Form 6 Microprocessor-Based Recloser Control Automatic Source Transfer (AST) Application Instructions
Form 6 Microprocessor-Based Recloser Control Automatic Source Transfer (AST) Application Instructions
Form 6 Microprocessor-Based Recloser Control Automatic Source Transfer (AST) Application Instructions
SERIES
Effective July 2015
MN280013EN Supersedes S280-70-13 August 2014
ii FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015
Contents
SAFETY INFORMATION
Safety Information and Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
PRODUCT INFORMATION
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Handling and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Description of AST Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015 iii
! !
SAFETY
FOR LIFE Safety for life SAFETY
FOR LIFE
Eaton meets or exceeds all applicable industry standards relating to product safety in its Cooper Power™ series products.
We actively promote safe practices in the use and maintenance of our products through our service literature, instructional
training programs, and the continuous efforts of all Eaton employees involved in product design, manufacture, marketing,
and service.
We strongly urge that you always follow all locally approved safety procedures and safety instructions when working around
high voltage lines and equipment, and support our “Safety For Life” mission.
Safety information
The instructions in this manual are not intended as a Safety instructions
substitute for proper training or adequate experience in the Following are general caution and warning statements that
safe operation of the equipment described. Only competent apply to this equipment. Additional statements, related to
technicians who are familiar with this equipment should specific tasks and procedures, are located throughout the
install, operate, and service it. manual.
A competent technician has these qualifications:
• Is thoroughly familiar with these instructions. DANGER
• Is trained in industry-accepted high and low-voltage safe Hazardous voltage. Contact with hazardous voltage will
operating practices and procedures. cause death or severe personal injury. Follow all locally
approved safety procedures when working around high-
• Is trained and authorized to energize, de-energize, clear,
and low-voltage lines and equipment. G103.3
and ground power distribution equipment.
• Is trained in the care and use of protective equipment
such as arc flash clothing, safety glasses, face shield, hard
hat, rubber gloves, clampstick, hotstick, etc. WARNING
Following is important safety information. For safe Before installing, operating, maintaining, or testing this
installation and operation of this equipment, be sure to read equipment, carefully read and understand the contents
and understand all cautions and warnings. of this manual. Improper operation, handling or
maintenance can result in death, severe personal injury,
and equipment damage. G101.0
WARNING
Indicates a potentially hazardous situation which, if not WARNING
avoided, could result in death or serious injury. Power distribution and transmission equipment must
be properly selected for the intended application. It
CAUTION must be installed and serviced by competent personnel
who have been trained and understand proper safety
Indicates a potentially hazardous situation which, if not procedures. These instructions are written for such
avoided, may result in minor or moderate injury. personnel and are not a substitute for adequate training
CAUTION: Indicates a potentially hazardous situation and experience in safety procedures. Failure to properly
which, if not avoided, may result in equipment damage select, install or maintain power distribution and
only. transmission equipment can result in death, severe
personal injury, and equipment damage. G122.3
iv FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015
Product information Quality standards
ISO 9001-Certified Quality Management System
FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015 1
Table 1. Scheme Names and functionality for PV5.0 Rev 5
PV5.0 Rev 5b
Device PV5.0 Rev 5 Custom Custom Engineering Scheme
Scheme Name Communications Control type Number Engineering Number Number Pairs
F6-5.0 default Serial AST Device 1.f6s Serial Three Phase 1 6B15004001 6B15004009
X
F6-5.0 default Serial AST Device 2.f6s Serial Three Phase 2 6B15004002 6B15004010
F6-5.0 default Ethernet AST Device 1.f6s Ethernet Three Phase 1 6B15004003 6B15004011
X
F6-5.0 default Ethernet AST Device 2.f6s Ethernet Three Phase 2 6B15004004 6B15004012
F6TS-5.0 default Serial AST Device 1.f6s Serial Triple-Single 1 6B15004005 6B15004013
X
F6TS-5.0 default Serial AST Device 2.f6s Serial Triple-Single 2 6B15004006 6B15004014
F6TS-5.0 default Ethernet AST Device 1.f6s Ethernet Triple-Single 1 6B15004007 6B15004015
X
F6TS-5.0 default Ethernet AST Device 2.f6s Ethernet Triple-Single 2 6B15004008 6B15004016
2 FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015
AST disable Voltage unbalance
These items can disable the AST functionality: There are two possible methods to calculate Voltage
unbalance: NEMA® (National Electrical Manufacturers
• AST Enable setting (Device #1) Association) and IEC (International Electrotechnical
• PeerComm Invalid condition (either device) Commission).
• Disable AST Toggle • NEMA® method*: Voltage unbalance is defined by NEMA
as 100 times the absolute value of the maximum devia-
• SCADA tion of the line voltage from the average voltage on a
• Front Panel Option Button three-phase system, divided by the average voltage. For
example, if the measured line voltages are 462, 463, and
• Application Diagram 455 volts, the average is 460 volts. The voltage unbalance
is:
• Underfrequency (only if enabled in Device 1# settings)
(460 - 455) x 100 = 1.1%
• Hot Line Tag, Supervisory Off, and/or Failure to Close
alarms (either device) 460
• Fault condition (either device) It is recommended that the voltage unbalances at the
motor terminals not exceed 1%.
• Above Minimum Trip
*Source: www.eere.energy.gov/industry/bestpractices
• Overcurrent Trip (DOE/GO-102005-2061, September 2005, Motor Systems
• WB (Disable AST) Workbench Output signal (either Tip Sheet #7)
device) • IEC method: Voltage unbalance is defined as the ratio
Multiple items can disable AST functionality at any given of the negative sequence voltage to positive sequence
time. For AST functionality to be enabled, all signals must voltage.
allow it. The AST scheme allows the user to select the desired
method. The NEMA® method is set as the default.
Voltage sensing
Voltage sensing can be accomplished using Potential
Transformers (PTs).
NNote: Voltage sensing can also be accomplished with
Form 6 pole mount controls equipped with internal
or external voltage sensors. Contact your Eaton
representative for additional information.
Voltage sensing can be operated with one PT or three PTs
on the source sides of the reclosers. If three PTs are used,
then losing any single phase will trigger a source transfer. If
one PT is used, the Phantom Phase function in the Form 6
control must be used to simulate the other two phases.
FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015 3
Form 6 AST recloser control description Programming panel
The Programming panel has the following sections:
• The lower portion of the front operating panel is used for LCD display
operating the control and recloser.
The LCD Display is a backlit 4-line, 20-character display that
The control includes a Power Save feature that will turn provides extensive distribution system, recloser, and control
off the backlit LCD display and all LEDs (except Hot Line status information using eight navigation keypads.
Tag) if no front panel keypad is pressed within ten minutes.
There are four LCD navigation buttons, LCD menu function
Pressing the LAMP TEST key will re-activate the display and
keys, and cursor movement arrows.
LEDs.
NNote: The ten minute and Power Save feature is a ProView RS-232 configuration data port
interface software default setting. This feature can be The RS-232 connector on the front operating panel allows
disabled via the ProView interface software. direct connection to a personal computer. This port is used
The control includes a Reset Menu feature that will cause only for configuring the control with ProView application
the LCD display to revert to the root menu after ten minutes software. All settings, metering, events, and oscillog-
of inactivity. raphy data are available from this port. The port is Data
Communication Equipment (DCE) wired for direct connec-
NNote: The ten minute timer and MMI Reset Menu is a tion to a personal computer.
ProView interface software default setting. The menu
A 9-pin RS-232 cable (Catalog Number KME5-66) to connect
selection and timer can be changed via the ProView
from the PC to the RS-232 data port is available as an
interface software.
accessory.
Figure 2. Front panel of the Form 6 recloser control with AST functionality.
4 FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015
Figure 3. Default AST status indicator LEDs.
Default status indicator LEDs LCD display for the specific alarm.
The status indicator LEDs (Figure 3) in the Programming ABOVE MINIMUM TRIP: The red LED indicates the current
section of the Operator Panel provide the following status exceeds the level set for minimum trip.
information:
REMOTE SOURCE VOLTS OK: The red LED indicates source
Column 1 voltage is present and within thresholds on the other
CONTROL OK: The green LED indicates this control is oper- control.
ating normally and not in an alarm state. REMOTE DEVICE CLOSED: The red LED indicates that
CONTROL POWER: The green LED indicates there is the recloser operated by the other control is in the closed
adequate charge (voltage) on the trip circuit capacitor to trip position.
or close the recloser this control is connected to. This LED REMOTE DEVICE OPEN: The red LED indicates that the
does not indicate the presence of AC power. recloser operated by the other control is in the open
CONTROL LOCKOUT: The green LED indicates the control position.
is in a locked out state, i.e. a reclosing sequence is not in Column 4
progress. This LED does not indicate that the recloser is
open. A PHASE VOLTAGE, B PHASE VOLTAGE, C PHASE
VOLTAGE: The red LED indicates a presence of voltage
RECLOSER OPEN: The green LED indicates the recloser on the respective phases. The Singe-Phase Undervoltage
this control is connected to is in the open position. Pickup setting controls the voltage indication for the front
RECLOSER CLOSED: The red LED indicates the recloser panel LEDs as defined in the Voltage setting dialog box for
this control is connected to is in the closed position. the active setting profile.
NNote: There are several conditions that will cause the FREQUENCY TRIP: The red LED indicates the recloser
tripped due to a frequency trip.
alternate blinking of the CONTROL LOCKOUT,
RECLOSER OPEN, and RECLOSER CLOSED VOLTAGE TRIP: The red LED indicates the recloser tripped
LEDs: Failure to Trip, Failure to Close, Interrupter due to a voltage trip.
Malfunction, and 52a/b Disagreement.
Column 5
The LED blinking pattern for these conditions is the
CONTROL LOCKOUT green LED and RECLOSER AST READY: The steady red LED indicates both controls are
CLOSED red LED alternating with the RECLOSER ready to respond to an AST event. If this LED is not illumi-
OPEN green LED. nated an automatic source transfer cannot occur. This LED
will blink while the device is timing to begin an AST action.
In addition to the above LED blinking pattern, The following conditions must be met before this LED will
the red ALARM LED will also be illuminated for illuminate:
these alarms: Failure to Trip, Failure to Close, and
Interrupter Malfunction.
• The preferred recloser is in the closed position.
Column 2
• The alternate recloser is in the open position.
GROUND FAULT, SENSITIVE GROUND FAULT: The red LEDs AST ACTIVE: The steady red LED indicates that an auto-
indicate that a Ground and/or Sensitive Earth Fault trip- matic source transfer occurred and the critical load is served
ping function was asserted at the time the trip signal was by the alternate source. This LED will blink when the device
asserted. is timing to make an Auto Restore Auto Initiate.
Column 3 LOAD SERVED: The red LED indicates that all three phases
of the critical load are being served by either device.
ALARM: The red LED indicates an alarm has been issued
from this control. Review the alarm status and log on the LOCAL PREFERRED: The red LED indicates that this control
FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015 5
is the preferred source. When this LED is illuminated on Close circuit disable
this control, the REMOTE PREFERRED LED is illuminated Close Circuit Disable (Figure 4) is a removable fuse that,
on the other control. when removed from the front operating panel, disables the
REMOTE PREFERRED: The red LED indicates that this close circuit from the control to the recloser.
control is the alternate source. When this LED is illuminated NNote: The Form 6-TS control does not have this fuse.
on this control, the LOCAL PREFERRED LED is illuminated
on the other control. Removing the cartridge from the control disables all
electrical closing of the recloser and provides a physical
NNote: The LOCAL PREFERRED and REMOTE PREFERRED disconnect to the recloser closing circuit. As a result, the
LEDs respond to the SWAP PREFERRED Operator control cannot perform a close operation. This disconnect
Panel one-touch function key. Refer to One-Touch overrides all close functions and makes a remote or manual
Function Keys in this section of this manual for addi- close operation impossible.
tional information regarding the Swap Preferred function. NNote: When the Close Circuit Disable fuse is removed,
Operating panel the trip circuit remains active and will trip per the
The Operating Panel includes the following sections: programmed time current curve for a faulted condition.
IMPORTANT
HOT LINE TAG ON/OFF Toggle Switch and LED Indicator
If the CLOSE button is pressed after the Close Circuit
WARNING Disable fuse is removed, do not reinstall the fuse until after
Hazardous voltage. Do not use Hot Line Tag as a the ALARM LED illuminates (within approximately five
substitute for a visible disconnect. Always establish a seconds) to indicate CLOSE MALFUNCTION. Re-installing
visible disconnect prior to performing any work requiring the Close Circuit Disable fuse prior to the CLOSE
a de-energized line. Failure to comply may cause death, MALFUNCTION ALARM indication will cause the control to
severe personal injury, or equipment damage. T276.0
close the recloser.
IMPORTANT WARNING
All AST functionality is blocked when Hot Line Tag is Active Hazardous Voltage. Operation of the trip pushbutton on
on either control. When Hot Line Tag is active, the AST one AST control may remotely close the other recloser
Ready and AST Active Status Indicator LEDs will not be in the pair, depending upon the Auto Restoration Mode
illuminated. If AST is Active and Hot Line Tag is enabled, the setting. Therefore, the line section between AST devices
AST Active mode will be reset and will not return when Hot may remain energized. Failure to use appropriate safety
Line Tag is disabled. procedures and equipment before performing work on
the line may result in death or severe personal injury. T385.0
Hot Line Tag is provided for live-line work applications. All
closing operations are disabled when the Hot Line Tag CAUTION
feature is activated.
Paralleled voltage sources. Operation of the close pushbutton
IMPORTANT on one AST control may not trip the other recloser in the
pair, depending upon the Auto Restoration Mode setting.
Hot Line Tag activation does not cause the recloser to trip Therefore, the line section between AST devices may be
open. It only prevents the recloser from closing. energized by both sources. The paralleling of independent
sources may result in equipment damage.
IMPORTANT
T386.0
Hot Line Tag is intended solely for live-line work applications, TRIP (lockout) pushbutton
such as maintenance, repairs or improvements to the The TRIP pushbutton (Figure 4) provides front-panel access to
distribution system, that occur while the line remains energized. trip (lockout) the recloser. When pressed, the TRIP pushbut-
ton opens the recloser and locks out the control. The TRIP
Hot Line Tag prevents all closing attempts from the control pushbutton operates independent of the microprocessor.
and shifts protection to one trip-to-lockout on the composite NNote: In the event of microprocessor failure, the trip circuit
curve of the Hot Line Tag definite time and the TCC1 curve can operate independent of the main microprocessor.
(whichever is faster). Hot Line Tag takes precedence over
Cold Load Pickup, Non-Reclosing, and Fast Trips Disabled. CLOSE pushbutton
Hot Line Tag is activated from either the operator panel When pressed, the CLOSE pushbutton (Figure 4) returns
toggle switch, serial communications, or a discrete SCADA the control to the initial or home sequence position, closing
function. All sources must be off to de-activate Hot Line Tag. the recloser. The control is ready for the start of a new trip/
close sequence.
To activate the function from the operator panel, flip toggle
switch up to the ON position. See Figure 4. The LED NNote: The Close Malfunction alarm must be reset before
indicator illuminates when the function is active. Closing will be allowed.
NNote: Pressing the CLOSE pushbutton from the Lockout
The Hot Line Tag function may only be reset by the source
which initiates it. For example, if Hot Line Tag is activated at position initiates Cold Load Pickup (CLPU) protection,
the operator panel, the reset function is only possible at the if the feature is enabled.
operator panel, and not via SCADA command.
6 FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015
Operator panel function key activation or de-activation
requires the operator to first press the CHANGE key to
enter the CHANGE mode. A function must then be selected
or de-selected within ten seconds to activate or de-activate
the function. Once selected, the control returns to normal
operation until prompted for another change request. This
prevents accidental changing of functions or features.
NNote: Only one function can be changed per each CHANGE
mode activation.
GND TRIP BLOCKED
Figure 4. Form 6 AST control (non-TS) front panel TRIP The GND TRIP BLOCKED function blocks all ground sensing
(Lockout) pushbutton; CLOSE pushbutton; Close Circuit in the control for the active profile. This red indicator is
Disable removable fuse; and Hot Line Tag switch and Hot illuminated when GND TRIP BLOCKED is activated from
Line Tag red indicator LEDs. the serial port, I/O, the interface software, or locally (via the
front panel) causing the control to block all ground sensing.
One-touch function keys
NON RECLOSING
Quick access to frequently operated Form 6 control features
is provided with nine function key pushbuttons on the The control is operating in a non-reclosing mode when the
control operator panel. NON RECLOSING red indicator is illuminated. Non-reclosing
mode disables any automatic reclosing operations.
The Form 6 AST control operator panel one-touch function Non-reclosing does not alter the active TCC. Activation is
keys are illustrated in Figure 5. possible from the SCADA port, I/O, the interface software,
or locally (via the front panel). This functionality does not
supervise AST.
IMPORTANT
All AST functionality is blocked when SUPERVISORY OFF
is Active on either control. When SUPERVISORY OFF is
active the AST Ready and AST Active indicator LEDs will
not be illuminated. If AST is Active and SUPERVISORY OFF
is enabled, the AST Active mode will be reset and will not
return when SUPERVISORY OFF is disabled.
SUPERVISORY OFF
Form 6 AST
When the SUPERVISORY OFF red indicator is illuminated,
supervisory commands are blocked. Supervisory functions
through the back panel serial communication ports and the
discrete I/O are blocked. Serial communications through
the front panel RS-232 port remain active independent of
the status of the SUPERVISORY OFF switch. Activation
of this function key is restricted to the operator panel and
is accomplished by pressing the CHANGE key and then
pressing the SUPERVISORY OFF key. Operational data
and metering information are available while the control is
in the SUPERVISORY OFF position. The TRIP and CLOSE
pushbuttons and Hot Line Tag are active independent of the
SUPERVISORY OFF function.
Form 6-TS AST
ALTERNATE PROFILE #1 and #2
The Form 6 control has four separate protection profiles;
Figure 5. Form 6 (top) and Form 6-TS (bottom) AST a Normal profile, and Alternate Profiles 1, 2, and 3. Each
Control Operator panel function keys. profile changes all protection parameters for the control. Only
Alternate Profile #1 and Alternate Profile #2 have indication/
Red LEDs located on each function key indicate the status selection keys on the control front panel. When the operator
of the function, regardless of local or remote activation. For panel display lights are active and these two indicators are not
example, if Ground Trip Blocked is activated from a SCADA illuminated, either the Normal Profile or Alternate Profile #3 is
signal, the red indicator will illuminate even though it was active. Only one profile can be active.
not activated from the operator panel.
Since all profiles are not indicated on the front panel always
FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015 7
verify the active profile (Figure 6) prior to programming or unbalance conditions. The Form 6 control will still operate
interrogating the control. based on its TCC curves. When the LED is illuminated, AST
functionality is disabled.
>SETTINGS
METERING AUTO/MANUAL RESTORATION and AUTO/MANUAL
SEQUENCE OF EVENTS
ALARM LOG & STATUS
INITIATION
ENTER NNote: Auto Restoration and Auto Initiation are control
>Mod/View Settings
modes and are not settings in the scheme file. They
are persistent and will remain in the same state
through a power cycle of the control. If a new control
ENTER
program is loaded, the modes will be reset.
Press the + or – keys
ENTER PASSWORD to select the password
These two LED mode indicators are related to each other.
VALUE: 0
(if changed from the One of three restoration/initiation modes is always active:
VIEW ONLY CANCEL default password 0). Manual Restoration/Manual Initiation, Auto Restoration/
Manual Initiation, and Auto Restoration/Auto Initiation.
F1 ENTER
8 FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015
the primary source once voltage has been restored for a • AST NOT ACTIVE: Indicates the device either transitioned
time exceeding the user-selected Restore Time. from an AST ACTIVE state to an AST READY state or the
device is not AST ACTIVE.
NNote: When the controls are in this fully automatic
source restoration mode, manually initiating a • LOAD SERVED: Indicates the load is being served by
TRIP or CLOSE from the front panel will prevent either device.
the control from automatically returning to AST • LOAD NOT SERVED: Indicates the load is not being
Ready status (if voltage is not present): served by either device.
• Pressing the TRIP button will trip the CLOSED
recloser. AST will no longer be active, but the • LOCAL PREFERRED: Indicates the device is the preferred
control will not be AST Ready either. device.
• Pressing the CLOSE button will not close the • REMOTE PREFERRED: Indicates the device is not the
OPEN recloser. A Failure to Close alarm will preferred device.
assert.
• DEVICE 1 VALID: Device #2 is receiving information from
Device #1 via the PeerComm protocol. This is a Device #2
event only.
Additional AST information
• DEVICE 1 INVALID: Device #2 is not receiving informa-
tion from Device #1 via the PeerComm protocol. This is a
Device #2 event only.
Sync check
Sync Check is an underlying function of the Form 6 Control. • DEVICE 2 VALID: Device #1 is receiving information from
Sync Check parameters define the conditions required to Device #2 via the PeerComm protocol. This is a Device #1
close a mechanism that has two potentially independent event only.
sources on either side of it. • DEVICE 2 INVALID: Device #1 is not receiving informa-
If the Sync Check function is enabled, it takes precedence tion from Device #2 via the PeerComm protocol. This is a
over AST functionality. If the AST initiates a Close, but Sync Device #1 event only.
Check determines the conditions are not appropriate, the • SIMULATOR ON: Indicates that the voltage simulator was
Form 6 control will not Close. If the Sync Check Fail to
turned on.
Close Timer expires before appropriate closing conditions
occur, the Form 6 control will transition to Lockout, cancel • SIMULATOR OFF: Indicates that the voltage simulator
the closing attempt, and issue a Sync Close Alarm. was turned off or timed out due to inactivity.
• AST DISABLED: Indicates that AST functionality is
Fast AST disabled.
When using the Fast AST Mode, use of the High Current • AST ENABLED: Indicates that AST functionality is
Trip feature in the Form 6 control is recommended - in enabled.
addition to use of TCC curves.
• AUTO REST MODE: Indicates that the AST restoration
If the Automatic Restoration mode of the AST system is mode was changed to Auto restoration.
used in the Fast AST Mode, it is recommended that the
Restoration Delay be set for a minimum of ten seconds. • MANUAL REST MODE: Indicates that the AST restoration
mode was changed to manual restoration.
AUTO INIT MODE: Indicates that the AST restoration
Sequence of events (SOEs) •
FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015 9
PeerComm protocol text message
If PeerComm protocol communications are not valid
between the two devices, this text message will appear on
both Form 6 front panel MMIs:
PeerComm
Communications
Not
Valid
An event will also be recorded in the SOE log (Device 1
Invalid or Device 2 Invalid).
Service information
Refer to the Service Information that was provided with
the Form 6 AST recloser control for additional information
regarding control features, communications, back panel,
installation, accessories, and testing.
Service Information MN280013EN Form 6 Recloser Control
Automatic Source Transfer (AST) Application Instructions
are to be used in conjunction with the instructions included
with the control. When additional information is desired to
satisfy a question not covered sufficiently for the user's
purpose, contact your Eaton representative.
10 FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015
Programming the automatic source transfer • NON-PARALLEL RESTORATION: When the setting is
checked, the two sources will not be paralleled during
settings restoration.
• VOLTAGE SEEKING: When enabled, allows for limited
automatic reconfiguration in a system set for manual
AST configuration settings restoration or automatic restoration manual initiation. The
These user-adjustable AST settings can be set via the device that senses loss of voltage will transfer to the
ProView application software or Form 6 control front panel device that has voltage. This will continue without manual
menu option. intervention
Refer to Figure 7 for the Device #1 and Device #2 AST Form • AST ACTION ON SINGLE PHASE VOLTAGE EVENT: This
6 control front panel menu paths and setting options. setting causes the AST to transfer if there is a voltage
Figure 8 displays the ProView application software menu event (loss of voltage, voltage unbalance, overvoltage) on
path to access the AST Configuration dialog box. any one phase, or any combination of phases.
Figure 9 displays the AST Configuration dialog box for • OVERVOLTAGE TRANSFER ENABLE: When activated,
Device #1. AST will check for overvoltage condition in the preferred
source before transfer is initiated.
Figure 10 displays the AST Configuration dialog box for
Device #2. • OVERVOLTAGE THRESHOLD: The voltage above which
source transfer is initiated. This is set independently
NNote: All of these settings can only be set on Device #1. for each control. Setting range is 0.5 kV to 200.0 kV
Even if you SWAP PREFERRED devices, and the (line-to-neutral).
designated Device #1 control becomes the Alternate
• UNDERVOLTAGE TRANSFER ENABLE: When activated,
device, you can still only set all of these settings
AST will check for undervoltage condition before transfer
on Device #1 (even though it is not the preferred
is initiated.
device).
• UNDERVOLTAGE THRESHOLD: The voltage below which
NNote: These four settings must be set separately on source transfer is initiated. This is set independently
Device #1 and Device #2: Overvoltage Threshold, for each control. Setting range is 0.5 kV to 200.0 kV
Undervoltage Threshold, Overload Threshold, and (line-to-neutral).
Voltage Unbalance Threshold.
• OVERLOAD SUPERVISION ENABLE: When activated,
Figure 11 and 12 display the PeerComm Communication AST will check for overload condition in the alternate
Settings dialog boxes: Ethernet and Serial. source before transfer is initiated.
IMPORTANT • OVERLOAD THRESHOLD: This is the current threshold
in the alternate source which, when exceeded, source
The same ProView AST scheme types must be loaded on transfer is not permitted. Setting range is 20 A to 2500 A.
each device. Verify the ProView AST scheme corresponds
with the Form 6 control device designation. Refer to Table 1. • UNDERFREQUENCY DISABLE: When activated, AST will
check for underfrequency condition. If an underfrequency
condition is detected, AST functionality will be disabled.
• TRANSFER DELAY: This is the amount of time the • UNDERFREQUENCY PICKUP: AST uses the Form 6
preferred control waits after losing voltage before initiat- control Frequency setting for this functionality.
ing the AST action.
• VOLTAGE UNBALANCE ENABLE: When activated, AST
NNote: If Fast AST is enabled, this time is ignored. will check for voltage unbalance condition before transfer
• RESTORATION DELAY: When the control is in an auto- is initiated.
matic setting mode, this is the amount of time after • IEC VOLTAGE UNBALANCE ENABLE: When activated,
the preferred voltage is restored before the source is voltage unbalance transfers will be initiated using the IEC
switched back to the preferred control. method for calculation. When the setting is not enabled,
NNote: The Transfer Time and Restore Time settings are the the NEMA method is used. Refer to Description of AST
same for both controls and are set on Device 1. Function in Product Information section for additional
information.
• FAST AST ENABLE: This mode of operation ignores any
intentional transfer time delay and non-parallel transfer. • VOLTAGE UNBALANCE THRESHOLD: This is the voltage
unbalance factor in the preferred source which, when
WARNING exceed, source transfer is initiated. The threshold will
range between 0-1. (Enter percentages in decimal form.)
Explosion hazard. Do not parallel substations that are
electrically out of phase with each other as this may Refer to Form 6 Recloser Control Programming Guide for
result in excessive overcurrents. Paralleling substations additional instructions to program the Form 6 control and
that are out of phase may result in explosion or other ProView interface software.
equipment damage that can cause death, severe person-
al injury, and additional equipment damage. T350.0
FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015 11
METERING
PeerComm communication network settings
SEQUENCE OF EVENTS User-adjustable PeerComm Communication settings can be
ALARM LOG & STATUS accessed via the ProView application software Automatic
>AST SETTINGS Source Transfer dialog boxes by clicking the Edit PeerComm
ENTER Settings button.
WARNING
Explosion hazard. Do not parallel substations that are
electrically out of phase with each other as this may
result in excessive overcurrents. Paralleling substations
that are out of phase may result in explosion or other
equipment damage that can cause death, severe
personal injury, and additional equipment damage T350.0 Figure 12. PeerComm Communications Network Serial
settings dialog box.
IMPORTANT
Enabling the undervoltage or
overvoltage options inherent
in the standard Form 6 control
could cause conflicts with the
AST scheme. It is recommended
that the standard Form 6 control
undervoltage or overvoltage func-
tions not be enabled when the
AST functionality is enabled.
FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015 15
AST voltage simulator
The AST Voltage Simulator is provided to simulate
undervoltage conditions during testing and commissioning
of the AST system.
NNote: To use the AST Voltage Simulator, actual reclosers or
a recloser test set (i.e. Type MET Electronic Recloser
Control Tester) must be connected to the controls.
When the simulator is active, actual source voltages are not Figure 16. Menu path to access the AST Voltage Simulator
monitored. The simulator overrides all enable settings and via ProView software connection.
directly controls the "Voltage Ok" signal.
Press the Toggle Simulator button to enable or disable the
AST Voltage Simulator function. When the AST Voltage IMPORTANT
Simulator is active, press the corresponding button on the
AST Voltage Simulator diagram to toggle Source 1 and/ When the AST Voltage Simulator is active, the ability for trip
or Source 2 ON and OFF. The system will react as if there commands to be sent via PeerComm protocol due to actual
were an actual voltage loss on the specified source by voltage events is disabled.
opening the preferred device and closing the alternate
device. Figure 16 displays the ProView application software menu
path to access the AST Voltage Simulator.
IMPORTANT Figures 17 and 18 display the AST Voltage Simulator.
When ProView software is connected to the device, the
recloser(s) will respond to any command issued from the WARNING
AST Voltage Simulator regardless of the Online or Offline Explosion hazard. Do not parallel substations that are
status of the ProView Software. ProView must be Online to electrically out of phase with each other as this may
see confirmation of the response to a voltage event. result in excessive overcurrents. Paralleling substations
that are out of phase may result in explosion or other
Always ensure that the two feeders can be paralleled equipment damage that can cause death, severe
together. To avoid nuisance outages while using the AST personal injury, and additional equipment damage T350.0
Voltage Simulator, the reclosers should be bypassed.
Figure 17. Example of appearance of Form 6 AST Voltage Simulator. The Voltage Simulator view is only “live” when
the Form 6 AST ProView software scheme is connected to the Form 6 control.
16 FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015
The AST Ready Dialog, AST Disable Dialog, Swap Preferred, Automatic source transfer Idea Workbench
Restoration Mode, and Disable AST buttons respond the
same way as they do in the Application Diagram. Refer container
to the AST Application Diagram section of this manual for
additional information. The Automatic Source Transfer Idea Workbench container
(Figures 19, 20, and 21) consists of three sections: Editable
A Voltage Simulator Timeout setting in the ProView software Logic, Viewable Logic, and Factory Logic.
Device #1 AST Configuration dialog box is provided to allow
for the Voltage Simulator to be automatically disabled after
a period of inactivity. This will prevent the Voltage Simulator
from being inadvertently left active.
NNote: Activity is defined as the clicking any of the three
AST Voltage Simulator buttons in the ProView
software for either control (Toggle Source 1, Toggle
Source 2, Toggle Simulator).
IMPORTANT
The Voltage Simulator Timeout setting is not setting-group
dependent.
Figure 18. Example of appearance of Form 6-TS AST Voltage Simulator. The Voltage Simulator view is only “live”
when the Form 6-TS AST ProView software scheme is connected to the Form 6-TS control.
FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015 17
.
18 FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015
Editable Logic
This Workbench logic can be edited (Figure 22).
FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015 19
SOE records
The SOE Records block contains the logic for the SOE
(Sequence of Event) records related to the Automatic
Source Transfer scheme. The input signals are different
in the two schemes, but the SOE records are the same
(Figures 24 and 25).
This logic can be modified as desired. The SOE signals
can be deleted or new signals can be added. The signals
correspond to the ProView software Workbench>
Workbench Status Output to MMI and SOE settings menu.
Refer to Sequence of Events (SOEs) in the Additional AST
Information section of these instructions for additional
information. For additional information regarding program-
ming new SOE records refer to Form 6 Control ProView
Programming Guide.
20 FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015
Figure 25. Device #2 SOE Records logic.
FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015 21
DNP binary input points DNP binary output points
The DNP Binary Input Points block contains the logic for the The DNP Binary Output Points block contains the logic for
DNP Binary Input Points related to the Automatic Source the DNP Binary Output points related to the Automatic
Transfer scheme. The input signals are different in the two Source Transfer scheme (Table 4). The logic is the same and
schemes, but the binary input points list is the same (Table the points are available in both devices.
3).
These are the default points:
These signals are user-customizable (add/delete as desired):
• Swap Preferred
• AST Disabled
• Toggle Auto Restoration
• PeerComm Valid
• Toggle Auto Initiation
• Simulator Active
• Toggle AST Disable
• AST Ready
These points are user-customizable, but the output point
• AST Active must not be deleted. When a point is removed from the
DNP point list (BO input deleted), a logic (byte) setting with
• Load NOT Served the value of zero should be connected to the Workbench
• Local Device Preferred Output. If the Workbench Output is deleted, the scheme
will not compile.
• Auto Restoration
• Auto Initiation Table 4. Binary Output Points
Index
• No Overload Condition Number Point Name Point Description
32 Swap Preferred
33 Toggle Auto Rest Refer to Option buttons
34 Toggle Auto Init descriptions
35 Toggle AST Disable
22 FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015
Viewable logic
This Workbench logic can be viewed (Figure 26), but not
modified. When viewed in online mode, the block colors
will change as the control updates. If the logic is green,
the output is de-asserted. If the logic is red, the output is
asserted. These blocks can help diagnose various system
conditions.
PeerComm valid
The PeerComm Valid block contains the logic for the
PeerComm Valid signal (Figures 27 and 28). If the Device
Valid signal is de-asserted for the length of time in the
PeerComm Invalid Timeout (40 seconds), the control
will ‘say’ PeerComm is not valid until communications Figure 26. Workbench logic blocks that can be viewed,
have returned. When PeerComm becomes invalid, a text but not edited. (Device #1 left; Device #2 right.)
message will be displayed on the front panel. When
communications return, that text message will no longer be
displayed.
FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015 23
Device 1 preferred AST enabled
The Device 1 Preferred block logic is viewable in Device 1 The AST Enabled block contains the logic for AST Enabled/
only and shows the status of the Preferred device (Figure Disabled (Figures 30 and 31). If AST is Disabled, it will be
29). The default setting is Device 1 preferred. When the shown in this block if it is viewed in online mode. A majority
status is changed, the new state is stored in non-volatile of the logic resides in Device 1, but the signals are shared
memory. The state can be changed using any of three between the two devices through the PeerComm network
methods in either control: Application Diagram, Front Panel and the AST scheme will be disabled in both controls if it is
Option Pushbutton, or DNP Binary Output. disabled in one.
The Check for HLT or SO modes and failure to close alarms
(Figure 32) and No Fault Condition Present (Figure 33)
blocks can be viewed by clicking on them. This can help to
further diagnose what signal and which device has caused
AST functionality to be disabled.
Multiple items can disable the AST scheme simultaneously.
For AST to be enabled, all signals must allow it.
24 FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015
Figure 31. Device #2 AST Enabled logic.
Figure 32. Check for HLT or SO modes and failure to close alarms logic.
FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015 25
Critical load served
The Critical Load Served block contains logic that deter-
mines whether the critical load is being served (Form 6 AST:
Figures 34 and 35; Form 6-TS AST: Figures 36 and 37).
If Voltage is OK and the device is closed on either device,
the control determines that the load has power.
26 FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015
Figure 36. Form 6-TS AST Device #1 Critical Load Served logic.
Figure 37. Form 6-TS AST Device #2 Critical Load Served logic.
FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015 27
Voltage monitor module There are three possibilities for a voltage event: undervolt-
age (Figure 39), overvoltage (Figure 40), and voltage unbal-
The Voltage Monitor Module block contains the logic to
ance (Figure 41). Each of these can be enabled or disabled
monitor the voltage (Figure 38). Each device monitors its
independently (Device 1 settings) and have an associated
own voltage and thresholds. If the voltage goes above or
threshold setting in each device. The Voltage Simulator
below a threshold, the ‘Voltage Condition’ signal is asserted
overrides those settings and controls the “Voltage Ok” and
and sent to the other device.
“Voltage Condition” signals directly.
28 FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015
Figure 40. AST Event on Single Phase or Three Phase Overvoltage logic.
FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015 29
Factory AST logic
The Factory AST Logic block (Figure 42) consists of the logic This Workbench Logic can only
that allows the AST to operate. It is not viewable or editable
by the user and should not be deleted. be accessed by factory
personnel. Do not delete.
30 FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015
Automatic source transfer state transition
tables Source Source
A B
Tables 4, 5, 6, 7, 8, and 9 identify several AST conditions and
describe control and recloser responses based on various
Alternate Feeder
Preferred Feeder
settings. Refer to Figure 43.
Table Key
Device 1 = Preferred Source
Device 2 = Alternate Source
Restoration Settings:
Device #1 Device #2
FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015 31
TABLE 5 Initial Conditions
Mode: AST Ready
Device #1: Closed
Device #2: Open
Preferred Source: A
Alternate Source: B
Restoration Setting: Irrelevant
Critical Load Served: Yes
32 FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015
TABLE 6 Initial Conditions
Mode: AST Active
Device #1: Open
Device #2: Closed
Preferred Source: A
Alternate Source: B
Restoration Setting: Manual Restoration
Critical Load Served: Yes
FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015 33
TABLE 7 Initial Conditions
Mode: AST Active
Device #1: Open
Device #2: Closed
Preferred Source: A
Alternate Source: B
Restoration Setting: Automatic Restoration / Manual
Initiation
Critical Load Served: Yes
34 FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015
TABLE 8 Initial Conditions
Mode: AST Active
Device #1: Open
Device #2: Closed
Preferred Source: A
Alternate Source: B
Restoration Setting: Automatic Restoration / Automatic
Initiation
Critical Load Served: Yes
FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015 35
TABLE 9 Initial Conditions
Mode: Irrelevant (assumes both sources are in a Normal
state)
Device #1: Closed
Device #2: Closed
Preferred Source: A
Alternate Source: B
Restoration Setting: Irrelevant
Critical Load Served: Yes
36 FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015
TABLE 10 Initial Conditions
Mode: Irrelevant
Device #1: Open
Device #2: Open
Preferred Source: A
Alternate Source: B
Restoration Setting: Irrelevant
Critical Load Served: No
FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015 37
AST frequently asked questions Why isn’t AST Ready asserted?
Connect to either device with ProView software, click Go
Online, and open the AST Application Diagram. Click the
What value should I use for the undervoltage AST Ready Dialog button and look at the signals listed there.
threshold? If one or more are de-asserted (green), then AST is not in
the Ready state. Resolve the issue(s) to make AST Ready.
It is recommended that the starting point for your undervolt-
age threshold be 50% of your nominal voltage. A setting
of a higher threshold (i.e. 80%) can trigger an AST event Why is the Voltage OK status not asserted in the
for a cold load pickup (motor starting) that draws down the AST Ready dialog?
voltage momentarily.
Close the AST Ready dialog and view the voltage signals on
the main AST Application Diagram. Compare those voltage
What is AST Ready? readings to your voltage threshold setting(s) in the AST
Settings Menus for both devices. If the voltage readings
If AST is in the Ready state, both controls are ready to are not in the designated ranges (above the undervoltage
respond to a voltage event. threshold and/or below the overvoltage threshold), the
Voltage OK status will not be asserted.
What is AST Active?
If AST is in the Active state, the controls have already Why is AST Disabled (not Enabled)?
responded to a voltage event. Connect to either device with ProView software, click Go
Online, and open the AST Application Diagram. Click the
Explain Preferred Device/Alternate Device. AST Disable Dialog button and look at the signals listed
there. If any of the signals are asserted (red), the AST
The Preferred device is the device that is closed when system is disabled. Resolve the issue(s) to enable AST.
the system is in the normal state. The Alternate device
is the device that is open when the system is in the
normal state. The device designations can be changed by Can I test the system to verify operation?
sending a command through SCADA or pressing the SWAP The AST Voltage Simulator is provided for testing and
PREFERRED button on the front panel or in the application commissioning of the AST system. Refer to the AST
diagram in the ProView software. Voltage Simulator section of this manual for additional
information.
Am I required to enable Phantom Phase?
If you have only one PT connected to the control, you must How do I return the system to normal after an AST
enable Phantom Phase. The AST scheme monitors all three event?
phase voltages. If phantom phase is enabled, the device will There are three restoration modes: Manual Restoration/
not respond to voltage events on the phases that are not Manual Initiation, Automatic Restoration/Manual Initiation,
directly connected to the control. and Automatic Restoration/Automatic Initiation. For a
complete description of each restoration mode, refer to the
How do I know if communications are valid? Operating Panel section of this manual.
38 FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015
Why can’t I manually close one or both devices? How do I get the system back to normal (AST
If the restoration mode is set for automatic, there are two Ready) after manually operating the devices?
possibilities: There are two options, assuming voltage is normal and AST
is enabled:
• If there is a voltage condition on the device, the system
will prevent the device from closing and issue a Failure • Option 1: Manually operate both devices until the
to Close Alarm. The alarm must be reset and voltage preferred device is closed and the alternate device is
restored to normal before the device can be closed. open.
• The second possibility to prevent closing is if the system • Option 2: If the preferred device is open and the alternate
is set for non-parallel restoration and the other device is device is closed and the system is set for automatic
closed. restoration and automatic initiation, but AST is not Active
(due to the previous manual operations), pressing the
For both situations, changing the restoration mode to Swap Preferred button twice will return the system to the
manual (and resetting the alarm) will allow closing. normal state.
FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL AST APPLICATION INSTRUCTIONS MN280013EN July 2015 39
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