Internship Report On Management Accounting Practice at Beximco Pharmaceuticals LTD: A Review of Costing Function
Internship Report On Management Accounting Practice at Beximco Pharmaceuticals LTD: A Review of Costing Function
Internship Report On Management Accounting Practice at Beximco Pharmaceuticals LTD: A Review of Costing Function
On
Management Accounting Practice
At Beximco Pharmaceuticals Ltd:
A Review Of Costing Function
‘Management Accounting Practice At Beximco Pharmaceuticals
Ltd: A Review Of Costing Function’
by
Submitted By:
Submitted To:
-------------------------------------------------
Ms. Rahnuma Ahmed
Lecturer
BRAC Business School
BRAC University, Bangladesh
August 2011
Letter of Transmittal
August 10, 2011
Ms. Rahnuma Ahmed
Lecturer
BRAC BUSINESS SCHOOL
BRAC University
66, Mohakhali
Dhaka-1212
Dear Madam,
I am submitting an internship report titled for ‘Management Accounting Practice At Beximco
Pharmaceuticals Ltd: A Review of Costing Function’ as a part of the requirement of the
course. Your guideline has been followed in every aspect of preparing this report. I have really
enjoyed working on this project and I hope that my work would meet the level of your
expectation.
Any query on this report is appreciated.
Thank You.
Sincerely,
It’s difficult for me to thank all of those marvelous people who have contributed something of
them to this report. There are of course some very special people who cannot go without
mention.
At first I express my gratitude and indebtedness to our respected faculty, Ms. Rahnuma Ahmed
for her continuous guidance, important advice, encouragement and suggestion during the
preparation of the report. I thank of him for sparing her valuable time to read the report.
Then, I express my sincere gratitude to Mr. Jamal Ahmed Choudhury, Executive Director, in
BPL for his guidance, constants supervision and constructive suggestions. Without his help this
report might not have been a comprehensive one. I also like to thank Mr. Kamal Uddin
Ahamed Deputy Manager, Accounts and Finance. Without his help I cannot prepare my report
so informative. I have bothered him so many times in connection with my works, both during
and after normal working hours.
Finally I am grateful to all the cooperative staffs of the Accounts Department of BPL.
Executive summary
The report is based on Management Accounting Practice At Beximco Pharmaceuticals Ltd: A
Review Of Costing Function’. The purpose of this report is to understand how the cost
elements of materials are being determined and to identify the factors which affect the costing
procedure. .
Management Accounting is concerned with the provisions and use of accounting information to
managers within organizations, to provide them with the basis in making informed business
decisions that would allow them to be better equipped in their management and control
functions. Listed below are the primary tasks performed by management accountants generated
by different cost accounting tools that are as follows: Variance Analysis, Rate & Volume
Analysis, Product Profitability, Cost Analysis & Cost Benefit Analysis, Cost-Volume-Profit
Analysis, Life cycle cost analysis, Capital Budgeting, Strategic Planning Strategic Management
Advise, Internal Financial Presentation and Communication, Sales and Financial Forecasting &
Annual Budgeting, Cost Allocation and Resource Allocation and Utilization.
Basically, Cost accounting information -- and, more generally, accounting information -- has
three basic roles in organizations:
1. Financial reporting,
2. Operational control and improvement, and
3. Decision making and planning.
Costing procedure of a Pharmaceuticals company is very important and vast thing. It needs
to update in a regular basis. Moreover, all Pharmaceuticals firms try to keep this information
secret in this competitive market. Like all other pharmaceuticals company Beximco follows
standard costing method for medicine productions. The unit price of each medicine is
calculated by batch wise. About 70-80 percent of all manufacturing materials are purchased
from the foreign county. Only 20- 25 percent of the total are collected from the local markets.
Beximco purchases more than 600 items of raw materials and more than 3,000 packaging
materials for manufacturing of medicine.
Major reasons for which the price of the materials is affected are-LC opening charge, Demurrage
charge, Inflation, Exchange rate changes and C & F commissions, etc. Yearly increment of
salary is one of the major issues of labor rate increasing. Beximco Pharma provides salary
increment every year. Therefore, the cost of direct labor is increased. The reasons for increasing
the overhead cost are- Markets rates of utilities like gas, electricity and water, Repair and the
maintenance costs, Insurance premiums etc. are increased due to reducing the life of the
machines. Product development costs are increased due to highly competition in the medicine
markets both home and abroad.
Pharmaceuticals sector of Bangladesh like all other industries is going to face new
challenges. Rising price of materials in the international market and higher domestic
inflation is going to be a big issue. Besides, competition in the local pharmaceuticals market
is expected to intensity further. Beximco has to be aware of those issues to become a market
leader in the industry. Though the sales revenue has decreased in the last year due to various
reasons, it has the ability to regain its glorious pasts and advanced further .
Table of Content
Descriptions PAGE
No.
CHAPTER ONE: INTRODUCTION
1.1 Origin Of The Report
1.2 Objectives
1.3 Scope
1.4 Methodology
1.5 Organization of the study
1.6 Limitations
CHAPTER TWO: PART ONE- OVERVIEW OF THE COMPANY
2.1.1 History Background Of BPL
2.1.2 Vision Of BPL
2.1.3 Mission Of BPL
2.1.4 Board And Management
2.1.5 Organizational Structure Of BPL
2.1.6 Products
2.1.7 International Market
2.1.8 Corporate Strategies
2.1.9 Corporate Social Responsibility
CHAPTER TWO: PART TWO- DESCRIPTION OF JOB
2.2.1 Specific Responsibilities Of The Job
2.2.2 Different Aspects Of Job Performance
CHAPTER THREE: PART ONE-
INTRODUCTION OF MANAGEMENT ACCOUNTING
3.1.1 Definition of Management Accounting
3.1.2 Management Accounting Techniques
3.1.3 Management Accounting Functions
3.1.4 Relationship Among Cost Accounting, Financial
Accounting And Management Accounting
3.1.5 Difference Among Cost Accounting, Financial
Accounting And Management Accounting
3.1.6 Management Accounting Information in Decision
Making
3.1.7 Management Accounting Information in Corporate
Reporting
CHAPTER THREE: PART TWO-
MATERIALS - CONTROLLING AND COSTING
3.2 Materials Management
3.2.1 Procedure of Material Acquisition
3.2.2 Materials Acquisition Cost
3.2.3 Product Costing And Cost Allocations
3.2.4 Contemporary cost accounting methods and
techniques used by Beximco Pharma
3.2.5 Factors That Affects The Costing Procedure At
Beximco Pharma
CHAPTER FOUR: FINDINGS
CHAPTER FIVE: RECOMENDATIONS
CHAPTER FIVE: CONCLUSION
Bibliography
Management Accounting Practice
At Beximco Pharmaceuticals Ltd:
A Review Of Costing Function
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Management Accounting Practice
At Beximco Pharmaceuticals Ltd:
A Review Of Costing Function
1. Introduction Part
The report is originated to make a study on the costing procedure and the internal control
system of Beximco Pharmaceuticals Limited as a part of the fulfillment of internship
program required for the completion of BBA program of BRAC University. As the part of
BBA curriculum this project is assigned to me by Jamal Ahmed Choudhury Executive
Director, Accounts & Finance, Beximco Pharmaceuticals Ltd and approved by the academic
Supervisor Ms. Rahnuma Ahmed, lecturer of BRAC University, Department BBA,
Major objective of this report is to show what are the major functions or the chain works of
Costing and Budgeting section of Accounts and Finance Departments at Beximco
Pharmaceuticals Ltd. After reading this report learners will know the following issues:
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Management Accounting Practice
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Costing procedure of a Pharmaceuticals company is very important and vast thing. It needs
to update in a regular basis. Moreover, all Pharmaceuticals firms try to keep this information
secret in this competitive market. So the study was basically tried to identify the costing
procedure followed by BPL and what are the factors concerned with this procedure. The
study was also tried to identify and analyze the various expenses incurred by the BPL in
an accounting year. A comparative study was conducted with the same aspects of Square
Pharmaceuticals Limited.
The following methodology was followed throughout the study .The study is based on both
primary as well as secondary data.
Primary Source
7 Careful observation of various activities of related section of that particular department,
7 Discussions with the officials of Accounting and Finance department.
Secondary Source
7 Some of the primary data were collected by observing others doing their jobs.
7 Much of the primary data were collected by the informal interviewing of the company
officials.
7 Most of the secondary data were collected by the review and study of relevant reports and
documents.
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A Review Of Costing Function
The report is divided into five parts. The first part is the introductory chapter. The second part
covers organizational part (a brief overview of Beximco Pharmaceutical Limited). The Third part
deals with report part. The fourth part includes overall findings with concluding remarks. The
last part provides Bibliography and annexure.
1.6 Limitations:
Although I received co-operation from the concerned officials, they were not always able to give
me much time, as they were busy with their works. Time is an important issue in Report writing.
As I have been given a specific deadline for submission, observation and learning all the
functions of costing and budgeting within 3 months was really tough. Besides, all the comments
made, conclusions reached and suggestions for possible improvement provided are purely based
on my level of understanding, knowledge and my way of interpreting a particular statement.
Because of the lack of information, I have to make some assumptions that may cause few errors
or personal mistakes in the report. In spite of all these limitations, I have tried to put the best
effort as far as was possible.
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Management Accounting Practice
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It manufactures a range of dosage forms including tablets, capsules, dry syrup, powder, cream,
ointment, suppositories, large volume intravenous fluids, metered dose inhalers etc. in several
world-class manufacturing plants, ensuring high quality standards complying with the World
Health Organization (WHO) approved current Good Manufacturing Practices (cGMP). Beximco
also contract manufactures for major international brands of leading multinational companies.
Beximco has a strong market focus and is anticipating continued future growth by leveraging
business capabilities and developing superior product brands and markets. In particular it is very
interested in developing a strong export market in USA and Europe. To meet the future demand
it has invested over US 50 million dollar to build a new state-of-the-art manufacturing plant,
confirming to USFDA and UK MHRA standards. This new plant will also offer contract-
manufacturing facility to leading pharmaceutical companies, especially from Europe and US.
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2.1.2 Vision:
“If there is one characteristic that has typified the BEXIMCO approach, it is the Vision to be the
best of our nature and human resource; a vision to establish our group and country as a respected
and valued regional presence.”
2.1.3 Mission:
“Each of our activities must benefit and add value to the common wealth of our society. We
firmly believe that, in the final analysis we are accountable to each of the constituents with
whom we interact, namely: our employees, our customers, our business associates, our fellow
citizens and our shareholders.”
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2.1.6 Products:
The company’s diverse product portfolio encompasses a wide variety of therapeutic categories,
including antibiotics, analgesics, respiratory, cardiovascular, central nervous system,
dermatology, gastrointestinal etc. BPL currently produces 235 generics in 426 strengths and
dosage forms and many of the company’s brands are consistently occupying leading positions in
their respective therapeutic categories.
The three HFA-based inhalers which were launched for the first time in Bangladesh in 2010.
Also introduce for first time into the market was a formulation of Paracetamol 665 mg. Napa
Extend.
Baximco Pharma’s Growth prospects remain excellent with key blockbuster products such as
Napa and Neoceptin-R in its portfolio.
In 2010 Napa and Neoceptin R ranked 2nd and 4th respectively on the national “Top Five” list.
More over ten of BPL’s brands have annual sales in excess of BDT 100 million each.
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Beximco Pharma commenced its international operations with the export of API to Hong Kong
in 1992 and formulation products to Russia in 1993. The company has received the ‘National
Export Trophy’ (Gold) for an impressive three times. Since then, BPL has taken greater strides
over the years to increase its footprints in international markets.
In 2010, BPL successfully ventured into several new countries including South Africa (via
contract manufacturing) and Netherlands Antilles, and registered 45 products in overseas
markets. The company achieved export revenues of Tk 330.54 million, up 21.47% over 2009.
The current expansion of this overseas portfolio includes prioritizing and directing marketing
operations to focus more on highly regulated markets such as the European Union (EU), USA,
Australia and GCC member countries for value added generics.
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As of 2010 Beximco Pharma has 322 products registered in Asia, 91 in Africa, five in Central
and Latin America, and 22 in Middle East, while we are actively taking measures to register our
products in attractive branded generic markets such as the CIS states and the EU countries.
BPL’s products are highly trusted for their quality by physicians and consumers at home and
abroad. With this acclamation BPL is supplying different formulations from its portfolio to
renowned hospitals and institutions including Raffles Hospital, Healthway Medical Group & K.
K. Women and Children Hospital in Singapore; Asthma Drug Facility (ADF) in France;
CENABAST in Chile; and MEDS and Kenyatta National Hospital in Kenya. BPL is constantly
investing in its state-of-the-art manufacturing facilities to significantly expand its capabilities to
meet the regulatory requirements of developed countries. BPL has pursued approvals from
different drug regulatory authorities, e.g. TGA (Australia), GCC (Gulf Council), ANVISA
(Brazil) and INVIMA (Colombia), which highlights BPL’s credentials as it explores new
opportunities in the export arena.
In brief, BPL is now involved in the following national markets:
Iran South Korea Cambodia
Malaysia Taiwan Philippines
Hong Kong Russia Somalia
Ukraine Georgia Sri Lanka
Pakistan Myanmar Kenya
Singapore Nepal Mozambique
Yemen Vietnam
Table 3: Export Countries of BPL
2.1.8Corporate Strategies:
Quality:
The BPL believes that being in the business which deals with human health makes us more
responsible. This sense of responsibility compels BPL to keep the highest standards of its
products. Through these products we seek to deliver clear health benefits and higher values to the
patients. With this in mind BPL has commissioned state-of-the-art manufacturing facilities with
innovative new technologies. Beximco Pharma use the most modern equipment for quality
control and stringent quality assurance procedure and the manufacturing process conforms
strictly to the current Good Manufacturing Practices.
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legality. Essentially, CSR is the deliberate inclusion of public interest into corporate decision-
making, and the honoring of a triple bottom line: People, Planet and Profit.
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BPL operates its business through extensive departmentalization as needed for specified
effectiveness of the tasks. The business activities of BPL are directed, controlled and monitored
from the head office of Beximco Pharmaceuticals Ltd. Being a leading Pharmaceutical company
in the country it employs a good number of people in different departments to keeps its business
thriving. The following major departments coordinate the activities of BPL:
● Strategic Brand Management (SBM) department
● Planning department
● Procurement Department
● Sales department
● Training department
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Executive
Director
IOC&BP:
The extended form of IOC& BP is Industrial operation control & business planning. This section
does the Costing and Budgeting of BPL. Previously it was known as costing and budgeting
section but recently it has changed its name because of horizon of their work. Their work is not
bounded to the costing and budgeting functions only. They provide information to the planning,
marketing, purchasing and others departments for proper decision making. This section of
accounts and finance department does the reporting to the management. They prepare different
types of cost reports.
Activities of this department are as follows:
• Prepare cost sheet.
• Determine Manufacturing cost of a product.
• Allocate Overhead to the product.
• Determine Tender Cost sheet.
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Management Accounting Practice
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• Prepare different types of budgets such as Production budget, sales budget, cash budget,
master budget, purchase budget, Departmental budget etc.
• Prepare different types of report such as Scrap report, COGS report, Production report,
Product profitability report, biggest loser report etc.
• Provide proper data to the planning department relating to costing.
• Help to control inventory.
• Identifies the cost centers.
• Does the inventory valuation. Etc.
II. Bangladesh Antibiotic Industry Ltd.: Bangladesh Antibiotic Industry Ltd. (BAIL)
supplies antibiotic to the BPL. There is a manufacturing unit to Kaliakoir near to
Gazipur to produce antibiotic. There is a responsible person who prepares financial
reports and all recording related to BAIL. They also deal with the other pharmaceutical
company to supply materials. This services also known as toll services.
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Management Accounting Practice
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III. I & I services Ltd.: I&I services Ltd. provides distribution services to the BPL.
Through 19 depots they deliver drugs to the chemist. There is a central depot to control
all the depot and services.
IV. Pharmatek chemicals Ltd.: They provide Chemicals to the BPL. Pharmatek supplies
Napa raw materials to the BPL. There is a responsible person to control, reporting and
recording all transactions relating the Pharmateck chemicals Ltd.
Legal Affairs:
This section of Accounts and Finance deals with the legal issue of the BPL. The Major activities
of this section are as follows:
• Trade license of the company including the International selling.
• Value added tax related activities.
• Drag license related activities.
• New product Copyright.
• Trademark related activities.
• Boiler permission Renewal.
• Chemical Certificate related issue.
• Land related activities.
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Treasury:
Treasury section deals with (i) cash at banks and (ii) bills. It also looks after the cash
planning and management. A review is made every week for this purpose. This department
controls and monitors cash flow positions. There is a responsible person for monitoring and
controlling activities of treasury sections.
Procurement Department
Previously it was known as Purchase department. The procurement department deals with
all the purchase of the organization such as:
• Pharmaceuticals raw materials.
• Packaging materials.
• Office equipments.
• Machinery's etc.
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Management Accounting Practice
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Sales Department
Project management & Business Development Department began its operation from January
l, 2000. It is working on market development, both domestic and international. Major
functions are as follows:
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Management Accounting Practice
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MIS Department
The MIS Department takes care of total automation of BPL. It supports the hardware and
software network of the company and the factory.
Multimedia Department
Medical Department
This department is a unique department in this industry as BPL established this first ever in
order to create easy relationship through using the professional linkage with the
doctors.
Training Department:
Training Department deals with the training activities of the company. BPL frequently arranges
training program for employees for their development of skills.
International Marketing:
International Marketing deals with the international marketing policy and procedures. Now day
by day export of BPL is growing. So this department is getting more emphasis.
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Management Accounting Practice
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Management Accounting is concerned with the provisions and use of accounting information to
managers within organizations, to provide them with the basis in making informed business
decisions that would allow them to be better equipped in their management and control
functions. Unlike financial accountancy information, management accounting information is
used within an organization “typically for decision-making” and is usually confidential and its
access available only to a select few.
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Management Accounting Practice
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as to assist management in the formulation of policies and in the planning and control of the
operation of the undertaking."
The above chart identifies the generally used management accounting techniques by classifying
them as to traditional and modern techniques.
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Management accounting is a financial method that helps senior managers and department heads
analyze business performance. Management accounting functions relate primarily to budgeting
and cost analysis, internal financial reporting and monitoring of cost controls.
Actually, Management accounting may be said to include all activities connected with collecting,
processing, interpreting and presenting information to management. The management accounting
satisfies the various needs of management for arriving of appropriate business decisions. They
may be described as modification of data, analysis and interpretation of data, facilitating
management control, formulation of business budgets, use of qualitative information, and
satisfaction of informational needs of management.
Listed below are the primary tasks performed by management accountants generated by different
cost accounting tools. The degree of complexity relative to these activities is dependent on the
experience level and abilities –
Variance Analysis
Rate & Volume Analysis
Product Profitability
Cost Analysis & Cost Benefit Analysis
Cost-Volume-Profit Analysis
Life cycle cost analysis
Capital Budgeting
Strategic Planning Strategic Management Advise
Internal Financial Presentation and Communication
Sales and Financial Forecasting & Annual Budgeting
Cost Allocation
Resource Allocation and Utilization
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Cost accounting information -- and, more generally, accounting information -- has three basic
roles in organizations:
1. Financial reporting,
2. Operational control and improvement, and
3. Decision making and planning.
Decision making is central to the management of an enterprise. The manager of a profit making
business has to decide on the manner of implementation of the objectives of the business, at least
one of which may well relate to allocating resources so as to maximize profit. All organizations,
whether in the private or the public sector, take decisions, which have financial implications.
Decisions will be about resources, which may be people, products, services, or long term and
short term investment. Decisions will also be about activities, including whether and how to
undertake them. Where the owners are different persons from the manager (for example,
shareholders of a company as separate persons from the directors), the managers may face a
decision where there is a potential conflict between their own interests and those of the owners.
In such a situation cost considerations may be evaluated in the wider context of the responsibility
of the managers to act in the best interests of the owners.
For making decision by using cost accounting information cost accountant usually follow some
specific models. They use different decision model for different courses of action. Management
accountants work with manager by analyzing and presenting relevant data to guide decisions.
For example, if any organization wants to reduce its existing manufacturing costs it must identify
the alternatives then it will analyze the alternatives by using only relevant data i.e., which can
influence the decisions.
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regulations about the information in the reports. According to IAS 1 (Presentation of Financial
Statements), paragraph 117,
“ An entity shall disclose in the summary of significant accounting policies:
(a) the measurement basis (or bases) used in preparing the financial statements, and
(b) the other accounting policies used that are relevant to an understanding of the
financial statements.”
It is important for an entity to inform users of the measurement basis or bases used in the
financial statements (for example, historical cost, current cost, net realizable value, fair value or
recoverable amount) because the basis on which an entity prepares the financial statements
significantly affects users’ analysis. When an entity uses more than one measurement basis in the
financial statements, for example when particular classes of assets are revalued, it is sufficient to
provide an indication of the categories of assets and liabilities to which each measurement basis
is applied. According to paragraph 125 of the same IAS,
“An entity shall disclose information about the assumptions it makes about the future,
and other major sources of estimation uncertainty at the end of the reporting period, that have a
significant risk of resulting in a material adjustment to the carrying amounts of assets
and liabilities within the next financial year. In respect of those assets and liabilities, the notes
shall include details of:
(a) their nature, and
(b) their carrying amount as at the end of the reporting period.
An entity presents the disclosures in paragraph 125 in a manner that helps users of financial
statements to understand the judgments that management makes about the future and about other
sources of estimation uncertainty. The nature and extent of the information provided vary
according to the nature of the assumption and other circumstances. Examples of the types of
disclosures an entity makes are:
(a) the nature of the assumption or other estimation uncertainty;
(b) the sensitivity of carrying amounts to the methods, assumptions and estimates
underlying their calculation, including the reasons for the sensitivity;
(c) the expected resolution of an uncertainty and the range of reasonably possible
outcomes within the next financial year in respect of the carrying amounts of the assets and
liabilities affected; and
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(d) an explanation of changes made to past assumptions concerning those assets and
liabilities, if the uncertainty remains unresolved.
Other IFRSs require the disclosure of some of the assumptions that would otherwise be required
in accordance with paragraph 125. For example, IAS 37 requires disclosure, in specified
circumstances, of major assumptions concerning future events affecting classes of provisions.
IFRS 7 requires disclosure of significant assumptions the entity uses in estimating the fair values
of financial assets and financial liabilities that are carried at fair value. IAS 16requires disclosure
of significant assumptions that the entity uses in estimating the fair values of revalued items of
property, plant and equipment.
There are also some guidelines for reporting cost accounting information in IAS 2: Inventories.
The objective of this Standard is to prescribe the accounting treatment for inventories. A primary
issue in accounting for inventories is the amount of cost to be recognized as an asset and carried
forward until the related revenues are recognized. This Standard provides guidance on the
determination of cost and its subsequent recognition as an expense, including any write-down to
net realizable value. It also provides guidance on the cost formulas that are used to assign costs
to inventories.
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• Sales Forecasting,
• Purchasing,
• Receiving,
• Storage,
• Production,
• Shipping,
• And Actual Sales.
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3.2.1 Materials Acquisition Procedure
Materials:
In Beximco Pharma Material is divided into two parts. These materials are the direct material for
the product. The classification of materials is as follows:
• Raw material.
• Packing material.
Before going to the report part, let’s have a look that what are the steps are involved in case of
purchasing raw and packing materials from local and abroad.
• Local purchase.
• Import of materials.
The domestic purchase of raw material and Packing Material include following business
functions;
1. Processing purchase order
2. Receiving goods, material and services
3. Recognizing the liability
4. Processing and recording cash disbursement
The procedure begins with need recognition. The respective department identifies its need, gets
approval of the departmental head and with the approval an authorized person sends purchase
requisition to purchase department to initiate purchase. In case of raw or packing materials, the
planning department determines the quantity and timing of raw materials. This department
informs the purchase department when to buy materials.
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When the purchase department got the requisition, it calls for quotation or tender. After receiving
the quotation or tender, supplier has been selected. The supplier may be local or international. If
the terms and conditions are in favor of both BPL and the selected supplier, the purchase order is
issued by the factory.
Generally the goods and services are received by the user department who has issued the
purchase requisition or in some cases by the authorized department. In case of Materials,
Materials are received by Quality Assurance Department (QAD) in the factory. After receiving
materials, MRR (Material Receiving Report) is issued for material and other than material
(goods) a GRR (Goods Receiving Report) is issued by receiving department to purchase
department.
The purchase department compares the invoice/bill and MRR/ GRR/ QC with the purchase
order. If everything has been complied, the amount payable to supplier is approved by the
purchase department. There is a seal on the invoice named ‘Approved By’ with the signature of
purchase manager. It means the purchase department is satisfied with the information mentioned
in the bill.
After a certain period of time when the date becomes matured for the liability the payment is
made by BPL. The matured date has been calculated in the aged payable report for each vendor.
The mode of payment is usually per numbered check. In most cases the payment is made by
A/C payee only check. In some cases the payment may be made by cash or by bearer check or
paid in advance fully or partly.
The total process of Local Purchase has been presented briefly in below:
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Requisition of respective
department
Issuing order
Issuing check
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Import of Raw & Packing Materials:
Another source of raw and packing material is importing from overseas market. For this purpose,
purchase department must open a letter of credit at bank. It ensures the liquidity of foreign
supplier. After opening a letter of credit, Purchase department maintains a file where all the
related documents are kept separately for each LC and sends a copy of each document to the
Finance and Accounts department for further processing of information and to prepare the cost
sheet for the materials received against each LC. This file is called PC (pharmaceutical
consignment) file.
Three departments are involved in the entire materials procurement process.
They carry their own responsibilities in this regard. The departments are:
• Sales Department
• Planning & Inventory Control Department
• Procurement Department
The entire process looks like:
PC File (For Raw and Packing Materials and Also spare parts for pharmaceuticals machinery)
IV File (For Infusion Raw and Packing materials and also spare parts for Infusion machinery)
BC File (For Basic Chemical)
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3.2.2 Materials Acquisition Cost
The cost of inventories comprises of expenditure incurred in the normal course of business in
bringing the inventories to their present location and condition. As a result, the costs of purchase
of inventories comprise the purchase price, import duties and other taxes (other than those
subsequently recoverable by the entity from the taxing authorities), and transport, handling and
other costs directly attributable to the acquisition of finished goods, materials and services.
Trade discounts, rebates and other similar items are deducted in determining the costs of
purchase. Actually, the focal point of this report is to put light on the cost of acquiring of raw and
packing material from local and foreign sources and related accounting conduct.
L/C Costing:
The costing procedures of the imported material’s (Raw/Packing) Landed cost. To calculate the
unit cost of the imported material’s (Raw/ Packing) the term L/C costing is used.
The purchase dept. first collects a form of application for the opening of letter of credit
from a bank. An LCA form (in quintuplicate) is also collected. After filling up these forms,
they are submitted to the bank along with the pro forma invoice approved by the Block list
of Drug Administration and IMP form of Bangladesh Bank. The L/C margin (a certain
percentage of L/C amount), bank charges and commissions for opening the L/C, insurance
payment (if made at that time) etc. are also made. The insurance covers all risks from the
beginning of transit.
This is the most important report prepared on the import procurement process of raw materials.
Cost sheets are prepared for individual raw and packing material items, as well as spares and
capital machinery. Cost sheet is generated by the MAPICS software. It is the summary of entries
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debited through the journal voucher of L/C. It is used for costing and pricing decisions. The cost
sheets include the following:
Through this cost sheet Beximco Pharma determines per unit landed cost of imported Raw
material and Packing material.
COST SHEET
PARTICULARS 1 2 Total
Material Name
MRR No
MRR Date:
Invoice Quantity
FC Cost/ Unit
Total FC Cost
L/C Margin
Opening Charge
Document Retirement
C & F Commission
Insurance Premium
Miscellaneous Expenses
TOTAL COST
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Material Costing:
Landed Cost = C&F Amount + CD amount +SD amount + PSI amount + RD amount + Others
expenses (C&F Commission, Insurance premium, Opening Charge, Misc. Exp.)
In case of locally procured materials the landed cost is Purchase order rate or Invoice rate.
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Sample Material cost sheet:
Raw Materials:
Active:
Raw material 1
Raw material 2
Excipients:
Raw material 1
Raw material 2
Packing Materials:
Primary Packing:
Packing material 1
Packing material 2
Secondary Packing:
Packing material 1
Packing material 2
Total RM + PM cost
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R Of Costing
C Fun
nction
3.2.33 Producct costingg and cosst allocations
Productt Costs:
In BPL direct
d materiaal classificattion is as folllows:
1. Raw
R Materiall:
¾ Activee
¾ Excip pients
2. Packing Mateerial:
¾ Primaary Packing
¾ Secon ndary Packinng
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Managgement Acccounting Praactice
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C Fun
nction
Direct Labor:
L
Manufaccturing Oveerhead:
Figure
F 5: Manufacturing
M g overhead classification
c n in BPL
Classifiication of Manufactu
M uring costss in other way:
Prime coost:
Prime coost is the sum
m of direct materials
m costt and direct labor
l cost.
Conversion Cost:
Fig
gure 6: Classsification off manufacturring cost in other
o ways.
Selling Expenses:
E
Selling costs
c includee all costs thhat are incurred to secuure customerr orders andd get the finished
product to
t the custom
mer.
Exampless: Advertisin
ng, salary annd allowancces, rent expenses, printiing and statiionery, telepphone
& postagge, market reesearch & new
n product, sample exppense, sales travel, depreeciation, dellivery
commissiion, export freight,
f insurrance, C&F expense etc..
Adminisstrative Exp
penses:
Factory Overhead
O iss generally defined
d as inndirect laborr, indirect material
m and all other faactory
expensess that canno
ot convenienntly be idenntified with nor chargedd directly too specific joob or
products or final co
ost objectivees. Other terrms used foor factory overhead
o aree factory buurden,
manufactturing expen
nse, manufaacturing overhead, factoory expense,, and indirecct manufacturing
cost.
To determ
mine cost off production these expennses are to be
b apportioneed to various departmennt and
then to thhe cost centeer or cost uniits. The proccedures are as
a follows:
• C
Classification
n of Overheaad.
• C
Collection off Overhead.
• A
Apportionme
ent of Overheead.
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• Absorption of overhead by production units.
Classification:
Codification:
In order to make effective analysis and control of the expenses each of overhead is classified into
groups. Two major benefits of these methods are:
• Clearly defined.
• Cover every circumstance.
1. Mnemonic Method.
2. Numerical Method.
3. Decimal Method.
Mnemonic Method: Under this method letter symbols are used to denote expenses heading as
aids to memory. For example we can explain it in following ways:
• AD for Administration.
• RE for Repair.
• MA for Maintenance. Etc.
Numerical Method: Where numerical codes are employed each departments or cost center is
also given a code number. This number is put on all documents used for collection of overheads.
For example we can explain it in following ways:
• 120080-0-200 Stores.
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• 120080-0-100 Entertainment.
• 120080-0-300 Boiler house.
• 120080-0-301 Stoker’s wages
• 120080-0-302 Coke
• 120080-0-303 Water. etc.
Decimal Method: This is also numerical coding method. Under this method the items falling
under each groups, however, represented by decimals. For example:
In Beximo Pharma they use the Numerical method for recoding items. They have different types
of code for every item. Through the numerical method they try to ensure proper control.
Collection of Overhead:
• Store requisitions.
• Time cards/ Job cards.
• Invoice or purchase voucher.
• Cash book (Petty cash expenses)
• Subsidiary records (Depreciation, interest etc.)
Apportionment:
Items of overhead cost which require apportionment have to be spread over two or more
departments or cost centers. Apportionment is to be done on an equitable basis. There is no
single basis for apportioning all the common items of overhead. Suitable basis have to be
selected by correlating the basis selected and the item of overhead.
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Some items and bases which are used in BPL are as follows:
Absorption of Overhead:
Actual rates: Actual rate is computed by dividing the actual overhead for a particular period by
the selected base. If a month is taken as the period for which the rate is to be computed, and the
basis is the quantity produced during the month, the actual rate is arrived at by dividing the
actual overhead incurred by the units actually produced.
Disadvantages:
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Predetermine rates: Pre- determined rate of absorption is computed at the commencement of
each year. The rate is determined by dividing the estimated or budgeted manufacturing overhead
by the estimated or budgeted output during the year.
Advantages:
Disadvantages:
Example: Suppose; Budgeted annual overhead 48000 and budgeted direct labor for annual
24000.
In that case the predetermined overhead rate is 2 taka per hour. I have calculated this rate by
using the following formula.
Formula= [Budgeted overhead cost for the year / Budgeted direct labor for the year]
In Beximco Pharma they use the pre determined factory overhead. Cost and budget section of
BPL commonly known in BPL as IOC&BP section of Accounts and Finance department
determines the Predetermine overhead rate.
In BPL they determine their factory overhead rate on the basis of number of batch because
Beximco Pharma uses the Batch costing system. On the basis of the total production of the
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batches BPL determines the factory overhead per unit and per batches. So we can say that they
use production unit method. At the same time for some costing BPL uses the Percentage method.
They use direct material percentage for many cases. For example in case of new material pricing
they use percentage method. In case of preparing tender cost sheet BPL uses the percentage
method. They also calculate direct labor hour and machine hour and their cost respectively. But
this information is authorized to disclose. In cost of goods sold reporting they don’t disclose
direct labor hour cost because of confidentiality purpose.
The basis of a cost accounting system begins with the type of costs that flow into and through the
inventory accounts. There are three alternatives including: pure historical costing, normal
historical costing and standard costing.
Pure historical costing In a pure historical cost system, only historical costs flow
through the inventory accounts. Historical costs refer to the costs
that have been recorded.
Normal historical costing Normal historical costing uses historical costs for direct material
and direct labor, but overhead is charged, or applied to the
inventory using a predetermined overhead rate per activity
measure.
Standard costing In a standard cost system, all manufacturing costs are applied, or
charged to the inventory using standard or predetermined prices,
and quantities. The differences between the applied costs and the
actual costs are charged to variance accounts.
Cost of Production
In Beximco Pharma, they use normal historical costing for determining cost of production. Also
in some cases they use the standard costing method. They have standard cost sheet for every
components of the manufacturing cost. They also use standard cost sheet for proper control and
measure their performance. They also calculate variance from standard and actual. For doing the
costing early they use predetermined factory overhead. For using normal historical costing
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systems they determine the over applied or under applied factory overhead and dispose this over
applied or under applied factory overhead through cost of goods sold statement. They also do the
variance analysis. They generally does the Spending variance and Idle capacity variance. They
compare their budgeted and actual amount for calculation of spending variance.
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Determination of Manufacturing Cost per unit:
In BPL, they determine manufacturing cost per unit through the following cost sheet:
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List of Factory Overhead:
Inventory:
In Beximco Pharma factory overhead is charged in Cost of goods sold and administrative and
selling, marketing and distribution expenses are charged to the income statement as operating
expenses. Beximco Pharma follows the concept of conversion cost and does the reporting of cost
of goods sold on the basis of this. In case of conversion cost direct labor and factory overhead
are merged. In case of reporting inventory they fully apply International Accounting Standard
(IAS) 2. BPL makes compliance with IAS/BAS 2 in case of inventory.
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Batch costing:
Batch costing is a modification of job costing. A batch of similar products is treated as a job.
Each batch receives an order number and the costs are accumulated on that basis. When
production is of repetitive nature, and consists of a definite number of articles, batch costing is
used. In batch costing all costs are collected according to batch order number and total costs are
divided by total numbers in a batch to arrive at the unit cost of production.
Determination of EBQ:
In batch costing, determination of economic size of the batch is an important step. Economic size
of a batch is determined by applying the following formula:
. .
EBQ =
Where,
A= Annual demand for the product.
S= Setting up cost per batch.
C= Carrying cost per unit of production.
In BPL they use batch costing system. They collect all costs by batch order number. They divide
total costs by total numbers in a batch to arrive at the unit cost of production. IOC&BP section of
Accounts and finance department does the batch costing. This section does not determine the
batch size. Batch size is determined by the Planning department of the BPL. By determining
EBQ they determine economic batch sizes.
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Batch Cost Sheet
Product Name: Pack Size:
Product Code: Batch Size:
Batch No:
SRR (Store Received Report) Number:
Material Name M. Code Unit (gm/kg) Quantity Rate Value
Raw material 1
Raw material 2
Raw material Cost
Packing Material 1
Packing Material 2
Packing Material Cost
Total Cost (RM + PM)
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3.2.4 Contemporary cost accounting methods and techniques used by
Beximco Pharma:
Total quality management:
Total Quality Management refers (TQM) to the process of continuous improvement to achieve
the full customer satisfaction. Rather than waiting to inspect items at the end of the production
line or striving to stay within acceptable tolerance limit, TQM’s goal is eliminating all waste. In
Beximco Pharma, quality is maintained with great care. As it is a pharmaceutical company, it is
mandatory to keep up with the quality level with the other companies. As a result, they have
received GMP Clearance from Therapeutic Goods Administration (TGA) of Australia and from
Gulf Central Committee for Drug Registration, Executive Board of the Health Ministers' Council
for Gulf Cooperation Council (GCC) states (representing Saudi Arabia, Kuwait, Bahrain, United
Arab Emirates, Qatar and Oman). The company is also in the process of obtaining approvals
from several other regulatory authorities including National Health Surveillance Agency
(ANVISA) of Brazil, Medicine and Healthcare Regulatory Agency of United Kingdom (UK
MHRA), US FDA etc.
Life cycle costing tracks and determines the cost attributed to each product and service from its
initial research and development to development to final marketing to customer. In Beximco
Pharma , as I discussed that this type activities is done in mainly in the Strategic Brand
Management (SBM) Department. The activities of SBM are:
Market research
Selection of new product
Design and testing of product (DTP)
Sample store (logistics) management
Making strategy
With the SBM departments, Beximco Pharma determines the Life Cycle of the products.
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Target Costing:
Target costing is an approach which determines what a product or service should cost based on
its sales price less a target profit. Basically, it is a tool for decision making. Unlike traditional
costing for making up cost, it is a market driven way of examining the relationship of price and
cost. In Beximco Pharma, the use of Target Costing is very common to make the target for the
cost of the product.
Activity-Based Costing
Activity-based costing (ABC) developed to provide more accurate ways of assigning the costs
of indirect and support resources to activities, business processes, products, services, and
customers(Kaplan and Atkinson, 2001:97). Activity-based costing is a method of assigning costs
that calculates a more accurate product cost by identifying all of an organization’s major
operating activities. The goal of ABC is not to allocate common costs to products but to measure
and then price out all the resources used for activities that support the production and delivery of
products and services to customers. For this why, ABC is important to activity-based
management. In Beximco pharma, although the ABC system is not fully implemented, still it
tries to follow the methods of this innovative costing process along with the Standard costing.
Just because, the y found many major cost drivers in case of manufacturing the goods, which
needs a careful attention to determine manufacturing overhead. Some of the examples of such
cost drivers are as follows;
• Research And Development Cost • Number Of Batch
• Types Of Product
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3.2.5 Factors That Affects The Costing Procedure At Beximco Pharma
The Major reasons for which the price of the materials affected are identified below:
LC opening charge: The LC opening charge increases with the amount of LC opened. It will
affect the actual price of the materials.
Insurance premium: For the safety of the materials it is necessary to give insurance premium
for that material. Numbers of insurance companies are interest to open insurance for the
firm. But this also affects the material price.
Demurrage charge: It has to be given to the port authority by the BPL in case of
delaying in material receive.
Inflation: Due to inflation rate material price can also be increased which has impact on
purchasing of materials. The company would have nothing to do if there is occurred high
inflation in the imported country.
Exchange rate changes: material price can also be affected by the exchange rates
changes. In spite of, the unchanged material price the cost of it can be increased by the change
in foreign exchange rates.
C & F commissions: Clearing and forward commissions are charged by the agents which
are works for the Beximco. There are number of agents who receive the goods, pay all types
of duty charges to the government and bring the materials to the factory storehouse. The C & F
commissions include:
• Documentation • Cooly wages for loading and
All the above items of C & F commissions are added with the cost of the material.
Therefore the actual price of the material is increased.
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Miscellaneous expenses: Besides the above factors some other costs are incurred in
case of material import. These costs are also included with the material price.
Exchange Rate: Basically, 70-80 percent materials are purchased from outside of the
country. So payments for the imported goods are made in dollars maximum time. So
the increase in the exchange rate would increase the prices of the materials. According to
the survey data the, it was found that 66 percent employee that that the exchange rates
affects moderately and 33 percent employee thought that the exchange rates has less
effects. The reason behind such opinions was that for the last numbers of months
dollar is stable against taka. Furthermore, the payment was made in dollar maximum
time. Another thing was the exchange exercised by the customs was almost fixed for
number of months. So, when the exchange rates changes abruptly only then there would
be a high impact over price of the materials.
Yearly increment of salary: This is one of the major issues of labor rate increasing.
Beximco Pharma provides salary increment every year. Therefore, the cost of direct
labor is increased.
Increase in market labor rate: This is due to inflation rate of a country. The
market rate of labor payment has been increasing for last two or three years. So, this
has also a great impact on direct labor cost.
Other benefits of the labor: Besides the monthly payments, the labors are
provided some other benefits which also affect the costing. At Beximco factory, there
are labor unions which deal with the management about their needs and benefits.
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CHAPTER FOUR: FINDINGS
Working on the costing procedure of Beximco Pharmaceuticals Limited was an
interesting issue. The following findings are made on the basis of research work:
• The employees of departments of Beximco Pharma are very much co-operative
and interdependent to each other.
• The cycle or chain of performing all functions is very well-organized.
• Beximco Pharma uses conversion cost concept for reporting cost of goods sold
and preparing cost sheet.
• Beximco Pharma follows the batch costing method and collocate their factory
overhead on the basis of the total production of the batches.
• Beximco Pharma uses pre determined factory overhead for determining factory
overhead early for costing purpose.
• Beximco Pharma does the variance analysis comparing actual and budgeted
amount.
• Beximco Pharma tries to control overhead through the budgetary control.
• Beximco Pharma also prepares cost report for managerial purpose.
• They use standard cost sheet for measuring their performance properly.
• Beximco Pharma doesn’t fully apply Activity based costing but they try to use
the concept of ABC in allocating overhead.
• Beximco Pharma follows the absorption costing method to prepare cost sheet.
• Major reasons for which the price of the materials is affected are-LC opening
charge, Demurrage charge, Inflation, Exchange rate changes and C&F
commissions, etc.
• Yearly increment of salary is one of the major issues of labor rate increasing.
Beximco Pharma provides salary increment every year. Therefore, the cost of
direct labor is increased.
• The reasons for increasing the overhead cost are- Markets rates of utilities like
gas, electricity and water, Repair and the maintenance costs, Insurance
premiums etc. are increased due to reducing the life of the machines.
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CHAPTER FIVE: RECOMMENDATION
Beximco Pharma tries to ensure better quality and better management. The staffs
demonstrate their knowledge and experience with sheer professionalism. Despite these
efforts some shortcomings may remain and there is always an opportunity to overcome
those. Trough out my study I have found that they have some opportunity that they can
take being taking proper steps. On the basis of my understanding and observation I am
proposing the following recommendation to the Beximco Pharma:
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prepare budget. Company should not prepare the budget on the basis of the requirement
of the department demand. Cost manager should have proper knowledge about the all
departments’ functions and activities properly.
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CONCLUSION
Beximco Pharmaceuticals Ltd. is a leading edge pharmaceutical company and is a
member of the BEXIMCO Group, the largest private sector industrial conglomerate in
Bangladesh. Beximco Pharma is also the largest exporter of pharmaceuticals from
Bangladesh, spreading its presence in many developing and developed countries across
the globe. Recently, BPL has successfully made its footmark in the global market when it
made its debut on the London Stock Exchange as the first Bangladeshi company to be
listed in the world's most prestigious bourse. This milestone event has widened the
responsibility, accountability and transparency of the company beyond geographical
border. This was an added challenge to all the accounting staffs as the listing the
accountability of the organization has gained a global reach. The ever expanding export
trade also indicates greater responsibility to the world. The Finance and Accounts
department took the challenge and prove their mettle by the timely publication of 2005
Annual Financial Reports globally. Each and every section in the department deserves to
be complemented for their endeavor. From raw material import to the bringing of smile
for the society, on every level, professionalism and dedication is the key to this success.
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Bibliography:
Books:
1. Managerial Accounting
Ray H. Garrison
Eric W. Noreen
2. Intermediate Accounting
Kieso, Weygandt, Warfield
10th Edition
Websites:
http://www.beximco-pharma.com
http://financenmoney.wordpress.com/2011/02/07/differences-between-financial-
accounting-management-accounting-and-cost-accounting/
dspace.bracu.ac.bd/bitstream/10361/580/1/vol%203%20No.%202.13.pdf
http://en.wikipedia.org
http://www.iasplus.com
Previous Internship Report.
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