Joy Sizers

Capacity range Mass range Standard output range

< 300 MTPH - < 3 000 MTPH 7-48 tonnes 25/38/50/150/200/250 mm
(< 331 STPH - < 3,310 STPH) (7.7-52.9 tons) (1/1.5/2/6/8/10 in in)
 Sizers

Harnessing the power of industrial technology

to support a sustainable, prosperous future for all

You move the minerals. We make the machines.

The essential minerals you produce power modern technology, facilitate community
growth and move society forward. But these minerals are hard to find and tougher to mine.
Your customers trust you to deliver these resources, so you need an equipment, service and
technology provider you can rely on to help keep your operation productive and efficient.
Together we can focus on operating safely, productively and responsibly.

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 Add crushing longevity and versatility
to your fleet with extended-life sizers
Benefit from superior crushing power
We understand that you need proven and reliable sizers that deliver versatile, high-capacity options for
processing various materials while minimizing dust and waste in the crushing process. These machines help
to increase production with cost-effectiveness using matched velocity technology (MVT) and long-lasting
wear components.

Cost-effective, smart design

Gain efficiencies in your operation with
Joy sizers that feature energy-efficient
helical gear reducers, robust power
transmission components, an automatic
lubrication system, and long lasting wear
components. Smart machine technology
helps you monitor operations and predict
maintenance to maximize uptime. A Torque
Limiting Coupling minimizes damage in the
event of tramp metal ingress on primary and
secondary sizers.

High-capacity, low water and dust for continuous operations

Keep your operations humming with sizers that feature both high capacity and crushing ratios. The production
capacity of these machines can help reduce the number of crushing stations required. Your maintenance crews
will appreciate an innovative design that minimizes water and dust ingression through an integrated outboard
sealed bearing design that keeps the moving parts away from the mineral.

A sizer for every size job

Choose from a lineup of primary or secondary sizers to meet your need. Primary sizers feature
wear-resistant pick technology for big jobs and long life. Secondary sizers have bi-metallic cast
wear segments with replaceable teeth. No matter what your mineral crushing needs, there’s a
sizer that best suits your operation.

We trace our history back to the machines that made history.

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 Sizers

Primary sizers built so your operation can crush it

Your operation relies on a primary sizer that can handle large lump size, last longer and perform consistently. With Joy primary sizers, you get
wear-resistant pick technology developed from shearers, continuous miners and over 3,500 feeder breakers.
Primary sizers accept run-of-mine material and crush it to a size that can be easily and quickly transported on a belt conveyor. These machines
are designed to efficiently crush wet, sticky materials without clogging. Innovative pick technology breaks minerals in tension — most minerals
have a tensile strength of less than 10% of compressive strength.

No-clog performance to keep mineral moving Low fine generation

Clogging of crushers decreases production and increases For many applications, fines are a waste product and represent
operating costs. Many mines struggle with a combination of clay, lost production. If the mineral is being crushed for kiln feed, fines
marl and other sticky materials along with hard stones. Traditional are incinerated in the kiln and lost. In heap leach operations,
hard rock jaw and gyratory crushers work well with hard material mineral fines increase acid consumption. Very small fines can
but can pack and clog with soft, sticky or wet feed. Joy primary cause respiratory health hazards and can be a concern for the
sizers process wet, sticky minerals that may typically clog other local community. These primary sizers use pick technology
types of crushers. The productive machine can also work with a to break minerals in tension. Tensile breaking reduces fines
combination of hard abrasive minerals and wet sticky material. generation compared to compression crushing.

Customize the primary sizer to your operation

Because every mining operation has a unique composition of
materials, you have several pick designs available to match your
application — hard, abrasive or sticky. Control product sizing
with adjustable, removable breaker bars and pick selection.
Choose from pick designs for a range of applications developed
from experience building thousands of feeder-breakers,
continuous miners and shearers.

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 Sizers

Primary sizers offer robust features

The combination of compact design and high capacity make these primary sizers an excellent choice for any mining operation. These
quality-built machines are engineered to crush minerals effectively and produce high-capacity output with an innovative, easy-to-replace
pick system to break rock in tension.

HRX 1000 primary sizer for Hard Rock

and abrasive applications
The Joy HRX 1000 is a hard rock sizer designed to push
the envelope where sizers can be successfully applied.
Traditional hard rock crushers are difficult to deploy
underground due to the required tunnel size, space to
operate and foundations. Relocating is rarely practical
once deployed. This machine features a compact design
with a rich feature set for the performance and versatility
you need.

Decreased costs from a compact package

These primary sizers can be installed where other
crushers would not fit and at a lower cost. These machines
are ideal for mobile or underground applications with a
small machine envelope designed to reduce your total
install cost.

Crush wet, sticky materials Minimize water and dust ingression

Avoid downtime with sizers built to avoid clogging, even Many sites use water spray in the sizer to suppress dust and
with challenging minerals. You can rely on these machines wash the mineral being sized. Our sizers incorporate an
to work well with wet and sticky materials — clay, marl and outboard bearing design to minimize water and dust ingress.
tunnel spoil. Cleaners in the frame effectively scrape off
material accumulation.
Renew replaceable picks and breaker bars
Sizer shafts have replaceable picks that allow you to renew
Reduce stations them compared to disposable competitive offerings. Control
High-capacity capabilities can potentially help your operation product size with adjustable, removable breaker bars and pick
reduce the number of crushing or dump stations required in selection. Minimize transfer issues in chutes, transfer points and
your mine. These quality-built sizers can work with very large conveyor belts.
lump sizes to increase crushing ratios.

Maximize availability, minimize downtime

Instrumentation monitors equipment health to maximize
availability and boost reliability. Locked rotor detection alarms
notify the operator to help minimize damage from tramp metal.

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 Sizers

Add a secondary stage crusher

for a variety of applications

Secondary sizers that are first in productivity

Gain advantages from long lifecycle design Built for easier maintenance
Extended machine life lowers total cost of ownership, a Replaceable bolt-on roll segments make it easier to perform needed
top priority for any operation. Joy secondary sizers use services. The unit is optionally wheel-mounted and uses hydraulic jacks
bimetallic segmented wear parts. Replaceable teeth are to position the sizer for maintenance. Upon disconnect from adjacent
welded to a wear-resistant casting. Different tooth material chute work, these secondary sizers can be raised and rolled into an
and geometry are available for various applications and easily accessible safe work location, reducing time and effort for your
environments. Many competitive machines require the maintenance crew.
wear casting to be discarded after a relatively small amount
of wear because there is no replaceable element. These
secondary sizers feature replaceable teeth that extend the
casting life. A welded-frame construction delivers durable,
reliable performance.

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 Sizers

Gain operational agility with advanced roll crushing technology

We understand that fines generation is a top concern, while still maximizing capacity. Secondary (and tertiary) sizers reduce fines generation
through matched velocity technology (MVT) while optimizing throughput capacity. Roll speeds are set to match incoming material’s speed,
reducing excess fines created with competitive designs. Competitive high-speed sizers create fines by over crushing materials. Slow-speed
roll crushers allow material to build up on top of the rolls, additional handling and pulverizing. MVT Sizers also feature also feature a roll gap
that can be easily adjusted to meet your application’s product size requirements.

Your secondary/tertiary sizer should still be a primary performer

Secondary/tertiary sizers provide a valuable function for the reduction of minerals
with minimal fines production after the primary crushing phase of material processing.
Secondary/tertiary sizers need to provide exceptional crushing performance as they
are often producing the final, sellable product.

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 Sizers

Operating capacities
iXRS 600 XRS 600 XRS 800 DRX 800
< 800 MTPH < 1 800 MTPH < 2 500 MTPH < 3 000 MTPH
Capacity
(< 882 STPH) (< 1,984 STPH) (< 2,756 STPH) (< 3,307 STPH)
7-9 tonnes 10-14 tonnes 18-24 tonnes 20-26 tonnes
Mass
(7.7-9.9 tons) (11-15.4 tons) (19.8-26.4 tons) (22-28.7 tons)
Roll spacing 600 mm (23.6 in) 600 mm (23.6 in) 800 mm (31.5 in) 800 mm (31.5 in)

Feed size < 800 mm (31.5 in) < 600 mm (23.6 in) < 800 mm (31.5 in) < 800 mm (31.5 in)
150/200/250 mm 150/200/250 mm
Standard output 150/200 mm (6/8 in) 150/200 mm (6/8 in)
(6/8/10 in) (6/8/10 in)
1 000-1 500 mm 1 000-2 500 mm 1 000-3 000 mm 1 000-3 000 mm
Roll length
(39.4-59 in) (39.4-59 in) (39.4-118 in) (39.4-118 in)

iXRS 600
This primary sizer is designed for tunneling and industrial
applications. This versatile machine can be easily reconfigured
for applications with changing materials, such as lengthy
tunneling applications. It was specifically designed for very
sticky materials and to improve high angle conveyor system
performance and total cost of ownership.

XRS 600 and 800

Single Drive Primary Sizers for minerals in the soft to medium
hardness range such as coal, potash, phosphate, salt, bauxite,
gypsum, and lignite. The XRS sizer has a single drive and a
timing gears to transmit power to the non-drive side. The roll
centers are 600mm (24 in) and 800 mm (31 in) respectively.

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 Sizers

DRX 1000 HRX 1000 MVT-II 600 MVT-II 800

< 3 000 MTPH < 3 000 MTPH < 1 000 MTPH < 2 500 MTPH
(< 3,307 STPH) (< 3,307 STPH) (< 1,100 STPH) (< 2,760 STPH)
32-36 tonnes 43-48 tonnes 13-17 tonnes 20-26 tonnes
(35.2-39.7 tons) (47.4-52.9 tons) (14.3-18.7 tons) (22-28.7 tons)
1 000 mm (39.4 in) 1 000 mm (39.4 in) 600 mm (23.6 in) 800 mm (31.5 in)
< 1 000 mm
< 1 000 mm (39.4 in) < 250 mm (<10 in) < 350 mm (< 13.8 in)
(31.5-39.4 in)
25/38/50 mm
200/250 mm (8/10 in) 200/250 mm (8/10 in) 50/100 mm (2/4 in)
(1/1.5/2 in)
2 000-3 000 mm 2 000-3 000 mm 1 000-2 500 mm 1 500-3 000 mm
(78.7-118 in) (78.7-118 in) (39.4-98.4 in) (59.4-118 in)

DRX 800 and 1000 MVT-II 600 and 800

Dual drive primary crushers for applications similar to the This secondary sizer features matched velocity technology (MVT)
XRS 600 and 800 but with higher capacities. The roll centers to minimize fines generation and a segmented roll design with
are 800 mm (31 in) and 1 000 mm (39 in) respectively. replaceable teeth, so only the worn segments need replacement.
Roll gap can be adjusted to optimize productivity. The self-
cleaning, timed teeth optimize throughput by allowing sized
material to pass through unimpeded.

HRX 1000
The HRX 1000 primary sizer is designed for harder and more
abrasive applications such as limestone, cement additives,
metal ores, copper and gold ores. It is also suitable for
operations mining soft materials which are abrasive or with
hard contaminates.

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 Sizers

More installation choices Minimize fines and wear

The compact footprint means these sizers can be installed Keep fines and wear to a minimum with matched velocity
where other crushers can’t making them ideal for mobile or technology (MVT). This innovations aligns the roll’s tooth speed
underground applications and lowering installation cost. with the velocity of the mineral falling through the crusher.

Meshing action prevents clogging Replaceable teeth advantages

Meshing action of timed-center sizing shaft scrubs wet sticky For a more sustainable operation and to help lower your costs,
material off shafts. Unlike conventional side-sizing designs that wear segments with replaceable teeth allow you to swap them
can only clean between rings of teeth on the shaft, timed-center out for renewed performance. A unique design that extends
sizers clean between the teeth. the machine life and lowers costs compared to conventional
disposable designs.

Control and optimize product size

Save energy and predict maintenance
Timed shafts and tooth gap adjustment enables control of
The smart machine technology in these machines helps your
product size to minimize transfer issues to chutes, transfer
operation be more proactive with maintenance to mitigate
points and conveyor belts but meet product size and
unplanned — and costly— downtime. These sizers can
capacity requirements.
optionally use variable speed drives to help reduce component
wear and improve performance.

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 Sizers

Exceptional services, features and parts you can count on

We consistently listen to our customers and offer comprehensive services based on real mining operations needs.
Whether it’s productivity-enhancing training, adaptability of our equipment, financing options or after-sales services,
the customer is always our top priority. We also help provide the guidance you need to design crushing operations
that include the best options for primary and secondary mineral processing based on your unique mining minerals
and challenges.

Innovations that crush the most minerals cost-effectively

We’ve listened to our customers who value the need to keep crushing and processing minerals moving through
long shifts. Along with all the robust features our primary and secondary sizers have to offer, you’ll also find
productivity-boosting smart technology and energy-efficient designs that deliver performance and may help
lower operational costs.

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Product designs, specifications and/or data in this document are provided for
mining.komatsu
informational purposes only and are not warranties of any kind. Product designs
and/or specifications may be changed at any time without notice. The only
warranties that apply to sales of products and services are Komatsu’s standard
written warranties, which will be furnished upon request.

Komatsu and other trademarks and service marks used herein are the property
of Komatsu Ltd., Komatsu America Corp., Komatsu Mining Corp., or one of their
affiliates, or the respective owners or licensees.

© 2021 Komatsu Mining Corp. All rights reserved. EN-JSFA01-0721-V1