Catalogue TD Insulators

The very Best.
T & D Insulators
T & D Insulators
Quality Engineered
E x p e c t
PPC insulators has
Introduction
its roots in providing

Product high-quality, reliable
you can trust
Transmission and
Distribution products dat-

> ANSI
ing back to 1917,
when it was known
as Federal Porcelain Co.,
in Carey, OH.
Today, we are still
providing high–quality
reliable products
but our role has Whether you need PPC Insulators to have
expanded as a world- suspension insulators, the widest range of
wide supplier. tie top line post T&D Insulators in the
insulators, pin type and world … when you need it!
high voltage pin type That means “24/7”,
insulators, or spool twenty–four hours a day,
and guy strain seven days a week.
insulators,
you can count on

T & D Insulators
T&D Insulators.
The Best!
Contents
Contents
> Types
Suspension Insulators PAGE 4
Pin Type Insulators PAGE 4
Tie Top Line Post Insulators PAGE 5
Horizontal & Vertical Clamp Top Line Post PAGE 5
Spool And Guy Strain Insulators PAGE 6
> Features
Hardware (Where Applicable) PAGE 7
Cementing (Where Applicable) PAGE 7
Hardware Coating (Where Applicable) PAGE 7
Bonded Sand Bands (Where Applicable) PAGE 8
Porcelain Body PAGE 8
Glaze PAGE 8
Reduced Incidence of Puncture PAGE 8
Protected Leakage Configuration PAGE 9
Forged Steel Eye & Ball Bolts (Where Applicable) PAGE 9
Interference Free PAGE 9
> Products
Suspension Insulators PAGE 10
Pin Type Insulators PAGE 12
High Voltage Pin Type Insulators PAGE 14
Guy Strain Insulators PAGE 15
Spool Insulators PAGE 16
Tie Top Insulators PAGE 18
Horizontal Clamp Top Insulators PAGE 20
Vertical Clamp Top Insulators PAGE 21
HDPE Insulators PAGE 22
PDEI Insulators PAGE 24
Cross Reference Guide PAGE 25

T & D Insulators
T&D

Suspension Insulators
Product Types
PPC Insulators standard suspension insulators with high mechanical

and electrical strength are designed to meet the most modern demands
of high voltage and EHV transmission line usage today.
PPC Insulators makes one of the widest ranges of ANSI approved Ball–Socket
and Clevis type distribution suspension insulators for overhead distribution
and transmission systems in the world.
Each suspension shell undergoes rigorous electrical testing

before and after assembly before being shipped.
Catalogue numbers 81022, 81012, 86012, 84300 conform to
ANSI Class 52-1 through 52-9 specifications.
Pin Type Insulators
Highly resistant to lightning puncture,

PPC Insulators manufactures a wide range
of low and high voltage Pin Type Insulators
designed for distribution and sub transmission circuits.
The versatile neck designs in C, F, K and J, side and
top grooves, allow the acceptance of large–diameter
conductors to permit easy tying. All neck sizes conform to
industry standards allowing factory–formed ties to be used.
PAGE 4
T & D Insulators
I n s u l a t o r s
P r o d u c t s
Horizontal Clamp Top
Line Post Insulators
Product Types
PPC Insulators offer horizontal clamp
top line post assemblies for ratings 15 kV through 45 kV.
PPC horizontal mounting line post assemblies are primarily

recommended for downleads, jumper loop control and similar applications.
A galvanized metal cap is cemented to the outside of the line post head
supporting the trunnion type clamp.
Vertical Clamp Top

Line Post Insulators
PPC Insulators offer vertical clamp

top line post assemblies for ratings 15 kV through 45 kV.
PPC vertical clamp top line post insulators are mounted upright
on crossarms and structures. Rated at 2800 lb. cantilever strength
these insulators offer strength with excellent mechanical
as well as electrical characteristics.
Tie Top Line Post Insulators

The one–piece design utilized in PPC Insulators tie top line post
insulator eliminates the need for suspension shells while providing
maximum protection under severe flashover and mechanical impact.
Designed for upright or angle mounting on a crossarm, a choice of stud
assemblies are available for both wood and steel crossarms. All Line Post Insulators
are manufactured by PPC Insulators in strict compliance to ANSI standards.
PAGE 5
T & D Insulators
T & D Insulators
Products
Product Types
Spool and Guy Strains
PPC Insulators makes spool and guy strain insulators

out of the highest grade electrical wet-process porcelain
in a wide range of electrical values and all resistant
to mechanical breakage.
Strength ratings are made in accordance with

ANSI Standard C29.4 for ultimate strength.
PAGE 6
T & D Insulators
T & D Insulators
F e a t u r e s
Hardware
Product Features
Suspension insulators are available for
ball & socket or clevis–eye coupling.
Standard caps are constructed of hot–dip
galvanized malleable iron. Cotter keys
for locking ball & socket and clevis pin
connections are stainless steel.
ball & socket coupling clevis-eye coupling
Cementing
Caps, ball bolts and eyebolts are cemented on to the porcelain,
loading the porcelain in a large area, low intensity compression grip.
PPC Insulators utilizes a special Portland cement, particularly
suited for use on porcelain insulator assemblies.
Hardware Coating
Prior to cementing, all hardware surfaces in contact
with cement are coated with a bituminous (asphalt)
compound. The compound protects the hardware from
chemical attack by the cement and provides thermal
movement between parts to relieve mechanical stress
created by thermal movement or cement growth.
PAGE 7
T & D Insulators
T & D Insulators
Product
Bonded Sand Bands
Product Features
Sand bands bonded to the porcelain by glaze

provide a rough surface for permanently attaching
the hardware and distributing loading evenly through
the porcelain. The high strength compression sand
is manufactured by PPC Insulators to match
the characteristics of the porcelain body.
Glaze
Porcelain Body
PPC transmission and distribution insulators Gray glaze
are constructed of high quality (ANSI – 70, Munsell 5BG 7.0/0.4)
electrical grade porcelain. is supplied as standard on all
PPC suspension insulators
Each porcelain body receives a series of
unless otherwise specified.
electrical tests prior to assembly.
100 % of all bodies are subjected to high Brown glaze
frequency puncture tests thereby insuring is also available upon request;
soundness and performance prior to simply add the letter “B” at the end
assembly This same test, in addition of the catalogue number.
to other prescribed ANSI tests,
are performed once again after
assembly insuring the integrity
of the porcelain and the
assembled product.
Reduced Incidence of Puncture
PPC Insulators, through extensive testing and design, reduce the

hazard of puncture and are highly resistant to lightning puncture.
PAGE 8
T & D Insulators
Features
Protected Leakage Configuration
Product Features
The umbrella type spreading porcelain shell
or shed protects the leakage corrugations on
the underside of the insulator from contamination
and mechanical damage. The sheds are designed
to provide optimum normal and protected
leakage distance in relation to size and shape.
Forged Steel Eye & Ball Bolts

PPC Insulators utilizes hot dip galvanized forged steel for the ball bolt and
the eyebolt. Standard production of suspension insulators incorporates
a pregnant bolt design for both ball & socket and clevis type units.
The extra mass of the pregnant bolt design plus the compound
coating provides corrosion protection at the cement line
caused by ozone, electrolytic action and other factors.
A zinc sleeve may also be supplied on a straight bolt,
for corrosion protection, when specified.
Interference Free
PPC Insulators suspension insulators are radio & television interference free
by design and have been completely tested, both individually and as assemblies.
Our hardware is smooth contoured with well–rounded edges to reduce
RIV build-up and does not require corona rings.
PAGE 9
T & D Insulators
T&D Insulators
Steel Hardware
Ball-Socket Clevis Type
.5”
.6875” .625”
H H
Y
D D
81022 ≥.6875” 81012
Mechanical & Electrical Characteristics

Catalog Number 81022 81012
ANSI Technical Reference Number 52-3 52-4
Dimensions (inches)
Leakage Distance 11.5" 11.5"

H - Height 5.75” 5.75”
D - Diameter 10.125” 10.125”
Y - Diameter of Clevis Ring 0.6875"
Mechanical Values

ANSI M & E Category 15000 lbs. 15000 lbs.
Combined M & E Strength 20000 lbs. 20000 lbs.
Mechanical Impact Strength 55 inch lbs. 55 inch lbs.
Routine Proof Test 10000 lbs. 10000 lbs.
Time Load Test 13200 lbs. 13200 lbs.
Electrical Values
Low Frequency Flashover Dry 80 kV 80 kV

Low Frequency Flashover Wet 50 kV 50 kV
Impulse Flashover Positive 125 kV 125 kV
Impulse Flashover Negative 130 kV 130 kV
Low Frequency Puncture Voltage 110 kV 110 kV
Radio Influence Low Frequency Test Voltage Data
Test Voltage, Rms to Ground, KV 10 kV 10 kV

Maximum RIV at 1000 kHz - V 50 50
Weight & Packaging
Weight Per Unit 11 lbs. 11 lbs.

Weight Per Package 88 lbs. 88 lbs.
Package Quantity 6 6
Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4

Special Glaze Requirement Upon Request
PAGE 10
T & D Insulators
T&D Insulators
Steel Hardware
Clevis Type Clevis Type
.5”
.5”
.6875” .625” .6875” .625”
H
H
≥.6875” Y
≥.6875” Y
D D
86012 84300

Catalog Number 86012 84300
ANSI Technical Reference Number 52-1 52-9-A
Dimensions (inches)
Leakage Distance 7" 6.75"

H - Height 5.5” 6.25”
D - Diameter 6.5” 4.5”
Y - Diameter of Clevis Ring 0.875" 0.875"
Mechanical Values

ANSI M & E Category 10000 lbs. 10000 lbs.
Combined M & E Strength 10000 lbs. 10000 lbs.
Mechanical Impact Strength 45 inch lbs. 45 inch lbs.
Routine Proof Test 5000 lbs. 5000 lbs.
Time Load Test 6000 lbs. 6000 lbs.
Electrical Values
Low Frequency Flashover Dry 60 kV 60 kV

Low Frequency Flashover Wet 30 kV 30 kV
Impulse Flashover Positive 100 kV 100 kV
Impulse Flashover Negative 100 kV 90 kV
Low Frequency Puncture Voltage 80 kV 80 kV
Test Voltage, Rms to Ground, KV 7.5 kV 7.5 kV

Maximum RIV at 1000 kHz - V 50 50
Weight & Packaging
Weight Per Unit 4.9 lbs. 4.9 lbs.

Weight Per Package 71 lbs. 49 lbs.
Package Quantity 12 8

Special Glaze Requirement Upon Request
PAGE 11
T & D Insulators
T&D Insulators
Pintype Insulators
Pintype Insulators
T
T N
T S
N
T N S
N S
S
W
W W
W
P H
P H
P H P H
E E E E
D D D D
253-S 261-S 263-S 366-S

Catalog Number 253-S 261-S 263-S 366-S
ANSI Technical Reference Number 55-2 55-3 55-4

Neck Type C C C F
Dimensions (inches)
Leakage Distance 5" 7" 7" 9"

Dry Arcing Distance 3.375” 4.5” 4.5” 5”
H - Height 3.25” 3.75” 3.9375” 4.375”
D - Diameter 3.75” 4.75” 4.88” 5.5”
N - Neck Diameter (± 1/8") 2.25" 2.25" 2.25" 2.875"
S - Saddle Groove Radius 0.625" 0.5625" 1" 1"
W - Wire Grooves Radius 0.625" 0.5625" 0.629" 0.5625"
T - Top Diameter Maximum 3.5" 3.375" 3.267" 4"
P - Pin Height Minimum 4" 5" 5" 5"
E - Pin Diameter 1" 1" 1" 1"
Mechanical Values
Cantilever Strength
2500 lbs. 2500 lbs. 2500 lbs. 3000 lbs.
Electrical Values
Low Frequency Flashover Dry 45 kV 55 kV 55 kV 65 kV

Low Frequency Flashover Wet 25 kV 30 kV 30 kV 35 kV
Impulse Flashover Positive 70 kV 90 kV 90 kV 105 kV
Impulse Flashover Negative 85 kV 110 kV 110 kV 130 kV
Low Frequency Puncture Voltage 70 kV 90 kV 90 kV 95 kV
Test Voltage, Rms to Ground, KV 5 kV 10 kV 10 kV 10 kV

Maximum RIV at 1000 kHz - V 50 50 50 50
Weight & Packaging
Weight Per Unit 1.7 lbs. 2.5 lbs. 2.6 lbs. 4 lbs.
Weight Per Package 43 lbs. 32 lbs. 33 lbs. 50 lbs.
Package Quantity 24 12 12 12

Above Insulators furnished Standard with Semi-Conductive Glaze (Type S) to eliminate noise.
Plain Glaze available on Special Order.
Type-S Insulator Characteristics shown above.
PAGE 12
T & D Insulators
T&D Insulators
Pintype Insulators
Pintype Insulators
T T
N N
T
S S
N
S
W W
P H P H P H
E E E
D D D
380-S 386-ST 387-ST

Catalog Number 380-S 386-ST 387-ST

Neck Type F J J
Dimensions (inches)
Leakage Distance 12" 15" 15"

Dry Arcing Distance 6.25” 8” 8”
H - Height 4.875” 5.5” 5.5”
D - Diameter 7” 8.375” 8.375”
N - Neck Diameter (± 1/8") 2.875" 3.5" 3.5"
S - Saddle Groove Radius 1" 1" 1"
W - Wire Grooves Radius 0.5625" 0.625" 0.625"
T - Top Diameter Maximum 4" 4.75" 4.75"
P - Pin Height Minimum 6" 7.5" 7.5"
E - Pin Diameter 1" 1" 1.375"
Mechanical Values
Cantilever Strength 3000 lbs. 3000 lbs. 3000 lbs.

Electrical Values
Low Frequency Flashover Dry 80 kV 100 kV 100 kV

Low Frequency Flashover Wet 45 kV 50 kV 50 kV
Impulse Flashover Positive 130 kV 150 kV 150 kV
Impulse Flashover Negative 150 kV 170 kV 170 kV
Low Frequency Puncture Voltage 115 kV 135 kV 135 kV
Test Voltage, Rms to Ground, KV 15 kV 22 kV 22 kV

Maximum RIV at 1000 kHz - V 100 100 100
Weight & Packaging
Weight Per Unit 6.6 lbs. 11 lbs. 11 lbs.

Weight Per Package 41.8 lbs. 46.2 lbs. 46.2 lbs.
Package Quantity 6 4 4

PAGE 13
T & D Insulators
T&D Insulators
High Voltage Pin Type Insulators
High Voltage Pin Type Insulators
T
N
T S
T N
S W
N
S
W
P H P H P H
E E E
D D D
1027-ST 2033-S 2045-S


Catalog Number 1027-ST 2033-S 2045-S

Neck Type J K K
Dimensions (inches)
Leakage Distance 13" 17" 21"

Dry Arcing Distance 7” 8.25” 9.5”
H - Height 5.75” 6.5” 7.5”
D - Diameter 7.5” 9” 10.5”
N - Neck Diameter (± 1/8") 3.5" 4" 4"
S - Saddle Groove Radius .75" .75 .75"
W - Wire Grooves Radius .5625" .5625" .5625"
T - Top Diameter Maximum 4.625" 5.125" 5.25"
P - Pin Height Minimum 6" 7" 8"
E - Pin Diameter 1.375" 1.375" 1.375"
Mechanical Values

Electrical Values

Test Voltage, Rms to Ground, KV 15 kV 22 kV 30 kV

Maximum RIV at 1000 kHz - V 100 100 200
Weight & Packaging
Weight Per Unit 7.3 lbs. 12.1 lbs. 16.5 lbs.

Weight Per Package 46.2 lbs. 50 lbs. 35.2 lbs.
Package Quantity 6 4 2

PAGE 14
T & D Insulators
T&D Insulators
Guy Strain Insulators

D C
D
C
C
D
D E
E
A B
A B
F F F
F
A B
A B
E E
502 504 506 708

PPC Insulators Catalog Number 502 504 506 708
ANSI Technical Reference Number 54-1 54-2 54-3 54-4
Dimensions (inches)
Leakage Distance 1.625" 1.875" 2.25" 3"

Maximum Cable Diameter .375” .5” .625” .625”
H - Height 3.5” 4.25” 5.5” 6.75”
B - Hole Centers Spacing (± 1/8") 1.75” 2.25” 3.125” 2.625”
C - Inner Diameter (± 1/16") 1.75" 2.125" 2.375" 2.375"
D - Outer Diameter 2.5" 2.875" 3.375" 3.5"
E - Cable Hole Diameter (± 1/16") .625" .875" 1" 1"
F - Height To Hole 2.5" 3" 4.0625" 4.5"
Mechanical Values
Tensile Strength
10000 lbs. 12000 lbs. 20000 lbs. 20000 lbs.
Electrical Values

Low Frequency Flashover Wet
12 kV 15 kV 18 kV 23 kV
Weight & Packaging
Weight Per Carton 50 lbs. 45 lbs. 48 lbs. 50 lbs.

Carton Quantity 48 25 16 12
Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4; B - Brown, W - White
PAGE 15
T & D Insulators
T&D Insulators
Spool Insulators
Spool Insulators
D
D
N N
D D
N N
W
W H
H
W W H
H
E E E E
5107 5112 5102 5101

Catalog Number 5107 5112 5102 5101
ANSI Technical Reference Number 53-1 53-2
Dimensions (inches)

H - Height (± 1/16") 2.125" 2.125" 3" 3"
D - Diameter (± 1/16") 2.25” 2.25” 3” 3.11”
N - Neck Diameter (± 1/8") 1.5” 1.75” 2” 1.75”
W - Wire Grooves Radius .4375” .4375” .3175" .709”
E - Hole Diameter (+ 1/16" - 0) .669" .709" .6875" .709"
Mechanical Values
Transverse Strength 2000 lbs. 2000 lbs. 3000 lbs. 3000 lbs.
Electrical Values

Horizontal 7 kV 8 kV 10 kV 12 kV
Vertical 9 kV 10 kV 12 kV 15 kV
Weight & Packaging
Weight Per Carton 48.6 lbs. 48.6 lbs. 48.4 lbs. 30 lbs.
Carton Quantity 100 100 50 24
Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4, B - Brown, W - White
PAGE 16
T & D Insulators
T&D Insulators
Spool Insulators
Spool Insulators
D
D D
N N
W H
W H W H
E E E
5104 5119 5116

Catalog Number 5104 5119 5116
Dimensions (inches)

H - Height (± 1/16") 3.125" 3" 4.125"
D - Diameter (± 1/16") 3” 4.125” 4”
N - Neck Diameter (± 1/8") 1.75” 2.875” 2.875”
W - Wire Grooves Radius .4375” .625” .4375”
E - Hole Diameter (+ 1/16" - 0) .709" .709" .709"
Mechanical Values
Transverse Strength 4000 lbs. 4500 lbs. 6000 lbs.

Electrical Values

Horizontal 12 kV 12 kV 18 kV
Vertical 15 kV 15 kV 25 kV
Weight & Packaging
Weight Per Carton 32 lbs. 44.5 lbs. 48.4 lbs.

Carton Quantity 24 18 18
Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4, B - Brown, W - White
PAGE 17
T & D Insulators
T&D Insulators
T
W

Catalog Number 5015 5020 5025 5027 5035 5045

Type "Neck" C C C C C C
Dimensions (inches)
Leakage Distance 7.5" 11" 14" 16" 22" 29"

Dry Arcing Distance 5” 5.75” 6.5” 7.625” 9.5” 12.25”
H - Height 7.75” 8.75” 9” 9.875” 12” 15”
D - Diameter 4.75” 5.25” 5.5” 5.25” 6” 6.5”
N - Neck Diameter (± 1/8") 2.25" 2.25" 2.25" 2.25" 2.25" 2.25"
W - Wire Grooves Radius 1" 1" 1" 1" 1" 1"
T - Top Diameter Maximum 3.375" 3.375" 3.375" 3.375" 3.375" 3.375"
B - Base Diameter 3.5" 3.5" 4" 4" 4.5" 4.5"
E - Bolt Thread 3/4" - 10* 3/4" - 10* 3/4" - 10* 3/4" - 10* 3/4" - 10* 3/4" - 10*
Mechanical Values
Cantilever Strength 2000 lbs. 2000 lbs. 2800 lbs. 1500 lbs. 2800 lbs. 2800 lbs.
Cantilever Proof Load
800 lbs. 800 lbs. 1120 lbs. 800 lbs. 1120 lbs. 1120 lbs.
Electrical Values
Low Frequency Flashover Dry 65 kV 80 kV 80 kV 95 kV 110 kV 125 kV

Low Frequency Flashover Wet 40 kV 55 kV 60 kV 65 kV 85 kV 100 kV
Impulse Flashover Positive 100 kV 110 kV 130 kV 140 kV 180 kV 210 kV
Impulse Flashover Negative 130 kV 140 kV 155 kV 190 kV 205 kV 260 kV
Test Voltage, Rms to Ground, KV 10 kV 15 kV 15 kV 20 kV 22 kV 30 kV

Maximum RIV at 1000 kHz - V 50 50 100 50 100 200
Weight & Packaging
Weight Per Unit 7.4 lbs. 10.1 lbs. 11.0 lbs. 10.6 lbs. 16.1 lbs. 22.9 lbs.
Weight Per Package 41.5 lbs. 44.8 lbs. 36.9 lbs. 36.3 lbs. 36 lbs. 49.8 lbs.
Package Quantity 5 4 3 3 2 2

* 3/4" - 10; Oversize +0.015˝; 7/8" Thread Depth
PAGE 18
T & D Insulators
T&D Insulators
T

H

Catalog Number 5115 5120 5125 5127 5135 5145

Type "Neck" F F F F F F
Dimensions (inches)
Leakage Distance 7.5" 11" 14" 16" 22" 29"

Dry Arcing Distance 5” 5.75” 6.5” 7.6” 9.5” 12.25”
H - Height 7.75” 8.75” 9” 9.875” 12” 15”
D - Diameter 4.75” 5.25” 5.5” 5.25” 6” 6.5”
N - Neck Diameter (± 1/8") 2.875" 2.875" 2.875" 2.875" 2.875" 2.875"
W - Wire Grooves Radius 1" 1" 1" 1" 1" 1"
T - Top Diameter Maximum 3.9" 3.9" 3.9" 3.9" 3.9" 3.9"
B - Base Diameter 3.5" 3.5" 4" 4" 4.5" 4.5"
E - Bolt Thread 3/4" - 10* 3/4" - 10* 3/4" - 10* 3/4" - 10* 3/4" - 10* 3/4" - 10*
Mechanical Values
Cantilever Strength 2000 lbs. 2000 lbs. 2800 lbs. 1500 lbs. 2800 lbs. 2800 lbs.
800 lbs. 800 lbs. 1100 lbs. 800 lbs. 1120 lbs. 1120 lbs.
Electrical Values
Low Frequency Flashover Dry 65 kV 80 kV 80 kV 95 kV 110 kV 125 kV

Low Frequency Flashover Wet 40 kV 55 kV 60 kV 65 kV 85 kV 100 kV
Impulse Flashover Positive 100 kV 110 kV 130 kV 140 kV 180 kV 210 kV
Impulse Flashover Negative 130 kV 140 kV 155 kV 190 kV 205 kV 260 kV
Test Voltage, Rms to Ground, KV 10 kV 15 kV 15 kV 20 kV 22 kV 30 kV

Maximum RIV at 1000 kHz - V 50 50 100 50 100 200
Weight & Packaging
Weight Per Unit 7.5 lbs. 10.3 lbs. 11.2 lbs. 10.8 lbs. 16.3 lbs. 23.1 lbs.
Weight Per Package 42.0 lbs. 45.6 lbs. 37.5 lbs. 36.9 lbs. 36.6 lbs. 46.3 lbs.
Package Quantity 5 4 3 3 2 2

PAGE 19
T & D Insulators
T&D Insulators
Horizontal Clamp Type Line Posts
Horizontal Clamp Type Line Posts
B D

Catalog Number 5220 5225 5235 5245
Dimensions (inches)

Dry Arcing Distance 5” 6.5” 9.5” 12.25”
H - Height To Middle of Clamp Assembly 9.75” 11” 14” 16.5”
D - Diameter 5.9” 6” 6.5” 6.5”
C - Clamp Throat Width (+ .09375 -.00) 4" 4" 4" 4"
B - Base Diameter 4" 4" 4" 4.5"
E - Bolt Thread 3/4" - 10* 3/4" - 10* 3/4" - 10* 3/4" - 10*

Mechanical Values
Cantilever Strength 2800 lbs. 2800 lbs. 2800 lbs. 2800 lbs.
1120 lbs. 1120 lbs. 1120 lbs. 1120 lbs.
Electrical Values



Weight & Packaging
Weight Per Unit 13.1 lbs. 14.6 lbs. 19.4 lbs. 26.7 lbs.
Weight Per Package 42.3 lbs. 33.4 lbs. 41.8 lbs. 56.4 lbs.

PAGE 20
T & D Insulators
T&D Insulators
Vertical Clamp Type Line Posts
C
Vertical Clamp Type Line Posts

H

Catalog Number 5320 5325 5335 5345
Dimensions (inches)

Dry Arcing Distance 5” 6.5” 9.5” 12.25”
H - Height to Middle of Clamp 8.75” 10” 13” 16”
D - Diameter 5.9” 6” 6.5” 6.5”
C - Clamp Throat Width (+ .09375 -.00) 4" 4" 4" 4"
B - Base Daimeter 4" 4" 4" 4.5"
E - Bolt Thread 3/4" - 10* 3/4" - 10* 3/4" - 10* 3/4" - 10*
Mechanical Values
Cantilever Strength 2800 lbs. 2800 lbs. 2800 lbs. 2800 lbs.
1120 lbs.
Cantilever Proof Load 1120 lbs. 1120 lbs. 1120 lbs.
Electrical Values


Weight & Packaging
Weight Per Unit 12.8 lbs. 14.3 lbs. 19.2 lbs. 26.2 lbs.
Weight Per Package 43.2 lbs. 46.5 lbs. 41.4 lbs. 55.5 lbs.

PAGE 21
T & D Insulators
T&D Insulators
HDPE Pintype Insulators
HDPE-15F HDPE-25F HDPE-35F
N
High Density Polyethylene Body
S
PPC Insulators, HDPE pintype insulators offer equal or better
electrical characteristics than their porcelian counterparts, are
easier to handle, light weight and shatter resistant.
PAGE 22
T & D Insulators
T&D Insulators
N
S

N
T
S
N
S
W
P H
P H
P H
E E E
D D D
HDPE-15F HDPE-25F HDPE-35F


Catalog Number HDPE-15F HDPE-25F HDPE-35F

Neck Type F F F
Dimensions (inches)
Leakage Distance 12.5" 14.3" 21"

Dry Arcing Distance 6.5” 7.75” 9.7”
H - Height 5.12” 5.5” 7.5”
D - Diameter 5.7” 7.5” 7.5”
N - Neck Diameter (± 1/8") 2.875" 2.875" 2.875"
S - Saddle Groove Radius 1" 1" 1"
W - Wire Grooves Radius 0.75"
T - Top Diameter Maximum 3.9" 3.9" 3.9"
P - Pin Height Minimum 5" 6" 7.5"
E - Pin Diameter 1" 1" 1"
Mechanical Values

Electrical Values

Test Voltage, Rms to Ground, kV 10 kV 15 kV 22 kV

Maximum RIV at 1000 kHz - V 50 µV 100 µV 100 µV
Weight & Packaging
Weight Per Unit 1.45 lbs. 2.01 lbs. 2.75 lbs.

Weight Per Package 36.2 lbs. 33 lbs.
Package Quantity P H 34.8 lbs.
24 18 12
HDPE (High Density Polyethylene) ANSI-70, Munsell 5 BG 7.0/0.4
RUS acceptance pending.
PAGE 23
T & D Insulators
T&D Insulators
Polymer Deadend Insulators
.71”
(18) .625”
(16)
Polymer Deadend Insulators
Ø3.62”
(92)
.71”
(18)
.56”
(14.3) Type PDEI 15 Type PDEI 25 Type PDEI 35

Catalog Number PDEI-15 PDEI-25 PDEI-35
kV Rating 15kV 25kV 35kV
Dimensions inches (mm)

Leakage Distance 16.0" (400) 30.5" (775) 34.4" (875)
Arc Distance 7.9" (200) 12.2" (310) 13.4" (340)
P - Connection Length, Between Centers 12.5" (320) 17.0" (430) 18.3" (465)
D - Shed Diameter 3.62” (92) 3.62” (92) 3.62” (92)
Minimum Housing Thickness .118” (3) .118” (3) .118” (3)
Number of Sheds 4 8 9
Mechanical Values
Mechanical Failing Load 15000 lbs. 15000 lbs. 15000 lbs.

Electrical Values
Power Frequency Flashover Dry 90 kV 130 kV 145 kV

Power Frequency Flashover Wet (horizontal) 65 kV 100 kV 130 kV
CIFO (+) 140 kV 190 kV 250 kV
RIV (Test) 15 kV 20 kV 30 kV
RIV (Max) <10 µV <10 µV <10 µV
Weight & Packaging
Weight Per Carton 34.8 lbs. 41 lbs. 43.6 lbs.

Carton Quantity 15 15 15
Pallet Quantity 360 240 240
SML = 15,000 Lbs. (70kN)

RTL = 7,500 Lbs. (35kN)
Silicone Rubber; Excellent hydrophobicity, High performance in polluted environments and UV rays
Corrosion resistant boron free fiberglass core, 16mm diameter
ANSI 52-4 Clevis and Tongue End Fittings
PAGE 24
T & D Insulators
T&D Insulators
Cross Reference Guide
The comparative catalog numbers are intended as a guide only. It is recommended that each item
be further identified by referring to that item in this catalog. All possible care has been exercised in
preparing this Cross Reference Guide; however, we cannot assume responsibilities for discrepancies.

ANSI PPC Ohio NGK Lapp Joslyn A.B. McGraw Victor

Class Insulators Brass (Locke) (Pinco) Chance Edison
Number
52-1 86012 32433 16583 6605 G L 1510 C 907-1001 804
Cross Reference Guide

52-3 81022 32440 205840 8200 L 2060 C 907-1003 900
52-4 81012 32439 205580 8100 L 2070 C 907-1004 800
52-9 84300 42399 16044 6815 L 1814 C 907-1009 817
Tie Top Line Post Insulators And Studs

Number

5015 37600 4315 X C 903-1710
5020 43400 4320 X C 903-1711
5027 43401 4327 X C 903-1712
57-2 5035 4335 X
5115 4315-PX C 903-1910
5120 4320-PX C 903-1911 2120
57-1 5125 37610 9325 X C 903-1813 2025
5127 47101 4327-PX C 903-1912 2127
57-2 5135 37620 9335 X C 903-1814 62055
57-3 5145 41640 9345 X C 903-1815 62056
Studs

6500 87563 301613 C 903-9507 72090
6502 87573 301614 C 903-9508 72088
6510 87564 11612 A C 903-9514 72091
6512 87574 10187 A C 903-9517 72087
Pin Type Insulators

Number

55-2 253-S L 223 R C 905-1302 NP 8D8 8R
55-3 261-S 38148 L 63 R C 905-1303 NP 9D8 5R
55-4 366-S 38149 L 2064 R C 905-1304 NP 21D8 6R
55-5 380-S 38151 L 367 R C 905-1305 NP 22D8 9R
55-6 386-ST C 905-1306 NP 23D8 11 R
56-1 1027-S 38246 L 1123 R C 906-1311 27 R
56-2 2033-S 38222 L 72 R C 906-1302 133 R
56-3 2045-S 38223 L 75 R C 906-1303 245 R

Number

54-1 502 31502 L 502 C9090-1041 502
54-2 504 31504 L 504 C 909-1042 504
54-3 506 31506 L 506 C 909-1043 506
54-4 708 31352 L 539 C 909-1044 556
Spool Insulators

Number

5107 J 150 C 909-1931
53-1 5112 36139 J 98 C 909-1031 2011
5102 J 105 C 909-1932
53-2 5101 36361 J 151 C 909-1032 2012
53-3 5104 J 97 C 909-1033 2013
53-4 5119 38911 J 0101 C 909-1034 2026
53-5 5116 36140 J 0613 C 909-1035 2014
PAGE 25
The very Best.
T h a t ’s w h a t w e d e l i v e r.
Only a company that develops,
produces and delivers products
worldwide can provide the
optimal solution for your
requirements.
The specialists of PPC Insulators
are dedicated to supplying you
with superior advice and global
support. PPC Insulators quality
SEV ES U SA, In c products and service provide
6 6 0 5 Cyp r essw ood Drive, Su ite 450, time-tested value to fulfill your
Sp rin g , TX 77379 U SA needs!
Toll Fr ee 1 855.257.8222 Please visit us on the web at
P h on e 1 ( 281) 257-8222 www.sevespower.com
Fax 1 ( 281) 257-822 www.ppcinsulators.com
PPC Insul a tors is a S EV ES co m pany

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The very Best.

its roots in providing

Distribution products dat-

when it was known

as Federal Porcelain Co.,

Today, we are still

expanded as a world- suspension insulators, the widest range of

wide supplier. tie top line post T&D Insulators in the

insulators, pin type and world … when you need it!

high voltage pin type That means “24/7”,

insulators, or spool twenty–four hours a day,

and guy strain seven days a week.

you can count on

Pin Type Insulators PAGE 4

Tie Top Line Post Insulators PAGE 5

Horizontal & Vertical Clamp Top Line Post PAGE 5

Spool And Guy Strain Insulators PAGE 6

Cementing (Where Applicable) PAGE 7

Hardware Coating (Where Applicable) PAGE 7

Bonded Sand Bands (Where Applicable) PAGE 8

Porcelain Body PAGE 8

Reduced Incidence of Puncture PAGE 8

Protected Leakage Configuration PAGE 9

Forged Steel Eye & Ball Bolts (Where Applicable) PAGE 9

Interference Free PAGE 9

Pin Type Insulators PAGE 12

High Voltage Pin Type Insulators PAGE 14

Guy Strain Insulators PAGE 15

Spool Insulators PAGE 16

Tie Top Insulators PAGE 18

Horizontal Clamp Top Insulators PAGE 20

Vertical Clamp Top Insulators PAGE 21

HDPE Insulators PAGE 22

PDEI Insulators PAGE 24

Cross Reference Guide PAGE 25

PPC Insulators standard suspension insulators with high mechanical

Each suspension shell undergoes rigorous electrical testing

Pin Type Insulators

Highly resistant to lightning puncture,

PPC horizontal mounting line post assemblies are primarily

Vertical Clamp Top

PPC Insulators offer vertical clamp

Tie Top Line Post Insulators

Spool and Guy Strains

PPC Insulators makes spool and guy strain insulators

Strength ratings are made in accordance with

ball & socket coupling clevis-eye coupling

Sand bands bonded to the porcelain by glaze

Reduced Incidence of Puncture

PPC Insulators, through extensive testing and design, reduce the

Forged Steel Eye & Ball Bolts

Mechanical & Electrical Characteristics

ANSI Technical Reference Number 52-3 52-4

Leakage Distance 11.5" 11.5"

Low Frequency Flashover Dry 80 kV 80 kV

Test Voltage, Rms to Ground, KV 10 kV 10 kV

Weight Per Unit 11 lbs. 11 lbs.

Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4

.6875” .625” .6875” .625”