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Last  Modified:  03-­12-­2013 6.

4  F Doc  ID:  NM1000000004HD2


Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  MECHANICAL:  ENGINE  UNIT:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  The  2AR-­FE  engine  is  an  in-­line,  4-­cylinder,  2.5-­liter,  16-­valve  DOHC  engine.  This  engine  uses  the  Dual
Variable  Valve  Timing-­intelligent  (Dual  VVT-­i)  system,  Direct  Ignition  System  (DIS),  Acoustic  Control  Induction
System  (ACIS)  and  Electronic  Throttle  Control  System-­intelligent  (ETCS-­i).  It  has  been  developed  to  achieve
high  performance,  quietness,  fuel  economy  and  clean  emissions.

2.  SPECIFICATION

No.  of  Cyls.  and  Arrangement 4-­cylinder,  In-­line

16-­valve  DOHC,  Chain  Drive


Valve  Mechanism
(with  Dual  VVT-­i)

Combustion  Chamber Pentroof  Type

Manifolds Cross-­flow

Fuel  System Sequential  Multiport  Fuel  Injection  (SFI)

Ignition  System Direct  Ignition  System  (DIS)

Displacement 2494  cm  3  (152.2  cu.  in.)

Bore  x  Stroke 90.0  x  98.0  mm  (3.54  x  3.86  in.)

Compression  Ratio 10.4  :  1

Max.  Output  (SAE-­NET)*1 131  kW  (176  HP)  @  6000  rpm

Max.  Torque  (SAE-­NET)*1 233  N*m  (172  ft*lbf)  @  4100  rpm

Open 3°  to  43°  BTDC


Intake
Closed 61°  to  21°  ABDC
Valve  Timing
Open 60°  to  20°  BBDC
Exhaust
Closed 4°  to  44°  ATDC

Manufacture DENSO

Spark  Plug Type SK16HR11

Plug  Gap 1.0  to  1.1  mm  (0.039  to  0.043  in.)

Firing  Order 1  -­  3  -­  4  -­  2

Octane  Rating 87  or  higher

Research  Octane  Number 91  or  higher

U.S.A.  and  Canada ULEV2,  SFTP


Tailpipe  Emission  Regulation
Others Tier2,  SFTP

Evaporative  Emission  Regulation U.S.A.  and  Canada LEV2,  ORVR


Evaporative  Emission  Regulation U.S.A.  and  Canada LEV2,  ORVR

Others Tier2,  ORVR

Engine  Service  Mass  (Reference)*2 147  kg  (324.0  lb)

*1:  Maximum  output  and  torque  rating  are  determined  using  the  revised  SAE  J1349  procedure.
*2:  Weight  shows  the  figure  with  oil  and  engine  coolant  fully  filled.

3.  MAIN  FEATURES
(a)  The  following  performance  features  have  been  achieved  for  the  2AR-­FE  engine  through  the  use  of  the  items
listed  below:

(1)  High  performance  and  reliability

(2)  Low  noise  and  vibration

(3)  Lightweight  and  compact  design

(4)  Good  serviceability

(5)  Clean  emissions  and  fuel  economy

ITEM (1) (2) (3) (4) (5)

A  cylinder  head  cover  sub-­assembly  made  of  magnesium  alloy  is


-­ -­ ○ -­ -­
used.

A  taper  squish  shape  is  used  for  the  combustion  chamber. ○ -­ -­ -­ ○

Spiny-­type  liners  are  used  in  the  cylinder  bores. ○ -­ ○ -­ ○


Spiny-­type  liners  are  used  in  the  cylinder  bores. ○ -­ ○ -­ ○
Engine  Proper
A  cylinder  block  water  jacket  spacer  is  used. ○ -­ -­ -­ ○

The  piston  skirt  is  coated  with  resin. ○ ○ -­ -­ ○

Low  tension  piston  rings  are  used. ○ -­ -­ -­ ○

A  resin  gear  balance  shaft  is  used. -­ ○ ○ -­ -­

A  timing  chain  and  chain  tensioner  are  used. -­ ○ -­ ○ -­

Valve  Mechanism Valve  lash  adjuster  assemblies  are  used. -­ ○ -­ ○ -­

Valve  rocker  arm  sub-­assemblies  are  used. ○ -­ -­ -­ ○

Lubrication  System An  oil  filter  with  a  replaceable  element  is  used. -­ -­ -­ ○ -­

Cooling  System TOYOTA  Genuine  Super  Long  Life  Coolant  (SLLC)  is  used. -­ -­ -­ ○ -­

A  charcoal  filter  is  used  in  the  air  cleaner  cap. -­ -­ -­ -­ ○

Intake  and  Exhaust An  intake  manifold  made  of  plastic  is  used. -­ -­ ○ -­ -­
System A  linkless-­type  throttle  body  assembly  is  used. -­ -­ ○ ○ ○

A  thin-­wall  ceramic  Three-­Way  Catalyst  (TWC)  is  used. -­ -­ -­ -­ ○

A  fuel  returnless  system  is  used. -­ -­ ○ ○ ○

Quick  connectors  are  used  to  connect  the  fuel  hose  with  the  fuel
-­ -­ ○ ○ ○
Fuel  System pipe.

12-­hole  type  fuel  injector  assemblies  with  high  atomizing


○ -­ -­ -­ ○
performance  are  used.

Serpentine  Belt  Drive


A  serpentine  belt  drive  system  is  used. -­ -­ ○ ○ -­
System

Long-­reach  type  iridium-­tipped  spark  plugs  are  used. ○ -­ -­ ○ ○

The  Direct  Ignition  System  (DIS)  makes  ignition  timing


○ -­ -­ ○ ○
adjustment  unnecessary.

An  Electronic  Throttle  Control  System-­intelligent  (ETCS-­i)  is  used. ○ -­ -­ -­ ○

Engine  Control  System A  Dual  Variable  Valve  Timing-­intelligent  (Dual  VVT-­i)  system  is
○ -­ -­ -­ ○
used.

An  Acoustic  Control  Induction  System  (ACIS)  is  used. ○ -­ -­ -­ ○

A  tumble  control  system  is  used. ○ -­ -­ -­ ○

A  starter  control  (cranking  hold  function)  is  used.* ○ -­ -­ -­ -­

*:  Models  with  smart  key  system

HINT:
○:  Applicable

-­:  Not  applicable


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HBP
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  CONTROL:  SFI  SYSTEM:  ELECTRONIC  THROTTLE  CONTROL  SYSTEM-­intelligent  (ETCS-­i)
CONTROL;;  2013  MY  RAV4  [12/2012  -­                ]

ELECTRONIC  THROTTLE  CONTROL  SYSTEM-­intelligent  (ETCS-­


i)  CONTROL
1.  SYSTEM  CONTROL
(a)  The  ETCS-­i  is  used,  providing  excellent  throttle  control  in  all  operating  ranges.
(b)  The  ETCS-­i  uses  the  ECM  to  calculate  the  optimal  throttle  valve  opening  that  is  appropriate  for  the  respective
driving  condition  and  uses  a  throttle  control  motor  to  control  the  opening.

(c)  The  ETCS-­i  controls  the  idle  speed,  Traction  Control  (TRAC),  Vehicle  Stability  Control  (VSC)  system  and  cruise
control  system.

(d)  In  case  of  an  abnormal  condition,  this  system  switches  to  the  limp  mode.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HBQ
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  CONTROL:  SFI  SYSTEM:  DUAL  VVT-­i  CONTROL;;  2013  MY  RAV4  [12/2012  -­                ]

DUAL  VVT-­i  CONTROL


1.  FUNCTION
(a)  The  Dual  VVT-­i  system  is  designed  to  control  the  intake  and  exhaust  camshafts  within  a  range  of  40°
respectively  (of  Crankshaft  Angle)  to  provide  valve  timing  optimally  suited  to  the  engine  condition.  This
improves  torque  in  all  the  speed  ranges  as  well  as  increasing  fuel  economy  and  reducing  exhaust  emissions.

Camshaft  Timing  Oil  Control  Valve Camshaft  Timing  Oil  Control  Valve
*1 *2
Assembly  (Intake) Assembly  (Exhaust)
*3 Crank  Position  Sensor *4 Engine  Coolant  Temperature  Sensor
*5 Camshaft  Position  Sensor  (Exhaust) *6 Camshaft  Position  Sensor  (Intake)

Intake  Mass  Air  Flow  Meter


*7 ECM *8 Sub-­assembly
Throttle  Position  Sensor
(b)  The  VVT-­i  system  delivers  excellent  benefits  in  the  different  operating  conditions  as  follows:

(1)  During  Idling

OBJECTIVE EFFECT

Stabilized  idling  speed


Reducing  overlap  to  reduce  blow  back  to  the  intake  side
Better  fuel  economy

(2)  At  Light  Load


OBJECTIVE EFFECT

Reducing  overlap  to  reduce  blow  back  to  the  intake  side Ensured  engine  stability

(3)  At  Medium  Load

OBJECTIVE EFFECT

Better  fuel  economy


Increasing  overlap  to  increase  internal  EGR  to  reduce  pumping  loss
Improved  emission  control

(4)  In  Low  to  Medium  Speed  Range  with  Heavy  Load

OBJECTIVE EFFECT

Advancing  the  intake  valve  close  timing  for  volumetric  efficiency Improved  torque  in  low  to  medium  speed
improvement range
(5)  In  High  Speed  Range  with  Heavy  Load

OBJECTIVE EFFECT

Retarding  the  intake  valve  close  timing  for  volumetric  efficiency  improvement Improved  output

(6)  At  Low  Temperatures

OBJECTIVE EFFECT

Stabilized
fast  idle
Reducing  overlap  to  reduce  blow  back  to  the  intake  side  leads  to  the  lean  burning
speed
condition,  and  stabilizes  the  idling  speed  at  fast  idle
Better  fuel
economy

(7)  Starting  Engine  and  Stopping  Engine


OBJECTIVE EFFECT

Reducing  overlap  to  minimize  blow  back  to  the  intake  side Improved  startability
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HCA
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  CONTROL:  SFI  SYSTEM:  DUAL  VVT-­i  CONTROL;;  2013  MY  RAV4  [12/2012  -­                ]

DUAL  VVT-­i  CONTROL


1.  OPERATION
(a)  Using  the  engine  speed,  intake  air  mass,  throttle  position  and  engine  coolant  temperature,  the  ECM  can
calculate  optimal  valve  timing  for  each  driving  condition  (target  valve  timing).  The  ECM  uses  this  calculated
timing  to  control  the  camshaft  timing  oil  control  valve  assemblies.  In  addition,  the  ECM  uses  signals  from  the
camshaft  position  sensors  and  the  crank  position  sensor  to  detect  the  actual  valve  timing,  thus  providing
feedback  control  to  achieve  the  target  valve  timing.
(b)  When  the  camshaft  timing  oil  control  valve  assembly  is  positioned  as  illustrated  below  by  the  advance  signals
from  the  ECM,  the  resultant  oil  pressure  is  applied  to  the  timing  advance  side  vane  chamber  to  rotate  the
camshaft  in  the  timing  advance  direction:
*1 Vane *2 ECM
*a Intake  Side *b Exhaust  Side
*c Rotation  Direction *d Oil  Pressure
*e In *f Drain

(c)  When  the  camshaft  timing  oil  control  valve  assembly  is  positioned  as  illustrated  below  by  the  retard  signals
from  the  ECM,  the  resultant  oil  pressure  is  applied  to  the  timing  retard  side  vane  chamber  to  rotate  the
camshaft  in  the  timing  retard  direction:
*1 Vane *2 ECM
*a Intake  Side *b Exhaust  Side
*c Rotation  Direction *d Oil  Pressure
*e Drain *f In

(d)  After  reaching  the  target  timing,  the  valve  timing  is  held  by  keeping  the  camshaft  timing  oil  control  valve
assembly  in  the  neutral  position  unless  the  traveling  state  changes.  This  adjusts  the  valve  timing  at  the
desired  target  position  and  prevents  the  engine  oil  from  running  out.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HBR
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  CONTROL:  SFI  SYSTEM:  FUEL  PUMP  CONTROL;;  2013  MY  RAV4  [12/2012  -­                ]

FUEL  PUMP  CONTROL


1.  FUNCTION
(a)  2WD  Models
(1)  In  this  vehicle,  there  are  2  types  of  fuel  pump  controls.  The  fuel  pump  is  controlled  to  an  optimum  speed
to  match  the  engine  operating  conditions,  and  the  fuel  pump  operation  is  stopped  when  any  of  the
Supplemental  Restraint  System  (SRS)  airbags  deploy.

(2)  The  ECM  transmits  a  fuel  pump  operation  request  signal  to  the  fuel  pump  control  ECU  assembly  that
corresponds  to  the  engine  operating  conditions.  The  fuel  pump  control  ECU  assembly  receives  this  request
signal  and  controls  the  speed  of  the  fuel  pump.  As  a  result,  under  light  engine  loads,  fuel  pump  speed  is
kept  low  to  reduce  electric  power  loss.

(3)  A  fuel  cut  control  is  used  to  stop  the  fuel  pump  when  any  of  the  SRS  airbags  deploys.  In  this  control,  if  an
airbag  deployment  signal  from  the  center  airbag  sensor  assembly  is  detected  by  the  ECM,  the  ECM  will
turn  off  the  No.  1  EFI  main  relay.  As  a  result,  the  power  supply  to  the  fuel  pump  control  ECU  assembly  is
stopped,  causing  the  fuel  pump  to  stop  operating.  After  the  fuel  cut  control  has  been  activated,  turning
the  ignition  switch  (engine  switch*)  from  off  to  on  cancels  the  fuel  cut  control,  and  the  engine  can  be
restarted.

*:  Models  with  smart  key  system


(b)  AWD  Models

(1)  A  fuel  cut  control  is  used  to  stop  the  fuel  pump  when  the  SRS  airbag  is  deployed  at  the  front  collision.  In
this  system,  the  airbag  deployment  signal  from  the  airbag  sensor  is  detected  by  the  ECM,  which  turns  off
the  circuit  opening  relay.

(2)  After  the  fuel  cut  control  has  been  activated,  turning  the  ignition  switch  (engine  switch*)  from  off  to  on
cancels  the  fuel  cut  control,  and  the  engine  can  be  restarted.

*:  Models  with  smart  key  system


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HDW

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  2AR-­FE  STARTING:  STARTING  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  A  compact  and  lightweight  Planetary  reduction-­Segment  conductor  motor  (PS)  starter  assembly  is  used.

2.  SPECIFICATION

Starter  Type Planetary  Reduction-­Segment  Conductor  Motor  (PS)  Type

Rating  Output 1.7  kW

Rating  Voltage 12  V

Length*1 128.1  mm  (5.04  in.)

Weight 2950  g  (6.50  lb)

Rotational  Direction*2 Counterclockwise

*1:  Length  from  the  mounted  area  to  the  rear  end  of  the  starter
*2:  Viewed  from  pinion  side
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HBT

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  2AR-­FE  ENGINE  CONTROL:  SFI  SYSTEM:  STARTER  CONTROL  (CRANKING  HOLD  FUNCTION);;  2013  MY
RAV4  [12/2012  -­                ]

STARTER  CONTROL  (CRANKING  HOLD  FUNCTION)


1.  FUNCTION
(a)  Once  the  engine  switch  is  pressed,  this  function  operates  the  starter  until  the  engine  starts,  provided
that  the  brake  pedal  is  depressed  and  the  shift  lever  is  in  P  or  N.  This  prevents  application  of  the  starter
for  an  inadequate  length  of  time  and  also  prevents  the  engine  from  being  cranked  after  it  has  started.

(b)  When  the  certification  ECU  detects  a  start  signal,  it  monitors  the  engine  speed  signal  (NE)  from  the  ECM
and  operates  the  starter  continuously  until  it  determines  that  the  engine  has  started  completely.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HC3
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  CONTROL:  SFI  SYSTEM:  STARTER  CONTROL  (CRANKING  HOLD  FUNCTION);;  2013  MY  RAV4
[12/2012  -­                ]

STARTER  CONTROL  (CRANKING  HOLD  FUNCTION)


1.  OPERATION
(a)  When  the  driver  pushes  the  engine  switch  once  and  the  certification  ECU  (smart  key  ECU  assembly)  detects  a
start  signal,  the  certification  ECU  (smart  key  ECU  assembly)  outputs  ACCD  and  STAR  signals  and  begins
cranking.  Also,  the  driver  can  continue  cranking  for  up  to  30  seconds  by  pushing  and  holding  the  engine
switch.
(b)  If  the  engine  speed  reaches  approximately  500  rpm,  the  ECM  will  judge  that  the  engine  has  started  and  will
send  a  signal  to  the  certification  ECU  (smart  key  ECU  assembly)  using  CAN  communication.  The  certification
ECU  (smart  key  ECU  assembly)  will  then  stop  the  operation  of  the  starter.

(c)  If  CAN  communication  is  cut  between  the  certification  ECU  (smart  key  ECU  assembly)  and  the  ECM,  the
certification  ECU  (smart  key  ECU  assembly)  will  receive  an  engine  speed  signal  (NE)  directly  from  the  ECM  and
will  stop  the  operation  of  the  starter.

(d)  This  system  cuts  off  the  power  current  which  activates  the  accessories  while  the  engine  is  being  cranked.  This
prevents  the  intermittent  blinking  of  the  accessory  lights  caused  by  the  voltage  instability  that  occurs  during
engine  cranking.

(e)  This  system  has  the  following  protections:

The  starter  does  not  operate  when  the  engine  is  operating  normally.
If  the  engine  switch  is  pushed  and  held,  cranking  will  stop  once  the  engine  speed  reaches  a  pre-­
determined  level.  This  prevents  the  starter  from  over-­revving.
If  the  engine  does  not  start  even  after  approximately  6  seconds  of  starter  operation,  the
certification  ECU  (smart  key  ECU  assembly)  will  cancel  the  starter  relay  output.  Furthermore,  if  the
engine  does  not  start  after  the  engine  switch  has  been  pushed  and  held  and  cranking  has  continued
for  30  seconds,  cranking  will  be  canceled  in  order  to  protect  the  starter.
It  will  not  be  possible  to  operate  the  starter  for  2  seconds  after  engine  starting  has  failed  and
cranking  has  been  canceled.  This  helps  to  protect  the  starter.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HBU
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  CONTROL:  SFI  SYSTEM:  ACOUSTIC  CONTROL  INDUCTION  SYSTEM  (ACIS)  CONTROL;;  2013
MY  RAV4  [12/2012  -­                ]

ACOUSTIC  CONTROL  INDUCTION  SYSTEM  (ACIS)  CONTROL


1.  FUNCTION
(a)  The  ACIS  uses  a  bulkhead  to  divide  the  intake  manifold  into  2  stages,  with  an  intake  air  control  valve  in  the
bulkhead  being  opened  and  closed  to  vary  the  effective  length  of  the  intake  manifold  in  accordance  with  the
engine  speed  and  throttle  valve  opening  angle.  This  increases  the  power  output  in  all  ranges  from  low  to  high
speed.

*1 Crank  Position  Sensor *2 ECM


*3 VSV *4 Actuator
*5 Throttle  Position  Sensor *6 Intake  Air  Control  Valve
*7 Vacuum  Tank *8 Check  Valve
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HC7
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  CONTROL:  SFI  SYSTEM:  ACOUSTIC  CONTROL  INDUCTION  SYSTEM  (ACIS)  CONTROL;;  2013
MY  RAV4  [12/2012  -­                ]

ACOUSTIC  CONTROL  INDUCTION  SYSTEM  (ACIS)  CONTROL


1.  OPERATION
(a)  When  Intake  Air  Control  Valve  Closed  (VSV  On)

(1)  The  ECM  activates  the  VSV  to  match  the  longer  pulsation  cycle  so  that  the  negative  pressure  acts  on  the
diaphragm  chamber  of  the  actuator.  This  closes  the  intake  air  control  valve.  As  a  result,  the  effective
length  of  the  intake  manifold  is  increased  and  the  intake  efficiency  in  the  medium  speed  range  is
improved  due  to  the  dynamic  effect  of  the  intake  air,  thereby  increasing  the  power  output.

(b)  When  Intake  Air  Control  Valve  Open  (VSV  Off)


(1)  The  ECM  deactivates  the  VSV  to  match  the  shorter  pulsation  cycle  so  that  atmospheric  air  is  led  into  the
diaphragm  chamber  of  the  actuator  and  opens  the  intake  air  control  valve.  When  the  intake  air  control
valve  is  open,  the  effective  length  of  the  intake  air  chamber  is  shortened  and  peak  intake  efficiency  is
shifted  to  the  low-­to-­high  engine  speed  range,  thus  providing  greater  output  at  low-­to-­high  engine
speeds.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HBV
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  CONTROL:  SFI  SYSTEM:  TUMBLE  CONTROL;;  2013  MY  RAV4  [12/2012  -­                ]

TUMBLE  CONTROL
1.  FUNCTION
(a)  In  the  tumble  control  system,  the  tumble  control  valve  remains  fully  closed  during  cold  start  and  cold  running
conditions,  in  order  to  create  a  strong  tumble  current  in  the  combustion  chamber.  In  addition,  this  system
optimally  controls  the  ignition  timing  and  the  fuel  injection  volume  in  accordance  with  the  opening  and  closing
of  the  valve.  As  a  result,  the  system  improves  combustion  while  the  engine  is  running  cold.

*1 Tumble  Control  Valve *2 Actuator  (DC  motor)


*3 Tumble  Control  Valve  Position  Sensor *4 ECM
*5 Engine  Coolant  Temperature  Sensor *6 Fuel  Injector  Assembly
*7 Ignition  Coil  Assembly -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HCB

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  2AR-­FE  ENGINE  CONTROL:  SFI  SYSTEM:  TUMBLE  CONTROL;;  2013  MY  RAV4  [12/2012  -­                ]

TUMBLE  CONTROL
1.  OPERATION
(a)  Engine  Running  Cold

(1)  To  improve  combustion,  the  ECM  operates  the  actuator  to  fully  close  the  tumble  control  valve,  in
order  to  create  a  strong  tumble  current  in  the  combustion  chamber.  This  enables  the  engine  to
operate  at  a  lean  air-­fuel  ratio  immediately  after  a  cold  start.

(2)  Based  on  the  signals  from  various  sensors,  the  ECM  retards  the  ignition  timing  in  order  to  reduce  the
amount  of  unburned  gas  and  promote  the  warming  up  of  the  TWC.  In  addition,  the  ECM  optimizes
the  fuel  injection  volume.

(3)  The  vacuum  pressure  created  downstream  of  the  valve  promotes  the  atomization  of  the  fuel  and
prevents  the  fuel  from  adhering  to  the  ports.

(4)  These  measures  help  reduce  exhaust  gas  emissions  while  the  engine  is  running  cold.

(b)  Engine  Warmed  Up

(1)  The  ECM  operates  the  actuator  to  fully  open  the  tumble  control  valve.  When  the  valve  is  fully  open,
the  passage  has  minimal  intake  resistance  in  order  to  improve  engine  performance.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HBW
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  CONTROL:  SFI  SYSTEM:  ACCELERATOR  PEDAL  SENSOR;;  2013  MY  RAV4  [12/2012  -­                ]

ACCELERATOR  PEDAL  SENSOR


1.  CONSTRUCTION
(a)  The  non-­contact  type  accelerator  pedal  sensor  assembly  uses  a  Hall  IC.
(b)  The  magnetic  yoke  mounted  at  the  accelerator  pedal  arm  rotates  around  the  Hall  IC  in  accordance  with  the
amount  of  effort  applied  to  the  accelerator  pedal.  The  Hall  IC  converts  the  changes  in  the  magnetic  flux  into
electrical  signals,  and  outputs  them  as  accelerator  pedal  effort  to  the  ECM.

(c)  The  Hall  IC  contains  circuits  for  the  main  and  sub  signals.  The  Hall  IC  converts  the  accelerator  pedal  depressed
angles  into  electric  signals  with  2  differing  characteristics  and  outputs  them  to  the  ECM.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HBX
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  CONTROL:  SFI  SYSTEM:  THROTTLE  POSITION  SENSOR;;  2013  MY  RAV4  [12/2012  -­                ]

THROTTLE  POSITION  SENSOR


1.  CONSTRUCTION
(a)  The  throttle  position  sensor  is  mounted  on  the  throttle  body  assembly  to  detect  the  opening  angle  of  the
throttle  valve.  The  throttle  position  sensor  converts  the  magnetic  flux  density  that  changes  when  the
magnetic  yoke  (located  on  the  same  axis  as  the  throttle  shaft)  rotates  around  the  Hall  IC  into  electric  signals
to  operate  the  throttle  control  motor.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HBY

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  2AR-­FE  ENGINE  CONTROL:  SFI  SYSTEM:  KNOCK  CONTROL  SENSOR;;  2013  MY  RAV4  [12/2012  -­                ]

KNOCK  CONTROL  SENSOR


1.  CONSTRUCTION
(a)  In  a  conventional  knock  control  sensor  (resonant  type),  a  vibration  plate  is  built  into  the  sensor.  This  plate  has  the  same
resonance  point  as  the  knocking*  frequency  of  the  engine  block.  This  sensor  can  only  detect  vibrations  in  this  frequency  band.

HINT:
*:  The  term  "knock"  or  "knocking"  is  used  in  this  case  to  describe  either  preignition  or  detonation  of  the  air  fuel  mixture  in  the
combustion  chamber.  This  preignition  or  detonation  refers  to  the  air  fuel  mixture  being  ignited  earlier  than  is  advantageous.
This  use  of  "knock"  or  "knocking"  is  not  primarily  used  to  refer  to  a  loud  mechanical  noise  that  may  be  produced  by  an  engine.

(b)  A  flat  type  knock  control  sensor  (non-­resonant  type)  has  the  ability  to  detect  vibrations  in  a  wider  frequency  band  (from
approximately  5  kHz  to  15  kHz).  The  sensor  has  the  following  features:

The  engine  knocking  frequency  will  vary  slightly  depending  on  the  engine  speed.  The  flat  type  knock  control  sensor
can  detect  vibrations  even  when  the  engine  knocking  frequency  changes.  Due  to  the  use  of  the  flat  type  knock
control  sensor,  the  vibration  detection  ability  has  been  increased  compared  to  a  conventional  type  knock  control
sensor,  and  more  precise  ignition  timing  control  is  possible.

(c)  A  flat  type  knock  control  sensor  is  installed  in  an  engine  by  placing  it  over  the  stud  bolt  installed  on  the  cylinder  block.  For  this
reason,  a  hole  for  the  stud  bolt  exists  in  the  center  of  the  sensor.

(d)  In  the  sensor,  a  steel  weight  is  located  in  the  upper  portion.  An  insulator  is  located  between  the  weight  and  the  piezoelectric
element.

(e)  An  open/short  circuit  detection  resistor  is  integrated  in  the  sensor.  When  the  ignition  switch  (engine  switch*)  is  on  (IG),  the
open/short  circuit  detection  resistor  in  the  knock  control  sensor  and  the  resistor  in  the  ECM  keep  the  voltage  at  terminal  KNK1

constant.  An  Integrated  Circuit  (IC)  in  the  ECM  constantly  monitors  the  voltage  of  terminal  KNK1.  If  the  open/short  circuit
occurs  between  the  knock  control  sensor  and  the  ECM,  the  voltage  of  terminal  KNK1  will  change  and  the  ECM  will  detect  the
open/short  circuit  and  store  a  Diagnostic  Trouble  Code  (DTC).

*:  Models  with  smart  key  system


(f)  Vibrations  caused  by  knocking  are  transmitted  to  the  steel  weight.  The  inertia  of  this  weight  applies  pressure  to  the
piezoelectric  element.  This  action  generates  electromotive  force.

*1 Steel  Weight *2 Piezoelectric  Element


*1 Steel  Weight *2 Piezoelectric  Element
*a Inertia -­ -­

(g)  To  prevent  water  accumulation  in  the  connecter,  make  sure  to  install  the  flat  type  knock  control  sensor  in  the  position  shown
in  the  following  illustration:

*1 Knock  Control  Sensor -­ -­


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HBZ
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  CONTROL:  SFI  SYSTEM:  CRANKSHAFT  POSITION  SENSOR  AND  CAMSHAFT  POSITION
SENSOR;;  2013  MY  RAV4  [12/2012  -­                ]

CRANKSHAFT  POSITION  SENSOR  AND  CAMSHAFT  POSITION


SENSOR
1.  CONSTRUCTION
(a)  A  pick-­up  coil  type  crank  position  sensor  is  used.  The  timing  rotor  of  the  crankshaft  consists  of  34  teeth  with
2  teeth  missing.  The  crank  position  sensor  outputs  the  crankshaft  rotation  signals  every  10°,  and  the  missing
teeth  are  used  to  determine  the  top  dead  center.
(b)  The  Magnetic  Resistance  Element  (MRE)  type  intake  and  exhaust  camshaft  position  sensors  are  used.  To
detect  the  camshaft  position,  each  timing  rotor  on  the  intake  and  exhaust  camshafts  is  used  to  generate  3  (3
high  output,  3  low  output)  pulses  for  every  2  revolutions  of  the  crankshaft.

*1 Crank  Position  Sensor *2 Timing  Rotor


*3 Camshaft  Position  Sensor  (Exhaust) *4 Camshaft  Position  Sensor  (Intake)
(c)  The  MRE  type  camshaft  position  sensor  consists  of  an  MRE,  a  magnet  and  a  sensor.  The  direction  of  the
magnetic  field  changes  due  to  the  profile  (protruding  and  non-­protruding  portions)  of  the  timing  rotor,  which
passes  by  the  sensor.  As  a  result,  the  resistance  of  the  MRE  changes,  and  the  output  voltage  to  the  ECM
changes  to  high  or  low.  The  ECM  detects  the  camshaft  position  based  on  this  output  voltage.

(d)  The  differences  between  the  MRE  type  camshaft  position  sensor  and  the  pick-­up  coil  camshaft  position  sensor
used  on  the  conventional  model  are  as  follows:

ITEM SENSOR  TYPE

MRE PICK-­UP  COIL

Signal Analog  output  changes  with  the  engine


Constant  digital  output  starts  from  low  engine  speeds.
Output speed.

Detection  is  made  by  comparing  the  NE  signals  with  the Detection  is  made  by  comparing  the  NE
Camshaft
high/low  output  switch  timing  due  to  the  protruded/non-­ signals  with  the  change  of  waveform
Position
protruded  portions  of  the  timing  rotor,  or  made  based  on  the that  is  output  when  the  protruded
Detection
number  of  the  input  NE  signals  during  high/low  outputs. portion  of  the  timing  rotor  passes.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HC0
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  CONTROL:  SFI  SYSTEM:  CAMSHAFT  TIMING  OIL  CONTROL  VALVE;;  2013  MY  RAV4  [12/2012
-­                ]

CAMSHAFT  TIMING  OIL  CONTROL  VALVE


1.  CONSTRUCTION
(a)  This  camshaft  timing  oil  control  valve  assembly  controls  the  spool  valve  using  duty-­cycle  control  from  the
ECM.  This  allows  hydraulic  pressure  to  be  applied  to  the  VVT-­i  controller  advanced  or  retarded  side.  When  the
engine  is  stopped,  the  camshaft  timing  oil  control  valve  assembly  (intake)  is  in  the  most  retarded  position,
and  camshaft  timing  oil  control  valve  assembly  (exhaust)  is  in  the  most  advanced  position.

*1 Sleeve *2 Spring
*3 Spool  Valve -­ -­
*a To  VVT-­i  Controller  (Advanced  Side) *b To  VVT-­i  Controller  (Retarded  Side)
*c Drain *d Oil  Pressure
On  the  exhaust  side  camshaft  timing
*e oil  control  valve  assembly,  the  advance -­ -­
and  retard  sides  are  reversed.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HC1
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  CONTROL:  SFI  SYSTEM:  SPARK  PLUG;;  2013  MY  RAV4  [12/2012  -­                ]

SPARK  PLUG
1.  CONSTRUCTION
(a)  Long-­reach  type  iridium-­tipped  spark  plugs  are  used  to  improve  ignition  performance  while  maintaining  the
same  durability  as  platinum-­tipped  spark  plugs.

*1 Long-­reach  Type  Spark  Plug *2 Conventional  Type  Spark  Plug


*3 Iridium  Tip *4 Platinum  Tip
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HC2
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  CONTROL:  SFI  SYSTEM:  COOLING  FAN  CONTROL;;  2013  MY  RAV4  [12/2012  -­                ]

COOLING  FAN  CONTROL


1.  OPERATION
(a)  The  ECM  activates  the  cooling  fan  relay  to  control  the  cooling  fan  in  accordance  with  the  engine  coolant
temperature,  air  conditioning  condition,  engine  speed  and  vehicle  speed.

(b)  The  cooling  fan  speeds  are  controlled  in  2  stages:  low  speed  (series  connection)  and  high  speed  (parallel
connection).
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HC5
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  CONTROL:  SFI  SYSTEM:  THROTTLE  CONTROL  MOTOR;;  2013  MY  RAV4  [12/2012  -­                ]

THROTTLE  CONTROL  MOTOR


1.  CONSTRUCTION
(a)  A  DC  motor  with  excellent  response  and  minimal  power  consumption  is  used  for  the  throttle  control  motor.
The  ECM  performs  the  duty  cycle  control  of  the  direction  and  the  amperage  of  the  current  that  flows  to  the
throttle  control  motor  in  order  to  regulate  the  opening  of  the  throttle  valve.

*1 Throttle  Body  Assembly *2 Throttle  Control  Motor


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HC6
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  CONTROL:  SFI  SYSTEM:  ELECTRONIC  THROTTLE  CONTROL  SYSTEM-­intelligent  (ETCS-­i)
CONTROL;;  2013  MY  RAV4  [12/2012  -­                ]

ELECTRONIC  THROTTLE  CONTROL  SYSTEM-­intelligent  (ETCS-­


i)  CONTROL
1.  OPERATION
(a)  The  ECM  drives  the  throttle  control  motor  by  determining  the  target  throttle  valve  opening  in  accordance  with
the  respective  operating  condition.
(b)  The  ECM  controls  the  throttle  to  an  optimal  throttle  valve  opening  that  is  appropriate  for  driving  conditions
such  as  the  amount  of  the  accelerator  pedal  effort  and  the  engine  speed  in  order  to  achieve  excellent  throttle
control  and  comfort  in  all  operating  ranges.

(c)  The  ECM  controls  the  throttle  valve  in  order  to  constantly  maintain  an  ideal  idle  speed.

(d)  As  part  of  the  TRAC  system,  the  throttle  valve  is  closed  by  a  request  signal  from  the  skid  control  ECU  if  an
excessive  amount  of  slippage  is  created  at  a  driving  wheel,  thus  facilitating  the  vehicle  in  ensuring  stability
and  driving  force.

(e)  In  order  to  bring  the  effectiveness  of  the  VSC  system  control  into  full  play,  the  throttle  valve  opening  angle  is
controlled  by  effecting  a  coordination  control  with  the  skid  control  ECU.

(f)  The  integrated  cruise  control  ECU  of  the  ECM  directly  actuates  the  throttle  valve  for  operation  of  the  cruise
control.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HC8
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  CONTROL:  SFI  SYSTEM:  INTAKE  MASS  AIR  FLOW  METER;;  2013  MY  RAV4  [12/2012  -­                ]

INTAKE  MASS  AIR  FLOW  METER


1.  CONSTRUCTION
(a)  The  compact  and  lightweight  intake  mass  air  flow  meter  sub-­assembly,  which  is  a  plug-­in  type,  allows  a
portion  of  the  intake  air  to  flow  through  the  detection  area.  By  directly  measuring  the  mass  and  the  flow  rate
of  the  intake  air,  detection  precision  is  ensured  and  intake  air  resistance  is  reduced.

(b)  This  intake  mass  air  flow  meter  sub-­assembly  has  a  built-­in  intake  air  temperature  sensor.

*1 Hot-­wire  Element *2 Temperature  Sensing  Element

*3 Intake  Air  Temperature  Sensor -­ -­


*a A  -­  A  Cross  Section -­ -­

Air  Flow -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HC9
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  CONTROL:  SFI  SYSTEM:  TUMBLE  CONTROL  VALVE  POSITION  SENSOR;;  2013  MY  RAV4
[12/2012  -­                ]

TUMBLE  CONTROL  VALVE  POSITION  SENSOR


1.  CONSTRUCTION
(a)  The  non-­contact  type  tumble  control  valve  position  sensor  uses  a  Hall  IC.  It  detects  the  tumble  control  valve
opening  angle.

(b)  The  sensor  converts  the  magnetic  flux  density  that  changes  when  the  magnetic  yoke  (located  on  the  same
axis  as  the  tumble  control  valve  shaft)  rotates  around  the  Hall  IC  into  electric  signals  and  sends  them  to  the
ECM.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HCC

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  2AR-­FE  ENGINE  CONTROL:  SFI  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  The  engine  control  system  performs  highly  accurate,  integrated  control  of  the  following  systems  to
achieve  high  performance,  high  power,  high  fuel  efficiency  and  reduced  emissions:

(1)  Sequential  Multiport  Fuel  Injection  (SFI)

(2)  Electronic  Spark  Advance  (ESA)

(3)  Electronic  Throttle  Control  System-­intelligent  (ETCS-­i)

(4)  Dual  Variable  Valve  Timing-­intelligent  (Dual  VVT-­i)

(5)  Acoustic  Control  Induction  System  (ACIS)

(6)  Tumble  Control

(7)  Fuel  Pump  Control

(8)  Air  Conditioning  Cut-­off  Control

(9)  Cooling  Fan  Control

(10)  Starter  Control  (Cranking  Hold  Function)*

(11)  Air  Fuel  Ratio  Sensor  and  Oxygen  Sensor  Heater  Control
(12)  Engine  Immobiliser

(13)  Brake  Override  System

(14)  Diagnosis

(15)  Fail-­safe

*:  Models  with  smart  key  system


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HBO

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  2AR-­FE  ENGINE  CONTROL:  SFI  SYSTEM:  ENGINE  CONTROL;;  2013  MY  RAV4  [12/2012  -­                ]

ENGINE  CONTROL
1.  FUNCTION  OF  MAIN  COMPONENTS
(a)  The  main  components  of  the  engine  control  system  are  as  follows:

COMPONENT OUTLINE QUANTITY FUNCTION

The  ECM  optimally  controls  the  engine  control  system  to


ECM Forest  2 1 suit  the  operating  conditions  of  the  engine  in  accordance
with  the  signals  provided  by  the  sensors.

Air  Fuel  Ratio


Type  with  Heater
Sensor  (Bank  1, 1
(Planar  Type) Detects  the  oxygen  concentration  in  the  exhaust
Sensor  1)
emissions  by  measuring  the  electromotive  force  which  is
Oxygen  Sensor generated  in  the  sensor  itself.
Type  with  Heater
(Bank  1,  Sensor 1
(Cup  Type)
2)

Intake  Mass  Air


Uses  a  built-­in  hot-­wire  to  directly  detect  the  intake  air
Flow  Meter  Sub-­ Hot-­wire  Type 1
mass.
assembly

Intake  Air
Temperature Thermistor  Type 1 Detects  the  intake  air  temperature.
Sensor

Engine  Coolant
Temperature Thermistor  Type 1 Detects  the  engine  coolant  temperature.
Sensor

Crank  Position
Pick-­up  Coil  Type Detects  the  engine  speed  and  performs  the  cylinder
Sensor  [Rotor 1
[36  -­  2] identification.
Teeth]

Magnetic
Camshaft  Position
Resistance
Sensor  [Rotor 2 Performs  the  cylinder  identification.
Element  (MRE)
Teeth]
Type  [3]

Throttle  Position
Non-­contact  Type 1 Detects  the  throttle  valve  opening  angle.
Sensor

Accelerator  Pedal Detects  the  amount  of  pedal  effort  applied  to  the
Non-­contact  Type 1
Sensor  Assembly accelerator  pedal.

Tumble  Control
Valve  Position Non-­contact  Type 1 Detects  the  tumble  control  valve  opening  angle.
Sensor

Built-­in
Knock  Control Piezoelectric 1 Detects  an  occurrence  of  engine  knocking  indirectly  from
Sensor Element  Type the  vibration  of  the  cylinder  block  caused  by  the
(Flat  Type) occurrence  of  engine  knocking.

Camshaft  Timing
Changes  the  oil  passage  to  the  VVT-­i  controller  in
Oil  Control  Valve Solenoid  Type 2
response  to  signals  from  the  ECM.
Assembly

Throttle  Control Regulates  the  opening  of  the  throttle  valve  in  accordance
DC  Motor 1
Motor with  the  signals  from  the  ECM.

The  fuel  injector  assembly  is  an  electromagnetically-­


Fuel  Injector
12-­hole  Type 4 operated  nozzle  which  injects  fuel  in  accordance  with  the
Assembly
signals  from  the  ECM.

Incorporates  an  igniter  and  provides  a  high  level  of


Ignition  Coil
Type  with  Igniter 4 voltage  necessary  for  ignition  in  accordance  with  signals
Assembly
from  the  ECM.

Duty  Vacuum
Controls  the  actuator  for  ACIS  in  accordance  with  ECM
Switching  Valve Solenoid  Type 1
signals.
(VSV  for  ACIS)

Iridium-­tipped Sparks  a  high  level  of  voltage  from  the  ignition  coil
Spark  Plug 4
Type assembly  inside  the  cylinder.

2.  SYSTEM  CONTROL
(a)  The  engine  control  system  has  the  following  features.  The  ECM  controls  these  systems:

SYSTEM OUTLINE

An  L-­type  SFI  system  detects  the  intake  air  mass  with  a  hot-­wire  type
Sequential  Multiport
intake  mass  air  flow  meter  sub-­assembly.
Fuel  Injection  (SFI)
The  fuel  injection  system  is  a  sequential  multiport  fuel  injection  system.

Electronic  Spark Ignition  timing  is  determined  by  the  ECM  based  on  signals  from  various  sensors.  The
Advance  (ESA) ECM  corrects  ignition  timing  in  response  to  engine  knocking.

Electronic  Throttle Optimally  controls  the  throttle  valve  opening  in  accordance  with  the  amount  of
Control  System-­ accelerator  pedal  effort,  the  throttle  valve  opening  control  request  from  the  ECM,
intelligent  (ETCS-­i) and  the  condition  of  the  engine  and  the  vehicle.

Dual  Variable  Valve


Regulates  operation  of  the  intake  and  exhaust  camshafts  to  ensure  an  optimal  valve
Timing-­intelligent
timing  in  accordance  with  the  engine  condition.
(Dual  VVT-­i)

Acoustic  Control
The  intake  air  passages  are  switched  in  accordance  with  the  engine  speed  and
Induction  System
throttle  valve  opening  angle  to  provide  high  performance  in  all  speed  ranges.
(ACIS)

Controls  fully  closes  the  tumble  control  valve  during  cold  start  and  cold  running
Tumble  Control
conditions  to  improve  exhaust  emissions  while  the  engine  is  running  cold.

Based  on  signals  from  the  ECM,  the  fuel  pump  control  ECU  assembly
controls  the  fuel  pump.
2WD
The  fuel  pump  is  stopped  when  any  of  the  Supplemental  Restraint  System
Fuel  Pump
(SRS)  airbags  are  deployed.
Control

Fuel  pump  operation  is  controlled  by  signals  from  the  ECM.
AWD The  fuel  pump  is  stopped  when  any  of  the  Supplemental  Restraint  System
(SRS)  airbags  are  deployed.

Air  Conditioning  Cut-­ By  turning  the  air  conditioning  compressor  assembly  on  or  off  in  accordance  with  the
off  Control engine  condition,  driveability  is  maintained.

Radiator  cooling  fan  operation  is  controlled  by  signals  from  the  ECM  based  on  the
Cooling  Fan  Control engine  coolant  temperature  sensor  signal  (THW)  and  the  operating  condition  of  the
air  conditioning  system.

Once  the  engine  switch  is  pushed,  this  control  continues  to  operate  the  starter  until
Starter  Control*
the  engine  has  started.

Air  Fuel  Ratio  Sensor Maintains  the  temperature  of  the  air  fuel  ratio  sensor  and  oxygen  sensor  at  an
and  Oxygen  Sensor appropriate  level  to  increase  accuracy  of  detection  of  the  oxygen  concentration  in  the
Heater  Control exhaust  gas.

Prohibits  fuel  delivery  and  ignition  if  an  attempt  is  made  to  start  the  engine  with  an
Engine  Immobiliser
invalid  key.

The  driving  torque  is  restricted  when  both  the  accelerator  and  brake  pedals  are
Brake  Override  System
depressed.

When  the  ECM  detects  a  malfunction,  the  ECM  diagnoses  and  memorizes  the  failed
Diagnosis
section.

When  the  ECM  detects  a  malfunction,  the  ECM  stops  or  controls  the  engine
Fail-­safe
according  to  the  data  already  stored  in  memory.

*:  Models  with  smart  key  system


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HCD
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  CONTROL:  SFI  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HCE
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  CONTROL:  SFI  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­                ]

PARTS  LOCATION
*A 2WD  Models -­ -­

Intake  Mass  Air  Flow  Meter  Sub-­

assembly
*1 *2 Oxygen  Sensor  (Bank  1,  Sensor  2)
*1 *2 Oxygen  Sensor  (Bank  1,  Sensor  2)
Intake  Air  Temperature
Sensor

*3 ECM *4 Accelerator  Pedal  Sensor  Assembly

Fuel  Suction  with  Pump  Tube


Assembly
*5 DLC3 *6
Fuel  Pump

Camshaft  Timing  Oil  Control  Valve


*7 Fuel  Pump  Control  ECU  Assembly *8
Assembly  (Intake)
Camshaft  Timing  Oil  Control  Valve
*9 *10 Camshaft  Position  Sensor  (Exhaust)
Assembly  (Exhaust)
Air  Fuel  Ratio  Sensor  (Bank  1,  Sensor
*11 *12 Engine  Coolant  Temperature  Sensor
1)

Actuator  (for  Tumble  Control) Throttle  Body  Assembly

*13 Built-­in  Tumble  Control *14 Throttle  Position  Sensor


valve  Position  Sensor Throttle  Control  Motor

*15 Camshaft  Position  Sensor  (Intake) *16 Ignition  Coil  Assembly


*17 Fuel  Injector  Assembly *18 VSV  (for  ACIS)

*19 Knock  Control  Sensor *20 Crank  Position  Sensor


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HCM

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  2AR-­FE  ENGINE  CONTROL:  SFI  SYSTEM:  COOLING  FAN  CONTROL;;  2013  MY  RAV4  [12/2012  -­                ]

COOLING  FAN  CONTROL


1.  FUNCTION
(a)  The  cooling  fan  control  system  is  controlled  to  achieve  an  optimal  fan  speed  in  accordance  with  the
engine  coolant  temperature,  vehicle  speed,  engine  speed  and  air  conditioning  operating  conditions.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HCN
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  MECHANICAL:  ENGINE  UNIT:  VVT-­i  CONTROLLER;;  2013  MY  RAV4  [12/2012  -­                ]

VVT-­i  CONTROLLER
1.  CONSTRUCTION
(a)  Each  controller  consists  of  a  housing  driven  by  the  timing  chain  and  a  vane  coupled  with  the  intake  or
exhaust  camshaft.

(b)  Both  the  intake  and  exhaust  sides  have  a  four-­blade  vane.

(c)  The  oil  pressure  sent  from  the  advanced  or  retarded  side  path  at  the  intake  and  exhaust  camshafts  causes
rotation  in  the  VVT-­i  controller  vane  circumferential  direction  to  vary  the  intake  and  exhaust  valve  timing
continuously.

(d)  When  the  engine  is  stopped,  a  lock  pin  locks  the  intake  camshaft  at  the  most  retarded  end  and  the  exhaust
camshaft  at  the  most  advanced  end  to  ensure  that  the  engine  starts  properly.
(e)  An  advance  assist  spring  is  provided  on  the  exhaust  side  VVT-­i  controller.  This  spring  applies  torque  in  the
advance  direction  when  the  engine  is  stopped,  thus  ensuring  the  engagement  of  the  lock  pin.
*1 Intake  Side  VVT-­i  Controller *2 Housing
*3 Vane  (Fixed  on  Intake  Camshaft) *4 Lock  Pin

*5 Sprocket *6 Intake  Camshaft

*7 Exhaust  Side  VVT-­i  Controller *8 Advance  Assist  Spring

*9 Vane  (Fixed  on  Exhaust  Camshaft) *10 Exhaust  Camshaft


*a At  a  Stop *b In  Operation

Oil  Pressure -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HCO
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  MECHANICAL:  ENGINE  UNIT:  CYLINDER  HEAD  COVER;;  2013  MY  RAV4  [12/2012  -­                ]

CYLINDER  HEAD  COVER


1.  CONSTRUCTION
(a)  A  lightweight  magnesium  alloy  die-­cast  cylinder  head  cover  sub-­assembly  is  used.
(b)  An  oil  delivery  pipe  is  installed  inside  the  cylinder  head  cover  sub-­assembly.  This  ensures  lubrication  to  the
sliding  parts  of  the  valve  rocker  arm  sub-­assembly,  improving  reliability.

*1 Cylinder  Head  Cover  Sub-­assembly *2 Cylinder  Head  Cover  Gasket

*3 Oil  Delivery  Pipe -­ -­

*a View  from  A -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HCP
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  MECHANICAL:  ENGINE  UNIT:  CYLINDER  HEAD;;  2013  MY  RAV4  [12/2012  -­                ]

CYLINDER  HEAD
1.  CONSTRUCTION
(a)  The  cylinder  head  structure  has  been  simplified  by  separating  the  camshaft  housing  (cam  journal  portion)
from  the  cylinder  head.

*1 Camshaft  Bearing  Cap *2 Camshaft  Housing


*3 Cylinder  Head -­ -­

(b)  The  cylinder  head,  which  is  made  of  aluminum,  contains  a  pentroof-­type  combustion  chamber.  The  spark  plug
is  located  in  the  center  of  the  combustion  chamber  in  order  to  improve  the  engine's  anti-­knocking
performance.

(c)  A  taper  squish  combustion  chamber  is  used  to  improve  anti-­knocking  performance.  In  addition,  engine
performance  and  fuel  economy  have  been  improved.
(d)  Long  nozzle  type  fuel  injectors  are  installed  in  the  cylinder  head  to  reduce  the  distance  from  injector  to  intake
valve,  thus  preventing  the  fuel  from  adhering  to  the  intake  port  walls,  and  reducing  HC  exhaust  emissions.
*a Exhaust  Side *b Intake  Side
*c Taper  Squish *d A  -­  A  Cross  Section
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HCQ
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  MECHANICAL:  ENGINE  UNIT:  CYLINDER  HEAD  GASKET;;  2013  MY  RAV4  [12/2012  -­                ]

CYLINDER  HEAD  GASKET


1.  CONSTRUCTION
(a)  A  triple-­layer  metal  type  cylinder  head  gasket  is  used.
(b)  The  surface  of  the  cylinder  head  gasket  is  coated  with  fluoro  rubber  to  ensure  a  high  level  of  reliability.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HCR
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  MECHANICAL:  ENGINE  UNIT:  CYLINDER  BLOCK;;  2013  MY  RAV4  [12/2012  -­                ]

CYLINDER  BLOCK
1.  CONSTRUCTION
(a)  Water  passages  are  provided  between  the  cylinder  bores.  By  allowing  the  engine  coolant  to  flow  between  the
cylinder  bores,  this  construction  enables  the  temperature  of  the  cylinder  walls  to  be  kept  uniform.

(b)  The  liners  are  the  spiny-­type,  which  have  been  manufactured  so  that  their  casting  exteriors  form  large
irregular  surfaces  in  order  to  enhance  the  adhesion  between  the  liners  and  the  aluminum  cylinder  block.  The
enhanced  adhesion  helps  heat  dissipation,  resulting  in  a  lower  overall  temperature  and  heat  deformation  of
the  cylinder  bores.

(c)  Blowby  gas  passages  are  provided  in  the  crankcase.

(d)  Oil  drain  passages  are  provided  in  the  crankcase.  This  prevents  the  crankshaft  from  mixing  the  engine  oil,
which  reduces  rotational  resistance.

(e)  The  oil  filter  bracket  is  integrated  into  the  crankcase.

*1 Cylinder  Block *2 Crankshaft  Bearing  Cap


*3 Plastic  Region  Tightening  Bolt *4 Oil  Filter  Bracket
*5 Crankcase -­ -­

*a Oil  Drain  Passage *b Blowby  Gas  Passage


*c Water  Passage *d A  -­  A  Cross  Section

Spiny-­type  Liner  (Irregularly  shaped


*e -­ -­
outer  casting  surface  of  liner)
(f)  An  oil  separator  is  provided  in  the  blowby  gas  passage  inside  the  cylinder  block.  This  separates  the  engine  oil
from  the  blowby  gas  in  order  to  reduce  the  degradation  and  consumption  of  volume  of  the  engine  oil.

*1 Oil  Separator *2 Case  Separator

*3 Oil  Separator  Cover -­ -­

(g)  Through  the  use  of  the  offset  crankshaft,  the  bore  center  is  shifted  10  mm  (0.39  in.)  towards  the  exhaust,  in
relation  to  the  crankshaft  center.  Thus,  the  side  force  to  the  cylinder  wall  is  reduced  when  the  maximum
pressure  is  applied,  which  contributes  to  fuel  economy.
*a Bore  Center *b Intake  Side
*c Crankshaft  Center *d Exhaust  Side

*e Offset  Crankshaft *f Center  Crankshaft


*g Maximum  Pressure *h Crankshaft  Center

(h)  A  shallow  bottom  water  jacket  is  used.  The  resulting  reduction  in  the  volume  of  the  engine  coolant  improves
warm-­up  performance,  which  contributes  to  improved  fuel  economy.
(i)  A  cylinder  block  water  jacket  spacer  is  provided  in  the  water  jacket  of  the  cylinder  block.

(j)  The  cylinder  block  water  jacket  spacer  suppresses  the  water  flow  in  the  bottom  of  the  water  jackets,  guides
the  coolant  in  the  upper  area  of  the  water  jacket  and  ensures  uniform  temperature  distribution.  As  a  result,
the  viscosity  of  the  engine  oil  that  acts  as  a  lubricant  between  the  bore  walls  and  the  pistons  can  be  lowered,
thus  reducing  friction.

*1 Cylinder  Block  Water  Jacket  Spacer *2 Water  Jacket

*a A  -­  A  Cross  Section -­ -­


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HCS
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  MECHANICAL:  ENGINE  UNIT:  PISTON;;  2013  MY  RAV4  [12/2012  -­                ]

PISTON
1.  CONSTRUCTION
(a)  The  piston  is  made  of  aluminum  alloy  and  the  skirt  area  is  made  compact  and  lightweight.
(b)  The  piston  head  portion  uses  a  taper  squish  shape  to  improve  the  fuel  combustion  efficiency.

(c)  The  piston  skirt  has  been  coated  with  resin  to  reduce  the  friction  loss.

(d)  The  groove  of  the  top  ring  is  coated  with  anodic  oxide  to  improve  wear  resistance  and  corrosion  resistance.
(e)  Low-­tension  piston  rings  are  used  to  reduce  friction  and  achieve  excellent  fuel  economy.

(f)  Narrow-­width  piston  rings  are  used  to  reduce  weight  and  friction.

(g)  A  No.  1  compression  ring  with  an  inside  bevel  shape  is  used.

(h)  A  Physical  Vapor  Deposition  (PVD)  coating  has  been  applied  to  the  surface  of  the  No.  1  compression  ring  in
order  to  improve  its  wear  resistance.

*1 Piston *2 No.  1  Compression  Ring

*3 No.  2  Compression  Ring *4 Oil  Ring


*a Taper  Squish  Shape *b Anodic  Oxide  Coating

*c Resin  Coating *d PVD  Coating


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HCT
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  MECHANICAL:  ENGINE  UNIT:  BALANCE  SHAFT;;  2013  MY  RAV4  [12/2012  -­                ]

BALANCE  SHAFT
1.  CONSTRUCTION
(a)  A  balance  shaft  is  used  to  reduce  vibrations.
(b)  The  crankshaft  directly  drives  the  No.  1  balance  shaft.

(c)  In  addition,  a  resin  gear  is  used  on  the  driven  side  to  suppress  noise  and  offer  lightweight  design.

*1 Balance  Shaft  Drive  Gear *2 No.  2  Balance  Shaft


*3 No.  1  Balance  Shaft  Housing *4 No.  1  Balance  Shaft
*5 No.  2  Balance  Shaft  Housing *6 Crankshaft
*a Resin  Gear -­ -­

2.  OPERATION
(a)  In  the  in-­line  4-­cylinder  engine,  the  crankshaft  angle  for  the  No.  1  and  No.  4  cylinders  are  at  the  exact
opposite  (180°)  positions  of  the  No.  2  and  No.  3  cylinders.  Therefore,  the  inertial  force  of  the  pistons  and  the
connecting  rods  of  the  former  2  cylinders  and  of  the  latter  2  cylinders  almost  cancel  each  other  out.  However,
because  the  position  at  which  the  piston  reaches  its  maximum  speed  is  located  toward  the  top  dead  center

from  the  center  of  the  stroke,  the  upward  inertial  force  is  greater  than  the  downward  inertial  force.  This
from  the  center  of  the  stroke,  the  upward  inertial  force  is  greater  than  the  downward  inertial  force.  This
unbalanced  secondary  inertial  force  is  generated  twice  for  each  rotation  of  the  crankshaft.

(b)  To  cancel  the  unbalanced  secondary  inertial  force,  2  balance  shafts  are  rotated  twice  for  each  rotation  of  the
crankshaft  and  generate  inertial  force  in  the  opposite  direction.  Also,  in  order  to  cancel  the  inertial  force
generated  by  the  balance  shaft  itself,  the  balance  shaft  actually  consists  of  2  shafts  rotating  in  opposite
directions.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HCU
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  MECHANICAL:  ENGINE  UNIT:  VALVE  MECHANISM;;  2013  MY  RAV4  [12/2012  -­                ]

VALVE  MECHANISM
1.  CONSTRUCTION
(a)  The  Dual  VVT-­i  system  is  used  to  improve  fuel  economy  and  engine  performance  and  reduce  exhaust
emissions.

(b)  The  intake  and  exhaust  camshafts  are  driven  by  a  timing  chain.

(c)  Valve  rocker  arm  sub-­assemblies  with  the  built-­in  needle  bearings  are  used.  This  reduces  the  friction  that
occurs  between  the  cams  and  the  areas  (valve  rocker  arms)  that  push  the  valves  down,  thus  improving  fuel
economy.

(d)  The  valve  lash  adjuster  assembly,  which  maintains  a  constant  zero  valve  clearance  through  the  use  of  oil
pressure  and  spring  force,  is  used.

*1 No.  2  Chain  Vibration  Damper *2 Timing  Chain


*3 Intake  VVT-­i  Controller *4 Chain  Tensioner  Slipper
*5 Chain  Tensioner *6 No.  1  Chain  Vibration  Damper
*7 Exhaust  VVT-­i  Controller *8 Intake  Valve
*9 Exhaust  Valve *10 Exhaust  Camshaft
*11 Intake  Camshaft *12 Valve  Rocker  Arm  Sub-­assembly
*13 Valve  Lash  Adjuster  Assembly *14 Valve
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HCW
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  MECHANICAL:  ENGINE  UNIT:  VALVE  LASH  ADJUSTER;;  2013  MY  RAV4  [12/2012  -­                ]

VALVE  LASH  ADJUSTER


1.  CONSTRUCTION
(a)  The  valve  lash  adjuster  assembly,  which  is  located  at  the  fulcrum  of  the  valve  rocker  arm  sub-­assembly,
consists  primarily  of  a  plunger,  plunger  spring,  check  ball  and  check  ball  spring.

(b)  The  engine  oil  supplied  by  the  cylinder  head  and  the  built-­in  spring  actuates  the  valve  lash  adjuster  assembly.
The  oil  pressure  and  the  spring  force  that  act  on  the  plunger  push  the  valve  rocker  arm  sub-­assembly  against
the  cam,  in  order  to  adjust  the  valve  clearance  that  is  created  during  the  opening  and  closing  of  the  valve.  As
a  result,  engine  noise  has  been  reduced.

*1 Cam *2 Valve  Rocker  Arm  Sub-­assembly

*3 Oil  Passage *4 Valve  Lash  Adjuster  Assembly

*5 Plunger *6 Check  Ball


*7 Check  Ball  Spring *8 Plunger  Spring
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HCX
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  MECHANICAL:  ENGINE  UNIT:  CAMSHAFT;;  2013  MY  RAV4  [12/2012  -­                ]

CAMSHAFT
1.  CONSTRUCTION
(a)  An  oil  passage  is  provided  in  the  intake  and  exhaust  camshafts  in  order  to  supply  engine  oil  to  the  Dual  VVT-­i
system.

(b)  A  VVT-­i  controller  has  been  installed  on  each  front  of  the  intake  and  exhaust  camshafts  to  vary  the  timing  of
the  intake  and  exhaust  valves.

(c)  Together  with  the  use  of  the  valve  rocker  arm  sub-­assembly,  the  cam  profile  has  been  designed  with  an
indented  R  (radius).  This  results  in  increased  valve  lift  when  the  valve  begins  to  open  and  finishes  closing,
helping  to  achieve  enhanced  output  performance.

(d)  A  timing  rotor  for  the  camshaft  position  sensor  is  provided  at  each  back  end  of  the  intake  and  exhaust
camshafts.

*1 Intake  Camshaft *2 Intake  VVT-­i  Controller


*3 Exhaust  VVT-­i  Controller *4 Exhaust  Camshaft
*5 Timing  Rotor -­ -­
*a Cam  with  Indented  R *b Indented  R  Portion  of  Cam  (Profile)
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HCY
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  MECHANICAL:  ENGINE  UNIT:  V-­RIBBED  BELT;;  2013  MY  RAV4  [12/2012  -­                ]

V-­RIBBED  BELT
1.  CONSTRUCTION
(a)  Accessory  components  are  driven  by  a  serpentine  belt  consisting  of  a  single  V-­ribbed  belt.  It  reduces  the
overall  engine  length,  weight  and  the  number  of  engine  parts.

(b)  An  automatic  V-­ribbed  belt  tensioner  assembly  eliminates  the  need  for  tension  adjustment.

Idler  Pulley  (V-­ribbed  Belt  Tensioner


*1 *2 Crankshaft  Pulley
Assembly)
*3 Air  Conditioning  Compressor  Pulley *4 Water  Pump  Pulley
*5 Alternator  Pulley -­ -­

(c)  The  tension  of  the  V-­ribbed  belt  is  properly  maintained  by  the  tension  spring  enclosed  in  the  V-­ribbed  belt
tensioner  assembly.
*1 Spring *2 Arm
*3 Idler  Pulley -­ -­
*a Cross  Section *b Fulcrum
*c Belt  Loosen  Direction *d Belt  Tension  Direction
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HCZ
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  MECHANICAL:  ENGINE  UNIT:  TIMING  CHAIN  AND  CHAIN  TENSIONER;;  2013  MY  RAV4
[12/2012  -­                ]

TIMING  CHAIN  AND  CHAIN  TENSIONER


1.  CONSTRUCTION
(a)  A  roller  chain  with  a  9.525  mm  (0.375  in.)  pitch  is  used.

(b)  The  timing  chain  is  lubricated  by  a  timing  chain  oil  jet.

(c)  The  chain  tensioner  uses  a  spring  and  oil  pressure  to  maintain  proper  chain  tension  at  all  times.  The  chain
tensioner  suppresses  noise  generated  by  the  timing  chain.

(d)  The  chain  tensioner  is  ratchet  type  with  a  non-­return  mechanism.

(e)  To  achieve  excellent  serviceability,  the  chain  tensioner  is  constructed  so  that  it  can  be  removed  and  installed
from  the  outside  of  the  timing  chain  cover  assembly.

*1 No.  1  Chain  Vibration  Damper *2 Timing  Chain


*3 Chain  Tensioner  Slipper *4 Chain  Tensioner

*5 No.  2  Chain  Vibration  Damper -­ -­


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HD0
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  MECHANICAL:  ENGINE  UNIT:  CONNECTING  ROD  AND  CONNECTING  ROD  BEARING;;  2013
MY  RAV4  [12/2012  -­                ]

CONNECTING  ROD  AND  CONNECTING  ROD  BEARING


1.  CONSTRUCTION
(a)  The  connecting  rods  and  caps  are  made  of  micro-­alloyed  steel.

(b)  Plastic  region  tightening  bolts  are  used  on  the  connecting  rod.

(c)  The  connecting  rod  bearings  are  reduced  in  width  to  reduce  friction.

(d)  The  lining  surface  of  the  connecting  rod  bearing  has  been  micro-­grooved  to  achieve  an  optimal  amount  of  oil
clearance.  As  a  result,  cold-­engine  cranking  performance  has  been  improved  and  engine  vibrations  have  been
reduced.

*1 Connecting  Rod *2 Plastic  Region  Tightening  Bolt


*3 Connecting  Rod  Bearing -­ -­
*a Micro-­grooved -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HD1
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  MECHANICAL:  ENGINE  UNIT:  TIMING  CHAIN  COVER;;  2013  MY  RAV4  [12/2012  -­                ]

TIMING  CHAIN  COVER


1.  CONSTRUCTION
(a)  An  aluminum  die-­cast  timing  chain  cover  assembly  is  used.
(b)  The  timing  chain  cover  assembly  has  an  integrated  construction  consisting  of  an  oil  pump  and  a  timing  chain
oil  jet.  Thus,  the  number  of  parts  has  been  reduced,  resulting  in  a  weight  reduction.  The  timing  chain  oil  jet
lubricates  the  timing  chain.

(c)  To  achieve  excellent  serviceability,  service  holes  for  the  chain  tensioner  and  intake  VVT  are  provided  on  the
timing  chain  cover  assembly.

*1 Timing  Chain  Cover  Assembly *2 Timing  Chain  Oil  Jet

*3 Oil  Pump -­ -­
*a Service  Hole  (for  Intake  VVT) *b Service  Hole  (for  Chain  Tensioner)

*c View  from  A -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HD3
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  ENGINE  MECHANICAL:  ENGINE  UNIT:  CRANKSHAFT  AND  BEARING;;  2013  MY  RAV4  [12/2012  -­
             ]

CRANKSHAFT  AND  BEARING


1.  CONSTRUCTION
(a)  The  crankshaft  is  made  of  micro-­alloyed  steel.  It  has  5  journals  and  8  balance  weights.

(b)  A  balance  shaft  drive  gear  is  provided  for  the  crankshaft.

(c)  The  lining  surface  of  the  crankshaft  bearing  has  been  micro-­grooved  to  achieve  an  optimal  amount  of  oil
clearance.  As  a  result,  cold-­engine  cranking  performance  has  been  improved  and  engine  vibrations  have  been
reduced.

(d)  The  oil  groove  on  the  crankshaft  bearing  is  made  eccentric  to  reduce  the  amount  of  oil  leakage  from  the
bearing.  This  enables  the  capacity  of  the  oil  pump  to  be  reduced  in  order  to  achieve  a  low  friction  operation.

*1 No.  1  Journal *2 Balance  Weight


*3 Balance  Shaft  Drive  Gear *4 Crank  Pin
*5 Oil  Hole *6 Upper  Main  Bearing
*7 Lower  Main  Bearing -­ -­
*a Oil  Groove *b Micro-­grooved
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HD4
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  FUEL:  FUEL  SYSTEM:  FUEL  RETURNLESS  CONTROL;;  2013  MY  RAV4  [12/2012  -­                ]

FUEL  RETURNLESS  CONTROL


1.  FUNCTION
(a)  This  system  is  used  to  reduce  evaporative  emissions.  As  shown  below,  by  integrating  the  fuel  filter  and  fuel
pressure  regulator  assembly  with  fuel  suction  with  pump  tube  assembly,  it  is  possible  to  discontinue  the
return  of  fuel  from  the  engine  area  and  prevent  temperature  rise  inside  the  fuel  tank  assembly.

Fuel  Pressure  Pulsation  Damper


*1 *2 Fuel  Pressure  Regulator  Assembly
Assembly
*3 Fuel  Filter *4 Fuel  Pump
Fuel  Suction  with  Pump  Tube
*5 *6 Fuel  Tank  Assembly
Assembly
*7 Fuel  Injector  Assembly *8 Fuel  Delivery  Pipe
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HD6
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  FUEL:  FUEL  SYSTEM:  FUEL  INJECTOR;;  2013  MY  RAV4  [12/2012  -­                ]

FUEL  INJECTOR
1.  CONSTRUCTION
(a)  A  long  nozzle  type  fuel  injector  assembly  is  used.  This  injector  has  12  injection  holes.

*1 Fuel  Injector  Assembly -­ -­


*a View  from  Bottom  Side -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HD7

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  2AR-­FE  FUEL:  FUEL  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  A  fuel  returnless  system  is  used  to  reduce  evaporative  emissions.

(b)  A  fuel  cut  control  is  used  to  stop  the  fuel  pump  when  the  any  of  the  Supplemental  Restraint  System
(SRS)  airbags  are  deployed.

(c)  A  quick  connector  is  used  to  connect  the  fuel  pipe  with  the  fuel  hose  for  excellent  serviceability.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HD8
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  FUEL:  FUEL  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­                ]

PARTS  LOCATION

*1 Purge  VSV *2 Fuel  Delivery  Pipe

*3 Fuel  Injector  Assembly *4 Quick  Connector


Fuel  Suction  with  Pump  Tube
Assembly
*5 Fuel  Tank  Assembly *6
Fuel  Filter
Fuel  Pump
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HD9

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  2AR-­FE  EMISSION  CONTROL:  EMISSION  CONTROL  SYSTEM:  EXHAUST  EMISSION  CONTROL;;  2013  MY
RAV4  [12/2012  -­                ]

EXHAUST  EMISSION  CONTROL


1.  FUNCTION  OF  MAIN  COMPONETS
(a)  The  main  components  of  the  exhaust  emission  control  system  are  as  follows:

COMPONENT FUNCTION

ECM Determines  an  optimal  fuel  injection  volume  based  on  the  signals  from  various  sensors.

Oxidizes  CO  and  HC  in  the  exhaust  gas  and  deoxidizes  NOx  at  the  same  time  to  purify  them
TWC
into  CO  2  ,  H  2  O  and  N  2  .

Air  Fuel These  sensors  detect  the  oxygen  concentration  in  the  exhaust  emissions  by  measuring  the
Ratio  Sensor electromotive  force  which  is  generated  in  the  sensor  itself.  For  details,  see  the  2AR-­FE  ENGINE

Air  Fuel CONTROL  section.

Ratio  Sensor [SFI  SYSTEM  >  AIR  FUEL  RATIO  SENSOR  AND  HEATED  OXYGEN  SENSOR    ]
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HDA
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  2AR-­FE  EMISSION  CONTROL:  EMISSION  CONTROL  SYSTEM:  EVAPORATIVE  EMISSION  CONTROL;;  2013  MY  RAV4  [12/2012  -­
             ]

EVAPORATIVE  EMISSION  CONTROL


1.  FUNCTION  OF  MAIN  COMPONETS
(a)  The  main  components  of  the  evaporative  emission  control  system  are  as  follows:

COMPONENT FUNCTION

Controls  the  canister  pump  module  and  the  purge  VSV  in  accordance  with  the  signals  from  various  sensors,  in
ECM order  to  achieve  a  purge  volume  that  suits  the  driving  conditions.  In  addition,  the  ECM  monitors  the  system
for  any  leak  and  stores  a  DTC  if  a  malfunction  is  found.

Charcoal  Canister
Contains  activated  charcoal  to  absorb  the  fuel  vapor  that  is  created  in  the  fuel  tank  assembly.
Assembly

Vent  Valve Opens  and  closes  the  fresh  air  line  in  accordance  with  signals  from  the  ECM.

Leak
Detection
Canister Applies  vacuum  to  the  evaporative  emission  system  in  accordance  with  signals  from  the  ECM.
Pump  and
Pump
Pump  Motor
Module
Canister
Pressure Detects  the  pressure  in  the  evaporative  emission  system  and  sends  the  signals  to  the  ECM.
Sensor

Opens  in  accordance  with  the  signals  from  the  ECM  when  the  system  is  purging,  in  order  to  send  the  fuel
Purge  VSV vapor  that  was  absorbed  by  the  charcoal  canister  assembly  into  the  intake  manifold.  In  system  monitoring
mode,  this  valve  controls  the  introduction  of  vacuum  into  the  fuel  tank  assembly.

No.  1  Charcoal  Canister


Prevents  dust  and  debris  in  the  fresh  air  from  entering  the  system.
Filter

Fresh  Air  Line Fresh  air  goes  into  the  charcoal  canister  assembly  and  the  cleaned  drain  air  goes  out  into  the  atmosphere.

2.  OPERATING  CONDITION
(a)  The  following  are  the  typical  conditions  necessary  to  enable  an  evaporative  emission  leak  check:

5  hours  have  elapsed  after  the  engine  has  been  turned  off.*1
Altitude:  Below  2400  m  (8000  feet)
Battery  Voltage:  10.5  V  or  more
Typical  Enabling  Conditions
Ignition  Switch  (Engine  Switch*2):  Off
Engine  Coolant  Temperature:  4.4  to  35°C  (40  to  95°F)
Intake  Air  Temperature:  4.4  to  35°C  (40  to  95°F)

*1:  If  engine  coolant  temperature  does  not  drop  below  35°C  (95°F),  this  time  is  extended  to  7  hours.  Even  after  that,  if  the
temperature  is  not  less  than  35°C  (95°F),  the  time  is  extended  to  9.5  hours.
*2:  Models  with  smart  key  system

HINT:
The  canister  pump  module  performs  a  fuel  evaporative  emission  leak  check.  This  check  is  performed  approximately  5  hours  after
the  engine  is  turned  off.  Sound  may  be  heard  coming  from  underneath  the  luggage  compartment  for  several  minutes.  This  does
not  indicate  a  malfunction.
A  pinpoint  pressure  test  procedure  is  performed  by  pressurizing  the  fresh  air  line  that  runs  from  the  canister  pump  module  to  the
No.  1  charcoal  canister  filter  neck.  For  details,  refer  to  the  Repair  Manual.

3.  SYSTEM  CONTROL
(a)  Purge  Flow  Control
(1)  When  the  engine  has  reached  a  predetermined  state  [closed  loop,  engine  coolant  temperature  above  80°C  (176°F),  etc.],
stored  fuel  vapor  is  purged  from  the  charcoal  canister  assembly  whenever  the  purge  VSV  is  opened  by  the  ECM.

(2)  The  ECM  changes  the  duty  ratio  cycle  of  the  purge  VSV,  thus  controlling  purge  flow  volume.  Purge  flow  volume  is  determined
by  the  intake  manifold  pressure  and  the  duty  ratio  cycle  of  the  purge  VSV.  Atmospheric  pressure  is  allowed  into  the  charcoal
canister  assembly  to  ensure  that  purge  flow  is  constantly  maintained  whenever  purge  vacuum  is  applied  to  the  charcoal
canister  assembly.

System  Diagram

*1 Purge  VSV  (Open) *2 ECM

*3 Charcoal  Canister  Assembly -­ -­

*a To  Intake  Manifold *b Atmosphere

(b)  Onboard  Refueling  Vapor  Recovery  (ORVR)

(1)  When  the  internal  pressure  of  the  fuel  tank  assembly  increases  during  refueling,  the  fuel  vapor  enters  the  charcoal  canister
assembly.  The  air  that  has  had  the  fuel  vapor  removed  from  it  will  be  discharged  through  the  fresh  air  line.  The  vent  valve  is
used  to  open  and  close  the  fresh  air  line,  and  it  is  always  open  (even  when  the  engine  is  stopped)  except  when  the  vehicle  is  in
monitoring  mode  (the  valve  will  remain  open  as  long  as  the  vehicle  is  not  in  monitoring  mode).  If  the  vehicle  is  refueled  in
system  monitoring  mode,  the  ECM  will  recognize  the  refueling  by  way  of  the  canister  pressure  sensor,  which  will  detect  the
sudden  pressure  increase  in  the  fuel  tank  assembly,  and  the  ECM  will  open  the  vent  valve.

System  Diagram
*1 Purge  VSV  (Closed) *2 Canister  Pump  Module

*3 Vent  Valve *4 Charcoal  Canister  Assembly

(c)  EVAP  Leak  Check

(1)  General

Approximately  5  hours  after  the  ignition  switch  (engine  switch*)  has  been  turned  off,  the  ECM  operates  the  canister
pump  module  to  detect  any  evaporative  emission  leakage  occurring  between  the  fuel  tank  assembly  and  the  charcoal
canister  assembly  through  changes  in  the  fuel  tank  assembly  pressure.
*:  Models  with  smart  key  system
The  EVAP  leak  check  operates  in  accordance  with  the  following  timing  chart:

Timing  Chart
ORDER OPERATION DESCRIPTION TIME

Atmospheric
The  ECM  turns  the  vent  valve  off  (vent)  and  measures  EVAP  system  pressure  to 60
1) Pressure
determine  the  atmospheric  pressure. sec.
Measurement

0.02  in.  Leak The  leak  detection  pump  creates  negative  pressure  (vacuum)  limited  by  a  0.02  in.
360
2) Pressure orifice,  and  the  pressure  is  measured.  The  ECM  determines  this  as  the  0.02  in.  leak
sec.
Measurement pressure  (reference  pressure).

The  leak  detection  pump  creates  negative  pressure  (vacuum)  in  the  EVAP  system
and  the  EVAP  system  pressure  is  measured.  If  the  stabilized  pressure  is  larger  than Within
EVAP  Leak
3) the  0.02  in.  leak  pressure,  the  ECM  determines  that  the  EVAP  system  has  a  leak.  If 15
Check
the  EVAP  pressure  does  not  stabilize  within  15  minutes,  the  ECM  cancels  the  EVAP min.
monitor.

Purge  VSV The  ECM  opens  the  purge  VSV  and  measures  the  EVAP  pressure  increase.  If  the 10
4)
Monitor increase  is  large,  the  ECM  interprets  this  as  normal. sec.

Repeat  0.02
in.  Leak The  leak  detection  pump  creates  negative  pressure  (vacuum)  limited  by  a  0.02  in. 60
5) Pressure orifice  and  the  pressure  is  measured.  The  ECM  determines  this  as  the  0.02  in.  leak sec.
Measurement pressure.

6) Final  Check The  ECM  measures  the  atmospheric  pressure  and  records  the  monitor  result. -­

(2)  Atmospheric  Pressure  Measurement

1.   When  the  ignition  switch  (engine  switch*)  is  turned  off,  the  purge  VSV  and  the  vent  valve  are  turned  off.  Therefore,
atmospheric  pressure  is  introduced  into  the  charcoal  canister  assembly.
*:  Models  with  smart  key  system
2.   The  ECM  measures  the  atmospheric  pressure  using  the  canister  pressure  sensor.
3.   If  the  measured  atmospheric  pressure  is  out  of  range,  the  ECM  actuates  the  leak  detection  pump  in  order  to  monitor
the  changes  in  the  pressure.

System  Diagram

*1 Purge  VSV  (Off) *2 ECM


*3 Canister  Pump  Module *4 Vent  Valve  (Off)
*a Atmosphere -­ -­

Timing  Chart
(3)  0.02  in.  Leak  Pressure  Measurement

1.   The  purpose  of  this  measurement  is  to  confirm  leak  detection  pump  operation,  and  to  provide  a  baseline
measurement  value  that  is  used  for  comparison  in  subsequent  leak  test  steps.
2.   The  vent  valve  remains  off,  atmospheric  pressure  is  introduced  into  the  charcoal  canister  assembly  and  the  ECM
actuates  the  leak  detection  pump,  creating  a  vacuum  in  the  piping  close  to  the  canister  pressure  sensor.
3.   At  this  time,  the  pressure  will  not  decrease  below  what  is  referred  to  as  the  0.02  in.  pressure  due  to  the  atmospheric
pressure  that  enters  the  piping  close  to  the  pump  and  sensor  through  the  0.02  in.  diameter  reference  orifice.
4.   The  ECM  compares  its  standard  and  this  pressure.  If  the  pressure  is  within  the  acceptable  range,  the  ECM  stores  this
pressure  as  the  0.02  in.  leak  pressure.
5.   If  the  pressure  is  below  the  standard,  the  ECM  will  determine  that  the  reference  orifice  is  clogged  and  store  DTC
P043E  in  its  memory.
6.   If  the  pressure  is  above  the  standard,  the  ECM  will  determine  that  a  high  flow  rate  pressure  is  passing  through  the
reference  orifice  and  store  DTCs  P043F,  P2401  and  P2402  in  its  memory.

System  Diagram
*1 Purge  VSV  (Off) *2 ECM

*3 Canister  Pump  Module *4 Vent  Valve  (Off)


*5 Reference  Orifice -­ -­

*a Atmosphere -­ -­

Timing  Chart

(4)  EVAP  Leak  Check

1.   While  actuating  the  leak  detection  pump,  the  ECM  turns  the  vent  valve  on  in  order  to  introduce  a  vacuum  into  the
charcoal  canister  assembly.
2.   When  the  pressure  in  the  system  stabilizes,  the  ECM  compares  this  pressure  and  the  0.02  in.  pressure  in  order  to
determine  if  a  leak  is  present.
3.   If  the  detected  pressure  is  below  the  0.02  in.  pressure,  the  ECM  determines  that  there  is  no  leak.
4.   If  the  detected  pressure  is  above  the  0.02  in.  pressure  and  near  atmospheric  pressure,  the  ECM  determines  that
there  is  a  gross  leak  (large  hole)  and  stores  DTC  P0455  in  its  memory.
5.   If  the  detected  pressure  is  above  the  0.02  in.  pressure,  the  ECM  determines  that  there  is  a  small  leak  (minor  leak)
and  stores  DTC  P0456  in  its  memory.

System  Diagram

*1 Purge  VSV  (Off) *2 ECM


*3 Canister  Pump  Module *4 Vent  Valve  (On)

*5 Reference  Orifice -­ -­

*a Atmosphere *b Vacuum

Timing  Chart
(5)  Purge  VSV  Monitor

1.   After  completing  an  EVAP  leak  check,  the  ECM  turns  the  purge  VSV  on  (open)  with  the  leak  detection  pump
actuated,  and  introduces  the  atmospheric  pressure  from  the  intake  manifold  to  the  charcoal  canister  assembly.
2.   If  the  pressure  change  at  this  time  is  within  the  normal  range  (a  pressure  change  occurs),  the  ECM  determines  the
condition  to  be  normal.
3.   If  the  pressure  change  is  out  of  the  normal  range  (insufficient  pressure  change  occurs),  the  ECM  will  stop  the  purge
VSV  monitor  (purge  monitor)  and  store  DTC  P0441  in  its  memory.

System  Diagram

*1 Purge  VSV  (On) *2 ECM


*3 Canister  Pump  Module *4 Vent  Valve  (On)
*a Atmosphere -­ -­

Timing  Chart

(6)  Repeat  0.02  in.  Leak  Pressure  Measurement

1.   While  the  ECM  operates  the  leak  detection  pump,  the  purge  VSV  and  vent  valve  are  turned  off  and  a  repeat  0.02  in.
leak  pressure  measurement  is  performed.
2.   The  ECM  compares  the  measured  pressure  with  the  pressure  during  the  EVAP  leak  check.
3.   If  the  pressure  during  the  EVAP  leak  check  is  less  than  the  repeat  0.02  in.  leak  pressure  measurement,  the  ECM
determines  that  there  is  no  leak.
4.   If  the  pressure  during  the  EVAP  leak  check  is  above  the  repeat  0.02  in.  leak  pressure  measurement,  the  ECM
determines  that  there  is  a  small  leak  and  stores  DTC  P0456  in  its  memory.

System  Diagram
*1 Purge  VSV  (Off) *2 ECM

*3 Canister  Pump  Module *4 Vent  Valve  (Off)


*5 Reference  Orifice -­ -­

*a Atmosphere -­ -­

Timing  Chart
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HDB
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  EMISSION  CONTROL:  EMISSION  CONTROL  SYSTEM:  THREE-­WAY  CATALYTIC  CONVERTER  (TWC);;
2013  MY  RAV4  [12/2012  -­                ]

THREE-­WAY  CATALYTIC  CONVERTER  (TWC)


1.  CONSTRUCTION
(a)  A  TWC  is  provided  in  the  exhaust  manifold  converter  sub-­assembly  and  also  in  the  center  exhaust  pipe
assembly.

(b)  An  exhaust  manifold  converter  sub-­assembly  is  used  for  warm-­up  of  the  TWC.

Exhaust  Manifold  Converter  Sub-­


*1 *2 TWC
Exhaust  Manifold  Converter  Sub-­
*1 *2 TWC
assembly
*3 Front  Exhaust  Pipe  Assembly -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HDC
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  EMISSION  CONTROL:  EMISSION  CONTROL  SYSTEM:  FUEL  INLET  (FRESH  AIR  INLET);;  2013  MY
RAV4  [12/2012  -­                ]

FUEL  INLET  (FRESH  AIR  INLET)


1.  CONSTRUCTION
(a)  The  fresh  air  line  inlet  is  located  near  the  fuel  inlet  pipe  opening.  The  fresh  air  from  the  atmosphere  and  the
drain  air  cleaned  by  the  charcoal  canister  assembly  will  go  in  or  out  of  the  system  through  the  passages
shown  below:

*1 Fuel  Tank  Cap  Assembly *2 No.  1  Charcoal  Canister  Filter


*3 Fuel  Inlet  Pipe -­ -­
*a Fresh  Air *b Cleaned  Drain  Air
*c To  Charcoal  Canister  Assembly -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HDD
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  EMISSION  CONTROL:  EMISSION  CONTROL  SYSTEM:  CANISTER  PUMP  MODULE;;  2013  MY  RAV4
[12/2012  -­                ]

CANISTER  PUMP  MODULE


1.  CONSTRUCTION
(a)  The  canister  pump  module  consists  of  a  vent  valve,  reference  orifice,  canister  pressure  sensor,  leak  detection
pump  and  pump  motor.

(b)  The  vent  valve  switches  the  passages  in  accordance  with  the  signals  received  from  the  ECM.

(c)  A  DC  type  brushless  motor  is  used  for  the  pump  motor.

(d)  A  vane  type  leak  detection  pump  is  used.

*1 Canister  Pump  Module *2 Vent  Valve


*3 Reference  Orifice *4 Canister  Pressure  Sensor

*5 Pump  Motor *6 Leak  Detection  Pump


*a Fresh  Air *b Cross  Sectiom

*c To  Charcoal  Canister  Assembly -­ -­

Simplified  Diagram
*1 Canister  Pump  Module *2 Leak  Detection  Pump  and  Pump  Motor
*3 Fliter *4 Canister  Pressure  Sensor

Reference  Orifice  [0.5  mm  (0.02  in.)


*5 *6 Vent  Valve
Diameter]

*a Fresh  Air *b To  Charcoal  Canister  Assembly


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HDE

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  2AR-­FE  EMISSION  CONTROL:  EMISSION  CONTROL  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­
             ]

GENERAL
1.  OUTLINE
(a)  Exhaust  Emission  Control  System

(1)  Three-­Way  Catalysts  (TWCs)  are  used  to  reduce  emissions  in  the  exhaust  gas.

(2)  Based  on  the  signals  from  the  air  fuel  ratio  sensor  and  oxygen  sensor,  the  ECM  controls  the  fuel
injection  volume  in  order  to  optimize  the  emissions  in  the  exhaust  gas.

(b)  Evaporative  Emission  Control  System

(1)  The  evaporative  emission  control  system  prevents  the  fuel  vapor  that  is  created  in  the  fuel  tank
assembly  from  being  released  directly  into  the  atmosphere.  This  system  has  the  following  controls:

Purge  flow  control


Onboard  Refueling  Vapor  Recovery  (ORVR)
Evaporative  emission  (EVAP)  leak  check

(2)  The  charcoal  canister  assembly  stores  the  fuel  vapor  that  has  been  created  in  the  fuel  tank  assembly.

(3)  This  system  consists  of  a  purge  VSV,  charcoal  canister  assembly,  canister  pump  module  and  ECM.

(4)  The  ECM  controls  the  purge  VSV  in  accordance  with  the  driving  conditions  in  order  to  direct  the  fuel
vapor  into  the  engine,  where  it  is  burned.

(5)  In  this  system,  the  ECM  checks  for  evaporative  emission  leaks  and  stores  Diagnostic  Trouble  Codes
(DTCs)  in  the  event  of  a  malfunction.  An  evaporative  emission  leak  check  consists  of  an  application  of
vacuum  to  the  evaporative  emission  system  and  the  ECM  monitoring  the  system  for  changes  in
pressure  in  order  to  detect  a  leak.

(6)  A  canister  pressure  sensor  is  included  in  the  canister  pump  module.

(7)  A  No.  1  charcoal  canister  filter  is  provided  on  the  fresh  air  line.  This  No.  1  charcoal  canister  filter  is
maintenance-­free.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HDF
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  EMISSION  CONTROL:  EMISSION  CONTROL  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­
             ]

SYSTEM  DIAGRAM
Exhaust  Emission  Control  System

Engine
Air  Fuel  Ratio  Sensor  (Bank  1,  Sensor
*1 *2
Fuel  Injector  Assembly 1)

*3 TWC *4 Oxygen  Sensor  (Bank  1,  Sensor  2)


*5 ECM *6 Various  Sensors

Intake  Air Exhaust  Gas

Evaporative  Emission  Control  System


*1 Purge  VSV *2 ECM
*3 Canister  Pump  Module *4 Vent  Valve
*5 Leak  Detection  Pump  and  Pump  Motor *6 Canister  Pressure  Sensor
*7 Charcoal  Canister  Assembly *8 Fuel  Tank  Assembly
*9 No.  1  Charcoal  Canister  Filter -­ -­
*a To  Intake  Manifold *b Purge  Air  Line
*c Fresh  Air  Line -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HDG
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  EMISSION  CONTROL:  EMISSION  CONTROL  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­
             ]

PARTS  LOCATION

*1 Purge  VSV *2 ECM

*3 TWC *4 Air  Fuel  Ratio  Sensor

Charcoal  Canister  Assembly

Canister  Pump  Module

Vent  Valve
*5 Oxygen  Sensor *6 Leak  Detection
Pump  and  Pump
Motor
Canister  Pressure
Sensor

*7 Fuel  Tank  Assembly *8 No.  1  Charcoal  Canister  Filter


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HDH
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  INTAKE  /  EXHAUST:  INTAKE  SYSTEM:  AIR  CLEANER;;  2013  MY  RAV4  [12/2012  -­                ]

AIR  CLEANER
1.  CONSTRUCTION
(a)  A  paper  filter  type  air  cleaner  element  is  used.
(b)  A  charcoal  filter,  which  absorbs  the  HC  that  accumulates  in  the  intake  system  when  the  engine  is  stopped,  is
used  in  the  air  cleaner  cap  in  order  to  reduce  evaporative  emissions.

(c)  To  ensure  improved  quietness,  a  dual-­chamber  resonator  is  used.


*1 Air  Cleaner  Cap *2 Charcoal  Filter
*3 Air  Cleaner  Element *4 Air  Cleaner  Case

*5 Air  Cleaner  Inlet *6 Resonator

*a Resonator  Cross  Section *b Chamber  A

*c Chamber  B -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HDI
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  INTAKE  /  EXHAUST:  INTAKE  SYSTEM:  THROTTLE  BODY;;  2013  MY  RAV4  [12/2012  -­                ]

THROTTLE  BODY
1.  CONSTRUCTION
(a)  A  linkless-­type  throttle  body  assembly  is  used  and  it  achieves  excellent  throttle  control.
(b)  A  DC  motor  with  excellent  response  and  minimal  power  consumption  is  used  for  the  throttle  control  motor.
The  ECM  performs  the  duty  cycle  control  of  the  direction  and  the  amperage  of  the  current  that  flows  to  the
throttle  control  motor  in  order  to  regulate  the  opening  angle  of  the  throttle  valve.

*1 Throttle  Body  Assembly *2 Throttle  Valve

*3 Throttle  Control  Motor -­ -­


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HDJ
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  INTAKE  /  EXHAUST:  INTAKE  SYSTEM:  INTAKE  MANIFOLD;;  2013  MY  RAV4  [12/2012  -­                ]

INTAKE  MANIFOLD
1.  CONSTRUCTION
(a)  The  intake  manifold  is  made  of  lightweight  plastic.
(b)  A  rotary  type  intake  air  control  valve,  which  has  less  intake  air  resistance,  is  provided  in  the  intake  manifold.
The  intake  air  control  valve  opens  and  closes  to  change  the  effective  length  of  the  intake  manifold  in  2  stages.

(c)  A  tumble  control  valve  is  provided  in  the  intake  manifold.  This  valve  closes  in  order  to  create  a  tumble  current
in  the  combustion  chamber.

(d)  A  DC  motor  type  actuator  for  the  tumble  control  system  is  provided  in  the  intake  manifold.  Based  on  the
signals  sent  by  the  ECM,  the  actuator  opens  and  closes  the  tumble  control  valve.

(e)  A  vacuum  type  actuator  for  the  ACIS  and  a  VSV  for  ACIS  are  provided  in  the  intake  manifold.

(1)  The  actuator  opens  and  closes  the  intake  air  control  valve  by  the  vacuum  pressure  controlled  by  the  VSV.

(2)  The  VSV  controls  the  vacuum  applied  to  the  actuator  by  way  of  the  signal  (ACIS)  that  is  output  by  the
ECM.

(3)  The  ACIS  actuator  is  laser-­welded  onto  the  intake  air  chamber.

(f)  A  mesh  type  gasket  is  used  between  the  throttle  body  assembly  and  the  intake  manifold  to  improve  the  flow
of  air  within  the  intake  manifold.

(g)  To  achieve  a  compact  configuration,  the  vacuum  tank  for  the  ACIS  is  located  in  the  dead  space  of  the  intake
manifold.  Equipped  with  a  check  valve,  the  vacuum  tank  stores  the  vacuum  applied  to  the  actuator  in  order
to  keep  the  intake  air  control  valve  fully  closed  even  in  low-­vacuum  conditions.
*1 Intake  Manifold *2 Actuator  (for  Tumble  Control)

*3 Tumble  Control  Valve *4 Throttle  Body  Gasket

*5 Intake  Air  Control  Valve *6 Actuator  (for  ACIS)

*7 VSV  (for  ACIS) *8 Vacuum  Tank


*a Intake  Manifold  Cross  Section -­ -­

HINT:
Laser-­welding:  In  laser-­welding,  a  laser-­absorbing  material  (for  the  intake  manifold)  is  joined  to  a  laser-­
Laser-­welding:  In  laser-­welding,  a  laser-­absorbing  material  (for  the  intake  manifold)  is  joined  to  a  laser-­
transmitting  material  (for  the  ACIS  actuator).  Laser  beams  are  then  irradiated  from  the  laser-­transmitting
side.  The  beams  penetrate  the  laser-­transmitting  material  to  heat  and  melt  the  surface  of  the  laser-­absorbing
material.  Then,  the  heat  of  the  laser-­absorbing  material  melts  the  laser-­transmitting  material  and  causes  both
materials  to  become  welded.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HDK

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  2AR-­FE  INTAKE  /  EXHAUST:  INTAKE  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  A  linkless-­type  throttle  body  assembly  is  used  to  achieve  excellent  throttle  control.

(b)  Electronic  Throttle  Control  System-­intelligent  (ETCS-­i)  is  used  to  provide  excellent  throttle  control.

(c)  A  plastic  intake  manifold  is  used  for  weight  reduction.

(d)  An  Acoustic  Control  Induction  System  (ACIS)  is  used  to  improve  the  engine  performance.

(e)  A  tumble  control  system  is  used  to  improve  the  engine  performance  and  reduce  exhaust  emissions.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HDL
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  INTAKE  /  EXHAUST:  INTAKE  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­                ]

PARTS  LOCATION

*1 Air  Cleaner *2 Throttle  Body  Assembly

*3 Intake  Manifold -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HDO

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  2AR-­FE  INTAKE  /  EXHAUST:  EXHAUST  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  A  stainless  steel  exhaust  manifold  converter  sub-­assembly  is  used.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HDP
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  INTAKE  /  EXHAUST:  EXHAUST  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­                ]

PARTS  LOCATION

Exhaust  Manifold  Converter  Sub-­


*1 *2 Exhaust  Pipe
assembly
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HDM
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  INTAKE  /  EXHAUST:  EXHAUST  SYSTEM:  EXHAUST  MANIFOLD;;  2013  MY  RAV4  [12/2012  -­                ]

EXHAUST  MANIFOLD
1.  CONSTRUCTION
(a)  A  stainless  steel  exhaust  manifold  converter  sub-­assembly  is  used  for  improving  the  warm-­up  of  the  Three-­
Way  Catalyst  (TWC)  and  for  weight  reduction.

Exhaust  Manifold  Converter  Sub-­


*1 *2 TWC
assembly
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HDN
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  INTAKE  /  EXHAUST:  EXHAUST  SYSTEM:  EXHAUST  PIPE;;  2013  MY  RAV4  [12/2012  -­                ]

EXHAUST  PIPE
1.  CONSTRUCTION
(a)  The  exhaust  pipe  uses  2  ball  joints  in  order  to  achieve  a  simple  construction  and  ensured  reliability.
(b)  The  TWC  is  used  to  reduce  exhaust  emissions.

*1 Front  Exhaust  Pipe  Assembly *2 TWC

*3 Center  Exhaust  Pipe  Assembly *4 Main  Muffler


*5 Tail  Exhaust  Pipe  Assembly *6 Sub  Muffler

*7 Compression  Spring *8 Bolt


*9 Gasket -­ -­
*a Ball  Joint -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HDQ
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  COOLING:  COOLING  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  The  cooling  system  is  a  pressurized,  forced-­circulation  type.
(b)  A  thermostat  with  a  bypass  valve  is  located  in  the  water  inlet  housing  to  maintain  a  suitable  temperature  in
the  cooling  system.

(c)  The  flow  of  the  water  makes  a  U-­turn  in  the  cylinder  block  to  ensure  a  smooth  flow.  In  addition,  a  bypass
passage  is  enclosed  in  the  cylinder  head  and  the  cylinder  block.

(d)  Warm  water  from  the  cylinder  head  is  sent  to  the  throttle  body  assembly  to  prevent  freeze-­up.

(e)  Toyota  Genuine  Super  Long  Life  Coolant  (SLLC)  is  used.

*1 Reservoir  Tank *2 Water  Pump


*3 Radiator *4 Thermostat

*5 ATF  Warmer *6 Throttle  Body  Assembly


*a From  Heater  Core *b To  Heater  Core

2.  SPECIFICATION
2.  SPECIFICATION
(a)  Engine  Coolant

(1)  Toyota  Genuine  SLLC  is  used.  The  maintenance  intervals  are  as  shown  in  the  table  below:

Toyota  Genuine  Super  Long  Life  Coolant  (SLLC)  or  similar  high  quality
ethylene  glycol  based  non-­silicate,  non-­amine,  non-­nitrite  and  non-­borate
Type coolant  with  longlife  hybrid  organic  acid  technology  (coolant  with  long-­life
hybrid  organic  acid  technology  is  a  combination  of  low  phosphates  and  organic
Engine acids).  Do  not  use  plain  water  alone.
Coolant
Color Pink

Maintenance First  Time 100000  miles  (160000  km)


Intervals Subsequent Every  50000  miles  (80000  km)

HINT:
SLLC  is  pre-­mixed  (50%  coolant  and  50%  deionized  water).  Therefore,  no  dilution  is  needed  when  SLLC  in  the
vehicle  is  added  or  replaced.

(b)  Thermostat

Thermostat  Opening  Temperature 80  °C  to  84  °C  (176  °F  to  183  °F)
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HDR
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  COOLING:  COOLING  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­                ]

SYSTEM  DIAGRAM

*1 Cylinder  Head *2 Bypass  Passage

*3 Water  Pump *4 Thermostat


*5 Radiator *6 Reservoir  Tank

*7 Cylinder  Block *8 Throttle  Body  Assembly

*9 ATF  Warmer *10 Heater  Core


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HDS
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  LUBRICATION:  LUBRICATION  SYSTEM:  OIL  FILTER;;  2013  MY  RAV4  [12/2012  -­                ]

OIL  FILTER
1.  CONSTRUCTION
(a)  An  oil  filter  with  a  replaceable  element  is  used.  The  element  uses  high-­performance  filter  paper  to  improve
filtration  performance.  It  is  also  combustible  for  environmental  protection.

(b)  A  plastic  filter  cap  is  used  for  weight  reduction.

(c)  This  oil  filter  has  a  structure  which  can  drain  the  engine  oil  remaining  in  the  oil  filter.  This  prevents  engine  oil
from  spattering  when  replacing  the  element  and  allows  the  technician  to  work  without  touching  hot  engine
oil.

*1 Oil  Filter  Bracket *2 Element

*3 Oil  Filter  Cap *4 Drain  Plug


Hose  (Inside  Diameter:  15  mm  (0.59
*5 Drain  Pipe *6
in.))

*a When  Draining  Engine  Oil -­ -­

HINT:

The  engine  oil  in  the  oil  filter  can  be  drained  by  removing  the  drain  plug  and  inserting  the  drain  pipe  supplied
The  engine  oil  in  the  oil  filter  can  be  drained  by  removing  the  drain  plug  and  inserting  the  drain  pipe  supplied
with  the  element  into  the  oil  filter.
The  engine  oil  maintenance  interval  for  a  model  that  has  an  oil  filter  with  a  replaceable  element  is  the  same
as  that  for  the  conventional  model.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HDT
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  LUBRICATION:  LUBRICATION  SYSTEM:  OIL  NOZZLE;;  2013  MY  RAV4  [12/2012  -­                ]

OIL  NOZZLE
1.  CONSTRUCTION
(a)  Oil  nozzle  sub-­assemblies  for  cooling  and  lubricating  the  pistons  and  bores  are  used  in  the  cylinder  block.
(b)  These  oil  nozzle  sub-­assemblies  contain  a  check  ball  to  prevent  oil  from  being  fed  when  the  oil  pressure  is  low.
This  prevents  the  overall  oil  pressure  in  the  engine  from  dropping.

*1 Cylinder  Block *2 Oil  Nozzle  Sub-­assembly

*3 Check  Ball -­ -­

*a View  from  Bottom  Side *b Oil  Nozzle  Sub-­assembly  Cross  Section


*c Oil -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HDU
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  LUBRICATION:  LUBRICATION  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  The  lubrication  circuit  is  fully  pressurized  and  oil  passes  through  an  oil  filter.
(b)  This  engine  has  an  oil  return  system  in  which  the  oil  is  force-­fed  to  the  upper  cylinder  head  and  returns  to  the
oil  pan  through  the  oil  return  hole  in  the  cylinder  head.

(c)  A  cycloid  rotor  type  oil  pump  is  used.  The  oil  pump  is  directly  driven  by  the  crankshaft.

(d)  The  Dual  VVT-­i  system  is  used.  This  system  is  operated  by  the  engine  oil.

Camshaft  Timing  Oil  Control  Valve Camshaft  Timing  Oil  Control  Valve
*1 *2
Assembly  (Exhaust) Assembly  (Intake)
*3 Intake  VVT-­i  Controller *4 Exhaust  VVT-­i  Controller
*5 Chain  Tensioner *6 Oil  Pump
*7 Oil  Filter *8 Balance  Shaft
*9 Oil  Nozzle  Sub-­assembly *10 Valve  Lash  Adjuster  Assembly
*11 Oil  Delivery  Pipe -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004HDV
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  LUBRICATION:  LUBRICATION  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IDL

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  AUDIO  /  VIDEO:  AUDIO  AND  VISUAL  SYSTEM:  AUDIO  CONTROL;;  2013  MY  RAV4  [12/2012  -­                ]

AUDIO  CONTROL
1.  FUNCTION  OF  MAIN  COMPONENTS

COMPONENT FUNCTION

Audio  Head  Unit Receives  each  type  of  signal  and  outputs  the  signals  to  each  component.

Telephone  Microphone
Transmits  the  voice  input  signals  to  the  audio  head  unit.
Assembly

Steering  Pad  Switch


Transmits  the  operation  signals  from  the  switches  to  the  audio  head  unit.
Assembly

No.  1  Stereo  Jack Transmits  information  about  the  portable  audio  player  (USB  type)  connected  to  the
Adapter  Assembly USB  port  or  AUX  port  to  the  audio  head  unit.

Combination  Meter
Transmits  received  vehicle  speed  signals  to  the  audio  head  unit.
Assembly
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IDM

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  AUDIO  /  VIDEO:  AUDIO  AND  VISUAL  SYSTEM:  BLUETOOTH  AUDIO  CONTROL;;  2013  MY  RAV4  [12/2012
-­                ]

BLUETOOTH  AUDIO  CONTROL


1.  FUNCTION
(a)  The  functions  of  the  Bluetooth  audio  system  that  can  be  used  vary  with  the  version  of  the  Audio/Video
Remote  Control  Profile  (AVRCP)  supported  by  the  Bluetooth  audio  player  that  is  being  used.

(b)  The  available  Bluetooth  audio  system  functions  differ  in  accordance  with  each  Audio/Video  Remote
Control  Profile  (AVRCP)  as  follows:

FUNCTION OUTLINE AUDIO/VIDEO  REMOTE  CONTROL


PROFILE  (AVRCP)

VERSION VERSION VERSION  1.4


1.0 1.3 OR  HIGHER

Play Starts  playing  the  music. ○ ○ ○

Stop Stops  playing  the  music. ○ ○ ○

Pause Pauses  the  music. ○ ○ ○

Track  Up/Down Changes  the  track. ○ ○ ○

Fast  Up/Down Fast-­forwards  or  reverses. ○ ○ ○

Album  Up/Down Changes  the  album. -­ ○ ○

Repeat  (Single
Repeats  the  selected  music. -­ ○ ○
Repeat)

Random  (All  Track


Plays  all  the  music  in  the  portable  audio  device  at
Random) -­ ○ ○
random.

Scan  (All  Track


Scans  all  the  music  in  the  portable  audio  device. -­ ○ ○
Scan)

Shows  the  track  number,  playtime,  track  name


Music  Information -­ ○ ○
artist  name  and  album  name.

Remaining Shows  the  remaining  battery  level  of  the  Bluetooth


-­ ○ ○
Battery  Level audio  player.

Music  List Shows  the  music  list. -­ -­ ○

HINT:
○  :  Usable

-­  :  Not  Usable

(c)  The  functions  of  the  Bluetooth  audio  system  are  shown  in  the  following  table:
FUNCTION OUTLINE

In  order  to  use  the  Bluetooth  audio  system  with  a  Bluetooth  audio  player,  it  is
Registering
necessary  to  register  the  audio  player  in  the  audio  head  unit.  Once  a  Bluetooth
a  Bluetooth
audio  player  is  registered,  the  Bluetooth  audio  system  becomes  available
Audio  Player
automatically.
Set
Deleting  a
Bluetooth
Bluetooth The  user  can  delete  a  Bluetooth  audio  player.
Audio
Audio  Player
Player
The  user  can  select  whether  to  connect  to  the  Bluetooth  audio  player
Connecting
automatically  or  manually.  If  the  Bluetooth  audio  player  has  been  registered  and
a  Bluetooth
automatic  connection  is  enabled,  the  Bluetooth  audio  player  will  be  connected
Audio  Player
automatically.

Selecting  a
If  the  user  has  registered  a  second  Bluetooth  audio  player,  either  one  can  be
Bluetooth
selected  for  connection.
Audio  Player

Displaying
the
The  user  can  view  the  information  of  the  Bluetooth  audio  player  on  the  system.
Bluetooth
Audio  Player

Changing
The  user  can  select  the  connection  method.  With  this  function,  the  user
the
determines  whether  to  make  a  connection  from  the  audio  head  unit  to  the
Connection
Bluetooth  audio  player  or  from  the  Bluetooth  audio  player  to  the  audio  head  unit.
Method
Change
Displaying
Settings  of
Bluetooth the
Bluetooth The  user  can  see  the  Bluetooth  audio  information  settings  on  the  system.
Audio
Audio
Settings

Changing
the  Device
The  user  can  change  a  device  name  or  a  passcode.
Name  or
Passcode

Initializing
the
Bluetooth The  user  can  initialize  the  settings.
Audio
Settings
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IDN

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  AUDIO  /  VIDEO:  AUDIO  AND  VISUAL  SYSTEM:  BLUETOOTH  HANDS-­FREE  CONTROL;;  2013  MY  RAV4
[12/2012  -­                ]

BLUETOOTH  HANDS-­FREE  CONTROL


1.  FUNCTION
(a)  The  Bluetooth  hands-­free  system  has  the  following  functions:

FUNCTION OUTLINE *1 *2

By  Dialing The  user  can  call  by  inputting  a  telephone  number. ○ ○

The  user  can  call  by  using  the  phonebook  data  that  has
By  Phonebook been  transferred  from  the  user's  cellular  phone.  The  user ○ ○
can  register  up  to  1000  numbers  in  the  phonebook.

Dialed
The  user  can  call  by  selecting  a  previously  dialed  number. ○ ○
Number

Received The  user  can  call  by  selecting  the  telephone  number  of  a
○ ○
Call received  call.
By  Call
History*3 Missed The  user  can  call  by  selecting  the  telephone  number  of  a
○ ○
Call missed  call.
Calling  with
The  user  can  call  by  selecting  the  telephone  number  from  all
a  Bluetooth All  Call
call  history.  However,  the  user  can  use  the  last  5  numbers ○ ○
Phone History
while  driving.

The  user  can  call  by  using  registered  telephone  numbers


By  Speed  Dial*3 selected  from  the  phonebook,  dialed  numbers  or  received ○ ○
calls.

Dialing
The  user  can  call  by  giving  a  name  registered  in  the
by -­ ○*4
phonebook.
By  Voice Name
Recognition*3 Dialing
by
The  user  can  call  by  giving  a  desired  number. -­ ○*4
Phone
Number

Receiving  a  Call  Using  a  Bluetooth When  a  call  is  received,  the  receive  screen  is  displayed  with
○ ○
Phone a  sound.

While  the  user  is  talking  on  the  phone,  the  talking  screen  is
Talking  on  a  Bluetooth  Phone ○ ○
displayed.

The  user  can  register  a  desired  telephone  number  from  the


Speed  Dial  Registration phonebook,  dialed  numbers  or  received  calls.  Up  to  5  (*1), ○ ○
18  (*2)  speed  dial  numbers  can  be  registered.

Editing  Speed  Dial The  user  can  edit  the  speed  dial. ○ -­
Deleting  Speed  Dial The  user  can  delete  the  speed  dials  individually  or  all  at ○ -­
once.

The  user  can  set  the  volume. ○ ○

Initializing  the  settings:


○ ○
The  user  can  initialize  the  settings.

Volume  Settings Automatic  volume  settings  for  high  speed:


When  the  vehicle  speed  is  80  km/h  (50  mph)  or  more,  the
volume  automatically  increases.  The  volume  returns  to  the ○ ○
previous  volume  setting  when  the  vehicle  speed  drops  to  70
km/h  (43  mph)  or  less.

Transferring  a  phonebook  data:


The  user  can  transfer  the  phonebook  data  from  the ○ ○
registered  Bluetooth  phone  to  the  system.

Automatically  transferring  a  telephone  number:


When  a  PBAP  compatible  phone  is  connected,  the
-­ ○
phonebook  data  of  the  phone  can  be  automatically
transferred.

Registering  phone  numbers


○ ○
The  user  can  register  phone  numbers  in  the  phonebook.*5

Adding  data  to  the  phonebook:


○ ○
Changing The  user  can  add  data  to  the  phonebook.*5

Bluetooth Editing  a  name:


Phone The  user  can  edit  a  name  that  has  been  entered.  If  no  name ○ ○
Settings has  been  entered,  the  number  is  displayed.*5
Phonebook  Settings
Editing  a  phone  number:
The  user  can  register  a  phone  number  to  "Phone#1", ○ ○
"Phone#2"  or  "Phone#3".*5

Editing  data:
○ ○
The  user  can  edit  the  registered  data.*5

Deleting  data:
-­ ○
The  user  can  delete  the  data.*5

Deleting  all  the  phone  data:


○ ○
The  user  can  delete  all  the  phone  data.*5

Deleting  the  call  history  data:


The  user  can  delete  the  call  history  data  individually  or  all  at ○ ○
once.*5

Selecting  a  group  icon:


○ -­
The  user  can  select  the  desired  icon.

Receiving  call  display:


-­ ○
The  user  can  select  the  method  of  the  receiving  call  display.

Checking  the  Bluetooth  connection  during  startup:

Screen  Settings When  the  ignition  switch  is  turned  to  ON  or  ACC  and  the -­ ○
Bluetooth  is  automatically  connected,  the  connection  check
will  be  displayed.

Initializing  the  settings:


-­ ○
The  user  can  initialize  the  settings.

Setting  a  passcode:
Security  Settings A  passcode  can  be  set  up  on  every  Bluetooth  phone  to  be ○ -­
registered.

In  order  to  use  the  hands-­free  function  of  a  Bluetooth


phone,  it  is  necessary  to  register  the  phone  in  the  audio
Enter  Bluetooth  Phone ○ -­
head  unit.  Once  a  phone  is  registered,  the  hands-­free
function  becomes  available  automatically.*6

When  2  or  more  registered  Bluetooth  phones  are  in  the


Set Selecting  Bluetooth cabin,  it  is  necessary  to  select  which  phone  to  use  to
Bluetooth ○ -­
Phone prevent  the  lines  from  being  crossed.  Only  the  selected
Phone phone  is  available  for  use  as  a  hands-­free  phone.

Displaying  and  Change The  user  can  set,  change  and  initialize  the  information  of
○ -­
Bluetooth  Information the  Bluetooth  phone  displayed  on  the  screen.

Deleting  Bluetooth The  user  can  delete  a  registered  Bluetooth  phone  from  the
○ -­
Phone audio  head  unit.

In  order  to  use  the  hands-­free  function  of  a  Bluetooth


Bluetooth  Phone phone,  it  is  necessary  to  register  the  phone  in  the  audio
-­ ○
Registration head  unit.  Once  a  phone  is  registered,  the  hands-­free
function  becomes  available  automatically.*6

When  2  or  more  registered  Bluetooth  phones  are  in  the


Registering cabin,  it  is  necessary  to  select  which  phone  to  use  to
and Bluetooth  Phone prevent  the  lines  from  being  crossed.  Only  the  selected -­ ○
Selecting  a Selection*3 phone  is  available  for  use  as  a  hands-­free  phone.  The  phone
Bluetooth registered  last  is  automatically  selected.
Phone
Bluetooth  Information
The  user  can  set,  change  and  initialize  the  information  of
Confirmation  and -­ ○
the  Bluetooth  phone  displayed  on  the  screen.
Editing

Deleting  a  Bluetooth The  user  can  delete  a  registered  Bluetooth  phone  from  the
-­ ○
Phone audio  head  unit.

The  user  can  transmit  the  messages  (Short  Message  Service


(SMS)/  Multimedia  Messaging  Service  (MMS)/email)  received
on  the  Bluetooth  phone  to  the  audio  head  unit.

Displaying  the  message  text.


Checking  Message -­ ○
Reading  out  of  the  message.
Bluetooth Calling  a  Short  Message  Service  (SMS)/Multimedia
Phone Messaging  Service  (MMS)  message  sender's
Message phone  number.

The  user  can  reply  to  a  message  (Short  Message  Service


Reply  Message (SMS)/Multimedia  Messaging  Service  (MMS)/e-­mail)  received -­ ○
on  the  Bluetooth  phone.
Editing  Reply  Message The  user  can  edit  the  reply. -­ ○

HINT:
○  :  Usable

-­  :  Not  Usable

*1:  Models  with  radio  receiver  assembly

*2:  Models  with  radio  and  display  receiver  assembly

*3:  Can  be  operated  while  driving.

*4:  Deluxe  grade

*5:  Excluding  phone  with  PBAP

*6:  Automatic  connection  cannot  be  performed  with  some  Bluetooth  phone.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IDO
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  AUDIO  /  VIDEO:  AUDIO  AND  VISUAL  SYSTEM:  STEREO  JACK  ADAPTER;;  2013  MY  RAV4  [12/2012  -­                ]

STEREO  JACK  ADAPTER


1.  CONSTRUCTION
(a)  The  No.  1  stereo  jack  adapter  assembly  is  located  inside  the  lower  portion  of  the  instrument  panel.

*1 No.  1  Stereo  Jack  Adapter  Assembly -­ -­


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IDP
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  AUDIO  /  VIDEO:  AUDIO  AND  VISUAL  SYSTEM:  STEERING  PAD  SWITCH;;  2013  MY  RAV4  [12/2012  -­                ]

STEERING  PAD  SWITCH


1.  CONSTRUCTION
(a)  Frequently  used  switches  are  located  on  the  steering  pad  for  easy  use.
(b)  The  steering  pad  switches  provided  on  the  steering  pad  may  vary  in  accordance  with  optional  equipment.

Models  without  Radio  Receiver


*A Models  with  Radio  Receiver  Assembly *B
Assembly

*1 Seek  Switch *2 Volume  Switch


*3 Mode  Switch *4 Back  Switch

*5 On-­hook  Switch *6 Voice  Switch


*7 Off-­hook  Switch *8 Enter  Switch
*9 Cursor  Switch -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IDQ

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  AUDIO  /  VIDEO:  AUDIO  AND  VISUAL  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  Audio  System
(1)  The  audio  systems  shown  below  are  available:

AUDIO  SYSTEM AUDIO  HEAD  UNIT SPEAKER

4-­speaker  Sound  System Radio  Receiver  Assembly 4  Speakers

6  Speakers
Display  Audio  System Radio  and  Display  Receiver  Assembly
11  Speakers

(b)  Bluetooth  Audio  System

(1)  The  Bluetooth  audio  system  enables  the  users  to  listen  to  the  music  stored  in  a  Bluetooth-­compliant  portable  audio  device
(Bluetooth  audio  player)  through  a  Bluetooth  connection.

(2)  The  Bluetooth  audio  system  can  operate  a  Bluetooth  audio  player  through  the  audio  head  unit.
(c)  Bluetooth  Hands-­free  System

(1)  The  Bluetooth  hands-­free  system  enables  drivers  to  place  or  receive  phone  calls  using  a  cellular  phone  without  releasing
their  hands  from  the  steering  wheel.

(2)  For  safety,  some  functions  of  the  Bluetooth  hands-­free  system  may  not  be  selectable  while  the  vehicle  is  being  driven.

"Bluetooth"  is  a  trademark  owned  by  Bluetooth  SIG,  Inc.

(d)  Automatic  Sound  Levelizer  (ASL)

(1)  The  Automatic  Sound  Levelizer  (ASL)  function  automatically  adjusts  the  sound  volume  in  order  to  enable  clear  audio
quality  even  when  vehicle  noise  increases  (as  vehicle  noise  increases,  the  volume  is  turned  up,  etc.).

(2)  Vehicle  speed  signals  are  received  from  the  combination  meter  assembly  and  used  for  ASL  control.
(e)  No.  1  Stereo  Jack  Adapter  Assembly

(1)  A  No.  1  stereo  jack  adapter  assembly  is  used  by  the  audio  system  as  an  input  terminal  for  portable  audio  devices.

(2)  A  USB  port  is  provided  that  enables  operation  of  a  USB  memory  device,  portable  audio  player  (USB  type),  iPod  or  iPhone.

HINT:
USB,  iPod  and  iPhone  operation  functions  may  not  operate  in  certain  conditions  or  with  certain  models.
iPod  and  iPhone  are  trademarks  of  Apple  Inc.  that  have  been  registered  in  the  U.S.A.  and  other  countries.

(f)  Steering  Pad  Switch  Assembly

(1)  Steering  pad  switches  transmits  the  operation  signals  from  the  switches  to  the  audio  head  unit.

(g)  XM  Satellite  Radio

(1)  XM  satellite  radio  is  a  service  that  uses  the  signals  from  2  satellites  in  geostationary  orbit  to  make  it  possible  to  capture
digital  radio  broadcasts  (XM  satellite  radio)  from  over  170  channels.  XM  satellite  radio  enables  users  to  constantly  receive
their  favorite  programs.
(h)  Hybrid  Digital  (HD)  Radio

(1)  HD  radio  is  a  radio  system  which  uses  In-­Band,  On-­Channel  transmission  (IBOC),  a  method  of  broadcasting  developed  by
iBiquity.  By  widening  each  channel  of  the  conventional  FM/AM  band,  and  by  additionally  broadcasting  digital  audio  data,
various  functions  have  been  achieved.  Conventional  FM/AM  analog  broadcasts  can  be  received  without  charge

(2)  Digital  FM  broadcasts  with  near-­CD  quality  sound,  and  the  highest  quality  digital  AM  broadcasts  with  a  sound  quality  level
approaching  that  of  analog  FM  broadcasts  can  be  received.

(3)  Analog  broadcasts  are  automatically  switched  to  if  the  system  becomes  unable  to  receive  digital  broadcasts  (blending
function).

(4)  Multiple  program  content  is  delivered  from  the  same  radio  station  (multi-­cast).

(5)  Information  data  for  the  song  currently  being  broadcast  is  provided  by  the  iPod  function  which  allows  the  user  to  purchase
songs  via  PC  iTunes,  and  song  information  can  be  forwarded  to  the  user's  iPod  (iPod  tagging).

HINT:
Some  HD  radio  services  are  not  supported.

2.  SPECIFICATION
(a)  Audio  Head  Unit

AUDIO  HEAD  UNIT DESIGN SPECIFICATION

4-­speaker  Sound  System:

AM/FM  Tuner
CD  Player
CD-­TEXT  Display  Function
MP3  and  WMA  Playback
Function*1
Radio  Receiver  Assembly Bluetooth  Audio  System
Bluetooth  Hands-­free
System
Stereo  Jack  Adapter  (USB,
AUX  Port)
4-­speaker  System
Unit:  Panasonic

Display  Audio  System:

6.1-­inch  EGA  TFT  Display


AM/FM  Tuner
CD  Player
CD-­TEXT  Display  Function
MP3  and  WMA  Playback
Function*1
XM  Satellite  Radio*2
HD  Radio*2
Bluetooth  Audio  System
Bluetooth  Hands-­free
System
Stereo  Jack  Adapter  (USB,
AUX  Port)
iPod/iPhone  Operation
Function
6-­speaker  System
Unit:  Fujitsu-­ten
Radio  and  Display  Receiver
Assembly

Display  Audio  System:

6.1-­inch  EGA  TFT  Display


AM/FM  Tuner
CD  Player
CD-­TEXT  Display  Function
MP3  and  WMA  Playback
Function*1
XM  Satellite  Radio*2
HD  Radio*2
Bluetooth  Audio  System
Bluetooth  Hands-­free
System
Stereo  Jack  Adapter  (USB,
AUX  Port)
iPod/iPhone  Operation
Function
11-­speaker  System
Unit:  Fujitsu-­ten

HINT:
*1:  MPEG  Audio  Layer-­3  (MP3)  and  Windows  Media  Audio  (WMA)

*2:  Models  for  Contiguous  United  States  and  Canada

(b)  4-­speaker  System

LOCATION SPEAKER  TYPE CALIBER IMPEDANCE INPUT  RANGE

*1 Front  No.  1  Speaker  Assembly  (Full-­range) 160  mm  (6.3  in.) 4  Ω 20  W

*2 Rear  Speaker  Assembly  (Full-­range) 160  mm  (6.3  in.) 4  Ω 20  W

(c)  6-­speaker  System


LOCATION SPEAKER  TYPE CALIBER IMPEDANCE INPUT  RANGE

*1 Front  No.  2  Speaker  Assembly  (Tweeter) 25  mm  (1.0  in.) 4  Ω 20  W

*2 Front  No.  1  Speaker  Assembly  (Full-­range) 160  mm  (6.3  in.) 4  Ω 20  W

*3 Rear  Speaker  Assembly  (Full-­range) 160  mm  (6.3  in.) 4  Ω 20  W

(d)  11-­speaker  System


LOCATION SPEAKER  TYPE CALIBER IMPEDANCE INPUT  RANGE

*1 Front  No.  2  Speaker  Assembly  (Tweeter  +  Mid-­range) 80  mm  (3.1  in.) 4.3  Ω 3  W

*2 Front  No.  1  Speaker  Assembly  (Woofer) 170  mm  (6.7  in.) 4.2  Ω 5  W

*3 Rear  Speaker  Assembly  (Tweeter  +  Mid-­range) 170  mm  (6.7  in.) 4  Ω 6  W

*4 Stereo  Component  Speaker  Assembly  (Sub-­woofer) 200  mm  (7.9  in.) 4  Ω 5.2  W

(e)  Bluetooth  Hands-­free  System

FUNCTION RADIO  RECEIVER RADIO  AND  DISPLAY


ASSEMBLY RECEIVER  ASSEMBLY

By  Dial ○ ○

By  Phonebook ○  (1000  Items)*1 ○  (1000  Items)*1

Dialed  Number ○  (10  Items) ○  (10  Items)

Received  Call ○  (10  Items) ○  (10  Items)


By  Call  History*2
Missed  Call ○  (10  Items) ○  (10  Items)
Calling  with  Bluetooth  Phone
All  Call  History ○ ○

By  Speed  Dial*2 ○  (5  Items) ○  (18  Items)

Dialing  by  Name -­ ○*3


By  Voice
Recognition*2 Dialing  by  Phone
-­ ○*3
Number

Received
○ ○
Receiving  Call*2 Manually
Receive  with  Bluetooth  Phone/Talk  on Received  Refusal -­ ○
Bluetooth  Phone
Interrupt  Call*2 ○ ○

By  Dial ○ ○
Tone  Sending By  Registered
○ ○
Number

○  (5  Bluetooth
Registering  Bluetooth  Phone ○  (5  Bluetooth  Phones)
Phones)

Connected
Recognition/  Connection ○ ○
Connecting Automatically
Bluetooth  Phone Connected
○ ○
Manually

Setting Setting  Automatic  Connection ○ ○

HINT:
○  :  Available

-­:  Not  Available

*1:  It  is  possible  to  have  up  to  1000  items  per  telephone  (Bluetooth  phone).

*2:  Can  be  operated  while  driving.

*3:  Deluxe  grade

3.  MAIN  FEATURES
(a)  XM  Satellite  Radio

(1)  XM  satellite  radio  is  a  subscription  type  digital  broadcast  service.

(2)  In  addition  to  the  2  satellites,  XM  satellite  radio  is  supported  by  800  satellite  earth  stations  (repeaters).  As  a  result,  it  can
receive  broadcasts  throughout  the  U.S.A.  (except  Hawaii  and  Alaska)  and  most  parts  of  Canada.
(3)  If  the  signals  from  the  satellites  are  disrupted  by  a  tunnel,  gulch  or  high-­rise  buildings,  the  simultaneous  broadcast  (called
"gap  filler")  through  ground  based  signals  helps  achieve  excellent  reception  that  is  free  of  interruptions.

(4)  XM  satellite  radio  produces  near  CD-­quality  sound  using  a  digital  satellite  broadcast.  Digital  satellite  broad  cast  is  especially
convenient  for  long-­distance  drivers  because  it  is  unnecessary  to  tune  to  different  stations

*1 Satellite *2 Satellite  Earth  Station


(b)  Radio  and  Display  Receiver  Assembly

(1)  A  6.1-­inch  display  with  a  Thin  Film  Transistor  (TFT)  is  used.

(2)  The  audio  screen,  vehicle  information  screen  and  rear  view  monitor  screen*  can  be  displayed.

*:  Models  with  monitor  system

(c)  Entune  Services

The  Entune  service  makes  it  possible  to  operate  specified  applications  on  the  radio  and  display  receiver  assembly  by
using  Bluetooth  to  connect  the  navigation  system  to  a  cellular  phone  with  the  Toyota  Entune  application  installed.
These  applications  are  displayed  on  and  operated  from  the  radio  and  display  receiver  assembly.
The  Entune  service  enables  communication  between  the  navigation  system,  application  server  and  content  provider
utilizing  the  Toyota-­exclusive  Entune  application  installed  on  a  cellular  phone.
The  following  applications  ("Apps")  are  available  for  the  Entune  service:  movie  ticket  purchase,  etc.  However,  since
this  supported  application  lineup  is  subject  to  change,  visit  http://  www.toyota.com/Entune/  for  details  on  the
Entune  service.

4.  PRECAUTION
(a)  Bluetooth  Hands-­free  System

(1)  Some  functions  of  a  system  that  uses  a  Bluetooth  connection  may  not  operate  depending  on  the  specification  or  profile  of
the  Bluetooth  phone  or  Bluetooth  audio  player  that  is  being  used.  The  Bluetooth  specifications  and  profiles  required  for  the
operation  are  as  follows:

SYSTEM SPECIFICATION/ ITEM RADIO  RECEIVER RADIO  AND  DISPLAY


PROFILE ASSEMBLY RECEIVER  ASSEMBLY

Version  1.1  or  higher Required Required


Bluetooth
Specification Version  2.1  +  Enhanced  Data  Rate  (EDR)  or
Recommended Recommended
higner

Hands  Free  Profile  (HFP)  Version  1.0  or


Required Required
higher
Hands  Free  Profile  (HFP)  Version  1.5  or Recommended Recommended
higher

Bluetooth Dial-­up  Networking  Profile  (DUN)  Version  1.1 -­ Recommended


Hands-­free
Object  Push  Profile  (OPP)  Version1.0  or
Recommended Recommended
Profile higher

Personal  Area  Network  (PAN)  Version  1.0 -­ Required

Phone  Book  Access  Profile  (PBAP)  Version


Recommended Recommended
1.0  or  higher

Message  Access  Profile  (MAP)  Version  1.0  or


-­ Recommended
higher

Serial  Port  Profile  (SPP)  Version  1.0  or  higher -­ Required

Version  1.1  or  higher Required Required


Bluetooth
Specification Version  2.1  +  Enhanced  Data  Rate  (EDR)  or
Recommended Recommended
higner

Advanced  Audio  Distribution  Profile  (A2DP)


Required Required
Version  1.0  higher
Bluetooth
Audio Advanced  Audio  Distribution  Profile  (A2DP)
Recommended Recommended
Version  1.2  or  higher
Profile
Audio/Video  Remote  Control  Profile  (AVRCP)
Required Required
Version  1.0  or  higher

Audio/Video  Remote  Control  Profile  (AVRCP)


Recommended Recommended
Version  1.4  or  higher

HINT:
-­  :  Not  available

(b)  Ignition  Switch  Expressions

(1)  The  type  of  ignition  switch  used  on  this  model  differs  depending  on  the  specifications  of  the  vehicle.  The  expressions  listed
in  the  table  below  are  used  in  this  section.

EXPRESSION IGNITION  SWITCH  (POSITION) ENGINE  SWITCH  (CONDITION)

Ignition  Switch  off LOCK Off  (Lock)

Ignition  Switch  ACC ACC On  (ACC)

Ignition  Switch  ON ON On  (IG)

Engine  Start START On  (Start)


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IDR
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  AUDIO  /  VIDEO:  AUDIO  AND  VISUAL  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­                ]

SYSTEM  DIAGRAM
Models  with  Radio  Receiver  Assembly

Models  with  Radio  and  Display  Receiver  Assembly  with  6-­speaker  System
Models  with  Radio  and  Display  Receiver  Assembly  with  11-­speaker  System
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IDS
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  AUDIO  /  VIDEO:  AUDIO  AND  VISUAL  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­                ]

PARTS  LOCATION
*A Models  with  6-­speaker  System *B Models  with  11-­speaker  System

*C Models  with  Monitor  System -­ -­

*1 Telephone  Microphone  Assembly *2 Park/Neutral  Position  Switch  Assembly

*3 Front  No.  2  Speaker  Assembly  RH *4 Front  No.  2  Speaker  Assembly  LH
*3 Front  No.  2  Speaker  Assembly  RH *4 Front  No.  2  Speaker  Assembly  LH

*5 Front  No.  1  Speaker  Assembly  LH *6 Rear  Speaker  Assembly  LH

*7 Stereo  Component  Speaker  Assembly *8 Rear  Television  Camera  Assembly


*9 Stereo  Component  Amplifier  Assembly *10 Rear  Speaker  Assembly  RH

*11 Amplifier  Antenna  Assembly *12 Roof  Antenna  Pole  Sub-­assembly

*13 Front  No.  1  Speaker  Assembly  RH -­ -­

*1 Combination  Meter  Assembly *2 Steering  Pad  Switch  Assembly


*3 Parking  Brake  Switch  Assembly *4 No.  1  Stereo  Jack  Adapter  Assembly
*5 Audio  Head  Unit -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IDX
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  PARK  ASSIST  /  MONITORING:  INTUITIVE  PARKING  ASSIST  SYSTEM:  INTUITIVE  PARKING  ASSIST  CONTROL;;
2013  MY  RAV4  [12/2012  -­                ]

INTUITIVE  PARKING  ASSIST  CONTROL


1.  FUNCTION  OF  MAIN  COMPONENTS
(a)  The  components  have  the  following  functions:

COMPONENT FUNCTION

No.  1  Ultrasonic
Detects  the  distance  between  the  vehicle  and  on  obstacle.
Sensor

No.  1  Clearance
Sounds  to  inform  the  driver  according  to  the  distance  to  the  obstacle.
Warning  Buzzer

Judges  the  approximate  distance  between  the  vehicle  and  an  obstacle  based  on
Clearance  Warning signals  from  the  No.  1  ultrasonic  sensors.  Output  signals  are  sent  to  the  telltale
ECU  Assembly light  assembly.
Sounds  the  No.  1  clearance  warning  buzzer.

Telltale  Light
Assembly
The  indicator  show  the  location  of  the  obstacle  and  the  approximate  distance
Clearance
between  the  vehicle  and  the  obstacle.
Warning
The  indicator  show  an  indication  of  a  malfunctioning  or  frozen  ultrasonic  sensor
Indicator
to  inform  the  driver.
Light
Operating  this  switch  allows  the  operation  of  intuitive  parking  assist  system  to  be
Clearance
enabled  or  disabled.
Sonar
Switch

Combination  Meter
Transmits  received  vehicle  speed  signals  to  the  clearance  warning  ECU  assembly.
Assembly

Park/Neutral  Position
Sends  a  shift  R  position  signal  to  the  clearance  warning  ECU  assembly.
Switch  Assembly

2.  OPERATING  CONDITION
(a)  The  operating  condition  of  each  sensor  differs  according  to  its  installed  position  as  shown  in  the  table  below:

INSTALLATION  POSITION OPERATING  CONDITION

Rear  Corner
Ignition  switch  is  ON.
Clearance  sonar  switch  is  on.
Rear  Center Shift  lever  is  in  R.

3.  SYSTEM  CONTROL
(a)  No.  1  Clearance  Warning  Buzzer

(1)  The  on  and  off  times  of  the  No.  1  clearance  warning  buzzer  vary  as  shown  in  the  table  below,  depending
on  the  distance  between  the  obstacle  and  the  ultrasonic  sensor:

ULTRASONIC OBSTACLE  DISTANCE  [MM  (IN.)] OFF  TIME ON  TIME


SENSOR (MS) (MS)
CENTER CORNER

Approx.  600  (23.6)  to  1500


1st -­ 650  +/-­  65 150  +/-­  15
(59.1)

Approx.  450  (17.7)  to  600 Approx.  400  (15.7)  to  500
Detection 2nd 150  +/-­  15 150  +/-­  15
(23.6) (19.7)
Level
Approx.  350  (13.8)  to  450 Approx.  300  (11.8)  to  400
3rd 75  +/-­  7.5 75  +/-­  7.5
(17.7) (15.7)

4th Approx.  350  (13.8)  or  less Approx.  300  (11.8)  or  less 0 Continuous

(b)  Detection  Area


(1)  The  detection  areas  of  the  No.  1  ultrasonic  sensors  are  as  shown  in  the  following  illustration.

(2)  These  detection  areas  are  applicable  when  positioning  a  60  mm  (2.36  in.)  diameter  pole  parallel  or
perpendicular  to  the  ground.  The  ranges  vary  depending  on  the  measuring  method  and  type  of  obstacle.

No.  1  Ultrasonic  Sensor  Distance  Area


ULTRASONIC  SENSOR OBSTACLE  DISTANCE  [MM  (IN.)]

CENTER CORNER

A B

1st Approx.  600  (23.6)  to  1500  (59.1) -­

2nd Approx.  450  (17.7)  to  600  (23.6) Approx.  400  (15.7)  to  500  (19.7)
Detection  Level
3rd Approx.  350  (13.8)  to  450  (17.7) Approx.  300  (11.8)  to  400  (15.7)

4th Approx.  350  (13.8)  or  less Approx.  300  (11.8)  or  less

(c)  Clearance  Warning  Indicator  Light

(1)  The  driver  is  informed  that  there  is  an  obstacle  nearby  by  the  flashing  of  the  clearance  warning  indicator
assembly  located  on  the  instrument  panel.  Also,  the  No.  1  clearance  warning  buzzer  sounds
simultaneously.

*1 Clearance  Warning  Indicator  Light -­ -­


*a Rear  Corner  LH *b Rear  Center
*c Rear  Corner  RH -­ -­

4.  DIAGNOSIS
(a)  If  a  system  malfunction  is  detected,  the  clearance  warning  ECU  assembly  stores  Diagnostic  Trouble  Codes
(DTCs)  in  its  memory.  For  details,  refer  to  the  Repair  Manual.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IDY
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  PARK  ASSIST  /  MONITORING:  INTUITIVE  PARKING  ASSIST  SYSTEM:  ULTRASONIC  SENSOR;;  2013  MY  RAV4
[12/2012  -­                ]

ULTRASONIC  SENSOR
1.  CONSTRUCTION
(a)  The  No.  1  ultrasonic  sensor  consists  of  a  circuit  portion  and  a  microphone  that  transmits  and  receives
ultrasonic  waves.

(b)  The  circuit  portion  is  filled  with  urethane  to  prevent  water  from  entering.

*1 No.  1  Ultrasonic  Sensor *2 Microphone

*a A  -­  A  Cross  Section -­ -­


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IDZ
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  PARK  ASSIST  /  MONITORING:  INTUITIVE  PARKING  ASSIST  SYSTEM:  CLEARANCE  WARNING  BUZZER;;  2013
MY  RAV4  [12/2012  -­                ]

CLEARANCE  WARNING  BUZZER


1.  CONSTRUCTION
(a)  When  the  ultrasonic  sensor  transmits  ultrasonic  waves  and  receives  the  reflected  waves  from  an  obstacle,  the
No.  1  clearance  warning  buzzer  sounds  in  stages  in  accordance  with  the  distance  to  the  obstacle.

*1 No.  1  Clearance  Warning  Buzzer -­ -­


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IE0

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  PARK  ASSIST  /  MONITORING:  INTUITIVE  PARKING  ASSIST  SYSTEM:  CLEARANCE  WARNING  ECU;;  2013
MY  RAV4  [12/2012  -­                ]

CLEARANCE  WARNING  ECU


1.  CONSTRUCTION
(a)  The  clearance  warning  ECU  assembly  performs  overall  control  of  the  system,  including  switching
between  transmission  and  reception  of  the  ultrasonic  sensor  signals,  processing  the  received  wave
signals,  determining  the  presence  of  obstacles,  actuating  the  No.  1  clearance  warning  buzzer  and
determining  the  presence  of  an  open  circuit  in  the  sensors.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IE1

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  PARK  ASSIST  /  MONITORING:  INTUITIVE  PARKING  ASSIST  SYSTEM:  GENERAL;;  2013  MY  RAV4
[12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  The  intuitive  parking  assist  system  uses  the  No.  1  ultrasonic  sensors  to  detect  any  obstacles  at  the  rear
corner  or  the  rear  of  the  vehicle.

(b)  The  intuitive  parking  assist  system  informs  the  driver  of  the  approximate  distance  between  the  No.  1
ultrasonic  sensors  and  the  obstacles  as  well  as  their  positions  by  displaying  them  on  the  telltale  light
assembly  and  by  sounding  the  No.  1  clearance  warning  buzzer.

2.  PRECAUTION
(a)  Ignition  Switch  Expressions

(1)  The  type  of  ignition  switch  used  on  this  model  differs  depending  on  the  specifications  of  the  vehicle.
The  expressions  listed  in  the  table  below  are  used  in  this  section.

EXPRESSION IGNITION  SWITCH  (POSITION) ENGINE  SWITCH  (CONDITION)

Ignition  Switch  off LOCK Off  (Lock)

Ignition  Switch  ACC ACC On  (ACC)

Ignition  Switch  ON ON On  (IG)

Engine  Start START On  (Start)

(b)  The  detection  function  of  the  intitive  parking  assist  system  may  not  operate  properly  in  the  following
conditions:

(1)  When  ice,  snow  or  mud  gets  on  the  No.  1  ultrasonic  sensors.  If  the  material  is  removed,  the  system
will  work  properly.

(2)  When  a  No.  1  ultrasonic  sensor  is  frozen.  If  the  No.  1  ultrasonic  sensor  is  no  longer  frozen,  the
system  will  work  properly.

(3)  When  the  No.  1  ultrasonic  sensors  are  covered  with  something.  If  the  material  is  removed,  the
system  will  work  properly.

(c)  Especially  in  cold  weather,  a  malfunction  warning  may  occur  (the  buzzer  may  sound)  due  to  frozen  No.  1
ultrasonic  sensors.  If  the  malfunction  warning  occurs,  be  sure  to  check  the  No.  1  ultrasonic  sensors.  If
the  malfunction  warning  occurs  and  there  is  no  mud,  ice  or  snow  on  the  No.  1  ultrasonic  sensors,  a  No.
1  ultrasonic  sensor  may  be  malfunctioning.

(d)  In  the  following  conditions,  the  detection  range  may  be  affected:
(1)  When  foreign  matter  such  as  snow  or  mud  gets  on  the  No.  1  ultrasonic  sensors.

(2)  When  the  vehicle  is  operated  in  direct  sun  light  or  in  a  freezing  climate.

(e)  The  system  may  improperly  detect  obstacles  in  the  following  conditions:

(1)  When  the  vehicle  is  being  driven  on  bumpy  road,  gravel  road  or  grass.
(2)  When  the  sound  of  horns  from  other  vehicles,  the  sound  of  a  motorcycle  engine,  the  sound  of  the  air
brakes  of  a  large  truck,  or  an  object  that  generates  ultrasonic  waves  is  in  the  vicinity.

(3)  When  there  is  a  downpour,  or  water  is  splashing  on  the  vehicle.
(4)  When  the  vehicle  posture  tilts  significantly.

(5)  When  an  antenna  for  a  wireless  transmitter  is  mounted  on  the  vehicle.

(6)  When  the  No.  1  ultrasonic  sensors  are  covered  with  ice,  snow  or  mud.
(7)  When  the  vehicle  travels  alongside  a  tall  curb  or  a  square  curb.

(8)  When  other  vehicles  with  sonar  are  nearby.

(9)  When  a  towing  hitch  is  mounted  on  the  vehicle.

(10)  When  the  bumper  is  damaged.

(f)  There  are  cases  in  which  the  objects  listed  below  cannot  be  detected:

(1)  Thin  objects  such  as  wire  or  rope.


(2)  Objects  with  surfaces  that  are  too  small  to  reflect  ultrasonic  waves  such  as  wire  gauze  or  a  fence.

(3)  Objects  that  absorb  sound  waves  such  as  cotton  or  snow.

(4)  Objects  that  have  sharp  edges.


(5)  Objects  that  are  short.

(6)  Objects  that  are  tall  and  protrude  at  the  top.

(g)  Others

(1)  Objects  directly  underneath  the  bumpers  cannot  be  detected.  Some  objects  located  lower  than  the
No.  1  ultrasonic  sensors,  or  thin  objects,  may  not  be  detected  as  the  vehicle  comes  close  to  these
objects.

(2)  An  object  might  not  be  detected  if  the  vehicle  is  too  close.

(3)  The  No.  1  ultrasonic  sensors  might  not  detect  properly  if  they  are  exposed  to  strong  shocks  such  as
when  being  struck  or  having  objects  thrown  at  them.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IE2
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  PARK  ASSIST  /  MONITORING:  INTUITIVE  PARKING  ASSIST  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4
[12/2012  -­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IE3
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  PARK  ASSIST  /  MONITORING:  INTUITIVE  PARKING  ASSIST  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4
[12/2012  -­                ]

PARTS  LOCATION

No.  1  Ultrasonic  Sensor  (Rear  Corner No.  1  Ultrasonic  Sensor  (Rear  Center
*1 *2
LH) LH)
No.  1  Ultrasonic  Sensor  (Rear  Center No.  1  Ultrasonic  Sensor  (Rear  Corner
*3 *4
RH) RH)

*5 Park/Neutral  Position  Switch  Assembly -­ -­


*1 Combination  Meter  Assembly *2 No.  1  Clearance  Warning  Buzzer
*3 Clearance  Warning  ECU  Assembly *4 Telltale  Light  Assembly

*5 Clearance  Warning  Indicator  Light *6 Clearance  Sonar  Switch


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IE9
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  PARK  ASSIST  /  MONITORING:  MONITOR  SYSTEM:  MONITOR  CONTROL;;  2013  MY  RAV4  [12/2012  -­                ]

MONITOR  CONTROL
1.  FUNCTION  OF  MAIN  COMPONENTS

COMPONENT FUNCTION

Rear  Television  Camera Transmits  a  video  signal  representing  the  area  behind  the  vehicle  to  the  radio  and
Assembly display  receiver  assembly.

Receives  signals  from  the  park/neutral  position  switch  assembly  and  turns
Radio  and  Display the  rear  television  camera  assembly  on  and  off.
Receiver  Assembly Displays  the  image  transmitted  by  the  rear  television  camera  assembly  on
the  screen.

Park/Neutral  Position
Sends  a  shift  R  position  signal  to  the  radio  and  display  receiver  assembly.
Switch  Assembly

2.  OPERATING  CONDITION
(a)  Operating  Condition
(1)  The  ignition  switch  is  ON.

(2)  The  shift  lever  is  moved  to  R.

(3)  The  back  door  is  closed.

3.  FUNCTION
(a)  Area  Displayed  on  Screen

(1)  On  the  display,  objects  on  the  right  of  the  vehicle  appear  on  the  right  side  of  the  display  panel,  and  objects
on  the  left  of  the  vehicle  appear  on  the  left  side  of  the  display  panel.

(2)  The  rear  television  camera  assembly  uses  a  wide-­angle  lens.  The  perceived  distance  from  images  that
appear  on  the  screen  will  differ  from  the  actual  distance.
Vehicle  Width  Extension  Guide  Lines
*a *b Distance  Guide  Line  (Blue)
(Blue)
*c Distance  Guide  Line  (Red) *d Vehicle  Center  Guide  Lines  (Blue)

HINT:
The  area  displayed  on  the  screen  may  vary  in  accordance  with  vehicle  status  or  road  conditions.
The  area  covered  by  the  rear  television  camera  assembly  is  limited.  The  rear  television  camera  assembly  does
not  show  objects  close  to  either  corner  of  the  bumper  or  show  the  area  under  the  bumper.

4.  DIAGNOSIS
(a)  The  rear  view  monitor  system  is  equipped  with  a  diagnosis  function  which  can  display  the  diagnosis  menus.
For  details,  refer  to  the  Repair  Manual.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IEA
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  PARK  ASSIST  /  MONITORING:  MONITOR  SYSTEM:  TELEVISION  CAMERA;;  2013  MY  RAV4  [12/2012  -­                ]

TELEVISION  CAMERA
1.  CONSTRUCTION
(a)  Rear  Television  Camera  Assembly
(1)  The  rear  television  camera  assembly  consists  of  a  wide-­angle  lens  and  a  Complementary  Metal  Oxide
Semiconductor  (CMOS).

(2)  An  image  captured  by  the  rear  view  television  camera  lens  is  converted  into  electrical  signals  in
accordance  with  the  light  intensity  by  using  the  CMOS  image  element,  and  the  signals  are  then  output  to
the  radio  and  display  receiver  assembly.

(3)  The  image  output  from  the  rear  television  camera  assembly  is  reversed  to  match  the  rear  view  seen  from
the  inside  rear  view  mirror.  Therefore,  the  view  actually  seen  is  displayed  on  the  screen  in  the  horizontal
reverse.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IEB

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  PARK  ASSIST  /  MONITORING:  MONITOR  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  To  assist  the  driver  in  parking  the  vehicle  by  monitoring  the  area  behind  it,  the  rear  view  monitor  system  has  a  rear  television
camera  assembly  mounted  on  the  back  door.

(b)  A  view  of  the  area  behind  the  vehicle  will  be  displayed  on  the  radio  and  display  receiver  assembly.

(c)  When  the  shift  lever  is  in  R  and  the  ignition  switch  is  ON,  the  rear  view  monitor  system  displays  an  image  of  the  area  behind  the
vehicle  on  the  radio  and  display  receiver  assembly  via  the  rear  television  camera  assembly.

(d)  When  the  driver  moves  the  shift  lever  to  any  position  other  than  R,  the  rear  view  display  will  stop.

2.  PRECAUTION
(a)  Ignition  Switch  Expressions

(1)  The  type  of  ignition  switch  used  on  this  model  differs  depending  on  the  specifications  of  the  vehicle.  The  expressions  listed  in
the  table  below  are  used  in  this  section.

EXPRESSION IGNITION  SWITCH  (POSITION) ENGINE  SWITCH  (CONDITION)

Ignition  Switch  off LOCK Off  (Lock)

Ignition  Switch  ACC ACC On  (ACC)

Ignition  Switch  ON ON On  (IG)

Engine  Start START On  (Start)

(b)  General  Precautions

(1)  Do  not  rely  entirely  on  the  rear  view  monitor  system.  Use  caution,  just  as  when  driving  any  vehicle.
(2)  Never  drive  while  looking  only  at  the  screen.  The  image  on  the  screen  may  differ  from  actual  conditions.  Backing  up  while
looking  only  at  the  screen  may  cause  an  accident  or  cause  the  vehicle  to  hit  an  object.  Be  sure  to  confirm  the  safety  of  the
surroundings  when  driving  the  vehicle.

(c)  Television  Camera  Precautions


(1)  The  area  covered  by  the  rear  television  camera  assembly  is  limited.  The  rear  television  camera  assembly  does  not  show
objects  close  to  either  corner  of  the  bumper  or  show  items  under  the  bumper.  The  clearance  distance  that  appears  on  the
screen  is  different  from  the  actual  distance  because  the  rear  television  camera  assembly  uses  a  wide-­angle  lens.

(2)  The  camera  is  unable  to  capture  a  clear  image  if  the  glass  in  front  of  the  lens  is  dirty.  Therefore,  clean  the  glass  if  it  has  water
drops,  snow  or  dirt  on  it.

(3)  In  the  following  cases,  it  may  become  difficult  to  see  the  images  on  the  screen,  but  this  is  not  a  malfunction:

In  the  dark  (for  example,  at  night).


When  the  temperature  near  the  lens  is  very  high  or  low.
When  water  droplets  are  adhering  to  the  camera,  or  when  humidity  is  high  (for  example,  when  it  rains).
When  the  camera  has  scratches  or  dirt  on  it.
When  foreign  matter  (for  example,  mud)  is  adhering  to  the  camera  lens.
When  the  sun  or  the  beam  of  headlights  is  shining  directly  into  the  camera  lens.

(4)  Flicker  effect:  when  the  camera  is  used  under  fluorescent  lights,  sodium  lights,  mercury  lights  etc.,  the  lights  and  the
illuminated  areas  may  appear  to  flicker.

(5)  When  washing  the  vehicle  with  a  high-­pressure  washer,  do  not  spray  water  on  the  rear  television  camera  assembly  or  the
surrounding  area.  High-­pressure  water  can  damage  the  camera.

(d)  Road  Condition  Precautions

(1)  Depending  on  the  number  of  occupants,  the  load  conditions,  the  slope  of  the  road  and  bumps  in  the  road,  a  disparity  may
occur  between  the  display  indication  and  the  actual  distance  to  the  road  surface.  Operate  the  vehicle  carefully.
*a Steep  Uphill  Incline  behind  Vehicle *b Disparity
Vehicle  Posture  Changed  by
*c Steep  Downhill  Incline  behind  Vehicle *d
Passengers  and  Load

(2)  If  a  steep  uphill  incline  is  behind  the  vehicle,  an  obstacle  will  appear  to  be  further  away  than  it  actually  is,  as  shown  in  the
illustration  below:

*a Screen  Image  in  Case  A *b Screen  Image  in  Case  B

(3)  Drive  carefully  when  any  3-­dimensional  objects  such  as  walls  or  vehicles  are  behind  the  vehicle  as  the  distance  and  estimated
guide  lines  are  provided  based  on  the  road  surface.

The  distance  indication  as  shown  on  the  screen  varies  between  3-­dimensional  objects  such  as  a  vehicle  and  objects
on  a  flat  plane  such  as  the  road  surface.  As  shown  in  the  following  illustration,  points  A  and  B  are  actually  vertically
in  the  same  position  and  point  C  is  a  short  distance  away  from  them:  however,  the  points  are  displayed  in  order  of
distance  from  the  vehicle,  B,  C  and  A.  Therefore,  the  vehicle  comes  into  contact  with  the  3-­dimensional  object  if  it  is
backed  up  to  point  B  on  the  screen.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IEC
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  PARK  ASSIST  /  MONITORING:  MONITOR  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IED
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  PARK  ASSIST  /  MONITORING:  MONITOR  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­                ]

PARTS  LOCATION
*1 Park/Neutral  Position  Switch  Assembly *2 Rear  Television  Camera  Assembly

*3 Radio  and  Display  Receiver  Assembly -­ -­


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IEE
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  SUPPLEMENTAL  RESTRAINT  SYSTEMS:  AIRBAG  SYSTEM:  AIRBAG  CONTROL;;  2013  MY  RAV4  [12/2012  -­
             ]

AIRBAG  CONTROL
1.  FUNCTION  OF  MAIN  COMPONENTS
(a)  The  main  components  in  the  airbag  system  have  the  following  functions:

COMPONENTS OUTLINE

The  center  airbag  sensor  assembly  receives  signals  from  the  deceleration  sensor
and  safing  sensor  built  into  the  center  airbag  sensor  assembly  and  one  of  the  front
airbag  sensors,  determines  whether  the  horn  button  assembly,  instrument  panel
passenger  without  door  airbag  assembly,  lower  No.  1  instrument  panel  airbag
assembly*1,  front  seat  cushion  airbag  assembly*2  ,  curtain  shield  airbag  assembly
Center  Airbag and  front  seat  belt  pretensioner  should  be  activated,  and  diagnoses  system
Sensor  Assembly malfunctions.
(Airbag  ECU The  center  airbag  sensor  assembly  receives  signals  from  the  deceleration  sensor
Assembly) and  the  safing  sensor  built  into  the  center  airbag  sensor  assembly,  side  airbag
sensor  assembly  and  No.  2  side  airbag  sensor  assembly,  determines  whether  the
front  seat  airbag  assembly,  curtain  shield  airbag  assembly  and  front  seat  belt
pretensioner  should  be  activated,  and  diagnoses  system  malfunctions.
The  center  airbag  sensor  assembly  sends  the  airbag  deployment  signal  to  the  ECM
through  the  Controller  Area  Network  (CAN)  to  operate  the  fuel  pump  control.

Horn  Button
Assembly

Instrument  Panel
Passenger  Airbag
without  Door
Assembly

Lower  No.  1
Instrument  Panel These  consist  of  an  inflator,  a  bag,  and  so  on.  The  inflator  deploys  gas  in  accordance  with  an
Airbag  Assembly*1 expansion  signal  from  the  center  airbag  sensor  assembly  and  deploys  the  bag.

Front  Seat  Airbag


Assembly

Front  Seat
Cushion  Airbag
Assembly  RH*2

Curtain  Shield
Airbag  Assembly

The  front  airbag  sensor  uses  an  electrical  type  deceleration  sensor.  Based  on  the  deceleration
Front  Airbag
of  the  vehicle  during  a  frontal  collision,  a  distortion  is  created  in  the  sensor  and  converted  into
Sensor
an  electrical  signal.
Side  Airbag  Sensor
Assembly Detects  the  deceleration  of  the  vehicle  during  a  collision,  and  transmits  the  signal  to  the
center  airbag  sensor  assembly.
No.  2  Side  Airbag
Sensor  Assembly

Combination  Meter
Assembly
The  SRS  warning  light  turns  on  to  alert  the  driver  when  the  center  airbag  sensor  assembly
SRS
detects  a  malfunction  in  the  SRS  airbag  system.
Warning
Light

Occupant The  occupant  detection  ECU  judges  whether  the  front  passenger  seat  is  occupied  based  on
Detection  ECU signals  from  the  occupant  detection  sensor  and  the  front  seat  inner  belt  assembly  RH.

*1:  Models  with  SRS  driver  knee  airbag


*2:  Models  with  SRS  seat  cushion  airbag

2.  OPERATING  CONDITION
(a)  If  the  impact  of  a  collision  is  greater  than  the  specified  value,  the  SRS  is  activated  automatically.  The  center
airbag  sensor  assembly  includes  the  safing  sensor  and  deceleration  sensor.  The  safing  sensor  is  designed  to
turn  on  at  a  lower  deceleration  rate  than  the  deceleration  sensor.

(1)  In  case  of  a  frontal  collision,  the  center  airbag  sensor  assembly  determines  whether  airbag  deployment  or
pretensioner  activation  is  necessary  based  on  signals  from  the  deceleration  sensor  and  the  front  airbag
sensor.  If  the  safing  sensor  turns  on  simultaneously,  current  flows  to  the  squibs  to  deploy  the  SRS
components  as  shown  in  the  illustration  below.  However,  a  deployment  ignition  signal  may  be  output  with
the  deceleration  sensor  on  signal  even  without  a  signal  from  a  front  airbag  sensor.
(2)  In  case  of  a  side  collision,  the  center  airbag  sensor  assembly  determines  whether  airbag  deployment  is
necessary  based  on  signals  from  the  side  airbag  sensor  assembly.  If  the  safing  sensor  turns  on
simultaneously  with  either  the  side  airbag  sensor  assembly,  current  flows  to  the  squibs  to  deploy  the  SRS
as  shown  in  the  illustration  below:
(3)  In  case  of  a  rear  side  collision,  the  center  airbag  sensor  assembly  determines  whether  airbag  deployment
is  necessary  based  on  signals  from  the  No.  2  side  airbag  sensor  assembly.
3.  SYSTEM  CONTROL
(a)  Airbag  for  Frontal  Collision
(1)  For  frontal  collisions,  there  are  6  airbags  and  2  seat  belt  pretensioners:  an  SRS  driver  airbag  (horn  button
assembly),  SRS  front  passenger  airbag  (instrument  panel  passenger  without  door  airbag  assembly),  SRS
driver  knee  airbag  (lower  No.  1  instrument  panel  airbag  assembly),  SRS  curtain  shield  airbag  (curtain
shield  airbag  assembly  LH  and  RH),  SRS  seat  cushion  airbag  (front  seat  cushion  airbag  assembly  RH),  SRS
seat  cushion  airbag  (front  seat  cushion  airbag  assembly  RH),  front  seat  outer  belt  assembly  LH  and  front
seat  outer  belt  assembly  RH.  The  deployment  of  the  airbags  and  the  activation  of  the  seat  belt
pretensioners  occur  simultaneously.

(b)  Airbags  for  Side  or  Side  Rear  Collision


(1)  For  a  side  collision,  if  the  side  airbag  sensor  assembly  detects  an  impact,  it  informs  the  center  airbag
sensor  assembly,  and  the  center  airbag  sensor  assembly  causes  the  SRS  front  side  airbag  (front  seat
airbag  assembly)  and  SRS  curtain  shield  airbag  (curtain  shield  airbag  assembly  LH  and  RH)  to  be  deployed
and  front  seat  outer  belt  LH  and  RH  to  be  activated  and  operated  simultaneously.

Side  Collision

(2)  For  a  side  rear  collision,  if  the  No.  2  side  airbag  sensor  assembly  detects  an  impact,  it  informs  the  center
airbag  sensor  assembly  via  the  side  airbag  sensor  assembly,  and  the  center  airbag  sensor  assembly  causes
the  SRS  curtain  shield  airbag  (curtain  shield  airbag  assembly  RH  and  LH)  to  be  deployed.

Side  Rear  Collision


(c)  Airbag  for  Roll  Over

(1)  If  the  vehicle  is  tilted  and  rolls  over,  the  center  airbag  sensor  assembly  activates  the  seat  belt
pretensioners  for  the  driver  and  front  passenger  and  left  and  right  curtain  shield  airbags  based  on  signals
that  show  the  vehicle's  roll  angle  and  rotation  speed.
(2)  If  the  vehicle  rolls  over  in  a  side  collision,  the  center  airbag  sensor  assembly  causes  the  front  seat  side
airbag  assembly  and  curtain  shield  airbag  assembly  to  deploy  based  on  signals  from  the  side  airbag  sensor
assembly  and  No.2  side  airbag  sensor  assembly.  Meanwhile,  the  center  airbag  sensor  assembly  activates
the  seat  belt  pretensioners  for  the  driver  and  front  passenger  and  the  curtain  shield  airbag  on  the  opposite
side  of  the  collision,  based  on  lateral  deceleration  and  rotation  speed  signals.
4.  DIAGNOSIS
(a)  Summary

(1)  If  the  center  airbag  sensor  assembly  detects  a  malfunction  in  the  SRS  airbag  system,  the  center  airbag
sensor  assembly  stores  the  malfunction  data  in  memory,  in  addition  to  illuminating  the  SRS  warning  light.
(b)  SRS  Airbag  System  DTCs
(1)  The  5-­digit  DTCs  can  be  read  after  connecting  a  Techstream  to  the  DLC3.

(2)  If  the  SRS  airbag  deploys,  the  center  airbag  sensor  assembly  turns  on  the  SRS  warning  light.  However,  in
contrast  to  the  ordinary  diagnosis  function,  a  DTC  is  not  stored.  The  SRS  warning  light  cannot  be  turned
off.  It  is  necessary  to  replace  the  center  airbag  sensor  assembly  with  a  new  one.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IEF
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  SUPPLEMENTAL  RESTRAINT  SYSTEMS:  AIRBAG  SYSTEM:  DRIVER  AIRBAG;;  2013  MY  RAV4  [12/2012  -­                ]

DRIVER  AIRBAG
1.  CONSTRUCTION
(a)  The  inflator  and  bag  are  built  into  the  horn  button  assembly.

*1 Bag *2 Inflator
*a A  -­  A  Cross  Section -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IEG
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  SUPPLEMENTAL  RESTRAINT  SYSTEMS:  AIRBAG  SYSTEM:  PASSENGER  AIRBAG;;  2013  MY  RAV4  [12/2012  -­
             ]

PASSENGER  AIRBAG
1.  CONSTRUCTION
(a)  The  instrument  panel  passenger  without  door  airbag  assembly  is  located  in  the  upper  section  of  the
instrument  panel  of  the  front  passenger  seat.

(b)  The  instrument  panel  passenger  without  door  airbag  assembly  consists  of  an  inflator  and  a  bag.

*1 Bag *2 Inflator

*a A  -­  A  Cross  Section -­ -­


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IEH
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  SUPPLEMENTAL  RESTRAINT  SYSTEMS:  AIRBAG  SYSTEM:  DRIVER  KNEE  AIRBAG;;  2013  MY  RAV4  [12/2012  -­
             ]

DRIVER  KNEE  AIRBAG


1.  CONSTRUCTION
(a)  The  lower  No.  1  instrument  panel  airbag  assembly  consists  of  an  airbag  door,  an  inflator  and  a  bag.

*1 Inflator *2 Bag
*a A  -­  A  Cross  Section -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IEI
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  SUPPLEMENTAL  RESTRAINT  SYSTEMS:  AIRBAG  SYSTEM:  SIDE  AIRBAG;;  2013  MY  RAV4  [12/2012  -­                ]

SIDE  AIRBAG
1.  CONSTRUCTION
(a)  The  front  seat  airbag  assemblies  are  installed  in  the  seat  backs  of  the  driver  seat  and  the  front  passenger
seat.  Each  front  seat  airbag  assembly  is  a  one-­piece  design,  consisting  of  an  inflator  and  a  bag.

*1 Bag *2 Inflator
*a A  -­  A  Cross  Section -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IEJ
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  SUPPLEMENTAL  RESTRAINT  SYSTEMS:  AIRBAG  SYSTEM:  CURTAIN  SHIELD  AIRBAG;;  2013  MY  RAV4
[12/2012  -­                ]

CURTAIN  SHIELD  AIRBAG


1.  CONSTRUCTION
(a)  The  curtain  shield  airbag  assemblies  are  installed  in  the  area  close  to  the  sides  of  the  headliner.  Each  curtain
shield  airbag  assembly  is  a  one-­piece  design,  consisting  of  an  inflator  and  a  bag.

*1 Inflator *2 Bag
*a A  -­  A  Cross  Section -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IEK
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  SUPPLEMENTAL  RESTRAINT  SYSTEMS:  AIRBAG  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  The  Supplemental  Restraint  System  (SRS)  driver  and  front  passenger  and  curtain  shield  airbags  are  used  as
supplements  to  the  seat  belts  to  help  to  reduce  the  shocks  to  the  head  and  chest  of  the  driver  or  front
passenger  in  the  event  of  a  frontal  collision.

(b)  An  SRS  driver  knee  airbag  is  used  as  a  supplement  to  the  seat  belt  to  help  to  reduce  the  shock  to  the  knee  of
the  driver  in  the  event  of  a  frontal  collision.*

*:  Models  with  SRS  driver  knee  airbag

(c)  SRS  front  side  airbags  are  used  during  a  side  collision  to  help  reduce  the  impact  to  the  chests  of  the  driver  and
front  passenger.

(d)  An  SRS  seat  cushion  airbag  is  used  as  a  supplement  to  the  seat  belts  to  prevent  the  front  passenger  from
sliding  forward  in  the  event  of  a  front  impact  collision.*

*:  Models  with  SRS  seat  cushion  airbag

(e)  SRS  curtain  shield  airbags  are  used  in  the  event  of  a  frontal  or  a  side  or  side  rear  collision  to  help  reduce  the
impact  to  the  heads  of  the  front  passenger  or  rear  passengers.
*A Models  with  SRS  Driver  Knee  Airbag *B Models  with  SRS  Seat  Cushion  Airbag
*1 SRS  Front  Passenger  Airbag *2 SRS  Driver  Airbag
*3 SRS  Driver  Knee  Airbag *4 SRS  Seat  Cushion  Airbag
*5 SRS  Front  Side  Airbag *6 SRS  Curtain  Shield  Airbag

2.  PRECAUTION
(a)  Event  Data  Recorder  (EDR)

(1)  This  vehicle  is  equipped  with  an  Event  Data  Recorder  (EDR).  The  main  purpose  of  an  EDR  is  to  record  data
that  will  assist  in  understanding  how  vehicle's  systems  have  performed  in  certain  crash  or  near-­crash
situations  (for  example,  situations  involving  airbag  deployment  or  collisions  with  a  road  obstacle).  The  EDR
is  designed  to  record  data  related  to  vehicle  dynamics  and  safety  systems  for  a  short  period  of  time,
typically  30  seconds  or  less.

(2)  The  EDR  is  designed  to  record  such  data  as:

How  various  systems  were  operating


Whether  or  not  the  driver  and  passenger  safety  belts  were  fastened/buckled
How  far  (if  at  all)  the  driver  was  depressing  the  accelerator  and/or  brake  pedal
The  vehicle  speed

(3)  These  data  can  be  used  to  gain  a  better  understanding  of  the  circumstances  in  which  crashes  and  injuries
occur.

NOTICE:

Data  are  only  recorded  by  the  EDR  in  serious  crash  situations.  No  data  are  recorded  by  the  EDR  under  normal
driving  conditions  and  no  personal  data  (for  example,  name,  gender,  age  and  crash  location)  are  recorded.
driving  conditions  and  no  personal  data  (for  example,  name,  gender,  age  and  crash  location)  are  recorded.
However,  other  parties,  such  as  law  enforcement,  may  be  able  to  combine  the  EDR  data  with  the  type  of
personally  identifying  data  routinely  acquired  during  a  crash  investigation.  To  read  data  recorded  by  an  EDR,
special  equipment  is  required,  and  access  to  the  vehicle  or  the  EDR  is  needed.  In  addition  to  the  vehicle
manufacturer,  other  parties  which  have  the  necessary  special  equipment,  such  as  law  enforcement  agencies,
will  be  able  to  read  the  information  if  they  have  access  to  the  vehicle  or  the  EDR.

(4)  Toyota  will  not  disclose  the  data  recorded  in  an  EDR  to  a  third  party  except  when:

An  agreement  from  the  vehicle's  owner  (or  the  lessee  for  a  leased  vehicle)  is  obtained
Officially  requested  by  the  police  or  other  authorities
For  use  by  Toyota  in  a  law  suit
Ordered  by  a  court  of  law

(5)  However,  if  necessary,  Toyota  will:

Use  the  data  for  research  on  vehicle  safety  performance


Disclose  the  data  to  a  third  party  for  research  purposes  without  disclosing  information  about  the
specific  vehicle  or  vehicle  owner
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IEL
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  SUPPLEMENTAL  RESTRAINT  SYSTEMS:  AIRBAG  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­
             ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IEM
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  SUPPLEMENTAL  RESTRAINT  SYSTEMS:  AIRBAG  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­
             ]

PARTS  LOCATION

*1 Curtain  Shield  Airbag  Assembly  RH *2 Front  Seat  Outer  Belt  Assembly  RH

*3 Side  Airbag  Sensor  Assembly  RH *4 Front  Airbag  Sensor  RH


*5 Front  Airbag  Sensor  LH *6 ECM

*7 Side  Airbag  Sensor  Assembly  LH *8 Front  Seat  Outer  Belt  Assembly  LH
*9 No.  2  Side  Airbag  Sensor  Assembly  RH *10 No.  2  Side  Airbag  Sensor  Assembly  LH
*11 Curtain  Shield  Airbag  Assembly  LH -­ -­
*A Models  with  SRS  Driver  Knee  Airbag *B Models  with  SRS  Seat  Cushion  Airbag

*1 SRS  Warning  Light *2 Telltale  Light  Assembly

Main  Body  ECU  (Multiplex  Network


*3 Combination  Meter  Assembly *4
Body  ECU)
Body  ECU)

Lower  No.  1  Instrument  Panel  Airbag


*5 DLC3 *6
Assembly

*7 Horn  Button  Assembly *8 Front  Seat  Airbag  Assembly  LH

Center  Airbag  Sensor  Assembly  (Airbag


*9 *10 Occupant  Detection  ECU
ECU  Assembly)
Front  Seat  Cushion  Airbag  Assembly
*11 *12 Front  Seat  Airbag  Assembly  RH
RH

Instrument  Panel  Passenger  without


*13 *14 AIRBAG  ON/OFF  Indicator  Lights
Door  Airbag  Assembly
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IEN
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  SUPPLEMENTAL  RESTRAINT  SYSTEMS:  OCCUPANT  CLASSIFICATION  SYSTEM:  OCCUPANT  CLASSIFICATION
CONTROL;;  2013  MY  RAV4  [12/2012  -­                ]

OCCUPANT  CLASSIFICATION  CONTROL


1.  FUNCTION  OF  MAIN  COMPONENTS
(a)  The  main  components  in  the  occupant  detection  system  have  the  following  functions:

COMPONENT FUNCTION

The  occupant  detection  ECU  judges  whether  the  front  passenger  seat  is  occupied
Occupant  Detection  ECU based  on  signals  from  the  2  occupant  detection  sensors  and  the  front  seat  inner  belt
assembly  RH.

Occupant  Detection The  output  values  of  this  sensor,  which  vary  in  accordance  with  the  distortion  that
Sensor acts  on  the  brackets,  are  output  to  the  occupant  detection  ECU.

Front  Seat  Inner  Belt The  front  seat  inner  belt  assembly  RH  detects  whether  or  not  the  front  passenger  seat
Assembly  RH belt  is  fastened.

Combination SRS
The  SRS  warning  light  turns  on  to  alert  the  driver  when  the  center  airbag  sensor
Meter Warning
assembly  detects  a  malfunction  in  the  airbag  system.
Assembly Light

Inform  the  driver  whether  the  occupant  detection  ECU  puts  the  instrument
AIRBAG
Telltale panel  passenger  airbag  without  door  assembly  and  front  seat  outer  belt
ON/OFF
Light assembly  RH  into  an  active  state  or  inactive  state.
Indicator
Assembly If  a  malfunction  occurs  in  the  occupant  classification  system,  the  AIRBAG
Light
OFF  indicator  light  and  the  SRS  warning  light  come  on.

2.  OPERATIONG  CONDITION
(a)  The  front  passenger  SRS  components  and  indicator  lights  operate  as  follows  according  to  the  occupant
classification.

ITEM OCCUPANT  CLASSIFICATION

ADULT CHILD CHILD UNOCCUPIED MALFUNCTION


SEAT

SRS  Front  Passenger  Airbag  (Instrument  Panel  Passenger


○ -­ -­ -­ -­
Airbag  without  Door  Assembly)

SRS  Seat  Cushion  Airbag  RH  (Front  Seat  Cushion  Airbag


○*2 -­ -­ -­ -­
Assembly  RH)*1

SRS  Front  Side  Airbag  RH  (Front  Seat  Airbag  Assembly


○ ○ ○ ○ ○
RH)

Front  Seat  Outer  Belt  Assembly  RH ○ ○ ○ ○ ○

AIRBAG  ON  Indicator  Light On Off Off Off Off


AIRBAG  OFF  Indicator  Light Off On On On On

HINT:
○  :  Enabled

-­  :  Disabled

*1:  Models  with  SRS  seat  cushion  airbag

*2:  Not  be  deployed  when  the  front  passenger  seat  belt  has  been  unfastened.

3.  SYSTEM  CONTROL
(a)  In  the  occupant  classification  system,  the  occupant  detection  ECU  calculates  the  weight  of  the  occupant
based  on  signals  from  the  occupant  detection  sensors.

(b)  This  system  recognizes  the  occupant  as  a  child  if  it  detects  a  weight  of  less  than  criteria  value  "B",  and
disables  the  SRS  front  passenger  air  bag  (instrument  panel  passenger  without  door  airbag  assembly)  and  SRS
seat  cushion  airbag  RH  (front  seat  cushion  air  bag  assembly  RH).

(c)  The  occupant  detection  ECU  uses  criteria  value  "A"  to  judge  whether  the  seat  is  occupied  by  a  child  in
accordance  with  the  signals  from  the  2  occupant  detection  sensors  and  front  seat  inner  belt  assembly  RH,  and
criteria  value  "B"  to  judge  whether  the  occupant  is  an  adult  or  child  (with  child  seat).

(d)  The  occupant  detection  ECU  judges  that  the  seat  is  unoccupied  when  the  judgment  value  is  lower  than
criteria  value  "A"  and  the  front  seat  inner  belt  assembly  RH  is  off.

(e)  If  the  ignition  switch  is  turned  to  ON  under  the  following  conditions,  the  system  performs  an  initial  check  and
illuminates  the  AIRBAG  OFF  indicator  light.  Then,  the  system  prohibits  the  deployment  of  the  SRS  front
passenger  airbag  (instrument  panel  passenger  without  door  airbag  assembly)  and  SRS  front  seat  cushion
airbag  RH  (front  seat  cushion  airbag  assembly  RH).
(f)  If  the  judgment  value  is  lower  than  criteria  value  "B"  and  the  front  seat  inner  belt  assembly  RH  is  on,  the
occupant  detection  ECU  judges  that  a  child  seat  is  installed.
(g)  If  the  judgment  value  is  higher  than  criteria  value  "A",  but  lower  than  criteria  value  "B",  and  the  front  seat
inner  belt  assembly  RH  is  off,  the  occupant  detection  ECU  judges  that  the  seat  is  being  occupied  by  a  child.

(h)  When  the  ignition  switch  is  turned  to  ON  under  the  following  conditions,  the  system  performs  an  initial  check
and  illuminates  the  AIRBAG  OFF  indicator  light  to  indicate  that  the  SRS  front  passenger  airbag  (instrument
panel  passenger  without  door  airbag  assembly)  and  SRS  front  seat  cushion  airbag  RH  (front  seat  cushion
airbag  assembly)  have  been  deactivated.
(i)  When  the  judgment  value  is  higher  than  criteria  value  "B",  the  occupant  detection  ECU  judges  that  the  seat  is
occupied  by  an  adult.
(j)  If  the  ignition  switch  is  turned  to  ON  in  the  following  state,  the  system  performs  an  initial  check  and
illuminates  the  AIRBAG  ON  indicator  light,  indicating  that  the  SRS  front  passenger  airbag  (instrument  panel
passenger  without  door  airbag  assembly),  SRS  front  seat  cushion  airbag  RH  (front  seat  cushion  airbag
assembly  RH),  SRS  front  side  airbag  RH  (front  seat  airbag  assembly  RH)  and  front  seat  outer  belt  assembly  RH
are  active.
(k)  After  the  ignition  switch  is  turned  to  ON,  the  occupant  detection  ECU  lights  up  the  AIRBAG  ON/OFF  indicator
lights  via  the  center  airbag  sensor  assembly  based  on  the  timing  chart  below  in  order  to  check  the  indicator
light  circuits:
4.  DIAGNOSIS
(a)  If  the  occupant  detection  ECU  detects  a  malfunction  in  the  occupant  classification  system,  the  occupant
detection  ECU  stores  the  malfunction  data  in  memory.  If  the  airbag  sensor  assembly  detects  a  malfunction  in
the  occupant  detection  ECU,  the  center  airbag  sensor  assembly  illuminates  the  SRS  warning  light  and  AIRBAG
OFF  indicator  light.

(b)  The  occupant  detection  ECU  outputs  5-­digit  Diagnostic  Trouble  Codes  (DTCs)  to  the  Techstream.

(c)  The  5-­digit  DTCs  can  be  read  after  connecting  the  Techstream  to  the  DLC3.  For  details,  refer  to  the  Repair
Manual.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IEO

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  SUPPLEMENTAL  RESTRAINT  SYSTEMS:  OCCUPANT  CLASSIFICATION  SYSTEM:  GENERAL;;  2013  MY
RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  The  occupant  classification  system  judges  whether  the  front  passenger  seat  is  occupied  by  an  adult  or
child  (with  a  child  seat)  or  is  unoccupied  in  accordance  with  the  load  that  is  applied  to  the  front
passenger  seat  and  whether  the  seat  belt  is  fastened.

(b)  This  system  restricts  the  deployment  of  the  front  passenger  airbag  assembly  and  front  seat  outer  belt
assembly  RH.

(c)  The  system  informs  the  driver  of  the  result  of  the  judgment  through  the  use  of  the  AIRBAG  ON/OFF
indicator  lights.

(d)  This  system  consists  of  an  occupant  detection  ECU,  2  occupant  detection  sensors,  AIRBAG  ON/OFF
indicator  lights,  front  seat  inner  belt  assembly  RH  and  center  airbag  sensor  assembly.

2.  PRECAUTION
(a)  To  avoid  potential  death  or  serious  injury  caused  by  the  occupant  classification  system  not  detecting  the
conditions  correctly,  observe  the  following:

(1)  Wear  the  seat  belt  properly.

(2)  Make  sure  that  the  front  passenger  seat  belt  tab  has  not  been  left  inserted  into  the  buckle  before
someone  sits  in  the  front  passenger  seat.

(3)  Make  sure  that  the  AIRBAG  ON  indicator  light  is  illuminated  when  using  a  seat  belt  extender  for  the
front  passenger  seat.  If  the  AIRBAG  OFF  indicator  light  is  illuminated,  disconnect  the  extender
tongue  from  the  seat  belt  buckle,  then  reconnect  the  seat  belt.  Reconnect  the  seat  belt  extender
after  making  sure  the  AIRBAG  ON  indicator  light  is  illuminated.  If  a  seat  belt  extender  is  in  use  while
the  AIRBAG  OFF  indicator  light  is  illuminated,  the  instrument  panel  passenger  without  door  airbag
assembly,  lower  No.  2  instrument  panel  airbag  assembly  and  front  seat  outer  belt  assembly  RH  may
not  activate  correctly,  which  could  cause  death  or  serious  injury  in  the  event  of  a  collision.

(4)  Do  not  put  a  heavy  load  in  the  front  passenger  seat  back  pocket  or  attach  a  seat  back  table  to  the
front  passenger  seat  back.
(5)  Do  not  put  weight  on  the  front  passenger  seat  by  putting  hands  or  feet  on  the  front  passenger  seat
back  from  the  rear  seat.

(6)  Do  not  let  a  rear  passenger  lift  the  front  passenger  seat  with  feet  or  press  on  the  seat  back  with  legs.

(7)  Do  not  put  objects  under  the  front  passenger  seat.
(8)  Do  not  recline  the  front  passenger  seat  back  so  far  that  it  touches  the  rear  seat.  This  may  cause  the
AIRBAG  OFF  indicator  light  to  illuminate,  which  indicates  that  the  passenger  airbags  will  not  deploy  in
the  event  of  a  severe  accident.  If  the  seat  back  touches  the  rear  seat,  return  the  seat  back  to  a
position  where  it  does  not  touch  the  rear  seat.

(b)  Keep  the  front  passenger  seat  back  as  upright  as  possible  when  the  vehicle  is  moving.  Reclining  the  seat
back  excessively  may  lessen  the  effectiveness  of  the  seat  belt.

(1)  Make  sure  that  the  AIRBAG  ON  indicator  light  is  illuminated  when  an  adult  sits  in  the  front  passenger
seat.  If  the  AIRBAG  OFF  indicator  light  is  illuminated,  ask  the  passenger  to  sit  properly  with  their
back  upright  and  against  the  seat,  with  legs  comfortably  extended  and  to  wear  the  seat  belt
correctly.  If  the  AIRBAG  OFF  indicator  light  remains  illuminated  nonetheless,  ask  the  passenger  to  sit
in  the  rear  seat.  When  it  is  unavoidable  to  sit  in  the  front  passenger  seat,  ask  the  passenger  to  move
the  seat  as  far  back  as  possible  and  remain  properly  seated.

(2)  When  it  is  unavoidable  to  install  a  forward-­facing  child  restraint  system  on  the  front  passenger  seat,
install  the  child  restraint  system  on  the  front  passenger  seat  in  the  proper  manner.
(3)  Do  not  kick  the  front  passenger  seat  or  subject  it  to  severe  impacts.  Otherwise,  the  SRS  warning
light  may  come  on  to  indicate  a  malfunction  of  the  detection  system.

(4)  Do  not  install  child  restraint  systems  on  the  rear  seat  so  that  they  come  into  contact  with  the  front
seat  backs.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IEP
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  SUPPLEMENTAL  RESTRAINT  SYSTEMS:  OCCUPANT  CLASSIFICATION  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY
RAV4  [12/2012  -­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IEQ
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  SUPPLEMENTAL  RESTRAINT  SYSTEMS:  OCCUPANT  CLASSIFICATION  SYSTEM:  PARTS  LOCATION;;  2013  MY
RAV4  [12/2012  -­                ]

PARTS  LOCATION

Combination  Meter  Assembly


*1 *2 DLC3
SRS  Warning  Light

Center  Airbag  Sensor  Assembly  (Airbag

*3 ECU  Assembly) *4 Front  Seat  Inner  Belt  Assembly  RH


*3 ECU  Assembly) *4 Front  Seat  Inner  Belt  Assembly  RH

*5 Occupant  Detection  Sensor  LH *6 Occupant  Detection  ECU


Telltale  Light  Assembly

*7 Occupant  Detection  Sensor  RH *8 AIRBAG  ON/OFF  Indicator


Light
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IER

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  POWER  OUTLETS  (INT):  POWER  OUTLET  SOCKET  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  12  V  power  outlet  socket  assemblies  are  located  as  follows:

Inside  the  lower  portion  of  the  instrument  panel


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IES
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  POWER  OUTLETS  (INT):  POWER  OUTLET  SOCKET  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­
             ]

PARTS  LOCATION

*1 Power  Outlet  Socket  Assembly -­ -­


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IHD
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  SUPPLEMENTAL  RESTRAINT  SYSTEMS:  AIRBAG  SYSTEM:  SEAT  CUSHION  AIRBAG;;  2013  MY  RAV4  [12/2012
-­                ]

SEAT  CUSHION  AIRBAG


1.  CONSTRUCTION
(a)  The  front  seat  cushion  airbag  assembly  is  installed  in  the  seat  cushion  of  the  front  passenger  seat.  The  front
seat  cushion  airbag  assembly  is  a  one-­piece  design,  consisting  of  an  inflator  and  a  bag.

*1 Bag *2 Inflator
*a A  -­  A  Cross  Section -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IHE

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  SEAT:  POWER  SEAT  CONTROL  SYSTEM:  SEAT  CONTROL;;  2013  MY  RAV4  [12/2012  -­                ]

SEAT  CONTROL
1.  FUNCTION  OF  MAIN  COMPONENTS
(a)  The  main  components  have  the  following  functions:

COMPONENT FUNCTION

Operates  the  motors  in  accordance  with  the  signals  from  the  front
Position  Control  ECU  and power  seat  switch.
Switch  Assembly Recalls  seat  positions  in  accordance  with  the  operation  of  the  seat
memory  switch.

Lumbar  Support  Switch Operates  the  lumbar  support.

Seat  Memory  Switch Operates  the  driving  position  memory  function.

Main  Body  ECU  (Multiplex Various  signals  are  transmitted  and  received  via  the  Controller  Area  Network
Network  Body  ECU) (CAN)  by  way  of  the  main  body  ECU.

2.  OPERATING  CONDITION
(a)  Memory  Function  for  Driver  Seat

(1)  The  operating  conditions  of  the  memory  function  are  as  follows:

FUNCTION CONDITION OPERATION

Either  of  the  following  conditions  is  met  while


the  ignition  switch  is  ON:
Stores  the  seat  position.
Button  1  or  2  is  pushed  while  the
When  the  memory  setting  is
Memory "SET"  button  is  being  pushed.
completed,  the  buzzer  will  sound  for
Button  1  or  2  is  pushed  within  3
0.5  seconds.
seconds  after  the  "SET"  button  is
pushed.

Ignition  switch  is  ON.


Shift  position  is  in  P.
Button  1  or  2  is  pushed.

Button  1  or  2  is  pushed  within  180  seconds


after:
Recalls  the  seat  position  that  was  memorized  in
Recall Ignition  switch  is  off.
the  position  control  ECU.
Driver  door  is  opened.

Button  1  or  2  is  pushed  within  60  seconds


after:
Ignition  switch  is  off.
Driver  door  is  closed.

3.  FUNCTION
(a)  Front  Power  Seat  Control  System

(1)  The  front  power  seat  control  system  can  be  used  to  control  the  driver  seat  using  the  power  seat
switch  assembly.

(2)  The  lumbar  support  function,  which  offers  extra  support  over  a  substantial  area  of  the  lower  back,  is
used.

(3)  The  front  power  seat  operates  as  follows:

FUNCTION OUTLINE

Manual The  user  can  perform  slide,  reclining,  front  vertical,  seat  lifter  and  lumbar  support  adjustments  by
Control operating  the  position  control  ECU  and  switch  assembly  and  lumbar  support  switch.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IHF
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  SEAT:  POWER  SEAT  CONTROL  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  Front  Power  Seat  Control  System
(1)  A  front  power  seat  control  system  is  provided  for  the  driver  seat.

(2)  A  memory  function  is  used  in  the  power  seat  control  system  for  the  driver  seat.

2.  SPECIFICATION
(a)  The  power  seat  control  system  for  the  driver  seat  has  the  following  functions:

ADJUSTMENT  FUNCTION STROKE

NO. ITEM

(1) Seat  Slide 240  mm  (9.4  in.)

(2) Seat  Reclining 52  degrees

(3) Front  Vertical 34.2  mm  (1.3  in.)


(4) Seat  Lifter 56.7  mm  (2.2  in.)

(5) Lumbar  Support 30  mm  (1.2  in.)

3.  PRECAUTION
(a)  Ignition  Switch  Expressions

(1)  The  type  of  ignition  switch  used  on  this  model  differs  depending  on  the  specifications  of  the  vehicle.  The
expressions  listed  in  the  table  below  are  used  in  this  section.

EXPRESSION IGNITION  SWITCH  (POSITION) ENGINE  SWITCH  (CONDITION)

Ignition  Switch  off LOCK Off  (Lock)

Ignition  Switch  ACC ACC On  (ACC)

Ignition  Switch  ON ON On  (IG)

Engine  Start START On(Start)


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IHG
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  SEAT:  POWER  SEAT  CONTROL  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IHH
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  SEAT:  POWER  SEAT  CONTROL  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­                ]

PARTS  LOCATION
Main  Body  ECU  (Multiplex  Network
*1 *2 Seat  Memory  Switch
Body  ECU)

*3 Lumbar  Support  Adjuster  Assembly *4 Power  Seat  Tilt  Motor  Assembly


Position  Control  ECU  and  Switch
Position  Control  ECU  and  Switch
*5 Power  Seat  Slide  Motor  Assembly *6
Assembly

*7 Power  Seat  Lifter  Motor  Assembly *8 Power  Seat  Reclining  Motor  Assembly

Position  Control  ECU  and  Switch


Assembly Position  Control  ECU  and  Switch
Assembly
*9 Seat  Slide  Switch *10
Vertical  Switch Seat  Reclining  Switch
Seat  Lifter  Switch

*11 Lumbar  Support  Switch -­ -­


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IHI

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  SEAT:  SEAT  HEATER  SYSTEM:  SEAT  HEATER  CONTROL;;  2013  MY  RAV4  [12/2012  -­                ]

SEAT  HEATER  CONTROL


1.  FUNCTION  OF  MAIN  COMPONENTS
(a)  The  main  components  have  the  following  functions:

COMPONENT FUNCTION

Seat  Heater The  seat  heater  is  sewn  into  the  internal  surfaces  of  the  seat  cushion  and  the  seat  back.  It
Assembly warms  up  the  seat  surfaces  using  the  heat  caused  by  electrical  resistance.

Seat  Heater
Switch By  operating  this  switch,  the  seat  heater  system  is  turned  HI  or  LO.
Assembly

2.  FUNCTION
(a)  Seat  Heater  System

(1)  The  seat  heater  system  is  operated  by  pressing  the  seat  heater  switch  assembly.  The  temperature
can  be  adjusted  between  2  stages  by  pressing  the  HI  switch  or  LO  switch  of  the  seat  heater  switch
assembly.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IHJ
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  SEAT:  SEAT  HEATER  SYSTEM:  SEAT  HEATER  SWITCH;;  2013  MY  RAV4  [12/2012  -­                ]

SEAT  HEATER  SWITCH


1.  CONSTRUCTION
(a)  When  the  HI  switch  or  LO  switch  of  the  seat  heater  switch  assembly  is  pressed,  the  indicator  light  of  that
switch  is  turned  on.

*1 Indicator  Light *2 Front  Seat  Heater  Switch  LH


*3 Front  Seat  Heater  Switch  RH -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IHK

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  SEAT:  SEAT  HEATER  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  Seat  Heater  System

(1)  A  seat  heater  system  is  provided  in  the  driver  seat  and  front  passenger  seat.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IHL
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  SEAT:  SEAT  HEATER  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004IHM
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  SEAT:  SEAT  HEATER  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­                ]

PARTS  LOCATION

*1 Seat  Heater  Switch  Assembly  LH *2 Seat  Heater  Switch  Assembly  RH
*3 Seat  Back  Heater  RH *4 Seat  Cushion  Heater  RH

*5 Seat  Cushion  Heater  LH *6 Seat  Back  Heater  LH


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004XON

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  2AR-­FE  BATTERY  /  CHARGING:  CHARGING  SYSTEM:  CHARGING  CONTROL;;  2013  MY  RAV4  [12/2012  -­
             ]

CHARGING  CONTROL
1.  SYSTEM  CONTROL
(a)  When  whole  status  of  driving,  this  system  regulates  the  generated  voltage  in  order  to  place  the
amperage  estimation  value  close  to  the  target  value.  This  reduces  the  load  on  the  engine  as  a  result  of
the  electric  generation  of  the  generator,  thus  contributing  to  the  fuel  economy  of  the  engine.

(b)  This  control  consists  of  a  generator  control  ECU  assembly  with  a  built-­in  battery  current  sensor  and
battery  temperature  sensor,  generator,  various  sensors,  switches  and  ECM.

(c)  The  ECM  detects  the  driving  condition  based  on  signals  from  various  sensors  and  switches  generator
control  ECU  assembly  detects  the  charging  condition  based  on  signals  from  the  generator  assembly,
battery  currentsensor  and  battery  temperatur  sensor.  The  ECM  determines  the  vehicle  driving
conditions,  and  based  on  this  information,  the  generator  control  ECU  assembly  sends  a  voltage  request
signal  to  the  generator  assembly.

(d)  The  generator  control  ECU  assembly  stops  the  charging  control  and  the  generator  switches  to  normal
power  generation  mode  under  the  following  conditions:

(1)  Low  battery  capacity

(2)  Low  battery  temperature

(3)  Battery  current  sensor  or  battery  temperature  sensor  malfunction

(4)  Engine  started

(5)  Communication  failure  (local  communication  between  generator  control  ECU  assembly  and  ECM)

(6)  Generator  assembly  malfunction

(7)  Battery  charged  for  approximately  2.5  to  4  hours

(8)  Accumulated  driving  time  becomes  approximetely  20  hours


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004XOO
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  BATTERY  /  CHARGING:  CHARGING  SYSTEM:  BATTERY  CURRENT  SENSOR;;  2013  MY  RAV4  [12/2012
-­                ]

BATTERY  CURRENT  SENSOR


1.  CONSTRUCTION
(a)  The  generator  control  ECU  assembly  installed  on  the  negative  (-­)  terminal  of  the  battery  detects  the  battery
charge  and  discharge  current  and  calculates  the  battery  capacity.

(b)  A  shunt  resistor  is  used  for  detection  of  the  charge  and  discharge  current.  The  battery  charge  and  discharge
current  is  converted  and  calculated  by  measuring  the  voltage  drop  across  the  shunt  resistor.

*1 Generator  Control  ECU  Assembly -­ -­

This  illustration  is  shown  as  an


*a -­ -­
example.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004XOP

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  2AR-­FE  BATTERY  /  CHARGING:  CHARGING  SYSTEM:  BATTERY  TEMPERATURE  SENSOR;;  2013  MY  RAV4
[12/2012  -­                ]

BATTERY  TEMPERATURE  SENSOR


1.  CONSTRUCTION
(a)  The  battery  temperature  sensor  is  built  into  the  generator  control  ECU  assembly.

(b)  The  battery  characteristic  (battery  internal  resistance)  of  taking  in  current  for  charging  varies  according
to  battery  electrolyte  temperature.  If  the  electrolyte  temperature  is  too  low  or  too  high,  the  battery
internal  resistance  will  increase,  resulting  in  early  deterioration.  To  prevent  this,  the  battery  temperature
sensor  sends  the  temperature  to  generator  control  ECU  assembly.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004XOQ

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  2AR-­FE  BATTERY  /  CHARGING:  CHARGING  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  Charging  control  is  used.  The  generator  control  ECU  assembly  regulates  the  charging  voltage  of  the
generator  assembly  in  accordance  with  the  driving  conditions  and  the  charge  state  of  the  battery.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004XOR
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  2AR-­FE  BATTERY  /  CHARGING:  CHARGING  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000004ZJW

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  SPECIFICATIONS:  MAJOR  TECHNICAL  SPECIFICATIONS:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  Models  for  U.S.A.  1

(1)  Major  Dimensions,  Vehicle  Weights  and  Performance

BODY  TYPE 5-­DOOR  WAGON

VEHICLE  GRADE LE XLE LIMITED LE

MODEL  CODE ASA44L-­ ASA44L-­ ASA44L-­ ASA42L-­


ANTXKA ANTMKA ANTGKA ANTXKA

4570 4570 4570 4570


Length mm  (in.)
(179.9) (179.9) (179.9) (179.9)

Width mm  (in.) 1845  (72.6) 1845  (72.6) 1845  (72.6) 1845  (72.6)
Overall
1660  (65.4) 1660  (65.4) 1660  (65.4) 1660  (65.4)
Height mm  (in.) 1705 1705 1705 1705
(67.1)*4 (67.1)*4 (67.1)*4 (67.1)*4

2660 2660 2660 2660


Wheel  Base mm  (in.)
(104.7) (104.7) (104.7) (104.7)

1560  (61.4) 1560  (61.4)


Front mm  (in.) 1570  (61.8) 1570  (61.8) 1570 1570
(61.8)*2 (61.8)*2
Tread*1
1560  (61.4) 1560  (61.4)
Rear mm  (in.) 1570  (61.8) 1570  (61.8) 1570 1570
(61.8)*2 (61.8)*2

Front mm  (in.) 1012  (39.8) 988  (38.9) 988  (38.9) 1012  (39.8)
Effective  Head  Room
Rear mm  (in.) 987  (38.9) 989  (38.9) 989  (38.9) 987  (38.9)

Front mm  (in.) 1081  (42.6) 1081  (42.6) 1081  (42.6) 1081  (42.6)
Effective  Leg  Room
Rear mm  (in.) 944  (37.2) 944  (37.2) 944  (37.2) 944  (37.2)

Front mm  (in.) 1455  (57.3) 1455  (57.3) 1455  (57.3) 1455  (57.3)
Shoulder  Room
Rear mm  (in.) 1407  (55.4) 1407  (55.4) 1407  (55.4) 1407  (55.4)

Front mm  (in.) 910  (35.8) 910  (35.8) 910  (35.8) 910  (35.8)
Overhang
Rear mm  (in.) 1000  (39.4) 1000  (39.4) 1000  (39.4) 1000  (39.4)

Min.  Running  Ground  Clearance mm  (in.) 159  (6.3) 159  (6.3) 159  (6.3) 159  (6.3)

Angle  of  Approach degrees 29 29 29 29


Angle  of  Departure degrees 22 22 22 22

Front kg  (lb) -­ -­ -­ -­

Curb  Weight Rear kg  (lb) -­ -­ -­ -­

Total kg  (lb) 1600  (3550) 1615  (3585) 1625  (3610) 1545  (3435)

Front kg  (lb) -­ -­ -­ -­

Gross  Vehicle  Weight Rear kg  (lb) -­ -­ -­ -­

Total kg  (lb) 2300  (5070) 2300  (5070) 2300  (5070) 2300  (5070)

Luggage  Compartment  Capacity L  (cu.  ft.) 577  (20.4) 577  (20.4) 577  (20.4) 577  (20.4)

L  (Imp.
Fuel  Tank  Capacity 60  (13.2) 60  (13.2) 60  (13.2) 60  (13.2)
gal)

km/h
Max.  Speed 200  (124) 200  (124) 200  (124) 200  (124)
(mph)

km/h
Max.  Cruising  Speed -­ -­ -­ -­
(mph)

km/h
1st  Gear 59  (37) 59  (37) 59  (37) 63  (39)
(mph)

km/h
2nd  Gear 103  (64) 103  (64) 103  (64) 109  (68)
(mph)

km/h
3rd  Gear 137  (85) 137  (85) 137  (85) 146  (91)
(mph)
Max.  Permissible  Speed
km/h
4th  Gear 200  (124) 200  (124) 200  (124) 200  (124)
(mph)

km/h
5th  Gear 178  (111) 178  (111) 178  (111) 178  (111)
(mph)

km/h
6th  Gear 170  (106) 170  (106) 170  (106) 157  (98)
(mph)

0  to  60
sec. 9.0 9.0 9.0 8.9
mph
Acceleration
0  to  1/4
sec. 16.4 16.4 16.4 16.3
mile

10.6
(34.8)*2
Tire m  (ft.) 10.6  (34.8) 10.6  (34.8) 10.6  (34.8)
11.2
Turning  Diameter  (Outside (36.7)*3
Front) 11.4
(37.4)*2
Body m  (ft.) 11.4  (37.4) 11.4  (37.4) 11.4  (37.4)
12.0
(39.4)*3

*1:  Unladen  vehicle


*2:  Models  with  17-­inch  wheels
*3:  Models  with  18-­inch  wheels
*4:  Models  with  roof  rail

(2)  Engine,  Engine  Electrical  and  Chassis

BODY  TYPE 5-­DOOR  WAGON

VEHICLE  GRADE LE XLE LIMITED LE

MODEL  CODE ASA44L-­ANTXKA ASA44L-­ANTMKA ASA44L-­ANTGKA ASA42L-­ANTXKA

Engine  Type 2AR-­FE 2AR-­FE 2AR-­FE 2AR-­FE

No.  of  Cyls.  and


4-­cylinder,  In-­line 4-­cylinder,  In-­line 4-­cylinder,  In-­line 4-­cylinder,  In-­line
Arrangement

16-­valve  DOHC, 16-­valve  DOHC, 16-­valve  DOHC, 16-­valve  DOHC,


Valve  Mechanism Chain  Drive  (with Chain  Drive  (with Chain  Drive  (with Chain  Drive  (with
Dual  VVT-­i) Dual  VVT-­i) Dual  VVT-­i) Dual  VVT-­i)

Bore  x 90.0  x  98.0 90.0  x  98.0 90.0  x  98.0 90.0  x  98.0


mm  (in.)
Stroke (3.54  x  3.86) (3.54  x  3.86) (3.54  x  3.86) (3.54  x  3.86)

Displacement cm  3  (cu.  in.) 2494  (152.2) 2494  (152.2) 2494  (152.2) 2494  (152.2)

Compression  Ratio 10.4  :  1 10.4  :  1 10.4  :  1 10.4  :  1

Fuel  System SFI SFI SFI SFI

Octane  Rating 87  or  higher 87  or  higher 87  or  higher 87  or  higher

Max.  Output kW@rpm 131@6000 131@6000 131@6000 131@6000


[SAE-­NET]*1 (HP@rpm) (176@6000) (176@6000) (176@6000) (176@6000)

Max.  Torque N*m@rpm 233@4100 233@4100 233@4100 233@4100


[SAE-­NET]*1 (ft.*lbf@rpm) (172@4100) (172@4100) (172@4100) (172@4100)

Battery
Voltage  and
Capacity 12  -­  52 12  -­  52 12  -­  52 12  -­  52
Amp.  hr.
(5HR)

Alternator
Watts 1200 1200 1200 1200
Output

Starter
kW 1.7 1.7 1.7 1.7
Output

Clutch  Type -­ -­ -­ -­

Transaxle  Type U760F U760F U760F U760E

1st 3.300 3.300 3.300 3.300

2nd 1.900 1.900 1.900 1.900

3rd 1.420 1.420 1.420 1.420


Transaxle
4th 1.000 1.000 1.000 1.000
Gear  Ratio
5th 0.713 0.713 0.713 0.713
6th 0.608 0.608 0.608 0.608

Reverse 4.148 4.148 4.148 4.148

Differential  (Final)  Gear


Ratio 4.071 4.071 4.071 3.819

Transfer  Gear  Ratio 0.439 0.439 0.439 -­

Rear  Differential  Gear  Ratio 2.277 2.277 2.277 -­

Rear
Differential in. 135  (5.3) 135  (5.3) 135  (5.3) -­
Gear  Size

Front Ventilated  Disc Ventilated  Disc Ventilated  Disc Ventilated  Disc


Brake  Type
Rear Solid  Disc Solid  Disc Solid  Disc Solid  Disc

Parking  Brake  Type Duo-­servo  Drum Duo-­servo  Drum Duo-­servo  Drum Duo-­servo  Drum

Brake
Booster  Type in. Single,  10 Single,  10 Single,  10 Single,  10
and  Size

Suspension Front MacPherson  Strut MacPherson  Strut MacPherson  Strut MacPherson  Strut
Type Rear Double-­wishbone Double-­wishbone Double-­wishbone Double-­wishbone

Front Standard Standard Standard Standard


Stabilizer  Bar
Rear Standard Standard Standard Standard

Steering  Gear  Type Rack  and  Pinion Rack  and  Pinion Rack  and  Pinion Rack  and  Pinion

Steering  Gear  Ratio 14.5*2


14.5 14.5 14.5
(Overall) 14.7*3

Power  Steering  Type Electric  Motor Electric  Motor Electric  Motor Electric  Motor

*1:  Maximum  output  and  torque  rating  are  determined  using  the  revised  SAE  J1349  procedure.
*2:  Models  with  17-­inch  wheels
*3:  Models  with  18-­inch  wheels

(b)  Models  for  U.S.A.  2

(1)  Major  Dimensions,  Vehicle  Weights  and  Performance

BODY  TYPE 5-­DOOR  WAGON

VEHICLE  GRADE XLE LIMITED LE XLE

MODEL  CODE ASA42L-­ ASA42L-­ ASA44L-­ ASA44L-­


ANTMKA ANTGKA CNTXKA CNTMKA

4570 4570 4570


Length mm  (in.) 4570  (179.9)
(179.9) (179.9) (179.9)
Overall Width mm  (in.) 1845  (72.6) 1845  (72.6) 1845  (72.6) 1845  (72.6)

1660  (65.4) 1660  (65.4) 1660  (65.4) 1660  (65.4)


Height mm  (in.) 1705 1705 1705 1705
(67.1)*4 (67.1)*4 (67.1)*4 (67.1)*4

2660 2660 2660


Wheel  Base mm  (in.) 2660  (104.7)
(104.7) (104.7) (104.7)

1560  (61.4) 1560  (61.4) 1560  (61.4)


Front mm  (in.) 1570  (61.8) 1570 1570 1570
(61.8)*2 (61.8)*2 (61.8)*2
Tread*1

1560  (61.4) 1560  (61.4) 1560  (61.4)


Rear mm  (in.) 1570  (61.8) 1570 1570 1570
(61.8)*2 (61.8)*2 (61.8)*2

Front mm  (in.) 988  (38.9) 988  (38.9) 1012  (39.8) 988  (38.9)
Effective  Head  Room
Rear mm  (in.) 989  (38.9) 989  (38.9) 987  (38.9) 989  (38.9)

Front mm  (in.) 1081  (42.6) 1081  (42.6) 1081  (42.6) 1081  (42.6)
Effective  Leg  Room
Rear mm  (in.) 944  (37.2) 944  (37.2) 944  (37.2) 944  (37.2)

Front mm  (in.) 1455  (57.3) 1455  (57.3) 1455  (57.3) 1455  (57.3)
Shoulder  Room
Rear mm  (in.) 1407  (55.4) 1407  (55.4) 1407  (55.4) 1407  (55.4)

Front mm  (in.) 910  (35.8) 910  (35.8) 910  (35.8) 910  (35.8)
Overhang
Rear mm  (in.) 1000  (39.4) 1000  (39.4) 1000  (39.4) 1000  (39.4)

Min.  Running  Ground  Clearance mm  (in.) 159  (6.3) 159  (6.3) 159  (6.3) 159  (6.3)

Angle  of  Approach degrees 29 29 29 29

Angle  of  Departure degrees 22 22 22 22

Front kg  (lb) -­ -­ -­ -­

Curb  Weight Rear kg  (lb) -­ -­ -­ -­

Total kg  (lb) 1560  (3465) 1575  (3500) 1600  (3527) 1615  (3560)

Front kg  (lb) -­ -­ -­ -­

Gross  Vehicle  Weight Rear kg  (lb) -­ -­ -­ -­

Total kg  (lb) 2300  (5070) 2300  (5070) 2300  (5070) 2300  (5070)

Luggage  Compartment  Capacity L  (cu.  ft.) 577  (20.4) 577  (20.4) 577  (20.4) 577  (20.4)

L  (Imp.
Fuel  Tank  Capacity 60  (13.2) 60  (13.2) 60  (13.2) 60  (13.2)
gal)

km/h
Max.  Speed (mph) 200  (124) 200  (124) 200  (124) 200  (124)

km/h
Max.  Cruising  Speed -­ -­ -­ -­
(mph)
1st  Gear km/h 63  (39) 63  (39) 59  (37) 59  (37)
(mph)

km/h
2nd  Gear 109  (68) 109  (68) 103  (64) 103  (64)
(mph)

km/h
3rd  Gear 146  (91) 146  (91) 137  (85) 137  (85)
Max.  Permissible  Speed (mph)

km/h
4th  Gear 200  (124) 200  (124) 200  (124) 200  (124)
(mph)

km/h
5th  Gear 178  (111) 178  (111) 178  (111) 178  (111)
(mph)

km/h
6th  Gear 157  (98) 157  (98) 170  (106) 170  (106)
(mph)

0  to  60
sec. 8.9 8.9 9.0 9.0
mph
Acceleration
0  to  1/4
sec. 16.3 16.3 16.4 16.4
mile

10.6
(34.8)*2
Tire m  (ft.) 10.6  (34.8) 10.6  (34.8) 10.6  (34.8)
11.2
Turning  Diameter  (Outside (36.7)*3
Front) 11.4
(37.4)*2
Body m  (ft.) 11.4  (37.4) 11.4  (37.4) 11.4  (37.4)
12.0
(39.4)*3

*1:  Unladen  vehicle


*2:  Models  with  17-­inch  wheels
*3:  Models  with  18-­inch  wheels
*4:  Models  with  roof  rail

(2)  Engine,  Engine  Electrical  and  Chassis

BODY  TYPE 5-­DOOR  WAGON

VEHICLE  GRADE XLE LIMITED LE XLE

MODEL  CODE ASA42L-­ANTMKA ASA42L-­ANTGKA ASA44L-­CNTXKA ASA44L-­CNTMKA

Engine  Type 2AR-­FE 2AR-­FE 2AR-­FE 2AR-­FE

No.  of  Cyls.  and


4-­cylinder,  In-­line 4-­cylinder,  In-­line 4-­cylinder,  In-­line 4-­cylinder,  In-­line
Arrangement

16-­valve  DOHC, 16-­valve  DOHC, 16-­valve  DOHC, 16-­valve  DOHC,


Valve  Mechanism Chain  Drive  (with Chain  Drive  (with Chain  Drive  (with Chain  Drive  (with
Dual  VVT-­i) Dual  VVT-­i) Dual  VVT-­i) Dual  VVT-­i)

Bore  x 90.0  x  98.0 90.0  x  98.0 90.0  x  98.0 90.0  x  98.0


mm  (in.)
Stroke (3.54  x  3.86) (3.54  x  3.86) (3.54  x  3.86) (3.54  x  3.86)

Displacement cm  3  (cu.  in.) 2494  (152.2) 2494  (152.2) 2494  (152.2) 2494  (152.2)

Compression  Ratio 10.4  :  1 10.4  :  1 10.4  :  1 10.4  :  1

Fuel  System SFI SFI SFI SFI

Octane  Rating 87  or  higher 87  or  higher 87  or  higher 87  or  higher

Max.  Output kW@rpm 131@6000 131@6000 131@6000 131@6000


[SAE-­NET]*1 (HP@rpm) (176@6000) (176@6000) (176@6000) (176@6000)

Max.  Torque N*m@rpm 233@4100 233@4100 233@4100 233@4100


[SAE-­NET]*1 (ft.*lbf@rpm) (172@4100) (172@4100) (172@4100) (172@4100)

Battery
Voltage  and
Capacity 12  -­  52 12  -­  52 12  -­  52 12  -­  52
Amp.  hr.
(5HR)

Alternator
Watts 1200 1200 1200 1200
Output

Starter
kW 1.7 1.7 1.7 1.7
Output

Clutch  Type -­ -­ -­ -­

Transaxle  Type U760E U760E U760F U760F

1st 3.300 3.300 3.300 3.300

2nd 1.900 1.900 1.900 1.900

3rd 1.420 1.420 1.420 1.420


Transaxle
4th 1.000 1.000 1.000 1.000
Gear  Ratio
5th 0.713 0.713 0.713 0.713

6th 0.608 0.608 0.608 0.608

Reverse 4.148 4.148 4.148 4.148

Differential  (Final)  Gear


3.819 3.819 4.071 4.071
Ratio

Transfer  Gear  Ratio -­ -­ 0.439 0.439

Rear  Differential  Gear  Ratio -­ -­ 2.277 2.277

Rear
Differential in. -­ -­ 135  (5.3) 135  (5.3)
Gear  Size

Front Ventilated  Disc Ventilated  Disc Ventilated  Disc Ventilated  Disc


Brake  Type
Rear Solid  Disc Solid  Disc Solid  Disc Solid  Disc

Parking  Brake  Type Duo-­servo  Drum Duo-­servo  Drum Duo-­servo  Drum Duo-­servo  Drum

Brake
Booster  Type in. Single,  10 Single,  10 Single,  10 Single,  10
and  Size

Suspension Front MacPherson  Strut MacPherson  Strut MacPherson  Strut MacPherson  Strut
Type Rear Double-­wishbone Double-­wishbone Double-­wishbone Double-­wishbone

Front Standard Standard Standard Standard


Stabilizer  Bar
Rear Standard Standard Standard Standard

Steering  Gear  Type Rack  and  Pinion Rack  and  Pinion Rack  and  Pinion Rack  and  Pinion

Steering  Gear  Ratio 14.5*2


14.5 14.5 14.5
(Overall) 14.7*3

Power  Steering  Type Electric  Motor Electric  Motor Electric  Motor Electric  Motor

*1:  Maximum  output  and  torque  rating  are  determined  using  the  revised  SAE  J1349  procedure.
*2:  Models  with  17-­inch  wheels
*3:  Models  with  18-­inch  wheels

(c)  Models  for  U.S.A.  3


(1)  Major  Dimensions,  Vehicle  Weights  and  Performance

BODY  TYPE 5-­DOOR  WAGON

VEHICLE  GRADE LIMITED LE XLE LIMITED

MODEL  CODE ASA44L-­ ASA42L-­ ASA42L-­ ASA42L-­


CNTGKA CNTXKA CNTMKA CNTGKA

4570 4570 4570


Length mm  (in.) 4570  (179.9)
(179.9) (179.9) (179.9)

Width mm  (in.) 1845  (72.6) 1845  (72.6) 1845  (72.6) 1845  (72.6)
Overall
1660  (65.4) 1660  (65.4) 1660  (65.4) 1660  (65.4)
Height mm  (in.) 1705 1705 1705 1705
(67.1)*4 (67.1)*4 (67.1)*4 (67.1)*4

2660 2660 2660


Wheel  Base mm  (in.) 2660  (104.7)
(104.7) (104.7) (104.7)

1560  (61.4) 1560  (61.4)


Front mm  (in.) 1570 1570  (61.8) 1570  (61.8) 1570
(61.8)*2 (61.8)*2
Tread*1
1560  (61.4) 1560  (61.4)
Rear mm  (in.) 1570 1570  (61.8) 1570  (61.8) 1570
(61.8)*2 (61.8)*2

Front mm  (in.) 988  (38.9) 1012  (39.8) 988  (38.9) 988  (38.9)
Effective  Head  Room
Rear mm  (in.) 989  (38.9) 987  (38.9) 989  (38.9) 989  (38.9)

Front mm  (in.) 1081  (42.6) 1081  (42.6) 1081  (42.6) 1081  (42.6)
Effective  Leg  Room
Rear mm  (in.) 944  (37.2) 944  (37.2) 944  (37.2) 944  (37.2)
Front mm  (in.) 1455  (57.3) 1455  (57.3) 1455  (57.3) 1455  (57.3)
Shoulder  Room
Rear mm  (in.) 1407  (55.4) 1407  (55.4) 1407  (55.4) 1407  (55.4)

Front mm  (in.) 910  (35.8) 910  (35.8) 910  (35.8) 910  (35.8)
Overhang
Rear mm  (in.) 1000  (39.4) 1000  (39.4) 1000  (39.4) 1000  (39.4)

Min.  Running  Ground  Clearance mm  (in.) 159  (6.3) 159  (6.3) 159  (6.3) 159  (6.3)

Angle  of  Approach degrees 29 29 29 29

Angle  of  Departure degrees 22 22 22 22

Front kg  (lb) -­ -­ -­ -­

Curb  Weight Rear kg  (lb) -­ -­ -­ -­

Total kg  (lb) 1620  (3571) 1545  (3406) 1560  (3439) 1570  (3461)

Front kg  (lb) -­ -­ -­ -­

Gross  Vehicle  Weight


Rear kg  (lb) -­ -­ -­ -­

Total kg  (lb) 2300  (5070) 2300  (5070) 2300  (5070) 2300  (5070)

Luggage  Compartment  Capacity L  (cu.  ft.) 577  (20.4) 577  (20.4) 577  (20.4) 577  (20.4)

L  (Imp.
Fuel  Tank  Capacity 60  (13.2) 60  (13.2) 60  (13.2) 60  (13.2)
gal)

km/h
Max.  Speed 200  (124) 200  (124) 200  (124) 200  (124)
(mph)

km/h
Max.  Cruising  Speed -­ -­ -­ -­
(mph)

km/h
1st  Gear 59  (37) 63  (39) 63  (39) 63  (39)
(mph)

km/h
2nd  Gear 103  (64) 109  (68) 109  (68) 109  (68)
(mph)

km/h
3rd  Gear 137  (85) 146  (91) 146  (91) 146  (91)
(mph)
Max.  Permissible  Speed
km/h
4th  Gear 200  (124) 200  (124) 200  (124) 200  (124)
(mph)

km/h
5th  Gear 178  (111) 178  (111) 178  (111) 178  (111)
(mph)

km/h
6th  Gear 170  (106) 157  (98) 157  (98) 157  (98)
(mph)

0  to  60
sec. 9.0 8.9 8.9 8.9
mph
Acceleration
0  to  1/4
sec. 16.4 16.3 16.3 16.3
mile

10.6 10.6
(34.8)*2 (34.8)*2
Tire m  (ft.) 11.2 10.6  (34.8) 10.6  (34.8) 11.2
(36.7)*3 (36.7)*3
Turning  Diameter  (Outside
Front)
11.4 11.4
(37.4)*2 (37.4)*2
Body m  (ft.) 11.4  (37.4) 11.4  (37.4)
12.0 12.0
(39.4)*3 (39.4)*3

*1:  Unladen  vehicle


*2:  Models  with  17-­inch  wheels
*3:  Models  with  18-­inch  wheels
*4:  Models  with  roof  rail

(2)  Engine,  Engine  Electrical  and  Chassis

BODY  TYPE 5-­DOOR  WAGON

VEHICLE  GRADE LIMITED LE XLE LIMITED

MODEL  CODE ASA44L-­CNTGKA ASA42L-­CNTXKA ASA42L-­CNTMKA ASA42L-­CNTGKA

Engine  Type 2AR-­FE 2AR-­FE 2AR-­FE 2AR-­FE

No.  of  Cyls.  and


4-­cylinder,  In-­line 4-­cylinder,  In-­line 4-­cylinder,  In-­line 4-­cylinder,  In-­line
Arrangement

16-­valve  DOHC, 16-­valve  DOHC, 16-­valve  DOHC, 16-­valve  DOHC,


Valve  Mechanism Chain  Drive  (with Chain  Drive  (with Chain  Drive  (with Chain  Drive  (with
Dual  VVT-­i) Dual  VVT-­i) Dual  VVT-­i) Dual  VVT-­i)

Bore  x 90.0  x  98.0 90.0  x  98.0 90.0  x  98.0 90.0  x  98.0


mm  (in.)
Stroke (3.54  x  3.86) (3.54  x  3.86) (3.54  x  3.86) (3.54  x  3.86)

Displacement cm  3  (cu.  in.) 2494  (152.2) 2494  (152.2) 2494  (152.2) 2494  (152.2)

Compression  Ratio 10.4  :  1 10.4  :  1 10.4  :  1 10.4  :  1

Fuel  System SFI SFI SFI SFI

Octane  Rating 87  or  higher 87  or  higher 87  or  higher 87  or  higher

Max.  Output kW@rpm 131@6000 131@6000 131@6000 131@6000


[SAE-­NET]*1 (HP@rpm) (176@6000) (176@6000) (176@6000) (176@6000)

Max.  Torque N*m@rpm 233@4100 233@4100 233@4100 233@4100


[SAE-­NET]*1 (ft.*lbf@rpm) (172@4100) (172@4100) (172@4100) (172@4100)

Battery
Voltage  and
Capacity 12  -­  52 12  -­  52 12  -­  52 12  -­  52
Amp.  hr.
(5HR)

Alternator
Watts 1200 1200 1200 1200
Output

Starter
kW 1.7 1.7 1.7 1.7
Output
Clutch  Type -­ -­ -­ -­

Transaxle  Type U760F U760E U760E U760E

1st 3.300 3.300 3.300 3.300

2nd 1.900 1.900 1.900 1.900

3rd 1.420 1.420 1.420 1.420


Transaxle
4th 1.000 1.000 1.000 1.000
Gear  Ratio
5th 0.713 0.713 0.713 0.713

6th 0.608 0.608 0.608 0.608

Reverse 4.148 4.148 4.148 4.148

Differential  (Final)  Gear


Ratio 4.071 3.819 3.819 3.819

Transfer  Gear  Ratio 0.439 -­ -­ -­

Rear  Differential  Gear  Ratio 2.277 -­ -­ -­

Rear
Differential in. 135  (5.3) -­ -­ -­
Gear  Size

Front Ventilated  Disc Ventilated  Disc Ventilated  Disc Ventilated  Disc


Brake  Type
Rear Solid  Disc Solid  Disc Solid  Disc Solid  Disc

Parking  Brake  Type Duo-­servo  Drum Duo-­servo  Drum Duo-­servo  Drum Duo-­servo  Drum

Brake
Booster  Type in. Single,  10 Single,  10 Single,  10 Single,  10
and  Size

Suspension Front MacPherson  Strut MacPherson  Strut MacPherson  Strut MacPherson  Strut
Type Rear Double-­wishbone Double-­wishbone Double-­wishbone Double-­wishbone

Front Standard Standard Standard Standard


Stabilizer  Bar
Rear Standard Standard Standard Standard

Steering  Gear  Type Rack  and  Pinion Rack  and  Pinion Rack  and  Pinion Rack  and  Pinion

Steering  Gear  Ratio 14.5*2 14.5*2


14.5 14.5
(Overall) 14.7*3 14.7*3

Power  Steering  Type Electric  Motor Electric  Motor Electric  Motor Electric  Motor

*1:  Maximum  output  and  torque  rating  are  determined  using  the  revised  SAE  J1349  procedure.
*2:  Models  with  17-­inch  wheels
*3:  Models  with  18-­inch  wheels

(d)  Models  for  Canada  1

(1)  Major  Dimensions,  Vehicle  Weights  and  Performance


BODY  TYPE 5-­DOOR  WAGON

VEHICLE  GRADE LE XLE LIMITED LE

MODEL  CODE ASA44L-­ ASA44L-­ ASA44L-­ ASA42L-­


CNTXKK CNTMKK CNTGKK CNTXKK

4570 4570 4570 4570


Length mm  (in.)
(179.9) (179.9) (179.9) (179.9)

Width mm  (in.) 1845  (72.6) 1845  (72.6) 1845  (72.6) 1845  (72.6)
Overall
1660  (65.4) 1660  (65.4) 1660  (65.4) 1660  (65.4)
Height mm  (in.) 1705 1705 1705 1705
(67.1)*4 (67.1)*4 (67.1)*4 (67.1)*4

2660 2660 2660 2660


Wheel  Base mm  (in.)
(104.7) (104.7) (104.7) (104.7)

1560  (61.4)
1570
Front mm  (in.) 1570  (61.8) 1570  (61.8) 1570  (61.8)
(61.8)*2
Tread*1
1560  (61.4)
Rear mm  (in.) 1570  (61.8) 1570  (61.8) 1570 1570  (61.8)
(61.8)*2

Front mm  (in.) 1012  (39.8) 988  (38.9) 988  (38.9) 1012  (39.8)
Effective  Head  Room
Rear mm  (in.) 987  (38.9) 989  (38.9) 989  (38.9) 987  (38.9)

Front mm  (in.) 1081  (42.6) 1081  (42.6) 1081  (42.6) 1081  (42.6)
Effective  Leg  Room
Rear mm  (in.) 944  (37.2) 944  (37.2) 944  (37.2) 944  (37.2)

Front mm  (in.) 1455  (57.3) 1455  (57.3) 1455  (57.3) 1455  (57.3)
Shoulder  Room
Rear mm  (in.) 1407  (55.4) 1407  (55.4) 1407  (55.4) 1407  (55.4)

Front mm  (in.) 910  (35.8) 910  (35.8) 910  (35.8) 910  (35.8)
Overhang
Rear mm  (in.) 1000  (39.4) 1000  (39.4) 1000  (39.4) 1000  (39.4)

Min.  Running  Ground  Clearance mm  (in.) 159  (6.3) 159  (6.3) 159  (6.3) 159  (6.3)

Angle  of  Approach degrees 29 29 29 29

Angle  of  Departure degrees 22 22 22 22

Front kg  (lb) -­ -­ -­ -­

Curb  Weight Rear kg  (lb) -­ -­ -­ -­

Total kg  (lb) 1600  (3527) 1615  (3560) 1620  (3571) 1545  (3406)

Front kg  (lb) -­ -­ -­ -­

Gross  Vehicle  Weight Rear kg  (lb) -­ -­ -­ -­

Total kg  (lb) 2300  (5070) 2300  (5070) 2300  (5070) 2300  (5070)

Luggage  Compartment  Capacity L  (cu.  ft.) 577  (20.4) 577  (20.4) 577  (20.4) 577  (20.4)
Fuel  Tank  Capacity L  (Imp. 60  (13.2) 60  (13.2) 60  (13.2) 60  (13.2)
gal)

km/h
Max.  Speed 200  (124) 200  (124) 200  (124) 200  (124)
(mph)

km/h
Max.  Cruising  Speed -­ -­ -­ -­
(mph)

km/h
1st  Gear 59  (37) 59  (37) 59  (37) 63  (39)
(mph)

km/h
2nd  Gear 103  (64) 103  (64) 103  (64) 109  (68)
(mph)

km/h
3rd  Gear 137  (85) 137  (85) 137  (85) 146  (91)
(mph)
Max.  Permissible  Speed
km/h
4th  Gear 200  (124) 200  (124) 200  (124) 200  (124)
(mph)

km/h
5th  Gear 178  (111) 178  (111) 178  (111) 178  (111)
(mph)

km/h
6th  Gear 170  (106) 170  (106) 170  (106) 157  (98)
(mph)

0  to  60
sec. 9.0 9.0 9.0 8.9
mph
Acceleration
0  to  1/4
sec. 16.4 16.4 16.4 16.3
mile

10.6
(34.8)*2
Tire m  (ft.) 10.6  (34.8) 10.6  (34.8) 10.6  (34.8)
11.2
Turning  Diameter  (Outside (36.7)*3
Front) 11.4
(37.4)*2
Body m  (ft.) 11.4  (37.4) 11.4  (37.4) 11.4  (37.4)
12.0
(39.4)*3

*1:  Unladen  vehicle


*2:  Models  with  17-­inch  wheels
*3:  Models  with  18-­inch  wheels
*4:  Models  with  roof  rail

(2)  Engine,  Engine  Electrical  and  Chassis

BODY  TYPE 5-­DOOR  WAGON

VEHICLE  GRADE LE XLE LIMITED LE

MODEL  CODE ASA44L-­CNTXKK ASA44L-­CNTMKK ASA44L-­CNTGKK ASA42L-­CNTXKK

Engine  Type 2AR-­FE 2AR-­FE 2AR-­FE 2AR-­FE


No.  of  Cyls.  and 4-­cylinder,  In-­line 4-­cylinder,  In-­line 4-­cylinder,  In-­line 4-­cylinder,  In-­line
Arrangement

16-­valve  DOHC, 16-­valve  DOHC, 16-­valve  DOHC, 16-­valve  DOHC,


Valve  Mechanism Chain  Drive  (with Chain  Drive  (with Chain  Drive  (with Chain  Drive  (with
Dual  VVT-­i) Dual  VVT-­i) Dual  VVT-­i) Dual  VVT-­i)

Bore  x 90.0  x  98.0 90.0  x  98.0 90.0  x  98.0 90.0  x  98.0


mm  (in.)
Stroke (3.54  x  3.86) (3.54  x  3.86) (3.54  x  3.86) (3.54  x  3.86)

Displacement cm  3  (cu.  in.) 2494  (152.2) 2494  (152.2) 2494  (152.2) 2494  (152.2)

Compression  Ratio 10.4  :  1 10.4  :  1 10.4  :  1 10.4  :  1

Fuel  System SFI SFI SFI SFI

Octane  Rating 87  or  higher 87  or  higher 87  or  higher 87  or  higher

Max.  Output kW@rpm 131@6000 131@6000 131@6000 131@6000


[SAE-­NET]*1 (HP@rpm) (176@6000) (176@6000) (176@6000) (176@6000)

Max.  Torque N*m@rpm 233@4100 233@4100 233@4100 233@4100


[SAE-­NET]*1 (ft.*lbf@rpm) (172@4100) (172@4100) (172@4100) (172@4100)

Battery
Capacity Voltage  and
12  -­  52 12  -­  52 12  -­  52 12  -­  52
(5HR) Amp.  hr.

Alternator
Watts 1200 1200 1200 1200
Output

Starter
kW 1.7 1.7 1.7 1.7
Output

Clutch  Type -­ -­ -­ -­

Transaxle  Type U760F U760F U760F U760E

1st 3.300 3.300 3.300 3.300

2nd 1.900 1.900 1.900 1.900

3rd 1.420 1.420 1.420 1.420


Transaxle
4th 1.000 1.000 1.000 1.000
Gear  Ratio
5th 0.713 0.713 0.713 0.713

6th 0.608 0.608 0.608 0.608

Reverse 4.148 4.148 4.148 4.148

Differential  (Final)  Gear


4.071 4.071 4.071 3.819
Ratio

Transfer  Gear  Ratio 0.439 0.439 0.439 -­

Rear  Differential  Gear  Ratio 2.277 2.277 2.277 -­

Rear
Differential in. 135  (5.3) 135  (5.3) 135  (5.3) -­
Gear  Size
Front Ventilated  Disc Ventilated  Disc Ventilated  Disc Ventilated  Disc
Brake  Type
Rear Solid  Disc Solid  Disc Solid  Disc Solid  Disc

Parking  Brake  Type Duo-­servo  Drum Duo-­servo  Drum Duo-­servo  Drum Duo-­servo  Drum

Brake
Booster  Type in. Single,  10 Single,  10 Single,  10 Single,  10
and  Size

Suspension Front MacPherson  Strut MacPherson  Strut MacPherson  Strut MacPherson  Strut
Type Rear Double-­wishbone Double-­wishbone Double-­wishbone Double-­wishbone

Front Standard Standard Standard Standard


Stabilizer  Bar
Rear Standard Standard Standard Standard

Steering  Gear  Type Rack  and  Pinion Rack  and  Pinion Rack  and  Pinion Rack  and  Pinion

Steering  Gear  Ratio 14.5 14.5 14.5*2 14.5


(Overall) 14.7*3

Power  Steering  Type Electric  Motor Electric  Motor Electric  Motor Electric  Motor

*1:  Maximum  output  and  torque  rating  are  determined  using  the  revised  SAE  J1349  procedure.
*2:  Models  with  17-­inch  wheels
*3:  Models  with  18-­inch  wheels

(e)  Models  for  Canada  2

(1)  Major  Dimensions,  Vehicle  Weights  and  Performance

BODY  TYPE 5-­DOOR  WAGON

VEHICLE  GRADE XLE LIMITED

MODEL  CODE ASA42L-­ ASA42L-­CNTGKK


CNTMKK

Length mm  (in.) 4570  (179.9) 4570  (179.9)

Width mm  (in.) 1845  (72.6) 1845  (72.6)


Overall
1660  (65.4) 1660  (65.4)
Height mm  (in.)
1705  (67.1)*4 1705  (67.1)*4

Wheel  Base mm  (in.) 2660  (104.7) 2660  (104.7)

1560  (61.4)
Front mm  (in.) 1570  (61.8)
1570  (61.8)*2
Tread*1
1560  (61.4)
Rear mm  (in.) 1570  (61.8)
1570  (61.8)*2

Front mm  (in.) 988  (38.9) 988  (38.9)


Effective  Head  Room
Rear mm  (in.) 989  (38.9) 989  (38.9)

Front mm  (in.) 1081  (42.6) 1081  (42.6)


Effective  Leg  Room
Rear mm  (in.) 944  (37.2) 944  (37.2)
Front mm  (in.) 1455  (57.3) 1455  (57.3)
Shoulder  Room
Rear mm  (in.) 1407  (55.4) 1407  (55.4)

Front mm  (in.) 910  (35.8) 910  (35.8)


Overhang
Rear mm  (in.) 1000  (39.4) 1000  (39.4)

Min.  Running  Ground  Clearance mm  (in.) 159  (6.3) 159  (6.3)

Angle  of  Approach degrees 29 29

Angle  of  Departure degrees 22 22

Front kg  (lb) -­ -­

Curb  Weight Rear kg  (lb) -­ -­

Total kg  (lb) 1560  (3465) 1570  (3485)

Front kg  (lb) -­ -­

Gross  Vehicle  Weight Rear kg  (lb) -­ -­

Total kg  (lb) 2300  (5070) 2300  (5070)

Luggage  Compartment  Capacity L  (cu.  ft.) 577  (20.4) 577  (20.4)

Fuel  Tank  Capacity L  (Imp.  gal) 60  (13.2) 60  (13.2)

km/h
Max.  Speed 200  (124) 200  (124)
(mph)

Max.  Cruising  Speed km/h


-­ -­
(mph)

km/h
1st  Gear 63  (39) 63  (39)
(mph)

km/h
2nd  Gear 109  (68) 109  (68)
(mph)

km/h
3rd  Gear 146  (91) 146  (91)
(mph)
Max.  Permissible  Speed
km/h
4th  Gear 200  (124) 200  (124)
(mph)

km/h
5th  Gear 178  (111) 178  (111)
(mph)

km/h
6th  Gear 157  (98) 157  (98)
(mph)

0  to  60  mph sec. 8.9 8.9


Acceleration 0  to  1/4
sec. 16.3 16.3
mile

10.6  (34.8)*2,  11.2


Tire m  (ft.) 10.6  (34.8)
Turning  Diameter  (Outside (36.7)*3
Front)
Body m  (ft.) 11.4  (37.4) 11.4  (37.4)*2,  12.0
(39.4)*3

*1:  Unladen  vehicle


*2:  Models  with  17-­inch  wheels
*3:  Models  with  18-­inch  wheels
*4:  Models  with  roof  rail

(2)  Engine,  Engine  Electrical  and  Chassis

BODY  TYPE 5-­DOOR  WAGON

VEHICLE  GRADE XLE LIMITED

MODEL  CODE ASA42L-­CNTMKK ASA42L-­CNTGKK

Engine  Type 2AR-­FE 2AR-­FE

No.  of  Cyls.  and  Arrangement 4-­cylinder,  In-­line 4-­cylinder,  In-­line

16-­valve  DOHC,  Chain  Drive 16-­valve  DOHC,  Chain  Drive


Valve  Mechanism
(with  Dual  VVT-­i) (with  Dual  VVT-­i)

Bore  x  Stroke mm  (in.) 90.0  x  98.0  (3.54  x  3.86) 90.0  x  98.0  (3.54  x  3.86)

Displacement cm  3  (cu.  in.) 2494  (152.2) 2494  (152.2)

Compression  Ratio 10.4  :  1 10.4  :  1

Fuel  System SFI SFI

Octane  Rating 87  or  higher 87  or  higher

kW@rpm
Max.  Output  [SAE-­
(HP@rpm) 131@6000  (176@6000) 131@6000  (176@6000)
NET]*1

Max.  Torque  [SAE-­ N*m@rpm


233@4100  (172@4100) 233@4100  (172@4100)
NET]*1 (ft.*lbf@rpm)

Battery  Capacity Voltage  and  Amp.


12  -­  52 12  -­  52
(5HR) hr.

Alternator  Output Watts 1200 1200

Starter  Output kW 1.7 1.7

Clutch  Type -­ -­

Transaxle  Type U760E U760E

1st 3.300 3.300

2nd 1.900 1.900

3rd 1.420 1.420


Transaxle  Gear
4th 1.000 1.000
Ratio
5th 0.713 0.713
6th 0.608 0.608

Reverse 4.148 4.148

Differential  (Final)  Gear  Ratio 3.819 3.819

Transfer  Gear  Ratio -­ -­

Rear  Differential  Gear  Ratio -­ -­

Rear  Differential
in. -­ -­
Gear  Size

Front Ventilated  Disc Ventilated  Disc


Brake  Type
Rear Solid  Disc Solid  Disc

Parking  Brake  Type Duo-­servo  Drum Duo-­servo  Drum

Brake  Booster  Type


in. Single,  10 Single,  10
and  Size

Front MacPherson  Strut MacPherson  Strut


Suspension  Type
Rear Double-­wishbone Double-­wishbone

Front Standard Standard


Stabilizer  Bar
Rear Standard Standard

Steering  Gear  Type Rack  and  Pinion Rack  and  Pinion

Steering  Gear  Ratio  (Overall) 14.5 14.5*2,  14.7*3

Power  Steering  Type Electric  Motor Electric  Motor

*1:  Maximum  output  and  torque  rating  are  determined  using  the  revised  SAE  J1349  procedure.
*2:  Models  with  17-­inch  wheels
*3:  Models  with  18-­inch  wheels
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005D8E
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  INTRODUCTION:  FEATURES:  MODEL  CODE  AND  LINE-­UP;;  2013  MY  RAV4  [12/2012  -­                ]

MODEL  CODE  AND  LINE-­UP


1.  MODEL  CODE

Engine:  2AR-­FE
ASA42
Drive  Type:  2WD
1 BASIC  MODEL  CODE
Engine:  2AR-­FE
ASA44
Drive  Type:  AWD

2 STEERING  WHEEL  POSIOTION L:  Left-­hand  Drive

A:  RAV4  (Produced  by  TMC*1)


3 MODEL  NAME
C:  RAV4  (Produced  by  TMMC*2)

4 BODY  TYPE N:  5-­door  Wagon

5 GEAR  SHIFT  TYPE T:  6-­speed  Automatic,  Floor

X:  LE  (Base)

6 GRADE M:  XLE  (Middle)

G:  LIMITED  (High)

7 ENGINE  SPECIFICATION K:  DOHC  and  SFI

A:  U.S.A.*3
8 DESTINATION
K:  Canada

HINT:
*1:  TMC:  Toyota  Motor  Corporation

*2:  TMMC:  Toyota  Motor  Manufacturing  Canada  Inc.

*3:  A  package  model  option  for  Puerto  Rico,  Mexico  and  U.S.  territories  is  included.

DESTINATION ENGINE DRIVE  TYPE BODY  TYPE TRANSAXLE

6-­SPEED  AUTOMATIC
U760E U760F

ASA42L-­ANTXKA -­

ASA42L-­ANTMKA -­

ASA42L-­ANTGKA -­
2WD
ASA42L-­CNTXKA -­

ASA42L-­CNTMKA -­

ASA42L-­CNTGKA -­
U.S.A.
-­ ASA44L-­ANTXKA

-­ ASA44L-­ANTMKA

-­ ASA44L-­ANTGKA
2AR-­FE AWD 5-­door  Wagon
-­ ASA44L-­CNTXKA

-­ ASA44L-­CNTMKA

-­ ASA44L-­CNTGKA

ASA42L-­CNTXKK -­

2WD ASA42L-­CNTMKK -­

ASA42L-­CNTGKK -­
Canada
-­ ASA44L-­CNTXKK

AWD -­ ASA44L-­CNTMKK

-­ ASA44L-­CNTGKK

2.  MODEL  LINE-­UP
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005D8F
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  INTRODUCTION:  FEATURES:  EXTERIOR  APPEARANCE;;  2013  MY  RAV4  [12/2012  -­                ]

EXTERIOR  APPEARANCE
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005D8G

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  INTRODUCTION:  FEATURES:  PERFORMANCE;;  2013  MY  RAV4  [12/2012  -­                ]

PERFORMANCE
1.  OUTLINE
(a)  2AR-­FE  Engine

(1)  The  2AR-­FE  engine  is  an  in-­line,  4-­cylinder,  2.5-­liter,  16-­valve  DOHC  engine.  This  engine  uses  the
Dual  Variable  Valve  Timing-­intelligent  (Dual  VVT-­i)  system,  Direct  Ignition  System  (DIS),  Acoustic
Control  Induction  System  (ACIS)  and  Electronic  Throttle  Control  System-­intelligent  (ETCS-­i).  It  has
been  developed  to  achieve  high  performance,  quietness,  fuel  economy  and  clean  emissions.

Engine  Type 2AR-­FE

No.  of  Cyls.  and  Arrangement 4-­cylinder,  In-­line

Valve  Mechanism 16-­valve  DOHC,  Chain  Drive  (with  Dual  VVT-­i)

Item Displacement 2494  cm  3  (152.2  cu.  in.)

Max.  Output  [SAE-­NET]* 131  kW  @  6000  rpm  (176  HP  @  6000  rpm)

Max.  Torque  [SAE-­NET]* 233  N*m  @  4100  rpm  (172  ft.*lbf  @  4100  rpm)

HINT:
*:  Maximum  output  and  torque  rating  are  determined  by  revised  SAE  J1349  standard.

(b)  Automatic  Transaxle

(1)  U760E  and  U760F  6-­speed  automatic  transaxles  are  used.

(c)  Suspension

(1)  A  MacPherson  strut  type  independent  suspension  is  used  for  the  front.

(2)  A  double-­wishbone  type  independent  suspension  is  used  for  the  rear.
(d)  Brake

(1)  A  ventilated  disc  brake  is  provided  for  the  front  brake.
(2)  A  drum-­in  type  solid  disc  brake  is  provided  for  the  rear  brake.

(3)  The  following  brake  control  functions  are  provided:  Anti-­lock  Brake  System  (ABS),  Electronic  Brake
force  Distribution  (EBD),  brake  assist,  Auto  LSD,  Traction  Control  (TRAC)  and  Vehicle  Stability  Control
(VSC).

(e)  Steering
(1)  A  rack  and  pinion  type  steering  gear  assembly  is  used.

(2)  An  Electric  Power  Steering  (EPS)  system  is  used.

(3)  A  manual  tilt  and  telescopic  mechanism  is  used.


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005D8H
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  INTRODUCTION:  FEATURES:  EQUIPMENT;;  2013  MY  RAV4  [12/2012  -­                ]

EQUIPMENT
1.  OUTLINE
(a)  Interior
(1)  The  interior  design  aims  to  offer  a  new  SUV  driving  pleasure  by  combining  a  "sporty  cockpit-­like  driver's
area"  with  a  "spacious  and  open  atmosphere  inherent  of  an  SUV",  which  expresses  a  bold  structure  based
on  functionality  and  a  refined  feel  of  the  interior  space.

(2)  A  clear  and  refined  design  realized  by  the  structure  that  consists  of  shapes,  quality  materials  and  color
schemes  with  making  the  best  use  of  a  functional  layout.

(3)  A  feeling  of  a  framed  area  and  a  spacious,  open  atmosphere:  The  driver's  area  is  cockpit-­like  framed,  (*a  in
illustration)  while  the  soft  padded  instrument  panel  is  extended  beyond  the  vehicle  centerline  to  create  a
wide  feel.  (*b  in  illustration)  This  gives  a  sense  of  unity  between  the  framed  driver's  area  and  the
front/rear  passengers'  area  with  a  spacious,  open  atmosphere.

(b)  Instrument  Panel

(1)  Realization  of  a  combination  of  the  "strong,  stable  impression  by  a  bold  architecture  through  axes"  (*a  in
illustration)  and  a  "refined  and  soothing  impression  by  soft  padding".  (*b  in  illustration)
(2)  Decoration  panels  and  molding  soft  pads  are  used  in  each  part  of  the  instrument  panel,  thus  achieving  an
improved  quality.
*1 Center  Register *2 Driver  Side  Silver  Panel
*3 Driver  Side  Register *4 Driver  Side  Ornament
*5 Meter  Cluster *6 Cup  Holder  Ring
*7 Shift  Knob *8 Shift  Gate  Panel
*9 Console  Box  Door *10 Center  Lower  Garnish
*11 Passenger  Side  Soft  Ornament *12 Passenger  Side  Register
*13 Passenger  Side  Silver  Panel *14 Steering
*a Decorative  Parts *b Leather  or  Artificial  Leather  Parts

(3)  A  ring-­shaped  illumination  is  provided  on  the  cup  holder  of  the  floor  console  in  consideration  for  usability
during  nighttime.  Blue  is  used  as  the  illumination  color  in  the  whole  cabin,  thus  contributing  to  the
creation  of  a  high-­class  interior  space.
Ring-­shaped  Blue  Nighttime
*1 Silver  Painting  Ring *2
Illumination

(4)  An  open  tray  is  provided  in  the  upper  portion  of  the  ornament  for  the  front  passenger  seat  to  offer  a  lidless
storage  space  which  can  be  easily  used.  A  soft  mat  is  provided  on  the  bottom  surface  of  the  tray.

*1 Passenger  Side  Open  Tray -­ -­

(5)  Storage  spaces,  which  were  created  with  usability  in  mind,  are  provided  in  various  places  of  the
instrument  panel,  thus  achieving  improved  convenience.
*1 Cup  Holder *2 Delta  Tray
*3 Open  Tray *4 Stereo  Jack  Adapter
*5 Accessory  Socket -­ -­

(6)  A  sliding  door  is  used  for  the  console  box,  which  can  move  back  and  forth  in  accordance  with  the  physical
size  of  the  user.
(7)  An  open  tray  on  which  a  cellular  phone  or  an  audio  player  can  be  placed  is  provided  in  the  front  portion  of
the  floor  console.

(8)  An  external  input  terminal  and  an  accessory  socket  are  provided  in  the  lower  portion  of  the  instrument
panel.

(9)  A  deep  delta  tray,  which  can  accommodate  an  audio  player,  etc.,  stood  up  on  its  side,  is  provided  next  to
the  console  tray.
(10)  Related  functions  are  collectively  positioned  around  the  console  tray.  It  is  possible  for  the  user  to  put  an
audio  player  on  the  console  tray  and  listen  to  it  while  charging.

(11)  A  cup  holder,  which  can  accommodate  a  large  size  cup,  is  provided.

(12)  A  large  size  storage  which  can  accommodate  18  CDs  is  provided  in  the  console  box.
(c)  Door  Trim

(1)  Component  layout  that  takes  operability  into  consideration.  (*a  in  illustration)  Functional  items  such  as
switches,  door  handle,  grip  and  storage  placed  at  the  front  section.  (*a  in  illustration)  Soft  padding  used
widely  at  the  rear  section  that  touches  the  passenger.  (*b  in  illustration)
*a Front  Side  (Functional  Area) *b Rear  Side  (Comfort  Area)

(2)  Decorations  and  soft  pads  similar  to  those  of  the  instrument  panel  are  used.
(3)  A  bottle  holder  and  an  accessory  pocket  which  can  accommodate  A4  size  paper  are  provided  in  the  lower
portion  of  the  front  door  trim.

*1 Door  Ornament  (Decorative  Parts) *2 Door  Arm  Rest  (Leather  Patrs)


*3 Accessory  Pocket  or  Bottle  Holder -­ -­

(d)  Center  Cluster

(1)  A  simple  switch  arrangement  which  is  horizontally  laid  out  is  used  for  the  audio.
(2)  Plating  may  be  used  on  the  opening  area  of  the  CD  slot  and  the  switch  separator  depending  on  the
specification,  thus  producing  a  high-­class  feel.
(3)  Switches  and  a  display  are  arranged  close  to  each  other  for  the  automatic  air  conditioning,  thus  taking
into  account  operability  and  visibility.

(4)  Plated  rings  are  used  for  the  dials  of  the  air  conditioning,  thus  taking  improved  quality  into  consideration.

Models  with  Automatic  Air  Conditioning

*1 CD  Slot *2 Audio  Dial


*3 Center  Register  Knob *4 Separator  between  Switches
*5 Push  Start  Switch  (Ring) *6 Air  Conditioning  Dial  (Ring)

Models  with  Manual  Air  Conditioning

*1 Air  Conditioning  Dial  (Ring) -­ -­

(e)  Audio  and  Visual  System

(1)  XM  satellite  radio  is  provided.  XM  satellite  radio  is  a  subscription  type  digital  broadcast  service.

(2)  Hybrid  Digital  (HD)  radio  is  provided.


(f)  Bluetooth  Audio  System

(1)  The  Bluetooth  audio  system  is  provided.

(g)  Bluetooth  Hands-­free  System

(1)  The  Bluetooth  hands-­free  system  is  provided.

(h)  Sliding  Roof  System

(1)  The  sliding  roof  system  uses  a  single  glass  panel  to  perform  the  tilt  up-­and-­down  and  slide  open-­and-­close
operations.

(i)  Smart  Key  System

(1)  The  smart  key  system  is  provided.

(j)  Monitor  System

(1)  To  assist  the  driver  in  parking  the  vehicle  by  monitoring  the  area  behind  it,  the  rear  view  monitor  system
has  a  rear  television  camera  assembly  mounted  on  the  back  door.
(k)  Blind  Spot  Monitor  System

(1)  The  blind  spot  monitor  system  is  provided.

(l)  Mirror  System


(1)  The  mirror  heater  system  is  provided.

(m)  Intuitive  Parking  Assist  System

(1)  The  intuitive  parking  assist  system  is  provided.


(n)  Parking  Assist  Monitor  System

(1)  The  parking  assist  monitor  system  is  provided.

(o)  Cruise  Control  System


(1)  The  cruise  control  system  is  provided.

(p)  Lane  Departure  Alert  System

(1)  The  lane  departure  alert  system  is  provided.


(q)  Automatic  Light  Control  System

(1)  The  automatic  light  control  system  is  provided.

(r)  Light  Automatic  Turn-­off  System


(1)  The  light  automatic  turn-­off  system  is  provided.

(s)  Daytime  Running  Light

(1)  The  daytime  running  light  system  is  provided.

(t)  Automatic  High  Beam  (AHB)  System

(1)  The  AHB  system  is  provided.

(u)  Illuminated  Entry  System

(1)  The  illuminated  entry  system  is  provided.

(v)  Power  Back  Door  System


(1)  The  power  back  door  system  is  provided.

(w)  Power  Door  Lock  System

(1)  The  power  door  lock  system  is  provided.


(1)  The  power  door  lock  system  is  provided.
(x)  Windshield  Deicer  System

(1)  The  windshield  deicer  system  uses  a  heater  element  in  the  windshield  glass  to  help  reduce  the  formation
of  ice  where  the  front  wipers  rest.

(y)  Window  Defogger  System


(1)  The  window  defogger  system  uses  a  heater  wire  on  the  back  door  glass.

(z)  Air  Conditioning  System

(1)  The  automatic  air  conditioning  system  or  manual  air  conditioning  system  is  provided.
(aa)  Power  Outlet  Socket  System

(1)  The  power  outlet  socket  system  is  designed  for  use  as  a  power  supply  for  electrical  appliances  in  the
vehicle.

(2)  DC  12  V  power  outlet  socket  assemblies  are  located  in  the  lower  portion  of  the  instrument  panel.

(ab)  Combination  Meter  Assembly

(1)  The  analog  display  type  combination  meter  assembly  is  used.

(2)  The  meter  features  a  center  speedometer  with  large  scale  markings  and  a  red  needle  for  a  bold  sporty
look,  and  an  outer  silver  frame  is  surrounded  by  a  detailed,  fine  texture  appropriate  for  the  meter  and
gauge  area  to  create  a  minute  quality  appearance.

*1 Meter  Ring -­ -­
*a Frame  Texture -­ -­

(ac)  Supplemental  Restraint  System

(1)  The  Supplemental  Restraint  System  (SRS)  driver  and  front  passenger  airbags  are  used  as  supplements  to
the  seat  belts  to  help  reduce  the  shocks  to  the  head  and  chest  of  the  driver  or  front  passenger  in  the
event  of  a  frontal  collision.

(2)  The  SRS  knee  airbags  are  used  as  a  supplement  to  the  seat  belt  to  help  reduce  the  shock  to  the  knee  of
the  driver  in  the  event  of  a  frontal  collision.

(3)  The  SRS  front  seat  side  airbags  are  used  during  a  side  collision  to  help  reduce  the  impact  to  the  chests  of
the  driver  and  front  passenger.
(4)  The  SRS  curtain  shield  airbags  are  used  in  the  event  of  a  side  or  side  rear  collision  to  help  reduce  the
impact  to  the  heads  of  the  front  passenger  or  rear  passengers.
(5)  The  SRS  seat  cushion  airbags  (front  seat  cushion  airbag  assemly  RH)  are  used  as  a  supplement  to  the  seat
belts  to  prevent  the  driver  and  front  passenger  from  sliding  forward  in  the  event  of  a  front  impact  collision.

(ad)  Color

(1)  Color  List

EXTERIOR  COLOR INTERIOR  COLOR

COLOR  NO. COLOR  NAME

040 Super  White  2

070 White  Pearl  Crystal  Shine

1F7 Silver  Metallic

1G3 Gray  Metallic Black


Terra  Cotta
202 Black
Gray
3R3 Red  Mica  Metallic Beige

4T3 Bronze  Mica  Metallic

6V4 Dark  Green  Mica

8V5 Graysh  Blue  Metallic


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005FYP
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  DOOR  /  HATCH:  POWER  BACK  DOOR  SYSTEM:  POWER  BACK  DOOR  CONTROL;;  2013  MY  RAV4  [12/2012  -­
             ]

POWER  BACK  DOOR  CONTROL


1.  FUNCTION  OF  MAIN  COMPONENTS
(a)  The  main  components  of  the  power  back  door  system  have  the  following  functions:

COMPONENT FUNCTION

Power  Back Motor Opens  and  closes  the  back  door  when  actuated  by  the  power  back  door  ECU.
Door  Unit Detects  the  operation  conditions  of  the  back  door  and  outputs  a  pulse  signal  to  the  power
Assembly Hall  IC
back  door  ECU.

Controls  the  power  back  door  system  in  accordance  with  the  signals  received
from  the  switches,  sensors  and  ECUs.
Power  Back  Door  ECU
Receives  the  signals  from  the  Hall  IC  to  detect  the  back  door  position  and  the
(Multiplex  Network
opening  and  closing  speed  of  the  back  door.
Door  ECU)
Informs  the  user  by  sounding  the  buzzer  and  flashing  the  hazard  warning  light
when  each  operation  switch  is  pressed.

Back
Door
Latches  and  unlatches  the  back  door  when  actuated  by  the  power  back  door  ECU.
Lock
Motor

Half-­
Back  Door latch Detects  if  the  back  door  is  ajar.
Lock Switch
Assembly
Detects  the  initial  (neutral)  position  of  the  driven  gear  of  the  back  door  lock  motor.  This
Position
switch  turns  on  when  the  driven  gear  is  in  the  neutral  position  and  turns  off  when  the
Switch
driven  gear  is  in  any  position  other  than  neutral.

Courtesy Detects  whether  the  back  door  is  open  or  closed.  This  switch  turns  on  when  the  back  door
Switch is  open  or  ajar  and  turns  off  when  the  back  door  is  closed.

Back  Door  Control The  back  door  opens  or  closes  when  the  back  door  control  switch  in  the  vehicle  is  turned
Switch on.

Door  Control  Switch The  power  back  door  closes  when  the  door  control  switch  assembly  (on  the  back  door
Assembly jamb)  is  turned  on  (pressed).

Back  Door  Opener The  back  door  opens  when  the  back  door  opener  switch  assembly  on  the  outside  of  the
Switch  Assembly vehicle  is  turned  on  (operated).

PWR  DOOR  OFF


Switch  (Power  Back Setting  this  switch  prohibits  system  operation.
Door  Main  Switch)

Touch  Sensor  (Power


Detects  if  an  object  is  jammed  in  the  back  door  during  the  closing  operation  of  the  back
Back  Door  Sensor door.
Back  Door  Sensor door.
Assembly)

Back  Door  Buzzer  and


When  the  power  back  door  system  starts  to  operate,  the  back  door  buzzer  and  wireless
Wireless  Door  Lock
door  lock  buzzer  sound  to  inform  the  user  that  the  system  is  operating.
Buzzer

Combination  Meter
Receives  a  hazard  warning  light  blinking  signal  to  blink  the  hazard  warning  light.
Assembly

Receives  the  power  back  door  button  signal  and  transmits  it  to  the  certification  ECU*1  or
Door  Control  Receiver
main  body  ECU*2.

Main  Body  ECU


Transmits  a  back  door  lock/unlock  control  signal,  vehicle  speed  signal  and  shift  position  P
(Multiplex  Network
signal  to  the  power  back  door  ECU  via  the  Controller  Area  Network  (CAN).
Body  ECU)

Electrical  Key
Transmitter  Sub-­ Transmits  the  power  back  door  button  signal  to  the  door  control  receiver.
assembly

*1:  Models  with  smart  key  system


*2:  Models  without  smart  key  system

2.  SYSTEM  CONTROL
(a)  The  power  back  door  system  has  the  following  functions:

FUNCTION OUTLINE

Upon  receiving  an  on  signal  from  the  back  door  control  switch  or  the  power  back  door  button  with  the
Opener
back  door  unlocked,  the  power  back  door  ECU  actuates  the  back  door  lock  motor  and  the  power  back
Function
door  unit  assembly  in  order  to  release  the  latch  of  the  back  door  and  open  the  back  door.

Upon  receiving  an  on  signal  from  the  back  door  control  switch,  the  door  control  switch  assembly  with
Closer the  back  door  open  or  the  power  back  door  button,  the  power  back  door  ECU  actuates  the  power  back
Function door  unit  assembly  and  the  back  door  lock  motor  in  order  to  close  the  back  door  and  engage  the  latch
of  the  back  door  lock.

Upon  receiving  the  signals  from  a  touch  sensor  or  the  Hall  ICs  of  the  power  back  door  unit  assembly,
Jam
the  power  back  door  ECU  detects  that  an  object  is  jammed  in  the  back  door,  and  the  door  operation
Protection
is  stopped  after  moving  back  a  certain  distance  upward  during  the  closing  operation  and  suspended
Function
during  the  opening  operation.  The  back  door  buzzer  sounds  twice  when  a  jammed  object  is  detected.

Back  Door
Open/Close
In  accordance  with  the  signals  received  from  the  Hall  ICs,  the  power  back  door  ECU  performs  control
Speed
so  as  to  make  the  opening  and  closing  speed  of  the  back  door  even.
Control
Function

By  conducting  any  of  the  following  operations  during  the  opening  or  closing  operation  of  the  power
back  door,  the  operation  will  be  canceled:

Suspending The  power  door  off  switch  is  turned  off.


Control The  power  back  door  button  on  the  electrical  key  transmitter  sub-­assembly  is  pressed.
Function The  back  door  control  switch  is  pressed.
The  back  door  opener  switch  assembly  is  pressed.

The  door  control  switch  is  pressed.


By  pressing  the  back  door  close  switch  for  2.8  seconds  while  holding  the  back  door  at  the
desired  back  door  opening  angle  by  the  hand,  the  back  door  buzzer  sounds  4  times  as  an
Memory answer  back  and  the  power  back  door  ECU  memorizes  the  angle.  From  the  next  time  the
Function back  door  is  opened,  the  back  door  will  stop  at  the  set  angle.
By  pressing  the  back  door  close  switch  for  7  seconds  after  the  set  angle  is  memorized,  the
memorized  position  is  initialized.

Assist When  the  back  door  is  stopped  and  then  manually  operated  in  the  closing  direction,  the  power  back
Function door  ECU  drives  the  power  back  door  unit  assembly  to  operate  the  back  door  until  it  is  fully  closed.

When  each  operation  switch  is  operated,  the  following  operations  are  performed  in  accordance  with
the  back  door  condition:

When  the  power  back  door  button  on  the  back  door  control  switch  or  the  electrical  key
Switch transmitter  sub-­assembly  is  pressed,  opening  operation  is  performed  when  the  back  door  is
Operation closed  and  the  closing  operation  is  performed  when  the  back  door  is  open.
Function When  the  back  door  opener  switch  assembly  is  pressed,  the  opening  operation  of  the  back
door  is  performed.
When  the  door  control  switch  assembly  is  pressed,  the  closing  operation  of  the  back  door  is
performed.

HINT:
If  power  supply  is  stopped  such  as  when  the  battery  terminals  are  removed,  initialization  is  required.  The  back
door  should  be  fully  closed  with  power  being  supplied  for  initialization.

(b)  Opener  Function  1

(1)  When  the  back  door  control  switch  or  the  power  back  door  button  of  the  electrical  key  transmitter  sub-­
assembly  is  operated,  the  opener  function  operates  as  follows:

After  the  back  door  control  switch  or  the  power  back  door  button  of  the  electrical  key  transmitter  sub-­assembly
1 is  pressed  for  approx.  0.8  seconds,  the  back  door  buzzer  sounds  for  0.8  seconds  and  the  hazard  warning  light
blinks  twice.

2 The  back  door  lock  assembly  releases  the  latch.

The  back  door  courtesy  switch  is  turned  on  and  the  motor  in  the  power  back  door  unit  assembly  starts  to
3
operate.

4 The  back  door  lock  motor  is  returned  to  the  initial  position  and  the  half-­latch  switch  is  turned  on.

After  the  power  back  door  ECU  detects  a  back  door  stop  position  pulse,  the  motor  in  the  power  back  door  unit
5
assembly  is  stopped.
(c)  Opener  Function  2

(1)  When  the  back  door  opener  switch  assembly  is  operated,  the  opener  function  operates  as  follows:

When  the  back  door  opener  switch  assembly  is  pressed,  the  back  door  buzzer  sounds  for  0.8  seconds  and  the
1
hazard  warning  light  blinks  twice.

2 After  the  back  door  buzzer  sounds,  the  back  door  lock  assembly  releases  the  latch.
2 After  the  back  door  buzzer  sounds,  the  back  door  lock  assembly  releases  the  latch.

When  the  back  door  opener  switch  assembly  is  not  input  again  before  the  latch  begins  to  be  released,  the
3
motor  in  the  power  back  door  unit  assembly  starts  to  operate  when  the  back  door  courtesy  switch  is  turned  on.

4 The  back  door  lock  motor  is  returned  to  the  initial  position  and  the  half-­latch  switch  is  turned  on.

After  the  power  back  door  ECU  detects  a  back  door  stop  position  pulse,  the  motor  in  the  power  back  door  unit
5
assembly  is  stopped.
(d)  Closer  Function  1

(1)  When  the  back  door  control  switch  or  the  power  back  door  button  of  the  electrical  key  transmitter  sub-­
assembly  is  operated,  the  closer  function  operates  as  follows:

After  the  back  door  control  switch  or  the  power  back  door  button  of  the  electrical  key  transmitter  sub-­assembly
1 is  pressed  for  approx.  0.8  seconds,  the  back  door  buzzer  sounds  for  0.8  seconds  and  the  hazard  warning  light
blinks  twice.
blinks  twice.

2 The  motor  in  the  power  back  door  unit  assembly  begins  to  operate.

3 When  the  half-­latch  switch  is  turned  off,  the  voltage  of  the  motor  is  reduced.

The  back  door  lock  motor  performs  the  closing  operation  1.0  second  after  the  half-­latch  switch  is  turned  off,  and
4
stops  the  operation  when  the  back  door  courtesy  switch  is  turned  off.
(e)  Closer  Function  2

(1)  When  the  door  control  switch  assembly  is  operated,  the  closer  function  operates  as  follows:

When  the  door  control  switch  assembly  is  turned  on,  the  back  door  buzzer  sounds  for  0.8  seconds  and  the
1
hazard  warning  light  blinks  twice.

2 The  motor  in  the  power  back  door  unit  assembly  starts  to  operate.

3 When  the  half-­latch  switch  is  turned  off,  the  voltage  of  the  motor  is  reduced.

The  back  door  lock  motor  performs  the  closing  operation  1.0  second  after  the  half-­latch  switch  is  turned  off,  and
4
The  back  door  lock  motor  performs  the  closing  operation  1.0  second  after  the  half-­latch  switch  is  turned  off,  and
4
stops  the  operation  when  the  back  door  courtesy  switch  is  turned  off.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005FYQ
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  DOOR  /  HATCH:  POWER  BACK  DOOR  SYSTEM:  TOUCH  SENSOR;;  2013  MY  RAV4  [12/2012  -­                ]

TOUCH  SENSOR
1.  COUNSTRUCTION
(a)  The  touch  sensor  consists  of  conductive  rubber  and  a  core  wire.  When  the  conductive  rubber  is  compressed,
its  resistance  value  goes  down  and  electric  current  flows  through  the  core  wire.  This  signal  is  input  to  the
power  back  door  ECU,  which  determines  the  back  door  condition.

*1 Touch  Sensor  LH  (Power  Back  Door *2 Touch  Sensor  RH  (Power  Back  Door

Sensor  Assembly  LH) Sensor  Assembly  RH)


Sensor  Assembly  LH) Sensor  Assembly  RH)
*3 Core  Wire -­ -­
*a Normal  Condition *b Compressed  Condition
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005FYR
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  DOOR  /  HATCH:  POWER  BACK  DOOR  SYSTEM:  POWER  BACK  DOOR  DRIVE  UNIT;;  2013  MY  RAV4  [12/2012  -­
             ]

POWER  BACK  DOOR  DRIVE  UNIT


1.  COUNSTRUCTION
(a)  The  power  back  door  unit  assembly  consists  of  a  motor  and  a  reduction  gear,  and  opens  and  closes  the  back
door  by  converting  the  rotational  motion  of  the  motor  into  linear  motion  through  the  screw  mechanism.

*1 Motor *2 Spring
*3 Reduction  Gear -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005FYS

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  DOOR  /  HATCH:  POWER  BACK  DOOR  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  The  power  back  door  system  enables  the  back  door  to  be  opened  and  closed  automatically  by  a  motor  in
accordance  with  signals  from  the  back  door  control  switch  or  the  power  back  door  button  on  an  electrical
key  transmitter  sub-­assembly.  In  addition,  a  door  control  switch  assembly  has  been  provided  on  the  back
door  for  convenience.

(b)  A  spindle  type  power  back  door  is  used  to  achieve  improved  rearward  visibility.  Also,  the  user  can  set  the
opening  angle  of  the  back  door  in  the  preferences.  For  example,  if  the  garage  has  a  low  ceiling,  the
opening  angle  of  the  back  door  can  be  set  not  to  hit  the  ceiling.

(c)  This  system  is  controlled  by  the  power  back  door  ECU.

2.  PRECAUTION
(a)  Ignition  Switch  Expressions

(1)  The  type  of  ignition  switch  used  on  this  model  differs  depending  on  the  specifications  of  the  vehicle.
The  expressions  listed  in  the  table  below  are  used  in  this  section.

EXPRESSION IGNITION  SWITCH ENGINE  SWITCH


(POSITION) (CONDITION)

Ignition  Switch  off LOCK Off  (Lock)

Ignition  Switch  ACC ACC On  (ACC)

Ignition  Switch  ON ON On  (IG)

Engine  Start START On  (Start)


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005FYT
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  DOOR  /  HATCH:  POWER  BACK  DOOR  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005FYU
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  DOOR  /  HATCH:  POWER  BACK  DOOR  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­                ]

PARTS  LOCATION

*1 Wireless  Door  Lock  Buzzer *2 Power  Back  Door  Unit  Assembly  LH
Touch  Sensor  LH  (Power  Back  Door
*3 *4 Door  Control  Switch  Assembly
Sensor  Assembly  LH)

Power  Back  Door  ECU  (Multiplex


*5 Back  Door  Lock  Assembly *6
Network  Door  ECU)
*7 Back  Door  Buzzer *8 Touch  Sensor  RH  (Power  Back  Door
Sensor  Assembly  RH)
*9 Power  Back  Door  Unit  Assembly  RH *10 Door  Control  Receiver
*11 Back  Door  Opener  Switch  Assembly *12 Power  Back  Door  Button

Electrical  Key  Transmitter  Sub-­


*13 -­ -­
assembly

*A Models  with  Smart  Key  System -­ -­

Main  Body  ECU  (Multiplex  Network


*1 Combination  Meter  Assembly *2
Body  ECU)

PWR  DOOR  OFF  Switch  (Power  Back


*3 Back  Door  Control  Switch *4
Door  Main  Switch)
Certification  ECU  (Smart  Key  ECU
*5 -­ -­
Assembly)
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005FYV

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  DOOR  LOCK:  POWER  DOOR  LOCK  CONTROL  SYSTEM:  DOOR  LOCK  CONTROL;;  2013  MY  RAV4  [12/2012
-­                ]

DOOR  LOCK  CONTROL


1.  FUNCTION
(a)  The  power  door  lock  control  system  has  the  following  functions:

FUNCTION OUTLINE

Manual  Lock
This  function  can  lock  or  unlock  all  doors  by  operation  of  the  door  control  switch.
and  Unlock

Key-­linked
This  function,  which  is  linked  with  the  key  cylinder,  can  lock  or  unlock  all  the  doors  when  a
Lock  and
lock  or  unlock  operation  is  effected.
Unlock

Manual When  the  door  lock  operation  is  conducted  by  the  entry  function*1  or  wireless  door  lock
Unlock control  function,  this  function  prevents  the  doors  from  being  unlocked  by  unlock  operation  via
Prohibition the  door  control  switch.

When  the  electrical  key  transmitter  sub-­assembly  is  inserted  in  the  interior
Key actuation  area  and  the  door  lock  operation  is  performed  while  the  driver  door  is
Confinement open,  all  the  doors  will  be  unlocked.*1
Prevention When  the  key  is  inserted  in  the  ignition  key  cylinder  and  the  door  lock  operation  is
performed  while  the  driver  door  is  open,  all  the  doors  will  be  unlocked.*2

When  the  mechanical  key  is  inserted  into  the  door  key  cylinder  and  is  turned  once,  the  driver
door  is  unlocked.  Then,  the  mechanical  key  is  turned  again,  the  rest  of  the  doors  are
2-­step  Unlock unlocked.  In  addition,  when  the  unlock  button  of  the  electrical  key  transmitter  sub-­
assembly*1  or  door  control  transmitter  sub-­assembly*2  is  pressed  once,  the  driver  door  is
unlocked.  Then,  the  button  is  pressed  again,  the  rest  of  the  doors  are  unlocked.

When  the  conditions  listed  below  are  met,  this  function  causes  all  the  doors  to  be
Speed automatically  locked:
Sensitive
The  vehicle  speed  is  above  approx.  20  km/h  (13  mph).
Automatic
All  the  doors  are  closed.
Door  Lock*1
Any  door  is  unlocked.

When  the  conditions  listed  below  are  met,  this  function  causes  all  the  doors  to  be
automatically  locked:
Shift-­linked
The  ignition  switch  is  changed  from  ACC  or  off  to  ON.
Automatic
All  the  doors  are  closed.
Door  Lock
The  shift  lever  is  moved  out  of  the  P  position.
Any  of  the  doors  are  in  an  unlocked  state.

Shift-­linked
When  the  ignition  switch  is  ON  and  the  shift  lever  is  moved  to  P  position  from  a  position  other
Automatic
than  P,  all  of  the  doors  will  be  automatically  unlocked.
Door  Unlock

Driver  Door
Opening-­ When  the  electrical  key  transmitter  sub-­assembly*1  or  door  control  transmitter  sub-­
linked assembly*2  is  inserted  in  the  interior  actuation  area  and  the  door  lock  operation  is  performed
Automatic while  the  driver  door  is  open,  all  the  doors  will  be  unlocked.
Door  Unlock

The  on  or  off  setting  of  some  functions  and  settings  can  be  performed  using  the  Techstream.
Customization In  addition,  some  functions  are  not  available  depending  on  specification.  For  details,  refer  to
the  Repair  Manual.

*1:  Models  with  smart  key  system


*2:  Models  without  smart  key  system
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005FYW

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  DOOR  LOCK:  POWER  DOOR  LOCK  CONTROL  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  This  system  is  controlled  by  the  main  body  ECU.

(b)  The  main  body  ECU  outputs  signals  to  the  respective  door  lock  motors.

2.  PRECAUTION
(a)  Ignition  Switch  Expressions

(1)  The  type  of  ignition  switch  used  on  this  model  differs  depending  on  the  specifications  of  the  vehicle.
The  expressions  listed  in  the  table  below  are  used  in  this  section.

EXPRESSION IGNITION  SWITCH ENGINE  SWITCH


(POSITION) (CONDITION)

Ignition  Switch  off LOCK Off  (Lock)

Ignition  Switch  ACC ACC On  (ACC)

Ignition  Switch  ON ON On  (IG)

Engine  Start START On  (Start)


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005FYX
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  DOOR  LOCK:  POWER  DOOR  LOCK  CONTROL  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005FYY
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  DOOR  LOCK:  POWER  DOOR  LOCK  CONTROL  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­                ]

PARTS  LOCATION

*A Models  with  Power  Back  Door  System -­ -­

Power  Window  Regulator  Master


Switch  Assembly
*1 ECM *2
Door  Control  Switch

Front  Door  with  Motor  Lock  Assembly Front  Door  Courtesy  Light  Switch
*3 *4
LH Assembly  LH

Rear  Door  with  Motor  Lock  Assembly Rear  Door  Courtesy  Light  Switch
*5 *6
LH Assembly  LH

*7 Front  Door  Courtesy  Light  Switch *8 Back  Door  Lock  Assembly


Assembly  RH
Power  Back  Door  ECU  (Multiplex Rear  Door  Courtesy  Light  Switch
*9 *10
Network  Door  ECU) Assembly  RH
Rear  Door  with  Motor  Lock  Assembly Front  Door  with  Motor  Lock  Assembly
*11 *12
RH RH

Front  Passenger  Side  Power  Window


Regulator  Switch  Assembly
*13 -­ -­
Door  Control  Switch

*A Models  without  Smart  Key  System -­ -­

Main  Body  ECU  (Multiplex  Network


*1 Combination  Meter  Assembly *2
Body  ECU)

*3 Key  Unlock  Warning  Switch -­ -­


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005FYZ

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  DOOR  LOCK:  WIRELESS  DOOR  LOCK  CONTROL  SYSTEM:  WIRELESS  DOOR  LOCK  CONTROL;;  2013  MY
RAV4  [12/2012  -­                ]

WIRELESS  DOOR  LOCK  CONTROL


1.  FUNCTION
(a)  The  wireless  door  lock  control  system  has  the  following  functions:

FUNCTION OUTLINE

Pressing  the  lock  button  of  the  door  control  transmitter  sub-­assembly  locks  all  doors  and  the
All  Doors  Lock
back  door.

All  Doors Pressing  the  unlock  button  of  the  door  control  transmitter  sub-­assembly  unlocks  all  doors  and
Unlock the  back  door.

All  Doors
Pressing  the  unlock  button  on  the  door  control  transmitter  sub-­assembly  once  unlocks  the
Unlock  (2-­
driver  door,  and  pressing  it  again  within  5  seconds  unlocks  all  the  doors.
step  Unlock)

Power  Back
Pressing  the  power  back  door  button  for  approx.  1  second  opens  and  closes  the  power  back
Door  Open  or
door.
Close*

Automatic If  none  of  the  doors  are  opened  for  60  seconds  after  being  unlocked  by  the  wireless  door  lock
Lock control,  all  the  doors  are  locked  again  automatically.

When  the  doors  are  being  locked  or  unlocked  using  the  door  control  transmitter
sub-­assembly,  the  wireless  door  lock  buzzer  sounds  and  the  hazard  warning  lights
blink  once  while  locking  and  twice  while  unlocking.
Answer  Back
When  the  power  back  door  is  opened  and  closed  by  using  the  door  control
transmitter  sub-­assembly,  the  hazard  warning  lights  blink  twice  as  an  answer
back.

Door  Ajar If  any  door  is  open  or  ajar,  pressing  the  lock  button  of  the  door  control  transmitter  sub-­
Warning assembly  will  cause  the  wireless  door  lock  buzzer  to  sound  for  about  5  seconds.

Keeping  the  panic  button  on  the  door  control  transmitter  sub-­assembly  pressed  for  longer
than  1  seconds  causes  the  following  alarm  functions  to  be  activated.

Panic  Alarm Sounds  the  vehicle  horn.


Flashes  the  hazard  lights,  headlights,  and  taillights.
Illuminates  the  interior  lights  (if  the  interior  light  switch  is  in  the  DOOR  position).

The  on  or  off  setting  of  some  functions  and  settings  can  be  performed  using  the  Techstream.
Customization In  addition,  some  functions  are  not  available  depending  on  specification.  For  details,  refer  to
the  Repair  Manual.

*:  Models  with  power  back  door  system


2.  DIAGNOSIS
(a)  If  there  is  a  malfunction  in  the  system,  the  main  body  ECU  stores  the  Diagnostic  Trouble  Codes  (DTCs)
in  its  memory.  For  details,  refer  to  the  Repair  Manual.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005FZ0
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  DOOR  LOCK:  WIRELESS  DOOR  LOCK  CONTROL  SYSTEM:  DOOR  CONTROL  TRANSMITTER;;  2013  MY  RAV4
[12/2012  -­                ]

DOOR  CONTROL  TRANSMITTER


1.  CONSTRUCTION
(a)  The  door  control  transmitter  sub-­assembly  for  the  wireless  door  lock  control  has  a  lock  button,  an  unlock
button,  a  panic  button  and  a  power  back  door  button*.

*:  Models  with  power  back  door  system

*A Models  with  Power  Back  Door  System -­ -­


*1 Lock  Button *2 Unlock  Button

*3 Panic  Button *4 Power  Back  Door  Button


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005FZ1

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  DOOR  LOCK:  WIRELESS  DOOR  LOCK  CONTROL  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  The  wireless  door  lock  control  system  is  a  convenient  system  for  locking  and  unlocking  all  the  doors  from
a  distance.

(b)  In  this  system,  the  door  control  receiver  performs  the  code  identification  process  and  the  main  body  ECU
performs  door  lock  control.

(c)  A  key-­integrated  type  door  control  transmitter  sub-­assembly  is  used,  and  it  contains  up  to  a  maximum  of
4  buttons:  lock  button,  unlock  button,  panic  button  and  power  back  door  button*.

*:  Models  with  power  back  door  system

(d)  When  preparing  a  new  door  control  transmitter  sub-­assembly  to  replace  one  that  has  been  lost,  it  is
necessary  to  register  the  recognition  code.  For  details,  refer  to  the  Repair  Manual.

(e)  The  content  applies  to  models  without  the  smart  key  system.  For  models  with  the  smart  key  system,
see  Wireless  Door  Lock  Control  Function  in  Smart  Key  System.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005FZ2
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  DOOR  LOCK:  WIRELESS  DOOR  LOCK  CONTROL  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­
             ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005FZ3
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  DOOR  LOCK:  WIRELESS  DOOR  LOCK  CONTROL  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­
             ]

PARTS  LOCATION
*A Models  with  Power  Back  Door  System -­ -­

*1 Door  Control  Transmitter  Sub-­ *2 Wireless  Door  Lock  Buzzer


assembly

Front  Door  with  Motor  Lock  Assembly Front  Door  Courtesy  Light  Switch
Front  Door  with  Motor  Lock  Assembly Front  Door  Courtesy  Light  Switch
*3 *4
LH Assembly  LH

Rear  Door  with  Motor  Lock  Assembly Rear  Door  Courtesy  Light  Switch
*5 *6
LH Assembly  LH

Front  Door  Courtesy  Light  Switch


*7 *8 Back  Door  Lock  Assembly
Assembly  RH
Power  Back  Door  ECU  (Multiplex Rear  Door  Courtesy  Light  Switch
*9 *10
Network  Door  ECU) Assembly  RH

Rear  Door  with  Motor  Lock  Assembly


*11 Door  Control  Receiver *12
RH

Front  Door  with  Motor  Lock  Assembly


*13 *14 No.  1  Room  Light  Assembly
RH

*15 Map  Light  Assembly *16 Vehicle  Horn  (Horn  Assemblies)

Main  Body  ECU  (Multiplex  Network


*1 Combination  Meter  Assembly *2
Body  ECU)
Transponder  Key  Coil

*3 Key  Unlock  Warning  Switch *4 Ignition  Key  Ring


*3 Key  Unlock  Warning  Switch *4 Ignition  Key  Ring
Illumination
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005FZ4

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  MIRROR  (EXT):  MIRROR  SYSTEM:  MIRROR  CONTROL;;  2013  MY  RAV4  [12/2012  -­                ]

MIRROR  CONTROL
1.  FUNCTION  OF  MAIN  COMPONENTS

COMPONENT FUNCTION

Inputs  a  mirror  heater  operation  signal  to  the  air  conditioning  amplifier
assembly.*1
Rear  Defogger  Switch
Inputs  a  mirror  heater  operation  signal  to  the  timer  circuit  built  into  the
No.  2  heater  control  sub-­assembly.*2

Air  Conditioning  Amplifier Operates  and  controls  the  mirror  heater  system  in  accordance  with  the  signals
Assembly*1 from  the  rear  window  defogger  switch.

No.  2  Heater  Control Operates  and  controls  the  mirror  heater  system  in  accordance  with  the  signals
Sub-­assembly*2 from  the  rear  window  defogger  switch.

*1:  Models  with  automatic  air  conditioning  system


*2:  Models  with  manual  air  conditioning  system

2.  SYSTEM  COTNROL
(a)  Operating  Condition

(1)  Mirror  Heater  Function

The  timer  heaters  are  activated  when  the  ignition  switch  is  turned  to  ON  and  the  rear
window  defogger  switch  is  pushed.  The  timer  circuit*1  built  into  the  air  conditioning
amplifier  assembly*2  or  No.  2  heater  control  sub-­assembly  keeps  the  mirror  heaters  and
defogger  heater  on  for  approximately  15  minutes.
*1:  Models  with  manual  air  conditioning  system
*2:  Models  with  automatic  air  conditioning  system

3.  FUNCTION
(a)  The  outer  rear  view  mirror  assemblies  have  the  following  functions:

FUNCTION OUTLINE

Remote  Control The  adjustment  axis  of  the  mirror  surface  of  the  electric  remote  mirrors  can  be
Electric Function controlled  by  using  the  outer  mirror  switch  assembly.
Remote Manual
Mirror The  outer  mirror  switch  assembly  can  be  used  to  retract  the  outer  rear  view
Retractable
mirror  assemblies.
Function*1

The  mirror  heaters  use  a  heater  element  in  both  outer  rear  view
mirrors  to  help  defog  them.
Mirror  Heater  Function*2 The  mirror  heaters  are  controlled  by  the  timer  circuit  built  into  the  air
conditioning  amplifier  assembly*3  or  No.  2  heater  control
subassembly*4.

*1:  Models  with  manual  retractable  function


*2:  Models  with  mirror  heater  function
*3:  Models  with  automatic  air  conditioning  system
*4:  Models  with  manual  air  conditioning  system
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005FZ5

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  MIRROR  (EXT):  MIRROR  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  Outer  Rear  View  Mirror  Assembly

(1)  An  electrical  remote  control  type  outer  rear  view  mirror  assembly  is  used.

(b)  Mirror  Heater  System

(1)  The  mirror  heaters  use  a  heater  element  in  both  outer  rear  view  mirror  assemblies  to  help  defog
them.

2.  PRECAUTION
(a)  Ignition  Switch  Expressions

(1)  The  type  of  ignition  switch  used  on  this  model  differs  depending  on  the  specifications  of  the  vehicle.
The  expressions  listed  in  the  table  below  are  used  in  this  section.

EXPRESSION IGNITION  SWITCH ENGINE  SWITCH


(POSITION) (CONDITION)

Ignition  Switch  off LOCK Off  (Lock)

Ignition  Switch  ACC ACC On  (ACC)

Ignition  Switch  ON ON On  (IG)

Engine  Start START On  (Start)


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005FZ6
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  MIRROR  (EXT):  MIRROR  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005FZ7
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  MIRROR  (EXT):  MIRROR  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­                ]

PARTS  LOCATION
Models  with  Automatic  Air  Conditioning Models  with  Manual  Air  Conditioning
*A *B
System System

*1 Outer  Mirror  Switch  Assembly *2 Air  Conditioning  Amplifier  Assembly


*3 Outer  Rear  View  Mirror  Assembly  LH *4 Outer  Rear  View  Mirror  Assembly  RH
*3 Outer  Rear  View  Mirror  Assembly  LH *4 Outer  Rear  View  Mirror  Assembly  RH

*5 Rear  Window  Defogger  Switch -­ -­


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G0A
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  NETWORKING:  MULTIPLEX  COMMUNICATION  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  The  multiplex  communication  system  uses  the  following  2  communication  protocols:
(1)  The  Controller  Area  Network  (CAN)  is  used  for  communication  between  the  engine,  chassis  and  body
electrical  system.

(2)  The  Local  Interconnect  Network  (LIN)  is  used  for  communication  within  the  body  electrical  system.

(b)  The  CAN  has  2  types,  with  different  communication  speeds:  the  HS-­CAN  (high  speed)  and  the  MS-­CAN
(medium  speed).

(c)  The  main  body  ECU  is  used  as  a  gateway  to  transmit  data  between  the  buses.

2.  MAIN  FEATURES
(a)  Multiplex  communication  uses  serial  communication  data  that  consists  of  bits  and  frames  in  order  to
exchange  information  between  the  various  ECUs.  This  allows  a  reduction  of  the  amount  of  wiring  used  in  the
vehicle.

(1)  A  bit  is  the  basic  unit  of  communication  used  to  represent  the  information.  A  bit  is  represented  by  binary
values  of  "0"  or  "1".
(2)  A  frame  is  a  body  of  data  transmitted  together.  A  frame  contains  a  header  that  indicates  the  beginning,
and  an  end  message  that  indicates  the  end.
(b)  Differences  between  CAN  and  LIN

(1)  The  protocols,  which  are  the  rules  for  establishing  data  communication,  differ  between  CAN  and  LIN.  If  the
ECUs  in  the  networks  use  different  data  frameworks  such  as  communication  speed,  communication  wire
or  signals,  they  will  be  unable  to  understand  each  other.  Therefore,  protocols  (rules)  must  be  established
among  them.

(2)  Compared  to  LIN,  CAN  features  high-­speed  data  transmission.  Therefore,  CAN  is  able  to  transmit  larger
amounts  of  data  faster  than  other  protocols.  This  feature  makes  it  possible  to  transmit  data  accurately  for
the  powertrain  and  chassis  control  systems.  These  systems  require  large  amounts  of  data  to  be
transmitted  in  short  periods  of  time.

PROTOCOL CAN LIN

HS-­CAN MS-­CAN

Communication  Speed 500  kbps* 250  kbps* 9.6  kbps*  (Max.  20  kbps*)

Communication  Wire Twisted-­pair  Wire AV  Single  Wire

Drive  Type Differential  Voltage  Drive Single  Wire  Voltage  Drive

Data  Length 1-­8  Bytes  (Variable) 2,  4,  8  Bytes  (Variable)

HINT:
*:  bps  is  an  abbreviation  of  "Bits  Per  Second",  indicating  the  number  of  bits  that  can  be  transmitted  per
second.
(c)  Communication  Wire

(1)  A  twisted  pair  of  wires  is  used  for  CAN  communication.  A  single  Automobile  Vinyl  (AV)  wire  is  used  for  LIN
communication.

COMMUNICATION  WIRE OUTLINE

This  communication  wire  is  a  pair  of  twisted  wires.  Communication


Twisted-­
is  driven  by  applying  different  voltages  to  the  2  lines  in  order  to
pair
send  a  single  signal.  This  system,  which  is  called  a  "Differential
Wire
Voltage  Drive",  reduces  noise.

This  is  a  lightweight  single  communication  wire  that  consists  of  a


AV
single  core  line  surrounded  by  insulation.  Voltage  is  applied  to  this
Single
line  in  order  to  drive  communication,  and  this  system  is  called  a
Wire
"Single  Wire  Voltage  Drive".
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G0B
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  NETWORKING:  MULTIPLEX  COMMUNICATION  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G0C

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  NETWORKING:  LIN  COMMUNICATION  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  The  Local  Interconnect  Network  (LIN)  is  used  for  communication  within  the  body  electrical  system.

(b)  The  LIN  is  used  in  the  following  systems:

(1)  Automatic  air  conditioning  system

(2)  Charging  system

(3)  Steering  lock  system

(4)  Smart  key  system

(5)  Sliding  roof  system

(6)  Door  lock  control  system

(7)  Power  window  control  system

(c)  See  the  respective  system  for  details.


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G0D
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  NETWORKING:  LIN  COMMUNICATION  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G0E
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  NETWORKING:  LIN  COMMUNICATION  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­                ]

PARTS  LOCATION

Models  with  Automatic  Air  Conditioning


*A Models  with  Smart  Key  System *B
System

Certification  ECU  (Smart  Key  ECU


*1 *2 Air  Conditioning  Control  Assembly
Assembly)
Main  Body  ECU  (Multiplex  Network
*3 Steering  Lock  ECU *4
Body  ECU)
*A Models  with  Sliding  Roof  System *B 2WD  Models  with  2AR-­FE  Engine

*1 Sliding  Roof  Control  ECU *2 Generator  Assembly


Driver  Side  Power  Window  Regulator
*3 Generator  Control  ECU  Assembly *4
Motor  Assembly
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G0F

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  NETWORKING:  CAN  COMMUNICATION  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  The  Controller  Area  Network  (CAN)  is  a  serial  data  communication  network  for  real  time  application.  It  is
a  multiplex  communication  network  to  be  equipped  in  a  vehicle,  and  has  communication  speeds  of  500
kbps  (HS-­CAN)  and  250  kbps  (MS-­CAN),  and  the  ability  to  detect  malfunctions.

(b)  The  HS-­CAN  consists  of  a  V  bus,  sensor  bus  and  local  bus.

(c)  The  MS-­CAN  consists  of  a  sub  bus  1.

(d)  The  communication  wire  used  is  a  twisted-­pair  wire.  The  bus  line  has  a  high  line  (2.5  V  to  3.5  V  of
voltage  is  applied)  and  a  low  line  (1.5  V  to  2.5  V  of  voltage  is  applied).
(e)  The  main  body  ECU  has  a  gateway  function.  The  ECU  connects  the  respective  buses  in  order  to  establish
communication  between  each  bus.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G0G
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  NETWORKING:  CAN  COMMUNICATION  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G0H
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  NETWORKING:  CAN  COMMUNICATION  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­                ]

PARTS  LOCATION

*A Models  with  Smart  Key  System *B AWD  Models

Models  with  Radio  and  Display  Receiver


*C Models  with  Memory  Function *D
Assembly
Models  with  HDD  Navigation  Receiver
*E -­ -­
Assembly

Certification  ECU  (Smart  Key  ECU


*1 *2 4WD  ECU  Assembly
Assembly)
*3 Power  Steering  ECU  Assembly *4 Combination  Meter  Assembly

Main  Body  ECU  (Multiplex  Network


*5 *6 DLC3
Body  ECU)
*7 Steering  Sensor *8 Air  Conditioning  Amplifier  Assembly
Position  Control  ECU  and  Switch
*9 *10 Radio  and  Display  Receiver  Assembly
Assembly
*11 Navigation  Receiver  Assembly *12 Center  Airbag  Sensor  Assembly

Models  with  Lane  Departure  Alert


*A *B 2WD  Models  with  2AR-­FE  Engine
System
*C Models  with  Blind  Spot  Monitor  System *D Models  with  Power  Back  Door  System

*1 Lane  Departure  Warning  Camera *2 Generator  Control  ECU  Assembly

*3 ECM *4 Skid  Control  ECU


Power  Back  Door  ECU  (Multiplex
*5 Blind  Spot  Monitor  Sensor  LH *6
Network  Door  ECU)

*7 Blind  Spot  Monitor  Sensor  RH -­ -­


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G0I
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  SLIDING  ROOF  /  CONVERTIBLE:  SLIDING  ROOF  SYSTEM:  SLIDING  ROOF  CONTROL;;  2013  MY  RAV4
[12/2012  -­                ]

SLIDING  ROOF  CONTROL


1.  FUNCTION
(a)  The  sliding  roof  system  have  the  following  functions:

FUNCTION OUTLINE

Manual  Open-­ Opens  or  closes  the  sliding  roof  while  the  open  switch  or  close  switch  is  pressed  for  0.3  seconds  or
and-­close less.  The  sliding  roof  stops  as  soon  as  the  switch  is  released.

Opens  the  sliding  roof  up  to  the  fully  opened  position  when  the  open  switch  is  pressed
One-­touch for  0.3  seconds  or  more.
Auto  Open Stops  opening  the  roof  at  the  comfort  stop  position  to  suppress  wind  noise.  By  pressing
the  open  switch  once  again,  the  sliding  roof  can  be  fully  opened.

One-­touch
Fully  closes  the  sliding  roof  when  the  close  switch  is  pressed  for  0.3  seconds  or  more.
Auto  Close

Manual  Tilt  Up-­ Tilts  up  or  down  the  sliding  roof  while  the  up  switch  or  down  switch  is  pressed  for  0.3  seconds  or
and-­down less.  The  sliding  roof  stops  as  soon  as  the  switch  is  released.

One-­touch
Fully  tilts  up  or  down  the  sliding  roof  when  the  up  switch  or  down  switch  is  pressed  for  0.3
Auto  Tilt  Up-­
seconds  or  more.
and-­down

The  jam  protection  function  automatically  stops  the  sliding  roof  and  moves  it  open  halfway  (or  to
Jam  Protection the  fully  tilted  up  position)  if  a  foreign  object  gets  jammed  in  the  sliding  roof  during  close  or  tilt
down  operation.

Key  Off The  key  off  operation  function  makes  it  possible  to  operate  the  sliding  roof  for  approximately  43
Operation seconds  after  the  ignition  switch  is  turned  ACC  or  off,  if  the  front  doors  are  not  opened.

Sliding  Roof When  the  ignition  switch  is  turned  from  ON  to  off  and  the  driver  door  is  opened  with  the  sliding
Open  Warning roof  open,  the  buzzer  in  the  combination  meter  assembly  sounds  once.

HINT:
The  sliding  roof  control  ECU  memorizes  the  initial  position  of  the  sliding  roof.  This  memory  is  not  cleared  if  the
battery  terminals  are  disconnected.  However,  initialization  is  necessary  after  the  sliding  roof  drive  gear  sub-­
assembly  is  replaced.  For  details,  refer  to  the  Repair  Manual.

(b)  Jam  Protection  Function

(1)  To  control  the  jam  protection  function,  the  sliding  roof  control  ECU  monitors  the  amount  of  movement
and  judges  jamming  of  the  sliding  roof  based  on  the  pulse  signals  from  Hall  IC1  and  the  movement
direction  of  the  sliding  roof  from  the  phase  difference  between  the  pulses  from  Hall  IC1  and  Hall  IC2.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G0J

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  SLIDING  ROOF  /  CONVERTIBLE:  SLIDING  ROOF  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  The  sliding  roof  system  uses  a  single  glass  panel  to  perform  the  tilt  up-­and-­down  and  slide  open-­and-­
close  operations.

(b)  The  sliding  roof  control  ECU  controls  the  sliding  roof  system.  This  ECU  uses  2  Hall  ICs  to  detect  the
position  of  the  sliding  roof.  The  sliding  roof  control  ECU  and  the  2  Hall  ICs  are  integrated  in  the  sliding
roof  drive  gear  sub-­assembly.

2.  PRECAUTION
(a)  The  sliding  roof  control  ECU  memorizes  the  initial  position  of  the  sliding  roof.  This  memory  is  not  cleared
if  the  battery  terminals  are  disconnected.  However,  initialization  is  necessary  after  the  sliding  roof  drive
gear  sub-­assembly  has  been  replaced.

(b)  Ignition  Switch  Expressions

(1)  The  type  of  ignition  switch  used  on  this  model  differs  depending  on  the  specifications  of  the  vehicle.
The  expressions  listed  in  the  table  below  are  used  in  this  section.

EXPRESSION IGNITION  SWITCH ENGINE  SWITCH


(POSITION) (CONDITION)

Ignition  Switch  off LOCK Off  (Lock)

Ignition  Switch  ACC ACC On  (ACC)

Ignition  Switch  ON ON On  (IG)

Engine  Start START On  (Start)


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G0K
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  SLIDING  ROOF  /  CONVERTIBLE:  SLIDING  ROOF  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­
             ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G0L
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  SLIDING  ROOF  /  CONVERTIBLE:  SLIDING  ROOF  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­
             ]

PARTS  LOCATION

*1 Tilt  Up/Down  Switch *2 Open/Close  Switch

*3 Sliding  Roof  Drive  Gear  Sub-­assembly *4 Map  Light  Assembly


*5 Front  Door  Courtesy  Light  Switch  LH -­ -­
Combination  Meter  Assembly Main  Body  ECU  (Multiplex  Network
*1 *2
-­  Buzzer Body  ECU)
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G0M
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  THEFT  DETERRENT  /  KEYLESS  ENTRY:  SMART  KEY  SYSTEM:  SMART  KEY  CONTROL;;  2013  MY  RAV4
[12/2012  -­                ]

SMART  KEY  CONTROL


1.  FUNCTION  OF  MAIN  COMPONENTS
(a)  The  main  components  of  the  smart  key  system  have  the  following  functions:

COMPONENT FUNCTION

Engine  Switch  (Push


Transmits  the  engine  switch  signal  to  the  certification  ECU.
Start  Switch)
Receives  the  ID  code  and  transmits  it  to  the  certification  ECU  when  the
Transponder electrical  key  transmitter  sub-­assembly  battery  is  too  weak  to  respond  to  the
Key tuner  based  on  the  No.  1,  No.  2  and  No.  3  indoor  electrical  key  antenna
Amplifier assemblies.

The  electrical  key  transmitter  sub-­assembly  consists  of  a  mechanical  key,  a


transmitter  for  the  wireless  door  lock  control,  a  transceiver  for  the  smart  key
system  and  a  transponder  chip  for  the  immobiliser  control.
The  electrical  key  transmitter  sub-­assembly  consists  of  a  mechanical  key,  a
transceiver  for  the  smart  key  system  and  a  transponder  chip  for  the
immobiliser  control.
Receives  signals  from  the  antennas  and  returns  the  ID  code  to  the  door  control
receiver.
When  receiving  the  request  signals  that  are  output  by  the  indoor  electrical  key
Electrical  Key antenna  assemblies,  door  electrical  key  antennas  and  outside  electrical  key
Transmitter  Sub-­ antenna,  the  electrical  key  transmitter  sub-­assembly  outputs  information  such
assembly as  the  key  ID  and  vehicle  ID.
When  the  driver  pushes  the  lock  button,  unlock  button,  power  back  door
button*  on  the  electrical  key  transmitter  sub-­assembly,  the  electrical  key
transmitter  sub-­assembly  outputs  a  request  signal.
When  receiving  the  radio  wave  that  is  output  by  the  transponder  key  amplifier
in  the  engine  switch,  the  electrical  key  transmitter  sub-­assembly  outputs
information  such  as  the  key  ID  and  vehicle  ID.
The  electrical  key  transmitter  sub-­assembly  integrates  with  the  mechanical  key
in  order  to  unlock  the  doors  when  the  electrical  key  transmitter  sub-­assembly
battery  is  low.

Turns  the  power  source  off,  on  (ACC),  on  (IG)  or  on  (Start)  in  accordance  with
the  shift  lever  position  and  the  state  of  the  stop  light  switch  assembly.
Controls  the  start  function  in  accordance  with  the  signals  received  from  the
switches  and  each  ECU.
Certifies  the  ID  code  received  from  the  door  control  receiver  and  transmits  the
Certification  ECU certification  results  to  the  steering  lock  ECU.
(Smart  Key  ECU Judges  and  certifies  the  electrical  key  transmitter  sub-­assembly.
Assembly) Controls  the  indoor  electrical  key  antenna  assemblies,  door  electrical  key
antennas  and  outside  electrical  key  antenna.
antennas  and  outside  electrical  key  antenna.
Transmits  door  lock/unlock  request  signals  during  the  entry  function.
Transmits  the  steering  lock/unlock  request  signals  to  the  steering  lock  ECU.
Transmits  the  immobiliser  set/unset  request  signals  to  the  ECM.
Records  the  ID  codes  between  the  certification  ECU  and  steering  lock  ECU.

Stop  Light  Switch


Outputs  the  state  of  the  brake  pedal  to  the  certification  ECU.
Assembly

Receives  the  engine  start  request  signal  from  the  certification  ECU,  turns  on
the  starter  relay  assembly,  and  starts  the  engine.
ECM
Receives  the  signal  from  the  certification  ECU  and  performs  engine  ignition  and
injection.

Main  Body  ECU Receives  the  request  signal  from  the  certification  ECU  and  actuates  the  door
(Multiplex  Network lock  motors  to  unlock  or  lock  all  the  doors.
Body  ECU) Transmits  the  condition  of  each  door  to  the  certification  ECU.

Unlock
Transmits  the  door  unlock  request  signal  to  the  certification  ECU.
Sensor

Lock
Outside Transmits  the  door  lock  request  signal  to  the  certification  ECU.
Sensor
Door  Handle
Assembly Door
Electrical Receives  the  request  signal  from  the  certification  ECU  and  forms  an  actuation  area
Key around  the  front  doors.
Antenna

Indoor  Electrical  Key Receives  the  request  signal  from  the  certification  ECU  and  forms  an  actuation  area  inside
Antenna  Assembly the  interior  of  the  vehicle.

Outside  Electrical  Key Receives  the  request  signal  from  the  certification  ECU  and  forms  an  actuation  area
Antenna around  the  back  door.

Receives  the  ID  code  from  the  electrical  key  transmitter  sub-­assembly  in  the  actuation
Door  Control  Receiver
area  and  transmits  it  to  the  certification  ECU.

Buzzer
When  the  certification  ECU  detects  human  errors,  it  warns  the  driver  by
sounding  the  wireless  door  lock  buzzer,  blinking  the  smart  watning  indicator,
Combination
Smart and  sounding  the  buzzer  in  the  combination  meter  assembly  in  accordance
Meter
Warning with  the  request  signal  from  the  ECU.
Assembly
Indicator Illuminates  or  flashes,  using  different  colors  to  inform  the  driver  of  the  power
source  mode  or  of  a  system  malfunction.

*:  Models  with  power  back  door  system

2.  OPERATING  CONDITION
(a)  The  special  functions  of  the  smart  key  system  only  work  when  the  electrical  key  transmitter  sub-­assembly  is
in  the  actuation  area  formed  by  the  6  antennas.

(b)  The  No.  1,  No.  2  and  No.  3  indoor  electrical  key  antenna  assemblies  form  the  actuation  area  of  the  start
function.

(c)  The  door  electrical  key  antennas  and  the  outside  electrical  key  antenna  form  the  actuation  area  of  the  entry
function.
function.

No.  1  Indoor  Electrical  Key  Antenna


*1 *2 Door  Electrical  Key  Antenna  LH
Assembly
No.  2  Indoor  Electrical  Key  Antenna
*3 *4 Outside  Electrical  Key  Antenna
Assembly
No.  3  Indoor  Electrical  Key  Antenna
*5 *6 Door  Electrical  Key  Antenna  RH
Assembly
Approx.  0.7  m  to  1.0  m  (2.3  ft.  to  3.3
*a *b Interior  Actuation  Area
ft.)
*c Exterior  Actuation  Area -­ -­

ACTUATION DETAILS
AREA
The  interior  actuation  area  of  the  indoor  electrical  key  antennas  is  formed  when  the  driver  door  is
Interior closed,  while  the  brake  pedal  is  depressed,  when  the  engine  switch  is  pressed,  when  a  warning  is
activated,  or  when  the  lock  sensor  or  lock  switch  is  on.

The  exterior  actuation  area  formed  by  the  door  electrical  key  antennas  and  the  outside  electrical  key
Exterior antenna  is  approx.  0.7  m  to  1.0  m  (2.3  ft.  to  3.3  ft.)  from  the  outside  door  handle  assembly  of  the
front  doors,  or  the  outside  electrical  key  antenna.

The  exterior  actuation  area  of  the  door  electrical  key  antennas  is  formed  by  transmitting  a  request
Around signal  every  0.25  seconds  while  the  engine  switch  is  off  and  each  door  is  locked.  In  this  way,  the
Front  Door proximity  of  a  key  can  be  detected.  When  locking  the  door  using  the  lock  sensor  on  the  outside  door
handle  assembly,  the  actuation  area  is  formed  when  the  lock  sensor  is  touched.

Around The  exterior  actuation  area  of  the  outside  electrical  key  antenna  is  formed  when  the  lock  switch  or
Back  Door back  door  opener  switch  is  on.

3.  FUNCTION
(a)  Start  Function

(1)  The  start  function  has  different  power  source  modes  to  suit  the  brake  pedal  condition  and  shift  lever
position.

(2)  When  the  driver  carrying  an  electrical  key  transmitter  sub-­assembly  enters  the  vehicle  while  the  power
source  mode  is  off  and  presses  the  engine  switch  without  depressing  the  brake  pedal,  the  power  source
mode  turns  on  (ACC)  to  show  smart  warning  indicator  will  blink  green.  With  each  pressing  of  the  engine
switch,  the  power  source  mode  switches  as  follows:  off  →  on  (ACC)  →  on  (IG)  →  off.

(3)  When  the  driver  who  is  carrying  an  electrical  key  transmitter  sub-­assembly  enters  the  vehicle  while  the
power  source  mode  is  off,  and  depresses  the  brake  pedal  while  the  shift  lever  is  in  P  or  N,  the  smart
warning  indicator  illuminates  green.  Pressing  the  engine  switch  with  the  smart  warning  indicator
illuminated  will  cause  the  engine  to  start.

(4)  When  starting  the  engine  with  the  vehicle  stopped,  pressing  the  engine  switch  while  the  shift  lever  is  in  P
will  cause  the  power  source  mode  to  turn  off.  Pressing  the  engine  switch  when  the  shift  lever  is  in  any
position  other  than  P  will  cause  the  mode  to  turn  on  (ACC).
(5)  Transition  of  the  power  source  mode  when  the  electrical  key  transmitter  sub-­assembly  battery  is  low  or
the  electrical  key  transmitter  sub-­assembly  is  not  operating  normally  due  to  an  electromagnetic
interference  is  as  follows:
1.   The  driver  uses  the  mechanical  key  to  unlock  the  door  and  enters  the  vehicle  while  carrying  the
electrical  key  transmitter  sub-­assembly.
2.   The  driver  places  the  TOYOTA  mark  of  the  electrical  key  transmitter  sub-­assembly  in  contact
with  the  front  of  the  engine  switch  while  depressing  the  brake  pedal.
3.   Within  approximately  10  seconds  after  the  buzzer  sounds,  the  driver  releases  the  brake  pedal
and  presses  the  engine  switch.
4.   With  each  pressing  of  the  engine  switch,  the  power  source  mode  changes  as  follows:  off  →  on
(ACC)  →  on  (IG)  →  off.

(6)  When  starting  the  engine  while  the  electrical  key  transmitter  sub-­assembly  battery  is  low  or  the  electrical

key  transmitter  sub-­assembly  is  not  operating  normally  due  to  an  electromagnetic  interference:

1.   The  driver  uses  the  mechanical  key  to  unlock  the  door  and  enters  the  vehicle  while  carrying  the
electrical  key  transmitter  sub-­assembly.
2.   The  driver  places  the  TOYOTA  mark  of  the  electrical  key  transmitter  sub-­assembly  in  contact
2.   The  driver  places  the  TOYOTA  mark  of  the  electrical  key  transmitter  sub-­assembly  in  contact
with  the  front  of  the  engine  switch  while  depressing  the  brake  pedal  while  the  shift  lever  is  in  P
or  N.
3.   Within  approximately  10  seconds  after  the  buzzer  sounds  and  the  smart  warning  indicator
illuminates  green,  the  driver  presses  the  engine  switch  while  depressing  the  brake  pedal.
4.   Pressing  the  engine  switch  starts  the  engine.

HINT:
Normally,  the  operation  of  the  engine  switch  is  disabled  while  the  vehicle  is  being  driven.  However,  if  the
engine  must  be  stopped  in  an  emergency  while  the  vehicle  is  in  motion,  the  driver  can  press  the  engine
switch  either  3  times  in  rapid  succession  or  for  approximately  2  seconds  or  more  to  stop  the  engine.
If  no  signals  are  transmitted  to  the  power  management  control  ECU  due  to  a  malfunction  in  the  stop  light
switch  assembly  or  park/neutral  position  switch  assembly,  the  engine  will  not  start  even  if  the  driver  presses
the  engine  switch  while  depressing  the  brake  pedal.  In  this  case,  the  driver  can  start  the  engine  by  the
following  operations.  Press  the  engine  switch  to  turn  the  power  source  mode  from  off  to  on  (ACC),  and  press
the  engine  switch  again  and  hold  it  for  15  seconds  or  more.
The  above  2  operations  must  be  applied  only  in  emergency  situations.  Under  normal  conditions,  the  engine
must  not  be  stopped  by  pressing  the  engine  switch  during  driving  or  started  without  depressing  the  brake
pedal  when  the  shift  lever  is  in  any  position  other  than  P  or  N.

(b)  Entry  Function


(1)  The  entry  function  consists  of  the  following  functions:

FUNCTION OUTLINE

This  function  is  a  convenient  system  for  locking  and  unlocking  all  the  doors  at  a  distance.  The
Wireless
operation  of  this  function  in  the  smart  key  system  is  the  same  as  that  of  the  wireless  door  lock
Door  Lock
control  system.  However,  the  receiver  in  the  certification  ECU  uses  a  door  control  receiver  to  perform
Control
the  control.

Entry When  an  electrical  key  transmitter  sub-­assembly  enters  the  exterior  actuation  area  of  the  door
Illumination electrical  key  antenna,  each  interior  light  and  engine  switch  illumination  light  will  illuminate.

Entry Allows  switching  between  2  modes  that  can  be  operated  with  the  entry  unlock  function.
Unlock
All  Door  Mode
Mode
Driver  Door  Mode
Switching

Unlocks  the  doors  by  the  outside  door  handle  assembly  being  held  and  the  unlock  sensor  being
touched  while  the  electrical  key  transmitter  sub-­assembly  is  in  the  exterior  actuation  area  of  the
Entry door  electrical  key  antenna.
Unlock
The  driver  outside  door  handle  assembly  unlocks  the  driver  door.
The  front  passenger  outside  door  handle  assembly  unlock  all  doors.

All  doors  are  locked  by  touching  the  lock  sensor  of  the  driver  or  front  passenger  outside  door  handle
Entry  Lock
assembly  or  by  pressing  the  lock  switch  of  the  back  door.

Entry  Back
The  back  door  is  unlocked  by  pressing  the  back  door  opener  switch  of  the  back  door.
Door  Unlock

Key  Confine Prevents  the  confinement  of  the  electrical  key  transmitter  sub-­assembly  if  the  door  is  locked  from
Prevention the  outside  door  handle  assembly  or  lock  switch  while  the  electrical  key  transmitter  sub-­assembly  is
still  inside  the  vehicle.

The  following  key  functions  can  be  canceled  by  following  certain  procedures:

Entry  unlock/lock
Key  Cancel Back  door  open
Key  Cancel Back  door  open
Prevention  of  key  confinement
Warning

To  prevent  the  electrical  key  transmitter  sub-­assembly  battery  and  the  vehicle  battery  from
Battery becoming  discharged,  the  battery  saving  function  activates  when  the  vehicle  remains  unused  for  a
Saving long  period  of  time  or  the  electrical  key  transmitter  sub-­assembly  has  been  detected  in  the  exterior
actuation  area  for  more  than  10  minutes.

The  smart  key  system  causes  the  certification  ECU  to  sound  the  buzzer  in  the  combination  meter
Warning
assembly  and  uses  the  smart  warning  indicator  in  order  to  alert  the  driver.

Key  Code A  total  of  7  keys  can  be  registered.  Key  registration  enables  the  registering  (writing  and  storing)  of
Registration transmitter  recognition  codes  in  the  EEPROM  that  is  contained  in  the  certification  ECU.

(c)  Wireless  Door  Lock  Control  Function

(1)  The  wireless  door  lock  control  function  has  the  following  functions:

FUNCTION OUTLINE

All  Doors  Lock Pressing  the  lock  button  of  the  electrical  key  transmitter  sub-­assembly  locks  all  doors.

All  Doors
Pressing  the  unlock  button  of  the  electrical  key  transmitter  sub-­assembly  once  unlocks  the  driver
Unlock  (2-­
door,  and  pressing  it  again  within  5  seconds  unlocks  all  the  doors.
step  Unlock)

All  Doors
Pressing  the  unlock  button  of  the  electrical  key  transmitter  sub-­assembly  unlocks  all  doors.
Unlock

Power  Back
Pressing  the  power  back  door  button  for  approximately  1  second  opens  and  closes  the  power  back
Door  Open  or
door.
Close*

When  the  doors  are  being  locked  or  unlocked  through  the  operation  of  the  electrical  key
transmitter  sub-­assembly,  the  wireless  door  lock  buzzer  sounds  and  the  hazard  lights  blink  once
Answer  Back
during  locking  and  twice  during  unlocking.  Also,  the  answer  back  function  operates  when  the  doors
are  locked  by  the  auto  relock  function.

Automatic If  none  of  the  doors  are  opened  within  60  seconds  after  they  have  been  unlocked  by  the  wireless
Relock door  lock  control,  all  the  doors  will  be  locked  again  automatically.

Door  Ajar If  any  door  is  open  or  ajar,  pressing  the  lock  button  of  the  electrical  key  transmitter  sub-­assembly
Warning will  cause  the  wireless  door  lock  buzzer  to  sound  for  about  5  seconds.

The  on  or  off  setting  of  some  functions  and  settings  can  be  performed  using  the  Techstream  or
Customization multi-­display.  In  addition,  some  functions  are  not  available  depending  on  the  specification.  For
details,  refer  to  the  Repair  Manual.

*:  Models  with  power  back  door  system

(d)  Entry  Unlock  Mode  Switching

(1)  The  entry  unlock  mode  can  be  switched  between  the  following  2  modes  in  accordance  with  the  driver's
intention:

All  Door  Mode


Driver  Door  Mode  (Default)

(2)  In  all  door  mode,  all  doors  are  unlocked  by  touching  the  driver  or  front  passenger  touch  sensor.  In  driver
(2)  In  all  door  mode,  all  doors  are  unlocked  by  touching  the  driver  or  front  passenger  touch  sensor.  In  driver
door  mode,  only  the  driver  door  is  unlocked  by  touching  the  driver  side  touch  sensor,  and  all  doors  are
unlocked  by  touching  the  front  passenger  side  touch  sensor.

(3)  The  switching  of  the  entry  unlock  mode  is  performed  when  the  power  source  mode  is  off  and  the  key
indicator  light  is  not  illuminated.  Within  a  distance  range  of  1  m  from  the  vehicle,  press  and  hold  both  the
lock  and  unlock  buttons  of  the  key  for  approximately  5  seconds.

(4)  During  the  switching  of  the  entry  unlock  mode,  the  wireless  door  lock  buzzer  or  the  buzzer  combination
meter  assembly  will  sound  to  inform  the  driver  of  the  state  of  the  entry  unlock  mode.

(e)  Entry  Unlock  Function

(1)  When  the  electrical  key  transmitter  sub-­assembly  is  in  the  actuation  area  surrounding  the  driver  seat,
gripping  the  driver  side  outside  door  handle  assembly  will  unlock  the  driver  door  only,  and  gripping  the
passenger  side  outside  door  handle  assembly  will  unlock  all  doors.*1

(2)  When  the  electrical  key  transmitter  sub-­assembly  is  in  any  of  the  exterior  actuation  areas,  all  doors  are
unlocked  by  grabbing  the  driver  or  front  passenger  outside  door  handle  assembly.*2

(3)  After  all  doors  have  been  unlocked,  the  wireless  door  lock  buzzer  sounds  twice  as  an  answer  back  and  the
hazard  lights  flash  twice  at  the  same  time.

HINT:
*1:  Driver  door  mode

*2:  All  door  mode


*1 Unlock  Sensor -­ -­

(f)  Entry  Lock  Function


(1)  When  the  electrical  key  transmitter  sub-­assembly  is  in  any  of  the  exterior  actuation  areas,  all  doors  are
locked  by  touching  the  lock  sensor  of  the  driver  or  front  passenger  outside  door  handle  assembly  or  by
pressing  the  lock  switch  of  the  back  door.

(2)  After  all  doors  have  been  locked,  the  wireless  door  lock  buzzer  sounds  once  as  an  answer  back  and  the
hazard  lights  flash  once  at  the  same  time.

(3)  If  the  doors  do  not  lock  when  the  lock  sensor  on  the  topside  of  an  outside  door  handle  assembly  is
touched,  touch  the  lock  sensors  on  the  top  and  bottom  sides  simultaneously  by  pinching  the  handle.
*1 Lock  Sensor *2 Lock  Switch

(g)  Entry  Back  Door  Unlock  Function

(1)  When  the  electrical  key  transmitter  sub-­assembly  is  in  the  actuation  area  surrounding  the  back  door,
pressing  the  back  door  opener  switch  will  unlock  the  back  door.
*1 Back  Door  Opener  Switch -­ -­

(h)  Warning  Function


(1)  When  any  of  the  situations  below  occur,  the  smart  key  system  sounds  the  wireless  door  lock  buzzer,
sounds  a  buzzer  in  the  combination  meter  assembly,  and  illuminates  the  smart  warning  indicator  in  order
to  alert  the  driver.

SITUATION CONDITION

The  driver  opens  the  driver  door  and  tries  to  leave  the  vehicle  with  the  shift  lever  in  any  position
A
except  P.

B The  driver  door  is  opened  while  the  steering  is  unlocked.

C The  occupant  leaves  with  the  electrical  key  transmitter  sub-­assembly.

The  engine  switch  is  operated  while  the  electrical  key  transmitter  sub-­assembly  is  outside  the
D
actuation  area.

E The  vehicle  is  driven  without  an  electrical  key  transmitter  sub-­assembly.

F The  entry  lock  is  operated  while  the  electrical  key  transmitter  sub-­assembly  is  inside  the  vehicle.

G The  entry  lock  is  operated  while  any  of  the  doors  is  ajar.

H An  electrical  key  transmitter  sub-­assembly  is  confined  inside  the  vehicle  interior.

I The  electrical  key  transmitter  sub-­assembly  battery  is  low.

J The  steering  lock  cannot  be  released.

K An  abnormality  related  to  the  smart  key  system  is  detected.

L An  engine  start  method  is  displayed.

M The  system  assumes  that  the  driver  is  unfamiliar  with  the  proper  way  to  start  the  engine.

An  attempt  is  made  to  turn  off  the  engine  switch  with  the  shift  lever  in  any  position  other  than  P  or
N
N.

O Automatic  power  off  operation  occurs.

P Immobiliser  function  certification  completion  occurs.

(2)  In  situation  A

There  are  2  patterns  for  situation  A.


Pattern  1:

When  the  shift  lever  is  in  a  position  other  than  P,  the  engine  switch  is  in  a  mode  other  than  off  and  the
driver  opens  the  door  and  attempts  to  get  out  of  the  vehicle,  the  following  control  is  performed:

Possible  Effects  without  Warning Sudden  vehicle  start,  vehicle  theft,  vehicle  roll-­away

The  warning  is  started  when  all  the  following  conditions  are  satisfied:

Power  source  is  in  a  mode  other  than  off.


Warning  Condition Shift  lever  is  in  any  position  except  P.
Driver  door  is  opened.
Vehicle  speed  is  0  km/h  (0  mph).

Buzzer Sounds  continuously


Combination  Meter  Assembly
Warning  Method Smart  Warning  Indicator -­

Wireless  Door  Lock  Buzzer -­

The  warning  is  stopped  when  one  of  the  following  conditions  is  met:

Power  source  mode  is  turned  off.


Warning  Stop  Condition Shift  lever  is  moved  to  P.
Driver  door  is  closed.
Vehicle  speed  is  more  than  5  km/h  (3  mph).

Pattern  2:

In  addition  to  the  conditions  of  pattern  1,  the  driver  closes  the  door  and  attempts  to  leave  the  vehicle
holding  the  electrical  key  transmitter  sub-­assembly.  In  these  situations,  the  following  control  is
performed:

Possible  Effects
Sudden  vehicle  start,  vehicle  theft,  vehicle  roll-­away
without  Warning

The  warning  is  started  when  all  the  following  conditions  are  satisfied:

Power  source  mode  is  anything  other  than  off.


Shift  lever  is  in  any  position  except  P.
Warning  Condition
The  state  of  the  driver  door  is  changed  from  open  to  closed.
No  electrical  key  transmitter  sub-­assembly  is  detected  in  the  vehicle  interior.
Vehicle  speed  is  0  km/h  (0  mph).

Buzzer Sounds  continuously


Combination
Meter  Assembly
Warning  Method Smart  Warning Blinks  (yellow)
Indicator

Wireless  Door  Lock  Buzzer Sounds  continuously

The  warning  is  stopped  when  one  of  the  following  conditions  is  met:

Combination
Buzzer Power  source  mode  is  off.
Meter  Assembly
Shift  lever  is  in  P.
Vehicle  speed  is  more  than  5  km/h  (3  mph).
Warning  Stop Wireless  Door  Lock  Buzzer An  electrical  key  transmitter  sub-­assembly  is
Warning  Stop Wireless  Door  Lock  Buzzer An  electrical  key  transmitter  sub-­assembly  is
Condition detected  in  the  vehicle  interior.

Power  source  mode  is  off.


Combination Smart  Warning
An  electrical  key  transmitter  sub-­assembly  is
Meter  Assembly Indicator
detected  in  the  vehicle  interior.

(3)  In  situation  B

There  are  3  patterns  for  situation  B.

Pattern  1:

When  the  driver  opens  the  driver  door  and  tries  to  leave  the  vehicle  while  the  shift  lever  is  in  P,  the  power
source  mode  is  not  off  and  the  steering  is  unlocked,  the  following  control  is  performed:

Possible  Effects  without  Warning Vehicle  theft

The  warning  is  started  when  all  the  following  conditions  are  satisfied:

Power  source  mode  is  on  (ACC).


Driver  door  is  opened.

Warning  Condition Or  when  all  of  the  following  conditions  are  satisfied  for  1  second:

Power  source  mode  is  off.


Steering  is  unlocked.
Driver  door  is  opened.

Buzzer Intermittently  sounds


Combination  Meter  Assembly
Warning  Method Smart  Warning  Indicator -­

Wireless  Door  Lock  Buzzer -­

The  warning  is  stopped  when  one  of  the  following  conditions  is  met:

Power  source  mode  is  on  (IG).


Warning  Stop  Condition
Driver  door  is  closed.
Power  source  mode  is  off  and  steering  is  locked.

Pattern  2:

In  addition  to  the  conditions  of  pattern  1,  the  driver  closes  the  driver  door  and  attempts  to  leave  the
vehicle  holding  the  electrical  key  transmitter  sub-­assembly.  In  these  situations,  the  following  control  is
performed:

Possible  Effects  without


Vehicle  theft
Warning

The  warning  is  started  when  all  the  following  conditions  are  satisfied:

Power  source  mode  is  anything  other  than  off.


Shift  lever  is  in  any  position  except  P.
Warning  Condition The  state  of  the  driver  door  is  changed  from  open  to  closed.
No  electrical  key  transmitter  sub-­assembly  is  detected  in  the  vehicle
interior.
Vehicle  speed  is  0  km/h  (0  mph).
Buzzer Sounds  once
Combination  Meter  Assembly
Warning  Method Smart  Warning  Indicator Blinks  (yellow)

Wireless  Door  Lock  Buzzer Sounds  3  times

The  warning  is  stopped  when  one  of  the  following  conditions  is  met:

Power  source  mode  is  off.


Warning  Stop  Condition
An  electrical  key  transmitter  sub-­assembly  is  detected  in  the  vehicle
interior.

Pattern  3:

In  addition  to  the  conditions  of  pattern  2,  when  an  attempt  is  made  to  unlock  all  the  doors  using  the
entry  function  and  the  lock  sensor  is  touched,  the  following  control  is  performed:

Possible  Effects
Vehicle  theft
without  Warning

The  warning  is  started  when  all  the  following  conditions  are  satisfied:

Power  source  mode  is  anything  other  than  off.


Shift  lever  is  in  P.
Warning  Condition No  electrical  key  transmitter  sub-­assembly  is  detected  in  the  vehicle  interior.
Electrical  key  transmitter  sub-­assembly  is  detected  in  the  vehicle  exterior.
Touching  of  the  lock  sensor  is  detected.
Vehicle  speed  is  0  km/h  (0  mph).

Buzzer Sounds  once


Combination
Meter  Assembly Smart  Warning
Warning  Method Blinks  (yellow)
Indicator

Wireless  Door  Lock  Buzzer Sounds  continuously

The  warning  is  stopped  when  one  of  the  following  conditions  is  met:

Combination
Buzzer Sounds  once
Meter  Assembly

Approx.  5  seconds  have  elapsed  from  the


time  the  warning  started.
Power  source  mode  is  off.
Shift  lever  is  in  any  position  other  than  P.

Warning  Stop Wireless  Door  Lock  Buzzer Vehicle  speed  is  more  than  5  km/h  (3  mph).
Condition An  electrical  key  transmitter  sub-­assembly  is
detected  in  the  vehicle  interior.
Any  door  is  opened.
Any  door  is  closed.

Power  source  mode  is  off.


Combination Smart  Warning
An  electrical  key  transmitter  sub-­assembly  is
Meter  Assembly Indicator
detected  in  the  vehicle  interior.
(4)  In  situation  C

If  the  power  source  mode  is  anything  other  than  off  when  a  passenger  gets  out  of  the  vehicle  while
holding  the  electrical  key  transmitter  sub-­assembly,  the  following  control  is  performed:

Possible  Effects  without


Engine  cannot  be  restarted.
Warning

The  warning  is  started  when  all  the  following  conditions  are  satisfied:

Power  source  is  in  a  mode  other  than  off.


The  state  of  any  door  other  than  the  driver  door  is  changed  from  open  to
Warning  Condition closed.
No  electrical  key  transmitter  sub-­assembly  is  detected  in  the  vehicle
interior.
Vehicle  speed  is  0  km/h  (0  mph).

Buzzer Sounds  once


Combination  Meter  Assembly
Warning  Method Smart  Warning  Indicator Blinks  (yellow)

Wireless  Door  Lock  Buzzer Sounds  3  times

The  warning  is  stopped  when  one  of  the  following  conditions  is  met:

Power  source  mode  is  turned  off.


Warning  Stop  Condition
An  electrical  key  transmitter  sub-­assembly  is  detected  in  the  vehicle
interior.

(5)  In  situation  D

When  the  engine  switch  is  pressed  while  the  electrical  key  transmitter  sub-­assembly  is  not  in  the  cabin  or
the  engine  cannot  be  started  properly,  the  following  control  is  performed:

Possible  Effects  without


Driver  confusion
Warning

The  warning  is  activated  when  all  of  the  following  conditions  are  met:

Immobiliser  function  is  set.


Warning  Condition No  electrical  key  transmitter  sub-­assembly  is  detected  in  the  vehicle
interior.
The  engine  switch  is  pressed.

Buzzer Sounds  once


Combination  Meter  Assembly
Warning  Method Smart  Warning  Indicator Blinks  (yellow)

Wireless  Door  Lock  Buzzer -­

The  warning  is  stopped  when  one  of  the  following  conditions  is  met:

Approx.  15  seconds  have  elapsed  from  the  time  the  warning  started.
Warning  Stop  Condition
An  electrical  key  transmitter  sub-­assembly  is  detected  in  the  vehicle
interior.

(6)  In  situation  E


The  driver  started  driving  without  having  an  electrical  key  transmitter  sub-­assembly  in  the  vehicle
interior.  In  this  situation,  the  following  control  is  performed:

Possible  Effects  without


Engine  cannot  be  restarted.
Warning

The  warning  is  activated  when  all  of  the  following  conditions  are  met:

Power  source  mode  is  on  (IG).


Warnings  have  occurred  under  situation  C.
Warning  Condition
Vehicle  speed  is  more  than  5  km/h  (3  mph).
No  electrical  key  transmitter  sub-­assembly  is  detected  in  the  vehicle
interior.

Buzzer Sounds  9  times


Combination  Meter  Assembly
Warning  Method Smart  Warning  Indicator Blinks  (yellow)

Wireless  Door  Lock  Buzzer -­

The  warning  is  stopped  when  one  of  the  following  conditions  is  met:

Power  source  mode  is  turned  off.


Warning  Stop  Condition
An  electrical  key  transmitter  sub-­assembly  is  detected  in  the  vehicle
interior.

(7)  In  situation  F

If  the  electrical  key  transmitter  sub-­assembly  is  left  in  the  vehicle  interior  and  the  lock  sensor  is  touched,
the  following  control  is  performed:

Possible  Effects  without


Vehicle  theft
Warning

The  warning  is  activated  when  all  of  the  following  conditions  are  met:

Power  source  mode  is  off.


All  doors  are  closed.
Warning  Condition An  electrical  key  transmitter  sub-­assembly  is  detected  in  the  vehicle  interior.
Lock  sensor  is  touched.
Any  door  is  unlocked.
Vehicle  speed  is  0  km/h  (0  mph).

Buzzer -­
Combination  Meter  Assembly
Warning  Method Smart  Warning  Indicator -­

Wireless  Door  Lock  Buzzer Sounds  continuously

The  warning  is  stopped  when  one  of  the  following  conditions  is  met:

Power  source  mode  is  anything  other  than  off.


Vehicle  speed  is  more  than  5  km/h  (3  mph).
Warning  Stop  Condition Doors  are  locked  through  the  manual  lock,  wireless  door  lock  function  or
key-­linked  lock  operation.
Approx.  5  seconds  have  elapsed  from  the  time  the  warning  started.
The  state  of  any  door  is  changed  from  closed  to  open.
(8)  In  situation  G

Any  door  is  ajar,  and  the  locking  of  the  doors  is  attempted  through  the  entry  lock  function  by  touching
the  lock  sensor  of  an  outside  door  handle  assembly.  In  this  situation,  the  following  control  is  performed:

Possible  Effects  without


Vehicle  theft
Warning

The  warning  is  activated  when  all  of  the  following  conditions  are  met:

Power  source  mode  is  off.


Any  door  (other  than  the  one  performing  the  entry  operation)  is  open.
Warning  Condition
Lock  sensor  is  touched.
Electrical  key  transmitter  sub-­assembly  is  detected  in  the  vehicle
exterior.

Buzzer -­
Combination  Meter  Assembly
Warning  Method Smart  Warning  Indicator -­

Wireless  Door  Lock  Buzzer Sounds  continuously

The  warning  is  stopped  when  one  of  the  following  conditions  is  met:

Approx.  5  seconds  have  elapsed  from  the  time  the  warning  started.
Power  source  mode  is  anything  other  than  off.
Warning  Stop  Condition
All  doors  are  closed.
Doors  are  unlocked  through  the  wireless  door  lock  control  function.
Entry  unlock  operation  is  performed.

(9)  In  situation  H


An  electrical  key  transmitter  sub-­assembly  is  confined  inside  the  vehicle  interior.  In  this  situation,  the
following  control  is  performed:

Possible  Effects  without


Vehicle  theft
Warning

The  warning  is  activated  when  all  of  the  following  conditions  are  met:

Keyless  lock  function*  has  been  operated.


Warning  Condition
An  electrical  key  transmitter  sub-­assembly  is  detected  in  the  vehicle  interior.
Vehicle  speed  is  0  km/h  (0  mph).

Buzzer Sounds  once


Combination  Meter  Assembly
Warning  Method Smart  Warning  Indicator -­

Wireless  Door  Lock  Buzzer Sounds  continuously

The  warning  is  stopped  when  one  of  the  following  conditions  is  met:

The  power  source  mode  is  switched.


Doors  are  locked  through  the  manual  lock,  wireless  door  lock  function  or
Warning  Stop  Condition key-­linked  lock  operation.
Vehicle  speed  is  more  than  5  km/h  (3  mph).
The  state  of  any  door  is  changed  from  closed  to  open.
Approx.  5  seconds  have  elapsed  from  the  time  the  warning  started.
Approx.  5  seconds  have  elapsed  from  the  time  the  warning  started.

HINT:
*:  With  all  closed  doors  locked,  an  open  door  is  put  in  the  locked  door  lock  position,  and  is  closed  while  pulling
the  outside  door  handle  assembly,  thus  locking  all  the  doors.

(10)  In  situation  I

The  electrical  key  transmitter  sub-­assembly  battery  is  low.  In  this  situation,  the  following  control  is
performed:

Possible  Effects Usability  function


without  Warning Smart  key  system  does  not  function.

The  warning  is  activated  when  all  of  the  following  conditions  are  met:

After  the  power  source  mode  has  been  on  (IG)  continuously  for  approx.  20
minutes  or  more,  it  is  changed  from  on  (IG)  to  off.
Electrical  key  transmitter  sub-­assembly  battery  is  low.
An  electrical  key  transmitter  sub-­assembly  is  detected  in  the  vehicle  interior.
Vehicle  speed  is  0  km/h  (0  mph).

Warning  Condition Or  all  of  the  following  conditions  are  satisfied:

Power  source  mode  has  been  turned  from  off  to  on  (IG)  and  the  engine  is
running.
Electrical  key  transmitter  sub-­assembly  battery  is  low.
An  electrical  key  transmitter  sub-­assembly  is  detected  in  the  vehicle  interior.
Vehicle  speed  is  0  km/h  (0  mph).
Warnings  have  occurred  under  situation  I.*

Buzzer Sounds  once


Combination  Meter  Assembly
Warning  Method Smart  Warning  Indicator Blinks  (yellow)

Wireless  Door  Lock  Buzzer -­

The  warning  is  stopped  when  one  of  the  following  conditions  is  met:
Warning  Stop
Approx.  15  seconds  have  elapsed  from  the  time  the  warning  started.
Condition
Vehicle  speed  is  more  than  5  km/h  (3  mph).

HINT:
*:  The  power  source  mode  is  turned  off  20  minutes  after  being  turned  on  (IG).

(11)  In  situation  J

The  steering  lock  cannot  be  released,  or  the  shift  lever  is  moved  to  any  position  other  than  P  before  the
steering  lock  is  completely  unlocked.  In  these  situations,  the  following  control  is  performed:

Possible  Effects  without


Usability  function
Warning

The  steering  lock  does  not  release  when  performing  the  release  operation,  preventing
Warning  Condition
the  engine  from  starting.

Buzzer Sounds  once


Combination  Meter  Assembly
Combination  Meter  Assembly
Warning  Method Smart  Warning  Indicator Quickly  blinks  (green)

Wireless  Door  Lock  Buzzer -­

The  warning  is  stopped  when  one  of  the  following  conditions  is  met:

Warning  Stop  Condition Approx.  15  seconds  have  elapsed  from  the  time  the  warning  started.
Steering  lock  is  unlocked.

(12)  In  situation  K

When  an  abnormality  related  to  the  smart  key  system  is  detected,  the  following  control  is  performed:

Possible  Effects  without


Smart  key  system  does  not  function.
Warning

The  warning  is  activated  when  one  of  the  following  conditions  is  met:

Steering  lock  actuator  assembly  malfunction  or  steering  lock/unlock  detection


switch  failure  causes.
Warning  Condition
An  abnormality  in  the  IG  relay  output  circuit  has  occurred  3  times  or  more.
An  abnormality  is  determined  in  vehicle  speed  or  the  vehicle  speed  signal  is
stopped.

Buzzer Sounds  once


Combination  Meter  Assembly
Warning  Method Smart  Warning  Indicator Blinks  (yellow)

Wireless  Door  Lock  Buzzer -­

The  warning  is  stopped  when  one  of  the  following  conditions  is  met:

Approx.  15  seconds  have  elapsed  from  the  time  the  warning  started.
Warning  Stop  Condition The  steering  lock  actuator  assembly  malfunction  has  been  resolved.
A  failure  of  the  lock/unlock  detection  switch  in  the  steering  lock  actuator
assembly  has  been  resolved.

(13)  In  situation  L

The  driver  uses  a  mechanical  key  to  open  the  door  and  presses  the  engine  switch,  but  no  electrical  key
transmitter  sub-­assembly  is  detected  in  the  vehicle  interior.  Or,  the  driver  presses  the  engine  switch,  but

no  electrical  key  transmitter  sub-­assembly  is  detected  2  consecutive  times  in  the  vehicle  interior.  In  these
situations,  the  following  control  is  performed:

Possible  Effects
Usability  function
without  Warning

Any  of  the  following  conditions  is  satisfied  at  the  time  the  engine  switch  is  pressed:

Immobiliser  function  is  set.


Warning  Condition No  electrical  key  transmitter  sub-­assembly  is  detected  in  the  vehicle  interior.
Unlocking  with  a  mechanical  key  or  operating  the  engine  switch  has  resulted  in
a  certification  failure  2  consecutive  times.

Buzzer Sounds  once


Combination  Meter  Assembly
Warning  Method Smart  Warning  Indicator Blinks  (yellow)
Wireless  Door  Lock  Buzzer -­

The  warning  is  stopped  when  one  of  the  following  conditions  is  met:
Warning  Stop
Approx.  30  seconds  have  elapsed  from  the  time  the  warning  started.
Condition
An  electrical  key  transmitter  sub-­assembly  is  detected  in  the  vehicle  interior.

(14)  In  situation  M

If  the  shift  lever  is  in  a  position  in  which  the  engine  cannot  be  started,  the  display  will  show  a  shift  lever
position  in  which  the  engine  can  be  started:

Possible  Effects  without


Usability  function
Warning

The  warning  is  started  when  all  the  following  conditions  are  satisfied:

Shift  lever  is  in  any  position  other  than  P  or  N.
Engine  is  stopped  (starter  is  not  cranking).
Warning  Condition
Vehicle  speed  is  0  km/h  (0  mph).
After  the  power  source  mode  has  turned  on  (IG),  more  than  0.5  seconds
have  elapsed.

Buzzer Sounds  once


Combination  Meter  Assembly
Warning  Method Smart  Warning  Indicator -­

Wireless  Door  Lock  Buzzer -­

The  warning  is  stopped  when  one  of  the  following  conditions  is  met:

Power  source  mode  turns  to  anything  other  than  on  (IG).
Warning  Stop  Condition Engine  is  started.
Vehicle  speed  is  more  than  5  km/h  (3  mph).
Shift  lever  is  moved  to  P  or  N.

(15)  In  situation  N

There  are  2  patterns  for  situation  N.

Pattern  1:

A  warning  message  appears  on  the  multi-­information  display  when  the  driver  attempts  to  turn  the  engine
switch  off  with  the  shift  lever  in  any  position  other  than  P  or  N.

Possible  Effects
Battery  discharge,  vehicle  roll-­away
without  Warning

After  the  power  source  mode  is  turned  from  on  (IG)  to  off  with  the  shift  lever  in  P  or  N,  the
Warning  Condition
power  source  mode  is  turned  on  (ACC).

Buzzer Sounds  continuously


Combination  Meter  Assembly
Warning  Method Smart  Warning  Indicator -­

Wireless  Door  Lock  Buzzer -­

The  warning  is  stopped  when  one  of  the  following  conditions  is  met:
Warning  Stop
Shift  lever  is  moved  to  P.
Warning  Stop
Shift  lever  is  moved  to  P.
Condition
Power  source  mode  turns  to  anything  other  than  on  (ACC).

Pattern  2:

The  shift  lever  is  moved  to  P  from  the  Pattern  1  situation.

Possible  Effects  without


Battery  discharge,  vehicle  roll-­away
Warning

After  the  power  source  mode  is  turned  off  with  the  shift  lever  in  any  position  except  P,
Warning  Condition
the  shift  lever  is  moved  to  P.

Buzzer Sounds  once


Combination  Meter  Assembly
Warning  Method Smart  Warning  Indicator -­

Wireless  Door  Lock  Buzzer -­

The  warning  is  stopped  when  one  of  the  following  conditions  is  met:

Warning  Stop  Condition Power  source  mode  is  turned  to  anything  other  than  on  (ACC).
Shift  lever  is  in  any  position  other  than  P.

(16)  In  situation  O

An  automatic  power  off  operation  is  detected.  In  this  situation,  the  following  control  is  performed:

Possible
Effects
Usability  function
without
Warning

The  warning  is  started  when  all  the  following  conditions  are  satisfied:

Shift  lever  position  is  in  P.


Warning
The  power  source  mode  is  turned  off  by  the  automatic  power  off  operation  after  the
Condition
power  source  mode  has  been  on  (ACC)  or  on  (IG)  with  the  engine  stopped  and  with  the
vehicle  speed  at  0  km/h  (0  mph)  for  a  certain  amount  of  time.

Buzzer -­
Warning Combination  Meter  Assembly
Smart  Warning  Indicator -­
Method
Wireless  Door  Lock  Buzzer -­

The  warning  is  stopped  when  one  of  the  following  conditions  is  met:
Warning
Stop Approx.  10  seconds  have  elapsed  from  the  time  the  warning  started.
Condition Power  source  mode  is  turned  to  anything  other  than  off.

(17)  In  situation  P

The  buzzer  built  into  the  combination  meter  assembly  sounds  when  an  electrical  key  transmitter  sub-­
assembly  with  a  depleted  battery  is  touched  to  the  engine  switch  while  depressing  the  brake.  In  this
situation,  the  following  control  is  performed:

Possible  Effects  without


Usability  function
Warning
Warning

Warning  Condition Key  certification  result  is  OK.

Buzzer Sounds  once


Combination  Meter  Assembly
Warning  Method Smart  Warning  Indicator -­

Wireless  Door  Lock  Buzzer -­

The  warning  is  stopped  when  one  of  the  following  conditions  is  met:

Approx.  10  seconds  have  elapsed  from  the  time  the  warning  started.
An  electrical  key  transmitter  sub-­assembly  is  detected  in  the  vehicle  interior.
Warning  Stop  Condition Engine  speed  is  500  rpm  or  more.
Driving  is  possible.
The  immobiliser  function  is  set  and  the  smart  ignition  matching  check  is
stopped  or  incompatible.

(i)  Battery  Saving  Function

(1)  Battery  saving  preserves  the  vehicle  and  electrical  key  transmitter  sub-­assembly  batteries.  The  battery
saving  function  is  activated  when  the  vehicle  remains  parked  for  a  long  time  and  when  the  electrical  key
transmitter  sub-­assembly  is  left  in  the  exterior  actuation  area.

CONDITION CONDITION OUTLINE

Condition  1:
No  response  from  the  electrical  key  transmitter  sub-­
assembly  for  more  than  5  days.

Door  electrical  key  antennas  and  outside When  the  engine  switch  is  turned  on
electrical  key  antenna  stop  emitting (IG),  the  control  is  canceled  and  the
signals  for  creating  the  actuation  area.  In system  is  returned  to  normal.
addition,  the  lock  sensors  or  unlock
sensors  of  all  the  seats  are  available,  so
touching  the  sensor  can  lock  or  unlock.
When  the  vehicle
remains  parked When  the  engine  switch  is  turned  on
for  a  long  time. (IG),  the  control  is  canceled  and  the
Condition  2:
system  is  returned  to  normal.  When
No  response  from  the  electrical  key  transmitter  sub-­
one  of  the  following  conditions  is  met,
assembly  for  more  than  14  days.
the  control  is  returned  to  condition  1:
Door  electrical  key  antennas  and  outside
The  doors  are  locked  or
electrical  key  antenna  stop  emitting
unlocked  using  the  wireless
signals  for  creating  the  actuation  area.
door  lock  control  function.
The  lock  sensors  and  unlock  sensors
A  door  is  locked  or  unlocked
except  for  the  driver  door  are  disabled.
using  the  mechanical  key.
Door  is  opened  to  closed.

The  control  is  stopped  when  one  of  the


following  conditions  is  met:

When  the This  state  continues  longer  than  10  minutes. The  doors  are  locked  or
electrical  key unlocked  using  the  wireless
Electrical  key  antenna  that  is  detecting
transmitter  sub-­ door  lock  control  function.
the  electrical  key  transmitter  sub-­
assembly  is  left  in
the  electrical  key  transmitter  sub-­
assembly  is  left  in The  doors  are  locked  or
assembly  stops  emitting  signals  for
the  exterior unlocked  by  touching  the
creating  the  actuation  area.
actuation  area. lock/unlock  sensor.
A  door  is  locked  or  unlocked
using  the  mechanical  key.

(2)  In  addition  to  the  above  functions,  the  auto  power  off  function  helps  to  reduce  drain  on  the  vehicle
auxiliary  battery  by  turning  the  power  source  mode  to  off  (a)  when  approximately  20  minutes  have
elapsed  since  the  shift  lever  was  moved  to  P  with  the  power  source  mode  on  (ACC)  or  (b)  when
approximately  60  minutes  have  elapsed  since  the  engine  was  turned  off  with  the  shift  lever  in  P,  the
power  source  mode  on  (IG)  and  the  vehicle  stationary.

(j)  Battery  Saving  Function  of  Electrical  Key  Transmitter  Sub-­assembly

(1)  This  function  cancels  the  signal  reception  waiting  state  of  the  electrical  key  transmitter  sub-­assembly,
reducing  the  consumption  of  current  from  its  battery.

(2)  The  electrical  key  transmitter  sub-­assembly  can  be  placed  into  and  taken  out  of  battery  saving  mode.
When  the  electrical  key  transmitter  sub-­assembly  is  in  battery  saving  mode,  the  smart  key  system  will
not  be  able  to  detect  the  electrical  key  transmitter  sub-­assembly,  as  the  electrical  key  transmitter  sub-­
assembly  will  not  respond  to  signals  from  the  vehicle.  The  smart  key  system  will  not  operate  if  the
electrical  key  transmitter  sub-­assembly  is  in  battery  saving  mode.

(3)  Pressing  the  unlock  button  of  the  electrical  key  transmitter  sub-­assembly  twice  while  pressing  the  lock
button  (the  indicator  light  of  the  electrical  key  transmitter  sub-­assembly  blinks  4  times)  selects  battery
saving  mode  for  the  electrical  key  transmitter  sub-­assembly.

(4)  Battery  saving  mode  can  be  canceled  by  pressing  any  button  on  the  electrical  key  transmitter  sub-­
assembly.

(k)  Key  Cancel  Function

(1)  The  following  system  functions  can  be  deactivated  by  using  the  key  cancel  procedure:

Entry  Lock
Entry  Unlock
Prevention  of  Key  Confinement
Warning

(2)  The  system  functions  can  be  deactivated  by  using  the  following  key  cancel  procedure  when  the  engine
switch  is  off  and  the  driver  door  is  closed  and  unlocked:

The  procedure  is  as  follows:

Press  the  unlock  button  of  the  electrical  key  transmitter  sub-­assembly  once.
Within  5  seconds  of  the  step  above,  open  the  driver  door  (driver  door:  close  →
open).
Within  5  seconds  of  the  step  above,  press  the  unlock  button  of  the  electrical  key
transmitter  sub-­assembly  twice.
Key  Cancel
Repeat  close  →  open  for  the  driver  door  twice*  (driver  door:  open  →  close  →  open
Procedure
→  close  →  open).
Press  the  unlock  button  of  the  electrical  key  transmitter  sub-­assembly  twice.*
Repeat  close  →  open  for  the  driver  door  once*  (driver  door:  open  →  close  →  open).
Within  5  seconds  of  the  step  above,  close  the  driver  door.

When  the  cancel  procedure  is  complete,  the  buzzer  sounds  twice.  Meanwhile,  when  the
procedure  is  performed  again  to  resume  the  system,  the  buzzer  sounds  once.
HINT:
*:  All  these  3  steps  are  performed  within  30  seconds  of  the  previous  step.

(l)  Key  Code  Registration  Function


(1)  The  table  below  shows  the  4  special  ID  code  registration  function  modes  through  which  up  to  7  different
codes  can  be  registered.  The  codes  are  electronically  registered  (written  and  stored)  in  the  EEPROM.  For
details,  refer  to  the  Service  Bulletin.

MODE FUNCTION

Clears  all  previously  registered  codes  and  registers  only  the  newly  received  codes.  This  mode  is  used
Rewrite
whenever  an  electrical  key  transmitter  sub-­assembly  or  the  certification  ECU  is  replaced.

Adds  a  newly  received  code  while  preserving  previously  registered  codes.  This  mode  is  used  when  adding
Add
a  new  electrical  key  transmitter  sub-­assembly.

Confirms  how  many  codes  are  currently  registered.  When  adding  a  new  code,  this  mode  is  used  to  check
Confirm
how  many  codes  already  exist.

Clears  all  registered  codes  and  prohibits  the  wireless  door  lock  function.  This  mode  is  used  when  a  key  is
Prohibit
lost.

4.  DIAGNOSIS
(a)  The  certification  ECU  can  detect  malfunctions  in  the  smart  key  system  when  the  power  source  is  on  (IG).

(b)  When  the  ECU  detects  a  malfunction,  the  smart  warning  indicator  blinks  in  yellow  to  warn  the  driver.  At  the
same  time,  the  ECU  stores  a  5-­digit  Diagnostic  Trouble  Code  (DTC)  in  its  memory.

(c)  The  indicator  light  warning  continues  for  15  seconds  even  after  the  engine  switch  is  turned  off.

(d)  5-­digit  DTCs  can  be  read  after  connecting  the  Techstream  to  the  DLC3.

(e)  The  smart  key  system  may  not  operate  successfully  if  a  malfunction  occurs.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G0N
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  THEFT  DETERRENT  /  KEYLESS  ENTRY:  SMART  KEY  SYSTEM:  COMBINATION  METER;;  2013  MY  RAV4
[12/2012  -­                ]

COMBINATION  METER
1.  CONSTRUCTION
(a)  Combination  Meter  Assembly

*1 Smart  Warning  Indicator -­ -­

(1)  The  current  power  condition  can  be  confirmed  through  the  illumination  or  blinking  and  emission  color  of
the  smart  warning  indicator  provided  on  the  combination  meter  assembly.

(2)  When  the  certification  ECU  detects  an  abnormality  of  the  smart  key  system,  the  entry  warning  indicator
blinks  in  yellow  to  inform  the  driver.

POWER  SOURCE  CONDITION SMART  WARNING  INDICATOR

BRAKE  PEDAL  NOT BRAKE  PEDAL  DEPRESSED  WITH  SHIFT  LEVER  IN  P
DEPRESSED OR  N

Off Off On  (Green)

On  (ACC),  On  (IG) Blinks  slowly  (Green) On  (Green)

Engine  Running Off Off

Steering  Wheel  Lock  not Blinks  (Green)  for  15


Blinks  (Green)  for  15  seconds
Unlocked seconds

Smart  Key  System Blinks  (Yellow)  for  15


Malfunction seconds Blinks  (Yellow)  for  15  seconds
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G0O
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  THEFT  DETERRENT  /  KEYLESS  ENTRY:  SMART  KEY  SYSTEM:  CERTIFICATION  ECU;;  2013  MY  RAV4  [12/2012
-­                ]

CERTIFICATION  ECU
1.  CONSTRUCTION
(a)  The  certification  ECU  includes  the  IG1  relay  and  IG2  relay  actuation  circuits,  CPU  and  hold  circuit.

(b)  The  hold  circuit  is  provided  to  prevent  the  power  supply  to  the  relays  from  being  cut  off  when  an  abnormality
occurs  in  the  IG1  relay  and/or  IG2  relay  actuation  circuits  while  driving.

HINT:
The  certification  ECU  constantly  stores  the  present  power  source  mode  in  its  memory.  Therefore,  if  the  power
to  the  certification  ECU  is  interrupted  due  to  the  removal  of  the  battery,  the  certification  ECU  restores  the
power  source  after  the  battery  is  reconnected.  For  this  reason,  if  the  battery  is  removed  when  the  power
source  is  in  a  mode  other  than  off,  the  power  will  be  restored  to  the  vehicle  at  the  same  time  the  power  is
restored  to  the  certification  ECU  by  reconnecting  the  battery.  Therefore,  before  removing  the  battery,  be  sure
to  turn  the  power  source  off.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G0P
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  THEFT  DETERRENT  /  KEYLESS  ENTRY:  SMART  KEY  SYSTEM:  DOOR  CONTROL  RECEIVER;;  2013  MY  RAV4
[12/2012  -­                ]

DOOR  CONTROL  RECEIVER


1.  CONSTRUCTION
(a)  The  electrical  key  transmitter  sub-­assembly  and  door  control  receiver  can  operate  on  2  different  RF  channels.
When  an  electrical  key  transmitter  sub-­assembly  is  brought  within  an  exterior  detection  area,  key  verification
begins.  If  key  verification  fails  due  to  radio  wave  interference,  the  channel  will  be  switched  and  key  verification
will  be  performed  again.  The  multi-­channel  system  begins  verification  using  the  channel  on  which  the  last
verification  was  successfully  performed.  When  verification  fails,  the  system  switches  to  the  other  channel.

Exterior  detection  areas  are  created  using  LF  waves  (emitted  from  the  vehicle  at  intervals  of  0.25  seconds)  to
*a
receive  a  response  from  the  electrical  key  transmitter  sub-­assembly.

When  the  electrical  key  transmitter  sub-­assembly  is  brought  into  an  exterior  detection  area,  it  receives  LF
*b
waves  from  the  vehicle.  Using  RF  waves,  the  electrical  key  transmitter  sub-­assembly  responds  to  the  vehicle.

Upon  receiving  the  response  from  the  electrical  key  transmitter  sub-­assembly,  the  certification  ECU  activates
*c the  electrical  key  antennas  (outside)  one  by  one.  Using  LF  waves,  the  certification  ECU  determines  which
exterior  detection  area  the  electrical  key  transmitter  sub-­assembly  is  in.

The  electrical  key  transmitter  sub-­assembly  receives  the  LF  waves  from  the  vehicle  and  responds  using  RF
*d waves.  (The  certification  ECU  recognizes  which  exterior  detection  area  the  electrical  key  transmitter  sub-­
assembly  is  in.)

The  certification  ECU  sends  registered  key  ID  information  to  the  electrical  key  transmitter  sub-­assembly  using

*e LF  waves.  (Up  to  7  key  IDs  can  be  registered.)


*e LF  waves.  (Up  to  7  key  IDs  can  be  registered.)

The  electrical  key  transmitter  sub-­assembly  sends  the  key  ID  information  using  RF  waves.  When  the
*f
certification  ECU  receives  it,  verification  completes.

*g Radio  wave  interference  (channel  switching)

(b)  The  multi-­channel  system  changes  channels  when  communication  on  the  RF  band  (*b,  *d  and  *f)  is
interrupted  by  radio  wave  interference.  Refer  to  the  table  below  to  confirm  when  the  system  changes
channels:

  *B  OR  *D  IS  NG *F  IS  NG

RF  waves  cannot  be RF  waves  cannot  be RF  waves  cannot  be RF  waves  cannot  be
Condition
received received  properly received received  properly

Channel Channels  will  not  be Channels  will  be


Channels  will  be  switched. Channels  will  be  switched.
switching switched. switched.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G0Q
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  THEFT  DETERRENT  /  KEYLESS  ENTRY:  SMART  KEY  SYSTEM:  KEY;;  2013  MY  RAV4  [12/2012  -­                ]

KEY
1.  CONSTRUCTION
(a)  The  electrical  key  transmitter  sub-­assembly  consists  of  a  mechanical  key,  a  transmitter  for  the  wireless  door
lock  control  and  a  transceiver  for  the  smart  key  system.

(b)  The  transceiver  for  the  smart  key  system  receives  the  signals  from  the  electrical  key  antennas  and  returns
the  ID  code  to  the  door  control  receiver.

(c)  The  transmitter  for  the  wireless  door  lock  control  has  a  lock  button,  unlock  button,  panic  button  and  power
back  door  button*.

*:  Models  with  power  back  door  system

(d)  When  the  electrical  key  transmitter  sub-­assembly  battery  is  low,  the  radio  wave  response  received  from  the
engine  switch  is  returned  to  the  engine  switch  by  the  electrical  key  transmitter  sub-­assembly.

(e)  This  mechanical  key  works  for  the  driver's  door,  but  cannot  be  used  to  start  the  engine.

*A Models  with  Power  Back  Door  System -­ -­


*1 Lock  Button *2 Unlock  Button
*3 Power  Back  Door  Button *4 Panic  Button
*5 Mechanical  Key -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G0R
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  THEFT  DETERRENT  /  KEYLESS  ENTRY:  SMART  KEY  SYSTEM:  ENGINE  SWITCH;;  2013  MY  RAV4  [12/2012  -­
             ]

ENGINE  SWITCH
1.  CONSTRUCTION
(a)  The  engine  switch  consists  of  a  momentary  type  switch,  illumination,  antenna  coil  and  transponder  key
amplifier.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G0S

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  THEFT  DETERRENT  /  KEYLESS  ENTRY:  SMART  KEY  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­
             ]

GENERAL
1.  OUTLINE
(a)  The  smart  key  system  has  the  following  main  functions,  making  it  a  very  user-­friendly  system:

FUNCTION OUTLINE

The  start  function  is  operated  by  simply  pressing  the  engine  switch  while  carrying  the  electrical
key  transmitter  sub-­assembly.  When  the  engine  switch  is  pressed,  the  certification  ECU  turns
on/off  the  ACC  relay,  IG1  relay  and  IG2  relay  to  switch  the  power  source  pattern.

The  power  source  mode  changes  depending  on  the  depression  of  the  brake  pedal  and
the  shift  lever  position.
Start
Function
The  immobiliser  function  compares  the  ID  code  registered  in  the  certification  ECU
Immobiliser with  the  ID  code  of  the  transponder  chip  embedded  in  the  electrical  key  transmitter
sub-­assembly.

Steering The  steering  lock  function  is  operated  to  lock  and  unlock  the  steering  wheel  by  using
Lock a  lock/unlock  motor  in  the  steering  column  assembly.

Entry  Unlock:

All  doors  are  unlocked  by  grabbing  the  front  outside  door  handle  assembly.

Entry  Lock:

Touching  the  lock  sensor  of  the  front  outside  door  handle  assembly  or  the  lock  switch
Entry
of  the  back  door  will  cause  all  doors  to  lock.
Function

Entry  Back The  entry  back  door  open  can  be  operated  manually  by  simply  pressing  the  back
Door  Open door  opener  switch.

Wireless The  wireless  door  lock  control  function  is  a  convenient  system  for  locking  and
Door  Lock unlocking  all  the  doors  and  the  back  door  at  a  distance.  The  basic  operation  is  the
Control same  as  that  of  the  wireless  door  lock  control  system.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G0T
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  THEFT  DETERRENT  /  KEYLESS  ENTRY:  SMART  KEY  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­
             ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G0U
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  THEFT  DETERRENT  /  KEYLESS  ENTRY:  SMART  KEY  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­
             ]

PARTS  LOCATION

Electrical  Key  Transmitter  Sub-­


*1 *2 Wireless  Door  Lock  Buzzer
assembly
Front  Outside  Door  Handle  Assembly No.  2  Indoor  Electrical  Key  Antenna
*3 *4
LH Assembly

*5 No.  3  Indoor  Electrical  Key  Antenna *6 Outside  Electrical  Key  Antenna


*5 No.  3  Indoor  Electrical  Key  Antenna *6 Outside  Electrical  Key  Antenna
Assembly

Back  Door  Opener  Switch  Assembly

*7 Back  Door  Opener  Switch *8 Door  Control  Receiver


Lock  Switch

Front  Outside  Door  Handle  Assembly No.  1  Indoor  Electrical  Key  Antenna
*9 *10
RH Assembly
*A Models  with  Power  Back  Door  System -­ -­
*1 ECM *2 Wireless  Door  Lock  Buzzer

Front  Door  with  Motor  Lock  Assembly Front  Door  Courtesy  Light  Switch
*3 *4
LH Assembly  LH
Rear  Door  with  Motor  Lock  Assembly Rear  Door  Courtesy  Light  Switch
*5 *6
LH Assembly  LH

*7 Rear  Door  Courtesy  Light  Switch *8 Back  Door  Lock  Assembly


Assembly  RH
Power  Back  Door  ECU  (Multiplex Rear  Door  with  Motor  Lock  Assembly
*9 *10
Network  Door  ECU) RH
Front  Door  Courtesy  Light  Switch Front  Door  with  Motor  Lock  Assembly
*11 *12
Assembly  RH RH
*13 Park/Neutral  Position  Switch  Assembly -­ -­

*1 Combination  Meter  Assembly *2 Stop  Light  Switch  Assembly


Main  Body  ECU  (Multiplex  Network
*3 *4 Steering  Lock  ECU
Body  ECU)
Certification  ECU  (Smart  Key  ECU
*5 *6 Engine  Switch  (Push  Start  Switch)
Assembly)
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G0V

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  THEFT  DETERRENT  /  KEYLESS  ENTRY:  IMMOBILISER  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­
             ]

GENERAL
1.  OUTLINE
(a)  The  immobiliser  system  compares  the  ID  code  registered  in  the  transponder  key  ECU  with  the  ID  code  of
the  transponder  chip  embedded  in  the  ignition  key.  The  system  is  unset  if  these  ID  codes  match.  Thus,
the  transponder  key  ECU  and  the  ECM  communicate  with  each  other  to  authorize  fuel  injection  and
ignition,  enabling  the  engine  to  start.

(b)  The  content  applies  to  models  without  the  smart  key  system.  For  details  of  models  with  the  smart  key
system,  see  the  Immobiliser  Function  in  Smart  Key  System.

HINT:
When  replacing  the  transponder  key  ECU  or  making  a  new  ignition  key,  key  recognition  code(s)  must  be
registered.  For  details  of  the  recognition  code  registration  procedure,  refer  to  the  Service  Bulletin.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G0X

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  WINDOW  /  GLASS:  WINDSHIELD  /  WINDOW  GLASS  SYSTEM:  REAR  DEFOGGER  CONTROL;;  2013  MY
RAV4  [12/2012  -­                ]

REAR  DEFOGGER  CONTROL


1.  FUNCTION  OF  MAIN  COMPONENTS

COMPONENT FUNCTION

Inputs  the  defogger  wire  operation  signal  to  the  air  conditioning  amplifier
Rear  Window  Defogger assembly.*1
Switch Inputs  a  defogger  wire  operation  signal  to  the  timer  circuit  built  into  the
No.  2  heater  control  sub-­assembly.*2

Air  Conditioning
Amplifier  Assembly*1 Operates  and  controls  the  rear  window  defogger  system  in  accordance  with  the
No.  2  Heater  Control signals  from  the  rear  window  defogger  switch.
Sub-­assembly*2

Rear  Window  Defogger Applies  electrical  current  to  a  defogger  wire  installed  in  the  back  door  glass  to
Wire remove  fogging  from  the  back  door  glass.

*1:  Models  with  automatic  air  conditioning  system


*2:  Models  with  manual  air  conditioning  system

2.  SYSTEM  COTNROL
(a)  When  the  ignition  switch  is  turned  to  ON  and  the  rear  window  defogger  switch  is  pushed,  this  system  is
activated  to  keep  the  defogger  heater  and  mirror  heaters  on  for  approximately  15  minutes.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G0Y

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  WINDOW  /  GLASS:  WINDSHIELD  /  WINDOW  GLASS  SYSTEM:  WINDSHIELD  DEICER  CONTROL;;  2013
MY  RAV4  [12/2012  -­                ]

WINDSHIELD  DEICER  CONTROL


1.  FUNCTION  OF  MAIN  COMPONENTS

COMPONENT FUNCTION

Windshield
Operates  the  windshield  deicer  system.
Deicer  Switch

Windshield Applies  electrical  current  to  a  windshield  deicer  wire  in  the  windshield  glass  to  generate
Deicer  Wire heat  and  remove  ice  from  the  windshield  glass.

2.  SYSTEM  COTNROL
(a)  The  windshield  deicer  system  is  activated  when  the  ignition  switch  is  turned  to  ON  and  the  windshield
deicer  switch  is  pushed.  The  windshield  deicer  switch  keeps  the  front  wiper  deicer  on  for  approximately
15  minutes.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G0Z
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  WINDOW  /  GLASS:  WINDSHIELD  /  WINDOW  GLASS  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  Windshield  Deicer  System
(1)  The  windshield  deicer  system  uses  a  heater  element  in  the  windshield  glass  to  help  reduce  the  formation
of  ice  where  the  front  wipers  rest.

(b)  Rear  Window  Defogger  System

(1)  The  rear  window  defogger  system  uses  a  heater  wire  on  the  back  door  glass.

2.  SPECIFICATION

NO. GLASS  PORTION COLOR GLASS  TYPE VISIBLE  LIGHT  TRANSMISSION  RATE
*1 Windshield  Glass Green Laminated 70%

*2 Front  Door  Glass Green Tempered 70%

Green Tempered 70%


*3 Rear  Door  Glass
Dark  Gray Tempered 20%

Green Tempered 70%


*4 Rear  Quarter  Glass
Dark  Gray Tempered 20%

Green Tempered 70%


*5 Back  Door  Glass
Dark  Gray Tempered 20%

*6 Sliding  Roof  Glass* Dark  Gray Tempered 20%

*:  Models  with  sliding  roof  glass

3.  PRECAUTION
(a)  Ignition  Switch  Expressions

(1)  The  type  of  ignition  switch  used  on  this  model  differs  depending  on  the  specifications  of  the  vehicle.  The
expressions  listed  in  the  table  below  are  used  in  this  section.

EXPRESSION IGNITION  SWITCH ENGINE  SWITCH


(POSITION) (CONDITION)

Ignition  Switch  off LOCK Off  (Lock)

Ignition  Switch  ACC ACC On  (ACC)

Ignition  Switch  ON ON On  (IG)

Engine  Start START On  (Start)


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G10
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  WINDOW  /  GLASS:  WINDSHIELD  /  WINDOW  GLASS  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012
-­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G11
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  WINDOW  /  GLASS:  WINDSHIELD  /  WINDOW  GLASS  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­
             ]

PARTS  LOCATION

Models  with  Automatic  Air  Conditioning


*A *B Models  with  Manual  Air  Conditioning
System
*C Models  with  Windshield  Deicer  System -­ -­
*1 Air  Conditioning  Amplifier  Assembly *2 Rear  Window  Defogger  Switch

*3 Windshield  Deicer  Switch -­ -­


*A Models  with  Windshield  Deicer  System -­ -­

*1 Windshield  Deicer  Wire *2 Rear  Window  Defogger  Wire


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G12
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  WINDOW  /  GLASS:  POWER  WINDOW  CONTROL  SYSTEM:  POWER  WINDOW  CONTROL;;  2013  MY  RAV4
[12/2012  -­                ]

POWER  WINDOW  CONTROL


1.  SYSTEM  CONTROL
(a)  The  power  window  control  system  has  the  following  functions:

FUNCTION OUTLINE

This  function  causes  the  window  to  open  or  close  while  the  power  window  regulator  master
Manual  Up-­and-­
switch  assembly  or  power  window  regulator  switch  assembly  is  being  pulled  halfway  up  or  pushed
down
halfway  down.  The  window  stops  as  soon  as  the  switch  is  released.

One-­touch  Auto
Up-­and-­ The  one-­touch  auto  up-­and-­down  function  enables  the  window  to  be  fully  opened  or  closed  by
down(Driver firmly  operating  the  power  window  regulator  master  switch  assembly.
Door)*1

One-­touch  Auto
The  one-­touch  auto  down  function  enables  the  window  to  be  fully  opened  by  firmly  operating  the
Down  (Driver
power  window  regulator  master  switch  assembly.
Door)*2

The  jam  protection  function  automatically  stops  the  power  window  and  moves  it  downward  if  a
Jam  Protection
foreign  object  gets  jammed  in  the  window  during  one-­touch  auto-­up  operation  or  manual  up
(Driver  Door)*1
operation.

The  up-­and-­down  operations  of  the  front  passenger  door  window  and  the  rear  door  windows  can
Remote  Control
be  controlled  by  operating  the  power  window  regurator  master  switch  assembly.

Window  Lock Operation  of  the  3  passenger  windows  is  disabled  when  the  window  lock  switch  is  pressed.

This  function  makes  it  possible  to  operate  the  power  windows  for  approx.  43  seconds
after  the  ignition  switch  is  turned  to  ACC  or  off,  when  the  front  doors  are  not  opened.
Key  Off When  the  window  lock  switch  is  off,  the  windows  can  be  operated  using  any  of  the
Operation power  window  regulator  switch  assemblies.  When  the  window  lock  switch  is  on,  only
the  power  window  regurator  master  switch  assembly  can  be  used  to  operate  the
windows.

*1:  Models  with  one-­touch  auto  up-­and-­down  function


*2:  Models  with  one-­touch  auto  down  function

(1)  The  ECU  built  into  driver  power  window  motor  stores  the  initial  position  of  its  door  window.  The  initial
position  is  not  cleared  even  if  battery  terminals,  fuses  or  the  power  window  motor  connector  is
disconnected.  However,  after  removing  or  reinstalling  window  components,  or  replacing  the  power  window
regulator  sub-­assembly  or  power  window  regulator  motor,  the  stored  initial  position  data  must  be  cleared
and  initialization  must  be  performed.  For  details,  refer  to  the  Repair  Manual.

(b)  Jam  Protection  Function  (Driver  Door)

(1)  The  jam  protection  function  automatically  stops  the  power  window  and  moves  it  downward  if  a  foreign
object  gets  jammed  in  the  door  window  during  one-­touch  auto  up  operation  or  manual  up  operation.

(2)  The  operation  of  the  jam  protection  function  is  described  below:

DOOR  WINDOW  POSITION OPERATION


FROM  FULLY  CLOSED

200  mm  (7.87  in.)  or  more Down  operation  of  125  mm  (4.92  in.)  or  2.5  seconds

Down  operation  until  door  window  downward  movement  of  200  mm  (7.87  in.)  is
200  mm  (7.87  in.)  or  less
reached,  or  until  5  seconds  have  elapsed

(3)  The  magnet  and  Hall  IC  in  the  power  window  regulator  motor  assembly  are  used  to  enable  power  window
jam  protection.

*1 Power  Window  ECU *2 Worm  Gear

*3 Motor *4 Hall  IC

(4)  The  Hall  ICs  convert  the  changes  in  the  magnetic  flux  that  occur  through  the  rotation  of  the  magnet  into
pulse  signals  and  output  them  to  the  power  window  ECU  built  into  the  power  window  regulator  motor
assembly.

(5)  To  control  the  jam  protection  function,  the  power  window  ECU  determines  the  amount  of  movement  and
jamming  of  the  window  glass  based  on  the  pulse  signals  from  the  Hall  IC1,  and  judges  the  direction  of  the
window  glass  movement  based  on  the  phase  difference  between  the  pulses  from  the  Hall  IC1  and  Hall
IC2.
2.  FAIL-­SAFE
(a)  If  a  Hall  IC  in  the  power  window  motor  malfunctions,  some  power  window  functions  will  be  prohibited  in  the
fail-­safe  mode:
(1)  Each  power  window  operates  when  the  corresponding  power  window  switch  is  fully  pushed  down  or  pulled
up  and  held  in  that  position.

(2)  When  driver  power  window  ECU  detects  an  abnormality  in  a  Hall  IC,  which  detects  the  position,  speed  and
direction  of  the  window,  it  switches  to  fail-­safe  mode.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G13

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  WINDOW  /  GLASS:  POWER  WINDOW  CONTROL  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  The  power  window  control  system  controls  power  window  operation  using  the  power  window  regulator
motor  assemblies.

(b)  A  jam  protection  function  is  used  in  the  power  window  control  system.

2.  PRECAUTION
(a)  Ignition  Switch  Expressions

(1)  The  type  of  ignition  switch  used  on  this  model  differs  depending  on  the  specifications  of  the  vehicle.
The  expressions  listed  in  the  table  below  are  used  in  this  section.

EXPRESSION IGNITION  SWITCH ENGINE  SWITCH


(POSITION) (CONDITION)

Ignition  Switch  off LOCK Off  (Lock)

Ignition  Switch  ACC ACC On  (ACC)

Ignition  Switch  ON ON On  (IG)

Engine  Start START On  (Start)


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G14
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  WINDOW  /  GLASS:  POWER  WINDOW  CONTROL  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­
             ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G15
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  WINDOW  /  GLASS:  POWER  WINDOW  CONTROL  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­
             ]

PARTS  LOCATION

Power  Window  Regulator  Master Main  Body  ECU  (Multiplex  Network


*1 *2
Switch  Assembly Body  ECU)
Driver  Side  Power  Window  Regulator Rear  Power  Window  Regulator  Motor
*3 *4
Motor  Assembly Assembly  LH
Rear  Power  Window  Regulator  Switch Front  Passenger  Side  Power  Window
*5 *6
Assembly  LH Regulator  Switch  Assembly

Rear  Power  Window  Regulator  Switch Rear  Power  Window  Regulator  Motor
*7 *8
Assembly  RH Assembly  RH

*9 Front  Passenger  Side  Power  Window -­ -­


Regulator  Motor  Assembly
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G16

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  WIPER  /  WASHER:  WIPER  AND  WASHER  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  Smoothly  and  smartly  designed  wiper  arms  and  blades  are  used  to  highlight  the  body  design.

(b)  Spray  type  nozzles  are  used.  These  nozzles  can  spray  windshield  washer  fluid  in  a  wide  range,  thus
achieving  excellent  wiping  performance.

2.  PRECAUTION
(a)  Ignition  Switch  Expressions

(1)  The  type  of  ignition  switch  used  on  this  model  differs  depending  on  the  specifications  of  the  vehicle.
The  expressions  listed  in  the  table  below  are  used  in  this  section.

EXPRESSION IGNITION  SWITCH ENGINE  SWITCH


(POSITION) (CONDITION)

Ignition  Switch  off LOCK Off  (Lock)

Ignition  Switch  ACC ACC On  (ACC)

Ignition  Switch  ON ON On  (IG)

Engine  Start START On  (Start)


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G17
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  WIPER  /  WASHER:  WIPER  AND  WASHER  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005G18
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  WIPER  /  WASHER:  WIPER  AND  WASHER  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­                ]

PARTS  LOCATION

Windshield  Washer  Jar  Assembly


Windshield  Washer  Jar  Assembly
*1 *2 Front  Wiper  Motor  and  Link  Assembly
Windshield  Washer  Motor
and  Pump  Assembly

*3 Rear  Wiper  Motor  Assembly -­ -­

Main  Body  ECU  (Multiplex  Network


*1 Windshield  Wiper  Switch  Assembly *2
Body  ECU)
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005GED
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  SEAT:  SEAT  ASSEMBLY:  FRONT  SEAT;;  2013  MY  RAV4  [12/2012  -­                ]

FRONT  SEAT
1.  CONSTRUCTION
(a)  Design
(1)  The  height  of  the  seatback  and  the  length  of  the  seat  cushion  have  been  increased  and  the  area  which
touches  the  occupant  has  been  enlarged  to  avoid  concentration  of  the  seating  pressure,  thus  achieving  a
seat  with  a  pleasurable  and  comfortable  ride.

*a 30  mm  (1.18  in.) *b 20  mm  (0.79  in.)

(2)  The  seatback  has  been  made  thinner  to  enlarge  the  leg  space  for  the  rear  seat  passengers.

*a Leg  Space -­ -­

(3)  The  surface  shapes  of  the  seatback  and  seat  cushion  have  been  optimized  and  the  thickness  of  the  pad
has  been  increased,  thus  enhancing  the  posture  holding  force  in  consideration  for  a  comfortable  ride  of
the  occupants.

(4)  The  seat  surface  angle  of  the  seat  cushion  has  been  increased  by  2  degrees  upward  to  increase  holding
performance  in  the  front  and  rear  directions.  The  shape  of  the  sides  has  been  made  more  upright  to
increase  holding  performance  in  the  right  and  left  directions.

*a A  -­  A  Cross  Section *b B  -­  B  Cross  Section

*c Sporty  Type  Seat *d Basic  Type  Seat

(b)  Function

(1)  A  passive  headrest  is  used  for  the  front  seats.  In  the  event  of  a  rear  collision,  the  occupant's  back  sinks
into  the  backseat.  At  the  same  time,  the  passive  headrest  holds  the  head  and  back  to  decrease  the
impact.
(2)  The  amount  of  the  seat  slide  has  been  increased  by  20  mm  (0.79  in.)  rearward  to  accommodate  taller
occupants.

(3)  The  adjustment  amount  of  the  up-­and-­down  lifter  has  been  increased.  By  moving  the  lever  on  the  side  of
the  driver  seat  up  and  down,  the  entire  seat  moves  up  and  down  as  well.  The  amount  of  the  seat
movement  has  been  increased  by  30  mm  (1.18  in.).

*1 Lifter  Lever -­ -­

*a Neutral  Position *b Amount  of  Movement


*c Lever  Action -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005GEE
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  SEAT:  SEAT  ASSEMBLY:  REAR  SEAT;;  2013  MY  RAV4  [12/2012  -­                ]

REAR  SEAT
1.  CONSTRUCTION
(a)  Design
(1)  Similar  to  the  front  seat,  the  seat  surface  angle  of  the  seat  cushion  has  been  increased  by  2  degrees  to
increase  holding  performance  in  the  front  and  rear  directions.  The  shape  of  the  sides  has  been  made  more
upright  to  increase  holding  performance  in  the  right  and  left  directions.  The  posture  holding  performance
of  the  seat  is  enhanced,  thus  taking  into  account  a  comfortable  ride.

*a A  -­  A  Cross  Section *b B  -­  B  Cross  Section

(b)  Function
(1)  The  reclining  lever  is  positioned  on  the  side  of  the  seat  cushion,  thus  taking  into  account  operability.
*1 Reclining  Lever -­ -­

(2)  A  folding  headrest  is  used  for  the  left  rear  seat.  When  the  button  on  the  side  of  the  headrest  is  pressed,
the  headrest  is  folded  forward  and  rearward  visibility  from  the  drvier  seat  is  ensured.

*1 Headrest -­ -­
*a Push -­ -­

(3)  The  cup  holders  in  the  rear  center  armrest  are  arranged  horizontally,  thus  taking  into  account  usability.
*1 Rear  Center  Arm  Rest *2 Cup  Holder
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005GEF
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  SEAT:  SEAT  ASSEMBLY:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  Seat  Concept
(1)  2  types  of  seats  are  provided:  a  basic  seat  and  sporty  seat.

(2)  Fabric  upholstery  is  used  for  the  basic  seat.

(3)  Fabric  or  leather  is  used  for  the  sporty  seat  depending  on  the  specification.

*1 Front  Seat  (Basic  Type) *2 Front  Seat  (Sporty  Type)


*3 Rear  Seat  (Basic  Type) *4 Rear  Seat  (Sporty  Type)
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005H2Q

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  PARK  ASSIST  /  MONITORING:  BLIND  SPOT  MONITOR  SYSTEM:  BLIND  SPOT  MONITOR  CONTROL;;  2013  MY  RAV4  [12/2012  -­
             ]

BLIND  SPOT  MONITOR  CONTROL


1.  FUNCTION  OF  MAIN  COMPONENTS
(a)  The  blind  spot  monitor  system  has  the  following  functions:

FUNCTION OUTLINE

Output  millimeter  waves  from  the  blind  spot  monitor  sensor  to  the  blind  spot  sensor  detection
area,  uses  the  reflected  millimeter  waves  for  detecting  the  presence  of  a  vehicle,  the  vehicle-­to-­
vehicle  distance  and  the  relative  speed,  and  then  transmits  this  information  to  the  built-­in  signal
Blind  Spot  Monitor
processing  circuit.
Sensors  LH  and  RH
The  signal  processing  circuit  determines  if  a  vehicle  is  present,  and  illuminates  or  blinks  the  outer
rear  view  mirror  indicator  accordingly.
Dim  the  outer  rear  view  mirror  indicator  light  on  the  outer  rear  view  mirror  assembly.

Blind  Spot  Monitor  Main


Switch  (Warning
Pressing  the  blind  spot  monitor  main  switch  turns  the  blind  spot  monitor  system  on  or  off.
Canceling  Switch
Assembly)

Outer  Rear  View  Mirror


Assembly Illuminates  when  a  vehicle  is  detected  in  the  detection  area  (blind  spot  monitor  function).
Blinks  when  the  turn  signal  switch  is  operated  while  a  vehicle  is  detected  in  the  detection  area
Outer  Rear
(blind  spot  monitor  function).
View  Mirror
Blinks  when  another  vehicle  is  detected  in  the  alert  area  while  the  vehicle  is  backing  up  (rear
Indicator
cross  traffic  alert  function).
Light

Headlight  Dimmer
Switch  Assembly
Transmits  the  turn  signal  switch  signal  to  the  blind  spot  monitor  sensors  LH  and  RH.
Turn  Signal
Switch

Combination Blind  Spot


Illuminates  the  blind  spot  monitor  indicator  when  the  blind  spot  monitor  system  malfunctions  and  when  the
Meter Monitor
system  cannot  be  used  temporarily  to  inform  the  driver.
Assembly Indicator

Steering  Sensor Transmits  the  steering  angle  signal  to  the  blind  spot  monitor  sensors  LH  and  RH.

Skid  Control  ECU Transmits  the  vehicle  speed  signal  to  the  blind  spot  monitor  sensors  LH  and  RH.

Main  Body  ECU


Transmits  the  destination  signal  to  the  blind  spot  monitor  sensors  LH  and  RH.
(Multiplex  Network  Body
Transmits  the  taillight  signal  to  the  blind  spot  monitor  sensors  LH  and  RH.
ECU)

ECM Transmits  the  reverse  signal  to  the  blind  spot  monitor  sensors  LH  and  RH.

Rear  Cross  Traffic  Alert


Sounds  when  a  vehicle  is  detected  in  the  alert  area  while  backing  up.
Buzzer  (Blind  Spot
Monitor  Buzzer)

2.  SYSTEM  CONTROL
(a)  Operating  Condition  (Blind  Spot  Monitor  Function)

(1)  The  blind  spot  monitor  function  operates  when  both  of  the  following  conditions  are  met:

The  blind  spot  monitor  main  switch  is  on.


The  vehicle  speed  is  greater  than  approximately  16  km/h  (10  mph).
The  vehicle  speed  is  greater  than  approximately  16  km/h  (10  mph).

(2)  The  blind  spot  monitor  function  can  detect  vehicles  in  its  detection  areas.

The  detection  areas  formed  by  the  blind  spot  monitor  sensors  LH  and  RH  are  as  shown  below:

*a 3.0  m  (9.84  ft.) *b 1.0  m  (3.28  ft.)


*c 0.5  m  (1.64  ft.) -­ -­

Detection  Area -­ -­

When  this  vehicle  is  overtaken  by  another  vehicle  in  the  adjacent  lane.

*a Other  Vehicle *b This  Vehicle

Vehicle  Speed  (Fast) Vehicle  Speed  (Slow)


Vehicle  Speed  (Fast) Vehicle  Speed  (Slow)

Detection  Area -­ -­

When  another  vehicle  enters  the  detection  area  of  this  vehicle  due  to  a  lane  change.
*a Other  Vehicle *b This  Vehicle
Other  vehicle  enters  the  detection  area Other  vehicle  enters  the  detection  area
*c during  lane  change  (merge  in)  (Type *d during  lane  change  (merge  in)  (Type
1). 2).

Motion  Direction  of  Other  Vehicle Motion  Direction  of  This  Vehicle

Detection  Area -­ -­

(b)  Operating  Condition  (Rear  Cross  Traffic  Alert  Function)

(1)  The  rear  cross  traffic  alert  function  can  detect  vehicles  in  its  detection  areas.

The  system  continuously  measures  the  relative  speed  of  an  approaching  vehicle  and  its  distance.  If  it  is  determined
that  the  approaching  vehicle  will  cross  in  the  path  of  this  vehicle,  the  Estimated  Crossing  Time  (ECT)  is  calculated.
When  the  ECT  is  2.5  seconds  or  less,  the  system  alerts  the  driver  by  flashing  the  outer  rear  view  mirror  indicator
lights  and  sounding  the  rear  cross  traffic  alert  buzzer.
Target  Vehicle  (Approximately  8  km/h
*a This  Vehicle *b
(5  mph))
Target  Vehicle  (Approximately  28  km/h
*c *d Approximately  5.5  m  (18.0  ft.)
(18  mph))
*e Approximately  20  m  (65.6  ft.) *f Target  Detection  Line

Alert  Area -­ -­

Normal  Parking

*a This  Vehicle *b Target  Vehicle

Alert  Area -­ -­

Angle  Parking

*a This  Vehicle *b Target  Vehicle


*c 55  to  140  degree -­ -­

Alert  Area -­ -­
Alert  Area -­ -­

3.  FUNCTION
(a)  Blind  Spot  Monitor  Function
(1)  According  to  operation  conditions,  the  blind  spot  monitor  function  promotes  safety  confirmation  by  using  the  outer  rear  view
mirror  indicator  light  to  inform  the  driver  that  another  vehicle  has  entered  the  blind  spot  monitor  sensor  detection  area  of  this
vehicle.

(2)  The  outer  rear  view  mirror  indicator  light  informs  the  driver  that  a  vehicle  is  present  in  the  blind  spot  detection  area  by
illuminating  when  the  turn  light  switch  is  not  operated,  and  by  flashing  when  a  vehicle  is  present  and  the  turn  light  switch  is
operated.
(b)  Rear  Cross  Traffic  Alert  Function
(1)  According  to  operation  conditions,  the  rear  cross  traffic  alert  function  promotes  safety  confirmation  by  using  the  outer  rear
view  mirror  indicator  lights  and  rear  cross  traffic  alert  buzzer  to  inform  the  driver  that  another  vehicle  has  entered  the  blind
spot  monitor  sensor  alert  area  of  this  vehicle.

(2)  When  this  vehicle  is  reversing,  if  a  vehicle  enters  the  alert  area  of  the  blind  sport  monitor  sensors  and  it  is  determined  the
vehicle  will  cross  in  the  path  of  this  vehicle,  the  system  alerts  the  driver  by  flashing  the  outer  rear  view  mirror  indicator  lights
and  sounding  the  rear  cross  traffic  alert  buzzer.
4.  DIAGNOSIS
(a)  The  blind  spot  monitor  system  is  equipped  with  a  diagnosis  function  that  can  illuminate  the  blind  spot  monitor  indicator  on  the
combination  meter  assembly.  For  details,  refer  to  the  Repair  Manual.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005H2R
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  PARK  ASSIST  /  MONITORING:  BLIND  SPOT  MONITOR  SYSTEM:  BLIND  SPOT  MONITOR  SENSOR;;  2013  MY
RAV4  [12/2012  -­                ]

BLIND  SPOT  MONITOR  SENSOR


1.  CONSTRUCTION
(a)  The  blind  spot  monitor  sensor  consists  of  a  millimeter  wave  radar  circuit  and  a  signal  processing  circuit.

(b)  The  millimeter  wave  radar  uses  frequencies  in  the  24  GHz  band.

*1 Blind  Spot  Monitor  Sensor  LH *2 Blind  Spot  Monitor  Sensor  RH
Distance:  Approximately  50  m  (164
*a *b Horizontal  Angle:  Approximately  150°
ft.)
*c Vertical  Angle:  Approximately  20° -­ -­

(c)  The  distance  to  the  object,  azimuth  and  relative  speed  are  calculated  from  the  information  that  is  provided  by
the  reflected  millimeter  wave  radar  as  described  below:

ITEM CALCULATION  METHOD

Calculated  from  the  length  of  time  that  has  elapsed  from  the  time  the  waves  of  the  millimeter  wave
Distance radar  have  been  emitted,  until  the  reflected  waves  are  received  by  the  millimeter  wave  radar  circuit.  The
distance  is  approximately  50  m  (164  ft.).

Calculated  from  the  reception  angle  of  the  millimeter  wave  radar  reflections  received.  The  detection
Azimuth
angle  has  a  horizontal  range  of  approximately  150°  and  a  vertical  range  of  approximately  20°.

Relative Calculated  by  utilizing  the  change  (Doppler  effect*)  that  occurs  in  the  frequency  of  the  reflected

Speed millimeter  wave  radar  waves.


Speed millimeter  wave  radar  waves.

HINT:
*:  The  Doppler  effect  causes  the  observer  to  perceive  the  radio  waves  emitted  by  a  moving  object  to  be  a
higher  frequency  as  it  approaches,  and  to  be  a  lower  frequency  as  it  recedes.  This  phenomenon  is  created
because  when  an  object  is  located  far  away,  the  radio  waves  are  perceived  at  higher  frequencies  than  those  of
the  radio  source.  An  SST  is  used  if  radar  axis  confirmation  is  needed.  For  details,  refer  to  the  Repair  Manual.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005H2S
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  PARK  ASSIST  /  MONITORING:  BLIND  SPOT  MONITOR  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  The  blind  spot  monitor  system  performs  2  functions  using  the  same  blind  spot  monitor  sensors:  blind  spot
monitor  function  and  rear  cross  traffic  alert  function.

(b)  The  blind  spot  monitor  function  and  rear  cross  traffic  alert  function  can  be  enabled  or  disabled  simultaneously
using  the  blind  spot  monitor  main  switch  (warning  canceling  switch  assembly).  It  is  not  possible  to  enable  or
disable  either  of  them  independently.

(c)  The  blind  spot  monitor  system  consists  of  2  blind  spot  monitor  sensors,  steering  angle  sensor,  outer  rear  view
mirror  assemblies  LH  and  RH,  blind  spot  monitor  main  switch  (warning  canceling  switch  assembly),  headlight
dimmer  switch  assembly,  rear  cross  traffic  alert  buzzer  and  combination  meter  assembly.

(d)  The  blind  spot  monitor  function  uses  sensors  to  detect  vehicles  that  are  traveling  in  the  vehicle's  blind  spot,
helping  the  driver  to  confirm  safety  when  changing  lanes.
*1 Blind  Spot  Monitor  Sensor  LH *2 Blind  Spot  Monitor  Sensor  RH

*3 Outer  Rear  View  Mirror  Assembly  LH *4 Outer  Rear  View  Mirror  Assembly  RH

*5 Outer  Rear  View  Mirror  Indicator  Light -­ -­

Detection  Area -­ -­

(e)  If  the  rear  cross  traffic  alert  function  detects  a  vehicle  in  the  rear  side  direction  while  the  driver  is  reversing  in
a  parking  lot,  the  function  alerts  the  driver  by  sounding  the  rear  cross  traffic  alert  buzzer  and  flashing  the
outer  rear  view  mirror  indicators  light  to  provide  information  for  the  driver,  supporting  decision  making.
*a This  Vehicle *b Target  Vehicle

Detection  Area -­ -­

2.  PRECAUTION
(a)  The  blind  spot  monitor  may  not  detect  vehicles  correctly  in  the  following  conditions:
(1)  During  bad  weather  such  as  heavy  rain,  fog,  snow,  etc.

(2)  When  there  is  a  significant  difference  in  speed  between  this  vehicle  and  the  vehicle  that  enters  the
detection  area.

(3)  When  a  vehicle  is  in  the  detection  area  from  a  stop  and  remains  in  the  detection  area  as  this  vehicle
accelerates.

(4)  When  driving  up  or  down  steep  inclines,  such  as  hills,  a  dip  in  the  road,  etc.

(5)  When  multiple  vehicles  approach  with  only  a  small  gap  between  each  vehicle.

(6)  When  vehicle  lanes  are  wide,  and  the  vehicle  in  the  next  lane  is  too  far  away  from  this  vehicle.

(7)  When  the  vehicle  that  enters  the  detection  area  is  traveling  at  about  the  same  speed  as  this  vehicle.

(8)  When  there  is  a  significant  difference  in  height  between  this  vehicle  and  the  vehicle  that  enters  the
detection  area.

(9)  When  driving  on  a  road  surface  that  is  wet  due  to  rain,  standing  water,  etc.
(10)  When  ice,  mud,  etc.  is  attached  to  the  rear  bumper.
(11)  When  towing  anything  such  as  trailer,  boat,  etc.

(12)  When  a  carrier  such  as  a  bicycle  holder,  etc.  is  installed  on  the  back  of  the  vehicle.
(13)  When  the  blind  spot  monitor  sensor  has  been  moved  from  its  installation  location  by  a  light  collision  or
an  impact  on  the  bumper.

(14)  Directly  after  the  blind  spot  monitor  main  switch  assembly  (warning  canceling  switch  assembly)  is  turned
on.

HINT:
In  this  section,  the  expression  "this  vehicle"  is  used  to  refer  to  the  vehicle  equipped  with  this  blind  spot
monitor  system.

(b)  The  blind  spot  monitor  is  not  designed  to  detect  the  following  types  of  vehicles  or  objects:

(1)  Vehicles  traveling  from  the  opposite  direction.

(2)  Small  motorcycles,  bicycles,  pedestrians,  etc.*

(3)  Following  vehicles  that  are  in  the  same  lane.*

(4)  Guardrails,  walls,  signs,  parked  vehicles  and  similar  stationary  objects.*

(5)  Vehicles  driving  2  lanes  across  from  this  vehicle.

HINT:
*:  Depending  on  conditions,  detection  of  a  vehicle  and/or  object  may  occur.

(c)  Instances  of  the  blind  spot  monitor  unnecessarily  detecting  a  vehicle  and/or  object  may  increase  under  the
following  conditions:

(1)  When  there  is  only  a  short  distance  between  this  vehicle  and  a  guardrail,  wall,  etc.

(2)  When  vehicle  lanes  are  narrow  and  a  vehicle  driving  2  lanes  across  from  this  vehicle  enters  the  detection
area.

(3)  When  there  is  only  a  short  distance  between  this  vehicle  and  a  following  vehicle.
(d)  One  blind  spot  monitor  sensor  is  installed  inside  the  left  and  right  sides  of  the  vehicle  rear  bumper
respectively.  Observe  the  following  to  ensure  that  the  blind  spot  monitor  can  function  correctly.

(1)  Keep  the  sensor  and  its  surrounding  area  on  the  bumper  clean  at  all  times.

(2)  Do  not  subject  the  surrounding  area  on  the  bumper  to  a  strong  impact.  If  the  sensor  moves  even  slightly
off  position,  the  system  may  malfunction  and  vehicles  that  enter  the  detection  area  may  not  be  detected.
If  the  surrounding  area  has  been  subjected  to  a  strong  impact,  inspect  the  sensor  and  surrounding  area.

(3)  Do  not  disassemble  the  sensor.

(4)  Do  not  attach  accessories  or  stickers  to  the  sensor  or  surrounding  area  on  the  bumper.
(5)  Do  not  modify  the  sensor  or  surrounding  area  on  the  bumper.

(6)  Do  not  paint  the  sensor  or  surrounding  area.

(7)  Do  not  apply  strong  impacts  to  the  sensor  or  drop  it,  as  it  is  a  high-­precision  device.
(8)  Do  not  reuse  a  sensor  that  has  been  dropped  or  subjected  to  a  strong  impact.

(e)  The  rear  cross  traffic  alert  function  may  not  detect  vehicles  correctly  in  the  following  conditions:

(1)  During  bad  weather  such  as  heavy  rain,  fog,  snow,  etc.
(2)  When  a  vehicle  is  approaching  at  high  speed.

(3)  When  multiple  vehicles  approach  continuously.

(4)  When  a  parking  on  a  steep  incline,  such  as  hills,  a  dip  in  the  road  etc.
(5)  Vehicles  that  the  sensors  cannot  detect  because  of  obstacles.

(6)  Shallow  angle  parking.


(7)  When  ice,  mud,  etc.  is  attached  to  the  rear  bumper.

(8)  When  towing  anything  such  as  trailer,  boat,  etc.

(9)  When  the  blind  spot  monitor  sensor  has  been  moved  from  its  installation  location  by  a  light  collision  or  an
impact  on  the  bumper.

(10)  Directly  after  the  blind  spot  monitor  main  switch  (warning  canceling  switch  assembly)  is  turned  on.

(f)  The  rear  cross  traffic  alert  function  is  not  designed  to  detect  the  following  types  of  vehicles  or  objects:

(1)  Vehicles  approaching  from  directly  behind

(2)  Small  motorcycles,  bicycles,  pedestrians,  etc.*

(3)  Vehicles  moving  away  from  this  vehicle*

(4)  Guardrails,  walls,  signs,  parked  vehicles  and  similar  stationary  objects*

(5)  Vehicles  that  enter  the  detection  range  from  a  parking  space  next  to  this  vehicle*

HINT:
*:  Depending  on  conditions,  detection  of  a  vehicle  and/or  object  may  occur.

In  this  section,  the  expression  "this  vehicle"  is  used  to  refer  to  the  vehicle  equipped  with  this  blind  spot
monitor  system.

(g)  Ignition  Switch  Expressions

(1)  The  type  of  ignition  switch  used  on  this  model  differs  depending  on  the  specifications  of  the  vehicle.  The
expressions  listed  in  the  table  below  are  used  in  this  section.

EXPRESSION IGNITION  SWITCH ENGINE  SWITCH


(POSITION) (CONDITION)

Ignition  Switch  off LOCK Off  (Lock)

Ignition  Switch  ACC ACC On  (ACC)

Ignition  Switch  ON ON On  (IG)

Engine  Start START On  (Start)


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005H2T
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  PARK  ASSIST  /  MONITORING:  BLIND  SPOT  MONITOR  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012
-­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005H2U
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  PARK  ASSIST  /  MONITORING:  BLIND  SPOT  MONITOR  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­
             ]

PARTS  LOCATION

*1 ECM *2 Outer  Rear  View  Mirror  Assembly  LH

*3 Skid  Control  ECU *4 Front  Speed  Sensor  LH


*5 Front  Speed  Sensor  RH *6 Rear  Speed  Sensor  LH

*7 Blind  Spot  Monitor  Sensor  LH *8 Rear  Speed  Sensor  RH


Rear  Cross  Traffic  Alert  Buzzer  (Blind
*9 Blind  Spot  Monitor  Sensor  RH *10
Spot  Monitor  Buzzer)

*11 Outer  Rear  View  Mirror  Assembly  RH -­ -­


*1 Blind  Spot  Monitor  Indicator *2 Combination  Meter  Assembly

Blind  Spot  Monitor  Main  Switch Main  Body  ECU  (Multiplex  Network
*3 *4
(Warning  Canceling  Switch  Assembly) Body  ECU)

Headlight  Dimmer  Switch  Assembly


*5 *6 Steering  Sensor
Turn  Signal  Switch
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005H32
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  EXTERIOR  PANELS  /  TRIM:  BODY  STRUCTURE:  SAFETY  FEATURES;;  2013  MY  RAV4  [12/2012  -­                ]

SAFETY  FEATURES
1.  CONSTRUCTION
(a)  Impact  Absorbing  Structure  for  Frontal  Collision

(1)  A  structure  that  ensures  collision  energy  absorption  efficiency,  dissipates  impact  and  minimizes  cabin  deformation  during  a  frontal
collision  has  been  achieved.

The  front  impact  energy  is  transferred  to  the  front  side  member  sub-­assembly  inner  and  spread  to  the  rocker  through  the
torque  box  front.
The  front  impact  energy  is  transferred  to  the  front  apron  to  cowl  side  member  sub-­assembly  and  spread  to  the  front  door
reinforcement  sub-­assembly  through  the  MICS*  bulkhead.
*:  Minimum  Intrusion  Cabin  System
The  front  impact  energy  is  transferred  to  the  front  apron  to  cowl  side  member  sub-­assembly  and  spread  to  the  roof  side  rails
through  the  reinforcement  in  the  front  body  pillar  such  as  front  body  pillar  reinforcement  UPR.
The  front  impact  energy  is  transferred  to  the  front  side  member  sub-­assembly  inner  and  spread  to  the  underbody
framework.

*1 Front  Body  Pillar  Reinforcement  UPR *2 MICS  Bulkhead

Front  Apron  to  Cowl  Side  Member  Sub-­ Front  Side  Member  Sub-­assembly
*3 *4
assembly Inner

*5 Torque  Box  Front *6 Rocker

Front  Door  Reinforcement  Sub-­


*7 *8 Roof  Side  Rail
assembly

Front  Impact  Energy Dissipate


Front  Side  Member  Sub-­assembly
*1 *2 Underbody  Framework
Inner

Front  Impact  Energy Dissipate

(b)  Impact  Absorbing  Structure  for  Side  Collision

(1)  A  structure  that  ensures  collision  energy  absorption  efficiency,  dissipates  impact  and  minimizes  cabin  deformation  during  a  side
collision  has  been  achieved.

Ultra  high-­tensile  strength  sheet  steel  (980  MPa  class)  and  high-­tensile  strength  sheet  steel  (590  MPa  class)  are  used  for
each  body  frame  part,  thus  ensuring  strength  against  side  collisions  and  achieving  weight  reduction  and  structure  simplicity.

Ultra  high-­tensile  strength  sheet  steel  (980  MPa  class)  is  used  for  the  rocker  reinforcement  outer  and  center  pillar
upper  hinge  reinforcement  No.  1.
High-­tensile  strength  sheet  steel  (590  MPa  class)  is  used  for  the  roof  panel  reinforcement  No.  1  (models  with
normal  roof)  and  roof  side  rail  outer,  etc.
Tailored  blank  steel  (material  in  which  980  Mpa,  590  MPa  or  440  MPa  class  steel  sheet  was  laser-­welded  in
advance)  is  used  for  the  center  body  pillar  reinforcement  outer.

Bulkheads  (rocker  panel  reinforcement  No.  3,  main  floor  side  member  reinforcement,  front  floor  reinforcement  No.  2  and
front  floor  cross  member  plate  No.  3)  are  used  inside  the  rocker  and  in  the  underbody  below  the  center  body  pillar,  thus
achieving  a  structure  which  effectively  transfers  the  impact  energy  during  a  side  collision.
The  front  door  side-­impact  protect  beam  sub-­assembly  is  optimally  positioned  and  2  rear  door  impact  protection  beams  (rear
door  protect  beam  sub-­assembly  No.  2  and  rear  door  protection  beam  sub-­assembly)  are  provided,  thus  achieving  a

structure  which  effectively  transfers  the  impact  load.


*1 Roof  Panel  Reinforcement  No.  1 *2 Roof  Side  Rail  Outer

Front  Door  Side-­impact  Protect  Beam


*3 *4 Rocker  Reinforcement  Outer
Sub-­assembly

Rear  Door  Protection  Beam  Sub-­ Rear  Door  Protect  Beam  Sub-­assembly
*5 *6
assembly No.  2
Center  Pillar  Upper  Hinge
*7 *8 Center  Body  Pillar  Inner  UPR
Reinforcement  No.  1
Belt  Anchor  to  Center  Pillar
*9 *10 Belt  Anchor  to  Center  Pillar  Patch
Reinforcement  LWR

*11 Center  Body  Pillar  Reinforcement  Outer *12 Side  Panel  Outer

*13 Rocker  Panel  Reinforcement  No.  3 *14 Front  Floor  Cross  Member  Plate  No.  3

*15 Main  Floor  Side  Member  Reinforcement *16 Front  Floor  Reinforcement  No.  2
*a A  -­  A  Cross  Section *b B  -­  B  Cross  Section

*c C  -­  C  Cross  Section -­ -­

Side  Impact  Energy Dissipate

A  head  impact  protection  structure  is  used.  With  this  type  of  construction,  if  the  occupant's  head  hits  against  the  roof  side
rail,  pillar  and  back  door  opening  portion  in  reaction  to  a  collision,  the  inner  panel  of  the  roof  side  rail  and  pillar  collapses  to
help  reduce  the  impact.
*A Models  with  Normal  Roof *B Models  with  Sliding  Roof

*1 Roof  Headlining  Support *2 Roof  Headlining  Support  No.  3


*3 EA  Pad *4 Front  Pillar  Garnish  Assembly
*5 Center  Pillar  Garnish -­ -­
*a A  -­  A  Cross  Section *b B  -­  B  Cross  Section

*c C  -­  C  Cross  Section *d D  -­  D  Cross  Section


Energy  Absorber -­ -­

A  front  door  trim  pad  CTR  and  door  trim  pad  LWR  are  provided  in  the  door  trims  to  help  dampen  the  impact  applied  from  the
side  of  the  vehicle  to  the  occupants.

*1 Front  Door  Trim  Pad  CTR *2 Front  Door  Trim  Board  Sub-­assembly

*3 Door  Trim  Pad  LWR *4 Rear  Door  Trim  Board  Sub-­assembly


*a A  -­  A  Cross  Section *b B  -­  B  Cross  Section

(c)  Impact  Absorbing  Structure  for  Rear  Collision

A  large-­size  rear  bumper  reinforcement  (rear  bumper  reinforcement  sub-­assembly)  is  used  to  spread  the  impact  energy  during  a
rear  offset  collision.  This  distributes  an  impact  load  to  the  left  and  right  rear  floor  side  member  sub-­assembly  front,  thus
suppressing  cabin  deformation.
Rear  Bumper  Reinforcement  Sub-­ Rear  Floor  Side  Member  Sub-­assembly
*1 *2
assembly Front

Rear  Impact  Energy Dissipate

(d)  Roof  Crush  Resistance

Loads  are  supported  by  the  front  body  pillar,  center  body  pillar,  roof  and  header  during  a  roof  crush.

Front  body  pillar  reinforcement  UPR  is  provided  to  suppress  deformation  of  the  first  corner.
Belt  anchor  to  center  pillar  patch  is  provided  to  suppress  cross  sectional  deformation  of  the  center  body  pillar.
An  integrated  construction  between  the  upper  and  lower  parts  of  the  center  body  pillar  inner  UPR  and  large  belt
anchor  to  center  pillar  reinforcement  LWR  are  used.  For  both  of  them,  high-­tensile  strength  sheet  steel  (590  MPa
class)  is  used,  thus  ensuring  the  rigidity  of  the  center  body  pillar  during  a  roof  crush.
Roof  panel  reinforcement  No.  1  which  has  a  large  cross  section  is  used  on  models  with  a  normal  roof.  In  addition,
high-­tensile  strength  sheet  steel  (590  MPa  class)  is  used  as  the  material  to  suppress  the  deformation  of  the  center
body  pillar  during  a  roof  crush.
High-­tensile  strength  sheet  steel  (440  MPa  class)  is  used  for  the  windshield  header  panel  inner  and  front  body  pillar
reinforcement  UPR  OUT  No.  2  to  suppress  the  deformation  of  the  T-­shaped  part  of  the  front  header  during  a  roof
crush.
*1 Roof  Panel  Reinforcement  No.  1 *2 Windshield  Header  Panel  Inner
Front  Body  Pillar  Reinforcement  UPR
*3 *4 Front  Body  Pillar  Reinforcement  UPR
OUT  No.  2

*5 Center  Body  Pillar  Inner  UPR *6 Side  Panel  Outer


*7 Roof  Side  Rail  Outer *8 Front  Body  Pillar  UPR  Inner
*9 Center  Body  Pillar  Reinforcement  Outer *10 Roof  Side  Rail  Inner
Roof  Panel  Reinforcement  Bracket  No.
*11 *12 Roof  Panel
1
Belt  Anchor  to  Center  Pillar
*13 *14 Belt  Anchor  to  Center  Pillar  Patch
Reinforcement  LWR
*a A  -­  A  Cross  Section *b B  -­  B  Cross  Section
*c C  -­  C  Cross  Section -­ -­

(e)  Reduction  Pedestrian  Head  Injury

The  following  shape  is  used  for  the  cowl  panel  sub-­assembly  and  cowl  top  ventilator  louver  sub-­assembly,  thus  maintaining

necessary  rigidity  and  aiming  for  a  reduction  of  impact  against  a  pedestrian  in  a  collision  with  a  pedestrian.

By  reducing  the  rigidity  of  the  cowl  top  ventilator  louver  sub-­assembly,  the  counteracting  force  on  pedestrians  during
a  collision  has  been  reduced.  As  a  result,  the  impact  on  pedestrians  has  been  reduced.
The  rear  wall  of  the  cowl  panel  sub-­assembly  collapses  like  a  pantograph  to  reduce  the  counteracting  force  on
pedestrians  during  a  collision.  As  a  result,  the  impact  on  pedestrians  has  been  reduced.
The  dropout  zone  for  the  wiper  pivot  is  ensured  to  allow  the  pivot  to  drop  easily,  thus  reducing  the  counteracting
force  on  pedestrians.  As  a  result,  the  impact  on  pedestrians  has  been  reduced.

Cowl  Top  Ventilator  Louver  Sub-­


Cowl  Top  Ventilator  Louver  Sub-­
*1 Cowl  Panel  Sub-­assembly *2
assembly

*3 Wiper  Pivot *4 Headform  Impactor


*a A  -­  A  Cross  Section *b B  -­  B  Cross  Section
*c Before  Collision *d After  Collision
*e Pantograph  Structure -­ -­
For  the  front  portion  of  the  hood  sub-­assembly,  a  structure  with  sufficient  clearance  between  the  hood  panel,  hood
panel  reinforcement  and  hood  lock  hook  is  ensured.  As  a  result,  a  space  is  made  to  absorb  the  collision  impact  during
an  accidental  contact  with  pedestrians,  thus  reducing  the  impact  on  pedestrians.

*1 Hood  Sub-­assembly *2 Hood  Panel


*3 Hood  Panel  Reinforcement *4 Hood  Lock  Hook

*5 Headform  Impactor -­ -­
*a A  -­  A  Cross  Section *b Before  Collision
*c After  Collision -­ -­
Fender  brackets  (fender  apron  retainer  sub-­assembly  and  front  fender  apron  extension  rear)  are  used  in  the  joint
portion  of  the  front  fender.  The  height  of  the  fender  bracket  and  the  gap  between  the  fender  bracket  and  the  fender
have  been  optimized.  Also,  fold  points  are  provided  on  the  fender  brackets.  Therefore,  during  a  collision  with  a
pedestrian,  the  fender  brackets  absorb  impact  energy,  with  the  aim  of  reducing  the  potential  impact  to  the
pedestrian's  head.
*1 Fender  Apron  Retainer  Sub-­assembly *2 Front  Fender  Apron  Extension  Rear
*3 Fender  Side  Apron  Sub-­assembly *4 Headform  Impactor
*a A  -­  A  Cross  Section *b Before  Collision
*c After  Collision -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005H33
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  EXTERIOR  PANELS  /  TRIM:  BODY  STRUCTURE:  AERODYNAMICS;;  2013  MY  RAV4  [12/2012  -­                ]

AERODYNAMICS
1.  CONSTRUCTION
(a)  Aerodynamic  parts  are  provided  on  various  parts  of  the  vehicle  and  the  Cd  level*  is  reduced  to  achieve
improved  fuel  efficiency.

HINT:
*:  The  Cd  level  refers  to  the  air  resistance  coefficient.  Cd  stands  for  Constant  drag.  The  lower  the  level  is,  the
lesser  the  air  resistance  is.  This  improves  fuel  efficiency.

(b)  An  aero  fin  which  adjusts  airflow  is  located  on  the  fuel  tank  protector  No.  1  and  front  floor  cover  RH  to
smooth  the  flow  of  air  which  enters  at  the  front  of  the  vehicle  and  flows  under  the  floor.  Smooth  airflow  in
the  lower  surface  of  the  vehicle  enhances  the  speed  of  airflow  and  a  low  pressure  region  is  created  between
the  vehicle  and  the  road  surface  (Venturi  effect).  This  low  pressure  region  attracts  the  vehicle  to  the  road
surface,  thus  causing  down  force.  Thus,  superior  straight-­line  stability  has  been  achieved.
*1 Front  Fender  Splash  Shield  Front  LH *2 Engine  Under  Cover  No.  1
*3 Front  Fender  Splash  Shield  Front  RH *4 Front  Floor  Cover
*5 Fuel  Tank  Protector  No.  1 *6 Front  Floor  Cover  RH
*7 Floor  Under  Cover  No.  1 *8 Rear  Wheel  House  Plate  Front  LH
Luggage  Compartment  Service  Cover
*9 Rear  Wheel  House  Plate  Front  RH *10
Protector  No.  2
Luggage  Compartment  Service  Cover
*11 *12 Rear  Spoiler
Protector  No.  1

(c)  An  aero  stabilizing  fin  is  provided  on  the  outer  rear  view  mirror  assembly  and  a  type  of  aerodynamic
technology  known  as  a  vortex  generator  is  used  for  the  fin.  Small  vortexes  are  purposely  generated  in  airflow
to  push  the  vehicle  from  the  left  and  right  sides,  thus  achieving  excellent  operation  stability.
*1 Outer  Rear  View  Mirror  Assembly -­ -­
*a Aero  Stabilizing  Fin *b Generated  Vortices

(d)  An  air-­kick  shape  is  provided  on  the  lens  surface  of  the  rear  combination  light  assembly.  The  air-­kick  shape
cuts  and  sends  airflow  rearward  to  suppress  vortices,  and  air  resistance  is  reduced  by  airflow  adjustment
which  smooth  the  airflow.

(e)  An  aero  stabilizing  fin  is  provided  on  the  lens  surface  of  the  rear  combination  light  assembly  and  a  type  of
aerodynamic  technology  known  as  a  vortex  generator  is  used  for  the  fin.  Small  vortexes  are  purposely
generated  in  airflow  to  push  the  vehicle  from  the  left  and  right  sides,  thus  achieving  excellent  operation
stability.
*1 Rear  Combination  Light -­ -­
*a Aero  Stabilizing  Fin *b Generated  Vortices
*c Generated  Vortices *d Air-­kick  Shape
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005H34
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  EXTERIOR  PANELS  /  TRIM:  BODY  STRUCTURE:  LIGHTWEIGHT  AND  HIGHLY  RIGID  BODY;;  2013  MY  RAV4
[12/2012  -­                ]

LIGHTWEIGHT  AND  HIGHLY  RIGID  BODY


1.  CONSTRUCTION
(a)  High-­tensile  strength  steel  and  ultra  high-­tensile  strength  steel  are  used  in  order  to  achieve  excellent  body
rigidity  and  a  lightweight  body.
Ultra  High-­tensile  Strength  Steel High-­tensile  Strength  Steel
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005H35
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  EXTERIOR  PANELS  /  TRIM:  BODY  STRUCTURE:  RUST-­RESISTANT  BODY;;  2013  MY  RAV4  [12/2012  -­                ]

RUST-­RESISTANT  BODY
1.  CONSTRUCTION
(a)  Anti-­corrosion  Sheet  Steel
(1)  Anti-­corrosion  sheet  steel  is  used  as  in  the  following  illustration:
Anti-­corrosion  Sheet  Steel -­ -­

(b)  Anti-­chipping  Application  and  Rust-­resistant  Performance

(1)  Chip  resistant  coating  (soft  anti-­chipping  primer)  is  applied  to  the  leading  edge  of  the  hood  to  help  prevent
rust.

(2)  Wax  is  applied  to  the  edge  of  the  door  lower  portion,  door  hinge,  fuel  filler  lid  hinge,  and  the  hemmed
portions  of  the  hood  panel  and  luggage  compartment  door  panel  sub-­assembly  to  improve  rust-­resistant
performance.

*1 Hood  Panel *2 Front  Door  Panel  Outer


*3 Rear  Door  Panel  Outer *4 Back  Door  Panel  Outside
*5 Side  Panel  Outer *6 Door  Hinge
*7 Fuel  Filler  Opening  Lid  Assembly -­ -­
*a A  -­  A  Cross  Section *b View  from  B
*c View  from  C *d Body  Wax

*e Hinge  Wax *f Stone  Guard  Coat


*g Soft  Anti-­chipping  Primer -­ -­

(3)  Polyvinyl  Chloride  (PVC)  coating  is  applied  to  the  wheel  housings,  and  other  parts  that  are  located  where
they  are  susceptible  to  stone  chipping  damage,  improving  the  rust-­resistance  of  these  areas.

*a Edge  Seal *b Right  Hand  Side


*c Left  Hand  Side -­ -­
Under  Coating  Area -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005H36

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  EXTERIOR  PANELS  /  TRIM:  BODY  STRUCTURE:  SOUND  ABSORBING  AND  VIBRATION  DAMPING  MATERIAL;;  2013  MY  RAV4
[12/2012  -­                ]

SOUND  ABSORBING  AND  VIBRATION  DAMPING  MATERIAL


1.  CONSTRUCTION
(a)  A  hood  insulator  is  provided  on  the  rear  of  the  hood  sub-­assembly.  This  achieves  excellent  sound  insulation  performance.

(b)  An  cowl  top  panel  insulator  No.  1  is  provided  for  the  cowl  top  panel  outer  FR,  thus  aiming  forreduction  of  noise  intrusion  from  the
engine  compartment  into  the  cabin.

*1 Hood  Insulator *2 Cowl  Top  Panel  Insulator  No.  1


*3 Hood  Sub-­assembly *4 Cowl  Top  Panel  Outer  FR
*a A  -­  A  Cross  Section -­ -­

(c)  Noise  absorbing  material  is  provided  for  the  front  fender  liner,  thus  reducing  sound  created  by  flying  sand,  flying  water  and  road
noise.
*1 Front  Fender  Liner -­ -­

Noise  Absorbing  Material -­ -­

(d)  A  dash  panel  insulator  outer  is  provided.  This  reduces  the  amount  of  engine  noise  leaking  into  and  out  of  the  cabin.

*1 Dash  Panel  Insulator  Outer *2 Dash  Panel  Sub-­assembly

*a A  -­  A  Cross  Section -­ -­

(e)  A  dash  panel  insulator  assembly  is  provided.  This  insulates  and  absorbs  the  engine  noise  to  reduce  the  amount  of  engine  noise
leaking  into  the  cabin:

(1)  The  following  features  have  been  given  to  achieve  a  superior  sound  absorption  and  insulation  performance.

The  side  of  the  cowl  has  been  enlarged  (improved  sound  absorption  and  insulation  performance).
The  holes  in  the  dash  panel  insulator  assembly  have  been  filled  (improved  sound  absorption  and  insulation
performance).
Insulation  material  has  been  added  to  the  lower  portion  of  the  dash  panel  insulator  assembly  (improved  sound
absorption  and  insulation  performance).
*1 Dash  Panel  Insulator  Assembly -­ -­
Lower  Portion  of  Dash  Panel  Insulator
*a Side  of  Cowl *b
Assembly

(f)  An  acoustic  insulating  material  is  provided  in  the  periphery  of  the  rear  portion  of  the  vehicle,  thus  reducing  the  sound  created  by
sand,  water  and  road  noise.

Quarter  Wheel  House  Inner  Silencer


*1 Quarter  Wheel  House  Insulator  RH *2
Sheet
Rear  Wheel  House  Silencer  Sheet  No. Luggage  Compartment  Service  Cover
*3 *4
2 Protector  No.  1

Noise  Absorbing  Material -­ -­

(g)  A  front  door  weatherstrip  No.2  is  provided  on  the  lower  portion  of  the  rocker.  This  prevents  road  noise  from  entering  the  cabin,
and  achieves  superior  quietness.

*1 Front  Door  Weatherstrip  No.  2 *2 Side  Panel  Outer


Front  Door  Molding  Sub-­assembly
*3 *4 Front  Door  Panel  Outer
Outside  Lower
*a A  -­  A  Cross  Section -­ -­

(h)  To  reduce  the  amount  of  road  noise,  engine  noise  and  droning  sound  that  enters  the  cabin,  the  floor  panel  is  coated  with  a  floor
silencer.
Floor  Silencer -­ -­

(i)  Sound  insulation  materials  are  used  in  the  body  frame  profile,  thus  dampening  various  noises  which  intrude  from  the  outside  of
the  vehicle  to  the  inside  of  the  cabin.
Foaming  Sealer Polyurethane  Form

Silencer  Pad Dump  Sheet

(j)  All  the  locations  of  acoustic  insulating  materials  (sound  insulation  and  absorption  materials)  in  the  cabin  and  luggage  space  have
been  optimized,  thus  creating  a  quiet  drive.
been  optimized,  thus  creating  a  quiet  drive.
*A Models  with  Sliding  Roof *B Models  with  Normal  Roof
*C Models  with  Compact  Spare  Tire *D Models  with  Full  Size  Spare  Tire

*1 Roof  Headlining  Assembly *2 Roof  Silencer  Pad  No.  3


*3 Roof  Silencer  Pad  No.  1 *4 Roof  Headlining  Pad
*5 Roof  Headlining  Pad  No.  2 *6 Front  Pillar  Garnish
*7 Front  Door  Trim  Board  Sub-­assembly *8 Front  Door  Silencer  Pad
*9 Center  Pillar  Garnish  RH *10 Rear  Door  Trim  Board  Sub-­assembly
*11 Rear  Door  Silencer  Pad *12 Roof  Side  Garnish  Assembly  Inner  RH
*13 Cowl  Side  Trim  Board  RH *14 Front  Door  Scuff  Plate  Inside  RH
*15 Center  Pillar  Garnish  Lower  RH *16 Rear  Door  Scuff  Plate  RH
*17 Deck  Trim  Side  Panel  Assembly  RH *18 Dash  Panel  Insulator  Assembly
*19 Front  Floor  Carpet  Assembly  Front *20 Front  Floor  Silencer  No.  3
*21 Front  Floor  Silencer  No.  1 *22 Rear  Floor  Board  No.  1
*23 Deck  Board  Assembly *24 Rear  Floor  Board  No.  2
*25 Rear  Floor  Finish  Plate *26 Back  Door  Trim  Board  Assembly
*27 Floor  Mat  Front  Center -­ -­
*a Acoustic  Insulating  Material -­ -­

(k)  An  acoustic  layer  laminated  windshield  glass  is  provided  to  reduce  the  engine  noise  and  road  noise  intrusion  into  the  cabin.
*1 Windshield  Glass -­ -­
*a A  -­  A  Cross  Section *b Glass
*c Acoustic  Layer -­ -­

(l)  A  fin  shape  has  been  added  to  both  sides  of  the  roof  wind  deflector  panel  sub-­assembly  in  the  sliding  roof  housing  sub-­assembly.
This  prevents  the  airflow  surrounding  the  roof  wind  deflector  panel  subassembly  to  enter  the  cabin,  thus  suppressing  wind  noise.

Roof  Wind  Deflector  Panel  Sub-­


*1 Sliding  Roof  Housing  Sub-­assembly *2
assembly
*a A  -­  A  Cross  Section *b Fin  Shape
*a A  -­  A  Cross  Section *b Fin  Shape
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005H37
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  EXTERIOR  PANELS  /  TRIM:  BODY  STRUCTURE:  BODY  SHELL;;  2013  MY  RAV4  [12/2012  -­                ]

BODY  SHELL
1.  CONSTRUCTION
(a)  Many  spot  welding  points  are  provided  in  the  periphery  of  the  door  opening,  thus  ensuring  stability  while  maneuvering  (yaw  response,
steering  response  and  rear  grip  feeling)  by  enhancing  the  strength  of  the  connection  between  the  panels.
*a Spot  Welding  Point -­ -­

(b)  The  edge  line  of  the  cowl  is  straightened  and  the  cowl  top  panel  sub-­assembly  outer  has  been  made  into  a  closed  cross  section  which
passes  through  the  left  and  right  sides,  thus  achieving  a  strong  connection  between  the  left  and  right  front  suspension  towers.  As  a
result,  superior  stability  while  maneuvering  has  been  achieved.

*1 Cowl  Top  Panel  sub-­assembly  Outer *2 Cowl  Top  Rail  Outer


*3 Cowl  Top  Panel  Outer  FR -­ -­
*a A  -­  A  Cross  Section *b Image  of  Straightened  Edge  Line
*c Closed  Cross  Section -­ -­
Stress  Transmission -­ -­

(c)  The  rigidity  of  the  following  components  on  the  under  surface  of  the  vehicle  has  been  enhanced,  thus  achieving  superior  stability  while
maneuvering:

Structure  for  Steering  Response

The  radiator  support  to  cross  member  brace  sub-­assembly  has  been  made  into  a  closed  cross  section.
The  front  suspension  member  reinforcement  has  been  made  into  a  closed  cross  section.
A  unified  front  suspension  member  brace  is  used.

Structure  for  Rear  Grip  Feeling

The  wall  thickness  of  the  rear  suspension  member  brace  is  optimized  and  high-­tensile  sheet  steel  is  used.
size  of  the  body  mounting  cushion  sub-­assembly  rear  upper  is  optimized  and  high-­tensile  sheet  steel  is  used.
The  connection  between  the  arm  and  plate  portions  in  the  rear  bumper  arm  sub-­assembly  has  been  arc  welded  on
the  entire  circumference.

Front  Suspension  Member Radiator  Support  to  Cross  Member


*1 *2
Reinforcement  LH Brace  Sub-­assembly
Reinforcement  LH Brace  Sub-­assembly
Front  Suspension  Member
*3 *4 Front  Suspension  Member  Brace
Reinforcement  RH
*5 Rear  Suspension  Member  Brace  LH *6 Rear  Suspension  Member  Brace  RH
Body  Mounting  Cushion  Sub-­assembly
*7 *8 Rear  Bumper  Arm  Sub-­assembly  LH
Rear  Upper
*9 Rear  Bumper  Arm  Sub-­assembly  RH *10 Radiator  Support  Lower
*11 Radiator  Support  LWR  RR *12 Side  Rail  Reinforcement  LWR  No.  4
*13 Side  Rail  Reinforcement  No.  2 *14 Side  Rail  Reinforcement  No.  1
*a A  -­  A  Cross  Section *b B  -­  B  Cross  Section

*c Closed  Cross  Section *d Arc  Weld


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005H38

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  EXTERIOR  PANELS  /  TRIM:  BODY  STRUCTURE:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  Lightweight  and  Highly  Rigid  Body
(1)  High-­strength  steel  and  ultra  high-­strength  steel  are  used  in  order  to  achieve  excellent  body  rigidity  and  a  lightweight  body.

(b)  Safety  Features

(1)  The  impact  absorbing  structure  minimizes  cabin  deformation  by  effectively  helping  to  absorb  the  impact  energy  in  the  event  of
a  front,  side  or  rear  collision.  This  provides  high  performance  occupant  protection.
(c)  Rust-­resistant  Body

(1)  Rust-­resistant  performance  is  enhanced  by  the  extensive  use  of  anti-­corrosion  sheet  steel,  as  well  as  by  an  anti-­corrosion
treatment  that  includes  the  application  of  anti-­rust  wax,  sealer  and  anti-­chipping  paint  to  the  easily  corroded  parts  such  as  the
hood  and  fender.

(d)  Low  Vibration  and  Low  Noise  Body


(1)  Effective  application  of  vibration  damping  and  noise  suppressant  materials  reduces  engine,  wind  and  road  noise.

(e)  Aerodynamics
(1)  Various  types  of  airflow  routing  parts  that  control  airflow  are  provided  under  the  floor,  and  an  undercover  is  provided  to  make
the  under-­floor  area  flat  in  order  to  ensure  excellent  aerodynamic  performance.

2.  MAIN  FEATURES
(a)  Exterior  Design

(1)  Front  View

1.   An  integrated  design  from  the  hood  to  the  front  bumper,  which  emphasizes  a  protruding  center,  is  used  to  express  a
sophisticated  dynamism.
2.   The  design  surrounding  the  radiator  grille  garnish  sub-­assembly,  which  emphasizes  the  center  indicated  by  the
TOYOTA  logo,  and  the  design,  which  emphasizes  the  eyebrowshaped  plate  molding  passing  through  the  headlight
assembly  from  the  radiator  grille  garnish  sub-­assembly  and  the  projector  lights  positioned  on  the  outermost  sides,
are  given  to  add  sharpness  to  the  keen  look  (which  is  Toyota's  original  look  giving  an  intelligent  and  clear  impression
created  by  the  combination  of  the  dynamic  under  priority  and  the  emphasis  of  the  engine  hood  directed  toward  the
TOYOTA  logo).  (A,  C  and  D  in  the  illustration)
3.   The  front  bumper  is  a  2-­piece  structure  consisting  of  2  parts  of  different  colors.  One  color  is  the  same  as  the  outer
panel  and  the  other  color  is  the  same  color  as  the  substrate.  This  emphasizes  the  trapezoidal  shape  surrounding  the
front  bumper  opening.  In  addition  to  an  appealing  dynamism  which  is  appropriate  for  an  SUV,  the  under  priority
design  (a  front  design  which  further  emphasizes  the  undergrille  and  which  takes  into  account  aerodynamic
performance,  cooling  and  increased  protection  for  pedestrians)  has  been  expressed  in  a  clear  manner.  (C  in  the
illustration)
4.   The  sharp  and  edgy  contrast  created  using  machined  concaved  areas  in  the  convex  surfaces  pursues  a  high  contrast
and  dynamic  texture  and  achieves  a  satisfying  and  dynamistic  design.  (D  in  the  illustration)
5.   By  raising  the  lower  end  of  the  front  bumper  and  using  a  design  which  creates  a  larger  approach  angle,  a  light  and
mobile  design  is  achieved.  (B  in  the  illustration)
*1 Radiator  Grille  Garnish  Sub-­assembly *2 Front  Bumper
*3 Headlight  Assembly -­ -­
*a Plate  Molding *b Thinner

*c Higher *d Large  Approach  Angle

(2)  Rear  View


1.   When  viewed  directly  from  behind,  the  vehicle  expresses  a  stable  stance  and  a  wide  look  by  the  contrast  of  the
tighter  cabin,  which  gets  narrower  approaching  the  rear  for  improved  aerodynamic  performance,  with  the
underbody,  which  protrudes  outward.  (A  in  the  illustration)
2.   The  rear  view  has  been  given  a  dynamic,  light  feeling  through  the  use  of  a  design  utilizing  a  lively  character  line
which  fits  with  the  side  design,  and  through  a  rolling  effect  which  smoothly  alternates  between  concave  and  convex
portions.  (B  in  the  illustration)
3.   By  using  a  spare  tire  which  can  be  stored  in  the  cabin,  the  back  door  has  been  made  to  open  vertically.  As  a  result,  a
stylish  rear  view  has  been  achieved.  (A  and  B  in  the  illustration)
4.   A  horizontal  light  shape  which  stands  out  and  matches  the  character  line  of  the  side  and  rear  body  panels
emphasizes  a  design  which  sweeps  sharply  along  the  sides  and  also  emphasizes  the  wide  look  of  the  rear  view.

(3)  Side  View


1.   A  black  front  fender  molding  sub-­assembly,  front  door  molding  sub-­assembly  outside  lower,  rear  door  outside  lower
molding  sub-­assembly  and  quarter  outside  molding  sub-­assembly  are  used  while  also  ensuring  a  sufficient  interior
space.  As  a  result,  it  makes  the  side  silhouette  less  apparent  and  achieves  a  sleek  proportional  look  while  also
making  the  tires  look  relatively  larger.  In  addition,  the  front  and  rear  overhangs  have  been  made  to  stand  out  to
express  a  light  dynamism.  (A  in  the  illustration)
2.   SUS*  molding  (front  door  belt  molding  assembly  and  rear  door  belt  molding  assembly)  is  used  for  the  door  belt  line,
thus  achieving  a  luxurious  look.  (A  in  the  illustration)
*  S(Steel)  U(Use)  S(Stainless)
3.   While  incorporating  an  optimized  roof  line  and  inclination  angle  of  the  back  window,  which  were  created  based  on
aerodynamic  know-­how,  a  strong  and  active  feeling  of  unity  is  expressed  by  the  flowing,  sleek  spindle  shaped
silhouette  created  by  the  character  line  which  seems  to  extend  outwards  and  the  easily  visible  side  windows  which
appear  seamless.  (B  in  the  illustration)
4.   The  sharp  and  edgy  contrast  created  by  machined  concaved  areas  in  the  convex  surfaces  and  the  large  surface
which  alternates  between  convex  and  concave  pursue  a  high  contrast  and  dynamic  texture  and  achieve  a  satisfying
and  dynamistic  design.  (C  in  the  illustration)

Front  Door  Molding  Sub-­assembly


*1 Front  Fender  Molding  Sub-­assembly *2
Outside  Lower

Rear  Door  Outside  Lower  Molding  Sub-­


*3 *4 Quarter  Outside  Molding  Sub-­assembly
assembly
*5 Rear  Door  Belt  Molding  Assembly *6 Front  Door  Belt  Molding  Assembly
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IHN

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  LIGHTING  (INT):  LIGHTING  SYSTEM:  ILLUMINATED  ENTRY  CONTROL;;  2013  MY  RAV4  [12/2012  -­                ]

ILLUMINATED  ENTRY  CONTROL


1.  FUNCTION
(a)  The  illuminated  entry  system  has  the  following  functions:

FUNCTION OUTLINE LIGHTS  THAT  OPERATE

Engine  Switch
Illumination*1
Map  Light
Assembly
When  the  electrical  key  transmitter  sub-­assembly  enters
Actuation  Area-­ (Front  Room
any  actuation  area  around  the  doors,  the  lights  that
linked*1 Light)
operate  turn  on.
No.  1  Room
Light  Assembly
(Rear  Room
Light)

Engine  Switch
Illumination*1
Ignition  Key
Ring
Illumination*2
Electrical  Key Map  Light
When  any  door  is  unlocked  using  the  electrical  key
Transmitter  Sub-­ Assembly
transmitter  sub-­assembly,  the  lights  that  operate  turn  on.
assembly-­linked (Front  Room
Light)
No.  1  Room
Light  Assembly
(Rear  Room
Light)

Engine  Switch
Illumination*1
Ignition  Key
Ring
Illumination*2
Map  Light
Door  Open-­linked When  any  door  is  opened,  the  lights  that  operate  turn  on. Assembly
(Front  Room
Light)
No.  1  Room
Light  Assembly
(Rear  Room
Light)

Engine  Switch
Illumination*1
Ignition  Key
Ring
Illumination*2
Map  Light
When  all  doors  are  closed,  the  lights  that  operate  turn
Door  Close-­linked Assembly
off.*3
(Front  Room
Light)
No.  1  Room
Light  Assembly
(Rear  Room
Light)

Engine  Switch
Illumination*1
Ignition  Key
Ring
Illumination*2
Map  Light
When  all  doors  are  locked,  the  lights  that  operate  turn
Door  Lock-­linked Assembly
off.*4
(Front  Room
Light)
No.  1  Room
Light  Assembly
(Rear  Room
Light)

When  the  ignition  switch  is  changed  from  off  to  ACC  or
Engine  Switch
ON,  the  lights  that  operate  turn  off.*3
Illumination*1
Ignition  Key
Ring
Illumination*2
Map  Light
Power  Source-­linked Assembly
When  the  ignition  switch  is  changed  from  ACC  or  ON  to (Front  Room
off,  the  lights  turn  on. Light)
No.  1  Room
Light  Assembly
(Rear  Room
Light)

Engine  Switch
Illumination*1
Ignition  Key
Ring
Illumination*2
Map  Light
When  no  changes  occur  in  the  condition  of  the  doors  for Assembly
Battery  Saving
20  minutes,  these  lights  turn  off. (Front  Room
Light)
No.  1  Room
Light  Assembly
(Rear  Room
Light)
No.  2  Room
Light  Assembly

Engine  Switch
Illumination*1
Ignition  Key
Ring
Illumination*2
Map  Light
Assembly
Interior  Light  Auto When  no  changes  occur  in  the  condition  of  the  lights
(Front  Room
Cut switches  on  for  20  minutes,  these  lights  turn  off.
Light)
No.  1  Room
Light  Assembly
(Rear  Room
Light)
No.  2  Room
Light  Assembly

HINT:
*1:  Models  with  smart  key  system

*2:  Models  without  smart  key  system

*3:  Illuminates  for  approximately  15  seconds,  fades  out  over  approximately  0.9  seconds  and  goes  off.
Illumination  time  can  be  selected  from  15,  30  and  7.5  seconds  using  the  customization  function.

*4:  Stops  the  illumination,  starts  to  fade  out  immediately  (fades  out  over  approximately  0.9  seconds)
and  goes  off.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IHO

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  LIGHTING  (INT):  LIGHTING  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  Interior  Light

(1)  Each  kind  of  light  is  used  to  enhance  convenience  and  comfort.

(b)  Illuminated  Entry  System

(1)  An  illuminated  entry  system  is  used,  which  turns  on  in  response  to  the  opening  and  closing  of  each
door,  to  enhance  usability  at  night  and  produce  a  pleasing  cabin  space.

(2)  The  illuminated  entry  system  is  controlled  by  the  main  body  ECU  (multiplex  network  body  ECU).

2.  SPECIFICATION
(a)  Interior  Light

LIGHT SPECIFICATION

Map  Light  Assembly  (Front  Room  Light) 12  V,  5  W

No.  1  Room  Light  Assembly  (Rear  Room  Light) 12  V,  8  W

No.  2  Room  Light  Assembly 12  V,  5  W

Vanity  Light  Assembly 12  V,  8  W

Ignition  Switch  Illumination*1 LED

Engine  Switch  Illumination*2 LED

Cup  Holder  Illumination*3 LED

*1:  Models  without  smart  key  system


*2:  Models  with  smart  key  system
*3:  Models  with  cup  holder  illumination

3.  PRECAUTION
(a)  Ignition  Switch  Expressions

(1)  The  type  of  ignition  switch  used  on  this  model  differs  depending  on  the  specifications  of  the  vehicle.
The  expressions  listed  in  the  table  below  are  used  in  this  section.

EXPRESSION IGNITION  SWITCH ENGINE  SWITCH


(POSITION) (CONDITION)

Ignition  Switch  off LOCK Off  (Lock)

Ignition  Switch  ACC ACC On  (ACC)

ON On  (IG)
Ignition  Switch  ON

Engine  Start START On  (Start)


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IHP
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  LIGHTING  (INT):  LIGHTING  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IHQ
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  LIGHTING  (INT):  LIGHTING  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­                ]

PARTS  LOCATION

Map  Light  Assembly  (Front  Room


*1 *2 Vanity  Light  Assembly
Light)
Front  Door  Courtesy  Light  Switch
*3 Front  Door  Lock  Assembly  LH *4
Assembly  LH

Rear  Door  Courtesy  Light  Switch


*5 Rear  Door  Lock  Assembly  LH *6 Assembly  LH
Front  Door  Courtesy  Light  Switch
*7 No.  2  Room  Light  Assembly *8
Assembly  RH
Back  Door  Lock  Assembly
Rear  Door  Courtesy  Light  Switch
*9 Back  Door  Courtesy  Light *10
Assembly  RH
Switch

*11 Door  Control  Receiver *12 Rear  Door  Lock  Assembly  RH
No.  1  Room  Light  Assembly  (Rear
*13 Front  Door  Lock  Assembly  RH *14
Room  Light)

*A Models  with  Smart  Key  System *B Models  without  Smart  Key  System
*C Models  with  Cup  Holder  Illumination -­ -­
Transponder  Key  Coil

*1 Engine  Switch  (Push  Start  Switch) *2 Ignition  Key  Ring


Illumination

Main  Body  ECU  (Multiplex  Network


*3 *4 Cup  Holder  Illumination
Body  ECU)
Certification  ECU  (Smart  Key  ECU
*5 -­ -­
Assembly)
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IHR

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  LIGHTING  (EXT):  LIGHTING  SYSTEM:  DAYTIME  RUNNING  LIGHT;;  2013  MY  RAV4  [12/2012  -­                ]

DAYTIME  RUNNING  LIGHT


1.  FUNCTION  OF  MAIN  COMPONENTS

COMPONENT FUNCTION

Main  Body  ECU  (Multiplex  Network The  main  body  ECU  receives  various  signals  and  illuminates  the  high
Body  ECU) beam  headlight  via  daytime  running  light  module.

Light
Headlight  Dimmer The  light  control  switch  outputs  a  light  control  signal  and  transmits  it  to
Control
Switch  Assembly the  main  body  ECU.
Switch

The  ECM  outputs  an  engine  speed  signal  and  transmits  it  to  the  main
ECM
body  ECU.

2.  SYSTEM  CONTROL
(a)  The  daytime  running  light  system  is  enabled  when  the  conditions  given  below  are  met:

Ignition  switch  is  ON.

Light  control  switch  is  in  off*1  or  DRL*2  or  AUTO*3  position  (when  taillight  is  not  being  controlled
Condition by  the  automatic  light  control  system).
Engine  is  running.

Parking  brake  is  off.

*1:  Except  models  for  U.S.A.


*2:  Models  for  U.S.A.
*3:  Models  with  automatic  light  control  system
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IHS

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  LIGHTING  (EXT):  LIGHTING  SYSTEM:  LIGHT  AUTO  TURN-­OFF  CONTROL;;  2013  MY  RAV4  [12/2012  -­
             ]

LIGHT  AUTO  TURN-­OFF  CONTROL


1.  SYSTEM  CONTROL
(a)  The  light  auto  turn-­off  system  operates  as  follows:

CONDITION DETAILS

When  approx.  30  seconds  elapse  after  all  of  the  following  conditions  are  met,  the  exterior  lights
turn  off:

Delay The  ignition  switch  is  turned  off.


All  doors  are  closed.
The  light  control  switch  (headlight  dimmer  switch  assembly)  is  in  the  AUTO  position.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IHU

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  LIGHTING  (EXT):  LIGHTING  SYSTEM:  AUTOMATIC  LIGHT  CONTROL;;  2013  MY  RAV4  [12/2012  -­                ]

AUTOMATIC  LIGHT  CONTROL


1.  FUNCTION  OF  MAIN  COMPONENTS

COMPONENT FUNCTION

Main  Body  ECU  (Multiplex The  main  body  ECU  receives  various  signals  and  illuminates  the  headlights,
Network  Body  ECU) taillights,  clearance  lights,  license  plate  lights  and  side  marker  lights.

Light
Headlight  Dimmer The  light  control  switch  transmits  an  AUTO  position  signal  to  the  main  body
Control
Switch  Assembly ECU.
Switch

Automatic  Light  Control The  automatic  light  control  sensor  detects  the  ambient  light  level  and
Sensor transmits  the  light  level  signals  to  the  main  body  ECU.

2.  FUNCTION
(a)  When  the  light  control  switch  is  in  the  AUTO  position,  the  automatic  light  control  sensor  detects  the
ambient  light  level  and  automatically  turns  the  headlights,  taillights,  clearance  lights,  license  plate  lights
and  side  marker  lights  on  or  off  accordingly.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IHX
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  LIGHTING  (EXT):  LIGHTING  SYSTEM:  AUTOMATIC  HIGH  BEAM;;  2013  MY  RAV4  [12/2012  -­                ]

AUTOMATIC  HIGH  BEAM


1.  FUNCTION  OF  MAIN  COMPONENTS

COMPONENT FUNCTION

Automatic  High  Beam The  AHB  sensor  determines  when  to  turn  the  high  beams  on  and  off  after  identifying
(AHB)  Sensor  (Lane the  lights  of  oncoming  vehicles,  preceding  vehicles  and  other  lights  from  the  picture
Departure  Warning information  of  its  camera  sensor.  Then,  it  sends  high  beam  request  signals  to  the  main
Camera) body  ECU.

Yawrate  Sensor Detects  the  yaw  rate  of  the  vehicle  and  transmits  the  signal  to  the  AHB  sensor.

Skid  Control  ECU Transmits  the  speed  sensor  signal  to  the  AHB  sensor.

ECM Transmits  the  shift  position  signal  to  the  AHB  sensor.

Automatic The  automatic  high  beam  indicator  light  illuminates  (green)  to  inform  the
High  Beam driver  when  the  Automatic  High  Beam  (AHB)  system  is  activated.
Indicator The  automatic  high  beam  indicator  light  illuminates  (amber)  to  inform  the
Combination Light driver  when  a  malfunction  is  detected  in  this  system.
Meter
Assembly Headlight
High  Beam The  headlight  high  beam  indicator  light  illuminates  (blue)  to  inform  the  driver  when  the
Indicator high  beam  headlights  are  on.
Light

The  main  body  ECU  receives  the  signals  from  the  headlight  dimmer  switch
assembly  and  the  automatic  light  control  sensor.
Main  Body  ECU  (Multiplex The  main  body  ECU  operates  the  high  beams  based  on  request  signals  that
Network  Body  ECU) are  received  from  the  AHB  sensor.
The  main  body  ECU  transmits  the  signals  to  the  combination  meter
assembly.

Headlight
Light
Dimmer The  light  control  switch  transmits  the  auto  position  signal  and  the  high  beam  position
Control
Switch signal  to  the  main  body  ECU.
Switch
Assembly

2.  SYSTEM  CONTROL
(a)  The  Automatic  High  Beam  (AHB)  system  operates  as  follows:

CONDITION DETAILS

When  all  of  the  following  conditions  are  met,  the  AHB  system  is  activated  and  the  automatic
high  beam  indicator  light  turns  on:

System The  ignition  switch  is  ON.


System The  ignition  switch  is  ON.
Activation The  headlight  dimmer  switch  assembly  (light  control  switch)  is  in  the  AUTO  position
and  high  beam  position.
The  automatic  light  control  sensor  outputs  the  night  mode  signal  (to  turn  the
headlights  on).

When  all  of  the  following  conditions  are  met,  the  AHB  system  turns  on  the  high  beam
headlights  after  a  short  delay:

Vehicle  speed  is  more  than  approximately  34  km/h  (21  mph).
High  Beam
The  area  in  front  of  the  vehicle  is  dark.
Headlight  On
No  oncoming  vehicles  are  present  with  the  headlights  on.
No  preceding  vehicles  are  present  with  the  taillights  on.
Few  street  lights  are  present  along  the  street  ahead.

When  any  of  the  following  conditions  are  met,  the  automatic  system  turns  off  the  high  beam
headlights  after  a  short  delay:

Vehicle  speed  is  less  than  approximately  27  km/h  (17  mph).
High  Beam
The  area  in  front  of  the  vehicle  is  not  dark.
Headlight  Off
An  oncoming  vehicle  with  headlights  on  is  detected.
A  preceding  vehicle  with  taillights  on  is  detected.
Several  street  lights  are  present  along  the  street  ahead.

3.  FUNCTION
(a)  When  passing  an  oncoming  vehicle

(1)  The  Automatic  High  Beam  (AHB)  system  turns  the  high  beam  headlights  off  when  there  is  an  oncoming
vehicle  before  its  distance  reaches  approximately  800  m  (2625  ft.).

(2)  When  an  oncoming  vehicle  passes  the  automatic  high  beam  sensor  range,  the  AHB  system  turns  the  high
beam  headlights  on  after  a  short  delay.
*a Approx.  800  m  (2625  ft.) *b Delay
*c Camera  Angle -­ -­

(b)  When  passing  a  preceding  vehicle

(1)  The  AHB  system  turns  the  high  beam  headlights  off  when  there  is  a  preceding  vehicle  before  its  distance
reaches  approximately  600  m  (1969  ft.).

(2)  When  a  preceding  vehicle  passes  the  automatic  high  beam  sensor  range,  the  AHB  system  turns  the  high
beam  headlights  on  after  a  short  delay.
*a Approx.  600  m  (1969  ft.) *b Delay

*c Camera  Angle -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IHZ
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  LIGHTING  (EXT):  LIGHTING  SYSTEM:  LANE  DEPARTURE  WARNING  CAMERA;;  2013  MY  RAV4  [12/2012  -­
             ]

LANE  DEPARTURE  WARNING  CAMERA


1.  CONSTRUCTION
(a)  The  lane  departure  warning  camera  is  mounted  near  the  map  light  assembly  and  is  used  for  the  lane
departure  alert  system  and  automatic  high  beam  system.

(b)  The  lane  departure  warning  camera  consists  of  a  Complementary  Metal  Oxide  Semiconductor  (CMOS)  that
receives  images  and  the  top  of  the  windshield  glass  that  identifies  light  sources,  and  judges  whether  to  turn
high  beam  headlights  on  or  off.

*1 Lens  Portion *2 Lane  Departure  Warning  Camera


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005II0
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  LIGHTING  (EXT):  LIGHTING  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  Exterior  Light
(1)  The  front  lights  consist  of  the  following  lights:

*1 Side  Turn  Signal  Light  Assembly  RH *2 Headlight  Assembly  RH


*3 Front  Fog  Light  Assembly  RH *4 Front  Fog  Light  Assembly  LH

*5 Headlight  Assembly  LH *6 Side  Turn  Signal  Light  Assembly  LH


Clearance  Light/Front  Turn  Signal High  Beam  Headlight/Daytime  Running
*7 *8
Light Light

*9 Side  Marker  Light *10 Low  Beam  Headlight

(2)  The  rear  lights  consist  of  the  following  lights:


*1 Taillight/Stop  Light *2 Side  Marker  Light
*3 Rear  Turn  Signal  Light *4 Back-­up  Light

*5 Taillight *6 Rear  Light  Assembly  LH

*7 Rear  Combination  Light  Assembly  LH *8 Rear  Reflex  Reflector  LH


*9 License  Plate  Light  Assembly *10 Rear  Reflex  Reflector  RH

*11 Rear  Combination  Light  Assembly  RH *12 Rear  Light  Assembly  RH

*13 Center  Stop  Light  Assembly -­ -­

(b)  Automatic  Light  Control  System  (Models  with  Automatic  Light  Control  System)

(1)  When  the  light  control  switch  is  in  the  AUTO  position,  the  automatic  light  control  sensor  detects  the
ambient  light  level  and  automatically  turns  the  headlights,  taillights,  clearance  lights  and  license  plate
lights  on  or  off  accordingly.

(c)  Light  Automatic  Turn-­off  System  (Models  with  Light  Auto  Turn-­off  System)

(1)  This  system  automatically  turns  off  the  headlights,  taillights,  and  so  on  when  the  ignition  switch  is  turned
off.

(d)  Daytime  Running  Light

(1)  The  daytime  running  light  system  is  designed  to  automatically  illuminate  the  daytime  running  light  (high
beam  headlight)  during  the  daytime  to  keep  the  vehicle  highly  visible  to  other  vehicles.

(e)  Automatic  High  Beam  (AHB)  System  (Models  with  AHB  System)

(1)  The  AHB  system  detects  lights  in  front  of  the  vehicle  and  automatically  changes  between  high  beams  and
low  beams  to  assist  the  driver  during  night  driving.

2.  SPECIFICATION
(a)  Exterior  Light

LIGHT SPECIFICATION

Low  Beam  Headlight 12  V,  60  W  (HB3L+  Type*1)

High  Beam  Headlight/Daytime  Running


12  V,  60  W  (HB3L+  Type*1)
Light
Headlight  Assembly
12  V,  8/28  W  (T20WB  Type:  Amber
Clearance  Light/Front  Turn  Signal  Light
Bulb)

Side  Marker  Light 12  V,  5  W  (W5W  Type)

Front  Fog  Light  Assembly 12  V,  19  W  (H16  Type)

Side  Turn  Signal  Light  Assembly 12  V,  0.5  W  (LED  x  2)

Taillight/Stop  Light 12  V,  5/21  W  (W21W  type)

Rear  Combination  Light Side  Marker  Light -­*2


Assembly
12  V,  21W  (WY21W  Type:  Amber
Rear  Turn  Signal  Light
Bulb)

Taillight 12  V,  5  W  (W5W  Type)


Rear  Light  Assembly
Back-­up  Light 12  V,  16  W  (W16W  Type)

Center  Stop  Light  Assembly 12  V,  0.6  W  (LED  x  9)

License  Plate  Light 12  V,  5  W  (W5W  Type)

HINT:
*1:  HB3  type  is  replaceable.

*2:  The  light  source  has  been  used  with  taillight/stop  light.

3.  PRECAUTION
(a)  Automatic  High  Beam  (AHB)  System  (Models  with  Automatic  High  Beam  (AHB)  System)

(1)  The  automatic  high  beam  system  is  a  system  that  helps  ensure  visibility  by  automatically  turning  the  high
beams  on  and  off.

(2)  However,  due  to  control  limitations  of  the  automatic  high  beam  system,  it  may  be  necessary  to  manually
turn  the  high  beams  on  and  off.  When  driving,  for  safety  reasons,  make  sure  to  change  the  high  beams
and  low  beams  manually  according  to  the  driving  conditions.

(3)  Under  the  following  conditions,  the  automatic  high  beam  system  might  not  detect  other  vehicles  or  lights
correctly,  or  the  high  beams  might  cause  glare  or  flash  pedestrians  or  the  occupants  of  other  vehicles.
Manual  operation  should  be  used.

FACTOR CONDITION

Weather/Climate When  driving  in  bad  weather  (rain,  snow,  fog,  sandstorms,  etc.).

When  the  windshield  glass  is  not  clear  (ice,  snow  or  frost  on  the
glass).
When  the  windshield  glass  is  dirty  (sand,  mud,  water  stains  or
bugs  on  the  glass).
When  the  windshield  glass  is  cracked.
Windshield  Glass When  the  windshield  glass  is  fogged-­up.
When  the  windshield  glass  has  a  film  attached.
When  an  object  on  the  instrument  panel  reflects  off  of  the
windshield  glass.
When  any  other  abnormal  conditions  exist  with  the  windshield
glass.

When  a  parking  tag,  magnifying  lens  or  other  accessory  is


mounted  on  the  AHB  sensor.
Automatic  High  Beam  (AHB)
When  the  AHB  sensor  or  its  built-­in  camera  is  deformed.
Sensor  (Lane  Departure  Warning
When  the  automatic  high  beam  sensor  in  the  AHB  sensor  is  dirty.
Camera)
When  any  other  abnormal  conditions  exist  with  the  AHB  sensor  or
its  built-­in  automatic  high  beam  sensor.

When  lights  similar  to  headlights  or  taillights  are  in  the  vicinity  of
the  vehicle.
When  a  nearby  vehicle  has  no  lights  or  its  lights  are  off.
Nearby  Vehicles  or  Lights
When  a  vehicle  in  front  has  misaligned  lights,  or  its  lights  are
changing  color.
When  a  vehicle  in  front  has  extremely  dirty  headlights  or  taillights.

When  driving  in  an  area  where  the  conditions  often  change
between  bright  and  dark.
When  driving  on  a  road  with  many  uphill  and  downhill  slopes.
When  driving  on  a  winding  road  or  around  a  sharp  curve.
Road  Conditions
When  driving  on  a  bumpy  road  (cobblestone  pavement,  gravel
road,  rough  unpaved  road,  etc.).
When  highly  reflective  objects  are  in  front  of  the  vehicle  (mirrors,
road  signs,  etc.).

When  the  headlights  are  damaged,  deformed  or  dirty.


When  the  vehicle  posture  is  abnormal  due  to  flat  tire  (or  posture
has  changed  due  to  the  vehicle  being  fully  loaded,  a  trailer  being
Vehicle  Conditions
towed,  etc.).
When  the  vehicle  has  other  malfunctions  or  if  the  vehicle  has  been
modified.

Malfunction:

When  the  automatic  high  beam  indicator  light  on  the  combination
meter  assembly  is  blinking.

Others:
Automatic  High  Beam  (AHB)
When  the  Automatic  High  Beam  (AHB)  system  does  not  seem  to
System
be  changing  between  the  high  beams  and  low  beams  properly.
When  the  Automatic  High  Beam  (AHB)  system  is  frequently
changing  between  the  high  beams  and  low  beams.
When  the  glare  from  the  high  beams  would  disturb  pedestrians  or
the  drivers  of  other  vehicles.

(b)  Ignition  Switch  Expressions

(1)  The  type  of  ignition  switch  used  on  this  model  differs  depending  on  the  specifications  of  the  vehicle.  The
expressions  listed  in  the  table  below  are  used  in  this  section.

EXPRESSION IGNITION  SWITCH ENGINE  SWITCH


(POSITION) (CONDITION)

Ignition  Switch  off LOCK Off  (Lock)

Ignition  Switch  ACC ACC On  (ACC)

Ignition  Switch  ON ON On  (IG)

Engine  Start START On  (Start)


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005II1
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  LIGHTING  (EXT):  LIGHTING  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005II2
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  LIGHTING  (EXT):  LIGHTING  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­                ]

PARTS  LOCATION

Models  with  Automatic  High  Beam


*A -­ -­
(AHB)  System
*1 Front  Speed  Sensor  RH *2 Headlight  Assembly  RH

Engine  Room  Relay  Block

Daytime  Running  Light


*3 Headlight  Assembly  LH *4
Module

Brake  Actuator  Assembly


*5 Front  Speed  Sensor  LH *6
Skid  Control  ECU

*7 Front  Door  Courtesy  Light  Switch  LH *8 Rear  Speed  Sensor  LH
Automatic  High  Beam  (AHB)  Sensor
*9 Rear  Speed  Sensor  RH *10
(Lane  Departure  Warning  Camera)

*11 ECM -­ -­

Main  Body  ECU  (Multiplex  Network


*1 Automatic  Light  Control  Sensor *2
Body  ECU)

*3 Stop  Light  Switch  Assembly *4 Headlight  Dimmer  Switch  Assembly


*5 Yawrate  Sensor *6 Combination  Meter  Assembly
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005II3

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  HEATING  /  AIR  CONDITIONING:  AIR  CONDITIONING  SYSTEM:  AIR  CONDITIONING  CONTROL;;  2013  MY  RAV4  [12/2012  -­                ]

AIR  CONDITIONING  CONTROL


1.  SYSTEM  CONTROL
(a)  The  air  conditioning  system  uses  the  following  controls:

CONTROL OUTLINE

Neural This  control  is  capable  of  effecting  complex  control  by  artificially  simulating  the  information  processing  method  of  the
Network nervous  system  of  living  organisms  in  order  to  establish  a  complex  input/output  relationship  that  is  similar  to  that  of  a
Control* human  brain.

Micro  Dust  and Activated  by  the  micro  dust  and  pollen  filter  mode  switch  operation.  Switches  the  air  outlet  to  the  FACE  mode.  Sends
Pollen  Filter air  which  has  passed  through  the  clean  air  filter  to  the  area  around  the  upper  part  of  the  bodies  of  the  driver  and
Mode  Control* front  passenger.  This  air  is  filtered  by  the  clean  air  filter  in  order  to  remove  pollen.

Based  on  the  temperature  set  at  the  temperature  control  switch,  the  neural  network  control  calculates  the  outlet  air
Outlet  Air temperature  based  on  the  input  signals  from  various  sensors.
Temperature The  temperature  settings  for  the  driver  and  front  passenger  are  controlled  independently  in  order  to  provide  a
Control* separate  vehicle  interior  temperature  for  the  right  and  left  sides  of  the  vehicle.  As  a  result,  air  conditioning  control
that  accommodates  occupant  preferences  has  been  achieved.

Blower Controls  the  blower  motor  in  accordance  with  the  airflow  volume  that  has  been  calculated  by  the  neural  network
Control* control  based  on  the  input  signals  from  various  sensors.

Air  Outlet Automatically  switches  the  air  outlets  in  accordance  with  the  outlet  mode  that  has  been  calculated  by  the  neural
Control* network  control  based  on  the  input  signals  from  various  sensors.

Cooler
Controls  the  blower  motor  in  accordance  with  the  airflow  volume  that  has  been  calculated  by  the  neural  network
Compressor
control  based  on  the  input  signals  from  various  sensors.
Control

Rear  Window Switches  the  rear  window  defogger  on  for  15  minutes  when  the  rear  window  defogger  switch  is  pressed.
Defogger
Control Switches  the  rear  window  defogger  off  if  the  switch  is  pressed  while  it  is  operating.

*:  Models  with  automatic  air  conditioning  system

(b)  Neural  Network  Control

(1)  In  the  previous  automatic  air  conditioning  system,  the  air  conditioning  amplifier  assembly  determined  the  required  outlet  air
temperature  and  blower  air  volume  in  accordance  with  a  calculation  formula  that  had  been  obtained  based  on  information
received  from  the  sensors.  However,  because  the  sensors  of  a  person  are  rather  complex,  a  given  temperature  is  sensed
differently,  depending  on  the  environment  in  which  the  person  is  situated.  For  example,  a  given  amount  of  solar  radiation  can
feel  comfortably  warm  in  a  cold  climate,  but  extremely  uncomfortable  in  a  hot  climate.  Therefore,  as  a  technique  for  effecting
a  high  level  of  control,  a  neural  network  is  used  in  the  automatic  air  conditioning  system.  With  this  technique,  the  data  that
has  been  collected  under  varying  environmental  conditions  is  stored  in  the  air  conditioning  amplifier  assembly,  which  effects
control  to  provide  enhanced  air  conditioning  comfort.

(2)  The  neural  network  control  consists  of  neurons  in  an  input  layer  an  intermediate  layer,  and  an  output  layer.  The  input  layer

neurons  process  the  input  data  of  the  ambient  temperature,  the  amount  of  sunlight  and  the  room  temperature  based  on  the
outputs  of  the  switches  and  sensors,  and  output  them  to  the  intermediate  layer  neurons.  Based  on  this  data,  the
intermediate  layer  neurons  adjust  the  strength  of  the  links  among  the  neurons.  The  sum  of  this  data  is  then  calculated  by  the
output  layer  neurons  in  the  form  of  the  required  outlet  temperature,  solar  correction,  target  airflow  volume  and  outlet  mode
control  volume.  Accordingly,  the  air  conditioning  amplifier  assembly  controls  the  servo  motors  and  blower  with  fan  motor  sub-­
assembly  in  accordance  with  the  control  volumes  that  have  been  calculated  by  the  neural  network  control.
(c)  Quick  Heater  Control

(1)  The  on/off  function  of  the  quick  heater  assembly  is  controlled  by  the  air  conditioning  amplifier  assembly  in  accordance  with  the
engine  coolant  temperature,  engine  speed,  air  mix  setting  and  electrical  load  (alternator  power  ratio).

(2)  For  example,  the  heating  value  of  the  operating  quick  heater  assembly  varies  depending  on  the  engine  coolant  temperature,
as  in  the  graph  below:

Heating  Value  of  Operating  Quick  Heater  Assembly

(d)  Micro  Dust  and  Pollen  Filter  Mode  Control

(1)  When  the  micro  dust  and  pollen  filter  mode  switch  is  pressed,  the  micro  dust  and  pollen  filter  mode  control  is  activated.  Then,
the  air  outlet  is  switched  to  the  FACE  mode  and  recirculated  pollen-­free  air  flows  in  the  area  around  the  upper  part  of  the
bodies  of  the  driver  and  front  passenger.

When  the  micro  dust  and  pollen  filter  mode  switch  signal  is  input  to  the  air  conditioning  amplifier  assembly,  the  air
When  the  micro  dust  and  pollen  filter  mode  switch  signal  is  input  to  the  air  conditioning  amplifier  assembly,  the  air
conditioning  amplifier  assembly  controls  the  compressor  with  pulley  assembly,  No.  1  damper  servo  sub-­assembly,
No.  3  air  conditioning  radiator  damper  servo  sub-­assembly  and  blower  with  fan  motor  sub-­assembly  as  shown  in  the
timing  chart  below.
This  control  usually  operates  for  approximately  3  minutes.  However,  when  the  ambient  temperature  is  low  [5  °C  (41
°F)  maximum],  it  will  operate  for  approximately  1  minute.
After  this  control  stops  operating,  the  air  conditioning  amplifier  assembly  automatically  returns  to  the  mode  it  was  in
just  before  the  pollen  removal  mode  switch  was  pressed.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005II4
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  HEATING  /  AIR  CONDITIONING:  AIR  CONDITIONING  SYSTEM:  AIR  CONDITIONING  CONTROL  PANEL;;  2013
MY  RAV4  [12/2012  -­                ]

AIR  CONDITIONING  CONTROL  PANEL


1.  CONSTRUCTION
(a)  Manual  Air  Conditioning  Control  Panel  (Models  with  Manual  Air  Conditioning  System)

(1)  A  rotary  switch  type  manual  air  conditioning  control  panel  is  used.

(2)  5  air  outlet  modes  are  provided  on  the  control  panel  on  models  with  manual  air  conditioning  system.  To
enable  finer  mode  settings,  a  positive  feel  is  provided  between  the  positions  of  these  modes,  thus
achieving  a  high  comfort  level.

(b)  Automatic  Air  Conditioning  Control  Assembly  (Models  with  Automatic  Air  Conditioning  System)

(1)  An  automatic  air  conditioning  control  assembly  with  Liquid  Crystal  Display  (LCD)  is  used  to  ensure
excellent  visibility.

(2)  Temperature  control  can  be  set  independently  for  the  driver  and  front  passenger  sides.  For  this  reason,
temperature  control  switches  for  the  driver  and  front  passenger  are  provided  on  the  air  conditioning
control  assembly.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005II5
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  HEATING  /  AIR  CONDITIONING:  AIR  CONDITIONING  SYSTEM:  AIR  CONDITIONING  UNIT;;  2013  MY  RAV4
[12/2012  -­                ]

AIR  CONDITIONING  UNIT


1.  CONSTRUCTION
(a)  The  air  conditioning  unit  consists  of  a  No.  1  cooler  evaporator  sub-­assembly,  heater  radiator  unit  sub-­
assembly,  servomotors,  No.  1  cooler  thermistor,  quick  heater  assembly  and  blower  assembly.

(b)  A  semi-­center  location  air  conditioning  unit,  in  which  the  No.  1  cooler  evaporator  sub-­assembly  and  heater
radiator  unit  sub-­assembly  are  placed  in  the  vehicle's  longitudinal  direction,  is  used.

*1 Heater  Radiator  Unit  Sub-­assembly *2 No.  1  Cooler  Evaporator  Sub-­assembly


*a Front -­ -­

(c)  A  partial  recirculation  system  is  used.  This  system  has  an  air  inlet  control  door  (sub)  in  the  cabin  side  of  the
air  inlet  duct.  Thus,  it  is  able  to  cycle  a  small  volume  of  recirculated  air  even  in  the  FRESH  mode,  thus
enhancing  heating  performance.  When  the  blower  switch  is  on,  the  suction  force  of  the  blower  fan  opens  this
air  inlet  control  door  (sub).
*1 Air  Inlet  Control  Door *2 Air  Inlet  Control  Door  (Sub)
*3 Air  Inlet  Duct -­ -­
*a Fresh  Air *b Recirculated  Air
*c To  Blower  Fan -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005II6
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  HEATING  /  AIR  CONDITIONING:  AIR  CONDITIONING  SYSTEM:  NO.  1  COOLER  EVAPORATOR;;  2013  MY  RAV4
[12/2012  -­                ]

NO.  1  COOLER  EVAPORATOR


1.  CONSTRUCTION
(a)  A  Revolutionary  super-­slim  Structure  (RS)  evaporator  is  used.  By  placing  the  tanks  at  the  top  and  the  bottom
of  the  No.  1  cooler  evaporator  sub-­assembly  and  by  using  a  micropore  tube  construction,  the  following  effects
have  been  achieved:

(1)  The  temperature  distribution  has  been  made  uniform.

(2)  The  No.  1  cooler  evaporator  sub-­assembly  has  been  made  thinner.

*1 Tank *2 Micropore  Tube

*3 Cooling  Fin -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005II7

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  HEATING  /  AIR  CONDITIONING:  AIR  CONDITIONING  SYSTEM:  EVAPORATOR  TEMPERATURE  SENSOR
(NO.  1  COOLER  THERMISTOR);;  2013  MY  RAV4  [12/2012  -­                ]

EVAPORATOR  TEMPERATURE  SENSOR  (NO.  1  COOLER


THERMISTOR)
1.  CONSTRUCTION
(a)  The  front  No.  1  cooler  thermistor  detects  the  temperature  of  the  cool  air  immediately  past  the  No.  1
cooler  evaporator  sub-­assembly  in  the  form  of  resistance  changes,  and  outputs  it  to  the  air  conditioning
amplifier  assembly.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005II8
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  HEATING  /  AIR  CONDITIONING:  AIR  CONDITIONING  SYSTEM:  HEATER  RADIATOR  UNIT;;  2013  MY  RAV4
[12/2012  -­                ]

HEATER  RADIATOR  UNIT


1.  CONSTRUCTION
(a)  This  heater  radiator  unit  sub-­assembly  has  been  made  compact  and  performance  has  been  improved  by
making  the  core  section  finer  and  improving  the  shapes  of  the  tank  section  and  flow  section.  Also,
environmental  concerns  have  been  taken  into  consideration.  By  using  aluminum  as  the  material,  the  amount
of  the  environmental  burden  disposal  (lead)  has  been  reduced.

*a Out *b In
*c Engine  Coolant  Flow -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005II9

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  HEATING  /  AIR  CONDITIONING:  AIR  CONDITIONING  SYSTEM:  COOLING  UNIT  MOTOR;;  2013  MY  RAV4
[12/2012  -­                ]

COOLING  UNIT  MOTOR


1.  CONSTRUCTION
(a)  On  models  with  automatic  air  conditioning  system,  the  blower  assembly  has  a  built-­in  blower  controller,
and  is  controlled  using  duty  control  performed  by  the  air  conditioning  amplifier  assembly.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IIA
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  HEATING  /  AIR  CONDITIONING:  AIR  CONDITIONING  SYSTEM:  BUS  CONNECTOR;;  2013  MY  RAV4  [12/2012  -­
             ]

BUS  CONNECTOR
1.  CONSTRUCTION
(a)  On  models  with  automatic  air  conditioning  system,  the  bus  connector  has  a  built-­in  communication/driver  IC,
which  communicates  with  each  servomotor  connector,  actuates  the  servomotor,  and  has  a  position  detection
function.  This  enables  bus  communication  for  the  servomotor  wire  harness  to  achieve  a  more  lightweight
construction  and  a  reduced  number  of  wires.

*A With  Bus  Connector *B Without  Bus  Connector


*1 Bus  Connector *2 Air  Conditioning  Amplifier  Assembly
*3 Communication  IC *4 CPU

*5 Drive  IC *6 Communication/Drive  IC


*5 Drive  IC *6 Communication/Drive  IC
*7 Servomotor -­ -­
*a To  Air  Inlet  Servomotor *b To  Mode  Control  Servomotor
To  Air  Mix  Servomotor  (Passenger
*c *d To  Air  Mix  Servomotor  (Driver  Side)
Side)
*e To  Air  Conditioning  Amplifier  Assembly *f To  No.  1  Cooler  Thermistor
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IIB
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  HEATING  /  AIR  CONDITIONING:  AIR  CONDITIONING  SYSTEM:  SERVO  MOTOR;;  2013  MY  RAV4  [12/2012  -­
             ]

SERVO  MOTOR
1.  CONSTRUCTION
(a)  On  models  with  automatic  air  conditioning  system,  a  pulse  pattern  type  servomoter  is  used.

(b)  In  contrast  to  the  previous  type  that  detects  the  position  by  way  of  a  potentiometer  voltage,  the  pulse
pattern  type  servomotor  detects  the  relative  position  by  way  of  2-­bit  on/off  signals.

(c)  The  forward  and  reverse  revolutions  of  this  motor  are  detected  by  way  of  2  phases,  A  and  B,  which  output  4
types  of  patterns.  The  air  conditioning  amplifier  assembly  counts  the  number  of  pulse  patterns  in  order  to
determine  the  stopped  position.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IIC
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  HEATING  /  AIR  CONDITIONING:  AIR  CONDITIONING  SYSTEM:  QUICK  HEATER;;  2013  MY  RAV4  [12/2012  -­
             ]

QUICK  HEATER
1.  CONSTRUCTION
(a)  The  PTC  heater  (quick  heater  assembly)  consists  of  a  PTC  element  and  an  aluminum  fin.  When  current  is
applied  to  the  PTC  element,  it  generates  heat  to  warm  the  air  that  passes  through  the  unit.

*1 PTC  Heater  (Quick  Heater  Assembly) *2 PTC  Element


*3 Aluminum  Fin -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IID
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  HEATING  /  AIR  CONDITIONING:  AIR  CONDITIONING  SYSTEM:  CLEAN  AIR  FILTER;;  2013  MY  RAV4  [12/2012
-­                ]

CLEAN  AIR  FILTER


1.  CONSTRUCTION
(a)  A  pollen  removal  type  clean  air  filter  is  used  to  remove  dust,  pollen  and  other  micron  particles  from  air
entering  from  outside  the  vehicle  to  provide  a  comfortable  cabin  of  clean  air.  The  clean  air  filter  is  installed  in
the  upper  section  of  the  blower  fan.

*1 Clean  Air  Filter *2 Case


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IIE
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  HEATING  /  AIR  CONDITIONING:  AIR  CONDITIONING  SYSTEM:  COOLER  CONDENSER;;  2013  MY  RAV4
[12/2012  -­                ]

COOLER  CONDENSER
1.  CONSTRUCTION
(a)  On  models  with  air  conditioning  system,  sub-­cool  condenser  is  used.  This  is  a  multi-­flow  condenser  consisting
of  3  portions:  a  condensing  portion,  a  super-­cooling  portion  and  a  gas-­liquid  separator  (modulator)  all
integrated  together.  This  cooler  condenser  assembly  uses  a  sub-­cool  cycle  for  its  cooling  cycle  system  to
improve  heat-­exchanging  efficiency.
(b)  In  the  sub-­cool  cycle,  after  the  refrigerant  passes  through  the  condensing  portion  of  the  cooler  condenser
assembly,  both  the  liquid  refrigerant  and  the  gaseous  refrigerant  that  could  not  be  liquefied  are  cooled  again
in  the  super-­cooling  portion.  Thus,  the  refrigerant  is  sent  to  the  No.  1  cooler  evaporator  sub-­assembly  in  an
almost  completely  liquefied  state.

*1 Condensing  Portion *2 Modulator


*3 Desiccant *4 Filter

*5 Super-­cooling  Portion -­ -­
*a Gaseous  Refrigerant *b Liquid  Refrigerant

HINT:
The  point  at  which  the  air  bubbles  disappear  in  the  refrigerant  of  the  sub-­cool  cycle  is  lower  than  the  proper
amount  of  refrigerant  with  which  the  system  must  be  filled.  Therefore,  if  the  system  is  recharged  with
refrigerant  based  on  the  point  at  which  the  air  bubbles  disappear,  the  amount  of  refrigerant  would  be
insufficient.  As  a  result,  the  cooling  performance  of  the  system  will  be  affected.  If  the  system  is  overcharged
with  refrigerant,  this  will  also  lead  to  reduced  performance.  For  the  proper  method  of  verifying  the  amount  of
the  refrigerant  and  to  recharge  the  system  with  refrigerant,  refer  to  the  Repair  Manual.
the  refrigerant  and  to  recharge  the  system  with  refrigerant,  refer  to  the  Repair  Manual.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IIF
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  HEATING  /  AIR  CONDITIONING:  AIR  CONDITIONING  SYSTEM:  COMPRESSOR  WITH  PULLEY;;  2013  MY  RAV4
[12/2012  -­                ]

COMPRESSOR  WITH  PULLEY


1.  CONSTRUCTION
(a)  The  compressor  with  pulley  assembly  is  a  continuously  variable  capacity  type  in  which  its  capacity  can  be
varied  in  accordance  with  the  cooling  load  of  the  air  conditioning.

(1)  This  compressor  with  pulley  assembly  consists  of  a  Damper  Limiter  (DL)  type  pulley*1,  magnet  clutch
assembly*2,  shaft,  lug  plate,  swash  plate,  piston,  shoe,  crank  chamber,  cylinder  and  solenoid  valve.

(2)  A  solenoid  valve  that  adjusts  the  flow  of  the  refrigerant  so  that  the  compressor  with  pulley  assembly
capacity  can  be  controlled  as  desired  is  provided.

*1:  AWD  models


*2:  2WD  models
*A AWD  Models *B 2WD  Models
*1 Shoe *2 Crank  Chamber
*3 Shaft *4 Lug  Plate
*5 Piston *6 Cylinder
*7 Solenoid  Control  Valve *8 Magnet  Clutch  Assembly

(b)  Shaft  Oil  Separator

(1)  Compressor  oil,  which  has  been  mixed  with  the  refrigerant  and  circulated  in  the  air  conditioning  cycle,  is
separated  by  the  shaft  oil  separator  built  into  the  shaft  and  accumulated  in  the  compressor.
separated  by  the  shaft  oil  separator  built  into  the  shaft  and  accumulated  in  the  compressor.

(2)  For  the  shaft  oil  separator,  an  oil  return  passage  is  located  between  the  swash  plate  with  less  oil  and  the
lug  plate  and  refrigerant  gas  in  which  small  amount  of  oil  is  mixed  is  sent  to  the  intake  chamber.  As  a
result,  the  oil  circulation  amount  in  the  air  conditioning  cycle  is  reduced.

*1 Swash  Plate *2 Shaft


*3 Lug  Plate *4 Shaft  Oil  Separator
*a Refrigerant  Gas -­ -­

(c)  Damper  Limiter  (DL)  Type  Pulley  (AWD  Models)

(1)  This  pulley  contains  a  damper  to  absorb  the  torque  fluctuations  of  the  engine  and  a  limiter  mechanism  to
protect  the  drive  belt  in  case  the  compressor  locks.  In  the  event  that  the  compressor  locks,  the  limiter
mechanism  causes  the  spoke  portion  of  the  pulley  to  break,  thus  separating  the  pulley  from  the
compressor  with  pulley  assembly.
*1 Damper  Limiter  (DL)  Type  Pulley *2 Damper
*a A  -­  A  Cross  Section -­ -­

2.  OPERATION
(a)  Variable  Capacity  Operation
(1)  The  crank  chamber  is  connected  to  the  suction  passage.  A  solenoid  control  valve  is  provided  between  the
suction  passage  (low  pressure)  and  the  discharge  passage  (high  pressure).

(2)  The  solenoid  control  valve  operates  under  duty  cycle  control  in  accordance  with  the  signals  from  the  air
conditioning  amplifier  assembly.

*1 Suction  Passage *2 Crank  Chamber


*3 Piston *4 Discharge  Passage

*5 Solenoid  Control  Valve *6 Air  Conditioning  Amplifier  Assembly

(3)  When  the  solenoid  control  valve  closes  (the  solenoid  coil  is  energized),  a  difference  in  pressure  is  created
and  the  pressure  in  the  crank  chamber  decreases.  Then,  the  pressure  applied  to  the  right  side  of  the
and  the  pressure  in  the  crank  chamber  decreases.  Then,  the  pressure  applied  to  the  right  side  of  the
piston  becomes  greater  than  the  pressure  applied  to  the  left  side  of  the  piston.  This  compresses  the  spring
and  tilts  the  lug  plate.  As  a  result,  the  piston  stroke  increases  and  the  discharge  capacity  increases.

*1 Suction  Passage *2 Crank  Chamber


*3 Piston *4 Discharge  Passage
*5 Solenoid  Control  Valve *6 Air  Conditioning  Amplifier  Assembly
Crank  Chamber  Pressure  +  Spring
*a *b Piston  Stroke:  Large
Force

(4)  When  the  solenoid  control  valve  opens  (the  solenoid  coil  is  not  energized),  the  difference  in  pressure
disappears.  Then,  the  pressure  applied  to  the  left  side  of  the  piston  becomes  the  same  as  the  pressure
applied  to  the  right  side  of  the  piston.  Thus,  the  spring  elongates  and  eliminates  the  tilt  of  the  lag  plate.  As
a  result,  there  is  a  small  piston  stroke  and  the  discharge  capacity  decreases.
*1 Suction  Passage *2 Crank  Chamber
*3 Piston *4 Discharge  Passage
*5 Solenoid  Control  Valve *6 Air  Conditioning  Amplifier  Assembly
Crank  Chamber  Pressure  +  Spring
*a *b Piston  Stroke:  Small
Force

(b)  Variable  Crank  Suction  (CS)  Valve

(1)  The  refrigerant  in  the  crank  chamber,  which  varies  the  capacity  of  the  compressor,  returns  to  the  intake
chamber  through  a  valve  and  is  compressed  by  the  compressor.  The  variable  CS  valve  is  located  between
the  crank  chamber  and  the  intake  chamber.  The  opening  amount  of  the  variable  CS  valve  is  reduced
when  the  capacity  is  being  varied  to  set  the  amount  of  refrigerant  in  the  crank  chamber  to  only  the  very
minimum  amount  necessary  for  control,  thus  reducing  the  power  required  to  drive  the  compressor.
*1 Variable  CS  Valve -­ -­
*a From  Crank  Chamber *b To  Intake  Chamber

Refrigerant  Flow -­ -­

(c)  Variable  Suction  Side  Throttle  Operation

(1)  Refrigerant  inlet  pressure  is  applied  to  the  top  of  the  variable  suction  side  throttle,  and  crank  chamber
pressure  is  applied  to  the  bottom  of  the  variable  suction  side  throttle.

(2)  The  pressure  difference  moves  the  variable  suction  side  throttle  up  and  down,  expanding  and  contracting
the  refrigerant  inlet  passage.

(3)  When  the  refrigerant  flow  is  at  its  maximum,  the  refrigerant  inlet  pressure  is  greater  than  the  crank
chamber  pressure.  This  causes  the  variable  suction  side  throttle  to  move  down,  fully  opening  the
refrigerant  inlet  passage  and  lowering  the  refrigerant  inlet  resistance.

(4)  When  the  amount  of  refrigerant  flow  is  controlled,  the  crank  chamber  pressure  is  greater  than  the
refrigerant  inlet  pressure,  raising  the  variable  inlet  throttle  to  contract  the  flow  passage.

(5)  These  controls  suppress  noise  by  reducing  pulsation  from  the  refrigerant  inlet.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IIG

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  HEATING  /  AIR  CONDITIONING:  AIR  CONDITIONING  SYSTEM:  ROOM  TEMPERATURE  SENSOR  (COOLER
THERMISTOR);;  2013  MY  RAV4  [12/2012  -­                ]

ROOM  TEMPERATURE  SENSOR  (COOLER  THERMISTOR)


1.  CONSTRUCTION
(a)  On  models  with  automatic  air  conditioning  system,  a  cooler  (room  temperature  sensor)  thermistor  is
provided.

(b)  The  cooler  (room  temperature  sensor)  thermistor  detects  the  front  room  temperature  based  on  changes
in  the  resistance  of  its  built-­in  thermistor.  This  signal  is  used  by  the  air  conditioning  amplifier  assembly.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IIH

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  HEATING  /  AIR  CONDITIONING:  AIR  CONDITIONING  SYSTEM:  AMBIENT  TEMPERATURE  SENSOR
(THERMISTOR);;  2013  MY  RAV4  [12/2012  -­                ]

AMBIENT  TEMPERATURE  SENSOR  (THERMISTOR)


1.  CONSTRUCTION
(a)  The  cooler  (ambient  temperature  sensor)  thermistor  detects  the  ambient  temperature  based  on  changes
in  the  resistance  of  its  built-­in  thermistor.  This  signal  is  used  by  the  air  conditioning  amplifier  assembly.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005III
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  HEATING  /  AIR  CONDITIONING:  AIR  CONDITIONING  SYSTEM:  AIR  CONDITIONING  CONTROL;;  2013  MY
RAV4  [12/2012  -­                ]

AIR  CONDITIONING  CONTROL


1.  OPERATION
(a)  Mode  Position  and  Damper  Operation

*1 Front  Defroster *2 Side  Defroster


*3 Fresh  Air *4 Recirculated  Air
*5 Blower  with  Fan  Motor  Sub-­assembly *6 No.  1  Cooler  Evaporator  Sub-­assembly

*7 Heater  Radiator  Unit  Sub-­assembly *8 PTC  Heater  (Quick  Heater  Assembly)


*9 Side  Register *10 Center  Register

*11 Upper  Register *12 Rear  Footwell  Register  Duct


*13 Footwell  Register -­ -­
*a Driver  Side *b Passenger  Side

Models  with  Automatic  Air  Conditioning


*c -­ -­
System

CONTROL OPERATION  POSITION DAMPER OPERATION


CONTROL OPERATION  POSITION DAMPER OPERATION
DAMPER POSITION

Air  Inlet FRESH A Brings  in  fresh  air.


Control
Damper RECIRC B Recirculates  internal  air.

Air  Mix MAX  COLD  to  MAX  HOT*1 C  -­  D  -­  E Varies  the  mixture  ratio  of  the  fresh  air  and  the  recirculation
Control Temp.  Setting*2:  16  °C  (61 (C'  -­  D'  -­ air  in  order  to  regulate  the  temperature  continuously  from
Damper °F)  to  32  °C  (90  °F) E') HOT  to  COLD.

Defrosts  the  windshield  through  the  front  defroster  and  side


DEF H,  K
register.

Defrosts  the  windshield  through  the  front  defroster  and  side


FOOT  /  DEF H,  J register,  while  air  is  also  blown  out  from  the  footwell  register
duct  and  rear  footwell  register  duct.

Mode Air  blows  out  of  the  footwell  register  duct,  rear  footwell
Control FOOT H,  I register  duct  and  side  register.  In  addition,  air  blows  out
Damper slightly  from  the  front  defroster.

Air  blows  out  of  the  center  register,  side  register,  footwell
BI-­LEVEL F,  I
register  duct  and  rear  footwell  register  duct.

FACE F,  K Air  blows  out  of  the  center  register  and  side  register.

*1:  Models  with  manual  air  conditioning  system


*2:  Models  with  automatic  air  conditioning  system

(b)  Air  Outlets  and  Airflow  Volume


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IIL
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  HEATING  /  AIR  CONDITIONING:  AIR  CONDITIONING  SYSTEM:  SOLAR  SENSOR;;  2013  MY  RAV4  [12/2012  -­
             ]

SOLAR  SENSOR
1.  CONSTRUCTION
(a)  On  models  with  automatic  air  conditioning  system,  a  solar  sensor  (automatic  light  control  sensor)  is  provided.

(b)  The  solar  sensor  (automatic  light  control  sensor)  consists  of  a  photo  diode,  2  amplifier  circuits  for  the  solar
sensor  (automatic  light  control  sensor)  and  a  frequency  converter  circuit  for  the  light  control  sensor.

(c)  The  solar  sensor  (automatic  light  control  sensor)  detects  (in  the  form  of  changes  in  the  current  that  flows
through  the  built-­in  photo  diode)  the  changes  in  the  amount  of  sunlight  from  its  LH  and  RH  sides  (2
directions)  and  outputs  these  sunlight  strength  signals  to  the  air  conditioning  amplifier  assembly.

Solar  Sensor  (Automatic  Light  Control


*1 *2 Photo  Diode
Sensor)
*3 Frequency  Conversion  Circuit *4 Amplifier  Circuit  LH

*5 Amplifier  Circuit  RH -­ -­


*a Left  Side *b Right  Side

To  Main  Body  ECU  (Multiplex  Network


*c Sensor  Portion *d
Body  ECU)
*e To  Air  Conditioning  Amplifier  Assembly -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IIM

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  HEATING  /  AIR  CONDITIONING:  AIR  CONDITIONING  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­
             ]

GENERAL
1.  OUTLINE
(a)  Air  Conditioning  System

(1)  An  automatic  air  conditioning  system  or  a  manual  air  conditioning  system  is  provided.

(2)  The  automatic  air  conditioning  system  uses  left  and  right  independent  temperature  control  to
enhance  comfort.

2.  SPECIFICATIONS
(a)  Ventilation  and  Heater  Core

MODEL SPECIFICATIONS

Type Straight  Flow  Aluminum-­II  (SFA-­II)

201.5  mm  x  150  mm  x  27  mm


Heater  Radiator  Unit  Sub-­assembly Size  (W  x  H  x  L)
(7.93  in.  x  5.90  in.  x  1.06  in.)

Fin  Pitch 1.8  mm  (0.07  in.)

K70-­10.5T*1
Motor  Type
K70-­10T*2
Blower  with  Fan  Motor  Assembly
Fan  Type Semi  Sirocco

Fan  Size  (Dia.  x  H) 155  mm  x  70  mm  (6.10  in.  x  2.76  in.)

*1:  Models  with  manual  air  conditioning  system


*2:  Models  with  automatic  air  conditioning  system

(b)  Air  Conditioning

MODEL SPECIFICATIONS

Type Multi-­Flow-­IV  (MF-­IV)  Sub-­cool

680  mm  x  415  mm  x  16  mm


Cooler  Condenser  Assembly Size  (W  x  H  x  L)
(26.8  in.  x  16.3  in.  x  0.63  in.)

Fin  Pitch 2.75  mm  (0.11  in.)

7SES17*1
Cooler  Compressor  Assembly
7SAS17*2

Motor  Type Revolutionary  Super-­slim  Structure  (RS)

226  mm  x  241  mm  x  38  mm


No.  1  Cooler  Evaporator  Sub-­assembly Size  (W  x  H  x  L)
(8.90  in.  x  9.49  in.  x  1.50  in.)

Fin  Pitch 3.0  mm  (0.11  in.)


Type HFC-­134a
Refrigerant
Charge  Volume 470  g  to  530  g  (16.6  oz.  to  18.7  oz.)

*1:  AWD  models


*2:  2WD  models

3.  MAIN  FEATURES
(a)  The  air  conditioning  system  has  the  following  features:

The  neural  network  control  is  used  so  passengers  can  finely  control  the  air
conditioning  for  maximum  comfort.*1
A  pollen-­removal  type  clean  air  filter,  which  has  a  pollen-­removal  effect,  is  used.*1
The  manual  blower  control  has  7  steps  and  automatic  blower  control  has  31  steps
High
to  allow  precise  control.*1
Performance
The  blower  control  has  4  steps.*2
The  system  contains  a  PTC  heater  (quick  heater  assembly)  that  heats  the  air  that
has  passed  through  the  heater  radiator  unit  sub-­assembly  to  ensure  proper  heater
performance.

A  bus  connector  with  a  built-­in  IC  is  used  in  a  lightweight  wire  harness  design  to
allow  a  reduced  number  of  wires.
Lightweight*1
The  use  of  this  connector  means  that  pulse  pattern  type  servo  motors  can  be
used.

A  blower  motor  with  a  built-­in  blower  motor  controller  is  used  to  achieve  a  compact
Compact
construction.*1

The  following  parts  are  used  to  ensure  high  cooling  performance  while  achieving  a  compact
and  lightweight  construction:

Semi-­center  Location  Air  Conditioning  Unit


Others
Revolutionary  Super-­slim  Structure  (RS)  Evaporator
Straight  Flow  Aluminum-­II  (SFA-­II)  Heater  Radiator
Multi-­Flow-­IV  (MF-­IV)  Sub-­cool  Condenser

*1:  Models  with  automatic  air  conditioning  system


*2:  Models  with  manual  air  conditioning  system

4.  PRECAUTION
(a)  Ignition  Switch  Expressions

(1)  The  type  of  ignition  switch  used  on  this  model  differs  depending  on  the  specifications  of  the  vehicle.
The  expressions  listed  in  the  table  below  are  used  in  this  section.

EXPRESSION IGNITION  SWITCH ENGINE  SWITCH


(POSITION) (CONDITION)

Ignition  Switch  off LOCK Off  (Lock)

Ignition  Switch  ACC ACC On  (ACC)


Ignition  Switch  ON ON On  (IG)

Engine  Start START On  (Start)


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IIN
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  HEATING  /  AIR  CONDITIONING:  AIR  CONDITIONING  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012
-­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IIO
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  HEATING  /  AIR  CONDITIONING:  AIR  CONDITIONING  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­
             ]

PARTS  LOCATION

Relay  Block  RH


*1 Air  Conditioning  Pressure  Sensor *2
PTC  Heater  Relay

*3 Cooler  Condenser  Assembly *4 Compressor  with  Pullery  Assembly

Cooler  (Ambient  Temp.  Sensor) Relay  Block  LH


Cooler  (Ambient  Temp.  Sensor) Relay  Block  LH
*5 *6
Thermistor Heater  Relay

*7 ECM -­ -­

Models  with  Manual  Air  Conditioning Models  with  Automatic  Air  Conditioning
*A *B
System System
*1 No.  2  Heater  Control  Sub-­assembly *2 No.  1  Heater  Control  Sub-­assembly
Solar  Sensor  (Automatic  Light  Control
*3 No.  3  Heater  Control  Sub-­assembly *4
Sensor)
Sensor)
*5 Combination  Meter  Assembly *6 Air  Conditioning  Amplifier  Assembly
Cooler  (Room  Temp.  Sensor)
*7 *8 Eco  Mode  Switch
Thermistor
*9 Air  Conditioning  Control  Assembly -­ -­

Models  with  Automatic  Air  Conditioning  System

No.  1  Air  Conditioning  Radiator  Damper


*1 PTC  Heater  (Quick  Heater  Assembly) *2
Servo  Sub-­assembly
*3 Heater  Radiator  Unit  Sub-­assembly *4 No.  1  Cooler  Thermistor
No.  2  Air  Conditioning  Radiator  Damper
*5 No.  1  Cooler  Evaporator  Sub-­assembly *6
Servo  Sub-­assembly
Blower  Motor  with  Fan  Sub-­assembly
*7 Cooler  Expansion  Valve *8
Blower  Motor  Controller

No.  3  Air  Conditioning  Radiator  Damper


*9 Clean  Air  Filter *10
Servo  Sub-­assembly
*11 No.  1  Damper  Servo  Sub-­assembly -­ -­

Models  with  Manual  Air  Conditioning  System


*1 PTC  Heater  (Quick  Heater  Assembly) *2 Heater  Radiator  Unit  Sub-­assembly
*3 No.  1  Cooler  Thermistor *4 No.  1  Cooler  Evaporator  Sub-­assembly
*5 Cooler  Expansion  Valve *6 Blower  Register
*7 Blower  Motor  with  Fan  Sub-­assembly *8 Clean  Air  Filter
*9 No.  1  Damper  Servo  Sub-­assembly -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IIP
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  METER  /  GAUGE  /  DISPLAY:  METER  /  GAUGE  SYSTEM:  COMBINATION  METER;;  2013  MY  RAV4  [12/2012  -­
             ]

COMBINATION  METER
1.  SYSTEM  CONTROL
(a)  Operating  Condition

(1)  Eco  Driving  Indicator

Eco  Driving  Indicator  starts  to  operate  when  all  of  the  following  conditions  are  met:

Ignition  switch  is  ON.

Engine  is  running.


Condition
Shift  lever  is  in  D.

Drive  mode  is  Normal  or  ECO  mode.

Eco  Driving  Indicator  stops  operation  when  any  of  the  following  conditions  is  met:

Ignition  switch  is  off.

Engine  is  stopped.


Condition
Shift  lever  is  in  any  position  other  than  D.

Drive  mode  is  any  other  mode  except  Normal  or  ECO  mode.

2.  FUNCTION
(a)  Buzzer  Function

(1)  The  table  below  shows  the  warning  and  reminder  functions  of  the  buzzer  in  the  combination  meter
assembly:

ITEM

Front  Seat  Belt  Warning


EPS  Warning
Smart  Key  System  Warning
Immobiliser  System
Parking  Brake  Unreleased  Warning
Door  Open  Driving  Warning
Downshift  Reject  Warning
Light  Reminder
Sliding  Roof  Open  Warning
Key  Reminder
Brake  Buzzer

HINT:
The  buzzer  function  differs  by  vehicle  specification.

(b)  Multi-­information  Display

(1)  The  multi-­information  display  can  be  switched  by  operating  the  DISP  switch  located  on  the  steering  pad
switch  assembly.
(2)  The  multi-­information  display  indicates  as  follows:

DISPLAY OUTLINE*1

In  the  cruise  information  display,  6  types  of  information  can  be  displayed:

Current  Fuel  Consumption


Average  Fuel  Consumption
Cruise
Average  Vehicle  Speed
Information
Cruising  Range
Outside  Temperature
ECO  Driving  Indicator  Zone  Display*2

Water
Temperature The  engine  coolant  temperature  date  are  displayed  with  bar  graph.
Gauge

The  Eco  Driving  Indicator  Light  can  be  set  up  from  this  screen.  The  customization  display  is
Customization*2 available  only  while  the  vehicle  is  stopped.  If  vehicle  movement  is  detected  during  setup,  the
setup  will  be  canceled  automatically.

HINT:
*1:  The  items  displayed  differ  by  vehicle  specification.

*2:  When  the  ECO  driving  indicator  zone  display  is  selected  by  customization  function.

(3)  Cruise  Information  Display

The  cruise  information  display  can  be  switched  by  operating  the  DISP  switch.  The  counter  can  be  reset
by  pressing  and  holding  the  DISP  switch  for  0.8  seconds  or  more.
NO. CONDITION

a Standard  display  mode

b Eco  display  mode

1 The  DISP  switch  is  operated  for  less  than  0.8  seconds.

2 The  DISP  switch  is  operated  for  0.8  seconds  or  more  to  reset.

DISPLAY OUTLINE

Displays  the  value  that  has  been


calculated  by  the  meter  ECU,  which  is
based  on  the  driven  distance  and  the  fuel
Current  Fuel
consumption  volume  (fuel  injection
Consumption
amount  signal  from  the  ECM  via  CAN),
provided  that  the  ignition  switch  is  turned
ON.

Displays  the  value  that  has


been  calculated  by  the  meter
ECU,  which  is  based  on  the
driven  distance  and  the  fuel
Total
consumption  volume  (fuel
Average  Fuel
injection  amount  signal  from
Consumption
the  ECM  via  CAN)  since  the
counter  was  reset.
The  display  updates  every  10
seconds.

Water
The  engine  coolant  temperature  date  are
Temperature
displayed  with  bar  graph.
Gauge

Displays  the  value  that  has


been  calculated  by  the  meter
ECU,  which  is  based  on  the
Average elapsed  time  and  driven
Vehicle distance  since  the  ignition
Speed switch  was  turned  ON  or  since
the  counter  was  reset.
The  display  updates  every  10
seconds.
Displays  the  value  that  has  been
calculated  by  the  meter  ECU,  which  is
based  on  the  fuel  consumption  data  that
Cruising the  meter  ECU  continuously  monitors  and
Range stores  in  its  memory,  and  the  residual  fuel
volume  data,  provided  that  the  ignition
switch  is  turned  ON.

Displays  the  outside


Outside temperature.
Temperature The  display  updates  every  3.84
second.

ECO  Driving
Eco  driving  ratio  based  on  acceleration  is
Indicator
shown  with  a  bar  graph.
Zone  Display

(c)  Eco  Driving  Indicator

(1)  The  operating  diagram  of  Eco  Driving  Indicator  is  as  follows:
(2)  When  the  ECM,  using  information  (such  as  vehicle  speed,  accelerator  pedal  depressed  volume,  engine
speed  signal  (engine  RPM  data),  and  so  on),  calculates  that  the  vehicle  is  driven  in  an  Eco-­friendly
manner,  it  turns  on  Eco  Driving  Indicator  Light  and  shows  the  bar  graph  of  ECO  Driving  Indicator  Zone
Display  within  Zone  of  Eco  driving.
(3)  When  the  ECM  calculates  that  the  acceleration  exceeds  Zone  of  Eco  driving,  it  turns  off  Eco  Driving
Indicator  Light  and  blinks  the  right  side  of  ECO  Driving  Indicator  Zone  Display.

(4)  The  operation  of  Eco  Driving  Indicator  is  as  follows:

VEHICLE  CONDITION ECO  DRIVING  INDICATOR  ZONE  DISPLAY ECO  DRIVING  INDICATOR  LIGHT

Stopped Turns  off

ECO  Driving Turns  on

Non-­ECO  Driving Turns  off

(5)  Eco  Driving  Indicator  can  be  deactivated  in  the  following  ways:  Eco  Driving  Indicator  Light  can  be
deactivated  from  Eco  Driving  Indicator  Light  customization  display  of  the  multi-­information  display.

(d)  Front  Seat  Belt  Warning  Function


(1)  When  the  ignition  switch  is  ON,  this  system  detects  the  condition  of  the  seat  belts  based  on  the  signals
from  the  driver  and  front  passenger  seat  belt  buckle  switches  and  the  occupant  detection  sensor.  And  if
the  driver  seat  belt  is  unbuckled,  the  buzzer  sounds  5  times.

(2)  When  the  vehicle  speed  exceeds  20  km/h  (12.4  mph),  the  buzzer  sounds  only  1  time  to  remind  the  fact
that  the  seat  belt  is  unbuckled.  After  30  seconds,  the  buzzer  sounds  intermittently  to  emphasize  the  fact
that  the  seat  belt  is  unbuckled.  After  9.6  seconds,  the  sound  changes  for  emphasis.  The  sound  continues
for  20  seconds.  Once  a  buzzer  begins  to  sound,  it  will  continue  until  the  seat  belt  is  buckled  or  the  ignition
switch  is  turned  off.

HINT:
Upon  receiving  a  request  from  a  user  who  cannot  wear  a  seat  belt  for  a  special  reason,  the  buzzer  warning
can  be  canceled  using  the  Techstraem.  For  details,  refer  to  the  Repair  Manual.

(3)  Occupant  Detection  Sensor

The  occupant  detection  sensors  are  installed  on  brackets  connecting  the  seat  rail  and  the  seat
frame.  The  resistance  values  of  these  sensors,  which  vary  in  accordance  with  the  distortion  that
acts  on  the  brackets,  are  output  to  the  occupant  detection  ECU.
The  occupant  detection  ECU  constantly  monitors  the  weight  on  the  front  passenger  seat,  and
makes  a  judgment  in  accordance  with  the  signals  from  the  occupant  detection  sensor  and  the
state  of  the  front  passenger  seat  belt  buckle  switch.
The  occupant  detection  ECU  transmits  the  signals  to  the  center  airbag  sensor  assemby.

3.  FAIL-­SAFE
(a)  ECO  Driving  Indicator

(1)  When  any  of  the  following  conditions  are  met,  Eco  Driving  Indicator  Light  is  turned  off  and  ECO  Driving
Indicator  Zone  Display  is  stopped:

Engine  Signal  Malfunction


CAN  Signal  Malfunction
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IIQ
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  METER  /  GAUGE  /  DISPLAY:  METER  /  GAUGE  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  An  analog  display  type  combination  meter  assembly  is  used.
(b)  A  meter  ECU  and  a  buzzer  are  enclosed  in  the  combination  meter  assembly.  This  ECU  maintains
communication  with  other  ECUs  through  the  Controller  Area  Network  (CAN).

(c)  A  front  seat  belt  warning  function  is  provided.  If  the  front  seat  belt  is  not  buckled,  this  system  blinks  the  seat
belt  warning  light  and  sounds  the  buzzer  as  a  reminder.

(d)  Eco  Driving  Indicator  lets  the  driver  know  whether  the  vehicle  is  being  driven  in  an  eco-­friendly  manner  using
Eco  Driving  Indicator  Light  and  ECO  Driving  Indicator  Zone  Display*  in  multi-­information  display.

HINT:
*:  When  the  ECO  Driving  Indicator  Zone  Display  is  selected  by  customization  function.  For  details,  refer  to  the
Repair  Manual.
*A Hi-­grade  (Models  with  LDA) *B High-­grade  (Models  without  LDA)
*C Standard-­grade -­ -­

HINT:
The  diagrams  shown  above  are  for  describing  the  new  car  features.  They  may  differ  from  the  actual  design.  If
the  LEDs  malfunction,  the  entire  combination  meter  assembly  must  be  replaced.  For  details,  refer  to  the
Repair  Manual.

2.  MAIN  FEATURES
(a)  Liquid  Crystal  Display  (LCD)

(1)  An  LCD  is  positioned  on  the  combination  meter  assembly,  and  various  displays  are  shown  in  each  area  to
provide  information  to  the  driver.

Segment  Display  Type  Multi-­


*1 -­ -­
information  Display

3.  PRECAUTION
(a)  The  type  of  ignition  switch  used  on  this  model  differs  depending  on  the  specifications  of  the  vehicle.  This
expressions  listed  in  the  table  below  are  used  in  this  section.

EXPRESSION IGNITION  SWITCH ENGINE  SWITCH


(POSITION) (CONDITION)

Ignition  Switch  off LOCK Off  (Lock)

Ignition  Switch  ACC ACC On  (ACC)

Ignition  Switch  ON ON On  (IG)

Engine  Start START On  (Start)


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IIR
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  METER  /  GAUGE  /  DISPLAY:  METER  /  GAUGE  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­                ]

SYSTEM  DIAGRAM
ECU INPUT  SIGNAL

Engine  speed  signal


Shift  position  signal
Current  range  position  signal
Drive  mode  signal
Fuel  injection  volume  signal
ECM
Engine  coolant  temperature  signal
Buzzer  sounding  request  signal
Warning  light  control  signal
Indicator  light  illumination  request  signal
Diagnosis
Warning  light  illumination  request  signal
Center  Airbag  Sensor  Assembly Front  Passenger  Seat  Occupant  Detection  Signal
Diagnosis

Lighting  status  signal


Door  courtesy  light  switch  signal
Main  Body  ECU  (Multiplex  Network  Body  ECU) Warning  light  illumination  request  signal
Buzzer  sounding  request  signal
Driver  seat  belt  buckle  switch  signal

Warning  light  illumination  request  signal


Indicator  light  illumination  request  signal
Skid  Control  ECU
Vehicle  speed  signal
Diagnosis

Buzzer  sounding  request  signal


Certification  ECU  (Smart  Key  ECU  Assembly) Immobiliser  certification  signal
Emergency  request  signal

4WD  ECU  Assembly Warning  light  illumination  request  signal

Warning  light  illumination  request  signal


Power  Steering  ECU  Assembly Buzzer  sounding  request  signal
Diagnosis

Warning  light  illumination  request  signal


Lane  Departure  Warning  Camera
Diagnosis

HINT:
The  input  signals  differ  by  vehicle  specifications.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IIS
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  METER  /  GAUGE  /  DISPLAY:  METER  /  GAUGE  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­                ]

PARTS  LOCATION

*1 Telltale  Light  Assembly *2 Combination  Meter  Assembly

*3 Light  Control  Rheostat *4 Steering  Pad  Switch  Assembly


*5 DISP  Switch -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IIT

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  CRUISE  CONTROL:  CRUISE  CONTROL  SYSTEM:  CRUISE  CONTROL;;  2013  MY  RAV4  [12/2012  -­                ]

CRUISE  CONTROL
1.  FUNCTION  OF  MAIN  COMPONENTS

COMPONENT FUNCTION

ON/OFF
Turns  on/off  the  power  to  the  cruise  control  system.
Button

A  cancel  signal  can  be  output  to  the  ECM  through  the  operation  of  this
Cancel
switch.
Cruise  Control
Main  Switch The  acceleration  function  and  resume  control  function  can  be  performed  by
Assembly +RES operating  this  switch.  A  signal  is  output  to  the  ECM  when  this  switch  is
operated.

The  deceleration  function  and  set  control  function  can  be  performed  by
-­SET operating  this  switch.  A  signal  is  output  to  the  ECM  when  this  switch  is
operated.

Detects  the  vehicle  speed  and  transmits  a  signal  via  the  skid  control  ECU  to
Speed  Sensor
the  ECM.

Throttle
Adjusts  the  throttle  valve  to  the  limiter  position  in  accordance  with  signals
Control
from  the  ECM.
Throttle  Body Motor
Assembly Throttle
Position Transmits  the  throttle  valve  position  information  to  the  ECM.
Sensor

Stop  Light  Switch  Assembly Detects  the  depressing  of  the  brake  pedal  and  transmits  a  signal  to  the  ECM.

Park/Neutral  Position  Switch


Detects  the  shift  lever  position  and  transmits  a  signal  to  the  ECM.
Assembly

Illuminates  when  the  ON/OFF  button  has  been  pressed  to  turn
Cruise  Main the  cruise  control  system  on.
Indicator If  the  ECM  detects  a  malfunction,  this  light  illuminates  in  yellow
Combination Light to  warn  the  driver.
Meter  Assembly

Cruise  SET
Illuminates  when  the  -­SET  switch  on  the  cruise  control  main  switch
Indicator
assembly  has  been  pressed  to  set  the  cruise  control  system.
Light

Controls  the  cruise  control  system  in  accordance  with  signals  from
the  switches  and  sensors.
ECM
If  the  ECM  detects  a  malfunction  in  the  cruise  control  system,  it
will  store  a  Diagnostic  Trouble  Code  (DTC).
Transmission  Control  Switch Detects  the  shift  lever  upward  or  downward  position  switch  operation  and
transmits  a  signal  to  the  ECM.

2.  FUNCTION
(a)  The  cruise  control  system  has  the  following  functions:

FUNCTION OUTLINE

When  the  ON/OFF  button  is  turned  on  and  the  cruise  control  main  switch  assembly  is  pressed
to  the  -­SET  direction  and  released,  the  ECM  stores  the  vehicle  speed  in  the  memory  and
Set  Control continues  to  control  the  vehicle  at  that  speed.  The  set  speed  is  between  40  km/h  (25  mph)  and
200  km/h  (125  mph).  Furthermore,  when  the  cruise  control  system  is  running,  the  cruise  SET
indicator  light  on  the  combination  meter  assembly  illuminates.

When  the  cruise  control  main  switch  assembly  is  kept  pushed  to  the  -­SET  direction  while  the
cruise  control  system  is  running,  the  throttle  control  motor  is  energized  in  the  throttle  closing
Coast
direction,  and  the  vehicle  keeps  decelerating.  The  ECM  stores  the  vehicle  speed  when  the  cruise
Control
control  main  switch  assembly  is  released.  From  then  on,  the  ECM  controls  the  vehicle  speed  at
that  speed  constantly.

When  the  difference  between  the  actual  vehicle  speed  and  the  set  speed  is  less  than  5  km/h  (3
Tap-­down
mph),  the  set  speed  can  be  lowered  approx.  1.6  km/h  (1  mph)  each  time  by  operating  the
Control
cruise  control  main  switch  assembly  in  the  -­SET  direction  quickly  within  approx.  0.6  seconds.

When  the  cruise  control  main  switch  assembly  is  kept  pushed  to  the  +RES  direction  while  the
cruise  control  system  is  running,  the  throttle  control  motor  is  energized  in  the  throttle  opening
Accelerator
direction.  The  vehicle  keeps  accelerating  and  the  ECM  stores  the  vehicle  speed  when  the  cruise
Control
control  main  switch  assembly  is  released.  From  then  on,  the  ECM  controls  the  vehicle  speed  at
that  speed  constantly.

When  the  difference  between  the  actual  vehicle  speed  and  the  set  speed  is  less  than  5  km/h  (3
Tap-­up
mph),  the  set  speed  can  be  increased  approx.  1.6  km/h  (1  mph)  each  time  by  operating  the
Control
cruise  control  switch  in  the  +RES  direction  quickly  within  approx.  0.6  seconds.

The  low  speed  limit  is  the  lowest  speed  that  the  cruise  control  system  can  be  set  to  and  is  set  at
Low  Speed
approx.  40  km/h  (25  mph).  The  cruise  control  system  cannot  be  set  below  that  speed.  If  the
Limit
vehicle  speed  drops  below  that  speed  while  the  cruise  control  system  is  running,  the  cruise
Control
control  system  is  canceled  automatically.

After  the  cruise  control  system  is  canceled  for  any  reason  other  than  a  malfunction  or  operating
Resume the  ON/OFF  button,  the  mode  can  be  resumed  and  controlled  at  the  set  speed  by  operating  the
Control cruise  control  switch  in  the  +RES  direction  when  the  vehicle  speed  returns  above  the  low  speed
limit  (approx.  40  km/h  [25  mph]).

When  the  vehicle  is  traveling  uphill  using  cruise  control,  automatic  transmission  control  may
cause  the  transmission  to  shift  down.  During  shift  down  control,  when  the  end  of  uphill  travel  is
Shift  Down
determined,  the  transmission  will  shift  up  after  a  certain  period  of  time.  When  the  transmission
Control
shifts  down  during  the  accelerator  control  or  the  resume  control,  the  transmission  will  shift  up
after  the  accelerator  control  or  the  resume  control  ends.

If  any  of  the  following  signals  is  sent  to  the  ECM  while  the  cruise  control  system  is  running,  the
cruise  control  system  is  canceled  accordingly:

Stop  light  switch  assembly  on  signal  (depress  the  brake  pedal)
Manual
D  position  circuit  in  the  parl/neutral  position  switch  assembly  off  signal  (the  shift
Cancel
Control lever  is  moved  from  D  to  N).
The  1st,  2nd  or  3rd  range  is  selected  in  the  S  mode  position.
CANCEL  switch  on  signal
ON/OFF  button  off  signal

When  any  of  the  following  conditions  occurs  while  the  cruise  control  system  is  running,  the  set
speed  in  the  memory  is  cleared  to  cancel  the  cruise  control  system.  Furthermore,  the  cruise
main  indicator  light  turns  on  in  yellow  until  the  ON/OFF  button  is  turned  off,  and  the  operation
of  the  cruise  control  system  is  disabled  until  the  ON/OFF  button  is  turned  on  again.

The  stop  light  switch  assembly  has  an  open  or  short  circuit.
The  vehicle  speed  signal  is  abnormal.

When  any  of  the  following  conditions  occurs  while  the  cruise  control  system  is  running,  the  set
speed  in  the  memory  is  cleared  to  cancel  the  cruise  control  system.  Furthermore,  the  operation
of  the  cruise  control  system  is  disabled  until  the  ON/OFF  button  is  turned  on  again.

The  ETCS-­i  has  a  malfunction.

When  any  of  the  following  conditions  occurs  while  the  cruise  control  system  is  running,  the  set
speed  in  the  memory  is  cleared  to  cancel  the  cruise  control  system.  Furthermore,  the  cruise
main  indicator  light  turns  on  in  yellow  until  the  ON/OFF  button  is  turned  off,  and  the  operation
Automatic of  the  cruise  control  system  is  disabled  until  the  ignition  switch  is  turned  off.
Cancel
The  stop  light  switch  input  signal  is  abnormal.
Control
The  cancel  circuit  has  a  malfunction.

When  the  following  condition  occurs  while  the  cruise  control  system  is  running,  the  cruise
control  system  is  canceled.  The  cruise  control  system  can  be  resumed  at  the  set  speed  by
operating  the  cruise  control  main  switch  assembly  in  the  -­SET  or  +RES  direction  providing  that
the  vehicle  speed  is  above  the  lower  speed  limit  (approx.  40  km/h  [25  mph]).

The  vehicle  speed  falls  below  the  low  speed  limit  (approx.  40  km/h  [25  mph]).  The
set  speed  in  the  memory  is  maintained.

When  the  following  condition  occurs  while  the  cruise  control  system  is  running,  the  cruise
control  system  is  canceled.  The  cruise  control  system  can  be  resumed  at  the  set  speed  by
operating  the  cruise  control  main  switch  assembly  in  the  -­SET  direction  providing  that  the
vehicle  speed  is  above  the  lower  speed  limit  (approx.  40  km/h  [25  mph]).

The  vehicle  speed  drops  more  than  16  km/h  (10  mph)  below  the  set  speed.  The  set
speed  in  the  memory  is  cleared.

Other
While  the  vehicle  is  being  driven  under  cruise  control  system,  cruise  control  will  be  canceled  if
Cancellation
the  VSC  is  activated.  The  set  speed  in  the  memory  is  maintained.
Items

3.  DIAGNOSIS
(a)  If  a  malfunction  occurs  in  the  cruise  control  system,  the  ECM  cancels  the  cruise  control  system.  The  ECM
turns  the  cruise  main  indicator  light  in  yellow  to  inform  the  driver  of  a  malfunction.  At  this  time,  the  ECM
memorizes  the  malfunction  in  the  form  of  a  5-­digit  Diagnostic  Trouble  Code  (DTC).  For  details  of  the  DTC,
refer  to  the  Repair  Manual.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IIU
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  CRUISE  CONTROL:  CRUISE  CONTROL  SYSTEM:  COMBINATION  METER;;  2013  MY  RAV4  [12/2012  -­                ]

COMBINATION  METER
1.  CONSTRUCTION

*1 Combination  Meter  Assembly *2 Cruise  Main  Indicator  Light


*3 Cruise  SET  Indicator  Light -­ -­

(a)  The  combination  meter  assembly  illuminates  the  indicator  lights  in  accordance  with  each  respective  condition.

CONDITION CRUISE  MAIN  INDICATOR  LIGHT CRUISE  SET  INDICATOR  LIGHT

ON/OFF  Button  On Illuminates  (Green) -­

Set  Control Illuminates  (Green) Illuminates

Illuminates  (Yellow) -­
Malfunction  Occurred
Turns  Off -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IIV
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  CRUISE  CONTROL:  CRUISE  CONTROL  SYSTEM:  CRUISE  CONTROL  MAIN  SWITCH;;  2013  MY  RAV4  [12/2012  -­
             ]

CRUISE  CONTROL  MAIN  SWITCH


1.  CONSTRUCTION
(a)  The  cruise  control  main  switch  assembly  consists  of  the  ON/OFF  button,  +RES,  -­SET  and  CANCEL  switches.
The  +RES,  -­SET  and  CANCEL  switches  are  operated  using  a  lever  that  operates  in  3  directions.

(b)  The  cruise  control  main  switch  assembly  is  an  automatic  reset  (normally  open)  type  that  turns  on  only  when
the  switch  is  being  operated  and  turns  off  as  soon  as  the  driver  releases  the  switch.  Furthermore,  the
functions  of  the  control  switch  are  active  only  when  the  cruise  control  system  has  been  turned  on.

*1 +RES  Switch *2 ON/OFF  Button

*3 -­SET  Switch *4 CANCEL  Switch


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IIW

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  CRUISE  CONTROL:  CRUISE  CONTROL  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  The  cruise  control  system  is  available  depending  on  the  model.

(b)  The  cruise  control  system  is  controlled  by  the  ECM.

(c)  The  cruise  control  system  effects  control  through  the  Electronic  Throttle  Control  System-­intelligent
(ETCS-­i).  Once  the  cruise  control  system  is  set  to  the  desired  vehicle  speed,  the  throttle  valve  position  is
adjusted  automatically  to  maintain  the  vehicle  speed  without  depressing  the  accelerator  pedal.  The  ECM
compares  the  actual  vehicle  speed  and  the  set  speed.  If  the  vehicle  speed  is  higher  than  the  set  speed,
the  ECM  activates  the  throttle  control  motor  in  the  throttle  closing  direction.  If  the  vehicle  speed  is  lower
than  the  set  speed,  the  ECM  activates  the  throttle  motor  in  the  throttle  opening  direction.

2.  PRECAUTION
(a)  Ignition  Switch  Expressions

(1)  The  type  of  ignition  switch  used  on  this  model  differs  depending  on  the  specifications  of  the  vehicle.
The  expressions  listed  in  the  table  below  are  used  in  this  section.

EXPRESSION IGNITION  SWITCH ENGINE  SWITCH


(POSITION) (CONDITION)

Ignition  Switch  off LOCK Off  (Lock)

Ignition  Switch  ACC ACC On  (ACC)

Ignition  Switch  ON ON On  (IG)

Engine  Start START On  (Start)

(b)  Cruise  Control  System

(1)  Observe  the  following  precautions  when  using  the  cruise  control  system:

1.   Turn  the  ON/OFF  button  off  when  the  cruise  control  system  is  not  being  used.
2.   Beware  of  a  possible  increase  in  vehicle  speed  when  driving  downhill  (if  the  vehicle  speed
increases  excessively,  cancel  the  cruise  control  system  and  shift  down  to  decelerate  with
the  engine  brake).
3.   If  the  cruise  main  indicator  light  illuminates  in  yellow  while  the  cruise  control  system  is  on,
first  turn  the  cruise  control  system  off.  Then,  turn  the  cruise  control  system  back  on.  If  the
cruise  main  indicator  light  continues  to  illuminate  in  yellow  after  performing  the  above,
there  may  be  a  malfunction  in  the  system.

(2)  Do  not  use  the  cruise  control  system  under  the  following  road  and  vehicle  conditions:

Road  with  heavy  traffic


Steep  downhill
Road  with  sharp  bends
Winding  road
Frozen  or  snowy  road
Slippery  road  surface
Towing  trailer
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IIX
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  CRUISE  CONTROL:  CRUISE  CONTROL  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IIY
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  CRUISE  CONTROL:  CRUISE  CONTROL  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­                ]

PARTS  LOCATION

Brake  Actuator  Assembly


*1 Rear  Speed  Sensor  RH *2
Skid  Control  ECU

*3 ECM *4 Front  Speed  Sensor  RH

Throttle  Body  Assembly


*5 Throttle  Control  Motor *6 Park/Neutral  Position  Switch  Assembly
Throttle  Position  Sensor

*7 Front  Speed  Sensor  LH *8 Rear  Speed  Sensor  LH

*1 Combination  Meter  Assembly *2 Stop  Light  Switch  Assembly

*3 Cruise  Control  Main  Switch  Assembly -­ -­


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IIZ

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  CRUISE  CONTROL:  LANE  DEPARTURE  ALERT  SYSTEM:  LANE  DEPARTURE  ALERT  CONTROL;;  2013  MY
RAV4  [12/2012  -­                ]

LANE  DEPARTURE  ALERT  CONTROL


1.  FUNCTION  OF  MAIN  COMPONENTS

COMPONENT FUNCTION

Combination LDA  Main


Illuminates  or  blinks  to  warn  the  driver  in  accordance  with  signals  from  the  lane
Meter Indicator
departure  warning  camera  assembly.
Assembly Light

Captures  the  road  view  ahead  of  the  vehicle,  detects  lane  markers  on  the
driving  lane  and  calculates  the  radius  to  the  center  of  the  lane,  lane
width,  lateral  deviation  and  heading  angle  deviation.
Lane  Departure
Receives  signals  from  the  ECU  and  from  each  sensor  and  controls  the
Warning  Camera
lane  departure  alert  system.
Transmits  the  LDA  main  indicator  light  illumination  request  signal  to  the
combination  meter  assembly.

ECM Sends  a  shift  position  signal  to  the  lane  departure  warning  camera.

Sends  a  vehicle  speed  signal  from  the  speed  sensor  to  the  lane  departure  warning
Skid  Control  ECU
camera.

Detects  on/off  status  of  the  system  and  transmits  a  signal  to  the  lane  departure
LDA  Main  Switch
warning  camera.

Headlight  Dimmer
Transmits  a  turn  signal  command  to  the  lane  departure  warning  camera.
Switch  Assembly

Yawrate  Sensor Detects  yaw  rate  and  transmits  a  signal  to  the  lane  departure  warning  camera.

Speed  Sensors Transmits  a  vehicle  speed  signal  to  the  skid  control  ECU.

Skid  Control  Buzzer Sounds  to  warn  the  driver  in  accordance  with  signals  from  the  lane  departure
Assembly warning  camera.

2.  OPERATING  CONDITION
(a)  Operating  Conditions  of  Lane  Departure  Alert  System

OPERATION CONDITION

The  lane  departure  warning  function  is  activated  when  all  of  the  following  conditions  are  met:

The  LDA  main  switch  is  on.


The  vehicle  speed  is  between  approx.  50  km/h  (32  mph)  and  220  km/h  (138  mph).
Start
Lane  markers  are  detected.
No  turn  signal  command  is  detected.
The  lane  departure  alert  system  is  normal.
The  lane  departure  alert  system  is  suspended  when  any  one  of  the  following  conditions  is  met:

The  vehicle  speed  is  not  between  approx.  50  km/h  (32  mph)  and  220  km/h  (138
mph).
Stand-­by
A  turn  signal  command  is  detected.
No  lane  markers  are  detected.
This  function  resumes  when  the  conditions  above  are  removed.

The  lane  departure  alert  system  is  stopped  when  any  one  of  the  following  conditions  is  met:

The  LDA  main  switch  is  off.


The  lane  departure  alert  system  is  malfunctioning.

The  lane  departure  alert  system  resumes  when  the  following  conditions  are  met:
Stop
The  conditions  of  the  start  operation  above  are  satisfied.
The  lane  departure  alert  system  condition  is  normal.
The  ignition  switch  is  turned  off  and  ON  again  to  ensure  normal  operation,  after  the
lane  departure  alert  system  has  been  stopped  by  a  system  malfunction.

3.  FUNCTION
(a)  The  lane  departure  warning  camera  calculates  the  estimated  position  which  the  front  wheel  will  reach
after  a  few  seconds  based  on  the  information  collected  by  the  lane  departure  warning  camera,  vehicle
speeds  and  front  wheel  positions.  When  the  lane  departure  warning  camera  determines  that  the  front
wheel  is  about  to  cross  the  lane  marker,  the  lane  departure  warning  camera  activates  the  lane  departure
alert  system,  blinks  the  LDA  main  indicator  light  and  sounds  the  skid  control  buzzer  assembly.

(b)  The  lane  departure  alert  system  does  not  operate  if  the  vehicle  approaches  the  lane  marker  (but  does
not  cross  it),  as  long  as  the  vehicle  remains  parallel  with  the  lane  marker.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IJ0
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  CRUISE  CONTROL:  LANE  DEPARTURE  ALERT  SYSTEM:  COMBINATION  METER;;  2013  MY  RAV4  [12/2012  -­
             ]

COMBINATION  METER
1.  CONSTRUCTION
(a)  The  combination  meter  assembly  illuminates  or  blinks  the  LDA  indicator  lights,  and  sounds  a  skid  control
buzzer  assembly  in  accordance  with  the  respective  condition.

*1 LDA  Main  Indicator  Light *2 Lane  Marker  Indicator  (LH)


*3 Lane  Marker  Indicator  (RH) *4 LDA  Indicator

CONDITION LDA  MAIN  INDICATOR  LIGHT SKID  CONTROL


BUZZER  ASSEMBLY
LANE  MARKER LDA LANE  MARKER
INDICATOR  (LH) INDICATOR INDICATOR  (RH)

Function  in  Operation -­

Illuminates Illuminates Illuminates


(Green) (Green) (Green)

Function  in  Operation  (RH  Side) -­

Illuminates Illuminates
Off
(Green) (Green)
Function  in  Operation  (LH  Side) -­

Illuminates Illuminates
Off
(Green) (Green)

Warning  Operation  (RH  Side) Sounds

Illuminates
Off Blinks  (Yellow)
(Green)

Warning  Operation  (LH  Side) Sounds

Illuminates
Blinks  (Yellow) Off
(Green)

No  Lane  Markers  are  Detected -­

Illuminates
Off Off
(Green)

Temperature  of  lane  departure  warning



camera  assembly  is  abnormal
Illuminates
Off Off
(Yellow)

Malfunction  Occurred -­

Illuminates Illuminates Illuminates


(Yellow) (Yellow) (Yellow)
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IJ1
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  CRUISE  CONTROL:  LANE  DEPARTURE  ALERT  SYSTEM:  LANE  DEPARTURE  WARNING  CAMERA;;  2013  MY
RAV4  [12/2012  -­                ]

LANE  DEPARTURE  WARNING  CAMERA


1.  CONSTRUCTION
(a)  The  lane  departure  warning  camera  is  mounted  near  the  map  light  assembly  and  is  used  for  the  lane
departure  alert  system  and  automatic  high  beam  system.

(b)  The  lane  departure  warning  camera  detects  lane  markers  and  calculates  the  radius  to  the  center  of  the  lane,
heading  angle  deviation,  lateral  deviation  from  the  center  of  the  lane  and  the  lane  width.

*1 Lens  Portion *2 Lane  Departure  Warning  Camera

HINT:
When  one  of  the  following  operations  is  conducted,  the  lane  departure  warning  camera  angle  must  be
adjusted:

The  lane  departure  warning  camera  is  removed  and  reinstalled  or  replaced.
Parts  relating  to  the  tire  or  suspension  are  replaced  or  adjusted.
Strong  force  is  applied  onto  the  lane  departure  warning  camera.
For  details,  refer  to  the  Repair  Manual.
(c)  By  processing  the  road  image  data,  the  lane  departure  warning  camera  detects  lane  markers  and  calculates
the  radius  to  the  center  of  the  lane,  heading  angle  deviation,  lateral  deviation  from  the  center  of  the  lane  and
the  lane  width.
Lane  Departure  Warning  Camera  Calculation
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IJ2
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  CRUISE  CONTROL:  LANE  DEPARTURE  ALERT  SYSTEM:  LDA  MAIN  SWITCH;;  2013  MY  RAV4  [12/2012  -­                ]

LDA  MAIN  SWITCH


1.  CONSTRUCTION
(a)  Pressing  the  LDA  main  switch  operates  the  lane  departure  alert  system.

*1 Telltale  Light  Assembly *2 LDA  Main  Switch


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IJ3

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  CRUISE  CONTROL:  LANE  DEPARTURE  ALERT  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  The  lane  departure  alert  system  uses  a  lane  departure  warning  camera  to  detect  lane  markers  on  the
road  surface  and  activates  the  lane  departure  warning  when  needed.

(b)  The  lane  departure  alert  system  also  operates  on  roads  with  onlyone  lane  marker.

(c)  The  lane  departure  alert  system  is  controlled  by  the  lane  departure  warning  camera.

2.  PRECAUTION
(a)  Ignition  Switch  Expressions

(1)  The  type  of  ignition  switch  used  on  this  model  differs  depending  on  the  specifications  of  the  vehicle.
The  expressions  listed  in  the  table  below  are  used  in  this  section.

EXPRESSION IGNITION  SWITCH ENGINE  SWITCH


(POSITION) (CONDITION)

Ignition  Switch  off LOCK Off  (Lock)

Ignition  Switch  ACC ACC On  (ACC)

Ignition  Switch  ON ON On  (IG)

Engine  Start START On  (Start)

(b)  General  Handling  Precautions

(1)  Use  the  lane  departure  alert  system  with  clear  lane  markers.

(2)  The  lane  departure  alert  system  alerts  the  driver  of  unintentional  deviation  from  the  lane.
(3)  Keep  the  windshield  glass  clean  around  the  area  where  the  lane  departure  warning  camera  is
mounted.  The  performance  of  lane  departure  warning  camera  assembly  may  be  affected  if  dirt,
raindrops,  condensation  or  snow  is  on  the  windshield  glass.

(4)  Do  not  attach  stickers  or  labels,  nor  affix  any  ornaments  to  the  windshield  glass.

(5)  Do  not  touch  lens  of  the  lane  departure  warning  camera.  Fingerprints  left  on  the  lens  may  cause
inaccurate  detection  or  non-­detection  and  lane  markers  may  not  be  detected  accurately.

(6)  Do  not  remove  the  lane  departure  warning  camera.  Since  the  angle  of  the  lane  departure  warning
camera  assembly  is  precisely  adjusted,  angle  adjustment  must  be  performed  after  the  lane  departure
warning  camera  is  reinstalled,  otherwise  the  lane  departure  warning  camera  assembly  may  not
recognize  lane  markers  properly.

(7)  Do  not  subject  the  lane  departure  warning  camera  to  strong  forces.

(8)  When  the  system  detects  a  malfunction  during  lane  departure  alert  system  operation,  the  buzzer
sounds,  the  LDA  main  indicator  light  turns  green  to  yellow,  and  the  lane  departure  alert  system
stops  operating.

Since  this  does  not  interrupt  normal  driving,  keep  driving  carefully.
When  the  engine  is  stopped  and  started  again  and  the  LDA  main  switch  is  turned  on,  the
lane  departure  alert  system  can  be  resumed  as  soon  as  the  system  returns  to  normal.
If  the  LDA  main  indicator  light  turns  from  green  to  yellow,  even  though  these  operations
are  completed,  the  system  is  malfunctioning.  Contact  a  dealer.

(9)  Trailer  towing  may  lead  to  performance  decline.

(10)  Changing  tires  (including  changing  to  studless  tires)  or  changing  suspension  parts  may  lead  to  a
decline  in  performance.

(c)  Precautions  Concerning  Road  Conditions

(1)  If  the  system  cannot  recognize  lane  markers  under  the  following  conditions,  the  system  will  not
operate:

There  are  no  lane  markers  on  the  road,  for  example,  before  tollgates
Unclear  lane  markers
The  road  surface  reflects  the  bright  sunlight
The  road  surface  is  a  bright  color,  for  example,  concrete  roads
Brightness  changes  suddenly,  for  example,  tunnel  entrances  or  exits
In  backlight
Roads  where  gradient  changes,  on  winding  roads  or  on  uneven  road  surfaces
In  bad  weather
Ice,  snow  or  water  puddles  is  on  the  road

(2)  If  the  distance  between  vehicles  is  extremely  short,  lane  markers  may  not  be  recognized  correctly.
Maintain  an  appropriate  distance  between  vehicles.

(3)  When  the  vehicle  is  parked  during  hot  weather,  the  system  will  not  operate  for  a  while  after  the
vehicle  starts  running.  When  the  temperature  in  the  cabin  reaches  the  appropriate  level  at  which  the
lane  departure  warning  camera  can  operate,  the  system  can  be  resumed.

(d)  Precautions  for  Lane  Departure  Alert  System

(1)  Keep  the  vehicle  in  the  lane  by  turning  the  steering  wheel  appropriately  and  drive  carefully.

The  lane  departure  alert  system  does  not  prevent  lane  deviation.  The  system  only  alerts
the  driver  of  lane  deviation  by  displaying  a  warning  message  and  sounding  a  buzzer.
When  the  alarm  is  activated,  operate  the  steering  wheel  appropriately  to  guide  the  vehicle
back  into  the  lane.
The  alarm  can  be  activated  while  the  vehicle  is  running  between  approximately  50  km/h
(32  mph)  and  220  km/h  (138  mph).

(2)  The  alarm  may  be  activated  early  or  may  not  be  activated  depending  on  conditions  around  the
vehicle.  The  driver  is  required  to  operate  the  steering  wheel  to  correct  the  vehicle  path  while  paying
attention  to  road  conditions  and  traffic.

When  there  are  any  strip-­shaped  patterns,  such  as  shades,  ruts  or  blurred  lane  markers
that  are  no  longer  used  on  the  road,  the  system  may  mistakenly  recognize  them  as  lane
markers.  Turn  the  LDA  main  switch  off  under  such  road  surface  conditions.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IJ4
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  CRUISE  CONTROL:  LANE  DEPARTURE  ALERT  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005IJ5
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  CRUISE  CONTROL:  LANE  DEPARTURE  ALERT  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­                ]

PARTS  LOCATION

*1 Rear  Speed  Sensor  RH *2 Lane  Departure  Warning  Camera

*3 Front  Speed  Sensor  RH *4 ECM


Brake  Actuator  Assembly
*5 *6 Front  Speed  Sensor  LH
Skid  Control  ECU

*7 Rear  Speed  Sensor  LH -­ -­


Telltale  Light  Assembly
*1 *2 Combination  Meter  Assembly
LDA  Main  Switch

Main  Body  ECU  (Multiplex  Network


*3 *4 Headlight  Dimmer  Switch  Assembly
Body  ECU)

*5 Yawrate  Sensor *6 Skid  Control  Buzzer  Assembly


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PTH

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  GF1A  TRANSFER  /  4WD  /  AWD:  DYNAMIC  TORQUE  CONTROL  AWD  SYSTEM:  FOUR  WHEEL  DRIVE  CONTROL;;  2013  MY  RAV4
[12/2012  -­                ]

FOUR  WHEEL  DRIVE  CONTROL


1.  FUNCTION  OF  MAIN  COMPONENTS

COMPONENT FUNCTION

Drive  force  input  into  the  differential  is  redirected  90  degrees  and  output  to  the  propeller
Transfer
shaft  by  the  transfer.

Electromagnetic  Control
Electromagnetic Distributes  drive  torque  in  accordance  with  the  amperage  applied  by  the  4WD  ECU
Coupling  (Transmission
Solenoid assembly.
Coupling  Assembly)

Throttle  Position  Sensor Detects  the  throttle  valve  position  and  outputs  it  to  the  ECM.

Crankshaft  Position  Sensor Detects  the  engine  speed  and  outputs  it  to  the  ECM.

Speed  Sensor Detects  the  wheel  speed  of  each  wheel.

Steering  Sensor Detects  the  direction  and  angle  of  the  steering  wheel.

Park/Neutral  Position  Switch  Assembly Detects  the  shift  position  of  the  transaxle  and  outputs  it  to  the  ECM.

Stop  Light  Switch  Assembly Detects  when  the  brake  pedal  is  depressed.

Parking  Brake  Switch Detects  when  the  parking  brake  is  applied.

Differential  Lock  Switch Switches  between  Auto  (Sport)  and  Lock  modes.

Sport  Mode  Switch Turns  the  Sport  mode  on  and  off.

Controls  the  amperage  applied  to  the  electromagnetic  control  coupling


solenoid  based  on  signals  provided  by  the  ECUs,  sensors  and  switches  in  order
to  optimally  distribute  drive  torque  in  accordance  with  driving  conditions.
Turns  AWD  mode  off  when  a  parking  brake  on  signal  is  received  from  the  main
4WD  ECU  Assembly body  ECU.
Turns  AWD  mode  off  when  a  shift  position  signal  (P  or  N)  is  received  from  the
ECM.
Operates  in  cooperation  with  the  skid  control  ECU  to  control  the  torque
distribution  between  the  front  and  rear  wheels.

Outputs  signals  such  as  the  shift  position  signal,  Sport  mode  signal,  throttle  position
ECM
signal  and  engine  speed  signal  to  the  4WD  ECU  assembly  via  CAN  communication.

Outputs  signals  such  as  the  vehicle  speed  signal  and  deceleration  signal  to  the
4WD  ECU  assembly  via  CAN  communication.
Skid  Control  ECU
Requests  torque  distribution  between  the  front  and  rear  wheels  during
cooperative  control  with  AWD.

Center  Airbag  Sensor  Assembly


Detects  the  vehicle's  yaw  rate,  longitudinal  and  lateral  acceleration  and  sends  the
Yawrate  and  Deceleration  Sensor detection  signals.

Main  Body  ECU  (Multiplex  Network  Body Outputs  signals  such  as  the  parking  brake  signal  to  the  4WD  ECU  assembly  via  CAN
ECU) communication.

Differential  Lock
Illuminates  to  inform  the  driver  that  AWD  lock  mode  is  engaged.
Indicator  Light

Combination  Meter
Sport  Mode
Assembly Indicator  Light Illuminates  to  inform  the  driver  that  Sport  mode  is  engaged.

AWD  Warning
Illuminates  to  warn  the  driver  if  a  malfunction  occurs  in  the  AWD  system.
Light

2.  SYSTEM  CONTROL
(a)  Auto  Mode

(1)  Starting  Off

The  system  ensures  start-­off  performance  by  optimally  distributing  engine  drive  torque  to  the  front  and  rear  wheels.
To  prevent  the  tight  corner  braking  phenomenon  from  occurring  during  low-­speed  cornering,  the  system  reduces  the
amount  of  torque  distributed  to  the  rear  wheels.

*a Straightline  Driving *b Low-­speed  Cornering

Torque  Distribution  to  Rear  Wheels -­ -­

(2)  Normal  Driving

During  normal  driving,  when  the  system  judges  that  the  vehicle  is  traveling  steadily,  it  reduces  the  amount  of
torque  distribution  to  the  rear  wheels.  This  allows  the  vehicle  to  operate  in  conditions  similar  to  front-­wheel-­drive,
improving  fuel  economy.
The  system  optimizes  torque  distribution  to  the  rear  wheels  to  ensure  both  excellent  straightline  acceleration
performance  and  excellent  driving  stability  while  cornering.

*a Steady  Driving *b Straightline  Acceleration

Torque  Distribution  to  Rear  Wheels -­ -­


(b)  Sport  Mode

Torque  distribution  to  the  rear  wheels  is  optimized  to  ensure  operability  and  stability  during  turning  by  judging  the
driver's  driving  operation  and  the  vehicle's  driving  conditions  in  accordance  with  signals  from  each  sensor.

(c)  Lock  Mode

When  the  vehicle  is  being  driven  in  gravel  or  sand  and  more  traction  is  required,  the  driver  can  select  Lock  mode  by
operating  the  differential  lock  switch.  Thus,  this  mode  achieves  optimal  control  in  accordance  with  the  driving  conditions
and  transmits  as  much  drive  torque  as  possible  to  the  rear  wheels,  in  a  mode  that  is  similar  to  the  locked  AWD  mode.

(d)  Engine  Output  Control

If  there  is  a  possibility  that  overdriving  could  damage  the  powertrain  system,  engine  output  may  be  restricted.

3.  FAIL-­SAFE
(a)  When  there  is  a  possibility  of  causing  damage  to  the  drivetrain  due  to  a  malfunction  in  the  AWD  system  or  rough  driving,  the
system  illuminates  or  blinks  the  AWD  warning  light  to  inform  the  driver  and  stops  AWD  control.

CONDITION AWD  WARNING  LIGHT

AWD  system  malfunction Illuminates

Pre-­warning  for  stopping  AWD  control Slowly  Blinkis


Rough  driving  in  AWD  mode
Stopping  AWD  control Quickly  Blinkis

(1)  When  the  4WD  ECU  assembly  judges  that  the  vehicle  has  stabilized,  it  resumes  AWD  mode.  If  the  AWD  warning  light  blinks,
take  the  following  actions  without  turning  the  engine  off:

Decelerate  the  vehicle  until  the  light  goes  out.


Stop  the  vehicle  and  wait  until  the  light  goes  out.

4.  DIAGNOSIS
(a)  Furthermore,  the  AWD  warning  light  in  the  combination  meter  assembly  illuminates  to  inform  the  driver.
(b)  For  details  of  the  DTCs  that  are  stored  in  4WD  ECU  assembly  memory,  refer  to  the  Repair  Manual.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PTI
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  GF1A  TRANSFER  /  4WD  /  AWD:  DYNAMIC  TORQUE  CONTROL  AWD  SYSTEM:  TRANSFER;;  2013  MY  RAV4
[12/2012  -­                ]

TRANSFER
1.  CONSTRUCTION
(a)  A  side-­to-­side  split  transfer  case  made  of  aluminum  is  used  to  achieve  a  compact  and  lightweight
construction.

(b)  A  unit  ball  bearing  is  used  for  supporting  the  driven  pinion  gear  to  achieve  a  compact  and  lightweight
construction.

(c)  The  ring  gear  and  the  transfer  ring  gear  mounting  case  are  joined  with  splines  to  achieve  a  compact
construction.

(d)  Drive  force  input  into  the  differential  is  redirected  90  degrees  and  output  to  the  propeller  shaft  by  the
transfer.

(e)  The  offset  between  the  transfer  ring  gear  and  the  transfer  driven  pinion  gear  is  increased,  the  distance
between  the  driven  pinion  bearings  is  reduced  and  a  small-­diameter  ring  gear  mount  bearing  is  used.  As  a
result,  the  transfer  is  easier  to  install.

*1 Transfer  Case *2 Transfer  Ring  Gear  Mounting  Case


*3 Oil  Seal *4 Unit  Ball  Bearing

*5 Transfer  Driven  Pinion  Shaft *6 Transfer  Driven  Pinion  Gear


*7 Drive  Shaft *8 Transfer  Cover
*9 Transfer  Ring  Gear -­ -­
2.  OPERATION
(a)  Transfer  Power  Flow
(1)  The  illustration  below  shows  the  flow  of  power  from  the  transaxle:

*1 Transaxle  Differential  Case *2 Transfer  Ring  Gear  Mounting  Case


*3 Transfer  Ring  Gear *4 Transfer  Driven  Pinion  Gear

*5 Transfer  Driven  Pinion  Shaft *6 Propeller  Shaft

Power  Flow -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PTJ
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  GF1A  TRANSFER  /  4WD  /  AWD:  DYNAMIC  TORQUE  CONTROL  AWD  SYSTEM:  ELECTROMAGNETIC  CONTROL
COUPLING;;  2013  MY  RAV4  [12/2012  -­                ]

ELECTROMAGNETIC  CONTROL  COUPLING


1.  CONSTRUCTION
(a)  The  electromagnetic  control  coupling  consists  of  a  front  housing,  main  clutch,  electromagnetic  solenoid,
armature,  control  clutch,  cam,  piston  and  shaft.

(b)  The  outer  sides  of  the  main  clutch  and  control  clutch  are  coupled  with  the  front  housing.  The  inner  side  of  the
main  clutch  is  coupled  with  the  shaft,  and  the  inner  side  of  the  control  clutch  is  coupled  with  the  cam.

(c)  The  control  clutch  is  a  multiple  metal  plate  type,  and  the  main  clutch  is  a  multiple  wet  plate  type.

HINT:
The  electromagnetic  control  coupling  cannot  be  disassembled.  Replace  the  electromagnetic  control  coupling
assembly  as  a  unit  when  performing  replacement.  For  details,  refer  to  the  Repair  Manual.
*1 Front  Housing *2 Shaft
*3 Piston *4 Armature
*5 Cam *6 Electromagnetic  Solenoid
*7 Control  Clutch *8 Main  Clutch

Propeller  Shaft  Side -­ -­

2.  OPERATION
(a)  Not  Operating

(1)  The  drive  force  is  transmitted  from  the  propeller  shaft  to  the  front  housing.  When  the  electromagnetic
solenoid  is  not  operating,  the  drive  force  of  the  front  housing  is  not  transmitted  to  the  shaft  because  the
solenoid  is  not  operating,  the  drive  force  of  the  front  housing  is  not  transmitted  to  the  shaft  because  the
control  clutch  is  not  engaged.  Accordingly,  the  drive  force  of  the  propeller  shaft  is  not  transmitted  to  the
rear  wheels.

*1 Front  Housing *2 Shaft


*3 Piston *4 Cam
*5 4WD  ECU  Assembly *6 Electromagnetic  Solenoid
*7 Control  Clutch *8 Armature
*9 Main  Clutch -­ -­

(b)  Operating

(1)  When  the  4WD  ECU  Assembly  energizes  the  electromagnetic  solenoid,  it  attracts  the  armature  to  the
control  clutch  side.  This  causes  the  control  clutch  to  engage  and  the  cam  to  rotate.

(2)  The  rotational  movement  of  the  cam  causes  the  piston  to  push  on  the  main  clutch,  causing  the  main
clutch  to  engage.  Accordingly,  the  drive  force  of  the  propeller  shaft  is  transmitted  to  the  rear  wheels.
*1 Front  Housing *2 Shaft
*3 Piston *4 Cam
*5 4WD  ECU  Assembly *6 Electromagnetic  Solenoid
*7 Control  Clutch *8 Armature
*9 Main  Clutch -­ -­

(3)  The  amount  of  drive  force  that  is  transmitted  to  the  rear  wheels  is  controlled  steplessly  by  controlling  the
amperage  that  is  applied  to  the  electromagnetic  solenoid.
*1 4WD  ECU  Assembly -­ -­
*a Low  Amperage *b Piston  Travel  Distance
Control  Clutch  Engagement  Force:
*c *d High  Amperage
Small
Control  Clutch  Engagement  Force:
*e Main  Clutch  Engagement  Force:  Large *f
Large
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PTK

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  GF1A  TRANSFER  /  4WD  /  AWD:  DYNAMIC  TORQUE  CONTROL  AWD  SYSTEM:  GENERAL;;  2013  MY  RAV4
[12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  A  GF1A  type  transfer  that  is  compact  and  lightweight  is  used  on  AWD  models.

(b)  A  dynamic  torque  control  AWD  is  used  on  AWD  models.

(c)  The  dynamic  torque  control  AWD  is  a  compact,  lightweight  and  high  performance  AWD  system  that
optimally  controls  the  torque  distribution  to  the  front  and  rear  wheels  using  an  electromagnetic  control
coupling  in  the  rear  differential.

(d)  The  AWD  system  performs  control  in  cooperation  with  the  brake  control  system.  The  4WD  ECU  assembly
controls  the  drive  torque  distribution  to  the  front  and  rear  wheels  in  accordance  with  information
received  from  the  skid  control  ECU.  These  controls  ensure  a  smooth  acceleration  and  driving  stability.  For
details,  see  the  Brake  Control/Dynamic  Control  Systems  section.

2.  SPECIFICATION

Transfer  Type GF1A

Gear  Type Hypoid  Gear

Gear  Ratio 0.439

Transfer  Ring  Gear The  No.  of  Teeth 41

Transfer  Driven  Pinion  Gear The  No.  of  Teeth 18

Oil  Viscosity SAE  75W-­85

Oil  Grade API  GL-­5

Oil  Capacity 0.45  Liters  (0.48  US  qts,  0.41  Imp.  qts)

Weight  (Reference)* 11  kg  (24.9  lb)

HINT:
*:  The  weight  shown  is  the  weight  of  the  part  fully  filled  without  fluid.

3.  MAIN  FEATURES
(a)  Based  on  information  provided  by  various  sensors,  the  4WD  ECU  assembly  controls  the  amperage  applied
to  the  electromagnetic  control  coupling  in  order  to  transmit  an  appropriate  amount  of  drive  torque  to  the
rear  wheels  when  needed.  The  following  describes  the  features  and  benefits  of  the  dynamic  torque
control  AWD:

FEATURE OUTLINE

Traction  Performance Achieves  stable  start-­off  and  acceleration  performance.

Driving  Stability
Achieves  stable  cornering  performance.
Performance
Achieves  better  fuel  economy  by  transmitting  drive  torque  to  the  rear  wheels  when
Fuel  Economy
needed,  in  the  amount  needed.

(b)  A  differential  lock  switch  has  been  provided.  This  enables  the  driver  to  select  between  the  Auto  and  Lock
modes  by  operating  the  switch.  The  system  optimally  controls  the  torque  distribution  to  the  front  and
rear  wheels  in  the  respective  modes.

MODE DIFFERENTIAL DIFFERENTIAL OUTLINE


LOCK  SWITCH LOCK
INDICATOR
LIGHT

Optimally  distributes  drive  torque  to  the  front  and  rear


wheels.
Ensures  optimal  start-­off  performance  during  a  start-­off
based  on  information  provided  by  various  sensors.
Suppresses  the  tight  corner  braking  phenomenon*
Auto Off Off
during  low-­speed  cornering.
Reduces  the  amount  of  torque  distribution  to  the  rear
wheels  and  improves  fuel  economy  when  the  system
judges  that  the  vehicle  is  traveling  steadily.
Disengages  the  AWD  during  braking  deceleration.

Distributes  the  maximum  torque  limit  to  the  rear  wheels.


Distributes  the  maximum  torque  limit  to  the  rear  wheels
during  start-­off.
Lock On On Distributes  optimal  torque  during  low-­speed  cornering.
Disengages  the  AWD  during  braking  deceleration.
Disengages  Lock  mode  and  transfers  to  Auto  mode  when
the  vehicle  speed  exceeds  40  km/h  (25  mph).

HINT:
*:  Tight  corner  braking  phenomenon:  a  phenomenon  in  which  a  AWD  vehicle  may  lurch  and  decelerate
due  to  a  rotational  speed  difference  between  the  front  and  rear  wheels,  such  as  during  low-­speed
cornering  in  AWD  mode.

(c)  A  Sport  mode  switch  has  been  provided.  This  enables  the  driver  to  select  Sport  mode  by  operating  the
switch.  The  4WD  ECU  assembly  performs  cooperative  control  with  the  skid  control  ECU,  ECM  and  power
steering  ECU  assembly  in  addition  to  AWD  control  when  in  Auto  mode,  thus  regulating  torque
distribution  to  the  front  and  rear  wheels  in  order  to  ensure  operability  and  stability  during  sporty  driving.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PTL
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  GF1A  TRANSFER  /  4WD  /  AWD:  DYNAMIC  TORQUE  CONTROL  AWD  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY
RAV4  [12/2012  -­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PTM
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  GF1A  TRANSFER  /  4WD  /  AWD:  DYNAMIC  TORQUE  CONTROL  AWD  SYSTEM:  PARTS  LOCATION;;  2013  MY
RAV4  [12/2012  -­                ]

PARTS  LOCATION

*1 Speed  Sensor *2 Park/Neutral  Position  Switch  Assembly


Electromagnetic  Control  Coupling
Brake  Actuator  Assembly
(Transmission  Coupling  Assembly)
*3 *4
Skid  Control  ECU
Electromagnetic  Solenoid

*5 ECM *6 Transfer
*1 Differential  Lock  Indicator  Light *2 Sport  Mode  Indicator  Light

*3 AWD  Warning  Light *4 Combination  Meter  Assembly


Main  Body  ECU  (Multiplex  Network
*5 *6 DLC3
Body  ECU)

*7 Stop  Light  Switch  Assembly *8 Differential  Lock  Switch

*9 Steering  Sensor *10 Parking  Brake  Switch

*11 Center  Airbag  Sensor  Assembly *12 Sport  Mode  Switch


*13 4WD  ECU  Assembly -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PTR
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  DRIVE  SHAFT  /  PROPELLER  SHAFT:  DRIVE  SHAFT  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  Front  Drive  Shaft
(1)  A  tripod  type  Constant-­Velocity  Joint  (CVJ)  is  used  on  the  front  differential  side,  and  a  Rzeppa  type  CVJ  is
used  on  the  front  axle  side.

(2)  A  dynamic  damper  is  provided  to  reduce  vibration  and  noise.

TMC  Made  with  U760E  Automatic  Transaxle

*1 Rzeppa  Type  CVJ *2 Tripod  Type  CVJ

*3 Dynamic  Damper -­ -­
*a LH  Side *b RH  Side

Front  Axle  Side Front  Differential  Side

TMC  Made  with  U760F  Automatic  Transaxle


*1 Rzeppa  Type  CVJ *2 Tripod  Type  CVJ
*3 Dynamic  Damper -­ -­
*a LH  Side *b RH  Side

Front  Axle  Side Front  Differential  Side

TMMC  Made  with  U760E  Automatic  Transaxle

*1 Rzeppa  Type  CVJ *2 Tripod  Type  CVJ

*3 Dynamic  Damper -­ -­
*a LH  Side *b RH  Side

Front  Axle  Side Front  Differential  Side


TMMC  Made  with  U760F  Automatic  Transaxle

*1 Rzeppa  Type  CVJ *2 Tripod  Type  CVJ


*3 Dynamic  Damper -­ -­

*a LH  Side *b RH  Side

Front  Axle  Side Front  Differential  Side

(b)  Rear  Drive  Shaft  (AWD  Models)

(1)  A  tripod  type  Constant-­Velocity  Joint  (CVJ)  is  used  on  the  rear  differential  side,  and  a  Rzeppa  type  CVJ  is
used  on  the  rear  axle  side.  Both  the  right  and  left  have  the  same  length  to  ensure  straightline  stability.

*1 Tripod  Type  CVJ *2 Rzeppa  Type  CVJ

Rear  Differential  Side Rear  Axle  Side


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PTS
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  DRIVE  SHAFT  /  PROPELLER  SHAFT:  PROPELLER  SHAFT  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­
             ]

GENERAL
1.  OUTLINE
(a)  Rear  Propeller  Shaft  (AWD  Models)

(1)  A  3-­joint,  2-­shaft  type  propeller  shaft  is  used.

(2)  A  tripod  type  Constant-­Velocity  Joint  (CVJ),  which  is  more  compact  and  lightweight  than  the  conventional
cross-­groove  type  CVJ,  is  used  for  the  center  CVJ.  Furthermore,  a  compact  and  lightweight  shell-­cap  type
joint  is  used  at  each  end.

*1 Shell-­cap  Type  Joint *2 Tripod  Type  CVJ

*3 Center  Bearing -­ -­

Transfer  Side Rear  Differential  Side


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PTT
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  AXLE  AND  DIFFERENTIAL:  AXLE  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  Front  Axle
(1)  Compact  and  highly  rigid  double-­row  angular  ball  bearings  are  used.  The  double-­row  angular  ball  bearings
and  the  axle  hub  are  integrated  to  ensure  high  rigidity,  thus  achieving  excellent  driving  stability  and
braking  stability.

(2)  The  speed  sensor  rotor  is  integrated  in  the  bearing  inner  race.

(3)  A  12-­point  lock  nut  is  used  and  staked  in  order  to  ensure  that  the  axle  hub  is  properly  tightened.  Once
removed,  this  nut  cannot  be  reused.

*1 Double-­row  Angular  Ball  Bearing *2 Speed  Sensor  Rotor

*3 Lock  Nut  (12-­point) *4 Front  Axle  Hub

NOTICE:
Do  not  place  magnetized  objects  close  to  the  surface  of  the  sensor  rotor.
Do  not  allow  any  iron  particles,  iron  sand,  dust,  debris  or  oil  to  come  in  contact  with  the  surface  of  the  sensor
rotor.

(b)  Rear  Axle

(1)  Compact  and  highly  rigid  double-­row  angular  ball  bearings  are  used.  The  double-­row  angular  ball  bearings
and  the  axle  hub  are  integrated  to  ensure  high  rigidity,  thus  achieving  excellent  driving  stability  and
braking  stability.

(2)  The  speed  sensor  rotor  is  integrated  in  the  bearing  inner  race.
(2)  The  speed  sensor  rotor  is  integrated  in  the  bearing  inner  race.

(3)  A  12-­point  lock  nut  is  used  on  the  AWD  models  and  staked  in  order  to  ensure  that  the  axle  hub  is  properly
tightened.  Once  removed,  this  nut  cannot  be  reused.

*A 2WD  Models *B AWD  Models

*1 Speed  Sensor *2 Speed  Sensor  Rotor


*3 Rear  Axle  Hub *4 Double-­row  Angular  Ball  Bearing

*5 Lock  Nut  (12-­point) -­ -­

NOTICE:
Do  not  place  magnetized  objects  close  to  the  surface  of  the  sensor  rotor.
Do  not  allow  any  iron  particles,  iron  sand,  dust,  debris  or  oil  to  come  in  contact  with  the  surface  of  the  sensor
rotor.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PTU
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  AXLE  AND  DIFFERENTIAL:  DIFFERENTIAL  SYSTEM:  REAR  DIFFERENTIAL;;  2013  MY  RAV4  [12/2012  -­                ]

REAR  DIFFERENTIAL
1.  CONSTRUCTION
(a)  The  electromagnetic  control  coupling  is  placed  in  front  of  the  differential.
(b)  A  differential  carrier  and  a  differential  retainer  made  of  aluminum  are  used  for  weight  reduction.

*1 Rear  Differential  Retainer *2 Rear  Differential  Case


*3 Rear  Drive  Shaft *4 Ring  Gear

*5 Pinion  Gear *6 Side  Gear


*7 Rear  Differential  Carrier *8 Rear  Drive  Pinion
Electromagnetic  Control  Coupling
*9 -­ -­
Portion

2.  OPERATION
(a)  Rear  Differential  Power  Flow
(1)  The  illustration  below  shows  the  flow  of  power  transmitted  from  the  propeller  shaft  assembly:
*1 Propeller  Shaft *2 Front  Housing

*3 Main  Clutch *4 Shaft

*5 Drive  Pinion *6 Ring  Gear


*7 Differential  Case *8 Pinion  Shaft

*9 Pinion  Gear *10 Side  Gear

*11 Rear  Drive  Shaft -­ -­

Power  Flow -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PTV
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  AXLE  AND  DIFFERENTIAL:  DIFFERENTIAL  SYSTEM:  DIFFERENTIAL  MOUNT;;  2013  MY  RAV4  [12/2012  -­
             ]

DIFFERENTIAL  MOUNT
1.  CONSTRUCTION
(a)  3-­point  support  is  given  by  the  differential  support  through  the  cushion  mount,  thus  reducing  vibration  and
noise.

(b)  A  differential  support  made  of  aluminum  is  used  for  weight  reduction.

*1 Differential  Support  FR *2 Differential  Support  FL


*3 Differential  Support  RR -­ -­

*a A  -­  A  Cross  Section *b B  -­  B  Cross  Section


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PTW

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  AXLE  AND  DIFFERENTIAL:  DIFFERENTIAL  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  A  compact  and  lightweight  FD13A  differential  with  an  integrated  electromagnetic  control  coupling  is  used
on  AWD  models.

(b)  The  electromagnetic  control  coupling  is  controlled  by  the  4WD  ECU  assembly.  The  electromagnetic
control  coupling  controls  the  amount  of  drive  torque  transferred  to  the  rear  wheels.

2.  SPECIFICATION
Rear  Differential

Differential  Type FD13A

Gear  Type Hypoid  Gear

Differential  Gear  Ratio 2.277

Drive  Pinion No.  of  Teeth 18

Ring  Gear No.  of  Teeth 41

No.  of  Differential  Pinion 2

Oil  Viscosity SAE  75W-­85

Oil  Grade API  GL-­5

Oil  Capacity 0.5  Liters  (0.5  US  qts,  0.4  Imp.  qts)

Weight  (Reference) 17  kg  (37.7  lb)


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PTX
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  FRONT  SUSPENSION:  FRONT  SUSPENSION  SYSTEM:  SHOCK  ABSORBER;;  2013  MY  RAV4  [12/2012  -­                ]

SHOCK  ABSORBER
1.  CONSTRUCTION
(a)  A  low-­pressure  (N  2  )  gas  sealed  front  shock  absorber  assembly  is  used  to  achieve  both  driving  stability  and
riding  comfort.
(b)  Internal  friction  has  been  reduced,  thus  allowing  the  absorber  rod  to  move  smoothly.

(c)  The  initial  characteristic  of  the  rebound  stopper  is  set  soft  in  order  to  ensure  comfort  when  driving  over  a
bump.

HINT:
To  prevent  hazardous  conditions,  make  sure  to  empty  the  gas  from  the  front  shock  absorber  assembly  before
discarding  the  low-­pressure  (N  2  )  gas  sealed  in  the  front  shock  absorber  assembly.  For  details,  refer  to  the
Repair  Manual.

*1 Oil  Seal *2 Absorber  Rod


*3 Rebound  Stopper *4 Piston  Valve
*5 Base  Valve -­ -­
Oil Low-­pressure  (N  2  )  Gas
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PTY
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  FRONT  SUSPENSION:  FRONT  SUSPENSION  SYSTEM:  SUSPENSION  ARM;;  2013  MY  RAV4  [12/2012  -­                ]

SUSPENSION  ARM
1.  CONSTRUCTION
(a)  A  lightweight  and  highly  rigid  closed  cross-­section  type  front  lower  suspension  arm  sub-­assembly  is  used.
(b)  The  installation  points  and  the  characteristics  of  the  No.  1  and  the  No.  2  bushes  have  been  optimized  to
achieve  excellent  ride  comfort  and  steering  characteristics.

No.  2  Bush  (Outer  Tube  Adhesion


*1 No.  1  Bush  (without  Outer  Tube  Type) *2
Type)

Front  Lower  Suspension  Arm  Sub-­


*3 *4 Front  Lower  Ball  Joint  Assembly
assembly
*a A  -­  A  Cross  Section -­ -­

Front -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PTZ
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  FRONT  SUSPENSION:  FRONT  SUSPENSION  SYSTEM:  STABILIZER  BAR;;  2013  MY  RAV4  [12/2012  -­                ]

STABILIZER  BAR
1.  CONSTRUCTION
(a)  The  front  stabilizer  bar  is  hollow,  reducing  the  weight.
(b)  A  ball  joint  is  used  at  both  ends  of  the  front  stabilizer  link  assembly.  As  a  result,  the  ball  joint  performs
effectively  even  for  slight  rolling  and  maintains  a  stable  roll  feeling.

(c)  The  surface  of  the  front  stabilizer  bar  bush  installed  in  the  front  suspension  cross  member  sub-­assembly  has  a
saddle  shape.  This  construction,  which  is  embedded  into  the  cross  section  of  the  front  suspension  cross
member  sub-­assembly,  ensures  excellent  support  rigidity.

(d)  The  front  stabilizer  bar  bush  is  provided  with  a  dust  lip  to  prevent  sand  from  entering.

(e)  The  front  stabilizer  bar  bush  has  a  dual  construction  using  the  following  materials:  an  outer  layer  made  of
high  rigidity  ordinary  rubber  and  an  inner  layer  made  of  low  rigidity  self-­lubricating  rubber.  Thus,  high  rolling
rigidity  and  easy  installation  are  achieved.  To  reduce  friction,  a  fluorine  coating  is  provided  in  the  bore
diameter  of  the  front  stabilizer  bar  bush.

*1 Ball  Joint *2 Front  Stabilizer  Link  Assembly

*3 Front  Stabilizer  Bar  Bush *4 Front  Stabilizer  Bar


*5 Front  Suspension  Cross  Member  Sub-­ *6 Inner  Layer  (Low  Rigidity  Self-­
assembly lubricating  Rubber)
Outer  Layer  (High  Rigidity  Ordinary
*7 *8 Fluorine  Coating
Rubber)
*9 Dust  Lip -­ -­

*a A  -­  A  Cross  Section -­ -­


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PU0
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  FRONT  SUSPENSION:  FRONT  SUSPENSION  SYSTEM:  SUSPENSION  SUPPORT;;  2013  MY  RAV4  [12/2012  -­
             ]

SUSPENSION  SUPPORT
1.  CONSTRUCTION
(a)  Separate  Input  Construction  Type

(1)  A  separate  input  construction  type  suspension  upper  support  is  used.  This  construction  transmits  only  the
inputs  from  the  shock  absorber  assembly  and  the  front  spring  bumper  to  the  body  via  the  suspension
support  sub-­assembly.  Thus,  the  suspension  upper  support  achieves  superior  quietness  and  ride  comfort
performance.

The  input  is  transmitted  from  the  front  coil  spring  to  the  body  via  the  strut  mounting  bearing.
Because  the  front  suspension  support  sub-­assembly  receives  no  input  from  the  front  coil  spring,
the  rubber  can  be  softened,  thus  achieving  superior  quietness  and  ride  comfort.
Through  the  use  of  urethane,  the  front  spring  bumper  has  been  given  a  nonlinear  stiffness
characteristic  (the  bumper  becomes  progressively  stiffer  during  operation),  thus  both  ensuring
rolling  rigidity  during  steering  and  achieving  ride  comfort.

*1 Front  Coil  Spring *2 Front  Shock  Absorber  Assembly


*3 Front  Spring  Bumper *4 Strut  Mounting  Bearing
Front  Suspension  Support  Sub-­
*5 -­ -­
assembly

Front  Shock  Absorber  Assembly  Input Front  Spring  Bumper  Input


Front  Shock  Absorber  Assembly  Input Front  Spring  Bumper  Input

Front  Coil  Spring  Input -­ -­


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PU1
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  FRONT  SUSPENSION:  FRONT  SUSPENSION  SYSTEM:  COIL  SPRING;;  2013  MY  RAV4  [12/2012  -­                ]

COIL  SPRING
1.  CONSTRUCTION
(a)  By  optimizing  the  spring  constant  of  the  coil  spring,  an  excellent  operational  stability  is  ensured.
(b)  A  pigtail  type  front  coil  spring  with  differing  top  and  bottom  diameters  is  used,  creating  a  compact  and
lightweight  construction.

(c)  The  center  axis  of  the  front  coil  spring  is  slanted  toward  the  outside  of  the  vehicle  compared  to  the  center  axis
of  the  front  shock  absorber  assembly.  As  a  result,  friction  and  lateral  force  applied  to  the  front  shock  absorber
assembly  are  reduced.

*a Pigtail  Shape *b Shock  Absorber  Axis

*c Coil  Spring  Axis -­ -­


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PU2

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  FRONT  SUSPENSION:  FRONT  SUSPENSION  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  A  rigid  and  compact  MacPherson  strut  type  independent  suspension  is  used.

(b)  Through  the  optimal  allocation  and  characteristics  of  components,  the  front  suspension  ensures
excellent  riding  comfort  and  controllability.

(c)  The  suspension  geometry  has  been  optimized  to  achieve  excellent  driving  stability  and  riding  comfort.

(d)  The  rolling  rigidity  has  been  optimized  to  achieve  excellent  vehicle  stability.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PU3
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  FRONT  SUSPENSION:  FRONT  SUSPENSION  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­                ]

PARTS  LOCATION

Front  Suspension  Support  Sub-­


*1 *2 Front  Coil  Spring
assembly

*3 Front  Shock  Absorber  Assembly *4 Steering  Knuckle


Front  Lower  Suspension  Arm  Sub-­
*5 *6 Front  Stabilizer  Bar  Bush
assembly

*7 Front  Stabilizer  Bar *8 Front  Stabilizer  Link  Assembly


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PU4
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  REAR  SUSPENSION:  REAR  SUSPENSION  SYSTEM:  SHOCK  ABSORBER;;  2013  MY  RAV4  [12/2012  -­                ]

SHOCK  ABSORBER
1.  CONSTRUCTION
(a)  A  low-­pressure  (N  2  )  gas  sealed  rear  shock  absorber  assembly  is  used  to  achieve  both  driving  stability  and  ride
comfort.
(b)  Internal  friction  has  been  reduced,  thus  allowing  the  absorber  rod  to  move  smoothly.

(c)  The  spring  characteristics  of  the  absorber  bush  have  been  optimized,  thus  achieving  a  high-­quality  ride
comfort.

HINT:
To  prevent  hazardous  conditions,  make  sure  to  empty  the  gas  from  the  rear  shock  absorber  assembly  before
discarding  the  low-­pressure  (N  2  )  gas  sealed  in  the  rear  shock  absorber  assembly.  For  details,  refer  to  the
Repair  Manual.

*1 Oil  Seal *2 Piston  Valve


*3 Base  Valve *4 Absorber  Rod
Oil Low-­pressure  (N  2  )  Gas
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PU5
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  REAR  SUSPENSION:  REAR  SUSPENSION  SYSTEM:  SUSPENSION  ARM;;  2013  MY  RAV4  [12/2012  -­                ]

SUSPENSION  ARM
1.  CONSTRUCTION
(a)  The  rear  trailing  arm  assembly,  upper  control  arm  assembly  and  No.  2  rear  suspension  arm  assembly  use
stamped  high-­strength  sheet  steel  to  achieve  weight  reduction  and  high  rigidity.

(b)  The  rear  trailing  arm  assembly  uses  a  bush  with  an  outer  tube  in  order  to  counter  the  longitudinal  force
effectively  and  achieve  excellent  ride  comfort.

(c)  The  upper  control  arm  assembly,  No.  1  rear  suspension  arm  assembly  and  No.  2  rear  suspension  arm
assembly  use  bushes  with  outer  tubes  on  their  suspension  member  sides  and  ball  bushes  on  their  axle  sides,
to  ensure  a  high  level  of  support  rigidity.

Cross  Section  of  Rear  Trailing  Arm


*a *b Suspension  Member  Side
Assembly  Installation  Area
*c Axle  Side *d Cross  Section  of  No.  1  Rear  Suspension
Arm  Assembly  Installation  Area
Cross  Section  of  No.  2  Rear  Suspension Cross  Section  of  Rear  Upper  Control
*e *f
Arm  Assembly  Installation  Area Arm  Assembly  Installation  Area
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PU6
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  REAR  SUSPENSION:  REAR  SUSPENSION  SYSTEM:  STABILIZER  BAR;;  2013  MY  RAV4  [12/2012  -­                ]

STABILIZER  BAR
1.  CONSTRUCTION
(a)  A  highly  rigid,  solid  type  rear  stabilizer  bar  is  used.  The  spring  constant  of  the  stabilizer  bar  is  set  to  optimize
the  distribution  of  rolling  rigidity  between  the  front  and  rear  of  the  vehicle,  thus  achieving  a  stable  vehicle
posture  during  turning  and  ensuring  a  smooth  steering  feeling.

(b)  A  ball  joint  is  used  between  the  rear  stabilizer  link  assembly  and  the  rear  stabilizer  bar.  As  a  result,  the  ball
joint  performs  effectively  even  for  slight  rolling  and  maintains  a  stable  roll  feeling.

(c)  The  space  between  the  rear  stabilizer  link  assembly  and  No.  2  rear  suspension  arm  assembly  is  cushion-­
structured.

(d)  A  self-­lubricating  rubber  type  rear  stabilizer  bar  bush  is  used.  To  reduce  friction,  a  fluorine  coating  is  provided
in  the  bore  diameter  of  the  rear  stabilizer  bar  bush.
*1 Rear  Stabilizer  Link  Assembly *2 Rear  Stabilizer  Bar  Bush
*3 Self-­lubricating  Rubber *4 Fluorine  Coating
*5 Rear  Stabilizer  Bar -­ -­
*a A  -­  A  Cross  Section -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PU7
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  REAR  SUSPENSION:  REAR  SUSPENSION  SYSTEM:  COIL  SPRING;;  2013  MY  RAV4  [12/2012  -­                ]

COIL  SPRING
1.  CONSTRUCTION
(a)  By  optimizing  the  spring  constant  of  the  coil  spring,  an  excellent  operational  stability  is  ensured.
(b)  Both  ends  of  the  coil  spring  are  pigtail-­shaped,  and  made  compact  and  lightweight.

(c)  An  insulator  is  provided  at  both  the  upper  and  lower  ends  to  achieve  a  high  level  of  vibration  isolation
performance  and  ride  comfort.

*1 Rear  Coil  Spring  Upper  Insulator *2 Rear  Coil  Spring  Lower  Insulator
*a Pigtail  Shape -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PU8

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  REAR  SUSPENSION:  REAR  SUSPENSION  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  A  rigid  and  compact  double-­wishbone  type  independent  suspension  is  used.

(b)  The  shock  absorbers  have  been  placed  under  the  floor  and  the  coil  springs  have  been  placed  low  to
achieve  a  more  spacious  cargo  area  and  a  lower  floor.

(c)  The  suspension  geometry  has  been  optimized  to  achieve  excellent  driving  stability  and  ride  comfort.

(d)  The  rolling  rigidity  has  been  optimized  to  achieve  excellent  vehicle  stability.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PU9
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  REAR  SUSPENSION:  REAR  SUSPENSION  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­                ]

PARTS  LOCATION

*1 Rear  Upper  Control  Arm  Assembly *2 No.  1  Rear  Suspension  Arm  Assembly
*3 No.  2  Rear  Suspension  Arm  Assembly *4 Rear  Shock  Absorber  Assembly

*5 Rear  Trailing  Arm  Assembly *6 Rear  Axle  Carrier  Sub-­assembly


*7 Rear  Spring  Bumper *8 Rear  Stabilizer  Bar

*9 Rear  Coil  Spring -­ -­


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PUB
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  TIRE  PRESSURE  MONITORING:  TIRE  PRESSURE  WARNING  SYSTEM:  TIRE  PRESSURE  WARNING  VALVE  AND
TRANSMITTER;;  2013  MY  RAV4  [12/2012  -­                ]

TIRE  PRESSURE  WARNING  VALVE  AND  TRANSMITTER


1.  CONSTRUCTION
(a)  The  tire  pressure  warning  valve  and  transmitters  are  integrated  in  the  tire  valves.  Each  tire  pressure  warning
valve  and  transmitter  consists  of  a  lithium  battery,  sensor  and  transmitter.

(b)  Make  sure  not  to  damage  the  urethane-­covered  backside  of  the  transmitter  (the  surface  opposite  to  the  side
with  the  ID  code)  with  anything  sharp.*

*:  Models  with  transmitter  supplied  by  Pacific  Industrial  Co.,  Ltd

(c)  The  transmitter  directly  measures  tire  inflation  pressure  and  temperature  to  see  if  the  vehicle  can  continue  to
run.

(d)  The  transmitter  transmits  the  measured  tire  inflation  pressure  and  temperature  values  to  the  tire  pressure
warning  antenna  at  a  frequency  of  314.98  MHz.

(e)  Depending  on  the  timing  of  the  data  transmission,  it  may  take  several  minutes  to  receive  the  data  from  the
tire  pressure  warning  valve  and  transmitter.

(f)  The  ID  code  is  written  on  the  tire  pressure  warning  valve  and  transmitter.
Models  with  Transmitter  Supplied  by Models  with  Transmitter  Supplied  by
*A *B
Pacific  Industrial  Co.,  Ltd TRW  Automotive

Tire  Pressure  Warning  Valve  and


*1 *2 Grommet
Transmitter

*3 Washer *4 Nut
*5 Tire  Valve  Core *6 Cap

*7 Lithium  Battery *8 Sensor  and  Transmitter

*9 ID  Code  (7  Digit  Hexadecimal) -­ -­

HINT:
The  lithium  batteries  of  the  tire  pressure  warning  valve  and  transmitter  are  non-­replaceable.  If  the  lithium
battery  is  depleted,  the  tire  pressure  warning  valve  and  transmitter  must  be  replaced  (battery  life:
approximately  10  years).
When  replacing  a  tire  pressure  warning  valve  and  transmitter,  the  ID  codes  of  each  tire  pressure  warning
valve  and  transmitters  must  be  registered.  If  even  one  of  the  tire  pressure  warning  valve  and  transmitters  is
replaced,  the  ID  codes  of  all  tire  pressure  warning  valve  and  transmitters  must  be  registered  again.  Record  all
existing  ID  codes  before  beginning  the  process  to  enter  new  ID  codes.
To  register  an  ID  codes,  use  the  Techstream  to  enter  the  ID  codes  that  are  indicated  on  the  tire  pressure
warning  valve  and  transmitter.
Be  careful  not  to  damage  the  tire  pressure  warning  valve  and  transmitters  when  removing  and  reinstalling
them.
Replace  the  grommet,  valve  core,  washer  and  nut  with  new  ones  when  replacing  or  removing  and  reinstalling
the  tire  pressure  warning  valve  and  transmitter.  This  is  necessary  to  ensure  sealing  performance.
When  replacing  a  valve  cap,  use  only  the  specified  cap.  If  an  unspecified  cap  is  used,  it  may  seize  to  the  tire
pressure  warning  valve  and  transmitter.
For  details,  refer  to  the  Repair  Manual.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PUC

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  TIRE  PRESSURE  MONITORING:  TIRE  PRESSURE  WARNING  SYSTEM:  GENERAL;;  2013  MY  RAV4
[12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  A  direct-­sensing  type  tire  pressure  warning  system  is  used  for  some  models.

(b)  Since  tire  pressure  decreases  over  time,  regular  adjustments  are  necessary.  When  the  tire  pressure
warning  system  detects  that  the  pressure  of  a  tire  has  dropped  lower  than  the  warning  threshold,  it  will
illuminate  the  tire  pressure  warning  light  to  warn  the  driver.

(c)  The  5  tire  pressure  warning  valve  and  transmitters  each  send  the  tire  inflation  pressure,  temperature
and  ID  code  information  to  the  tire  pressure  warning  ECU  and  receiver.*

*:  Models  with  full  size  spare  tire  (models  with  compact  size  spare  tire  or  puncture  repair  kit  have  4
tire  pressure  warning  valve  and  transmitters.)

(d)  The  tire  pressure  warning  ECU  and  receiver,  which  consists  of  a  receiver  and  an  ECU,  monitors  the  tire
pressure  warning  valve  and  transmitters  to  detect  low  tire  pressure  in  each  of  the  5  tires  including  the
spare  tire*.

HINT:
*:  The  spare  tire  is  not  included  on  models  without  full  size  spare  tire.

(e)  The  operation  of  the  tire  pressure  warning  system  includes  a  warning  function,  initial  check  function,
initialization  function  and  diagnosis  function.

(f)  The  transmission  cycle  with  which  the  information  is  sent  from  the  tire  pressure  warning  valve  and
transmitter  to  the  tire  pressure  warning  ECU  and  receiver  is  determined  as  follows  based  on  the  travel
mode  and  the  acceleration  sensor  built  into  each  tire  pressure  warning  valve  and  transmitter.  Since  the
acceleration  sensor  is  used  only  to  determine  if  the  vehicle  is  being  driven,  the  value  of  rotational
acceleration  is  not  sent  to  the  tire  pressure  warning  ECU  and  receiver.

SUPPLIER TRAVEL  MODE TRANSMISSION  CYCLE

While  stopping*1 1  time  /  1.5  min


Pacific  Industrial  Co.,  Ltd
While  traveling*2 4  times  /  1  min

TRW  Automotive -­ 4  times  /  3  min

HINT:
*1:  When  G  that  is  applied  to  the  acceleration  sensor  is  less  than  8  G.

*2:  When  G  that  is  applied  to  the  acceleration  sensor  is  8  G  or  greater.

2.  PRECAUTION
(a)  Ignition  Switch  Expressions

(1)  The  type  of  ignition  switch  used  on  this  model  differs  depending  on  the  specifications  of  the  vehicle.
The  expressions  listed  in  the  table  below  are  used  in  this  section:
EXPRESSION IGNITION  SWITCH ENGINE  SWITCH
(POSITION) (CONDITION)

Ignition  Switch  Off LOCK Off  (Lock)

Ignition  Switch  ACC ACC On  (ACC)

Ignition  Switch  ON ON On  (IG)

Engine  Start START On  (Start)

(b)  The  system  is  disabled  in  the  following  conditions  (when  the  condition  becomes  normal,  the  system  will
work  properly):

(1)  When  all  of  the  tires  and  wheels  that  have  tire  pressure  warning  valve  and  transmitters  registered
with  the  tire  pressure  warning  ECU  and  receiver  have  not  been  installed.

(2)  When  all  of  the  transmitter  ID  codes  are  not  registered  with  the  tire  pressure  warning  ECU  and
receiver.

(3)  When  the  tire  pressure  is  extremely  high  [380  kPa  (55  psi,  3.9  bar)  or  more].

(4)  When  the  transmitter  battery  is  depleted  (battery  life:  approximately  10  years).

(c)  The  system  may  become  disabled  in  the  following  conditions  (when  the  condition  becomes  normal,  the
system  will  work  properly):

(1)  When  electric  devices  or  facilities  using  similar  radio  wave  frequencies  are  nearby.

(2)  When  a  wireless  device  or  other  equipment  operating  at  a  similar  frequency  is  in  use  in  the  vehicle.

(3)  When  a  window  tint  that  affects  the  radio  wave  signals  is  installed.

(4)  When  there  is  a  lot  of  snow  or  ice  on  the  vehicle,  in  particular  around  the  wheels  or  wheel  housings.

(5)  When  non-­genuine  wheels  are  used.

(6)  When  tire  chains  are  used.

(7)  When  a  tire  repair  sealant  is  used.

(8)  The  spare  tire  is  not  within  the  receivable  range  of  the  tire  pressure  warning  ECU  and  receiver.*

(9)  A  large  metallic  object  which  can  interfere  with  signal  reception  has  been  put  in  the  luggage
compartment.*

*:  Models  with  full  size  spare  tire

(d)  The  tire  pressure  warning  system  may  not  function  properly  if  a  tire  repair  sealant  has  been  used  to
repair  a  flat  tire.  If  this  type  of  sealant  has  been  used,  the  tire  pressure  warning  valve  and  transmitter
should  be  replaced  with  a  new  one  after  repairing  or  replacing  the  tire.

(e)  The  tire  pressure  warning  light  may  illuminate  due  to  natural  pressure  loss  caused  by  air  passing
through  the  tires  or  by  changes  in  tire  pressure  caused  by  temperature  fluctuations.  When  adjusting  tire
pressure,  please  be  aware  of  the  driving  conditions  and  temperature  conditions.  The  tire  pressure
warning  light  is  prone  to  illuminate  especially  in  late  fall  and  during  winter.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PUD
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  TIRE  PRESSURE  MONITORING:  TIRE  PRESSURE  WARNING  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4
[12/2012  -­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PUE
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  TIRE  PRESSURE  MONITORING:  TIRE  PRESSURE  WARNING  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4
[12/2012  -­                ]

PARTS  LOCATION

*A Models  with  Full  Size  Spare  Tire -­ -­


Tire  Pressure  Warning  Valve  and Tire  Pressure  Warning  ECU  and
*1 *2
Transmitter Receiver
Main  Body  ECU  (Multiplex  Network
*1 Tire  Pressure  Warning  Light *2
Body  ECU)

*3 DLC3 *4 Tire  Pressure  Warning  Reset  Switch


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PUF

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  TIRE  /  WHEEL:  TIRE  AND  WHEEL  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  2  sizes  of  tire  are  available.

(b)  1  type  of  steel  disc  wheel  and  2  types  of  aluminum  disc  wheels  are  available.

(c)  A  compact  spare  tire  and  full  size  spare  tire  spare  tire  are  available.

2.  SPECIFICATION
Tire  and  Wheel

Tire  Size 225/65R17

Disc  Wheel  Size 17  x  6  1/2  J

Disc  Wheel  Material Steel

Pitch  Circle  Diameter 114.3  mm  (4.50  in.)

Inset 39  mm  (1.54  in.)

Wheel  Cap Full  Wheel  Cap

Wheel  Cap  Design

Tire  Size 225/65R17

Disc  Wheel  Size 17  x  7  J

Disc  Wheel  Material Aluminum

Pitch  Circle  Diameter 114.3  mm  (4.50  in.)

Inset 39  mm  (1.54  in.)

Wheel  Cap Center  Ornament


Wheel  Design

Tire  Size 235/55R18

Disc  Wheel  Size 18  x  7  1/2  J

Disc  Wheel  Material Aluminum

Pitch  Circle  Diameter 114.3  mm  (4.50  in.)

Inset 45  mm  (1.77  in.)

Wheel  Cap Center  Ornament

Wheel  Design
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PUG
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  BRAKE  CONTROL  /  DYNAMIC  CONTROL  SYSTEMS:  BRAKE  CONTROL  SYSTEM:  BRAKE  CONTROL;;  2013  MY
RAV4  [12/2012  -­                ]

BRAKE  CONTROL
1.  FUNCTION  OF  MAIN  COMPONENTS

COMPONENT FUNCTION

Solenoid  Relay
(Built  into  Skid Supplies  power  to  the  solenoid  valves.
Control  ECU)

Motor  Relay  (Built


into  Skid  Control Supplies  power  to  the  pump  motor.
ECU)

Brake Motor  Cut  Relay


Actuator (Built  into  Skid Cuts  the  power  to  the  pump  motor  when  the  motor  relay  malfunctions.
Assembly Control  ECU)

Change  the  fluid  path  based  on  the  signals  from  the  skid  control  ECU  during  the
Solenoid  Valves operation  of  the  brake  control  system  functions  in  order  to  control  the  fluid
pressure  applied  to  the  wheel  cylinders.

Pump  Motor Drives  the  pumps  inside  the  brake  actuator.

Master  Cylinder
Detects  the  master  cylinder  pressure.
Pressure  Sensor

Speed  Sensors Detect  the  wheel  speed  of  each  of  the  4  wheels.

Steering  Sensor Detects  the  steering  direction  and  angle  of  the  steering  wheel.

Stop  Light  Switch  Assembly Detects  the  brake  pedal  depressing  signal.

Parking  Brake  Switch  Assembly Detects  the  parking  brake  lever  status.

Brake  Fluid  Level  Warning


Detects  the  brake  fluid  level.
Switch

VSC  OFF  Switch  (Traction


Enables  the  driver  to  select  normal  mode,  TRAC  OFF  mode  or  VSC  OFF  mode.
Control  Switch)

Sport  Mode  Switch Turns  the  Sport  mode  on  and  off.

Judges  the  vehicle  driving  condition  based  on  the  signals  from  each
ECU,  sensor  and  switch,  and  sends  the  brake  control  signals  to  the
Skid  Control  ECU  (Built  into brake  actuator.
Brake  Actuator  Assembly) Requests  steering  torque  assist  during  cooperative  control  with  EPS.
Requests  torque  distribution  between  the  front  and  rear  wheels  during
cooperative  control  with  AWD.*1

Outputs  signals  such  as  the  shift  position  signal,  Sport  mode  signal,
Outputs  signals  such  as  the  shift  position  signal,  Sport  mode  signal,
throttle  position  signal  and  engine  speed  signal  to  the  skid  control  ECU
ECM
via  CAN  communication.
Controls  the  engine  output  based  on  the  signals  from  the  skid  control
ECU.

Operates  in  cooperation  with  the  skid  control  ECU  to  control  the  steering  assist
Power  Steering  ECU  Assembly
torque.

Operates  in  cooperation  with  the  skid  control  ECU  to  control  the  torque
4WD  ECU  Assembly*1
distribution  between  the  front  and  rear  wheels.

Center  Airbag  Sensor  Assembly


Detects  the  vehicle's  yaw  rate,  longitudinal  and  lateral  acceleration,  and  sends
Yawrate  and
the  detection  signals.
Deceleration  Sensor

Main  Body  ECU  (Multiplex Outputs  signals  such  as  the  parking  brake  signal  to  the  skid  control  ECU  via  CAN
Network  Body  ECU) communication.

Illuminates  to  alert  the  driver  when  the  skid  control  ECU  detects  a
malfunction  in  the  EBD  or  brake  system.
Brake  Warning
Illuminates  to  alert  the  driver  when  the  brake  fluid  level  is  low.
Light
Illuminates  to  inform  the  driver  when  the  parking  brake  lever  is  pulled
up.

ABS  Warning Illuminates  to  alert  the  driver  when  the  skid  control  ECU  detects  a  malfunction
Light in  the  ABS.

Blinks  to  inform  the  driver  when  the  Auto  LSD*2,  TRAC  or  VSC  is
Slip  Indicator operational.
Combination Light Illuminates  to  alert  the  driver  when  the  skid  control  ECU  detects  a
Meter malfunction  in  the  brake  control  function.
Assembly
Auto  LSD
Illuminates  to  inform  the  driver  when  Auto  LSD  is  available.
Indicator  Light*2

TRAC  OFF Illuminates  to  inform  the  driver  when  TRAC  OFF  Mode  or  VSC  OFF  Mode  is
Indicator  Light*1 selected.

VSC  OFF  Indicator


Illuminates  to  inform  the  driver  when  VSC  OFF  Mode  is  selected.
Light

Sport  Mode
Illuminates  to  inform  the  driver  that  Sport  mode  engaged.
Indicator  Light

Emits  a  warning  sound  to  alert  the  driver  when  driving  while  the  parking  brake  is
Buzzer
applied.

*1:  AWD  models


*2:  2WD  models

2.  SYSTEM  CONTROL
Electronic  Control  of  Brake  Control  System

CONTROL OUTLINE
Anti-­lock  Brake The  ABS  helps  prevent  the  wheels  from  locking  when  the  brakes  are  applied  firmly  or  when
System  (ABS) braking  on  a  slippery  surface.

Electronic  Brake The  EBD  control  utilizes  ABS,  achieving  proper  brake  force  distribution  between  the  front  and
Force rear  wheels  in  accordance  with  the  driving  conditions.  In  addition,  during  braking  while
Distribution cornering,  the  EBD  also  controls  the  brake  forces  of  the  right  and  left  wheels,  helping  maintain
(EBD) vehicle  behavior.

The  primary  purpose  of  brake  assist  is  to  provide  an  auxiliary  brake  force  to  assist  a  driver  who
cannot  generate  a  large  brake  force  during  emergency  braking,  thus  helping  ensure  the
vehicle's  braking  performance.
Brake  Assist
If  the  brake  booster  malfunctions  and  the  skid  control  ECU  judges  that  the  brake  pedal  force
applied  by  the  driver  is  not  sufficient  to  ensure  adequate  braking  force,  brake  assist  is  used  to
enhance  the  braking  force.

The  Auto  LSD  uses  a  TRAC  to  achieve  Limited  Slip  Differential  (LSD)  capability.  The  Auto  LSD
Auto  LSD allows  for  greater  traction  control  than  the  TRAC,  ensuring  startability  and  traction  on  sand  or
other  road  surfaces  that  present  high  degrees  of  drive  resistance.

Traction  Control The  TRAC  helps  restrain  the  slippage  of  the  drive  wheels  if  the  driver  depresses  the  accelerator
(TRAC) pedal  excessively  when  starting  off  or  accelerating  on  a  slippery  surface.

Vehicle  Stability The  VSC  helps  restrain  sideways  slippage  of  the  vehicle  during  a  strong  front  wheel  skid  or  a
Control  (VSC) strong  rear  wheel  skid,  such  as  may  occur  while  cornering.

Cooperative
Control  with This  performs  cooperative  control  with  the  power  steering  ECU  assembly  in  order  to  provide
Electric  Power steering  assist  in  accordance  with  the  operating  conditions  of  the  vehicle.
Steering  (EPS)

Cooperative
This  performs  cooperative  control  with  the  4WD  ECU  assembly  in  order  to  control  the  drive
Control  with
torque  of  the  front  and  rear  wheels  in  accordance  with  the  operating  conditions  of  the  vehicle.
AWD  System

(a)  Anti-­lock  Brake  System  (ABS)

(1)  The  ABS  prevents  the  wheels  from  locking  during  sudden  braking  or  braking  on  a  slippery  surface.  The
ABS  provides  the  proper  braking  force  when  the  vehicle  slips,  thus  ensuring  vehicle  stability  and  excellent
braking  performance.
*A With  ABS *B Without  ABS

*a Brake  Operation -­ -­

(b)  Electronic  Brake  Force  Distribution  (EBD)


(1)  The  EBD  controls  the  brake  force  that  acts  on  the  rear  wheels  in  accordance  with  the  changes  in  the
vehicle  conditions  such  as  load  factors  or  deceleration  in  order  to  ensure  excellent  braking  performance.

(2)  During  braking  while  cornering,  this  function  controls  the  brake  force  that  acts  on  the  left  and  right

wheels  in  accordance  with  the  vehicle  conditions  at  that  time.  This  ensures  vehicle  stability  and  excellent
braking  performance.
Brake  Force Control  Moment

(c)  Brake  Assist


(1)  In  the  brake  assist,  the  skid  control  ECU  calculates  the  speed  and  the  amount  of  the  brake  pedal
application  based  on  the  signals  from  the  master  cylinder  pressure  sensor  and  then  determines  the
intention  of  the  driver  to  make  an  emergency  brake  application.  If  the  skid  control  ECU  determines  that
the  driver  intends  to  make  an  emergency  brake  application,  this  function  activates  the  brake  actuator  to
increase  the  brake  fluid  pressure,  which  increases  the  brake  force.
(d)  Auto  LSD

(1)  The  Auto  LSD  achieves  the  equivalent  functions  of  a  Limited  Slip  Differential  (LSD)  through  the  use  of  a
traction  control  function.  For  this  reason,  the  contents  of  the  brake  control  are  the  same  in  both  the  Auto
LSD  and  TRAC.  When  the  driver  presses  the  Auto  LSD  switch,  this  function  achieves  the  LSD  effect  by
regulating  the  hydraulic  pressure  that  acts  on  the  drive  wheels  and  controlling  the  engine  output  in
accordance  with  the  amount  of  pedal  effort  applied  on  the  accelerator.

(2)  The  TRAC  enhances  the  start-­off  performance  of  the  vehicle  during  low-­resistance  surface  conditions,  such
as  snow  or  mud,  by  restricting  the  acceleration  effort  during  a  start-­off  in  order  to  prevent  the  wheels
from  spinning.

(3)  On  the  other  hand,  the  Auto  LSD  tends  to  enhance  the  acceleration  effort  somewhat  in  order  to  apply
greater  drive  torque  to  the  wheel  when  it  is  in  contact  with  the  ground.  Thus,  this  function  helps  the
vehicle  to  become  unstuck  if  a  wheel  loses  its  grip,  and  enhances  the  vehicle's  start-­off  performance  on
high-­resistance  surface  such  as  gravel  roads.
*A With  Auto  LSD *B Without  Auto  LSD

*1 Brake  Actuator *2 Skid  Control  ECU

*3 ECM *4 VSC  OFF  Switch


*a Traction *b No  Traction

*c Braking *d Slipping

(e)  Traction  Control  (TRAC)

(1)  The  TRAC  helps  prevent  the  drive  wheels  from  slipping  if  the  driver  depresses  the  accelerator  pedal
excessively  when  starting  off  or  accelerating  on  a  slippery  surface.  Simultaneously  with  the  hydraulic
brake  control  of  the  drive  wheels,  the  skid  control  ECU  makes  a  request  to  the  ECM  to  effect  engine
output  control.  This  produces  the  drive  force  that  suits  the  driving  conditions  in  order  to  ensure  the  proper
start-­off  acceleration.
*A Without  TRAC *B With  TRAC

*C AWD  Models -­ -­

*1 Engine *2 ECM
*3 Skid  Control  ECU *4 Brake  Actuator

*a Slippery  Surface *b Engine  Output  Control

*c Brake  Slipping  Drive  Wheel -­ -­

(f)  Vehicle  Stability  Control  (VSC)

(1)  The  following  are  2  examples  that  can  be  considered  circumstances  in  which  the  tires  exceed  their  lateral
grip  limit.  The  VSC  is  designed  to  help  control  the  vehicle  behavior  by  controlling  the  engine  output  and
the  brakes  at  each  wheel  when  the  vehicle  is  under  one  of  the  conditions  indicated  below:
*a Front  Wheel  Skid  Tendency *b Rear  Wheel  Skid  Tendency

(2)  To  determine  the  condition  of  the  vehicle,  sensors  detect  the  steering  angle,  vehicle  speed,  vehicle's  yaw
rate  and  vehicle's  lateral  acceleration,  which  are  then  calculated  by  the  skid  control  ECU.
(3)  Whether  or  not  the  vehicle  is  experiencing  a  front  wheel  skid  is  determined  by  the  difference  between  the
target  yaw  rate  and  the  vehicle's  actual  yaw  rate.  When  the  vehicle's  actual  yaw  rate  is  smaller  than  the
target  yaw  rate  (a  target  yaw  rate  is  determined  based  on  the  vehicle  speed  and  steering  angle)  that
should  be  generated  when  the  driver  operates  the  steering  wheel,  it  means  the  vehicle  is  making  a  turn
at  a  greater  angle  than  the  target  locus  of  travel.  Thus,  the  skid  control  ECU  determines  that  there  is  a
large  front  wheel  skid  tendency.

Actual  Locus  of  Travel  (Actual  Yaw Locus  of  Travel  Based  on  Target  Yaw
*a *b
Rate) Rate

(4)  Whether  or  not  the  vehicle  is  experiencing  a  rear  wheel  skid  is  determined  by  the  values  of  the  vehicle's
slip  angle  and  the  vehicle's  slip  angular  velocity  (time-­dependent  changes  in  the  vehicle's  slip  angle).
When  the  vehicle's  slip  angle  is  large  and  the  slip  angular  velocity  is  also  large,  the  skid  control  ECU
determines  that  the  vehicle  has  a  large  rear  wheel  skid  tendency.
Direction  of  Travel  of  Vehicle's  Center
*a *b Movement  of  Vehicle
of  Gravity

Slip  Angle -­ -­

(5)  When  the  skid  control  ECU  determines  that  the  vehicle  exhibits  a  tendency  to  experience  a  front  wheel
skid  or  a  rear  wheel  skid,  it  decreases  the  engine  output  and  applies  the  brakes  of  the  front  or  rear  wheels
to  control  the  vehicle's  yaw  moment.  The  basic  operation  of  the  VSC  is  described  below.  However,  the
control  method  differs  depending  on  the  vehicle's  characteristics  and  driving  conditions.

(6)  When  the  skid  control  ECU  determines  that  there  is  a  large  front  wheel  skid  tendency,  it  takes
countermeasures  in  accordance  with  the  extent  of  that  tendency.  The  skid  control  ECU  controls  the
engine  output  and  applies  the  brakes  of  the  front  wheels  and  the  rear  wheel  on  the  inner  circle  of  the
turn  in  order  to  help  restrain  the  front  wheel  skid  tendency.

Front  Wheel  Skid  Tendency

*a Making  a  Right  Turn -­ -­

Brake  Force Control  Moment

(7)  When  the  skid  control  ECU  determines  that  there  is  a  large  rear  wheel  skid  tendency,  it  takes
countermeasures  in  accordance  with  the  extent  of  that  tendency.  The  skid  control  ECU  applies  the  brakes
of  the  wheels  on  the  outer  circle  of  the  turn  and  generates  an  outward  moment  of  inertia  in  the  vehicle  in
of  the  wheels  on  the  outer  circle  of  the  turn  and  generates  an  outward  moment  of  inertia  in  the  vehicle  in
order  to  restrain  the  rear  wheel  skid  tendency.  Along  with  the  reduction  in  the  vehicle  speed  caused  by
the  braking  force,  excellent  vehicle  stability  is  ensured.

Rear  Wheel  Skid  Tendency

*a Making  a  Right  Turn -­ -­

Brake  Force Control  Moment

(g)  Cooperative  Control  with  EPS

(1)  Braking  when  Surface  Resistance  Differs  between  Both  Sides  of  Wheels

If  the  driver  suddenly  applies  the  brakes  on  a  road  surface  with  a  considerable  difference  in
friction  coefficient  between  the  right  and  left  wheels,  the  difference  in  the  brake  force  between
the  right  and  left  wheels  will  cause  the  vehicle  posture  to  become  unstable  and  create  a  yaw
moment.  In  this  state,  the  skid  control  ECU  controls  the  VSC  to  stabilize  the  vehicle  posture.  At
the  same  time,  the  skid  control  ECU  performs  cooperative  control  with  the  EPS  to  provide
steering  torque  assist,  which  facilitates  the  driver's  steering  maneuvers  to  stabilize  the  vehicle
posture.
*a Assist  Direction *b Yaw  Moment  during  Brake  Control
*c Low  μ  Road *d High  μ  Road

Brake  Force -­ -­

(2)  Accelerating  when  Surface  Resistance  Differs  between  Both  Sides  of  Wheels

If  the  driver  suddenly  starts  off  or  accelerates  on  a  road  surface  with  a  considerable  difference  in
friction  coefficient  between  the  right  and  left  wheels,  the  slippage  of  a  drive  wheel  will  cause  the
vehicle  posture  to  become  unstable  and  negatively  affect  its  acceleration  performance.  In  this
state,  the  skid  control  ECU  causes  the  TRAC  to  control  the  hydraulic  brake  of  the  slipping  drive
wheel,  and  requests  the  ECM  to  effect  engine  output  control.  At  the  same  time,  the  skid  control
ECU  performs  cooperative  control  with  the  EPS  to  provide  steering  torque  assist,  which  facilitates
the  driver's  steering  maneuvers  to  stabilize  the  vehicle  posture.

*a Assist  Direction *b Yaw  Moment  during  Acceleration

*c Low  μ  Road *d High  μ  Road

Drive  Force -­ -­

(3)  Front  Wheel  Skid  Tendency

When  the  skid  control  ECU  determines  a  front  wheel  skid  tendency,  it  controls  the  VSC  to
dampen  the  front  wheel  skid.  At  the  same  time,  the  skid  control  ECU  performs  the  cooperative
control  with  the  EPS  to  provide  steering  torque  assists,  which  controls  the  driver's  steering
maneuvers  to  stabilize  the  vehicle  posture.  Steering  torque  assists  are  provided  to  inform  the
maneuvers  to  stabilize  the  vehicle  posture.  Steering  torque  assists  are  provided  to  inform  the
driver  of  the  front  wheel  skid  (a),  and  to  prevent  the  driver's  excessive  turning  of  the  steering
wheel  (b).  In  the  assist  for  preventing  excessive  turning  (b),  the  skid  control  ECU  increases  the
resistance  to  counter  the  driver's  steering  effort,  if  the  driver  turns  the  steering  wheel
excessively.

(a)  Assist  Direction  for  Informing (b)  Assist  Direction  for  Preventing
*a *b
Driver  of  Front  Wheel  Skid Excessive  Turning

*c Making  a  Right  Turn -­ -­

Brake  Force Control  Moment

(4)  Rear  Wheel  Skid  Tendency

When  the  skid  control  ECU  determines  a  rear  wheel  skid  tendency,  it  controls  the  VSC  to
dampen  the  rear  wheel  skid.  At  the  same  time,  the  skid  control  ECU  performs  cooperative
control  with  the  EPS  to  provide  steering  torque  assist,  which  facilitates  the  driver's  steering
maneuvers  in  the  direction  to  correct  the  rear  wheel  skid.
*a Assist  Direction *b Making  a  Right  Turn

Brake  Force Control  Moment

(h)  Cooperative  Control  with  AWD  System

(1)  Acceleration  During  Cornering

A  sudden  acceleration  of  the  vehicle  during  cornering  may  cause  a  drive  wheel  to  freewheel,
which  could  cause  the  front  wheels  or  rear  wheels  to  skid.  If  the  skid  control  ECU  determines
the  freewheeling  of  a  drive  wheel,  a  front  wheel  skid  tendency  or  a  rear  wheel  skid  tendency,  it
performs  cooperative  control  with  the  AWD  system  to  optimally  control  the  drive  torque
distribution  to  the  front  and  rear  wheels.  Furthermore,  the  skid  control  ECU  controls  the  TRAC
and  the  VSC  as  needed  to  ensure  driving  stability  and  acceleration  performance.

Front  Wheel  Skid  Tendency

*a Making  a  Right  Turn -­ -­

Drive  Torque  Distribution  to  Rear


Drive  Force
Wheel

Rear  Wheel  Skid  Tendency


*a Making  a  Right  Turn -­ -­

Drive  Torque  Distribution  to  Rear


Drive  Force
Wheel

3.  FAIL-­SAFE
(a)  If  a  failure  occurs  in  the  skid  control  ECU,  sensors  or  brake  actuator  assembly,  the  system  continues  effecting
brake  control  by  excluding  the  failed  area  and  using  only  the  areas  that  are  operating  normally.

4.  DIAGNOSIS
(a)  If  the  skid  control  ECU  detects  a  malfunction  in  the  brake  control  system,  the  warning  lights  or  indicator  light
illuminate.  At  the  same  time,  a  Diagnostic  Trouble  Code  (DTC)  is  stored  in  the  memory  of  the  skid  control
ECU.

(b)  This  system  has  a  sensor  signal  check  (test  mode)  function.

(c)  For  details  of  DTCs  and  check  function,  refer  to  the  Repair  Manual.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PUH
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  BRAKE  CONTROL  /  DYNAMIC  CONTROL  SYSTEMS:  BRAKE  CONTROL  SYSTEM:  STEERING  ANGLE  SENSOR;;
2013  MY  RAV4  [12/2012  -­                ]

STEERING  ANGLE  SENSOR


1.  CONSTRUCTION
(a)  The  steering  angle  sensor  detects  the  steering  direction  and  angle,  and  sends  this  signal  to  the  skid  control
ECU.

(b)  The  steering  angle  sensor  contains  2  sets  of  magnetic  reluctance  elements  that  detect  the  rotational
movement  of  a  magnet  that  is  built  into  the  detection  gear.  Thus,  the  sensor  detects  the  changes  that  occur
in  the  magnetic  reluctance  elements  along  with  the  rotational  movement  of  the  detection  gear,  in  order  to
detect  the  rotational  movement  of  the  steering  wheel.

*1 Steering  Sensor *2 Detection  Gear

NOTICE:
Do  not  remove  the  steering  angle  sensor  from  the  spiral  cable.  If  there  is  a  malfunction  in  the  steering  angle
sensor,  replace  the  spiral  cable  with  steering  angle  sensor.

HINT:
When  removing  and  reinstalling  the  spiral  cable  with  steering  angle  sensor  sub-­assembly,  it  is  necessary  to
use  a  special  procedure  to  prevent  the  center  position  of  the  steering  sensor  from  becoming  misaligned.  For
details,  refer  to  the  Repair  Manual.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PUI
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  BRAKE  CONTROL  /  DYNAMIC  CONTROL  SYSTEMS:  BRAKE  CONTROL  SYSTEM:  SPEED  SENSOR;;  2013  MY
RAV4  [12/2012  -­                ]

SPEED  SENSOR
1.  CONSTRUCTION
(a)  An  active  type  speed  sensor  is  used.  This  sensor  contains  a  sensor  IC.

(b)  The  magnet  type  sensor  rotor,  which  consists  of  N  and  S  poles  that  are  arranged  in  a  circle,  is  integrated  with
the  hub  bearing  inner  race.

*A 2WD  Models *B AWD  Models


*A 2WD  Models *B AWD  Models
*1 Front  Speed  Sensor *2 Rear  Speed  Sensor

2.  OPERATION
(a)  The  active  type  speed  sensor  uses  a  sensor  IC  to  detect  magnetic  field  changes  caused  when  the  sensor  rotor
rotates,  and  the  sensor  outputs  the  detected  information  to  the  skid  control  ECU  as  digital  pulses  (vehicle
speed  signal).
(b)  To  detect  the  vehicle  speed,  the  frequency  of  the  output  pulses  is  used.  Because  the  active  type  sensor
outputs  digital  pulses,  it  can  detect  vehicle  speeds  even  when  the  vehicle  is  nearly  stationary.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PUJ
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  BRAKE  CONTROL  /  DYNAMIC  CONTROL  SYSTEMS:  BRAKE  CONTROL  SYSTEM:  BRAKE  ACTUATOR;;  2013  MY
RAV4  [12/2012  -­                ]

BRAKE  ACTUATOR
1.  CONSTRUCTION
(a)  The  brake  actuator  assembly  consists  of  an  actuator  portion,  a  skid  control  ECU,  a  solenoid  relay,  a  pump
motor  and  a  master  cylinder  pressure  sensor.

*1 Skid  Control  ECU *2 Actuator  Portion

(b)  The  actuator  portion  consists  of  2  master  cylinder  cut  solenoid  valves,  4  pressure  holding  solenoid  valves,  4
pressure  reduction  solenoid  valves,  2  pumps,  2  reservoirs  and  a  master  cylinder  pressure  sensor.
*1 Master  Cylinder  Pressure  Sensor *2 Master  Cylinder  Cut  Solenoid  Valve
*3 Pressure  Holding  Solenoid  Valve *4 Pressure  Reduction  Solenoid  Valve
*5 Pump *6 Reservoir
*7 Front  Left  Wheel  Cylinder *8 Rear  Right  Wheel  Cylinder
*9 Rear  Left  Wheel  Cylinder *10 Front  Right  Wheel  Cylinder
*a From  Master  Cylinder -­ -­

2.  OPERATION
(a)  ABS  and  EBD

(1)  Based  on  the  signals  received  from  the  4  speed  sensors,  the  skid  control  ECU  calculates  the  speed  of  each
wheel  and  checks  the  wheel  slipping  conditions.  In  accordance  with  the  slipping  condition,  the  skid  control

ECU  controls  each  solenoid  valve  in  the  brake  actuator  assembly  in  order  to  adjust  the  fluid  pressure  of
each  wheel  cylinder  in  the  following  3  modes:  pressure  increase,  pressure  holding  and  pressure  reduction
each  wheel  cylinder  in  the  following  3  modes:  pressure  increase,  pressure  holding  and  pressure  reduction
modes.

*1 Pressure  Holding  Solenoid  Valve *2 Pressure  Reduction  Solenoid  Valve


*3 Port  A *4 Port  B
*a Pressure  Increase  Mode *b Pressure  Holding  Mode
*c Pressure  Reduction  Mode *d To  Wheel  Cylinder
*e From  Wheel  Cylinder -­ -­
Brake  Actuator  Operation  in  ABS  and  EBD

PRESSURE  MODE INCREASE  MODE HOLDING  MODE REDUCTION  MODE

Pressure  Holding  Solenoid  Valve  (Port  A) Off  (Open) On  (Closed) ←

Pressure  Reduction  Solenoid  Valve  (Port  B) Off  (Closed) ← On  (Open)

Wheel  Cylinder  Pressure Increases Holds Reduces

(b)  Brake  Assist

(1)  In  the  event  of  emergency  braking,  the  skid  control  ECU  determines  the  driver's  intention  based  on  the
speed  of  the  pressure  increase  in  the  master  cylinder  determined  by  the  master  cylinder  pressure  sensor
signal.  If  the  skid  control  ECU  judges  the  need  for  additional  brake  assist,  pressure  is  generated  by  the
pump  in  the  brake  actuator  assembly  and  directed  to  the  wheel  cylinder  to  apply  a  large  amount  of  fluid
pressure.
*1 Master  Cylinder  Pressure  Sensor *2 Master  Cylinder  Cut  Solenoid  Valve
*3 Pressure  Holding  Solenoid  Valve *4 Pressure  Reduction  Solenoid  Valve
*5 Pump *6 Reservoir
*7 Front  Left  Wheel  Cylinder *8 Rear  Right  Wheel  Cylinder
*9 Rear  Left  Wheel  Cylinder *10 Front  Right  Wheel  Cylinder
*a From  Master  Cylinder -­ -­
Brake  Actuator  Operation  in  Brake  Assist

ITEM BRAKE  ASSIST  NOT  ACTIVATED BRAKE  ASSIST  ACTIVATED

Pump Off On

Port  (A) Off  (Open) On*


Master  Cylinder  Cut  Solenoid  Valve
Port  (B) Off  (Open) On*

Port  (C) Off  (Open) ←


Port  (D) Off  (Open) ←
Pressure  Holding  Solenoid  Valve
Port  (E) Off  (Open) ←

Port  (F) Off  (Open) ←

Port  (G) Off  (Closed) ←

Port  (H) Off  (Closed) ←


Pressure  Reduction  Solenoid  Valve
Port  (I) Off  (Closed) ←

Port  (J) Off  (Closed) ←

HINT:
*:  The  solenoid  valve  switches  the  hydraulic  pressure  between  "open"  and  "closed"  in  accordance  with  the
operating  conditions  by  adjusting  continually.

(c)  Auto  LSD

(1)  The  skid  control  ECU  determines  that  the  vehicle  is  in  a  state  in  which  the  Auto  LSD  can  operate  by  using
various  sensors  and  switches  to  detect  the  operating  conditions  of  the  VSC  OFF  switch,  shift  position,
accelerator  pedal  and  brake  pedal.

(2)  When  the  vehicle  is  in  a  state  in  which  the  Auto  LSD  can  operate,  the  skid  control  ECU  performs  hydraulic
pressure  control  of  the  wheel  cylinder  in  the  wheel  with  the  faster  wheel  speed,  so  that  the  wheel  speeds
of  the  right  and  left  drive  wheels  will  become  equal.

(3)  The  Auto  LSD  indicator  light  illuminates  when  the  vehicle  is  in  a  state  in  which  the  Auto  LSD  can  operate,
and  the  slip  indicator  light  flashes  during  Auto  LSD  control.

(4)  If  the  Auto  LSD  function  operates  due  to  the  slippage  of  the  left  drive  wheel,  see  the  next  page  for  the
operation  of  the  solenoid  valves.

NOTICE:
Use  the  Auto  LSD  only  if  a  wheel  comes  off  or  while  driving  on  a  road  surface  with  high  driving  resistance  such
as  sand  or  mud.  Do  not  use  the  Auto  LSD  for  normal  driving.  After  using  the  Auto  LSD,  make  sure  the  Auto
LSD  indicator  light  is  off  before  resuming  driving.  To  operate  the  VSC  OFF  switch,  make  sure  the  wheels  are
not  spinning.
*1 Master  Cylinder  Pressure  Sensor *2 Master  Cylinder  Cut  Solenoid  Valve
*3 Pressure  Holding  Solenoid  Valve *4 Pressure  Reduction  Solenoid  Valve
*5 Pump *6 Reservoir
*7 Front  Left  Wheel  Cylinder *8 Rear  Right  Wheel  Cylinder
*9 Rear  Left  Wheel  Cylinder *10 Front  Right  Wheel  Cylinder
*a From  Master  Cylinder -­ -­
Brake  Actuator  Operation  in  Auto  LSD  (Front  Left  Drive  Wheel  Slipping)

ITEM AUTO  LSD  OPERATION

NOT PRESSURE PRESSURE PRESSURE


ACTIVATED INCREASE  MODE HOLDING  MODE REDUCTION  MODE

Pump Off On ← ←

Port
Off  (Open) On* ← ←
Master  Cylinder  Cut  Solenoid (A)
Valve Port
Off  (Open) ← ← ←
(B)

Port
Port
Off  (Open) ← On  (Closed) ←
Pressure  Holding (C)
Solenoid  Valve Port
Off  (Open) On  (Closed) ← ←
(F)

Front Port Off


← ← On  (Open)
Brake Pressure  Reduction (G) (Closed)
Solenoid  Valve Port Off
← ← ←
(J) (Closed)

Wheel  Cylinder Right -­ -­ -­ -­


Pressure Left -­ Increases Holds Reduces

Port
Off  (Open) On  (Closed) ← ←
Pressure  Holding (D)
Solenoid  Valve Port
Off  (Open) On  (Closed) ← ←
(E)

Rear Port Off


← ← ←
Brake Pressure  Reduction (H) (Closed)
Solenoid  Valve Port Off
← ← ←
(I) (Closed)

Wheel  Cylinder Right -­ -­ -­ -­


Pressure Left -­ -­ -­ -­

HINT:
*:  The  solenoid  valve  switches  the  hydraulic  pressure  between  "open"  and  "closed"  in  accordance  with  the
operating  conditions  by  adjusting  continually.

(d)  TRAC

(1)  The  fluid  pressure  generated  by  the  pump  is  regulated  by  the  master  cylinder  cut  solenoid  valve  to  the
required  pressure.  Thus,  the  wheel  cylinders  of  the  drive  wheels  are  controlled  in  the  following  3  modes:
pressure  increase,  pressure  holding  and  pressure  reduction  modes  to  control  the  slippage  of  the  drive
wheels.  The  pressure  holding  solenoid  valve  and  the  pressure  reduction  solenoid  valve  are  turned  on  or  off
in  accordance  with  the  ABS  and  EBD  operation  patterns.
*1 Master  Cylinder  Pressure  Sensor *2 Master  Cylinder  Cut  Solenoid  Valve
*3 Pressure  Holding  Solenoid  Valve *4 Pressure  Reduction  Solenoid  Valve
*5 Pump *6 Reservoir
*7 Front  Left  Wheel  Cylinder *8 Rear  Right  Wheel  Cylinder
*9 Rear  Left  Wheel  Cylinder *10 Front  Right  Wheel  Cylinder
*a From  Master  Cylinder -­ -­
Brake  Actuator  Operation  in  TRAC  (2WD  Models)

ITEM TRAC  OPERATION

NOT PRESSURE PRESSURE PRESSURE


ACTIVATED INCREASE  MODE HOLDING  MODE REDUCTION  MODE

Pump Off On ← ←

Port
Off  (Open) On* ← ←
Master  Cylinder  Cut  Solenoid (A)
Valve Port
Off  (Open) On* ← ←
(B)

Port
Off  (Open) ← On  (Closed) ←
Pressure  Holding (C)
Solenoid  Valve Port
Off  (Open) ← On  (Closed) ←
Off  (Open) ← On  (Closed) ←
(F)

Front Port Off


← ← On  (Open)
Brake Pressure  Reduction (G) (Closed)
Solenoid  Valve Port Off
← ← On  (Open)
(J) (Closed)

Wheel  Cylinder Right -­ Increases Holds Reduces


Pressure Left -­ Increases Holds Reduces

Port
Off  (Open) On  (Closed) ← ←
Pressure  Holding (D)
Solenoid  Valve Port
Off  (Open) On  (Closed) ← ←
(E)

Rear Port Off


← ← ←
Brake Pressure  Reduction (H) (Closed)
Solenoid  Valve Port Off
← ← ←
(I) (Closed)

Wheel  Cylinder Right -­ -­ -­ -­


Pressure Left -­ -­ -­ -­

HINT:
*:  The  solenoid  valve  switches  the  hydraulic  pressure  between  "open"  and  "closed"  in  accordance  with  the
operating  conditions  by  adjusting  continually.
*1 Master  Cylinder  Pressure  Sensor *2 Master  Cylinder  Cut  Solenoid  Valve
*3 Pressure  Holding  Solenoid  Valve *4 Pressure  Reduction  Solenoid  Valve
*5 Pump *6 Reservoir
*7 Front  Left  Wheel  Cylinder *8 Rear  Right  Wheel  Cylinder
*9 Rear  Left  Wheel  Cylinder *10 Front  Right  Wheel  Cylinder
*a From  Master  Cylinder -­ -­
Brake  Actuator  Operation  in  TRAC  (AWD  Models)

ITEM TRAC  OPERATION

NOT PRESSURE PRESSURE PRESSURE


ACTIVATED INCREASE  MODE HOLDING  MODE REDUCTION  MODE

Pump Off On ← ←

Port
Off  (Open) On* ← ←
Master  Cylinder  Cut  Solenoid (A)
Valve Port
Off  (Open) On* ← ←
(B)

Port
Off  (Open) ← On  (Closed) ←
Pressure  Holding (C)
Solenoid  Valve Port
Off  (Open) ← On  (Closed) ←
(F)

Port Off
Front Port Off
← ← On  (Open)
Brake Pressure  Reduction (G) (Closed)
Solenoid  Valve Port Off
← ← On  (Open)
(J) (Closed)

Wheel  Cylinder Right -­ Increases Holds Reduces


Pressure Left -­ Increases Holds Reduces

Port
Off  (Open) ← On  (Closed) ←
Pressure  Holding (D)
Solenoid  Valve Port
Off  (Open) ← On  (Closed) ←
(E)

Rear Port Off


← ← On  (Open)
Brake Pressure  Reduction (H) (Closed)
Solenoid  Valve Port Off
← ← On  (Open)
(I) (Closed)

Wheel  Cylinder Right -­ Increases Holds Reduces


Pressure Left -­ Increases Holds Reduces

HINT:
*:  The  solenoid  valve  switches  the  hydraulic  pressure  between  "open"  and  "closed"  in  accordance  with  the
operating  conditions  by  adjusting  continually.

(e)  VSC

(1)  The  VSC,  by  way  of  the  solenoid  valves,  controls  the  fluid  pressure  generated  by  the  pump  and  applies  it
to  the  brake  wheel  cylinder  of  each  wheel  in  the  following  3  modes:  pressure  increase,  pressure  holding
and  pressure  reduction  modes.  As  a  result,  the  tendency  for  front  wheel  skid  or  rear  wheel  skid  is
controlled.
(2)  In  the  front  wheel  skid  restraining  control,  the  brakes  of  the  front  wheels  and  the  brake  of  the  rear  wheel
on  the  inner  circle  of  the  turn  are  applied.  Also,  depending  on  whether  the  brake  is  on  or  off  and  also
depending  on  the  vehicle  conditions,  there  are  circumstances  in  which  the  brake  might  not  be  applied  to
the  wheels  even  if  the  wheel  is  targeted  for  braking.  The  following  diagram  shows  the  hydraulic  circuit  in
the  pressure  increase  mode,  as  it  controls  the  front  wheel  skid  condition  while  the  vehicle  makes  a  right
turn.  In  other  operating  modes,  the  pressure  holding  valve  and  the  pressure  reduction  valve  are  turned
on  or  off  in  accordance  with  the  ABS  and  EBD  operation  patterns.
*1 Master  Cylinder  Pressure  Sensor *2 Master  Cylinder  Cut  Solenoid  Valve
*3 Pressure  Holding  Solenoid  Valve *4 Pressure  Reduction  Solenoid  Valve
*5 Pump *6 Reservoir
*7 Front  Left  Wheel  Cylinder *8 Rear  Right  Wheel  Cylinder
*9 Rear  Left  Wheel  Cylinder *10 Front  Right  Wheel  Cylinder
*a From  Master  Cylinder -­ -­
Brake  Actuator  Operation  in  VSC  (Front  Wheel  Skid  Restraining)

ITEM VSC  OPERATION

NOT PRESSURE PRESSURE PRESSURE


ACTIVATED INCREASE  MODE HOLDING  MODE REDUCTION  MODE

Pump Off On ← ←

Port
Off  (Open) On* ← ←
Master  Cylinder  Cut  Solenoid (A)
Valve Port
Off  (Open) On* ← ←
(B)

Port
Off  (Open) ← On  (Closed) ←
Pressure  Holding (C)
Solenoid  Valve Port
Off  (Open) ← On  (Closed) ←
(F)

Front Port Off


← ← On  (Open)
Brake Pressure  Reduction (G) (Closed)
Solenoid  Valve Port Off
← ← On  (Open)
Port Off
← ← On  (Open)
(J) (Closed)

Wheel  Cylinder Right -­ Increases Holds Reduces


Pressure Left -­ Increases Holds Reduces

Port
Off  (Open) ← On  (Closed) ←
Pressure  Holding (D)
Solenoid  Valve Port
Off  (Open) On  (Closed) ← ←
(E)

Rear Port Off


← ← On  (Open)
Brake Pressure  Reduction (H) (Closed)
Solenoid  Valve Port Off
← ← ←
(I) (Closed)

Wheel  Cylinder Right -­ Increases Holds Reduces


Pressure Left -­ Increases Holds Reduces

HINT:
*:  The  solenoid  valve  switches  the  hydraulic  pressure  between  "open"  and  "closed"  in  accordance  with  the
operating  conditions  by  adjusting  continually.

(3)  In  the  rear  wheel  skid  restraining  control,  the  brake  of  the  wheels  on  the  outer  circle  of  the  turn  is
applied.  Also,  depending  on  whether  the  brake  is  on  or  off  and  also  depending  on  the  vehicle  conditions,
there  are  circumstances  in  which  the  brake  might  not  be  applied  to  the  wheels  even  if  the  wheel  is
targeted  for  braking.  The  following  diagram  shows  the  hydraulic  circuit  in  pressure  increase  mode,  as  it
controls  the  rear  wheel  skid  condition  while  the  vehicle  makes  a  right  turn.  In  other  operating  modes,  the
pressure  holding  valve  and  the  pressure  reduction  valve  are  turned  on  or  off  in  accordance  with  the  ABS
and  EBD  operation  patterns.
*1 Master  Cylinder  Pressure  Sensor *2 Master  Cylinder  Cut  Solenoid  Valve
*3 Pressure  Holding  Solenoid  Valve *4 Pressure  Reduction  Solenoid  Valve
*5 Pump *6 Reservoir
*7 Front  Left  Wheel  Cylinder *8 Rear  Right  Wheel  Cylinder
*9 Rear  Left  Wheel  Cylinder *10 Front  Right  Wheel  Cylinder
*a From  Master  Cylinder -­ -­
Brake  Actuator  Operation  in  VSC  (Rear  Wheel  Skid  Restraining)

ITEM VSC  OPERATION

NOT PRESSURE PRESSURE PRESSURE


ACTIVATED INCREASE  MODE HOLDING  MODE REDUCTION  MODE

Pump Off On ← ←

Port
Off  (Open) On* ← ←
Master  Cylinder  Cut  Solenoid (A)
Valve Port
Off  (Open) ← ← ←
(B)

Port
Off  (Open) ← On  (Closed) ←
Pressure  Holding (C)
Solenoid  Valve Port
Off  (Open) On  (Closed) ← ←
(F)

Front Port Off


← ← On  (Open)
Brake Pressure  Reduction (G) (Closed)
Solenoid  Valve Port Off
← ← ←
(J) (Closed)
Wheel  Cylinder Right -­ -­ -­ -­
Pressure Left -­ Increases Holds Reduces

Port
Off  (Open) On  (Closed) ← ←
Pressure  Holding (D)
Solenoid  Valve Port
Off  (Open) ← On  (Closed) ←
(E)

Rear Port Off


← ← ←
Brake Pressure  Reduction (H) (Closed)
Solenoid  Valve Port Off
← ← ←
(I) (Closed)

Wheel  Cylinder Right -­ -­ -­ -­


Pressure Left -­ Increases Holds Reduces

HINT:
*:  The  solenoid  valve  switches  the  hydraulic  pressure  between  "open"  and  "closed"  in  accordance  with  the
operating  conditions  by  adjusting  continually.

(f)  Cooperative  Control

(1)  The  operation  of  the  solenoid  valves  under  the  cooperative  control  is  the  same  as  the  TRAC  or  VSC
operation.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PUK
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  BRAKE  CONTROL  /  DYNAMIC  CONTROL  SYSTEMS:  BRAKE  CONTROL  SYSTEM:  VSC  OFF  SWITCH;;  2013  MY
RAV4  [12/2012  -­                ]

VSC  OFF  SWITCH


1.  CONSTRUCTION
(a)  The  operation  of  the  TRAC  and  VSC  functions  can  be  stopped  by  the  VSC  OFF  switch.  While  the  vehicle  is
running  off  the  shoulder  of  the  road  or  running  on  a  dirt  road,  the  engine  output  control  is  stopped  to
maintain  drive  torque.

(b)  On  2WD  models,  the  driver  can  select  the  TRAC  OFF  mode  by  operating  the  VSC  OFF  switch.  At  the  same
time,  the  Auto  LSD  turns  on,  thus  enabling  the  operation  of  the  Auto  LSD  function.

*A 2WD  Models *B AWD  Models


*1 Slip  Indicator  Light *2 Auto  LSD  Indicator  Light
*3 TRAC  OFF  Indicator  Light *4 VSC  OFF  Indicator  Light
VSC  OFF  Switch  (Traction  Control
*5 -­ -­
Switch)

2.  OPERATION
(a)  The  VSC  OFF  switch  can  select  3  modes  [Normal  mode,  TRAC  OFF  mode  (Auto  LSD  on*)  and  VSC  OFF  mode].
(b)  Briefly  pressing  the  VSC  OFF  switch  in  Normal  mode  selects  the  mode  (Auto  LSD  on*).

(c)  Pressing  and  holding  the  VSC  OFF  switch  for  3  seconds  or  more  with  the  vehicle  stopped  selects  the  VSC  OFF
mode,  disabling  the  Auto  LSD*,  TRAC  and  VSC  functions.

(d)  Briefly  pressing  the  VSC  OFF  switch  in  the  TRAC  OFF  mode  (Auto  LSD  on*)  or  VSC  OFF  mode  or  turning  the
ignition  switch  off  returns  to  the  Normal  mode.

*:  2WD  models

*a Normal  Mode *b TRAC  OFF  Mode  (Auto  LSD  On*)

*c VSC  OFF  Mode -­ -­

VSC  OFF  Switch  Operation  (Briefly VSC  OFF  Switch  Operation  (Press  and
Press) Hold  for  3  Seconds  or  More)

(e)  The  operations  of  the  brake  control  functions  in  each  mode  are  as  follows:

MODE BRAKE  CONTROL COMBINATION  METER  ASSEMBLY


FUNCTION

TRAC AUTO VSC AUTO  LSD TRAC  OFF VSC  OFF


LSD*1 INDICATOR*1 INDICATOR*2 INDICATOR

Normal  Mode ○ X ○ -­ -­ -­

TRAC  OFF  Mode  (Auto  LSD X*1


X ○ Illuminates Illuminates Illuminates*3
On*1) ○*2

VSC  OFF  Mode X X X*4 -­ Illuminates Illuminates

HINT:
○:  Controllable

X:  Not  controllable

-­:  Not  applicable

*1:  2WD  models

*2:  AWD  models

*3:  Models  with  Auto  LSD  driving  at  50  km/h  (31  mph)  or  below

*4:  The  control  is  performed  during  braking  or  while  the  yaw  rate  is  large.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PUM
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  BRAKE  CONTROL  /  DYNAMIC  CONTROL  SYSTEMS:  BRAKE  CONTROL  SYSTEM:  YAWRATE  SENSOR;;  2013  MY
RAV4  [12/2012  -­                ]

YAWRATE  SENSOR
1.  CONSTRUCTION
(a)  The  center  airbag  sensor  assembly  incorporates  the  yawrate  and  deceleration  sensor.  The  yawrate  and
deceleration  sensor  detects  the  yaw  rate,  longitudinal  and  lateral  acceleration  of  the  vehicle  and  transmits
signals  to  the  skid  control  ECU  via  the  CAN  communication.

Center  Airbag  Sensor  Assembly

*1 Yawrate  and  Deceleration -­ -­


Sensor

Front -­ -­

NOTICE:
After  replacing  the  yaw  rate  sensor  or  the  skid  control  ECU,  initialization  of  the  yaw  rate  sensor  is  required.
For  the  actual  procedure,  refer  to  the  Repair  Manual.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PUN
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  BRAKE  CONTROL  /  DYNAMIC  CONTROL  SYSTEMS:  BRAKE  CONTROL  SYSTEM:  GENERAL;;  2013  MY  RAV4
[12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  The  following  brake  control  functions  are  provided:  Anti-­lock  Brake  System  (ABS),  Electronic  Brake  force
Distribution  (EBD),  brake  assist,  Auto  LSD,  Traction  Control  (TRAC)  and  Vehicle  Stability  Control  (VSC).

(b)  The  cooperative  control  with  the  EPS  and  AWD  system  is  used.

2.  MAIN  FEATURES
(a)  Cooperative  Control  with  EPS  and  AWD  System

(1)  The  cooperative  control  with  the  EPS  and  AWD  system  uses  a  cooperative  control  function  that  performs
integrated  control  of  the  brake  control  system,  Electric  Power  Steering  (EPS)  system  and  dynamic  torque
control  AWD  system*  in  accordance  with  driving  conditions.  Thus,  the  cooperative  control  with  the  EPS
and  AWD  system  improves  the  dynamic  performance  of  the  vehicle  to  run,  turn  and  stop,  and  ensures
excellent  driving  stability,  driveability  and  acceleration  performance  during  cornering.

*:  AWD  models
3.  PRECAUTION
(a)  Ignition  Switch  Expressions

(1)  The  type  of  ignition  switch  used  on  this  model  differs  depending  on  the  specifications  of  the  vehicle.  The
expressions  listed  in  the  table  below  are  used  in  this  section:

EXPRESSION IGNITION  SWITCH ENGINE  SWITCH


(POSITION) (CONDITION)

Ignition  Switch  Off LOCK Off  (Lock)

Ignition  Switch  ACC ACC On  (ACC)

Ignition  Switch  ON ON On  (IG)

Engine  Start START On  (Start)

(b)  When  the  brake  control  system  is  activated,  the  brake  pedal  could  shudder.  This  is  a  normal  occurrence  of  the
system  in  operation  and  should  not  be  considered  a  malfunction.

(c)  The  TRAC  and  VSC  functions  control  brake  hydraulic  pressure  and  engine  output  to  ensure  vehicle  stability.
Therefore,  operate  the  VSC  OFF  switch  (stop  the  operation  of  the  TRAC  and  VSC  functions)  only  when  it  is
necessary.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PUO
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  BRAKE  CONTROL  /  DYNAMIC  CONTROL  SYSTEMS:  BRAKE  CONTROL  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY
RAV4  [12/2012  -­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PUP
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  BRAKE  CONTROL  /  DYNAMIC  CONTROL  SYSTEMS:  BRAKE  CONTROL  SYSTEM:  PARTS  LOCATION;;  2013  MY
RAV4  [12/2012  -­                ]

PARTS  LOCATION
*A 2WD  Models *B AWD  Models

*1 Front  Speed  Sensor  RH *2 Park/Neutral  Position  Switch  Assembly

Brake  Actuator  Assembly

Skid  Control  ECU


*3 Front  Speed  Sensor  LH *4
Master  Cylinder  Pressure
Sensor

*5 Rear  Speed  Sensor  LH *6 Rear  Speed  Sensor  RH

Brake  Booster  Assembly


Brake  Booster  Assembly

*7 Brake  Fluid  Level  Warning *8 ECM


Switch

*A 2WD  Models *B AWD  Models


*1 Brake  Warning  Light *2 ABS  Warning  Light

*3 Slip  Indicator  Light *4 Auto  LSD  Indicator  Light


*5 TRAC  OFF  Indicator  Light *6 VSC  OFF  Indicator  Light

*7 Sport  Mode  Indicator  Light *8 Power  Steering  ECU  Assembly


Combination  Meter  Assembly
Main  Body  ECU  (Multiplex  Network
*9 *10
Buzzer Body  ECU)

*11 DLC3 *12 Stop  Light  Switch  Assembly

VSC  OFF  Switch  (Traction  Control


*13 *14 Parking  Brake  Switch  Assembly

Switch)
Center  Airbag  Sensor  Assembly
*15 Yawrate  and  Deceleration *16 Steering  Sensor
Sensor

*17 Sport  Mode  Switch *18 4WD  ECU  Assembly


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PUQ

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  BRAKE  SYSTEM  (OTHER):  BRAKE  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  A  plunger  type  master  cylinder  is  used.

(b)  A  single  diaphragm  type  brake  booster  is  used.

2.  SPECIFICATION

Type Tandem
Master  Cylinder 20.64  mm  (0.81  in.)*1
Diameter
22.22  mm  (0.87  in.)*2

Type Single  Diaphragm


Brake  Booster
Size 10  in.

*1:  LE  (Base)  grade  excluding  destination  packages  for  Mexico  and  Puerto  Rico
*2:  XLE  (Middle)  and  LIMITED  (High)  grade  or  destination  packages  for  Mexico  and  Puerto  Rico
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PUR

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  BRAKE  (FRONT):  FRONT  BRAKE:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  A  ventilated  disc  brake  is  used.

(b)  A  1-­piston  type  brake  caliper  is  used.

2.  SPECIFICATION

Type Ventilated  Disc

Caliper  Type PE63

Wheel  Cylinder  Diameter 63.5  mm  (2.50  in.)

275.0  mm  x  25.0  mm  (10.8  in.  x  0.98  in.)*1


Rotor  Size  (Diameter  x  Thickness)
296.0  mm  x  28.0  mm  (11.7  in.  x  1.10  in.)*2

Pad  Material PV565H

*1:  LE  (Base)  grade  excluding  destination  packages  for  Mexico  and  Puerto  Rico
*2:  XLE  (Middle)  or  LIMITED  (High)  grade  or  destination  packages  for  Mexico  and  Puerto  Rico
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PUS

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  BRAKE  (REAR):  REAR  BRAKE:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  A  drum-­in  type  solid  disc  brake  is  used.

(b)  A  1-­piston  type  brake  caliper  is  used.

2.  SPECIFICATION

Type Solid  Disc

Caliper  Type PEAL38

Wheel  Cylinder  Diameter 38.1  mm  (1.50  in.)

Rotor  Size  (Diameter  x  Thickness) 281.0  mm  x  12.0  mm  (11.1  in.  x  0.472  in.)

Pad  Material PS558


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PUT

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  PARKING  BRAKE:  PARKING  BRAKE  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  A  duo  servo  inner  drum  type  parking  brake  is  used.

(b)  A  parking  brake  with  a  center  lever  type  operating  method  is  used.

2.  SPECIFICATION

Parking  Brake  Type Duo  Servo  Drum

Drum  Inner  Diameter 173.0  mm  (6.81  in.)

Lining  Material LN513


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PUU

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  POWER  ASSIST  SYSTEMS:  POWER  STEERING  SYSTEM:  POWER  STEERING  CONTROL;;  2013  MY  RAV4
[12/2012  -­                ]

POWER  STEERING  CONTROL


1.  FUNCTION  OF  MAIN  COMPONENTS

COMPONENT FUNCTION

Changes  the  rotational  force  to  lateral  movement  in  accordance  with
Steering  Gear  Assembly
the  driver's  steering  operation.

Generates  power  assist  in  accordance  with  a  signal  received  from  the
Power  Steering  Motor
power  steering  ECU  assembly.

Rotation  Angle
Sensor  (Built  into Outputs  the  rotation  angle  of  the  power  steering  motor  to  the  power
Power  Steering steering  ECU  assembly.
Motor)

Reduces  the  speed  of  the  power  steering  motor  through  the  use  of  a
Reduction  Mechanism
Steering worm  gear  and  a  wheel  gear  and  transmits  it  to  the  column  shaft.
Column
Detects  the  amount  of  twist  of  the  torsion  bar,  creates  an  electrical
Assembly Power  Steering
signal  based  on  the  torque  applied  to  the  torsion  bar  and  outputs  the
Torque  Sensor
signal  to  the  power  steering  ECU  assembly.

Actuates  the  power  steering  motor  mounted  on  the  steering


Power  Steering  ECU column  assembly  to  provide  power  assist  based  on  the  signals
Assembly received  from  various  sensors  and  ECUs.
Operates  in  cooperation  with  the  skid  control  ECU  to  control
the  steering  assist  torque.

Sport  Mode  Switch Turns  the  Sport  mode  on  and  off.

Outputs  the  engine  speed  signal  or  Sport  mode  signal  to  the  power
ECM
steering  ECU  assembly  via  CAN  communication.

Outputs  the  vehicle  speed  signal  to  the  power  steering  ECU
assembly  via  CAN  communication.
Skid  Control  ECU
Requests  steering  torque  assist  during  cooperative  control
with  EPS.

Power  Steering Illuminates  to  alert  the  driver  when  the  power  steering  ECU  assembly
Warning  Light detects  a  malfunction  in  the  EPS  system.
Combination
Sport  Mode  Indicator
Meter Illuminates  to  inform  the  driver  that  Sport  mode  engaged.
Light
Assembly
Emits  a  warning  sound  to  alert  the  driver  when  the  power  steering  ECU
Buzzer
assembly  detects  a  malfunction  in  the  EPS  system.
2.  SYSTEM  CONTROL
Controls  of  EPS  System

CONTROL OUTLINE

Calculates  the  assist  current  and  assist  direction  from  the  steering  torque  value  and  the
Basic  Control
vehicle  speed,  and  actuates  the  power  steering  motor.

Inertia
Ensures  the  starting  movement  of  the  power  steering  motor  when  the  driver  starts  to  turn
Compensation
the  steering  wheel.
Control

Friction
Compensation Reduces  steering  wheel  operation  friction,  improving  steering  feeling.
Control

Recovery Assists  the  recovery  force  during  the  short  interval  between  the  time  the  driver  fully  turns
Control the  steering  wheel  and  the  time  the  wheels  try  to  recover.

Damper Regulates  the  amount  of  assist  when  the  driver  turns  the  steering  wheel  while  driving  at  high
Control speeds,  thus  damping  the  changes  in  the  yaw  rate  of  the  vehicle  body.

Voltage  Boost Boosts  the  battery  voltage  in  the  power  steering  ECU  assembly,  and  issues  the  amount  of
Control voltage  necessary  to  drive  the  power  steering  motor.

System
Estimates  the  power  steering  motor  temperature  based  on  the  amperage  and  the  current
Overheat
duration.  If  the  temperature  exceeds  the  standard,  this  control  limits  the  amperage  to
Protection
prevent  the  power  steering  motor  from  overheating.
Control

Sport  Mode
The  assist  characteristics  are  switched  to  achieve  a  suitable  steering  feeling  for  Sport  mode.
Control

3.  FAIL-­SAFE
(a)  Fail-­safe  operation  modes  are  as  follows:

Fail-­safe  Control  List

DETECTED  MALFUNCTION FAIL-­SAFE

Power  Steering  Torque  Sensor  Malfunction Cancels  the  assist.

Power  Steering  Motor  Overheat Limits  the  assist  force.

Power  Steering  Motor  Short  (Including  Drive  System


Cancels  the  assist.
Malfunction)

Rotation  Angle  Sensor  (Built  into  Power  Steering


Malfunction  Cancels  the  assist.
Motor)

Power  Steering  ECU  Assembly  Internal  Temperature


Limits  the  assist  force.
Sensor  Malfunction

Power  Steering  ECU  Assembly  System  Malfunction Cancels  the  assist.

Vehicle  Speed  and  Engine  Speed  Signal  Malfunction Limits  the  assist  force.

Pauses  the  assist  (provides  normal  assist  after  the


Power  Supply  Voltage  Malfunction
voltage  recovers).
4.  DIAGNOSIS
(a)  If  the  power  steering  ECU  assembly  detects  a  malfunction  in  the  EPS  system,  the  power  steering  ECU
assembly  lights  up  the  power  steering  warning  light  in  order  to  alert  the  driver.  At  the  same  time,
Diagnostic  Trouble  Codes  (DTCs)  are  stored  in  memory.

(b)  The  DTCs  can  be  read  by  connecting  the  Techstream  to  the  DLC3.  For  details,  refer  to  the  Repair  Manual.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PUV
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  POWER  ASSIST  SYSTEMS:  POWER  STEERING  SYSTEM:  STEERING  GEAR;;  2013  MY  RAV4  [12/2012  -­                ]

STEERING  GEAR
1.  CONSTRUCTION
(a)  Operability  is  ensured  through  a  lightweight,  compact  rack  and  pinion  type  steering  gear  assembly.
(b)  A  light  weight  has  been  achieved  through  a  unified  aluminum  housing  unit.

(c)  To  keep  the  steering  rigidity,  the  steering  gear  assembly  is  installed  in  the  front  suspension  crossmember  sub-­
assembly  directly  without  elastic  material.

Front  Suspension  Crossmember  Sub-­


*1 Steering  Gear  Assembly *2
assembly
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PUW
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  POWER  ASSIST  SYSTEMS:  POWER  STEERING  SYSTEM:  STEERING  COLUMN  ASSEMBLY;;  2013  MY  RAV4
[12/2012  -­                ]

STEERING  COLUMN  ASSEMBLY


1.  CONSTRUCTION
(a)  The  steering  column  assembly  includes  a  power  steering  motor,  reduction  mechanism  and  power  steering
torque  sensor.

(b)  The  power  steering  ECU  assembly  is  integrated  into  the  power  steering  motor.

*1 Power  Steering  Motor *2 Reduction  Mechanism

*3 Power  Steering  Torque  Sensor *4 Power  Steering  ECU  Assembly


*a Top  View *b A  -­  A  Cross  Section
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PUX
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  POWER  ASSIST  SYSTEMS:  POWER  STEERING  SYSTEM:  POWER  STEERING  MOTOR;;  2013  MY  RAV4  [12/2012
-­                ]

POWER  STEERING  MOTOR


1.  CONSTRUCTION
(a)  A  low-­inertia,  low-­noise,  high-­power  output  brushless  motor  is  used.

(b)  The  operating  range  of  the  power  steering  motor  is  9  V  to  16  V.

(c)  The  power  steering  motor  consists  of  a  rotor,  stator,  motor  shaft  and  rotation  angle  sensor.

(d)  The  torque  generated  by  the  power  steering  motor  is  transmitted  via  the  joint  to  the  worm  gear.  This  torque
is  then  transmitted  via  the  wheel  gear  to  the  column  shaft.

(e)  The  rotation  angle  sensor  consists  of  a  resolver  sensor  which  excels  in  reliability  and  durability.  The  rotation
angle  sensor  detects  the  rotation  angle  of  the  power  steering  motor  and  outputs  it  to  the  power  steering  ECU
assembly.  As  a  result,  the  rotation  angle  sensor  ensures  efficient  EPS  control.

*1 Worm  Gear *2 Wheel  Gear


Power  Steering  Motor

Rotor
*3 Column  Shaft *4
Stator
Rotation  Angle  Sensor

*5 Motor  Shaft -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PUY
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  POWER  ASSIST  SYSTEMS:  POWER  STEERING  SYSTEM:  REDUCTION  MECHANISM;;  2013  MY  RAV4  [12/2012
-­                ]

REDUCTION  MECHANISM
1.  CONSTRUCTION
(a)  This  mechanism  reduces  the  speed  of  the  power  steering  motor  via  the  worm  gear  and  the  wheel  gear,  and
transmits  it  to  the  column  shaft.

(b)  The  wheel  gear  is  made  of  a  high  strength,  low  friction  and  low  wear  plastic  material,  thus  achieving  low  noise
and  a  lightweight  construction.

(c)  A  worm  gear  supported  by  ball  bearings  is  used.  Also,  a  torsion  spring  is  provided  to  ensure  the  optimal
meshing  of  the  gears  at  all  times.

*1 Torsion  Spring *2 Wheel  Gear


*3 Column  Shaft *4 Ball  Bearing

*5 Worm  Gear -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PUZ
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  POWER  ASSIST  SYSTEMS:  POWER  STEERING  SYSTEM:  POWER  STEERING  TORQUE  SENSOR;;  2013  MY  RAV4
[12/2012  -­                ]

POWER  STEERING  TORQUE  SENSOR


1.  CONSTRUCTION
(a)  The  power  steering  torque  sensor  is  built  into  the  steering  column  assembly.  The  power  steering  torque
sensor  consists  of  a  detection  ring,  a  stub  shaft  and  2  detection  coils.

(b)  The  detection  ring  is  mounted  on  the  input  shaft  and  the  stub  shaft  is  mounted  on  the  output  shaft.  The
input  shaft  and  the  output  shaft  are  joined  by  the  torsion  bar.  The  detection  coils  are  placed  on  the  outside  of
the  detection  ring  to  complete  an  excitation  circuit  without  making  contact.

(c)  When  the  steering  wheel  is  turned,  the  twist  that  is  created  in  the  torsion  bar  creates  a  relative  displacement
between  the  detection  ring  and  the  stub  shaft.  The  torque  sensor  outputs  this  change  as  an  electrical  signal
to  the  power  steering  ECU  assembly.
*1 Input  Shaft *2 Torsion  Bar

*3 Output  Shaft *4 Power  Steering  Torque  Sensor


*5 Detection  Coil *6 Detection  Ring

*7 Stub  Shaft -­ -­

*a A  -­  A  Cross  Section -­ -­

2.  OPERATION
(a)  The  torque  detection  circuit  built  into  the  power  steering  ECU  assembly  calculates  the  torque  sensor  1  output
(VT1)  and  the  torque  sensor  2  output  (VT2)  in  accordance  with  the  signals  from  the  2  detection  coils  of  the
torque  sensor.
(b)  The  power  steering  ECU  assembly  detects  the  steering  torque  and  the  steering  direction  in  accordance  with
VT1  and  VT2.
(c)  When  the  driver  does  not  turn  the  steering  wheel,  VT1  and  VT2  output  a  specified  voltage  (approximately  2.5
V).  As  long  as  the  specified  voltage  is  output,  the  power  steering  ECU  assembly  determines  that  steering
torque  is  not  being  generated.

(d)  When  the  driver  turns  the  steering  wheel  to  the  right  or  left,  VT1  and  VT2  change  as  shown  in  the  graph
below.  Based  on  the  changes,  the  power  steering  ECU  assembly  determines  the  steering  torque  and  steering
direction  input  by  the  driver.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PV1
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  POWER  ASSIST  SYSTEMS:  POWER  STEERING  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PV2
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  POWER  ASSIST  SYSTEMS:  POWER  STEERING  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­                ]

PARTS  LOCATION

Brake  Actuator  Assembly


*1 *2 ECM
Skid  Control  ECU

Steering  Column  Assembly

Power  Steering  Motor


Power  Steering  ECU
Assembly
*3 Steering  Gear  Assembly *4 Rotation  Angle  Sensor
Reduction  Mechanism
Power  Steering  Torque

Sensor
Sensor

*A AWD  Models -­ -­

*1 Power  Steering  Warning  Light *2 Sport  Mode  Indicator  Light


Combination  Meter  Assembly
*3 *4 DLC3
Buzzer

*5 Power  Steering  ECU  Assembly *6 Sport  Mode  Switch

*7 4WD  ECU  Assembly -­ -­


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PV3

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  STEERING  COLUMN:  STEERING  LOCK  SYSTEM:  STEERING  LOCK  CONTROL;;  2013  MY  RAV4  [12/2012  -­
             ]

STEERING  LOCK  CONTROL


1.  SYSTEM  CONTROL
(a)  The  steering  lock  system  is  integrated  in  the  steering  lock  ECU,  and  the  ECU  controls  the  lock  bar
operation  in  the  steering  lock  actuator  assembly  through  the  control  of  the  lock/unlock  motor.

(b)  The  steering  lock  ECU  detects  the  position  (lock/unlock)  of  the  lock  bar  and  transmits  this  information  to
the  certification  ECU.

(c)  In  this  system,  the  certification  ECU  determines  whether  to  lock  and  unlock  the  steering  wheel  based  on
communication  with  the  steering  lock  ECU.  Then,  the  certification  ECU  sends  the  lock  or  unlock
command  signals  to  the  steering  lock  ECU  through  the  LIN  communication.  Upon  receiving  the  signals,
the  steering  lock  ECU  operates  the  lock/unlock  motor  to  lock  or  unlock  the  steering  wheel.

HINT:
It  is  not  possible  to  replace  only  the  steering  lock  ECU  in  the  steering  lock  actuator  assembly.  Therefore,
if  the  ECU  malfunctions,  the  entire  steering  lock  actuator  assembly  must  be  replaced.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PV4

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  STEERING  COLUMN:  STEERING  LOCK  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  An  electrical  steering  lock  system  is  used  on  models  with  smart  key  system.

(b)  In  accordance  with  the  use  of  the  smart  key  system,  the  steering  lock  system  uses  a  lock/unlock  motor
to  lock  and  unlock  the  steering  wheel.

(c)  The  steering  lock  system  mainly  consists  of  a  steering  lock  actuator  assembly,  main  body  ECU  and
certification  ECU.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PV5
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  STEERING  COLUMN:  STEERING  LOCK  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4  [12/2012  -­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PV6
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  STEERING  COLUMN:  STEERING  LOCK  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4  [12/2012  -­                ]

PARTS  LOCATION

Main  Body  ECU  (Multiplex  Network


*1 Entry  Warning  Indicator *2
Body  ECU)

Steering  Lock  Actuator  Assembly

Lock/Unlock  Motor
*3 Lock  Sensor *4 Engine  Switch  (Push  Start  Switch)
Unlock  Sensor
Steering  Lock  ECU

Certification  ECU  (Smart  Key  ECU


*5 -­ -­
Assembly)
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PV7
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  STEERING  COLUMN:  STEERING  COLUMN  SYSTEM:  MANUAL  TILT  AND  TELESCOPIC  MECHANISM;;  2013  MY
RAV4  [12/2012  -­                ]

MANUAL  TILT  AND  TELESCOPIC  MECHANISM


1.  CONSTRUCTION
(a)  The  manual  tilt  and  telescopic  mechanism  allows  adjustment  of  the  steering  wheel  position  in  the  vertical  and
longitudinal  (extending  and  retracting)  directions  through  lever  operation.  This  provides  the  driver  with  the
most  comfortable  driving  position.

(b)  The  tilt  and  telescopic  mechanism  mainly  consists  of  a  tilt  and  telescopic  lever,  column  bracket,  breakaway
bracket  and  tilt  and  telescopic  steering  stoppers.  For  the  tilt  and  telescopic  mechanism,  the  steering  column
main  shaft  is  connected  at  the  serration  engagement.

(c)  The  tilt  adjustment  range  is  4°  and  the  telescopic  adjustment  range  is  40  mm  (1.57  in.).

(d)  When  the  tilt  and  telescopic  mechanism  is  in  its  locked  state,  the  tilt  and  telescopic  lever  at  the  lock  position
causes  the  cam  of  the  tilt  and  telescopic  steering  stopper  to  tighten  the  column  bracket.  This  secures  the
breakaway  bracket,  column  bracket  and  column  tube,  so  movement  in  the  tilt  direction  and  in  the  telescopic
direction  is  locked.
(e)  When  the  tilt  and  telescopic  mechanism  is  in  its  free  state,  the  tilt  and  telescopic  lever  at  the  free  position
causes  the  cam  of  the  tilt  and  telescopic  steering  stoppers  to  loosen  the  column  bracket.  This  frees  the
column  tube  to  move  in  the  tilt  direction  and  in  the  telescopic  direction,  enabling  adjustment.
Tilt  and  Telescopic  Steering  Stopper
*1 Tilt  and  Telescopic  Lever *2
(Cam)

*3 Column  Tube *4 Column  Bracket


*5 Breakaway  Bracket -­ -­

*a Tilt  Stroke  Stroke  4° *b Telescopic  Stroke  40  mm  (1.57  in.)

*c Lock  Position *d Free  Position

*e A  -­  A  Cross  Section  (Locked  State) *f Wide


*g Tighten *h A  -­  A  Cross  Section  (Free  State)

*i Narrow *j Loosen
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PV8
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  STEERING  COLUMN:  STEERING  COLUMN  SYSTEM:  ENERGY  ABSORBING  MECHANISM;;  2013  MY  RAV4
[12/2012  -­                ]

ENERGY  ABSORBING  MECHANISM


1.  CONSTRUCTION
(a)  The  energy  absorbing  mechanism  mainly  consists  of  a  breakaway  bracket,  steering  intermediate  shaft
assembly  and  column  tube.  The  steering  column  assembly  is  mounted  on  the  instrument  panel  reinforcement
via  the  breakaway  bracket.  The  steering  column  assembly  and  the  steering  gear  assembly  are  connected  with
a  contractile  steering  intermediate  shaft  assembly.

2.  OPERATION
(a)  Primary  Collision

(1)  When  the  steering  gear  assembly  moves  during  a  collision  (primary  collision),  the  steering  intermediate
shaft  assembly  contracts,  thus  helping  reduce  the  possibility  of  the  steering  column  assembly  and  the
steering  wheel  protruding  into  the  cabin.
*1 Breakaway  Bracket *2 Instrument  Panel  Reinforcement

*3 Column  Tube *4 Steering  Intermediate  Shaft  Assembly


*a Before  Collision *b After  Collision

Contract -­ -­

(b)  Secondary  Collision

(1)  When  a  collision  impact  is  transmitted  to  the  steering  wheel  (secondary  collision),  the  steering  wheel  and
the  airbag  help  absorb  the  impact.  In  addition,  the  breakaway  bracket  separates  and  the  column  tube
contracts.  At  this  time,  the  friction  resistance  of  the  sliding  portion,  which  is  staked  to  the  column  tube,
absorbs  the  energy.  This  sequential  energy  absorbing  mechanism  helps  absorb  the  impact  of  the
secondary  collision.
*1 Breakaway  Bracket *2 Column  Tube
*3 Inner  Tube *4 Outer  Tube

*a Before  Collision *b After  Collision

Contract -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PV9

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  STEERING  COLUMN:  STEERING  COLUMN  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  A  manual  tilt  and  telescopic  mechanism  is  used.

(b)  The  steering  column  assembly  uses  an  energy  absorbing  mechanism.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005PV0

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  POWER  ASSIST  SYSTEMS:  POWER  STEERING  SYSTEM:  GENERAL;;  2013  MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  A  rack  and  pinion  type  steering  gear  assembly  is  used.

(b)  A  vehicle  speed  sensing  type  Electric  Power  Steering  (EPS)  system  is  used.

(c)  The  EPS  system  uses  a  power  steering  motor,  a  reduction  mechanism  and  a  power  steering  torque
sensor  that  are  built  into  the  steering  column  assembly  to  generate  assist  torque,  in  order  to  assist  the
driver's  steering  effort.

(d)  The  EPS  system  performs  control  in  cooperation  with  the  brake  control  system.  The  power  steering  ECU
assembly  controls  the  assist  torque  for  the  power  steering  motor  based  on  the  assist  torque  request  sent
from  the  skid  control  ECU.  For  details,  see  the  Brake  Control/Dynamic  Control  Systems  section.

2.  MAIN  FEATURES

FEATURE OUTLINE

The  conventional  hydraulic  power  steering  system  ordinarily  operates  the  oil  pressure  pump
using  the  driving  force  of  the  engine.  However,  the  EPS  system  activates  the  power  steering
Fuel  Efficiency
motor  only  when  the  driver  turns  the  steering  wheel.  As  a  result,  no  energy  is  consumed
when  the  vehicle  is  traveling  in  a  straight  line,  enhancing  fuel  economy.

Simple  and A  power  steering  motor,  a  power  steering  ECU,  a  reduction  mechanism  and  a  power  steering
Compact torque  sensor  that  are  contained  in  the  EPS  system  are  built  into  the  steering  column
Structure assembly.  This  achieves  more  simple  structure.

Discontinuance Unlike  the  conventional  hydraulic  power  steering  system,  the  EPS  system  excels  in
of  Oil  Pressure serviceability  because  it  does  not  require  pipes,  a  vane  pump,  a  pulley  and  power  steering
System fluid.

In  accordance  with  the  discontinuance  of  the  piping  system  and  the  reduction  in  size  of  the
Lightweight
system  overall,  weight  reduction  has  been  achieved.

Steering Assist  characteristics  have  been  optimized  based  on  the  signals  from  the  speed  sensor  to
Feeling achieve  a  steering  torque  feeling  that  is  light  at  low  speeds  and  effective  at  high  speeds.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005Q6P

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  U760F  AUTOMATIC  TRANSMISSION  /  TRANSAXLE:  AUTOMATIC  TRANSAXLE  SYSTEM:  AUTOMATIC  TRANSMISSION  CONTROL;;
2013  MY  RAV4  [12/2012  -­                ]

AUTOMATIC  TRANSMISSION  CONTROL


1.  FUNCTION  OF  MAIN  COMPONENTS

COMPONENT FUNCTION

ATF  Warmer  (Transmission  Oil


Warms  up  the  ATF  quickly.
Cooler)

Transmits  engine  power  to  the  transaxle.


Torque  Converter  Assembly
Increases  engine  torque.

Oil  Pump  Assembly Provides  oil  pressure  necessary  for  the  transaxle  operation.

No.  1  Clutch  (C1) Connects  the  intermediate  shaft  and  the  Ravigneaux  planetary  rear  sun  gear.

No.  2  Clutch  (C2) Connects  the  intermediate  shaft  and  the  Ravigneaux  planetary  ring  gear.

Prevents  the  Ravigneaux  planetary  front  sun  gear  and  the  underdrive  planetary  carrier  from
No.  1  Brake  (B1)
turningclockwise  or  counterclockwise.

No.  2  Brake  (B2) Prevents  the  Ravigneaux  planetary  ring  gear  from  turning  clockwise  or  counterclockwise.

No.  3  Brake  (B3) Prevents  the  underdrive  planetary  ring  gear  from  turning  clockwise  or  counterclockwise.

No.  1  1-­way  Clutch  (F1) Prevents  the  Ravigneaux  planetary  ring  gear  from  turning  counterclockwise.

Change  the  route  through  which  driving  force  is  transmitted  in  accordance  with  the  operation
Planetary  Gears
of  each  clutch  and  brake  in  order  to  increase  or  reduce  the  input  and  output  speed.

Shift  Solenoid  Valve  SL1 Controls  the  No.  1  clutch  (C1)  pressure.

Shift  Solenoid  Valve  SL2 Controls  the  No.  2  clutch  (C2)  pressure.

Shift  Solenoid  Valve  SL3 Controls  the  No.  1  brake  (B1)  pressure.

Shift  Solenoid  Valve  SL4 Controls  the  No.  3  brake  (B3)  pressure.

Controls  the  lock-­up  clutch  pressure.


Shift  Solenoid  Valve  SLU
Controls  the  No.  2  brake  (B2)  pressure.

Shift  Solenoid  Valve  SLT Controls  line  pressure.

Switches  the  lock-­up  relay  valve.


Shift  Solenoid  Valve  SL
Switches  the  B2  apply  control  valve  and  the  reverse  sequence  valve.

Counter  Gear  Speed  Sensor Detects  the  speed  of  the  counter  gear.

Input  Turbine  Speed  Sensor Detects  the  input  speed  of  the  transaxle.

ATF  Temperature  Sensor Detects  the  ATF  temperature.

Park/Neutral  Position  Switch Detects  the  shift  lever  position.


Assembly

Detects  that  the  shift  lever  is  in  S.


Transmission  Control  Switch
Detects  the  driver's  upshift  and  downshift  operations  when  the  shift  lever  is  in  S.

Combination Sport  Mode  Switch Turns  the  Sport  mode  on  and  off.
Switch
Assembly ECO  Mode  Switch Turns  the  ECO  mode  on  and  off.
Controls  engine  output  and  each  shift  solenoid  valve  in  response  to  a  signal  from
each  sensor  and  switch.
ECM
Makes  a  diagnosis  and  memorizes  the  failed  section  when  the  ECM  detects  a
malfunction.

Air  Conditioning  Amplifier  Assembly Detects  the  air  conditioning  system  operation.

Shift  Position  and


Indicates  the  shift  lever  position.
Shift  Range
Indicates  the  shift  range  (S1  to  S6).
Indicator

Sport  Mode Illuminates  when  the  Sport  mode  switch  is  pressed  to  inform  the  driver  that  Sport  mode  is
Indicator  Light active.

ECO  Mode  Indicator Illuminates  when  the  ECO  mode  switch  is  pressed  an  to  inform  the  driver  that  ECO  mode  is
Combination Light active.
Meter
Assembly MIL Illuminates  or  blinks  to  inform  the  driver  when  the  ECM  detects  a  malfunction.

ATF  Temperature
Warns  the  driver  by  lighting  up  when  the  ATF  is  at  a  high  temperature.
Warning  Light

Sounds  when  the  downshift  operation  is  rejected.


Buzzer Warns  the  driver  by  sounding  when  a  message  is  shown  on  the  multi-­information
display.

2.  SYSTEM  CONTROL
Electronic  Control  of  Automatic  Transaxle

CONTROL OUTLINE

The  ECM  sends  current  to  shift  solenoid  valves  SL1,  SL2,  SL3,  SL4  and/or  SLU  based  on  signals  from
Shift  Timing  Control
various  sensors  in  order  to  shift  the  gears.

Clutch  to  Clutch Controls  the  pressure  applied  directly  to  the  No.  1  Clutch  (C1),  No.  2  Clutch  (C2),  No.  1  Brake  (B1)  and  No.
Pressure  Control 3  Brake  (B3)  by  actuating  the  shift  solenoid  valves  (SL1,  SL2,  SL3  and  SL4)  in  accordance  with  ECM  signals.

Line  Pressure  Optimal Actuates  the  shift  solenoid  valve  SLT  to  control  the  line  pressure  in  accordance  with  information  from  the
Control ECM  and  the  operating  conditions  of  the  transaxle.

Powertrain  Cooperative Performs  both  shift  control  and  engine  output  control  in  an  integrated  way,  achieving  excellent  shift
Control characteristics  and  driveability.

Artificial  Intelligence-­
Based  on  the  signals  from  various  sensors,  the  ECM  determines  the  road  conditions  and  the  intention  of  the
shift  Control  (AI-­shift
driver.  Thus,  an  appropriate  shift  pattern  is  automatically  determined,  improving  driveability.
Control)

Deceleration  Downshift To  prevent  engine  speed  from  decreasing  and  thereby  maintain  the  fuel  cut,  the  ECM  performs  downshifts
Control before  the  fuel  cut  ends.

Makes  it  possible  to  skip  unnecessary  shifts,  enabling  the  vehicle  to  downshift  directly  from  6th  to  3rd  or
Direct  Downshift  Control
from  5th  to  2nd,  enhancing  downshift  response  when  the  accelerator  pedal  is  depressed  quickly.

The  ECM  sends  current  to  the  shift  solenoid  valves  SL  and  SLU  based  on  signals  from  various  sensors  to
Lock-­up  Timing  Control
engage  or  disengage  the  lock-­up  clutch.

Flex  Lock-­up  Clutch Controls  the  shift  solenoid  valve  SLU,  provides  an  intermediate  mode  between  the  on  and  off  states  of  the
Control lock-­up  clutch,  and  increases  the  operating  range  of  the  lock-­up  clutch  to  improve  fuel  economy.

Multi-­mode  Automatic The  ECM  appropriately  controls  the  automatic  transaxle  in  accordance  with  the  shift  range  selected  using
Transmission the  shift  lever  while  the  shift  lever  is  in  S.

High  Response  Upshift Achieves  a  crisp  and  high  response  upshift  using  the  clutch  to  clutch  pressure  control  and  powertrain
Control cooperative  control.

Blipping  Downshift Achieves  smooth  and  quick  downshift  using  clutch  to  clutch  pressure  control  and  powertrain  cooperative
Control control.
*:  Models  with  shift  paddle

(a)  Clutch  to  Clutch  Pressure  Control

Clutch  to  clutch  pressure  control  is  used  for  shift  control.  As  a  result,  shift  control  in  2nd  gear  or  above  can  be  performed
without  using  a  1-­way  clutch,  making  the  automatic  transaxle  lightweight  and  compact.
Based  on  the  information  about  transaxle  input  and  output  speed,  engine  torque  and  other  items,  the  ECM  controls
each  clutch  and  brake  in  accordance  with  the  optimum  fluid  pressure  and  timing,  in  order  to  shift  the  gears.  The  ECM
changes  gears  using  fluid  pressure  circuits  which  enable  the  No.  1  clutch  (C1),  No.  2  clutch  (C2),  No.  1  brake  (B1)  and
No.  3  brake  (B3)  to  be  controlled  independently,  and  using  the  high  flow  SL1,  SL2,  SL3  and  SL4  shift  solenoid  valves
which  directly  control  the  line  pressure.  As  a  result,  highly  responsive  and  excellent  shift  characteristics  have  been
achieved.

(b)  Line  Pressure  Optimal  Control

The  line  pressure  is  controlled  using  shift  solenoid  valve  SLT.
Through  the  use  of  shift  solenoid  valve  SLT,  the  line  pressure  is  optimally  controlled  in  accordance  with  the  engine
torque  information,  as  well  as  with  the  internal  operating  conditions  of  the  torque  converter  and  the  transaxle.
Accordingly,  the  line  pressure  can  be  accurately  controlled  in  accordance  with  the  engine  output,  traveling  condition  and
the  ATF  temperature,  thus  achieving  smooth  shift  characteristics  and  regulating  the  workload  of  the  oil  pump  (reducing
unnecessary  parasitic  losses).
(c)  Powertrain  Cooperative  Control

(1)  Throttle  Control  at  Starting

The  engine  output  is  optimally  controlled  using  the  Electronic  Throttle  Control  System-­intelligent  (ETCS-­i)  in  real
time  and  in  accordance  with  the  transient  force  from  the  torque  converter  when  the  vehicle  is  launched.  This
achieves  a  suppressed  sense  of  lurching  forward,  tire  slippage  suppression  and  improved  responsiveness,  ensuring
excellent  launch  performance.

(2)  Deceleration  Force  Control

The  ECM  determines  the  gear  that  is  to  be  selected  when  the  accelerator  pedal  is  released  (released  completely)  in
accordance  with  the  way  the  accelerator  pedal  is  released  (suddenly  or  slowly)  during  deceleration.  In  this  way,
unnecessary  upshifts  are  prevented  during  deceleration,  matching  the  driver's  intentions.  In  addition,  unintended
downshifts  are  prevented  when  accelerating  the  vehicle  again,  achieving  smooth  acceleration.

(3)  Transient  Shifting  Control

Through  cooperative  control  with  the  Electronic  Throttle  Control  System-­intelligent  (ETCS-­i)  and  Electronic  Spark
Advance  (ESA),  and  electronic  control  of  the  engagement  and  release  speed  of  the  clutch  and  brake  hydraulic
pressures,  quick  response  and  shift  shock  reduction  have  been  achieved.
(d)  Artificial  Intelligence  Shift  Control  (AI-­shift  Control)

The  automatic  transaxle  gear  is  determined  by  the  shift  pattern,  which  uses  the  vehicle  speed  and  accelerator  pedal
depression  angle.
Additionally,  AI-­shift  control  enables  the  ECM  to  estimate  the  road  conditions  and  the  driver's  intention  in  order  to
automatically  control  the  shift  pattern  in  an  optimal  manner.  As  a  result,  a  comfortable  ride  has  been  achieved.
AI-­shift  control  includes  road  condition  support  control  and  driver's  intention  support  control.
AI-­shift  control  determines  optimal  transaxle  control  based  on  input  signals  and  automatically  changes  the  shift  pattern.

(1)  Road  Condition  Support  Control

Under  road  condition  support  control,  the  ECM  determines  from  the  accelerator  pedal  depressing  angle  and  the
vehicle  speed  whether  the  vehicle  is  being  driven  uphill  or  downhill.  To  achieve  the  optimal  drive  force  while  driving
uphill,  this  control  prevents  unnecessary  upshifts.  To  achieve  the  optimal  engine  brake  effect  while  driving  downhill,
this  control  automatically  performs  downshifts.
(2)  Driver's  Intention  Support  Control

The  driver's  intention  is  estimated  based  on  the  accelerator  pedal  depression  angle  and  vehicle  condition  to  switch  to
a  shift  pattern  that  is  well-­suited  to  the  driver.

(3)  Quick  Brake  Downshift  Control

When  sudden  braking  is  applied  in  Sport  mode,  the  quick  brake  downshift  control  improves  re-­acceleration  response
and  engine  brake  force  by  downshifting.
(e)  Deceleration  Downshift  Control

The  ECM  performs  downshift  control  to  help  prevent  the  engine  speed  from  decreasing,  thus  keeping  fuel  cut  control
operating  for  as  long  as  possible.  In  this  way,  fuel  economy  is  improved.
When  the  vehicle  is  in  6th  gear  and  starts  decelerating,  the  transaxle  downshifts  from  6th  to  5th,  5th  to  4th  and  4th  to
3rd*  before  fuel  cut  control  ends  so  that  the  fuel  cut  control  can  continue  operating.

HINT:
*:  The  operation  of  4th  to  3rd  downshift  control  is  limited  when  the  air  conditioning  is  off.
(f)  Direct  Downshift  Control

For  conventional  downshift  control,  when  shifting  from  6th  to  3rd  or  5th  to  2nd,  downshifts  use  an  intermediate  gear  in
order  to  achieve  smooth  acceleration  response.  In  addition  to  conventional  control,  direct  downshift  control  is  used  for
this  model.  This  control  skips  unnecessary  shifts,  enabling  the  vehicle  to  downshift  directly  from  6th  to  3rd  or  from  5th
to  2nd.
When  the  accelerator  pedal  is  depressed  quickly,  direct  downshift  control  enables  direct  downshifts  with  a  quick  shift
response,  skipping  unnecessary  shifts.  Direct  downshift  control  places  the  emphasis  on  reducing  the  time  required  to
achieve  the  target  gear.  Conventional  downshift  control  is  used  when  the  accelerator  pedal  is  depressed  slowly,
providing  smooth  acceleration  response.  As  a  result,  this  logic  achieves  downshift  responsiveness  in  accordance  with  the
driver's  intentions.
(g)  Lock-­up  Timing  Control

The  ECM  uses  lock-­up  timing  control  in  order  to  improve  fuel  consumption  performance  in  2nd  or  higher  when  the  shift
lever  is  in  D,  or  when  the  S6,  S5  or  S4  range  is  selected.

Lock-­up  Timing  Control  Operation

GEAR  POSITION SHIFT  LEVER  POSITION  OR  SHIFT  RANGE

D  OR  S6 S5 S4

1st X X X

2nd ○ ○ ○
3rd ○ ○ ○

4th ○ ○ ○

5th ○ ○ -­

6th ○ -­ -­

HINT:
○:  Available

X:  Not  available

-­:  Not  applicable

(h)  Flex  Lock-­up  Clutch  Control

During  acceleration,  partial  control  of  the  power  transmission  between  the  lock-­up  clutch  and  torque  converter  greatly
boosts  transmission  efficiency  in  accordance  with  the  driving  conditions,  improving  fuel  economy.
Even  when  the  vehicle  is  decelerating  (the  accelerator  pedal  is  released),  flex  lock-­up  clutch  control  operates.  As  a
result,  the  fuel-­cut  area  is  expanded  and  fuel  economy  is  improved.
By  allowing  flex  lock-­up  clutch  control  to  continue  operating  during  gearshifts,  smooth  torque  transmission  is  obtained.
As  a  result,  fuel  economy  and  driveability  are  improved.
For  flex  lock-­up  clutch  control,  H  infinity  (H∞)  control  theory  is  used  to  achieve  a  high  level  of  system  stability  and
response  to  various  characteristic  changes.
Flex  Lock-­up  Clutch  Control  Operation

GEAR  POSITION SHIFT  LEVER  POSITION  OR  SHIFT  RANGE

D,  S6 S5 S4

1st ○ X X

2nd ○ ○ ○

3rd ○ ○ ○

4th ○* ○* ○*

5th ○* ○* -­

6th ○* -­ -­

HINT:
○:  Available

X:  Not  available

-­:  Not  applicable

*:  Flex  lock-­up  clutch  control  also  operates  during  deceleration.

(i)  Multi-­mode  Automatic  Transmission

The  multi-­mode  automatic  transmission  is  designed  to  allow  the  driver  to  switch  between  gear  ranges.  By  moving  the
shift  lever  to  S  and  then  moving  the  shift  lever  toward  "+"  (forward)  or  to  "-­"  (backward),  the  driver  can  select  the
desired  shift  range.  Thus,  the  driver  is  able  to  shift  gears  with  a  manual-­like  feel.
This  multi-­mode  automatic  transmission  is  designed  to  allow  the  driver  to  switch  gear  ranges;;  it  is  not  for  manually
selecting  single  gears.
When  the  vehicle  is  being  driven  at  a  speed  that  is  higher  than  the  maximum  safe  speed  for  a  downshift,  any  attempt
to  shift  to  a  lower  range  by  operating  the  shift  lever  will  not  be  performed.  This  is  done  in  order  to  protect  the  automatic
transaxle.  In  this  case,  the  ECM  sounds  the  buzzer  in  the  combination  meter  assembly  twice  to  alert  the  driver.
The  driver  can  select  S  mode  by  moving  the  shift  lever  to  S.  At  this  time,  the  4th  or  5th  shift  range  will  be  selected
according  to  the  vehicle  speed  (during  AI-­shift  control,  however,  the  3rd  shift  range  may  be  selected).
Under  this  control,  the  ECM  performs  shift  control  within  the  usable  gear  range  that  the  driver  selects.  As  with  an
ordinary  automatic  transaxle,  the  ECM  shifts  to  1st  gear  when  the  vehicle  is  stopped.
The  shift  lever  position  and  the  shift  range  are  indicated  by  the  shift  indicator  light  in  the  combination  meter  assembly
(the  shift  range  is  shown  only  when  the  shift  lever  is  in  S,  and  it  is  not  shown  when  the  shift  lever  is  in  P,  R,  N  or  D).
When  the  shift  lever  is  in  S,  the  S  mode  indicator  light  in  the  combination  meter  assembly  illuminates.  The  shift
indicator  light  indicates  the  shift  range  that  the  driver  has  selected.
Holding  the  shift  lever  toward  "+"  with  the  shift  lever  in  S  changes  the  shift  range  to  the  S6  range  regardless  of  the
current  range  (S1  to  S5).
In  order  to  prevent  an  excessive  engine  speed,  a  function  is  used  that  automatically  selects  a  higher  shift  range  before
the  engine  speed  becomes  excessive.
In  order  to  protect  the  automatic  transaxle,  a  function  is  used  that  automatically  selects  a  higher  shift  range  when  the
fluid  temperature  is  high.
*a Transition  of  Shift  Ranges *b Shift  Pattern

Default  Shift  Range -­ -­

Usable  Gear  Chart

SHIFT  RANGE SHIFT  RANGE  INDICATOR  DISPLAY USABLE  GEAR

S6 6 1st  to  6th

S5 5 1st  to  5th

S4 4 1st  to  4th

S3 3 1st  to  3rd

S2 2 1st  to  2nd

S1 1 1st

(j)  High  Response  Upshift  Control

The  high  response  upshift  control  achieves  highly  responsive  upshift  operation  using  clutch  to  clutch  pressure  control,
which  regulates  each  clutch  and  brake  quickly  and  precisely,  and  by  using  the  powertrain  cooperative  control,  which
optimally  regulates  engine  torque  during  shifting.
When  the  shift  lever  is  in  D  or  S,  the  high  response  upshift  control  activates  when  Sport  mode  is  selected.
(k)  Blipping  Downshift  Control

The  blipping  downshift  control  regulates  each  clutch  and  brake  using  the  clutch  to  clutch  pressure  control,  allowing
them  to  be  engaged  smoothly  and  disengaged  quickly.  In  addition,  fuel  injection  volume  is  increased  and  engine  speed
is  boosted  by  the  powertrain  cooperative  control,  thus  ensuring  proper  engine  brake  force.  In  this  way,  a  smooth  and
quick  downshift  is  achieved.
The  blipping  downshift  control  activates  by  downshifting  with  the  shift  lever  in  S  when  Sport  mode  is  selected.

3.  FUNCTION
(a)  Shift  Pattern  Select  System
(1)  The  driver  can  select  2  different  settings  for  the  shift  schedule  and  AI-­shift  control.

(2)  When  the  pattern  select  switch  is  on  (Sport  mode),  a  more  aggressive  shift  schedule  and  AI-­shift  tuning  are  selected  for
sporty  driving.
(3)  When  Sport  mode  is  selected  with  the  shift  lever  in  D,  the  shift  schedule  is  changed  to  Sport  and  driver's  intention  support
control,  quick  brake  downshift  control  and  high  response  upshift  control  are  operated.  As  a  result,  the  system  determines  the
driver's  intention,  thus  enabling  a  dynamic  drive  on  winding  roads  even  in  the  D  range.  In  addition,  when  Sport  mode  is
selected  with  the  shift  lever  in  S,  the  blipping  down  shift  control  is  activated  in  addition  to  the  controls  mentioned  above.
Control  Condition

MODE NORMAL SPORT

SHIFT  LEVER  POSITION D,  S D S

Shift  Schedule Normal Sport Sport

Driver's  Intention  Support  Control Normal Sport Sport

Quick  Brake  Downshift  Control -­ ○ ○

High  Response  Up  Shift  Control -­ ○ ○

Blipping  Down  Shift  Control -­ -­ ○

HINT:
○:  Applicable

-­:  Not  applicable


4.  FAIL-­SAFE
(a)  The  fail-­safe  function  minimizes  the  loss  of  operability  when  an  abnormality  occurs  in  a  sensor  or  a  shift  solenoid  valve.
(b)  For  details,  refer  to  the  Repair  Manual.

5.  DIAGNOSIS
(a)  When  the  ECM  detects  a  malfunction,  the  ECM  records  the  malfunction  and  memorizes  the  information  related  to  the  fault.
Furthermore,  the  ECM  illuminates  or  blinks  the  MIL  in  the  combination  meter  to  inform  the  driver.

(b)  The  ECM  will  also  store  the  Diagnostic  Trouble  Codes  (DTCs)  of  the  malfunctions.  The  DTCs  stored  in  the  ECM  are  output  to  the
Techstream  via  the  DLC3.
(c)  For  details,  refer  to  the  Repair  Manual.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005Q6Q
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  U760F  AUTOMATIC  TRANSMISSION  /  TRANSAXLE:  AUTOMATIC  TRANSAXLE  SYSTEM:  TORQUE  CONVERTER;;
2013  MY  RAV4  [12/2012  -­                ]

TORQUE  CONVERTER
1.  CONSTRUCTION
(a)  A  compact,  lightweight  and  high-­capacity  torque  converter  is  used.

(b)  This  torque  converter  has  optimally  designed  impeller  configuration  and  fluid  passages,  resulting  in
substantially  enhanced  transmission  efficiency  to  ensure  good  starting,  acceleration  and  fuel  economy.

(c)  Furthermore,  a  hydraulically-­operated  lock-­up  mechanism,  which  cuts  power  transmission  losses  caused  by
slippage  at  medium  and  high  speeds,  is  used.

*1 Lock-­up  Damper *2 Turbine  Runner


*3 Lock-­up  Clutch *4 1-­way  Clutch

*5 Stator *6 Pump  Impeller


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005Q6R
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  U760F  AUTOMATIC  TRANSMISSION  /  TRANSAXLE:  AUTOMATIC  TRANSAXLE  SYSTEM:  OIL  PUMP;;  2013  MY
RAV4  [12/2012  -­                ]

OIL  PUMP
1.  CONSTRUCTION
(a)  The  oil  pump  is  operated  by  the  torque  converter.  The  oil  pump  lubricates  the  planetary  gear  units  and
supplies  operating  fluid  pressure  for  hydraulic  control.

(b)  The  pump  cover  is  made  of  aluminum  to  reduce  weight.

*1 Pump  Body *2 Drive  Gear

*3 Driven  Gear *4 Stator  Shaft


*5 Pump  Cover -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005Q6S
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  U760F  AUTOMATIC  TRANSMISSION  /  TRANSAXLE:  AUTOMATIC  TRANSAXLE  SYSTEM:  PLANETARY  GEAR;;
2013  MY  RAV4  [12/2012  -­                ]

PLANETARY  GEAR
1.  CONSTRUCTION
(a)  A  6-­speed  configuration  has  been  achieved  by  using  2  planetary  gear  units,  creating  a  6-­speed  automatic
transaxle.

(b)  A  Ravigneaux  type  planetary  gear  unit  is  used  as  the  rear  gear  unit.  The  gear  unit  consists  of  pairs  of  sun
gears  (front  and  rear)  and  planetary  pinion  gears  (long  and  short)  with  different  diameters  within  a  single
planetary  gear.

(c)  A  centrifugal  fluid  pressure  canceling  mechanism  is  used  in  the  No.  1  clutch  (C1)  and  No.  2  clutch  (C2)  that
are  applied  when  shifting  between  1st  to  6th  gears.

(d)  The  shapes  of  the  grooves  in  the  clutches  and  brake  linings  have  been  optimized  in  order  to  reduce  drag.

*1 No.  1  Clutch  (C1) *2 Intermediate  Shaft


*3 Ravigneaux  Planetary  Gear  Unit *4 Counter  Driven  Gear

*5 Differential  Drive  Pinion *6 Input  Shaft


*7 Underdrive  Planetary  Gear  Unit *8 No.  1  Brake  (B1)
*9 No.  3  Brake  (B3) *10 Counter  Drive  Gear
*9 No.  3  Brake  (B3) *10 Counter  Drive  Gear
*11 No.  2  Brake  (B2) *12 No.  1  1-­way  Clutch  (F1)
*13 No.  2  Clutch  (C2) -­ -­

Rear  Sun  Gear  (Ravigneaux  Planetary


*1 Intermediate  Shaft *2
Gear  Unit)
Ring  Gear  (Ravigneaux  Planetary  Gear
*3 *4 Counter  Driven  Gear
Unit)

*5 Ring  Gear *6 Differential  Drive  Pinion

Pinion  Gear  (Underdrive  Planetary  Gear Ring  Gear  (Underdrive  Planetary  Gear
*7 *8
Unit) Unit)
Sun  Gear  (Underdrive  Planetary  Gear
*9 Input  Shaft *10
Unit)

Front  Sun  Gear  (Ravigneaux  Planetary


*11 *12 Counter  Drive  Gear
Gear  Unit)

Short  Pinion  Gear  (Ravigneaux Long  Pinion  Gear  (Ravigneaux


*13 *14
Planetary  Gear  Unit) Planetary  Gear  Unit)

2.  OPERATION
(a)  Transaxle  Power  Flow

1st  Gear  (Shift  Lever  in  S1  Range)


Input Operates

1st  Gear  (Shift  Lever  in  D  or  in  S6,  S5,  S4,  S3  or  S2  Range)

Input Operates
Input Operates

2nd  Gear  (Shift  Lever  in  D  or  S)

Input Operates

3rd  Gear  (Shift  Lever  in  D  or  S)


Input Operates

4th  Gear  (Shift  Lever  in  D  or  S)

Input Operates
5th  Gear  (Shift  Lever  in  D  or  S)

Input Operates

6th  Gear  (Shift  Lever  in  D  or  S)


Input Operates

Reverse  Gear  (Shift  Lever  in  R)

Input Operates
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005Q6T
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  U760F  AUTOMATIC  TRANSMISSION  /  TRANSAXLE:  AUTOMATIC  TRANSAXLE  SYSTEM:  CENTRIFUGAL  FLUID
PRESSURE  CANCELING  MECHANISM;;  2013  MY  RAV4  [12/2012  -­                ]

CENTRIFUGAL  FLUID  PRESSURE  CANCELING  MECHANISM


1.  CONSTRUCTION
(a)  For  the  following  reason,  a  centrifugal  fluid  pressure  canceling  mechanism  is  used  on  the  No.  1  clutch  (C1)
and  No.  2  clutch  (C2):

(b)  The  clutch  shifting  operation  is  affected  not  only  by  the  valve  body  controlling  fluid  pressure  but  also  by  the
centrifugal  fluid  pressure  from  the  fluid  that  is  present  in  the  clutch  piston  oil  pressure  chamber  (chamber  A).
The  centrifugal  fluid  pressure  canceling  mechanism  uses  chamber  B  to  reduce  the  effects  of  the  centrifugal
fluid  pressure  caused  by  the  fluid  in  chamber  A.  As  a  result,  smooth  shifting  with  excellent  response  is
achieved.

*1 No.  2  Clutch  (C2)  Piston *2 No.  1  Clutch  (C1)  Piston


*3 No.  2  Clutch  (C2) *4 No.  1  Clutch  (C1)

Chamber  A Chamber  B

(c)  Chamber  B  is  filled  by  fluid  supplied  to  the  shaft  for  lubrication.  As  a  result  of  filling  chamber  B,  the  same
amount  of  fluid  pressure  is  present  on  both  sides  of  the  piston  due  to  centrifugal  force.  This  cancels  the  effects
of  fluid  pressure  on  the  piston  caused  by  centrifugal  force.  Accordingly,  it  is  not  necessary  to  discharge  the
fluid  through  the  use  of  a  check  ball,  and  highly  responsive  and  smooth  shifting  characteristics  are  achieved.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005Q6U
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  U760F  AUTOMATIC  TRANSMISSION  /  TRANSAXLE:  AUTOMATIC  TRANSAXLE  SYSTEM:  TRANSMISSION  VALVE
BODY;;  2013  MY  RAV4  [12/2012  -­                ]

TRANSMISSION  VALVE  BODY


1.  CONSTRUCTION
(a)  The  valve  body  unit  consists  of  a  No.  1  upper  valve  body,  a  No.  2  upper  valve  body,  a  lower  valve  body  and  7
shift  solenoid  valves  (SL1,  SL2,  SL3,  SL4,  SLU,  SLT,  SL).

Valve  Body  Unit

*1 Shift  Solenoid  Valve  SLU *2 Shift  Solenoid  Valve  SLT

*3 Shift  Solenoid  Valve  SL2 *4 Shift  Solenoid  Valve  SL


*5 Shift  Solenoid  Valve  SL3 *6 Shift  Solenoid  Valve  SL4

*7 Shift  Solenoid  Valve  SL1 *8 Lower  Valve  Body


*9 Plate *10 No.  1  Upper  Valve  Body

*11 No.  2  Upper  Valve  Body -­ -­

No.  1  Upper  Valve  Body


*1 Solenoid  Modulator  Valve *2 B2  Control  Valve
*3 B2  Apply  Control  Valve *4 Clutch  Apply  Control  Valve
*5 Clutch  Control  Valve *6 Sequence  Valve

*7 Primary  Regulator  Valve *8 B1  Apply  Control  Valve

No.  2  Upper  Valve  Body

*1 Lock-­up  Control  Valve *2 Lock-­up  Relay  Valve


*3 Reverse  Sequence  Valve *4 Secondary  Regulator  Valve

Lower  Valve  Body


*1 Shift  Solenoid  Valve  SL *2 Shift  Solenoid  Valve  SLT

*3 Shift  Solenoid  Valve  SLU *4 Shift  Solenoid  Valve  SL2


*5 Shift  Solenoid  Valve  SL1 *6 Shift  Solenoid  Valve  SL3

*7 Shift  Solenoid  Valve  SL4 -­ -­


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005Q6V
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  U760F  AUTOMATIC  TRANSMISSION  /  TRANSAXLE:  AUTOMATIC  TRANSAXLE  SYSTEM:  SHIFT  SOLENOID
VALVE;;  2013  MY  RAV4  [12/2012  -­                ]

SHIFT  SOLENOID  VALVE


1.  CONSTRUCTION
(a)  In  order  to  provide  a  hydraulic  pressure  that  is  proportional  to  the  current  that  flows  to  the  solenoid  coil,  shift
solenoid  valves  SL1,  SL2,  SL3,  SL4,  SLU  and  SLT  linearly  control  the  line  pressure  and  clutch  and  brake
engagement  pressure  based  on  the  signals  from  the  ECM.

(b)  Shift  solenoid  valves  SL1,  SL2,  SL3  and  SL4  are  high  flow  linear  solenoid  valves  that  can  supply  more
pressure  than  conventional  ones.  These  shift  solenoid  valves  control  engagement  elements  by  directly
regulating  the  line  pressure  without  using  a  pressure  regulation  valve  (control  valve)  or  a  pressure  reduction
valve  (solenoid  modulator  valve).  Thus,  the  number  of  valves  and  the  length  of  the  valve  body  fluid  passage
have  been  reduced,  the  shifting  response  has  been  increased  and  shift  shock  has  been  minimized.
(c)  Shift  solenoid  valve  SL  is  a  3-­way  solenoid  valve.
(d)  A  filter  is  provided  at  the  tip  of  the  solenoid  valve  to  further  improve  operational  reliability.

*1 Filter -­ -­
*a Off  Condition *b On  Condition
Drain Control  Pressure

Modulated  Pressure -­ -­

Function  of  Shift  Solenoid  Valves

SHIFT  SOLENOID  VALVE FUNCTION

SL1 No.  1  clutch  (C1)  pressure  control

SL2 No.  2  clutch  (C2)  pressure  control

SL3 No.  1  brake  (B1)  pressure  control

SL4 No.  3  brake  (B3)  pressure  control

Lock-­up  clutch  pressure  control


SLU
No.  2  brake  (B2)  pressure  control

SLT Line  pressure  control

Switches  the  lock-­up  relay  valve.


SL
Switches  the  B2  apply  control  valve  and  the  reverse  sequence  valve.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005Q6W
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  U760F  AUTOMATIC  TRANSMISSION  /  TRANSAXLE:  AUTOMATIC  TRANSAXLE  SYSTEM:  ATF  TEMPERATURE
SENSOR;;  2013  MY  RAV4  [12/2012  -­                ]

ATF  TEMPERATURE  SENSOR


1.  CONSTRUCTION
(a)  The  ATF  temperature  sensor  is  installed  in  the  transmission  valve  body  assembly  for  direct  detection  of  the
fluid  temperature.

(b)  The  ATF  temperature  sensor  is  used  for  hydraulic  pressure  control.  This  sensor  is  used  for  fine-­tuning  the
pressure  used  to  operate  the  clutches  and  brakes.  This  helps  to  ensure  smooth  shift  quality.

*1 Lower  Valve  Body *2 ATF  Temperature  Sensor


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005Q6X
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  U760F  AUTOMATIC  TRANSMISSION  /  TRANSAXLE:  AUTOMATIC  TRANSAXLE  SYSTEM:  TRANSMISSION
REVOLUTION  SENSOR;;  2013  MY  RAV4  [12/2012  -­                ]

TRANSMISSION  REVOLUTION  SENSOR


1.  CONSTRUCTION
(a)  The  U760F  automatic  transaxle  uses  an  input  turbine  speed  sensor  (for  the  NT  signal)  and  a  counter  gear
speed  sensor  (for  the  NC  signal).  Using  these,  the  ECM  can  determine  the  timing  of  the  shifting  of  the  gears
and  appropriately  controls  the  engine  torque  and  hydraulic  pressure  in  response  to  the  various  conditions.

(b)  The  input  turbine  speed  sensor  detects  the  input  speed  of  the  transaxle.  The  No.  2  clutch  piston  is  used  as
the  timing  rotor  for  this  sensor.

(c)  The  counter  gear  speed  sensor  detects  the  speed  of  the  counter  gear.  The  counter  drive  gear  is  used  as  the
timing  rotor  for  this  sensor.

(d)  A  Hall  type  speed  sensor  consists  of  a  magnet  and  a  Hall  IC.  The  Hall  IC  converts  the  changes  in  the  magnetic
flux  density  that  occur  through  the  rotation  of  the  timing  rotor  into  an  electric  signal,  and  outputs  the  signal
to  the  ECM.

*1 No.  1  Upper  Valve  Body *2 Lower  Valve  Body


*3 Counter  Gear  Speed  Sensor *4 Input  Turbine  Speed  Sensor
*5 No.  2  Upper  Valve  Body -­ -­

Engine  Side -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005Q6Y
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  U760F  AUTOMATIC  TRANSMISSION  /  TRANSAXLE:  AUTOMATIC  TRANSAXLE  SYSTEM:  ATF  WARMER;;  2013
MY  RAV4  [12/2012  -­                ]

ATF  WARMER
1.  CONSTRUCTION
(a)  The  ATF  warmer  uses  engine  coolant  that  has  been  warmed  by  the  engine  to  warm  up  the  ATF  quickly  and  to
keep  the  ATF  temperature  higher  (within  limits).  Consequently,  the  friction  losses  of  the  automatic  transaxle
are  quickly  reduced,  thus  improving  fuel  economy.

(b)  After  warming  up  the  ATF,  the  engine  coolant  flows  into  the  ATF  warmer  to  cool  down  the  ATF.

*1 ATF  Warmer  (Transmission  Oil  Cooler) -­ -­


*a From  Transaxle *b To  Transaxle
*c From  Engine *d To  Engine

ATF  Flow Engine  Coolant  Flow


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005Q6Z
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  U760F  AUTOMATIC  TRANSMISSION  /  TRANSAXLE:  AUTOMATIC  TRANSAXLE  SYSTEM:  SHIFT  CONTROL
MECHANISM;;  2013  MY  RAV4  [12/2012  -­                ]

SHIFT  CONTROL  MECHANISM


1.  CONSTRUCTION
(a)  A  gate  type  shift  lever  that  uses  a  transmission  control  cable  is  used.

(b)  The  shift  control  mechanism  consists  of  a  shift  lock  control  unit  assembly  and  a  transmission  control  cable
assembly.

(c)  The  transmission  floor  shift  lever  assembly  consists  of  a  transmission  control  switch,  a  shift  lock  solenoid  and
a  shift  lock  control  ECU.

Shift  Lock  Solenoid


*1 *2 Transmission  Control  Switch
Shift  Lock  Control  ECU
*3 Shift  Lever  Knob  Sub-­assembly *4 Floor  Shift  Lever  Assembly
*5 Transmission  Control  Cable  Assembly -­ -­
*a Shift  Pattern -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005Q70
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  U760F  AUTOMATIC  TRANSMISSION  /  TRANSAXLE:  AUTOMATIC  TRANSAXLE  SYSTEM:  ATF  FILLING
PROCEDURE;;  2013  MY  RAV4  [12/2012  -­                ]

ATF  FILLING  PROCEDURE


1.  CONSTRUCTION
(a)  A  special  ATF  filling  procedure  is  used  in  order  to  improve  the  accuracy  of  the  ATF  level  when  the  transaxle  is
being  repaired  or  replaced.  As  a  result,  the  oil  filler  tube  and  the  oil  level  gauge  used  in  the  conventional
automatic  transmission  have  been  discontinued,  eliminating  the  need  to  inspect  the  fluid  level  as  a  part  of
routine  maintenance.
(b)  This  filling  procedure  uses  a  refill  plug,  an  overflow  plug,  an  ATF  temperature  sensor  and  a  D  indicator.  For
details  about  the  ATF  filling  procedure,  refer  to  the  Repair  Manual.

*1 Refill  Plug *2 Overflow  Plug


*a Proper  Level -­ -­

ATF -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005Q72
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  U760F  AUTOMATIC  TRANSMISSION  /  TRANSAXLE:  AUTOMATIC  TRANSAXLE  SYSTEM:  COUNTER  DRIVE
GEAR;;  2013  MY  RAV4  [12/2012  -­                ]

COUNTER  DRIVE  GEAR


1.  CONSTRUCTION
(a)  Angular  ball  bearings  are  used  to  support  the  counter  drive  gear  and  the  Ravigneaux  planetary  gear  unit,
reducing  the  rolling  resistance  and  noise.

*1 Angular  Ball  Bearing *2 Counter  Drive  Gear


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005Q73
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  U760F  AUTOMATIC  TRANSMISSION  /  TRANSAXLE:  AUTOMATIC  TRANSAXLE  SYSTEM:  CLUTCH  AND  BRAKE
PISTON;;  2013  MY  RAV4  [12/2012  -­                ]

CLUTCH  AND  BRAKE  PISTON


1.  CONSTRUCTION
(a)  2  types  of  pistons  are  used:  a  non-­split  piston  that  acts  in  the  push  direction  for  the  No.  1  clutch  (C1)
operation,  and  a  split  piston  that  acts  in  the  pull  direction  for  the  No.  2  clutch  (C2)  operation.  These  2  types  of
pistons  contribute  to  making  the  entire  clutch  structure  compact.

(b)  A  split  type  piston  is  used  for  the  C2  piston,  achieving  a  compact  design.

(c)  A  wave  spring  is  used  to  ensure  C2  piston  transfer  efficiency.

(d)  By  setting  the  piston  for  the  No.  3  brake  (B3)  operation  around  the  counter  drive  gear,  the  brake  structure
has  been  made  more  compact.

*1 Piston  (Split  Type) *2 Wave  Spring


*3 Piston  (Non-­split  Type) *4 Counter  Drive  Gear
*5 No.  3  Brake  (B3) *6 Piston
*7 No.  2  Clutch  (C2) *8 No.  1  Clutch  (C1)
*a Point  of  Separation -­ -­
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005Q74
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  U760F  AUTOMATIC  TRANSMISSION  /  TRANSAXLE:  AUTOMATIC  TRANSAXLE  SYSTEM:  ATF  STRAINER;;  2013
MY  RAV4  [12/2012  -­                ]

ATF  STRAINER
1.  CONSTRUCTION
(a)  A  felt  type  ATF  strainer  is  used  for  its  light  weight,  excellent  debris  capturing  ability  and  increased  reliability.
This  ATF  strainer  is  maintenance-­free.

*1 ATF  Filter *2 ATF  Strainer


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005Q75

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  U760F  AUTOMATIC  TRANSMISSION  /  TRANSAXLE:  AUTOMATIC  TRANSAXLE  SYSTEM:  GENERAL;;  2013
MY  RAV4  [12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  The  U760F  6-­speed  Super  Electronically  Controlled  Transaxle  (Super  ECT)  is  used  on  the  AWD  models.

(b)  An  ATF  warmer  is  used  in  the  ATF  cooling  system.

(c)  A  gate  type  shift  lever  is  used.

(d)  A  multi-­mode  automatic  transmission  is  used.

(e)  A  shift  pattern  select  system  is  used  to  select  the  driving  mode  (Normal  and  Sport).  In  Sport  mode,  a
higher  level  of  responsiveness  and  a  linear  acceleration  feel  have  been  achieved.

2.  SPECIFICATION
Automatic  Transaxle  Assembly

1st 3.300

2nd 1.900

3rd 1.420

Gear  Ratio 4th 1.000

5th 0.713

6th 0.608

Reverse 4.148

Differential  Gear  Ratio*1 4.071

Fluid  Type Toyota  Genuine  ATF  WS

Fluid  Capacity*2 6.5  Liters  (6.9  US  qts,  5.7  Imp.  qts)

HINT:
*1:  Counter  gear  ratio  included.

*2:  Differential  included.

Friction  Engagement  Components  and  1-­way  Clutch

No.  1  Clutch  (C1) 3

No.  2  Clutch  (C2) 2

No.  1  Brake  (B1) No.  of  Discs 3

No.  2  Brake  (B2) 4

No.  3  Brake  (B3) 3

No.  1  1-­way  Clutch  (F1) No.  of  Rollers 20


Planetary  Gears  and  Counter  Gear

No.  of  Front  Sun  Gear  Teeth 27

No.  of  Rear  Sun  Gear  Teeth 30

Ravigneaux  Planetary  Gear  Unit No.  of  Long  Pinion  Gear  Teeth 20

No.  of  Short  Pinion  Gear  Teeth 22

No.  of  Ring  Gear  Teeth 69

No.  of  Sun  Gear  Teeth 66

Underdrive  Planetary  Gear  Unit No.  of  Pinion  Gear  Teeth 21

No.  of  Ring  Gear  Teeth 110

No.  of  Drive  Gear  Teeth 44


Counter  Gear
No.  of  Driven  Gear  Teeth 46

Torque  Converter  Assembly

Torque  Converter  Type 3-­element,  1-­step,  2-­phase

Stall  Torque  Ratio 1.850

3.  PRECAUTION
(a)  Ignition  Switch  Expressions

(1)  The  type  of  ignition  switch  used  on  this  model  differs  depending  on  the  specifications  of  the  vehicle.
The  expressions  listed  in  the  table  below  are  used  in  this  section:

EXPRESSION IGNITION  SWITCH ENGINE  SWITCH


(POSITION) (CONDITION)

Ignition  Switch  Off LOCK Off  (Lock)

Ignition  Switch  ACC ACC On  (ACC)

Ignition  Switch  ON ON On  (IG)

Engine  Start START On  (Start)


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005Q76
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  U760F  AUTOMATIC  TRANSMISSION  /  TRANSAXLE:  AUTOMATIC  TRANSAXLE  SYSTEM:  SYSTEM  DIAGRAM;;
2013  MY  RAV4  [12/2012  -­                ]

SYSTEM  DIAGRAM
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005Q77
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  U760F  AUTOMATIC  TRANSMISSION  /  TRANSAXLE:  AUTOMATIC  TRANSAXLE  SYSTEM:  PARTS  LOCATION;;
2013  MY  RAV4  [12/2012  -­                ]

PARTS  LOCATION

*1 ATF  Temperature  Sensor *2 Shift  Solenoid  Valve  SL4


*3 Shift  Solenoid  Valve  SL3 *4 Shift  Solenoid  Valve  SL1

*5 Shift  Solenoid  Valve  SL2 *6 Shift  Solenoid  Valve  SLU


*7 Shift  Solenoid  Valve  SLT *8 Shift  Solenoid  Valve  SL

*9 Input  Turbine  Speed  Sensor *10 Counter  Gear  Speed  Sensor


*11 ATF  Warmer  (Transmission  Oil  Cooler) *12 Valve  Body  Unit
*13 Park/Neutral  Position  Switch  Assembly *14 ECM
*1 Shift  Position  and  Shift  Range  Display *2 Sport  Mode  Indicator  Light

*3 ECO  Mode  Indicator  Light *4 MIL


Combination  Meter  Assembly
*5 ATF  Temperature  Warning  Light *6
Buzzer

*7 DLC3 *8 Air  Conditioning  Amplifier  Assembly

Combination  Switch  Assembly

*9 Transmission  Control  Switch *10 Sport  Mode  Switch


ECO  Mode  Switch
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005Q79

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  U760F  AUTOMATIC  TRANSMISSION  /  TRANSAXLE:  SHIFT  LOCK  SYSTEM:  GENERAL;;  2013  MY  RAV4
[12/2012  -­                ]

GENERAL
1.  OUTLINE
(a)  A  shift  lock  system  consisting  of  a  key  interlock  mechanism*  and  a  shift  lock  mechanism  is  used.

*:  Models  without  smart  key  system

2.  PRECAUTION
(a)  Ignition  Switch  Expressions

(1)  The  type  of  ignition  switch  used  on  this  model  differs  depending  on  the  specifications  of  the  vehicle.
The  expressions  listed  in  the  table  below  are  used  in  this  section:

EXPRESSION IGNITION  SWITCH ENGINE  SWITCH


(POSITION) (CONDITION)

Ignition  Switch  Off LOCK Off  (Lock)

Ignition  Switch  ACC ACC On  (ACC)

Ignition  Switch  ON ON On  (IG)

Engine  Start START On  (Start)


Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005Q78

Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]

Title:  U760F  AUTOMATIC  TRANSMISSION  /  TRANSAXLE:  SHIFT  LOCK  SYSTEM:  SHIFT  LOCK  CONTROL;;  2013
MY  RAV4  [12/2012  -­                ]

SHIFT  LOCK  CONTROL


1.  FUNCTION  OF  MAIN  COMPONENTS

COMPONENT FUNCTION

Shift  Lock
Locks  the  shift  lever  in  P.
Solenoid

Shift  Lock P  Detection


Detects  that  the  shift  lever  is  in  P.
Solenoid Switch

Shift  Lock Controls  the  shift  lock  solenoid  and  the  key  interlock  solenoid  based  on
Control  ECU signals  from  each  switch.

Stop  Light  Switch  Assembly Detects  that  the  brake  pedal  is  depressed.

Key  Interlock  Solenoid* Disables  the  key  to  be  pulled  out  in  any  position  other  than  P.

*:  Models  without  smart  key  system

2.  SYSTEM  CONTROL
(a)  The  shift  lock  control  ECU  uses  the  P  detection  switch  to  detect  the  shift  lever  position,  and  receives
input  signals  from  the  stop  light  switch  assembly  and  ignition  switch.  Upon  receiving  these  signals,  the
shift  lock  control  ECU  turns  on  the  key  interlock  solenoid*  and  the  shift  lock  solenoid  in  order  to  release
the  key  interlock*  and  shift  lock.

*:  Models  without  smart  key  system

3.  FUNCTION
(a)  Key  Interlock  Mechanism  (Models  without  Smart  Key  System)

(1)  The  key  interlock  mechanism  prevents  the  key  from  being  pulled  out  after  the  ignition  switch  has
been  turned  off,  unless  the  shift  lever  has  been  moved  to  P.  Thus,  the  driver  is  urged  to  park  the
vehicle  with  the  shift  lever  in  P.

(b)  Shift  Lock  Mechanism

(1)  The  shift  lock  mechanism  prevents  the  shift  lever  from  being  moved  to  any  position  other  than  P,
unless  the  ignition  switch  is  ON,  and  the  brake  pedal  is  depressed.  This  mechanism  helps  to  prevent
unintentional  acceleration.

(2)  A  shift  lock  release  button,  which  manually  overrides  the  shift  lock  mechanism,  is  used.
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005Q7B
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  U760F  AUTOMATIC  TRANSMISSION  /  TRANSAXLE:  SHIFT  LOCK  SYSTEM:  PARTS  LOCATION;;  2013  MY  RAV4
[12/2012  -­                ]

PARTS  LOCATION

*A Models  with  Smart  Key  System *B Models  without  Smart  Key  System
Main  Body  ECU  (Multiplex  Network
*1 *2 Stop  Light  Switch  Assembly
Body  ECU)

Shift  Lock  Solenoid

*3 Floor  Shift  Lever  Assembly *4 P  Detection  Switch


Shift  Lock  Control  ECU

*5 Shift  Lock  Release  Button *6 Engine  Switch  (Push  Start  Switch)

Ignition  Switch
*7 -­ -­
Key  Interlock  Solenoid
Last  Modified:  03-­12-­2013 6.4  F Doc  ID:  NM1000000005Q7A
Model  Year:  2013 Model:  RAV4 Prod  Date  Range:  [12/2012  -­                      ]
Title:  U760F  AUTOMATIC  TRANSMISSION  /  TRANSAXLE:  SHIFT  LOCK  SYSTEM:  SYSTEM  DIAGRAM;;  2013  MY  RAV4
[12/2012  -­                ]

SYSTEM  DIAGRAM

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