or Greater than or
equal to 0.10 equal to 0.12 equal to 0.14 equal to 0.22 equal to 0.10 equal to 0.12 equal to 0.14
Fuel Sulfur Less than 0.10% (1000 mg/kg) Less than 0.10% (1000 mg/kg)
Plus-50 375 hours 500 hours 500 hours 500 hours 375 hours 500 hours 500 hours
Other Oils 250 hours 250 hours 250 hours 250 hours 250 hours 250 hours 250 hours
Fuel Sulfur 0.10 - 0.20% (1000 - 2000 mg/kg) 0.10 - 0.20% (1000 - 2000 mg/kg)
Plus-50 300 hours 300 hours 500 hours 500 hours 300 hours 400 hours 500 hours
Other Oils 200 hours 200 hours 250 hours 250 hours 200 hours 200 hours 250 hours
Fuel Sulfur 0.20 - 0.50% (2000 - 5000 mg/kg) 0.20 - 0.50% (2000 - 5000 mg/kg)
Plus-50 250 hours 250 hours 300 hours 500 hours 275 hours 350 hours 500 hours
Other Oils 150 hours 150 hours 200 hours 250 hours 150 hours 175 hours 250 hours
Fuel Sulfur 0.50 - 1.00% (5000 - 10 000 mg/kg) 0.50 - 1.00% (5000 - 10 000 mg/kg)
Plus-50 Contact John Deere Dealer (dealer refers to DTAC solutions) 187 hours 250 hours 250 hours
Other Oils Contact John Deere Dealer (dealer refers to DTAC solutions) 125 hours 125 hours 125 hours
The service interval of “Other Oils” may be extended only if oil analysis is performed to determine the actual service life, to a maximum not to
exceed that of Plus-50.
3-1-10 020113
PN=86
Maintenance—Machine
TS1660 —UN—10OCT97
required:
• John Deere BIO-HY-GARD™
Hydraulic Oil
Use oil viscosity based on the expected air temperature
range during the period between oil changes.
The following oil is preferred:
• John Deere PLUS-50™
The following oil is also recommended:
• John Deere TORQ-GARD SUPREME™
Other oils may be used if they meet one or more of the
following:
• API Service Classification CH-4
TX1017022 —UN—21DEC06
• API Service Classification CG-4
• API Service Classification CF-4
• ACEA Specification E3
• ACEA Specification E2
3-1-11 020113
PN=87
Maintenance—Machine
Grease
Use grease based on NLGI consistency numbers and the
expected air temperature range during the service interval.
John Deere Moly High Temperature/EP Grease is
preferred.
The following greases are also recommended:
• SAE Multipurpose EP Grease containing 3-5%
molybdenum disulfide
• SAE Multipurpose EP Grease
IMPORTANT: Some types of grease thickeners are not
compatible with others. Consult your grease
TX1075818 —UN—06APR10
supplier before mixing different types of grease.
VD76477,00012D0 -19-19MAY10-1/1
3-1-12 020113
PN=88
Maintenance—Machine
Some coolant additives will gradually deplete during IMPORTANT: Do not add a supplemental coolant
engine operation. For John Deere COOL-GARD™ II additive when the cooling system is drained
Premix, COOL-GARD II PG Premix, and COOL-GARD II and refilled with any of the following:
Concentrate, replenish coolant additives between drain
intervals by adding John Deere COOL-GARD II Coolant • John Deere COOL-GARD II
Extender. • John Deere COOL-GARD II PG
John Deere COOL-GARD II Coolant Extender should not The use of non-recommended supplemental coolant
be added unless indicated by coolant testing. additives may result in additive drop-out, gelation of the
John Deere COOL-GARD II Coolant Extender is a coolant, or corrosion of cooling system components.
chemically matched additive system for use with all Add the recommended concentration of John Deere
John Deere COOL-GARD II coolants. John Deere COOL-GARD II Coolant Extender. DO NOT add more
COOL-GARD II Coolant Extender is not intended for use than the recommended amount.
with nitrite-containing coolants.
COOL-GARD is a trademark of Deere & Company
DX,COOL16 -19-20APR11-1/1
3-1-13 020113
PN=89
Maintenance—Machine
3-1-14 020113
PN=90
Maintenance—Machine
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™
II Coolant Extender
3-1-15 020113
PN=91
Maintenance—Machine
Test the coolant solution at intervals of 12 months or less When Using Nitrite-Containing Coolants
and whenever excessive coolant is lost through leaks or Compare the test strip results to the supplemental coolant
overheating. additive (SCA) chart to determine the amount of inhibiting
Coolant Test Strips additives in your coolant and whether more John Deere
Liquid Coolant Conditioner should be added.
Coolant test strips are available from your John Deere
dealer. These test strips provide a simple, effective Add only the recommended concentration of John Deere
method to check the freeze point and additive levels of Liquid Coolant Conditioner. DO NOT add more than the
your engine coolant. recommended amount.
John Deere COOL-GARD II Premix™ , COOL-GARD For a more thorough evaluation of your coolant, perform a
II PG Premix and COOL-GARD II Concentrate are coolant analysis. The coolant analysis can provide critical
maintenance free coolants for up to six years or 6000 data such as freezing point, antifreeze level, pH, alkalinity,
hours of operation, provided that the cooling system is nitrite content (cavitation control additive), molybdate
topped off using only John Deere COOL-GARD II Premix content (rust inhibitor additive), silicate content, corrosion
or COOL-GARD II PG premix. Test the coolant condition metals, and visual assessment.
annually with coolant test strips designed for use with Contact your John Deere dealer for more information on
John Deere COOL-GARD II coolants. If the test strip coolant analysis.
chart indicates that additive is required, add John Deere
COOL-GARD II Coolant Extender as directed.
COOL-GARD is a trademark of Deere & Company
DX,COOL9 -19-11APR11-1/1
3-1-16 020113
PN=92
Maintenance—Periodic Maintenance
Service Machine at Specified Intervals
Lubricate and make service checks and adjustments at
intervals shown on the periodic maintenance chart (A),
greasing maintenance chart (B), and in the maintenance
sections.
T132353B —UN—13JUL00
Perform service on items at multiples of the original
requirement. For example, at 500 hours also service
those items (if applicable) listed under 250 hours, 100
hours, and 10 hours or daily.
Intervals shown on charts and in this manual are for
normal conditions. If operating in difficult conditions,
service at shorter intervals.
A—Periodic Maintenance Chart B—Greasing Maintenance
Chart
CED,OUO1079,418 -19-14DEC06-1/1
TX1013759A —UN—26OCT06
the SELECT button until the hour meter is displayed.
To check the hour meter with the key switch off, press
and hold the SELECT button.
1— Hour Meter
VD76477,00010F9 -19-10JUL09-1/1
3-2-1 020113
PN=93
Maintenance—Periodic Maintenance
Engine Identification
Use the following information to identify the engine as
either a Tier 3/Stage IIIA or Tier 2/Stage II engine.
Tier 3/Stage IIIA Engine Component Identification
Machines equipped with Tier 3/Stage IIIA engines have
surge tank (1) mounted at rear of engine compartment
and charge air cooler (2) on top right side of engine.
Tier 3/Stage IIIA engine machines have a different
TX1035275A —UN—23JAN08
placement of muffler (3) and air cleaner (4) than Tier
2/Stage II engines.
TX1035274A —UN—23JAN08
Tier 3/Stage IIIA Engine (right side view)
TX1035278A —UN—23JAN08
3-2-2 020113
PN=94
Maintenance—Periodic Maintenance
TX1035276A —UN—23JAN08
1— Surge Tank 4— Air Cleaner
3— Muffler
TX1035277A —UN—23JAN08
Tier 2/Stage II Engine (right side view)
TX1035279A —UN—23JAN08
3-2-3 020113
PN=95
Maintenance—Periodic Maintenance
TX1035401A —UN—23JAN08
identify an engine as either Tier 3/Stage IIIA or Tier 2/Stage
II based on aspiration method for this machine application.
Engine Model Number
4045HT054 Turbocharger and air-to-water
H ........................................ aftercooled (Tier 3/Stage IIIA
engine)
4045TT095 Turbocharged, no aftercooling
T ......................................... (Tier 2/Stage II engine) Engine Serial Number Plate Location
TX1035303 —UN—29JAN08
Engine Serial Number Plate—Tier 3/Stage IIIA Engine
TX1035305 —UN—29JAN08
Engine Serial Number Plate—Tier 2/Stage II Engine
MD04263,000013E -19-20FEB09-3/3
3-2-4 020113
PN=96
Maintenance—Periodic Maintenance
Installing the Loader Boom Service Lock Removing the Loader Boom Service Lock
2. Empty loader bucket and move bucket to dump 2. Start engine and raise boom slightly to allow clearance
position. between loader boom service lock and cylinder.
3. Raise boom until loader boom service lock can fit over 3. Remove cotter pin and retaining pin.
cylinder rod. 4. Lift loader boom service lock to storage position, and
4. Stop engine. install retaining pin and cotter pin to retain.
HG31779,000007D -19-14MAY02-1/1
TX1013942A —UN—23OCT06
loader boom fully to the ground, and move
control levers to release hydraulic pressure
before working near the front of the machine.
TX1013950A —UN—23OCT06
boom service lock must be installed.
VD76477,0001132 -19-20OCT06-1/1
Fuel Tank To avoid condensation, fill the fuel tank at the end of each
day’s operation. Shut off engine before filling.
CAUTION: Handle fuel carefully. If the engine
is hot or running, DO NOT fill the fuel tank. Specification
DO NOT smoke while filling fuel tank or Fuel Tank—Capacity....................................................................... 155 L
working on fuel system. 41 gal
VD76477,00011F7 -19-07MAR07-1/1
3-2-5 PN=97
020113
Maintenance—Periodic Maintenance
TX1003513A —UN—20FEB06
monitor machine maintenance and system condition. The
objective of a fluid sampling program is to ensure machine
availability when you need it and to reduce repair costs by
identifying potential problems before they become critical.
Engine, hydraulic, power train, and coolant samples
should be taken from each system on a periodic basis,
usually prior to a filter and/or fluid change interval. Certain
systems require more frequent sampling. Consult your Fluid Analysis Kits
authorized John Deere dealer on a maintenance program
for your specific application. Your authorized John Deere
dealer has the sampling products and expertise to assist
you in lowering your overall operating costs through fluid
sampling.
AM40430,00002FE -19-19OCT11-1/1
3-2-6 020113
PN=98
Maintenance—Periodic Maintenance
Service Intervals
Model: 310J and 310SJ PIN/Serial Number:
Hour Meter Reading:
SERVICE INTERVALS
Service your machine at intervals shown on this chart. Also, perform service on items at multiples of the original requirement. For example, at 500
hours also service those items listed under 250 hours, 100 hours, 50 hours, and 10 hours or daily.
FLUID SAMPLING
Take fluid samples from each system as indicated on this form. The manufacturer of the fluid analysis kits will provide maintenance
recommendations based upon the results of the fluid analysis and the operating information you supply. Regular fluid sampling extends the
operational life of your machine.
As Required
□ Inspect tires and check pressure □ Clean or replace engine air cleaner elements
□ Check wheel fasteners □ Grease MFWD drive shaft spline (if equipped)
□ Clean or replace cab fresh air and recirculation filters (if equipped) □ Grease non-powered front wheel bearings (if equipped)
□ Drain water and sediment from water separators □ Add coolant extender as indicated by COOL-GARD™ II test strips
□ Drain water and sediment from auxiliary water separator fuel filter (if equipped)
Every 50 Hours
□ Check transmission oil level □ Grease backhoe coupler fittings (if equipped)
3-2-7 020113
PN=99
Maintenance—Periodic Maintenance
□ Clean, pack, and adjust non-powered front wheel bearings (if equipped)
3-2-8 020113
PN=100
Maintenance—Periodic Maintenance
Required Parts
REQUIRED PARTS
Ensure machine performance and availability; use only genuine John Deere parts. Verify part numbers are current and that any associated
parts are also on hand, i.e., filter O-rings.
Initial
Every Every Every Every Every
Part Service1 -
Description 250 500 1000 2000 6000
Number 250
Hours Hours Hours Hours Hours
Hours
Engine Oil Filter RE504836 1 1 1 1 1
Auxiliary Water Separator Fuel Filter (if AT365870 1 1 1 1
equipped)
Hydraulic Oil Filter AT308274 1 1 1
Hydraulic Reservoir Breather AT101565 1 1 1
Fuel Breather AM107314 1 1 1
Transmission Oil Filter AT179323 1 1 1
Cab Fresh Air Filter AT191102 1 1 1
Cab Recirculation Filter AT184590 1 1 1
Engine 4045DT054
• Primary Fuel Filter RE529643 1 1 1 1
• Final Fuel Filter RE522878 1 1 1 1
• Engine Rocker Arm Cover Gasket R524468 1 1
• Air Filter Element―Primary AT332908 As Required
• Air Filter Element―Secondary AT332909 As Required
• Engine Air Cleaner Dust Unloader Valve T179504 As Required
Engine 4045DT060
• Final Fuel Filter RE509031 1 1 1 1
• Engine Rocker Arm Cover Gasket R123542 1 1
• Air Filter Element―Primary KV16429 As Required
• Air Filter Element―Secondary AT171854 As Required
• Engine Air Cleaner Dust Unloader Valve R48568 As Required
Engine 4045TT094
• Final Fuel Filter RE509031 1 1 1 1
• Engine Rocker Arm Cover Gasket R524480 1 1
• Air Filter Element―Primary KV16429 As Required
• Air Filter Element―Secondary AT171854 As Required
• Engine Air Cleaner Dust Unloader Valve R48568 As Required
COOL-GARD™ II Pre-Mix:
Tier 2/Stage II Engine TY26575 21.0 L
(5.5 gal.)
Tier 3/Stage IIIA Engine TY26575 25.0 L
(6.6 gal.)
Coolant Extender TY26603 As Required
John Deere PLUS-50™ II Engine Oil TY266742 13.0 L 13.0 L 13.0 L 13.0 L 13.0 L
(3.5 gal.) (3.5 gal.) (3.5 gal.) (3.5 gal.) (3.5 gal.)
John Deere PLUS-50™ Hydraulic Oil TY63892 39.0 L 39.0 L
(10.3 gal.) (10.3 gal.)
HY-GARD™ Transmission Oil:
Transmission Oil TY63542 15.0 L 15.0 L 15.0 L
(4.0 gal.) (4.0 gal.) (4.0 gal.)
MFWD Front Axle Housing and Planetary Oil TY63542 8.5 L 8.5 L
(if equipped) (2.25 gal.) (2.25 gal.)
Rear Axle Housing and Planetary Oil TY63542 18.0 L 18.0 L
(4.8 gal.) (4.8 gal.)
Fluid Analysis Kits3
Diesel Engine Oil AT346594 1 1 1 1 1
Continued on next page CS58540,000004A -19-06JUN12-1/2
3-2-9 020113
PN=101
Maintenance—Periodic Maintenance
Initial
Every Every Every Every Every
Part Service1 -
Description 250 500 1000 2000 6000
Number 250
Hours Hours Hours Hours Hours
Hours
Hydraulic Oil AT346594 1 1 1 1
Transmission and Rear Axle Oil AT346594 2 2 2 2
Diesel Fuel AT180344 1 1 1 1
Engine Coolant TY26873 1 1 1 1
COOL-GARD™ II Test Strips TY26605 1 1 1
1
Perform initial service once after the first 250 hours of operation.
2
For recommended oil type and oil viscosities based on operating temperatures see Maintenance—Machine. (Section 3-1.)
3
Based on fluid analysis results, intervals may need to be adjusted for your operating conditions. Consult your local John Deere dealer.
3-2-10 020113
PN=102
Maintenance—As Required
Check Tire Pressure
CAUTION: Explosive separation of a tire and rim
parts can cause serious injury or death.
Only attempt to mount a tire if you have the
proper equipment and experience to perform
the job. Have it done by your John Deere
dealer or a qualified repair service.
Always maintain the correct tire pressure. DO
NOT inflate the tires above the recommended
pressure. NEVER cut or weld on an inflated tire
or rim assembly, rim, or rim parts. Heat from
welding could cause an increase in pressure
and may result in a tire explosion.
When inflating tires, use a clip-on chuck and
extension hose long enough to allow you to stand
to one side and NOT in front of or over the tire
assembly. Use a safety cage if available.
Inspect tires and wheels daily. DO NOT operate
with low pressure, cuts, bubbles, damaged
TS211 —UN—23AUG88
rims, or missing lug bolts and nuts.
3-3-1 020113
PN=103
Maintenance—As Required
Front Axle
Tire Inflation Pressures
Tire Size Pressure
Shipping pressure may not be the same as operating 372 kPa
pressure. You may change tire pressures to suit 10.5/80-18 3.7 bar
working condition according to tire manufacturer’s 54 psi
recommendations. 303 kPa
11L-15 3.0 bar
IMPORTANT: The tire pressure stamped on the 44 psi
sidewall of a tire is the manufacturers 441 kPa
recommended pressure for that specific tire. 11L-16 4.4 bar
If there is a pressure difference between the 64 psi
sidewall stamp and the chart below use the 414 kPa
pressure listed below. The pressures below 12.5/80-18 12PR 4.1 bar
have been approved by the tire manufacturer. 60 psi
The pressure difference on these tires may be 414 kPa
to alleviate tire squat, improve stability, and 12.5/80-18 10PR 4.1 bar
60 psi
or prevent premature tire failure.
345 kPa
12-16.5 8PR 3.4 bar
NOTE: Some or of these tires options may not be 50 psi
available on specific backhoe models. 276 kPa
12-16.5 10PR R-3 2.8 bar
40 psi
448 kPa
12-16.5 10PR SS
4.5 bar
12-16.5 10PR NHS
65 psi
276 kPa
14.5/75-16.1 2.8 bar
40 psi
276 kPa
15-19.5 2.8 bar
40 psi
276 kPa
16.5L-16.1 2.8 bar
40 psi
276 kPa
340/80R18 IT530
2.8 bar
(310SJ and 310SJ TMC only)
40 psi
317 kPa
340/80R18 IT530 3.2 bar
46 psi
400 kPa
340/80R18 XMCL 4.0 bar
58 psi
448 kPa
LT245/75R16 4.5 bar
65 psi
Tire Inflation Pressures
3-3-2 020113
PN=104
Maintenance—As Required
Rear Axle
Tire Size Pressure
16.9-28 193 kPa
(310J, 310SJ and 310SJ TMC 1.9 bar
only) 28 psi
221 kPa
16.9-28 2.2 bar
32 psi
165 kPa
19.5L-24 10PR R-3 1.7 bar
24 psi
193 kPa
19.5L-24 10PR R-4 1.9 bar
28 psi
234 kPa
19.5L-24 12PR 2.3 bar
34 psi
179 kPa
19.5L-244 10PR 1.8 bar
26 psi
276 kPa
19.5L-244 16PR 2.8 bar
40 psi
248 kPa
19.5L-249 2.5 bar
36 psi
241 kPa
20.5-25 12PR L-2 2.4 bar
35 psi
248 kPa
20.5-25 12PR L-3 2.5 bar
36 psi
427 kPa
20.5-25 XTLA 4.3 bar
62 psi
179 kPa
21L-24 10PR 1.8 bar
26 psi
234 kPa
21L-24 12PR 2.3 bar
34 psi
248 kPa
21L-28 2.5 bar
36 psi
317 kPa
500/70R24 IT530 3.2 bar
46 psi
317 kPa
500/70R24 XMCL 3.2 bar
46 psi
317 kPa
540/70R24 3.2 bar
46 psi
Tire Inflation Pressures
TX18203,00004C1 -19-27JUL12-2/2
3-3-3 020113
PN=105
Maintenance—As Required
TX1044696A —UN—25JUN08
Continue to check torque at 50—100 hour
intervals until torque is maintained.
T132588B —UN—18JUL00
3. Inspect filter. Clean as necessary. Replace if
damaged.
4. Install filter and filter cover.
5. Close latch.
3-3-4 PN=106
020113
Maintenance—As Required
T132838B —UN—24JUL00
3. Install filter and filter cover.
Cleaning Cab Air Filters
Clean filter(s) using one of the following methods: • Tap filter(s) on a flat surface with dirty side down.
• Wash in warm, soapy water and flush. Let filter(s) dry
• Direct compressed air through filter(s), opposite normal before reinstalling.
air flow.
VD76477,000119F -19-09JUL09-2/2
3-3-5 020113
PN=107
Maintenance—As Required
TX1036491A —UN—08FEB08
1— Primary Fuel Filter Drain 2— Final Fuel Filter Drain Valve
Valve
TX1002482A —UN—10JAN06
Tier 2/Stage II Engine
MD04263,000013F -19-20FEB09-1/1
MD04263,0000140 -19-20FEB09-1/1
3-3-6 020113
PN=108
Maintenance—As Required
TX1035630A —UN—01FEB08
3. Remove primary element (2).
IMPORTANT: A damaged or dirty element may
cause engine damage.
Install a new primary element:
1. If the element shows damage.
2. If element will not clean.
3. After 1000 hours service or annually.
Install a new secondary element (3):
1. If the primary element is damaged and
TX1035631A —UN—01FEB08
needs to be replaced.
2. If the element is visibly dirty.
3. After 1000 hours service or annually.
DO NOT clean a secondary element. Install a
new element carefully centering it in the canister.
TX1035632A —UN—01FEB08
has the slightest damage. If gasket is broken
or missing, install a new element.
MD04263,000011E -19-07JUL09-1/1
3-3-7 020113
PN=109
Maintenance—As Required
T159080B —UN—04SEP02
3. Remove primary element (2).
IMPORTANT: A damaged or dirty element may
cause engine damage.
Install a new primary element:
1. If the element shows damage.
2. If element will not clean.
3. After 1000 hours service or annually.
Install a new secondary element (3):
1. If the primary element is damaged and
needs to be replaced.
T159081B —UN—04SEP02
2. If the element is visibly dirty.
3. After 1000 hours service or annually.
DO NOT clean a secondary element. Install a
new element carefully centering it in the canister.
T159082B —UN—04SEP02
or missing, install a new element.
MD04263,000011F -19-07JUL09-1/1
1— Lubrication Fitting
CED,TX03768,2667 -19-09JUL09-1/1
3-3-8 020113
PN=110
Maintenance—As Required
T164479B —UN—27JAN03
1. Remove plug and install lubrication fitting.
2. Grease with approximately five low pressure strokes
of grease. See Grease. (Section 3-1.)
3. Remove lubrication fitting and install plug.
VD76477,00010F1 -19-09JUL09-1/1
3-3-9 020113
PN=111
Maintenance—As Required
Check Coolant
CAUTION: Explosive release of fluids from
pressurized cooling system can cause
serious burns.
Remove surge tank cap only when engine is
TS281 —UN—23AUG88
cold or when cool enough to touch with bare
hands. Slowly loosen cap to relieve pressure
before removing completely.
TX1035875A —UN—01FEB08
1. Remove surge tank cap (1) and test coolant solution.
Use one of the following kits to check coolant.
• 3-Way Heavy Duty Coolant Test Kit
Coolant test strips provide an effective method to
check freeze point and additive levels of engine
coolant. See your authorized dealer for 3-Way Heavy
Duty Coolant Test Kit and follow instructions on kit. Tier 3/Stage IIIA Engine
• COOLSCAN PLUS™
For a more thorough evaluation of coolant, perform
COOLSCAN PLUS analysis, where available.
See your authorized dealer for information about
COOLSCAN PLUS.
TX1014056A —UN—25OCT06
2. Add John Deere COOL-GARD Coolant Extender
as necessary. Follow instructions on container for
amount.
Specification
Tier 3/Stage IIIA
Engine—Capacity.............................................................................. 25 L
6.6 gal
Tier 2/Stage II Tier 2/Stage II Engine
Engine—Capacity.............................................................................. 21 L
5.5 gal
1— Surge Tank Cap
3. Install surge tank cap.
COOL-GARD is a trademark of Deere & Company
COOLSCAN PLUS is a trademark of Deere & Company
MD04263,0000350 -19-07MAY09-1/1
3-3-10 020113
PN=112
Maintenance—Every 10 Hours or Daily
Check Hydraulic Reservoir Oil Level
NOTE: Check hydraulic oil level with machine parked
on a level surface. Check before starting engine,
with backhoe and stabilizers in transport position,
and front loader bucket lowered to ground.
T163385B —UN—02JAN03
Check when oil is cool.
Sight glass decal has a scale for proper level of oil.
1— Sight Glass
MD04263,0000142 -19-20FEB09-1/2
TX1035639A —UN—05FEB08
B—Fill Cap
T131716D —UN—13JUL00
Tier 2/Stage II Engine
MD04263,0000142 -19-20FEB09-2/2
3-4-1 020113
PN=113
Maintenance—Every 10 Hours or Daily
TX1035641A —UN—01FEB08
The most accurate oil level reading is obtained when
engine is cold before operation.
1. Park machine on a level surface. Engage park brake.
TX1035651A —UN—01FEB08
3. Stop engine.
4. Fully open engine hood.
5. Remove engine oil dipstick (1) and check oil level.
BEFORE THE ENGINE IS STARTED: Engine is full
when oil level is within cross-hatched area (3). It is
acceptable to run engine as long as oil level is above Tier 2/Stage II Engine
the ADD mark.
AFTER THE ENGINE HAS BEEN RUN: Allow oil to 3
drain into oil pan for 10 minutes before checking the
oil level. Ten minutes after shutdown, oil level must ADD FULL
be above the ADD mark.
TX1035644 —UN—29JAN08
6. Remove engine oil fill cap (2) and add oil as necessary.
See Diesel Engine Oil. (Section 3-1.)
7. Check oil level and add oil as necessary.
8. Close engine hood.
MD04263,0000143 -19-20FEB09-1/1
3-4-2 020113
PN=114
Maintenance—Every 10 Hours or Daily
TS281 —UN—23AUG88
1. With engine cold, coolant level must be between MAX
COLD and MIN COLD marks on coolant surge tank (1).
2. If coolant is below MIN COLD mark, add coolant to
surge tank.
3. If surge tank is empty, check for leaks and repair as
necessary. Add coolant at surge tank cap. See Diesel
Engine Coolant. (Section 3-1.)
TX1035648A —UN—01FEB08
Tier 3/Stage IIIA Engine
TX1014056A —UN—25OCT06
Tier 2/Stage II Engine
MD04263,0000144 -19-20FEB09-1/1
3-4-3 020113
PN=115
Maintenance—Every 10 Hours or Daily
TX1058014A —UN—03APR09
Tier 2/Stage II Engine
TX1058015A —UN—03APR09
MB60223,00000ED -19-23APR09-1/1
3-4-4 020113
PN=116
Maintenance—Every 10 Hours or Daily
TX1002222A —UN—06JAN06
joints. See Grease. (Section 3-1.)
TX1007733A —UN—16MAY06
5 Points
T132372B —UN—12SEP00
VD76477,00010EC -19-10JUL09-1/1
3-4-5 020113
PN=117
Maintenance—Every 10 Hours or Daily
T132372C —UN—12SEP00
4 Points—Left Side Shown
CED,OUO1079,581 -19-03JUN09-1/1
T132374B —UN—13JUL00
4 points—Left Side Shown
OUO1079,000025C -19-16APR02-1/1
3-4-6 020113
PN=118
Maintenance—Every 10 Hours or Daily
TX1057266A —UN—18MAR09
T131781C —UN—07NOV00
3 Points—Optional Cab Shown 2 Points
TX1057269A —UN—18MAR09
3 Points—Right Side Shown
MD04263,00002F9 -19-18MAR09-1/1
3-4-7 020113
PN=119
Maintenance—Every 10 Hours or Daily
TX1081740A —UN—09SEP10
1 Point
TX1082253A —UN—27SEP10
6 Points - Right Side Shown
MD04263,00002FA -19-27SEP10-1/1
TX1059262A —UN—07MAY09
MD04263,00003E3 -19-13MAY09-1/1
3-4-8 020113
PN=120
Maintenance—Every 10 Hours or Daily
T206365A —UN—20DEC04
2 Points—Left Side Shown
HG31779,000005F -19-20DEC06-1/1
T163182B —UN—20DEC02
4 Points—Left Side Shown
MD04263,0000351 -19-16APR09-1/1
HG31779,00001DA -19-24JAN03-1/1
3-4-9 020113
PN=121
Maintenance—Every 10 Hours or Daily
TX1022469A —UN—23APR07
2 Points
MD04263,0000352 -19-03APR09-1/1
TX1013841A —UN—19OCT06
1 Point
VD76477,0001116 -19-22JUL09-1/1
3-4-10 020113
PN=122
Maintenance—Every 50 Hours
Check Transmission Oil Level
CAUTION: Prevent possible injury from
unexpected machine movement. Never rely on
transmission control lever (TCL) and gearshift
TX1035656A —UN—01FEB08
lever to keep machine from moving. Always
engage park brake to hold machine.
TX1035657A —UN—01FEB08
Transmission, Axles, and Mechanical Front Wheel
Drive (MFWD) Oil. (Section 3-1.)
4. Install transmission dipstick and turn handle clockwise
to tighten.
1— Transmission Dipstick
MD04263,0000145 -19-07JUL09-1/1
TX1022471A —UN—23APR07
1 Point Each Side—Left Side Shown
MD04263,00003A9 -19-22APR09-1/1
3-5-1 020113
PN=123
Maintenance—Initial Service—250 Hours
Change Engine Break-In Oil and Replace
Filter
CAUTION: Prevent possible injury from
unexpected machine movement. Never rely on
TX1035717A —UN—04FEB08
transmission control lever (TCL) and gearshift
lever to keep machine from moving. Always
engage park brake to hold machine.
TX1035718A —UN—01FEB08
4. Apply a thin film of oil to sealing ring on new engine
oil filter, and install by turning new filter clockwise by
hand until gasket touches mounting surface. Torque
an additional 1/2—3/4 turn with filter wrench.
5. Install engine oil drain plug.
6. Remove engine oil fill cap (3) and fill engine with oil to
specification. See Diesel Engine Oil. (Section 3-1.)
Tier 3/Stage IIIA Engine
Specification
Engine Oil—Capacity........................................................................ 13 L
3.5 gal
TX1035731A —UN—01FEB08
starting to fill new engine oil filter and
pre-lubricate the turbocharger, if equipped.
3-6-1 020113
PN=124
Maintenance—Every 250 Hours
Check MFWD Planetary Housing Oil—If
Equipped
1. Rotate housing until OIL LEVEL line (B) is horizontal
and fill plug (A) is above line as shown.
NOTE: If oil level is low, use HY-GARD™ oil to
T105325 —UN—21NOV96
fill to proper level.
TX1002262A —UN—06JAN06
fill to proper level.
1— Plug
3-7-1 020113
PN=125
Maintenance—Every 250 Hours
TS203 —UN—23AUG88
electrolyte is added.
4. Avoiding spilling or dripping electrolyte.
5. Use proper jump start procedure.
If you spill acid on yourself:
1. Flush your skin with water.
2. Apply baking soda or lime to help
neutralize the acid.
2. Drink large amounts of water or milk, but
3. Flush your eyes with water for 15—30 minutes.
do not exceed 1.9 L (2 quarts).
Get medical attention immediately.
3. Get medical attention immediately.
If acid is swallowed:
1. Remove battery box cover.
1. Do not induce vomiting.
Continued on next page TX,75,DH1574 -19-28APR93-1/3
3-7-2 020113
PN=126
Maintenance—Every 250 Hours
T6996DB —UN—10FEB89
2. Fill each cell to within specified range with distilled
water. DO NOT overfill.
T6996DA —UN—10FEB89
TX,75,DH1574 -19-28APR93-2/3
T6758AA —UN—21OCT88
TX,75,DH1574 -19-28APR93-3/3
3-7-3 020113
PN=127
Maintenance—Every 250 Hours
TX1021377A —UN—30MAR07
1. Move machine onto level ground.
2. Remove rear axle oil level plug (1). Oil should run out
of plug hole if the oil level is correct.
3. If oil level is not correct, add oil as necessary. See
Transmission, Axles, and Mechanical Front Wheel
Drive (MFWD) Oil. (Section 3-1.)
4. Install plug.
1— Rear Axle Oil Level Plug
VD76477,00014E9 -19-11APR07-1/1
3-7-4 020113
PN=128
Maintenance—Every 500 Hours
Check Air Intake Hose
1. Check engine air intake hose (A) for cracks and
replace as necessary.
2. Check for loose connections and tighten hose clamps
TX1035788A —UN—01FEB08
as necessary.
T132459B —UN—13JUL00
Tier 2/Stage II Engine
MD04263,0000147 -19-20FEB09-1/1
T133574B —UN—30AUG00
Dipperstick Pivot Pin
Bolt—Torque................................................................................620 N·m
460 lb-ft
A—Backhoe Boom-to-
Dipperstick Pivot Pin Bolt
CED,OUO1079,443 -19-14DEC06-1/1
3-8-1 020113
PN=129
Maintenance—Every 500 Hours
TX1014055A —UN—25OCT06
working on fuel system.
3-8-2 020113
PN=130
Maintenance—Every 500 Hours
TX1035717A —UN—04FEB08
surface. Engage park brake. Stop engine.
2. Remove engine oil drain plug (1). Allow oil to drain
into a container. Dispose of waste oil properly.
3. Using a suitable filter wrench, turn engine oil filter
(2) counterclockwise and remove from base. Clean
mounting surfaces of base as necessary.
Tier 3/Stage IIIA Engine
4. Apply a thin film of oil to sealing ring on new filter, and
turn new filter clockwise by hand until gasket touches
mounting surface. Torque an additional 1/2—3/4 turn
with filter wrench.
5. Install engine oil drain plug.
TX1035718A —UN—01FEB08
6. Remove engine oil fill cap (3) and fill engine with oil to
specification. See Diesel Engine Oil. (Section 3-1.)
Install cap.
Specification
Engine Oil—Capacity........................................................................ 13 L
3.5 gal
IMPORTANT: Before starting engine after a filter Tier 3/Stage IIIA Engine
change, crank engine for 10 seconds without
starting to fill new engine oil filter and
pre-lubricate the turbocharger, if equipped.
TX1035731A —UN—01FEB08
necessary. Check oil level. See Check Engine Oil
Level. (Section 3-4.)
TX1035729A —UN—01FEB08
MD04263,0000148 -19-23FEB09-1/1
3-8-3 020113
PN=131
Maintenance—Every 500 Hours
TX1036474A —UN—08FEB08
5. Remove water separator bowl (3) from primary fuel
filter. Drain and clean separator bowl.
6. Install water separator bowl onto new primary fuel filter
element. Tighten securely.
NOTE: The fuel filter must be indexed properly and
the key on canister must be oriented in slot of
mounting base for correct installation.
TX10022310A —UN—06JAN06
8. Install new primary and final fuel elements by aligning
vertical locators (6) into slots (5) on filter base. Push
filter elements up firmly until filter snaps against base.
9. Turn retaining ring clockwise onto filter base until
retaining ring clicks tightly into place.
10. Connect water-in-fuel sensor.
11. To prime the fuel system turn the key switch to the ON
1— Retaining Ring 6— Vertical Locators
position and wait 60 seconds. 2— Primary Fuel Filter Element 7— Retaining Ring
3— Water Separator Bowl 8— Final Fuel Filter Element
4— Filter Base 9— Water-in-Fuel Sensor
5— Slots 10— Bleed Screw
MD04263,0000123 -19-18FEB09-1/1
3-8-4 020113
PN=132
Maintenance—Every 500 Hours
TX1002309A —UN—06JAN06
container.
2. Remove water separator assembly (3) from old filter
element. Drain and clean separator assembly. Install
assembly on new filter element.
3. Clean filter base (4).
NOTE: Do not attempt to turn filter element into base.
TX10022310A —UN—06JAN06
5. Turn retaining ring clockwise into filter base until
retaining ring clicks tightly into place.
6. Loosen bleed screw (7) by turning knob
counterclockwise.
7. Operate primer lever (8) until fuel flow from bleed
screw is free of air bubbles.
NOTE: If there is no fuel flow, push primer lever toward
engine and turn crankshaft using starter motor to
reposition camshaft. Repeat step 7. 1— Retaining Ring 5— Slots
2— Filter Element 6— Vertical Locators
3— Water Separator Assembly 7— Bleed Screw
8. Tighten bleed screw. 4— Filter Base 8— Primer Lever
9. Push primer lever toward engine as far as possible.
MD04263,0000124 -19-20FEB09-1/1
OU90V02,0000160 -19-07JUL09-1/1
3-8-5 020113
PN=133
Maintenance—Every 500 Hours
A—Vent Tube
T105323 —UN—21NOV96
Tier 2/Stage II Engine
MD04263,0000127 -19-20FEB09-1/1
TX1035877A —UN—01FEB08
A—Vent Tube
MD04263,0000125 -19-20FEB09-1/1
3-8-6 020113
PN=134
Maintenance—Every 1000 Hours
Clean, Pack, and Adjust Non-Powered Front Wheel Bearings—If Equipped
5
1
2 6
7 9
8
T158732 —UN—23AUG02
10
4
T158732
1— Seal Ring 4— O-Ring 8— Cap Screw (3 used) 10— Wheel Hub Cover Plug
2— Bearing Cone 5— Stud 9— Wheel Hub Cover
3— Wheel Hub 6— Bearing Cone
7— Thrust Washer
1. Raise machine and install jack stands so front wheels 8. Clean all dirt and grease from bearings, spindle and
are off ground. hub assembly.
CAUTION: Prevent injury from falling components. 9. Inspect grease seals for damage or hardened lips and
Secure wheel hub (3) with a lift strap before replace as necessary.
removing any components. 10. Pack bearings and coat seal lips with John Deere
Multi-Purpose Grease or equivalent.
2. Remove wheel.
11. Install bearing cone (2) on spindle using a hammer
3. Remove wheel hub cover plug (10) and remove wheel and driver.
hub cover (9) using wedges. Remove and inspect
O-ring (4), replace if necessary. 12. Install wheel hub (3) on spindle.
4. Remove three cap screws (8) and thrust washer (7). 13. Install bearing cone (6) to hub and spindle.
5. Remove wheel bearing (6). 14. Apply TY9371 LOCTITE® to cap screws (8). Position
thrust washer (7) on spindle in hub and install cap
6. Remove and inspect wheel hub (3) with bearing cups. screws (8). Torque cap screws to specification.
To replace bearing cups, place wheel hub on flat
surface and drive bearing cups out with a hammer and Specification
driver. Thrust Plate Cap
Screws—Torque..........................................................................120 N·m
IMPORTANT: Removing seal ring (1) will destroy it. Do 89 lb-ft
not remove seal ring unless damage is noted.
15. Grease and install O-ring (4) on wheel hub cover (9).
7. Remove bearing cone (2) using wedges. Drive wheel hub cover into wheel hub.
3-9-1 PN=135
020113
Maintenance—Every 1000 Hours
16. Install hub cover plug (10) and tighten to specification. 17. Install wheel and repeat process for other side.
Specification
Wheel Hub Cover
Plug—Torque.................................................................................15 N·m
133 lb-in
LOCTITE is a trademark of Loctite Corp.
MD04263,0000353 -19-03APR09-2/2
T132464B —UN—13JUL00
2. Remove hydraulic reservoir breather (D).
NOTE: Avoid dripping hydraulic oil. Do not reroute
hydraulic reservoir breather hoses.
T132462B —UN—13JUL00
CED,OUO1079,582 -19-25AUG00-1/1
3-9-2 020113
PN=136
Maintenance—Every 1000 Hours
TX1035630A —UN—01FEB08
2. Unfasten clips (1) and remove air cleaner cover.
3. Slide primary element (2) and secondary element (3)
out to remove.
4. Clean inside of air cleaner and outlet tube.
5. Install new secondary element and primary element.
Ensure that each element is properly centered and
seated.
NOTE: Air restriction indicator will not signal correctly if
an element has a break or is not correctly sealed
in air cleaner housing. Throw away element that
TX1035631A —UN—01FEB08
has the slightest damage. If gasket is broken
or missing, install a new element.
TX1035632A —UN—01FEB08
MD04263,0000128 -19-09JUL09-1/1
3-9-3 020113
PN=137
Maintenance—Every 1000 Hours
T133589B —UN—30AUG00
2. Unfasten clips (A) and remove air cleaner cover.
3. Slide primary element (B) and secondary element (C)
out to remove.
4. Clean inside of air cleaner and outlet tube.
5. Install new secondary element and primary element.
Ensure that each element is properly centered and
seated.
NOTE: Air restriction indicator will not signal correctly if
an element has a break or is not correctly sealed
in air cleaner housing. Throw away element that
T133590B —UN—30AUG00
has the slightest damage. If gasket is broken
or missing, install a new element.
T133591B —UN—30AUG00
MD04263,0000129 -19-09JUL09-1/1
3-9-4 020113
PN=138
Maintenance—Every 1000 Hours
T132838B —UN—24JUL00
C—Cab Recirculating Air Filter
Cover
MB60223,00000EB -19-22APR09-2/2
Inspect Belt
Inspect serpentine belt (A) for wear and damage. See
your authorized dealer for replacement.
TX1035793A —UN—01FEB08
A—Serpentine Belt
T132357B —UN—13JUL00
MD04263,0000120 -19-18FEB09-1/1
3-9-5 020113
PN=139
Maintenance—Every 1000 Hours
T134790B —UN—24OCT00
Hydraulic Reservoir Oil Level. (Section 3-4.)
6. Check for leakage around hydraulic filter. Tighten just
enough to stop leaks, if necessary.
VD76477,000131A -19-01NOV10-1/1
TX1058589A —UN—21APR09
3. Install new fuel breather with arrow on breather
pointing toward hose.
4. Close engine hood.
1— Fuel Breather
TX1015463A —UN—29NOV06
MD04263,0000138 -19-21APR09-1/1
3-9-6 020113
PN=140
Maintenance—Every 1000 Hours
TX1002312A —UN—09JAN06
1. Remove transmission drain plug (1) from bottom of
transmission and drain oil into suitable container.
Dispose of waste properly.
Specification
Powershift Transmission
Oil—Capacity.................................................................................... 15 L
4.0 gal
TX1002248 —UN—06JAN06
filter and install. Turn filter clockwise until sealing ring
touches mounting surface, then tighten an additional
3/4-to-one turn with a suitable filter wrench.
5. Turn handle of transmission dipstick (3)
counterclockwise and remove. Fill transmission with
oil through dipstick tube. See Transmission, Axles,
and Mechanical Front Wheel Drive (MFWD) Oil.
(Section 3-1.)
6. Start engine and run for 3 minutes to purge air from
charge circuit.
7. With engine running at slow idle, remove transmission
TX1035778A —UN—01FEB08
dipstick. Check transmission oil level and add oil
through dipstick tube as necessary. See Transmission,
Axles, and Mechanical Front Wheel Drive (MFWD)
Oil. (Section 3-1.)
8. Install transmission dipstick and turn handle clockwise
to tighten.
Tier 3/Stage IIIA Engine
1— Transmission Drain Plug 3— Transmission Dipstick
2— Transmission Filter
TX1004024A —UN—21FEB06
VD76477,00010F0 -19-29MAY09-1/1
3-9-7 020113
PN=141
Maintenance—Every 1000 Hours
Check Coolant
See Check Coolant in Maintenance—As Required.
(Section 3-3.)
MD04263,0000170 -19-14SEP09-1/1
3-9-8 020113
PN=142
Maintenance—Every 2000 Hours
Adjust Engine Valve Lash (Clearance)
See your authorized dealer.
TX03679,00017DD -19-08MAY01-1/1
TX1035639A —UN—05FEB08
3. Remove hydraulic reservoir fill cap (B).
4. Remove cap screw (C) and bracket (D). Route drain
hose (E) into a suitable container.
5. Remove cap (F) from end of drain hose and drain oil.
Allow adequate time for oil to drain. Dispose of waste
oil properly.
Tier 3/Stage IIIA Engine
Specification
Hydraulic Reservoir
Oil—Capacity.................................................................................... 39 L
10.3 gal
T131716D —UN—13JUL00
7. Install cap on drain hose.
8. Route drain hose for storage. Install bracket and cap
screw.
9. Refill hydraulic reservoir. See Transmission, Axles,
and Mechanical Front Wheel Drive (MFWD) Oil.
(Section 3-1.) Tier 2/Stage II Engine
T134809B —UN—14FEB12
D—Bracket
MB60223,0000010 -19-10MAR09-1/1
3-10-1 020113
PN=143
Maintenance—Every 2000 Hours
T7371AP —UN—02OCT90
Specification
MFWD Front Wheel
Planetary Housing
Oil—Capacity...................................................................................... 1 L
1 qt
T105325 —UN—21NOV96
A—Plug B—Oil Level Line
MB60223,00000E3 -19-10MAR09-1/1
TX1002311A —UN—06JAN06
gear oil at the factory. Fill MFWD axle housing
with HY-GARD oil to fill to proper level.
3-10-2 020113
PN=144
Maintenance—Every 2000 Hours
TX1003130A —UN—21FEB06
Specification
Rear Axle and Planetary
Housing Oil—Capacity...................................................................... 18 L
4.8 gal
TX1002260A —UN—06JAN06
5. Install all plugs.
VD76477,000113F -19-01NOV10-1/1
3-10-3 020113
PN=145
Maintenance—Every 2000 Hours
TX1036006A —UN—04FEB08
screen from fill tube.
3. Inspect hydraulic reservoir fill screen and clean as
necessary.
4. Install hydraulic reservoir fill screen and retaining clip
in fill tube.
5. Install hydraulic reservoir fill cap in fill tube.
Tier 3/Stage IIIA Engine
TX1035714A —UN—01FEB08
Tier 2/Stage II Engine
MD04263,000011C -19-20FEB09-1/1
3-10-4 020113
PN=146
Maintenance—Every 6000 Hours
Draining the Cooling System—Tier 3/Stage IIIA Engine
TX1002480A —UN—10JAN06
TS281 —UN—23AUG88
CAUTION: Explosive release of fluids from
pressurized cooling system can cause
serious burns.
Shut off engine. Remove filler cap only
TX1002481A —UN—10JAN06
when cool enough to touch with bare hands.
Slowly loosen cap to relieve pressure before
removing completely.
Specification
Cooling System—Tier
3/Stage IIIA
Engine—Capacity.............................................................................. 25 L
6.6 gal
TX1035823A —UN—01FEB08
assembly until cross drill in plug is visible.
2. Open valve (4) on bottom of radiator 3 turns.
3. Connect a hose to radiator drain valve (1) on radiator.
4. Turn radiator drain valve counterclockwise to open
valve. Allow coolant to drain into a container. Dispose
of waste properly.
5. Connect a hose to engine block coolant drain valve (2).
6. Turn engine block coolant drain valve counterclockwise
to open valve. Allow coolant to drain into a container.
Dispose of waste properly.
TX1035800A —UN—05FEB08
MD04263,0000175 -19-22APR09-1/1
3-11-1 020113
PN=147
Maintenance—Every 6000 Hours
TX1002480A —UN—10JAN06
TS281 —UN—23AUG88
CAUTION: Explosive release of fluids from
pressurized cooling system can cause
serious burns.
Shut off engine. Remove filler cap only
TX1002481A —UN—10JAN06
when cool enough to touch with bare hands.
Slowly loosen cap to relieve pressure before
removing completely.
Specification
Cooling System—Tier
2/Stage II
Engine—Capacity.............................................................................. 21 L
5.5 gal
TX1014135A —UN—17NOV06
assembly until cross drill in plug is visible.
2. Open valve (4) on bottom of radiator 3 turns.
3. Connect a hose to radiator drain valve (1) on radiator.
4. Turn radiator drain valve counterclockwise to open
valve. Allow coolant to drain into a container. Dispose
of waste properly.
5. Connect a hose to engine block coolant drain valve (2).
6. Turn engine block coolant drain valve counterclockwise
to open valve. Allow coolant to drain into a container.
Dispose of waste properly.
TX1014137A —UN—26OCT06
MD04263,0000176 -19-22APR09-1/1
3-11-2 020113
PN=148
Maintenance—Every 6000 Hours
TS281 —UN—23AUG88
pressure before removing cap.
Specification
Cooling System—Tier
3/Stage IIIA
Engine—Capacity.............................................................................. 25 L
6.6 gal
TX1035823A —UN—01FEB08
stays between MIN COLD and MAX COLD marks.
4. Close valve and air bleed plug.
5. Run tractor at 1200 rpm for 2 minutes and top off
coolant.
6. Close surge tank cap.
IMPORTANT: Use only permanent-type low silicate,
ethylene glycol base antifreeze in coolant
solution. Other types of antifreeze may
damage cylinder seals.
TX1035800A —UN—05FEB08
NOTE: All machines are shipped from the factory
with a 50-50 mixture for protection to —34°C
(—30°F). Adjust mixture accordingly to provide
freeze protection for your machine.
TX1035828A —UN—01FEB08
3-11-3 020113
PN=149
Maintenance—Every 6000 Hours
TS281 —UN—23AUG88
pressure before removing cap.
Specification
Cooling System—Tier
2/Stage II
Engine—Capacity.............................................................................. 21 L
5.5 gal
TX1014135A —UN—17NOV06
3. Remove surge tank cap (5). Fill tank until coolant
stays between MIN COLD and MAX COLD marks.
4. Close valve and air bleed plug.
5. Run tractor at 1200 rpm for 2 minutes and top off
coolant.
6. Close surge tank cap.
IMPORTANT: Use only permanent-type low silicate,
ethylene glycol base antifreeze in coolant
solution. Other types of antifreeze may
damage cylinder seals.
TX1014137A —UN—26OCT06
NOTE: All machines are shipped from the factory
with a 50-50 mixture for protection to —34°C
(—30°F). Adjust mixture accordingly to provide
freeze protection for your machine.
3-11-4 020113
PN=150
Miscellaneous—Machine
External Service Brake Inspection
Do first inspection at 5000 hours followed by 1000 hour
inspection intervals after the first 5000 hour inspection.
If the service brakes are subjected to severe duty, inspect
TX1002474A —UN—10JAN06
more frequently.
1. Inspect brakes for wear through the external inspection
ports (1 and 2).
2. Remove axle housing and replace brake disc if oil
grooves (3) on facing material are no longer visible.
1— Right Rear Wheel External 3— Oil Groove Right Rear Wheel External Inspection Port
Inspection Port
2— Left Rear Wheel External
Inspection Port
TX1002475A —UN—10JAN06
Left Rear Wheel External Inspection Port
TX1002476A —UN—10JAN06
Oil Groove
VD76477,0001222 -19-05NOV10-1/1
4-1-1 020113
PN=151
Miscellaneous—Machine
TX1002083 —UN—06JAN06
2. If boom lock is out of adjustment, adjust per procedure.
Adjusting the Boom Lock
IMPORTANT: To avoid damage to lock system, adjust
lock so it is able to pass through full range
of motion. Lock must completely clear boom
hook (1) when boom lock lever is pulled, and
go down to stop (2) when lever is released with Right Side Shown
boom moved away from latch area.
1— Boom Hook (2 used) 4— Yoke (2 used)
Perform the following adjustment for both the left and right 2— Stop (4 used) 5— Jam Nut (2 used)
boom locks: 3— Pin (2 used)
1. Start machine and lower stabilizers. 6. Remove pin (3) and spring from boom lock.
2. Move boom in slightly towards machine to relieve 7. Adjust position of yoke (4) so when the boom lock
tension on boom lock. control lever is at rest, yoke is aligned with pin
mounting hole.
3. Pull in on boom lock lever. While moving boom away
from machine, verify boom locks completely clear 8. Tighten jam nut (5) to hold yoke in adjusted position.
boom hooks (1). 9. Install pin.
4. Once boom is away from latch area, verify locks 10. Repeat yoke adjust procedure on opposite side of
contact stops (2) on both sides of machine when boom machine.
lock lever is released.
11. Check boom lock operation per procedure to verify
5. Move boom back into transport position. Stop the proper operation.
engine.
MD04263,000034E -19-03APR09-1/1
4-1-2 020113
PN=152
Miscellaneous—Machine
T90684 —UN—10NOV88
• If the element shows damage and
needs to be replaced.
• If element is visibly dirty and will not clean.
• After 1000 hours service or annually.
DO NOT clean a secondary element. Install a
new element carefully centering it in the canister.
T47764 —UN—09NOV88
CAUTION: Reduce compressed air to less than
210 kPa (2.1 bar) (30 psi) when using for cleaning
purposes. Clear area of bystanders, guard
against flying chips, and wear personal protection
equipment including eye protection.
T158049B —UN—26JUL02
further buildup of moisture in refrigerant.
1. Open hood.
2. Check color in moisture sight glass (A). Color should
be blue, indicating that refrigerant is dry.
3. Check air bubble sight glass (B) for air bubbles. No air
bubbles, or few air bubbles, should be visible.
4. If moisture sight glass shows wet (pink), or if excessive A—Moisture Sight Glass B—Air Bubble Sight Glass
air bubbles are visible, see your authorized dealer
within the next 100 machine hours to service the
receiver-dryer.
HG31779,00000BF -19-26JUL02-1/1
4-1-3 020113
PN=153
Miscellaneous—Machine
TX1035770A —UN—01FEB08
Check radiator for dirt, damage, leaks, and loose or
broken mountings. Clean radiator fins.
TX1002477A —UN—10JAN06
Tier 2/Stage II Engine
TX1035798A —UN—04FEB08
Tier 3/Stage IIIA Engine
TX1014134A —UN—26OCT06
4-1-4 020113
PN=154
Miscellaneous—Machine
When batteries are connected, follow these rules: 6. Connect batteries or a booster battery in the correct
1. Disconnect negative (—) battery cable when you work polarity (positive [+] to positive [+] and negative [—] to
on or near alternator or regulator. negative [—]).
2. DO NOT TRY TO POLARIZE ALTERNATOR OR 7. Do not disconnect the batteries when engine is
REGULATOR. running and alternator is charging.
3. Ensure alternator wires are correctly connected 8. Disconnect battery cables before you connect battery
BEFORE you connect batteries. charger to the batteries.
4-1-5 020113
PN=155
Miscellaneous—Machine
TS204 —UN—23AUG88
Turn off charger before connecting or
disconnecting it.
N36890 —UN—07OCT88
Charger
OUT4001,0000239 -19-03JAN12-1/1
4-1-6 020113
PN=156
Miscellaneous—Machine
TS204 —UN—23AUG88
Never check battery charge by placing
a metal object across the posts. Use a
voltmeter or hydrometer.
Always remove grounded (-) battery clamp
first and replace it last.
Sulfuric acid in battery electrolyte is
poisonous. It is strong enough to burn skin,
eat holes in clothing, and cause blindness
if splashed into eyes.
Avoid the hazard by:
1. Filling batteries in a well-ventilated area.
2. Wearing eye protection and rubber gloves.
3. Avoiding breathing fumes when
electrolyte is added.
4. Avoiding spilling or dripping electrolyte.
5. Use proper jump start procedure.
If you spill acid on yourself:
1. Flush your skin with water.
2. Apply baking soda or lime to help
neutralize the acid.
3. Flush your eyes with water for 15—30 minutes.
Get medical attention immediately.
If acid is swallowed:
1. Do not induce vomiting.
TS203 —UN—23AUG88
2. Drink large amounts of water or milk, but
do not exceed 1.9 L (2 qt).
3. Get medical attention immediately.
4-1-7 020113
PN=157
Miscellaneous—Machine
T85402 —UN—10NOV88
charge the battery.
Replacing Batteries
Your machine may be equipped with one or two 12-volt
hybrid batteries with (—) negative ground. Use only
batteries meeting following specifications:
Cold Cranking Amps
TS204 —UN—23AUG88
Reserve
Capacity
-29°C (minutes at
Volts BCI Group -18°C (0°F) (-20°F) 25 amps)
12 31 750 600 150
TX,90,BG212 -19-07JUL09-1/1
4-1-8 020113
PN=158
Miscellaneous—Machine
Removing Batteries
NOTE: Check for worn or frayed wires and loose
or corroded connections.
T132012C —UN—14JUL00
box. Always empty the toolbox before lifting it.
T158046B —UN—26JUL02
Optional Dual-Battery Configuration Shown
HG31779,00000BD -19-07JUL09-1/1
JDLink™ Machine Monitoring System and forestry equipment is being used, as well as critical
(MMS)—If Equipped machine health data and service status.
JDLink™ is an equipment monitoring and information For more information, see your authorized dealer or visit
delivery system. JDLink™ automatically collects and www.deere.com (browse to Construction, Services and
manages information about where and how construction Support, JDLink™).
JDLink is a trademark of Deere & Company
VD76477,0001541 -19-20JUL12-1/1
Replacing Fuses
The fuse block is located to the right of the operator's seat
below the loader control lever.
TX1013959A —UN—26OCT06
4-1-9 020113
PN=159
Miscellaneous—Machine
A F44
F12 F40
F13 F41
F10 F42
F11 F45
A F46
F15 F47
K6 F30
F35
K9
F31
F36
B
K2 A
A
F48
TX1035704 —UN—30JAN08
TX1035704
Fuse Panel—Tier 3/Stage IIIA Engine
A—Spare F15— Monitor-Service F35— Park Brake-Pump-MFWD F46— RTD-ALT-Excitation Fuse
B—Diagnostic Connector ADVISOR™ Fuse Fuse F47— Aux Function Power
F10— Key Switch Fuse F30— Monitor-Flex Load F36— Transmission Control Fuse Connectors Fuse
F11— Radio—Power Port Fuse Controller (FLC)-Flex F40— Docking-Front Work Lights F48— Wipers-Washer Fuse
(unswitched) Hydraulic Controller (FHC) Fuse K2—Ignition Relay
F12— Horn-Stop Lamp Fuse (Sswitched) Fuse F41— Front Drive-Tail-Beacon K6—Transmission Relay
F13— Flex Load Controller F31— Air Seat-Start Aid Fuse Lights Fuse K9—Fuel Pump Lift Relay
(FLC)-Flex Hydraulic F42— Rear Work Lights Fuse
Controller (FHC)-Flasher F44— Blower Fuse
Fuse (unswitched) F45— Dome-Radio-Power Port
Fuse
4-1-10 020113
PN=160
Miscellaneous—Machine
A F44
F12 F40
F13 F41
F10 F42
F11 F45
A F46
F15 F47
K6 F30
F35
A F31
F36
B
K2 A
TX1014514 —UN—28NOV06
F48
TX1014514
Fuse Panel—Tier 2/Stage II Engine
A—Spare F15— Monitor-Service F35— Park Brake-Pump-MFWD F46— RTD-ALT-Excitation Fuse
B—Diagnostic Connector ADVISOR™ Fuse Fuse F47— Aux Function Power
F10— Key Switch Fuse F30— Monitor-Flex Load F36— Transmission Control Fuse Connectors-Water In Fuel
F11— Radio—Power Port Fuse Controller (FLC)-Flex F40— Docking-Front Work Lights (WIF) (If Equipped) Fuse
(Unswitched) Hydraulic Controller (FHC) Fuse F48— Wipers-Washer Fuse
F12— Horn-Stop Lamp Fuse (Switched) Fuse F41— Front Drive-Tail-Beacon K2—Ignition Relay
F13— Flex Load Controller F31— Air Seat-Start Aid Fuse Lights Fuse K6—Transmission Relay
(FLC)-Flex Hydraulic F42— Rear Work Lights Fuse
Controller (FHC)-Flasher F44— Blower Fuse
Fuse (Unswitched) F45— Dome-Radio-Power Port
Fuse
4-1-11 020113
PN=161
Miscellaneous—Machine
F51 F52
TX1027209 —UN—02AUG07
F50 F53
4-1-12 020113
PN=162
Miscellaneous—Machine
TX1035854A —UN—01FEB08
1— Engine Control Unit (ECU)
Fuse
TX1002532A —UN—12JAN06
Tier 2/Stage II Engine
MD04263,000014C -19-10DEC10-5/5
TX1002234A —UN—07JAN06
remove bulb (4).
IMPORTANT: Do not touch the halogen bulb with bare
hands. Oil and moisture may cause premature
bulb failure. Clean bulb glass if touched,
using an oil-free cloth with alcohol.
VD76477,00010D3 -19-05NOV10-1/1
4-1-13 020113
PN=163
Miscellaneous—Machine
TX1002514A —UN—10JAN06
disable any of the starting system parts.
Set park brake before attempting to start engine.
TX1036119A —UN—05FEB08
4— Coolant Sample Port
TX1036120A —UN—05FEB08
4-1-14 020113
PN=164
Miscellaneous—Machine
TX1002648A —UN—19JAN06
2— Engine Oil Sample Port Port
4— Coolant Sample Port
MD04263,000014D -19-20FEB09-2/2
TX1015068A —UN—14NOV06
6. Remove retaining hardware, pins (6) and bucket.
7. Position new bucket in dump position. Install pins (6).
8. Untie pivot links from cross tube. Remove hoist from
cylinder.
9. Connect pivot links and cylinder using previously
removed pins (1 and 4) and retaining hardware.
1— Pin 4— Pin
2— Pivot Link (2 used) 5— Cylinder
3— Cross Tube 6— Pin (2 used)
VD76477,000129C -19-07JUL09-1/1
4-1-15 020113
PN=165
Miscellaneous—Machine
TX1003042A —UN—24JAN06
with a forklift or other adequate lifting
device before removing.
T8214AO —UN—27APR94
VD76477,00010D4 -19-16OCT06-1/1
4-1-16 020113
PN=166
Miscellaneous—Machine
Adding Liquid Ballast to Front Tires NOTE: Approximately 1.6 kg (3.5 lb) CaCl2 per liter
See Tire Inflation Pressures. (Section 3-3.) (gallon) of water will stay slush free to —24°C
(—12°F) and will freeze solid at —47°C (—52°F).
Weights given are for front tires 75 percent full of water or
a 1.6 kg (3.5 lb) per liter (gallon) of water calcium chloride
(CaCl2) solution.
Water Only Water/CaCl2 Solution
Total Weight Per
Tire Size Volume Weight Volume Weight
Tire
11L-15 53 L 53 kg 45 L 19 kg 64 kg
14 gal 117 lb 12 gal 42 lb 141 lb
11L-16 57 L 57 kg 49 L 21 kg 70 kg
15 gal 126 lb 13 gal 46 lb 154 lb
12-16.5 57 L 57 kg 49 L 21 kg 70 kg
15 gal 126 lb 13 gal 46 lb 154 lb
12.5/80-18 83 L 83 kg 64 L 38 kg 102 kg
22 gal 183 lb 17 gal 84 lb 225 lb
14.5/75-16.1 102 L 102 kg 87 L 37 kg 124 kg
27 gal 225 lb 23 gal 82 lb 273 lb
15-19.5 109 L 109 kg 95 L 39 kg 134 kg
29 gal 240 lb 25 gal 86 lb 295 lb
16.5L-16.1 156 L 156 kg 133 L 55 kg 188 kg
41 gal 344 lb 35 gal 121 lb 414 lb
TX18203,00004BC -19-19JUN09-1/1
Welding On Machine
Keep this story and Welding Near Electronic Control Units
UPDATE IN PROGRESS-7-23-09. SEE OM LEAD FOR story next to each other when applicable.
CORRECT CONTENT.
VD76477,00004EC -19-23JUL09-1/1
4-1-17 020113
PN=167
Miscellaneous—Machine
X9811 —UN—23AUG88
disconnecting hydraulic or other lines. Tighten
all connections before applying pressure. Search
for leaks with a piece of cardboard. Protect hands
and body from high pressure fluids.
1. Start engine.
TX1013918A —UN—20DEC06
2. Run engine at high idle.
3. Push ride control switch (1) to on position.
4. Raise boom to maximum height.
5. Power boom down half-way to ground.
6. Stop suddenly by releasing loader control lever.
7. If boom is not cushioned when loader valve is
released, see your authorized dealer for servicing the
1— Ride Control Switch
accumulator.
VD76477,0001137 -19-09JUL09-1/1
4-1-18 020113
PN=168
Miscellaneous—Machine
TX1013918A —UN—20DEC06
equipped with ride control. Ride control
accumulator energy must be discharged when
working on hydraulic components. Turn key
switch to ON. Push upper half of ride control
switch to activate ride control and move
loader control lever to FLOAT.
Do not have ride control activated when starting
the machine; the machine may move if ride
control is activated when the machine is started. 1— Ride Control Switch
Do not have ride control activated when
operating the loader; the ride control system
may cause unexpected movement. 4. Position front loader boom so that the bucket is
approximately 30 cm (1 ft) off the ground.
The ride control system has an accumulator and valve
in the loader circuit. 5. Stop the engine.
Before servicing or performing maintenance on the 6. Turn key switch to ON without restarting engine. Push
machine, discharge hydraulic oil pressure from the ride upper half of ride control switch to activate ride control.
control system as follows:
7. Move loader control lever to float position. Bucket
1. Ensure that area around bucket is clear. should lower to ground.
2. Push lower half of ride control switch (1) to deactivate 8. If ride control accumulator has lost gas charge, see
ride control. Checking Ride Control Accumulator—If Equipped in
this section.
3. Start the engine.
VD76477,0001138 -19-07JUL09-1/1
T163349B —UN—02JAN03
bystanders clear of machine.
4-1-19 020113
PN=169
Miscellaneous—Machine
T163972B —UN—15JAN03
3. Remove cap screws (3) and rear cab access floor
plate (4).
BT40170,0000043 -19-16JAN08-1/2
T164626B —UN—27JAN03
Source—Pressure...................................................... 1379—24 821 kPa
14—248 bar
200—3600 psi
4-1-20 020113
PN=170
Miscellaneous—Machine
TX1002309A —UN—06JAN06
CAUTION: Escaping fluid under pressure can
penetrate the skin causing serious injury. Relieve
pressure before disconnecting fuel or other
lines. Tighten all connections before applying
pressure. Keep hands and body away from
pinholes and nozzles that eject fluids under high
pressure. Use a piece of cardboard or paper to
search for leaks. Do not use your hand. Final Fuel Filter on Tier 2/Stage II Engine
If ANY fluid is injected into the skin, a doctor
familiar with this type of injury must surgically 1— Retaining Ring 7— Bleed Screw
remove it within a few hours or gangrene 2— Final Fuel Filter 8— Primer Lever
may result. Doctors unfamiliar with this 3— Water Separator Assembly
type of injury may call the Deere & Company
Medical Department in Moline, Illinois, or other
knowledgeable medical source. 6. Push primer lever toward engine as far as possible.
NOTE: If machine is equipped with auxiliary water Tier 3/Stage IIIA Engine
separator fuel filter the fuel tank must be
The fuel system for Tier 3/Stage IIIA engine is
completely full.
self-bleeding.
1. Fill fuel tank. 1. Fill fuel tank.
2. Open bleed screw (7) on final fuel filter (2). 2. Turn key switch to the ON position.
3. Pump primer lever (8) on fuel transfer pump until air 3. Wait 2 minutes.
free fuel stream is observed out of the bleed screw.
4. Turn key switch to the OFF position.
NOTE: The primer lever may need to be pressed
approximately 65 times. 5. Turn key switch back to the ON position.
6. Wait 2 minutes.
4. Close bleed screw on final fuel filter.
7. Start engine.
5. Pump primer lever on fuel transfer pump until
resistance is felt.
NOTE: The primer lever may need to be pressed
approximately 15 times.
TX18203,00004B9 -19-09JUL09-1/1
4-1-21 020113
PN=171
Miscellaneous—Machine
TX1074504 —UN—07APR10
4
TX1074504
Brake Bleeding Procedure Using Bleed Screw Method
1— Bleed Screw (right side) 2— Clear Plastic Tube 4— Bleed Screw (left side)
3— Container
4-1-22 020113
PN=172
Miscellaneous—Machine
5. Depress and hold the brake pedal, and open one Repeat the process until oil from bleed screw runs
(side) service brake bleed screw to allow air and oil clear and without air.
mixture into a container. Close bleed screw before
pedal reaches maximum travel or floor. 6. Repeat process for opposite side.
If the bleeding procedure (applying brake pedal full 7. After bleeding process is completed, pump each pedal
distance or travel) is done more than twice, fill the to check if pedal is firm.
brake valve reservoir again by starting the machine
and steering from stop-to-stop three times.
JH38101,0000189 -19-23SEP10-2/3
TX1081823 —UN—21SEP10
1. Engage park brake. Connect a vacuum to breather
port on hydraulic reservoir. After 10 minutes,
disconnect air pressure.
2. Leave hose from breather port to vacuum device
connected until brake circuit is filled with oil. Both
pedals should become solid.
3. Check brake pedal (1) travel distance (A) to Brake Pedal Travel
specification by measuring from floor to brake pedal
as shown.
1— Brake Pedal A—Travel Distance
Manual Method
1. Engage park brake. Run engine at slow idle.
5. Pump right-hand pedal until pedal is solid, then pump
2. Steer from stop-to-stop three or four times to fill the both pedals together until pedals are solid.
brake valve reservoir.
6. Check brake pedal (1) travel distance (A) to
3. Pump left-hand brake pedal five times, allowing 2 specification by measuring from floor to brake pedal
seconds between each pump for air to escape. as shown.
4. Repeat steps 2 and 3 until the left-hand pedal is solid.
JH38101,0000189 -19-23SEP10-3/3
4-1-23 020113
PN=173
Miscellaneous—Machine
T161381C —UN—14APR03
Fittings are easily disconnected using JDG1385 Special
Tool (1) (supplied with machine). The special tool has a
different size slot cut into each end. The narrow slot is
for -06 size fittings. The wide slot is for -08 size fittings.
Use appropriate end of special tool on fitting being
disconnected. To connect fittings, simply push each half
of fitting together. JDG1385 Special Tool Storage Location In Toolbox
IMPORTANT: DO NOT pry against release sleeve
or damage to fitting may result.
DO NOT force release sleeve beyond normal
range of travel, otherwise, release sleeve may
fall off when hose is disconnected. If this
T134792C —UN—24OCT00
happens and fitting is connected without the
release sleeve installed, fitting will not be
able to be disconnected again.
4-1-24 020113
PN=174
Miscellaneous—Machine
T133922 —UN—21SEP00
c. Make sure O-ring, backup ring, and retaining ring are
in position before connecting fitting halves together.
3. Connect STC fittings:
a. Make sure fitting halves (3 and 6) are clean and
free of contaminants.
STC Fitting Cross Section
b. Make sure release sleeve (1) is on male half of STC
fitting (6) before connecting fitting halves together. 1— Release Sleeve 4— O-Ring
2— Retaining Ring 5— Backup Ring
c. Push fitting halves together until a definite snap and 3— Female Half of STC Fitting 6— Male Half of STC Fitting
solid stop is felt.
d. Pull back on hose to make sure fitting halves are
locked together.
e. To prevent hoses from binding, move component
into position before pressurizing hydraulic system.
MD04263,000032B -19-05NOV10-2/2
T163361B —UN—02JAN03
3. Turn lever clockwise to tighten.
HG31779,00001BE -19-09JUL09-1/1
4-1-25 020113
PN=175
Miscellaneous—Machine
T6382JW —UN—02NOV88
89 lb-ft
4-1-26 020113
PN=176
Miscellaneous—Machine
T7646AP —UN—16DEC91
If shank is badly worn, install new shank.
Install special teeth for digging in rock or frost.
T7646AO —UN—16DEC91
T7646AN —UN—16DEC91
TX,90,BD2190 -19-07JUL09-1/1
Do Not Service Control Valves, Cylinders, If these parts need service, see your authorized dealer.
Pumps or Motors
Special tools and information are needed to service
control valves, cylinders, pumps, or motors.
T82,EXMA,BJ -19-16JAN08-1/1
4-1-27 020113
PN=177
Miscellaneous—Machine
TS176 —UN—23AUG88
The protection offered by ROPS will be
impaired if ROPS is subjected to structural
damage, is involved in an overturn incident,
or is in any way altered. A damaged ROPS
should be replaced, not reused.
4-1-28 020113
PN=178
Miscellaneous—Machine
Bolt or Screw SAE Grade 1 SAE Grade 2a SAE Grade 5, 5.1 or 5.2 SAE Grade 8 or 8.2
b c
Size Lubricated Dry Lubricatedb Dryc Lubricatedb Dryc Lubricatedb Dryc
N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in.
1/4 3.7 33 4.7 42 6 53 7.5 66 9.5 84 12 106 13.5 120 17 150
N·m lb.-ft. N·m lb.-ft.
5/16 7.7 68 9.8 86 12 106 15.5 137 19.5 172 25 221 28 20.5 35 26
N·m lb.-ft. N·m lb.-ft.
3/8 13.5 120 17.5 155 22 194 27 240 35 26 44 32.5 49 36 63 46
N·m lb.-ft. N·m lb.-ft. N·m lb.-ft.
7/16 22 194 28 20.5 35 26 44 32.5 56 41 70 52 80 59 100 74
N·m lb.-ft.
1/2 34 25 42 31 53 39 67 49 85 63 110 80 120 88 155 115
9/16 48 35.5 60 45 76 56 95 70 125 92 155 115 175 130 220 165
5/8 67 49 85 63 105 77 135 100 170 125 215 160 240 175 305 225
3/4 120 88 150 110 190 140 240 175 300 220 380 280 425 315 540 400
7/8 190 140 240 175 190 140 240 175 490 360 615 455 690 510 870 640
1 285 210 360 265 285 210 360 265 730 540 920 680 1030 760 1300 960
1-1/8 400 300 510 375 400 300 510 375 910 670 1150 850 1450 1075 1850 1350
1-1/4 570 420 725 535 570 420 725 535 1280 945 1630 1200 2050 1500 2600 1920
1-3/8 750 550 950 700 750 550 950 700 1700 1250 2140 1580 2700 2000 3400 2500
1-1/2 990 730 1250 930 990 730 1250 930 2250 1650 2850 2100 3600 2650 4550 3350
Torque values listed are for general use only, based on the strength of the bolt Replace fasteners with the same or higher grade. If higher
or screw. DO NOT use these values if a different torque value or tightening grade fasteners are used, tighten these to the strength of the
procedure is given for a specific application. For plastic insert or crimped steel original. Make sure fastener threads are clean and that you
type lock nuts, for stainless steel fasteners, or for nuts on U-bolts, see the properly start thread engagement. When possible, lubricate
tightening instructions for the specific application. Shear bolts are designed to fail plain or zinc plated fasteners other than lock nuts, wheel bolts
under predetermined loads. Always replace shear bolts with identical grade. or wheel nuts, unless different instructions are given for the
specific application.
a
Grade 2 applies for hex cap screws (not hex bolts) up to 6 in. (152 mm) long. Grade 1 applies for hex cap screws over 6
in. (152 mm) long, and for all other types of bolts and screws of any length.
b
“Lubricated” means coated with a lubricant such as engine oil, fasteners with phosphate and oil coatings, or 7/8 in.
and larger fasteners with JDM F13C, F13F or F13J zinc flake coating.
c
“Dry” means plain or zinc plated without any lubrication, or 1/4 to 3/4 in. fasteners with JDM F13B, F13E or F13H zinc flake coating.
DX,TORQ1 -19-12JAN11-1/1
4-1-29 PN=179
020113
Miscellaneous—Machine
Bolt or Screw Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9
Size Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb
N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in.
M6 4.7 42 6 53 8.9 79 11.3 100 13 115 16.5 146 15.5 137 19.5 172
N·m lb.-ft. N·m lb.-ft. N·m lb.-ft. N·m lb.-ft.
M8 11.5 102 14.5 128 22 194 27.5 243 32 23.5 40 29.5 37 27.5 47 35
N·m lb.-ft. N·m lb.-ft. N·m lb.-ft.
M10 23 204 29 21 43 32 55 40 63 46 80 59 75 55 95 70
N·m lb.-ft.
M12 40 29.5 50 37 75 55 95 70 110 80 140 105 130 95 165 120
M14 63 46 80 59 120 88 150 110 175 130 220 165 205 150 260 190
M16 100 74 125 92 190 140 240 175 275 200 350 255 320 235 400 300
M18 135 100 170 125 265 195 330 245 375 275 475 350 440 325 560 410
M20 190 140 245 180 375 275 475 350 530 390 675 500 625 460 790 580
M22 265 195 330 245 510 375 650 480 725 535 920 680 850 625 1080 800
M24 330 245 425 315 650 480 820 600 920 680 1150 850 1080 800 1350 1000
M27 490 360 625 460 950 700 1200 885 1350 1000 1700 1250 1580 1160 2000 1475
M30 660 490 850 625 1290 950 1630 1200 1850 1350 2300 1700 2140 1580 2700 2000
M33 900 665 1150 850 1750 1300 2200 1625 2500 1850 3150 2325 2900 2150 3700 2730
M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2770 4750 3500
Torque values listed are for general use only, based on the strength of Shear bolts are designed to fail under predetermined loads. Always
the bolt or screw. DO NOT use these values if a different torque value or replace shear bolts with identical property class. Replace fasteners with
tightening procedure is given for a specific application. For stainless steel the same or higher property class. If higher property class fasteners are
fasteners or for nuts on U-bolts, see the tightening instructions for the used, tighten these to the strength of the original. Make sure fastener
specific application. Tighten plastic insert or crimped steel type lock nuts threads are clean and that you properly start thread engagement. When
by turning the nut to the dry torque shown in the chart, unless different possible, lubricate plain or zinc plated fasteners other than lock nuts,
instructions are given for the specific application. wheel bolts or wheel nuts, unless different instructions are given for the
specific application.
a
“Lubricated” means coated with a lubricant such as engine oil, fasteners with phosphate and oil coatings, or M20
and larger fasteners with JDM F13C, F13F or F13J zinc flake coating.
b
“Dry” means plain or zinc plated without any lubrication, or M6 to M18 fasteners with JDM F13B, F13E or F13H zinc flake coating.
DX,TORQ2 -19-12JAN11-1/1
MB60223,00000E8 -19-11MAR09-1/1
4-1-30 PN=180
020113
Miscellaneous—Operational Checkout
Operational Checkout Procedure
Use this procedure to check all systems and functions
A location will be required which is level and has adequate
on the machine. It is designed so you can make a quick
space to complete the checks. No tools or equipment are
check of machine operation while doing both a walk
needed to perform this checkout.
around inspection and performing specific checks from
the operator’s seat. Complete the necessary visual checks (oil levels, oil
condition, external leaks, loose hardware, linkage, wiring,
Should you experience a problem with your machine, you etc.) prior to doing the checkout. The machine must be at
will find helpful diagnostic information in this checkout that
operating temperature for many of the checks.
will pinpoint the cause. Use the table of contents to help
find adjustment procedures. This information may allow Locate the check to be performed at the top of the left
you to perform simple repairs yourself, reducing machine column and read completely down the column before
down time. performing the check. Follow this sequence from left
to right. In the far right column, if no problem is found,
The information obtained after completing the operational you will be instructed to go to next check. If a problem
checkout will allow you or your authorized dealer to is indicated, you will be referred to either a group in this
pinpoint a specific test or repair needed to restore the manual or to your authorized dealer for repair.
machine to specifications.
MD04263,000014E -19-06MAY10-1/46
•
1 Display and Clear
Trouble Codes
Always check for diagnostic trouble codes and correct them before performing the
operational checkout.
MD04263,000014E -19-06MAY10-3/46
•
1 Battery Check
TX1003151 —19—30JAN06
Key switch OFF.
Press SELECT button, on Standard Display Monitor (SDM), and hold until battery
volts are displayed.
NOTE: Fuel gauge will calibrate against the far left peg before returning to its YES: Go to next check.
normal operating position and engine hours will be displayed.
LOOK: Does battery volts read a minimum of 12 volts? NO: Test battery.
4-2-1 020113
PN=181
Miscellaneous—Operational Checkout
4-2-2 020113
PN=182
Miscellaneous—Operational Checkout
•
1 Standard Display
Monitor (SDM) Check
TX1003145 —UN—02FEB06
Model Number
TX1003151 —19—30JAN06
Key switch ON (engine NOT running).
Observe monitor and note changes (bulbs, indicators and gauges).
Press NEXT until the SDM displays gear, engine speed and hour meter.
NOTE: Starting motor must not operate. YES: Go to next check.
LOOK: Do all lights and backlighting come on? NO: See your authorized
Does the display show the correct model number? dealer.
Do all gauge indicators point to approximately 12:00 o’clock position and then move to
their normal operating position?
TX1003153 —19—02FEB06
Key switch ON (engine NOT running).
Observe monitor. Press the NEXT button. YES: Go to next check.
LOOK: Does the display show volts, gear and engine speed? NO: See your authorized
dealer.
TX1003147 —UN—02FEB06
Key switch ON (engine NOT running).
Observe monitor. Press the NEXT button. YES: Go to next check.
LOOK: Does the display show gear, engine speed and hydraulic oil temperature? NO: See your authorized
dealer.
4-2-3 020113
PN=183
Miscellaneous—Operational Checkout
N 0
JOB 132.4
TX1003154 —19—22JAN07
Key switch ON (engine NOT running).
Observe monitor. Press the NEXT button. YES: Go to next check.
LOOK: Does the display show gear, engine speed and job timer hours? NO: See your authorized
dealer.
MD04263,000014E -19-06MAY10-8/46
•
2 Service Brake Pedal
Stop Check
T134625 —UN—19OCT00
Unlock brake pedals.
Lift left and right brake pedals individually.
LOOK: Does each pedal have a minimal amount of travel before cap screws contact YES: Go to next check.
stop?
NOTE: Gap between pedal stop screws and plate should be 0.127—0.381 NO: See your authorized
mm (0.005—0.015 in.). dealer.
This travel ensures that brake check valves are opened and brakes are released.
MD04263,000014E -19-06MAY10-9/46
•
3 Ride Control Electrical
Check (If Equipped)
TX1002661 —UN—13JAN06
Turn key switch ON (do not start engine).
Turn ride control switch ON. YES: Go to next check.
LOOK: Does the ride control switch on the Sealed Switch Module (SSM) indicator NO: See your authorized
light turn ON? dealer.
Turn ride control switch OFF. YES: Go to next check.
LOOK: Does the ride control switch on the Sealed Switch Module (SSM) indicator NO: See your authorized
light turn off? dealer.
MD04263,000014E -19-06MAY10-10/46
4-2-4 020113
PN=184
Miscellaneous—Operational Checkout
•
1 Park Brake Indicator
and Switch Check
TX1003182 —UN—30JAN06
Fasten Seat Belt.
Operator's seat facing loader position.
Apply service brakes.
Start the engine.
Engine speed at slow idle.
LOOK: Is the PARK BRAKE indicator on?
TX1016611 —UN—12APR10
Release park brake.
LOOK: Is the Park Brake indicator OFF?
Apply park brake. YES: Go to next check.
Stop the engine. NO: See your authorized
dealer.
Continued on next page MD04263,000014E -19-06MAY10-12/46
4-2-5 020113
PN=185
Miscellaneous—Operational Checkout
•
2 Start Circuit Check
TX1003174 —UN—30JAN06
RELEASE
PA R K B R A K E
TX1003152 —19—22JAN07
Fasten seat belt.
Operator's seat facing loader position.
Move transmission control lever (TCL) to 1st gear forward (1F).
Apply service brakes.
Start the engine.
Engine speed at slow idle.
NOTE: The engine will start with transmission control lever (TCL) in
forward (F) or reverse (R) but the controller will automatically shift
the transmission to neutral (N).
LOOK/LISTEN: Does the engine start?
Does display show RELEASE PARK BRAKE?
TX1003148 —UN—02FEB06
Apply service brakes.
Release park brake.
Move transmission control lever (TCL) to neutral.
NOTE: Display will not show “F” forward or “R” reverse until the transmission control
lever (TCL) is cycled to neutral and the park brake has been released.
LOOK: Does display show neutral (N).
YES: Go to next check.
TX1003149 —UN—30JAN06
Move transmission control lever (TCL) to 1st gear forward.
LOOK: Does display show 1F? NO: See your authorized
dealer.
Continued on next page MD04263,000014E -19-06MAY10-13/46
4-2-6 020113
PN=186
Miscellaneous—Operational Checkout
•
3 Reverse Warning
Alarm Check
TX1003175 —UN—30JAN06
1R Gearshift Lever
TX1003150 —UN—30JAN06
1R Display
Engine speed at slow idle.
Operator's seat facing loader position.
Apply service brakes.
Move transmission control lever (TCL) to 1st gear reverse (1R). YES: Go to next check.
LOOK/LISTEN: Does display show correct gear and direction? NO: See your authorized
Does the reverse warning alarm sound? dealer.
MD04263,000014E -19-06MAY10-14/46
•
4 Transmission Gear
Shift Detent Check
TX1003176 —UN—30JAN06
Fasten seat belt.
Start the engine.
Engine speed at slow idle.
Operator's seat facing loader position.
Apply service brakes.
Release park brake.
Move transmission control lever (TCL) into forward (F).
Turn transmission control lever (TCL) to shift into each gear. YES: Go to next check.
LOOK: Does gear number align with pointer in each speed detent position? NO: Replace transmission
Does twist handle remain in detented positions? control lever (TCL)/range
Does display indicate correct gear and direction? switch.
Continued on next page MD04263,000014E -19-06MAY10-15/46
4-2-7 020113
PN=187
Miscellaneous—Operational Checkout
•
5 Park Brake Function
Check
TX1016611 —UN—12APR10
Fasten seat belt.
Start the engine.
Engine speed at slow idle.
Operator's seat facing loader position.
Apply service brakes.
Release park brake.
Move transmission control lever (TCL) to 3rd gear forward (3F).
Slowly increase engine speed just enough to allow machine to start to move a few feet.
Apply the Park Brake.
NOTE: Transmission will shift to neutral (N) as soon as Park Brake is applied. YES: Go to next check.
LOOK/FEEL: Does Park Brake engage immediately, when Park Brake Switch is NO: See your authorized
pushed and does the machine stop? dealer.
MD04263,000014E -19-06MAY10-16/46
•
6 Pilot Control Tower
Operating/Stored
Position Check (If
Move pilot control towers into operating position.
Equipped)
Release towers.
LOOK/FEEL: Do towers stay in operating position?
Move pilot control towers into stored position. YES: Go to next check.
LOOK/FEEL: Do towers stay in stored position? NO: See your authorized
dealer.
MD04263,000014E -19-06MAY10-17/46
•
7 Pilot Control
Enable/Disable Switch
Check (If Equipped)
Run engine at 1500 rpm.
4-2-8 020113
PN=188
Miscellaneous—Operational Checkout
•
8 Pilot Control Pattern
Select Switch Check
(If Equipped)
Enable pilot controls.
•
9 Pilot Control Valve
Check (If Equipped)
Enable pilot controls.
•
10 Pilot Control
Accumulator Check
(If Equipped)
Run engine at 1500 rpm.
•
11 Backhoe Position
Control Pattern
Engine speed at slow idle.
4-2-9 PN=189
020113
Miscellaneous—Operational Checkout
•
12 Stabilizer Cylinder
Check
Engine speed at approximately 1500 rpm.
•
13 Hydraulic and
Transmission Oil
Warmup Procedure
IMPORTANT: For the following checks all systems must be warmed up to
operating range to get accurate test results.
Check hydraulic oil temperature. If hydraulic oil temperature is not to specification allow
machine time to warm up to normal operating range.
Specification
Hydraulic Oil—Temperature............................................................................. 60—70°C
140—160°F
Check transmission oil temperature. If transmission oil temperature is not to YES: Go to next check.
specification allow machine time to warm up to normal operating range.
Specification
Transmission Oil—Temperature...................................................................... 60—70°C
140—160°F
Are hydraulic and transmission oil temperature to specification? NO: Warm system to
specification.
Continued on next page MD04263,000014E -19-06MAY10-24/46
4-2-10 020113
PN=190
Miscellaneous—Operational Checkout
•
14 Cycle Times Check Engine at fast idle.
4-2-11 020113
PN=191
Miscellaneous—Operational Checkout
4-2-12 020113
PN=192
Miscellaneous—Operational Checkout
•
15 Brake System Leakage
Check
NO: Go to next check.
T134626 —UN—19OCT00
Depress and hold left brake pedal, then right brake pedal using approximately 267 N
(60 lb-force).
Specification
Brake Pedal—Force................................................................................................267 N
60 lb
LOOK: Brake pedal must not feel spongy (caused by air in the system). Does pedal YES: Bleed brake system.
settle more than 25 mm (1.0 in.) per minute. See Brake Bleeding
Procedure. (Section 4-1.)
MD04263,000014E -19-06MAY10-27/46
•
16 Brake Drag/Park
Brake Check
T6171AL —UN—09DEC88
Operator's seat in loader position.
Position machine on a gradual slope with front of machine facing downhill.
Lift loader bucket off the ground.
Transmission control lever (TCL) to neutral.
Differential lock not actuated.
TX1016611 —UN—12APR10
Release park brake.
Release service brakes.
Let machine coast freely for several feet.
Apply park brake.
LOOK: Did machine stop?
Release park brake.
LOOK: Did machine coast freely? YES: Go to next check.
NOTE: If machine does not move freely on slope, drive the machine for 5 minutes. NO: See your authorized
Feel axle housing area to locate which brake is dragging. dealer.
Continued on next page MD04263,000014E -19-06MAY10-28/46
4-2-13 020113
PN=193
Miscellaneous—Operational Checkout
•
17 Engine Speed Select
Knob Check
TX1003184 —UN—30JAN06
Engine speed slow idle.
Auto-Idle OFF.
Lower all equipment to the ground.
Operator’s seat facing backhoe position.
Transmission control lever (TCL) in neutral.
Move speed control knob to slow idle, then to fast idle position. YES: Continue check.
LOOK: Does tachometer read 900—925 rpm (Slow Idle) and 2400—2425 rpm (Fast NO: See your authorized
Idle)? dealer.
Engine speed slow idle.
Operator’s seat facing backhoe position.
Move speed select knob to increase engine speed to 1200 rpm.
•
18 Engine Speed Control
Pedal Check
Engine speed slow idle.
4-2-14 020113
PN=194
Miscellaneous—Operational Checkout
•
19 Auto-Idle Circuit
Check (If Equipped)
TX1002663 —UN—13JAN06
Engine speed fast idle.
Auto-Idle switch OFF (Indicator light OFF).
Lower all equipment to the ground.
Operator’s seat facing backhoe position.
Transmission control lever (TCL) in neutral.
Push Auto-Idle Switch to ON. YES: Go to next check.
LOOK/LISTEN: Does engine speed decrease after 4 to 6 seconds? Does Auto-Idle NO: See your authorized
indicator light come ON? dealer.
Slowly actuate any boom backhoe function. YES: Go to next check.
LOOK/LISTEN: Does engine speed return to its original setting? NO: See your authorized
dealer.
Rotate operator's seat to loader position.
LOOK/LISTEN: Does engine speed return to slow idle. YES: Go to next check.
LOOK: Does Auto-Idle indicator light go OFF? NO: See your authorized
dealer.
MD04263,000014E -19-06MAY10-31/46
•
20 Engine and Torque
Converter Check
(Without MFWD)
T6171AM —UN—09DEC88
Engine speed slow idle.
Operator’s seat facing loader position.
Position machine with loader bucket at ground level against a dirt bank or immovable
object.
Move transmission control lever (TCL) to forward (F) position.
Engage differential lock.
Increase engine speed to fast idle.
Release park brake.
LOOK: Do rear wheels stall? YES: Go to next check.
NOTE: This test will give a general indication of engine, transmission NO: See your authorized
and torque converter performance. dealer.
Continued on next page MD04263,000014E -19-06MAY10-32/46
4-2-15 020113
PN=195
Miscellaneous—Operational Checkout
•
21 Transmission Neutral
Disconnect Circuit
Check
Fasten seat belt. Operator’s seat facing loader position.
•
22 Differential Lock
Check
T6295AD —UN—19OCT88
Operator’s seat facing loader position.
•
23 Differential Gear and
Pinion Check
Operator’s seat facing loader position.
4-2-16 020113
PN=196
Miscellaneous—Operational Checkout
•
24 Front Wheel Alignment
(Toe-In) Check
YES: Go to next check.
T6264AI —UN—22OCT91
Drive machine in fourth gear forward on a surface with loose material.
LOOK: Is material from behind front wheels thrown excessively inward or outward? NO: See Toe-In Check and
Adjust. (Section 4-1.)
MD04263,000014E -19-06MAY10-36/46
•
25 Mechanical Front
Wheel Drive (MFWD)
Driving Check (If
Equipped)
T131717B —UN—15JUN00
MFWD Switch
Engine speed slow idle.
Operator’s seat facing loader position.
4-2-17 020113
PN=197
Miscellaneous—Operational Checkout
•
26 Mechanical Front
Wheel Drive (MFWD)
Differential Check
CAUTION: Prevent possible crushing injury from heavy compo-
nent. Use appropriate lifting device.
•
27 Mechanical Front
Wheel Drive (MFWD)
Gear and Pinion Check
Drive machine at transport speed with mechanical front wheel drive (MFWD) engaged,
then disengage.
LISTEN: Does mechanical front wheel drive (MFWD) “whine” when disengaged? YES: Go to next check.
NOTE: It is normal for mechanical front wheel drive (MFWD) to “whine” NO: If mechanical front
when engaged at transport speeds. wheel drive (MFWD)
“whines”, check oil levels
and fill to correct level.
MD04263,000014E -19-06MAY10-39/46
•
28 Ride Control System
Check (If Equipped)
Run engine at fast idle.
•
29 Hydraulic Loader
Coupler Check (If
Equipped)
CAUTION: Avoid unexpected movement. Position attachment
on ground before releasing pin.
4-2-18 020113
PN=198
Miscellaneous—Operational Checkout
•
30 Steering System
Checks
Operator’s seat facing loader position.
Raise the loader bucket off the ground with the bottom level with the ground.
•
31 Cylinder Cushion
Check
Engine speed idle.
•
32 Backhoe and Loader
Function Drift Check
Warm hydraulic oil to operating temperature for this check.
Specification
Hydraulic Oil—Temperature............................................................................. 60—70°C
140—160°F
Engine speed slow idle.
Position backhoe fully extended with bucket at a 45° angle to the ground.
Lower boom until the bucket cutting edge is 50 mm (2.0 in.) off the ground.
Position loader bucket the same distance off of the ground as backhoe bucket.
Observe both bucket cutting edges for 1 minute. YES: Go to next check.
LOOK: Are both bucket cutting edges still off the ground after 1 minute? NO: See your authorized
dealer.
Continued on next page MD04263,000014E -19-06MAY10-44/46
4-2-19 PN=199
020113
Miscellaneous—Operational Checkout
•
1 Cab System Checks
Operational Checkout
Do the following work properly?
• Seat adjustment
• Seat belt
• Tilt wheel console
• Dome light
• Horn
• Front and rear windshield wiper and washer
• Four speed (five position) blower fan
• Air conditioning
• Heater
• Door and window latches
• Front and rear work lights
• Drive and brake lights
• Warning lights
• Turn signals
• Side shield latches
• Grill housing
• Fuel fill cap
• Loader boom lock check
• Backhoe boom lock check
• Service decal check
• Beacon (if equipped) YES: Operational checkout
complete.
• Auxiliary hydraulics (if equipped) NO: Repair.
MD04263,000014E -19-06MAY10-46/46
4-2-20 020113
PN=200
Miscellaneous—Troubleshooting
Troubleshooting Procedure Step 1. Operational Checkout Procedure
NOTE: Troubleshooting charts are arranged from the Step 2. Troubleshooting Charts
simplest to verify, to least likely, more difficult
to verify. When diagnosing a problem, use Step 3. Adjustments
all possible means to isolate the problem to a
single component or system. Use the following Step 4. See your authorized John Deere dealer.
steps to diagnose problems:
HG31779,0000020 -19-06MAY10-1/1
4-3-1 020113
PN=201
Miscellaneous—Troubleshooting
Engine
Symptom Problem Solution
Engine Cranks, But Will Not Start Fuel tank empty Check fuel quantity.
or Starts Hard
Fuel tank vent plugged Remove cap and listen for sound of
air entering tank. Replace cap.
Water in fuel or water frozen in fuel line Drain water from fuel tank. Inspect
fuel filter for water. Change filter.
Debris in fuel or incorrect grade of fuel Check fuel tank outlet strainer for type
of fuel debris. Check bottom of fuel
tank for debris. Clean tank. Add fuel.
Check grade of fuel. Add correct fuel.
Air leak on suction side of fuel system Check for bubbles in fuel filter and
tighten connections. Inspect fuel lines
for damage.
Fuel transfer pump diaphragm leaking Check engine oil for fuel dilution.
Engine Surges or Stalls Frequently Air in fuel Inspect filter for evidence of air in fuel.
Tighten connections and bleed fuel
system.
Fuel tank vent plugged Remove cap and listen for sound of
air entering tank. Replace cap.
Debris in fuel or incorrect grade of fuel Check fuel tank outlet strainer for
debris. Check bottom of fuel tank for
debris. Clean tank. Add fuel. Check
grade of fuel.
4-3-2 020113
PN=202
Miscellaneous—Troubleshooting
Debris in fuel or incorrect grade of fuel Check fuel tank for water. Check fuel
tank strainer and fuel filter for debris.
Clean. Check grade of fuel.
Engine Does Not Develop Power Fuel tank outlet strainer plugged Check fuel tank for water or debris.
Remove and clean.
Engine Emits Excessive Black or Restricted air filter Check air filter restriction and air
Gray Exhaust Smoke filters. Clean or replace.
Engine Emits Excessive Blue or Cranking speed too slow Check batteries and connections.
White Smoke
Incorrect grade of fuel Drain and add correct fuel.
Slow Acceleration Wrong grade of fuel Drain and add correct fuel.
Detonation (Excess Engine Knock) Low engine oil level Add oil.
Abnormal Engine Noise Low or incorrect engine oil (too thin) Add correct oil to proper level.
Engine oil diluted with fuel Inspect engine oil. See your
authorized dealer.
Low Oil Pressure (Oil Pressure Low oil level Add oil to proper level. Inspect engine
Light On—Red "Stop" Flashing) oil.
Wrong viscosity oil/oil diluted with Change oil and see your authorized
diesel fuel dealer.
Engine Overheats (Engine Coolant Low coolant level Fill cooling system and check for leaks.
Indicator Light On and Red "Stop"
Flashing)
Low engine oil level Add oil.
4-3-3 020113
PN=203
Miscellaneous—Troubleshooting
Excessive Fuel Consumption Air system restricted Check filter restriction indicator and
air filters. Replace.
Excessive Drag In Turbocharger Bearing seizure or dirty or worn Check for plugged air filters.
Rotating Members bearings caused by excessive
temperature, unbalanced wheel,
dirty oil, oil starvation, or insufficient
lubrication
HG31779,0000021 -19-07MAR07-3/3
4-3-4 020113
PN=204
Miscellaneous—Troubleshooting
Electrical System
Symptom Problem Solution
Starter Will Not Crank Engine Battery undercharged or dead See your authorized dealer.
Starter motor pinion stuck in flywheel Repair starter motor. See your
gear authorized dealer.
Engine Cranks Slowly Battery cable connections loose or Clean and/or tighten connections.
corroded
Batteries undercharged See your authorized dealer.
Starting Motor Turns, but Engine Starter pinion not engaging flywheel See your authorized dealer.
Will Not Crank ring gear
Starter pinion or flywheel gear teeth See your authorized dealer.
broken
Starting Motor Continues to Run Starter solenoid stuck See your authorized dealer.
after Engine Starts
Starter not disengaging See your authorized dealer.
4-3-5 020113
PN=205
Miscellaneous—Troubleshooting
Battery Using Too Much Water High ambient temperature Refill with distilled water.
Low Battery Output Low water level See Battery Using Too Much Water in
this group.
Dirty or wet battery top, causing Clean battery and wipe dry.
discharge
Corroded or loose battery cable ends Clean and tighten cable end clamps.
Recharge battery. If machine has two
batteries, recharge separately.
Start Aid Does Not Work Empty or misaligned start aid can A click, not a hiss, is heard when
start aid button is pushed. Replace or
adjust can.
4-3-6 020113
PN=206
Miscellaneous—Troubleshooting
Display Monitor Does Not Work Display monitor fuse Replace fuse.
Engine Coolant Temperature Gauge Wire harness or bad connection at See your authorized dealer.
Always Indicates HIGH bulkhead connector
Gauge See your authorized dealer.
Fuel Gauge Does Not Work Fuel gauge problem See your authorized dealer.
Engine Oil Pressure Indicator Low oil level Stop engine. Check level.
Indicates Low
Low oil viscosity Drain and add correct oil.
Engine Air Filter Restriction Restricted engine air filter Replace filter.
Indicator Light Stays On All the
Time
Engine air filter restriction switch See your authorized dealer.
Voltage Indicator Light Remains On Loose or glazed alternator belt Check belt. Replace if glazed; tighten
if loose.
4-3-7 020113
PN=207
Miscellaneous—Troubleshooting
Hydraulic Oil Filter Restriction Restricted hydraulic oil filter Replace filter.
Indicator Light Stays On All the
Time
Hydraulic oil filter restriction switch See your authorized dealer.
Hydraulic Oil Temperature Indicator Wiring harness See your authorized dealer.
Light Stays On All the Time
Sender See your authorized dealer.
Backup Alarm Does Not Sound Wiring harness See your authorized dealer.
Front or Rear Wiper Does Not Work Wiper fuse Replace fuse.
Blower Motor Does Not Work Blower motor fuse Replace fuse.
4-3-8 020113
PN=208
Miscellaneous—Troubleshooting
VD76477,000122C -19-21DEC06-5/5
Steering System
Symptom Problem Solution
No Response When Steering Wheel Low or no oil Check reservoir oil level.
Is Turned
VD76477,000126B -19-21DEC06-1/1
4-3-9 020113
PN=209
Miscellaneous—Troubleshooting
Hydraulic System
Symptom Problem Solution
Reservoir Drains When Changing Return tube vent hole in reservoir may Remove, inspect and repair.
Hydraulic Filter be plugged
Vent tube broken off inside reservoir Remove and repair.
No Loader Or Steering Hydraulics Low oil level Add oil to correct level.
Low Hydraulic Power Hydraulic oil aerated Incorrect oil; drain and refill. Suction
hose has air leak; inspect and tighten.
Slow Hydraulic Functions Low oil level Add oil to correct level.
Slow Loader And Backhoe Hydraulic oil aerated Incorrect oil; drain and refill. Suction
Hydraulics (Low Pump Output) hose has air leak; inspect and tighten.
Low Hydraulic Power (Low Low oil level (no aeration of oil) Add oil to correct level.
Hydraulic Pressure)
Hydraulic oil aerated Incorrect oil; drain and refill. Suction
hose has air leak; inspect and tighten.
Hydraulic Function Makes Low oil level Add oil to correct level.
Chattering Noise
Hydraulic oil aerated Incorrect oil; drain and refill. Suction
hose has air leak; inspect and tighten.
Oil levels too low in reservoir Check levels and add oil. Use
recommended oil.
4-3-10 020113
PN=210
Miscellaneous—Troubleshooting
Foaming Oil Oil level too low or too high Check oil level. Adjust to full mark on
sight gauge.
Excessive Pump Noise Low oil level Add oil to correct level.
Hydraulic filter bypass valve chattering Replace filter. Inspect, clean, and
repair.
No Response When Steering Wheel Low oil level Check reservoir oil level.
Is Turned
Machine Turns In Opposite Steering cylinder lines not connected Connect steering cylinder lines to
Direction properly opposite ports.
HG31779,0000023 -19-21DEC06-2/2
4-3-11 020113
PN=211
Miscellaneous—Troubleshooting
Transmission
Symptom Problem Solution
Machine Will Not Move In Forward Low oil level in transmission Add oil to correct level.
or Reverse
Broken drive shafts Inspect drive shafts and universal
joints for external damage. See your
authorized dealer.
Machine Lacks Power or Moves Oil level is low Add oil to correct level.
Slow
Wrong oil, aerated oil Change oil.
Transmission Shifts Too Slow Low or high oil level (aeration of oil) Add oil or drain.
Transmission Overheats Oil level too high or too low Check oil level and correct.
Oil cooler air flow restricted Inspect and clean exterior of cooler.
See your authorized dealer.
Excessive Power Train Noise Engine low idle too slow See your authorized dealer.
MFWD
Symptom Problem Solution
VD76477,0001260 -19-14NOV06-1/1
4-3-12 020113
PN=212
Miscellaneous—Troubleshooting
Rear Axle
Symptom Problem Solution
No Differential Lock Operation Problem in electrical circuit to solenoid With engine stopped and key switch
turn to accessory, activate differential
lock and listen for a click from solenoid
valve.
Poor Service Brakes Air in brake valve or lines or piston Bleed brakes. See Brake Bleeding
Procedure. (Section 4-1.)
Excessive Noise/Heat Low oil level Check oil level and fill.
Park Brake Will Not Engage Tow release screws turned in See your authorized dealer.
4-3-13 020113
PN=213
Miscellaneous—Troubleshooting
Air Conditioning
Symptom Problem Solution
Air Conditioning System Does Not A/C and heater blower fuse Replace fuse.
Operate
Blower motor switch Check switch.
Air Conditioner Does Not Cool Fresh air filter restricted Clean or replace filter.
Interior of Cab
Condenser fins restricted with debris Clean condenser fins.
Air Conditioner Runs Constantly, Freeze control switch, capillary tube Reposition capillary tube in evaporator
Too Cold not positioned in evaporator properly coil.
Interior Windows Continue to Fog Fresh air filter restricted Clean or replace filter.
Heater System Does Not Operate A/C and heater blower fuse Replace fuse.
4-3-14 020113
PN=214
Miscellaneous—Troubleshooting
Interior Windows Continue to Fog Fresh air filter restricted Clean or replace filter.
A/C system off (if equipped) Put A/C and heater ON/OFF switch to
A/C position.
VD76477,0001236 -19-21DEC06-2/2
4-3-15 020113
PN=215
Miscellaneous—Storage
Prepare Machine for Storage 3. Wash the machine. [Use low pressure wash
operations (less than 1379 kPa (13.8 bar) (200 psi)
IMPORTANT: Avoid machine damage, do not use until 30 days after receipt of machine.] Paint areas to
biodiesel during machine storage. When prevent rust. Replace decals, where needed.
using biodiesel blends, switch to petroleum
diesel for long term storage. 4. Fill fuel tank, to prevent condensation.
1. Before storage, operate engine on at least one 5. Ensure tires are properly inflated.
complete tank of petroleum diesel fuel to purge the 6. Park machine on a hard surface to prevent tires from
fuel system. Ensure that the fuel tank is full during freezing to ground.
storage to prevent water build up due to condensation.
IMPORTANT: LPS 3® Rust Inhibitor can destroy
NOTE: For blends up to and including B20, it is painted finish. DO NOT spray LPS 3 Rust
recommended that biodiesel be used within three Inhibitor on painted surfaces.
months of its manufacture. For blends greater
than B20, it is recommended that the biodiesel 7. Retract all hydraulic cylinders if possible. If not, coat
be used within 45 days. The poor oxidation exposed cylinder rods with LPS 3 Rust Inhibitor.
stability characteristic of biodiesel can result in
long-term storage problems. John Deere does not 8. Apply grease at all lubrication fittings.
recommend using biodiesel in engines powering
standby applications or vehicles operating on a 9. Remove batteries or disconnect terminals from
seasonal basis. Consult your John Deere dealer or batteries.
fuel supplier for additives to improve fuel storage 10. Store machine in a dry, protected place.
and performance of biodiesel fuels. These additives
must be added to the biodiesel close to its time IMPORTANT: Prevent possible machine damage
of production for them to be effective. from unauthorized persons operating machine.
Attach a DO NOT OPERATE tag to steering wheel.
2. Repair worn or damaged parts. Install new parts, if
necessary, to avoid needless delays later. 11. Put a DO NOT OPERATE tag on the steering wheel.
IMPORTANT: High pressure washing [greater than 12. Close all vent louvers in the cab.
1379 kPa (13.8 bar) (200 psi)] can damage freshly
13. Lock all covers and doors.
painted finishes. Paint should be allowed to
air dry for 30 days minimum after receipt of
machine before cleaning parts or machine
with high pressure. Use low pressure wash
operations until 30 days have elapsed.
LPS 3 Rust Inhibitor is manufactured by Holt Lloyd Corporation.
VD76477,00015C2 -19-06MAR12-1/1
4-4-1 020113
PN=216
Miscellaneous—Storage
T6181AU —UN—18OCT88
3. Check all fluid levels. If low, check for leaks and add
oil as required.
4. Check belts.
5. Check condition of all hoses and connections.
6. Check battery electrolyte level. Charge and install
battery.
run until it reaches operating temperature. Run at 1/2
7. For machines with tires, check condition of tires and speed for five minutes. Do not run at fast or slow idle.
tire pressure.
• If engine fails to start or runs poorly after starting,
For machines with tracks, check condition of tracks change fuel filter(s). Bleed fuel system.
and track sag.
12. Operate all controls, levers, seat adjustments, etc.
On crawler machines with non sealed-and-lubricated
track chains, apply oil to the pin-to-bushing joints. Run CAUTION: Prevent possible injury from
machine back and forth several times. unexpected machine movement. Clear the
8. Park machine on a hard surface to prevent tracks from area of all persons before running machine
freezing to ground. through the operation procedure.
9. Fill fuel tank. 13. Make sure the area is clear to allow for movement.
Cycle all hydraulic functions several times. Check
10. Pre-lubricate turbocharger bearings, if equipped:
condition of all hoses and connections.
a. Disconnect fuel shutoff fuse.
14. Park the machine with cylinder rods retracted, if
b. Crank engine for 10 seconds. possible. Turn key switch to OFF.
c. Connect fuel shutoff fuse. 15. Apply LPS 3 Rust Inhibitor to exposed cylinder rod
areas.
11. Inspect engine compartment, and remove any foreign
material that may have accumulated. Start engine and
VD76477,00016A3 -19-13JUN11-2/2
4-4-2 020113
PN=217
Miscellaneous—Machine Numbers
Record Product Identification Number (PIN)
Purchase Date
T132526B —UN—13JUL00
Identification Number.
A—Product Identification
Number Tag
CED,OUO1079,460 -19-13JUL00-1/1
TX1014141A —UN—26OCT06
VD76477,0001148 -19-09NOV06-1/1
A—Transmission Serial
TX1003410A —UN—07FEB06
Number Tag
VD76477,0001149 -19-25OCT06-1/1
4-5-1 020113
PN=218
Miscellaneous—Machine Numbers
TX1003412A —UN—07FEB06
Tag
VD76477,000125B -19-13NOV06-1/1
TX1014904A —UN—21NOV06
A—Mechanical Front Wheel
Drive (MFWD) Front Axle
Serial Number Tag
VD76477,000124B -19-14DEC06-1/1
TS1680 —UN—09DEC03
3. Other steps you can take:
- Mark your machine with your own numbering system
- Take color photographs from several angles of each
machine
DX,SECURE1 -19-18NOV03-1/1
4-5-2 020113
PN=219
Miscellaneous—Machine Numbers
TS230 —UN—24MAY89
- Remove any keys and batteries
3. When parking indoors, put large equipment in front of
exits and lock your storage buildings.
4. When parking outdoors, store in a well-lighted and
fenced area.
5. Make note of suspicious activity and report any thefts
immediately to law enforcement agencies.
6. Notify your John Deere dealer of any losses.
DX,SECURE2 -19-18NOV03-1/1
4-5-3 020113
PN=220
Miscellaneous—Specifications
Travel Speeds
Travel speeds are as follows for machines using 19.5L-24
rear tires:
Item Measurement Specification
Travel Speeds
1 Forward Speed 5.7 km/hr
3.5 mph
2 Forward Speed 10.5 km/hr
6.5 mph
3 Forward Speed 21.3 km/hr
13.2 mph
4 Forward Speed 35.9 km/hr
22.3 mph
1 Reverse Speed 7.2 km/hr
4.5 mph
2 Reverse Speed 13.2 km/hr
8.2 mph
3 Reverse (310SJ only) Speed 21.1 km/hr
13.1 mph
NOTE: Heavily equipped machines and smaller tires
may result in slower travel speeds.
VD76477,0001150 -19-05FEB08-1/1
4-6-1 020113
PN=221
Miscellaneous—Specifications
T115805 —UN—11JUN98
4-6-2 020113
PN=222
Miscellaneous—Specifications
4-6-3 020113
PN=223
Miscellaneous—Specifications
4-6-4 020113
PN=224
Miscellaneous—Specifications
4-6-5 020113
PN=225
Miscellaneous—Specifications
4-6-6 020113
PN=226
Miscellaneous—Specifications
310J Buckets
Width Heaped Capacity Weight
Loader: mm (In.) m3 (Cu Yd) kg lb
Heavy duty long lip 2180 (86) 0.86 (1.12) 426 (940)
2180 (86) 0.86 (1.12) 426 (940)
Multipurpose 2180 (86) 0.76 (1.00) 725 (1600)
VD76477,00010DB -19-09JUL09-1/1
4-6-7 020113
PN=227
Miscellaneous—Specifications
TX1015209 —19—09JAN07
2,236 (1014) 8
2,223 (1008) 3
12
4
FEET 0 4 8 12 16 20
METERS 0 1 2 3 4 5 6 7
VD76477,00010DD -19-16OCT06-1/1
TX1015210 —19—12DEC06
1,931 (876) 8
side. Lift capacity over the rear is not affected.
1,914 (868) 3
12
4
FEET 0 4 8 12 16 20
METERS 0 1 2 3 4 5 6 7
VD76477,00010DE -19-16OCT06-1/1
4-6-8 020113
PN=228
Miscellaneous—Specifications
TX1015211 —19—09JAN07
1,557 (706) 8
side. Lift capacity over the rear is not affected.
1,549 (703) 3
1,575 (714) 12
4
FEET 0 4 8 12 16 20
METERS 0 1 2 3 4 5 6 7
VD76477,00010DF -19-16OCT06-1/1
4-6-9 020113
PN=229
Miscellaneous—Specifications
310SJ Dimensions
T115805 —UN—11JUN98
NOTE: Specifications and design subject to change rear tires; 11L-16, 12PR, F3 front tires; 0.86
without notice. Whenever applicable, specifications m3 (1.12 cu yd) loader bucket; 610 mm (24 in.)
are in accordance with SAE Standards. Unless backhoe bucket; ROPS/FOPS; full fuel tank
otherwise noted, these specifications are based and 79 kg (175 lb) operator.
on a standard machine with 19.5L-24, 8PR, R4
4-6-10 020113
PN=230
Miscellaneous—Specifications
4-6-11 020113
PN=231
Miscellaneous—Specifications
4-6-12 020113
PN=232
Miscellaneous—Specifications
4-6-13 020113
PN=233
Miscellaneous—Specifications
3
Heavy Duty Long Lip 0.96 m (1.25 Depth 147 mm
yd3) 5.8 in.
Heavy Duty 1.00 m3 (1.31 yd3) Depth 206 mm
8.1 in.
Multipurpose 0.96 m3 (1.25 yd3) Depth 185 mm
7.3 in.
Multipurpose 1.00 m3 (1.31 yd3) Depth 185 mm
7.3 in.
VD76477,00010E0 -19-09JUL09-5/5
4-6-14 020113
PN=234
Miscellaneous—Specifications
310SJ Buckets
Width Heaped Capacity Weight
Loader: mm In. m3 Cu Yd kg lb
Heavy duty long lip 2180 86 0.86 1.12 426 940
2340 92 1.00 1.30 476 1050
Multipurpose 2180 86 0.76 1.00 725 1600
2340 92 0.96 1.25 762 1680
VD76477,00010E3 -19-13JUL09-1/1
TX1015212 —19—12DEC06
2,723 (1235) 8
2,732 (1239) 3
12
4
FEET 0 4 8 12 16 20
METERS 0 1 2 3 4 5 6 7
VD76477,00010E4 -19-16OCT06-1/1
4-6-15 020113
PN=235
Miscellaneous—Specifications
TX1015213 —19—12DEC06
2,462 (1117) 8
2,514 (1140) 3
3,306 (1500) 12
4
FEET 0 4 8 12 16 20
METERS 0 1 2 3 4 5 6 7
VD76477,00010E5 -19-16OCT06-1/1
TX1015214 —19—12DEC06
1,971 (894) 8
1,988 (902) 3
2,058 (933) 12
4
FEET 0 4 8 12 16 20
METERS 0 1 2 3 4 5 6 7
VD76477,00010E6 -19-16OCT06-1/1
4-6-16 020113
PN=236
Index
Page Page
Index-1 020113
PN=1
Index
Page Page
Index-2 020113
PN=2
Index
Page Page
Index-3 020113
PN=3
Index
Page Page
Index-4 020113
PN=4
Index
Page Page
Warm-up
Cold weather ...................................................... 2-2-6 O
Normal conditions............................................... 2-2-5
Machine modifications Oil
Avoid ...................................................................... 1-2-2 Alternative and synthetic lubricants ....................... 3-1-6
Machine movement Axle sample ........................................................... 3-8-6
Unintended Change
Prevent .....................................................1-3-1, 1-3-2 Engine ................................................................ 3-8-3
Machine tipover Hydraulic reservoir ........................................... 3-10-1
Avoid ...................................................................... 1-3-3 MFWD front axle housing................................. 3-10-2
Machine, inspect........................................................ 1-2-2 MFWD planetary housing................................. 3-10-2
Main menu Planetary housing............................................. 3-10-3
Standard display monitor ....................................... 2-1-8 Rear axle housing ............................................ 3-10-3
Maintenance Transmission ...................................................... 3-9-7
Chart ...................................................................... 3-2-1 Engine sample ....................................................... 3-7-4
Preparation for ....................................................... 3-2-1 Hydraulic sample ................................................... 3-8-6
Record ................................................................... 3-2-7 Level
Mechanical front wheel drive Engine ................................................................ 3-4-2
Oil specification.................................................... 3-1-11 Hydraulic reservoir ............................................. 3-4-1
Metric bolt and screw torque values ........................ 4-1-30 MFWD housing................................................... 3-7-1
MFWD MFWD planetary housing................................... 3-7-1
Lubricate Transmission ...................................................... 3-5-1
Change axle housing oil ................................... 3-10-2 Level, rear axle ...................................................... 3-7-4
Change planetary housing oil........................... 3-10-2 Specification
Check axle housing oil level ............................... 3-7-1 Axles................................................................. 3-1-11
Check planetary housing oil level....................... 3-7-1 Hydraulic system .............................................. 3-1-11
Drive shaft splines .............................................. 3-3-8 Mechanical front wheel drive............................ 3-1-11
Oscillating pivot and universal joints .................. 3-4-9 Transmission .................................................... 3-1-11
Operation ............................................................. 2-2-24 Transmission sample ............................................. 3-8-6
Troubleshooting ................................................... 4-3-12 Oil, engine
MFWD front axle housing Tier 2 and Stage II ................................................. 3-1-7
Serial number......................................................... 4-5-2 Tier 3 and Stage III A ............................................. 3-1-9
Monitor Operating
Codes..................................................................... 2-1-9 Use special care .................................................... 1-3-4
Engine air filter restriction indicator........................ 2-1-3 Operating backhoe coupler ..................................... 2-2-21
Engine alternator voltage indicator ........................ 2-1-3 Operating loader coupler ......................................... 2-2-22
Engine coolant temperature gauge........................ 2-1-3 Operating tips
Engine oil pressure indicator.................................. 2-1-3 Lifting ................................................................... 2-2-25
Fuel level gauge..................................................... 2-1-3 Operation qualification............................................... 1-2-1
Hydraulic oil filter restriction indicator .................... 2-1-3 Operational checkout procedures.............................. 4-2-1
Job timer .............................................................. 2-1-11 Operator convenience features ................................. 1-1-1
machine settings .................................................. 2-1-11
Main menu ............................................................. 2-1-8 P
Normal display ....................................................... 2-1-7
Seat belt/park brake indicator ................................ 2-1-3 Park brake
Standard display .................................................... 2-1-2 Check operation of............................................... 4-1-20
Stop indicator ......................................................... 2-1-3 Indicator ................................................................. 2-1-3
Transmission and torque converter oil Switch .................................................................. 2-1-12
temperature gauge............................................... 2-1-3 Park brake switch ............................................1-3-1, 1-3-2
Monitor functions ....................................................... 2-1-3 Parking
Monitor options ........................................................ 2-1-10 Machine ............................................................... 2-2-25
Motor service ........................................................... 4-1-27 Parts, moving
Stay clear ............................................................... 1-2-2
N Pattern select switch................................................ 2-1-15
Pedal
Normal display Sixth-function ....................................................... 2-2-19
Standard display monitor ....................................... 2-1-7 Pedals and levers ...................................................... 2-1-1
Pilot controls .......................................................... 2-1-1
Periodic maintenance chart ....................................... 3-2-1
Index-5 020113
PN=5
Index
Page Page
Index-6 020113
PN=6
Index
Page Page
Index-7 020113
PN=7
Index
Index-8 020113
PN=8