2013 RAV4 New Features PDF
2013 RAV4 New Features PDF
2013 RAV4 New Features PDF
GENERAL
1. OUTLINE
(a) The 2AR-FE engine is an in-line, 4-cylinder, 2.5-liter, 16-valve DOHC engine. This engine uses the Dual
Variable Valve Timing-intelligent (Dual VVT-i) system, Direct Ignition System (DIS), Acoustic Control Induction
System (ACIS) and Electronic Throttle Control System-intelligent (ETCS-i). It has been developed to achieve
high performance, quietness, fuel economy and clean emissions.
2. SPECIFICATION
Manifolds Cross-flow
Manufacture DENSO
Plug Gap 1.0 to 1.1 mm (0.039 to 0.043 in.)
*1: Maximum output and torque rating are determined using the revised SAE J1349 procedure.
*2: Weight shows the figure with oil and engine coolant fully filled.
3. MAIN FEATURES
(a) The following performance features have been achieved for the 2AR-FE engine through the use of the items
listed below:
Cooling System TOYOTA Genuine Super Long Life Coolant (SLLC) is used. - - - ○ -
Intake and Exhaust An intake manifold made of plastic is used. - - ○ - -
System A linkless-type throttle body assembly is used. - - ○ ○ ○
Quick connectors are used to connect the fuel hose with the fuel
- - ○ ○ ○
Fuel System pipe.
Engine Control System A Dual Variable Valve Timing-intelligent (Dual VVT-i) system is
○ - - - ○
used.
HINT:
○: Applicable
(c) The ETCS-i controls the idle speed, Traction Control (TRAC), Vehicle Stability Control (VSC) system and cruise
control system.
(d) In case of an abnormal condition, this system switches to the limp mode.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HBQ
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE ENGINE CONTROL: SFI SYSTEM: DUAL VVT-i CONTROL;; 2013 MY RAV4 [12/2012 - ]
Camshaft Timing Oil Control Valve Camshaft Timing Oil Control Valve
*1 *2
Assembly (Intake) Assembly (Exhaust)
*3 Crank Position Sensor *4 Engine Coolant Temperature Sensor
*5 Camshaft Position Sensor (Exhaust) *6 Camshaft Position Sensor (Intake)
OBJECTIVE EFFECT
Reducing overlap to reduce blow back to the intake side Ensured engine stability
OBJECTIVE EFFECT
(4) In Low to Medium Speed Range with Heavy Load
OBJECTIVE EFFECT
Advancing the intake valve close timing for volumetric efficiency Improved torque in low to medium speed
improvement range
(5) In High Speed Range with Heavy Load
OBJECTIVE EFFECT
Retarding the intake valve close timing for volumetric efficiency improvement Improved output
OBJECTIVE EFFECT
Stabilized
fast idle
Reducing overlap to reduce blow back to the intake side leads to the lean burning
speed
condition, and stabilizes the idling speed at fast idle
Better fuel
economy
Reducing overlap to minimize blow back to the intake side Improved startability
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HCA
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE ENGINE CONTROL: SFI SYSTEM: DUAL VVT-i CONTROL;; 2013 MY RAV4 [12/2012 - ]
(c) When the camshaft timing oil control valve assembly is positioned as illustrated below by the retard signals
from the ECM, the resultant oil pressure is applied to the timing retard side vane chamber to rotate the
camshaft in the timing retard direction:
*1 Vane *2 ECM
*a Intake Side *b Exhaust Side
*c Rotation Direction *d Oil Pressure
*e Drain *f In
(d) After reaching the target timing, the valve timing is held by keeping the camshaft timing oil control valve
assembly in the neutral position unless the traveling state changes. This adjusts the valve timing at the
desired target position and prevents the engine oil from running out.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HBR
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE ENGINE CONTROL: SFI SYSTEM: FUEL PUMP CONTROL;; 2013 MY RAV4 [12/2012 - ]
(2) The ECM transmits a fuel pump operation request signal to the fuel pump control ECU assembly that
corresponds to the engine operating conditions. The fuel pump control ECU assembly receives this request
signal and controls the speed of the fuel pump. As a result, under light engine loads, fuel pump speed is
kept low to reduce electric power loss.
(3) A fuel cut control is used to stop the fuel pump when any of the SRS airbags deploys. In this control, if an
airbag deployment signal from the center airbag sensor assembly is detected by the ECM, the ECM will
turn off the No. 1 EFI main relay. As a result, the power supply to the fuel pump control ECU assembly is
stopped, causing the fuel pump to stop operating. After the fuel cut control has been activated, turning
the ignition switch (engine switch*) from off to on cancels the fuel cut control, and the engine can be
restarted.
(1) A fuel cut control is used to stop the fuel pump when the SRS airbag is deployed at the front collision. In
this system, the airbag deployment signal from the airbag sensor is detected by the ECM, which turns off
the circuit opening relay.
(2) After the fuel cut control has been activated, turning the ignition switch (engine switch*) from off to on
cancels the fuel cut control, and the engine can be restarted.
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE STARTING: STARTING SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) A compact and lightweight Planetary reduction-Segment conductor motor (PS) starter assembly is used.
2. SPECIFICATION
Rating Voltage 12 V
*1: Length from the mounted area to the rear end of the starter
*2: Viewed from pinion side
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HBT
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE ENGINE CONTROL: SFI SYSTEM: STARTER CONTROL (CRANKING HOLD FUNCTION);; 2013 MY
RAV4 [12/2012 - ]
(b) When the certification ECU detects a start signal, it monitors the engine speed signal (NE) from the ECM
and operates the starter continuously until it determines that the engine has started completely.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HC3
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE ENGINE CONTROL: SFI SYSTEM: STARTER CONTROL (CRANKING HOLD FUNCTION);; 2013 MY RAV4
[12/2012 - ]
(c) If CAN communication is cut between the certification ECU (smart key ECU assembly) and the ECM, the
certification ECU (smart key ECU assembly) will receive an engine speed signal (NE) directly from the ECM and
will stop the operation of the starter.
(d) This system cuts off the power current which activates the accessories while the engine is being cranked. This
prevents the intermittent blinking of the accessory lights caused by the voltage instability that occurs during
engine cranking.
The starter does not operate when the engine is operating normally.
If the engine switch is pushed and held, cranking will stop once the engine speed reaches a pre-
determined level. This prevents the starter from over-revving.
If the engine does not start even after approximately 6 seconds of starter operation, the
certification ECU (smart key ECU assembly) will cancel the starter relay output. Furthermore, if the
engine does not start after the engine switch has been pushed and held and cranking has continued
for 30 seconds, cranking will be canceled in order to protect the starter.
It will not be possible to operate the starter for 2 seconds after engine starting has failed and
cranking has been canceled. This helps to protect the starter.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HBU
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE ENGINE CONTROL: SFI SYSTEM: ACOUSTIC CONTROL INDUCTION SYSTEM (ACIS) CONTROL;; 2013
MY RAV4 [12/2012 - ]
(1) The ECM activates the VSV to match the longer pulsation cycle so that the negative pressure acts on the
diaphragm chamber of the actuator. This closes the intake air control valve. As a result, the effective
length of the intake manifold is increased and the intake efficiency in the medium speed range is
improved due to the dynamic effect of the intake air, thereby increasing the power output.
TUMBLE CONTROL
1. FUNCTION
(a) In the tumble control system, the tumble control valve remains fully closed during cold start and cold running
conditions, in order to create a strong tumble current in the combustion chamber. In addition, this system
optimally controls the ignition timing and the fuel injection volume in accordance with the opening and closing
of the valve. As a result, the system improves combustion while the engine is running cold.
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE ENGINE CONTROL: SFI SYSTEM: TUMBLE CONTROL;; 2013 MY RAV4 [12/2012 - ]
TUMBLE CONTROL
1. OPERATION
(a) Engine Running Cold
(1) To improve combustion, the ECM operates the actuator to fully close the tumble control valve, in
order to create a strong tumble current in the combustion chamber. This enables the engine to
operate at a lean air-fuel ratio immediately after a cold start.
(2) Based on the signals from various sensors, the ECM retards the ignition timing in order to reduce the
amount of unburned gas and promote the warming up of the TWC. In addition, the ECM optimizes
the fuel injection volume.
(3) The vacuum pressure created downstream of the valve promotes the atomization of the fuel and
prevents the fuel from adhering to the ports.
(4) These measures help reduce exhaust gas emissions while the engine is running cold.
(1) The ECM operates the actuator to fully open the tumble control valve. When the valve is fully open,
the passage has minimal intake resistance in order to improve engine performance.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HBW
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE ENGINE CONTROL: SFI SYSTEM: ACCELERATOR PEDAL SENSOR;; 2013 MY RAV4 [12/2012 - ]
(c) The Hall IC contains circuits for the main and sub signals. The Hall IC converts the accelerator pedal depressed
angles into electric signals with 2 differing characteristics and outputs them to the ECM.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HBX
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE ENGINE CONTROL: SFI SYSTEM: THROTTLE POSITION SENSOR;; 2013 MY RAV4 [12/2012 - ]
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE ENGINE CONTROL: SFI SYSTEM: KNOCK CONTROL SENSOR;; 2013 MY RAV4 [12/2012 - ]
HINT:
*: The term "knock" or "knocking" is used in this case to describe either preignition or detonation of the air fuel mixture in the
combustion chamber. This preignition or detonation refers to the air fuel mixture being ignited earlier than is advantageous.
This use of "knock" or "knocking" is not primarily used to refer to a loud mechanical noise that may be produced by an engine.
(b) A flat type knock control sensor (non-resonant type) has the ability to detect vibrations in a wider frequency band (from
approximately 5 kHz to 15 kHz). The sensor has the following features:
The engine knocking frequency will vary slightly depending on the engine speed. The flat type knock control sensor
can detect vibrations even when the engine knocking frequency changes. Due to the use of the flat type knock
control sensor, the vibration detection ability has been increased compared to a conventional type knock control
sensor, and more precise ignition timing control is possible.
(c) A flat type knock control sensor is installed in an engine by placing it over the stud bolt installed on the cylinder block. For this
reason, a hole for the stud bolt exists in the center of the sensor.
(d) In the sensor, a steel weight is located in the upper portion. An insulator is located between the weight and the piezoelectric
element.
(e) An open/short circuit detection resistor is integrated in the sensor. When the ignition switch (engine switch*) is on (IG), the
open/short circuit detection resistor in the knock control sensor and the resistor in the ECM keep the voltage at terminal KNK1
constant. An Integrated Circuit (IC) in the ECM constantly monitors the voltage of terminal KNK1. If the open/short circuit
occurs between the knock control sensor and the ECM, the voltage of terminal KNK1 will change and the ECM will detect the
open/short circuit and store a Diagnostic Trouble Code (DTC).
(g) To prevent water accumulation in the connecter, make sure to install the flat type knock control sensor in the position shown
in the following illustration:
(d) The differences between the MRE type camshaft position sensor and the pick-up coil camshaft position sensor
used on the conventional model are as follows:
Detection is made by comparing the NE signals with the Detection is made by comparing the NE
Camshaft
high/low output switch timing due to the protruded/non- signals with the change of waveform
Position
protruded portions of the timing rotor, or made based on the that is output when the protruded
Detection
number of the input NE signals during high/low outputs. portion of the timing rotor passes.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HC0
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE ENGINE CONTROL: SFI SYSTEM: CAMSHAFT TIMING OIL CONTROL VALVE;; 2013 MY RAV4 [12/2012
- ]
*1 Sleeve *2 Spring
*3 Spool Valve - -
*a To VVT-i Controller (Advanced Side) *b To VVT-i Controller (Retarded Side)
*c Drain *d Oil Pressure
On the exhaust side camshaft timing
*e oil control valve assembly, the advance - -
and retard sides are reversed.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HC1
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE ENGINE CONTROL: SFI SYSTEM: SPARK PLUG;; 2013 MY RAV4 [12/2012 - ]
SPARK PLUG
1. CONSTRUCTION
(a) Long-reach type iridium-tipped spark plugs are used to improve ignition performance while maintaining the
same durability as platinum-tipped spark plugs.
(b) The cooling fan speeds are controlled in 2 stages: low speed (series connection) and high speed (parallel
connection).
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HC5
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE ENGINE CONTROL: SFI SYSTEM: THROTTLE CONTROL MOTOR;; 2013 MY RAV4 [12/2012 - ]
(c) The ECM controls the throttle valve in order to constantly maintain an ideal idle speed.
(d) As part of the TRAC system, the throttle valve is closed by a request signal from the skid control ECU if an
excessive amount of slippage is created at a driving wheel, thus facilitating the vehicle in ensuring stability
and driving force.
(e) In order to bring the effectiveness of the VSC system control into full play, the throttle valve opening angle is
controlled by effecting a coordination control with the skid control ECU.
(f) The integrated cruise control ECU of the ECM directly actuates the throttle valve for operation of the cruise
control.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HC8
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE ENGINE CONTROL: SFI SYSTEM: INTAKE MASS AIR FLOW METER;; 2013 MY RAV4 [12/2012 - ]
(b) This intake mass air flow meter sub-assembly has a built-in intake air temperature sensor.
Air Flow - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HC9
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE ENGINE CONTROL: SFI SYSTEM: TUMBLE CONTROL VALVE POSITION SENSOR;; 2013 MY RAV4
[12/2012 - ]
(b) The sensor converts the magnetic flux density that changes when the magnetic yoke (located on the same
axis as the tumble control valve shaft) rotates around the Hall IC into electric signals and sends them to the
ECM.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HCC
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE ENGINE CONTROL: SFI SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) The engine control system performs highly accurate, integrated control of the following systems to
achieve high performance, high power, high fuel efficiency and reduced emissions:
(11) Air Fuel Ratio Sensor and Oxygen Sensor Heater Control
(12) Engine Immobiliser
(14) Diagnosis
(15) Fail-safe
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE ENGINE CONTROL: SFI SYSTEM: ENGINE CONTROL;; 2013 MY RAV4 [12/2012 - ]
ENGINE CONTROL
1. FUNCTION OF MAIN COMPONENTS
(a) The main components of the engine control system are as follows:
Intake Air
Temperature Thermistor Type 1 Detects the intake air temperature.
Sensor
Engine Coolant
Temperature Thermistor Type 1 Detects the engine coolant temperature.
Sensor
Crank Position
Pick-up Coil Type Detects the engine speed and performs the cylinder
Sensor [Rotor 1
[36 - 2] identification.
Teeth]
Magnetic
Camshaft Position
Resistance
Sensor [Rotor 2 Performs the cylinder identification.
Element (MRE)
Teeth]
Type [3]
Throttle Position
Non-contact Type 1 Detects the throttle valve opening angle.
Sensor
Accelerator Pedal Detects the amount of pedal effort applied to the
Non-contact Type 1
Sensor Assembly accelerator pedal.
Tumble Control
Valve Position Non-contact Type 1 Detects the tumble control valve opening angle.
Sensor
Built-in
Knock Control Piezoelectric 1 Detects an occurrence of engine knocking indirectly from
Sensor Element Type the vibration of the cylinder block caused by the
(Flat Type) occurrence of engine knocking.
Camshaft Timing
Changes the oil passage to the VVT-i controller in
Oil Control Valve Solenoid Type 2
response to signals from the ECM.
Assembly
Throttle Control Regulates the opening of the throttle valve in accordance
DC Motor 1
Motor with the signals from the ECM.
Duty Vacuum
Controls the actuator for ACIS in accordance with ECM
Switching Valve Solenoid Type 1
signals.
(VSV for ACIS)
Iridium-tipped Sparks a high level of voltage from the ignition coil
Spark Plug 4
Type assembly inside the cylinder.
2. SYSTEM CONTROL
(a) The engine control system has the following features. The ECM controls these systems:
SYSTEM OUTLINE
An L-type SFI system detects the intake air mass with a hot-wire type
Sequential Multiport
intake mass air flow meter sub-assembly.
Fuel Injection (SFI)
The fuel injection system is a sequential multiport fuel injection system.
Electronic Spark Ignition timing is determined by the ECM based on signals from various sensors. The
Advance (ESA) ECM corrects ignition timing in response to engine knocking.
Electronic Throttle Optimally controls the throttle valve opening in accordance with the amount of
Control System- accelerator pedal effort, the throttle valve opening control request from the ECM,
intelligent (ETCS-i) and the condition of the engine and the vehicle.
Acoustic Control
The intake air passages are switched in accordance with the engine speed and
Induction System
throttle valve opening angle to provide high performance in all speed ranges.
(ACIS)
Controls fully closes the tumble control valve during cold start and cold running
Tumble Control
conditions to improve exhaust emissions while the engine is running cold.
Based on signals from the ECM, the fuel pump control ECU assembly
controls the fuel pump.
2WD
The fuel pump is stopped when any of the Supplemental Restraint System
Fuel Pump
(SRS) airbags are deployed.
Control
Fuel pump operation is controlled by signals from the ECM.
AWD The fuel pump is stopped when any of the Supplemental Restraint System
(SRS) airbags are deployed.
Air Conditioning Cut- By turning the air conditioning compressor assembly on or off in accordance with the
off Control engine condition, driveability is maintained.
Radiator cooling fan operation is controlled by signals from the ECM based on the
Cooling Fan Control engine coolant temperature sensor signal (THW) and the operating condition of the
air conditioning system.
Once the engine switch is pushed, this control continues to operate the starter until
Starter Control*
the engine has started.
Air Fuel Ratio Sensor Maintains the temperature of the air fuel ratio sensor and oxygen sensor at an
and Oxygen Sensor appropriate level to increase accuracy of detection of the oxygen concentration in the
Heater Control exhaust gas.
Prohibits fuel delivery and ignition if an attempt is made to start the engine with an
Engine Immobiliser
invalid key.
The driving torque is restricted when both the accelerator and brake pedals are
Brake Override System
depressed.
When the ECM detects a malfunction, the ECM diagnoses and memorizes the failed
Diagnosis
section.
When the ECM detects a malfunction, the ECM stops or controls the engine
Fail-safe
according to the data already stored in memory.
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HCE
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE ENGINE CONTROL: SFI SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 - ]
PARTS LOCATION
*A 2WD Models - -
assembly
*1 *2 Oxygen Sensor (Bank 1, Sensor 2)
*1 *2 Oxygen Sensor (Bank 1, Sensor 2)
Intake Air Temperature
Sensor
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE ENGINE CONTROL: SFI SYSTEM: COOLING FAN CONTROL;; 2013 MY RAV4 [12/2012 - ]
VVT-i CONTROLLER
1. CONSTRUCTION
(a) Each controller consists of a housing driven by the timing chain and a vane coupled with the intake or
exhaust camshaft.
(b) Both the intake and exhaust sides have a four-blade vane.
(c) The oil pressure sent from the advanced or retarded side path at the intake and exhaust camshafts causes
rotation in the VVT-i controller vane circumferential direction to vary the intake and exhaust valve timing
continuously.
(d) When the engine is stopped, a lock pin locks the intake camshaft at the most retarded end and the exhaust
camshaft at the most advanced end to ensure that the engine starts properly.
(e) An advance assist spring is provided on the exhaust side VVT-i controller. This spring applies torque in the
advance direction when the engine is stopped, thus ensuring the engagement of the lock pin.
*1 Intake Side VVT-i Controller *2 Housing
*3 Vane (Fixed on Intake Camshaft) *4 Lock Pin
Oil Pressure - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HCO
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE ENGINE MECHANICAL: ENGINE UNIT: CYLINDER HEAD COVER;; 2013 MY RAV4 [12/2012 - ]
*a View from A - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HCP
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE ENGINE MECHANICAL: ENGINE UNIT: CYLINDER HEAD;; 2013 MY RAV4 [12/2012 - ]
CYLINDER HEAD
1. CONSTRUCTION
(a) The cylinder head structure has been simplified by separating the camshaft housing (cam journal portion)
from the cylinder head.
(b) The cylinder head, which is made of aluminum, contains a pentroof-type combustion chamber. The spark plug
is located in the center of the combustion chamber in order to improve the engine's anti-knocking
performance.
(c) A taper squish combustion chamber is used to improve anti-knocking performance. In addition, engine
performance and fuel economy have been improved.
(d) Long nozzle type fuel injectors are installed in the cylinder head to reduce the distance from injector to intake
valve, thus preventing the fuel from adhering to the intake port walls, and reducing HC exhaust emissions.
*a Exhaust Side *b Intake Side
*c Taper Squish *d A - A Cross Section
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HCQ
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE ENGINE MECHANICAL: ENGINE UNIT: CYLINDER HEAD GASKET;; 2013 MY RAV4 [12/2012 - ]
CYLINDER BLOCK
1. CONSTRUCTION
(a) Water passages are provided between the cylinder bores. By allowing the engine coolant to flow between the
cylinder bores, this construction enables the temperature of the cylinder walls to be kept uniform.
(b) The liners are the spiny-type, which have been manufactured so that their casting exteriors form large
irregular surfaces in order to enhance the adhesion between the liners and the aluminum cylinder block. The
enhanced adhesion helps heat dissipation, resulting in a lower overall temperature and heat deformation of
the cylinder bores.
(d) Oil drain passages are provided in the crankcase. This prevents the crankshaft from mixing the engine oil,
which reduces rotational resistance.
(e) The oil filter bracket is integrated into the crankcase.
(g) Through the use of the offset crankshaft, the bore center is shifted 10 mm (0.39 in.) towards the exhaust, in
relation to the crankshaft center. Thus, the side force to the cylinder wall is reduced when the maximum
pressure is applied, which contributes to fuel economy.
*a Bore Center *b Intake Side
*c Crankshaft Center *d Exhaust Side
(h) A shallow bottom water jacket is used. The resulting reduction in the volume of the engine coolant improves
warm-up performance, which contributes to improved fuel economy.
(i) A cylinder block water jacket spacer is provided in the water jacket of the cylinder block.
(j) The cylinder block water jacket spacer suppresses the water flow in the bottom of the water jackets, guides
the coolant in the upper area of the water jacket and ensures uniform temperature distribution. As a result,
the viscosity of the engine oil that acts as a lubricant between the bore walls and the pistons can be lowered,
thus reducing friction.
PISTON
1. CONSTRUCTION
(a) The piston is made of aluminum alloy and the skirt area is made compact and lightweight.
(b) The piston head portion uses a taper squish shape to improve the fuel combustion efficiency.
(c) The piston skirt has been coated with resin to reduce the friction loss.
(d) The groove of the top ring is coated with anodic oxide to improve wear resistance and corrosion resistance.
(e) Low-tension piston rings are used to reduce friction and achieve excellent fuel economy.
(f) Narrow-width piston rings are used to reduce weight and friction.
(g) A No. 1 compression ring with an inside bevel shape is used.
(h) A Physical Vapor Deposition (PVD) coating has been applied to the surface of the No. 1 compression ring in
order to improve its wear resistance.
BALANCE SHAFT
1. CONSTRUCTION
(a) A balance shaft is used to reduce vibrations.
(b) The crankshaft directly drives the No. 1 balance shaft.
(c) In addition, a resin gear is used on the driven side to suppress noise and offer lightweight design.
2. OPERATION
(a) In the in-line 4-cylinder engine, the crankshaft angle for the No. 1 and No. 4 cylinders are at the exact
opposite (180°) positions of the No. 2 and No. 3 cylinders. Therefore, the inertial force of the pistons and the
connecting rods of the former 2 cylinders and of the latter 2 cylinders almost cancel each other out. However,
because the position at which the piston reaches its maximum speed is located toward the top dead center
from the center of the stroke, the upward inertial force is greater than the downward inertial force. This
from the center of the stroke, the upward inertial force is greater than the downward inertial force. This
unbalanced secondary inertial force is generated twice for each rotation of the crankshaft.
(b) To cancel the unbalanced secondary inertial force, 2 balance shafts are rotated twice for each rotation of the
crankshaft and generate inertial force in the opposite direction. Also, in order to cancel the inertial force
generated by the balance shaft itself, the balance shaft actually consists of 2 shafts rotating in opposite
directions.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HCU
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE ENGINE MECHANICAL: ENGINE UNIT: VALVE MECHANISM;; 2013 MY RAV4 [12/2012 - ]
VALVE MECHANISM
1. CONSTRUCTION
(a) The Dual VVT-i system is used to improve fuel economy and engine performance and reduce exhaust
emissions.
(b) The intake and exhaust camshafts are driven by a timing chain.
(c) Valve rocker arm sub-assemblies with the built-in needle bearings are used. This reduces the friction that
occurs between the cams and the areas (valve rocker arms) that push the valves down, thus improving fuel
economy.
(d) The valve lash adjuster assembly, which maintains a constant zero valve clearance through the use of oil
pressure and spring force, is used.
(b) The engine oil supplied by the cylinder head and the built-in spring actuates the valve lash adjuster assembly.
The oil pressure and the spring force that act on the plunger push the valve rocker arm sub-assembly against
the cam, in order to adjust the valve clearance that is created during the opening and closing of the valve. As
a result, engine noise has been reduced.
CAMSHAFT
1. CONSTRUCTION
(a) An oil passage is provided in the intake and exhaust camshafts in order to supply engine oil to the Dual VVT-i
system.
(b) A VVT-i controller has been installed on each front of the intake and exhaust camshafts to vary the timing of
the intake and exhaust valves.
(c) Together with the use of the valve rocker arm sub-assembly, the cam profile has been designed with an
indented R (radius). This results in increased valve lift when the valve begins to open and finishes closing,
helping to achieve enhanced output performance.
(d) A timing rotor for the camshaft position sensor is provided at each back end of the intake and exhaust
camshafts.
V-RIBBED BELT
1. CONSTRUCTION
(a) Accessory components are driven by a serpentine belt consisting of a single V-ribbed belt. It reduces the
overall engine length, weight and the number of engine parts.
(b) An automatic V-ribbed belt tensioner assembly eliminates the need for tension adjustment.
(c) The tension of the V-ribbed belt is properly maintained by the tension spring enclosed in the V-ribbed belt
tensioner assembly.
*1 Spring *2 Arm
*3 Idler Pulley - -
*a Cross Section *b Fulcrum
*c Belt Loosen Direction *d Belt Tension Direction
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HCZ
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE ENGINE MECHANICAL: ENGINE UNIT: TIMING CHAIN AND CHAIN TENSIONER;; 2013 MY RAV4
[12/2012 - ]
(b) The timing chain is lubricated by a timing chain oil jet.
(c) The chain tensioner uses a spring and oil pressure to maintain proper chain tension at all times. The chain
tensioner suppresses noise generated by the timing chain.
(d) The chain tensioner is ratchet type with a non-return mechanism.
(e) To achieve excellent serviceability, the chain tensioner is constructed so that it can be removed and installed
from the outside of the timing chain cover assembly.
(b) Plastic region tightening bolts are used on the connecting rod.
(c) The connecting rod bearings are reduced in width to reduce friction.
(d) The lining surface of the connecting rod bearing has been micro-grooved to achieve an optimal amount of oil
clearance. As a result, cold-engine cranking performance has been improved and engine vibrations have been
reduced.
(c) To achieve excellent serviceability, service holes for the chain tensioner and intake VVT are provided on the
timing chain cover assembly.
*3 Oil Pump - -
*a Service Hole (for Intake VVT) *b Service Hole (for Chain Tensioner)
*c View from A - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HD3
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE ENGINE MECHANICAL: ENGINE UNIT: CRANKSHAFT AND BEARING;; 2013 MY RAV4 [12/2012 -
]
(b) A balance shaft drive gear is provided for the crankshaft.
(c) The lining surface of the crankshaft bearing has been micro-grooved to achieve an optimal amount of oil
clearance. As a result, cold-engine cranking performance has been improved and engine vibrations have been
reduced.
(d) The oil groove on the crankshaft bearing is made eccentric to reduce the amount of oil leakage from the
bearing. This enables the capacity of the oil pump to be reduced in order to achieve a low friction operation.
FUEL INJECTOR
1. CONSTRUCTION
(a) A long nozzle type fuel injector assembly is used. This injector has 12 injection holes.
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE FUEL: FUEL SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) A fuel returnless system is used to reduce evaporative emissions.
(b) A fuel cut control is used to stop the fuel pump when the any of the Supplemental Restraint System
(SRS) airbags are deployed.
(c) A quick connector is used to connect the fuel pipe with the fuel hose for excellent serviceability.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HD8
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE FUEL: FUEL SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 - ]
PARTS LOCATION
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE EMISSION CONTROL: EMISSION CONTROL SYSTEM: EXHAUST EMISSION CONTROL;; 2013 MY
RAV4 [12/2012 - ]
COMPONENT FUNCTION
ECM Determines an optimal fuel injection volume based on the signals from various sensors.
Oxidizes CO and HC in the exhaust gas and deoxidizes NOx at the same time to purify them
TWC
into CO 2 , H 2 O and N 2 .
Air Fuel These sensors detect the oxygen concentration in the exhaust emissions by measuring the
Ratio Sensor electromotive force which is generated in the sensor itself. For details, see the 2AR-FE ENGINE
Ratio Sensor [SFI SYSTEM > AIR FUEL RATIO SENSOR AND HEATED OXYGEN SENSOR ]
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HDA
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE EMISSION CONTROL: EMISSION CONTROL SYSTEM: EVAPORATIVE EMISSION CONTROL;; 2013 MY RAV4 [12/2012 -
]
COMPONENT FUNCTION
Controls the canister pump module and the purge VSV in accordance with the signals from various sensors, in
ECM order to achieve a purge volume that suits the driving conditions. In addition, the ECM monitors the system
for any leak and stores a DTC if a malfunction is found.
Charcoal Canister
Contains activated charcoal to absorb the fuel vapor that is created in the fuel tank assembly.
Assembly
Vent Valve Opens and closes the fresh air line in accordance with signals from the ECM.
Leak
Detection
Canister Applies vacuum to the evaporative emission system in accordance with signals from the ECM.
Pump and
Pump
Pump Motor
Module
Canister
Pressure Detects the pressure in the evaporative emission system and sends the signals to the ECM.
Sensor
Opens in accordance with the signals from the ECM when the system is purging, in order to send the fuel
Purge VSV vapor that was absorbed by the charcoal canister assembly into the intake manifold. In system monitoring
mode, this valve controls the introduction of vacuum into the fuel tank assembly.
Fresh Air Line Fresh air goes into the charcoal canister assembly and the cleaned drain air goes out into the atmosphere.
2. OPERATING CONDITION
(a) The following are the typical conditions necessary to enable an evaporative emission leak check:
5 hours have elapsed after the engine has been turned off.*1
Altitude: Below 2400 m (8000 feet)
Battery Voltage: 10.5 V or more
Typical Enabling Conditions
Ignition Switch (Engine Switch*2): Off
Engine Coolant Temperature: 4.4 to 35°C (40 to 95°F)
Intake Air Temperature: 4.4 to 35°C (40 to 95°F)
*1: If engine coolant temperature does not drop below 35°C (95°F), this time is extended to 7 hours. Even after that, if the
temperature is not less than 35°C (95°F), the time is extended to 9.5 hours.
*2: Models with smart key system
HINT:
The canister pump module performs a fuel evaporative emission leak check. This check is performed approximately 5 hours after
the engine is turned off. Sound may be heard coming from underneath the luggage compartment for several minutes. This does
not indicate a malfunction.
A pinpoint pressure test procedure is performed by pressurizing the fresh air line that runs from the canister pump module to the
No. 1 charcoal canister filter neck. For details, refer to the Repair Manual.
3. SYSTEM CONTROL
(a) Purge Flow Control
(1) When the engine has reached a predetermined state [closed loop, engine coolant temperature above 80°C (176°F), etc.],
stored fuel vapor is purged from the charcoal canister assembly whenever the purge VSV is opened by the ECM.
(2) The ECM changes the duty ratio cycle of the purge VSV, thus controlling purge flow volume. Purge flow volume is determined
by the intake manifold pressure and the duty ratio cycle of the purge VSV. Atmospheric pressure is allowed into the charcoal
canister assembly to ensure that purge flow is constantly maintained whenever purge vacuum is applied to the charcoal
canister assembly.
System Diagram
(1) When the internal pressure of the fuel tank assembly increases during refueling, the fuel vapor enters the charcoal canister
assembly. The air that has had the fuel vapor removed from it will be discharged through the fresh air line. The vent valve is
used to open and close the fresh air line, and it is always open (even when the engine is stopped) except when the vehicle is in
monitoring mode (the valve will remain open as long as the vehicle is not in monitoring mode). If the vehicle is refueled in
system monitoring mode, the ECM will recognize the refueling by way of the canister pressure sensor, which will detect the
sudden pressure increase in the fuel tank assembly, and the ECM will open the vent valve.
System Diagram
*1 Purge VSV (Closed) *2 Canister Pump Module
(1) General
Approximately 5 hours after the ignition switch (engine switch*) has been turned off, the ECM operates the canister
pump module to detect any evaporative emission leakage occurring between the fuel tank assembly and the charcoal
canister assembly through changes in the fuel tank assembly pressure.
*: Models with smart key system
The EVAP leak check operates in accordance with the following timing chart:
Timing Chart
ORDER OPERATION DESCRIPTION TIME
Atmospheric
The ECM turns the vent valve off (vent) and measures EVAP system pressure to 60
1) Pressure
determine the atmospheric pressure. sec.
Measurement
0.02 in. Leak The leak detection pump creates negative pressure (vacuum) limited by a 0.02 in.
360
2) Pressure orifice, and the pressure is measured. The ECM determines this as the 0.02 in. leak
sec.
Measurement pressure (reference pressure).
The leak detection pump creates negative pressure (vacuum) in the EVAP system
and the EVAP system pressure is measured. If the stabilized pressure is larger than Within
EVAP Leak
3) the 0.02 in. leak pressure, the ECM determines that the EVAP system has a leak. If 15
Check
the EVAP pressure does not stabilize within 15 minutes, the ECM cancels the EVAP min.
monitor.
Purge VSV The ECM opens the purge VSV and measures the EVAP pressure increase. If the 10
4)
Monitor increase is large, the ECM interprets this as normal. sec.
Repeat 0.02
in. Leak The leak detection pump creates negative pressure (vacuum) limited by a 0.02 in. 60
5) Pressure orifice and the pressure is measured. The ECM determines this as the 0.02 in. leak sec.
Measurement pressure.
6) Final Check The ECM measures the atmospheric pressure and records the monitor result. -
1. When the ignition switch (engine switch*) is turned off, the purge VSV and the vent valve are turned off. Therefore,
atmospheric pressure is introduced into the charcoal canister assembly.
*: Models with smart key system
2. The ECM measures the atmospheric pressure using the canister pressure sensor.
3. If the measured atmospheric pressure is out of range, the ECM actuates the leak detection pump in order to monitor
the changes in the pressure.
System Diagram
Timing Chart
(3) 0.02 in. Leak Pressure Measurement
1. The purpose of this measurement is to confirm leak detection pump operation, and to provide a baseline
measurement value that is used for comparison in subsequent leak test steps.
2. The vent valve remains off, atmospheric pressure is introduced into the charcoal canister assembly and the ECM
actuates the leak detection pump, creating a vacuum in the piping close to the canister pressure sensor.
3. At this time, the pressure will not decrease below what is referred to as the 0.02 in. pressure due to the atmospheric
pressure that enters the piping close to the pump and sensor through the 0.02 in. diameter reference orifice.
4. The ECM compares its standard and this pressure. If the pressure is within the acceptable range, the ECM stores this
pressure as the 0.02 in. leak pressure.
5. If the pressure is below the standard, the ECM will determine that the reference orifice is clogged and store DTC
P043E in its memory.
6. If the pressure is above the standard, the ECM will determine that a high flow rate pressure is passing through the
reference orifice and store DTCs P043F, P2401 and P2402 in its memory.
System Diagram
*1 Purge VSV (Off) *2 ECM
*a Atmosphere - -
Timing Chart
1. While actuating the leak detection pump, the ECM turns the vent valve on in order to introduce a vacuum into the
charcoal canister assembly.
2. When the pressure in the system stabilizes, the ECM compares this pressure and the 0.02 in. pressure in order to
determine if a leak is present.
3. If the detected pressure is below the 0.02 in. pressure, the ECM determines that there is no leak.
4. If the detected pressure is above the 0.02 in. pressure and near atmospheric pressure, the ECM determines that
there is a gross leak (large hole) and stores DTC P0455 in its memory.
5. If the detected pressure is above the 0.02 in. pressure, the ECM determines that there is a small leak (minor leak)
and stores DTC P0456 in its memory.
System Diagram
*5 Reference Orifice - -
*a Atmosphere *b Vacuum
Timing Chart
(5) Purge VSV Monitor
1. After completing an EVAP leak check, the ECM turns the purge VSV on (open) with the leak detection pump
actuated, and introduces the atmospheric pressure from the intake manifold to the charcoal canister assembly.
2. If the pressure change at this time is within the normal range (a pressure change occurs), the ECM determines the
condition to be normal.
3. If the pressure change is out of the normal range (insufficient pressure change occurs), the ECM will stop the purge
VSV monitor (purge monitor) and store DTC P0441 in its memory.
System Diagram
Timing Chart
1. While the ECM operates the leak detection pump, the purge VSV and vent valve are turned off and a repeat 0.02 in.
leak pressure measurement is performed.
2. The ECM compares the measured pressure with the pressure during the EVAP leak check.
3. If the pressure during the EVAP leak check is less than the repeat 0.02 in. leak pressure measurement, the ECM
determines that there is no leak.
4. If the pressure during the EVAP leak check is above the repeat 0.02 in. leak pressure measurement, the ECM
determines that there is a small leak and stores DTC P0456 in its memory.
System Diagram
*1 Purge VSV (Off) *2 ECM
*a Atmosphere - -
Timing Chart
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HDB
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE EMISSION CONTROL: EMISSION CONTROL SYSTEM: THREE-WAY CATALYTIC CONVERTER (TWC);;
2013 MY RAV4 [12/2012 - ]
(b) An exhaust manifold converter sub-assembly is used for warm-up of the TWC.
(b) The vent valve switches the passages in accordance with the signals received from the ECM.
(c) A DC type brushless motor is used for the pump motor.
Simplified Diagram
*1 Canister Pump Module *2 Leak Detection Pump and Pump Motor
*3 Fliter *4 Canister Pressure Sensor
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE EMISSION CONTROL: EMISSION CONTROL SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 -
]
GENERAL
1. OUTLINE
(a) Exhaust Emission Control System
(1) Three-Way Catalysts (TWCs) are used to reduce emissions in the exhaust gas.
(2) Based on the signals from the air fuel ratio sensor and oxygen sensor, the ECM controls the fuel
injection volume in order to optimize the emissions in the exhaust gas.
(1) The evaporative emission control system prevents the fuel vapor that is created in the fuel tank
assembly from being released directly into the atmosphere. This system has the following controls:
(2) The charcoal canister assembly stores the fuel vapor that has been created in the fuel tank assembly.
(3) This system consists of a purge VSV, charcoal canister assembly, canister pump module and ECM.
(4) The ECM controls the purge VSV in accordance with the driving conditions in order to direct the fuel
vapor into the engine, where it is burned.
(5) In this system, the ECM checks for evaporative emission leaks and stores Diagnostic Trouble Codes
(DTCs) in the event of a malfunction. An evaporative emission leak check consists of an application of
vacuum to the evaporative emission system and the ECM monitoring the system for changes in
pressure in order to detect a leak.
(6) A canister pressure sensor is included in the canister pump module.
(7) A No. 1 charcoal canister filter is provided on the fresh air line. This No. 1 charcoal canister filter is
maintenance-free.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HDF
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE EMISSION CONTROL: EMISSION CONTROL SYSTEM: SYSTEM DIAGRAM;; 2013 MY RAV4 [12/2012 -
]
SYSTEM DIAGRAM
Exhaust Emission Control System
Engine
Air Fuel Ratio Sensor (Bank 1, Sensor
*1 *2
Fuel Injector Assembly 1)
PARTS LOCATION
Vent Valve
*5 Oxygen Sensor *6 Leak Detection
Pump and Pump
Motor
Canister Pressure
Sensor
AIR CLEANER
1. CONSTRUCTION
(a) A paper filter type air cleaner element is used.
(b) A charcoal filter, which absorbs the HC that accumulates in the intake system when the engine is stopped, is
used in the air cleaner cap in order to reduce evaporative emissions.
*c Chamber B - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HDI
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE INTAKE / EXHAUST: INTAKE SYSTEM: THROTTLE BODY;; 2013 MY RAV4 [12/2012 - ]
THROTTLE BODY
1. CONSTRUCTION
(a) A linkless-type throttle body assembly is used and it achieves excellent throttle control.
(b) A DC motor with excellent response and minimal power consumption is used for the throttle control motor.
The ECM performs the duty cycle control of the direction and the amperage of the current that flows to the
throttle control motor in order to regulate the opening angle of the throttle valve.
INTAKE MANIFOLD
1. CONSTRUCTION
(a) The intake manifold is made of lightweight plastic.
(b) A rotary type intake air control valve, which has less intake air resistance, is provided in the intake manifold.
The intake air control valve opens and closes to change the effective length of the intake manifold in 2 stages.
(c) A tumble control valve is provided in the intake manifold. This valve closes in order to create a tumble current
in the combustion chamber.
(d) A DC motor type actuator for the tumble control system is provided in the intake manifold. Based on the
signals sent by the ECM, the actuator opens and closes the tumble control valve.
(e) A vacuum type actuator for the ACIS and a VSV for ACIS are provided in the intake manifold.
(1) The actuator opens and closes the intake air control valve by the vacuum pressure controlled by the VSV.
(2) The VSV controls the vacuum applied to the actuator by way of the signal (ACIS) that is output by the
ECM.
(3) The ACIS actuator is laser-welded onto the intake air chamber.
(f) A mesh type gasket is used between the throttle body assembly and the intake manifold to improve the flow
of air within the intake manifold.
(g) To achieve a compact configuration, the vacuum tank for the ACIS is located in the dead space of the intake
manifold. Equipped with a check valve, the vacuum tank stores the vacuum applied to the actuator in order
to keep the intake air control valve fully closed even in low-vacuum conditions.
*1 Intake Manifold *2 Actuator (for Tumble Control)
HINT:
Laser-welding: In laser-welding, a laser-absorbing material (for the intake manifold) is joined to a laser-
Laser-welding: In laser-welding, a laser-absorbing material (for the intake manifold) is joined to a laser-
transmitting material (for the ACIS actuator). Laser beams are then irradiated from the laser-transmitting
side. The beams penetrate the laser-transmitting material to heat and melt the surface of the laser-absorbing
material. Then, the heat of the laser-absorbing material melts the laser-transmitting material and causes both
materials to become welded.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HDK
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE INTAKE / EXHAUST: INTAKE SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) A linkless-type throttle body assembly is used to achieve excellent throttle control.
(b) Electronic Throttle Control System-intelligent (ETCS-i) is used to provide excellent throttle control.
(d) An Acoustic Control Induction System (ACIS) is used to improve the engine performance.
(e) A tumble control system is used to improve the engine performance and reduce exhaust emissions.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HDL
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE INTAKE / EXHAUST: INTAKE SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 - ]
PARTS LOCATION
*3 Intake Manifold - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HDO
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE INTAKE / EXHAUST: EXHAUST SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) A stainless steel exhaust manifold converter sub-assembly is used.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HDP
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE INTAKE / EXHAUST: EXHAUST SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 - ]
PARTS LOCATION
EXHAUST MANIFOLD
1. CONSTRUCTION
(a) A stainless steel exhaust manifold converter sub-assembly is used for improving the warm-up of the Three-
Way Catalyst (TWC) and for weight reduction.
EXHAUST PIPE
1. CONSTRUCTION
(a) The exhaust pipe uses 2 ball joints in order to achieve a simple construction and ensured reliability.
(b) The TWC is used to reduce exhaust emissions.
GENERAL
1. OUTLINE
(a) The cooling system is a pressurized, forced-circulation type.
(b) A thermostat with a bypass valve is located in the water inlet housing to maintain a suitable temperature in
the cooling system.
(c) The flow of the water makes a U-turn in the cylinder block to ensure a smooth flow. In addition, a bypass
passage is enclosed in the cylinder head and the cylinder block.
(d) Warm water from the cylinder head is sent to the throttle body assembly to prevent freeze-up.
(e) Toyota Genuine Super Long Life Coolant (SLLC) is used.
2. SPECIFICATION
2. SPECIFICATION
(a) Engine Coolant
(1) Toyota Genuine SLLC is used. The maintenance intervals are as shown in the table below:
Toyota Genuine Super Long Life Coolant (SLLC) or similar high quality
ethylene glycol based non-silicate, non-amine, non-nitrite and non-borate
Type coolant with longlife hybrid organic acid technology (coolant with long-life
hybrid organic acid technology is a combination of low phosphates and organic
Engine acids). Do not use plain water alone.
Coolant
Color Pink
HINT:
SLLC is pre-mixed (50% coolant and 50% deionized water). Therefore, no dilution is needed when SLLC in the
vehicle is added or replaced.
(b) Thermostat
Thermostat Opening Temperature 80 °C to 84 °C (176 °F to 183 °F)
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HDR
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE COOLING: COOLING SYSTEM: SYSTEM DIAGRAM;; 2013 MY RAV4 [12/2012 - ]
SYSTEM DIAGRAM
OIL FILTER
1. CONSTRUCTION
(a) An oil filter with a replaceable element is used. The element uses high-performance filter paper to improve
filtration performance. It is also combustible for environmental protection.
(c) This oil filter has a structure which can drain the engine oil remaining in the oil filter. This prevents engine oil
from spattering when replacing the element and allows the technician to work without touching hot engine
oil.
HINT:
The engine oil in the oil filter can be drained by removing the drain plug and inserting the drain pipe supplied
The engine oil in the oil filter can be drained by removing the drain plug and inserting the drain pipe supplied
with the element into the oil filter.
The engine oil maintenance interval for a model that has an oil filter with a replaceable element is the same
as that for the conventional model.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HDT
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE LUBRICATION: LUBRICATION SYSTEM: OIL NOZZLE;; 2013 MY RAV4 [12/2012 - ]
OIL NOZZLE
1. CONSTRUCTION
(a) Oil nozzle sub-assemblies for cooling and lubricating the pistons and bores are used in the cylinder block.
(b) These oil nozzle sub-assemblies contain a check ball to prevent oil from being fed when the oil pressure is low.
This prevents the overall oil pressure in the engine from dropping.
*3 Check Ball - -
GENERAL
1. OUTLINE
(a) The lubrication circuit is fully pressurized and oil passes through an oil filter.
(b) This engine has an oil return system in which the oil is force-fed to the upper cylinder head and returns to the
oil pan through the oil return hole in the cylinder head.
(c) A cycloid rotor type oil pump is used. The oil pump is directly driven by the crankshaft.
(d) The Dual VVT-i system is used. This system is operated by the engine oil.
Camshaft Timing Oil Control Valve Camshaft Timing Oil Control Valve
*1 *2
Assembly (Exhaust) Assembly (Intake)
*3 Intake VVT-i Controller *4 Exhaust VVT-i Controller
*5 Chain Tensioner *6 Oil Pump
*7 Oil Filter *8 Balance Shaft
*9 Oil Nozzle Sub-assembly *10 Valve Lash Adjuster Assembly
*11 Oil Delivery Pipe - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004HDV
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE LUBRICATION: LUBRICATION SYSTEM: SYSTEM DIAGRAM;; 2013 MY RAV4 [12/2012 - ]
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004IDL
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: AUDIO / VIDEO: AUDIO AND VISUAL SYSTEM: AUDIO CONTROL;; 2013 MY RAV4 [12/2012 - ]
AUDIO CONTROL
1. FUNCTION OF MAIN COMPONENTS
COMPONENT FUNCTION
Audio Head Unit Receives each type of signal and outputs the signals to each component.
Telephone Microphone
Transmits the voice input signals to the audio head unit.
Assembly
No. 1 Stereo Jack Transmits information about the portable audio player (USB type) connected to the
Adapter Assembly USB port or AUX port to the audio head unit.
Combination Meter
Transmits received vehicle speed signals to the audio head unit.
Assembly
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004IDM
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: AUDIO / VIDEO: AUDIO AND VISUAL SYSTEM: BLUETOOTH AUDIO CONTROL;; 2013 MY RAV4 [12/2012
- ]
(b) The available Bluetooth audio system functions differ in accordance with each Audio/Video Remote
Control Profile (AVRCP) as follows:
Repeat (Single
Repeats the selected music. - ○ ○
Repeat)
HINT:
○ : Usable
- : Not Usable
(c) The functions of the Bluetooth audio system are shown in the following table:
FUNCTION OUTLINE
In order to use the Bluetooth audio system with a Bluetooth audio player, it is
Registering
necessary to register the audio player in the audio head unit. Once a Bluetooth
a Bluetooth
audio player is registered, the Bluetooth audio system becomes available
Audio Player
automatically.
Set
Deleting a
Bluetooth
Bluetooth The user can delete a Bluetooth audio player.
Audio
Audio Player
Player
The user can select whether to connect to the Bluetooth audio player
Connecting
automatically or manually. If the Bluetooth audio player has been registered and
a Bluetooth
automatic connection is enabled, the Bluetooth audio player will be connected
Audio Player
automatically.
Selecting a
If the user has registered a second Bluetooth audio player, either one can be
Bluetooth
selected for connection.
Audio Player
Displaying
the
The user can view the information of the Bluetooth audio player on the system.
Bluetooth
Audio Player
Changing
The user can select the connection method. With this function, the user
the
determines whether to make a connection from the audio head unit to the
Connection
Bluetooth audio player or from the Bluetooth audio player to the audio head unit.
Method
Change
Displaying
Settings of
Bluetooth the
Bluetooth The user can see the Bluetooth audio information settings on the system.
Audio
Audio
Settings
Changing
the Device
The user can change a device name or a passcode.
Name or
Passcode
Initializing
the
Bluetooth The user can initialize the settings.
Audio
Settings
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004IDN
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: AUDIO / VIDEO: AUDIO AND VISUAL SYSTEM: BLUETOOTH HANDS-FREE CONTROL;; 2013 MY RAV4
[12/2012 - ]
FUNCTION OUTLINE *1 *2
The user can call by using the phonebook data that has
By Phonebook been transferred from the user's cellular phone. The user ○ ○
can register up to 1000 numbers in the phonebook.
Dialed
The user can call by selecting a previously dialed number. ○ ○
Number
Received The user can call by selecting the telephone number of a
○ ○
Call received call.
By Call
History*3 Missed The user can call by selecting the telephone number of a
○ ○
Call missed call.
Calling with
The user can call by selecting the telephone number from all
a Bluetooth All Call
call history. However, the user can use the last 5 numbers ○ ○
Phone History
while driving.
Dialing
The user can call by giving a name registered in the
by - ○*4
phonebook.
By Voice Name
Recognition*3 Dialing
by
The user can call by giving a desired number. - ○*4
Phone
Number
Receiving a Call Using a Bluetooth When a call is received, the receive screen is displayed with
○ ○
Phone a sound.
While the user is talking on the phone, the talking screen is
Talking on a Bluetooth Phone ○ ○
displayed.
Editing Speed Dial The user can edit the speed dial. ○ -
Deleting Speed Dial The user can delete the speed dials individually or all at ○ -
once.
Editing data:
○ ○
The user can edit the registered data.*5
Deleting data:
- ○
The user can delete the data.*5
Screen Settings When the ignition switch is turned to ON or ACC and the - ○
Bluetooth is automatically connected, the connection check
will be displayed.
Setting a passcode:
Security Settings A passcode can be set up on every Bluetooth phone to be ○ -
registered.
Displaying and Change The user can set, change and initialize the information of
○ -
Bluetooth Information the Bluetooth phone displayed on the screen.
Deleting Bluetooth The user can delete a registered Bluetooth phone from the
○ -
Phone audio head unit.
Deleting a Bluetooth The user can delete a registered Bluetooth phone from the
- ○
Phone audio head unit.
HINT:
○ : Usable
- : Not Usable
*6: Automatic connection cannot be performed with some Bluetooth phone.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004IDO
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: AUDIO / VIDEO: AUDIO AND VISUAL SYSTEM: STEREO JACK ADAPTER;; 2013 MY RAV4 [12/2012 - ]
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: AUDIO / VIDEO: AUDIO AND VISUAL SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) Audio System
(1) The audio systems shown below are available:
6 Speakers
Display Audio System Radio and Display Receiver Assembly
11 Speakers
(1) The Bluetooth audio system enables the users to listen to the music stored in a Bluetooth-compliant portable audio device
(Bluetooth audio player) through a Bluetooth connection.
(2) The Bluetooth audio system can operate a Bluetooth audio player through the audio head unit.
(c) Bluetooth Hands-free System
(1) The Bluetooth hands-free system enables drivers to place or receive phone calls using a cellular phone without releasing
their hands from the steering wheel.
(2) For safety, some functions of the Bluetooth hands-free system may not be selectable while the vehicle is being driven.
(1) The Automatic Sound Levelizer (ASL) function automatically adjusts the sound volume in order to enable clear audio
quality even when vehicle noise increases (as vehicle noise increases, the volume is turned up, etc.).
(2) Vehicle speed signals are received from the combination meter assembly and used for ASL control.
(e) No. 1 Stereo Jack Adapter Assembly
(1) A No. 1 stereo jack adapter assembly is used by the audio system as an input terminal for portable audio devices.
(2) A USB port is provided that enables operation of a USB memory device, portable audio player (USB type), iPod or iPhone.
HINT:
USB, iPod and iPhone operation functions may not operate in certain conditions or with certain models.
iPod and iPhone are trademarks of Apple Inc. that have been registered in the U.S.A. and other countries.
(1) Steering pad switches transmits the operation signals from the switches to the audio head unit.
(1) XM satellite radio is a service that uses the signals from 2 satellites in geostationary orbit to make it possible to capture
digital radio broadcasts (XM satellite radio) from over 170 channels. XM satellite radio enables users to constantly receive
their favorite programs.
(h) Hybrid Digital (HD) Radio
(1) HD radio is a radio system which uses In-Band, On-Channel transmission (IBOC), a method of broadcasting developed by
iBiquity. By widening each channel of the conventional FM/AM band, and by additionally broadcasting digital audio data,
various functions have been achieved. Conventional FM/AM analog broadcasts can be received without charge
(2) Digital FM broadcasts with near-CD quality sound, and the highest quality digital AM broadcasts with a sound quality level
approaching that of analog FM broadcasts can be received.
(3) Analog broadcasts are automatically switched to if the system becomes unable to receive digital broadcasts (blending
function).
(4) Multiple program content is delivered from the same radio station (multi-cast).
(5) Information data for the song currently being broadcast is provided by the iPod function which allows the user to purchase
songs via PC iTunes, and song information can be forwarded to the user's iPod (iPod tagging).
HINT:
Some HD radio services are not supported.
2. SPECIFICATION
(a) Audio Head Unit
AM/FM Tuner
CD Player
CD-TEXT Display Function
MP3 and WMA Playback
Function*1
Radio Receiver Assembly Bluetooth Audio System
Bluetooth Hands-free
System
Stereo Jack Adapter (USB,
AUX Port)
4-speaker System
Unit: Panasonic
HINT:
*1: MPEG Audio Layer-3 (MP3) and Windows Media Audio (WMA)
*1 Front No. 2 Speaker Assembly (Tweeter + Mid-range) 80 mm (3.1 in.) 4.3 Ω 3 W
*2 Front No. 1 Speaker Assembly (Woofer) 170 mm (6.7 in.) 4.2 Ω 5 W
*4 Stereo Component Speaker Assembly (Sub-woofer) 200 mm (7.9 in.) 4 Ω 5.2 W
By Dial ○ ○
Received
○ ○
Receiving Call*2 Manually
Receive with Bluetooth Phone/Talk on Received Refusal - ○
Bluetooth Phone
Interrupt Call*2 ○ ○
By Dial ○ ○
Tone Sending By Registered
○ ○
Number
○ (5 Bluetooth
Registering Bluetooth Phone ○ (5 Bluetooth Phones)
Phones)
Connected
Recognition/ Connection ○ ○
Connecting Automatically
Bluetooth Phone Connected
○ ○
Manually
HINT:
○ : Available
*1: It is possible to have up to 1000 items per telephone (Bluetooth phone).
3. MAIN FEATURES
(a) XM Satellite Radio
(1) XM satellite radio is a subscription type digital broadcast service.
(2) In addition to the 2 satellites, XM satellite radio is supported by 800 satellite earth stations (repeaters). As a result, it can
receive broadcasts throughout the U.S.A. (except Hawaii and Alaska) and most parts of Canada.
(3) If the signals from the satellites are disrupted by a tunnel, gulch or high-rise buildings, the simultaneous broadcast (called
"gap filler") through ground based signals helps achieve excellent reception that is free of interruptions.
(4) XM satellite radio produces near CD-quality sound using a digital satellite broadcast. Digital satellite broad cast is especially
convenient for long-distance drivers because it is unnecessary to tune to different stations
(1) A 6.1-inch display with a Thin Film Transistor (TFT) is used.
(2) The audio screen, vehicle information screen and rear view monitor screen* can be displayed.
The Entune service makes it possible to operate specified applications on the radio and display receiver assembly by
using Bluetooth to connect the navigation system to a cellular phone with the Toyota Entune application installed.
These applications are displayed on and operated from the radio and display receiver assembly.
The Entune service enables communication between the navigation system, application server and content provider
utilizing the Toyota-exclusive Entune application installed on a cellular phone.
The following applications ("Apps") are available for the Entune service: movie ticket purchase, etc. However, since
this supported application lineup is subject to change, visit http:// www.toyota.com/Entune/ for details on the
Entune service.
4. PRECAUTION
(a) Bluetooth Hands-free System
(1) Some functions of a system that uses a Bluetooth connection may not operate depending on the specification or profile of
the Bluetooth phone or Bluetooth audio player that is being used. The Bluetooth specifications and profiles required for the
operation are as follows:
HINT:
- : Not available
(1) The type of ignition switch used on this model differs depending on the specifications of the vehicle. The expressions listed
in the table below are used in this section.
SYSTEM DIAGRAM
Models with Radio Receiver Assembly
Models with Radio and Display Receiver Assembly with 6-speaker System
Models with Radio and Display Receiver Assembly with 11-speaker System
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004IDS
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: AUDIO / VIDEO: AUDIO AND VISUAL SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 - ]
PARTS LOCATION
*A Models with 6-speaker System *B Models with 11-speaker System
*3 Front No. 2 Speaker Assembly RH *4 Front No. 2 Speaker Assembly LH
*3 Front No. 2 Speaker Assembly RH *4 Front No. 2 Speaker Assembly LH
COMPONENT FUNCTION
No. 1 Ultrasonic
Detects the distance between the vehicle and on obstacle.
Sensor
No. 1 Clearance
Sounds to inform the driver according to the distance to the obstacle.
Warning Buzzer
Judges the approximate distance between the vehicle and an obstacle based on
Clearance Warning signals from the No. 1 ultrasonic sensors. Output signals are sent to the telltale
ECU Assembly light assembly.
Sounds the No. 1 clearance warning buzzer.
Telltale Light
Assembly
The indicator show the location of the obstacle and the approximate distance
Clearance
between the vehicle and the obstacle.
Warning
The indicator show an indication of a malfunctioning or frozen ultrasonic sensor
Indicator
to inform the driver.
Light
Operating this switch allows the operation of intuitive parking assist system to be
Clearance
enabled or disabled.
Sonar
Switch
Combination Meter
Transmits received vehicle speed signals to the clearance warning ECU assembly.
Assembly
Park/Neutral Position
Sends a shift R position signal to the clearance warning ECU assembly.
Switch Assembly
2. OPERATING CONDITION
(a) The operating condition of each sensor differs according to its installed position as shown in the table below:
Rear Corner
Ignition switch is ON.
Clearance sonar switch is on.
Rear Center Shift lever is in R.
3. SYSTEM CONTROL
(a) No. 1 Clearance Warning Buzzer
(1) The on and off times of the No. 1 clearance warning buzzer vary as shown in the table below, depending
on the distance between the obstacle and the ultrasonic sensor:
Approx. 450 (17.7) to 600 Approx. 400 (15.7) to 500
Detection 2nd 150 +/- 15 150 +/- 15
(23.6) (19.7)
Level
Approx. 350 (13.8) to 450 Approx. 300 (11.8) to 400
3rd 75 +/- 7.5 75 +/- 7.5
(17.7) (15.7)
4th Approx. 350 (13.8) or less Approx. 300 (11.8) or less 0 Continuous
(2) These detection areas are applicable when positioning a 60 mm (2.36 in.) diameter pole parallel or
perpendicular to the ground. The ranges vary depending on the measuring method and type of obstacle.
CENTER CORNER
A B
2nd Approx. 450 (17.7) to 600 (23.6) Approx. 400 (15.7) to 500 (19.7)
Detection Level
3rd Approx. 350 (13.8) to 450 (17.7) Approx. 300 (11.8) to 400 (15.7)
4th Approx. 350 (13.8) or less Approx. 300 (11.8) or less
(1) The driver is informed that there is an obstacle nearby by the flashing of the clearance warning indicator
assembly located on the instrument panel. Also, the No. 1 clearance warning buzzer sounds
simultaneously.
4. DIAGNOSIS
(a) If a system malfunction is detected, the clearance warning ECU assembly stores Diagnostic Trouble Codes
(DTCs) in its memory. For details, refer to the Repair Manual.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004IDY
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: PARK ASSIST / MONITORING: INTUITIVE PARKING ASSIST SYSTEM: ULTRASONIC SENSOR;; 2013 MY RAV4
[12/2012 - ]
ULTRASONIC SENSOR
1. CONSTRUCTION
(a) The No. 1 ultrasonic sensor consists of a circuit portion and a microphone that transmits and receives
ultrasonic waves.
(b) The circuit portion is filled with urethane to prevent water from entering.
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: PARK ASSIST / MONITORING: INTUITIVE PARKING ASSIST SYSTEM: CLEARANCE WARNING ECU;; 2013
MY RAV4 [12/2012 - ]
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: PARK ASSIST / MONITORING: INTUITIVE PARKING ASSIST SYSTEM: GENERAL;; 2013 MY RAV4
[12/2012 - ]
GENERAL
1. OUTLINE
(a) The intuitive parking assist system uses the No. 1 ultrasonic sensors to detect any obstacles at the rear
corner or the rear of the vehicle.
(b) The intuitive parking assist system informs the driver of the approximate distance between the No. 1
ultrasonic sensors and the obstacles as well as their positions by displaying them on the telltale light
assembly and by sounding the No. 1 clearance warning buzzer.
2. PRECAUTION
(a) Ignition Switch Expressions
(1) The type of ignition switch used on this model differs depending on the specifications of the vehicle.
The expressions listed in the table below are used in this section.
(b) The detection function of the intitive parking assist system may not operate properly in the following
conditions:
(1) When ice, snow or mud gets on the No. 1 ultrasonic sensors. If the material is removed, the system
will work properly.
(2) When a No. 1 ultrasonic sensor is frozen. If the No. 1 ultrasonic sensor is no longer frozen, the
system will work properly.
(3) When the No. 1 ultrasonic sensors are covered with something. If the material is removed, the
system will work properly.
(c) Especially in cold weather, a malfunction warning may occur (the buzzer may sound) due to frozen No. 1
ultrasonic sensors. If the malfunction warning occurs, be sure to check the No. 1 ultrasonic sensors. If
the malfunction warning occurs and there is no mud, ice or snow on the No. 1 ultrasonic sensors, a No.
1 ultrasonic sensor may be malfunctioning.
(d) In the following conditions, the detection range may be affected:
(1) When foreign matter such as snow or mud gets on the No. 1 ultrasonic sensors.
(2) When the vehicle is operated in direct sun light or in a freezing climate.
(e) The system may improperly detect obstacles in the following conditions:
(1) When the vehicle is being driven on bumpy road, gravel road or grass.
(2) When the sound of horns from other vehicles, the sound of a motorcycle engine, the sound of the air
brakes of a large truck, or an object that generates ultrasonic waves is in the vicinity.
(3) When there is a downpour, or water is splashing on the vehicle.
(4) When the vehicle posture tilts significantly.
(5) When an antenna for a wireless transmitter is mounted on the vehicle.
(6) When the No. 1 ultrasonic sensors are covered with ice, snow or mud.
(7) When the vehicle travels alongside a tall curb or a square curb.
(f) There are cases in which the objects listed below cannot be detected:
(3) Objects that absorb sound waves such as cotton or snow.
(6) Objects that are tall and protrude at the top.
(g) Others
(1) Objects directly underneath the bumpers cannot be detected. Some objects located lower than the
No. 1 ultrasonic sensors, or thin objects, may not be detected as the vehicle comes close to these
objects.
(2) An object might not be detected if the vehicle is too close.
(3) The No. 1 ultrasonic sensors might not detect properly if they are exposed to strong shocks such as
when being struck or having objects thrown at them.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004IE2
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: PARK ASSIST / MONITORING: INTUITIVE PARKING ASSIST SYSTEM: SYSTEM DIAGRAM;; 2013 MY RAV4
[12/2012 - ]
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004IE3
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: PARK ASSIST / MONITORING: INTUITIVE PARKING ASSIST SYSTEM: PARTS LOCATION;; 2013 MY RAV4
[12/2012 - ]
PARTS LOCATION
No. 1 Ultrasonic Sensor (Rear Corner No. 1 Ultrasonic Sensor (Rear Center
*1 *2
LH) LH)
No. 1 Ultrasonic Sensor (Rear Center No. 1 Ultrasonic Sensor (Rear Corner
*3 *4
RH) RH)
MONITOR CONTROL
1. FUNCTION OF MAIN COMPONENTS
COMPONENT FUNCTION
Rear Television Camera Transmits a video signal representing the area behind the vehicle to the radio and
Assembly display receiver assembly.
Receives signals from the park/neutral position switch assembly and turns
Radio and Display the rear television camera assembly on and off.
Receiver Assembly Displays the image transmitted by the rear television camera assembly on
the screen.
Park/Neutral Position
Sends a shift R position signal to the radio and display receiver assembly.
Switch Assembly
2. OPERATING CONDITION
(a) Operating Condition
(1) The ignition switch is ON.
3. FUNCTION
(a) Area Displayed on Screen
(1) On the display, objects on the right of the vehicle appear on the right side of the display panel, and objects
on the left of the vehicle appear on the left side of the display panel.
(2) The rear television camera assembly uses a wide-angle lens. The perceived distance from images that
appear on the screen will differ from the actual distance.
Vehicle Width Extension Guide Lines
*a *b Distance Guide Line (Blue)
(Blue)
*c Distance Guide Line (Red) *d Vehicle Center Guide Lines (Blue)
HINT:
The area displayed on the screen may vary in accordance with vehicle status or road conditions.
The area covered by the rear television camera assembly is limited. The rear television camera assembly does
not show objects close to either corner of the bumper or show the area under the bumper.
4. DIAGNOSIS
(a) The rear view monitor system is equipped with a diagnosis function which can display the diagnosis menus.
For details, refer to the Repair Manual.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004IEA
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: PARK ASSIST / MONITORING: MONITOR SYSTEM: TELEVISION CAMERA;; 2013 MY RAV4 [12/2012 - ]
TELEVISION CAMERA
1. CONSTRUCTION
(a) Rear Television Camera Assembly
(1) The rear television camera assembly consists of a wide-angle lens and a Complementary Metal Oxide
Semiconductor (CMOS).
(2) An image captured by the rear view television camera lens is converted into electrical signals in
accordance with the light intensity by using the CMOS image element, and the signals are then output to
the radio and display receiver assembly.
(3) The image output from the rear television camera assembly is reversed to match the rear view seen from
the inside rear view mirror. Therefore, the view actually seen is displayed on the screen in the horizontal
reverse.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004IEB
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: PARK ASSIST / MONITORING: MONITOR SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) To assist the driver in parking the vehicle by monitoring the area behind it, the rear view monitor system has a rear television
camera assembly mounted on the back door.
(b) A view of the area behind the vehicle will be displayed on the radio and display receiver assembly.
(c) When the shift lever is in R and the ignition switch is ON, the rear view monitor system displays an image of the area behind the
vehicle on the radio and display receiver assembly via the rear television camera assembly.
(d) When the driver moves the shift lever to any position other than R, the rear view display will stop.
2. PRECAUTION
(a) Ignition Switch Expressions
(1) The type of ignition switch used on this model differs depending on the specifications of the vehicle. The expressions listed in
the table below are used in this section.
(1) Do not rely entirely on the rear view monitor system. Use caution, just as when driving any vehicle.
(2) Never drive while looking only at the screen. The image on the screen may differ from actual conditions. Backing up while
looking only at the screen may cause an accident or cause the vehicle to hit an object. Be sure to confirm the safety of the
surroundings when driving the vehicle.
(2) The camera is unable to capture a clear image if the glass in front of the lens is dirty. Therefore, clean the glass if it has water
drops, snow or dirt on it.
(3) In the following cases, it may become difficult to see the images on the screen, but this is not a malfunction:
(4) Flicker effect: when the camera is used under fluorescent lights, sodium lights, mercury lights etc., the lights and the
illuminated areas may appear to flicker.
(5) When washing the vehicle with a high-pressure washer, do not spray water on the rear television camera assembly or the
surrounding area. High-pressure water can damage the camera.
(1) Depending on the number of occupants, the load conditions, the slope of the road and bumps in the road, a disparity may
occur between the display indication and the actual distance to the road surface. Operate the vehicle carefully.
*a Steep Uphill Incline behind Vehicle *b Disparity
Vehicle Posture Changed by
*c Steep Downhill Incline behind Vehicle *d
Passengers and Load
(2) If a steep uphill incline is behind the vehicle, an obstacle will appear to be further away than it actually is, as shown in the
illustration below:
(3) Drive carefully when any 3-dimensional objects such as walls or vehicles are behind the vehicle as the distance and estimated
guide lines are provided based on the road surface.
The distance indication as shown on the screen varies between 3-dimensional objects such as a vehicle and objects
on a flat plane such as the road surface. As shown in the following illustration, points A and B are actually vertically
in the same position and point C is a short distance away from them: however, the points are displayed in order of
distance from the vehicle, B, C and A. Therefore, the vehicle comes into contact with the 3-dimensional object if it is
backed up to point B on the screen.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004IEC
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: PARK ASSIST / MONITORING: MONITOR SYSTEM: SYSTEM DIAGRAM;; 2013 MY RAV4 [12/2012 - ]
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004IED
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: PARK ASSIST / MONITORING: MONITOR SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 - ]
PARTS LOCATION
*1 Park/Neutral Position Switch Assembly *2 Rear Television Camera Assembly
AIRBAG CONTROL
1. FUNCTION OF MAIN COMPONENTS
(a) The main components in the airbag system have the following functions:
COMPONENTS OUTLINE
The center airbag sensor assembly receives signals from the deceleration sensor
and safing sensor built into the center airbag sensor assembly and one of the front
airbag sensors, determines whether the horn button assembly, instrument panel
passenger without door airbag assembly, lower No. 1 instrument panel airbag
assembly*1, front seat cushion airbag assembly*2 , curtain shield airbag assembly
Center Airbag and front seat belt pretensioner should be activated, and diagnoses system
Sensor Assembly malfunctions.
(Airbag ECU The center airbag sensor assembly receives signals from the deceleration sensor
Assembly) and the safing sensor built into the center airbag sensor assembly, side airbag
sensor assembly and No. 2 side airbag sensor assembly, determines whether the
front seat airbag assembly, curtain shield airbag assembly and front seat belt
pretensioner should be activated, and diagnoses system malfunctions.
The center airbag sensor assembly sends the airbag deployment signal to the ECM
through the Controller Area Network (CAN) to operate the fuel pump control.
Horn Button
Assembly
Instrument Panel
Passenger Airbag
without Door
Assembly
Lower No. 1
Instrument Panel These consist of an inflator, a bag, and so on. The inflator deploys gas in accordance with an
Airbag Assembly*1 expansion signal from the center airbag sensor assembly and deploys the bag.
Front Seat
Cushion Airbag
Assembly RH*2
Curtain Shield
Airbag Assembly
The front airbag sensor uses an electrical type deceleration sensor. Based on the deceleration
Front Airbag
of the vehicle during a frontal collision, a distortion is created in the sensor and converted into
Sensor
an electrical signal.
Side Airbag Sensor
Assembly Detects the deceleration of the vehicle during a collision, and transmits the signal to the
center airbag sensor assembly.
No. 2 Side Airbag
Sensor Assembly
Combination Meter
Assembly
The SRS warning light turns on to alert the driver when the center airbag sensor assembly
SRS
detects a malfunction in the SRS airbag system.
Warning
Light
Occupant The occupant detection ECU judges whether the front passenger seat is occupied based on
Detection ECU signals from the occupant detection sensor and the front seat inner belt assembly RH.
2. OPERATING CONDITION
(a) If the impact of a collision is greater than the specified value, the SRS is activated automatically. The center
airbag sensor assembly includes the safing sensor and deceleration sensor. The safing sensor is designed to
turn on at a lower deceleration rate than the deceleration sensor.
(1) In case of a frontal collision, the center airbag sensor assembly determines whether airbag deployment or
pretensioner activation is necessary based on signals from the deceleration sensor and the front airbag
sensor. If the safing sensor turns on simultaneously, current flows to the squibs to deploy the SRS
components as shown in the illustration below. However, a deployment ignition signal may be output with
the deceleration sensor on signal even without a signal from a front airbag sensor.
(2) In case of a side collision, the center airbag sensor assembly determines whether airbag deployment is
necessary based on signals from the side airbag sensor assembly. If the safing sensor turns on
simultaneously with either the side airbag sensor assembly, current flows to the squibs to deploy the SRS
as shown in the illustration below:
(3) In case of a rear side collision, the center airbag sensor assembly determines whether airbag deployment
is necessary based on signals from the No. 2 side airbag sensor assembly.
3. SYSTEM CONTROL
(a) Airbag for Frontal Collision
(1) For frontal collisions, there are 6 airbags and 2 seat belt pretensioners: an SRS driver airbag (horn button
assembly), SRS front passenger airbag (instrument panel passenger without door airbag assembly), SRS
driver knee airbag (lower No. 1 instrument panel airbag assembly), SRS curtain shield airbag (curtain
shield airbag assembly LH and RH), SRS seat cushion airbag (front seat cushion airbag assembly RH), SRS
seat cushion airbag (front seat cushion airbag assembly RH), front seat outer belt assembly LH and front
seat outer belt assembly RH. The deployment of the airbags and the activation of the seat belt
pretensioners occur simultaneously.
Side Collision
(2) For a side rear collision, if the No. 2 side airbag sensor assembly detects an impact, it informs the center
airbag sensor assembly via the side airbag sensor assembly, and the center airbag sensor assembly causes
the SRS curtain shield airbag (curtain shield airbag assembly RH and LH) to be deployed.
(1) If the vehicle is tilted and rolls over, the center airbag sensor assembly activates the seat belt
pretensioners for the driver and front passenger and left and right curtain shield airbags based on signals
that show the vehicle's roll angle and rotation speed.
(2) If the vehicle rolls over in a side collision, the center airbag sensor assembly causes the front seat side
airbag assembly and curtain shield airbag assembly to deploy based on signals from the side airbag sensor
assembly and No.2 side airbag sensor assembly. Meanwhile, the center airbag sensor assembly activates
the seat belt pretensioners for the driver and front passenger and the curtain shield airbag on the opposite
side of the collision, based on lateral deceleration and rotation speed signals.
4. DIAGNOSIS
(a) Summary
(1) If the center airbag sensor assembly detects a malfunction in the SRS airbag system, the center airbag
sensor assembly stores the malfunction data in memory, in addition to illuminating the SRS warning light.
(b) SRS Airbag System DTCs
(1) The 5-digit DTCs can be read after connecting a Techstream to the DLC3.
(2) If the SRS airbag deploys, the center airbag sensor assembly turns on the SRS warning light. However, in
contrast to the ordinary diagnosis function, a DTC is not stored. The SRS warning light cannot be turned
off. It is necessary to replace the center airbag sensor assembly with a new one.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004IEF
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM: DRIVER AIRBAG;; 2013 MY RAV4 [12/2012 - ]
DRIVER AIRBAG
1. CONSTRUCTION
(a) The inflator and bag are built into the horn button assembly.
*1 Bag *2 Inflator
*a A - A Cross Section - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004IEG
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM: PASSENGER AIRBAG;; 2013 MY RAV4 [12/2012 -
]
PASSENGER AIRBAG
1. CONSTRUCTION
(a) The instrument panel passenger without door airbag assembly is located in the upper section of the
instrument panel of the front passenger seat.
(b) The instrument panel passenger without door airbag assembly consists of an inflator and a bag.
*1 Bag *2 Inflator
*1 Inflator *2 Bag
*a A - A Cross Section - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004IEI
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM: SIDE AIRBAG;; 2013 MY RAV4 [12/2012 - ]
SIDE AIRBAG
1. CONSTRUCTION
(a) The front seat airbag assemblies are installed in the seat backs of the driver seat and the front passenger
seat. Each front seat airbag assembly is a one-piece design, consisting of an inflator and a bag.
*1 Bag *2 Inflator
*a A - A Cross Section - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004IEJ
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM: CURTAIN SHIELD AIRBAG;; 2013 MY RAV4
[12/2012 - ]
*1 Inflator *2 Bag
*a A - A Cross Section - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004IEK
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) The Supplemental Restraint System (SRS) driver and front passenger and curtain shield airbags are used as
supplements to the seat belts to help to reduce the shocks to the head and chest of the driver or front
passenger in the event of a frontal collision.
(b) An SRS driver knee airbag is used as a supplement to the seat belt to help to reduce the shock to the knee of
the driver in the event of a frontal collision.*
(c) SRS front side airbags are used during a side collision to help reduce the impact to the chests of the driver and
front passenger.
(d) An SRS seat cushion airbag is used as a supplement to the seat belts to prevent the front passenger from
sliding forward in the event of a front impact collision.*
(e) SRS curtain shield airbags are used in the event of a frontal or a side or side rear collision to help reduce the
impact to the heads of the front passenger or rear passengers.
*A Models with SRS Driver Knee Airbag *B Models with SRS Seat Cushion Airbag
*1 SRS Front Passenger Airbag *2 SRS Driver Airbag
*3 SRS Driver Knee Airbag *4 SRS Seat Cushion Airbag
*5 SRS Front Side Airbag *6 SRS Curtain Shield Airbag
2. PRECAUTION
(a) Event Data Recorder (EDR)
(1) This vehicle is equipped with an Event Data Recorder (EDR). The main purpose of an EDR is to record data
that will assist in understanding how vehicle's systems have performed in certain crash or near-crash
situations (for example, situations involving airbag deployment or collisions with a road obstacle). The EDR
is designed to record data related to vehicle dynamics and safety systems for a short period of time,
typically 30 seconds or less.
(2) The EDR is designed to record such data as:
(3) These data can be used to gain a better understanding of the circumstances in which crashes and injuries
occur.
NOTICE:
Data are only recorded by the EDR in serious crash situations. No data are recorded by the EDR under normal
driving conditions and no personal data (for example, name, gender, age and crash location) are recorded.
driving conditions and no personal data (for example, name, gender, age and crash location) are recorded.
However, other parties, such as law enforcement, may be able to combine the EDR data with the type of
personally identifying data routinely acquired during a crash investigation. To read data recorded by an EDR,
special equipment is required, and access to the vehicle or the EDR is needed. In addition to the vehicle
manufacturer, other parties which have the necessary special equipment, such as law enforcement agencies,
will be able to read the information if they have access to the vehicle or the EDR.
(4) Toyota will not disclose the data recorded in an EDR to a third party except when:
An agreement from the vehicle's owner (or the lessee for a leased vehicle) is obtained
Officially requested by the police or other authorities
For use by Toyota in a law suit
Ordered by a court of law
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004IEM
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 -
]
PARTS LOCATION
*1 Curtain Shield Airbag Assembly RH *2 Front Seat Outer Belt Assembly RH
*7 Side Airbag Sensor Assembly LH *8 Front Seat Outer Belt Assembly LH
*9 No. 2 Side Airbag Sensor Assembly RH *10 No. 2 Side Airbag Sensor Assembly LH
*11 Curtain Shield Airbag Assembly LH - -
*A Models with SRS Driver Knee Airbag *B Models with SRS Seat Cushion Airbag
COMPONENT FUNCTION
The occupant detection ECU judges whether the front passenger seat is occupied
Occupant Detection ECU based on signals from the 2 occupant detection sensors and the front seat inner belt
assembly RH.
Occupant Detection The output values of this sensor, which vary in accordance with the distortion that
Sensor acts on the brackets, are output to the occupant detection ECU.
Front Seat Inner Belt The front seat inner belt assembly RH detects whether or not the front passenger seat
Assembly RH belt is fastened.
Combination SRS
The SRS warning light turns on to alert the driver when the center airbag sensor
Meter Warning
assembly detects a malfunction in the airbag system.
Assembly Light
Inform the driver whether the occupant detection ECU puts the instrument
AIRBAG
Telltale panel passenger airbag without door assembly and front seat outer belt
ON/OFF
Light assembly RH into an active state or inactive state.
Indicator
Assembly If a malfunction occurs in the occupant classification system, the AIRBAG
Light
OFF indicator light and the SRS warning light come on.
2. OPERATIONG CONDITION
(a) The front passenger SRS components and indicator lights operate as follows according to the occupant
classification.
HINT:
○ : Enabled
- : Disabled
*2: Not be deployed when the front passenger seat belt has been unfastened.
3. SYSTEM CONTROL
(a) In the occupant classification system, the occupant detection ECU calculates the weight of the occupant
based on signals from the occupant detection sensors.
(b) This system recognizes the occupant as a child if it detects a weight of less than criteria value "B", and
disables the SRS front passenger air bag (instrument panel passenger without door airbag assembly) and SRS
seat cushion airbag RH (front seat cushion air bag assembly RH).
(c) The occupant detection ECU uses criteria value "A" to judge whether the seat is occupied by a child in
accordance with the signals from the 2 occupant detection sensors and front seat inner belt assembly RH, and
criteria value "B" to judge whether the occupant is an adult or child (with child seat).
(d) The occupant detection ECU judges that the seat is unoccupied when the judgment value is lower than
criteria value "A" and the front seat inner belt assembly RH is off.
(e) If the ignition switch is turned to ON under the following conditions, the system performs an initial check and
illuminates the AIRBAG OFF indicator light. Then, the system prohibits the deployment of the SRS front
passenger airbag (instrument panel passenger without door airbag assembly) and SRS front seat cushion
airbag RH (front seat cushion airbag assembly RH).
(f) If the judgment value is lower than criteria value "B" and the front seat inner belt assembly RH is on, the
occupant detection ECU judges that a child seat is installed.
(g) If the judgment value is higher than criteria value "A", but lower than criteria value "B", and the front seat
inner belt assembly RH is off, the occupant detection ECU judges that the seat is being occupied by a child.
(h) When the ignition switch is turned to ON under the following conditions, the system performs an initial check
and illuminates the AIRBAG OFF indicator light to indicate that the SRS front passenger airbag (instrument
panel passenger without door airbag assembly) and SRS front seat cushion airbag RH (front seat cushion
airbag assembly) have been deactivated.
(i) When the judgment value is higher than criteria value "B", the occupant detection ECU judges that the seat is
occupied by an adult.
(j) If the ignition switch is turned to ON in the following state, the system performs an initial check and
illuminates the AIRBAG ON indicator light, indicating that the SRS front passenger airbag (instrument panel
passenger without door airbag assembly), SRS front seat cushion airbag RH (front seat cushion airbag
assembly RH), SRS front side airbag RH (front seat airbag assembly RH) and front seat outer belt assembly RH
are active.
(k) After the ignition switch is turned to ON, the occupant detection ECU lights up the AIRBAG ON/OFF indicator
lights via the center airbag sensor assembly based on the timing chart below in order to check the indicator
light circuits:
4. DIAGNOSIS
(a) If the occupant detection ECU detects a malfunction in the occupant classification system, the occupant
detection ECU stores the malfunction data in memory. If the airbag sensor assembly detects a malfunction in
the occupant detection ECU, the center airbag sensor assembly illuminates the SRS warning light and AIRBAG
OFF indicator light.
(b) The occupant detection ECU outputs 5-digit Diagnostic Trouble Codes (DTCs) to the Techstream.
(c) The 5-digit DTCs can be read after connecting the Techstream to the DLC3. For details, refer to the Repair
Manual.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004IEO
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: SUPPLEMENTAL RESTRAINT SYSTEMS: OCCUPANT CLASSIFICATION SYSTEM: GENERAL;; 2013 MY
RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) The occupant classification system judges whether the front passenger seat is occupied by an adult or
child (with a child seat) or is unoccupied in accordance with the load that is applied to the front
passenger seat and whether the seat belt is fastened.
(b) This system restricts the deployment of the front passenger airbag assembly and front seat outer belt
assembly RH.
(c) The system informs the driver of the result of the judgment through the use of the AIRBAG ON/OFF
indicator lights.
(d) This system consists of an occupant detection ECU, 2 occupant detection sensors, AIRBAG ON/OFF
indicator lights, front seat inner belt assembly RH and center airbag sensor assembly.
2. PRECAUTION
(a) To avoid potential death or serious injury caused by the occupant classification system not detecting the
conditions correctly, observe the following:
(2) Make sure that the front passenger seat belt tab has not been left inserted into the buckle before
someone sits in the front passenger seat.
(3) Make sure that the AIRBAG ON indicator light is illuminated when using a seat belt extender for the
front passenger seat. If the AIRBAG OFF indicator light is illuminated, disconnect the extender
tongue from the seat belt buckle, then reconnect the seat belt. Reconnect the seat belt extender
after making sure the AIRBAG ON indicator light is illuminated. If a seat belt extender is in use while
the AIRBAG OFF indicator light is illuminated, the instrument panel passenger without door airbag
assembly, lower No. 2 instrument panel airbag assembly and front seat outer belt assembly RH may
not activate correctly, which could cause death or serious injury in the event of a collision.
(4) Do not put a heavy load in the front passenger seat back pocket or attach a seat back table to the
front passenger seat back.
(5) Do not put weight on the front passenger seat by putting hands or feet on the front passenger seat
back from the rear seat.
(6) Do not let a rear passenger lift the front passenger seat with feet or press on the seat back with legs.
(7) Do not put objects under the front passenger seat.
(8) Do not recline the front passenger seat back so far that it touches the rear seat. This may cause the
AIRBAG OFF indicator light to illuminate, which indicates that the passenger airbags will not deploy in
the event of a severe accident. If the seat back touches the rear seat, return the seat back to a
position where it does not touch the rear seat.
(b) Keep the front passenger seat back as upright as possible when the vehicle is moving. Reclining the seat
back excessively may lessen the effectiveness of the seat belt.
(1) Make sure that the AIRBAG ON indicator light is illuminated when an adult sits in the front passenger
seat. If the AIRBAG OFF indicator light is illuminated, ask the passenger to sit properly with their
back upright and against the seat, with legs comfortably extended and to wear the seat belt
correctly. If the AIRBAG OFF indicator light remains illuminated nonetheless, ask the passenger to sit
in the rear seat. When it is unavoidable to sit in the front passenger seat, ask the passenger to move
the seat as far back as possible and remain properly seated.
(2) When it is unavoidable to install a forward-facing child restraint system on the front passenger seat,
install the child restraint system on the front passenger seat in the proper manner.
(3) Do not kick the front passenger seat or subject it to severe impacts. Otherwise, the SRS warning
light may come on to indicate a malfunction of the detection system.
(4) Do not install child restraint systems on the rear seat so that they come into contact with the front
seat backs.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004IEP
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: SUPPLEMENTAL RESTRAINT SYSTEMS: OCCUPANT CLASSIFICATION SYSTEM: SYSTEM DIAGRAM;; 2013 MY
RAV4 [12/2012 - ]
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004IEQ
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: SUPPLEMENTAL RESTRAINT SYSTEMS: OCCUPANT CLASSIFICATION SYSTEM: PARTS LOCATION;; 2013 MY
RAV4 [12/2012 - ]
PARTS LOCATION
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: POWER OUTLETS (INT): POWER OUTLET SOCKET SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) 12 V power outlet socket assemblies are located as follows:
PARTS LOCATION
*1 Bag *2 Inflator
*a A - A Cross Section - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004IHE
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: SEAT: POWER SEAT CONTROL SYSTEM: SEAT CONTROL;; 2013 MY RAV4 [12/2012 - ]
SEAT CONTROL
1. FUNCTION OF MAIN COMPONENTS
(a) The main components have the following functions:
COMPONENT FUNCTION
Operates the motors in accordance with the signals from the front
Position Control ECU and power seat switch.
Switch Assembly Recalls seat positions in accordance with the operation of the seat
memory switch.
Main Body ECU (Multiplex Various signals are transmitted and received via the Controller Area Network
Network Body ECU) (CAN) by way of the main body ECU.
2. OPERATING CONDITION
(a) Memory Function for Driver Seat
(1) The operating conditions of the memory function are as follows:
3. FUNCTION
(a) Front Power Seat Control System
(1) The front power seat control system can be used to control the driver seat using the power seat
switch assembly.
(2) The lumbar support function, which offers extra support over a substantial area of the lower back, is
used.
FUNCTION OUTLINE
Manual The user can perform slide, reclining, front vertical, seat lifter and lumbar support adjustments by
Control operating the position control ECU and switch assembly and lumbar support switch.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004IHF
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: SEAT: POWER SEAT CONTROL SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) Front Power Seat Control System
(1) A front power seat control system is provided for the driver seat.
(2) A memory function is used in the power seat control system for the driver seat.
2. SPECIFICATION
(a) The power seat control system for the driver seat has the following functions:
NO. ITEM
3. PRECAUTION
(a) Ignition Switch Expressions
(1) The type of ignition switch used on this model differs depending on the specifications of the vehicle. The
expressions listed in the table below are used in this section.
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004IHH
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: SEAT: POWER SEAT CONTROL SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 - ]
PARTS LOCATION
Main Body ECU (Multiplex Network
*1 *2 Seat Memory Switch
Body ECU)
*7 Power Seat Lifter Motor Assembly *8 Power Seat Reclining Motor Assembly
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: SEAT: SEAT HEATER SYSTEM: SEAT HEATER CONTROL;; 2013 MY RAV4 [12/2012 - ]
COMPONENT FUNCTION
Seat Heater The seat heater is sewn into the internal surfaces of the seat cushion and the seat back. It
Assembly warms up the seat surfaces using the heat caused by electrical resistance.
Seat Heater
Switch By operating this switch, the seat heater system is turned HI or LO.
Assembly
2. FUNCTION
(a) Seat Heater System
(1) The seat heater system is operated by pressing the seat heater switch assembly. The temperature
can be adjusted between 2 stages by pressing the HI switch or LO switch of the seat heater switch
assembly.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004IHJ
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: SEAT: SEAT HEATER SYSTEM: SEAT HEATER SWITCH;; 2013 MY RAV4 [12/2012 - ]
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: SEAT: SEAT HEATER SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) Seat Heater System
(1) A seat heater system is provided in the driver seat and front passenger seat.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004IHL
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: SEAT: SEAT HEATER SYSTEM: SYSTEM DIAGRAM;; 2013 MY RAV4 [12/2012 - ]
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004IHM
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: SEAT: SEAT HEATER SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 - ]
PARTS LOCATION
*1 Seat Heater Switch Assembly LH *2 Seat Heater Switch Assembly RH
*3 Seat Back Heater RH *4 Seat Cushion Heater RH
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE BATTERY / CHARGING: CHARGING SYSTEM: CHARGING CONTROL;; 2013 MY RAV4 [12/2012 -
]
CHARGING CONTROL
1. SYSTEM CONTROL
(a) When whole status of driving, this system regulates the generated voltage in order to place the
amperage estimation value close to the target value. This reduces the load on the engine as a result of
the electric generation of the generator, thus contributing to the fuel economy of the engine.
(b) This control consists of a generator control ECU assembly with a built-in battery current sensor and
battery temperature sensor, generator, various sensors, switches and ECM.
(c) The ECM detects the driving condition based on signals from various sensors and switches generator
control ECU assembly detects the charging condition based on signals from the generator assembly,
battery currentsensor and battery temperatur sensor. The ECM determines the vehicle driving
conditions, and based on this information, the generator control ECU assembly sends a voltage request
signal to the generator assembly.
(d) The generator control ECU assembly stops the charging control and the generator switches to normal
power generation mode under the following conditions:
(5) Communication failure (local communication between generator control ECU assembly and ECM)
(b) A shunt resistor is used for detection of the charge and discharge current. The battery charge and discharge
current is converted and calculated by measuring the voltage drop across the shunt resistor.
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE BATTERY / CHARGING: CHARGING SYSTEM: BATTERY TEMPERATURE SENSOR;; 2013 MY RAV4
[12/2012 - ]
(b) The battery characteristic (battery internal resistance) of taking in current for charging varies according
to battery electrolyte temperature. If the electrolyte temperature is too low or too high, the battery
internal resistance will increase, resulting in early deterioration. To prevent this, the battery temperature
sensor sends the temperature to generator control ECU assembly.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004XOQ
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE BATTERY / CHARGING: CHARGING SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) Charging control is used. The generator control ECU assembly regulates the charging voltage of the
generator assembly in accordance with the driving conditions and the charge state of the battery.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004XOR
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: 2AR-FE BATTERY / CHARGING: CHARGING SYSTEM: SYSTEM DIAGRAM;; 2013 MY RAV4 [12/2012 - ]
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000004ZJW
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: SPECIFICATIONS: MAJOR TECHNICAL SPECIFICATIONS: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) Models for U.S.A. 1
Width mm (in.) 1845 (72.6) 1845 (72.6) 1845 (72.6) 1845 (72.6)
Overall
1660 (65.4) 1660 (65.4) 1660 (65.4) 1660 (65.4)
Height mm (in.) 1705 1705 1705 1705
(67.1)*4 (67.1)*4 (67.1)*4 (67.1)*4
Front mm (in.) 1012 (39.8) 988 (38.9) 988 (38.9) 1012 (39.8)
Effective Head Room
Rear mm (in.) 987 (38.9) 989 (38.9) 989 (38.9) 987 (38.9)
Front mm (in.) 1081 (42.6) 1081 (42.6) 1081 (42.6) 1081 (42.6)
Effective Leg Room
Rear mm (in.) 944 (37.2) 944 (37.2) 944 (37.2) 944 (37.2)
Front mm (in.) 1455 (57.3) 1455 (57.3) 1455 (57.3) 1455 (57.3)
Shoulder Room
Rear mm (in.) 1407 (55.4) 1407 (55.4) 1407 (55.4) 1407 (55.4)
Front mm (in.) 910 (35.8) 910 (35.8) 910 (35.8) 910 (35.8)
Overhang
Rear mm (in.) 1000 (39.4) 1000 (39.4) 1000 (39.4) 1000 (39.4)
Min. Running Ground Clearance mm (in.) 159 (6.3) 159 (6.3) 159 (6.3) 159 (6.3)
Front kg (lb) - - - -
Total kg (lb) 1600 (3550) 1615 (3585) 1625 (3610) 1545 (3435)
Front kg (lb) - - - -
Total kg (lb) 2300 (5070) 2300 (5070) 2300 (5070) 2300 (5070)
Luggage Compartment Capacity L (cu. ft.) 577 (20.4) 577 (20.4) 577 (20.4) 577 (20.4)
L (Imp.
Fuel Tank Capacity 60 (13.2) 60 (13.2) 60 (13.2) 60 (13.2)
gal)
km/h
Max. Speed 200 (124) 200 (124) 200 (124) 200 (124)
(mph)
km/h
Max. Cruising Speed - - - -
(mph)
km/h
1st Gear 59 (37) 59 (37) 59 (37) 63 (39)
(mph)
km/h
2nd Gear 103 (64) 103 (64) 103 (64) 109 (68)
(mph)
km/h
3rd Gear 137 (85) 137 (85) 137 (85) 146 (91)
(mph)
Max. Permissible Speed
km/h
4th Gear 200 (124) 200 (124) 200 (124) 200 (124)
(mph)
km/h
5th Gear 178 (111) 178 (111) 178 (111) 178 (111)
(mph)
km/h
6th Gear 170 (106) 170 (106) 170 (106) 157 (98)
(mph)
0 to 60
sec. 9.0 9.0 9.0 8.9
mph
Acceleration
0 to 1/4
sec. 16.4 16.4 16.4 16.3
mile
10.6
(34.8)*2
Tire m (ft.) 10.6 (34.8) 10.6 (34.8) 10.6 (34.8)
11.2
Turning Diameter (Outside (36.7)*3
Front) 11.4
(37.4)*2
Body m (ft.) 11.4 (37.4) 11.4 (37.4) 11.4 (37.4)
12.0
(39.4)*3
Displacement cm 3 (cu. in.) 2494 (152.2) 2494 (152.2) 2494 (152.2) 2494 (152.2)
Octane Rating 87 or higher 87 or higher 87 or higher 87 or higher
Battery
Voltage and
Capacity 12 - 52 12 - 52 12 - 52 12 - 52
Amp. hr.
(5HR)
Alternator
Watts 1200 1200 1200 1200
Output
Starter
kW 1.7 1.7 1.7 1.7
Output
Clutch Type - - - -
Rear
Differential in. 135 (5.3) 135 (5.3) 135 (5.3) -
Gear Size
Parking Brake Type Duo-servo Drum Duo-servo Drum Duo-servo Drum Duo-servo Drum
Brake
Booster Type in. Single, 10 Single, 10 Single, 10 Single, 10
and Size
Suspension Front MacPherson Strut MacPherson Strut MacPherson Strut MacPherson Strut
Type Rear Double-wishbone Double-wishbone Double-wishbone Double-wishbone
Steering Gear Type Rack and Pinion Rack and Pinion Rack and Pinion Rack and Pinion
Power Steering Type Electric Motor Electric Motor Electric Motor Electric Motor
*1: Maximum output and torque rating are determined using the revised SAE J1349 procedure.
*2: Models with 17-inch wheels
*3: Models with 18-inch wheels
Front mm (in.) 988 (38.9) 988 (38.9) 1012 (39.8) 988 (38.9)
Effective Head Room
Rear mm (in.) 989 (38.9) 989 (38.9) 987 (38.9) 989 (38.9)
Front mm (in.) 1081 (42.6) 1081 (42.6) 1081 (42.6) 1081 (42.6)
Effective Leg Room
Rear mm (in.) 944 (37.2) 944 (37.2) 944 (37.2) 944 (37.2)
Front mm (in.) 1455 (57.3) 1455 (57.3) 1455 (57.3) 1455 (57.3)
Shoulder Room
Rear mm (in.) 1407 (55.4) 1407 (55.4) 1407 (55.4) 1407 (55.4)
Front mm (in.) 910 (35.8) 910 (35.8) 910 (35.8) 910 (35.8)
Overhang
Rear mm (in.) 1000 (39.4) 1000 (39.4) 1000 (39.4) 1000 (39.4)
Min. Running Ground Clearance mm (in.) 159 (6.3) 159 (6.3) 159 (6.3) 159 (6.3)
Front kg (lb) - - - -
Total kg (lb) 1560 (3465) 1575 (3500) 1600 (3527) 1615 (3560)
Front kg (lb) - - - -
Total kg (lb) 2300 (5070) 2300 (5070) 2300 (5070) 2300 (5070)
Luggage Compartment Capacity L (cu. ft.) 577 (20.4) 577 (20.4) 577 (20.4) 577 (20.4)
L (Imp.
Fuel Tank Capacity 60 (13.2) 60 (13.2) 60 (13.2) 60 (13.2)
gal)
km/h
Max. Speed (mph) 200 (124) 200 (124) 200 (124) 200 (124)
km/h
Max. Cruising Speed - - - -
(mph)
1st Gear km/h 63 (39) 63 (39) 59 (37) 59 (37)
(mph)
km/h
2nd Gear 109 (68) 109 (68) 103 (64) 103 (64)
(mph)
km/h
3rd Gear 146 (91) 146 (91) 137 (85) 137 (85)
Max. Permissible Speed (mph)
km/h
4th Gear 200 (124) 200 (124) 200 (124) 200 (124)
(mph)
km/h
5th Gear 178 (111) 178 (111) 178 (111) 178 (111)
(mph)
km/h
6th Gear 157 (98) 157 (98) 170 (106) 170 (106)
(mph)
0 to 60
sec. 8.9 8.9 9.0 9.0
mph
Acceleration
0 to 1/4
sec. 16.3 16.3 16.4 16.4
mile
10.6
(34.8)*2
Tire m (ft.) 10.6 (34.8) 10.6 (34.8) 10.6 (34.8)
11.2
Turning Diameter (Outside (36.7)*3
Front) 11.4
(37.4)*2
Body m (ft.) 11.4 (37.4) 11.4 (37.4) 11.4 (37.4)
12.0
(39.4)*3
Displacement cm 3 (cu. in.) 2494 (152.2) 2494 (152.2) 2494 (152.2) 2494 (152.2)
Octane Rating 87 or higher 87 or higher 87 or higher 87 or higher
Battery
Voltage and
Capacity 12 - 52 12 - 52 12 - 52 12 - 52
Amp. hr.
(5HR)
Alternator
Watts 1200 1200 1200 1200
Output
Starter
kW 1.7 1.7 1.7 1.7
Output
Clutch Type - - - -
Rear
Differential in. - - 135 (5.3) 135 (5.3)
Gear Size
Parking Brake Type Duo-servo Drum Duo-servo Drum Duo-servo Drum Duo-servo Drum
Brake
Booster Type in. Single, 10 Single, 10 Single, 10 Single, 10
and Size
Suspension Front MacPherson Strut MacPherson Strut MacPherson Strut MacPherson Strut
Type Rear Double-wishbone Double-wishbone Double-wishbone Double-wishbone
Steering Gear Type Rack and Pinion Rack and Pinion Rack and Pinion Rack and Pinion
Power Steering Type Electric Motor Electric Motor Electric Motor Electric Motor
*1: Maximum output and torque rating are determined using the revised SAE J1349 procedure.
*2: Models with 17-inch wheels
*3: Models with 18-inch wheels
Width mm (in.) 1845 (72.6) 1845 (72.6) 1845 (72.6) 1845 (72.6)
Overall
1660 (65.4) 1660 (65.4) 1660 (65.4) 1660 (65.4)
Height mm (in.) 1705 1705 1705 1705
(67.1)*4 (67.1)*4 (67.1)*4 (67.1)*4
Front mm (in.) 988 (38.9) 1012 (39.8) 988 (38.9) 988 (38.9)
Effective Head Room
Rear mm (in.) 989 (38.9) 987 (38.9) 989 (38.9) 989 (38.9)
Front mm (in.) 1081 (42.6) 1081 (42.6) 1081 (42.6) 1081 (42.6)
Effective Leg Room
Rear mm (in.) 944 (37.2) 944 (37.2) 944 (37.2) 944 (37.2)
Front mm (in.) 1455 (57.3) 1455 (57.3) 1455 (57.3) 1455 (57.3)
Shoulder Room
Rear mm (in.) 1407 (55.4) 1407 (55.4) 1407 (55.4) 1407 (55.4)
Front mm (in.) 910 (35.8) 910 (35.8) 910 (35.8) 910 (35.8)
Overhang
Rear mm (in.) 1000 (39.4) 1000 (39.4) 1000 (39.4) 1000 (39.4)
Min. Running Ground Clearance mm (in.) 159 (6.3) 159 (6.3) 159 (6.3) 159 (6.3)
Front kg (lb) - - - -
Total kg (lb) 1620 (3571) 1545 (3406) 1560 (3439) 1570 (3461)
Front kg (lb) - - - -
Total kg (lb) 2300 (5070) 2300 (5070) 2300 (5070) 2300 (5070)
Luggage Compartment Capacity L (cu. ft.) 577 (20.4) 577 (20.4) 577 (20.4) 577 (20.4)
L (Imp.
Fuel Tank Capacity 60 (13.2) 60 (13.2) 60 (13.2) 60 (13.2)
gal)
km/h
Max. Speed 200 (124) 200 (124) 200 (124) 200 (124)
(mph)
km/h
Max. Cruising Speed - - - -
(mph)
km/h
1st Gear 59 (37) 63 (39) 63 (39) 63 (39)
(mph)
km/h
2nd Gear 103 (64) 109 (68) 109 (68) 109 (68)
(mph)
km/h
3rd Gear 137 (85) 146 (91) 146 (91) 146 (91)
(mph)
Max. Permissible Speed
km/h
4th Gear 200 (124) 200 (124) 200 (124) 200 (124)
(mph)
km/h
5th Gear 178 (111) 178 (111) 178 (111) 178 (111)
(mph)
km/h
6th Gear 170 (106) 157 (98) 157 (98) 157 (98)
(mph)
0 to 60
sec. 9.0 8.9 8.9 8.9
mph
Acceleration
0 to 1/4
sec. 16.4 16.3 16.3 16.3
mile
10.6 10.6
(34.8)*2 (34.8)*2
Tire m (ft.) 11.2 10.6 (34.8) 10.6 (34.8) 11.2
(36.7)*3 (36.7)*3
Turning Diameter (Outside
Front)
11.4 11.4
(37.4)*2 (37.4)*2
Body m (ft.) 11.4 (37.4) 11.4 (37.4)
12.0 12.0
(39.4)*3 (39.4)*3
Displacement cm 3 (cu. in.) 2494 (152.2) 2494 (152.2) 2494 (152.2) 2494 (152.2)
Octane Rating 87 or higher 87 or higher 87 or higher 87 or higher
Battery
Voltage and
Capacity 12 - 52 12 - 52 12 - 52 12 - 52
Amp. hr.
(5HR)
Alternator
Watts 1200 1200 1200 1200
Output
Starter
kW 1.7 1.7 1.7 1.7
Output
Clutch Type - - - -
Rear
Differential in. 135 (5.3) - - -
Gear Size
Parking Brake Type Duo-servo Drum Duo-servo Drum Duo-servo Drum Duo-servo Drum
Brake
Booster Type in. Single, 10 Single, 10 Single, 10 Single, 10
and Size
Suspension Front MacPherson Strut MacPherson Strut MacPherson Strut MacPherson Strut
Type Rear Double-wishbone Double-wishbone Double-wishbone Double-wishbone
Steering Gear Type Rack and Pinion Rack and Pinion Rack and Pinion Rack and Pinion
Power Steering Type Electric Motor Electric Motor Electric Motor Electric Motor
*1: Maximum output and torque rating are determined using the revised SAE J1349 procedure.
*2: Models with 17-inch wheels
*3: Models with 18-inch wheels
Width mm (in.) 1845 (72.6) 1845 (72.6) 1845 (72.6) 1845 (72.6)
Overall
1660 (65.4) 1660 (65.4) 1660 (65.4) 1660 (65.4)
Height mm (in.) 1705 1705 1705 1705
(67.1)*4 (67.1)*4 (67.1)*4 (67.1)*4
1560 (61.4)
1570
Front mm (in.) 1570 (61.8) 1570 (61.8) 1570 (61.8)
(61.8)*2
Tread*1
1560 (61.4)
Rear mm (in.) 1570 (61.8) 1570 (61.8) 1570 1570 (61.8)
(61.8)*2
Front mm (in.) 1012 (39.8) 988 (38.9) 988 (38.9) 1012 (39.8)
Effective Head Room
Rear mm (in.) 987 (38.9) 989 (38.9) 989 (38.9) 987 (38.9)
Front mm (in.) 1081 (42.6) 1081 (42.6) 1081 (42.6) 1081 (42.6)
Effective Leg Room
Rear mm (in.) 944 (37.2) 944 (37.2) 944 (37.2) 944 (37.2)
Front mm (in.) 1455 (57.3) 1455 (57.3) 1455 (57.3) 1455 (57.3)
Shoulder Room
Rear mm (in.) 1407 (55.4) 1407 (55.4) 1407 (55.4) 1407 (55.4)
Front mm (in.) 910 (35.8) 910 (35.8) 910 (35.8) 910 (35.8)
Overhang
Rear mm (in.) 1000 (39.4) 1000 (39.4) 1000 (39.4) 1000 (39.4)
Min. Running Ground Clearance mm (in.) 159 (6.3) 159 (6.3) 159 (6.3) 159 (6.3)
Front kg (lb) - - - -
Total kg (lb) 1600 (3527) 1615 (3560) 1620 (3571) 1545 (3406)
Front kg (lb) - - - -
Total kg (lb) 2300 (5070) 2300 (5070) 2300 (5070) 2300 (5070)
Luggage Compartment Capacity L (cu. ft.) 577 (20.4) 577 (20.4) 577 (20.4) 577 (20.4)
Fuel Tank Capacity L (Imp. 60 (13.2) 60 (13.2) 60 (13.2) 60 (13.2)
gal)
km/h
Max. Speed 200 (124) 200 (124) 200 (124) 200 (124)
(mph)
km/h
Max. Cruising Speed - - - -
(mph)
km/h
1st Gear 59 (37) 59 (37) 59 (37) 63 (39)
(mph)
km/h
2nd Gear 103 (64) 103 (64) 103 (64) 109 (68)
(mph)
km/h
3rd Gear 137 (85) 137 (85) 137 (85) 146 (91)
(mph)
Max. Permissible Speed
km/h
4th Gear 200 (124) 200 (124) 200 (124) 200 (124)
(mph)
km/h
5th Gear 178 (111) 178 (111) 178 (111) 178 (111)
(mph)
km/h
6th Gear 170 (106) 170 (106) 170 (106) 157 (98)
(mph)
0 to 60
sec. 9.0 9.0 9.0 8.9
mph
Acceleration
0 to 1/4
sec. 16.4 16.4 16.4 16.3
mile
10.6
(34.8)*2
Tire m (ft.) 10.6 (34.8) 10.6 (34.8) 10.6 (34.8)
11.2
Turning Diameter (Outside (36.7)*3
Front) 11.4
(37.4)*2
Body m (ft.) 11.4 (37.4) 11.4 (37.4) 11.4 (37.4)
12.0
(39.4)*3
Displacement cm 3 (cu. in.) 2494 (152.2) 2494 (152.2) 2494 (152.2) 2494 (152.2)
Octane Rating 87 or higher 87 or higher 87 or higher 87 or higher
Battery
Capacity Voltage and
12 - 52 12 - 52 12 - 52 12 - 52
(5HR) Amp. hr.
Alternator
Watts 1200 1200 1200 1200
Output
Starter
kW 1.7 1.7 1.7 1.7
Output
Clutch Type - - - -
Rear
Differential in. 135 (5.3) 135 (5.3) 135 (5.3) -
Gear Size
Front Ventilated Disc Ventilated Disc Ventilated Disc Ventilated Disc
Brake Type
Rear Solid Disc Solid Disc Solid Disc Solid Disc
Parking Brake Type Duo-servo Drum Duo-servo Drum Duo-servo Drum Duo-servo Drum
Brake
Booster Type in. Single, 10 Single, 10 Single, 10 Single, 10
and Size
Suspension Front MacPherson Strut MacPherson Strut MacPherson Strut MacPherson Strut
Type Rear Double-wishbone Double-wishbone Double-wishbone Double-wishbone
Steering Gear Type Rack and Pinion Rack and Pinion Rack and Pinion Rack and Pinion
Power Steering Type Electric Motor Electric Motor Electric Motor Electric Motor
*1: Maximum output and torque rating are determined using the revised SAE J1349 procedure.
*2: Models with 17-inch wheels
*3: Models with 18-inch wheels
1560 (61.4)
Front mm (in.) 1570 (61.8)
1570 (61.8)*2
Tread*1
1560 (61.4)
Rear mm (in.) 1570 (61.8)
1570 (61.8)*2
Front kg (lb) - -
Front kg (lb) - -
km/h
Max. Speed 200 (124) 200 (124)
(mph)
km/h
1st Gear 63 (39) 63 (39)
(mph)
km/h
2nd Gear 109 (68) 109 (68)
(mph)
km/h
3rd Gear 146 (91) 146 (91)
(mph)
Max. Permissible Speed
km/h
4th Gear 200 (124) 200 (124)
(mph)
km/h
5th Gear 178 (111) 178 (111)
(mph)
km/h
6th Gear 157 (98) 157 (98)
(mph)
Bore x Stroke mm (in.) 90.0 x 98.0 (3.54 x 3.86) 90.0 x 98.0 (3.54 x 3.86)
kW@rpm
Max. Output [SAE-
(HP@rpm) 131@6000 (176@6000) 131@6000 (176@6000)
NET]*1
Clutch Type - -
Rear Differential
in. - -
Gear Size
*1: Maximum output and torque rating are determined using the revised SAE J1349 procedure.
*2: Models with 17-inch wheels
*3: Models with 18-inch wheels
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005D8E
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: INTRODUCTION: FEATURES: MODEL CODE AND LINE-UP;; 2013 MY RAV4 [12/2012 - ]
Engine: 2AR-FE
ASA42
Drive Type: 2WD
1 BASIC MODEL CODE
Engine: 2AR-FE
ASA44
Drive Type: AWD
X: LE (Base)
G: LIMITED (High)
A: U.S.A.*3
8 DESTINATION
K: Canada
HINT:
*1: TMC: Toyota Motor Corporation
*3: A package model option for Puerto Rico, Mexico and U.S. territories is included.
6-SPEED AUTOMATIC
U760E U760F
ASA42L-ANTXKA -
ASA42L-ANTMKA -
ASA42L-ANTGKA -
2WD
ASA42L-CNTXKA -
ASA42L-CNTMKA -
ASA42L-CNTGKA -
U.S.A.
- ASA44L-ANTXKA
- ASA44L-ANTMKA
- ASA44L-ANTGKA
2AR-FE AWD 5-door Wagon
- ASA44L-CNTXKA
- ASA44L-CNTMKA
- ASA44L-CNTGKA
ASA42L-CNTXKK -
2WD ASA42L-CNTMKK -
ASA42L-CNTGKK -
Canada
- ASA44L-CNTXKK
AWD - ASA44L-CNTMKK
- ASA44L-CNTGKK
2. MODEL LINE-UP
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005D8F
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: INTRODUCTION: FEATURES: EXTERIOR APPEARANCE;; 2013 MY RAV4 [12/2012 - ]
EXTERIOR APPEARANCE
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005D8G
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
PERFORMANCE
1. OUTLINE
(a) 2AR-FE Engine
(1) The 2AR-FE engine is an in-line, 4-cylinder, 2.5-liter, 16-valve DOHC engine. This engine uses the
Dual Variable Valve Timing-intelligent (Dual VVT-i) system, Direct Ignition System (DIS), Acoustic
Control Induction System (ACIS) and Electronic Throttle Control System-intelligent (ETCS-i). It has
been developed to achieve high performance, quietness, fuel economy and clean emissions.
Max. Output [SAE-NET]* 131 kW @ 6000 rpm (176 HP @ 6000 rpm)
Max. Torque [SAE-NET]* 233 N*m @ 4100 rpm (172 ft.*lbf @ 4100 rpm)
HINT:
*: Maximum output and torque rating are determined by revised SAE J1349 standard.
(c) Suspension
(1) A MacPherson strut type independent suspension is used for the front.
(2) A double-wishbone type independent suspension is used for the rear.
(d) Brake
(1) A ventilated disc brake is provided for the front brake.
(2) A drum-in type solid disc brake is provided for the rear brake.
(3) The following brake control functions are provided: Anti-lock Brake System (ABS), Electronic Brake
force Distribution (EBD), brake assist, Auto LSD, Traction Control (TRAC) and Vehicle Stability Control
(VSC).
(e) Steering
(1) A rack and pinion type steering gear assembly is used.
EQUIPMENT
1. OUTLINE
(a) Interior
(1) The interior design aims to offer a new SUV driving pleasure by combining a "sporty cockpit-like driver's
area" with a "spacious and open atmosphere inherent of an SUV", which expresses a bold structure based
on functionality and a refined feel of the interior space.
(2) A clear and refined design realized by the structure that consists of shapes, quality materials and color
schemes with making the best use of a functional layout.
(3) A feeling of a framed area and a spacious, open atmosphere: The driver's area is cockpit-like framed, (*a in
illustration) while the soft padded instrument panel is extended beyond the vehicle centerline to create a
wide feel. (*b in illustration) This gives a sense of unity between the framed driver's area and the
front/rear passengers' area with a spacious, open atmosphere.
(1) Realization of a combination of the "strong, stable impression by a bold architecture through axes" (*a in
illustration) and a "refined and soothing impression by soft padding". (*b in illustration)
(2) Decoration panels and molding soft pads are used in each part of the instrument panel, thus achieving an
improved quality.
*1 Center Register *2 Driver Side Silver Panel
*3 Driver Side Register *4 Driver Side Ornament
*5 Meter Cluster *6 Cup Holder Ring
*7 Shift Knob *8 Shift Gate Panel
*9 Console Box Door *10 Center Lower Garnish
*11 Passenger Side Soft Ornament *12 Passenger Side Register
*13 Passenger Side Silver Panel *14 Steering
*a Decorative Parts *b Leather or Artificial Leather Parts
(3) A ring-shaped illumination is provided on the cup holder of the floor console in consideration for usability
during nighttime. Blue is used as the illumination color in the whole cabin, thus contributing to the
creation of a high-class interior space.
Ring-shaped Blue Nighttime
*1 Silver Painting Ring *2
Illumination
(4) An open tray is provided in the upper portion of the ornament for the front passenger seat to offer a lidless
storage space which can be easily used. A soft mat is provided on the bottom surface of the tray.
(5) Storage spaces, which were created with usability in mind, are provided in various places of the
instrument panel, thus achieving improved convenience.
*1 Cup Holder *2 Delta Tray
*3 Open Tray *4 Stereo Jack Adapter
*5 Accessory Socket - -
(6) A sliding door is used for the console box, which can move back and forth in accordance with the physical
size of the user.
(7) An open tray on which a cellular phone or an audio player can be placed is provided in the front portion of
the floor console.
(8) An external input terminal and an accessory socket are provided in the lower portion of the instrument
panel.
(9) A deep delta tray, which can accommodate an audio player, etc., stood up on its side, is provided next to
the console tray.
(10) Related functions are collectively positioned around the console tray. It is possible for the user to put an
audio player on the console tray and listen to it while charging.
(11) A cup holder, which can accommodate a large size cup, is provided.
(12) A large size storage which can accommodate 18 CDs is provided in the console box.
(c) Door Trim
(1) Component layout that takes operability into consideration. (*a in illustration) Functional items such as
switches, door handle, grip and storage placed at the front section. (*a in illustration) Soft padding used
widely at the rear section that touches the passenger. (*b in illustration)
*a Front Side (Functional Area) *b Rear Side (Comfort Area)
(2) Decorations and soft pads similar to those of the instrument panel are used.
(3) A bottle holder and an accessory pocket which can accommodate A4 size paper are provided in the lower
portion of the front door trim.
(1) A simple switch arrangement which is horizontally laid out is used for the audio.
(2) Plating may be used on the opening area of the CD slot and the switch separator depending on the
specification, thus producing a high-class feel.
(3) Switches and a display are arranged close to each other for the automatic air conditioning, thus taking
into account operability and visibility.
(4) Plated rings are used for the dials of the air conditioning, thus taking improved quality into consideration.
(1) XM satellite radio is provided. XM satellite radio is a subscription type digital broadcast service.
(1) The sliding roof system uses a single glass panel to perform the tilt up-and-down and slide open-and-close
operations.
(1) To assist the driver in parking the vehicle by monitoring the area behind it, the rear view monitor system
has a rear television camera assembly mounted on the back door.
(k) Blind Spot Monitor System
(1) The windshield deicer system uses a heater element in the windshield glass to help reduce the formation
of ice where the front wipers rest.
(1) The automatic air conditioning system or manual air conditioning system is provided.
(aa) Power Outlet Socket System
(1) The power outlet socket system is designed for use as a power supply for electrical appliances in the
vehicle.
(2) DC 12 V power outlet socket assemblies are located in the lower portion of the instrument panel.
(1) The analog display type combination meter assembly is used.
(2) The meter features a center speedometer with large scale markings and a red needle for a bold sporty
look, and an outer silver frame is surrounded by a detailed, fine texture appropriate for the meter and
gauge area to create a minute quality appearance.
*1 Meter Ring - -
*a Frame Texture - -
(1) The Supplemental Restraint System (SRS) driver and front passenger airbags are used as supplements to
the seat belts to help reduce the shocks to the head and chest of the driver or front passenger in the
event of a frontal collision.
(2) The SRS knee airbags are used as a supplement to the seat belt to help reduce the shock to the knee of
the driver in the event of a frontal collision.
(3) The SRS front seat side airbags are used during a side collision to help reduce the impact to the chests of
the driver and front passenger.
(4) The SRS curtain shield airbags are used in the event of a side or side rear collision to help reduce the
impact to the heads of the front passenger or rear passengers.
(5) The SRS seat cushion airbags (front seat cushion airbag assemly RH) are used as a supplement to the seat
belts to prevent the driver and front passenger from sliding forward in the event of a front impact collision.
(ad) Color
COMPONENT FUNCTION
Power Back Motor Opens and closes the back door when actuated by the power back door ECU.
Door Unit Detects the operation conditions of the back door and outputs a pulse signal to the power
Assembly Hall IC
back door ECU.
Controls the power back door system in accordance with the signals received
from the switches, sensors and ECUs.
Power Back Door ECU
Receives the signals from the Hall IC to detect the back door position and the
(Multiplex Network
opening and closing speed of the back door.
Door ECU)
Informs the user by sounding the buzzer and flashing the hazard warning light
when each operation switch is pressed.
Back
Door
Latches and unlatches the back door when actuated by the power back door ECU.
Lock
Motor
Half-
Back Door latch Detects if the back door is ajar.
Lock Switch
Assembly
Detects the initial (neutral) position of the driven gear of the back door lock motor. This
Position
switch turns on when the driven gear is in the neutral position and turns off when the
Switch
driven gear is in any position other than neutral.
Courtesy Detects whether the back door is open or closed. This switch turns on when the back door
Switch is open or ajar and turns off when the back door is closed.
Back Door Control The back door opens or closes when the back door control switch in the vehicle is turned
Switch on.
Door Control Switch The power back door closes when the door control switch assembly (on the back door
Assembly jamb) is turned on (pressed).
Back Door Opener The back door opens when the back door opener switch assembly on the outside of the
Switch Assembly vehicle is turned on (operated).
Combination Meter
Receives a hazard warning light blinking signal to blink the hazard warning light.
Assembly
Receives the power back door button signal and transmits it to the certification ECU*1 or
Door Control Receiver
main body ECU*2.
Electrical Key
Transmitter Sub- Transmits the power back door button signal to the door control receiver.
assembly
2. SYSTEM CONTROL
(a) The power back door system has the following functions:
FUNCTION OUTLINE
Upon receiving an on signal from the back door control switch or the power back door button with the
Opener
back door unlocked, the power back door ECU actuates the back door lock motor and the power back
Function
door unit assembly in order to release the latch of the back door and open the back door.
Upon receiving an on signal from the back door control switch, the door control switch assembly with
Closer the back door open or the power back door button, the power back door ECU actuates the power back
Function door unit assembly and the back door lock motor in order to close the back door and engage the latch
of the back door lock.
Upon receiving the signals from a touch sensor or the Hall ICs of the power back door unit assembly,
Jam
the power back door ECU detects that an object is jammed in the back door, and the door operation
Protection
is stopped after moving back a certain distance upward during the closing operation and suspended
Function
during the opening operation. The back door buzzer sounds twice when a jammed object is detected.
Back Door
Open/Close
In accordance with the signals received from the Hall ICs, the power back door ECU performs control
Speed
so as to make the opening and closing speed of the back door even.
Control
Function
By conducting any of the following operations during the opening or closing operation of the power
back door, the operation will be canceled:
Assist When the back door is stopped and then manually operated in the closing direction, the power back
Function door ECU drives the power back door unit assembly to operate the back door until it is fully closed.
When each operation switch is operated, the following operations are performed in accordance with
the back door condition:
When the power back door button on the back door control switch or the electrical key
Switch transmitter sub-assembly is pressed, opening operation is performed when the back door is
Operation closed and the closing operation is performed when the back door is open.
Function When the back door opener switch assembly is pressed, the opening operation of the back
door is performed.
When the door control switch assembly is pressed, the closing operation of the back door is
performed.
HINT:
If power supply is stopped such as when the battery terminals are removed, initialization is required. The back
door should be fully closed with power being supplied for initialization.
(1) When the back door control switch or the power back door button of the electrical key transmitter sub-
assembly is operated, the opener function operates as follows:
After the back door control switch or the power back door button of the electrical key transmitter sub-assembly
1 is pressed for approx. 0.8 seconds, the back door buzzer sounds for 0.8 seconds and the hazard warning light
blinks twice.
The back door courtesy switch is turned on and the motor in the power back door unit assembly starts to
3
operate.
4 The back door lock motor is returned to the initial position and the half-latch switch is turned on.
After the power back door ECU detects a back door stop position pulse, the motor in the power back door unit
5
assembly is stopped.
(c) Opener Function 2
(1) When the back door opener switch assembly is operated, the opener function operates as follows:
When the back door opener switch assembly is pressed, the back door buzzer sounds for 0.8 seconds and the
1
hazard warning light blinks twice.
2 After the back door buzzer sounds, the back door lock assembly releases the latch.
2 After the back door buzzer sounds, the back door lock assembly releases the latch.
When the back door opener switch assembly is not input again before the latch begins to be released, the
3
motor in the power back door unit assembly starts to operate when the back door courtesy switch is turned on.
4 The back door lock motor is returned to the initial position and the half-latch switch is turned on.
After the power back door ECU detects a back door stop position pulse, the motor in the power back door unit
5
assembly is stopped.
(d) Closer Function 1
(1) When the back door control switch or the power back door button of the electrical key transmitter sub-
assembly is operated, the closer function operates as follows:
After the back door control switch or the power back door button of the electrical key transmitter sub-assembly
1 is pressed for approx. 0.8 seconds, the back door buzzer sounds for 0.8 seconds and the hazard warning light
blinks twice.
blinks twice.
2 The motor in the power back door unit assembly begins to operate.
3 When the half-latch switch is turned off, the voltage of the motor is reduced.
The back door lock motor performs the closing operation 1.0 second after the half-latch switch is turned off, and
4
stops the operation when the back door courtesy switch is turned off.
(e) Closer Function 2
(1) When the door control switch assembly is operated, the closer function operates as follows:
When the door control switch assembly is turned on, the back door buzzer sounds for 0.8 seconds and the
1
hazard warning light blinks twice.
2 The motor in the power back door unit assembly starts to operate.
3 When the half-latch switch is turned off, the voltage of the motor is reduced.
The back door lock motor performs the closing operation 1.0 second after the half-latch switch is turned off, and
4
The back door lock motor performs the closing operation 1.0 second after the half-latch switch is turned off, and
4
stops the operation when the back door courtesy switch is turned off.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005FYQ
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: DOOR / HATCH: POWER BACK DOOR SYSTEM: TOUCH SENSOR;; 2013 MY RAV4 [12/2012 - ]
TOUCH SENSOR
1. COUNSTRUCTION
(a) The touch sensor consists of conductive rubber and a core wire. When the conductive rubber is compressed,
its resistance value goes down and electric current flows through the core wire. This signal is input to the
power back door ECU, which determines the back door condition.
*1 Touch Sensor LH (Power Back Door *2 Touch Sensor RH (Power Back Door
*1 Motor *2 Spring
*3 Reduction Gear - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005FYS
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: DOOR / HATCH: POWER BACK DOOR SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) The power back door system enables the back door to be opened and closed automatically by a motor in
accordance with signals from the back door control switch or the power back door button on an electrical
key transmitter sub-assembly. In addition, a door control switch assembly has been provided on the back
door for convenience.
(b) A spindle type power back door is used to achieve improved rearward visibility. Also, the user can set the
opening angle of the back door in the preferences. For example, if the garage has a low ceiling, the
opening angle of the back door can be set not to hit the ceiling.
(c) This system is controlled by the power back door ECU.
2. PRECAUTION
(a) Ignition Switch Expressions
(1) The type of ignition switch used on this model differs depending on the specifications of the vehicle.
The expressions listed in the table below are used in this section.
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005FYU
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: DOOR / HATCH: POWER BACK DOOR SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 - ]
PARTS LOCATION
*1 Wireless Door Lock Buzzer *2 Power Back Door Unit Assembly LH
Touch Sensor LH (Power Back Door
*3 *4 Door Control Switch Assembly
Sensor Assembly LH)
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM: DOOR LOCK CONTROL;; 2013 MY RAV4 [12/2012
- ]
FUNCTION OUTLINE
Manual Lock
This function can lock or unlock all doors by operation of the door control switch.
and Unlock
Key-linked
This function, which is linked with the key cylinder, can lock or unlock all the doors when a
Lock and
lock or unlock operation is effected.
Unlock
Manual When the door lock operation is conducted by the entry function*1 or wireless door lock
Unlock control function, this function prevents the doors from being unlocked by unlock operation via
Prohibition the door control switch.
When the electrical key transmitter sub-assembly is inserted in the interior
Key actuation area and the door lock operation is performed while the driver door is
Confinement open, all the doors will be unlocked.*1
Prevention When the key is inserted in the ignition key cylinder and the door lock operation is
performed while the driver door is open, all the doors will be unlocked.*2
When the mechanical key is inserted into the door key cylinder and is turned once, the driver
door is unlocked. Then, the mechanical key is turned again, the rest of the doors are
2-step Unlock unlocked. In addition, when the unlock button of the electrical key transmitter sub-
assembly*1 or door control transmitter sub-assembly*2 is pressed once, the driver door is
unlocked. Then, the button is pressed again, the rest of the doors are unlocked.
When the conditions listed below are met, this function causes all the doors to be
Speed automatically locked:
Sensitive
The vehicle speed is above approx. 20 km/h (13 mph).
Automatic
All the doors are closed.
Door Lock*1
Any door is unlocked.
When the conditions listed below are met, this function causes all the doors to be
automatically locked:
Shift-linked
The ignition switch is changed from ACC or off to ON.
Automatic
All the doors are closed.
Door Lock
The shift lever is moved out of the P position.
Any of the doors are in an unlocked state.
Shift-linked
When the ignition switch is ON and the shift lever is moved to P position from a position other
Automatic
than P, all of the doors will be automatically unlocked.
Door Unlock
Driver Door
Opening- When the electrical key transmitter sub-assembly*1 or door control transmitter sub-
linked assembly*2 is inserted in the interior actuation area and the door lock operation is performed
Automatic while the driver door is open, all the doors will be unlocked.
Door Unlock
The on or off setting of some functions and settings can be performed using the Techstream.
Customization In addition, some functions are not available depending on specification. For details, refer to
the Repair Manual.
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) This system is controlled by the main body ECU.
(b) The main body ECU outputs signals to the respective door lock motors.
2. PRECAUTION
(a) Ignition Switch Expressions
(1) The type of ignition switch used on this model differs depending on the specifications of the vehicle.
The expressions listed in the table below are used in this section.
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005FYY
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 - ]
PARTS LOCATION
Front Door with Motor Lock Assembly Front Door Courtesy Light Switch
*3 *4
LH Assembly LH
Rear Door with Motor Lock Assembly Rear Door Courtesy Light Switch
*5 *6
LH Assembly LH
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: DOOR LOCK: WIRELESS DOOR LOCK CONTROL SYSTEM: WIRELESS DOOR LOCK CONTROL;; 2013 MY
RAV4 [12/2012 - ]
FUNCTION OUTLINE
Pressing the lock button of the door control transmitter sub-assembly locks all doors and the
All Doors Lock
back door.
All Doors Pressing the unlock button of the door control transmitter sub-assembly unlocks all doors and
Unlock the back door.
All Doors
Pressing the unlock button on the door control transmitter sub-assembly once unlocks the
Unlock (2-
driver door, and pressing it again within 5 seconds unlocks all the doors.
step Unlock)
Power Back
Pressing the power back door button for approx. 1 second opens and closes the power back
Door Open or
door.
Close*
Automatic If none of the doors are opened for 60 seconds after being unlocked by the wireless door lock
Lock control, all the doors are locked again automatically.
When the doors are being locked or unlocked using the door control transmitter
sub-assembly, the wireless door lock buzzer sounds and the hazard warning lights
blink once while locking and twice while unlocking.
Answer Back
When the power back door is opened and closed by using the door control
transmitter sub-assembly, the hazard warning lights blink twice as an answer
back.
Door Ajar If any door is open or ajar, pressing the lock button of the door control transmitter sub-
Warning assembly will cause the wireless door lock buzzer to sound for about 5 seconds.
Keeping the panic button on the door control transmitter sub-assembly pressed for longer
than 1 seconds causes the following alarm functions to be activated.
The on or off setting of some functions and settings can be performed using the Techstream.
Customization In addition, some functions are not available depending on specification. For details, refer to
the Repair Manual.
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: DOOR LOCK: WIRELESS DOOR LOCK CONTROL SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) The wireless door lock control system is a convenient system for locking and unlocking all the doors from
a distance.
(b) In this system, the door control receiver performs the code identification process and the main body ECU
performs door lock control.
(c) A key-integrated type door control transmitter sub-assembly is used, and it contains up to a maximum of
4 buttons: lock button, unlock button, panic button and power back door button*.
(d) When preparing a new door control transmitter sub-assembly to replace one that has been lost, it is
necessary to register the recognition code. For details, refer to the Repair Manual.
(e) The content applies to models without the smart key system. For models with the smart key system,
see Wireless Door Lock Control Function in Smart Key System.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005FZ2
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: DOOR LOCK: WIRELESS DOOR LOCK CONTROL SYSTEM: SYSTEM DIAGRAM;; 2013 MY RAV4 [12/2012 -
]
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005FZ3
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: DOOR LOCK: WIRELESS DOOR LOCK CONTROL SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 -
]
PARTS LOCATION
*A Models with Power Back Door System - -
Front Door with Motor Lock Assembly Front Door Courtesy Light Switch
Front Door with Motor Lock Assembly Front Door Courtesy Light Switch
*3 *4
LH Assembly LH
Rear Door with Motor Lock Assembly Rear Door Courtesy Light Switch
*5 *6
LH Assembly LH
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: MIRROR (EXT): MIRROR SYSTEM: MIRROR CONTROL;; 2013 MY RAV4 [12/2012 - ]
MIRROR CONTROL
1. FUNCTION OF MAIN COMPONENTS
COMPONENT FUNCTION
Inputs a mirror heater operation signal to the air conditioning amplifier
assembly.*1
Rear Defogger Switch
Inputs a mirror heater operation signal to the timer circuit built into the
No. 2 heater control sub-assembly.*2
Air Conditioning Amplifier Operates and controls the mirror heater system in accordance with the signals
Assembly*1 from the rear window defogger switch.
No. 2 Heater Control Operates and controls the mirror heater system in accordance with the signals
Sub-assembly*2 from the rear window defogger switch.
2. SYSTEM COTNROL
(a) Operating Condition
The timer heaters are activated when the ignition switch is turned to ON and the rear
window defogger switch is pushed. The timer circuit*1 built into the air conditioning
amplifier assembly*2 or No. 2 heater control sub-assembly keeps the mirror heaters and
defogger heater on for approximately 15 minutes.
*1: Models with manual air conditioning system
*2: Models with automatic air conditioning system
3. FUNCTION
(a) The outer rear view mirror assemblies have the following functions:
FUNCTION OUTLINE
Remote Control The adjustment axis of the mirror surface of the electric remote mirrors can be
Electric Function controlled by using the outer mirror switch assembly.
Remote Manual
Mirror The outer mirror switch assembly can be used to retract the outer rear view
Retractable
mirror assemblies.
Function*1
The mirror heaters use a heater element in both outer rear view
mirrors to help defog them.
Mirror Heater Function*2 The mirror heaters are controlled by the timer circuit built into the air
conditioning amplifier assembly*3 or No. 2 heater control
subassembly*4.
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: MIRROR (EXT): MIRROR SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) Outer Rear View Mirror Assembly
(1) An electrical remote control type outer rear view mirror assembly is used.
(1) The mirror heaters use a heater element in both outer rear view mirror assemblies to help defog
them.
2. PRECAUTION
(a) Ignition Switch Expressions
(1) The type of ignition switch used on this model differs depending on the specifications of the vehicle.
The expressions listed in the table below are used in this section.
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005FZ7
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: MIRROR (EXT): MIRROR SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 - ]
PARTS LOCATION
Models with Automatic Air Conditioning Models with Manual Air Conditioning
*A *B
System System
GENERAL
1. OUTLINE
(a) The multiplex communication system uses the following 2 communication protocols:
(1) The Controller Area Network (CAN) is used for communication between the engine, chassis and body
electrical system.
(2) The Local Interconnect Network (LIN) is used for communication within the body electrical system.
(b) The CAN has 2 types, with different communication speeds: the HS-CAN (high speed) and the MS-CAN
(medium speed).
(c) The main body ECU is used as a gateway to transmit data between the buses.
2. MAIN FEATURES
(a) Multiplex communication uses serial communication data that consists of bits and frames in order to
exchange information between the various ECUs. This allows a reduction of the amount of wiring used in the
vehicle.
(1) A bit is the basic unit of communication used to represent the information. A bit is represented by binary
values of "0" or "1".
(2) A frame is a body of data transmitted together. A frame contains a header that indicates the beginning,
and an end message that indicates the end.
(b) Differences between CAN and LIN
(1) The protocols, which are the rules for establishing data communication, differ between CAN and LIN. If the
ECUs in the networks use different data frameworks such as communication speed, communication wire
or signals, they will be unable to understand each other. Therefore, protocols (rules) must be established
among them.
(2) Compared to LIN, CAN features high-speed data transmission. Therefore, CAN is able to transmit larger
amounts of data faster than other protocols. This feature makes it possible to transmit data accurately for
the powertrain and chassis control systems. These systems require large amounts of data to be
transmitted in short periods of time.
HS-CAN MS-CAN
Communication Speed 500 kbps* 250 kbps* 9.6 kbps* (Max. 20 kbps*)
HINT:
*: bps is an abbreviation of "Bits Per Second", indicating the number of bits that can be transmitted per
second.
(c) Communication Wire
(1) A twisted pair of wires is used for CAN communication. A single Automobile Vinyl (AV) wire is used for LIN
communication.
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005G0C
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: NETWORKING: LIN COMMUNICATION SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) The Local Interconnect Network (LIN) is used for communication within the body electrical system.
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005G0E
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: NETWORKING: LIN COMMUNICATION SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 - ]
PARTS LOCATION
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: NETWORKING: CAN COMMUNICATION SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) The Controller Area Network (CAN) is a serial data communication network for real time application. It is
a multiplex communication network to be equipped in a vehicle, and has communication speeds of 500
kbps (HS-CAN) and 250 kbps (MS-CAN), and the ability to detect malfunctions.
(b) The HS-CAN consists of a V bus, sensor bus and local bus.
(d) The communication wire used is a twisted-pair wire. The bus line has a high line (2.5 V to 3.5 V of
voltage is applied) and a low line (1.5 V to 2.5 V of voltage is applied).
(e) The main body ECU has a gateway function. The ECU connects the respective buses in order to establish
communication between each bus.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005G0G
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: NETWORKING: CAN COMMUNICATION SYSTEM: SYSTEM DIAGRAM;; 2013 MY RAV4 [12/2012 - ]
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005G0H
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: NETWORKING: CAN COMMUNICATION SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 - ]
PARTS LOCATION
FUNCTION OUTLINE
Manual Open- Opens or closes the sliding roof while the open switch or close switch is pressed for 0.3 seconds or
and-close less. The sliding roof stops as soon as the switch is released.
Opens the sliding roof up to the fully opened position when the open switch is pressed
One-touch for 0.3 seconds or more.
Auto Open Stops opening the roof at the comfort stop position to suppress wind noise. By pressing
the open switch once again, the sliding roof can be fully opened.
One-touch
Fully closes the sliding roof when the close switch is pressed for 0.3 seconds or more.
Auto Close
Manual Tilt Up- Tilts up or down the sliding roof while the up switch or down switch is pressed for 0.3 seconds or
and-down less. The sliding roof stops as soon as the switch is released.
One-touch
Fully tilts up or down the sliding roof when the up switch or down switch is pressed for 0.3
Auto Tilt Up-
seconds or more.
and-down
The jam protection function automatically stops the sliding roof and moves it open halfway (or to
Jam Protection the fully tilted up position) if a foreign object gets jammed in the sliding roof during close or tilt
down operation.
Key Off The key off operation function makes it possible to operate the sliding roof for approximately 43
Operation seconds after the ignition switch is turned ACC or off, if the front doors are not opened.
Sliding Roof When the ignition switch is turned from ON to off and the driver door is opened with the sliding
Open Warning roof open, the buzzer in the combination meter assembly sounds once.
HINT:
The sliding roof control ECU memorizes the initial position of the sliding roof. This memory is not cleared if the
battery terminals are disconnected. However, initialization is necessary after the sliding roof drive gear sub-
assembly is replaced. For details, refer to the Repair Manual.
(1) To control the jam protection function, the sliding roof control ECU monitors the amount of movement
and judges jamming of the sliding roof based on the pulse signals from Hall IC1 and the movement
direction of the sliding roof from the phase difference between the pulses from Hall IC1 and Hall IC2.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005G0J
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: SLIDING ROOF / CONVERTIBLE: SLIDING ROOF SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) The sliding roof system uses a single glass panel to perform the tilt up-and-down and slide open-and-
close operations.
(b) The sliding roof control ECU controls the sliding roof system. This ECU uses 2 Hall ICs to detect the
position of the sliding roof. The sliding roof control ECU and the 2 Hall ICs are integrated in the sliding
roof drive gear sub-assembly.
2. PRECAUTION
(a) The sliding roof control ECU memorizes the initial position of the sliding roof. This memory is not cleared
if the battery terminals are disconnected. However, initialization is necessary after the sliding roof drive
gear sub-assembly has been replaced.
(1) The type of ignition switch used on this model differs depending on the specifications of the vehicle.
The expressions listed in the table below are used in this section.
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005G0L
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: SLIDING ROOF / CONVERTIBLE: SLIDING ROOF SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 -
]
PARTS LOCATION
COMPONENT FUNCTION
Turns the power source off, on (ACC), on (IG) or on (Start) in accordance with
the shift lever position and the state of the stop light switch assembly.
Controls the start function in accordance with the signals received from the
switches and each ECU.
Certifies the ID code received from the door control receiver and transmits the
Certification ECU certification results to the steering lock ECU.
(Smart Key ECU Judges and certifies the electrical key transmitter sub-assembly.
Assembly) Controls the indoor electrical key antenna assemblies, door electrical key
antennas and outside electrical key antenna.
antennas and outside electrical key antenna.
Transmits door lock/unlock request signals during the entry function.
Transmits the steering lock/unlock request signals to the steering lock ECU.
Transmits the immobiliser set/unset request signals to the ECM.
Records the ID codes between the certification ECU and steering lock ECU.
Receives the engine start request signal from the certification ECU, turns on
the starter relay assembly, and starts the engine.
ECM
Receives the signal from the certification ECU and performs engine ignition and
injection.
Main Body ECU Receives the request signal from the certification ECU and actuates the door
(Multiplex Network lock motors to unlock or lock all the doors.
Body ECU) Transmits the condition of each door to the certification ECU.
Unlock
Transmits the door unlock request signal to the certification ECU.
Sensor
Lock
Outside Transmits the door lock request signal to the certification ECU.
Sensor
Door Handle
Assembly Door
Electrical Receives the request signal from the certification ECU and forms an actuation area
Key around the front doors.
Antenna
Indoor Electrical Key Receives the request signal from the certification ECU and forms an actuation area inside
Antenna Assembly the interior of the vehicle.
Outside Electrical Key Receives the request signal from the certification ECU and forms an actuation area
Antenna around the back door.
Receives the ID code from the electrical key transmitter sub-assembly in the actuation
Door Control Receiver
area and transmits it to the certification ECU.
Buzzer
When the certification ECU detects human errors, it warns the driver by
sounding the wireless door lock buzzer, blinking the smart watning indicator,
Combination
Smart and sounding the buzzer in the combination meter assembly in accordance
Meter
Warning with the request signal from the ECU.
Assembly
Indicator Illuminates or flashes, using different colors to inform the driver of the power
source mode or of a system malfunction.
2. OPERATING CONDITION
(a) The special functions of the smart key system only work when the electrical key transmitter sub-assembly is
in the actuation area formed by the 6 antennas.
(b) The No. 1, No. 2 and No. 3 indoor electrical key antenna assemblies form the actuation area of the start
function.
(c) The door electrical key antennas and the outside electrical key antenna form the actuation area of the entry
function.
function.
ACTUATION DETAILS
AREA
The interior actuation area of the indoor electrical key antennas is formed when the driver door is
Interior closed, while the brake pedal is depressed, when the engine switch is pressed, when a warning is
activated, or when the lock sensor or lock switch is on.
The exterior actuation area formed by the door electrical key antennas and the outside electrical key
Exterior antenna is approx. 0.7 m to 1.0 m (2.3 ft. to 3.3 ft.) from the outside door handle assembly of the
front doors, or the outside electrical key antenna.
The exterior actuation area of the door electrical key antennas is formed by transmitting a request
Around signal every 0.25 seconds while the engine switch is off and each door is locked. In this way, the
Front Door proximity of a key can be detected. When locking the door using the lock sensor on the outside door
handle assembly, the actuation area is formed when the lock sensor is touched.
Around The exterior actuation area of the outside electrical key antenna is formed when the lock switch or
Back Door back door opener switch is on.
3. FUNCTION
(a) Start Function
(1) The start function has different power source modes to suit the brake pedal condition and shift lever
position.
(2) When the driver carrying an electrical key transmitter sub-assembly enters the vehicle while the power
source mode is off and presses the engine switch without depressing the brake pedal, the power source
mode turns on (ACC) to show smart warning indicator will blink green. With each pressing of the engine
switch, the power source mode switches as follows: off → on (ACC) → on (IG) → off.
(3) When the driver who is carrying an electrical key transmitter sub-assembly enters the vehicle while the
power source mode is off, and depresses the brake pedal while the shift lever is in P or N, the smart
warning indicator illuminates green. Pressing the engine switch with the smart warning indicator
illuminated will cause the engine to start.
(4) When starting the engine with the vehicle stopped, pressing the engine switch while the shift lever is in P
will cause the power source mode to turn off. Pressing the engine switch when the shift lever is in any
position other than P will cause the mode to turn on (ACC).
(5) Transition of the power source mode when the electrical key transmitter sub-assembly battery is low or
the electrical key transmitter sub-assembly is not operating normally due to an electromagnetic
interference is as follows:
1. The driver uses the mechanical key to unlock the door and enters the vehicle while carrying the
electrical key transmitter sub-assembly.
2. The driver places the TOYOTA mark of the electrical key transmitter sub-assembly in contact
with the front of the engine switch while depressing the brake pedal.
3. Within approximately 10 seconds after the buzzer sounds, the driver releases the brake pedal
and presses the engine switch.
4. With each pressing of the engine switch, the power source mode changes as follows: off → on
(ACC) → on (IG) → off.
(6) When starting the engine while the electrical key transmitter sub-assembly battery is low or the electrical
key transmitter sub-assembly is not operating normally due to an electromagnetic interference:
1. The driver uses the mechanical key to unlock the door and enters the vehicle while carrying the
electrical key transmitter sub-assembly.
2. The driver places the TOYOTA mark of the electrical key transmitter sub-assembly in contact
2. The driver places the TOYOTA mark of the electrical key transmitter sub-assembly in contact
with the front of the engine switch while depressing the brake pedal while the shift lever is in P
or N.
3. Within approximately 10 seconds after the buzzer sounds and the smart warning indicator
illuminates green, the driver presses the engine switch while depressing the brake pedal.
4. Pressing the engine switch starts the engine.
HINT:
Normally, the operation of the engine switch is disabled while the vehicle is being driven. However, if the
engine must be stopped in an emergency while the vehicle is in motion, the driver can press the engine
switch either 3 times in rapid succession or for approximately 2 seconds or more to stop the engine.
If no signals are transmitted to the power management control ECU due to a malfunction in the stop light
switch assembly or park/neutral position switch assembly, the engine will not start even if the driver presses
the engine switch while depressing the brake pedal. In this case, the driver can start the engine by the
following operations. Press the engine switch to turn the power source mode from off to on (ACC), and press
the engine switch again and hold it for 15 seconds or more.
The above 2 operations must be applied only in emergency situations. Under normal conditions, the engine
must not be stopped by pressing the engine switch during driving or started without depressing the brake
pedal when the shift lever is in any position other than P or N.
FUNCTION OUTLINE
This function is a convenient system for locking and unlocking all the doors at a distance. The
Wireless
operation of this function in the smart key system is the same as that of the wireless door lock
Door Lock
control system. However, the receiver in the certification ECU uses a door control receiver to perform
Control
the control.
Entry When an electrical key transmitter sub-assembly enters the exterior actuation area of the door
Illumination electrical key antenna, each interior light and engine switch illumination light will illuminate.
Entry Allows switching between 2 modes that can be operated with the entry unlock function.
Unlock
All Door Mode
Mode
Driver Door Mode
Switching
Unlocks the doors by the outside door handle assembly being held and the unlock sensor being
touched while the electrical key transmitter sub-assembly is in the exterior actuation area of the
Entry door electrical key antenna.
Unlock
The driver outside door handle assembly unlocks the driver door.
The front passenger outside door handle assembly unlock all doors.
All doors are locked by touching the lock sensor of the driver or front passenger outside door handle
Entry Lock
assembly or by pressing the lock switch of the back door.
Entry Back
The back door is unlocked by pressing the back door opener switch of the back door.
Door Unlock
Key Confine Prevents the confinement of the electrical key transmitter sub-assembly if the door is locked from
Prevention the outside door handle assembly or lock switch while the electrical key transmitter sub-assembly is
still inside the vehicle.
The following key functions can be canceled by following certain procedures:
Entry unlock/lock
Key Cancel Back door open
Key Cancel Back door open
Prevention of key confinement
Warning
To prevent the electrical key transmitter sub-assembly battery and the vehicle battery from
Battery becoming discharged, the battery saving function activates when the vehicle remains unused for a
Saving long period of time or the electrical key transmitter sub-assembly has been detected in the exterior
actuation area for more than 10 minutes.
The smart key system causes the certification ECU to sound the buzzer in the combination meter
Warning
assembly and uses the smart warning indicator in order to alert the driver.
Key Code A total of 7 keys can be registered. Key registration enables the registering (writing and storing) of
Registration transmitter recognition codes in the EEPROM that is contained in the certification ECU.
(1) The wireless door lock control function has the following functions:
FUNCTION OUTLINE
All Doors Lock Pressing the lock button of the electrical key transmitter sub-assembly locks all doors.
All Doors
Pressing the unlock button of the electrical key transmitter sub-assembly once unlocks the driver
Unlock (2-
door, and pressing it again within 5 seconds unlocks all the doors.
step Unlock)
All Doors
Pressing the unlock button of the electrical key transmitter sub-assembly unlocks all doors.
Unlock
Power Back
Pressing the power back door button for approximately 1 second opens and closes the power back
Door Open or
door.
Close*
When the doors are being locked or unlocked through the operation of the electrical key
transmitter sub-assembly, the wireless door lock buzzer sounds and the hazard lights blink once
Answer Back
during locking and twice during unlocking. Also, the answer back function operates when the doors
are locked by the auto relock function.
Automatic If none of the doors are opened within 60 seconds after they have been unlocked by the wireless
Relock door lock control, all the doors will be locked again automatically.
Door Ajar If any door is open or ajar, pressing the lock button of the electrical key transmitter sub-assembly
Warning will cause the wireless door lock buzzer to sound for about 5 seconds.
The on or off setting of some functions and settings can be performed using the Techstream or
Customization multi-display. In addition, some functions are not available depending on the specification. For
details, refer to the Repair Manual.
(1) The entry unlock mode can be switched between the following 2 modes in accordance with the driver's
intention:
(2) In all door mode, all doors are unlocked by touching the driver or front passenger touch sensor. In driver
(2) In all door mode, all doors are unlocked by touching the driver or front passenger touch sensor. In driver
door mode, only the driver door is unlocked by touching the driver side touch sensor, and all doors are
unlocked by touching the front passenger side touch sensor.
(3) The switching of the entry unlock mode is performed when the power source mode is off and the key
indicator light is not illuminated. Within a distance range of 1 m from the vehicle, press and hold both the
lock and unlock buttons of the key for approximately 5 seconds.
(4) During the switching of the entry unlock mode, the wireless door lock buzzer or the buzzer combination
meter assembly will sound to inform the driver of the state of the entry unlock mode.
(1) When the electrical key transmitter sub-assembly is in the actuation area surrounding the driver seat,
gripping the driver side outside door handle assembly will unlock the driver door only, and gripping the
passenger side outside door handle assembly will unlock all doors.*1
(2) When the electrical key transmitter sub-assembly is in any of the exterior actuation areas, all doors are
unlocked by grabbing the driver or front passenger outside door handle assembly.*2
(3) After all doors have been unlocked, the wireless door lock buzzer sounds twice as an answer back and the
hazard lights flash twice at the same time.
HINT:
*1: Driver door mode
(2) After all doors have been locked, the wireless door lock buzzer sounds once as an answer back and the
hazard lights flash once at the same time.
(3) If the doors do not lock when the lock sensor on the topside of an outside door handle assembly is
touched, touch the lock sensors on the top and bottom sides simultaneously by pinching the handle.
*1 Lock Sensor *2 Lock Switch
(1) When the electrical key transmitter sub-assembly is in the actuation area surrounding the back door,
pressing the back door opener switch will unlock the back door.
*1 Back Door Opener Switch - -
SITUATION CONDITION
The driver opens the driver door and tries to leave the vehicle with the shift lever in any position
A
except P.
B The driver door is opened while the steering is unlocked.
The engine switch is operated while the electrical key transmitter sub-assembly is outside the
D
actuation area.
E The vehicle is driven without an electrical key transmitter sub-assembly.
F The entry lock is operated while the electrical key transmitter sub-assembly is inside the vehicle.
G The entry lock is operated while any of the doors is ajar.
H An electrical key transmitter sub-assembly is confined inside the vehicle interior.
M The system assumes that the driver is unfamiliar with the proper way to start the engine.
An attempt is made to turn off the engine switch with the shift lever in any position other than P or
N
N.
When the shift lever is in a position other than P, the engine switch is in a mode other than off and the
driver opens the door and attempts to get out of the vehicle, the following control is performed:
Possible Effects without Warning Sudden vehicle start, vehicle theft, vehicle roll-away
The warning is started when all the following conditions are satisfied:
The warning is stopped when one of the following conditions is met:
Pattern 2:
In addition to the conditions of pattern 1, the driver closes the door and attempts to leave the vehicle
holding the electrical key transmitter sub-assembly. In these situations, the following control is
performed:
Possible Effects
Sudden vehicle start, vehicle theft, vehicle roll-away
without Warning
The warning is started when all the following conditions are satisfied:
The warning is stopped when one of the following conditions is met:
Combination
Buzzer Power source mode is off.
Meter Assembly
Shift lever is in P.
Vehicle speed is more than 5 km/h (3 mph).
Warning Stop Wireless Door Lock Buzzer An electrical key transmitter sub-assembly is
Warning Stop Wireless Door Lock Buzzer An electrical key transmitter sub-assembly is
Condition detected in the vehicle interior.
Pattern 1:
When the driver opens the driver door and tries to leave the vehicle while the shift lever is in P, the power
source mode is not off and the steering is unlocked, the following control is performed:
The warning is started when all the following conditions are satisfied:
Warning Condition Or when all of the following conditions are satisfied for 1 second:
The warning is stopped when one of the following conditions is met:
Pattern 2:
In addition to the conditions of pattern 1, the driver closes the driver door and attempts to leave the
vehicle holding the electrical key transmitter sub-assembly. In these situations, the following control is
performed:
The warning is started when all the following conditions are satisfied:
The warning is stopped when one of the following conditions is met:
Pattern 3:
In addition to the conditions of pattern 2, when an attempt is made to unlock all the doors using the
entry function and the lock sensor is touched, the following control is performed:
Possible Effects
Vehicle theft
without Warning
The warning is started when all the following conditions are satisfied:
The warning is stopped when one of the following conditions is met:
Combination
Buzzer Sounds once
Meter Assembly
Warning Stop Wireless Door Lock Buzzer Vehicle speed is more than 5 km/h (3 mph).
Condition An electrical key transmitter sub-assembly is
detected in the vehicle interior.
Any door is opened.
Any door is closed.
If the power source mode is anything other than off when a passenger gets out of the vehicle while
holding the electrical key transmitter sub-assembly, the following control is performed:
The warning is started when all the following conditions are satisfied:
The warning is stopped when one of the following conditions is met:
When the engine switch is pressed while the electrical key transmitter sub-assembly is not in the cabin or
the engine cannot be started properly, the following control is performed:
The warning is activated when all of the following conditions are met:
The warning is stopped when one of the following conditions is met:
Approx. 15 seconds have elapsed from the time the warning started.
Warning Stop Condition
An electrical key transmitter sub-assembly is detected in the vehicle
interior.
The warning is activated when all of the following conditions are met:
The warning is stopped when one of the following conditions is met:
If the electrical key transmitter sub-assembly is left in the vehicle interior and the lock sensor is touched,
the following control is performed:
The warning is activated when all of the following conditions are met:
Buzzer -
Combination Meter Assembly
Warning Method Smart Warning Indicator -
The warning is stopped when one of the following conditions is met:
Any door is ajar, and the locking of the doors is attempted through the entry lock function by touching
the lock sensor of an outside door handle assembly. In this situation, the following control is performed:
The warning is activated when all of the following conditions are met:
Buzzer -
Combination Meter Assembly
Warning Method Smart Warning Indicator -
The warning is stopped when one of the following conditions is met:
Approx. 5 seconds have elapsed from the time the warning started.
Power source mode is anything other than off.
Warning Stop Condition
All doors are closed.
Doors are unlocked through the wireless door lock control function.
Entry unlock operation is performed.
The warning is activated when all of the following conditions are met:
The warning is stopped when one of the following conditions is met:
HINT:
*: With all closed doors locked, an open door is put in the locked door lock position, and is closed while pulling
the outside door handle assembly, thus locking all the doors.
The electrical key transmitter sub-assembly battery is low. In this situation, the following control is
performed:
The warning is activated when all of the following conditions are met:
After the power source mode has been on (IG) continuously for approx. 20
minutes or more, it is changed from on (IG) to off.
Electrical key transmitter sub-assembly battery is low.
An electrical key transmitter sub-assembly is detected in the vehicle interior.
Vehicle speed is 0 km/h (0 mph).
Power source mode has been turned from off to on (IG) and the engine is
running.
Electrical key transmitter sub-assembly battery is low.
An electrical key transmitter sub-assembly is detected in the vehicle interior.
Vehicle speed is 0 km/h (0 mph).
Warnings have occurred under situation I.*
The warning is stopped when one of the following conditions is met:
Warning Stop
Approx. 15 seconds have elapsed from the time the warning started.
Condition
Vehicle speed is more than 5 km/h (3 mph).
HINT:
*: The power source mode is turned off 20 minutes after being turned on (IG).
The steering lock cannot be released, or the shift lever is moved to any position other than P before the
steering lock is completely unlocked. In these situations, the following control is performed:
The steering lock does not release when performing the release operation, preventing
Warning Condition
the engine from starting.
The warning is stopped when one of the following conditions is met:
Warning Stop Condition Approx. 15 seconds have elapsed from the time the warning started.
Steering lock is unlocked.
When an abnormality related to the smart key system is detected, the following control is performed:
The warning is activated when one of the following conditions is met:
The warning is stopped when one of the following conditions is met:
Approx. 15 seconds have elapsed from the time the warning started.
Warning Stop Condition The steering lock actuator assembly malfunction has been resolved.
A failure of the lock/unlock detection switch in the steering lock actuator
assembly has been resolved.
The driver uses a mechanical key to open the door and presses the engine switch, but no electrical key
transmitter sub-assembly is detected in the vehicle interior. Or, the driver presses the engine switch, but
no electrical key transmitter sub-assembly is detected 2 consecutive times in the vehicle interior. In these
situations, the following control is performed:
Possible Effects
Usability function
without Warning
Any of the following conditions is satisfied at the time the engine switch is pressed:
The warning is stopped when one of the following conditions is met:
Warning Stop
Approx. 30 seconds have elapsed from the time the warning started.
Condition
An electrical key transmitter sub-assembly is detected in the vehicle interior.
If the shift lever is in a position in which the engine cannot be started, the display will show a shift lever
position in which the engine can be started:
The warning is started when all the following conditions are satisfied:
Shift lever is in any position other than P or N.
Engine is stopped (starter is not cranking).
Warning Condition
Vehicle speed is 0 km/h (0 mph).
After the power source mode has turned on (IG), more than 0.5 seconds
have elapsed.
The warning is stopped when one of the following conditions is met:
Power source mode turns to anything other than on (IG).
Warning Stop Condition Engine is started.
Vehicle speed is more than 5 km/h (3 mph).
Shift lever is moved to P or N.
Pattern 1:
A warning message appears on the multi-information display when the driver attempts to turn the engine
switch off with the shift lever in any position other than P or N.
Possible Effects
Battery discharge, vehicle roll-away
without Warning
After the power source mode is turned from on (IG) to off with the shift lever in P or N, the
Warning Condition
power source mode is turned on (ACC).
The warning is stopped when one of the following conditions is met:
Warning Stop
Shift lever is moved to P.
Warning Stop
Shift lever is moved to P.
Condition
Power source mode turns to anything other than on (ACC).
Pattern 2:
The shift lever is moved to P from the Pattern 1 situation.
After the power source mode is turned off with the shift lever in any position except P,
Warning Condition
the shift lever is moved to P.
The warning is stopped when one of the following conditions is met:
Warning Stop Condition Power source mode is turned to anything other than on (ACC).
Shift lever is in any position other than P.
An automatic power off operation is detected. In this situation, the following control is performed:
Possible
Effects
Usability function
without
Warning
The warning is started when all the following conditions are satisfied:
Buzzer -
Warning Combination Meter Assembly
Smart Warning Indicator -
Method
Wireless Door Lock Buzzer -
The warning is stopped when one of the following conditions is met:
Warning
Stop Approx. 10 seconds have elapsed from the time the warning started.
Condition Power source mode is turned to anything other than off.
The buzzer built into the combination meter assembly sounds when an electrical key transmitter sub-
assembly with a depleted battery is touched to the engine switch while depressing the brake. In this
situation, the following control is performed:
The warning is stopped when one of the following conditions is met:
Approx. 10 seconds have elapsed from the time the warning started.
An electrical key transmitter sub-assembly is detected in the vehicle interior.
Warning Stop Condition Engine speed is 500 rpm or more.
Driving is possible.
The immobiliser function is set and the smart ignition matching check is
stopped or incompatible.
(1) Battery saving preserves the vehicle and electrical key transmitter sub-assembly batteries. The battery
saving function is activated when the vehicle remains parked for a long time and when the electrical key
transmitter sub-assembly is left in the exterior actuation area.
Condition 1:
No response from the electrical key transmitter sub-
assembly for more than 5 days.
Door electrical key antennas and outside When the engine switch is turned on
electrical key antenna stop emitting (IG), the control is canceled and the
signals for creating the actuation area. In system is returned to normal.
addition, the lock sensors or unlock
sensors of all the seats are available, so
touching the sensor can lock or unlock.
When the vehicle
remains parked When the engine switch is turned on
for a long time. (IG), the control is canceled and the
Condition 2:
system is returned to normal. When
No response from the electrical key transmitter sub-
one of the following conditions is met,
assembly for more than 14 days.
the control is returned to condition 1:
Door electrical key antennas and outside
The doors are locked or
electrical key antenna stop emitting
unlocked using the wireless
signals for creating the actuation area.
door lock control function.
The lock sensors and unlock sensors
A door is locked or unlocked
except for the driver door are disabled.
using the mechanical key.
Door is opened to closed.
When the This state continues longer than 10 minutes. The doors are locked or
electrical key unlocked using the wireless
Electrical key antenna that is detecting
transmitter sub- door lock control function.
the electrical key transmitter sub-
assembly is left in
the electrical key transmitter sub-
assembly is left in The doors are locked or
assembly stops emitting signals for
the exterior unlocked by touching the
creating the actuation area.
actuation area. lock/unlock sensor.
A door is locked or unlocked
using the mechanical key.
(2) In addition to the above functions, the auto power off function helps to reduce drain on the vehicle
auxiliary battery by turning the power source mode to off (a) when approximately 20 minutes have
elapsed since the shift lever was moved to P with the power source mode on (ACC) or (b) when
approximately 60 minutes have elapsed since the engine was turned off with the shift lever in P, the
power source mode on (IG) and the vehicle stationary.
(1) This function cancels the signal reception waiting state of the electrical key transmitter sub-assembly,
reducing the consumption of current from its battery.
(2) The electrical key transmitter sub-assembly can be placed into and taken out of battery saving mode.
When the electrical key transmitter sub-assembly is in battery saving mode, the smart key system will
not be able to detect the electrical key transmitter sub-assembly, as the electrical key transmitter sub-
assembly will not respond to signals from the vehicle. The smart key system will not operate if the
electrical key transmitter sub-assembly is in battery saving mode.
(3) Pressing the unlock button of the electrical key transmitter sub-assembly twice while pressing the lock
button (the indicator light of the electrical key transmitter sub-assembly blinks 4 times) selects battery
saving mode for the electrical key transmitter sub-assembly.
(4) Battery saving mode can be canceled by pressing any button on the electrical key transmitter sub-
assembly.
(1) The following system functions can be deactivated by using the key cancel procedure:
Entry Lock
Entry Unlock
Prevention of Key Confinement
Warning
(2) The system functions can be deactivated by using the following key cancel procedure when the engine
switch is off and the driver door is closed and unlocked:
Press the unlock button of the electrical key transmitter sub-assembly once.
Within 5 seconds of the step above, open the driver door (driver door: close →
open).
Within 5 seconds of the step above, press the unlock button of the electrical key
transmitter sub-assembly twice.
Key Cancel
Repeat close → open for the driver door twice* (driver door: open → close → open
Procedure
→ close → open).
Press the unlock button of the electrical key transmitter sub-assembly twice.*
Repeat close → open for the driver door once* (driver door: open → close → open).
Within 5 seconds of the step above, close the driver door.
When the cancel procedure is complete, the buzzer sounds twice. Meanwhile, when the
procedure is performed again to resume the system, the buzzer sounds once.
HINT:
*: All these 3 steps are performed within 30 seconds of the previous step.
MODE FUNCTION
Clears all previously registered codes and registers only the newly received codes. This mode is used
Rewrite
whenever an electrical key transmitter sub-assembly or the certification ECU is replaced.
Adds a newly received code while preserving previously registered codes. This mode is used when adding
Add
a new electrical key transmitter sub-assembly.
Confirms how many codes are currently registered. When adding a new code, this mode is used to check
Confirm
how many codes already exist.
Clears all registered codes and prohibits the wireless door lock function. This mode is used when a key is
Prohibit
lost.
4. DIAGNOSIS
(a) The certification ECU can detect malfunctions in the smart key system when the power source is on (IG).
(b) When the ECU detects a malfunction, the smart warning indicator blinks in yellow to warn the driver. At the
same time, the ECU stores a 5-digit Diagnostic Trouble Code (DTC) in its memory.
(c) The indicator light warning continues for 15 seconds even after the engine switch is turned off.
(d) 5-digit DTCs can be read after connecting the Techstream to the DLC3.
(e) The smart key system may not operate successfully if a malfunction occurs.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005G0N
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM: COMBINATION METER;; 2013 MY RAV4
[12/2012 - ]
COMBINATION METER
1. CONSTRUCTION
(a) Combination Meter Assembly
(1) The current power condition can be confirmed through the illumination or blinking and emission color of
the smart warning indicator provided on the combination meter assembly.
(2) When the certification ECU detects an abnormality of the smart key system, the entry warning indicator
blinks in yellow to inform the driver.
BRAKE PEDAL NOT BRAKE PEDAL DEPRESSED WITH SHIFT LEVER IN P
DEPRESSED OR N
CERTIFICATION ECU
1. CONSTRUCTION
(a) The certification ECU includes the IG1 relay and IG2 relay actuation circuits, CPU and hold circuit.
(b) The hold circuit is provided to prevent the power supply to the relays from being cut off when an abnormality
occurs in the IG1 relay and/or IG2 relay actuation circuits while driving.
HINT:
The certification ECU constantly stores the present power source mode in its memory. Therefore, if the power
to the certification ECU is interrupted due to the removal of the battery, the certification ECU restores the
power source after the battery is reconnected. For this reason, if the battery is removed when the power
source is in a mode other than off, the power will be restored to the vehicle at the same time the power is
restored to the certification ECU by reconnecting the battery. Therefore, before removing the battery, be sure
to turn the power source off.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005G0P
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM: DOOR CONTROL RECEIVER;; 2013 MY RAV4
[12/2012 - ]
Exterior detection areas are created using LF waves (emitted from the vehicle at intervals of 0.25 seconds) to
*a
receive a response from the electrical key transmitter sub-assembly.
When the electrical key transmitter sub-assembly is brought into an exterior detection area, it receives LF
*b
waves from the vehicle. Using RF waves, the electrical key transmitter sub-assembly responds to the vehicle.
Upon receiving the response from the electrical key transmitter sub-assembly, the certification ECU activates
*c the electrical key antennas (outside) one by one. Using LF waves, the certification ECU determines which
exterior detection area the electrical key transmitter sub-assembly is in.
The electrical key transmitter sub-assembly receives the LF waves from the vehicle and responds using RF
*d waves. (The certification ECU recognizes which exterior detection area the electrical key transmitter sub-
assembly is in.)
The certification ECU sends registered key ID information to the electrical key transmitter sub-assembly using
The electrical key transmitter sub-assembly sends the key ID information using RF waves. When the
*f
certification ECU receives it, verification completes.
(b) The multi-channel system changes channels when communication on the RF band (*b, *d and *f) is
interrupted by radio wave interference. Refer to the table below to confirm when the system changes
channels:
RF waves cannot be RF waves cannot be RF waves cannot be RF waves cannot be
Condition
received received properly received received properly
KEY
1. CONSTRUCTION
(a) The electrical key transmitter sub-assembly consists of a mechanical key, a transmitter for the wireless door
lock control and a transceiver for the smart key system.
(b) The transceiver for the smart key system receives the signals from the electrical key antennas and returns
the ID code to the door control receiver.
(c) The transmitter for the wireless door lock control has a lock button, unlock button, panic button and power
back door button*.
(d) When the electrical key transmitter sub-assembly battery is low, the radio wave response received from the
engine switch is returned to the engine switch by the electrical key transmitter sub-assembly.
(e) This mechanical key works for the driver's door, but cannot be used to start the engine.
ENGINE SWITCH
1. CONSTRUCTION
(a) The engine switch consists of a momentary type switch, illumination, antenna coil and transponder key
amplifier.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005G0S
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 -
]
GENERAL
1. OUTLINE
(a) The smart key system has the following main functions, making it a very user-friendly system:
FUNCTION OUTLINE
The start function is operated by simply pressing the engine switch while carrying the electrical
key transmitter sub-assembly. When the engine switch is pressed, the certification ECU turns
on/off the ACC relay, IG1 relay and IG2 relay to switch the power source pattern.
The power source mode changes depending on the depression of the brake pedal and
the shift lever position.
Start
Function
The immobiliser function compares the ID code registered in the certification ECU
Immobiliser with the ID code of the transponder chip embedded in the electrical key transmitter
sub-assembly.
Steering The steering lock function is operated to lock and unlock the steering wheel by using
Lock a lock/unlock motor in the steering column assembly.
Entry Unlock:
All doors are unlocked by grabbing the front outside door handle assembly.
Entry Lock:
Touching the lock sensor of the front outside door handle assembly or the lock switch
Entry
of the back door will cause all doors to lock.
Function
Entry Back The entry back door open can be operated manually by simply pressing the back
Door Open door opener switch.
Wireless The wireless door lock control function is a convenient system for locking and
Door Lock unlocking all the doors and the back door at a distance. The basic operation is the
Control same as that of the wireless door lock control system.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005G0T
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM: SYSTEM DIAGRAM;; 2013 MY RAV4 [12/2012 -
]
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005G0U
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 -
]
PARTS LOCATION
Front Outside Door Handle Assembly No. 1 Indoor Electrical Key Antenna
*9 *10
RH Assembly
*A Models with Power Back Door System - -
*1 ECM *2 Wireless Door Lock Buzzer
Front Door with Motor Lock Assembly Front Door Courtesy Light Switch
*3 *4
LH Assembly LH
Rear Door with Motor Lock Assembly Rear Door Courtesy Light Switch
*5 *6
LH Assembly LH
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: THEFT DETERRENT / KEYLESS ENTRY: IMMOBILISER SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 -
]
GENERAL
1. OUTLINE
(a) The immobiliser system compares the ID code registered in the transponder key ECU with the ID code of
the transponder chip embedded in the ignition key. The system is unset if these ID codes match. Thus,
the transponder key ECU and the ECM communicate with each other to authorize fuel injection and
ignition, enabling the engine to start.
(b) The content applies to models without the smart key system. For details of models with the smart key
system, see the Immobiliser Function in Smart Key System.
HINT:
When replacing the transponder key ECU or making a new ignition key, key recognition code(s) must be
registered. For details of the recognition code registration procedure, refer to the Service Bulletin.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005G0X
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: WINDOW / GLASS: WINDSHIELD / WINDOW GLASS SYSTEM: REAR DEFOGGER CONTROL;; 2013 MY
RAV4 [12/2012 - ]
COMPONENT FUNCTION
Inputs the defogger wire operation signal to the air conditioning amplifier
Rear Window Defogger assembly.*1
Switch Inputs a defogger wire operation signal to the timer circuit built into the
No. 2 heater control sub-assembly.*2
Air Conditioning
Amplifier Assembly*1 Operates and controls the rear window defogger system in accordance with the
No. 2 Heater Control signals from the rear window defogger switch.
Sub-assembly*2
Rear Window Defogger Applies electrical current to a defogger wire installed in the back door glass to
Wire remove fogging from the back door glass.
2. SYSTEM COTNROL
(a) When the ignition switch is turned to ON and the rear window defogger switch is pushed, this system is
activated to keep the defogger heater and mirror heaters on for approximately 15 minutes.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005G0Y
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: WINDOW / GLASS: WINDSHIELD / WINDOW GLASS SYSTEM: WINDSHIELD DEICER CONTROL;; 2013
MY RAV4 [12/2012 - ]
COMPONENT FUNCTION
Windshield
Operates the windshield deicer system.
Deicer Switch
Windshield Applies electrical current to a windshield deicer wire in the windshield glass to generate
Deicer Wire heat and remove ice from the windshield glass.
2. SYSTEM COTNROL
(a) The windshield deicer system is activated when the ignition switch is turned to ON and the windshield
deicer switch is pushed. The windshield deicer switch keeps the front wiper deicer on for approximately
15 minutes.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005G0Z
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: WINDOW / GLASS: WINDSHIELD / WINDOW GLASS SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) Windshield Deicer System
(1) The windshield deicer system uses a heater element in the windshield glass to help reduce the formation
of ice where the front wipers rest.
(1) The rear window defogger system uses a heater wire on the back door glass.
2. SPECIFICATION
NO. GLASS PORTION COLOR GLASS TYPE VISIBLE LIGHT TRANSMISSION RATE
*1 Windshield Glass Green Laminated 70%
3. PRECAUTION
(a) Ignition Switch Expressions
(1) The type of ignition switch used on this model differs depending on the specifications of the vehicle. The
expressions listed in the table below are used in this section.
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005G11
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: WINDOW / GLASS: WINDSHIELD / WINDOW GLASS SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 -
]
PARTS LOCATION
FUNCTION OUTLINE
This function causes the window to open or close while the power window regulator master
Manual Up-and-
switch assembly or power window regulator switch assembly is being pulled halfway up or pushed
down
halfway down. The window stops as soon as the switch is released.
One-touch Auto
Up-and- The one-touch auto up-and-down function enables the window to be fully opened or closed by
down(Driver firmly operating the power window regulator master switch assembly.
Door)*1
One-touch Auto
The one-touch auto down function enables the window to be fully opened by firmly operating the
Down (Driver
power window regulator master switch assembly.
Door)*2
The jam protection function automatically stops the power window and moves it downward if a
Jam Protection
foreign object gets jammed in the window during one-touch auto-up operation or manual up
(Driver Door)*1
operation.
The up-and-down operations of the front passenger door window and the rear door windows can
Remote Control
be controlled by operating the power window regurator master switch assembly.
Window Lock Operation of the 3 passenger windows is disabled when the window lock switch is pressed.
This function makes it possible to operate the power windows for approx. 43 seconds
after the ignition switch is turned to ACC or off, when the front doors are not opened.
Key Off When the window lock switch is off, the windows can be operated using any of the
Operation power window regulator switch assemblies. When the window lock switch is on, only
the power window regurator master switch assembly can be used to operate the
windows.
(1) The ECU built into driver power window motor stores the initial position of its door window. The initial
position is not cleared even if battery terminals, fuses or the power window motor connector is
disconnected. However, after removing or reinstalling window components, or replacing the power window
regulator sub-assembly or power window regulator motor, the stored initial position data must be cleared
and initialization must be performed. For details, refer to the Repair Manual.
(1) The jam protection function automatically stops the power window and moves it downward if a foreign
object gets jammed in the door window during one-touch auto up operation or manual up operation.
(2) The operation of the jam protection function is described below:
200 mm (7.87 in.) or more Down operation of 125 mm (4.92 in.) or 2.5 seconds
Down operation until door window downward movement of 200 mm (7.87 in.) is
200 mm (7.87 in.) or less
reached, or until 5 seconds have elapsed
(3) The magnet and Hall IC in the power window regulator motor assembly are used to enable power window
jam protection.
(4) The Hall ICs convert the changes in the magnetic flux that occur through the rotation of the magnet into
pulse signals and output them to the power window ECU built into the power window regulator motor
assembly.
(5) To control the jam protection function, the power window ECU determines the amount of movement and
jamming of the window glass based on the pulse signals from the Hall IC1, and judges the direction of the
window glass movement based on the phase difference between the pulses from the Hall IC1 and Hall
IC2.
2. FAIL-SAFE
(a) If a Hall IC in the power window motor malfunctions, some power window functions will be prohibited in the
fail-safe mode:
(1) Each power window operates when the corresponding power window switch is fully pushed down or pulled
up and held in that position.
(2) When driver power window ECU detects an abnormality in a Hall IC, which detects the position, speed and
direction of the window, it switches to fail-safe mode.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005G13
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: WINDOW / GLASS: POWER WINDOW CONTROL SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) The power window control system controls power window operation using the power window regulator
motor assemblies.
(b) A jam protection function is used in the power window control system.
2. PRECAUTION
(a) Ignition Switch Expressions
(1) The type of ignition switch used on this model differs depending on the specifications of the vehicle.
The expressions listed in the table below are used in this section.
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005G15
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: WINDOW / GLASS: POWER WINDOW CONTROL SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 -
]
PARTS LOCATION
Rear Power Window Regulator Switch Rear Power Window Regulator Motor
*7 *8
Assembly RH Assembly RH
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: WIPER / WASHER: WIPER AND WASHER SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) Smoothly and smartly designed wiper arms and blades are used to highlight the body design.
(b) Spray type nozzles are used. These nozzles can spray windshield washer fluid in a wide range, thus
achieving excellent wiping performance.
2. PRECAUTION
(a) Ignition Switch Expressions
(1) The type of ignition switch used on this model differs depending on the specifications of the vehicle.
The expressions listed in the table below are used in this section.
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005G18
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: WIPER / WASHER: WIPER AND WASHER SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 - ]
PARTS LOCATION
FRONT SEAT
1. CONSTRUCTION
(a) Design
(1) The height of the seatback and the length of the seat cushion have been increased and the area which
touches the occupant has been enlarged to avoid concentration of the seating pressure, thus achieving a
seat with a pleasurable and comfortable ride.
(2) The seatback has been made thinner to enlarge the leg space for the rear seat passengers.
*a Leg Space - -
(3) The surface shapes of the seatback and seat cushion have been optimized and the thickness of the pad
has been increased, thus enhancing the posture holding force in consideration for a comfortable ride of
the occupants.
(4) The seat surface angle of the seat cushion has been increased by 2 degrees upward to increase holding
performance in the front and rear directions. The shape of the sides has been made more upright to
increase holding performance in the right and left directions.
(b) Function
(1) A passive headrest is used for the front seats. In the event of a rear collision, the occupant's back sinks
into the backseat. At the same time, the passive headrest holds the head and back to decrease the
impact.
(2) The amount of the seat slide has been increased by 20 mm (0.79 in.) rearward to accommodate taller
occupants.
(3) The adjustment amount of the up-and-down lifter has been increased. By moving the lever on the side of
the driver seat up and down, the entire seat moves up and down as well. The amount of the seat
movement has been increased by 30 mm (1.18 in.).
*1 Lifter Lever - -
REAR SEAT
1. CONSTRUCTION
(a) Design
(1) Similar to the front seat, the seat surface angle of the seat cushion has been increased by 2 degrees to
increase holding performance in the front and rear directions. The shape of the sides has been made more
upright to increase holding performance in the right and left directions. The posture holding performance
of the seat is enhanced, thus taking into account a comfortable ride.
(b) Function
(1) The reclining lever is positioned on the side of the seat cushion, thus taking into account operability.
*1 Reclining Lever - -
(2) A folding headrest is used for the left rear seat. When the button on the side of the headrest is pressed,
the headrest is folded forward and rearward visibility from the drvier seat is ensured.
*1 Headrest - -
*a Push - -
(3) The cup holders in the rear center armrest are arranged horizontally, thus taking into account usability.
*1 Rear Center Arm Rest *2 Cup Holder
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005GEF
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: SEAT: SEAT ASSEMBLY: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) Seat Concept
(1) 2 types of seats are provided: a basic seat and sporty seat.
(3) Fabric or leather is used for the sporty seat depending on the specification.
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: PARK ASSIST / MONITORING: BLIND SPOT MONITOR SYSTEM: BLIND SPOT MONITOR CONTROL;; 2013 MY RAV4 [12/2012 -
]
FUNCTION OUTLINE
Output millimeter waves from the blind spot monitor sensor to the blind spot sensor detection
area, uses the reflected millimeter waves for detecting the presence of a vehicle, the vehicle-to-
vehicle distance and the relative speed, and then transmits this information to the built-in signal
Blind Spot Monitor
processing circuit.
Sensors LH and RH
The signal processing circuit determines if a vehicle is present, and illuminates or blinks the outer
rear view mirror indicator accordingly.
Dim the outer rear view mirror indicator light on the outer rear view mirror assembly.
Headlight Dimmer
Switch Assembly
Transmits the turn signal switch signal to the blind spot monitor sensors LH and RH.
Turn Signal
Switch
Steering Sensor Transmits the steering angle signal to the blind spot monitor sensors LH and RH.
Skid Control ECU Transmits the vehicle speed signal to the blind spot monitor sensors LH and RH.
ECM Transmits the reverse signal to the blind spot monitor sensors LH and RH.
2. SYSTEM CONTROL
(a) Operating Condition (Blind Spot Monitor Function)
(1) The blind spot monitor function operates when both of the following conditions are met:
(2) The blind spot monitor function can detect vehicles in its detection areas.
The detection areas formed by the blind spot monitor sensors LH and RH are as shown below:
Detection Area - -
When this vehicle is overtaken by another vehicle in the adjacent lane.
Detection Area - -
When another vehicle enters the detection area of this vehicle due to a lane change.
*a Other Vehicle *b This Vehicle
Other vehicle enters the detection area Other vehicle enters the detection area
*c during lane change (merge in) (Type *d during lane change (merge in) (Type
1). 2).
Motion Direction of Other Vehicle Motion Direction of This Vehicle
Detection Area - -
(1) The rear cross traffic alert function can detect vehicles in its detection areas.
The system continuously measures the relative speed of an approaching vehicle and its distance. If it is determined
that the approaching vehicle will cross in the path of this vehicle, the Estimated Crossing Time (ECT) is calculated.
When the ECT is 2.5 seconds or less, the system alerts the driver by flashing the outer rear view mirror indicator
lights and sounding the rear cross traffic alert buzzer.
Target Vehicle (Approximately 8 km/h
*a This Vehicle *b
(5 mph))
Target Vehicle (Approximately 28 km/h
*c *d Approximately 5.5 m (18.0 ft.)
(18 mph))
*e Approximately 20 m (65.6 ft.) *f Target Detection Line
Alert Area - -
Normal Parking
Alert Area - -
Angle Parking
Alert Area - -
Alert Area - -
3. FUNCTION
(a) Blind Spot Monitor Function
(1) According to operation conditions, the blind spot monitor function promotes safety confirmation by using the outer rear view
mirror indicator light to inform the driver that another vehicle has entered the blind spot monitor sensor detection area of this
vehicle.
(2) The outer rear view mirror indicator light informs the driver that a vehicle is present in the blind spot detection area by
illuminating when the turn light switch is not operated, and by flashing when a vehicle is present and the turn light switch is
operated.
(b) Rear Cross Traffic Alert Function
(1) According to operation conditions, the rear cross traffic alert function promotes safety confirmation by using the outer rear
view mirror indicator lights and rear cross traffic alert buzzer to inform the driver that another vehicle has entered the blind
spot monitor sensor alert area of this vehicle.
(2) When this vehicle is reversing, if a vehicle enters the alert area of the blind sport monitor sensors and it is determined the
vehicle will cross in the path of this vehicle, the system alerts the driver by flashing the outer rear view mirror indicator lights
and sounding the rear cross traffic alert buzzer.
4. DIAGNOSIS
(a) The blind spot monitor system is equipped with a diagnosis function that can illuminate the blind spot monitor indicator on the
combination meter assembly. For details, refer to the Repair Manual.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005H2R
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: PARK ASSIST / MONITORING: BLIND SPOT MONITOR SYSTEM: BLIND SPOT MONITOR SENSOR;; 2013 MY
RAV4 [12/2012 - ]
(b) The millimeter wave radar uses frequencies in the 24 GHz band.
*1 Blind Spot Monitor Sensor LH *2 Blind Spot Monitor Sensor RH
Distance: Approximately 50 m (164
*a *b Horizontal Angle: Approximately 150°
ft.)
*c Vertical Angle: Approximately 20° - -
(c) The distance to the object, azimuth and relative speed are calculated from the information that is provided by
the reflected millimeter wave radar as described below:
Calculated from the length of time that has elapsed from the time the waves of the millimeter wave
Distance radar have been emitted, until the reflected waves are received by the millimeter wave radar circuit. The
distance is approximately 50 m (164 ft.).
Calculated from the reception angle of the millimeter wave radar reflections received. The detection
Azimuth
angle has a horizontal range of approximately 150° and a vertical range of approximately 20°.
Relative Calculated by utilizing the change (Doppler effect*) that occurs in the frequency of the reflected
HINT:
*: The Doppler effect causes the observer to perceive the radio waves emitted by a moving object to be a
higher frequency as it approaches, and to be a lower frequency as it recedes. This phenomenon is created
because when an object is located far away, the radio waves are perceived at higher frequencies than those of
the radio source. An SST is used if radar axis confirmation is needed. For details, refer to the Repair Manual.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005H2S
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: PARK ASSIST / MONITORING: BLIND SPOT MONITOR SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) The blind spot monitor system performs 2 functions using the same blind spot monitor sensors: blind spot
monitor function and rear cross traffic alert function.
(b) The blind spot monitor function and rear cross traffic alert function can be enabled or disabled simultaneously
using the blind spot monitor main switch (warning canceling switch assembly). It is not possible to enable or
disable either of them independently.
(c) The blind spot monitor system consists of 2 blind spot monitor sensors, steering angle sensor, outer rear view
mirror assemblies LH and RH, blind spot monitor main switch (warning canceling switch assembly), headlight
dimmer switch assembly, rear cross traffic alert buzzer and combination meter assembly.
(d) The blind spot monitor function uses sensors to detect vehicles that are traveling in the vehicle's blind spot,
helping the driver to confirm safety when changing lanes.
*1 Blind Spot Monitor Sensor LH *2 Blind Spot Monitor Sensor RH
*3 Outer Rear View Mirror Assembly LH *4 Outer Rear View Mirror Assembly RH
Detection Area - -
(e) If the rear cross traffic alert function detects a vehicle in the rear side direction while the driver is reversing in
a parking lot, the function alerts the driver by sounding the rear cross traffic alert buzzer and flashing the
outer rear view mirror indicators light to provide information for the driver, supporting decision making.
*a This Vehicle *b Target Vehicle
Detection Area - -
2. PRECAUTION
(a) The blind spot monitor may not detect vehicles correctly in the following conditions:
(1) During bad weather such as heavy rain, fog, snow, etc.
(2) When there is a significant difference in speed between this vehicle and the vehicle that enters the
detection area.
(3) When a vehicle is in the detection area from a stop and remains in the detection area as this vehicle
accelerates.
(4) When driving up or down steep inclines, such as hills, a dip in the road, etc.
(5) When multiple vehicles approach with only a small gap between each vehicle.
(6) When vehicle lanes are wide, and the vehicle in the next lane is too far away from this vehicle.
(7) When the vehicle that enters the detection area is traveling at about the same speed as this vehicle.
(8) When there is a significant difference in height between this vehicle and the vehicle that enters the
detection area.
(9) When driving on a road surface that is wet due to rain, standing water, etc.
(10) When ice, mud, etc. is attached to the rear bumper.
(11) When towing anything such as trailer, boat, etc.
(12) When a carrier such as a bicycle holder, etc. is installed on the back of the vehicle.
(13) When the blind spot monitor sensor has been moved from its installation location by a light collision or
an impact on the bumper.
(14) Directly after the blind spot monitor main switch assembly (warning canceling switch assembly) is turned
on.
HINT:
In this section, the expression "this vehicle" is used to refer to the vehicle equipped with this blind spot
monitor system.
(b) The blind spot monitor is not designed to detect the following types of vehicles or objects:
(4) Guardrails, walls, signs, parked vehicles and similar stationary objects.*
HINT:
*: Depending on conditions, detection of a vehicle and/or object may occur.
(c) Instances of the blind spot monitor unnecessarily detecting a vehicle and/or object may increase under the
following conditions:
(1) When there is only a short distance between this vehicle and a guardrail, wall, etc.
(2) When vehicle lanes are narrow and a vehicle driving 2 lanes across from this vehicle enters the detection
area.
(3) When there is only a short distance between this vehicle and a following vehicle.
(d) One blind spot monitor sensor is installed inside the left and right sides of the vehicle rear bumper
respectively. Observe the following to ensure that the blind spot monitor can function correctly.
(1) Keep the sensor and its surrounding area on the bumper clean at all times.
(2) Do not subject the surrounding area on the bumper to a strong impact. If the sensor moves even slightly
off position, the system may malfunction and vehicles that enter the detection area may not be detected.
If the surrounding area has been subjected to a strong impact, inspect the sensor and surrounding area.
(4) Do not attach accessories or stickers to the sensor or surrounding area on the bumper.
(5) Do not modify the sensor or surrounding area on the bumper.
(7) Do not apply strong impacts to the sensor or drop it, as it is a high-precision device.
(8) Do not reuse a sensor that has been dropped or subjected to a strong impact.
(e) The rear cross traffic alert function may not detect vehicles correctly in the following conditions:
(1) During bad weather such as heavy rain, fog, snow, etc.
(2) When a vehicle is approaching at high speed.
(4) When a parking on a steep incline, such as hills, a dip in the road etc.
(5) Vehicles that the sensors cannot detect because of obstacles.
(9) When the blind spot monitor sensor has been moved from its installation location by a light collision or an
impact on the bumper.
(10) Directly after the blind spot monitor main switch (warning canceling switch assembly) is turned on.
(f) The rear cross traffic alert function is not designed to detect the following types of vehicles or objects:
(4) Guardrails, walls, signs, parked vehicles and similar stationary objects*
(5) Vehicles that enter the detection range from a parking space next to this vehicle*
HINT:
*: Depending on conditions, detection of a vehicle and/or object may occur.
In this section, the expression "this vehicle" is used to refer to the vehicle equipped with this blind spot
monitor system.
(1) The type of ignition switch used on this model differs depending on the specifications of the vehicle. The
expressions listed in the table below are used in this section.
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005H2U
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: PARK ASSIST / MONITORING: BLIND SPOT MONITOR SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 -
]
PARTS LOCATION
Blind Spot Monitor Main Switch Main Body ECU (Multiplex Network
*3 *4
(Warning Canceling Switch Assembly) Body ECU)
SAFETY FEATURES
1. CONSTRUCTION
(a) Impact Absorbing Structure for Frontal Collision
(1) A structure that ensures collision energy absorption efficiency, dissipates impact and minimizes cabin deformation during a frontal
collision has been achieved.
The front impact energy is transferred to the front side member sub-assembly inner and spread to the rocker through the
torque box front.
The front impact energy is transferred to the front apron to cowl side member sub-assembly and spread to the front door
reinforcement sub-assembly through the MICS* bulkhead.
*: Minimum Intrusion Cabin System
The front impact energy is transferred to the front apron to cowl side member sub-assembly and spread to the roof side rails
through the reinforcement in the front body pillar such as front body pillar reinforcement UPR.
The front impact energy is transferred to the front side member sub-assembly inner and spread to the underbody
framework.
Front Apron to Cowl Side Member Sub- Front Side Member Sub-assembly
*3 *4
assembly Inner
(1) A structure that ensures collision energy absorption efficiency, dissipates impact and minimizes cabin deformation during a side
collision has been achieved.
Ultra high-tensile strength sheet steel (980 MPa class) and high-tensile strength sheet steel (590 MPa class) are used for
each body frame part, thus ensuring strength against side collisions and achieving weight reduction and structure simplicity.
Ultra high-tensile strength sheet steel (980 MPa class) is used for the rocker reinforcement outer and center pillar
upper hinge reinforcement No. 1.
High-tensile strength sheet steel (590 MPa class) is used for the roof panel reinforcement No. 1 (models with
normal roof) and roof side rail outer, etc.
Tailored blank steel (material in which 980 Mpa, 590 MPa or 440 MPa class steel sheet was laser-welded in
advance) is used for the center body pillar reinforcement outer.
Bulkheads (rocker panel reinforcement No. 3, main floor side member reinforcement, front floor reinforcement No. 2 and
front floor cross member plate No. 3) are used inside the rocker and in the underbody below the center body pillar, thus
achieving a structure which effectively transfers the impact energy during a side collision.
The front door side-impact protect beam sub-assembly is optimally positioned and 2 rear door impact protection beams (rear
door protect beam sub-assembly No. 2 and rear door protection beam sub-assembly) are provided, thus achieving a
Rear Door Protection Beam Sub- Rear Door Protect Beam Sub-assembly
*5 *6
assembly No. 2
Center Pillar Upper Hinge
*7 *8 Center Body Pillar Inner UPR
Reinforcement No. 1
Belt Anchor to Center Pillar
*9 *10 Belt Anchor to Center Pillar Patch
Reinforcement LWR
*11 Center Body Pillar Reinforcement Outer *12 Side Panel Outer
*13 Rocker Panel Reinforcement No. 3 *14 Front Floor Cross Member Plate No. 3
*15 Main Floor Side Member Reinforcement *16 Front Floor Reinforcement No. 2
*a A - A Cross Section *b B - B Cross Section
A head impact protection structure is used. With this type of construction, if the occupant's head hits against the roof side
rail, pillar and back door opening portion in reaction to a collision, the inner panel of the roof side rail and pillar collapses to
help reduce the impact.
*A Models with Normal Roof *B Models with Sliding Roof
A front door trim pad CTR and door trim pad LWR are provided in the door trims to help dampen the impact applied from the
side of the vehicle to the occupants.
*1 Front Door Trim Pad CTR *2 Front Door Trim Board Sub-assembly
A large-size rear bumper reinforcement (rear bumper reinforcement sub-assembly) is used to spread the impact energy during a
rear offset collision. This distributes an impact load to the left and right rear floor side member sub-assembly front, thus
suppressing cabin deformation.
Rear Bumper Reinforcement Sub- Rear Floor Side Member Sub-assembly
*1 *2
assembly Front
Loads are supported by the front body pillar, center body pillar, roof and header during a roof crush.
Front body pillar reinforcement UPR is provided to suppress deformation of the first corner.
Belt anchor to center pillar patch is provided to suppress cross sectional deformation of the center body pillar.
An integrated construction between the upper and lower parts of the center body pillar inner UPR and large belt
anchor to center pillar reinforcement LWR are used. For both of them, high-tensile strength sheet steel (590 MPa
class) is used, thus ensuring the rigidity of the center body pillar during a roof crush.
Roof panel reinforcement No. 1 which has a large cross section is used on models with a normal roof. In addition,
high-tensile strength sheet steel (590 MPa class) is used as the material to suppress the deformation of the center
body pillar during a roof crush.
High-tensile strength sheet steel (440 MPa class) is used for the windshield header panel inner and front body pillar
reinforcement UPR OUT No. 2 to suppress the deformation of the T-shaped part of the front header during a roof
crush.
*1 Roof Panel Reinforcement No. 1 *2 Windshield Header Panel Inner
Front Body Pillar Reinforcement UPR
*3 *4 Front Body Pillar Reinforcement UPR
OUT No. 2
The following shape is used for the cowl panel sub-assembly and cowl top ventilator louver sub-assembly, thus maintaining
necessary rigidity and aiming for a reduction of impact against a pedestrian in a collision with a pedestrian.
By reducing the rigidity of the cowl top ventilator louver sub-assembly, the counteracting force on pedestrians during
a collision has been reduced. As a result, the impact on pedestrians has been reduced.
The rear wall of the cowl panel sub-assembly collapses like a pantograph to reduce the counteracting force on
pedestrians during a collision. As a result, the impact on pedestrians has been reduced.
The dropout zone for the wiper pivot is ensured to allow the pivot to drop easily, thus reducing the counteracting
force on pedestrians. As a result, the impact on pedestrians has been reduced.
*5 Headform Impactor - -
*a A - A Cross Section *b Before Collision
*c After Collision - -
Fender brackets (fender apron retainer sub-assembly and front fender apron extension rear) are used in the joint
portion of the front fender. The height of the fender bracket and the gap between the fender bracket and the fender
have been optimized. Also, fold points are provided on the fender brackets. Therefore, during a collision with a
pedestrian, the fender brackets absorb impact energy, with the aim of reducing the potential impact to the
pedestrian's head.
*1 Fender Apron Retainer Sub-assembly *2 Front Fender Apron Extension Rear
*3 Fender Side Apron Sub-assembly *4 Headform Impactor
*a A - A Cross Section *b Before Collision
*c After Collision - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005H33
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: EXTERIOR PANELS / TRIM: BODY STRUCTURE: AERODYNAMICS;; 2013 MY RAV4 [12/2012 - ]
AERODYNAMICS
1. CONSTRUCTION
(a) Aerodynamic parts are provided on various parts of the vehicle and the Cd level* is reduced to achieve
improved fuel efficiency.
HINT:
*: The Cd level refers to the air resistance coefficient. Cd stands for Constant drag. The lower the level is, the
lesser the air resistance is. This improves fuel efficiency.
(b) An aero fin which adjusts airflow is located on the fuel tank protector No. 1 and front floor cover RH to
smooth the flow of air which enters at the front of the vehicle and flows under the floor. Smooth airflow in
the lower surface of the vehicle enhances the speed of airflow and a low pressure region is created between
the vehicle and the road surface (Venturi effect). This low pressure region attracts the vehicle to the road
surface, thus causing down force. Thus, superior straight-line stability has been achieved.
*1 Front Fender Splash Shield Front LH *2 Engine Under Cover No. 1
*3 Front Fender Splash Shield Front RH *4 Front Floor Cover
*5 Fuel Tank Protector No. 1 *6 Front Floor Cover RH
*7 Floor Under Cover No. 1 *8 Rear Wheel House Plate Front LH
Luggage Compartment Service Cover
*9 Rear Wheel House Plate Front RH *10
Protector No. 2
Luggage Compartment Service Cover
*11 *12 Rear Spoiler
Protector No. 1
(c) An aero stabilizing fin is provided on the outer rear view mirror assembly and a type of aerodynamic
technology known as a vortex generator is used for the fin. Small vortexes are purposely generated in airflow
to push the vehicle from the left and right sides, thus achieving excellent operation stability.
*1 Outer Rear View Mirror Assembly - -
*a Aero Stabilizing Fin *b Generated Vortices
(d) An air-kick shape is provided on the lens surface of the rear combination light assembly. The air-kick shape
cuts and sends airflow rearward to suppress vortices, and air resistance is reduced by airflow adjustment
which smooth the airflow.
(e) An aero stabilizing fin is provided on the lens surface of the rear combination light assembly and a type of
aerodynamic technology known as a vortex generator is used for the fin. Small vortexes are purposely
generated in airflow to push the vehicle from the left and right sides, thus achieving excellent operation
stability.
*1 Rear Combination Light - -
*a Aero Stabilizing Fin *b Generated Vortices
*c Generated Vortices *d Air-kick Shape
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005H34
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: EXTERIOR PANELS / TRIM: BODY STRUCTURE: LIGHTWEIGHT AND HIGHLY RIGID BODY;; 2013 MY RAV4
[12/2012 - ]
RUST-RESISTANT BODY
1. CONSTRUCTION
(a) Anti-corrosion Sheet Steel
(1) Anti-corrosion sheet steel is used as in the following illustration:
Anti-corrosion Sheet Steel - -
(1) Chip resistant coating (soft anti-chipping primer) is applied to the leading edge of the hood to help prevent
rust.
(2) Wax is applied to the edge of the door lower portion, door hinge, fuel filler lid hinge, and the hemmed
portions of the hood panel and luggage compartment door panel sub-assembly to improve rust-resistant
performance.
(3) Polyvinyl Chloride (PVC) coating is applied to the wheel housings, and other parts that are located where
they are susceptible to stone chipping damage, improving the rust-resistance of these areas.
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: EXTERIOR PANELS / TRIM: BODY STRUCTURE: SOUND ABSORBING AND VIBRATION DAMPING MATERIAL;; 2013 MY RAV4
[12/2012 - ]
(b) An cowl top panel insulator No. 1 is provided for the cowl top panel outer FR, thus aiming forreduction of noise intrusion from the
engine compartment into the cabin.
(c) Noise absorbing material is provided for the front fender liner, thus reducing sound created by flying sand, flying water and road
noise.
*1 Front Fender Liner - -
(d) A dash panel insulator outer is provided. This reduces the amount of engine noise leaking into and out of the cabin.
(e) A dash panel insulator assembly is provided. This insulates and absorbs the engine noise to reduce the amount of engine noise
leaking into the cabin:
(1) The following features have been given to achieve a superior sound absorption and insulation performance.
The side of the cowl has been enlarged (improved sound absorption and insulation performance).
The holes in the dash panel insulator assembly have been filled (improved sound absorption and insulation
performance).
Insulation material has been added to the lower portion of the dash panel insulator assembly (improved sound
absorption and insulation performance).
*1 Dash Panel Insulator Assembly - -
Lower Portion of Dash Panel Insulator
*a Side of Cowl *b
Assembly
(f) An acoustic insulating material is provided in the periphery of the rear portion of the vehicle, thus reducing the sound created by
sand, water and road noise.
(g) A front door weatherstrip No.2 is provided on the lower portion of the rocker. This prevents road noise from entering the cabin,
and achieves superior quietness.
(h) To reduce the amount of road noise, engine noise and droning sound that enters the cabin, the floor panel is coated with a floor
silencer.
Floor Silencer - -
(i) Sound insulation materials are used in the body frame profile, thus dampening various noises which intrude from the outside of
the vehicle to the inside of the cabin.
Foaming Sealer Polyurethane Form
(j) All the locations of acoustic insulating materials (sound insulation and absorption materials) in the cabin and luggage space have
been optimized, thus creating a quiet drive.
been optimized, thus creating a quiet drive.
*A Models with Sliding Roof *B Models with Normal Roof
*C Models with Compact Spare Tire *D Models with Full Size Spare Tire
(k) An acoustic layer laminated windshield glass is provided to reduce the engine noise and road noise intrusion into the cabin.
*1 Windshield Glass - -
*a A - A Cross Section *b Glass
*c Acoustic Layer - -
(l) A fin shape has been added to both sides of the roof wind deflector panel sub-assembly in the sliding roof housing sub-assembly.
This prevents the airflow surrounding the roof wind deflector panel subassembly to enter the cabin, thus suppressing wind noise.
BODY SHELL
1. CONSTRUCTION
(a) Many spot welding points are provided in the periphery of the door opening, thus ensuring stability while maneuvering (yaw response,
steering response and rear grip feeling) by enhancing the strength of the connection between the panels.
*a Spot Welding Point - -
(b) The edge line of the cowl is straightened and the cowl top panel sub-assembly outer has been made into a closed cross section which
passes through the left and right sides, thus achieving a strong connection between the left and right front suspension towers. As a
result, superior stability while maneuvering has been achieved.
(c) The rigidity of the following components on the under surface of the vehicle has been enhanced, thus achieving superior stability while
maneuvering:
The radiator support to cross member brace sub-assembly has been made into a closed cross section.
The front suspension member reinforcement has been made into a closed cross section.
A unified front suspension member brace is used.
The wall thickness of the rear suspension member brace is optimized and high-tensile sheet steel is used.
size of the body mounting cushion sub-assembly rear upper is optimized and high-tensile sheet steel is used.
The connection between the arm and plate portions in the rear bumper arm sub-assembly has been arc welded on
the entire circumference.
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: EXTERIOR PANELS / TRIM: BODY STRUCTURE: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) Lightweight and Highly Rigid Body
(1) High-strength steel and ultra high-strength steel are used in order to achieve excellent body rigidity and a lightweight body.
(1) The impact absorbing structure minimizes cabin deformation by effectively helping to absorb the impact energy in the event of
a front, side or rear collision. This provides high performance occupant protection.
(c) Rust-resistant Body
(1) Rust-resistant performance is enhanced by the extensive use of anti-corrosion sheet steel, as well as by an anti-corrosion
treatment that includes the application of anti-rust wax, sealer and anti-chipping paint to the easily corroded parts such as the
hood and fender.
(e) Aerodynamics
(1) Various types of airflow routing parts that control airflow are provided under the floor, and an undercover is provided to make
the under-floor area flat in order to ensure excellent aerodynamic performance.
2. MAIN FEATURES
(a) Exterior Design
1. An integrated design from the hood to the front bumper, which emphasizes a protruding center, is used to express a
sophisticated dynamism.
2. The design surrounding the radiator grille garnish sub-assembly, which emphasizes the center indicated by the
TOYOTA logo, and the design, which emphasizes the eyebrowshaped plate molding passing through the headlight
assembly from the radiator grille garnish sub-assembly and the projector lights positioned on the outermost sides,
are given to add sharpness to the keen look (which is Toyota's original look giving an intelligent and clear impression
created by the combination of the dynamic under priority and the emphasis of the engine hood directed toward the
TOYOTA logo). (A, C and D in the illustration)
3. The front bumper is a 2-piece structure consisting of 2 parts of different colors. One color is the same as the outer
panel and the other color is the same color as the substrate. This emphasizes the trapezoidal shape surrounding the
front bumper opening. In addition to an appealing dynamism which is appropriate for an SUV, the under priority
design (a front design which further emphasizes the undergrille and which takes into account aerodynamic
performance, cooling and increased protection for pedestrians) has been expressed in a clear manner. (C in the
illustration)
4. The sharp and edgy contrast created using machined concaved areas in the convex surfaces pursues a high contrast
and dynamic texture and achieves a satisfying and dynamistic design. (D in the illustration)
5. By raising the lower end of the front bumper and using a design which creates a larger approach angle, a light and
mobile design is achieved. (B in the illustration)
*1 Radiator Grille Garnish Sub-assembly *2 Front Bumper
*3 Headlight Assembly - -
*a Plate Molding *b Thinner
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: LIGHTING (INT): LIGHTING SYSTEM: ILLUMINATED ENTRY CONTROL;; 2013 MY RAV4 [12/2012 - ]
Engine Switch
Illumination*1
Map Light
Assembly
When the electrical key transmitter sub-assembly enters
Actuation Area- (Front Room
any actuation area around the doors, the lights that
linked*1 Light)
operate turn on.
No. 1 Room
Light Assembly
(Rear Room
Light)
Engine Switch
Illumination*1
Ignition Key
Ring
Illumination*2
Electrical Key Map Light
When any door is unlocked using the electrical key
Transmitter Sub- Assembly
transmitter sub-assembly, the lights that operate turn on.
assembly-linked (Front Room
Light)
No. 1 Room
Light Assembly
(Rear Room
Light)
Engine Switch
Illumination*1
Ignition Key
Ring
Illumination*2
Map Light
Door Open-linked When any door is opened, the lights that operate turn on. Assembly
(Front Room
Light)
No. 1 Room
Light Assembly
(Rear Room
Light)
Engine Switch
Illumination*1
Ignition Key
Ring
Illumination*2
Map Light
When all doors are closed, the lights that operate turn
Door Close-linked Assembly
off.*3
(Front Room
Light)
No. 1 Room
Light Assembly
(Rear Room
Light)
Engine Switch
Illumination*1
Ignition Key
Ring
Illumination*2
Map Light
When all doors are locked, the lights that operate turn
Door Lock-linked Assembly
off.*4
(Front Room
Light)
No. 1 Room
Light Assembly
(Rear Room
Light)
When the ignition switch is changed from off to ACC or
Engine Switch
ON, the lights that operate turn off.*3
Illumination*1
Ignition Key
Ring
Illumination*2
Map Light
Power Source-linked Assembly
When the ignition switch is changed from ACC or ON to (Front Room
off, the lights turn on. Light)
No. 1 Room
Light Assembly
(Rear Room
Light)
Engine Switch
Illumination*1
Ignition Key
Ring
Illumination*2
Map Light
When no changes occur in the condition of the doors for Assembly
Battery Saving
20 minutes, these lights turn off. (Front Room
Light)
No. 1 Room
Light Assembly
(Rear Room
Light)
No. 2 Room
Light Assembly
Engine Switch
Illumination*1
Ignition Key
Ring
Illumination*2
Map Light
Assembly
Interior Light Auto When no changes occur in the condition of the lights
(Front Room
Cut switches on for 20 minutes, these lights turn off.
Light)
No. 1 Room
Light Assembly
(Rear Room
Light)
No. 2 Room
Light Assembly
HINT:
*1: Models with smart key system
*3: Illuminates for approximately 15 seconds, fades out over approximately 0.9 seconds and goes off.
Illumination time can be selected from 15, 30 and 7.5 seconds using the customization function.
*4: Stops the illumination, starts to fade out immediately (fades out over approximately 0.9 seconds)
and goes off.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005IHO
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: LIGHTING (INT): LIGHTING SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) Interior Light
(1) Each kind of light is used to enhance convenience and comfort.
(1) An illuminated entry system is used, which turns on in response to the opening and closing of each
door, to enhance usability at night and produce a pleasing cabin space.
(2) The illuminated entry system is controlled by the main body ECU (multiplex network body ECU).
2. SPECIFICATION
(a) Interior Light
LIGHT SPECIFICATION
3. PRECAUTION
(a) Ignition Switch Expressions
(1) The type of ignition switch used on this model differs depending on the specifications of the vehicle.
The expressions listed in the table below are used in this section.
ON On (IG)
Ignition Switch ON
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005IHQ
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: LIGHTING (INT): LIGHTING SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 - ]
PARTS LOCATION
*11 Door Control Receiver *12 Rear Door Lock Assembly RH
No. 1 Room Light Assembly (Rear
*13 Front Door Lock Assembly RH *14
Room Light)
*A Models with Smart Key System *B Models without Smart Key System
*C Models with Cup Holder Illumination - -
Transponder Key Coil
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: LIGHTING (EXT): LIGHTING SYSTEM: DAYTIME RUNNING LIGHT;; 2013 MY RAV4 [12/2012 - ]
COMPONENT FUNCTION
Main Body ECU (Multiplex Network The main body ECU receives various signals and illuminates the high
Body ECU) beam headlight via daytime running light module.
Light
Headlight Dimmer The light control switch outputs a light control signal and transmits it to
Control
Switch Assembly the main body ECU.
Switch
The ECM outputs an engine speed signal and transmits it to the main
ECM
body ECU.
2. SYSTEM CONTROL
(a) The daytime running light system is enabled when the conditions given below are met:
Light control switch is in off*1 or DRL*2 or AUTO*3 position (when taillight is not being controlled
Condition by the automatic light control system).
Engine is running.
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: LIGHTING (EXT): LIGHTING SYSTEM: LIGHT AUTO TURN-OFF CONTROL;; 2013 MY RAV4 [12/2012 -
]
CONDITION DETAILS
When approx. 30 seconds elapse after all of the following conditions are met, the exterior lights
turn off:
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: LIGHTING (EXT): LIGHTING SYSTEM: AUTOMATIC LIGHT CONTROL;; 2013 MY RAV4 [12/2012 - ]
COMPONENT FUNCTION
Main Body ECU (Multiplex The main body ECU receives various signals and illuminates the headlights,
Network Body ECU) taillights, clearance lights, license plate lights and side marker lights.
Light
Headlight Dimmer The light control switch transmits an AUTO position signal to the main body
Control
Switch Assembly ECU.
Switch
Automatic Light Control The automatic light control sensor detects the ambient light level and
Sensor transmits the light level signals to the main body ECU.
2. FUNCTION
(a) When the light control switch is in the AUTO position, the automatic light control sensor detects the
ambient light level and automatically turns the headlights, taillights, clearance lights, license plate lights
and side marker lights on or off accordingly.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005IHX
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: LIGHTING (EXT): LIGHTING SYSTEM: AUTOMATIC HIGH BEAM;; 2013 MY RAV4 [12/2012 - ]
COMPONENT FUNCTION
Automatic High Beam The AHB sensor determines when to turn the high beams on and off after identifying
(AHB) Sensor (Lane the lights of oncoming vehicles, preceding vehicles and other lights from the picture
Departure Warning information of its camera sensor. Then, it sends high beam request signals to the main
Camera) body ECU.
Yawrate Sensor Detects the yaw rate of the vehicle and transmits the signal to the AHB sensor.
Skid Control ECU Transmits the speed sensor signal to the AHB sensor.
ECM Transmits the shift position signal to the AHB sensor.
Automatic The automatic high beam indicator light illuminates (green) to inform the
High Beam driver when the Automatic High Beam (AHB) system is activated.
Indicator The automatic high beam indicator light illuminates (amber) to inform the
Combination Light driver when a malfunction is detected in this system.
Meter
Assembly Headlight
High Beam The headlight high beam indicator light illuminates (blue) to inform the driver when the
Indicator high beam headlights are on.
Light
The main body ECU receives the signals from the headlight dimmer switch
assembly and the automatic light control sensor.
Main Body ECU (Multiplex The main body ECU operates the high beams based on request signals that
Network Body ECU) are received from the AHB sensor.
The main body ECU transmits the signals to the combination meter
assembly.
Headlight
Light
Dimmer The light control switch transmits the auto position signal and the high beam position
Control
Switch signal to the main body ECU.
Switch
Assembly
2. SYSTEM CONTROL
(a) The Automatic High Beam (AHB) system operates as follows:
CONDITION DETAILS
When all of the following conditions are met, the AHB system is activated and the automatic
high beam indicator light turns on:
When all of the following conditions are met, the AHB system turns on the high beam
headlights after a short delay:
Vehicle speed is more than approximately 34 km/h (21 mph).
High Beam
The area in front of the vehicle is dark.
Headlight On
No oncoming vehicles are present with the headlights on.
No preceding vehicles are present with the taillights on.
Few street lights are present along the street ahead.
When any of the following conditions are met, the automatic system turns off the high beam
headlights after a short delay:
Vehicle speed is less than approximately 27 km/h (17 mph).
High Beam
The area in front of the vehicle is not dark.
Headlight Off
An oncoming vehicle with headlights on is detected.
A preceding vehicle with taillights on is detected.
Several street lights are present along the street ahead.
3. FUNCTION
(a) When passing an oncoming vehicle
(1) The Automatic High Beam (AHB) system turns the high beam headlights off when there is an oncoming
vehicle before its distance reaches approximately 800 m (2625 ft.).
(2) When an oncoming vehicle passes the automatic high beam sensor range, the AHB system turns the high
beam headlights on after a short delay.
*a Approx. 800 m (2625 ft.) *b Delay
*c Camera Angle - -
(1) The AHB system turns the high beam headlights off when there is a preceding vehicle before its distance
reaches approximately 600 m (1969 ft.).
(2) When a preceding vehicle passes the automatic high beam sensor range, the AHB system turns the high
beam headlights on after a short delay.
*a Approx. 600 m (1969 ft.) *b Delay
*c Camera Angle - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005IHZ
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: LIGHTING (EXT): LIGHTING SYSTEM: LANE DEPARTURE WARNING CAMERA;; 2013 MY RAV4 [12/2012 -
]
(b) The lane departure warning camera consists of a Complementary Metal Oxide Semiconductor (CMOS) that
receives images and the top of the windshield glass that identifies light sources, and judges whether to turn
high beam headlights on or off.
GENERAL
1. OUTLINE
(a) Exterior Light
(1) The front lights consist of the following lights:
*11 Rear Combination Light Assembly RH *12 Rear Light Assembly RH
(b) Automatic Light Control System (Models with Automatic Light Control System)
(1) When the light control switch is in the AUTO position, the automatic light control sensor detects the
ambient light level and automatically turns the headlights, taillights, clearance lights and license plate
lights on or off accordingly.
(c) Light Automatic Turn-off System (Models with Light Auto Turn-off System)
(1) This system automatically turns off the headlights, taillights, and so on when the ignition switch is turned
off.
(1) The daytime running light system is designed to automatically illuminate the daytime running light (high
beam headlight) during the daytime to keep the vehicle highly visible to other vehicles.
(e) Automatic High Beam (AHB) System (Models with AHB System)
(1) The AHB system detects lights in front of the vehicle and automatically changes between high beams and
low beams to assist the driver during night driving.
2. SPECIFICATION
(a) Exterior Light
LIGHT SPECIFICATION
HINT:
*1: HB3 type is replaceable.
*2: The light source has been used with taillight/stop light.
3. PRECAUTION
(a) Automatic High Beam (AHB) System (Models with Automatic High Beam (AHB) System)
(1) The automatic high beam system is a system that helps ensure visibility by automatically turning the high
beams on and off.
(2) However, due to control limitations of the automatic high beam system, it may be necessary to manually
turn the high beams on and off. When driving, for safety reasons, make sure to change the high beams
and low beams manually according to the driving conditions.
(3) Under the following conditions, the automatic high beam system might not detect other vehicles or lights
correctly, or the high beams might cause glare or flash pedestrians or the occupants of other vehicles.
Manual operation should be used.
FACTOR CONDITION
Weather/Climate When driving in bad weather (rain, snow, fog, sandstorms, etc.).
When the windshield glass is not clear (ice, snow or frost on the
glass).
When the windshield glass is dirty (sand, mud, water stains or
bugs on the glass).
When the windshield glass is cracked.
Windshield Glass When the windshield glass is fogged-up.
When the windshield glass has a film attached.
When an object on the instrument panel reflects off of the
windshield glass.
When any other abnormal conditions exist with the windshield
glass.
When lights similar to headlights or taillights are in the vicinity of
the vehicle.
When a nearby vehicle has no lights or its lights are off.
Nearby Vehicles or Lights
When a vehicle in front has misaligned lights, or its lights are
changing color.
When a vehicle in front has extremely dirty headlights or taillights.
When driving in an area where the conditions often change
between bright and dark.
When driving on a road with many uphill and downhill slopes.
When driving on a winding road or around a sharp curve.
Road Conditions
When driving on a bumpy road (cobblestone pavement, gravel
road, rough unpaved road, etc.).
When highly reflective objects are in front of the vehicle (mirrors,
road signs, etc.).
Malfunction:
When the automatic high beam indicator light on the combination
meter assembly is blinking.
Others:
Automatic High Beam (AHB)
When the Automatic High Beam (AHB) system does not seem to
System
be changing between the high beams and low beams properly.
When the Automatic High Beam (AHB) system is frequently
changing between the high beams and low beams.
When the glare from the high beams would disturb pedestrians or
the drivers of other vehicles.
(1) The type of ignition switch used on this model differs depending on the specifications of the vehicle. The
expressions listed in the table below are used in this section.
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005II2
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: LIGHTING (EXT): LIGHTING SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 - ]
PARTS LOCATION
*7 Front Door Courtesy Light Switch LH *8 Rear Speed Sensor LH
Automatic High Beam (AHB) Sensor
*9 Rear Speed Sensor RH *10
(Lane Departure Warning Camera)
*11 ECM - -
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: HEATING / AIR CONDITIONING: AIR CONDITIONING SYSTEM: AIR CONDITIONING CONTROL;; 2013 MY RAV4 [12/2012 - ]
CONTROL OUTLINE
Neural This control is capable of effecting complex control by artificially simulating the information processing method of the
Network nervous system of living organisms in order to establish a complex input/output relationship that is similar to that of a
Control* human brain.
Micro Dust and Activated by the micro dust and pollen filter mode switch operation. Switches the air outlet to the FACE mode. Sends
Pollen Filter air which has passed through the clean air filter to the area around the upper part of the bodies of the driver and
Mode Control* front passenger. This air is filtered by the clean air filter in order to remove pollen.
Based on the temperature set at the temperature control switch, the neural network control calculates the outlet air
Outlet Air temperature based on the input signals from various sensors.
Temperature The temperature settings for the driver and front passenger are controlled independently in order to provide a
Control* separate vehicle interior temperature for the right and left sides of the vehicle. As a result, air conditioning control
that accommodates occupant preferences has been achieved.
Blower Controls the blower motor in accordance with the airflow volume that has been calculated by the neural network
Control* control based on the input signals from various sensors.
Air Outlet Automatically switches the air outlets in accordance with the outlet mode that has been calculated by the neural
Control* network control based on the input signals from various sensors.
Cooler
Controls the blower motor in accordance with the airflow volume that has been calculated by the neural network
Compressor
control based on the input signals from various sensors.
Control
Rear Window Switches the rear window defogger on for 15 minutes when the rear window defogger switch is pressed.
Defogger
Control Switches the rear window defogger off if the switch is pressed while it is operating.
(1) In the previous automatic air conditioning system, the air conditioning amplifier assembly determined the required outlet air
temperature and blower air volume in accordance with a calculation formula that had been obtained based on information
received from the sensors. However, because the sensors of a person are rather complex, a given temperature is sensed
differently, depending on the environment in which the person is situated. For example, a given amount of solar radiation can
feel comfortably warm in a cold climate, but extremely uncomfortable in a hot climate. Therefore, as a technique for effecting
a high level of control, a neural network is used in the automatic air conditioning system. With this technique, the data that
has been collected under varying environmental conditions is stored in the air conditioning amplifier assembly, which effects
control to provide enhanced air conditioning comfort.
(2) The neural network control consists of neurons in an input layer an intermediate layer, and an output layer. The input layer
neurons process the input data of the ambient temperature, the amount of sunlight and the room temperature based on the
outputs of the switches and sensors, and output them to the intermediate layer neurons. Based on this data, the
intermediate layer neurons adjust the strength of the links among the neurons. The sum of this data is then calculated by the
output layer neurons in the form of the required outlet temperature, solar correction, target airflow volume and outlet mode
control volume. Accordingly, the air conditioning amplifier assembly controls the servo motors and blower with fan motor sub-
assembly in accordance with the control volumes that have been calculated by the neural network control.
(c) Quick Heater Control
(1) The on/off function of the quick heater assembly is controlled by the air conditioning amplifier assembly in accordance with the
engine coolant temperature, engine speed, air mix setting and electrical load (alternator power ratio).
(2) For example, the heating value of the operating quick heater assembly varies depending on the engine coolant temperature,
as in the graph below:
(1) When the micro dust and pollen filter mode switch is pressed, the micro dust and pollen filter mode control is activated. Then,
the air outlet is switched to the FACE mode and recirculated pollen-free air flows in the area around the upper part of the
bodies of the driver and front passenger.
When the micro dust and pollen filter mode switch signal is input to the air conditioning amplifier assembly, the air
When the micro dust and pollen filter mode switch signal is input to the air conditioning amplifier assembly, the air
conditioning amplifier assembly controls the compressor with pulley assembly, No. 1 damper servo sub-assembly,
No. 3 air conditioning radiator damper servo sub-assembly and blower with fan motor sub-assembly as shown in the
timing chart below.
This control usually operates for approximately 3 minutes. However, when the ambient temperature is low [5 °C (41
°F) maximum], it will operate for approximately 1 minute.
After this control stops operating, the air conditioning amplifier assembly automatically returns to the mode it was in
just before the pollen removal mode switch was pressed.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005II4
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: HEATING / AIR CONDITIONING: AIR CONDITIONING SYSTEM: AIR CONDITIONING CONTROL PANEL;; 2013
MY RAV4 [12/2012 - ]
(1) A rotary switch type manual air conditioning control panel is used.
(2) 5 air outlet modes are provided on the control panel on models with manual air conditioning system. To
enable finer mode settings, a positive feel is provided between the positions of these modes, thus
achieving a high comfort level.
(b) Automatic Air Conditioning Control Assembly (Models with Automatic Air Conditioning System)
(1) An automatic air conditioning control assembly with Liquid Crystal Display (LCD) is used to ensure
excellent visibility.
(2) Temperature control can be set independently for the driver and front passenger sides. For this reason,
temperature control switches for the driver and front passenger are provided on the air conditioning
control assembly.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005II5
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: HEATING / AIR CONDITIONING: AIR CONDITIONING SYSTEM: AIR CONDITIONING UNIT;; 2013 MY RAV4
[12/2012 - ]
(b) A semi-center location air conditioning unit, in which the No. 1 cooler evaporator sub-assembly and heater
radiator unit sub-assembly are placed in the vehicle's longitudinal direction, is used.
(c) A partial recirculation system is used. This system has an air inlet control door (sub) in the cabin side of the
air inlet duct. Thus, it is able to cycle a small volume of recirculated air even in the FRESH mode, thus
enhancing heating performance. When the blower switch is on, the suction force of the blower fan opens this
air inlet control door (sub).
*1 Air Inlet Control Door *2 Air Inlet Control Door (Sub)
*3 Air Inlet Duct - -
*a Fresh Air *b Recirculated Air
*c To Blower Fan - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005II6
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: HEATING / AIR CONDITIONING: AIR CONDITIONING SYSTEM: NO. 1 COOLER EVAPORATOR;; 2013 MY RAV4
[12/2012 - ]
(2) The No. 1 cooler evaporator sub-assembly has been made thinner.
*3 Cooling Fin - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005II7
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: HEATING / AIR CONDITIONING: AIR CONDITIONING SYSTEM: EVAPORATOR TEMPERATURE SENSOR
(NO. 1 COOLER THERMISTOR);; 2013 MY RAV4 [12/2012 - ]
*a Out *b In
*c Engine Coolant Flow - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005II9
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: HEATING / AIR CONDITIONING: AIR CONDITIONING SYSTEM: COOLING UNIT MOTOR;; 2013 MY RAV4
[12/2012 - ]
BUS CONNECTOR
1. CONSTRUCTION
(a) On models with automatic air conditioning system, the bus connector has a built-in communication/driver IC,
which communicates with each servomotor connector, actuates the servomotor, and has a position detection
function. This enables bus communication for the servomotor wire harness to achieve a more lightweight
construction and a reduced number of wires.
SERVO MOTOR
1. CONSTRUCTION
(a) On models with automatic air conditioning system, a pulse pattern type servomoter is used.
(b) In contrast to the previous type that detects the position by way of a potentiometer voltage, the pulse
pattern type servomotor detects the relative position by way of 2-bit on/off signals.
(c) The forward and reverse revolutions of this motor are detected by way of 2 phases, A and B, which output 4
types of patterns. The air conditioning amplifier assembly counts the number of pulse patterns in order to
determine the stopped position.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005IIC
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: HEATING / AIR CONDITIONING: AIR CONDITIONING SYSTEM: QUICK HEATER;; 2013 MY RAV4 [12/2012 -
]
QUICK HEATER
1. CONSTRUCTION
(a) The PTC heater (quick heater assembly) consists of a PTC element and an aluminum fin. When current is
applied to the PTC element, it generates heat to warm the air that passes through the unit.
COOLER CONDENSER
1. CONSTRUCTION
(a) On models with air conditioning system, sub-cool condenser is used. This is a multi-flow condenser consisting
of 3 portions: a condensing portion, a super-cooling portion and a gas-liquid separator (modulator) all
integrated together. This cooler condenser assembly uses a sub-cool cycle for its cooling cycle system to
improve heat-exchanging efficiency.
(b) In the sub-cool cycle, after the refrigerant passes through the condensing portion of the cooler condenser
assembly, both the liquid refrigerant and the gaseous refrigerant that could not be liquefied are cooled again
in the super-cooling portion. Thus, the refrigerant is sent to the No. 1 cooler evaporator sub-assembly in an
almost completely liquefied state.
*5 Super-cooling Portion - -
*a Gaseous Refrigerant *b Liquid Refrigerant
HINT:
The point at which the air bubbles disappear in the refrigerant of the sub-cool cycle is lower than the proper
amount of refrigerant with which the system must be filled. Therefore, if the system is recharged with
refrigerant based on the point at which the air bubbles disappear, the amount of refrigerant would be
insufficient. As a result, the cooling performance of the system will be affected. If the system is overcharged
with refrigerant, this will also lead to reduced performance. For the proper method of verifying the amount of
the refrigerant and to recharge the system with refrigerant, refer to the Repair Manual.
the refrigerant and to recharge the system with refrigerant, refer to the Repair Manual.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005IIF
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: HEATING / AIR CONDITIONING: AIR CONDITIONING SYSTEM: COMPRESSOR WITH PULLEY;; 2013 MY RAV4
[12/2012 - ]
(1) This compressor with pulley assembly consists of a Damper Limiter (DL) type pulley*1, magnet clutch
assembly*2, shaft, lug plate, swash plate, piston, shoe, crank chamber, cylinder and solenoid valve.
(2) A solenoid valve that adjusts the flow of the refrigerant so that the compressor with pulley assembly
capacity can be controlled as desired is provided.
(1) Compressor oil, which has been mixed with the refrigerant and circulated in the air conditioning cycle, is
separated by the shaft oil separator built into the shaft and accumulated in the compressor.
separated by the shaft oil separator built into the shaft and accumulated in the compressor.
(2) For the shaft oil separator, an oil return passage is located between the swash plate with less oil and the
lug plate and refrigerant gas in which small amount of oil is mixed is sent to the intake chamber. As a
result, the oil circulation amount in the air conditioning cycle is reduced.
(1) This pulley contains a damper to absorb the torque fluctuations of the engine and a limiter mechanism to
protect the drive belt in case the compressor locks. In the event that the compressor locks, the limiter
mechanism causes the spoke portion of the pulley to break, thus separating the pulley from the
compressor with pulley assembly.
*1 Damper Limiter (DL) Type Pulley *2 Damper
*a A - A Cross Section - -
2. OPERATION
(a) Variable Capacity Operation
(1) The crank chamber is connected to the suction passage. A solenoid control valve is provided between the
suction passage (low pressure) and the discharge passage (high pressure).
(2) The solenoid control valve operates under duty cycle control in accordance with the signals from the air
conditioning amplifier assembly.
(3) When the solenoid control valve closes (the solenoid coil is energized), a difference in pressure is created
and the pressure in the crank chamber decreases. Then, the pressure applied to the right side of the
and the pressure in the crank chamber decreases. Then, the pressure applied to the right side of the
piston becomes greater than the pressure applied to the left side of the piston. This compresses the spring
and tilts the lug plate. As a result, the piston stroke increases and the discharge capacity increases.
(4) When the solenoid control valve opens (the solenoid coil is not energized), the difference in pressure
disappears. Then, the pressure applied to the left side of the piston becomes the same as the pressure
applied to the right side of the piston. Thus, the spring elongates and eliminates the tilt of the lag plate. As
a result, there is a small piston stroke and the discharge capacity decreases.
*1 Suction Passage *2 Crank Chamber
*3 Piston *4 Discharge Passage
*5 Solenoid Control Valve *6 Air Conditioning Amplifier Assembly
Crank Chamber Pressure + Spring
*a *b Piston Stroke: Small
Force
(1) The refrigerant in the crank chamber, which varies the capacity of the compressor, returns to the intake
chamber through a valve and is compressed by the compressor. The variable CS valve is located between
the crank chamber and the intake chamber. The opening amount of the variable CS valve is reduced
when the capacity is being varied to set the amount of refrigerant in the crank chamber to only the very
minimum amount necessary for control, thus reducing the power required to drive the compressor.
*1 Variable CS Valve - -
*a From Crank Chamber *b To Intake Chamber
Refrigerant Flow - -
(1) Refrigerant inlet pressure is applied to the top of the variable suction side throttle, and crank chamber
pressure is applied to the bottom of the variable suction side throttle.
(2) The pressure difference moves the variable suction side throttle up and down, expanding and contracting
the refrigerant inlet passage.
(3) When the refrigerant flow is at its maximum, the refrigerant inlet pressure is greater than the crank
chamber pressure. This causes the variable suction side throttle to move down, fully opening the
refrigerant inlet passage and lowering the refrigerant inlet resistance.
(4) When the amount of refrigerant flow is controlled, the crank chamber pressure is greater than the
refrigerant inlet pressure, raising the variable inlet throttle to contract the flow passage.
(5) These controls suppress noise by reducing pulsation from the refrigerant inlet.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005IIG
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: HEATING / AIR CONDITIONING: AIR CONDITIONING SYSTEM: ROOM TEMPERATURE SENSOR (COOLER
THERMISTOR);; 2013 MY RAV4 [12/2012 - ]
(b) The cooler (room temperature sensor) thermistor detects the front room temperature based on changes
in the resistance of its built-in thermistor. This signal is used by the air conditioning amplifier assembly.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005IIH
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: HEATING / AIR CONDITIONING: AIR CONDITIONING SYSTEM: AMBIENT TEMPERATURE SENSOR
(THERMISTOR);; 2013 MY RAV4 [12/2012 - ]
Air Mix MAX COLD to MAX HOT*1 C - D - E Varies the mixture ratio of the fresh air and the recirculation
Control Temp. Setting*2: 16 °C (61 (C' - D' - air in order to regulate the temperature continuously from
Damper °F) to 32 °C (90 °F) E') HOT to COLD.
Mode Air blows out of the footwell register duct, rear footwell
Control FOOT H, I register duct and side register. In addition, air blows out
Damper slightly from the front defroster.
Air blows out of the center register, side register, footwell
BI-LEVEL F, I
register duct and rear footwell register duct.
FACE F, K Air blows out of the center register and side register.
SOLAR SENSOR
1. CONSTRUCTION
(a) On models with automatic air conditioning system, a solar sensor (automatic light control sensor) is provided.
(b) The solar sensor (automatic light control sensor) consists of a photo diode, 2 amplifier circuits for the solar
sensor (automatic light control sensor) and a frequency converter circuit for the light control sensor.
(c) The solar sensor (automatic light control sensor) detects (in the form of changes in the current that flows
through the built-in photo diode) the changes in the amount of sunlight from its LH and RH sides (2
directions) and outputs these sunlight strength signals to the air conditioning amplifier assembly.
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: HEATING / AIR CONDITIONING: AIR CONDITIONING SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 -
]
GENERAL
1. OUTLINE
(a) Air Conditioning System
(1) An automatic air conditioning system or a manual air conditioning system is provided.
(2) The automatic air conditioning system uses left and right independent temperature control to
enhance comfort.
2. SPECIFICATIONS
(a) Ventilation and Heater Core
MODEL SPECIFICATIONS
K70-10.5T*1
Motor Type
K70-10T*2
Blower with Fan Motor Assembly
Fan Type Semi Sirocco
Fan Size (Dia. x H) 155 mm x 70 mm (6.10 in. x 2.76 in.)
MODEL SPECIFICATIONS
7SES17*1
Cooler Compressor Assembly
7SAS17*2
3. MAIN FEATURES
(a) The air conditioning system has the following features:
The neural network control is used so passengers can finely control the air
conditioning for maximum comfort.*1
A pollen-removal type clean air filter, which has a pollen-removal effect, is used.*1
The manual blower control has 7 steps and automatic blower control has 31 steps
High
to allow precise control.*1
Performance
The blower control has 4 steps.*2
The system contains a PTC heater (quick heater assembly) that heats the air that
has passed through the heater radiator unit sub-assembly to ensure proper heater
performance.
A bus connector with a built-in IC is used in a lightweight wire harness design to
allow a reduced number of wires.
Lightweight*1
The use of this connector means that pulse pattern type servo motors can be
used.
A blower motor with a built-in blower motor controller is used to achieve a compact
Compact
construction.*1
The following parts are used to ensure high cooling performance while achieving a compact
and lightweight construction:
4. PRECAUTION
(a) Ignition Switch Expressions
(1) The type of ignition switch used on this model differs depending on the specifications of the vehicle.
The expressions listed in the table below are used in this section.
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005IIO
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: HEATING / AIR CONDITIONING: AIR CONDITIONING SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 -
]
PARTS LOCATION
*7 ECM - -
Models with Manual Air Conditioning Models with Automatic Air Conditioning
*A *B
System System
*1 No. 2 Heater Control Sub-assembly *2 No. 1 Heater Control Sub-assembly
Solar Sensor (Automatic Light Control
*3 No. 3 Heater Control Sub-assembly *4
Sensor)
Sensor)
*5 Combination Meter Assembly *6 Air Conditioning Amplifier Assembly
Cooler (Room Temp. Sensor)
*7 *8 Eco Mode Switch
Thermistor
*9 Air Conditioning Control Assembly - -
COMBINATION METER
1. SYSTEM CONTROL
(a) Operating Condition
Eco Driving Indicator starts to operate when all of the following conditions are met:
Eco Driving Indicator stops operation when any of the following conditions is met:
Drive mode is any other mode except Normal or ECO mode.
2. FUNCTION
(a) Buzzer Function
(1) The table below shows the warning and reminder functions of the buzzer in the combination meter
assembly:
ITEM
HINT:
The buzzer function differs by vehicle specification.
(1) The multi-information display can be switched by operating the DISP switch located on the steering pad
switch assembly.
(2) The multi-information display indicates as follows:
DISPLAY OUTLINE*1
In the cruise information display, 6 types of information can be displayed:
Water
Temperature The engine coolant temperature date are displayed with bar graph.
Gauge
The Eco Driving Indicator Light can be set up from this screen. The customization display is
Customization*2 available only while the vehicle is stopped. If vehicle movement is detected during setup, the
setup will be canceled automatically.
HINT:
*1: The items displayed differ by vehicle specification.
*2: When the ECO driving indicator zone display is selected by customization function.
The cruise information display can be switched by operating the DISP switch. The counter can be reset
by pressing and holding the DISP switch for 0.8 seconds or more.
NO. CONDITION
1 The DISP switch is operated for less than 0.8 seconds.
2 The DISP switch is operated for 0.8 seconds or more to reset.
DISPLAY OUTLINE
Water
The engine coolant temperature date are
Temperature
displayed with bar graph.
Gauge
ECO Driving
Eco driving ratio based on acceleration is
Indicator
shown with a bar graph.
Zone Display
(1) The operating diagram of Eco Driving Indicator is as follows:
(2) When the ECM, using information (such as vehicle speed, accelerator pedal depressed volume, engine
speed signal (engine RPM data), and so on), calculates that the vehicle is driven in an Eco-friendly
manner, it turns on Eco Driving Indicator Light and shows the bar graph of ECO Driving Indicator Zone
Display within Zone of Eco driving.
(3) When the ECM calculates that the acceleration exceeds Zone of Eco driving, it turns off Eco Driving
Indicator Light and blinks the right side of ECO Driving Indicator Zone Display.
(4) The operation of Eco Driving Indicator is as follows:
VEHICLE CONDITION ECO DRIVING INDICATOR ZONE DISPLAY ECO DRIVING INDICATOR LIGHT
(5) Eco Driving Indicator can be deactivated in the following ways: Eco Driving Indicator Light can be
deactivated from Eco Driving Indicator Light customization display of the multi-information display.
(2) When the vehicle speed exceeds 20 km/h (12.4 mph), the buzzer sounds only 1 time to remind the fact
that the seat belt is unbuckled. After 30 seconds, the buzzer sounds intermittently to emphasize the fact
that the seat belt is unbuckled. After 9.6 seconds, the sound changes for emphasis. The sound continues
for 20 seconds. Once a buzzer begins to sound, it will continue until the seat belt is buckled or the ignition
switch is turned off.
HINT:
Upon receiving a request from a user who cannot wear a seat belt for a special reason, the buzzer warning
can be canceled using the Techstraem. For details, refer to the Repair Manual.
The occupant detection sensors are installed on brackets connecting the seat rail and the seat
frame. The resistance values of these sensors, which vary in accordance with the distortion that
acts on the brackets, are output to the occupant detection ECU.
The occupant detection ECU constantly monitors the weight on the front passenger seat, and
makes a judgment in accordance with the signals from the occupant detection sensor and the
state of the front passenger seat belt buckle switch.
The occupant detection ECU transmits the signals to the center airbag sensor assemby.
3. FAIL-SAFE
(a) ECO Driving Indicator
(1) When any of the following conditions are met, Eco Driving Indicator Light is turned off and ECO Driving
Indicator Zone Display is stopped:
GENERAL
1. OUTLINE
(a) An analog display type combination meter assembly is used.
(b) A meter ECU and a buzzer are enclosed in the combination meter assembly. This ECU maintains
communication with other ECUs through the Controller Area Network (CAN).
(c) A front seat belt warning function is provided. If the front seat belt is not buckled, this system blinks the seat
belt warning light and sounds the buzzer as a reminder.
(d) Eco Driving Indicator lets the driver know whether the vehicle is being driven in an eco-friendly manner using
Eco Driving Indicator Light and ECO Driving Indicator Zone Display* in multi-information display.
HINT:
*: When the ECO Driving Indicator Zone Display is selected by customization function. For details, refer to the
Repair Manual.
*A Hi-grade (Models with LDA) *B High-grade (Models without LDA)
*C Standard-grade - -
HINT:
The diagrams shown above are for describing the new car features. They may differ from the actual design. If
the LEDs malfunction, the entire combination meter assembly must be replaced. For details, refer to the
Repair Manual.
2. MAIN FEATURES
(a) Liquid Crystal Display (LCD)
(1) An LCD is positioned on the combination meter assembly, and various displays are shown in each area to
provide information to the driver.
3. PRECAUTION
(a) The type of ignition switch used on this model differs depending on the specifications of the vehicle. This
expressions listed in the table below are used in this section.
SYSTEM DIAGRAM
ECU INPUT SIGNAL
HINT:
The input signals differ by vehicle specifications.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005IIS
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: METER / GAUGE / DISPLAY: METER / GAUGE SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 - ]
PARTS LOCATION
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: CRUISE CONTROL: CRUISE CONTROL SYSTEM: CRUISE CONTROL;; 2013 MY RAV4 [12/2012 - ]
CRUISE CONTROL
1. FUNCTION OF MAIN COMPONENTS
COMPONENT FUNCTION
ON/OFF
Turns on/off the power to the cruise control system.
Button
A cancel signal can be output to the ECM through the operation of this
Cancel
switch.
Cruise Control
Main Switch The acceleration function and resume control function can be performed by
Assembly +RES operating this switch. A signal is output to the ECM when this switch is
operated.
The deceleration function and set control function can be performed by
-SET operating this switch. A signal is output to the ECM when this switch is
operated.
Detects the vehicle speed and transmits a signal via the skid control ECU to
Speed Sensor
the ECM.
Throttle
Adjusts the throttle valve to the limiter position in accordance with signals
Control
from the ECM.
Throttle Body Motor
Assembly Throttle
Position Transmits the throttle valve position information to the ECM.
Sensor
Stop Light Switch Assembly Detects the depressing of the brake pedal and transmits a signal to the ECM.
Illuminates when the ON/OFF button has been pressed to turn
Cruise Main the cruise control system on.
Indicator If the ECM detects a malfunction, this light illuminates in yellow
Combination Light to warn the driver.
Meter Assembly
Cruise SET
Illuminates when the -SET switch on the cruise control main switch
Indicator
assembly has been pressed to set the cruise control system.
Light
Controls the cruise control system in accordance with signals from
the switches and sensors.
ECM
If the ECM detects a malfunction in the cruise control system, it
will store a Diagnostic Trouble Code (DTC).
Transmission Control Switch Detects the shift lever upward or downward position switch operation and
transmits a signal to the ECM.
2. FUNCTION
(a) The cruise control system has the following functions:
FUNCTION OUTLINE
When the ON/OFF button is turned on and the cruise control main switch assembly is pressed
to the -SET direction and released, the ECM stores the vehicle speed in the memory and
Set Control continues to control the vehicle at that speed. The set speed is between 40 km/h (25 mph) and
200 km/h (125 mph). Furthermore, when the cruise control system is running, the cruise SET
indicator light on the combination meter assembly illuminates.
When the cruise control main switch assembly is kept pushed to the -SET direction while the
cruise control system is running, the throttle control motor is energized in the throttle closing
Coast
direction, and the vehicle keeps decelerating. The ECM stores the vehicle speed when the cruise
Control
control main switch assembly is released. From then on, the ECM controls the vehicle speed at
that speed constantly.
When the difference between the actual vehicle speed and the set speed is less than 5 km/h (3
Tap-down
mph), the set speed can be lowered approx. 1.6 km/h (1 mph) each time by operating the
Control
cruise control main switch assembly in the -SET direction quickly within approx. 0.6 seconds.
When the cruise control main switch assembly is kept pushed to the +RES direction while the
cruise control system is running, the throttle control motor is energized in the throttle opening
Accelerator
direction. The vehicle keeps accelerating and the ECM stores the vehicle speed when the cruise
Control
control main switch assembly is released. From then on, the ECM controls the vehicle speed at
that speed constantly.
When the difference between the actual vehicle speed and the set speed is less than 5 km/h (3
Tap-up
mph), the set speed can be increased approx. 1.6 km/h (1 mph) each time by operating the
Control
cruise control switch in the +RES direction quickly within approx. 0.6 seconds.
The low speed limit is the lowest speed that the cruise control system can be set to and is set at
Low Speed
approx. 40 km/h (25 mph). The cruise control system cannot be set below that speed. If the
Limit
vehicle speed drops below that speed while the cruise control system is running, the cruise
Control
control system is canceled automatically.
After the cruise control system is canceled for any reason other than a malfunction or operating
Resume the ON/OFF button, the mode can be resumed and controlled at the set speed by operating the
Control cruise control switch in the +RES direction when the vehicle speed returns above the low speed
limit (approx. 40 km/h [25 mph]).
When the vehicle is traveling uphill using cruise control, automatic transmission control may
cause the transmission to shift down. During shift down control, when the end of uphill travel is
Shift Down
determined, the transmission will shift up after a certain period of time. When the transmission
Control
shifts down during the accelerator control or the resume control, the transmission will shift up
after the accelerator control or the resume control ends.
If any of the following signals is sent to the ECM while the cruise control system is running, the
cruise control system is canceled accordingly:
Stop light switch assembly on signal (depress the brake pedal)
Manual
D position circuit in the parl/neutral position switch assembly off signal (the shift
Cancel
Control lever is moved from D to N).
The 1st, 2nd or 3rd range is selected in the S mode position.
CANCEL switch on signal
ON/OFF button off signal
When any of the following conditions occurs while the cruise control system is running, the set
speed in the memory is cleared to cancel the cruise control system. Furthermore, the cruise
main indicator light turns on in yellow until the ON/OFF button is turned off, and the operation
of the cruise control system is disabled until the ON/OFF button is turned on again.
The stop light switch assembly has an open or short circuit.
The vehicle speed signal is abnormal.
When any of the following conditions occurs while the cruise control system is running, the set
speed in the memory is cleared to cancel the cruise control system. Furthermore, the operation
of the cruise control system is disabled until the ON/OFF button is turned on again.
When any of the following conditions occurs while the cruise control system is running, the set
speed in the memory is cleared to cancel the cruise control system. Furthermore, the cruise
main indicator light turns on in yellow until the ON/OFF button is turned off, and the operation
Automatic of the cruise control system is disabled until the ignition switch is turned off.
Cancel
The stop light switch input signal is abnormal.
Control
The cancel circuit has a malfunction.
When the following condition occurs while the cruise control system is running, the cruise
control system is canceled. The cruise control system can be resumed at the set speed by
operating the cruise control main switch assembly in the -SET or +RES direction providing that
the vehicle speed is above the lower speed limit (approx. 40 km/h [25 mph]).
The vehicle speed falls below the low speed limit (approx. 40 km/h [25 mph]). The
set speed in the memory is maintained.
When the following condition occurs while the cruise control system is running, the cruise
control system is canceled. The cruise control system can be resumed at the set speed by
operating the cruise control main switch assembly in the -SET direction providing that the
vehicle speed is above the lower speed limit (approx. 40 km/h [25 mph]).
The vehicle speed drops more than 16 km/h (10 mph) below the set speed. The set
speed in the memory is cleared.
Other
While the vehicle is being driven under cruise control system, cruise control will be canceled if
Cancellation
the VSC is activated. The set speed in the memory is maintained.
Items
3. DIAGNOSIS
(a) If a malfunction occurs in the cruise control system, the ECM cancels the cruise control system. The ECM
turns the cruise main indicator light in yellow to inform the driver of a malfunction. At this time, the ECM
memorizes the malfunction in the form of a 5-digit Diagnostic Trouble Code (DTC). For details of the DTC,
refer to the Repair Manual.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005IIU
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: CRUISE CONTROL: CRUISE CONTROL SYSTEM: COMBINATION METER;; 2013 MY RAV4 [12/2012 - ]
COMBINATION METER
1. CONSTRUCTION
(a) The combination meter assembly illuminates the indicator lights in accordance with each respective condition.
Illuminates (Yellow) -
Malfunction Occurred
Turns Off -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005IIV
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: CRUISE CONTROL: CRUISE CONTROL SYSTEM: CRUISE CONTROL MAIN SWITCH;; 2013 MY RAV4 [12/2012 -
]
(b) The cruise control main switch assembly is an automatic reset (normally open) type that turns on only when
the switch is being operated and turns off as soon as the driver releases the switch. Furthermore, the
functions of the control switch are active only when the cruise control system has been turned on.
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: CRUISE CONTROL: CRUISE CONTROL SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) The cruise control system is available depending on the model.
(b) The cruise control system is controlled by the ECM.
(c) The cruise control system effects control through the Electronic Throttle Control System-intelligent
(ETCS-i). Once the cruise control system is set to the desired vehicle speed, the throttle valve position is
adjusted automatically to maintain the vehicle speed without depressing the accelerator pedal. The ECM
compares the actual vehicle speed and the set speed. If the vehicle speed is higher than the set speed,
the ECM activates the throttle control motor in the throttle closing direction. If the vehicle speed is lower
than the set speed, the ECM activates the throttle motor in the throttle opening direction.
2. PRECAUTION
(a) Ignition Switch Expressions
(1) The type of ignition switch used on this model differs depending on the specifications of the vehicle.
The expressions listed in the table below are used in this section.
(1) Observe the following precautions when using the cruise control system:
1. Turn the ON/OFF button off when the cruise control system is not being used.
2. Beware of a possible increase in vehicle speed when driving downhill (if the vehicle speed
increases excessively, cancel the cruise control system and shift down to decelerate with
the engine brake).
3. If the cruise main indicator light illuminates in yellow while the cruise control system is on,
first turn the cruise control system off. Then, turn the cruise control system back on. If the
cruise main indicator light continues to illuminate in yellow after performing the above,
there may be a malfunction in the system.
(2) Do not use the cruise control system under the following road and vehicle conditions:
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005IIY
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: CRUISE CONTROL: CRUISE CONTROL SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 - ]
PARTS LOCATION
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: CRUISE CONTROL: LANE DEPARTURE ALERT SYSTEM: LANE DEPARTURE ALERT CONTROL;; 2013 MY
RAV4 [12/2012 - ]
COMPONENT FUNCTION
Captures the road view ahead of the vehicle, detects lane markers on the
driving lane and calculates the radius to the center of the lane, lane
width, lateral deviation and heading angle deviation.
Lane Departure
Receives signals from the ECU and from each sensor and controls the
Warning Camera
lane departure alert system.
Transmits the LDA main indicator light illumination request signal to the
combination meter assembly.
ECM Sends a shift position signal to the lane departure warning camera.
Sends a vehicle speed signal from the speed sensor to the lane departure warning
Skid Control ECU
camera.
Detects on/off status of the system and transmits a signal to the lane departure
LDA Main Switch
warning camera.
Headlight Dimmer
Transmits a turn signal command to the lane departure warning camera.
Switch Assembly
Yawrate Sensor Detects yaw rate and transmits a signal to the lane departure warning camera.
Speed Sensors Transmits a vehicle speed signal to the skid control ECU.
Skid Control Buzzer Sounds to warn the driver in accordance with signals from the lane departure
Assembly warning camera.
2. OPERATING CONDITION
(a) Operating Conditions of Lane Departure Alert System
OPERATION CONDITION
The lane departure warning function is activated when all of the following conditions are met:
The vehicle speed is not between approx. 50 km/h (32 mph) and 220 km/h (138
mph).
Stand-by
A turn signal command is detected.
No lane markers are detected.
This function resumes when the conditions above are removed.
The lane departure alert system is stopped when any one of the following conditions is met:
The lane departure alert system resumes when the following conditions are met:
Stop
The conditions of the start operation above are satisfied.
The lane departure alert system condition is normal.
The ignition switch is turned off and ON again to ensure normal operation, after the
lane departure alert system has been stopped by a system malfunction.
3. FUNCTION
(a) The lane departure warning camera calculates the estimated position which the front wheel will reach
after a few seconds based on the information collected by the lane departure warning camera, vehicle
speeds and front wheel positions. When the lane departure warning camera determines that the front
wheel is about to cross the lane marker, the lane departure warning camera activates the lane departure
alert system, blinks the LDA main indicator light and sounds the skid control buzzer assembly.
(b) The lane departure alert system does not operate if the vehicle approaches the lane marker (but does
not cross it), as long as the vehicle remains parallel with the lane marker.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005IJ0
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: CRUISE CONTROL: LANE DEPARTURE ALERT SYSTEM: COMBINATION METER;; 2013 MY RAV4 [12/2012 -
]
COMBINATION METER
1. CONSTRUCTION
(a) The combination meter assembly illuminates or blinks the LDA indicator lights, and sounds a skid control
buzzer assembly in accordance with the respective condition.
Illuminates Illuminates
Off
(Green) (Green)
Function in Operation (LH Side) -
Illuminates Illuminates
Off
(Green) (Green)
Illuminates
Off Blinks (Yellow)
(Green)
Illuminates
Blinks (Yellow) Off
(Green)
Illuminates
Off Off
(Green)
Malfunction Occurred -
(b) The lane departure warning camera detects lane markers and calculates the radius to the center of the lane,
heading angle deviation, lateral deviation from the center of the lane and the lane width.
HINT:
When one of the following operations is conducted, the lane departure warning camera angle must be
adjusted:
The lane departure warning camera is removed and reinstalled or replaced.
Parts relating to the tire or suspension are replaced or adjusted.
Strong force is applied onto the lane departure warning camera.
For details, refer to the Repair Manual.
(c) By processing the road image data, the lane departure warning camera detects lane markers and calculates
the radius to the center of the lane, heading angle deviation, lateral deviation from the center of the lane and
the lane width.
Lane Departure Warning Camera Calculation
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005IJ2
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: CRUISE CONTROL: LANE DEPARTURE ALERT SYSTEM: LDA MAIN SWITCH;; 2013 MY RAV4 [12/2012 - ]
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: CRUISE CONTROL: LANE DEPARTURE ALERT SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) The lane departure alert system uses a lane departure warning camera to detect lane markers on the
road surface and activates the lane departure warning when needed.
(b) The lane departure alert system also operates on roads with onlyone lane marker.
(c) The lane departure alert system is controlled by the lane departure warning camera.
2. PRECAUTION
(a) Ignition Switch Expressions
(1) The type of ignition switch used on this model differs depending on the specifications of the vehicle.
The expressions listed in the table below are used in this section.
(1) Use the lane departure alert system with clear lane markers.
(2) The lane departure alert system alerts the driver of unintentional deviation from the lane.
(3) Keep the windshield glass clean around the area where the lane departure warning camera is
mounted. The performance of lane departure warning camera assembly may be affected if dirt,
raindrops, condensation or snow is on the windshield glass.
(4) Do not attach stickers or labels, nor affix any ornaments to the windshield glass.
(5) Do not touch lens of the lane departure warning camera. Fingerprints left on the lens may cause
inaccurate detection or non-detection and lane markers may not be detected accurately.
(6) Do not remove the lane departure warning camera. Since the angle of the lane departure warning
camera assembly is precisely adjusted, angle adjustment must be performed after the lane departure
warning camera is reinstalled, otherwise the lane departure warning camera assembly may not
recognize lane markers properly.
(7) Do not subject the lane departure warning camera to strong forces.
(8) When the system detects a malfunction during lane departure alert system operation, the buzzer
sounds, the LDA main indicator light turns green to yellow, and the lane departure alert system
stops operating.
Since this does not interrupt normal driving, keep driving carefully.
When the engine is stopped and started again and the LDA main switch is turned on, the
lane departure alert system can be resumed as soon as the system returns to normal.
If the LDA main indicator light turns from green to yellow, even though these operations
are completed, the system is malfunctioning. Contact a dealer.
(10) Changing tires (including changing to studless tires) or changing suspension parts may lead to a
decline in performance.
(1) If the system cannot recognize lane markers under the following conditions, the system will not
operate:
There are no lane markers on the road, for example, before tollgates
Unclear lane markers
The road surface reflects the bright sunlight
The road surface is a bright color, for example, concrete roads
Brightness changes suddenly, for example, tunnel entrances or exits
In backlight
Roads where gradient changes, on winding roads or on uneven road surfaces
In bad weather
Ice, snow or water puddles is on the road
(2) If the distance between vehicles is extremely short, lane markers may not be recognized correctly.
Maintain an appropriate distance between vehicles.
(3) When the vehicle is parked during hot weather, the system will not operate for a while after the
vehicle starts running. When the temperature in the cabin reaches the appropriate level at which the
lane departure warning camera can operate, the system can be resumed.
(1) Keep the vehicle in the lane by turning the steering wheel appropriately and drive carefully.
The lane departure alert system does not prevent lane deviation. The system only alerts
the driver of lane deviation by displaying a warning message and sounding a buzzer.
When the alarm is activated, operate the steering wheel appropriately to guide the vehicle
back into the lane.
The alarm can be activated while the vehicle is running between approximately 50 km/h
(32 mph) and 220 km/h (138 mph).
(2) The alarm may be activated early or may not be activated depending on conditions around the
vehicle. The driver is required to operate the steering wheel to correct the vehicle path while paying
attention to road conditions and traffic.
When there are any strip-shaped patterns, such as shades, ruts or blurred lane markers
that are no longer used on the road, the system may mistakenly recognize them as lane
markers. Turn the LDA main switch off under such road surface conditions.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005IJ4
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: CRUISE CONTROL: LANE DEPARTURE ALERT SYSTEM: SYSTEM DIAGRAM;; 2013 MY RAV4 [12/2012 - ]
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005IJ5
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: CRUISE CONTROL: LANE DEPARTURE ALERT SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 - ]
PARTS LOCATION
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: GF1A TRANSFER / 4WD / AWD: DYNAMIC TORQUE CONTROL AWD SYSTEM: FOUR WHEEL DRIVE CONTROL;; 2013 MY RAV4
[12/2012 - ]
COMPONENT FUNCTION
Drive force input into the differential is redirected 90 degrees and output to the propeller
Transfer
shaft by the transfer.
Electromagnetic Control
Electromagnetic Distributes drive torque in accordance with the amperage applied by the 4WD ECU
Coupling (Transmission
Solenoid assembly.
Coupling Assembly)
Throttle Position Sensor Detects the throttle valve position and outputs it to the ECM.
Crankshaft Position Sensor Detects the engine speed and outputs it to the ECM.
Steering Sensor Detects the direction and angle of the steering wheel.
Park/Neutral Position Switch Assembly Detects the shift position of the transaxle and outputs it to the ECM.
Stop Light Switch Assembly Detects when the brake pedal is depressed.
Parking Brake Switch Detects when the parking brake is applied.
Differential Lock Switch Switches between Auto (Sport) and Lock modes.
Sport Mode Switch Turns the Sport mode on and off.
Outputs signals such as the shift position signal, Sport mode signal, throttle position
ECM
signal and engine speed signal to the 4WD ECU assembly via CAN communication.
Outputs signals such as the vehicle speed signal and deceleration signal to the
4WD ECU assembly via CAN communication.
Skid Control ECU
Requests torque distribution between the front and rear wheels during
cooperative control with AWD.
Main Body ECU (Multiplex Network Body Outputs signals such as the parking brake signal to the 4WD ECU assembly via CAN
ECU) communication.
Differential Lock
Illuminates to inform the driver that AWD lock mode is engaged.
Indicator Light
Combination Meter
Sport Mode
Assembly Indicator Light Illuminates to inform the driver that Sport mode is engaged.
AWD Warning
Illuminates to warn the driver if a malfunction occurs in the AWD system.
Light
2. SYSTEM CONTROL
(a) Auto Mode
The system ensures start-off performance by optimally distributing engine drive torque to the front and rear wheels.
To prevent the tight corner braking phenomenon from occurring during low-speed cornering, the system reduces the
amount of torque distributed to the rear wheels.
During normal driving, when the system judges that the vehicle is traveling steadily, it reduces the amount of
torque distribution to the rear wheels. This allows the vehicle to operate in conditions similar to front-wheel-drive,
improving fuel economy.
The system optimizes torque distribution to the rear wheels to ensure both excellent straightline acceleration
performance and excellent driving stability while cornering.
Torque distribution to the rear wheels is optimized to ensure operability and stability during turning by judging the
driver's driving operation and the vehicle's driving conditions in accordance with signals from each sensor.
When the vehicle is being driven in gravel or sand and more traction is required, the driver can select Lock mode by
operating the differential lock switch. Thus, this mode achieves optimal control in accordance with the driving conditions
and transmits as much drive torque as possible to the rear wheels, in a mode that is similar to the locked AWD mode.
If there is a possibility that overdriving could damage the powertrain system, engine output may be restricted.
3. FAIL-SAFE
(a) When there is a possibility of causing damage to the drivetrain due to a malfunction in the AWD system or rough driving, the
system illuminates or blinks the AWD warning light to inform the driver and stops AWD control.
(1) When the 4WD ECU assembly judges that the vehicle has stabilized, it resumes AWD mode. If the AWD warning light blinks,
take the following actions without turning the engine off:
4. DIAGNOSIS
(a) Furthermore, the AWD warning light in the combination meter assembly illuminates to inform the driver.
(b) For details of the DTCs that are stored in 4WD ECU assembly memory, refer to the Repair Manual.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PTI
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: GF1A TRANSFER / 4WD / AWD: DYNAMIC TORQUE CONTROL AWD SYSTEM: TRANSFER;; 2013 MY RAV4
[12/2012 - ]
TRANSFER
1. CONSTRUCTION
(a) A side-to-side split transfer case made of aluminum is used to achieve a compact and lightweight
construction.
(b) A unit ball bearing is used for supporting the driven pinion gear to achieve a compact and lightweight
construction.
(c) The ring gear and the transfer ring gear mounting case are joined with splines to achieve a compact
construction.
(d) Drive force input into the differential is redirected 90 degrees and output to the propeller shaft by the
transfer.
(e) The offset between the transfer ring gear and the transfer driven pinion gear is increased, the distance
between the driven pinion bearings is reduced and a small-diameter ring gear mount bearing is used. As a
result, the transfer is easier to install.
Power Flow - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PTJ
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: GF1A TRANSFER / 4WD / AWD: DYNAMIC TORQUE CONTROL AWD SYSTEM: ELECTROMAGNETIC CONTROL
COUPLING;; 2013 MY RAV4 [12/2012 - ]
(b) The outer sides of the main clutch and control clutch are coupled with the front housing. The inner side of the
main clutch is coupled with the shaft, and the inner side of the control clutch is coupled with the cam.
(c) The control clutch is a multiple metal plate type, and the main clutch is a multiple wet plate type.
HINT:
The electromagnetic control coupling cannot be disassembled. Replace the electromagnetic control coupling
assembly as a unit when performing replacement. For details, refer to the Repair Manual.
*1 Front Housing *2 Shaft
*3 Piston *4 Armature
*5 Cam *6 Electromagnetic Solenoid
*7 Control Clutch *8 Main Clutch
2. OPERATION
(a) Not Operating
(1) The drive force is transmitted from the propeller shaft to the front housing. When the electromagnetic
solenoid is not operating, the drive force of the front housing is not transmitted to the shaft because the
solenoid is not operating, the drive force of the front housing is not transmitted to the shaft because the
control clutch is not engaged. Accordingly, the drive force of the propeller shaft is not transmitted to the
rear wheels.
(b) Operating
(1) When the 4WD ECU Assembly energizes the electromagnetic solenoid, it attracts the armature to the
control clutch side. This causes the control clutch to engage and the cam to rotate.
(2) The rotational movement of the cam causes the piston to push on the main clutch, causing the main
clutch to engage. Accordingly, the drive force of the propeller shaft is transmitted to the rear wheels.
*1 Front Housing *2 Shaft
*3 Piston *4 Cam
*5 4WD ECU Assembly *6 Electromagnetic Solenoid
*7 Control Clutch *8 Armature
*9 Main Clutch - -
(3) The amount of drive force that is transmitted to the rear wheels is controlled steplessly by controlling the
amperage that is applied to the electromagnetic solenoid.
*1 4WD ECU Assembly - -
*a Low Amperage *b Piston Travel Distance
Control Clutch Engagement Force:
*c *d High Amperage
Small
Control Clutch Engagement Force:
*e Main Clutch Engagement Force: Large *f
Large
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PTK
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: GF1A TRANSFER / 4WD / AWD: DYNAMIC TORQUE CONTROL AWD SYSTEM: GENERAL;; 2013 MY RAV4
[12/2012 - ]
GENERAL
1. OUTLINE
(a) A GF1A type transfer that is compact and lightweight is used on AWD models.
(b) A dynamic torque control AWD is used on AWD models.
(c) The dynamic torque control AWD is a compact, lightweight and high performance AWD system that
optimally controls the torque distribution to the front and rear wheels using an electromagnetic control
coupling in the rear differential.
(d) The AWD system performs control in cooperation with the brake control system. The 4WD ECU assembly
controls the drive torque distribution to the front and rear wheels in accordance with information
received from the skid control ECU. These controls ensure a smooth acceleration and driving stability. For
details, see the Brake Control/Dynamic Control Systems section.
2. SPECIFICATION
Oil Capacity 0.45 Liters (0.48 US qts, 0.41 Imp. qts)
HINT:
*: The weight shown is the weight of the part fully filled without fluid.
3. MAIN FEATURES
(a) Based on information provided by various sensors, the 4WD ECU assembly controls the amperage applied
to the electromagnetic control coupling in order to transmit an appropriate amount of drive torque to the
rear wheels when needed. The following describes the features and benefits of the dynamic torque
control AWD:
FEATURE OUTLINE
Driving Stability
Achieves stable cornering performance.
Performance
Achieves better fuel economy by transmitting drive torque to the rear wheels when
Fuel Economy
needed, in the amount needed.
(b) A differential lock switch has been provided. This enables the driver to select between the Auto and Lock
modes by operating the switch. The system optimally controls the torque distribution to the front and
rear wheels in the respective modes.
HINT:
*: Tight corner braking phenomenon: a phenomenon in which a AWD vehicle may lurch and decelerate
due to a rotational speed difference between the front and rear wheels, such as during low-speed
cornering in AWD mode.
(c) A Sport mode switch has been provided. This enables the driver to select Sport mode by operating the
switch. The 4WD ECU assembly performs cooperative control with the skid control ECU, ECM and power
steering ECU assembly in addition to AWD control when in Auto mode, thus regulating torque
distribution to the front and rear wheels in order to ensure operability and stability during sporty driving.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PTL
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: GF1A TRANSFER / 4WD / AWD: DYNAMIC TORQUE CONTROL AWD SYSTEM: SYSTEM DIAGRAM;; 2013 MY
RAV4 [12/2012 - ]
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PTM
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: GF1A TRANSFER / 4WD / AWD: DYNAMIC TORQUE CONTROL AWD SYSTEM: PARTS LOCATION;; 2013 MY
RAV4 [12/2012 - ]
PARTS LOCATION
*5 ECM *6 Transfer
*1 Differential Lock Indicator Light *2 Sport Mode Indicator Light
GENERAL
1. OUTLINE
(a) Front Drive Shaft
(1) A tripod type Constant-Velocity Joint (CVJ) is used on the front differential side, and a Rzeppa type CVJ is
used on the front axle side.
(2) A dynamic damper is provided to reduce vibration and noise.
*3 Dynamic Damper - -
*a LH Side *b RH Side
*3 Dynamic Damper - -
*a LH Side *b RH Side
*a LH Side *b RH Side
(1) A tripod type Constant-Velocity Joint (CVJ) is used on the rear differential side, and a Rzeppa type CVJ is
used on the rear axle side. Both the right and left have the same length to ensure straightline stability.
GENERAL
1. OUTLINE
(a) Rear Propeller Shaft (AWD Models)
(2) A tripod type Constant-Velocity Joint (CVJ), which is more compact and lightweight than the conventional
cross-groove type CVJ, is used for the center CVJ. Furthermore, a compact and lightweight shell-cap type
joint is used at each end.
*3 Center Bearing - -
GENERAL
1. OUTLINE
(a) Front Axle
(1) Compact and highly rigid double-row angular ball bearings are used. The double-row angular ball bearings
and the axle hub are integrated to ensure high rigidity, thus achieving excellent driving stability and
braking stability.
(2) The speed sensor rotor is integrated in the bearing inner race.
(3) A 12-point lock nut is used and staked in order to ensure that the axle hub is properly tightened. Once
removed, this nut cannot be reused.
NOTICE:
Do not place magnetized objects close to the surface of the sensor rotor.
Do not allow any iron particles, iron sand, dust, debris or oil to come in contact with the surface of the sensor
rotor.
(1) Compact and highly rigid double-row angular ball bearings are used. The double-row angular ball bearings
and the axle hub are integrated to ensure high rigidity, thus achieving excellent driving stability and
braking stability.
(2) The speed sensor rotor is integrated in the bearing inner race.
(2) The speed sensor rotor is integrated in the bearing inner race.
(3) A 12-point lock nut is used on the AWD models and staked in order to ensure that the axle hub is properly
tightened. Once removed, this nut cannot be reused.
NOTICE:
Do not place magnetized objects close to the surface of the sensor rotor.
Do not allow any iron particles, iron sand, dust, debris or oil to come in contact with the surface of the sensor
rotor.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PTU
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: AXLE AND DIFFERENTIAL: DIFFERENTIAL SYSTEM: REAR DIFFERENTIAL;; 2013 MY RAV4 [12/2012 - ]
REAR DIFFERENTIAL
1. CONSTRUCTION
(a) The electromagnetic control coupling is placed in front of the differential.
(b) A differential carrier and a differential retainer made of aluminum are used for weight reduction.
2. OPERATION
(a) Rear Differential Power Flow
(1) The illustration below shows the flow of power transmitted from the propeller shaft assembly:
*1 Propeller Shaft *2 Front Housing
Power Flow - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PTV
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: AXLE AND DIFFERENTIAL: DIFFERENTIAL SYSTEM: DIFFERENTIAL MOUNT;; 2013 MY RAV4 [12/2012 -
]
DIFFERENTIAL MOUNT
1. CONSTRUCTION
(a) 3-point support is given by the differential support through the cushion mount, thus reducing vibration and
noise.
(b) A differential support made of aluminum is used for weight reduction.
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: AXLE AND DIFFERENTIAL: DIFFERENTIAL SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) A compact and lightweight FD13A differential with an integrated electromagnetic control coupling is used
on AWD models.
(b) The electromagnetic control coupling is controlled by the 4WD ECU assembly. The electromagnetic
control coupling controls the amount of drive torque transferred to the rear wheels.
2. SPECIFICATION
Rear Differential
Oil Capacity 0.5 Liters (0.5 US qts, 0.4 Imp. qts)
SHOCK ABSORBER
1. CONSTRUCTION
(a) A low-pressure (N 2 ) gas sealed front shock absorber assembly is used to achieve both driving stability and
riding comfort.
(b) Internal friction has been reduced, thus allowing the absorber rod to move smoothly.
(c) The initial characteristic of the rebound stopper is set soft in order to ensure comfort when driving over a
bump.
HINT:
To prevent hazardous conditions, make sure to empty the gas from the front shock absorber assembly before
discarding the low-pressure (N 2 ) gas sealed in the front shock absorber assembly. For details, refer to the
Repair Manual.
SUSPENSION ARM
1. CONSTRUCTION
(a) A lightweight and highly rigid closed cross-section type front lower suspension arm sub-assembly is used.
(b) The installation points and the characteristics of the No. 1 and the No. 2 bushes have been optimized to
achieve excellent ride comfort and steering characteristics.
Front - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PTZ
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: FRONT SUSPENSION: FRONT SUSPENSION SYSTEM: STABILIZER BAR;; 2013 MY RAV4 [12/2012 - ]
STABILIZER BAR
1. CONSTRUCTION
(a) The front stabilizer bar is hollow, reducing the weight.
(b) A ball joint is used at both ends of the front stabilizer link assembly. As a result, the ball joint performs
effectively even for slight rolling and maintains a stable roll feeling.
(c) The surface of the front stabilizer bar bush installed in the front suspension cross member sub-assembly has a
saddle shape. This construction, which is embedded into the cross section of the front suspension cross
member sub-assembly, ensures excellent support rigidity.
(d) The front stabilizer bar bush is provided with a dust lip to prevent sand from entering.
(e) The front stabilizer bar bush has a dual construction using the following materials: an outer layer made of
high rigidity ordinary rubber and an inner layer made of low rigidity self-lubricating rubber. Thus, high rolling
rigidity and easy installation are achieved. To reduce friction, a fluorine coating is provided in the bore
diameter of the front stabilizer bar bush.
SUSPENSION SUPPORT
1. CONSTRUCTION
(a) Separate Input Construction Type
(1) A separate input construction type suspension upper support is used. This construction transmits only the
inputs from the shock absorber assembly and the front spring bumper to the body via the suspension
support sub-assembly. Thus, the suspension upper support achieves superior quietness and ride comfort
performance.
The input is transmitted from the front coil spring to the body via the strut mounting bearing.
Because the front suspension support sub-assembly receives no input from the front coil spring,
the rubber can be softened, thus achieving superior quietness and ride comfort.
Through the use of urethane, the front spring bumper has been given a nonlinear stiffness
characteristic (the bumper becomes progressively stiffer during operation), thus both ensuring
rolling rigidity during steering and achieving ride comfort.
COIL SPRING
1. CONSTRUCTION
(a) By optimizing the spring constant of the coil spring, an excellent operational stability is ensured.
(b) A pigtail type front coil spring with differing top and bottom diameters is used, creating a compact and
lightweight construction.
(c) The center axis of the front coil spring is slanted toward the outside of the vehicle compared to the center axis
of the front shock absorber assembly. As a result, friction and lateral force applied to the front shock absorber
assembly are reduced.
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: FRONT SUSPENSION: FRONT SUSPENSION SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) A rigid and compact MacPherson strut type independent suspension is used.
(b) Through the optimal allocation and characteristics of components, the front suspension ensures
excellent riding comfort and controllability.
(c) The suspension geometry has been optimized to achieve excellent driving stability and riding comfort.
(d) The rolling rigidity has been optimized to achieve excellent vehicle stability.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PU3
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: FRONT SUSPENSION: FRONT SUSPENSION SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 - ]
PARTS LOCATION
SHOCK ABSORBER
1. CONSTRUCTION
(a) A low-pressure (N 2 ) gas sealed rear shock absorber assembly is used to achieve both driving stability and ride
comfort.
(b) Internal friction has been reduced, thus allowing the absorber rod to move smoothly.
(c) The spring characteristics of the absorber bush have been optimized, thus achieving a high-quality ride
comfort.
HINT:
To prevent hazardous conditions, make sure to empty the gas from the rear shock absorber assembly before
discarding the low-pressure (N 2 ) gas sealed in the rear shock absorber assembly. For details, refer to the
Repair Manual.
SUSPENSION ARM
1. CONSTRUCTION
(a) The rear trailing arm assembly, upper control arm assembly and No. 2 rear suspension arm assembly use
stamped high-strength sheet steel to achieve weight reduction and high rigidity.
(b) The rear trailing arm assembly uses a bush with an outer tube in order to counter the longitudinal force
effectively and achieve excellent ride comfort.
(c) The upper control arm assembly, No. 1 rear suspension arm assembly and No. 2 rear suspension arm
assembly use bushes with outer tubes on their suspension member sides and ball bushes on their axle sides,
to ensure a high level of support rigidity.
STABILIZER BAR
1. CONSTRUCTION
(a) A highly rigid, solid type rear stabilizer bar is used. The spring constant of the stabilizer bar is set to optimize
the distribution of rolling rigidity between the front and rear of the vehicle, thus achieving a stable vehicle
posture during turning and ensuring a smooth steering feeling.
(b) A ball joint is used between the rear stabilizer link assembly and the rear stabilizer bar. As a result, the ball
joint performs effectively even for slight rolling and maintains a stable roll feeling.
(c) The space between the rear stabilizer link assembly and No. 2 rear suspension arm assembly is cushion-
structured.
(d) A self-lubricating rubber type rear stabilizer bar bush is used. To reduce friction, a fluorine coating is provided
in the bore diameter of the rear stabilizer bar bush.
*1 Rear Stabilizer Link Assembly *2 Rear Stabilizer Bar Bush
*3 Self-lubricating Rubber *4 Fluorine Coating
*5 Rear Stabilizer Bar - -
*a A - A Cross Section - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PU7
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: REAR SUSPENSION: REAR SUSPENSION SYSTEM: COIL SPRING;; 2013 MY RAV4 [12/2012 - ]
COIL SPRING
1. CONSTRUCTION
(a) By optimizing the spring constant of the coil spring, an excellent operational stability is ensured.
(b) Both ends of the coil spring are pigtail-shaped, and made compact and lightweight.
(c) An insulator is provided at both the upper and lower ends to achieve a high level of vibration isolation
performance and ride comfort.
*1 Rear Coil Spring Upper Insulator *2 Rear Coil Spring Lower Insulator
*a Pigtail Shape - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PU8
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: REAR SUSPENSION: REAR SUSPENSION SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) A rigid and compact double-wishbone type independent suspension is used.
(b) The shock absorbers have been placed under the floor and the coil springs have been placed low to
achieve a more spacious cargo area and a lower floor.
(c) The suspension geometry has been optimized to achieve excellent driving stability and ride comfort.
(d) The rolling rigidity has been optimized to achieve excellent vehicle stability.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PU9
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: REAR SUSPENSION: REAR SUSPENSION SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 - ]
PARTS LOCATION
*1 Rear Upper Control Arm Assembly *2 No. 1 Rear Suspension Arm Assembly
*3 No. 2 Rear Suspension Arm Assembly *4 Rear Shock Absorber Assembly
(b) Make sure not to damage the urethane-covered backside of the transmitter (the surface opposite to the side
with the ID code) with anything sharp.*
(c) The transmitter directly measures tire inflation pressure and temperature to see if the vehicle can continue to
run.
(d) The transmitter transmits the measured tire inflation pressure and temperature values to the tire pressure
warning antenna at a frequency of 314.98 MHz.
(e) Depending on the timing of the data transmission, it may take several minutes to receive the data from the
tire pressure warning valve and transmitter.
(f) The ID code is written on the tire pressure warning valve and transmitter.
Models with Transmitter Supplied by Models with Transmitter Supplied by
*A *B
Pacific Industrial Co., Ltd TRW Automotive
*3 Washer *4 Nut
*5 Tire Valve Core *6 Cap
HINT:
The lithium batteries of the tire pressure warning valve and transmitter are non-replaceable. If the lithium
battery is depleted, the tire pressure warning valve and transmitter must be replaced (battery life:
approximately 10 years).
When replacing a tire pressure warning valve and transmitter, the ID codes of each tire pressure warning
valve and transmitters must be registered. If even one of the tire pressure warning valve and transmitters is
replaced, the ID codes of all tire pressure warning valve and transmitters must be registered again. Record all
existing ID codes before beginning the process to enter new ID codes.
To register an ID codes, use the Techstream to enter the ID codes that are indicated on the tire pressure
warning valve and transmitter.
Be careful not to damage the tire pressure warning valve and transmitters when removing and reinstalling
them.
Replace the grommet, valve core, washer and nut with new ones when replacing or removing and reinstalling
the tire pressure warning valve and transmitter. This is necessary to ensure sealing performance.
When replacing a valve cap, use only the specified cap. If an unspecified cap is used, it may seize to the tire
pressure warning valve and transmitter.
For details, refer to the Repair Manual.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PUC
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: TIRE PRESSURE MONITORING: TIRE PRESSURE WARNING SYSTEM: GENERAL;; 2013 MY RAV4
[12/2012 - ]
GENERAL
1. OUTLINE
(a) A direct-sensing type tire pressure warning system is used for some models.
(b) Since tire pressure decreases over time, regular adjustments are necessary. When the tire pressure
warning system detects that the pressure of a tire has dropped lower than the warning threshold, it will
illuminate the tire pressure warning light to warn the driver.
(c) The 5 tire pressure warning valve and transmitters each send the tire inflation pressure, temperature
and ID code information to the tire pressure warning ECU and receiver.*
*: Models with full size spare tire (models with compact size spare tire or puncture repair kit have 4
tire pressure warning valve and transmitters.)
(d) The tire pressure warning ECU and receiver, which consists of a receiver and an ECU, monitors the tire
pressure warning valve and transmitters to detect low tire pressure in each of the 5 tires including the
spare tire*.
HINT:
*: The spare tire is not included on models without full size spare tire.
(e) The operation of the tire pressure warning system includes a warning function, initial check function,
initialization function and diagnosis function.
(f) The transmission cycle with which the information is sent from the tire pressure warning valve and
transmitter to the tire pressure warning ECU and receiver is determined as follows based on the travel
mode and the acceleration sensor built into each tire pressure warning valve and transmitter. Since the
acceleration sensor is used only to determine if the vehicle is being driven, the value of rotational
acceleration is not sent to the tire pressure warning ECU and receiver.
HINT:
*1: When G that is applied to the acceleration sensor is less than 8 G.
*2: When G that is applied to the acceleration sensor is 8 G or greater.
2. PRECAUTION
(a) Ignition Switch Expressions
(1) The type of ignition switch used on this model differs depending on the specifications of the vehicle.
The expressions listed in the table below are used in this section:
EXPRESSION IGNITION SWITCH ENGINE SWITCH
(POSITION) (CONDITION)
(b) The system is disabled in the following conditions (when the condition becomes normal, the system will
work properly):
(1) When all of the tires and wheels that have tire pressure warning valve and transmitters registered
with the tire pressure warning ECU and receiver have not been installed.
(2) When all of the transmitter ID codes are not registered with the tire pressure warning ECU and
receiver.
(3) When the tire pressure is extremely high [380 kPa (55 psi, 3.9 bar) or more].
(4) When the transmitter battery is depleted (battery life: approximately 10 years).
(c) The system may become disabled in the following conditions (when the condition becomes normal, the
system will work properly):
(1) When electric devices or facilities using similar radio wave frequencies are nearby.
(2) When a wireless device or other equipment operating at a similar frequency is in use in the vehicle.
(3) When a window tint that affects the radio wave signals is installed.
(4) When there is a lot of snow or ice on the vehicle, in particular around the wheels or wheel housings.
(8) The spare tire is not within the receivable range of the tire pressure warning ECU and receiver.*
(9) A large metallic object which can interfere with signal reception has been put in the luggage
compartment.*
(d) The tire pressure warning system may not function properly if a tire repair sealant has been used to
repair a flat tire. If this type of sealant has been used, the tire pressure warning valve and transmitter
should be replaced with a new one after repairing or replacing the tire.
(e) The tire pressure warning light may illuminate due to natural pressure loss caused by air passing
through the tires or by changes in tire pressure caused by temperature fluctuations. When adjusting tire
pressure, please be aware of the driving conditions and temperature conditions. The tire pressure
warning light is prone to illuminate especially in late fall and during winter.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PUD
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: TIRE PRESSURE MONITORING: TIRE PRESSURE WARNING SYSTEM: SYSTEM DIAGRAM;; 2013 MY RAV4
[12/2012 - ]
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PUE
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: TIRE PRESSURE MONITORING: TIRE PRESSURE WARNING SYSTEM: PARTS LOCATION;; 2013 MY RAV4
[12/2012 - ]
PARTS LOCATION
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: TIRE / WHEEL: TIRE AND WHEEL SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) 2 sizes of tire are available.
(b) 1 type of steel disc wheel and 2 types of aluminum disc wheels are available.
(c) A compact spare tire and full size spare tire spare tire are available.
2. SPECIFICATION
Tire and Wheel
Wheel Design
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PUG
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE CONTROL SYSTEM: BRAKE CONTROL;; 2013 MY
RAV4 [12/2012 - ]
BRAKE CONTROL
1. FUNCTION OF MAIN COMPONENTS
COMPONENT FUNCTION
Solenoid Relay
(Built into Skid Supplies power to the solenoid valves.
Control ECU)
Change the fluid path based on the signals from the skid control ECU during the
Solenoid Valves operation of the brake control system functions in order to control the fluid
pressure applied to the wheel cylinders.
Master Cylinder
Detects the master cylinder pressure.
Pressure Sensor
Speed Sensors Detect the wheel speed of each of the 4 wheels.
Steering Sensor Detects the steering direction and angle of the steering wheel.
Stop Light Switch Assembly Detects the brake pedal depressing signal.
Parking Brake Switch Assembly Detects the parking brake lever status.
Sport Mode Switch Turns the Sport mode on and off.
Judges the vehicle driving condition based on the signals from each
ECU, sensor and switch, and sends the brake control signals to the
Skid Control ECU (Built into brake actuator.
Brake Actuator Assembly) Requests steering torque assist during cooperative control with EPS.
Requests torque distribution between the front and rear wheels during
cooperative control with AWD.*1
Outputs signals such as the shift position signal, Sport mode signal,
Outputs signals such as the shift position signal, Sport mode signal,
throttle position signal and engine speed signal to the skid control ECU
ECM
via CAN communication.
Controls the engine output based on the signals from the skid control
ECU.
Operates in cooperation with the skid control ECU to control the steering assist
Power Steering ECU Assembly
torque.
Operates in cooperation with the skid control ECU to control the torque
4WD ECU Assembly*1
distribution between the front and rear wheels.
Main Body ECU (Multiplex Outputs signals such as the parking brake signal to the skid control ECU via CAN
Network Body ECU) communication.
Illuminates to alert the driver when the skid control ECU detects a
malfunction in the EBD or brake system.
Brake Warning
Illuminates to alert the driver when the brake fluid level is low.
Light
Illuminates to inform the driver when the parking brake lever is pulled
up.
ABS Warning Illuminates to alert the driver when the skid control ECU detects a malfunction
Light in the ABS.
Blinks to inform the driver when the Auto LSD*2, TRAC or VSC is
Slip Indicator operational.
Combination Light Illuminates to alert the driver when the skid control ECU detects a
Meter malfunction in the brake control function.
Assembly
Auto LSD
Illuminates to inform the driver when Auto LSD is available.
Indicator Light*2
TRAC OFF Illuminates to inform the driver when TRAC OFF Mode or VSC OFF Mode is
Indicator Light*1 selected.
Sport Mode
Illuminates to inform the driver that Sport mode engaged.
Indicator Light
Emits a warning sound to alert the driver when driving while the parking brake is
Buzzer
applied.
2. SYSTEM CONTROL
Electronic Control of Brake Control System
CONTROL OUTLINE
Anti-lock Brake The ABS helps prevent the wheels from locking when the brakes are applied firmly or when
System (ABS) braking on a slippery surface.
Electronic Brake The EBD control utilizes ABS, achieving proper brake force distribution between the front and
Force rear wheels in accordance with the driving conditions. In addition, during braking while
Distribution cornering, the EBD also controls the brake forces of the right and left wheels, helping maintain
(EBD) vehicle behavior.
The primary purpose of brake assist is to provide an auxiliary brake force to assist a driver who
cannot generate a large brake force during emergency braking, thus helping ensure the
vehicle's braking performance.
Brake Assist
If the brake booster malfunctions and the skid control ECU judges that the brake pedal force
applied by the driver is not sufficient to ensure adequate braking force, brake assist is used to
enhance the braking force.
The Auto LSD uses a TRAC to achieve Limited Slip Differential (LSD) capability. The Auto LSD
Auto LSD allows for greater traction control than the TRAC, ensuring startability and traction on sand or
other road surfaces that present high degrees of drive resistance.
Traction Control The TRAC helps restrain the slippage of the drive wheels if the driver depresses the accelerator
(TRAC) pedal excessively when starting off or accelerating on a slippery surface.
Vehicle Stability The VSC helps restrain sideways slippage of the vehicle during a strong front wheel skid or a
Control (VSC) strong rear wheel skid, such as may occur while cornering.
Cooperative
Control with This performs cooperative control with the power steering ECU assembly in order to provide
Electric Power steering assist in accordance with the operating conditions of the vehicle.
Steering (EPS)
Cooperative
This performs cooperative control with the 4WD ECU assembly in order to control the drive
Control with
torque of the front and rear wheels in accordance with the operating conditions of the vehicle.
AWD System
(1) The ABS prevents the wheels from locking during sudden braking or braking on a slippery surface. The
ABS provides the proper braking force when the vehicle slips, thus ensuring vehicle stability and excellent
braking performance.
*A With ABS *B Without ABS
*a Brake Operation - -
(2) During braking while cornering, this function controls the brake force that acts on the left and right
wheels in accordance with the vehicle conditions at that time. This ensures vehicle stability and excellent
braking performance.
Brake Force Control Moment
(1) The Auto LSD achieves the equivalent functions of a Limited Slip Differential (LSD) through the use of a
traction control function. For this reason, the contents of the brake control are the same in both the Auto
LSD and TRAC. When the driver presses the Auto LSD switch, this function achieves the LSD effect by
regulating the hydraulic pressure that acts on the drive wheels and controlling the engine output in
accordance with the amount of pedal effort applied on the accelerator.
(2) The TRAC enhances the start-off performance of the vehicle during low-resistance surface conditions, such
as snow or mud, by restricting the acceleration effort during a start-off in order to prevent the wheels
from spinning.
(3) On the other hand, the Auto LSD tends to enhance the acceleration effort somewhat in order to apply
greater drive torque to the wheel when it is in contact with the ground. Thus, this function helps the
vehicle to become unstuck if a wheel loses its grip, and enhances the vehicle's start-off performance on
high-resistance surface such as gravel roads.
*A With Auto LSD *B Without Auto LSD
*c Braking *d Slipping
(1) The TRAC helps prevent the drive wheels from slipping if the driver depresses the accelerator pedal
excessively when starting off or accelerating on a slippery surface. Simultaneously with the hydraulic
brake control of the drive wheels, the skid control ECU makes a request to the ECM to effect engine
output control. This produces the drive force that suits the driving conditions in order to ensure the proper
start-off acceleration.
*A Without TRAC *B With TRAC
*C AWD Models - -
*1 Engine *2 ECM
*3 Skid Control ECU *4 Brake Actuator
(1) The following are 2 examples that can be considered circumstances in which the tires exceed their lateral
grip limit. The VSC is designed to help control the vehicle behavior by controlling the engine output and
the brakes at each wheel when the vehicle is under one of the conditions indicated below:
*a Front Wheel Skid Tendency *b Rear Wheel Skid Tendency
(2) To determine the condition of the vehicle, sensors detect the steering angle, vehicle speed, vehicle's yaw
rate and vehicle's lateral acceleration, which are then calculated by the skid control ECU.
(3) Whether or not the vehicle is experiencing a front wheel skid is determined by the difference between the
target yaw rate and the vehicle's actual yaw rate. When the vehicle's actual yaw rate is smaller than the
target yaw rate (a target yaw rate is determined based on the vehicle speed and steering angle) that
should be generated when the driver operates the steering wheel, it means the vehicle is making a turn
at a greater angle than the target locus of travel. Thus, the skid control ECU determines that there is a
large front wheel skid tendency.
Actual Locus of Travel (Actual Yaw Locus of Travel Based on Target Yaw
*a *b
Rate) Rate
(4) Whether or not the vehicle is experiencing a rear wheel skid is determined by the values of the vehicle's
slip angle and the vehicle's slip angular velocity (time-dependent changes in the vehicle's slip angle).
When the vehicle's slip angle is large and the slip angular velocity is also large, the skid control ECU
determines that the vehicle has a large rear wheel skid tendency.
Direction of Travel of Vehicle's Center
*a *b Movement of Vehicle
of Gravity
Slip Angle - -
(5) When the skid control ECU determines that the vehicle exhibits a tendency to experience a front wheel
skid or a rear wheel skid, it decreases the engine output and applies the brakes of the front or rear wheels
to control the vehicle's yaw moment. The basic operation of the VSC is described below. However, the
control method differs depending on the vehicle's characteristics and driving conditions.
(6) When the skid control ECU determines that there is a large front wheel skid tendency, it takes
countermeasures in accordance with the extent of that tendency. The skid control ECU controls the
engine output and applies the brakes of the front wheels and the rear wheel on the inner circle of the
turn in order to help restrain the front wheel skid tendency.
(7) When the skid control ECU determines that there is a large rear wheel skid tendency, it takes
countermeasures in accordance with the extent of that tendency. The skid control ECU applies the brakes
of the wheels on the outer circle of the turn and generates an outward moment of inertia in the vehicle in
of the wheels on the outer circle of the turn and generates an outward moment of inertia in the vehicle in
order to restrain the rear wheel skid tendency. Along with the reduction in the vehicle speed caused by
the braking force, excellent vehicle stability is ensured.
(1) Braking when Surface Resistance Differs between Both Sides of Wheels
If the driver suddenly applies the brakes on a road surface with a considerable difference in
friction coefficient between the right and left wheels, the difference in the brake force between
the right and left wheels will cause the vehicle posture to become unstable and create a yaw
moment. In this state, the skid control ECU controls the VSC to stabilize the vehicle posture. At
the same time, the skid control ECU performs cooperative control with the EPS to provide
steering torque assist, which facilitates the driver's steering maneuvers to stabilize the vehicle
posture.
*a Assist Direction *b Yaw Moment during Brake Control
*c Low μ Road *d High μ Road
Brake Force - -
(2) Accelerating when Surface Resistance Differs between Both Sides of Wheels
If the driver suddenly starts off or accelerates on a road surface with a considerable difference in
friction coefficient between the right and left wheels, the slippage of a drive wheel will cause the
vehicle posture to become unstable and negatively affect its acceleration performance. In this
state, the skid control ECU causes the TRAC to control the hydraulic brake of the slipping drive
wheel, and requests the ECM to effect engine output control. At the same time, the skid control
ECU performs cooperative control with the EPS to provide steering torque assist, which facilitates
the driver's steering maneuvers to stabilize the vehicle posture.
Drive Force - -
When the skid control ECU determines a front wheel skid tendency, it controls the VSC to
dampen the front wheel skid. At the same time, the skid control ECU performs the cooperative
control with the EPS to provide steering torque assists, which controls the driver's steering
maneuvers to stabilize the vehicle posture. Steering torque assists are provided to inform the
maneuvers to stabilize the vehicle posture. Steering torque assists are provided to inform the
driver of the front wheel skid (a), and to prevent the driver's excessive turning of the steering
wheel (b). In the assist for preventing excessive turning (b), the skid control ECU increases the
resistance to counter the driver's steering effort, if the driver turns the steering wheel
excessively.
(a) Assist Direction for Informing (b) Assist Direction for Preventing
*a *b
Driver of Front Wheel Skid Excessive Turning
When the skid control ECU determines a rear wheel skid tendency, it controls the VSC to
dampen the rear wheel skid. At the same time, the skid control ECU performs cooperative
control with the EPS to provide steering torque assist, which facilitates the driver's steering
maneuvers in the direction to correct the rear wheel skid.
*a Assist Direction *b Making a Right Turn
A sudden acceleration of the vehicle during cornering may cause a drive wheel to freewheel,
which could cause the front wheels or rear wheels to skid. If the skid control ECU determines
the freewheeling of a drive wheel, a front wheel skid tendency or a rear wheel skid tendency, it
performs cooperative control with the AWD system to optimally control the drive torque
distribution to the front and rear wheels. Furthermore, the skid control ECU controls the TRAC
and the VSC as needed to ensure driving stability and acceleration performance.
3. FAIL-SAFE
(a) If a failure occurs in the skid control ECU, sensors or brake actuator assembly, the system continues effecting
brake control by excluding the failed area and using only the areas that are operating normally.
4. DIAGNOSIS
(a) If the skid control ECU detects a malfunction in the brake control system, the warning lights or indicator light
illuminate. At the same time, a Diagnostic Trouble Code (DTC) is stored in the memory of the skid control
ECU.
(b) This system has a sensor signal check (test mode) function.
(c) For details of DTCs and check function, refer to the Repair Manual.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PUH
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE CONTROL SYSTEM: STEERING ANGLE SENSOR;;
2013 MY RAV4 [12/2012 - ]
(b) The steering angle sensor contains 2 sets of magnetic reluctance elements that detect the rotational
movement of a magnet that is built into the detection gear. Thus, the sensor detects the changes that occur
in the magnetic reluctance elements along with the rotational movement of the detection gear, in order to
detect the rotational movement of the steering wheel.
NOTICE:
Do not remove the steering angle sensor from the spiral cable. If there is a malfunction in the steering angle
sensor, replace the spiral cable with steering angle sensor.
HINT:
When removing and reinstalling the spiral cable with steering angle sensor sub-assembly, it is necessary to
use a special procedure to prevent the center position of the steering sensor from becoming misaligned. For
details, refer to the Repair Manual.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PUI
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE CONTROL SYSTEM: SPEED SENSOR;; 2013 MY
RAV4 [12/2012 - ]
SPEED SENSOR
1. CONSTRUCTION
(a) An active type speed sensor is used. This sensor contains a sensor IC.
(b) The magnet type sensor rotor, which consists of N and S poles that are arranged in a circle, is integrated with
the hub bearing inner race.
2. OPERATION
(a) The active type speed sensor uses a sensor IC to detect magnetic field changes caused when the sensor rotor
rotates, and the sensor outputs the detected information to the skid control ECU as digital pulses (vehicle
speed signal).
(b) To detect the vehicle speed, the frequency of the output pulses is used. Because the active type sensor
outputs digital pulses, it can detect vehicle speeds even when the vehicle is nearly stationary.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PUJ
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE CONTROL SYSTEM: BRAKE ACTUATOR;; 2013 MY
RAV4 [12/2012 - ]
BRAKE ACTUATOR
1. CONSTRUCTION
(a) The brake actuator assembly consists of an actuator portion, a skid control ECU, a solenoid relay, a pump
motor and a master cylinder pressure sensor.
(b) The actuator portion consists of 2 master cylinder cut solenoid valves, 4 pressure holding solenoid valves, 4
pressure reduction solenoid valves, 2 pumps, 2 reservoirs and a master cylinder pressure sensor.
*1 Master Cylinder Pressure Sensor *2 Master Cylinder Cut Solenoid Valve
*3 Pressure Holding Solenoid Valve *4 Pressure Reduction Solenoid Valve
*5 Pump *6 Reservoir
*7 Front Left Wheel Cylinder *8 Rear Right Wheel Cylinder
*9 Rear Left Wheel Cylinder *10 Front Right Wheel Cylinder
*a From Master Cylinder - -
2. OPERATION
(a) ABS and EBD
(1) Based on the signals received from the 4 speed sensors, the skid control ECU calculates the speed of each
wheel and checks the wheel slipping conditions. In accordance with the slipping condition, the skid control
ECU controls each solenoid valve in the brake actuator assembly in order to adjust the fluid pressure of
each wheel cylinder in the following 3 modes: pressure increase, pressure holding and pressure reduction
each wheel cylinder in the following 3 modes: pressure increase, pressure holding and pressure reduction
modes.
(1) In the event of emergency braking, the skid control ECU determines the driver's intention based on the
speed of the pressure increase in the master cylinder determined by the master cylinder pressure sensor
signal. If the skid control ECU judges the need for additional brake assist, pressure is generated by the
pump in the brake actuator assembly and directed to the wheel cylinder to apply a large amount of fluid
pressure.
*1 Master Cylinder Pressure Sensor *2 Master Cylinder Cut Solenoid Valve
*3 Pressure Holding Solenoid Valve *4 Pressure Reduction Solenoid Valve
*5 Pump *6 Reservoir
*7 Front Left Wheel Cylinder *8 Rear Right Wheel Cylinder
*9 Rear Left Wheel Cylinder *10 Front Right Wheel Cylinder
*a From Master Cylinder - -
Brake Actuator Operation in Brake Assist
Pump Off On
HINT:
*: The solenoid valve switches the hydraulic pressure between "open" and "closed" in accordance with the
operating conditions by adjusting continually.
(1) The skid control ECU determines that the vehicle is in a state in which the Auto LSD can operate by using
various sensors and switches to detect the operating conditions of the VSC OFF switch, shift position,
accelerator pedal and brake pedal.
(2) When the vehicle is in a state in which the Auto LSD can operate, the skid control ECU performs hydraulic
pressure control of the wheel cylinder in the wheel with the faster wheel speed, so that the wheel speeds
of the right and left drive wheels will become equal.
(3) The Auto LSD indicator light illuminates when the vehicle is in a state in which the Auto LSD can operate,
and the slip indicator light flashes during Auto LSD control.
(4) If the Auto LSD function operates due to the slippage of the left drive wheel, see the next page for the
operation of the solenoid valves.
NOTICE:
Use the Auto LSD only if a wheel comes off or while driving on a road surface with high driving resistance such
as sand or mud. Do not use the Auto LSD for normal driving. After using the Auto LSD, make sure the Auto
LSD indicator light is off before resuming driving. To operate the VSC OFF switch, make sure the wheels are
not spinning.
*1 Master Cylinder Pressure Sensor *2 Master Cylinder Cut Solenoid Valve
*3 Pressure Holding Solenoid Valve *4 Pressure Reduction Solenoid Valve
*5 Pump *6 Reservoir
*7 Front Left Wheel Cylinder *8 Rear Right Wheel Cylinder
*9 Rear Left Wheel Cylinder *10 Front Right Wheel Cylinder
*a From Master Cylinder - -
Brake Actuator Operation in Auto LSD (Front Left Drive Wheel Slipping)
Pump Off On ← ←
Port
Off (Open) On* ← ←
Master Cylinder Cut Solenoid (A)
Valve Port
Off (Open) ← ← ←
(B)
Port
Port
Off (Open) ← On (Closed) ←
Pressure Holding (C)
Solenoid Valve Port
Off (Open) On (Closed) ← ←
(F)
Port
Off (Open) On (Closed) ← ←
Pressure Holding (D)
Solenoid Valve Port
Off (Open) On (Closed) ← ←
(E)
HINT:
*: The solenoid valve switches the hydraulic pressure between "open" and "closed" in accordance with the
operating conditions by adjusting continually.
(d) TRAC
(1) The fluid pressure generated by the pump is regulated by the master cylinder cut solenoid valve to the
required pressure. Thus, the wheel cylinders of the drive wheels are controlled in the following 3 modes:
pressure increase, pressure holding and pressure reduction modes to control the slippage of the drive
wheels. The pressure holding solenoid valve and the pressure reduction solenoid valve are turned on or off
in accordance with the ABS and EBD operation patterns.
*1 Master Cylinder Pressure Sensor *2 Master Cylinder Cut Solenoid Valve
*3 Pressure Holding Solenoid Valve *4 Pressure Reduction Solenoid Valve
*5 Pump *6 Reservoir
*7 Front Left Wheel Cylinder *8 Rear Right Wheel Cylinder
*9 Rear Left Wheel Cylinder *10 Front Right Wheel Cylinder
*a From Master Cylinder - -
Brake Actuator Operation in TRAC (2WD Models)
Pump Off On ← ←
Port
Off (Open) On* ← ←
Master Cylinder Cut Solenoid (A)
Valve Port
Off (Open) On* ← ←
(B)
Port
Off (Open) ← On (Closed) ←
Pressure Holding (C)
Solenoid Valve Port
Off (Open) ← On (Closed) ←
Off (Open) ← On (Closed) ←
(F)
Port
Off (Open) On (Closed) ← ←
Pressure Holding (D)
Solenoid Valve Port
Off (Open) On (Closed) ← ←
(E)
HINT:
*: The solenoid valve switches the hydraulic pressure between "open" and "closed" in accordance with the
operating conditions by adjusting continually.
*1 Master Cylinder Pressure Sensor *2 Master Cylinder Cut Solenoid Valve
*3 Pressure Holding Solenoid Valve *4 Pressure Reduction Solenoid Valve
*5 Pump *6 Reservoir
*7 Front Left Wheel Cylinder *8 Rear Right Wheel Cylinder
*9 Rear Left Wheel Cylinder *10 Front Right Wheel Cylinder
*a From Master Cylinder - -
Brake Actuator Operation in TRAC (AWD Models)
Pump Off On ← ←
Port
Off (Open) On* ← ←
Master Cylinder Cut Solenoid (A)
Valve Port
Off (Open) On* ← ←
(B)
Port
Off (Open) ← On (Closed) ←
Pressure Holding (C)
Solenoid Valve Port
Off (Open) ← On (Closed) ←
(F)
Port Off
Front Port Off
← ← On (Open)
Brake Pressure Reduction (G) (Closed)
Solenoid Valve Port Off
← ← On (Open)
(J) (Closed)
Port
Off (Open) ← On (Closed) ←
Pressure Holding (D)
Solenoid Valve Port
Off (Open) ← On (Closed) ←
(E)
HINT:
*: The solenoid valve switches the hydraulic pressure between "open" and "closed" in accordance with the
operating conditions by adjusting continually.
(e) VSC
(1) The VSC, by way of the solenoid valves, controls the fluid pressure generated by the pump and applies it
to the brake wheel cylinder of each wheel in the following 3 modes: pressure increase, pressure holding
and pressure reduction modes. As a result, the tendency for front wheel skid or rear wheel skid is
controlled.
(2) In the front wheel skid restraining control, the brakes of the front wheels and the brake of the rear wheel
on the inner circle of the turn are applied. Also, depending on whether the brake is on or off and also
depending on the vehicle conditions, there are circumstances in which the brake might not be applied to
the wheels even if the wheel is targeted for braking. The following diagram shows the hydraulic circuit in
the pressure increase mode, as it controls the front wheel skid condition while the vehicle makes a right
turn. In other operating modes, the pressure holding valve and the pressure reduction valve are turned
on or off in accordance with the ABS and EBD operation patterns.
*1 Master Cylinder Pressure Sensor *2 Master Cylinder Cut Solenoid Valve
*3 Pressure Holding Solenoid Valve *4 Pressure Reduction Solenoid Valve
*5 Pump *6 Reservoir
*7 Front Left Wheel Cylinder *8 Rear Right Wheel Cylinder
*9 Rear Left Wheel Cylinder *10 Front Right Wheel Cylinder
*a From Master Cylinder - -
Brake Actuator Operation in VSC (Front Wheel Skid Restraining)
Pump Off On ← ←
Port
Off (Open) On* ← ←
Master Cylinder Cut Solenoid (A)
Valve Port
Off (Open) On* ← ←
(B)
Port
Off (Open) ← On (Closed) ←
Pressure Holding (C)
Solenoid Valve Port
Off (Open) ← On (Closed) ←
(F)
Port
Off (Open) ← On (Closed) ←
Pressure Holding (D)
Solenoid Valve Port
Off (Open) On (Closed) ← ←
(E)
HINT:
*: The solenoid valve switches the hydraulic pressure between "open" and "closed" in accordance with the
operating conditions by adjusting continually.
(3) In the rear wheel skid restraining control, the brake of the wheels on the outer circle of the turn is
applied. Also, depending on whether the brake is on or off and also depending on the vehicle conditions,
there are circumstances in which the brake might not be applied to the wheels even if the wheel is
targeted for braking. The following diagram shows the hydraulic circuit in pressure increase mode, as it
controls the rear wheel skid condition while the vehicle makes a right turn. In other operating modes, the
pressure holding valve and the pressure reduction valve are turned on or off in accordance with the ABS
and EBD operation patterns.
*1 Master Cylinder Pressure Sensor *2 Master Cylinder Cut Solenoid Valve
*3 Pressure Holding Solenoid Valve *4 Pressure Reduction Solenoid Valve
*5 Pump *6 Reservoir
*7 Front Left Wheel Cylinder *8 Rear Right Wheel Cylinder
*9 Rear Left Wheel Cylinder *10 Front Right Wheel Cylinder
*a From Master Cylinder - -
Brake Actuator Operation in VSC (Rear Wheel Skid Restraining)
Pump Off On ← ←
Port
Off (Open) On* ← ←
Master Cylinder Cut Solenoid (A)
Valve Port
Off (Open) ← ← ←
(B)
Port
Off (Open) ← On (Closed) ←
Pressure Holding (C)
Solenoid Valve Port
Off (Open) On (Closed) ← ←
(F)
Port
Off (Open) On (Closed) ← ←
Pressure Holding (D)
Solenoid Valve Port
Off (Open) ← On (Closed) ←
(E)
HINT:
*: The solenoid valve switches the hydraulic pressure between "open" and "closed" in accordance with the
operating conditions by adjusting continually.
(1) The operation of the solenoid valves under the cooperative control is the same as the TRAC or VSC
operation.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PUK
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE CONTROL SYSTEM: VSC OFF SWITCH;; 2013 MY
RAV4 [12/2012 - ]
(b) On 2WD models, the driver can select the TRAC OFF mode by operating the VSC OFF switch. At the same
time, the Auto LSD turns on, thus enabling the operation of the Auto LSD function.
2. OPERATION
(a) The VSC OFF switch can select 3 modes [Normal mode, TRAC OFF mode (Auto LSD on*) and VSC OFF mode].
(b) Briefly pressing the VSC OFF switch in Normal mode selects the mode (Auto LSD on*).
(c) Pressing and holding the VSC OFF switch for 3 seconds or more with the vehicle stopped selects the VSC OFF
mode, disabling the Auto LSD*, TRAC and VSC functions.
(d) Briefly pressing the VSC OFF switch in the TRAC OFF mode (Auto LSD on*) or VSC OFF mode or turning the
ignition switch off returns to the Normal mode.
*: 2WD models
VSC OFF Switch Operation (Briefly VSC OFF Switch Operation (Press and
Press) Hold for 3 Seconds or More)
(e) The operations of the brake control functions in each mode are as follows:
Normal Mode ○ X ○ - - -
HINT:
○: Controllable
X: Not controllable
*3: Models with Auto LSD driving at 50 km/h (31 mph) or below
*4: The control is performed during braking or while the yaw rate is large.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PUM
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE CONTROL SYSTEM: YAWRATE SENSOR;; 2013 MY
RAV4 [12/2012 - ]
YAWRATE SENSOR
1. CONSTRUCTION
(a) The center airbag sensor assembly incorporates the yawrate and deceleration sensor. The yawrate and
deceleration sensor detects the yaw rate, longitudinal and lateral acceleration of the vehicle and transmits
signals to the skid control ECU via the CAN communication.
Front - -
NOTICE:
After replacing the yaw rate sensor or the skid control ECU, initialization of the yaw rate sensor is required.
For the actual procedure, refer to the Repair Manual.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PUN
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE CONTROL SYSTEM: GENERAL;; 2013 MY RAV4
[12/2012 - ]
GENERAL
1. OUTLINE
(a) The following brake control functions are provided: Anti-lock Brake System (ABS), Electronic Brake force
Distribution (EBD), brake assist, Auto LSD, Traction Control (TRAC) and Vehicle Stability Control (VSC).
(b) The cooperative control with the EPS and AWD system is used.
2. MAIN FEATURES
(a) Cooperative Control with EPS and AWD System
(1) The cooperative control with the EPS and AWD system uses a cooperative control function that performs
integrated control of the brake control system, Electric Power Steering (EPS) system and dynamic torque
control AWD system* in accordance with driving conditions. Thus, the cooperative control with the EPS
and AWD system improves the dynamic performance of the vehicle to run, turn and stop, and ensures
excellent driving stability, driveability and acceleration performance during cornering.
*: AWD models
3. PRECAUTION
(a) Ignition Switch Expressions
(1) The type of ignition switch used on this model differs depending on the specifications of the vehicle. The
expressions listed in the table below are used in this section:
(b) When the brake control system is activated, the brake pedal could shudder. This is a normal occurrence of the
system in operation and should not be considered a malfunction.
(c) The TRAC and VSC functions control brake hydraulic pressure and engine output to ensure vehicle stability.
Therefore, operate the VSC OFF switch (stop the operation of the TRAC and VSC functions) only when it is
necessary.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PUO
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE CONTROL SYSTEM: SYSTEM DIAGRAM;; 2013 MY
RAV4 [12/2012 - ]
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PUP
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE CONTROL SYSTEM: PARTS LOCATION;; 2013 MY
RAV4 [12/2012 - ]
PARTS LOCATION
*A 2WD Models *B AWD Models
Switch)
Center Airbag Sensor Assembly
*15 Yawrate and Deceleration *16 Steering Sensor
Sensor
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: BRAKE SYSTEM (OTHER): BRAKE SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) A plunger type master cylinder is used.
2. SPECIFICATION
Type Tandem
Master Cylinder 20.64 mm (0.81 in.)*1
Diameter
22.22 mm (0.87 in.)*2
*1: LE (Base) grade excluding destination packages for Mexico and Puerto Rico
*2: XLE (Middle) and LIMITED (High) grade or destination packages for Mexico and Puerto Rico
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PUR
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: BRAKE (FRONT): FRONT BRAKE: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) A ventilated disc brake is used.
2. SPECIFICATION
*1: LE (Base) grade excluding destination packages for Mexico and Puerto Rico
*2: XLE (Middle) or LIMITED (High) grade or destination packages for Mexico and Puerto Rico
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PUS
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: BRAKE (REAR): REAR BRAKE: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) A drum-in type solid disc brake is used.
2. SPECIFICATION
Rotor Size (Diameter x Thickness) 281.0 mm x 12.0 mm (11.1 in. x 0.472 in.)
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: PARKING BRAKE: PARKING BRAKE SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) A duo servo inner drum type parking brake is used.
(b) A parking brake with a center lever type operating method is used.
2. SPECIFICATION
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: POWER ASSIST SYSTEMS: POWER STEERING SYSTEM: POWER STEERING CONTROL;; 2013 MY RAV4
[12/2012 - ]
COMPONENT FUNCTION
Changes the rotational force to lateral movement in accordance with
Steering Gear Assembly
the driver's steering operation.
Generates power assist in accordance with a signal received from the
Power Steering Motor
power steering ECU assembly.
Rotation Angle
Sensor (Built into Outputs the rotation angle of the power steering motor to the power
Power Steering steering ECU assembly.
Motor)
Reduces the speed of the power steering motor through the use of a
Reduction Mechanism
Steering worm gear and a wheel gear and transmits it to the column shaft.
Column
Detects the amount of twist of the torsion bar, creates an electrical
Assembly Power Steering
signal based on the torque applied to the torsion bar and outputs the
Torque Sensor
signal to the power steering ECU assembly.
Sport Mode Switch Turns the Sport mode on and off.
Outputs the engine speed signal or Sport mode signal to the power
ECM
steering ECU assembly via CAN communication.
Outputs the vehicle speed signal to the power steering ECU
assembly via CAN communication.
Skid Control ECU
Requests steering torque assist during cooperative control
with EPS.
Power Steering Illuminates to alert the driver when the power steering ECU assembly
Warning Light detects a malfunction in the EPS system.
Combination
Sport Mode Indicator
Meter Illuminates to inform the driver that Sport mode engaged.
Light
Assembly
Emits a warning sound to alert the driver when the power steering ECU
Buzzer
assembly detects a malfunction in the EPS system.
2. SYSTEM CONTROL
Controls of EPS System
CONTROL OUTLINE
Calculates the assist current and assist direction from the steering torque value and the
Basic Control
vehicle speed, and actuates the power steering motor.
Inertia
Ensures the starting movement of the power steering motor when the driver starts to turn
Compensation
the steering wheel.
Control
Friction
Compensation Reduces steering wheel operation friction, improving steering feeling.
Control
Recovery Assists the recovery force during the short interval between the time the driver fully turns
Control the steering wheel and the time the wheels try to recover.
Damper Regulates the amount of assist when the driver turns the steering wheel while driving at high
Control speeds, thus damping the changes in the yaw rate of the vehicle body.
Voltage Boost Boosts the battery voltage in the power steering ECU assembly, and issues the amount of
Control voltage necessary to drive the power steering motor.
System
Estimates the power steering motor temperature based on the amperage and the current
Overheat
duration. If the temperature exceeds the standard, this control limits the amperage to
Protection
prevent the power steering motor from overheating.
Control
Sport Mode
The assist characteristics are switched to achieve a suitable steering feeling for Sport mode.
Control
3. FAIL-SAFE
(a) Fail-safe operation modes are as follows:
Vehicle Speed and Engine Speed Signal Malfunction Limits the assist force.
(b) The DTCs can be read by connecting the Techstream to the DLC3. For details, refer to the Repair Manual.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PUV
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: POWER ASSIST SYSTEMS: POWER STEERING SYSTEM: STEERING GEAR;; 2013 MY RAV4 [12/2012 - ]
STEERING GEAR
1. CONSTRUCTION
(a) Operability is ensured through a lightweight, compact rack and pinion type steering gear assembly.
(b) A light weight has been achieved through a unified aluminum housing unit.
(c) To keep the steering rigidity, the steering gear assembly is installed in the front suspension crossmember sub-
assembly directly without elastic material.
(b) The power steering ECU assembly is integrated into the power steering motor.
(b) The operating range of the power steering motor is 9 V to 16 V.
(c) The power steering motor consists of a rotor, stator, motor shaft and rotation angle sensor.
(d) The torque generated by the power steering motor is transmitted via the joint to the worm gear. This torque
is then transmitted via the wheel gear to the column shaft.
(e) The rotation angle sensor consists of a resolver sensor which excels in reliability and durability. The rotation
angle sensor detects the rotation angle of the power steering motor and outputs it to the power steering ECU
assembly. As a result, the rotation angle sensor ensures efficient EPS control.
Rotor
*3 Column Shaft *4
Stator
Rotation Angle Sensor
*5 Motor Shaft - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PUY
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: POWER ASSIST SYSTEMS: POWER STEERING SYSTEM: REDUCTION MECHANISM;; 2013 MY RAV4 [12/2012
- ]
REDUCTION MECHANISM
1. CONSTRUCTION
(a) This mechanism reduces the speed of the power steering motor via the worm gear and the wheel gear, and
transmits it to the column shaft.
(b) The wheel gear is made of a high strength, low friction and low wear plastic material, thus achieving low noise
and a lightweight construction.
(c) A worm gear supported by ball bearings is used. Also, a torsion spring is provided to ensure the optimal
meshing of the gears at all times.
*5 Worm Gear - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PUZ
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: POWER ASSIST SYSTEMS: POWER STEERING SYSTEM: POWER STEERING TORQUE SENSOR;; 2013 MY RAV4
[12/2012 - ]
(b) The detection ring is mounted on the input shaft and the stub shaft is mounted on the output shaft. The
input shaft and the output shaft are joined by the torsion bar. The detection coils are placed on the outside of
the detection ring to complete an excitation circuit without making contact.
(c) When the steering wheel is turned, the twist that is created in the torsion bar creates a relative displacement
between the detection ring and the stub shaft. The torque sensor outputs this change as an electrical signal
to the power steering ECU assembly.
*1 Input Shaft *2 Torsion Bar
*7 Stub Shaft - -
2. OPERATION
(a) The torque detection circuit built into the power steering ECU assembly calculates the torque sensor 1 output
(VT1) and the torque sensor 2 output (VT2) in accordance with the signals from the 2 detection coils of the
torque sensor.
(b) The power steering ECU assembly detects the steering torque and the steering direction in accordance with
VT1 and VT2.
(c) When the driver does not turn the steering wheel, VT1 and VT2 output a specified voltage (approximately 2.5
V). As long as the specified voltage is output, the power steering ECU assembly determines that steering
torque is not being generated.
(d) When the driver turns the steering wheel to the right or left, VT1 and VT2 change as shown in the graph
below. Based on the changes, the power steering ECU assembly determines the steering torque and steering
direction input by the driver.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PV1
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: POWER ASSIST SYSTEMS: POWER STEERING SYSTEM: SYSTEM DIAGRAM;; 2013 MY RAV4 [12/2012 - ]
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PV2
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: POWER ASSIST SYSTEMS: POWER STEERING SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 - ]
PARTS LOCATION
Sensor
Sensor
*A AWD Models - -
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: STEERING COLUMN: STEERING LOCK SYSTEM: STEERING LOCK CONTROL;; 2013 MY RAV4 [12/2012 -
]
(b) The steering lock ECU detects the position (lock/unlock) of the lock bar and transmits this information to
the certification ECU.
(c) In this system, the certification ECU determines whether to lock and unlock the steering wheel based on
communication with the steering lock ECU. Then, the certification ECU sends the lock or unlock
command signals to the steering lock ECU through the LIN communication. Upon receiving the signals,
the steering lock ECU operates the lock/unlock motor to lock or unlock the steering wheel.
HINT:
It is not possible to replace only the steering lock ECU in the steering lock actuator assembly. Therefore,
if the ECU malfunctions, the entire steering lock actuator assembly must be replaced.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PV4
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: STEERING COLUMN: STEERING LOCK SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) An electrical steering lock system is used on models with smart key system.
(b) In accordance with the use of the smart key system, the steering lock system uses a lock/unlock motor
to lock and unlock the steering wheel.
(c) The steering lock system mainly consists of a steering lock actuator assembly, main body ECU and
certification ECU.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PV5
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: STEERING COLUMN: STEERING LOCK SYSTEM: SYSTEM DIAGRAM;; 2013 MY RAV4 [12/2012 - ]
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PV6
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: STEERING COLUMN: STEERING LOCK SYSTEM: PARTS LOCATION;; 2013 MY RAV4 [12/2012 - ]
PARTS LOCATION
Lock/Unlock Motor
*3 Lock Sensor *4 Engine Switch (Push Start Switch)
Unlock Sensor
Steering Lock ECU
(b) The tilt and telescopic mechanism mainly consists of a tilt and telescopic lever, column bracket, breakaway
bracket and tilt and telescopic steering stoppers. For the tilt and telescopic mechanism, the steering column
main shaft is connected at the serration engagement.
(c) The tilt adjustment range is 4° and the telescopic adjustment range is 40 mm (1.57 in.).
(d) When the tilt and telescopic mechanism is in its locked state, the tilt and telescopic lever at the lock position
causes the cam of the tilt and telescopic steering stopper to tighten the column bracket. This secures the
breakaway bracket, column bracket and column tube, so movement in the tilt direction and in the telescopic
direction is locked.
(e) When the tilt and telescopic mechanism is in its free state, the tilt and telescopic lever at the free position
causes the cam of the tilt and telescopic steering stoppers to loosen the column bracket. This frees the
column tube to move in the tilt direction and in the telescopic direction, enabling adjustment.
Tilt and Telescopic Steering Stopper
*1 Tilt and Telescopic Lever *2
(Cam)
*a Tilt Stroke Stroke 4° *b Telescopic Stroke 40 mm (1.57 in.)
*i Narrow *j Loosen
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PV8
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: STEERING COLUMN: STEERING COLUMN SYSTEM: ENERGY ABSORBING MECHANISM;; 2013 MY RAV4
[12/2012 - ]
2. OPERATION
(a) Primary Collision
(1) When the steering gear assembly moves during a collision (primary collision), the steering intermediate
shaft assembly contracts, thus helping reduce the possibility of the steering column assembly and the
steering wheel protruding into the cabin.
*1 Breakaway Bracket *2 Instrument Panel Reinforcement
Contract - -
(1) When a collision impact is transmitted to the steering wheel (secondary collision), the steering wheel and
the airbag help absorb the impact. In addition, the breakaway bracket separates and the column tube
contracts. At this time, the friction resistance of the sliding portion, which is staked to the column tube,
absorbs the energy. This sequential energy absorbing mechanism helps absorb the impact of the
secondary collision.
*1 Breakaway Bracket *2 Column Tube
*3 Inner Tube *4 Outer Tube
Contract - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PV9
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: STEERING COLUMN: STEERING COLUMN SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) A manual tilt and telescopic mechanism is used.
(b) The steering column assembly uses an energy absorbing mechanism.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005PV0
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: POWER ASSIST SYSTEMS: POWER STEERING SYSTEM: GENERAL;; 2013 MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) A rack and pinion type steering gear assembly is used.
(b) A vehicle speed sensing type Electric Power Steering (EPS) system is used.
(c) The EPS system uses a power steering motor, a reduction mechanism and a power steering torque
sensor that are built into the steering column assembly to generate assist torque, in order to assist the
driver's steering effort.
(d) The EPS system performs control in cooperation with the brake control system. The power steering ECU
assembly controls the assist torque for the power steering motor based on the assist torque request sent
from the skid control ECU. For details, see the Brake Control/Dynamic Control Systems section.
2. MAIN FEATURES
FEATURE OUTLINE
The conventional hydraulic power steering system ordinarily operates the oil pressure pump
using the driving force of the engine. However, the EPS system activates the power steering
Fuel Efficiency
motor only when the driver turns the steering wheel. As a result, no energy is consumed
when the vehicle is traveling in a straight line, enhancing fuel economy.
Simple and A power steering motor, a power steering ECU, a reduction mechanism and a power steering
Compact torque sensor that are contained in the EPS system are built into the steering column
Structure assembly. This achieves more simple structure.
Discontinuance Unlike the conventional hydraulic power steering system, the EPS system excels in
of Oil Pressure serviceability because it does not require pipes, a vane pump, a pulley and power steering
System fluid.
In accordance with the discontinuance of the piping system and the reduction in size of the
Lightweight
system overall, weight reduction has been achieved.
Steering Assist characteristics have been optimized based on the signals from the speed sensor to
Feeling achieve a steering torque feeling that is light at low speeds and effective at high speeds.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005Q6P
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: U760F AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSAXLE SYSTEM: AUTOMATIC TRANSMISSION CONTROL;;
2013 MY RAV4 [12/2012 - ]
COMPONENT FUNCTION
Oil Pump Assembly Provides oil pressure necessary for the transaxle operation.
No. 1 Clutch (C1) Connects the intermediate shaft and the Ravigneaux planetary rear sun gear.
No. 2 Clutch (C2) Connects the intermediate shaft and the Ravigneaux planetary ring gear.
Prevents the Ravigneaux planetary front sun gear and the underdrive planetary carrier from
No. 1 Brake (B1)
turningclockwise or counterclockwise.
No. 2 Brake (B2) Prevents the Ravigneaux planetary ring gear from turning clockwise or counterclockwise.
No. 3 Brake (B3) Prevents the underdrive planetary ring gear from turning clockwise or counterclockwise.
No. 1 1-way Clutch (F1) Prevents the Ravigneaux planetary ring gear from turning counterclockwise.
Change the route through which driving force is transmitted in accordance with the operation
Planetary Gears
of each clutch and brake in order to increase or reduce the input and output speed.
Shift Solenoid Valve SL1 Controls the No. 1 clutch (C1) pressure.
Shift Solenoid Valve SL2 Controls the No. 2 clutch (C2) pressure.
Shift Solenoid Valve SL3 Controls the No. 1 brake (B1) pressure.
Shift Solenoid Valve SL4 Controls the No. 3 brake (B3) pressure.
Counter Gear Speed Sensor Detects the speed of the counter gear.
Input Turbine Speed Sensor Detects the input speed of the transaxle.
Combination Sport Mode Switch Turns the Sport mode on and off.
Switch
Assembly ECO Mode Switch Turns the ECO mode on and off.
Controls engine output and each shift solenoid valve in response to a signal from
each sensor and switch.
ECM
Makes a diagnosis and memorizes the failed section when the ECM detects a
malfunction.
Air Conditioning Amplifier Assembly Detects the air conditioning system operation.
Sport Mode Illuminates when the Sport mode switch is pressed to inform the driver that Sport mode is
Indicator Light active.
ECO Mode Indicator Illuminates when the ECO mode switch is pressed an to inform the driver that ECO mode is
Combination Light active.
Meter
Assembly MIL Illuminates or blinks to inform the driver when the ECM detects a malfunction.
ATF Temperature
Warns the driver by lighting up when the ATF is at a high temperature.
Warning Light
2. SYSTEM CONTROL
Electronic Control of Automatic Transaxle
CONTROL OUTLINE
The ECM sends current to shift solenoid valves SL1, SL2, SL3, SL4 and/or SLU based on signals from
Shift Timing Control
various sensors in order to shift the gears.
Clutch to Clutch Controls the pressure applied directly to the No. 1 Clutch (C1), No. 2 Clutch (C2), No. 1 Brake (B1) and No.
Pressure Control 3 Brake (B3) by actuating the shift solenoid valves (SL1, SL2, SL3 and SL4) in accordance with ECM signals.
Line Pressure Optimal Actuates the shift solenoid valve SLT to control the line pressure in accordance with information from the
Control ECM and the operating conditions of the transaxle.
Powertrain Cooperative Performs both shift control and engine output control in an integrated way, achieving excellent shift
Control characteristics and driveability.
Artificial Intelligence-
Based on the signals from various sensors, the ECM determines the road conditions and the intention of the
shift Control (AI-shift
driver. Thus, an appropriate shift pattern is automatically determined, improving driveability.
Control)
Deceleration Downshift To prevent engine speed from decreasing and thereby maintain the fuel cut, the ECM performs downshifts
Control before the fuel cut ends.
Makes it possible to skip unnecessary shifts, enabling the vehicle to downshift directly from 6th to 3rd or
Direct Downshift Control
from 5th to 2nd, enhancing downshift response when the accelerator pedal is depressed quickly.
The ECM sends current to the shift solenoid valves SL and SLU based on signals from various sensors to
Lock-up Timing Control
engage or disengage the lock-up clutch.
Flex Lock-up Clutch Controls the shift solenoid valve SLU, provides an intermediate mode between the on and off states of the
Control lock-up clutch, and increases the operating range of the lock-up clutch to improve fuel economy.
Multi-mode Automatic The ECM appropriately controls the automatic transaxle in accordance with the shift range selected using
Transmission the shift lever while the shift lever is in S.
High Response Upshift Achieves a crisp and high response upshift using the clutch to clutch pressure control and powertrain
Control cooperative control.
Blipping Downshift Achieves smooth and quick downshift using clutch to clutch pressure control and powertrain cooperative
Control control.
*: Models with shift paddle
Clutch to clutch pressure control is used for shift control. As a result, shift control in 2nd gear or above can be performed
without using a 1-way clutch, making the automatic transaxle lightweight and compact.
Based on the information about transaxle input and output speed, engine torque and other items, the ECM controls
each clutch and brake in accordance with the optimum fluid pressure and timing, in order to shift the gears. The ECM
changes gears using fluid pressure circuits which enable the No. 1 clutch (C1), No. 2 clutch (C2), No. 1 brake (B1) and
No. 3 brake (B3) to be controlled independently, and using the high flow SL1, SL2, SL3 and SL4 shift solenoid valves
which directly control the line pressure. As a result, highly responsive and excellent shift characteristics have been
achieved.
The line pressure is controlled using shift solenoid valve SLT.
Through the use of shift solenoid valve SLT, the line pressure is optimally controlled in accordance with the engine
torque information, as well as with the internal operating conditions of the torque converter and the transaxle.
Accordingly, the line pressure can be accurately controlled in accordance with the engine output, traveling condition and
the ATF temperature, thus achieving smooth shift characteristics and regulating the workload of the oil pump (reducing
unnecessary parasitic losses).
(c) Powertrain Cooperative Control
The engine output is optimally controlled using the Electronic Throttle Control System-intelligent (ETCS-i) in real
time and in accordance with the transient force from the torque converter when the vehicle is launched. This
achieves a suppressed sense of lurching forward, tire slippage suppression and improved responsiveness, ensuring
excellent launch performance.
The ECM determines the gear that is to be selected when the accelerator pedal is released (released completely) in
accordance with the way the accelerator pedal is released (suddenly or slowly) during deceleration. In this way,
unnecessary upshifts are prevented during deceleration, matching the driver's intentions. In addition, unintended
downshifts are prevented when accelerating the vehicle again, achieving smooth acceleration.
Through cooperative control with the Electronic Throttle Control System-intelligent (ETCS-i) and Electronic Spark
Advance (ESA), and electronic control of the engagement and release speed of the clutch and brake hydraulic
pressures, quick response and shift shock reduction have been achieved.
(d) Artificial Intelligence Shift Control (AI-shift Control)
The automatic transaxle gear is determined by the shift pattern, which uses the vehicle speed and accelerator pedal
depression angle.
Additionally, AI-shift control enables the ECM to estimate the road conditions and the driver's intention in order to
automatically control the shift pattern in an optimal manner. As a result, a comfortable ride has been achieved.
AI-shift control includes road condition support control and driver's intention support control.
AI-shift control determines optimal transaxle control based on input signals and automatically changes the shift pattern.
Under road condition support control, the ECM determines from the accelerator pedal depressing angle and the
vehicle speed whether the vehicle is being driven uphill or downhill. To achieve the optimal drive force while driving
uphill, this control prevents unnecessary upshifts. To achieve the optimal engine brake effect while driving downhill,
this control automatically performs downshifts.
(2) Driver's Intention Support Control
The driver's intention is estimated based on the accelerator pedal depression angle and vehicle condition to switch to
a shift pattern that is well-suited to the driver.
When sudden braking is applied in Sport mode, the quick brake downshift control improves re-acceleration response
and engine brake force by downshifting.
(e) Deceleration Downshift Control
The ECM performs downshift control to help prevent the engine speed from decreasing, thus keeping fuel cut control
operating for as long as possible. In this way, fuel economy is improved.
When the vehicle is in 6th gear and starts decelerating, the transaxle downshifts from 6th to 5th, 5th to 4th and 4th to
3rd* before fuel cut control ends so that the fuel cut control can continue operating.
HINT:
*: The operation of 4th to 3rd downshift control is limited when the air conditioning is off.
(f) Direct Downshift Control
For conventional downshift control, when shifting from 6th to 3rd or 5th to 2nd, downshifts use an intermediate gear in
order to achieve smooth acceleration response. In addition to conventional control, direct downshift control is used for
this model. This control skips unnecessary shifts, enabling the vehicle to downshift directly from 6th to 3rd or from 5th
to 2nd.
When the accelerator pedal is depressed quickly, direct downshift control enables direct downshifts with a quick shift
response, skipping unnecessary shifts. Direct downshift control places the emphasis on reducing the time required to
achieve the target gear. Conventional downshift control is used when the accelerator pedal is depressed slowly,
providing smooth acceleration response. As a result, this logic achieves downshift responsiveness in accordance with the
driver's intentions.
(g) Lock-up Timing Control
The ECM uses lock-up timing control in order to improve fuel consumption performance in 2nd or higher when the shift
lever is in D, or when the S6, S5 or S4 range is selected.
D OR S6 S5 S4
1st X X X
2nd ○ ○ ○
3rd ○ ○ ○
4th ○ ○ ○
5th ○ ○ -
6th ○ - -
HINT:
○: Available
X: Not available
During acceleration, partial control of the power transmission between the lock-up clutch and torque converter greatly
boosts transmission efficiency in accordance with the driving conditions, improving fuel economy.
Even when the vehicle is decelerating (the accelerator pedal is released), flex lock-up clutch control operates. As a
result, the fuel-cut area is expanded and fuel economy is improved.
By allowing flex lock-up clutch control to continue operating during gearshifts, smooth torque transmission is obtained.
As a result, fuel economy and driveability are improved.
For flex lock-up clutch control, H infinity (H∞) control theory is used to achieve a high level of system stability and
response to various characteristic changes.
Flex Lock-up Clutch Control Operation
D, S6 S5 S4
1st ○ X X
2nd ○ ○ ○
3rd ○ ○ ○
4th ○* ○* ○*
5th ○* ○* -
6th ○* - -
HINT:
○: Available
X: Not available
The multi-mode automatic transmission is designed to allow the driver to switch between gear ranges. By moving the
shift lever to S and then moving the shift lever toward "+" (forward) or to "-" (backward), the driver can select the
desired shift range. Thus, the driver is able to shift gears with a manual-like feel.
This multi-mode automatic transmission is designed to allow the driver to switch gear ranges;; it is not for manually
selecting single gears.
When the vehicle is being driven at a speed that is higher than the maximum safe speed for a downshift, any attempt
to shift to a lower range by operating the shift lever will not be performed. This is done in order to protect the automatic
transaxle. In this case, the ECM sounds the buzzer in the combination meter assembly twice to alert the driver.
The driver can select S mode by moving the shift lever to S. At this time, the 4th or 5th shift range will be selected
according to the vehicle speed (during AI-shift control, however, the 3rd shift range may be selected).
Under this control, the ECM performs shift control within the usable gear range that the driver selects. As with an
ordinary automatic transaxle, the ECM shifts to 1st gear when the vehicle is stopped.
The shift lever position and the shift range are indicated by the shift indicator light in the combination meter assembly
(the shift range is shown only when the shift lever is in S, and it is not shown when the shift lever is in P, R, N or D).
When the shift lever is in S, the S mode indicator light in the combination meter assembly illuminates. The shift
indicator light indicates the shift range that the driver has selected.
Holding the shift lever toward "+" with the shift lever in S changes the shift range to the S6 range regardless of the
current range (S1 to S5).
In order to prevent an excessive engine speed, a function is used that automatically selects a higher shift range before
the engine speed becomes excessive.
In order to protect the automatic transaxle, a function is used that automatically selects a higher shift range when the
fluid temperature is high.
*a Transition of Shift Ranges *b Shift Pattern
S1 1 1st
The high response upshift control achieves highly responsive upshift operation using clutch to clutch pressure control,
which regulates each clutch and brake quickly and precisely, and by using the powertrain cooperative control, which
optimally regulates engine torque during shifting.
When the shift lever is in D or S, the high response upshift control activates when Sport mode is selected.
(k) Blipping Downshift Control
The blipping downshift control regulates each clutch and brake using the clutch to clutch pressure control, allowing
them to be engaged smoothly and disengaged quickly. In addition, fuel injection volume is increased and engine speed
is boosted by the powertrain cooperative control, thus ensuring proper engine brake force. In this way, a smooth and
quick downshift is achieved.
The blipping downshift control activates by downshifting with the shift lever in S when Sport mode is selected.
3. FUNCTION
(a) Shift Pattern Select System
(1) The driver can select 2 different settings for the shift schedule and AI-shift control.
(2) When the pattern select switch is on (Sport mode), a more aggressive shift schedule and AI-shift tuning are selected for
sporty driving.
(3) When Sport mode is selected with the shift lever in D, the shift schedule is changed to Sport and driver's intention support
control, quick brake downshift control and high response upshift control are operated. As a result, the system determines the
driver's intention, thus enabling a dynamic drive on winding roads even in the D range. In addition, when Sport mode is
selected with the shift lever in S, the blipping down shift control is activated in addition to the controls mentioned above.
Control Condition
HINT:
○: Applicable
5. DIAGNOSIS
(a) When the ECM detects a malfunction, the ECM records the malfunction and memorizes the information related to the fault.
Furthermore, the ECM illuminates or blinks the MIL in the combination meter to inform the driver.
(b) The ECM will also store the Diagnostic Trouble Codes (DTCs) of the malfunctions. The DTCs stored in the ECM are output to the
Techstream via the DLC3.
(c) For details, refer to the Repair Manual.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005Q6Q
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: U760F AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSAXLE SYSTEM: TORQUE CONVERTER;;
2013 MY RAV4 [12/2012 - ]
TORQUE CONVERTER
1. CONSTRUCTION
(a) A compact, lightweight and high-capacity torque converter is used.
(b) This torque converter has optimally designed impeller configuration and fluid passages, resulting in
substantially enhanced transmission efficiency to ensure good starting, acceleration and fuel economy.
(c) Furthermore, a hydraulically-operated lock-up mechanism, which cuts power transmission losses caused by
slippage at medium and high speeds, is used.
OIL PUMP
1. CONSTRUCTION
(a) The oil pump is operated by the torque converter. The oil pump lubricates the planetary gear units and
supplies operating fluid pressure for hydraulic control.
(b) The pump cover is made of aluminum to reduce weight.
PLANETARY GEAR
1. CONSTRUCTION
(a) A 6-speed configuration has been achieved by using 2 planetary gear units, creating a 6-speed automatic
transaxle.
(b) A Ravigneaux type planetary gear unit is used as the rear gear unit. The gear unit consists of pairs of sun
gears (front and rear) and planetary pinion gears (long and short) with different diameters within a single
planetary gear.
(c) A centrifugal fluid pressure canceling mechanism is used in the No. 1 clutch (C1) and No. 2 clutch (C2) that
are applied when shifting between 1st to 6th gears.
(d) The shapes of the grooves in the clutches and brake linings have been optimized in order to reduce drag.
Pinion Gear (Underdrive Planetary Gear Ring Gear (Underdrive Planetary Gear
*7 *8
Unit) Unit)
Sun Gear (Underdrive Planetary Gear
*9 Input Shaft *10
Unit)
2. OPERATION
(a) Transaxle Power Flow
1st Gear (Shift Lever in D or in S6, S5, S4, S3 or S2 Range)
Input Operates
Input Operates
Input Operates
Input Operates
5th Gear (Shift Lever in D or S)
Input Operates
Input Operates
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005Q6T
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: U760F AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSAXLE SYSTEM: CENTRIFUGAL FLUID
PRESSURE CANCELING MECHANISM;; 2013 MY RAV4 [12/2012 - ]
(b) The clutch shifting operation is affected not only by the valve body controlling fluid pressure but also by the
centrifugal fluid pressure from the fluid that is present in the clutch piston oil pressure chamber (chamber A).
The centrifugal fluid pressure canceling mechanism uses chamber B to reduce the effects of the centrifugal
fluid pressure caused by the fluid in chamber A. As a result, smooth shifting with excellent response is
achieved.
Chamber A Chamber B
(c) Chamber B is filled by fluid supplied to the shaft for lubrication. As a result of filling chamber B, the same
amount of fluid pressure is present on both sides of the piston due to centrifugal force. This cancels the effects
of fluid pressure on the piston caused by centrifugal force. Accordingly, it is not necessary to discharge the
fluid through the use of a check ball, and highly responsive and smooth shifting characteristics are achieved.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005Q6U
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: U760F AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSAXLE SYSTEM: TRANSMISSION VALVE
BODY;; 2013 MY RAV4 [12/2012 - ]
(b) Shift solenoid valves SL1, SL2, SL3 and SL4 are high flow linear solenoid valves that can supply more
pressure than conventional ones. These shift solenoid valves control engagement elements by directly
regulating the line pressure without using a pressure regulation valve (control valve) or a pressure reduction
valve (solenoid modulator valve). Thus, the number of valves and the length of the valve body fluid passage
have been reduced, the shifting response has been increased and shift shock has been minimized.
(c) Shift solenoid valve SL is a 3-way solenoid valve.
(d) A filter is provided at the tip of the solenoid valve to further improve operational reliability.
*1 Filter - -
*a Off Condition *b On Condition
Drain Control Pressure
Modulated Pressure - -
(b) The ATF temperature sensor is used for hydraulic pressure control. This sensor is used for fine-tuning the
pressure used to operate the clutches and brakes. This helps to ensure smooth shift quality.
(b) The input turbine speed sensor detects the input speed of the transaxle. The No. 2 clutch piston is used as
the timing rotor for this sensor.
(c) The counter gear speed sensor detects the speed of the counter gear. The counter drive gear is used as the
timing rotor for this sensor.
(d) A Hall type speed sensor consists of a magnet and a Hall IC. The Hall IC converts the changes in the magnetic
flux density that occur through the rotation of the timing rotor into an electric signal, and outputs the signal
to the ECM.
Engine Side - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005Q6Y
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: U760F AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSAXLE SYSTEM: ATF WARMER;; 2013
MY RAV4 [12/2012 - ]
ATF WARMER
1. CONSTRUCTION
(a) The ATF warmer uses engine coolant that has been warmed by the engine to warm up the ATF quickly and to
keep the ATF temperature higher (within limits). Consequently, the friction losses of the automatic transaxle
are quickly reduced, thus improving fuel economy.
(b) After warming up the ATF, the engine coolant flows into the ATF warmer to cool down the ATF.
(b) The shift control mechanism consists of a shift lock control unit assembly and a transmission control cable
assembly.
(c) The transmission floor shift lever assembly consists of a transmission control switch, a shift lock solenoid and
a shift lock control ECU.
ATF - -
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005Q72
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: U760F AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSAXLE SYSTEM: COUNTER DRIVE
GEAR;; 2013 MY RAV4 [12/2012 - ]
(b) A split type piston is used for the C2 piston, achieving a compact design.
(c) A wave spring is used to ensure C2 piston transfer efficiency.
(d) By setting the piston for the No. 3 brake (B3) operation around the counter drive gear, the brake structure
has been made more compact.
ATF STRAINER
1. CONSTRUCTION
(a) A felt type ATF strainer is used for its light weight, excellent debris capturing ability and increased reliability.
This ATF strainer is maintenance-free.
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: U760F AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSAXLE SYSTEM: GENERAL;; 2013
MY RAV4 [12/2012 - ]
GENERAL
1. OUTLINE
(a) The U760F 6-speed Super Electronically Controlled Transaxle (Super ECT) is used on the AWD models.
(b) An ATF warmer is used in the ATF cooling system.
(e) A shift pattern select system is used to select the driving mode (Normal and Sport). In Sport mode, a
higher level of responsiveness and a linear acceleration feel have been achieved.
2. SPECIFICATION
Automatic Transaxle Assembly
1st 3.300
2nd 1.900
3rd 1.420
5th 0.713
6th 0.608
Reverse 4.148
Fluid Capacity*2 6.5 Liters (6.9 US qts, 5.7 Imp. qts)
HINT:
*1: Counter gear ratio included.
Ravigneaux Planetary Gear Unit No. of Long Pinion Gear Teeth 20
3. PRECAUTION
(a) Ignition Switch Expressions
(1) The type of ignition switch used on this model differs depending on the specifications of the vehicle.
The expressions listed in the table below are used in this section:
SYSTEM DIAGRAM
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005Q77
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: U760F AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSAXLE SYSTEM: PARTS LOCATION;;
2013 MY RAV4 [12/2012 - ]
PARTS LOCATION
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: U760F AUTOMATIC TRANSMISSION / TRANSAXLE: SHIFT LOCK SYSTEM: GENERAL;; 2013 MY RAV4
[12/2012 - ]
GENERAL
1. OUTLINE
(a) A shift lock system consisting of a key interlock mechanism* and a shift lock mechanism is used.
2. PRECAUTION
(a) Ignition Switch Expressions
(1) The type of ignition switch used on this model differs depending on the specifications of the vehicle.
The expressions listed in the table below are used in this section:
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: U760F AUTOMATIC TRANSMISSION / TRANSAXLE: SHIFT LOCK SYSTEM: SHIFT LOCK CONTROL;; 2013
MY RAV4 [12/2012 - ]
COMPONENT FUNCTION
Shift Lock
Locks the shift lever in P.
Solenoid
Shift Lock Controls the shift lock solenoid and the key interlock solenoid based on
Control ECU signals from each switch.
Stop Light Switch Assembly Detects that the brake pedal is depressed.
Key Interlock Solenoid* Disables the key to be pulled out in any position other than P.
2. SYSTEM CONTROL
(a) The shift lock control ECU uses the P detection switch to detect the shift lever position, and receives
input signals from the stop light switch assembly and ignition switch. Upon receiving these signals, the
shift lock control ECU turns on the key interlock solenoid* and the shift lock solenoid in order to release
the key interlock* and shift lock.
3. FUNCTION
(a) Key Interlock Mechanism (Models without Smart Key System)
(1) The key interlock mechanism prevents the key from being pulled out after the ignition switch has
been turned off, unless the shift lever has been moved to P. Thus, the driver is urged to park the
vehicle with the shift lever in P.
(1) The shift lock mechanism prevents the shift lever from being moved to any position other than P,
unless the ignition switch is ON, and the brake pedal is depressed. This mechanism helps to prevent
unintentional acceleration.
(2) A shift lock release button, which manually overrides the shift lock mechanism, is used.
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005Q7B
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: U760F AUTOMATIC TRANSMISSION / TRANSAXLE: SHIFT LOCK SYSTEM: PARTS LOCATION;; 2013 MY RAV4
[12/2012 - ]
PARTS LOCATION
*A Models with Smart Key System *B Models without Smart Key System
Main Body ECU (Multiplex Network
*1 *2 Stop Light Switch Assembly
Body ECU)
Ignition Switch
*7 - -
Key Interlock Solenoid
Last Modified: 03-12-2013 6.4 F Doc ID: NM1000000005Q7A
Model Year: 2013 Model: RAV4 Prod Date Range: [12/2012 - ]
Title: U760F AUTOMATIC TRANSMISSION / TRANSAXLE: SHIFT LOCK SYSTEM: SYSTEM DIAGRAM;; 2013 MY RAV4
[12/2012 - ]
SYSTEM DIAGRAM