Manual Mantenance Butterworth

Operations & Repair Manual
Product Type : Tank Cleaning Machine

Rotating Jet-Head
Model : LTFT
Manufacturer : Butterworth®, Inc.
Model Number : ________________________
Manual Number : 202.2008.01.14

Release Date : JUNE 1, 2008
Project Number : ________________________
Serial Number(s) :
Butterworth®, Inc. – 16737 West Hardy Street – Houston, TX 77060 - USA Page 1 of 41
Phone : 281.821.7300
Fax : 281.821.5550
Internet E-Mail : eng@butterworth.com
Web Site : www.butterworth.com
Operators Manual Model : LTFT
Manual No. : 202.2008.01.14
TABLE OF CONTENTS
TABLE OF CONTENTS ............................................................................................................................................................................................................................................................................. 2
INTRODUCTION ........................................................................................................................................................................................................................................................................................ 3
GENERAL DESCRIPTION......................................................................................................................................................................................................................................................................... 4
How It Works ......................................................................................................................................................................................................................................................................................... 4
Standard configurations: ....................................................................................................................................................................................................................................................................... 5
INSTALLATION INSTRUCTIONS ............................................................................................................................................................................................................................................................. 6
TECHNICAL DATA .................................................................................................................................................................................................................................................................................... 7
Dimensions and Weight ........................................................................................................................................................................................................................................................................ 7
Performance Curves – PRESSURE & FLOW ....................................................................................................................................................................................................................................... 8
Performance Curves – Pattern Time ..................................................................................................................................................................................................................................................... 9
Performance Curves – Jet Length....................................................................................................................................................................................................................................................... 10
INSTALLATION AND NORMAL OPERATION........................................................................................................................................................................................................................................ 11
General Installation Instructions .......................................................................................................................................................................................................................................................... 11
MAINTENANCE AND REPAIR ................................................................................................................................................................................................................................................................ 12
PREVENTIVE MAINTENANCE .......................................................................................................................................................................................................................................................... 12
TOP ASSEMBLY ................................................................................................................................................................................................................................................................................ 13

Disassembly .................................................................................................................................................................................................................................................................................. 13
Reassembly ................................................................................................................................................................................................................................................................................... 13
Top Assembly - Exploded View Drawing ............................................................................................................................................................................................................................................ 14
Impeller Housing Sub-Assembly ......................................................................................................................................................................................................................................................... 15

Disassembly .................................................................................................................................................................................................................................................................................. 15
Reassembly ................................................................................................................................................................................................................................................................................... 15
Impeller Housing Sub-Assembly – Drawing ........................................................................................................................................................................................................................................ 16
Bottom Assembly ................................................................................................................................................................................................................................................................................ 17

Disassembly .................................................................................................................................................................................................................................................................................. 17
Reassembly ................................................................................................................................................................................................................................................................................... 17
Bottom Assembly - Exploded View Drawing ....................................................................................................................................................................................................................................... 18
Hub Sub-Assembly ............................................................................................................................................................................................................................................................................. 19
Hub Sub-Assembly - Drawing ............................................................................................................................................................................................................................................................. 20
Gearbox Sub-Assembly ...................................................................................................................................................................................................................................................................... 21
Gearbox Sub-Assembly - Drawing ...................................................................................................................................................................................................................................................... 22
Replacement of Ball Races ................................................................................................................................................................................................................................................................. 23
Replacement of Ball Races - Drawing ................................................................................................................................................................................................................................................. 24
Tool Listing .......................................................................................................................................................................................................................................................................................... 25
TOOLS ..................................................................................................................................................................................................................................................................................................... 26
TROUBLE SHOOTING GUIDE ................................................................................................................................................................................................................................................................ 28
REFERENCE LIST OF PARTS................................................................................................................................................................................................................................................................ 29
EXPLODED VIEW DRAWING ................................................................................................................................................................................................................................................................. 34
STANDARD SPARE PART KIT ............................................................................................................................................................................................................................................................... 36
HOW TO ORDER SPARE PARTS AND WARRANTY CLAIM PROCEDURE .............................................................................................................................................. Error! Bookmark not defined.
Ordering Spare Parts .............................................................................................................................................................................................................................Error! Bookmark not defined.
Warranty Claim Procedure .....................................................................................................................................................................................................................Error! Bookmark not defined.
SERVICE CARD………………………………………………………………………………………………………………………………………………………………………………………………………………38
WARRANTY CLAIM REPORT ................................................................................................................................................................................................................................................................ 39
GENERAL WARRANTY .......................................................................................................................................................................................................................................................................... 40
INDEX………………………………………………………………………………………………………………………………………………….………………………………………………………………………..41
Phone : 281.821.7300
Fax : 281.821.5550
Internet E-Mail : info@butterworth.com
Manual No. : 202.2008.01.14
INTRODUCTION
This manual has been prepared as a guide for the persons who will be operating and maintaining your Butterworth® tank cleaning
machine. The key to long life for your tank cleaning machine will always be a system of carefully planned maintenance. Tank cleaning
machines are expected to perform various types of cleaning jobs. Some applications will require that maintenance is performed more
often than with less stringent applications. A properly designed and maintained CIP (Clean In Place) System is paramount to the service
life of any tank cleaning machine.
It is in your own interest to get the best and most economical performance from your tank cleaning machine. Neglect of
maintenance means poor performance, unscheduled stoppages, shorter life and expense. Good maintenance means good
performance; no unscheduled stoppages and better total economy.
You will find the information contained in this manual simple to follow, but should you require further assistance, our Technical Department
and worldwide net of Distributors will be pleased to help you. Please quote the type, model, and serial number with all your inquiries; this
will help us to help you. The type and serial number are placed on the main body, just below the nozzle body
Located here. Figure 1
Serial #
XXX-XX
Model # LT10Z11NOFT
Manufacturer & Type Butterworth LTFT
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14
GENERAL DESCRIPTION
The Butterworth® LTFT is a flow through gearbox tank cleaning machine that uses the fluid that flows through the machine as the
lubricant.
How It Works
The flow of the cleaning fluid into the tank cleaning machine passes through a turbine, which is set into rotation. The turbine rotation is
through a gearbox transformed into a combined horizontal rotation of the body and a vertical rotation of the nozzles.
The combined motion of the machine body and the nozzle body creates a pattern matrix on the tank walls similar to the images below,
keeping in mind that this pattern will propagate differently in geometries other than those shown here. In other words, the pattern would
look different in a vertical cylindrical tank when compared to a horizontal cylindrical tank for a given location of the machine. The LT
requires 65 axial revolutions to complete one pattern before it begins to rotate over the same location for a given coordinate within the
tank. The images below show a progressive build up of the pattern matrix for a horizontal cylindrical tank. The far left image shows a
course build up of the matrix, with the middle image showing a more progressive view and the far right image showing a complete pattern.
The far right image is representative of the maximum density for this geometry.
Figure 2
The speed of rotation of the turbine depends on the flow rate through the machine and the type of stator/turbine employed within the tank
cleaning machine. The higher the flow rate is, the higher the speed of rotation will be; subject to the style of the guide vane (stator) and
impeller (turbine) within the machine. In order to control the RPM of the machine for a wide range of flow rates, the proper machine
configuration should be reviewed, relative to the cleaning application.
Apart from the jet flow through the nozzles, no other fluid by design is expelled from any other location on the machine. As this is a sealed
unit; start-up rotations are higher than for media-lubricated units.
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14
GENERAL DESCRIPTION
Standard configurations:
Maximum
Nozzles Guide Vane & Impeller Minimum Surface Finish
√ Model Number Inlet Rotational Lubrication
(# of Nozzles x Orifice) Configuration Rotational Start-Up PSIG (Exterior)
PSIG
LT6Z33NOFT 2 x 6.0mm 33 1.50” NPT(F) 150 PSIG 25 PSIG
LT6Z33NMOFT 2 x 6.0mm 33 1.50” NPT(M) 150 PSIG 25 PSIG
LT6Z33BOFT 2 x 6.0mm 33 1.50” BSP(F) 150 PSIG 25 PSIG
LT6Z33BMOFT 2 x 6.0mm 33 1.50” BSP(M) 150 PSIG 25 PSIG

Media ≥ 25 Ra µ Inch
Table 1
Note:
Maximum Rotational PSIG:
If the maximum rotational PSIG is exceeded, reduced runtime between maintenance intervals will also be reduced. This is a
result of increased RPM load from the turbine.
Minimum Rotational Start-Up PSIG:
Based on new machine conditions and/or newly refurbished conditions.
This machine is equipped with a clutched hub. Care should be taken when installing and removing the machine to insure that the
nozzles are not inadvertently hit or knocked with any hard blows, as this would transmit forces on the gearing that is best avoided
to insure long life and reduced wear.
(Note: Optional configurations are available as non-standard products by contacting your nearest agent or distributor.)
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14
INSTALLATION INSTRUCTIONS
Never attach the LTFT by grabbing the nozzles to
Tighten the machine onto the connection (Figure 3). The
Proper way to attach the LTFT can be seen in Figure 4.
Figure 3
Figure 4
The nature of stainless steel against itself can cause galling. When threading the inlet connection onto your fluid connection, it is
recommended that you employ either Teflon tape or another appropriated anti-seizing compound to avoid this event. See comments on
conductivity; page 11.
The following product is recommended:
Loctite Product Numbers:
51168: Food Grade Anti-Seize; 8 oz. brush top

51170: Food Grade Anti-Seize; 2 lb. can
51171: Food Grade Anti-Seize; 40 lb. pail
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14
TECHNICAL DATA
Dimensions and Weight
Weight of machine : 14 lbs (6.35 kgs)

Working pressure : 0-300 PSIG (0-21 Bar)
Working temperature max. : 300° F (95° C) Standard Configuration
Materials Of Construction : See exploded view drawing (page 34 )
Principal dimensions in inches and [mm]:
Figure 5
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14
TECHNICAL DATA
Performance Curves – PRESSURE & FLOW
U S GP M C u b ic M e t e r s / H o u r
250 57
N o z z le C o n f ig u r a t io n
240 55
2 x 6 m m (3 3 ) 2 x 8 m m (2 1 ) 2 x 1 0 m m (1 1 )
230 2 x 1 0 m m (2 1 ) 2 x 1 2 m m (1 1 ) 2 x 1 2 m m (2 1 ) 52
220 50
210 48
200 45
190 43
180 41
170 39
160 36
150 34
140 32
130 30
120 27
110 25
100 23
90 20
80 18
70 16
60 14
50 11
40 9
30 7
20 5
10 2
0 0
5 15 25 40 60 75 90 110 125 140 160 175 190 210 225 240 260 275 290 300
P r e s s u r e (P S I)
Figure 6
Related as number of nozzles x orifice and guide vane/turbine configuration.

For Example: 2x8 (21) is: 2 nozzles at 8mm each with a type 2 guide vane and type 1 impeller
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14
TECHNICAL DATA
Performance Curves – Pattern Time
M in u t e s
120
N o z z le C o n f ig u r a t io n
115
2 x 6 m m (3 3 ) 2 x 8 m m (2 1 ) 2 x 1 0 m m (1 1 )
110
2 x 1 0 m m (2 1 ) 2 x 1 2 m m (2 1 ) 2 x 1 2 m m (1 1 )
105 A x i a l R e v o lu t io n s T o C o m p le t e O n e Pa t t e r n : 6 5
100
O p e r a t i n g R a n g e R e c o m m e n d a t io n s :
95 2 x 6 m m (3 3 ) : 2 5 -1 5 0 PSIG
2 x 8 m m (2 1 ) : 5 0 -3 0 0 PSIG
90 2 x 1 0 m m (1 1 ) : 3 5 -3 0 0 PSIG
2 x 1 0 m m (2 1 ) : 2 5 -1 5 0 PSIG
85 2 x 1 2 m m (1 1 ) : 3 0 -3 0 0 PSIG
2 x 1 2 m m (2 1 ) : 2 5 -1 5 0 PSIG
80
75
70
65
60
55
50
45
40
35
30 F e w e r o p e r a t ing h o u r s b e t w e e n
m a i n t e n a t n c e c o u ld b e e x p e r in e c e d w h e n
25 o p e r a t in g t h e L T F T in t h e g r a y r a n g e .
20
15
10
0
30 50 70 80 100 120 130 150 170 180 200 220 230 250 270 280 300
Pr essu r e (PSI)
Figure 7
Note: The pattern time related in these curves is the time required to make 65 axial revolutions. Pattern time is not indicative of the time required to perform the required cleaning.
Depending upon the application, the number of pattern completions will vary for the relative cleaning application. See
Table 1on page 5
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14
TECHNICAL DATA
Performance Curves – Jet Length
F e e t - R a d iu s M e t e r s - R a d iu s
140 43
135
N o z z le C o n f ig u r a t io n 41
2x6m m 2x8m m 2x10m m 2x12m m
130 40
2x6m m A D 2x8m m A D 2x10m m A D 2x12m m A D
125 38
H o r iz o n t a l T h r o w L e n g t h @ St a t ic C o n d it i o n s
120 M a x im u m : W h e r e t h e la s t d r o p le t f a lls 37
A D : A s m e a s u r e d a t p o i n t o f je t a r c d e v ia t io n .
115 35
110 34
105 32
100 30
95 29
90 27
85 26
80 24
75 23
70 21
65 20
60 18
M a x im u m
55 17
50 15
45 14
40 12
35 11
30 9
25 8
20 6
AD
15 5
10 3
5 2
0 0
5 15 25 40 60 75 90 110 125 140 160 175 190 210 225 240 260 275 290 300
P r e s s ur e (P S I )
Figure 8
Maximum jet-length on this curve is measured at static conditions and where the last droplet falls. The effective range is subjective to the cleaning requirement. However in this
curve effective is at the point of arc deviation.
Throw lengths are measured as horizontal throw length at static condition. Vertical throw length upwards is approximately 1/3rd less. Effective throw length varies depending on jet
peripheral speeds over the surface, substance to be removed, cleaning procedure and cleaning agent. The inlet pressure has been taken immediately before the machine inlet. To
achieve the performance indicated in the curves, allowance must be made for pressure drop in the supply lines between pump and machine.
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14
INSTALLATION AND NORMAL OPERATION
General Installation Instructions
The Butterworth® tank cleaning machine should be installed in vertical position (upright or inverted). It is recommended to install a filter in
the supply line in order to avoid large particles lodging inside the machine. Before connecting the machine into the system, all supply lines
and valves should be flushed to remove foreign matter.
Recommended filtration: 100-200 micron
Warning: If the machine is used in potential explosive atmospheres, tapes or joint sealing
compounds, which are electrical insulators, must not be used on threads or joints. In addition,
connecting pipe work must be electrically conductive and grounded to the tank structure. This
is essential to avoid the build-up of static electricity on the machine.
The Butterworth®tank cleaning machine as delivered has been tested at the factory before shipping.
Normal Operation
Cleaning Media: Use only media compatible with the materials as listed on the reference list of parts as indicated for your model; see
page 29.
After Use Cleaning: Depending on the type of cleaning that is being performed and the type of cleaning solution used, a procedure for
after use flushing of the cleaning system should be developed for your application. In general, a fresh water flush is recommended after
each cleaning.
Pressure: Avoid Hydraulic shocks. Increase pressure gradually; ramping up the pressure over 5-7 seconds. Do not exceed 300 PSI (21
Bar) inlet pressure. High pressure in combination with high flow rate will increase consumption of wear parts and should be expected
when compared to operations at lower pressures and flow rates.
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14
MAINTENANCE AND REPAIR
PREVENTIVE MAINTENANCE
In order to keep your Butterworth® tank cleaning machine servicing you as an efficient tool in your tank cleaning operations, it is essential
to maintain its high performance by following a simple preventive maintenance program, which will always keep your tank cleaning
machine in good condition.
Good maintenance is careful and regular attention!
The following recommended preventive maintenance program is based on tank cleaning machines working in average conditions.
However, you will appreciate that a tank cleaning machine, which has a rough and dirty job to do, will need more frequent attention than
one working in ideal conditions. We trust that you will adjust your maintenance program to suit.
Always use only proper tools. Use Butterworth® standard tool kit (page 26) . Never force, hammer or pry components together or apart.
Always perform all assembly/disassembly steps in the order described in this manual. Never assemble components without previous
cleaning. This is especially important at all mating surfaces. Work in a clear well lit work area.
Every 400 working hours
1. Disassemble machine as described on the following pages leaving the gearbox intact; (position 37).
2. Thoroughly flush the machine prior to disassembly and insure that no hazardous material remains in the machine.
3. Upon complete disassembly of the machine; (except for position 37), all parts should be thoroughly washed and/or degreased in
the appropriate manner, then inspected accordingly.
4. Inspect seals and bushings for wear; locate position numbers from the exploded view drawing on page 34 and bill of materials on
page 29. Replace if unduly worn.
5. Inspect bevel gears located at position numbers 12.6 and 18. Replace if unduly worn.
6. Inspect gearbox rotation by inserting position 37 into position 32.3 and rotate either direction If rotation is not consistent and
smooth, then inspection of gears should be undertaken and replaced where necessary. For representation of gear timing, see
Figure 20.
7. A service card is included with this manual; (see page 38). This should be completed each time service is performed on your tank
cleaning machine so that a proper record/history is maintained.
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14
TOP ASSEMBLY
Disassembly
1. Secure tank cleaning machine in vice; using soft jaws to avoid damaging the finish.
2. Remove position 1 by rotating clockwise while holding inlet ring; position 12.4 using spanner wrenches as shown in Figure 26 and Figure
28. Also see Figure 9.
3. Remove position 2 by hand and slightly tapping with a rubber mallet from side to side.
4. Remove position 3 and 4.
5. Remove position 5.1 by prying out with a screw driver inserted under the vanes.
6. Remove position 8.1, 8.2, 8.3, and 8.4 as an assembly by lifting on position 8.1 and by hand. In some cases it may be necessary to pry
this out with a screwdriver inserted under the vanes of position 8.1
7. Remove position 8.2 using snap-ring pliers (see Figure 25 on page 26)
8. Remove position 8.1 from 8.4 by manually pulling position 8.1 from 8.4. On occasion, it may be necessary to tap position 8.4 from
position 8.1.
9. Remove position 8.3 from 8.4.
Reassembly
1. Reverse the procedure described in the disassembly process above.
2. It is advised to include the use of Anti-Seize as described on page 6 when connecting position 1 to position 12.4.
Phone : 281.821.7300
Fax : 281.821.5550
Operators Manu
O ual Model : LTFT
M
Manual No. : 202.2008.01.14
R
M
MAINTENAN
NCE AND REPAIR
R
T Assembly - Exploded Viiew Drawing

Top
Fig
gure 9
Figure 10
1
B
Butterworth®, Inc. – 16737
1 West Hardy Sttreet – Houston, TX 77060
7 - USA Page 14 of 41
Phone
P : 281.821.7300
F
Fax : 281.821.5550
In
nternet E-Mail : info@butterworth.com
W Site
Web : www w.butterworth.com
Manual No. : 202.2008.01.14
Impeller Housing Sub-Assembly
Disassembly
1. Remove position 9 using snap-ring pliers (see Figure 22).

2. Remove with needle nose pliers (see Figure 29) position 10 from position 12.
3. Remove position 12 from position 15 using two regular screwdrivers by prying position 12 from position 15 using the upper lip of
position 15 as a pivot point or screw the screw cap; position 1 back on with inlet; position 2 and pull the impeller housing
assembly; position 12 from the main body; position 15.
4. Remove position 13 from position 12.
5. Remove position 33 using needle nose pliers (see Figure 29) from position 32.2.
6. Using a punch (see Figure 24) remove position 12.5 by tapping position 12.5 with the punch and hammer driving inward.
7. On completion of step 5 above remove positions 12.6 from 12.1 along with removing positions 12.1, 12.2, and 12.3. These items
should be removable by hand or with a small regular screwdriver.
Reassembly
1. Reverse the above procedure in the steps mentioned.
Phone : 281.821.7300
Fax : 281.821.5550
Operators Manu
O ual Model : LTFT
M
Manual No. : 202.2008.01.14
R
M
MAINTENAN
NCE AND REPAIR
R
Im
mpeller Housing Sub-Assem
mbly – Drawing
g
Figure 13
Figure 11 Fig
gure 12
B
7 - USA Page 16
1 of 41
Phone
P : 281.821.7300
F
Fax : 281.821.5550
In
W Site
Manual No. : 202.2008.01.14
Bottom Assembly
Disassembly
1. Invert body and place in vice (with soft jaws) and remove position 41.3 from position 15 by rotating position 41.3 clockwise (these
are left-hand threads); using torque cap tool (see Figure 30). Alternately, you can use the spanner wrench (see Figure 26).
2. Remove position 40 from atop position 37 (this will be loose and should be free after completing step 1.
3. Remove position 8.5 from position 39 by hand or with needle nose pliers (see Figure 29).
4. Remove position 39 from position 37. This should come off by hand; but use of needle nose pliers as previously mentioned may
be necessary.
5. Ball race removal; position 41.1 is discussed on pages 23 and 24
6. Remove position 38 using snap-ring pliers (Figure 27) from position 32.3 and as shown in Figure 16.
7. Remove position 37 from position 32.3 using two regular screwdrivers and prying it loose from position 15, using the upper edge
of position 15 as the pivot point.
8. Remove position 36 from inside of position 32.3
9. Remove position 32.3 from position 15.
10. To disassemble the main stem; position 32.3; remove pins; position 32.3c by punching the pins inward until they are free of
position 32.3b. After this step, remove position 32.3b from 32.3a by tapping position 32.3a from 32.3b using a soft mallet and
positioning position 32.3b in a vice on the lip of 32.3b.
11. Remove position 31 from position 30; this should be loose and is removable by hand.
12. For position 30 and 32.1, ball race removal; see pages 23 and 24.
13. Remove positions 32.2 and 32.4 by inserting a hooked probe past these positions and then pulling these positions out of position
32.3.
14. Remove position 29 from position 15 by hand or with a punch by inverting position 15 and tapping on the ledge of position 29.
Reassembly
1. Reverse process as stated above with the additional observance of using a torque wrench as shown Figure 14 to attach position
41.3 to position 15.
2. See Figure 20 for gear alignment instructions when placing position 37 back into position 32.3.
Phone : 281.821.7300
Fax : 281.821.5550
Operators Manu
O ual Model : LTFT
M
Manual No. : 202.2008.01.14
R
M
MAINTENAN
NCE AND REPAIR
R
B
Bottom Assem
mbly - Exploded
d View Drawin
ng
Figurre 14
Note: This is a left-hand thread
Figure 15
Figure 16
B
7 - USA Page 18
1 of 41
Phone
P : 281.821.7300
F
Fax : 281.821.5550
In
W Site
Manual No. : 202.2008.01.14
Hub Sub-Assembly
Disassembly
1. Place the tank cleaning machine; horizontally and with nozzles facing upwards, in a vice using soft jaws. Note, this machine
employs a clutched hub so some rotation is possible but do not force rotation.
2. Remove position 28 from position 15 using spanner wrench (see Figure 26) and by turning counterclockwise (this is a right-hand
thread) until removed; see Figure 17 for additional information.
3. Remove position 27; this should be loose and free.
4. Remove position 21 from 25.
5. Remove position 24 from 25 using tool in Figure 26. Position 23 should remain within position 24; except for possible cleaning.
6. Remove position 20 from 21.
7. Remove position 19 by hand.
8. Remove position 17 from position 15 by hand.
9. Remove position 20 from 18 using a regular screwdriver or by hand.
10. Remove position 16 from position 15 by hand.
Reassembly
1. Reverse the above procedure and it is recommended that position 28 is affixed to position 15 using loctite 242.
Loctite Product Numbers:
24205: Threadlocker 242 Removable, 0.5ml capsule

24221: Threadlocker 242 Removable, 10ml bottle
24231: Threadlocker 242 Removable, 50 ml bottle
Phone : 281.821.7300
Fax : 281.821.5550
Operators Manu
O ual Model : LTFT
M
Manual No. : 202.2008.01.14
R
M
MAINTENAN
NCE AND REPAIR
R
H Sub-Assembly - Drawin
Hub ng
ap
Nozzle Ca
Right Han
nd
Threadss
Figure 18
Counter clockw
wise to loosen
nozzle cap.
F
Figure 17
B
7 - USA Page 20
2 of 41
Phone
P : 281.821.7300
F
Fax : 281.821.5550
In
W Site
Manual No. : 202.2008.01.14
Gearbox Sub-Assembly
Disassembly
1. Remove position 37.3 from position 37.4.

2. Remove position 37.9 from position 37.4 using tool in Figure 23.
3. Remove position 37.10 from position 37.4 using tool in Figure 23.
4. Remove 37.8 from 37.4 by using tool in Figure 23. Tap gently so as not to damage.
5. Remove position 37.2 from position 37.5 by hand.
6. Remove 37.5 from 37.4 by hand.
7. Remove 37.6 and 37.7; these will be loose and removable by hand.
Reassembly
1. Reverse the above procedure and be sure to time the gears as indicated in Figure 20.
Gearbox Cavity
Figure 19
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14
Gearbox Sub-Assembly - Drawing
Figure 21
Planet gears should be aligned to the dots on the

gears as indicated below on the red line.
Figure 20
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14
Replacement of Ball Races
Referring to the images on page 24, ball races are employed in a number of positions within this tank cleaning machine. To remove the
ball race, a screwdriver can be placed on the inside edge or outer edge of the race (depending on which race is being removed). There is
slight bevel on the races edge that will allow for the race to be cantilevered out of position.
Beveled Edge
Beveled Edge
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14
Replacement of Ball Races - Drawing
Pos. 37.4 & 37.9 Pos. 41.3 & 41.1
Pos. 32.3 & 32.1 Pos. 15 & 30
Phone : 281.821.7300
Fax : 281.821.5550
Operators Manu
O ual Model : LTFT
M
Manual No. : 202.2008.01.14
R
M
MAINTENAN
NCE AND REPAIR
R
T
Tool Listing
L
LTFT Tool Kit Part
P Number: 5699
5
C
Consisting of:
1.. 1 each 17
77207 Spannerr Wrench; see Figure 26.
2.. 1 each 17
77245 Circlip Pliers;
P not showwn.
3.. 1 each 17
77246 3mm Pu unch; see Figuree 24.
4.. 1 each 17
77247 1.5mm Punch;
P see Figure 23.
5.. 1 each 17
77248 5mm Cirrclip pliers; straaight nose; seee Figure 25.
6.. 1 each 17
77249 10-20mm m Circlip plierss; see Figure 22.
7.. 1 each 17
77250 Pointed nose pliers; se ee Figure 29.
8.. 1 each 17
77251 3 inch hook spanner; see s Figure 28.
9.. 1 each 17
77254 3-10mm m circlip pliers; straight
s nose; Figure
F 27.
100. 1 each 17
77255 Torque socket
s tool; see Figure 30.
111. 1 each 17
77253 Main steem insertion too ol; not shown
122. 1 each 17
77252 Seal insertion tool; nott shown
133. 1 each 17
77227 Drive shhaft insertion to
ool; not shown
B
7 - USA Page 25 of 41
Phone
P : 281.821.7300
F
Fax : 281.821.5550
In
W Site
Manual No. : 202.2008.01.14
TOOLS
Figure 26 Figure 25
Figure 24 Figure 23
Figure 22
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14
TOOLS
Figure 28 Figure 27
Figure 29 Figure 30
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14
TROUBLE SHOOTING GUIDE

Symptom: Tank cleaning machine will not rotate.
Possible causes are:

1. No or insufficient liquid flow
a. Check fluid supply to insure that pressure and flow as per the operating curves are being observed. For this
to be properly accomplished, you should install a pressure gauge as close to the machine inlet as possible. In
any case the pressure gauge should not be any further from the tank cleaning machine than 15 feet.
2. Tank cleaning machine inlet is blocked.
a. Check inlet of machine; (position 2); and insure that no debris or foreign matter is present. Remember that it
was advised earlier in this manual to employ a 100 micron filter.
3. Tank cleaning nozzles are blocked.
a. Remove the nozzles; (position 24) and check for any foreign matter. If present, remove and then replace
nozzles.
4. Bevel gears are blocked.
a. If foreign matter has entered the machine and passed through the body, it may have lodged itself in the bevel
gears; position 12.6 and 18. To check these areas refer to Figure 18 for instructions on removal of the hub.
Take care to review the gearing and ensure that there is no damage that could prevent operation.
5. Impeller rotation is restricted.
a. If foreign matter has passed through the inlet and past the guide vane; (position 5.1) you would not be able to
see that matter by looking into the inlet. To check for blockage here; see Figure 10 and disassemble as
required to perform your inspection.
6. Gearbox rotation is restricted.
a. If foreign matter has entered into this area; (position 37); to perform an inspection see Figure 14 and Figure 15
for disassembly instructions.
7. Worn parts; replacements required.
a. After items 1-6 above have been checked; it may be necessary to replace parts due to normal wear
associated with your type of operation. One of the best ways to determine the need to replace parts is a
visual inspection of the primary wear parts as listed in the reference list of parts on page 29. Additionally, the
working mechanism of the machine can be checked by rotating the impeller; (position 8.1). By rotating this
position, the turbine shaft and various gearing within the tank cleaning machine is engaged. Rotation should
be smooth and consistent. If that is not the case then parts replacement is most probably required.
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14
REFERENCE LIST OF PARTS Note: Shaded gray areas are variables for the LTFT,
Version: LTFT-Master BOM-2008.01.03 depending on your model number.
POS QTY √ PART NUMBER DESCRIPTION M.O.C. STANDARD WETTED STATUS CROSS REFERENCE NOTE
177063 316 SS ASTM A351-CF8M Yes Obsolete 577063

1 1 Screw cap
√ 577063 316 SS ASTM A351-CF8M Yes Standard None
572302-01 Inlet housing 1.5" NPS(F) 316 SS ASTM A351-CF8M Yes Non standard None
177005 Inlet housing 1.5" BSP(F) 316 SS ASTM A351-CF8M Yes Standard None
2 1 272302 Inlet housing 1.5" NPT(F) 316 SS ASTM A351-CF8M Yes Standard None
477005 Inlet housing 1.5" BSP(M) 316 SS ASTM A351-CF8M Yes Standard None
472302 Inlet housing 1.5" NPT(M) 316 SS ASTM A351-CF8M Yes Standard None
√ 177041 PTFE Contact Butterworth Yes Standard None
3 1 177041-01 Inlet o-ring Buna-N ASTM D1418 Yes Non standard None
177041-02 Viton Contact Butterworth Yes Non standard None
177066 Monel ASTM A494-M35-2 Yes Obsolete 177066-01

4 1 Washer
√ 177066-01 316 SS ASTM A351-CF8M Yes Standard None
5664 Guide vane assembly; type 4 See individual parts See individual parts Yes Standard None
5664-01 Guide vane assembly; type 4; ver. 01 See individual parts See individual parts Yes Non Standard None
5 1 5661-01 Guide vane assembly; type 2; ver. 01 See individual parts See individual parts Yes Non Standard None
5662 Guide vane assembly; type M See individual parts See individual parts Yes Standard None
5662-01 Guide vane assembly; type M; ver. 01 See individual parts See individual parts Yes Non Standard None
5662-02 Guide vane assembly; type M; ver. 02 See individual parts See individual parts Yes Non standard None
177022 Guide vane, Type 2 316 SS ASTM A351-CF8M Yes Standard None
5.1 1 177104 Guide vane, Type M 316 SS ASTM A351-CF8M Yes Standard None
677022-00 Guide vane, Type 1 316 SS ASTM A351-CF8M Yes Standard None
5.2 1 √ 177034 Groove pin 316 SS ASTM A351-CF8M Yes Standard None
√ 177033 Top drive shaft bushing 10% Ekanol PTFE Contact Butterworth Yes Standard None
5.3 1 177033-01 Top drive shaft bushing Mineral filled PTFE Contact Butterworth Yes Non standard None
177033-02 Top drive shaft bushing UHMW Contact Butterworth Yes Non standard None
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14
5668 Impeller shaft assembly, Low Flow See individual parts See individual parts Yes Obsolete 8668
5663 Impeller shaft assembly See individual parts See individual parts Yes Obsolete 8663
8668 Impeller shaft assembly; type 3 See individual parts See individual parts Yes Standard None
8 1
8668-02 Impeller shaft assembly; type 3; ver. 02 See individual parts See individual parts Yes Non standard None
8663 Impeller shaft assembly; type 1 See individual parts See individual parts Yes Standard None
8663-02 Impeller shaft assembly; type 1; ver. 02 See individual parts See individual parts Yes Non standard None
177106 Impeller, Type 3 316 SS ASTM A351-CF8M Yes Obsolete 477106
177021 Impeller, Type 1 316 SS ASTM A351-CF8M Yes Obsolete 477021

8.1 1
477106 Impeller, Type 3 316 SS ASTM A351-CF8M Yes Standard None
477021 Impeller, Type 1 316 SS ASTM A351-CF8M Yes Standard None
√ None
8.2 1 270504 Impeller circlip 316 SS ASTM A351-CF8M Yes Standard
√ None
8.3 1 170541 Shaft key 316 SS ASTM A351-CF8M Yes Standard
177011 17-4ph SS ASTM A747-CCB7CU-1 Yes Obsolete 477011

8.4 1 Shaft
√ 477011 17-4ph SS ASTM A747-CCB7CU-1 Yes Standard None
√ 477044-01 Carbon filled PEEK w/PTFE Contact Butterworth Yes Standard None
8.5 1 Thrust pad
477044-02 Tungsten Carbide Contact Butterworth Yes Non standard None
√ None
9 1 277603 Circlip 316 SS ASTM A351-CF8M Yes Standard
√ None
10 2 277604 H Retainer 17-4ph SS ASTM A747-CCB7CU-1 Yes Standard
√ None
11 1 272604 Key, 3 mm 316 SS ASTM A351-CF8M Yes Standard
√ None
12 1 5667 Impeller housing assembly See individual parts See individual parts Yes Standard
√ None
12.1 1 277602 Impeller housing CD-4MCU Duplex SS ASTM A744, A890 Yes Standard
√
177067 PTFE Contact Butterworth Yes Standard None
12.2 1 Strip
177067-02 UHMW Contact Butterworth Yes Non standard None
177066 Monel ASTM A494-M35-2 Yes Obsolete 177066-01

12.3 1 Washer
√ 177066-01 316 SS ASTM A351-CF8M Yes Standard None
√
12.4 1 177062 Inlet Ring 316 SS ASTM A351-CF8M Yes Standard None
12.6 1 √ 177007 Body bevel gear 17-4ph SS ASTM A747-CCB7CU-1 Yes Standard None
√ 177038 Elgiloy,10% Ekanol PTFE Contact Butterworth Yes Standard None
13 1 177038-01 Rotary seal Elgiloy, Mineral filled PTFE Contact Butterworth Yes Non standard None
177038-02 Elgiloy, UHMW Contact Butterworth Yes Non standard None
√ 177025 10% Ekanol PTFE Contact Butterworth Yes Standard None
14 1 177025-01 Main stem bushing Mineral filled PTFE Contact Butterworth Yes Non standard None
√ 570801 CD-4MCU Duplex SS ASTM A744, A890 Yes Standard None

15 1 Main body
370801 CD-4MCU Duplex SS ASTM A744, A890 Yes Obsolete 570801
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14
477032-01 Mineral filled PTFE Contact Butterworth Yes Non standard None

16 1 Nozzle thrust pad
177032 10% Ekanol PTFE Contact Butterworth Yes Non standard None
177032-01 Mineral filled PTFE Contact Butterworth Yes Non Standard None
177032-02 UHMW Contact Butterworth Yes Non Standard None

17 1 Nozzle bushing
18 1 √ 177008 Nozzle bevel gear 17-4ph SS ASTM A747-CCB7CU-1 Yes Standard None


20 1 Nozzle bushing

None
√ 270834 PTFE Contact Butterworth Yes Standard
22 2 Nozzle o-ring
None
177071 EDPM Contact Butterworth Yes Non standard
23 None
2 177018 Stream straightener Yes Standard
ASTM A351-CF8M None
177061 Nozzle Tip 6MM 316 SS Yes Standard
ASTM A351-CF8M None
24 2
ASTM A351-CF8M None
ASTM A351-CF8M None
25 ASTM A351-CF8M None
1 √ 177002 Nozzle body 316 SS Yes Standard
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14

1 √ 477019 316 SS ASTM A351-CF8M Yes Standard

28 Nozzle cap
177019 316 SS ASTM A351-CF8M Yes Non standard None
29 1 177025-01 Main stem bushing Mineral filled PTFE Contact Butterworth Yes Non standard None
30 1 √ 377702 Large race 17-4ph SS ASTM A747-CCB7CU-1 Yes Standard
√ 7006 Tefzel w/ ceramic balls Yes Standard

Contact Butterworth
7006-01 Tefzel w/ 316L SS balls Contact Butterworth Yes Non Standard
31 1 7006-02 Thrust retainer assembly PEEK w/ ceramic balls Contact Butterworth Yes Non Standard
7006-03 PEEK w/ 316L SS balls Contact Butterworth Yes Non Standard
377705 Tercite A w/ ceramic balls Contact Butterworth Yes Obsolete 7006

7666 Main stem assembly See individual parts See individual parts Yes Obsolete 7666-01
32 1 √ 7666-01 Main stem assembly; ver. 01 See individual parts See individual parts Yes Standard None
7666-02 Main stem assembly; ver. 02 See individual parts See individual parts Yes Non Standard None
32.1 1 √ 377702 Large race 17-4ph SS ASTM A747-CCB7CU-1 Yes Standard None
32.2 1 177024-01 Drive shaft bushing Mineral filled PTFE Contact Butterworth Yes Non standard None
377601 Main stem CD4-Mcu duplex SS ASTM A744, A890 Yes Obsolete 377601-01
32.3 1 Main stem assembly (Includes positions
377601 -01 CD4-Mcu duplex SS ASTM A744, A890 Yes Standard None
32.3a, 32.3b, & 32.3c)
32.3a 1 √ 477600 Main stem shaft 316 SS ASTM A351-CF8M Standard
32.3b 3 √ 177034 Pin 316 SS ASTM A351-CF8M Standard 177034
477601 17-4ph SS ASTM A747-CCB7CU-1 Standard None

32.3c 1 Main stem gear
√ 477601-01 CD4-Mcu duplex SS ASTM A744, A890 Standard None
32.4 2 177024-01 Drive shaft bushing Mineral filled PTFE Contact Butterworth Yes Non standard None
36 1 177030-01 Carrier thrust pad Mineral filled PTFE Contact Butterworth Yes Non standard None
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14
√ 7665 See individual parts See individual parts Yes Standard None
37 1 7665-01 LTFT gearbox assembly See individual parts See individual parts Yes Non standard None
7665-02 See individual parts See individual parts Yes Non standard None
37.2 1 √ 370302 Internal gear 17-4ph SS ASTM A747-CCB7CU-1 Yes Standard None
37.3 1 177026-01 Carrier bushing Mineral filled PTFE Contact Butterworth Yes Non standard None
37.4 1 √ 377009 Carrier, Flow Through 316 SS ASTM A351-CF8M Yes Standard None
7659 Planet gear assembly See individual parts See individual parts Yes Standard None
37.5 1
7659-02 Planet gear assembly; ver. 02 See individual parts See individual parts Yes Non Standard None
√ 177028 Carbon filled PEEK w/PTFE Contact Butterworth Yes Standard None
37.5a 2 Planet gear bushing
177028-02 Carbon filled PEEK Contact Butterworth Yes Non standard None
√ 7659A Planet gear 17-4ph SS Yes Standard None
37.5b 2 377102 Planet gear 17-4ph SS ASTM A747-CCB7CU-1 Yes Obsolete 7659A √
377014 Star gear 17-4ph SS Yes Obsolete 7659A √
37.6 4 √ 377707 Race 17-4ph SS ASTM A747-CCB7CU-1 Yes Standard None
377706 Tefzel w/ 316 SS balls Contact Butterworth Yes Standard None

37.7 2 Thrust retainer assy
377706-02 Nylon w/ 440c SS balls Contact Butterworth Yes Non standard None
377020 Tungsten Carbide Contact Butterworth Yes Obsolete 377020-01

37.8 2 Gear shaft
√ 377020-01 MP35N ASTM F562 Yes Standard None
37.10 2 √ 270506 Pin 316 SS ASTM A351-CF8M Yes Standard None
38 1 √ 177035 Circlip 316 SS ASTM A351-CF8M Yes Standard
1 177101 17-4ph SS ASTM A747-CCB7CU-1 Yes Obsolete 377101

39 Drive gear
1 √ 377101 17-4ph SS ASTM A747-CCB7CU-1 Yes Standard
√ 7006 Tefzel w/ ceramic balls Yes Standard
Contact Butterworth
7006-01 Tefzel w/ 316L SS balls Contact Butterworth Yes Non standard
40 1 Thrust retainer assembly
7006-02 PEEK w/ ceramic balls Contact Butterworth Yes Non standard
7006-03 PEEK w/ 316L SS balls Contact Butterworth Yes Non standard
6657 See individual parts See individual parts Yes Non standard None
41 1 End plate assembly
√ 7657 See individual parts See individual parts Yes Standard None
177044 Tungsten Carbide Contact Butterworth Yes Non standard None

41.2 1 End plate thrust pad
√ 177044-01 MP35N ASTM F562 Yes Standard None
41.3 1 √ 370807 End plate, Flow Through 316 SS ASTM A351-CF8M Yes Standard None
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14
EXPLODED VIEW DRAWING
Figure 31
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14
CROSSECTIONAL DRAWING
Figure 32
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14
STANDARD SPARE PART KIT

Spare Part Kit Number: LTSPK-LTFT-300
Recommended at ≤ 400 hours of operation.
Position Part No. Description Quantity

8.3 170541 Key; 2mm x 2mm x 6mm 1
32.2; 32.4(2) 177024 Drive shaft bushing 3
17; 20 477027 Nozzle bearing 2
5.2(1); 12.5(3);32.3c(3); 37.1(1) 177034 Pin 8
38 177035 Circlip; external 1
13 177038 Rotary seal 1
21; 27 177039 Rotary seal 2
8.2 270504 Circlip 1
37.10 270506 Groove pin type B 2
11 272604 Key; 3mm x 3mm x 6mm 1
Spare Part Kit / Gears: LTSPK-LTFT-G
Recommended at ≤ 1200 hours of operation.
Position Part No. Description Quantity

39 377101 Drive gear 1
37.2 370302 Ring gear 1
37.5 7659 Planet gear assembly 2
12.6 177007 Bevel gear (65) 1
18 177008 Bevel gear (63) 1
It is suggested that you possess the correct tools before performing repairs on the LT machine. For a list of tools and tool kit part
number see page 26.
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14
HOW TO ORDER SPARE PARTS AND WARRANTY CLAIM PROCEDURE
Ordering Spare Parts
To order spare parts, you will need to identify the serial number of your tank cleaning machine and correlate that to the manual that was
issued at the time of purchase. The parts that were used to construct your machine will be indicated by a √ in the √ column of the
reference list of parts beginning on page 29. If you are unable to find the manuals issued at the time of purchase, you can call the
Butterworth® Sales desk and give them your machine serial numbers requesting that they identify the appropriate manual and to send you
a copy. Our manuals are all in digital format and can be easily emailed to you for printing at your location.
When ordering, indicate the part number for the checked (√) position on the reference list of parts and the quantity required.
Warranty Claim Procedure
In the event of a malfunction of the equipment supplied under this manual and it is felt by the customer that it could be claimed under the
terms of our Warranty, you will need to send the unit to Butterworth® for review and evaluation. A copy of our Warranty can be reviewed
on page 40
To send in a unit for warranty review, you will need to call the Butterworth® Sales Desk and advise the associate that you wish to return a
machine(s) for warranty review. They will issue a Returned Goods Number for tracking your equipment once received by our company.
This number must be included in your shipping documents else there will be a delay in evaluating this equipment. It is also necessary to
complete the “Error! Reference source not found.” located on page Error! Bookmark not defined. in this manual. This report must
be completed and returned with the equipment for the warranty claim process to commence. Be sure to affix the Returned Goods Number
given to you by the Sales Desk in the appropriate box of the Error! Reference source not found..
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14
SERVICE CARD
Model Number of Machines: ______________________ Serial No: ________________________
Configuration: Nozzle Diameter : ____________mm
Impeller : ____________
Guide Vane : ____________
NO. OF
DATE WORKING MAINTENANCE ACTIONS/EXCHANGED PARTS SIGN
HOURS
0 Machine put into operation
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14
WARRANTY CLAIM REPORT

Returned Goods Number: ____________________________________________
Contact Information:
Contact Name: _________________________ Contact Phone Number: _____________________________
Contact Fax Number: ____________________ Contact Email Address: ______________________________
Machine Model Number: _______________________ Serial No: ____________________________
Configuration: Nozzles_______ x Ø ________mm Impeller Type: __________ Guide Vane Type: _________
Operating Conditions:
a) Inlet pressure at tank cleaning machine: _____________ (PSI)

b) Type of Valve in inlet line: □ Ball Valve □ Butterfly Valve □ Gate Valve □ Other: _____________
c) Can hydraulic shock be disregarded? □ Yes □
No
d) Ramp up time to full pressure on the tank cleaning machine occurs over how many seconds: _______
e) Was inlet line flushed before installation of tank cleaner? □
Yes No□
f) Working hours before failure: ___________ hours.
g) What is the micron filtration on the media (washing solution) prior to entering the machine: _________
h) Is the tank cleaning machine flushed with clean water or other clean fluid after cleaning has been
finished. □ Yes □ No
i) Is steam injection being used for heating: □ Yes □ No
j) Is the tank cleaning machine submerged in the tank product or any other fluid while in use: □ Yes □ No
1.) If yes, describe the material and conditions: _________________________________________
________________________________________________________________________________
k) Chemicals and conditions that the tank cleaning machine is subjected to whether at rest or in operation:
_____________________________________________________________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
Cleaning Recipe:
Temp Time
Cleaning Media and Concentration (Indicate F or C) (Minutes) Recirculation?
□ Yes □ No
□ Yes □ No
□ Yes □ No
□ Yes □ No
Other Comments: ___________________________________________________________________________________________________
___________________________________________________________________________________________________
___________________________________________________________________________________________________
Date: _______________________________________ Signature: _________________________________________________________
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14
GENERAL WARRANTY
Products supplied under the Agreement will be free from defects in materials and workmanship. The Company's sole and exclusive
liability shall be its option either to repair or replace F.O.B. point of shipment, any defective Products, or to accept return ,
transportation prepaid, of such Products and refund the purchase price; in either case, provided that written notice of s u c h defect
is given to the Company within twelve (12) months from date of shipment to the customer, the product is found by the Company to
have been installed and/or operated in accordance with the Company's instructions, that no repairs, alterations or replacements
have been made by another without the Company's written approval. In no event shall the aggregate liability of the Company in
connection with breach of any warranty or warranties exceed the purchase price p aid for the Product here under. The Company
may at it s option, require the return of any Products, transportation and duties prepaid to establish any claim of defect made by the
customer. Unless otherwise agreed in writing the Company will not accept and shall have no responsibility for the Products
returned without its prior written consent. THE COMPANY MAKES NO OTHER WARRANTY OF ANYKIND, EXPRESSED OR
IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTYOF MERCHANTABILITY OR FITNESS FOR ANY
PARTICULAR PURPOSE. THE COMPANYHEREBY EXPRESSLY DISCLAIMS ANY AND ALL EXPRESS OR IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS.
Phone : 281.821.7300
Fax : 281.821.5550
Manual No. : 202.2008.01.14
INDEX
Drawing Table of Contents……………………………………………2
Top assembly …………………………………….. 15 Technical Data

Gear Sub-Assembly ………………………………..23 Cleaning pattern construction …………………5
Maintenance & Repair Dimensions and weight……………………….. 8
Preventive maintenance …………………………. 13 Standard configurations ……………………… 6
Service card ……………………………………….. 38 Warranty
Performance Curves Claim Report…………………………………. 39
Pressure, flow, jet-length ……………………………9
Phone : 281.821.7300
Fax : 281.821.5550

Manual Mantenance Butterworth

Uploaded by

Copyright:

Available Formats

Manual Mantenance Butterworth

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Manual Mantenance Butterworth

Uploaded by

Copyright:

Available Formats

Operations & Repair Manual

Product Type : Tank Cleaning Machine

Manufacturer : Butterworth®, Inc.

Model Number : ________________________

Manual Number : 202.2008.01.14

Project Number : ________________________

TABLE OF CONTENTS ............................................................................................................................................................................................................................................................................. 2

How It Works ......................................................................................................................................................................................................................................................................................... 4

Standard configurations: ....................................................................................................................................................................................................................................................................... 5

INSTALLATION INSTRUCTIONS ............................................................................................................................................................................................................................................................. 6

TECHNICAL DATA .................................................................................................................................................................................................................................................................................... 7

Dimensions and Weight ........................................................................................................................................................................................................................................................................ 7

Performance Curves – PRESSURE & FLOW ....................................................................................................................................................................................................................................... 8

Performance Curves – Pattern Time ..................................................................................................................................................................................................................................................... 9

Performance Curves – Jet Length....................................................................................................................................................................................................................................................... 10

INSTALLATION AND NORMAL OPERATION........................................................................................................................................................................................................................................ 11

General Installation Instructions .......................................................................................................................................................................................................................................................... 11

MAINTENANCE AND REPAIR ................................................................................................................................................................................................................................................................ 12

PREVENTIVE MAINTENANCE .......................................................................................................................................................................................................................................................... 12

TOP ASSEMBLY ................................................................................................................................................................................................................................................................................ 13

Top Assembly - Exploded View Drawing ............................................................................................................................................................................................................................................ 14

Impeller Housing Sub-Assembly ......................................................................................................................................................................................................................................................... 15

Impeller Housing Sub-Assembly – Drawing ........................................................................................................................................................................................................................................ 16

Bottom Assembly ................................................................................................................................................................................................................................................................................ 17

Bottom Assembly - Exploded View Drawing ....................................................................................................................................................................................................................................... 18

Hub Sub-Assembly ............................................................................................................................................................................................................................................................................. 19

Hub Sub-Assembly - Drawing ............................................................................................................................................................................................................................................................. 20

Gearbox Sub-Assembly ...................................................................................................................................................................................................................................................................... 21

Gearbox Sub-Assembly - Drawing ...................................................................................................................................................................................................................................................... 22

Replacement of Ball Races ................................................................................................................................................................................................................................................................. 23

Replacement of Ball Races - Drawing ................................................................................................................................................................................................................................................. 24

Tool Listing .......................................................................................................................................................................................................................................................................................... 25

TROUBLE SHOOTING GUIDE ................................................................................................................................................................................................................................................................ 28

REFERENCE LIST OF PARTS................................................................................................................................................................................................................................................................ 29

EXPLODED VIEW DRAWING ................................................................................................................................................................................................................................................................. 34

STANDARD SPARE PART KIT ............................................................................................................................................................................................................................................................... 36

Ordering Spare Parts .............................................................................................................................................................................................................................Error! Bookmark not defined.

Warranty Claim Procedure .....................................................................................................................................................................................................................Error! Bookmark not defined.

WARRANTY CLAIM REPORT ................................................................................................................................................................................................................................................................ 39

GENERAL WARRANTY .......................................................................................................................................................................................................................................................................... 40

Located here. Figure 1

LT6Z33NMOFT 2 x 6.0mm 33 1.50” NPT(M) 150 PSIG 25 PSIG

LT6Z33BOFT 2 x 6.0mm 33 1.50” BSP(F) 150 PSIG 25 PSIG

LT6Z33BMOFT 2 x 6.0mm 33 1.50” BSP(M) 150 PSIG 25 PSIG

LT8Z21NOFT 2 x 8.0mm 21 1.50” NPT(F) 300 PSIG 50 PSIG

LT8Z21NMOFT 2 x 8.0mm 21 1.50” NPT(M) 300 PSIG 50 PSIG

LT8Z21BOFT 2 x 8.0mm 21 1.50” BSP(F) 300 PSIG 50 PSIG

LT8Z21BMOFT 2 x 8.0mm 21 1.50” BSP(M) 300 PSIG 50 PSIG

LT10Z11NOFT 2 x 10.0mm 11 1.50” NPT(F) 300 PSIG 35 PSIG

LT10Z11NMOFT 2 x 10.0mm 11 1.50” NPT(M) 300 PSIG 35 PSIG

LT10Z11BMOFT 2 x 10.0mm 11 1.50” BSP(M) 300 PSIG 35 PSIG

LT10Z21NOFT 2 x 10.0mm 21 1.50” NPT(F) 150 PSIG 25 PSIG

LT10Z21NMOFT 2 x 10.0mm 21 1.50” NPT(M) 150 PSIG 25 PSIG

LT10Z21BOFT 2 x 10.0mm 21 1.50” BSP(F) 150 PSIG 25 PSIG

LT10Z21BMOFT 2 x 10.0mm 21 1.50” BSP(M) 150 PSIG 25 PSIG

LT12Z11NOFT 2 x 12.0mm 11 1.50” NPT(F) 300 PSIG 30 PSIG

LT12Z11NMOFT 2 x 12.0mm 11 1.50” NPT(M) 300 PSIG 30 PSIG

LT12Z11BOFT 2 x 12.0mm 11 1.50” BSP(F) 300 PSIG 30 PSIG

LT12Z11BMOFT 2 x 12.0mm 11 1.50” BSP(M) 300 PSIG 30 PSIG

The following product is recommended: