FMC Technologies Inc. FMC Technologies Chile Ltda.

400 Highpoint Drive Callao 2970 Office 704

Chalfont, PA 18914 Las Condes, Santiago Chile
United States of America
Phone: 1 215 822 4300
Phone: 56 2 234 4418
Conveying & Processing Equipment
FMC Technologies India Pvt. Ltd. FMC Technologies Inc.
5th Floor, Building No: 9, Mindspace Complex 2# Road No. 1
Hitech City, Madhapur, Hyderabad Changshu Export Processing Zone
Andhra Pradesh, India - 500 081 Changshu, Jiangsu, China 215513
Phone: 86 512 5229 7333

© Copyright 2012
FMC Technologies Inc.
 Contents

1 -2 History

3 Industries Served

4 Types of Work

5 -8 Project Experience

9 -1 0 Installation List

Construction Services &

11-12
After-Market Support
 Experience Technologies

of the Future
With over 100 years of experience in the bulk conveying industry, Through our deep understanding of customers’ businesses and our
dating back to the days of Link-Belt ® , FMC Technologies has developed obsession with high performance, we develop real-world solutions
History of into an internationally recognized engineering, manufacturing, and
construction corporation, supplying material handling systems and
equipment to various industries.
that put even the most daunting challenges within reach.

In addition to providing conveying systems and equipment for new

installations, the C&PE division has an experienced team of highly
The Conveying and Processing Equipment (C&PE) division of FMC skilled engineers dedicated to modifications and refurbishments of
Technologies is committed to providing conceptual development, existing equipment and systems. Our engineers utilize the most
design, procurement, manufacturing, installation, and start-up of a up-to-date computer software applications such as Auto Cad 3D ®
wide array of exceptional quality bulk material handling systems. and Inventor ® .

The C&PE division includes a full force of engineers, sales, marketing, Whether it is performance optimization of existing systems or newly
procurement, project management, construction, customer service, customized turnkey plants, our team of engineers will provide you
and accounting professionals. with the most efficient and cost-effective solutions to meet your
specific material handling or processing needs.
From engineering design through start-up and commissioning, FMC
Technologies has the expertise, experience, and capabilities to fully FMC Technologies’ material handling systems include all structural,
integrate all phases of any material handling project, providing our mechanical, electrical, and controls. Ancillary systems and other
customers with complete solutions. equipment include: crushers, magnets, fire protection, scales, dust
collection and suppression, sampling, and HVAC.
As a world-class supplier of conveying and processing equipment,
FMC Technologies’ work in the industrial sector has included projects Typical materials handled include: coal, limestone, culm, coke, silt,
for clients conducting business in the following areas: ash, gypsum, bagasse, salt, silica, flux, phosphate shale, copper
ore, iron ore, lignite, hazardous waste, refuse derived fuels, wood
• Power waste, biomass, hot lime, logs, bark, and wood chips.
• Mining
• Petroleum
• Cogeneration
• Cement
• Pulp and Paper

Silo Feed Tripper Conveyor

1 Conveying Value and Excellence in Processing. Your System. Your Supplier. 2

 Industries Served Meeting the Challenges
Power Reliability. Improved handling. Less dust. Efficient operations.
Expansion capabilities. These are just a few of the benefits
One of FMC Technologies most widespread areas of of choosing FMC Technologies. We have the experience and
expertise is the design and supply of bulk material expertise to provide innovative solutions for your power needs
handling systems for the power industry. Our systems for today and the future.
convey and process fuels such as coal, coke, wood
chips, waste, and other materials such as limestone New Power Plants
and gypsum.
FMC Technologies is a world leader in providing a full supply
Whether your material is received by rail, water, or of bulk material handling systems and associated services for
road, our systems will provide you with innovative new coal-fired power plants.
technology to unload, feed, crush, sample, weigh,
store, reclaim, and convey to process. Conveying & Processing Expansions
Equipment
FMC Technologies designs, manufactures, and installs Whether it is performance optimization of existing systems
customized systems to suit each customer’s specific or newly customized turnkey plants, our dedicated team of
requirements with full consideration given to the size engineers will provide you with the most efficient and cost-
of the plant, location, transportation facilities, and effective solutions to meet your specific material handling or
special conditions, in order to obtain the highest level processing needs.
of efficiency and greatest economy.
Retrofits
Mining
FMC Technologies’ project experience includes providing viable
Over the years, the mining process and techniques solutions for system upgrades. In addition to replacing aged
Cement
have advanced significantly. FMC Technologies has equipment, FMC Technologies provides: installation, erection,
kept pace with the demands and technologies of field assistance in construction, a safety inspection, as well
FMC Technologies is a leading source for producers of
today. Each step of the process requires specialized as, an analysis of existing equipment.
material in the construction industry. Cement, clinker,
equipment and technical expertise. lime, gypsum, and aggregates are a few materials
that are handled by our systems. Turnkey Solutions
Material handling is a major aspect of metal mining
operations. Material handling equipment is required Our trusted equipment is available for the diverse FMC Technologies serves as a true partner for all your material
for crushing, grinding, transportation from the handling requirements of the construction industry. handling needs. From turnkey engineering, procurement and
mine to the processing plant, sintering, pelletizing, Eliminate problems of sizing, mixing, classifying, construction, to supplying individual equipment, components,
concentrating, stockpiling, reclaiming, stripping and washing, grading, storing, and reclaiming by choosing and replacement parts, to complete modernizations of aged
disposing of overburden, screening, and also removing FMC Technologies. material handling systems.
refuse or tailings from spoil areas.
FMC Technologies works closely with customers from The following list of equipment is engineered and sold as part
To serve the metal mining industries both ferrous the preliminary stages all the way through after-sale of a system or individually.
and non-ferrous, FMC Technologies manufactures care. With FMC Technologies’ knowledge and broad
and provides a complete line of material handling line of material handling systems and processing • Belt Conveyors
equipment and many related processing units. We equipment, our customers achieve efficiency and the • Apron Conveyors
assist our customers in designing complete systems, highest level of performance. • Drag Conveyors
or will design, furnish, and install complete plants • Screw Conveyors
where material handling and processing equipment Pulp and Paper • Apron Feeders
are of a primary importance. Our systems have set
• Belt Feeders
the bar of excellence as an effective way to move Throughout the years, FMC Technologies has been • Rotary Table Feeders
high volumes of heavy, abrasive materials with the recognized as an experienced provider of solutions
assurance of a long service life.
• Vibrating Feeders
for bulk material handling needs in the Pulp and Paper • Pan Feeders
industry. Our extensive experience in this industry, • Bucket Elevators
Petroleum allows for a smooth handling of logs, wood chips,
• Idlers
and bark, while also assuring economical productivity,
• Rack & Pinion Gates
reliability, and optimum performance within the wood
Borger and Jamnager are two examples of projects, • Belt Trippers
yards, wood rooms, and chip storage facilities.
in which, FMC Technologies designed complete • Rotary Plows
petroleum coke handling systems. These systems • Rail Mounted Stackers
Our feeders, conveyors, stackers, elevators, screens,
encompassed belt conveyors, receiving hoppers, • Tire Mounted Stackers
and various related equipment perform important
feeders, transfer towers, storage silos, and truck/ • Radial Stackers
functions in the handling and processing of wood
train loadout facilities. • Linear Stackers
logs, wood chips, hog fuel, straw, pulp, and other
materials, as well as, for handling finished paper rolls • Rotary Car Dumpers
FMC Technologies’ petroleum coke handling systems and other fiber products. FMC Technologies serves the • Telescopic Chutes
significantly reduce operation costs by providing requirements of this important industry through the • Barge Unloaders
solutions that increase production rates utilizing the stages of creative application, design, manufacture, • Dryers
most advanced techniques. and complete erection. • Coolers

3 Conveying Value and Excellence in Processing. Your System. Your Supplier. 4

 Kyger Creek | Cheshire, OH

Project
FMC Technologies was recently selected to design,
supply, and install both the Limestone and Gypsum
Handling Systems at the Kyger Creek power plant.

Experience The Limestone Handling System consists of a receiving

hopper, vibrating feeder, stackout conveyor, reclaim
draw down hoppers and conveyor, vibrating feeder,
and several other pieces of equipment.

The Gypsum Handling System is comprised of, but not

limited to, an overland conveyor, waste cake handling
conveyor, transfer conveyors, transfer structure, belt
FMC Technologies has successfully completed over 300 projects plow, emergency stackout conveyor, diverter gates,
and an enclosed gypsum collecting station.
since 1960. Our knowledge and experience in the bulk material Limestone and Gypsum Handling Systems

handling industry has ranked FMC Technologies as a leading

supplier of conveying and processing equipment.

FMC Technologies prides itself on maintaining project

schedules. From drawing submittals to installation, we
are fully committed to monitoring and controlling each
step of our projects. Our goal is to provide customers Brunner Island | York Haven, PA
with innovative solutions and technologies that go FMC Technologies was chosen to design, supply, and
beyond the challenges of the future. install the Limestone and Gypsum Handling Systems at
Brunner Island.
FMC Technologies provides cost-effective bulk
The Limestone Handling System consists of unloading
material handling systems that will deliver belt feeders, unloading stackout conveyor, telescopic
exceptional results, optimize performance, chute, vibrating pan feeders, reclaim hoppers, reclaim
and maximize profits. conveyor, silo fill conveyor, and other components.

The Gypsum Handling System consists of two transfer

conveyors, three belt filter discharge flop gates, and a
PLC based control system.
Cliffside | Cliffside, NC
Limestone and Gypsum Handling Systems
FMC Technologies was selected to design and supply Coal,
Limestone, and Gypsum Handling Systems at Cliffside.

The Coal Handling System will consist of: four belt feeders,
two belt conveyors, two belt tripper conveyors, two belt
scales, as well as, dust collection and suppression systems.

The Limestone Handling System will be comprised of, but

not limited to: one rail car unloading building, one bottom
discharge rail car system, two belt feeders, one 48” wide Allen Steam Station | Belmont, NC
conveyor, and several other pieces of equipment.
The scope of work for the Allen Steam project was
The Gypsum Handling System will consist of: two emergency to design and supply both the Limestone and Gypsum
dump motorized diverter gates, one collecting conveyor, one Handling Systems.
stockout conveyor, and one belt scale.
Coal, Limestone, and Gypsum Handling Systems The Limestone Handling System consisted of two belt
feeders, belt conveyor, unloading hopper and belt
conveyor, stackout belt conveyor, unloading/stackout
transfer tower, telescopic chute, reclaim feeder, and
various equipment.

The Gypsum Handling System consisted of the design

and supply of the following: two gypsum belt filter
flop gates, collection belt conveyor, transfer belt scale,
Limestone and Gypsum Handling Systems transfer tower, radial stacker, and a telescopic chute.

5 Conveying Value and Excellence in Processing. Your System. Your Supplier. 6

 Mountaineer | Mountaineer, WV Millmerran | Millmerran, Australia
FMC Technologies designed, supplied, and installed FMC Technologies designed and supplied the coal
both the Limestone and Gypsum Handling Systems handling system at the Millmerran plant.
at Mountaineer.
This coal handling system consisted of a total of
The Limestone Handling System consisted of a barge eleven belt conveyors with capacities ranging from
unloading facility, reclaim feeders, reclaim conveyor, 750-1,500 MTPH and one 1,500 MTPH overland belt
unloading feeder and conveyor, transfer tower, and conveyor at a traveling distance of approximately
many other components. one mile long.

The Gypsum Handling System consisted of five This system also incorporated transfer towers, belt
overland conveyors, unloading facility, unloading feeders, belt trippers, emergency reclaim hopper,
belt feeder and conveyor, telescoping discharge traveling stacker, portal reclaimer, belt scales, dust
chutes, transfer towers, transfer tripper conveyor, collection system, and a vibrating feeder.
Limestone & Gypsum Handling System belt scales, dry fog dust suppression, and several Coal Handling System
other components.

Indian River | Millsboro, DE Meizhou Wan| Putian City, China

FMC Technologies designed, supplied, and installed FMC Technologies designed and supplied the Coal
the PRB Coal Handling System at the Indian River Handling System for the Meizhou Wan power plant.
Generating Station.
The Coal Handling System included coal receiving,
The new Coal Handling System was supplied for storage, and reclaim conveyors; transfer towers,
a new stackout and reclaim system and interfaces bucket wheel stacker-reclaimer, and belt trippers.
with existing coal handling equipment.
This system also included vital equipment such as:
Components of the new system included a diverter two sample systems, fire protection, ventilation,
gate, transfer towers, belt conveyors, radial stacker, dust collection and suppression systems, motor
reclaim hoppers, and vibrating feeders. control center, transformers, switchgear, as well as,
electrical control buildings.

PRB Coal Handling System Coal Handling System

Springerville Station| Springerville, AZ Quezon| Mauban, Philippines

FMC Technologies designed and supplied the PRB The scope of work for the Quezon Power project
Coal Handling System, as well as, the Pebble Lime included the design and supply of the coal handling
Handling System at Arizona’s Springerville Unit 3 system.
power plant.
The coal handling system included coal receiving,
The PRB Coal Handling System consisted of storing, and reclaiming conveyors.
belt conveyors, reclaim chain feeders, transfer
towers, telescoping chute, crusher building, radial Some components of this system are eight belt
stacker, bridge-type reclaimer, dust collection and conveyors, three transfer towers, crusher building,
suppression systems. bucket wheel stacker-reclaimer with traveling
tripper, which is used to form two longitudinal coal
The Pebble Lime Handling System included a rail storage piles with a capacity of 200,000 MT.
car unloading building, side car discharger, drag
PRB Coal Handling System and Pebble Lime Handling System chain conveyors, support towers, transfer screw Coal Handling System
conveyors, as well as, PLC and CCTV systems.

7 Conveying Value and Excellence in Processing. Your System. Your Supplier. 8

 Comp. Comp.
General Contractor Owner & Location Type of Work Performed Year General Contractor Owner & Location Type of Work Performed Year

Shaw Stone & Webster, Inc. Duke Energy Coal, Limestone, & Gypsum Handling Allen-Sherman-Hoff EPCOR Power
2012 Bottom Ash Handling System 2004
Charlotte, NC Cliffside, NC Systems Malvern, PA Edmonton, Canada

Bechtel Corporation Prairie State Generation Co. Babcock-Hitachi EPCOR Power

Coal & Limestone Handling Systems 2011 Coal Handling System 2004
Frederick, MD Lively Grove, IL Tokyo, Japan Edmonton, Canada

Washington Group International Reliant Energy - Cheswick SEGA Inc. Kansas City Power & Light
Limestone & Gypsum Handling Systems 2009 Bottom Ash Handling System 2001
Princeton, NJ Springdale, PA Stilwell, KS La Cygne, KS

Salt River Project Salt River Project Raytheon Engineers & Constructors FMC Corporation
Pebble Lime Transfer System 2008 LDR Handling System 2001
Phoenix, AZ Springerville, AZ Englewood, CO Pocatello, ID

Salt River Project Salt River Project Becthel Power Millmerran Power
Coal Tripper Conveyor 2007 Coal Handling System 2001
Phoenix, AZ Springerville, AZ Frederick, MD Millmerran, Australia

Black & Veatch Corporation AEP - Kyger Creek JESCO – Bechtel Power Red Hills Generation
Limestone & Gypsum Handling Systems 2008 Lime Handling & Drying System 2001
Overland Park, KS Cheshire, OH Montgomery, AL Choctaw County, MS

Stone & Webster Construction, Inc. PPL Generation - Brunner Island Stone & Webster Centralia Power Plant
Limestone & Gypsum Handling Systems 2008 Limestone Handling System 2000
Trenton, NJ York Haven, PA Englewood, CO Centralia, WA

Raytheon Engineers & Constructors FMC Corporation

Fluor Chile S.A. Codelco - Gaby Nodule Handling System 2000
Eleven (11) Belt Feeders 2007 Englewood, CO Pocatello, ID
Santiago, Chile South America Santiago, Chile

Kvaerner Metals Radomiro Tomic Mine

Fluor Chile S.A. Minera Yanacocha SRL Copper Ore Handling System 2000
Three (3) 48” Apron Feeders 2007 Chile Calama, Chile
Santiago, Chile South America Lima, Peru

Bechtel Power Meizhou Wan

Shaw Stone & Webster, Inc. Duke Energy - Allen Steam Station Coal Handling System 2000
Limestone & Gypsum Handling Systems 2007 Frederick, MD Putian City, China
Charlotte, NC Belmont, NC

Raytheon Engineers & Constructors Tampa Electric/Big Bend Station

Shaw Stone & Webster, Inc. American Electric Power Limestone & Gypsum Handling Systems 1999
Limestone & Gypsum Handling Systems 2006 Princeton, NJ Hillsborough County, FL
Centennial, CO Mountaineer, WV

SL-FD Flour Daniel Alcoa - Badin Works

NRG Energy, Inc. NRG Huntley Power, LLC Spent Anode Handling System 1999
New Stationary Stackout Conveyor 2006 Greenville, SC Badin, NC
Tonawanda, NY Tonawanda, NY

Foster Wheeler Jiujiang Power Co.

NRG Energy, Inc. NRG Indian River Coal Handling System 1999
PRB Coal Handling System 2006 Clinton, NJ Jiujiang, China
Tonawanda, NY Millsboro, DE

Foster Wheeler Yangcheng Power Co.

Bechtel Power Corporation ConocoPhilips Coal Handling System 1999
Pet Coke Handling System 2006 Clinton, NJ Shanxi, China
Houston, TX Borger, TX

Bechtel Corporation Reliance Jamnager

Sargent & Lundy/Hitachi Council Bluffs Energy Pet Coke Handling System 1998
PRB Coal Handling System 2007 France Gujarat State, India
Chicago, IL Council Bluffs, IA

ARPL Tecnologia Industrial S.A Cementos Lima

Parsons E&C Progress Energy – Asheville Clinker & Cement Handling Systems 1998
Limestone & Gypsum Handling Systems 2005 Peru Lima, Peru
Reading, PA Arden, NC

Bechtel Power Quezon Power

Bechtel Power Corporation Millennium Energy Holdings, Inc. Coal Handling System 1998
PRB Coal & Pebble Lime Handling Systems 2005 Frederick, MD Mauban, Philippines
Frederick, MD Springerville, AZ

Savannah Electric Savannah Electric

Railcar Loadout System 2004
Savannah, GA Plant Kraft, GA

9 Conveying Value and Excellence in Processing. Your System. Your Supplier. 10

 Construction & After-Market &
Field Services Customer Service
FMC Technologies offers complete supervision and We understand that our customers’ equipment must
monitoring of equipment installation from delivery be operating at peak performance at all times. That
through start-up and commissioning on all of our is why we’re fully committed to giving our customers
product lines. value - before, during, and even after the sale. One
of the most important aspects of the services offered
Our experienced field engineers provide on-site, by FMC Technologies is the quick and easy provision
comprehensive instructions to system installers, to of spare parts.
ensure a smooth installation. Hands-on training is also
offered for operating and maintenance personnel. All If you should ever have a need for service of your
construction work is performed by highly-qualified, equipment, you can count on FMC Technologies to
customer-approved subcontractors. Maganese Apron Feeder Tail Shaft Assembly be there. Our understanding of quality is not limited
to providing reliable material handling systems, but
Our field representatives are available to offer a full also offering excellent customer service.
range of field services including site analysis and
equipment inspections to ensure peak performance Our customer service team has over 75 years of
of your equipment, whether it was supplied by FMC experience in the industry. We proudly support all of
Technologies, or by others. Recommendations can our bulk conveying systems by offering replacement
be made for upgrading or improving performance of of worn or damaged parts with high quality parts
more mature facilities. in a timely manner. Once we receive your call, our
team will utilize their knowledge and experience to
If your needs require additional on-site involvement quickly transform a part description into the proper
or single source responsibility for field construction, part number and expedite its delivery to you.
FMC Technologies offers services from construction
management to full turnkey responsibilities including, Our team is anxiously waiting to assist you. There
complete installation, start-up, and commissioning. are a number of convenient ways to order parts or
request service. Please feel free to contact us via our
toll-free telephone number, or place your order by
mail, fax, or e-mail.

FMC Technologies
400 Highpoint Drive
Maganese Apron Feeder Head Shaft Assembly Chalfont PA 18914

Toll-Free Telephone Number | 1 800 336 2647

Fax | 215 996 4513
E-mail | russ.leets@fmcti.com

From limestone and gypsum to coal, waste, ash, gold

ore, and other materials, FMC Technologies holds a
leading position in the material handling industry
throughout the world.

For additional information regarding our conveying

and processing equipment, please contact us via one
of the methods below:

Phone| 215 822 4300

Fax| 215 822 4520
Email| info.mhs@fmcti.com
Web| www.fmcmaterialhandling.com

11 Conveying Value and Excellence in Processing. Your System. Your Supplier. 12