M5 CE&FDA Service Manual V14.0 en

Service Manual
HyBase 6100
Operating Table
Copyright
The device bears CE mark indicating its conformity with the provisions of the Council
Directive 93/42/EEC concerning medical devices and fulfills the essential requirements of
Annex I of this directive.
The device complies with the requirements of EN/IEC 60601-1-2 “Electromagnetic

Compatibility – Medical Electrical Equipment”.
© 2009-2013 Nanjing Mindray Bio-Medical Electronics Co., Ltd. All rights Reserved.
For this Operator’s Manual, the issued Date is 2013-05 (Version: 2.0).
Intellectual Property Statement
NANJING MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called Mindray)
owns the intellectual property rights to this Mindray device and this manual. This manual can
refer to information protected by copyrights or patents and does not convey any license under
the patent rights or copyright of Mindray, or of others.
Mindray intends to maintain the contents of this manual as confidential information.

Disclosure of the information in this manual in any manner whatsoever without the written
permission of Mindray is strictly forbidden.
Release, amendment, reproduction, distribution, rental, adaption and translation or any other
derivative work of this manual in any manner whatsoever without the written permission of
Mindray is strictly forbidden.
, , are the registered trademarks, registered or otherwise of

Mindray in China and other countries. All other trademarks that appear in this manual are
used only for informational or editorial purposes. They are the property of their respective
owners.
I
Responsibility on the Manufacturer Party
Contents of this manual are subject to change without prior notice.
All information contained in this manual is believed to be correct. Mindray shall not be liable
for errors contained herein or for incidental or consequential damages in connection with the
furnishing, performance, or use of this manual.
Mindray is responsible for the effects on safety, reliability and performance of this device, only
if:
 all installation operations, expansions, changes, modifications and repairs of this device
are conducted by Mindray authorized personnel.
 the electrical installation of the relevant room complies with the applicable national and
local requirements, and
 the device is used in accordance with the instructions for use.
 This device must be operated by skilled/trained clinical professionals.
 It is important for the hospital or organization that employs this device to

carry out a reasonable service/maintenance plan. Neglect of this can cause
machine breakdown or personal injury.
II
Warranty
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES,

EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR
FITNESS FOR ANY PARTICULAR PURPOSE.
Definitions
 Main unit: Integrated facilities which implement the specified function separately.
Generally speaking, the main unit should include power supply, control system and
some functional modules.
 Accessories: Materials connected to the main unit to extend or implement specified
function.
 Consumables: Disposable or short-life parts which should be replaced each time after
use or periodically.
Exemptions
Mindray's obligation or liability under this warranty does not include any transportation or
other charges or liability for direct, indirect or consequential damages or delay resulting from
the improper use or application of the device or the use of parts or accessories not approved
by Mindray or repairs by people other than Mindray authorized personnel.
This warranty shall not extend to:

 Malfunction or damage caused by improper use or man-made failure.
 Malfunction or damage caused by unstable or out-of-range power input.
 Malfunction or damage caused by force majeure such as fire and earthquake.
 Malfunction or damage caused by improper operation or repair by unqualified or
unauthorized service people.
 Malfunction of the device or part whose serial number is not legible enough.
 Others not caused by device or part itself.
The standard warranty period is as below:

 Main unit: 18 months from shipment
 Accessories: 6 months from shipment
 Consumables: N/A
III
Return Policy
Return Procedure
In the event that it becomes necessary to return this device or part of this device to Mindray,
the following procedure should be followed:
Return authorization: Contact the Customer Service Department and obtain a Customer
Service Authorization number. This number must appear on the outside of the shipping
container. Returned shipments will not be accepted if the number is not clearly visible. Please
provide the model number, serial number, and a brief description of the reason for return.
Freight policy: The customer is responsible for freight charges when this device is shipped to
Mindray for service (this includes customs charges).
Return address: Please send the part(s) or device to the address offered by the Customer
Service Department.
Contact Information
Manufacturer: Nanjing Mindray Bio-Medical Electronics Co., Ltd.
Address: 666# Middle Zhengfang Road, Jiangning, 211100 Nanjing, Jiangsu,
P.R.China
Tel: +86 25 66082666
Fax: +86 755 26582680-26666
EC-Representative: Shanghai International Trading Corporation GmbH (Hamburg)
Address: Eiffestrasse 80, 20537 Hamburg, Germany
Tel: 0049-40-2513175
Fax: 0049-40-255726
IV
Table of Contents
1 System Overview .......................................................................................1-1
1.1 Safety ................................................................................................. 1-1
1.1.1 Safety Notes............................................................................. 1-1
1.1.2 Safety Instructions .................................................................... 1-1
1.2 Graphical Symbols .............................................................................. 1-3
2 Introduction ................................................................................................2-1
2.1 Principle of Operation.......................................................................... 2-1
2.1.1 General .................................................................................... 2-1
2.2 Electrical ............................................................................................. 2-3
2.2.1 Main Control Unit ...................................................................... 2-3
2.2.2 Man-machine Interface ............................................................. 2-3
2.2.3 Power Module .......................................................................... 2-4
2.3 Hydraulic system................................................................................. 2-6
2.4 Software ............................................................................................. 2-7
3 Unpacking Instructions .............................................................................3-1

3.1 Unpacking Procedure .......................................................................... 3-1
4 Test and Maintenance................................................................................4-1

4.1 General ............................................................................................... 4-1
4.2 Inspection with Power Switched off ..................................................... 4-2
4.3 Inspection with Power Switched on ..................................................... 4-3
4.4 Maintenance ....................................................................................... 4-4
4.4.1 Daily Maintenance .................................................................... 4-4
4.4.2 Cleaning and Disinfection ......................................................... 4-4
4.4.3 Maintenance ............................................................................. 4-5
4.5 Electrical Safety Tests ......................................................................... 4-6
4.5.1 Enclosure Leakage Current Test ............................................... 4-7
4.5.2 Earth Leakage Current Test ...................................................... 4-7
4.5.3 Patient Leakage Current Test .................................................... 4-7
5 Repair and Disassembly ...........................................................................5-1

5.1 Tools ................................................................................................... 5-1
5.2 Preparations ....................................................................................... 5-2
5.3 Dissembling Operating Table............................................................... 5-3
5.3.1 Removing Base Cover .............................................................. 5-3
5.3.2 Removing Main Control Board .................................................. 5-4
5.3.3 Removing Power Board ............................................................ 5-5
5.3.4 Removing Power Button Assembly ........................................... 5-5
1
Table of Contents
5.3.5 Removing Override panel ......................................................... 5-6

5.3.6 Removing Batteries .................................................................. 5-7
5.3.7 Removing Oil Pump Assembly .................................................. 5-7
5.3.8 Changing Oil............................................................................. 5-8
5.3.9 Removing Solenoid Valve Assembly ......................................... 5-8
5.3.10 Removing Castors and Hydraulic Feet ...................................... 5-9
5.3.11 Removing Leather Bellows ..................................................... 5-10
5.3.12 Removing Column Cover ........................................................ 5-11
5.3.13 Removing Trendelenburg/ Reverse Trendelenburg Position
Sensor and Left/Right Tilt Sensor ...................................................... 5-11
5.3.14 Removing Back Plate Sensor ................................................. 5-12
5.3.15 Removing Back Plate Cylinder ................................................ 5-13
5.3.16 Removing Longitudinal-Shift Cylinder...................................... 5-15
5.3.17 Removing Trendelenburg/Reverse Trendelenburg Position
Cylinder and Left/Right Tilt Cylinder................................................... 5-16
6 Troubleshooting .........................................................................................6-1
6.1 General ............................................................................................... 6-1
6.2 Replacing Part .................................................................................... 6-2
6.3 Troubleshooting Flow Chart................................................................. 6-3
6.4 Malfunctions Definition ........................................................................ 6-4
6.4.1 Main Control Board and its Junctions ........................................ 6-4
6.4.2 Factory Mode Definition ............................................................ 6-7
6.4.3 Installing Back Plate Sensor ..................................................... 6-9
6.4.4 Installing Trendelenburg/ Reverse Trendelenburg Position
Sensor .............................................................................................. 6-11
6.4.5 Installing Left/Right Tilt Sensor ................................................ 6-11
6.4.6 Plastic Plate on the Base ........................................................ 6-12
6.4.7 Joint of the Head/Leg plate ..................................................... 6-12
6.5 Basic Malfunction Alarm .................................................................... 6-13
6.5.1 Indicator Alarm ....................................................................... 6-13
6.5.2 Movement Failure ................................................................... 6-15
6.5.3 Noise Failure .......................................................................... 6-19
6.5.4 Oil Leak Failure ...................................................................... 6-20
6.5.5 Installation Failure................................................................... 6-21
7 Parts ............................................................................................................7-1
7.1 General ............................................................................................... 7-1
7.2 Assembly Structure ............................................................................. 7-3
7.2.1 Table-top Assembly................................................................... 7-3
7.2.2 Main-Body Assembly ................................................................ 7-4
7.2.3 Column Assembly ..................................................................... 7-8
7.2.4 Base Assembly ......................................................................... 7-9
7.3 Electromagnetic Valve Assembly ....................................................... 7-12
2
Table of Contents
7.3.1 Oil Pump Assembly................................................................. 7-13

7.3.2 Switch and Socket Assembly .................................................. 7-14
7.3.3 Override Panel Assembly........................................................ 7-15
7.3.4 Oil Tank Assembly .................................................................. 7-16
3
This page is intentionally blank.
1 System Overview
1.1 Safety
1.1.1 Safety Notes
Figure 1-1 Definition of safety notes
Note Meaning
Read the statement below the symbol. The statement alerts

you to an operating hazard that can cause personal injury.

you to an operating hazard that can cause personal injury.

you to a possibility of operating table damage or unreliable
analysis results.
1.1.2 Safety Instructions
 The operating table is to be removed by personnel authorized by Nanjing

Mindray only.
 Do not install or use the operating table in a flammable or explosive

environment.
 Before servicing, maintaining or removing the operating table, make sure
that the mains supply has been disconnected from the table.
 Be sure to only use the accessories provided by Nanjing Mindray on the
operating table. Using other accessories can cause personal injury and/or
property damage.
 The wraps should be disposed of in compliance with local governmental or
hospital regulations. Be sure to place the wraps where the children cannot
touch.
1-1
System Overview
 The operating table can function safely and effectively only if it is

maintained properly. Be sure to maintain the operating table as instructed in
this manual.
 Exercise caution when servicing, maintaining or removing the operating
table. Do not injure yourself. Make sure nothing is placed on the table top.
 Exercise caution when transporting/moving the operating table. Otherwise,

it may result in property damage.
 The operating table is to be serviced or maintained regularly by personnel
authorized by Nanjing Mindray every year.
 The potable or mobile RF communication device can affect operation of
medical devices. Make sure the operating table is maintained or/and
adjusted in a proper environment. See chapterA.4 for details in the
operator’s manual.
 During the maintenance, make sure that the operating table is well protected
from mechanical collision or damage.
 Refer to the operator’s manual for more information on using the operating
table.
1-2
System Overview
1.2 Graphical Symbols
Figure 1-2 Symbol Definition
Symbol Meaning
Caution, consult accompanying documents
IPX4 Protection against splashed water
IPX8 Protection against splashed water
Type B applied part
Protective earth (ground)
Equipotentiality
Alternating current
Direct current
Serial number
Date of manufacture
Manufacturer
Authorized representative in the European

Community
1-3
System Overview
Power on/off
Temperature limitation
Humidity limitation
Atmospheric pressure
WEEE symbol
The following definition of the WEEE label
applies to EU member states only: the use of
this symbol indicates that this product should
not be treated as household waste. By
ensuring that this product is disposed of
correctly, you will help prevent bringing
potential negative consequences to the
environment and human health. For more
detailed information with regard to returning
and recycling this product, please consult the
distributor from whom you purchased the
product.
ESD warning
Labeling for Class I products. Developed and

marketed in compliance with medical device
directive 93/42/EEC.
1-4
2 Introduction
2.1 Principle of Operation
2.1.1 General
The main components of the operating table are shown in the figure below.
Figure 2-1 The main components of the operating table
1 Head plate 2 Back plate

3 Seat plate 4 Leg plate
5 Release lever (leg plate up / down) 6 Handle screw
7 Locking button (leg plate) 8 Castors
9 Override panel 10 Hand crank for body elevator
11 Potential equalization pole 12 Locking button (head plate)
13 Release lever (head plate up / down)
The operating table is powered by either the 220VAC mains supply or the internal batteries.
When the mains supply is not connected, the operating table automatically runs from the
internal batteries. The power module outputs 24V and 5V DC voltages from other
components.
The hydraulic system is mainly composed of solenoid valves, oil tubing and pumps. The
hydraulic system is controlled by the main control unit.
2-1
Introduction
The corded hand-control and the override panel feature basically the functions. The keys and
LED indicators communicate with the main control unit thought RS232 interfaces. A foot
switch can be connected to the override control panel.
The operating table has angle sensors monitoring the position of every movement part. The
main control unit is intended to control the table movement by the signals from the sensors.
The temperature sensor is intended to monitor the temperature of the oil tank.
2-2
Introduction
2.2 Electrical
2.2.1 Main Control Unit
The operating table features automated table-top movements. The block diagram of the
electrical part is shown in the figure below. The main control unit is the core of the electrical
system, with sensors, power modules, and control panels integrated.
The main control unit can:

 Monitor and control the power module
 Monitor the table-top position through sensors and limit switches
 Open and close oil pumps and valves.
2.2.2 Man-machine Interface
The man-machine interface consists of the corded hand-control and the override control
panel, both of which provide keys and LED indicators for input/output purposes.
The figure blow shows how the corded hand-control works. It detects the key signals and
sends them to the main control unit through the RS232 interface. Also, it displays the system
status signals through the LED indicators.
2-3
Introduction
The override panel works in a way similar to that of the override panel, except it also provides
an interface to the foot switch and a beeper. The figure below shows how it works.
2.2.3 Power Module
The power module provides power for other components as well as charges the batteries.
However, the two functions cannot be performed simultaneously, namely it charges the
batteries only when the operating is not working. The block diagram of the module is shown
in the figure below.
When the mains supply is connected, the system automatically selects it over the internal
batteries. The internal batteries work only when the mains supply is off. When the mains
supply is connected, the system charges the batteries automatically if the operating table is
not working. The module provides 5V outputs from electronic boards and 24V output for the
pump and valves. The power at the bottom of the operating table can shut off the power
module’s outputs to the boards, but it will not disable the battery charging function as long as
the mains supply is connected.
2-4
Introduction
2-5
Introduction
2.3 Hydraulic system
The operating table is basically hydraulic-driven system. Every automated table-top

movement is driven by the hydraulic system, which consists of the pump, solenoid valves and
tubing. Multiple types of oil cylinders are used to accomplish the automated table-top
movements.
The figure below shows how the hydraulic system works. There are totally 6 hydraulic
branches (maximum configuration). The branches are either single action or double action.
The pump used in the hydraulic system is a DC motor pump, whose nominal working
pressure is 7Mpa, voltage 24V, current 8A, output power 100W and output volume 0.7L/min.
2-6
Introduction
2.4 Software
The system software of the operating table mainly consists of the software of the corded
hand-control, the software of the override panel and the software of the main control unit.
The main functions of the software of the main control unit include monitoring the power
status, communicating between the input and output ports, controlling the solenoid valves
and pump and collecting signals sent by the sensors.
The corded hand-control is the main man-machine interface. Its functions include sending the
key signals to the main control unit and receiving LED indication signals sent by the main
control unit.
The main functions of the software of the override panel include sending the key signals and
foot switch signals to the main control unit and receiving LED indication signals sent by the
main control unit
2-7
3 Unpacking Instructions
3.1 Unpacking Procedure
The whole shipping crate of the operating table is shown in the figure below.
When shipping the operating table to the appointed place, unpack the crate following the steps
below.
1. Check whether the TILTWATCH is colored. If the TILTWATCH is white, the crate is not
tipped. If red, tipping has occurred. Be sure to carefully check whether every hydraulic
part leaks oil. If necessary, open the base cover of the operating table to check whether
there is oil in the base.
3-1
Unpacking Instructions
2. Be sure to reserve enough room at the crate exit (indicated by a big arrow). Cut the plastic
strap, and remove the top and body of the crate. Place the crate top on the exit to be a
slope, as shown in the figure below. Affix the Velcro strap (a).
Velcro
strap
Crate cover
Board (b)
3. Remove the accessories carton. Cut the plastic strap, and remove the strap and the
plastic film. Do not damage the table surface.
4. Pull and remove the board (b) on the exit. Push the operating table from the slope to the
desired position.
5. Be sure to dispose of the wraps in compliance with local governmental or hospital

regulations.
 Exercise caution during the unpacking procedure. Be sure to protect the

operating table from collision.
 The wraps should be disposed of in compliance with local governmental or
hospital regulations. Be sure to place the wraps where the children cannot
touch.
3-2
4 Test and Maintenance
4.1 General
To ensure that the operating table can work normally for a long term, you should regularly
check, maintain and test it. This chapter content is based on the basic test methods of the
operating table, and the recommended test tools. Be sure to maintain and test the operating
table as needs, and choose the proper test tools.
The test and verification methods in this chapter are intended to verify whether the table
performance can meet the required specifications. During the test process, if the test result
cannot meet the requirement, there are failures on a certain part of the operating table. Be sure
to maintain or replace it at once. If you have any questions else, contact the service
department authorized by Nanjing Mindray.
 The operating table is to be tested and maintained by the personnel

authorized by Nanjing Mindray.
 Before testing the operating table, make sure the test tools are proper and
exact. Be familiar with these tools.
4-1
Test and Maintenance
4.2 Inspection with Power Switched off
The inspection is intended to check the appearance of the operating table and the mechanical
movements of every part. If there is not obvious surface damage and all the moments can
work normally, the table can pass the inspection.
You should check:
1. Is there any damage on such parts as the body of the operating table, the corded control,
the cables, the base of the operating table and accessories?
2. Are the safety notes and nominal plate clear and recognizable?
3. Can the head plate and the leg plates move normally?
4. Can every accessory normally install and replace?
5. Can every accessory be placed to the desired body position?
4-2
4.3 Inspection with Power Switched on
The inspection ensures whether the operating table can normally power on, and every
automated movement can normally work. You should check:
1. Push the “Power Switch” on the base of the operating table. Press the “Power on” on the
ceded hand control and observe whether all the indicators on the control are normal.
2. Press every key on the corded hand control, and observe whether all the keys can work
normally.
3. Press every key on the override panel, and observe whether all the keys can work
normally.
4. Operate every control switch on the foot switch, and observe whether all switches can
work normally.
5. If abnormal situations occur, see the chapter 5 to locate the failure, and maintain the
operating table.
4-3
4.4 Maintenance
4.4.1 Daily Maintenance
Maintain the operating table following the instructions below.
1. When not using the operating table for a long term, be sure to store the table in an
environment with proper temperature, humidity and atmospheric pressure conditions,
－40°C-60°C, 10％-95％, and 500hPa-1060hPa respectively. Keep the operating table
upright. Do not tip over the table.
2. When using the operating table, make sure the floor of the operating room is horizontal.
Otherwise, the table may cause tipping hazard.
3. The weight of the operating table is 200kg (not including the accessories), and the max
load is 250kg. When using the table, be sure to properly lock the table body.
4. Do not sit on the leg plate, the head plate. Otherwise, it may cause property damage.
5. When raising to the limit of the body elevator, be sure to lightly adjust the crank hand.
Otherwise, it may be hard to lower the body elevator.
6. During the surgery, do not connect with 220VAC mains.
7. After the surgery, clean the operating table, and adjust it to the best rest state (table top
shifted to the limit of the foot end and descended to the lowest position) to prevent air from
entering the hydraulic system.
8. In case of the normal use frequency (5 to 7 days every week and 5-10 hours every day),
charge the battery of the operating table every day. To charge it, plug the power cable into
a power outlet overnight.
9. If the operating table is not used for a long term, be sure to charge it every two weeks.
10. Regularly check whether the connecting wire of the corded hand control is normal.
11. Check whether all the screws are tightened on the table top and the column of the
operating table. Move the table and check whether the hydraulic system leaks oil on the
floor. If you find any questions, maintain the table at once.
4.4.2 Cleaning and Disinfection
Before cleaning/disinfecting the operating table, you should:
1. Level the table top, and then raise it to the highest point.
2. Wipe the table top with the cleaning agent.
3. Wipe it with cleaning water.

4. Use a dry and soft cloth to wipe it.
4-4
The following cleaning agents are recommended:
 Mildly alkaline (soap solution)
 Aldehydes
 Quaternary compounds
 Guanidine derivative
If the surface is extremely soiled, use the concentrated agent to clean it following the method
above.
 Be sure to only use the recommended agents and methods to clean the
operating table.
The following cleaning agents are forbidden:
 Disinfectants containing alcohol
 Disinfectants containing chlorine or compounds which can release chlorine
 Do not use the cleaning agents contain alcohol.
 Do not clean/disinfect the operating table mechanically.
4.4.3 Maintenance
1. Complete electrical/safety inspections should be conducted every year by personnel
authorized by Nanjing Mindray.
2. It is recommended that the operating table be serviced by professionals every year.

3. It is recommended that the hydraulic oil be replaced by professionals every 5 years.
4-5
4.5 Electrical Safety Tests
 Electrical safety tests are a proven means of verifying the electrical safety of
the equipment. They are intended for determining potential electrical
hazards. Failure to find out these hazards timely may cause personnel
injury.
 Commercially available test equipment such as safety analyzer, etc. can be
used for electrical safety tests. The service personnel should acquaint
themselves with the use of the test equipment.
 Electrical safety tests should meet the requirements of the new edition of
standards EN 60601-1.
 These electrical safety tests do not supersede local requirements.

 All devices using the AC mains and connected to medical equipment within
patient environments must meet the requirements of the IEC 60601-1
medical electrical systems standard and should be put under electrical
safety tests at the frequency recommended for the product.
Electrical safety tests are intended to check if potential electrical hazards to the patient,
operator or service personnel of the equipment. Electrical safety test should be performed
under normal ambient conditions of temperature, humidity and pressure.
The electrical safety test plan described hereafter takes 601 safety analyzer as an example.
Different safety analyzers may be used in different areas. Be sure to choose applicable test
plan.
Connection of the equipment is shown below:
4-6
Test tools
 Safety analyzer
 Isolation transformer
4.5.1 Enclosure Leakage Current Test

1. Connect the 601 safety analyzer to an AC power supply (264 V, 60 Hz).
2. Connect SUM terminal of the applied part connection apparatus to RA input terminal of
601 safety analyzer, another terminal to the applied part of EUT.
3. Connect the EUT to the analyzer’s auxiliary output connector using a power cord.
4. Attach one end of the red lead to the “Red input terminal” of the analyzer, and the other
end to tinsel over the enclosure of the EUT.
5. Power on the 601 safety analyzer and then press the “5－Enclosure leakage” button on
the analyzer’s panel to enter the enclosure leakage test screen.
6. Under normal condition, the enclosure leakage current should be no greater than 100 μA.
Under single fault condition, it should be no greater than 500 μA.
4.5.2 Earth Leakage Current Test

4. Power on the 601 safety analyzer and then press the “4－Earth leakage” button on the
analyzer’s panel to enter the earth leakage test screen.
5. Under normal condition, the earth leakage current should be no greater than 500 μA.
Under single fault condition, it should be no greater than 1000 μA.
4.5.3 Patient Leakage Current Test

4. Power on the 601 safety analyzer and then press the “6－Patient leakage” button on the
analyzer’s panel to enter the Patient leakage test screen.。
5. Repeatedly press the “Applied Part” button to measure AC and DC leakage alternatively.
4-7
DC leakage reading is following by “DC”

6. Under normal status, the patient leakage current should be no greater than 100 μA. Under
single fault condition, it should be no greater than 500 μA.
4-8
5 Repair and Disassembly
5.1 Tools
You may need the following tools to repair the operating table or change parts.
Tools Qty Remarks

Flat-headed screw driver 1 Middle size
Wire stripper 1 /
Needle-nose pliers 1 /
Diagonal pliers 1 /
Soldering iron 1 /
Snap ring gripper (external) 1 7"/175mm
Snap ring gripper (external)– bended
1 7"/175mm
nose
One set
Allan keys 1
(1.5mm/2mm/4mm/5mm/6mm)
Open-end Wrench 1 8mm/14mm
Adjustable wrench 1 0 - 20mm
Multimeter 1 /
Certain
Hydraulic oil Mobile DTE 24
amount
Container made of resin or stainless
1 Larger than 500ml
steel
Brush 1 Same size of a tooth brush
Certain
A soft cloth and neutral cleaner To clean the parts
amount
Philips-headed screwdriver 2 One middle size and one small size
5-1
Repair and Disassembly
5.2 Preparations
Before disassembling the operating table,
 Turn off the operating table
 Disconnect the mains supply

 Remove the accessories, head plate, leg plates, corded hand-control and foot switch.
 Take ESD precautionary measures before starting the disassembly. Be sure

to wear the ESD bracelet or ESD gloves before touching the parts identified
with the ESD warning symbol.
 When re-assembling the operating table, make sure all wires are reliably
connected.
 When re-assembling the operating table, make sure right screws are used.
Screwing improper screws by force may damage the device. Furthermore,
using improper screws may cause the screws or parts fall off unexpectedly
in use, hence leading to unforeseeable personal injury or property damage.
 Strictly follow the procedures introduced in the section below to

disassemble the operating table. Be sure to only disassemble the parts
necessary to fix the device. Incorrect disassembly by force may damage the
device permanently.
 Before disassembling the modules or parts, make sure all the associated
connections have been undone. Exercise care during the disassembling
process. Do not break the wires or damage the connectors.
 Be sure to classify the removed screws and parts and store them carefully
for re-assembly. Do not damage, contaminate or lose any screw or part.
 Refer to Chapter 7 for explosion drawings of the modules and parts.
5-2
5.3 Dissembling Operating Table
5.3.1 Removing Base Cover
The base cover is fixed to the base by 6 screws. The figures below shows 3 of them and the
other 3 are on the opposite sides.
M4×12
countersunk
M4×20
countersunk
The column cover is fixed to the base cover by 6 screws, which are uniformly distributed
around the bottom. The figure below shows 2 of the screws.
M3×4
countersunk
Remove the base cover from the base after all the above-mentioned screws are removed.
5-3
5.3.2 Removing Main Control Board
Disconnect all the wires from the control board. Remove the 4 M3×8 screws fixing the control
board and remove it.
Remove the control board from its fixing plate as needed.
M3×8
Fixing plate
Main control board
 Be sure to take ESD precautionary measures (ESD gloves or bracelet, or the

like) when removing the board.
5-4
5.3.3 Removing Power Board
Power board
M3 screws
The power board is located below the main control board. You can see it after removing the
main control board and its fixing plate. To remove the power board, first disconnect all the
wires and then remove the 4 M3 screws fixing the board.
 Be sure to take ESD precautionary measures (ESD gloves or bracelet, or the

like) when removing the board.
5.3.4 Removing Power Button Assembly
The power button assembly is fixed on the front end of the base. Remove the 4 screws fixing
the assembly and you can pull out the assembly. To remove the power button, first disconnect
the wires and then undo the fixing ring.
Remove the 4
screws to pull
out the
assembly.
5-5
Loose the 2 screws

Disconnect the wire
fixing the wires and
from the power
then pull out the
board, and then
wires.
remove the 2 screws Undo the fixing ring
to remove the power to remove the power
plug. button.
5.3.5 Removing Override panel
The column control board is located inside the override panel. It is exposed after the column
cover is removed. Disconnect the wires and then remove the 4 screws to take out the override
panel.
The column control

board is inside.
Column cover
Remove
the 10 Remove the 2
screws. screws fixing the
wires.
5-6
Plug for the

corded hand
control
Foot switch
Column control
connector
panel
5.3.6 Removing Batteries
Remove the M5 screws fixing the batteries from the steel bars. Disconnect the wires from the
boards and then take out the batteries.
Steel bars fixing

Wires
the batteries
Batteries Temperature sensor

(under the tape)
5.3.7 Removing Oil Pump Assembly
Remove the 4 M5 screws that fix the pump to the base, and then remove the pump.
Oil pump
assembly
Combination
screws (totally 4)
5-7
5.3.8 Changing Oil
Remove the air filter and then inject oil through oil inlet beneath the filter. To completely change
the oil, first remove the cap from the cover of the oil tank, and then remove the cover. Pump
out the old oil through a syringe, and then add new oil to the tank at a proper amount.
Air filter
Oil tank
 The operating table uses Mobile DTE 24 only. Do not use other oils.
 If all the pistons are at their 0-travel positions, fill 2/3 of the oil tank.
 You can check whether the remaining oil is enough by running such
complex functions as flex and reflex positions.
5.3.9 Removing Solenoid Valve Assembly
Remove the screws fixing the valve assembly to remove the assembly. The figure below
shows 3 of the screws and the other 3 are on the opposite side. The valves can be removed
individually from the end with the valve bolts.
5-8
Fixing screws
Valve base
O-ring
Valve
bolt
 When installing the valve assembly, make sure the o-rings are fixed in place.
Otherwise, the oil may leak.
 If the operating table is configured with the table-top longitudinal shift
function, there are totally 11 couples of valves. If not, there are 9 couples.
5.3.10 Removing Castors and Hydraulic Feet
Lift the base by 70-100 mm, remove the screws fixing the castor or hydraulic feet, and then
remove the castor or hydraulic feet.
5-9
Screws fixing the

castors
Screws fixing the

hydraulic feet
 Do not lift the base too high and make sure the operating table is stable at
the lifted position. Otherwise, it may tip over.
 Make sure the operating table is lifted by something strong enough to bear
the table’s weight. Otherwise the operating table may fall.
5.3.11 Removing Leather Bellows
Remove the plastic screws fixing the bellows, as the figure below shows. Remove the seat
plate and then remove the leather bellows.
Position of the
Leather
plastic screws
bellows
5-10
5.3.12 Removing Column Cover
The column cover is fixed to the column frame by screws. To remove the column cover, first
remove the leather bellows and the override panel, then remove the screws surrounding the
column frame, and then remove the M3×4 screws fixing the two halves of the column cover
together.
Position of the
fixing screw.
Column frame
inside. M3×4
countersunk
5.3.13 Removing Trendelenburg/ Reverse Trendelenburg
Position Sensor and Left/Right Tilt Sensor
The Trendelenburg/Reverse Trendelenburg position sensor and the left/right tilt sensor are
exposed after the leather bellows is removed.
Trendelenburg/r
everse
Left/right
trendelenburg
tilt sensor
position sensor
Disconnect all the wires from the sensor. Remove the M8 screws and then remove the sensor.
5-11
M8 screws
Trendelenburg
/reverse
Wires
trendelenburg
5.3.14 Removing Back Plate Sensor
The back plate sensor is located between the back plate and the seat plate, as the figure
below shows. To remove the sensor, first removed the M4 screws fixing the sensor cap and
then remove the cap. Exercise care when pulling out the sensor. Do not break the wires inside.
M4 screws
5-12
Sensor cap
Angle
sensor
Sensor
support
Remove the sensor from the support.
5.3.15 Removing Back Plate Cylinder
There are 2 back plate cylinders, which are symmetrically located beneath the seat plate.
Every cylinder is fixed by 4 screws, as the figure below shows.
Oil tube
Oil tube
Oil cylinder
Oil cylinder
inside
inside
5-13
Raise the back plate to expose the shaft of the cylinder holder. Remove the fixing screws and
then plug one M4 screw into the shaft and pull out the shaft.
Cylinder
shaft
Position of
the fixing
M4 screw
screw
 When you have removed the 2 holder shafts, the back plate is free to move.
Be sure to fix the back plate by external support before removing the holder
shafts. Otherwise, the back plate may fall unexpectedly.
Remove the 4 screws from the beams of the seat plate, and then disconnect the oil tube from
the T-piece. Be sure to prevent the oiling from leaking out. Remove the back plate cylinder
assembly.
Oil tube of
back plate Oil tube of
cylinder back plate
cylinder
T-piece
5-14
 Before removing the oil tube, take precautionary measures to ensure

minimum oil leak.
When installing a new back plate cylinder, make sure the oil tubes are connected in the proper
order. As the figure below shows, make sure the tubes identified by a black tape are connected
to the same T-piece. Likewise, all the tube without the black tape should be connected to the
same T-piece.
All the tubes

connected to All the tubes
the upper connected to
T-piece are the lower
not identified T-piece are
with the black identified
tape. with the
black tape.
 Make sure the tubes identified by a black tape are connected to the same
T-piece. Likewise, all the tube without the black tape should be connected to
the same T-piece.
5.3.16 Removing Longitudinal-Shift Cylinder
The longitudinal-shift cylinder is located beneath the seat plate. Shift the table-top
longitudinally so that the cylinder is fully exposed. Disconnect the two oil tubes (one at each
end) and then remove the M8 screws to remove the cylinder.
5-15
Oil tube for M8 screws

longitudinal-shift
cylinder

minimum oil leak.
5.3.17 Removing Trendelenburg/Reverse Trendelenburg
Position Cylinder and Left/Right Tilt Cylinder
Both of the Trendelenburg/reverse trendelenburg position cylinder and the left/right tilt cylinder
are located inside the column cover, as the figure below shows. The two cylinders can be
removed in a similar way. The following paragraph uses the Trendelenburg/reverse
trendelenburg position cylinder as an example.
Disconnect the two oil tubes, one on each end. Remove the circlip with a snap-ring gripper.
Remove the shafts of the cylinder holder, one on each end to remove the cylinder.
5-16
Left/right tilt
cylinder
Trendelenburg/reve
rse trendelenburg Oil tubes of
position cylinder the
Trendelenbu
rg/reverse
Shaft of the cylinder trendelenbur
holder of the g position
Trendelenburg/reverse cylinder
trendelenburg position
Shaft ring
cylinder

minimum oil leak.
5-17
6 Troubleshooting
6.1 General
The chapter content is sorted according to the parts where the table failures occur and the
failures. When maintaining the operating table, check, locate and troubleshoot the failures in
the listed order, referring to the troubleshooting flow chart.
The recommended solutions in this chapter are meant to help you solve common problems,
not including all the problems. In case you encounter problems not included in this chapter,
contact the customer service department authorized by Nanjing Mindray.
6-1
Troubleshooting
6.2 Replacing Part
Combining the failure with this chapter content, you can locate and replace the failure part.
Then, check whether the failure disappears or the table can pass the relative tests. If the
failure disappears, the replaced part is damaged and sent to the service department
authorized by Nanjing Mindray. If the failure still exists, relocate the failure part and
troubleshoot the failure.
If you want to learn your replaced assembly and obtain a new one, see the chapter 7.
6-2
Troubleshooting
6.3 Troubleshooting Flow Chart
6-3
Troubleshooting
6.4 Malfunctions Definition
6.4.1 Main Control Board and its Junctions
6.4.1.1 Junctions of Main Control Board
J11 J18
J7
J17
J5 J4
J6
J12
Figure 6-1 Junctions of main control board
Table 6-1 Junctions and their Functions
Junction Function
J7 power supply for the pump
J17 feedback on whether the table is connected with AC and on whether
the battery is sufficiently charged.
J6 power supply for the pump, valve and main control board
J11 power supply for the solenoid valve
J18 power supply for the solenoid valve
J5 the communication wire of the override panel
J4 the communication wire of the corded hand control
J12 the communication wire of the 3 sensors
6-4
Troubleshooting
6.4.1.2 J6 Junction
4 1
5 2
6
3
Figure 6-2
The voltage of the pin 3 and 6 is 5V.

The voltage of the pin 5, 2, 4 and 1 is 24V.
6.4.1.3 J7 Junction
1power 24V
3 pump
Figure 6-3
The voltage of pin 1 and 3 is 24V.
6.4.1.4 J11 Junction

11、12 reserved pins
13 power 24V VPP
6、7、8、9、
10 valves
Figure 6-4
The voltage between pin 13 and 6, 7, 8, 9 or 10 is 24V.
6-5
Troubleshooting
6.4.1.5 J5 Junction
4Input
2 Ground
3Output 1 Power
Figure 6-5 J5 junction
6.4.1.6 J4 Junction
4Input
2 Ground
3Output 1 Power
Figure 6-6 J4 junction
6.4.1.7 J18 Junction
6 Power 24V VPP

1、2、3、4、5
Valves
Figure 6-7 24V
The voltage between pin 6 and 1, 2, 3, 4 or 5 is 24V.
6-6
Troubleshooting
6.4.2 Factory Mode Definition
In case of turning on the corded hand control, press and hold the “Locking castors” and
“Unlocking castors” keys for more than 5 seconds so that the working mode of the table is
changed to the factory mode. Meanwhile, the power indicator is on. The battery indicator is
blinking with red and green alternately. The other indicators are off. As shown the table below,
press the combination keys to complete the corresponding operation. When pressing and
holding the “Locking castors” and “Unlocking castors” keys for more than 5 seconds again,
finish the factory setting mode. If you press the “Power off” key, log off the factory mode.
However, the data cannot be reserved.
Table 6-2 Factory Mode
Function Keys Operation

press and hold the “Locking
Log on/off the
castors” and “Unlocking castors” Begin/finish the factory mode
factory mode
for more than 5 seconds
“Locking castors” and “0-position” Calibrate the “0-position”
“Locking castors” and “Back plate
Calibrate the limit, back plate up
up”
“Locking castors” and “Back plate
Calibrate the limit, back plate down
down”
“Locking castors” and “Tilt to left” Calibrate the limit, tilt to left
Calibration “Locking castors” and “Tilt to right” Calibrate the limit, tilt to right
“Locking castors” and
Calibrate the limit, Trendelenburg
“Trendelenburg position (head
position (head down)
down)”
“Locking castors” and “Reverse
Calibrate the limit, Reverse
Trendelenburg position (foot
Trendelenburg position (foot down)
down)”
“Locking castors” and “Flex
With longitudinal shift function
Longitudinal position”
shift function “Locking castors” and “Re-flex
Without longitudinal shift function
position”
“Locking castors” and “Table top
With battery
Battery up”
configuration “Locking castors” and “Table top
Without battery
down”
It takes 30 seconds to automatically
“Unlocking castors” and “Table top
switch off the corded hand control.
Standby time up”
“Unlocking castors” and “Table top It takes 4 minutes to automatically
6-7
Troubleshooting
down” switch off the corded hand control.
“Unlocking castors” and “Re-flex

Adjustable voltage mode
Voltage mode, position”
pump “Unlocking castors” and “Flex
Power supply mode
position”
“Unlocking castors” and “Back
The unlocking time is 12 seconds
plate up”
“Unlocking castors” and “Back
The unlocking time is 20 seconds
Unlocking time plate down”
“Unlocking castors” and
“Trendelenburg position (head The unlocking time is 30 seconds
down)”
If the operating table has failures (for
example: the wire of the sensor is
“Unlocking castors” and
Error recover broken.), you can press the combination
“0-position”
keys to recover the table, and can
troubleshoot the failure.
“Flex position” and “Re-flex
Aging program
position ”
6-8
Troubleshooting
6.4.3 Installing Back Plate Sensor
Sensor
Figure 6-8 Sensor cover
Copper
column
Circlip, clip the

copper column
Magnetic core
Figure 6-9 Back plate sensor
6-9
Troubleshooting
Wires lie in the

groove.
Figure 6-10 Wires in the groove
The outer
surface of the
copper column is
parallel with the
back plate.
Figure 6-11 The outer surface of the copper column
6-10
Troubleshooting
6.4.4 Installing Trendelenburg/ Reverse Trendelenburg
Position Sensor
Trendelenburg/ Reverse
Trendelenburg Position
Sensor
Figure 6-12 Trendelenburg/ Reverse Trendelenburg position sensor
6.4.5 Installing Left/Right Tilt Sensor
Left/Right Tilt Sensor
Figure 6-13 Left/Right sensor
6-11
Troubleshooting
6.4.6 Plastic Plate on the Base
Plastic plate
Figure 6-14 Plastic plate on the basic
6.4.7 Joint of the Head/Leg plate
Steel ball
Locking button
Figure 6-15 Joint of the head/leg plate
6-12
Troubleshooting
6.5 Basic Malfunction Alarm
6.5.1 Indicator Alarm
Table 6-3 Indicator Alarm
Error Check Steps Reason Solution

The battery Connect the
indicator is The battery is operating table
－
blinking and low. to the mains
red. supply.
The movement The movement
The power has reached has been
indicator is － the desired completed.
blinking. position to the Release the
limit. key.
The power
indicator
Power off for
(green) and
10 minutes.
locking The pump is
－ Power on and
indicator overheated.
The indicator is operate the
(yellow) are
blinking on the table.
blinking
corded hand
simultaneity.
control or
override panel.
Step 1: Log on the If the alarm
The power factory mode, press disappears and
There is no
indicator the “Unlocking the movement
need to do
(green) and castors” and is normal, the
anything.
unlocking “0-position” keys to problem is
indicator troubleshoot (as solved.
(red) are shown in Table 6-2).
blinking Step 2: Check If the alarm
simultaneity, whether every sensor disappears and
and the is correctly installed. the movement Reinstall the
override If not, reinstall the is normal, the sensor
panel beeps. sensor, see from the sensor is correctly.
Figure 6-8 to the installed
Figure 6-11. incorrectly.
6-13
Troubleshooting
Step 3: Check
whether the wire
If it does not,
between every sensor Replace the old
the wire is
and the main control wire.
broken.
board conduct
electricity.
Step 1: Replace the

If it still exists,
corded hand control, Replace the
the failure
and then check main control
happens on the
whether the failure board.
main control
still exists.
board.
All Step 2: Check
indicators whether the wire
If it does not,
are blinking. between the corded Replace the old
the wire is
(The battery hand control and the wire.
broken.
indicator is main control board
green.) conducts electricity.
Step 3: The corded
hand control is － Replace it.
broken.
Step 4: The main
control board is － Replace it.
broken.
The board of
A single
the corded
indicator is
hand
off, but － Replace it.
control/override
others are
panel is
on.
Press the broken.
“Power on” key. Step 1: Check
A single or whether the wire
more indicators All between J4 (J5) on
If it does not,
are off on the indicators the main control
the wire is Replace it.
corded hand on the board and the corded
broken.
control/override corded hand hand control (the
panel. control (the override panel)
override conducts electricity.
panel) are Step 2: The corded
off. hand control (the
－ Replace it.
override panel) is
broken.
6-14
Troubleshooting
6.5.2 Movement Failure
Table 6-4 Movement Failure

If the failure is
troubleshooted, Restart the
Step1: Restart
it happens on table
the program.
If the failure
disappears, the
Step 2: Check whether the
replaced Replace it
same failure exists on
corded hand or its
another corded hand
control/override wires.
control/override panel.
panel is
The power
broken.
indicator is
Make sure
green on the No
the sensor
corded hand response
module is
control/override after
installed
panel, but the pressing
correctly. If
operating table single a or Step 3: Log on the factory
the
cannot move or several mode. If a single
magnetic
move normally functional movement can be
core drifts,
after the keys operated normally, there is
turn off the
function key is some wrong with the
Sensor module table, and
pressed. sensor module. The
failure then adjust
module consists of the
the
magnetic encoder,
magnetic
magnetic core and wire.
core to the
See in detail in the Figure
original
6-9 to Figure 6-11.
location.
Turn on
and
recalibrate
the table.
6-15
Troubleshooting
Step 4: Check the

corresponding wires of the
sensor. Check whether the
wire between J4 (J5) on If it does not,
Replace
the main control board and the wire is
the wire.
the corded hand control broken.
(the override panel)
conducts electricity by a
multimeter.
Replace
Step 5: Magnetic encoder
－ the broken
failure
encoder.
If some of the
output voltages
output voltage of J4 or J5
are abnormal, Replace
is 5V on the main control
the main the board.
board as shown in the
control board is
Figure 6-1.
broken.
Step 7: Press one function
key, and check the voltage
of the corresponding
If the voltage is
solenoid valve by a
abnormal, the Replace it.
multimeter. Judge whether
valve is broken,
the valve is opened
normally (as shown in the
Figure 6-4 and Figure 6-7)
If the failure is
troubleshooted,
Step 1: Restart the Restart the
the table has
operating table table.
program
No failure.
response Step 2: Check whether the
after wire between the corded If it does not,
pressing all hand control (the override the wire is Replace it.
the pane) and the main control broken.
functional board conduct electricity.
keys Step 3: Replace the If it does not
corded hand control (the exist, the Replace
override control), and then failure happens the
check whether the failure on the replaced control.
still exists. control.
6-16
Troubleshooting
If some of the
Step 4: Check the output
output voltages
voltages of J4, J5, J7, J11
are abnormal,
and J18 are normal on the Replace
the main
main control board, as the board.
control board is
shown in the Figure 6-1.
broken.
Step 5: Check whether
the oil pipe between the oil If it does, the Replace
pump and the solenoid pipe is broken. the pipe.
valve leaks oil.
The
operating
table can Check whether the If it does, the Replace
move corresponding oil cylinder cylinder has the
without leaks oil. the failure. cylinder.
operative
commands.
If the failure is
troubleshooted,
Step 1: Restart the Restart the
the table has
The operating table table.
program
operating
failure.
table cannot
Step 2: Replace the If it does not
move to the
corded hand control (the exist, the Replace
desired
override control), and then failure happens the
position
check whether the failure on the replaced control.
when a
still exists. control.
single
functional
wire between the corded If it does not,
key is Replace
hand control (the override the wire is
pressed, or the wire.
pane) and the main control broken.
the table
board conduct electricity.
moves
Make sure
abnormally
the sensor
when the
Step 4: Log on the factory is installed
combination
mode. If a single correctly;
key (the
movement can be otherwise
“0-position” －
operated normally, there is you need
key) is
some wrong with the replace
pressed.
sensor module. the
magnetic
encoder.
6-17
Troubleshooting

If it does not,
wire between the sensor Replace
the wire is
and the main control board the wire.
broken.
conduct electricity.
Replace
If the voltage is
Step 6: Check the output the main
abnormal, the
voltage of the J4 and J5 is control
main control
normal on the main control board and
board is
board. recalibrate
broken.
the sensor.
Step 7: Press one function
key, and check the voltage
of the corresponding
If the voltage is
solenoid valve by a Replace
abnormal, the
multimeter. Judge whether the valve.
valve is broken.
the valve is opened
normally (as shown in the
Figure 6-4 and Figure 6-7).
Step 8: Check whether the If it does, the Replace
corresponding oil cylinder cylinder has the
leaks oil. the failure. cylinder.
Step 1: Check whether the Connect
mains supply is － the mains
connected. supply.
Turn on
green button on the
－ the green
operating table base is
button.
turned on.
If the power
Step 3: Check whether the input does not Replace
The indicators
power input exist on the exist, the green the green
are off on the
All the keys power board. button is button.
corded hand
fail. broken.
control and the
If the input is
override panel. Step 4: Check the input Replace
not normal, the
voltage of J6 is normal on the power
power board or
the main control board, as board or
the input wires
shown in the Figure 6-2. the wires.
are broken.
If the output is
Step 5: Check the output Replace
abnormal, the
voltage of J4 and J5 is the main
main control
normal, as shown in the control
board is
Figure 6-1. board.
broken.
6-18
Troubleshooting
6.5.3 Noise Failure

top of the leather bellows is － Reinstall the leather bellows.
affixed flat.
Noise
leather bellows rub on the
from － Reinstall the leather bellows.
longitudinally shift guide
the
track.
table
Step 3: If the table has the
top and
longitudinally shift function,
the
during the longitudinally
leather
shift process, the oil pipes
bellows － Reinstall the leather bellows.
move with the beam of the
Friction
seat plate. Check
noise
whether the oil pipes rub
the leather bellows.
Noise The
Check where the noise Loose 4 screws on the column
from column
occurs, and then checks frame. Adjust the column
the covers
whether the abnormal covers so that they can fit
column do not fit
collision happens. together.
cover together.
If the piston rod and the
Noise
cylinder lack oil, it may
from Lack
result in friction. Check Lubricate the piston rod.
the oil oil
whether it is the reason for
cylinder
the noise.
6-19
Troubleshooting
6.5.4 Oil Leak Failure

Operate the corresponding
The oil
Oil leak, movement and touch the cylinder Replace the oil
cylinder
Cylinder weld, cylinder shaft and O ring. cylinder.
leaks oil.
Check whether there is oil leak.
The oil Troubleshoot the
Oil leak, movement and touch the pipe
pipe failure, or replace the
oil pipe connector, O ring and oil pipe.
leaks oil. pipe.
Check whether there is oil leak.
Oil leak,
movement and touch the valve Troubleshoot the
solenoid The valve
There is connector, O ring and valve failure, or replace the
valve leaks oil.
oil aperture. Check whether there is valve.
drop. oil leak.
Troubleshoot the
Oil leak, movement and touch the pump The
failure, or replace the
oil connector, O ring and pump pump
corresponding oil pipe
pump aperture. Check whether there is leaks oil.
of the pump.
oil leak.
Troubleshoot the
movement and touch the The oil
Oil leak, failure, or replace the
corresponding connector of the tank
oil tank corresponding oil pipe
oil tank. Check whether there is leaks oil.
of the oil tank.
oil leak.
6-20
Troubleshooting
6.5.5 Installation Failure

Check whether
the plastic plate
between the
Reinstall the plate
base cover and Yes, it does.
correctly.
the table base
falls off, seen in
the Figure 6-14.
The glue
Check whether
Plastic plate cannot paste Clean the screw
there is the
falling off. the plastic plate hole, and then glue
unwanted object
on the the plate correctly
in the embedded
embedded and firmly.
screw hole.
screw hole.
Check whether
the base cover is
The table The base cover
cracked near the Replace the cover.
part is is cracked.
embedded screw
installed
hole.
abnormally.
If the failure is
Step 1: Restart troubleshooted,
the operating the table has Restart the table.
table. program
failure.
Check whether
After the corded
the wire between
hand control is
the corded hand If it does not,
reinstalled, it
control and the the wire is Replace it.
cannot work.
main control broken.
board conducts
electricity.
The corded
Step 3: — hand control is Replace it.
broken.
6-21
Troubleshooting
Push the locking

button on the
If the ball difficultly
head/leg plate
moves downward,
assembly, check
If the ball does you can use a
whether the steel
not, the failure screwdriver to push
ball (seen in the
happens on the the ball down.
Figure 6-15) on
Difficultly steel ball. Otherwise, you
the joint of the
Inserting/Pulling should replace the
assembly can
out the joint of head/leg assembly.
normally move
the head/leg
downward.
plate assembly
Check whether there
Check whether
If you cannot, is rust on the joint.
you can normally
the joint may Use WD-40 to deal
insert or pull out
have been with the rust.
the joint of the
distorted or Otherwise, you
head/leg plate
rusted. should replace the
assembly.
joint.
6-22
7 Parts
7.1 General
When you remove and replace spare parts, to facilitate identifying every part, the explosion
drawings of the operating table and some parts, and the material number are listed in this
chapter.
 The parts of the operating table may have been changed. If the relative
content in this manual is not what you needed. Please contact the service
company authorized by Nanjing Mindray to get the newest information.
The operating table structure is shown in the figure below.
7-1
Parts
No. P/N Name No. P/N Name

sponge pad, override panel
1 0092-20-100137 13 0092-30-100189
back plate assembly
column cover
2 0092-20-100006 seat plate 14 0092-20-100075
3-1
column cover
3 0092-20-89972 back plate 1 15 0092-20-100073
2-1
Sponge pad, column cover
4 0092-20-100138 16 0092-20-100071
head plate 1-1
right beam, the rear plastic
5 0092-20-89970 17 0092-20-100311
back plate base cover
head plate
6 0092-30-100167 18 0092-20-100141 leather bellow
assembly
4-2column left beam, back
7 0092-20-100078 19 0092-20-89971
cover 4-2 plate
left-beam
column cover
8 0092-20-100076 20 0092-30-100639 assembly, seat
3-2
plate
right-beam
column cover
9 0092-20-100074 21 0092-20-100638 assembly, seat
2-2
plate
column cover left leg-plate
10 0092-20-100072 22 0092-30-100172
1-2 assembly
the front plastic right leg-plate
11 0092-20-100065 23 0092-20-100171
base cover assembly
main-body sponge pad,
12 0092-30-100622 24 0092-20-100136
assembly leg plate
7-2
Parts
7.2 Assembly Structure
7.2.1 Table-top Assembly
The table-top assembly consists of the head plate, back plate, seat plate, separate leg plates
and body elevator（optional）. The figure is shown in the figure below. The seat plate is fixed
the table-top up/down column. The back plate is hinged the seat plate. The oil vessel of the
back plate is installed in the metal frame of the seat plate. One end of the vessel is connected
with the seat plate; the other end is connected with the back plate. The head plate and the leg
plate can be connected with the back plate or the seat plate by its joint. The head plate and
the leg plate can be exchanged. The table-top assembly and the column assembly are
connected by an adaptor plate. The plate is used to connect the metal frames in the seat
plate with the installation flat of the column assembly.
The table pad of the table-top assembly is detachable. Every section of the pad is fixed on the
table top by Velcro strap. The material of the pad is made of sponge and leather. Every
section board of the table-top assembly can be exposed to the X-ray. The board can endure
great press force and strong erosion. Every board is connected with every beam by screws.
Each beam is cast by aluminum alloy. Its surface applies to the paint technique.
No. Name No. Name

1 leg plate 6 back plate
2 gas strut 7 locking button,
head plate
3 locking button, 8 head plate
leg plate
4 seat plate 9 table board
5 oil vessel, back 10 table pad
plate
7-3
Parts
7.2.2 Main-Body Assembly
No. P/N Name and Specification
1 0092-30-100185 base aseembly (with longitudinal shift)

pin for the trendelenburg / reverse
2 0092-20-100099
trendelenburg position
oil cylinder, trendelenburg/reverse
3 082-000063-00 trendelenburg, cylinder diameter: φ40,
travel:125mm
7-4
Parts
4 010-000012-00 magnetic encoder

5 BA33-10-35085 chain 0130 type
cross recessed pan head screw
6 M04-000605---
GB/T818-2000 M3X8
7 0092-20-100349 shaft frame, tilt left/right
8 0092-20-100045 table-top up/down shaft
9 0092-20-100047 shaft sheath, table-top up/down
hexagon socket head cap screw
10 M04-051114---
GB/T70.1-2000 M5X12
the front shaft, trendelenburg/reverse
12 0092-20-100041
trendelenburg frame
the rear shaft, trendelenburg/reverse
13 0092-20-100042
trendelenburg frame
vessel shaft, trendelenburg/reverse
14 0092-20-100046
trendelenburg
linear guide (auxiliary).
15 032-000041-00
EGH20SA-2R460-Z0CⅡ
16 0092-20-100052 sensor frame, tilt left/right
17 0092-20-100056 tubing-connector bracket
oil cylinder, tilt left/right, cylinder diameter:
18 082-000064-00
φ32, travel:96mm
sensor frame, trendelenburg/reverse
19 0092-20-100051
trendelenburg
20 GB/T894.1-1986 circlip GB894.1 18
21 GB/T894.1-1986 circlip GB894.1 14
22 0092-20-100054 the top bracket, column cover
cross recessed pan head screw with washer
23 M04-006412---
GB9074.1-88 M4X8
24 0092-20-100048 pressing board, oil tubing
cross recessed pan head screw, stainless
25 M04-051137---
steel, GB/T818-2000 M2X4
26 0092-20-100100 pressing block, oil tubing
27 0092-20-100336 oil-tubing bracket
hexagon socket head cap screw, stainless
28 M04-051061---
steel, GB/T70.1-2000 M5X10
7-5
Parts

1 010-000012-00 magnetic encoder
2 BA33-10-35085 chain 0130 type
cross recessed pan head screw with washer
3 M04-006412---
GB9074.1-88 M4X8
5 0092-20-100047 shaft sheath, table-top up/down
6 0092-20-100045 table-top up/down shaft
the front shaft, trendelenburg/reverse
7 0092-20-100041
trendelenburg frame
the rear shaft, trendelenburg/reverse
8 0092-20-100042
trendelenburg frame
10 M04-051160--- hexagon socket head cap screw M6X20
7-6
Parts
11 0092-20-100056 tubing-connector bracket

12 0092-20-100050 spacer, seat plate
13 0092-20-100048 pressing board, oil tubing
14 0092-20-100100 pressing block, oil tubing
sensor frame, trendelenburg/reverse
15 0092-20-100051
trendelenburg
cross recessed pan head screw, stainless
16 M04-051137---
steel, GB/T818-2000 M2X4
17 GB/T894.1-1986 circlip GB894.1 18
hexagon socket head cap screw, stainless
18 M04-051061---
steel, GB/T70.1-2000 M5X10
19 M04-000605---
GB/T818-2000 M3X8
20 GB/T894.1-1986 circlip GB894.1 14
21 0092-20-100336 oil-tubing bracket
vessel shaft, trendelenburg/reverse
22 0092-20-100046
trendelenburg
23 0092-20-100099 trendelenburg/reverse trendelenburg shaft
oil cylinder, trendelenburg/reverse
24 082-000063-00 trendelenburg, cylinder diameter: φ40,
travel:125mm
oil cylinder, tilt left/right, cylinder diameter:
25 082-000064-00
φ32, travel:96mm
26 0092-30-100668 base assembly (9 couples of valves)
27 0092-20-100052 sensor frame, tilt left/right
28 0092-20-100054 the top bracket, column cover
7-7
Parts
7.2.3 Column Assembly
1 0092-20-100345 inner column

2 0092-20-100036 position limit block, column
3 0092-20-100034 sliding block
4 0092-20-100346 middle column
5 0092-20-100037 adjustment washer
6 0092-20-100347 outer column
vessel frame, trendelenburg/reverse
7 0092-20-102693
trendelenburg
vessel-seat shaft, trendelenburg/reverse
8 0092-20-100039
trendelenburg
7-8
Parts
9 030-000023-00 hexagon nuts with fine pitch thread

10 0092-20-100044 table-top up/down seat
11 M04-000202--- flat washer GB97.1 8
13 M04-000605---
GB/T818-2000 M3X8
14 0092-20-102433 protective cover, connection wires
15 0092-20-100058 towline seat
16 0092-20-100351 adjustment washer (thin)
17 0092-20-102607 adjustment washer (thick)
7.2.4 Base Assembly
7-9
Parts
1 0092-20-100064 base, cast iron

oil cylinder, hydraulic feet, cylinder diameter φ40, travel
2 082-000068-00
20mm, norminal working pressure 7Mpa
3 082-000113-00 hydraulic tubing assembly, length 700mm
4 034-000014-00 swivel castor: 3＂castor, with the PU wheel and M8 nut
5 0092-30-100631 power board assembly
7 030-000032-00 hexagon socket head cap screw M8X35
8 M04-000202--- plain washer D8-GB97.1
9 M04-021031--- spring washer D8-GB93
10 082-000077-00 connector, T-joint
11 030-000031-00 hexagon socket head cap screw M10x30
12 030-000005-00 plain washer GB97.1 10
13 034-000015-00 fixed castor: 3＂castor, with the PU wheel and M8 nut
14 0092-20-100140 shock absorber
15 022-000007-00 lead acid battery 12V 15Ah
16 0092-20-100066 steel bar fixing the battery
17 0092-20-102517 plastic cover for the base
18 M04-011029- combination screw M5X12
19 0092-30-100630 oil tank assembly
20 0092-20-100080 support 2
22 0092-30-100182 solenoid valves assembly (11 valves)
23 0092-20-100312 support for base cover
24 0092-20-100059 support for the chain

oil cylinder, table-top up/down, cylinder diameter: φ40,
25 082-000065-00
travel: 350mm, working pressure: 7Mpa
26 0092-30-100194 column unit
27 M04-051061--- hexagon socket head cap screw M5x10

28 0092-20-102612 bracket for column cover
29 0092-20-102775 adjustment washer for the column cover
30 0092-20-100055 the lower bracket, column cover
7-10
Parts
31 M04-051028--- hexagon socket head cap screw M4x10
32 0092-20-100053 holder for the bracket

33 0092-20-102428 fixing plate for the oil cylinder( table-top up/down)
34 0092-20-100328 wire clip
35 0092-20-102470 wire clip 2
36 082-000062-00 hydraulic valve, throttle , RE-1-PT1/8
38 0092-30-100184 oil pump assembly
39 099-000013-00 protective sleeve
40 0092-20-100079 support1
41 0092-30-100183 main control board assembly
42 082-000112-00 pipe clip TTSP-108
43 M04-004504--- spring washer D6-GB93
45 0092-30-102500 switch and socket fixing plate assembly
46 030-000027-00 cross recessed countersunk head screw M5X20
7-11
Parts
7.3 Electromagnetic Valve Assembly
Electromagnetic valve assembly,

1 082-000061-00
DC24V,70kgf/cm2,PT＂1/8
2 0092-20-100337 screw, electromagnetic valve
3 0092-20-100327 fixing board, electromagnetic valve
4 082-000093-00 hexagon screw
5 0092-20-100326 support frame (9 couples of valves)
6 M04-021011--- flat washer GB97.1 5
7 M04-021007--- spring washer GB93 5
7-12
Parts
shock absorption washer (9 couples of

18 0092-20-102397
valves)
19 082-000092-00 combination O ring 8 JB/T982-1977
7.3.1 Oil Pump Assembly
hydraulic motor pump, 70kgf/cm2

1 082-000060-00
0.7L/min 24VDC
2 0092-20-102450 adaptor board, oil pump
3 M04-004401--- Hexagon head nut
7-13
Parts
7.3.2 Switch and Socket Assembly
fixing board, switch and socket

1 0092-20-102400
assembly
switch self-lock button, the
degree of protection against
2 010-000011-00
harmful ingress of water: IPX4
3 509B-10-06192 power socket
cross recessed countersunk head

4 M04-005005---
screw M3X6
7-14
Parts
7.3.3 Override Panel Assembly
1 0092-20-100077 column cover 4-1
fixing board, override panel

2 0092-20-102407
assembly
water-proof washer, plastic base
3 0092-20-100325
cover
4 0092-20-102410 sealing strap, override panel
5 0092-20-100120 plastic cover 1, override panel
6 0092-30-89913 override panel
7 008-000055-00 socket, foot switch
8 008-000043-00 socket, corded hand control
9 2000-20-03271 key cap
10 0092-20-102452 wire clip, override panel
cross recessed countersunk

11 M04-051081--- head screw, stainless steel,
M3X4
12 M04-004012---
with washer M3X6
7-15
Parts
7.3.4 Oil Tank Assembly
1 0092-20-100061 oil tank body
2 082-000073-00 oil filter, WU-4X50-J M12
3 0092-20-100063 O ring
4 0092-20-100062 oil tank cover
5 082-000072-00 air filter, C-M12

small pan head assembly
6 M04-051139---
M4X12
7 0092-20-102502 oil cycle hole
7-16
P/N: H-0092-20-102416(2.0)

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Service Manual

The device complies with the requirements of EN/IEC 60601-1-2 “Electromagnetic

Intellectual Property Statement

NANJING MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called Mindray)

the patent rights or copyright of Mindray, or of others.

Mindray intends to maintain the contents of this manual as confidential information.

permission of Mindray is strictly forbidden.

Mindray is strictly forbidden.

, , are the registered trademarks, registered or otherwise of

Contents of this manual are subject to change without prior notice.

furnishing, performance, or use of this manual.

 This device must be operated by skilled/trained clinical professionals.

 It is important for the hospital or organization that employs this device to

THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES,

This warranty shall not extend to:

The standard warranty period is as below:

Fax: +86 755 26582680-26666

EC-Representative: Shanghai International Trading Corporation GmbH (Hamburg)

Address: Eiffestrasse 80, 20537 Hamburg, Germany

3 Unpacking Instructions .............................................................................3-1

4 Test and Maintenance................................................................................4-1

5 Repair and Disassembly ...........................................................................5-1

5.3.5 Removing Override panel ......................................................... 5-6

7.3.1 Oil Pump Assembly................................................................. 7-13

1.1.1 Safety Notes

Figure 1-1 Definition of safety notes

Read the statement below the symbol. The statement alerts

Read the statement below the symbol. The statement alerts

Read the statement below the symbol. The statement alerts

1.1.2 Safety Instructions

 The operating table is to be removed by personnel authorized by Nanjing

 Do not install or use the operating table in a flammable or explosive

 The operating table can function safely and effectively only if it is

 Exercise caution when transporting/moving the operating table. Otherwise,

1.2 Graphical Symbols

Figure 1-2 Symbol Definition

Caution, consult accompanying documents

IPX4 Protection against splashed water

IPX8 Protection against splashed water

Type B applied part

Protective earth (ground)

Authorized representative in the European

Labeling for Class I products. Developed and

2.1 Principle of Operation

Figure 2-1 The main components of the operating table

1 Head plate 2 Back plate

2.2.1 Main Control Unit

The main control unit can:

2.2.2 Man-machine Interface

2.2.3 Power Module

2.3 Hydraulic system

The operating table is basically hydraulic-driven system. Every automated table-top

3.1 Unpacking Procedure

5. Be sure to dispose of the wraps in compliance with local governmental or hospital

 Exercise caution during the unpacking procedure. Be sure to protect the

 The operating table is to be tested and maintained by the personnel

4.2 Inspection with Power Switched off

You should check:

4. Can every accessory normally install and replace?