Peroxides for Thermoset Resins

POLYMER CHEMICALS

Butanox LPT

Product description Methyl ethyl ketone peroxide in diisobuyl phthalate

CH3 CH3 CH3

HOO C O O C OOH ; HOO C OOH ; HOOH
C2H5 C2H5 C2H5

Peroxide content : 35%

Balance : 60% DIP,
5% MEK + water
CAS No. : 1338-23-4; 84-69-5;
78-93-3
Einecs : 2156612; 2015532;
2011590
TSCA : registered

Specification Appearance : clear and colorless liquid

Total active Oxygen : 8.4-8.6%

Physical properties Density, 20°C : 1060 kg/m3

Viscosity, 20°C : 28 mPa.s

Safety characteristics Flash point : above the SADT*

SADT : 60°C
Auto ignition temperature : 220°C

Solubility Insoluble in water. Soluble in phthalates.

Hazardous reactions Oxidizing agent. Decomposes violently under the influence of heat or by
contact with reducing agents. Never mix with accelerators.

Major decomposition Carbon dioxide, water, acetic acid, formic acid, propionic acid, methyl
products ethyl ketone.

Toxicological Data LD 50, acute oral (rat) : 1017 mg/kg (MEKP-40%)

LD 50, acute inhalation (rat) : 17 mg/l (4 hours exposure)
(MEKP-40%)
Primary skin irritation : Corrosive (MEKP-33%)
Eye irritation : Severely irritating/corrosive
(MEKP-33%)
Ames test : Not mutagenic

Packaging Standard packaging size for Butanox LPT is 30 kg net.

Smaller packaging size available on request.

*
SADT = Self Accelerating Decomposition Temperature

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Applications Butanox LPT is a methyl ethyl ketone peroxide (MEKP) for the curing of
unsaturated polyester resins in the presence of a cobalt accelerator at
room and elevated temperatures.

Butanox LPT gives in comparison with most other ketone peroxides a

significantly longer gel time and is therefore particularly suitable for those
applications where a long gel time or production time is required, for
instance in the production of large parts and in filament winding.
Also in areas with high ambient temperatures Butanox LPT is of particular
interest.

Butanox LPT is especially recommended for the cure of vinyl ester resins.
This MEKP formulation gives less "foaming" than standard MEKP's.

Practical experience throughout many years has proven that by the

guaranteed low water content and the absence of polar compounds,
Butanox LPT is very suitable in GRP products for e.g. marine applications.

The low hydrogen peroxide content of Butanox LPT makes this peroxide
very suitable for the cure of those gelcoats, which tend to microporosity
caused by the decomposition of the hydrogen peroxide.

For room temperature application it is necessary to use Butanox LPT

together with a cobalt accelerator (e.g. Accelerator NL-49P).

Dosage Depending on working conditions, the following peroxide and accelerator

dosage levels are recommended:

Butanox LPT 1 - 4 phr *

Accelerator NL-49P 0.5 - 3 phr
Inhibitor NLC-10 0 - 0.2 phr

Cure Characteristics at In a high reactive standard orthophthalic resin in combination with

ambient temperatures Accelerator NL-49P (= 1% cobalt) the following application characteristics
were determined:

Gel times at 20°C

2 phr Butanox LPT + 1.0 phr Acc. NL-49P 20 minutes

2 phr Butanox M-50 + 1.0 phr Acc. NL-49P 7 minutes

*
phr = parts per hundred resin

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 Cure of 4 mm laminates at 20°C

4 mm laminates have been made with a 450 g/m2 glass chopped strand
mat. The glass content in the laminates is 30% (w/w).

The following parameters were determined:

- Time-temperature curve.
- Speed of cure expressed as the time to achieve a Barcol hardness
(934-1) of 0-5 and 25-30 respectively.
- Residual styrene content after 24 h at 20°C and a subsequent postcure
of 8 h at 80°C.
Gel Time to Peak
time Peak exotherm
min. min. °C

2 phr Butanox LPT + 1.0 phr Acc. NL-49P 24 54 41

2 phr Butanox M-50 + 1.0 phr Acc. NL-49P 8 26 64

Barcol Res. styrene

0-5 25-30 24 h + 8 h
20°C 80°C
h h % %

2 phr Butanox LPT + 1.0 phr Acc. NL-49P 3 13 6 <0.1

2 phr Butanox M-50 + 1.0 phr Acc. NL-49P 1 5 <0.1

Cure Characteristics at The fact that processing times of several hours can be achieved with low
elevated temperatures cobalt dosages and small amounts of an inhibitor makes Butanox LPT
very suitable for use in e.g. filament winding techniques. Simulating the
manufacture of a pipe at 70°C consisting of a laminate of 4 mm with a
glass content of 30% gave the following results:

Butanox LPT 1.5 phr

Accelerator NL-49P 0.3 phr
Inhibitor NLC-10 0.2 phr

Gel time at 20°C: 200 minutes

Curing data at 70°C:

Gel time 7 minutes
Time to Peak 17 minutes
Peak exotherm 119°C

Barcol hardness 10 minutes after reaching the peak: 44

Pot life at 20°C

Pot lives were determined of a mixture of Butanox LPT and a non-

preaccelerated UP resin at 20°C.

2 phr Butanox LPT 11 h

4 phr Butanox LPT 6h

Colors Butanox LPT is available in the color red.

Butanox is a registered trademark of Akzo Nobel Chemicals bv.

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Recommended Handling Procedures and First Aid

Protective equipment - Use safety goggles or face shield and gloves.

and handling - Extra ventilation recommended.
instructions - Use clean equipment and tools of inert material, such as stainless
steel, polyethylene, glass.
- All equipment should be earthed.
- Do not pipet by mouth.
- Avoid contact with rust.
- Never bring peroxide into direct contact with accelerators.
- Never weigh out in the storage room.

Storage conditions Keep container tightly closed in a well-ventilated place. Temperature max.
+25°C. Keep away from reducing agents e.g. amines, acids, alkalis, heavy
metal compounds (e.g. accelerators, driers, metal soaps). Never weigh
out in the storage room.

Storage stability Only when stored under these recommended storage conditions, the
product will remain within the Akzo Nobel specifications for a period of at
least three months after delivery.

Fire fighting Extinguish a small fire with powder or carbon dioxide; then apply water to
prevent re-ignition. Extinguish a big fire with large amounts of water,
applied from a safe distance.

Spillage Mix with e.g. vermiculite. Sweep up with dustpan and brush of inert
material, flush the remainder with water. Remove the waste to a safe
place. The waste should NOT be confined.

Disposal According to local regulations.

Spillage on clothes Remove contaminated clothes. Examine skin. If skin contact, wash or
shower; apply a lanolin-based ointment. Launder clothes normally.

Eye contact Rinse with plenty of water for at least 15 minutes. Seek medical advice.

Skin contact Wash with plenty of water (and soap) or shower, afterwards apply a
lanolin-based ointment. Seek medical advice.

Ingestion Rinse mouth. Give water to drink. Seek medical advice. Do NOT induce
vomiting.

Inhalation Move to fresh air, rest, half-upright position. Loosen clothing. Seek
medical advice.

For more detailed information reference can be made to the SDS of this product.

The information presented herein is true and accurate to the best of our current knowledge, but without any guarantee unless explicitly given. Since the conditions of use are
beyond our control we disclaim any liability, including for patent infringement, incurred in connection with the use of these products, data or suggestions. The user may forward,
distribute, and/or photocopy this document only if unaltered and complete, including all of its headers, footers, disclaimer, and other information. You may not copy this
document to a website.

Akzo Nobel Polymer Chemicals bv Telephone +31 33 467 67 67

P.O. Box 247 Telefax +31 33 467 61 26
3800 AE Amersfoort
The Netherlands www.polymerchemicals.com
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